JP2021161134A - Rubber composition and rubber molding - Google Patents
Rubber composition and rubber molding Download PDFInfo
- Publication number
- JP2021161134A JP2021161134A JP2020060774A JP2020060774A JP2021161134A JP 2021161134 A JP2021161134 A JP 2021161134A JP 2020060774 A JP2020060774 A JP 2020060774A JP 2020060774 A JP2020060774 A JP 2020060774A JP 2021161134 A JP2021161134 A JP 2021161134A
- Authority
- JP
- Japan
- Prior art keywords
- rubber
- rubber composition
- mass
- parts
- carbon black
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229920001971 elastomer Polymers 0.000 title claims abstract description 116
- 239000005060 rubber Substances 0.000 title claims abstract description 116
- 239000000203 mixture Substances 0.000 title claims abstract description 62
- 238000010068 moulding (rubber) Methods 0.000 title 1
- 239000006229 carbon black Substances 0.000 claims abstract description 35
- 229920001577 copolymer Polymers 0.000 claims abstract description 27
- 150000001875 compounds Chemical class 0.000 claims abstract description 16
- 229920006136 organohydrogenpolysiloxane Polymers 0.000 claims abstract description 8
- 239000004711 α-olefin Substances 0.000 claims description 14
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 12
- 239000005977 Ethylene Substances 0.000 claims description 12
- OJOWICOBYCXEKR-APPZFPTMSA-N (1S,4R)-5-ethylidenebicyclo[2.2.1]hept-2-ene Chemical compound CC=C1C[C@@H]2C[C@@H]1C=C2 OJOWICOBYCXEKR-APPZFPTMSA-N 0.000 claims description 9
- 150000004291 polyenes Chemical class 0.000 claims description 9
- 125000004432 carbon atom Chemical group C* 0.000 claims description 8
- INYHZQLKOKTDAI-UHFFFAOYSA-N 5-ethenylbicyclo[2.2.1]hept-2-ene Chemical compound C1C2C(C=C)CC1C=C2 INYHZQLKOKTDAI-UHFFFAOYSA-N 0.000 claims description 7
- 239000003431 cross linking reagent Substances 0.000 claims description 6
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims description 5
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 claims description 5
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 claims description 5
- 150000001336 alkenes Chemical class 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 235000019241 carbon black Nutrition 0.000 description 32
- -1 4-methylpentene-1 Natural products 0.000 description 15
- 238000004073 vulcanization Methods 0.000 description 14
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 11
- 239000012779 reinforcing material Substances 0.000 description 11
- 239000003795 chemical substances by application Substances 0.000 description 10
- 229910052717 sulfur Inorganic materials 0.000 description 10
- 239000011593 sulfur Substances 0.000 description 10
- 238000004132 cross linking Methods 0.000 description 9
- 239000006057 Non-nutritive feed additive Substances 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 150000001451 organic peroxides Chemical class 0.000 description 8
- 239000000126 substance Substances 0.000 description 6
- 239000004636 vulcanized rubber Substances 0.000 description 6
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical class [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 5
- 235000014113 dietary fatty acids Nutrition 0.000 description 5
- 239000000194 fatty acid Substances 0.000 description 5
- 229930195729 fatty acid Natural products 0.000 description 5
- 238000009472 formulation Methods 0.000 description 5
- 230000000704 physical effect Effects 0.000 description 5
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 4
- ZGEGCLOFRBLKSE-UHFFFAOYSA-N 1-Heptene Chemical compound CCCCCC=C ZGEGCLOFRBLKSE-UHFFFAOYSA-N 0.000 description 4
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 4
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 4
- 229920002943 EPDM rubber Polymers 0.000 description 4
- ZRALSGWEFCBTJO-UHFFFAOYSA-N Guanidine Chemical compound NC(N)=N ZRALSGWEFCBTJO-UHFFFAOYSA-N 0.000 description 4
- 239000004902 Softening Agent Substances 0.000 description 4
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 4
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 4
- 238000001746 injection moulding Methods 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 239000003208 petroleum Substances 0.000 description 4
- 150000003464 sulfur compounds Chemical class 0.000 description 4
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- 235000021355 Stearic acid Nutrition 0.000 description 3
- 239000004566 building material Substances 0.000 description 3
- 150000001993 dienes Chemical class 0.000 description 3
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 3
- 239000000975 dye Substances 0.000 description 3
- HQQADJVZYDDRJT-UHFFFAOYSA-N ethene;prop-1-ene Chemical group C=C.CC=C HQQADJVZYDDRJT-UHFFFAOYSA-N 0.000 description 3
- 238000005187 foaming Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- JFNLZVQOOSMTJK-KNVOCYPGSA-N norbornene Chemical compound C1[C@@H]2CC[C@H]1C=C2 JFNLZVQOOSMTJK-KNVOCYPGSA-N 0.000 description 3
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 3
- 239000010734 process oil Substances 0.000 description 3
- 239000008117 stearic acid Substances 0.000 description 3
- 238000004381 surface treatment Methods 0.000 description 3
- YXIWHUQXZSMYRE-UHFFFAOYSA-N 1,3-benzothiazole-2-thiol Chemical compound C1=CC=C2SC(S)=NC2=C1 YXIWHUQXZSMYRE-UHFFFAOYSA-N 0.000 description 2
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- HFDVRLIODXPAHB-UHFFFAOYSA-N 1-tetradecene Chemical compound CCCCCCCCCCCCC=C HFDVRLIODXPAHB-UHFFFAOYSA-N 0.000 description 2
- DCTOHCCUXLBQMS-UHFFFAOYSA-N 1-undecene Chemical compound CCCCCCCCCC=C DCTOHCCUXLBQMS-UHFFFAOYSA-N 0.000 description 2
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 2
- CPGFMWPQXUXQRX-UHFFFAOYSA-N 3-amino-3-(4-fluorophenyl)propanoic acid Chemical compound OC(=O)CC(N)C1=CC=C(F)C=C1 CPGFMWPQXUXQRX-UHFFFAOYSA-N 0.000 description 2
- HBPSHRBTXIZBDI-UHFFFAOYSA-N 4-ethylidene-8-methylnona-1,7-diene Chemical compound C=CCC(=CC)CCC=C(C)C HBPSHRBTXIZBDI-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical group C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- 239000005639 Lauric acid Substances 0.000 description 2
- HXKCUQDTMDYZJD-UHFFFAOYSA-N Methyl selenac Chemical compound CN(C)C(=S)S[Se](SC(=S)N(C)C)(SC(=S)N(C)C)SC(=S)N(C)C HXKCUQDTMDYZJD-UHFFFAOYSA-N 0.000 description 2
- CHJJGSNFBQVOTG-UHFFFAOYSA-N N-methyl-guanidine Natural products CNC(N)=N CHJJGSNFBQVOTG-UHFFFAOYSA-N 0.000 description 2
- 235000021314 Palmitic acid Nutrition 0.000 description 2
- 241000872198 Serjania polyphylla Species 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- AGXUVMPSUKZYDT-UHFFFAOYSA-L barium(2+);octadecanoate Chemical compound [Ba+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O AGXUVMPSUKZYDT-UHFFFAOYSA-L 0.000 description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 description 2
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 description 2
- 239000008116 calcium stearate Substances 0.000 description 2
- 235000013539 calcium stearate Nutrition 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000011280 coal tar Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 238000000748 compression moulding Methods 0.000 description 2
- 125000004093 cyano group Chemical group *C#N 0.000 description 2
- ZSWFCLXCOIISFI-UHFFFAOYSA-N cyclopentadiene Chemical compound C1C=CC=C1 ZSWFCLXCOIISFI-UHFFFAOYSA-N 0.000 description 2
