JP2021160989A - Quick-hardening mortar composition - Google Patents

Quick-hardening mortar composition Download PDF

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JP2021160989A
JP2021160989A JP2020064647A JP2020064647A JP2021160989A JP 2021160989 A JP2021160989 A JP 2021160989A JP 2020064647 A JP2020064647 A JP 2020064647A JP 2020064647 A JP2020064647 A JP 2020064647A JP 2021160989 A JP2021160989 A JP 2021160989A
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mass
mortar composition
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curing
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JP7442372B2 (en
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大輔 木元
Daisuke Kimoto
幸之助 ▲高▼原
Konosuke Takahara
英男 田原
Hideo Tawara
春輝 石隈
Haruki Ishikuma
清志 神谷
Kiyoshi Kamiya
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Mitsubishi Materials Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Abstract

To provide a quick-hardening mortar composition which is stably kept over a long period of time, has high initial strength, and can obtain a hardening body suppressing generation of white spots.SOLUTION: A quick-hardening mortar composition includes a quick-hardening admixture, cement and a fine aggregate. The quick-hardening admixture includes calcium aluminate, anhydrous gypsum, inorganic carbonate, hydroxycarboxylic acid, and alum. In the calcium aluminate, the content of CaO to Al2O3 is 1.5-2.0 by molar ratio, a vitrification rate is 80% or more, the content of anhydrous gypsum is 35-65 pts.mass with respect to 100 pts.mass of the total content of calcium aluminate and anhydrous gypsum, the contents of inorganic carbonate, hydroxycarboxylic acid and alum are 0.1 pt.mass or more, and the total content of inorganic carbonate, hydroxycarboxylic acid and alum is 10 pts.mass or less.SELECTED DRAWING: None

Description

本発明は、速硬性モルタル組成物、特に断面修復材および舗装用注入材として有用な速硬性モルタル組成物に関する。 The present invention relates to a fast-hardening mortar composition, particularly a fast-hardening mortar composition useful as a cross-section repair material and a pavement injection material.

各種の原因により劣化したコンクリート構造物を補修する工法として、断面修復工法が広く知られている。断面修復工法は、コンクリートの劣化した部分をはつり等によって取り除き、取り除いた断面部分を断面修復材で修復する工法である。本工法に用いる断面修復材としては、セメントと細骨材とを含むモルタル組成物が使用される。断面修復工法の態様に合わせ、左官工法用の断面修復材、吹付け工法用の断面修復材、充填工法用の断面修復材、プレパックト工法用の断面修復材が使用される。一方、緊急を要する補修工事において使用される断面修復材としては、工事期間を短くするために、モルタル組成物を早期に硬化させるための速硬性混和材が含まれている速硬性モルタル組成物も使用されている。 The cross-section repair method is widely known as a method for repairing concrete structures that have deteriorated due to various causes. The cross-section repair method is a method in which a deteriorated part of concrete is removed by a chipping or the like, and the removed cross-section part is repaired with a cross-section repair material. As the cross-section restoration material used in this method, a mortar composition containing cement and fine aggregate is used. A cross-section repair material for the plastering method, a cross-section repair material for the spraying method, a cross-section repair material for the filling method, and a cross-section repair material for the prepacked method are used according to the mode of the cross-section repair method. On the other hand, as a cross-section repair material used in urgent repair work, there is also a quick-hardening mortar composition containing a quick-hardening admixture for early curing of the mortar composition in order to shorten the construction period. in use.

また、道路、港湾施設、空港の滑走路などの舗装を構築する方法として、PC舗装やRC舗装が知られている。PC舗装は、路盤の上にPC(プレストレストコンクリート)舗装板を配置して、そのPC舗装板と路盤の間隙に裏込めグラウト材を注入する舗装である。RC舗装は、PC舗装板の代わりに、RC(鉄筋コンクリート)舗装板を用いる舗装である。さらに、重交通道路の舗装として、半たわみ性舗装が知られている。半たわみ性舗装とは、空隙率の大きな開粒度アスファルト混合物に、セメントミルクを注入する舗装である。PC舗装やRC舗装で使用される裏込めグラウト材および半たわみ性舗装で使用されるセメントミルク等の原料として用いられる舗装用注入材としても、セメントと細骨材とを含むモルタル組成物が利用されることがある。この舗装用注入材として用いられるモルタル組成物は、通常、夜間に工事を行って、翌朝には交通開放するために、セメントを早期に硬化させるための速硬性混和材が含まれている速硬性モルタル組成物である。 In addition, PC pavement and RC pavement are known as methods for constructing pavement such as roads, port facilities, and airport runways. PC pavement is a pavement in which a PC (prestressed concrete) pavement is placed on the roadbed and a backfill grout material is injected into the gap between the PC pavement and the roadbed. RC pavement is pavement in which RC (reinforced concrete) pavement is used instead of PC pavement. Furthermore, semi-flexible pavement is known as pavement for heavy traffic roads. Semi-flexible pavement is a pavement in which cement milk is injected into an open-grained asphalt mixture having a large porosity. A mortar composition containing cement and fine aggregate is also used as a pavement injection material used as a raw material for backfill grout materials used in PC pavement and RC pavement and cement milk used in semi-flexible pavement. May be done. The mortar composition used as this pavement injection material is usually fast-hardening and contains a fast-hardening admixture for early hardening of the cement in order to open the traffic the next morning after construction is done at night. It is a mortar composition.

速硬性モルタル組成物の速硬性混和材として、カルシウムアルミネートと無機硫酸塩とを組合せた混和材が知られている。しかし、このカルシウムアルミネートと無機硫酸塩とを組合せた速硬性混和材は、モルタル組成物の硬化を促進する作用が強く、この速硬性混和材を含むモルタル組成物は、水を加えてからモルタル組成物が凝結を開始するまでの時間(凝結開始時間)が短く、可使時間を十分に確保できないという問題があった。このため、カルシウムアルミネートと無機硫酸塩とを組合せた速硬性混和材では、モルタル組成物の凝結開始時間を調整するために、凝結調整剤を加えることが行なわれている。凝結調整剤としては、無機炭酸塩、オキシカルボン酸、アルミン酸ナトリウムが用いられている。 As a fast-curing admixture for a fast-curing mortar composition, an admixture in which calcium aluminate and an inorganic sulfate are combined is known. However, the fast-curing admixture in which this calcium aluminate and the inorganic sulfate are combined has a strong effect of accelerating the curing of the mortar composition, and the mortar composition containing this fast-hardening admixture is mortar after adding water. There is a problem that the time until the composition starts to condense (condensation start time) is short and a sufficient pot life cannot be secured. Therefore, in the fast-curing admixture in which calcium aluminate and inorganic sulfate are combined, a coagulation adjusting agent is added in order to adjust the coagulation start time of the mortar composition. Inorganic carbonate, oxycarboxylic acid, and sodium aluminate are used as the coagulation regulator.

特許文献1には、カルシウムアルミネート対無機硫酸塩の重量比が1対0.5〜3からなる急硬成分を15〜35重量%含有してなる急硬セメントを主成分とし、内割重量で、アルミン酸ナトリウム0.2〜3%、無機炭酸塩0.2〜5%、およびオキシカルボン酸類0.1〜2%を含有してなる超速硬セメント組成物が開示されている。 Patent Document 1 contains, as a main component, a hard-hardened cement containing 15 to 35% by weight of a hard-hardening component having a weight ratio of calcium aluminate to inorganic sulfate of 1: 0.5 to 3, and is divided by weight. Discloses an ultrafast hard cement composition containing 0.2 to 3% sodium aluminate, 0.2 to 5% inorganic carbonate, and 0.1 to 2% oxycarboxylic acids.

特許文献2には、速硬性混和材とセメント鉱物と骨材と再乳化粉末樹脂と繊維とを含むコンクリート断面修復材が開示されている。この特許文献2には、速硬性混和材の凝結調整剤としてアルミン酸ナトリウム、無機炭酸塩及びカルボン酸類を用い、これら凝結調整剤の粒度構成を、平均粒径45μmを越えかつ90μm以下の第1粒子10〜45質量%と、平均粒径90μmを越えかつ150μm以下の第2粒子30〜70質量%と、平均粒径150μmを越えかつ500μm以下の第3粒子5〜30質量%とを含み、かつ前記第2粒子を前記第1粒子より多く含むとともに前記第3粒子より多く含むようにすることが開示されている。 Patent Document 2 discloses a concrete cross-section restoration material containing a fast-curing admixture, a cement mineral, an aggregate, a re-emulsified powder resin, and a fiber. In Patent Document 2, sodium aluminate, inorganic carbonates and carboxylic acids are used as the coagulation adjuster of the quick-hardening admixture, and the particle size composition of these coagulation adjusters is the first having an average particle size of more than 45 μm and 90 μm or less. It contains 10 to 45% by mass of particles, 30 to 70% by mass of second particles having an average particle size of more than 90 μm and 150 μm or less, and 5 to 30% by mass of third particles having an average particle size of more than 150 μm and not more than 500 μm. Moreover, it is disclosed that the second particle is contained in a larger amount than the first particle and is contained in a larger amount than the third particle.

特許文献3には、速硬性混和材とセメント鉱物と砂と再乳化粉末樹脂とを含む舗装用注入材が開示されている。この特許文献3には、速硬性混和材の凝結調整剤としてアルミン酸ナトリウム、無機炭酸塩及びカルボン酸類を用い、これら凝結調整剤の粒度構成を、平均粒径45μmを越えかつ90μm以下の第1粒子10〜45質量%と、平均粒径90μmを越えかつ150μm以下の第2粒子30〜70質量%と、平均粒径150μmを越えかつ500μm以下の第3粒子5〜30質量%とを含み、かつ前記第2粒子を前記第1粒子より多く含むとともに前記第3粒子より多く含むようにすることが開示されている。 Patent Document 3 discloses a pavement injection material containing a fast-curing admixture, a cement mineral, sand, and a re-emulsified powder resin. In Patent Document 3, sodium aluminate, inorganic carbonates and carboxylic acids are used as the coagulation adjuster of the quick-hardening admixture, and the particle size composition of these coagulation adjusters is the first having an average particle size of more than 45 μm and 90 μm or less. It contains 10 to 45% by mass of particles, 30 to 70% by mass of second particles having an average particle size of more than 90 μm and 150 μm or less, and 5 to 30% by mass of third particles having an average particle size of more than 150 μm and not more than 500 μm. Moreover, it is disclosed that the second particle is contained in a larger amount than the first particle and is contained in a larger amount than the third particle.

特許文献4には、速硬性混和材を混合した超速硬モルタル組成物について、3ヶ月程度の期間保存したときの凝結時間の変動を抑え、初期強度発現性を長期間良好に維持するための技術として、カルシウムアルミネートからなるクリンカーと、凝結調整剤(無機炭酸塩、オキシカルボン酸、アルミン酸ナトリウムおよび硫酸ナトリウムのうちの1つ以上)とを混合粉砕して、カルシウムアルミネートの平均粒子径が8μm以上100μm以下の範囲内にあり、凝結調整剤の平均粒子径が5μm以下になるようにすることが開示されている。 Patent Document 4 describes a technique for suppressing fluctuations in the setting time of an ultrafast-hardening mortar composition mixed with a quick-hardening admixture when stored for a period of about 3 months, and maintaining good initial strength development for a long period of time. As a result, a clinker composed of calcium aluminate and a coagulation modifier (one or more of inorganic carbonate, oxycarboxylic acid, sodium aluminate and sodium sulfate) are mixed and pulverized to obtain an average particle size of calcium aluminate. It is disclosed that the particle size is within the range of 8 μm or more and 100 μm or less, and the average particle size of the coagulation modifier is 5 μm or less.