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- SWSQBOPZIKWTGO-UHFFFAOYSA-N dimethylaminoamidine Natural products CN(C)C(N)=N SWSQBOPZIKWTGO-UHFFFAOYSA-N 0.000 description 2
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- 239000004088 foaming agent Substances 0.000 description 2
- VKYKSIONXSXAKP-UHFFFAOYSA-N hexamethylenetetramine Chemical compound C1N(C2)CN3CN1CN2C3 VKYKSIONXSXAKP-UHFFFAOYSA-N 0.000 description 2
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- 239000000454 talc Substances 0.000 description 2
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- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
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- 239000005077 polysulfide Substances 0.000 description 1
- 229920001021 polysulfide Polymers 0.000 description 1
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- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
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- 239000002994 raw material Substances 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 239000002683 reaction inhibitor Substances 0.000 description 1
- WBHHMMIMDMUBKC-XLNAKTSKSA-N ricinelaidic acid Chemical compound CCCCCC[C@@H](O)C\C=C\CCCCCCCC(O)=O WBHHMMIMDMUBKC-XLNAKTSKSA-N 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000003566 sealing material Substances 0.000 description 1
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- LIVNPJMFVYWSIS-UHFFFAOYSA-N silicon monoxide Inorganic materials [Si-]#[O+] LIVNPJMFVYWSIS-UHFFFAOYSA-N 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- QAZLUNIWYYOJPC-UHFFFAOYSA-M sulfenamide Chemical class [Cl-].COC1=C(C)C=[N+]2C3=NC4=CC=C(OC)C=C4N3SCC2=C1C QAZLUNIWYYOJPC-UHFFFAOYSA-M 0.000 description 1
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- 125000003698 tetramethyl group Chemical group [H]C([H])([H])* 0.000 description 1
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- 239000011701 zinc Substances 0.000 description 1
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- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 description 1
- NEYNBSGIXOOZGZ-UHFFFAOYSA-L zinc;butoxymethanedithioate Chemical compound [Zn+2].CCCCOC([S-])=S.CCCCOC([S-])=S NEYNBSGIXOOZGZ-UHFFFAOYSA-L 0.000 description 1
- GPYYEEJOMCKTPR-UHFFFAOYSA-L zinc;dodecanoate Chemical compound [Zn+2].CCCCCCCCCCCC([O-])=O.CCCCCCCCCCCC([O-])=O GPYYEEJOMCKTPR-UHFFFAOYSA-L 0.000 description 1
- LAGTXXPOZSLGSF-UHFFFAOYSA-L zinc;n-butyl-n-phenylcarbamodithioate Chemical compound [Zn+2].CCCCN(C([S-])=S)C1=CC=CC=C1.CCCCN(C([S-])=S)C1=CC=CC=C1 LAGTXXPOZSLGSF-UHFFFAOYSA-L 0.000 description 1
- KMNUDJAXRXUZQS-UHFFFAOYSA-L zinc;n-ethyl-n-phenylcarbamodithioate Chemical compound [Zn+2].CCN(C([S-])=S)C1=CC=CC=C1.CCN(C([S-])=S)C1=CC=CC=C1 KMNUDJAXRXUZQS-UHFFFAOYSA-L 0.000 description 1
- DUBNHZYBDBBJHD-UHFFFAOYSA-L ziram Chemical compound [Zn+2].CN(C)C([S-])=S.CN(C)C([S-])=S DUBNHZYBDBBJHD-UHFFFAOYSA-L 0.000 description 1
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
本発明は、ゴム組成物およびゴム成形体に関し、より詳細にはエチレン・α−オレフィン・非共役ポリエン共重合体ゴムを含むゴム組成物、およびその架橋物からなるゴム成形体関する。 The present invention relates to a rubber composition and a rubber molded body, and more particularly to a rubber molded body composed of a rubber composition containing ethylene, an α-olefin, and a non-conjugated polyene copolymer rubber, and a crosslinked product thereof.
エチレン・α−オレフィン・非共役ポリエン共重合体は、主鎖に不飽和結合を持たないため、共役ジエン系のゴムと比較して耐候性、耐熱性、耐オゾン性に優れている。
エチレン・α−オレフィン・非共役ポリエン共重合体ゴムを含むゴム組成物、およびその架橋体は、上記性質を利用し、自動車工業部品、工業用ゴム製品、電気絶縁材、土木建材用品、ゴム引布等のゴム製品等に広く用いられている。中でも動的環境で使用されるシール部品では、耐摩耗性に優れたゴム製品が求められることから、カーボンブラックを配合し、補強性を高めることが、広く知られている(特許文献1、2など)。
Since the ethylene / α-olefin / non-conjugated polyene copolymer does not have an unsaturated bond in the main chain, it is superior in weather resistance, heat resistance, and ozone resistance as compared with conjugated diene-based rubber.
The rubber composition containing ethylene / α-olefin / non-conjugated polyene copolymer rubber and its crosslinked material utilize the above-mentioned properties, and utilize the above-mentioned properties, and utilize the above-mentioned properties, and are used for automobile industrial parts, industrial rubber products, electrical insulating materials, civil engineering and building materials, rubberized materials. Widely used for rubber products such as cloth. Among them, since rubber products having excellent wear resistance are required for sealing parts used in a dynamic environment, it is widely known that carbon black is blended to enhance the reinforcing property (Patent Documents 1 and 2). Such).
また、特許文献3、4には、アルコキシシラン化合物等で表面処理されたカーボンブラックをゴム成分に配合する技術が開示されている。 Further, Patent Documents 3 and 4 disclose a technique for blending carbon black surface-treated with an alkoxysilane compound or the like into a rubber component.
しかしながら、カーボンブラックが配合された従来のゴム組成物には、その架橋物の強度を高めるために、たとえばカーボンブラック等の補強材を増量すると、加工性が悪化(未加硫時の粘度上昇)したり、架橋物の柔軟性が低下したりする場合があった。 However, in the conventional rubber composition containing carbon black, if the amount of reinforcing material such as carbon black is increased in order to increase the strength of the crosslinked product, the workability deteriorates (viscosity increases when unvulcanized). In some cases, the flexibility of the crosslinked product was reduced.
そこで本発明は、従来品と同程度の加工性を有しながら、強度および柔軟性に優れる架橋物を製造することのできるゴム組成物を提供することを目的とする。 Therefore, an object of the present invention is to provide a rubber composition capable of producing a crosslinked product having excellent workability as that of a conventional product but having excellent strength and flexibility.
本発明者らは、特定の表面処理がなされたカーボンブラックをゴム組成物に配合することにより上記課題を解決できることを見出し、本発明を完成させた。
本発明の要旨は以下のとおりである。
The present inventors have found that the above problems can be solved by blending carbon black with a specific surface treatment into a rubber composition, and have completed the present invention.
The gist of the present invention is as follows.
[1]
(A)エチレンに由来する構造単位(a1)と、炭素数3以上のα−オレフィンに由来する構造単位(a2)と、非共役ポリエンに由来する構造単位(a3)とを有するエチレン・α−オレフィン・非共役ポリエン共重合体ゴム、および
(B)オルガノハイドロジェンポリシロキサン化合物により表面処理されたカーボンブラック
を含むゴム組成物。
[1]
(A) Ethylene α- having a structural unit (a1) derived from ethylene, a structural unit (a2) derived from an α-olefin having 3 or more carbon atoms, and a structural unit (a3) derived from a non-conjugated polyene. A rubber composition containing carbon black surface-treated with an olefin / non-conjugated polyene copolymer rubber and (B) an organohydrogen polysiloxane compound.
[2]
前記非共役ポリエンが、5−エチリデン−2−ノルボルネン(ENB)および5−ビニル−2−ノルボルネン(VNB)からなる群から選択される少なくとも1種を含む前記[1]のゴム組成物。
[2]
The rubber composition of the above [1], wherein the non-conjugated polyene comprises at least one selected from the group consisting of 5-ethylidene-2-norbornene (ENB) and 5-vinyl-2-norbornene (VNB).
[3]
前記α−オレフィンがプロピレンを含む前記[1]または[2]のゴム組成物。
[4]
前記表面処理されたカーボンブラック(B)の含有量が、前記共重合体ゴム(A)100質量部に対し1〜400質量部である、前記[1]〜[3]のいずれかのゴム組成物。
[3]
The rubber composition according to the above [1] or [2], wherein the α-olefin contains propylene.
[4]
The rubber composition according to any one of [1] to [3], wherein the content of the surface-treated carbon black (B) is 1 to 400 parts by mass with respect to 100 parts by mass of the copolymer rubber (A). thing.
[5]
さらに架橋剤を含む前記[1]〜[4]のいずれかのゴム組成物。
[6]
前記[5]のゴム組成物の架橋物からなるゴム成形体。
[5]
The rubber composition according to any one of the above [1] to [4], further containing a cross-linking agent.