特公平3−41420号公報Special Fair 3-41420 Gazette 特開2008−273762号公報Japanese Unexamined Patent Publication No. 2008-273762 特開2008−274580号公報Japanese Unexamined Patent Publication No. 2008-274580 特許第6183571号公報Japanese Patent No. 6183571

速硬性混和材に添加される凝結調整剤の一つであるアルミン酸ナトリウムは、カルシウムアルミネートと無水石膏を含む速硬性混和材に添加して使用した場合において初期強度を高める作用(アルカリ刺激剤としての作用効果)と、その硬化体表面に析出する白斑の発生を抑制する作用(初期水和反応におけるカルシウム成分とアルミニウム成分の最適化)とを有する。しかしながら、アルミン酸ナトリウムは著しい潮解性を示し、保存中に吸湿して溶解し、その作用が失われることによって上記の作用を発揮できなくなる場合があった。 Sodium aluminate, which is one of the coagulation modifiers added to the quick-hardening admixture, has the effect of increasing the initial strength (alkali stimulant) when added to the fast-hardening admixture containing calcium aluminate and anhydrous gypsum. (Effect of action) and the action of suppressing the occurrence of gypsum deposited on the surface of the cured product (optimization of the calcium component and the aluminum component in the initial hydration reaction). However, sodium aluminate exhibits remarkable deliquescent property, absorbs moisture during storage and dissolves, and loses its action, so that the above action may not be exhibited.

本発明は、前述した事情に鑑みてなされたものであって、長期間にわたって安定して、初期強度が高く、かつ白斑の発生が抑制された硬化体を得ることができる速硬性モルタル組成物を提供することを目的とする。 The present invention has been made in view of the above-mentioned circumstances, and is a fast-curing mortar composition capable of obtaining a cured product which is stable for a long period of time, has high initial strength, and suppresses the occurrence of vitiligo. The purpose is to provide.

上記の目的を達成するために、本発明の発明者は鋭意検討を行なった結果、モルタル組成物中の速硬性混和材に含まれるカルシウムアルミネートとして、Alに対するCaOの含有量がモル比で1.5以上2.0以下の範囲内にあって、ガラス化率が80%以上のものを用い、かつアルミン酸ナトリウムの代わりにミョウバンを加えることによって、モルタル組成物の初期強度を高める作用と、白斑の発生を防止する作用を長期間保存しても高いレベルで維持することが可能となることを見出して、本発明を完成させた。 In order to achieve the above object, the inventor of the present invention has conducted diligent studies, and as a result, the content of CaO with respect to Al 2 O 3 is molar as calcium aluminate contained in the fast-curing admixture in the mortar composition. The initial strength of the mortar composition is increased by using a mortar composition having a ratio in the range of 1.5 or more and 2.0 or less and having a vitrification rate of 80% or more and adding myoban instead of sodium aluminate. The present invention has been completed by finding that the action and the action of preventing the occurrence of white spots can be maintained at a high level even after long-term storage.

従って、本発明の速硬性モルタル組成物は、速硬性混和材とセメントと細骨材を含む速硬性モルタル組成物であって、前記速硬性混和材100質量部に対して、前記セメントを100質量部以上2000質量部以下の範囲内の量で含有し、前記速硬性混和材が、カルシウムアルミネートと、無水石膏と、無機炭酸塩と、オキシカルボン酸と、ミョウバンとを含み、前記カルシウムアルミネートは、Alに対するCaOの含有量がモル比で1.5以上2.0以下の範囲内にあって、ガラス化率が80%以上であり、前記無水石膏の含有量は、前記カルシウムアルミネートと前記無水石膏の合計量100質量部に対して35質量部以上65質量部以下の範囲内にあって、前記無機炭酸塩、前記オキシカルボン酸および前記ミョウバンの含有量は、それぞれ前記カルシウムアルミネートと前記無水石膏の合計量100質量部に対して0.1質量部以上であって、前記無機炭酸塩、前記オキシカルボン酸および前記ミョウバンの合計含有量は、前記カルシウムアルミネートと前記無水石膏の合計量100質量部に対して10質量部以下であることを特徴としている。 Therefore, the fast-curing mortar composition of the present invention is a fast-curing mortar composition containing a fast-curing admixture, cement and fine aggregate, and 100 parts by mass of the cement is added to 100 parts by mass of the fast-curing admixture. The fast-curing admixture contains calcium aluminate, anhydrous gypsum, inorganic carbonate, oxycarboxylic acid, and myoban, and the calcium aluminate is contained in an amount in the range of 2000 parts by mass or less. The content of CaO with respect to Al 2 O 3 is in the range of 1.5 or more and 2.0 or less in terms of molar ratio, the vitrification rate is 80% or more, and the content of the anhydrous gypsum is the calcium. The content of the inorganic carbonate, the oxycarboxylic acid, and the myoban is within the range of 35 parts by mass or more and 65 parts by mass or less with respect to 100 parts by mass of the total amount of aluminate and the anhydrous gypsum, and the contents of the calcium are respectively. The total content of the inorganic carbonate, the oxycarboxylic acid and the myoban is 0.1 part by mass or more with respect to 100 parts by mass of the total amount of the aluminate and the anhydrous gypsum, and the total content of the calcium aluminate and the anhydrous is the calcium aluminate and the anhydrous. The total amount of gypsum is 10 parts by mass or less with respect to 100 parts by mass.

本発明の速硬性モルタル組成物によれば、速硬性混和材に含まれるカルシウムアルミネートとして、Alに対するCaOの含有量がモル比で1.5以上2.0以下の範囲内にあって、ガラス化率が80%以上であるものを用いるので初期強度が向上し、白斑の発生を抑制することができる。また、本発明の速硬性モルタル組成物によれば、速硬性混和材として、アルミン酸ナトリウムの代わりにミョウバンを用いるので、初期強度の向上作用と白斑の発生の抑制作用とが長期間にわたって低下しにくい。 According to the quick-hardening mortar composition of the present invention, the content of CaO with respect to Al 2 O 3 as the calcium aluminate contained in the quick-hardening admixture is within the range of 1.5 or more and 2.0 or less in terms of molar ratio. Therefore, since a vitrification rate of 80% or more is used, the initial strength can be improved and the occurrence of white spots can be suppressed. Further, according to the quick-hardening mortar composition of the present invention, since alum is used instead of sodium aluminate as the quick-hardening admixture, the effect of improving the initial strength and the effect of suppressing the occurrence of vitiligo are reduced over a long period of time. Hateful.

ここで、本発明の速硬性モルタル組成物においては、前記速硬性混和材100質量部に対して、前記細骨材を200質量部以上1000質量部以下の範囲内の量で含有してもよい。
この場合、細骨材を上記の範囲内の量で含有するので、初期強度発現性に優れたものとなると共に、速硬性モルタル組成物の硬化に伴う硬化体の収縮(自己収縮)や、硬化後の水分の逸散に伴う収縮(乾燥収縮)が抑えられる。このため、硬化体のひび割れの発生を抑制することができ、硬化体の強度が高くなる。従って、この速硬性モルタル組成物は、断面修復材として特に有用である。
Here, in the quick-hardening mortar composition of the present invention, the fine aggregate may be contained in an amount in the range of 200 parts by mass or more and 1000 parts by mass or less with respect to 100 parts by mass of the quick-hardening admixture. ..
In this case, since the fine aggregate is contained in an amount within the above range, the initial strength development is excellent, and the cured product shrinks (self-shrinks) due to the curing of the fast-curing mortar composition and cures. Shrinkage (dry shrinkage) due to subsequent dissipation of water is suppressed. Therefore, the occurrence of cracks in the cured product can be suppressed, and the strength of the cured product is increased. Therefore, this quick-curing mortar composition is particularly useful as a cross-section restoration material.

また、本発明の速硬性モルタル組成物においては、前記細骨材を、速硬性モルタル組成物の全体量に対して10質量%以上67質量%以下の範囲内の量で含有していてもよい。
この場合、細骨材を上記の範囲内の量で含有するので、初期強度発現性に優れたものとなると共に、水を加えた特の細骨材の流動性が向上する。このため、半たわみ性舗装における開粒度アスファルト混合物の空隙のように微細な空間内に対しても、細骨材が媒体となるので、良好に充填することができる。従って、この速硬性モルタル組成物は、舗装用注入材として特に有用である。
Further, in the quick-hardening mortar composition of the present invention, the fine aggregate may be contained in an amount in the range of 10% by mass or more and 67% by mass or less with respect to the total amount of the quick-hardening mortar composition. ..
In this case, since the fine aggregate is contained in an amount within the above range, the initial strength development is excellent, and the fluidity of the special fine aggregate to which water is added is improved. Therefore, even in a fine space such as a void of an open-grained asphalt mixture in a semi-flexible pavement, the fine aggregate serves as a medium, so that it can be filled well. Therefore, this fast-curing mortar composition is particularly useful as a pavement injection material.

また、本発明の速硬性モルタル組成物においては、さらに、ケイ酸ナトリウムを前記カルシウムアルミネートと前記無水石膏の合計量100質量部に対して0.1質量部以上5.0質量部以下の範囲内の量で含んでいてもよい。
この場合、速硬性モルタル組成物はケイ酸ナトリウムを上記の範囲内で含むので、初期強度がより向上する。
Further, in the fast-curing mortar composition of the present invention, sodium silicate is in the range of 0.1 part by mass or more and 5.0 parts by mass or less with respect to 100 parts by mass of the total amount of the calcium aluminate and the anhydrous gypsum. It may be included in the amount of.
In this case, since the fast-curing mortar composition contains sodium silicate within the above range, the initial strength is further improved.

また、本発明の速硬性モルタル組成物においては、さらに、無水硫酸ナトリウムを前記カルシウムアルミネートと前記無水石膏の合計量100質量部に対して0.1質量部以上5.0質量部以下の範囲内の量で含んでいてもよい。
この場合、速硬性モルタル組成物は無水硫酸ナトリウムを上記の範囲内で含むので、初期強度の向上作用と白斑の発生の抑制作用と共に、流動性が向上する。
Further, in the quick-curing mortar composition of the present invention, anhydrous sodium sulfate is added in a range of 0.1 parts by mass or more and 5.0 parts by mass or less with respect to 100 parts by mass of the total amount of the calcium aluminate and the anhydrous gypsum. It may be included in the amount of.
In this case, since the fast-curing mortar composition contains anhydrous sodium sulfate within the above range, the fluidity is improved as well as the effect of improving the initial strength and the effect of suppressing the occurrence of vitiligo.

また、本発明の速硬性モルタル組成物においては、前記ミョウバンがカリウムミョウバンであって、前記カリウムミョウバンの含有量が前記カルシウムアルミネートと前記無水石膏の合計量100質量部に対して0.2質量部以上6.0質量部以下の範囲内にあってもよい。
この場合、速硬性モルタル組成物はカリウムミョウバンを上記の範囲内で含むので、初期強度の向上作用と白斑の発生の抑制作用とがより確実に向上する。
Further, in the fast-curing mortar composition of the present invention, the alum is potassium alum, and the content of the potassium alum is 0.2 mass with respect to 100 parts by mass of the total amount of the calcium alumate and the anhydrous gypsum. It may be in the range of 6 parts or more and 6.0 parts by mass or less.
In this case, since the fast-curing mortar composition contains potassium alum within the above range, the effect of improving the initial strength and the effect of suppressing the occurrence of vitiligo are more reliably improved.

また、本発明の速硬性モルタル組成物においては、前記ミョウバンが、無機粉末と前記ミョウバンとを質量比で20:80〜80:20の範囲内の量で含む混合物として含まれていてもよい。
この場合、ミョウバンが無機粉末との混合物として含まれているので、速硬性モルタル組成物中のミョウバンが均一に分散されやすくなり、ミョウバンによる作用が得られやすくなる。
Further, in the fast-curing mortar composition of the present invention, the alum may be contained as a mixture containing the inorganic powder and the alum in a mass ratio in the range of 20:80 to 80:20.
In this case, since alum is contained as a mixture with the inorganic powder, the alum in the quick-hardening mortar composition is easily dispersed uniformly, and the action of the alum is easily obtained.

また、本発明の速硬性モルタル組成物においては、さらに、有機短繊維および炭素短繊維のうちの1つ以上からなる短繊維を、速硬性モルタル組成物の全体量に対して0.05質量%以上0.3質量%以下の範囲内の量で含んでいてもよい。
この場合、短繊維は補強材として作用するので、速硬性モルタル組成物を硬化させた硬化体はひび割れ抵抗性が向上して、疲労に対する耐久性が優れたものとなる。
Further, in the quick-hardening mortar composition of the present invention, short fibers composed of one or more of organic short fibers and carbon short fibers are further added in an amount of 0.05% by mass based on the total amount of the quick-hardening mortar composition. It may be contained in an amount within the range of 0.3% by mass or more.
In this case, since the short fibers act as a reinforcing material, the cured product obtained by curing the fast-curing mortar composition has improved crack resistance and excellent durability against fatigue.

また、本発明の速硬性モルタル組成物においては、再乳化粉末樹脂を、速硬性モルタル組成物の全体量に対して0.5質量%以上30質量%以下の範囲内の量で含んでいてもよい。
この場合、速硬性モルタル組成物は再乳化粉末樹脂を含むので、コンクリート構造物に対する付着力が向上する。
Further, in the quick-hardening mortar composition of the present invention, the re-emulsified powder resin may be contained in an amount in the range of 0.5% by mass or more and 30% by mass or less with respect to the total amount of the quick-hardening mortar composition. good.
In this case, since the quick-hardening mortar composition contains the re-emulsified powder resin, the adhesive force to the concrete structure is improved.

また、本発明の速硬性モルタル組成物においては、さらに、シリカフュームを、速硬性モルタル組成物の全体量に対して1質量%以上15質量%以下の範囲内の量で含んでいてもよい。
この場合、シリカフュームはポゾラン作用を有するので長期強度発現性が向上する。さらに速硬性モルタル組成物を硬化させた硬化体は緻密化して、総細孔量が小さくなり、中性化の進行や塩化物イオンの拡散の進行が抑制されるので、耐久性が向上する。
Further, in the quick-hardening mortar composition of the present invention, silica fume may be further contained in an amount in the range of 1% by mass or more and 15% by mass or less with respect to the total amount of the quick-hardening mortar composition.
In this case, silica fume has a pozzolantic action, so that long-term strength development is improved. Further, the cured product obtained by curing the fast-curing mortar composition is densified, the total pore amount is reduced, and the progress of neutralization and the diffusion of chloride ions are suppressed, so that the durability is improved.

また、本発明の速硬性モルタル組成物においては、さらに、合成ポリマー系増粘保水剤を、速硬性モルタル組成物の全体量に対して0.05質量%以上5.00質量%以下の範囲内で含んでいてもよい。
この場合、合成ポリマー系増粘保水剤は水と接すると微細な気泡を発生する作用があるので、合成ポリマー系増粘保水剤を含む速硬性モルタル組成物を硬化させた硬化体は、疑似的にエントレインドエアが導入されて、再乳化粉末樹脂添加による効果に加え、更に凍結融解抵抗性が向上する。
Further, in the quick-hardening mortar composition of the present invention, the synthetic polymer-based thickening water-retaining agent is further added in the range of 0.05% by mass or more and 5.00% by mass or less with respect to the total amount of the quick-hardening mortar composition. May be included in.
In this case, since the synthetic polymer-based thickening water-retaining agent has the effect of generating fine bubbles when in contact with water, the cured product obtained by curing the fast-curing mortar composition containing the synthetic polymer-based thickening water-retaining agent is pseudo. Entrained air is introduced into India, and in addition to the effect of adding the re-emulsified powder resin, freeze-thaw resistance is further improved.

本発明によれば、長期間にわたって安定して、初期強度が高く、かつ白斑の発生が抑制された硬化体を得ることができる速硬性モルタル組成物を提供することが可能となる。 According to the present invention, it is possible to provide a fast-curing mortar composition capable of obtaining a cured product which is stable for a long period of time, has high initial strength, and suppresses the occurrence of vitiligo.

以下に、本発明の実施形態について説明する。
本実施形態である速硬性モルタル組成物は、速硬性混和材とセメントと細骨材を含む。速硬性モルタル組成物は、速硬性混和材100質量部に対して、セメントを100質量部以上2000質量部以下の範囲内で含む。速硬性モルタル組成物は、さらに、短繊維、再乳化粉末樹脂、シリカフューム、合成ポリマー系増粘保水剤、凝結調整剤、防凍剤、減水剤などの各混和材を含んでいてもよい。
以下、本実施形態の速硬性モルタル組成物の各成分について説明する。
Hereinafter, embodiments of the present invention will be described.
The quick-hardening mortar composition of the present embodiment contains a quick-hardening admixture, cement and fine aggregate. The quick-hardening mortar composition contains cement in a range of 100 parts by mass or more and 2000 parts by mass or less with respect to 100 parts by mass of the quick-hardening admixture. The fast-curing mortar composition may further contain admixtures such as short fibers, re-emulsified powder resin, silica fume, synthetic polymer-based thickening water retention agent, coagulation adjuster, antifreeze agent, and water reducing agent.
Hereinafter, each component of the fast-curing mortar composition of the present embodiment will be described.

(速硬性混和材)
速硬性混和材は、カルシウムアルミネートと、無水石膏と、無機炭酸塩と、オキシカルボン酸と、ミョウバンとを含む。カルシウムアルミネートと無水石膏とは、モルタル組成物の硬化速度を速める速硬成分として作用する。無機炭酸塩とオキシカルボン酸とミョウバンとは、モルタル組成物の凝結時間や初期強度などを調整する凝結調整成分として作用する。
(Fast-hardening admixture)
The fast-curing admixture contains calcium aluminate, gypsum anhydride, inorganic carbonate, oxycarboxylic acid, and alum. Calcium aluminate and anhydrous gypsum act as a fast-hardening component that accelerates the curing rate of the mortar composition. Inorganic carbonate, oxycarboxylic acid, and alum act as a setting adjusting component for adjusting the setting time, initial strength, and the like of the mortar composition.

カルシウムアルミネートは、一般に、12CaO・7Al、11CaO・7Al・CaF及びCaO・Alなどの組成を有する化合物である。カルシウムアルミネートは、Alに対するCaOの含有量がモル比で1.5以上2.0以下の範囲内とされている。Alに対するCaOの含有量が上記の範囲を外れると、モルタル組成物の初期強度を向上させる作用や白斑の発生を防止する作用が得られにくくなるおそれがある。 Calcium aluminate is generally a compound having a composition such as 12CaO · 7Al 2 O 3, 11CaO · 7Al 2 O 3 · CaF 2 and CaO · Al 2 O 3. The content of CaO with respect to Al 2 O 3 of calcium aluminate is in the range of 1.5 or more and 2.0 or less in terms of molar ratio. If the CaO content with respect to Al 2 O 3 is out of the above range, it may be difficult to obtain the action of improving the initial strength of the mortar composition and the action of preventing the occurrence of vitiligo.

また、カルシウムアルミネートは、ガラス化率が80%以上とされている。ガラス化率が低くなりすぎると、モルタル組成物の初期強度を向上させる作用が得られにくくおそれがある。ガラス化率は、80%以上99%以下の範囲内にあることが好ましく、特に90%以上99%以下の範囲内にあることが好ましい。
なお、上記カルシウムアルミネートのガラス化率(%)は、試料のカルシウムアルミネートのX線回折法により測定したX回折線パターンから、結晶質部分(ピーク)と非晶質部分ハローのフィッティングを行い、各積分強度を以下の式に当てはめてガラス化率を算出した値である。
ガラス化率(%)=100−(100×Ic/(Ic+Is))
Ic:結晶性散乱積分強度
Is:非結晶性散乱積分強度
Further, calcium aluminate has a vitrification rate of 80% or more. If the vitrification rate is too low, it may be difficult to obtain the effect of improving the initial strength of the mortar composition. The vitrification rate is preferably in the range of 80% or more and 99% or less, and particularly preferably in the range of 90% or more and 99% or less.
The vitrification rate (%) of the calcium aluminate is determined by fitting the crystalline portion (peak) and the amorphous portion halo from the X-ray diffraction pattern measured by the X-ray diffraction method of the calcium aluminate of the sample. , It is a value obtained by applying each integrated strength to the following formula to calculate the vitrification rate.
Vitrification rate (%) = 100- (100 x Ic / (Ic + Is))
Ic: Crystalline scattering integral strength Is: Amorphous scattering integral strength

カルシウムアルミネートは、ブレーン比表面積が3000cm/g以上5500cm/g以下の範囲内にあることが好ましい。カルシウムアルミネートのブレーン比表面積が上記の範囲内にあることによって、速硬性モルタル組成物の硬化速度を速めることができ、初期強度を向上させる作用が向上する。 Calcium aluminate is preferably Blaine specific surface area is in 3000 cm 2 / g or more 5500cm 2 / g within the range. When the brain specific surface area of the calcium aluminate is within the above range, the curing rate of the fast-curing mortar composition can be increased, and the action of improving the initial strength is improved.

無水石膏は、ブレーン比表面積が8000cm/g以上12000cm/g以下の範囲内にあることが好ましい。無水石膏のブレーン比表面積が上記の範囲内にあることによって、速硬性モルタル組成物の硬化速度を速めることができ、初期強度を向上させる作用が向上する。 The anhydrous gypsum preferably has a brain specific surface area in the range of 8000 cm 2 / g or more and 12000 cm 2 / g or less. When the brain specific surface area of the anhydrous gypsum is within the above range, the curing rate of the fast-curing mortar composition can be increased, and the action of improving the initial strength is improved.

無水石膏の含有量は、カルシウムアルミネートと無水石膏の合計量100質量部に対して35質量部以上65質量部以下の範囲内にある。カルシウムアルミネートと無水石膏を上記の割合で含有することによって、速硬性モルタル組成物の硬化速度を速めることができ、初期強度を向上させる作用が向上する。 The content of anhydrous gypsum is in the range of 35 parts by mass or more and 65 parts by mass or less with respect to 100 parts by mass of the total amount of calcium aluminate and anhydrous gypsum. By containing calcium aluminate and anhydrous gypsum in the above proportions, the curing rate of the fast-curing mortar composition can be increased, and the action of improving the initial strength is improved.

無機炭酸塩は、アルカリ金属の炭酸塩あるいは炭酸水素塩であることが好ましい。無機炭酸塩の例としては、炭酸ナトリウム、炭酸カリウム、炭酸水素ナトリウム、炭酸水素カリウム、炭酸リチウム、炭酸アンモニウムが挙げられる。これらの無機炭酸塩は、1つを単独で使用してもよいし、2つ以上を組合せて使用してもよい。 The inorganic carbonate is preferably an alkali metal carbonate or a hydrogen carbonate. Examples of inorganic carbonates include sodium carbonate, potassium carbonate, sodium hydrogen carbonate, potassium hydrogen carbonate, lithium carbonate and ammonium carbonate. One of these inorganic carbonates may be used alone, or two or more of them may be used in combination.

オキシカルボン酸の例としては酒石酸、クエン酸、リンゴ酸、グルコン酸、マレイン酸が挙げられる。これらのオキシカルボン酸は、1つを単独で使用してもよいし、2つ以上を組合せて使用してもよい。なお、オキシカルボン酸は塩を使用してもよい。塩としては、ナトリウム塩、カルシウム塩、アルミニウム塩などの金属塩であることが好ましい。 Examples of oxycarboxylic acids include tartaric acid, citric acid, malic acid, gluconic acid and maleic acid. One of these oxycarboxylic acids may be used alone, or two or more of these oxycarboxylic acids may be used in combination. A salt may be used as the oxycarboxylic acid. The salt is preferably a metal salt such as a sodium salt, a calcium salt, or an aluminum salt.

ミョウバンはアルミニウムを含有し、従来の速硬性混和材で用いられているアルミン酸ナトリウムと同様に、アルミニウム補助剤として作用する。このため、速硬性混和材はアルミン酸ナトリウムを実質的に含有しないことが好ましい。 Alum contains aluminum and acts as an aluminum aid, similar to sodium aluminate used in conventional fast-curing admixtures. Therefore, it is preferable that the quick-hardening admixture substantially does not contain sodium aluminate.