[6]
A rubber molded product made of a crosslinked product of the rubber composition of the above [5].
本発明に係るゴム組成物は、従来品と同程度の加工性を有しながら、強度および柔軟性優れる架橋物を製造することができる。 The rubber composition according to the present invention can produce a crosslinked product having excellent strength and flexibility while having the same workability as a conventional product.
以下、本発明に係るゴム組成物等ついてさらに詳細に説明する。
[ゴム組成物]
本発明に係るゴム組成物は、
(A)エチレン(a1)に由来する構造単位と、炭素数3以上のα−オレフィン(a2)に由来する構造単位と、非共役ポリエン(a3)に由来する構造単位とを有するエチレン・α−オレフィン・非共役ポリエン共重合体ゴム(以下「共重合体ゴム(A)」とも記載する。)、および
(B)オルガノハイドロジェンポリシロキサン化合物により表面処理されたカーボンブラック(以下「表面処理カーボンブラック(B)」とも記載する。)
を含むことを特徴としている。
Hereinafter, the rubber composition and the like according to the present invention will be described in more detail.
[Rubber composition]
The rubber composition according to the present invention
(A) Ethylene α- having a structural unit derived from ethylene (a1), a structural unit derived from an α-olefin (a2) having 3 or more carbon atoms, and a structural unit derived from a non-conjugated polyene (a3). Carbon black surface-treated with an olefin / non-conjugated polyene copolymer rubber (hereinafter, also referred to as "copolymer rubber (A)") and (B) an organohydrogen polysiloxane compound (hereinafter, "surface-treated carbon black"). (B) ”.)
It is characterized by including.
<共重合体ゴム(A)>
前記エチレン・α−オレフィン・非共役ポリエン共重合体ゴム(A)は、エチレンに由来する構造単位(a1)と、炭素数3以上のα−オレフィンに由来する構造単位(a2)と、非共役ポリエンに由来する構造単位(a3)とを有する。
<Copolymer rubber (A)>
The ethylene / α-olefin / non-conjugated polyene copolymer rubber (A) is non-conjugated with a structural unit (a1) derived from ethylene and a structural unit (a2) derived from an α-olefin having 3 or more carbon atoms. It has a structural unit (a3) derived from polyene.
前記α−オレフィンの炭素数は、3以上、好ましくは3〜20、より好ましくは3〜8である。
前記α−オレフィンの例としては、プロピレン、1−ブテン、4−メチルペンテン−1、1−ヘキセン、1−ヘプテン、1−オクテン、1−ノネン、1−デセン、1−ウンデセン、1−ドデセン、1−トリデセン、1−テトラデセン、1−ペンタデセン、1−ヘキサデセン、1−ヘプタデセン、1−ノナデセン、1−エイコセン、9−メチルデセン−1、11−メチルドデセン−1および12−エチルテトラデセン−1が挙げられる。これらの中でも、プロピレン、1−ブテン、4−メチルペンテン−1、1−ヘキセンおよび1−オクテンが好ましく、プロピレンが特に好ましい。
The α-olefin has 3 or more carbon atoms, preferably 3 to 20, and more preferably 3 to 8.
Examples of the α-olefin include propylene, 1-butene, 4-methylpentene-1,1-hexene, 1-heptene, 1-octene, 1-nonene, 1-decene, 1-undecene, 1-dodecene, and the like. Examples thereof include 1-tridecene, 1-tetradecene, 1-pentadecene, 1-hexadecene, 1-heptene, 1-nonadecene, 1-eicosene, 9-methyldecene-1, 11-methyldodecene-1, and 12-ethyltetradecene-1. .. Among these, propylene, 1-butene, 4-methylpentene-1, 1-hexene and 1-octene are preferable, and propylene is particularly preferable.
これらのα−オレフィンは、1種単独で用いてもよく、2種以上を併用してもよい。
前記非共役ポリエンの例としては、
1,4−ヘキサジエン、3−メチル−1,4−ヘキサジエン、4−メチル−1,4−ヘキサジエン、5−メチル−1,4−ヘキサジエン、4,5−ジメチル−1,4−ヘキサジエン、7−メチル−1,6−オクタジエン、8−メチル−4−エチリデン−1,7−ノナジエンおよび4−エチリデン−1,7−ウンデカジエン等の鎖状非共役ジエン;
メチルテトラヒドロインデン、5−エチリデン−2−ノルボルネン(ENB)、5−メチレン−2−ノルボルネン、5−イソプロピリデン−2−ノルボルネン、5−ビニリデン−2−ノルボルネン、6−クロロメチル−5−イソプロペニル−2−ノルボルネン、5−ビニル−2−ノルボルネン(VNB)、5−イソプロペニル−2−ノルボルネン、5−イソブテニル−2−ノルボルネン、シクロペンタジエンおよびノルボルナジエン等の環状非共役ジエン;
2,3−ジイソプロピリデン−5−ノルボルネン、2−エチリデン−3−イソプロピリデン−5−ノルボルネン、2−プロペニル−2,2−ノルボルナジエン、4−エチリデン−8−メチル−1,7−ノナジエン等のトリエン
が挙げられる。これらの中でも、5−エチリデン−2−ノルボルネンおよび5−ビニル−2−ノルボルネンが好ましい。
These α-olefins may be used alone or in combination of two or more.
As an example of the non-conjugated polyene,
1,4-Hexadiene, 3-methyl-1,4-hexadiene, 4-methyl-1,4-hexadiene, 5-methyl-1,4-hexadiene, 4,5-dimethyl-1,4-hexadiene, 7- Chain non-conjugated diene such as methyl-1,6-octadiene, 8-methyl-4-ethylidene-1,7-nonadien and 4-ethylidene-1,7-undecadien;
Methyltetrahydroindene, 5-ethylidene-2-norbornene (ENB), 5-methylene-2-norbornene, 5-isopropyriden-2-norbornene, 5-viniliden-2-norbornene, 6-chloromethyl-5-isopropenyl- Cyclic non-conjugated diene such as 2-norbornene, 5-vinyl-2-norbornene (VNB), 5-isopropenyl-2-norbornene, 5-isobutenyl-2-norbornene, cyclopentadiene and norbornene;
2,3-Diisopropylidene-5-norbornene, 2-ethylidene-3-isopropylidene-5-norbornene, 2-propenyl-2,2-norbornene, 4-ethylidene-8-methyl-1,7-nonadien, etc. Trien is mentioned. Among these, 5-ethylidene-2-norbornene and 5-vinyl-2-norbornene are preferable.
これらの非共役ポリエンは、1種単独で用いてもよく、2種以上を併用してもよい。
エチレンに由来する前記構造単位(a1)と、α−オレフィンに由来する前記構造単位(a2)とのモル比((a1)/(a2))は、好ましくは50/50〜95/5、より好ましくは60/40〜80/20である。
These non-conjugated polyenes may be used alone or in combination of two or more.
The molar ratio ((a1) / (a2)) of the structural unit (a1) derived from ethylene to the structural unit (a2) derived from α-olefin is preferably 50/50 to 95/5. It is preferably 60/40 to 80/20.
前記共重合体ゴム(A)中の、非共役ポリエンに由来する前記構造単位(a3)の割合は、好ましくは1.0〜20.0質量%、より好ましくは3.0〜15質量%、さらに好ましくは4.0〜14質量%である。 The proportion of the structural unit (a3) derived from the non-conjugated polyene in the copolymer rubber (A) is preferably 1.0 to 20.0% by mass, more preferably 3.0 to 15% by mass. More preferably, it is 4.0 to 14% by mass.
前記共重合体ゴム(A)の135℃、デカリン中で測定される極限粘度[η]は、通常、0.5〜5.0dL/g、好ましくは0.5〜4.0dL/gである。
前記共重合体ゴム(A)の例としては、エチレン・プロピレン・5−エチリデン−2−ノルボルネンランダム共重合体、およびエチレン・プロピレン・5−エチリデン−2−ノルボルネン・5−ビニル−2−ノルボルネンランダム共重合体が挙げられる。
The ultimate viscosity [η] of the copolymer rubber (A) measured in decalin at 135 ° C. is usually 0.5 to 5.0 dL / g, preferably 0.5 to 4.0 dL / g. ..