ミョウバンとしては、ナトリウムミョウバン(NaAl(SO・12HO)、カリウムミョウバン(AlK(SO・12HO)を用いることが好ましく、特に、カリウムミョウバンを用いることが好ましい。ミョウバンの平均粒子径は、1μm以上100μm以下の範囲内にあることが好ましい。 The alum, sodium alum (NaAl (SO 4) 2 · 12H 2 O), it is preferable to use potassium alum (AlK (SO 4) 2 · 12H 2 O), in particular, it is preferable to use a potassium alum. The average particle size of alum is preferably in the range of 1 μm or more and 100 μm or less.

無機炭酸塩、オキシカルボン酸およびミョウバンの含有量は、それぞれ速硬成分(カルシウムアルミネートと無水石膏)の合計量100質量部に対して0.1質量部以上であって、それらの合計含有量が、速硬成分の合計量100質量部に対して10質量部以下となる範囲内にあることが好ましい。無機炭酸塩、オキシカルボン酸およびミョウバンの含有量が少なくなりすぎると、これらの成分を添加する効果が得られにくくなるおそれがある。一方、無機炭酸塩、オキシカルボン酸およびミョウバンの含有量が多くなりすぎると、相対的に速硬成分の含有量が少なくなり、速硬成分の効果が得られにくくなるおそれがある。無機炭酸塩、オキシカルボン酸およびミョウバンの添加効果を確実に得るためには、無機炭酸塩、オキシカルボン酸およびミョウバンの含有量は、それぞれ速硬成分(カルシウムアルミネートと無水石膏)の合計量100質量部に対して0.2質量部以上6.0質量部以下の範囲内にあることが好ましい。 The contents of the inorganic carbonate, oxycarboxylic acid and alum are 0.1 parts by mass or more with respect to 100 parts by mass of the total amount of the quick-hardening components (calcium aluminate and anhydrous gypsum), and their total contents are However, it is preferable that the total amount of the quick-hardening components is within the range of 10 parts by mass or less with respect to 100 parts by mass. If the contents of the inorganic carbonate, oxycarboxylic acid and alum are too low, the effect of adding these components may be difficult to obtain. On the other hand, if the contents of the inorganic carbonate, oxycarboxylic acid and alum are too large, the content of the quick-hardening component is relatively low, and the effect of the quick-hardening component may be difficult to obtain. In order to surely obtain the effect of adding the inorganic carbonate, oxycarboxylic acid and myoban, the contents of the inorganic carbonate, oxycarboxylic acid and myoban are 100, which is the total amount of the quick-hardening components (calcium aluminate and anhydrous gypsum), respectively. It is preferably in the range of 0.2 parts by mass or more and 6.0 parts by mass or less with respect to parts by mass.

速硬性混和材は、さらに、無水硫酸ナトリウム(無水中性芒硝)、ケイ酸ナトリウム、増量材を含んでいてもよい。 The fast-curing admixture may further contain anhydrous sodium sulfate (anhydrous neutral Glauber's salt), sodium silicate, and bulking material.

無水硫酸ナトリウムは、水に対する溶解速度が速く、水を加えた後の速硬性モルタル組成物の流動性を向上させる作用を有する。無水硫酸ナトリウムの配合量は、カルシウムアルミネートと無水石膏の合計量100質量部に対して0.1質量部以上5.0質量部以下の範囲内にあることが好ましい。 Anhydrous sodium sulfate has a high dissolution rate in water and has an effect of improving the fluidity of the fast-curing mortar composition after adding water. The blending amount of anhydrous sodium sulfate is preferably in the range of 0.1 parts by mass or more and 5.0 parts by mass or less with respect to 100 parts by mass of the total amount of calcium aluminate and anhydrous gypsum.

ケイ酸ナトリウムは、アルカリ度調整剤として作用し、速硬性モルタル組成物の初期強度を高める作用を有する。ケイ酸ナトリウムとしては、例えば、メタケイ酸ナトリウム(NaSiO)、オルトケイ酸ナトリウム(NaSiO)、二ケイ酸ナトリウム(NaSi)、四ケイ酸ナトリウム(NaSi)を用いることができる。また、ケイ酸ナトリウムは無水物であってもよいし、水和物(例えば、NaSiO・9HO)であってもよい。ケイ酸ナトリウムの配合量は、カルシウムアルミネートと無水石膏の合計量100質量部に対して0.1質量部以上5.0質量部以下の範囲内にあることが好ましい。 Sodium silicate acts as an alkalinity regulator and has the effect of increasing the initial strength of the fast-curing mortar composition. Examples of sodium silicate include sodium metasilicate (Na 2 SiO 3 ), sodium orthosilicate (Na 4 SiO 4 ), sodium disilicate (Na 2 Si 2 O 5 ), and sodium tetrasilicate (Na 2 Si 4). O 9 ) can be used. Moreover, sodium silicate may be anhydrous, hydrates (e.g., Na 2 SiO 3 · 9H 2 O) may be. The blending amount of sodium silicate is preferably in the range of 0.1 parts by mass or more and 5.0 parts by mass or less with respect to 100 parts by mass of the total amount of calcium aluminate and anhydrous gypsum.

増量材としては、水が存在しない条件では速硬性モルタル組成物の硬化反応に寄与しない無機粉末を用いることができる。無機粉末の例としては、石英微粉末、石灰石微粉末、石炭灰微粉末、高炉スラグ微粉末などが挙げられる。
無機炭酸塩、オキシカルボン酸およびミョウバンなどの凝結調整成分を予め増量材と混合した混合物として、速硬性混和材に含まれていることが好ましい。凝結調整成分を混合物とすることによって、保存中の圧密による固結を防止(ブロッキング防止)することができるため、速硬性混和材中の凝結調整成分が均一に分散されやすく、凝結調整成分による作用が得られやすくなる。混合物は、無機粉末と凝結調整成分とを質量比で20:80〜80:20の範囲内で含むことが好ましい。
As the bulking material, an inorganic powder that does not contribute to the curing reaction of the fast-curing mortar composition can be used in the absence of water. Examples of the inorganic powder include quartz fine powder, limestone fine powder, coal ash fine powder, blast furnace slag fine powder and the like.
It is preferable that the fast-curing admixture is contained as a mixture in which a coagulation adjusting component such as an inorganic carbonate, an oxycarboxylic acid and alum is mixed in advance with the bulking material. By using a mixture of the coagulation adjusting components, it is possible to prevent consolidation due to consolidation during storage (prevention of blocking), so that the coagulation adjusting components in the fast-curing admixture are easily dispersed uniformly, and the action of the coagulation adjusting components. Is easy to obtain. The mixture preferably contains the inorganic powder and the coagulation adjusting component in a mass ratio of 20:80 to 80:20.

速硬性混和材は、例えば、カルシウムアルミネートと、無水石膏と、無機炭酸塩と、オキシカルボン酸と、ミョウバンとを混合することによって製造することができる。混合装置としては、V型混合機、リボンミキサー、プロ−シェアミキサー等のセメント材料の混合装置として通常用いられている各種の混合装置を用いることができる。 The fast-curing admixture can be produced, for example, by mixing calcium aluminate, gypsum anhydride, inorganic carbonate, oxycarboxylic acid, and alum. As the mixing device, various mixing devices usually used as a mixing device for cement materials such as a V-type mixer, a ribbon mixer, and a pro-share mixer can be used.

混合の順序としては特に制限はないが、まず、カルシウムアルミネートと無水石膏とを混合し、得られた混合物に対して、無機炭酸塩、オキシカルボン酸、ミョウバン、さらに必要に応じて無水硫酸ナトリウムやケイ酸ナトリウムなどを加えて混合することが好ましい。無機炭酸塩、オキシカルボン酸、ミョウバンは、上記の無機粉末との混合物として加えてもよいし、カルシウムアルミネートや無水石膏と混合してもよい。 The order of mixing is not particularly limited, but first, calcium aluminate and anhydrous gypsum are mixed, and the obtained mixture is mixed with inorganic carbonate, oxycarboxylic acid, myoban, and if necessary, anhydrous sodium sulfate. It is preferable to add sodium silicate or sodium silicate and mix. Inorganic carbonate, oxycarboxylic acid, and alum may be added as a mixture with the above-mentioned inorganic powder, or may be mixed with calcium aluminate or anhydrous gypsum.

(セメント)
セメントとしては、普通ポルトランドセメント、早強ポルトランドセメント、中庸熱ポルトランドセメント、低熱ポルトランドセメント、高炉セメント、シリカセメント、フライアッシュセメント、シリカフュームセメント等を用いることができる。セメントは、1種を単独で使用してもよいし、2種以上を組合せて使用してもよい。セメントはポルトランドセメント、特に普通ポルトランドセメントを用いることが好ましい。
(cement)
As the cement, ordinary Portland cement, early-strength Portland cement, moderate heat Portland cement, low heat Portland cement, blast furnace cement, silica cement, fly ash cement, silica fume cement and the like can be used. One type of cement may be used alone, or two or more types may be used in combination. As the cement, it is preferable to use Portland cement, particularly ordinary Portland cement.

セメントの配合量は、一般に、速硬性混和材100質量部に対して、セメントを100質量部以上2000質量部以下の範囲内にある。セメントの配合量が上記の範囲内にあると、速硬性混和材による初期強度の発現性とセメントによる長期強度の発現性とに優れた速硬性モルタル組成物を得ることができる。 The blending amount of cement is generally in the range of 100 parts by mass or more and 2000 parts by mass or less of cement with respect to 100 parts by mass of the fast-curing admixture. When the blending amount of cement is within the above range, a fast-hardening mortar composition having excellent initial strength development by the quick-hardening admixture and long-term strength development by cement can be obtained.

(細骨材)
細骨材は、速硬性モルタル組成物の硬化に伴う硬化体の収縮(自己収縮)や、硬化後の水分の逸散に伴う収縮(乾燥収縮)を抑える作用がある。細骨材は、砂であることが好ましく、粒子径が150〜3000μmの砂であることがより好ましく、200〜1500μmの砂であることが更に好ましい。また、粒子径が90〜1000μmの砂であってもよく、更に90〜200μmの砂であってもよい。砂の粒子径が小さくなりすぎると、速硬性モルタル組成物と水とを混合して調製したモルタルあるいはセメントミルクの撹拌性能及び硬化体の耐摩耗性が低下するとともにすべり抵抗性が低下するおそれがある。一方、砂の粒子径が大きくなりすぎると、モルタルあるいはセメントミルク中に砂が沈降し易くなるとともに、モルタルあるいはセメントミルクのコンクリート構造物への付着性や舗装体への注入性が低下するおそれがある。
(Fine aggregate)
The fine aggregate has an effect of suppressing the shrinkage (self-shrinkage) of the cured product due to the curing of the fast-curing mortar composition and the shrinkage (dry shrinkage) due to the dissipation of water after curing. The fine aggregate is preferably sand, more preferably sand having a particle size of 150 to 3000 μm, and even more preferably sand having a particle size of 200 to 1500 μm. Further, the sand may have a particle size of 90 to 1000 μm, and may be sand having a particle size of 90 to 200 μm. If the particle size of the sand becomes too small, the stirring performance of the mortar or cement milk prepared by mixing the quick-hardening mortar composition and water and the abrasion resistance of the cured product may decrease, and the slip resistance may decrease. be. On the other hand, if the particle size of the sand becomes too large, the sand tends to settle in the mortar or cement milk, and the adhesion of the mortar or cement milk to the concrete structure and the injectability into the pavement may decrease. be.

細骨材の配合量は、例えば、断面補修材として利用する場合、速硬性混和材100質量部に対する量として、200質量部以上1000質量部以下の範囲内にある。細骨材の配合量が少なくなりすぎると、硬化体の収縮低減効果が十分に得られないばかりでなく、モルタルの撹拌性能及び耐摩耗性が低下するとともにすべり抵抗性が低下するおそれがある。一方、細骨材の配合量が多くなりすぎると、初期強度発現性が低下するとともに材料分離が発生してブリーディングが発生しやすくなるおそれがある。一方、舗装用注入材として利用する場合、速硬性モルタル組成物の全体量に対して10質量%以上67質量%以下の範囲内となる量である。細骨材の配合量が少なくなりすぎると、硬化体の収縮低減効果が十分に得られないばかりでなく、セメントミルクの撹拌性能及び耐摩耗性が低下するとともにすべり抵抗性が低下するおそれがある。一方、細骨材の配合量が多くなりすぎると、初期強度の発現性が低下するとともに材料分離が発生してブリーディングが発生しやすくなるおそれがある。 The blending amount of the fine aggregate is, for example, in the range of 200 parts by mass or more and 1000 parts by mass or less as the amount with respect to 100 parts by mass of the quick-hardening admixture when used as a cross-section repair material. If the blending amount of the fine aggregate is too small, not only the shrinkage reducing effect of the cured product cannot be sufficiently obtained, but also the stirring performance and wear resistance of the mortar may be lowered and the slip resistance may be lowered. On the other hand, if the blending amount of the fine aggregate is too large, the initial strength development may be lowered and the material separation may occur, so that bleeding may easily occur. On the other hand, when used as an injection material for pavement, the amount is in the range of 10% by mass or more and 67% by mass or less with respect to the total amount of the quick-hardening mortar composition. If the amount of the fine aggregate is too small, not only the shrinkage reducing effect of the cured product cannot be sufficiently obtained, but also the stirring performance and abrasion resistance of the cement milk may be lowered and the slip resistance may be lowered. .. On the other hand, if the blending amount of the fine aggregate is too large, the expression of the initial strength may decrease and the material may be separated and bleeding may easily occur.

(短繊維)
短繊維は補強材として作用する。このため、短繊維を含む速硬性モルタル組成物を硬化させた硬化体はひび割れ抵抗性が向上して、疲労に対する耐久性が優れたものとなる。
短繊維としては、有機短繊維および炭素短繊維を用いることができる。有機短繊維の例としては、PVA短繊維(ポリビニルアルコール短繊維)、ナイロン短繊維、アラミド短繊維、ポリプロピレン短繊維、レーヨン短繊維等が挙げられる。これらの短繊維は、1種を単独で使用してもよいし、2種以上を組合せて使用してもよい。
短繊維は、繊維長が1mm以上10mm以下の範囲内にあることが好ましい。1mmより短いと十分な繊維補強効果が得られないおそれがある。一方、10mmを超えると繊維の抵抗により流動性が損なわれ、狭隘部や半たわみ性舗装への注入性が低下する等、施工性が阻害されるおそれがある。繊維径は、通常、5μm以上100μm以下の範囲内にある。
(Short fiber)
The short fibers act as a reinforcing material. Therefore, the cured product obtained by curing the fast-curing mortar composition containing short fibers has improved crack resistance and excellent durability against fatigue.
As the short fibers, organic short fibers and carbon short fibers can be used. Examples of organic short fibers include PVA short fibers (polyvinyl alcohol short fibers), nylon short fibers, aramid short fibers, polypropylene short fibers, rayon short fibers and the like. These short fibers may be used alone or in combination of two or more.
The short fibers preferably have a fiber length in the range of 1 mm or more and 10 mm or less. If it is shorter than 1 mm, a sufficient fiber reinforcing effect may not be obtained. On the other hand, if it exceeds 10 mm, the fluidity is impaired due to the resistance of the fibers, and the workability may be impaired, for example, the injectability into a narrow portion or a semi-flexible pavement is lowered. The fiber diameter is usually in the range of 5 μm or more and 100 μm or less.

短繊維の配合量は、一般に、速硬性モルタル組成物の全体量に対する量として、0.05質量%以上0.3質量%以下の範囲内にある。短繊維の配合量が少なくなりすぎると、硬化体のひび割れ抵抗性が向上して、疲労に対する耐久性を向上させる作用が不十分となるおそれがある。一方、短繊維の配合量が多くなりすぎると、速硬性モルタル組成物と水の混合物の流動性が低下するおそれがある。 The blending amount of the short fibers is generally in the range of 0.05% by mass or more and 0.3% by mass or less as the amount with respect to the total amount of the fast-curing mortar composition. If the amount of the short fibers blended is too small, the crack resistance of the cured product may be improved, and the action of improving the durability against fatigue may be insufficient. On the other hand, if the blending amount of the short fibers is too large, the fluidity of the mixture of the fast-curing mortar composition and water may decrease.

(再乳化粉末樹脂)
再乳化粉末樹脂は吸水性および透水性が低い樹脂であり、速硬性モルタル組成物を硬化させた硬化体に対して水を浸透しにくくする作用がある。また、再乳化粉末樹脂は、コンクリート構造物に対する速硬性モルタル組成物の付着力を向上させる作用がある。このため、再乳化粉末樹脂を含む速硬性モルタル組成物は、水に浸漬させた後の凍結融解抵抗性に優れ、コンクリート構造物に対する付着力が向上する。
再乳化粉末樹脂の例としては、酢酸ビニル/ベオバ/アクリル酸エステル共重合樹脂、酢酸ビニル共重合樹脂、酢酸ビニル/エチレン共重合、酢酸ビニル/アクリル共重合樹脂、アクリル樹脂などが挙げられる。これらの再乳化粉末樹脂は、1種を単独で使用してもよいし、2種以上を組合せて使用してもよい。
(Re-emulsified powder resin)
The re-emulsified powder resin is a resin having low water absorption and water permeability, and has an effect of making it difficult for water to permeate into a cured product obtained by curing a quick-curing mortar composition. Further, the re-emulsified powder resin has an effect of improving the adhesive force of the quick-hardening mortar composition to the concrete structure. Therefore, the quick-hardening mortar composition containing the re-emulsified powder resin has excellent freeze-thaw resistance after being immersed in water, and the adhesive force to the concrete structure is improved.
Examples of the re-emulsified powder resin include vinyl acetate / beova / acrylic ester copolymer resin, vinyl acetate copolymer resin, vinyl acetate / ethylene copolymer, vinyl acetate / acrylic copolymer resin, acrylic resin and the like. These re-emulsified powder resins may be used alone or in combination of two or more.

再乳化粉末樹脂の配合量は、一般に、速硬性モルタル組成物の全体量に対する量として、0.5質量%以上30質量%以下の範囲内にある。再乳化粉末樹脂の配合量が少なくなりすぎると、速硬性モルタル組成物の硬化体の凍結融解抵抗性を向上させる作用やが不十分となるおそれがある。一方、再乳化粉末樹脂の配合量が多くなりすぎると、速硬性モルタル組成物と水の混合物の流動性が低下するおそれがある。 The blending amount of the re-emulsified powder resin is generally in the range of 0.5% by mass or more and 30% by mass or less as the amount with respect to the total amount of the quick-hardening mortar composition. If the blending amount of the re-emulsified powder resin is too small, the action of improving the freeze-thaw resistance of the cured product of the fast-curing mortar composition may be insufficient. On the other hand, if the amount of the re-emulsified powder resin is too large, the fluidity of the mixture of the fast-curing mortar composition and water may decrease.

(シリカフューム)
シリカフュームはポゾラン作用を有する。このため、シリカフュームを含む速硬性モルタル組成物は長期強度発現性が向上し、さらにこれを硬化させた硬化体は緻密化して、総細孔量が小さくなり、中性化の進行や塩化物イオンの拡散の進行が抑制される。
(Silica fume)
Silica fume has a pozzolantic effect. Therefore, the fast-curing mortar composition containing silica fume has improved long-term strength development, and the cured product obtained by curing the silica fume is densified to reduce the total pore amount, so that the neutralization progresses and chloride ions are produced. The progress of diffusion of mortar is suppressed.

シリカフュームの配合量は、速硬性モルタル組成物の全体量に対する量として、1質量%以上15質量%以下の範囲内にあることが好ましい。シリカフュームの配合量が少なくなりすぎると、ポゾラン反応による長期強度発現性や、速硬性モルタル組成物の硬化体組織の緻密化に拠る中性化抑制効果や塩化物イオンの浸透を抑制する効果が十分ではなくなるおそれがある。一方、シリカフュームの配合量が多くなりすぎると、速硬性モルタル組成物中の速硬性混和材の分量が相対的に少なくなり、初期強度発現性が悪くなるおそれがある。 The blending amount of silica fume is preferably in the range of 1% by mass or more and 15% by mass or less as the amount with respect to the total amount of the quick-curing mortar composition. If the amount of silica fume blended is too small, the long-term strength development due to the pozzolan reaction, the neutralization inhibitory effect due to the densification of the cured product structure of the fast-curing mortar composition, and the effect of suppressing the permeation of chloride ions are sufficient. May disappear. On the other hand, if the blending amount of silica fume is too large, the amount of the quick-hardening admixture in the quick-hardening mortar composition becomes relatively small, and the initial strength development may be deteriorated.

(合成ポリマー系増粘保水剤)
合成ポリマー系増粘保水剤は、水と接すると微細な気泡を発生する作用がある。このため、合成ポリマー系増粘保水剤を含む速硬性モルタル組成物を硬化させた硬化体は、疑似的にエントレインドエアが導入されて、再乳化粉末樹脂添加による効果と同様に凍結融解抵抗性が向上する。
(Synthetic polymer-based thickening water retention agent)
Synthetic polymer-based thickening water retention agents have the effect of generating fine bubbles when in contact with water. Therefore, the cured product obtained by curing the fast-curing mortar composition containing the synthetic polymer-based thickening water-retaining agent has pseudo-entrained air introduced into it, and has freeze-thaw resistance similar to the effect of adding the re-emulsified powder resin. Is improved.

合成ポリマー系増粘保水剤の配合量は、速硬性モルタル組成物の全体量に対する量として、0.05質量%以上5.0質量%以下の範囲内にあることが好ましく、0.10質量%以上5.0質量%以下の範囲内にあることがより好ましく、1.00質量%以上5.0質量%以下の範囲内にあることが特に好ましい。合成ポリマー系増粘保水剤の配合量が少なくなりすぎると、速硬性モルタル組成物の硬化体の凍結融解抵抗性を向上させる作用が不十分となるおそれがある。一方、合成ポリマー系増粘保水剤の配合量が多くなりすぎると、速硬性モルタル組成物と水の混合物の流動性が低下するばかりでなく、過剰な気泡が入り強度を低下させるおそれがある。 The blending amount of the synthetic polymer-based thickening water retention agent is preferably in the range of 0.05% by mass or more and 5.0% by mass or less as the amount with respect to the total amount of the quick-curing mortar composition, and is 0.10% by mass. It is more preferably in the range of 5.0% by mass or less, and particularly preferably in the range of 1.00% by mass or more and 5.0% by mass or less. If the amount of the synthetic polymer-based thickening water-retaining agent is too small, the action of improving the freeze-thaw resistance of the cured product of the fast-curing mortar composition may be insufficient. On the other hand, if the amount of the synthetic polymer-based thickening water-retaining agent is too large, not only the fluidity of the mixture of the quick-hardening mortar composition and water is lowered, but also excessive air bubbles may enter and the strength may be lowered.