Examples of the copolymer rubber (A) include ethylene / propylene / 5-ethylidene-2-norbornene random copolymer and ethylene / propylene / 5-ethylidene-2-norbornene / 5-vinyl-2-norbornene random. Copolymers can be mentioned.
前記共重合体ゴム(A)の製造方法としては、特に制限はなく、たとえば特許文献1(特開2012−31342号公報)の[0012]〜[0018]に記載の方法を採用できる。 The method for producing the copolymer rubber (A) is not particularly limited, and for example, the methods described in [0012] to [0018] of Patent Document 1 (Japanese Unexamined Patent Publication No. 2012-31342) can be adopted.
<表面処理カーボンブラック(B)>
前記表面処理カーボンブラック(B)は、オルガノハイドロジェンポリシロキサン化合物により表面処理されたカーボンブラックである。表面処理されるカーボンブラックとしては、SAF、ISAF、HAF、MAF、FEF、GPF、SRF、FT、MT等の各種カーボンブラックが挙げられる。
<Surface treatment carbon black (B)>
The surface-treated carbon black (B) is carbon black surface-treated with an organohydrogenpolysiloxane compound. Examples of the carbon black to be surface-treated include various carbon blacks such as SAF, ISAF, HAF, MAF, FEF, GPF, SRF, FT, and MT.
前記表面処理カーボンブラック(B)および表面処理されるカーボンブラックの平均粒径は、ゴム組成物の補強性および加工性の観点から、好ましくは20〜50μm、より好ましくは20〜40μmである。 The average particle size of the surface-treated carbon black (B) and the surface-treated carbon black is preferably 20 to 50 μm, more preferably 20 to 40 μm, from the viewpoint of reinforcing properties and processability of the rubber composition.
前記オルガノハイドロジェンポリシロキサン化合物の例としては、下記一般式(1)で表される化合物が挙げられる。 Examples of the organohydrogenpolysiloxane compound include compounds represented by the following general formula (1).
式(1)において、複数個あるRは、それぞれ独立に、炭素数1〜20の炭化水素基またはシアノ基含有基であり、好ましくは炭素数1〜15の炭化水素基であり、より好ましくは炭素数1〜10のアルキル基である。 In the formula (1), each of the plurality of Rs is independently a hydrocarbon group having 1 to 20 carbon atoms or a cyano group-containing group, preferably a hydrocarbon group having 1 to 15 carbon atoms, and more preferably. It is an alkyl group having 1 to 10 carbon atoms.
Rの例としては、メチル基、エチル基、プロピル基、イソプロピル基、ブチル基、イソブチル基、t−ブチル基、ペンチル基、ヘキシル基、オクチル基、シクロアルキル基、フェニル基、シアノ基、ビニル基、アリル基が挙げられる。 Examples of R include methyl group, ethyl group, propyl group, isopropyl group, butyl group, isobutyl group, t-butyl group, pentyl group, hexyl group, octyl group, cycloalkyl group, phenyl group, cyano group and vinyl group. , Allyl group is mentioned.
mは1〜50の整数であり、好ましくは2〜30の整数である。
nは1〜50の整数であり、好ましくは2〜30の整数である。
前記一般式(1)で表される化合物としては、エチルハイドロジェンポリシロキサン、プロピルハイドロジェンポリシロキサン、メチルハイドロジェンポリシロキサン(前記一般式(1)において、Rがすべてメチル基である化合物)が好ましい。
m is an integer of 1 to 50, preferably an integer of 2 to 30.
n is an integer of 1 to 50, preferably an integer of 2 to 30.
Examples of the compound represented by the general formula (1) include ethylhydrogenpolysiloxane, propylhydrogenpolysiloxane, and methylhydrogenpolysiloxane (compounds in which R is all a methyl group in the general formula (1)). preferable.
オルガノハイドロジェンポリシロキサン化合物によるカーボンブラックの表面処理は、従来公知の方法で行うことができる。
前記表面処理カーボンブラック(B)の市販品の例としては、「SI01−4 DK」(大東化成(株)製)が挙げられる。
The surface treatment of carbon black with the organohydrogenpolysiloxane compound can be performed by a conventionally known method.
Examples of commercially available products of the surface-treated carbon black (B) include "SI01-4 DK" (manufactured by Daito Kasei Co., Ltd.).
本発明に係るゴム組成物中の前記表面処理カーボンブラック(B)の量は、物性(架橋物の強度および柔軟性)とロール加工性のバランスという観点から、前記共重合体ゴム(A)100質量部に対して、好ましくは1〜400質量部、より好ましくは10〜150質量部、さらに好ましくは50〜100質量部である。 The amount of the surface-treated carbon black (B) in the rubber composition according to the present invention is the copolymer rubber (A) 100 from the viewpoint of the balance between physical properties (strength and flexibility of crosslinked product) and roll processability. It is preferably 1 to 400 parts by mass, more preferably 10 to 150 parts by mass, and further preferably 50 to 100 parts by mass with respect to parts by mass.
カーボンブラックは、通常、表面にカルボキシル基、水酸基などを有するため、EPDMに配合すると、EPDMとの相溶性が悪く、かつカーボンブラック同士の凝集が見られる。一方、前記表面処理カーボンブラック(B)は、上記式(1)中のRで表される基を有することからEPDMとの高い相溶性を有し、EPDM組成物中に良好に分散し、かつオルガノハイドロジェンポリシロキサン化合物のSi−O結合が高い結合エネルギーを有することから、前記表面処理カーボンブラック(B)を含む本発明のゴム組成物は、従来品と同等の加工性(たとえば、(未加硫)ゴム組成物のムーニー粘度により評価される。)を有しながら、強度および柔軟性に優れる架橋物を製造できるのではないかと推測される。 Since carbon black usually has a carboxyl group, a hydroxyl group, or the like on its surface, when it is blended with EPDM, it has poor compatibility with EPDM, and agglutination between carbon blacks is observed. On the other hand, since the surface-treated carbon black (B) has a group represented by R in the above formula (1), it has high compatibility with EPDM, is well dispersed in the EPDM composition, and Since the Si—O bond of the organohydrogenpolysiloxane compound has a high bond energy, the rubber composition of the present invention containing the surface-treated carbon black (B) has the same processability as the conventional product (for example, (not yet). It is presumed that a crosslinked product having excellent strength and flexibility can be produced while having vulcanization) rubber composition (evaluated by Mooney viscosity).
<補強材>
前記表面処理カーボンブラック(B)は、本発明に係るゴム組成物において、前記共重合体ゴム(A)の補強材としても機能するが、本発明に係るゴム組成物は、本発明の効果を損なわない限り、前記表面処理カーボンブラック(B)以外の補強材を含んでいてもよい。
<Reinforcing material>
The surface-treated carbon black (B) also functions as a reinforcing material for the copolymer rubber (A) in the rubber composition according to the present invention, but the rubber composition according to the present invention has the effect of the present invention. A reinforcing material other than the surface-treated carbon black (B) may be contained as long as it is not impaired.
このような補強材としては、合成ゴムの補強材として一般に使用されている補強材が挙げられる。具体例としては、シリカ、活性化炭酸カルシウム、軽質炭酸カルシウム、重質炭酸カルシウム、微粉タルク、微粉ケイ酸、タルクおよびクレー、これらの表面をシランカップリング剤等で処理したもの、表面処理されていないカーボンブラック、ならびに表面処理されたカーボンブラック(前記表面処理カーボンブラック(B)を除く。)が挙げられる。 Examples of such a reinforcing material include a reinforcing material generally used as a reinforcing material for synthetic rubber. Specific examples include silica, activated calcium carbonate, light calcium carbonate, heavy calcium carbonate, fine powder talc, fine powder silicic acid, talc and clay, and the surfaces thereof are treated with a silane coupling agent or the like, or surface-treated. Examples thereof include non-carbon black and surface-treated carbon black (excluding the surface-treated carbon black (B)).
これらは、1種単独で用いてもよく2種以上を併用してもよい。
前記補強材が用いられる場合、本発明に係るゴム組成物中の前記補強材の量は、前記補強材と前記表面処理カーボンブラック(B)との合計量として、前記共重合体ゴム(A)100質量部に対して、通常10〜800質量部、好ましくは20〜300質量部である。
These may be used alone or in combination of two or more.
When the reinforcing material is used, the amount of the reinforcing material in the rubber composition according to the present invention is the total amount of the reinforcing material and the surface-treated carbon black (B), and the copolymer rubber (A) is used. It is usually 10 to 800 parts by mass, preferably 20 to 300 parts by mass with respect to 100 parts by mass.
<架橋剤>
本発明に係るゴム組成物は、架橋剤を含んでいてもよい。
前記架橋剤の例としては、イオウ、イオウ化合物等のなどの加硫剤、および有機過酸化物が挙げられる。
<Crosslinking agent>
The rubber composition according to the present invention may contain a cross-linking agent.
Examples of the cross-linking agent include vulcanizing agents such as sulfur and sulfur compounds, and organic peroxides.
(加硫剤)
加硫剤の例としては、イオウ(硫黄)およびイオウ化合物が挙げられる。
イオウの例としては、粉末イオウ、沈降イオウ、コロイドイオウ、表面処理イオウ、不溶性イオウが挙げられる。イオウは、後述する有機過酸化物が用いられる場合に、架橋助剤としても機能する。
(Vulcanizing agent)
Examples of vulcanizing agents include sulfur (sulfur) and sulfur compounds.
Examples of sulfur include powdered sulfur, precipitated sulfur, colloidal sulfur, surface-treated sulfur, and insoluble sulfur. Sulfur also functions as a cross-linking aid when organic peroxides, described below, are used.
イオウ化合物の例としては、塩化イオウ、二塩化イオウ、高分子多硫化物、加硫温度で活性イオウを放出して加硫するイオウ化合物(たとえば、モルフォリンジスルフィド、アルキルフェノ−ルジスルフィド、テトラメチルチウラムジスルフィド、ジペンタメチレンチウラムテトラスルフィド、ジメチルジチオカルバミン酸セレン)が挙げられる。 Examples of sulfur compounds include sulfur chloride, sulfur dichloride, high molecular weight polysulfide, and sulfur compounds that release active sulfur at the brewing temperature to sulphurize (eg, morpholine disulfide, alkylphenol disulfide, tetramethyl). Sulfur disulfide, dipentamethylene thiuram tetrasulfide, selenium dimethyldithiocarbamate) can be mentioned.
これらの中でもイオウが好ましい。
これらは、1種単独で用いてもよく2種以上を併用してもよい。
前記加硫剤が用いられる場合、本発明に係るゴム組成物中の前記加硫剤の量は、前記共重合体ゴム(A)100質量部に対して、通常0.1〜10質量部、好ましくは0.3〜5質量部である。
Of these, sulfur is preferred.
These may be used alone or in combination of two or more.
When the vulcanizing agent is used, the amount of the vulcanizing agent in the rubber composition according to the present invention is usually 0.1 to 10 parts by mass with respect to 100 parts by mass of the copolymer rubber (A). It is preferably 0.3 to 5 parts by mass.
(加硫促進剤)
前記加硫剤には加硫促進剤を併用することが好ましい。
前記加硫促進剤の例としては、
N−シクロヘキシル−2−ベンゾチアゾールスルフェンアミド、N−オキシジエチレン−2−ベンゾチアゾ−ルスルフェンアミド、N,N−ジイソプロピル−2−ベンゾチアゾ−ルスルフェンアミドなどのスルフェンアミド系化合物;
2−メルカプトベンゾチアゾール(例:サンセラーM(商品名、三新化学工業(株)製))、2−(2',4'−ジニトロフェニル)メルカプトベンゾチアゾール、2−(モルホリノジチオ)ベンゾチアゾール(例:ノクセラーMDB−P(商品名、大内新興化学工業(株)製))、ジベンゾチアジルジスルフィド(例:サンセラーDM)等のチアゾール系化合物;
ジフェニルグアニジン、ジオルソトリルグアニジン、ジオルソニトリルグアニジン、オルソニトリルバイグアナイド、ジフェニルグアニジンフタレート等のグアニジン化合物;
アセトアルデヒド−アニリン反応物、ブチルアルデヒド−アニリン縮合物、ヘキサメチレンテトラミン、アセトアルデヒドアンモニア等のアルデヒドアミンまたはアルデヒド−アンモニア系化合物;
2−メルカプトイミダゾリン等のイミダゾリン系化合物;
チオカルバニリド、ジエチルチオユリア、N,N’−ジブチルチオユリア(例えば、サンセラーBUR)、トリメチルチオユリア、ジオルソトリルチオユリア等のチオユリア系化合物;
テトラメチルチウラムモノスルフィド(例えば、サンセラーTS)、テトラメチルチウラムジスルフィド(例えば、サンセラーTT)、テトラエチルチウラムジスルフィド(例えば、サンセラーTET)、テトラブチルチウラムジスルフィド(例えば、サンセラーTBT)、ジペンタメチレンチウラムテトラスルフィド(例えば、サンセラーTRA)等のチウラム系化合物;
ジメチルジチオカルバミン酸亜鉛(例えば、サンセラーPZT)、ジエチルジチオカルバミン酸亜鉛(例えば、サンセラーEZT)、ジブチルジチオカルバミン酸亜鉛鉛(例えば、サンセラーBT)、エチルフェニルジチオカルバミン酸亜鉛、ブチルフェニルジチオカルバミン酸亜鉛、ジメチルジチオカルバミン酸ナトリウム、ジメチルジチオカルバミン酸セレン、ジメチルジチオカルバミン酸テルル等のジチオ酸塩系化合物;
ジブチルキサントゲン酸亜鉛等のザンテート系化合物;
亜鉛華(酸化亜鉛)
が挙げられる(「サンセラー」は、いずれも三新化学工業(株)製の加硫促進剤の商品名である。)。これらは、1種単独で用いてもよく2種以上を併用してもよい。
(Vulcanization accelerator)
It is preferable to use a vulcanization accelerator in combination with the vulcanization agent.
As an example of the vulcanization accelerator,
Sulfenamide compounds such as N-cyclohexyl-2-benzothiazolesulfenamide, N-oxydiethylene-2-benzothiazolsulfenamide, N, N-diisopropyl-2-benzothiazolsulfenamide;
2-Mercaptobenzothiazole (eg, Sunseller M (trade name, manufactured by Sanshin Chemical Industry Co., Ltd.)), 2- (2', 4'-dinitrophenyl) mercaptobenzothiazole, 2- (morpholinodithio) benzothiazole ( Example: Thiazole compounds such as Noxeller MDB-P (trade name, manufactured by Ouchi Shinko Kagaku Kogyo Co., Ltd.) and dibenzothiazole disulfide (eg Suncella DM);
Guanidine compounds such as diphenylguanidine, diorsotril guanidine, diorsonitrile guanidine, orthonitrile big guanide, diphenylguanidine phthalate;
Aldehyde amines or aldehyde-ammonia compounds such as acetaldehyde-aniline reactants, butyraldehyde-aniline condensates, hexamethylenetetramine, acetaldehyde ammonia;
2-Imidazolines compounds such as mercaptoimidazoline;
Thioyuria compounds such as thiocarbanilide, diethylthioyuria, N, N'-dibutylthioyuria (eg, Sunseller BUR), trimethylthioyuria, diorsotrilthioyuria;
Tetramethyl thiuram monosulfide (eg, Sunseller TS), tetramethyl thiuram disulfide (eg, Sunseller TT), tetraethyl thiuram disulfide (eg, Sunseller TET), tetrabutyl thiuram disulfide (eg, Sunseller TBT), dipentamethylene thiuram tetrasulfide. Thiram compounds such as (eg, Sunseller TRA);
Zinc dimethyldithiocarbamate (eg, Sunseller PZT), zinc diethyldithiocarbamate (eg, Sunseller EZT), lead dibutyldithiocarbamate (eg, Sunseller BT), zinc ethylphenyldithiocarbamate, zinc butylphenyldithiocarbamate, sodium dimethyldithiocarbamate. , Dithioate compounds such as selenium dimethyldithiocarbamate, telluryl dimethyldithiocarbamate;
Zantate compounds such as zinc dibutylxanthate;
Zinc oxide (zinc oxide)
("Suncellor" is a trade name of a vulcanization accelerator manufactured by Sanshin Chemical Industry Co., Ltd.). These may be used alone or in combination of two or more.