(凝結調整剤)
本実施形態の速硬性モルタル組成物では、上述のとおり、速硬性混和材の構成成分として凝結調整剤が平均粒子径5μm以下の微粒子として含まれているが、速硬性モルタル組成物の全体量に対する凝結調整剤の含有量が0.01質量%以上5質量%以下の範囲内となるように、さらに、凝結調整剤が添加されていてもよい。ここで、速硬性モルタル組成物の全体量に対する凝結調整剤の含有量は、速硬性混和材中に含まれている凝結調整剤と、速硬性混和材とは別に添加された凝結調整剤との合計量である。この場合は、速硬性混和材中に含まれている凝結調整剤と、速硬性混和材とは別に添加された凝結調整剤とによって凝結時間を調整できるので、環境温度および長期間の保存による速硬性モルタル組成物の凝結始発時間の変動をさらに確実に小さくすることができる。また、凝結調整剤を別に添加することによって、速硬性モルタル組成物の凝結始発時間を所要の時間に調整することができる。また、本実施形態の速硬性モルタル組成物では、速硬性混和材中に含まれている凝結調整剤は微粒子で水に溶解しやすく、通常は可使時間を十分に確保できるので、別に添加する凝結調整剤の量は少なくできる。
速硬性モルタル組成物の全体量に対する凝結調整剤の含有量が0.01質量%未満であると、凝結時間を調整する作用が不十分となるおそれがある。一方、速硬性モルタル組成物の全体量に対する凝結調整剤の含有量が5質量%を超えると、モルタルによる長期強度の発現性が低下するおそれがある。
(Condensation adjuster)
In the quick-hardening mortar composition of the present embodiment, as described above, the coagulation modifier is contained as fine particles having an average particle diameter of 5 μm or less as a constituent component of the quick-hardening admixture. Further, the coagulation adjuster may be added so that the content of the coagulation adjuster is in the range of 0.01% by mass or more and 5% by mass or less. Here, the content of the coagulation adjuster with respect to the total amount of the quick-hardening mortar composition is the same as that of the coagulation adjuster contained in the quick-hardening admixture and the coagulation adjuster added separately from the quick-hardening admixture. The total amount. In this case, since the coagulation time can be adjusted by the coagulation adjuster contained in the quick-hardening admixture and the coagulation adjuster added separately from the fast-hardening admixture, the speed due to the environmental temperature and long-term storage can be adjusted. Fluctuations in the settling onset time of the rigid mortar composition can be further reliably reduced. Further, by adding a coagulation adjusting agent separately, the setting starting time of the fast-curing mortar composition can be adjusted to a required time. Further, in the quick-hardening mortar composition of the present embodiment, the coagulation adjuster contained in the quick-hardening admixture is fine particles and easily dissolved in water, and usually a sufficient pot life can be secured, so that it is added separately. The amount of coagulation modifier can be reduced.
If the content of the coagulation adjuster with respect to the total amount of the fast-curing mortar composition is less than 0.01% by mass, the action of adjusting the coagulation time may be insufficient. On the other hand, if the content of the coagulation adjuster exceeds 5% by mass with respect to the total amount of the quick-curing mortar composition, the expression of long-term strength by the mortar may decrease.

速硬性混和材とは別に添加する凝結調整剤は、単独で速硬性モルタル組成物に添加してもよいが、無機粉末と凝結調整剤を予め混合した混合物として添加することが好ましい。無機粉末と凝結調整剤の混合物は、無機粉末100質量部に対して凝結調整剤を50質量部以上300質量部以下の範囲内に含有する凝結調整剤高濃度含有混合物であることが好ましい。凝結調整剤を凝結調整剤高濃度含有混合物として速硬性モルタル組成物に添加することによって、凝結調整剤を速硬性モルタル組成物中に均一に分散させ易くなる。無機粉末としては、セメント(特に、ポルトランドセメント)、石灰石粉末、珪石粉末、高炉スラグ粉末、石炭灰、フライアッシュ、粘土鉱物、カルシウムアルミネート粉末、無機硫酸塩粉末を用いることができる。無機粉末は、ブレーン比表面積が2500cm/g以上5000cm/g以下の範囲内にある微粉末であることが好ましい。ブレーン比表面積が、上記の範囲内にある無機粉末は分散性が高いため、この無機粉末を用いた凝結調整剤高濃度含有混合物は、速硬性モルタル組成物に均一に分散させ易くなる。凝結調整剤高濃度含有混合物に含まれている凝結調整剤の粒子径は、1μm以上500μm以下の範囲にあることが好ましい。粒子径が上記の範囲内にある凝結調整剤は、無機粉末への分散性が高く、組成が均一な凝結調整剤高濃度含有混合物を調製しやすくなる。 The coagulation adjuster to be added separately from the quick-hardening admixture may be added to the quick-hardening mortar composition alone, but it is preferable to add it as a mixture in which the inorganic powder and the coagulation adjuster are mixed in advance. The mixture of the inorganic powder and the coagulation adjuster is preferably a mixture containing a high concentration of the coagulation adjuster containing 50 parts by mass or more and 300 parts by mass or less of the coagulation adjuster with respect to 100 parts by mass of the inorganic powder. By adding the coagulation adjuster to the fast-curing mortar composition as a mixture containing a high concentration of the coagulation adjusting agent, the coagulation adjusting agent can be easily dispersed uniformly in the fast-curing mortar composition. As the inorganic powder, cement (particularly Portland cement), limestone powder, silica stone powder, blast furnace slag powder, coal ash, fly ash, clay mineral, calcium aluminate powder, and inorganic sulfate powder can be used. The inorganic powder is preferably a fine powder having a brain specific surface area in the range of 2500 cm 2 / g or more and 5000 cm 2 / g or less. Since the inorganic powder having a brain specific surface area within the above range has high dispersibility, the mixture containing a high concentration of the coagulation modifier using this inorganic powder can be easily uniformly dispersed in the quick-hardening mortar composition. The particle size of the coagulation adjuster contained in the mixture containing a high concentration of the coagulation adjuster is preferably in the range of 1 μm or more and 500 μm or less. The coagulation adjuster having a particle size within the above range has high dispersibility in the inorganic powder, and it becomes easy to prepare a mixture containing a high concentration of the coagulation adjuster having a uniform composition.

(防凍剤)
酢酸ナトリウム、酢酸カルシウム、亜硝酸カルシウムは水と反応して発熱して、水が凍結するような極低温の温度環境下において、速硬性モルタル組成物と水の混合物の凍結を防止する防凍剤として作用する。このため、防凍剤を含む速硬性モルタル組成物は、極低温の温度環境下においても、水と混練した速硬性モルタル組成物の凍結を抑制することができ、初期強度発現性が高くなる。
防凍剤は、1種を単独で使用してもよいし、2種以上を組合せて使用してもよい。
(Antifreeze)
Sodium acetate, calcium acetate, and calcium nitrite react with water to generate heat, and as an antifreeze agent to prevent freezing of a mixture of quick-hardening mortar composition and water in an extremely low temperature environment where water freezes. It works. Therefore, the quick-hardening mortar composition containing an antifreeze agent can suppress freezing of the quick-hardening mortar composition kneaded with water even in an extremely low temperature environment, and the initial strength development is enhanced.
As the antifreeze agent, one type may be used alone, or two or more types may be used in combination.

防凍剤の配合量は、一般に、速硬性モルタル組成物の全体量に対する量として、1質量%以上10質量%以下の範囲内にある。防凍剤の配合量が少なくなりすぎると、防凍剤としての作用が不十分となり、速硬性モルタル組成物が凍結してしまい強度が全く出なくなるおそれがある。一方、防凍剤の配合量が多くなりすぎると、速硬性モルタル組成物と水の混合物において塩析作用が生じ、流動性が低下するおそれがある。 The blending amount of the antifreeze agent is generally in the range of 1% by mass or more and 10% by mass or less as the amount with respect to the total amount of the quick-hardening mortar composition. If the amount of the antifreeze compound is too small, the action as the antifreeze agent becomes insufficient, and the quick-hardening mortar composition may freeze and lose its strength at all. On the other hand, if the amount of the antifreeze agent is too large, a salting-out action may occur in the mixture of the quick-hardening mortar composition and water, and the fluidity may decrease.

(減水剤)
グラウト材として用いる速硬性モルタル組成物は、減水剤を含んでいてもよい。減水剤は、グラウト材の流動性を改善し、自然流下によるコンクリート舗装版下の隙間へのグラウト材の注入を容易にする作用がある。減水剤としては、市販品のポリカルボン酸塩系高性能減水剤(商品名メルフラックス等)などを用いることができる。
(Water reducing agent)
The fast-curing mortar composition used as a grout material may contain a water reducing agent. The water reducing agent has the effect of improving the fluidity of the grout material and facilitating the injection of the grout material into the gap under the concrete pavement slab by natural flow. As the water reducing agent, a commercially available polycarboxylic acid salt-based high-performance water reducing agent (trade name: Melflux, etc.) can be used.

減水剤の配合量は、一般に、速硬性モルタル組成物の全体量に対する量として、0.05質量%以上1.0質量%以下の範囲内にある。減水剤の配合量が少なくなりすぎると、減水剤として作用が不十分とあるおそれがある。一方、減水剤の配合量が多くなりすぎるとグラウト材の流動性が過剰となって材料分離を生じ、繊維がグラウト材の上面に浮いてくるおそれがある。 The blending amount of the water reducing agent is generally in the range of 0.05% by mass or more and 1.0% by mass or less as the amount with respect to the total amount of the quick-hardening mortar composition. If the amount of the water reducing agent is too small, the action as a water reducing agent may be insufficient. On the other hand, if the blending amount of the water reducing agent is too large, the fluidity of the grout material becomes excessive, causing material separation, and the fibers may float on the upper surface of the grout material.

以上のような構成とされた本実施形態の速硬性モルタル組成物によれば、速硬性混和材に含まれるカルシウムアルミネートとして、Alに対するCaOの含有量がモル比で1.5以上2.0以下の範囲内にあって、ガラス化率が80%以上であるものを用いるので初期強度が向上し、白斑の発生を抑制することができる。また、本実施形態の速硬性モルタル組成物によれば、速硬性混和材として、アルミン酸ナトリウムの代わりにミョウバンを用いるので、初期強度の向上作用と白斑の発生の抑制作用とが長期間にわたって低下しにくい。 According to the fast-curing mortar composition of the present embodiment having the above-mentioned structure, the content of CaO with respect to Al 2 O 3 as the calcium aluminate contained in the fast-hardening admixture is 1.5 or more in terms of molar ratio. Since those having a vitrification rate of 80% or more within the range of 2.0 or less are used, the initial strength can be improved and the occurrence of white spots can be suppressed. Further, according to the quick-hardening mortar composition of the present embodiment, since alum is used instead of sodium aluminate as the quick-hardening admixture, the effect of improving the initial strength and the effect of suppressing the occurrence of vitiligo are reduced over a long period of time. It's hard to do.

また、本実施形態の速硬性モルタル組成物において、速硬性混和材100質量部に対して、細骨材を200質量部以上1000質量部以下の範囲内の量で含有する場合は、初期強度発現性に優れたものとなると共に、速硬性モルタル組成物の硬化に伴う硬化体の収縮(自己収縮)や、硬化後の水分の逸散に伴う収縮(乾燥収縮)が抑えられる。このため、硬化体のひび割れの発生を抑制することができ、硬化体の強度が高くなる。従って、この速硬性モルタル組成物は、断面修復材として特に有用である。 Further, in the quick-hardening mortar composition of the present embodiment, when the fine aggregate is contained in an amount in the range of 200 parts by mass or more and 1000 parts by mass or less with respect to 100 parts by mass of the quick-hardening admixture, the initial strength is exhibited. In addition to being excellent in properties, shrinkage of the cured product due to curing of the fast-curing mortar composition (self-shrinkage) and shrinkage due to the dissipation of water after curing (dry shrinkage) are suppressed. Therefore, the occurrence of cracks in the cured product can be suppressed, and the strength of the cured product is increased. Therefore, this quick-curing mortar composition is particularly useful as a cross-section restoration material.

また、本実施形態の速硬性モルタル組成物において、細骨材を、速硬性モルタル組成物の全体量に対して10質量%以上67質量%以下の範囲内にて含有する場合は、初期強度発現性に優れたものとなると共に、水を加えた特の細骨材の流動性が向上する。このため、半たわみ性舗装における開粒度アスファルト混合物の空隙のように微細な空間内に対しても、細骨材が媒体となるので、良好に充填することができる。従って、この速硬性モルタル組成物は、舗装用注入材として特に有用である。 Further, in the quick-hardening mortar composition of the present embodiment, when the fine aggregate is contained in the range of 10% by mass or more and 67% by mass or less with respect to the total amount of the quick-hardening mortar composition, the initial strength is exhibited. It has excellent properties and improves the fluidity of the special fine aggregate to which water is added. Therefore, even in a fine space such as a void of an open-grained asphalt mixture in a semi-flexible pavement, the fine aggregate serves as a medium, so that it can be filled well. Therefore, this fast-curing mortar composition is particularly useful as a pavement injection material.

また、本実施形態の速硬性モルタル組成物においては、さらに、ケイ酸ナトリウムをカルシウムアルミネートと無水石膏の合計量100質量部に対して0.1質量部以上5.0質量部以下の範囲内の量で含むことによって、初期強度がより向上する。 Further, in the fast-curing mortar composition of the present embodiment, sodium silicate is further contained in the range of 0.1 part by mass or more and 5.0 parts by mass or less with respect to 100 parts by mass of the total amount of calcium aluminate and anhydrous gypsum. By including in the amount of, the initial strength is further improved.

また、本実施形態の速硬性モルタル組成物においては、さらに、無水硫酸ナトリウムをカルシウムアルミネートと無水石膏の合計量100質量部に対して0.1質量部以上5.0質量部以下の範囲内の量で含むことによって、初期強度の向上作用と白斑の発生の抑制作用と共に、流動性が向上する。 Further, in the fast-curing mortar composition of the present embodiment, anhydrous sodium sulfate is further added in the range of 0.1 parts by mass or more and 5.0 parts by mass or less with respect to 100 parts by mass of the total amount of calcium aluminate and anhydrous gypsum. By including the amount of, the fluidity is improved as well as the effect of improving the initial strength and the effect of suppressing the occurrence of gypsum.

また、本実施形態の速硬性モルタル組成物においては、ミョウバンがカリウムミョウバンであって、カリウムミョウバンの含有量がカルシウムアルミネートと無水石膏の合計量100質量部に対して0.2質量部以上6.0質量部以下の範囲内にあることによって、初期強度の向上作用と白斑の発生の抑制作用とがより確実に向上する。 Further, in the fast-curing mortar composition of the present embodiment, the alum is potassium alum, and the content of potassium alum is 0.2 parts by mass or more with respect to 100 parts by mass of the total amount of calcium aluminate and anhydrous gypsum 6 When it is within the range of 0.0 parts by mass or less, the effect of improving the initial strength and the effect of suppressing the occurrence of alum are more reliably improved.

また、本実施形態の速硬性モルタル組成物においては、ミョウバンが、無機粉末とミョウバンとを質量比で20:80〜80:20の範囲内の量で含む混合物として含まれていることによって、速硬性モルタル組成物中のミョウバンが均一に分散されやすくなり、ミョウバンによる作用が得られやすくなる。 Further, in the fast-curing mortar composition of the present embodiment, alum is contained as a mixture containing the inorganic powder and alum in an amount in the range of 20:80 to 80:20 in terms of mass ratio. The alum in the rigid mortar composition is easily dispersed uniformly, and the action of the alum is easily obtained.

本発明の作用効果を、実施例により詳しく説明する。
本実施例において使用した使用材料の種類、組成及び略号を、下記の表1に示す。
The effects of the present invention will be described in more detail in Examples.
The types, compositions and abbreviations of the materials used in this example are shown in Table 1 below.

Figure 2021160989
Figure 2021160989

[カルシウムアルミネート粉砕物の作製]
下記の表2に示すカルシウムアルミネートクリンカーを用意した。カルシウムアルミネートクリンカー100質量部に対して、炭酸ナトリウム(N)1.0質量部と酒石酸(Ta)0.5質量部を加えて、混合粉砕機を用いて、ブレーン比表面積が4500cm/gとなるまで粉砕して、カルシウムアルミネート粉砕物を得た。得られたカルシウムアルミネート粉砕物の組成、ブレーン比表面積の実測値を、下記の表3に示す。
[Preparation of crushed calcium aluminate]
The calcium aluminate clinker shown in Table 2 below was prepared. To 100 parts by mass of calcium aluminate clinker, 1.0 part by mass of sodium carbonate (N) and 0.5 part by mass of tartrate (Ta) were added, and a blending pulverizer was used to obtain a brain specific surface area of 4500 cm 2 / g. The mixture was pulverized to obtain a pulverized calcium aluminate product. The composition of the obtained pulverized calcium aluminate and the measured values of the specific surface area of the brain are shown in Table 3 below.

Figure 2021160989
Figure 2021160989

Figure 2021160989
Figure 2021160989

[本発明例1]
カルシウムアルミネート粉砕物をカルシウムアルミネート量として45質量部、無水石膏(CS)を55質量部となる割合でV型混合機に投入して10分間混合することによってカルシウムアルミネートと石膏の混合物を得た。得られた混合物100質量部に対して、カリウムミョウバン混合物(BK)を6.0質量部、メタケイ酸ナトリウム(MS)を0.6質量部の割合で加えて、さらに10分間混合して速硬性混和材(SA)を作製した。得られた速硬性混和材(SA)100質量部に対して、普通ポルトランドセメント(N)400質量部、細骨材(S)500質量部、凝結調整剤(SET)8質量部、減水剤(6681F)1.5質量部、消泡剤(14HP)1.2質量部の割合で混合して速硬性モルタル組成物を作製した。
[Example 1 of the present invention]
A mixture of calcium aluminate and gypsum is prepared by putting the pulverized calcium aluminate into a V-type mixer at a ratio of 45 parts by mass as the amount of calcium aluminate and 55 parts by mass of anhydrous gypsum (CS) and mixing for 10 minutes. Obtained. To 100 parts by mass of the obtained mixture, 6.0 parts by mass of potassium alum mixture (BK) and 0.6 parts by mass of sodium metasilicate (MS) were added, and the mixture was further mixed for 10 minutes to achieve fast curing. An admixture (SA) was prepared. With respect to 100 parts by mass of the obtained fast-curing admixture (SA), 400 parts by mass of ordinary Portland cement (N), 500 parts by mass of fine aggregate (S), 8 parts by mass of coagulation adjuster (SET), and water reducing agent ( 6681F) 1.5 parts by mass and 1.2 parts by mass of antifoaming agent (14HP) were mixed to prepare a quick-hardening mortar composition.

[比較例1]
カルシウムアルミネートと石膏の混合物100質量部に対して、カリウムミョウバン混合物(BK)及びメタケイ酸ナトリウム(MS)の代わりに、アルミン酸ナトリウム(AL)1.0質量部を加えたこと以外は、本発明例1と同様にして速硬性混和材(SA)を作製した。そして、得られた速硬性混和材(SA)を用いたこと以外は、本発明例1と同様にして速硬性モルタル組成物を作製した。
[Comparative Example 1]
This book except that 1.0 part by mass of sodium aluminate (AL) was added instead of potassium alum mixture (BK) and sodium metasilicate (MS) to 100 parts by mass of the mixture of calcium aluminate and gypsum. A fast-curing admixture (SA) was produced in the same manner as in Invention Example 1. Then, a fast-hardening mortar composition was prepared in the same manner as in Example 1 of the present invention, except that the obtained fast-hardening admixture (SA) was used.

本発明例1及び比較例1で作製した速硬性混和材(SA)の組成を、下記の表4に示す。本発明例1及び比較例1で作製した速硬性モルタル組成物の組成を、下記の表5に示す。 The composition of the fast-curing admixture (SA) produced in Example 1 of the present invention and Comparative Example 1 is shown in Table 4 below. The compositions of the fast-curing mortar compositions prepared in Example 1 of the present invention and Comparative Example 1 are shown in Table 5 below.

Figure 2021160989
Figure 2021160989

Figure 2021160989
Figure 2021160989

[評価]
本発明例1及び比較例1で得られた速硬性モルタル組成物100質量部に対して、水を18質量部となる割合で混合してモルタルを作製した。なお、速硬性モルタル組成物は、製造直後(製造後1日以内)のものを使用した。得られたモルタルについて、J14ロート流下時間、凝結時間、圧縮強度の各物性を、下記の方法により測定した。また、圧縮強度の測定で得られた材齢が28日の供試体の白斑の有無を確認した。各物性の測定は5℃、20℃、35℃の各環境温度で行なった。その結果を、下記の表6に示す。
[evaluation]
A mortar was prepared by mixing 100 parts by mass of the fast-curing mortar composition obtained in Example 1 and Comparative Example 1 of the present invention with water at a ratio of 18 parts by mass. The quick-curing mortar composition used immediately after production (within 1 day after production). With respect to the obtained mortar, the physical characteristics of J14 funnel flow time, setting time, and compressive strength were measured by the following methods. In addition, it was confirmed whether or not there was vitiligo on the specimen whose age was 28 days, which was obtained by measuring the compressive strength. Each physical property was measured at each environmental temperature of 5 ° C, 20 ° C, and 35 ° C. The results are shown in Table 6 below.

(J14ロート流下時間)
土木学会規準JSCE−F 541「充てんモルタルの流動性試験方法」に準拠して測定した。
(J14 funnel flow time)
The measurement was performed in accordance with the JSCE standard JSCE-F 541 “Fluidity test method for filled mortar”.

(凝結時間)
JIS R 5201「セメントの物理試験方法」に準拠して測定した。
(Condensation time)
The measurement was performed in accordance with JIS R 5201 “Physical test method for cement”.

(圧縮強度)
JIS R 5201「セメントの物理試験方法」に準拠して測定した。
(Compression strength)
The measurement was performed in accordance with JIS R 5201 “Physical test method for cement”.

Figure 2021160989
Figure 2021160989

本発明例1及び比較例1で得られた速硬性モルタル組成物を、ビニール袋(容量:12L)に梱包し、ビニール袋の角部の4カ所にピンホール(孔径:0.5mm)を開け、温度30℃、湿度80%RHの室内に静置して保存した。3ヵ月保存後と6ヵ月保存後の速硬性モルタル組成物を用いて、上記と同様にモルタルを作製して評価した。なお、各物性の測定は20℃の環境温度で行なった。その結果を、製造直後の速硬性モルタル組成物を用いて作製したモルタルの結果と併せて、下記の表7に示す。 The fast-curing mortar compositions obtained in Example 1 and Comparative Example 1 of the present invention are packed in a plastic bag (capacity: 12 L), and pinholes (hole diameter: 0.5 mm) are opened at four corners of the plastic bag. , The temperature was 30 ° C., and the humidity was 80% RH. Using the fast-curing mortar composition after storage for 3 months and storage for 6 months, a mortar was prepared and evaluated in the same manner as described above. The physical properties were measured at an environmental temperature of 20 ° C. The results are shown in Table 7 below together with the results of the mortar prepared using the fast-curing mortar composition immediately after production.

Figure 2021160989
Figure 2021160989

表6の結果から、製造直後の速硬性モルタル組成物を用いて作製したモルタルについては、本発明例1と比較例1との間で明らかな差は見られなかった。また、表7の結果から、本発明例1では、製造直後、3ヵ月保存後及び6ヵ月保存後のいずれにおいても同等の物性を示すことが確認された。これに対して、比較例1では、保護期間が長くなるに伴って、J14ロート流下時間及び凝結時間が長くなり、圧縮強度が低くなり、白斑が発生しやすくなることが確認された。これは、比較例1の速硬性モルタル組成物に含まれるアルミン酸ナトリウムが、保存中に湿して溶解し、その作用が失われたことによると考えられる。 From the results shown in Table 6, no clear difference was observed between Example 1 of the present invention and Comparative Example 1 for the mortar prepared using the quick-curing mortar composition immediately after production. In addition, from the results in Table 7, it was confirmed that Example 1 of the present invention exhibits the same physical characteristics immediately after production, after storage for 3 months, and after storage for 6 months. On the other hand, in Comparative Example 1, it was confirmed that as the protection period became longer, the J14 funnel flow time and the setting time became longer, the compression strength became lower, and vitiligo was more likely to occur. It is considered that this is because the sodium aluminate contained in the fast-curing mortar composition of Comparative Example 1 was moistened and dissolved during storage, and its action was lost.