前記加硫促進剤が用いられる場合、本発明に係るゴム組成物中の前記加硫促進剤の量は、前記共重合体ゴム(A)100質量部に対して、通常0.1〜20質量部、好ましくはは0.2〜10質量部である。 When the vulcanization accelerator is used, the amount of the vulcanization accelerator in the rubber composition according to the present invention is usually 0.1 to 20 mass by mass with respect to 100 parts by mass of the copolymer rubber (A). Parts, preferably 0.2 to 10 parts by mass.
(有機過酸化物)
前記有機過酸化物の例としては、ジクミルパーオキサイド、ジ−t−ブチルパーオキサイド、ジ−t−ブチルパーオキシ−3,3,5−トリメチルシクロヘキサン、t−ブチルヒドロパーオキサイド、t−ブチルクミルパーオキサイド、ベンゾイルパーオキサイド、2,5−ジメチル−2,5−ジ(t−ブチルパーオキシン)ヘキシン−3、2,5−ジメチル−2,5−ジ(ベンゾイルパーオキシ)ヘキサン、2,5−ジメチル−2,5−モノ(t−ブチルパーオキシ)−ヘキサン、α,α'−ビス(t−ブチルパーオキシ−m−イソプロピル)ベンゼンが挙げられる。これらの中でも、ジクミルパーオキサイド、ジ−t−ブチルパーオキサイド、ジ−t−ブチルパーオキシ−3,3,5−トリメチルシクロヘキサンが好ましい。これらは、1種単独で用いてもよく2種以上を併用してもよい。
(Organic peroxide)
Examples of the organic peroxides include dicumyl peroxide, di-t-butyl peroxide, di-t-butylperoxy-3,3,5-trimethylcyclohexane, t-butylhydroperoxide, and t-butyl. Cumyl peroxide, benzoyl peroxide, 2,5-dimethyl-2,5-di (t-butylperoxyn) hexin-3, 2,5-dimethyl-2,5-di (benzoylperoxy) hexane, 2, Examples thereof include 5-dimethyl-2,5-mono (t-butylperoxy) -hexane and α, α'-bis (t-butylperoxy-m-isopropyl) benzene. Among these, dicumyl peroxide, di-t-butyl peroxide, and di-t-butylperoxy-3,3,5-trimethylcyclohexane are preferable. These may be used alone or in combination of two or more.
前記有機過酸化物が用いられる場合、本発明に係るゴム組成物中の前記有機過酸化物の量は、前記共重合体ゴム(A)100gに対して、通常0.0003〜0.05mol、好ましくは0.001〜0.03molである。 When the organic peroxide is used, the amount of the organic peroxide in the rubber composition according to the present invention is usually 0.0003 to 0.05 mol with respect to 100 g of the copolymer rubber (A). It is preferably 0.001 to 0.03 mol.
(架橋助剤)
前記有機過酸化物には架橋助剤を併用することが好ましい。
前記架橋助剤の例としては、p−キノンジオキシム等のキノンジオキシム系化合物、ポリエチレングリコールジメタクリレート等のメタクリレート系化合物、ジアリルフタレート、トリアリルシアヌレート等のアリル系化合物、マレイミド系化合物、ジビニルベンゼンが挙げられる。これらは、1種単独で用いてもよく2種以上を併用してもよい。
(Crosslinking aid)
It is preferable to use a cross-linking aid in combination with the organic peroxide.
Examples of the cross-linking aid include quinone dioxime compounds such as p-quinone dioxime, methacrylate compounds such as polyethylene glycol dimethacrylate, allyl compounds such as diallyl phthalate and triallyl cyanurate, maleimide compounds, and divinyl. Examples include benzene. These may be used alone or in combination of two or more.
前記架橋助剤が用いられる場合、本発明に係るゴム組成物中の前記架橋助剤の量は、使用される前記有機過酸化物1molに対して、0.5〜2mol、好ましくは、およそ等モルである。 When the cross-linking aid is used, the amount of the cross-linking aid in the rubber composition according to the present invention is 0.5 to 2 mol, preferably approximately equal to 1 mol of the organic peroxide used. It is a mole.
<軟化剤>
本発明に係るゴム組成物は、軟化剤を含んでいてもよい。
前記軟化剤としては、ゴム組成物に通常配合される軟化剤を使用できる。
<Softener>
The rubber composition according to the present invention may contain a softening agent.
As the softening agent, a softening agent usually blended in a rubber composition can be used.
前記軟化剤の例としては、
プロセスオイル、潤滑油、パラフィン、流動パラフィン、石油アスファルト、ワセリン等の石油系軟化剤;
コールタール、コールタールピッチ等のコールタール系軟化剤;
ヒマシ油、アマニ油、ナタネ油、ヤシ油等の脂肪油系軟化剤;
トール油;
サブ;
蜜ロウ、カルナウバロウ、ラノリン等のロウ類;
リシノール酸、パルミチン酸、ステアリン酸バリウム、ステアリン酸カルシウム、ラウリン酸亜鉛等の脂肪酸および脂肪酸塩;
石油樹脂、アタクチックポリプロピレン、クマロンインデン樹脂等の合成高分子物質が挙げられる。これらの中でも石油系軟化剤が好ましく、プロセスオイルが特に好ましい。これらは、1種単独で用いてもよく2種以上を併用してもよい。
As an example of the softener,
Petroleum-based softeners such as process oils, lubricating oils, paraffins, liquid paraffins, petroleum asphalts, and petrolatum;
Coal tar softeners such as coal tar and coal tar pitch;
Fat oil-based softeners such as castor oil, flax oil, rapeseed oil, and coconut oil;
Tall oil;
sub;
Waxes such as beeswax, carnauba wax, and lanolin;
Fatty acids and fatty acid salts such as ricinoleic acid, palmitic acid, barium stearate, calcium stearate, zinc laurate;
Examples thereof include synthetic polymer substances such as petroleum resin, atactic polypropylene, and kumaron inden resin. Among these, petroleum-based softeners are preferable, and process oils are particularly preferable. These may be used alone or in combination of two or more.
前記軟化剤が用いられる場合、本発明に係るゴム組成物中の前記軟化剤の量は、前記共重合体ゴム(A)100質量部に対して、通常150重量部以下、好ましくは130重量部以下である。 When the softener is used, the amount of the softener in the rubber composition according to the present invention is usually 150 parts by mass or less, preferably 130 parts by mass, based on 100 parts by mass of the copolymer rubber (A). It is as follows.
<加工助剤>
本発明に係るゴム組成物は、加工助剤を含んでいてもよい。
前記加工助剤としては、ゴム組成物に通常配合される加工助剤とを使用できる。
<Processing aid>
The rubber composition according to the present invention may contain a processing aid.
As the processing aid, a processing aid usually blended in the rubber composition can be used.
前記加工助剤の例としては、
ゴリシノール酸、ステアリン酸、パルチミン酸、ラウリン酸等の高級脂肪酸;
ステアリン酸バリウム、ステアリン酸亜鉛、ステアリン酸カルシウム等の高級脂肪酸塩;
リシノール酸エステル、ステアリン酸エステル、パルチミン酸エステル、ラウリン酸エステル等の高級脂肪酸エステル類
が挙げられる。これらは、1種単独で用いてもよく2種以上を併用してもよい。
As an example of the processing aid,
Higher fatty acids such as goricinolic acid, stearic acid, palmitic acid, lauric acid;
Higher fatty acid salts such as barium stearate, zinc stearate, calcium stearate;
Examples thereof include higher fatty acid esters such as ricinoleic acid ester, stearic acid ester, partiminic acid ester, and lauric acid ester. These may be used alone or in combination of two or more.
前記加工助剤が用いられる場合、本発明に係るゴム組成物中の前記加工助剤の量は、前記共重合体ゴム(A)100質量部に対して、通常10質量部以下、好ましくは5質量部以下である。 When the processing aid is used, the amount of the processing aid in the rubber composition according to the present invention is usually 10 parts by mass or less, preferably 5 parts by mass with respect to 100 parts by mass of the copolymer rubber (A). It is less than a part by mass.
<その他の成分>
本発明に係るゴム組成物には、その架橋物(加硫物)の用途、性能に応じて、上述の成分以外にも、一般にゴム製品の製造で用いられる各種公知の配合剤、たとえば、老化防止剤、活性剤、反応抑制剤、着色剤、分散剤、難燃剤、可塑剤、酸化防止剤、スコーチ防止剤、紫外線吸収剤、帯電防止剤、滑剤、防カビ剤、素練促進剤、粘着付与剤、染料(分散染料、酸性染料等)、無機・有機顔料、界面活性剤、発泡のための配合剤(発泡剤、発泡助剤など)、または脱泡剤を、本発明の目的を損なわない範囲で適宜選定し、適切な量で配合してもよい。
<Other ingredients>
The rubber composition according to the present invention includes various known compounding agents generally used in the production of rubber products, for example, aging, in addition to the above-mentioned components, depending on the use and performance of the crosslinked product (vulcanized product). Inhibitors, activators, reaction inhibitors, colorants, dispersants, flame retardants, plasticizers, antioxidants, scorch inhibitors, UV absorbers, antistatic agents, lubricants, antifungal agents, vulcanization accelerators, adhesive Additives, dyes (dispersion dyes, acidic dyes, etc.), inorganic / organic pigments, surfactants, compounding agents for foaming (foaming agents, foaming aids, etc.), or defoaming agents impair the object of the present invention. It may be appropriately selected within a range that does not exist, and blended in an appropriate amount.
(ゴム組成物の製造方法)
本発明に係るゴム組成物は、その原料として前記共重合体ゴム(A)および前記表面処理カーボンブラック(B)を使用することを除いて、ゴム組成物の従来公知の製造方法によって製造することができる。
(Manufacturing method of rubber composition)
The rubber composition according to the present invention is produced by a conventionally known production method of a rubber composition, except that the copolymer rubber (A) and the surface-treated carbon black (B) are used as raw materials thereof. Can be done.
本発明に係るゴム組成物の製造方法としては、たとえばバンバリーミキサー、ニーダー、インターミックスのようなインターナルミキサー(密閉式混合機)類により、前記共重合体ゴム(A)、前記前記表面処理カーボンブラック(B)、および必要に応じて、補強材、軟化剤(油展用)、加工助剤、加硫促進剤などを、80〜170℃の温度で2〜20分間混練する。次いで、得られたブレンド物に、軟化剤、加硫剤(たとえば、イオウ)、加硫促進剤、および必要に応じて、発泡剤、架橋剤等の添加剤をオープンロールのようなロール類、あるいはニーダーを使用して、必要に応じて加硫促進剤、架橋助剤、発泡助剤、脱法剤を追加混合し、ロール温度40〜80℃で5〜30分間混練した後、分出しすることにより製造することができる。 As a method for producing the rubber composition according to the present invention, for example, the copolymer rubber (A) and the surface-treated carbon are used by internal mixers (sealed mixers) such as a Banbury mixer, a kneader, and an intermix. Black (B) and, if necessary, a reinforcing material, a softener (for oil spreading), a processing aid, a vulcanization accelerator and the like are kneaded at a temperature of 80 to 170 ° C. for 2 to 20 minutes. Then, a softening agent, a vulcanizing agent (for example, sulfur), a vulcanization accelerator, and, if necessary, an additive such as a foaming agent and a cross-linking agent are added to the obtained blend in rolls such as open rolls. Alternatively, using a kneader, a vulcanization accelerator, a cross-linking aid, a foaming aid, and a de-methodizing agent are additionally mixed as necessary, kneaded at a roll temperature of 40 to 80 ° C. for 5 to 30 minutes, and then dispensed. Can be manufactured by
[ゴム成形体]
本発明に係るゴム成形体は、本発明に係るゴム組成物の架橋物(加硫物)からなり、優れた摺動性を持つ。そのため、自動車部品、家電関連部品、土木・建材関連部品、雑貨ならびに日用品をはじめ種々の用途に用いることができる。
[Rubber molded product]
The rubber molded product according to the present invention is made of a crosslinked product (vulcanized product) of the rubber composition according to the present invention, and has excellent slidability. Therefore, it can be used for various purposes such as automobile parts, home appliance-related parts, civil engineering / building material-related parts, miscellaneous goods, and daily necessities.
このような用途の例としては、
自動車用、航空機用ウェザーストリップ(例えばドアウェザーストリップ、トランクウェザーストリップ、ラゲージウェザーストリップ、ルーフサイドレールウェザーストリップ、スライドドアウェザーストリップ、ベンチレータウェザーストリップ、スライディングループパネルウェザーストリップ、フロントウインドウェザーストリップ、リヤウインドウェザーストリップ、クォーターウインドウェザーストリップ、ロックピラーウェザーストリップ、ドアガラスアウナーウェザーストリップ、ドアガラスインナーウェザーストリップ)、
ダムウインドシールド、グラスランチャネル、ドアミラー用ブラケット、シールヘッドランプ、シールカウルトップ;
自動車用ホース(例えばブレーキホース、ラジエターホース、ヒーターホース、エアークリーナーホース、送水用ホース)、
ガス用ホース、
建材シール部品(例えばガスケット、エアータイト、目地材)
戸当たり部、
家電シール部品、
自動車用カップ・シール材(例えばマスタシリンダーピストンカップ、ホイールシリンダーピストンカップ)、
産業機械用シール材、シート、伝動ベルトまたは搬送用ベルト、被覆電線、電線ジョイント、電気絶縁部品、半導電ゴム部品、OA機器用ロール、工業用ロール、家庭用ゴム製品およびシューズ
が挙げられる。
An example of such an application is
Automotive and Aircraft Weather Strips (eg Door Weather Strips, Trunk Weather Strips, Luggage Weather Strips, Roof Side Rail Weather Strips, Sliding Door Weather Strips, Ventilator Weather Strips, Sliding Group Panel Weather Strips, Front Window Weather Strips, Rear Window Weather Strips Strips, Quarter Window Weather Strips, Rock Pillar Weather Strips, Door Glass Outer Weather Strips, Door Glass Inner Weather Strips),
Dam windshield, glass run channel, door mirror bracket, seal headlamp, seal cowl top;
Automotive hoses (eg brake hoses, radiator hoses, heater hoses, air cleaner hoses, water supply hoses),
Gas hose,
Building material seal parts (for example, gaskets, air tights, joint materials)
Door stop,
Home appliance seal parts,
Automotive cups and sealants (eg master cylinder piston cups, wheel cylinder piston cups),
Examples include sealing materials for industrial machinery, sheets, transmission belts or transport belts, coated electric wires, electric wire joints, electrically insulating parts, semi-conductive rubber parts, rolls for OA equipment, industrial rolls, household rubber products and shoes.
本発明のゴム成形体は、本発明の効果を損なわない範囲であれば、発泡成形体であってもよい。発泡成形体の例としては、ドアスポンジ用スポンジ、オープニングトリム用スポンジ、フードシール用スポンジ、トランクシール用スポンジ等のウェザーストリップ用スポンジ材、断熱スポンジ、ダムラバー等高発泡スポンジ材が挙げられる。 The rubber molded product of the present invention may be a foam molded product as long as the effects of the present invention are not impaired. Examples of the foamed molded product include a sponge for weather strips such as a sponge for door sponge, a sponge for opening trim, a sponge for hood seal, and a sponge for trunk seal, and a highly foamed sponge material such as heat insulating sponge and dam rubber.
(ゴム成形体の製造方法)
本発明に係るゴム成形体は、通常一般のゴムを加硫(架橋)するときと同様に、未加硫の本発明に係るゴム組成物を、上述したような方法で調製し、次いで(または同時に)所望の形状に成形し、次いで加硫(架橋)することにより製造することができる。
(Manufacturing method of rubber molded product)
The rubber molded product according to the present invention is prepared by preparing an unvulcanized rubber composition according to the present invention by the method as described above, and then (or) in the same manner as when vulcanizing (crosslinking) general rubber. It can be produced by molding into a desired shape (at the same time) and then vulcanizing (crosslinking).
上記のようにして調製された未加硫の本発明に係るゴム組成物は、種々の成形法により成形、加硫することができ、好ましくは圧縮成形、射出成形、注入成形などの型成形により成形、加硫することができる。 The unvulcanized rubber composition according to the present invention prepared as described above can be molded and vulcanized by various molding methods, preferably by mold molding such as compression molding, injection molding and injection molding. Can be molded and vulcanized.
圧縮成形の場合、たとえば、予め秤量した未加硫の本発明に係るゴム組成物を型に入れ、型を閉じた後120〜270℃の温度で、30秒〜120分加熱することにより、目的とする加硫ゴム成形体が得られる。 In the case of compression molding, for example, a pre-weighed unvulcanized rubber composition according to the present invention is placed in a mold, and after the mold is closed, the rubber composition is heated at a temperature of 120 to 270 ° C. for 30 seconds to 120 minutes. A vulcanized rubber molded product is obtained.
射出成形の場合、たとえば、リボン状あるいはペレット状の配合ゴムをスクリューにより予め設定した量だけポットに供給し、引き続き予備加熱された配合ゴムをプランジャーにより金型内に1〜20秒で送り込み、配合ゴムを射出した後120〜270℃の温度で、30秒〜120分加熱することにより、目的とするゴム成形体が得られる。 In the case of injection molding, for example, a ribbon-shaped or pellet-shaped compounded rubber is supplied to the pot in a preset amount by a screw, and then the preheated compounded rubber is continuously fed into the mold by a plunger in 1 to 20 seconds. After injecting the compounded rubber, it is heated at a temperature of 120 to 270 ° C. for 30 seconds to 120 minutes to obtain a desired rubber molded product.
注入成形の場合、たとえば、予め秤量した配合ゴムをポットに入れピストンにより金型内に1〜20秒で注入し、配合ゴムを注入した後120〜270℃の温度で、30秒〜120分加熱することにより、目的とする加硫ゴム成形体が得られる。 In the case of injection molding, for example, a pre-weighed compounded rubber is put into a pot, injected into a mold by a piston in 1 to 20 seconds, and after the compounded rubber is injected, it is heated at a temperature of 120 to 270 ° C. for 30 seconds to 120 minutes. By doing so, the desired vulcanized rubber molded product can be obtained.
以下、本発明を実施例により説明するが、本発明は、これら実施例に限定されるものではない。
〔未加硫ゴム特性〕
<ムーニー粘度>
ムーニー粘度計((株)島津製作所製SMV202型)を用い、JIS K6300に準拠して、未加硫ゴムのムーニー粘度ML(1+4)100℃を測定した。
Hereinafter, the present invention will be described with reference to Examples, but the present invention is not limited to these Examples.
[Characteristics of unvulcanized rubber]
<Moony viscosity>
Using a Mooney viscometer (SMV202 type manufactured by Shimadzu Corporation), the Mooney viscosity ML (1 + 4) of unvulcanized rubber was measured at 100 ° C. in accordance with JIS K6300.
〔加硫ゴム特性〕
<硬さ>
JIS K6253に準拠して、シートの硬さ(タイプAデュロメータ硬さ)を測定した。ただし、厚さ2mmのゴムシート6枚を、平らな部分を積み重ねて厚さ約12mmとしたものを、試験片として用いた。試験片として、異物の混入したもの、気泡のあるもの、およびキズのあるものは用いなかった。また、試験片の測定面の寸法は、押針先端が試験片の端から12mm以上離れた位置で測定できる大きさとした。
[Vulcanized rubber characteristics]
<Hardness>
The hardness of the sheet (type A durometer hardness) was measured according to JIS K6253. However, six rubber sheets having a thickness of 2 mm were used as test pieces by stacking flat portions to have a thickness of about 12 mm. No test pieces containing foreign matter, air bubbles, or scratches were used. The size of the measurement surface of the test piece was set so that the tip of the push needle could be measured at a position 12 mm or more away from the end of the test piece.
<引張特性>
JIS K6251に従い、測定温度23℃、引張速度500mm/分の条件で引張試験を行い、ゴムシートの切断時引張強さ(Tb)〔MPa〕および切断時伸び(Eb)〔%〕を測定した。
<Tensile characteristics>
According to JIS K6251, a tensile test was conducted under the conditions of a measurement temperature of 23 ° C. and a tensile speed of 500 mm / min, and the tensile strength (T b ) [MPa] and elongation (E b ) [%] of the rubber sheet during cutting were measured. bottom.
[比較例1]
エチレン・プロピレン・5−エチリデン−2−ノルボルネン三元共重合体(商品名:三井EPT 4045M、三井化学(株)製)100質量部と、ステアリン酸1質量部と、亜鉛華5質量部と、カーボンブラック(FEF)(商品名:旭#60UG、旭カーボン(株)製、諸物性は表1に記載のとおり。)80質量部と、パラフィン系プロセスオイル(商品名:ダイアナプロセスPW−380、出光興産(株)製)50質量部とを1.7リットル容量のバンバリーミキサーで5分間混練した。
[Comparative Example 1]
Ethylene / propylene / 5-ethylidene-2-norbornene ternary copolymer (trade name: Mitsui EPT 4045M, manufactured by Mitsui Chemicals, Inc.) 100 parts by mass, stearic acid 1 part by mass, zinc black 5 parts by mass, Carbon black (FEF) (trade name: Asahi # 60UG, manufactured by Asahi Carbon Co., Ltd., various physical properties are as shown in Table 1) 80 parts by mass and paraffin-based process oil (trade name: Diana Process PW-380, 50 parts by mass of Idemitsu Kosan Co., Ltd. was kneaded with a 1.7 liter capacity polymer mixer for 5 minutes.
さらに、この配合物を表面温度が50℃の6インチロールに巻き付けた後、この配合物236質量部に対し、加硫促進剤(商品名:サンセラーM、三新化学工業(株)製)を0.5質量部、加硫促進剤(商品名:サンセラーTT、三新化学工業(株)製)を1質量部、および硫黄を1.5質量部加えて8分間混練し、得られた配合物を放冷した。 Further, after winding this formulation on a 6-inch roll having a surface temperature of 50 ° C., a vulcanization accelerator (trade name: Sunseller M, manufactured by Sanshin Chemical Industry Co., Ltd.) was added to 236 parts by mass of this formulation. 0.5 parts by mass, 1 part by mass of vulcanization accelerator (trade name: Sunseller TT, manufactured by Sanshin Chemical Industry Co., Ltd.) and 1.5 parts by mass of sulfur were added and kneaded for 8 minutes. I let things cool.
この配合物(未加硫ゴム組成物)から、プレス成形機を用いて160℃で20分間加硫を行なって厚さ2mmのゴムシート(加硫ゴム)を調製した。
上記のようにして得られた配合物(未加硫ゴム)およびゴムシート(加硫ゴム)について、上記方法により諸物性を測定した。結果を表2に示す。
From this compound (unvulcanized rubber composition), a rubber sheet (vulcanized rubber) having a thickness of 2 mm was prepared by vulcanizing at 160 ° C. for 20 minutes using a press molding machine.
The physical properties of the formulation (unvulcanized rubber) and rubber sheet (vulcanized rubber) obtained as described above were measured by the above method. The results are shown in Table 2.
[実施例1]
カーボンブラック(FEF)をメチルハイドロジェンポリシロキサンで表面処理されたカーボンブラック(商品名:SI01−4 DK、大東化成(株)製、諸物性は表1に記載のとおり。)80質量部に変更したこと以外は比較例1と同様にして、配合物(未加硫ゴム)を、次いでゴムシート(加硫物)を調製した。
[Example 1]
Carbon black (FEF) surface-treated with methylhydrogenpolysiloxane (trade name: SI01-4 DK, manufactured by Daito Kasei Co., Ltd., various physical properties are as shown in Table 1) changed to 80 parts by mass. A formulation (unsulfurized rubber) and then a rubber sheet (sulfurized product) were prepared in the same manner as in Comparative Example 1 except for the above.
上記のようにして得られた配合物(未加硫ゴム)およびゴムシート(加硫ゴム)について、上記方法により諸物性を測定した。結果を表2に示す。 The physical properties of the formulation (unvulcanized rubber) and rubber sheet (vulcanized rubber) obtained as described above were measured by the above method. The results are shown in Table 2.
Claims (6)
(B)オルガノハイドロジェンポリシロキサン化合物により表面処理されたカーボンブラック
を含むゴム組成物。 (A) Ethylene α- having a structural unit (a1) derived from ethylene, a structural unit (a2) derived from an α-olefin having 3 or more carbon atoms, and a structural unit (a3) derived from a non-conjugated polyene. A rubber composition containing carbon black surface-treated with an olefin / non-conjugated polyene copolymer rubber and (B) an organohydrogen polysiloxane compound.
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