[本発明例2〜6]
本発明例1で作製した速硬性モルタル組成物に、有機短繊維としてPVA短繊維(PVA)を、速硬性モルタル組成物の全体量に対する含有量がそれぞれ0.05質量%(本発明例2)、0.1質量%(本発明例3)、0.5質量%(本発明例4)、1.0質量%(本発明例5)、3.0質量%(本発明例6)となる量にてそれぞれ添加し、混合して、本発明例2〜6の有機短繊維含有速硬性モルタル組成物を作製した。得られた有機短繊維含有速硬性モルタル組成物100に対して水18質量部となる割合で混合して有機短繊維含有モルタルを作製した。
[Examples 2 to 6 of the present invention]
The fast-hardening mortar composition produced in Example 1 of the present invention contains PVA short fibers (PVA) as organic short fibers in an amount of 0.05% by mass based on the total amount of the fast-hardening mortar composition (Example 2 of the present invention). , 0.1% by mass (Example 3 of the present invention), 0.5% by mass (Example 4 of the present invention), 1.0% by mass (Example 5 of the present invention), 3.0% by mass (Example 6 of the present invention). Each of them was added in an amount and mixed to prepare an organic short fiber-containing fast-curing mortar composition of Examples 2 to 6 of the present invention. An organic short fiber-containing mortar was prepared by mixing the obtained organic short fiber-containing quick-hardening mortar composition 100 with a ratio of 18 parts by mass of water.

得られた有機短繊維含有モルタルについて、J14ロート流下時と疲労試験を行なった。疲労試験は、旧JSTM C 7104:1999「繰返し圧縮応力によるコンクリートの疲労試験方法」に準拠した方法により行なった。疲労試験の水準は、静的圧縮強度:50N/mm、上限応力比:65%、下限応力比:10%、繰返し速度:10Hzとし、供試体の寸法はφ50×100mmとした。その結果を、本発明例1の製造直後の速硬性モルタル組成物を用いて作製したモルタルの測定結果と共に、下記の表8に示す。 The obtained organic short fiber-containing mortar was subjected to a fatigue test when flowing down the J14 funnel. The fatigue test was carried out by a method based on the former JSTM C 7104: 1999 “Concrete Fatigue Test Method by Repeated Compressive Stress”. The level of the fatigue test was static compressive strength: 50 N / mm 2 , upper limit stress ratio: 65%, lower limit stress ratio: 10%, repetition rate: 10 Hz, and the dimensions of the specimen were φ50 × 100 mm. The results are shown in Table 8 below together with the measurement results of the mortar prepared using the fast-curing mortar composition immediately after the production of Example 1 of the present invention.

Figure 2021160989
Figure 2021160989

表8の結果から、PVA短繊維を含む速硬性モルタル組成物を用いて作製した供試体(硬化体)の圧縮疲労耐久性は、短繊維の添加量が0.05質量%の場合でも大きく向上し、特に短繊維の添加量が0.1質量%以上になると格段に向上して、繰返し回数が200万回でも供試体の状況は健全となることが確認された。 From the results in Table 8, the compression fatigue durability of the specimen (cured product) prepared using the fast-curing mortar composition containing PVA short fibers was greatly improved even when the amount of short fibers added was 0.05% by mass. However, it was confirmed that the amount of short fibers added was significantly improved to 0.1% by mass or more, and that the condition of the specimen was sound even if the number of repetitions was 2 million.

[本発明例7〜12]
本発明例1で作製した速硬性モルタル組成物に、再乳化粉末樹脂(P)を速硬性モルタル組成物の全体量に対する含有量がそれぞれ0.5質量%(本発明例7)、1.0質量%(本発明例8)、2.0質量%(本発明例9)、5.0質量%(本発明例10)、10.0質量%(本発明例11)、15.0質量%(本発明例12)となる量にてそれぞれ添加し、混合して、実施例7〜12の再乳化粉末樹脂含有速硬性モルタル組成物を作製した。得られた再乳化粉末樹脂含有速硬性モルタル組成物100質量部に対して水を18質量部となる割合で混合して再乳化粉末樹脂含有モルタルを作製した。
[Examples 7 to 12 of the present invention]
In the fast-curing mortar composition prepared in Example 1 of the present invention, the contents of the re-emulsified powder resin (P) with respect to the total amount of the fast-hardening mortar composition were 0.5% by mass% (Example 7 of the present invention) and 1.0, respectively. Mass% (Example 8 of the present invention), 2.0 mass% (Example 9 of the present invention), 5.0 mass% (Example 10 of the present invention), 10.0 mass% (Example 11 of the present invention), 15.0 mass% (Example 12 of the present invention) were added and mixed to prepare the re-emulsified powder resin-containing fast-curing mortar compositions of Examples 7 to 12. A re-emulsified powder resin-containing mortar was prepared by mixing 100 parts by mass of the obtained re-emulsified powder resin-containing quick-hardening mortar composition with water at a ratio of 18 parts by mass.

得られた再乳化粉末樹脂含有モルタルについて、J14ロート流下時間を測定した。また、得られたモルタルを、ウオータジェットで目粗し処理を施したコンクリート平板の表面に、乾式吹き付け工法に塗布した。塗布した再乳化粉末樹脂含有モルタルを、材齢28日まで封かん養生して硬化させた。得られたモルタル硬化体の圧縮強度、および硬化体とコンクリート平板の付着強度を測定した。付着強度は建研式付着性試験機を用いて測定した。その結果を、本発明例1の製造直後の速硬性モルタル組成物を用いて作製したモルタルの測定結果と共に、下記の表9に示す。 The J14 funnel flow time was measured for the obtained re-emulsified powder resin-containing mortar. Further, the obtained mortar was applied to the surface of a concrete flat plate that had been roughened with a water jet by a dry spraying method. The applied re-emulsified powder resin-containing mortar was sealed and cured until the age of 28 days and cured. The compressive strength of the obtained cured mortar and the adhesive strength between the cured product and the concrete flat plate were measured. The adhesion strength was measured using a Kenken-type adhesion tester. The results are shown in Table 9 below together with the measurement results of the mortar prepared using the fast-curing mortar composition immediately after the production of Example 1 of the present invention.

Figure 2021160989
Figure 2021160989

表9の結果から、再乳化粉末樹脂含有速硬性モルタル組成物を用いて作製した硬化体はコンクリート平板との付着強度が向上することが確認された。 From the results in Table 9, it was confirmed that the cured product prepared by using the re-emulsified powder resin-containing quick-hardening mortar composition had improved adhesion strength with the concrete flat plate.

[本発明例13〜16]
本発明例1で作製した速硬性モルタル組成物に、シリカフューム(SF)を速硬性モルタル組成物の全体量に対する含有量がそれぞれ1.0質量%(本発明例13)、5.0質量%(本発明例14)、10.0質量%(本発明例15)、15.0質量%(本発明例16)となる量にてそれぞれ添加し、混合して本発明例13〜16のシリカフューム含有速硬性モルタル組成物を作製した。得られたシリカフューム含有速硬性モルタル組成物に100質量部に対して水を18質量部となる割合で混合してシリカフューム含有モルタルを作製した。得られたシリカフューム含有モルタルを100×100×400mmの型枠に流し込み、試験体を作製した。作製した試験体の中性化深さ、塩化物イオン拡散係数、総細孔量を下記の方法により測定した。その結果を、本発明例1の製造直後の速硬性モルタル組成物を用いて作製したモルタルの測定結果と共に、下記の表10に示す。
[Examples 13 to 16 of the present invention]
In the fast-curing mortar composition prepared in Example 1 of the present invention, the contents of silica fume (SF) with respect to the total amount of the fast-hardening mortar composition were 1.0% by mass (Example 13 of the present invention) and 5.0% by mass, respectively (Example 13 of the present invention). Inventive Example 14), 10.0% by mass (Invention Example 15), 15.0% by mass (Invention Example 16), respectively, added and mixed to contain silica fumes of Invention Examples 13 to 16. A fast-curing mortar composition was prepared. A silica fume-containing mortar was prepared by mixing the obtained silica fume-containing quick-hardening mortar composition with water at a ratio of 18 parts by mass with respect to 100 parts by mass. The obtained silica fume-containing mortar was poured into a mold having a size of 100 × 100 × 400 mm to prepare a test piece. The neutralization depth, chloride ion diffusion coefficient, and total pore amount of the prepared test piece were measured by the following methods. The results are shown in Table 10 below together with the measurement results of the mortar prepared using the fast-curing mortar composition immediately after the production of Example 1 of the present invention.

(中性化深さの測定方法)
JIS A 1153「コンクリートの促進中性化試験方法」に準拠し、CO濃度5%の促進試験を実施して測定した。
(塩化物イオン拡散係数の測定方法)
土木学会規準 JSCE−G 572「浸漬によるコンクリート中の塩化物イオンの見掛けの拡散係数試験方法」に準拠して測定した。
(総細孔量の測定方法)
水銀圧入式ポロシメーターにより測定した。
(Measurement method of neutralization depth)
The measurement was carried out by carrying out an accelerated test having a CO 2 concentration of 5% in accordance with JIS A 1153 “Promoted Neutralization Test Method for Concrete”.
(Measurement method of chloride ion diffusion coefficient)
The measurement was performed in accordance with the Japan Society of Civil Engineers standard JSCE-G 572 "Test method for apparent diffusion coefficient of chloride ions in concrete by immersion".
(Measuring method of total pore amount)
It was measured by a mercury press-fitting porosimeter.

Figure 2021160989
Figure 2021160989

表10の結果から、シリカフューム含有速硬性モルタル組成物を用いて作製した試験体(硬化体)は総細孔量が減少し、これにより中性化の進行や塩化物イオンの拡散の進行が抑制されることが確認された。 From the results in Table 10, the total pore size of the test piece (cured body) prepared using the silica fume-containing quick-hardening mortar composition was reduced, which suppressed the progress of neutralization and the progress of chloride ion diffusion. It was confirmed that it would be done.

[本発明例17〜22]
実施例1で作製した速硬性モルタル組成物に、合成ポリマー系増粘保水剤(Ad)を速硬性モルタル組成物の全体量に対する含有量がそれぞれ0.05質量%(本発明例17)、0.10質量%(本発明例18)、0.50質量%(本発明例19)、1.00質量%(本発明例20)、3.00質量%(本発明例21)、5.00質量%(本発明例22)となる量にてそれぞれ添加し、混合して本発明例17〜22の増粘保水剤含有速硬性モルタル組成物を作製した。得られた合成ポリマー系増粘保水剤含有速硬性モルタル組成物100質量部に対して水を18質量部となる割合で混合して合成ポリマー系増粘保水剤含有モルタルを作製した。
[Examples 17 to 22 of the present invention]
In the fast-curing mortar composition prepared in Example 1, the contents of the synthetic polymer-based thickening water-retaining agent (Ad) with respect to the total amount of the fast-hardening mortar composition were 0.05% by mass% (Example 17 of the present invention) and 0, respectively. .10% by mass (Example 18 of the present invention), 0.50% by mass (Example 19 of the present invention), 1.00% by mass (Example 20 of the present invention), 3.00% by mass (Example 21 of the present invention), 5.00 Each was added in an amount of mass% (Example 22 of the present invention) and mixed to prepare a fast-curing mortar composition containing a thickening water-retaining agent of Examples 17 to 22 of the present invention. A synthetic polymer-based thickening water-retaining agent-containing mortar was prepared by mixing 100 parts by mass of water with respect to 100 parts by mass of the obtained synthetic polymer-based thickening water-retaining agent-containing quick-hardening mortar composition.

得られた合成ポリマー系増粘保水剤含有モルタルについて、J14ロート流下時間と材齢2日の圧縮強度を測定した。また、得られた合成ポリマー系増粘保水剤含有モルタルを用いて、凍結融解試験を実施した。試験方法は、JIS A 1145「コンクリートの凍結融解試験方法」に準拠して300サイクルまで行い、50サイクル目の動弾性係数を100%とした相対動弾性係数を測定した。その結果を、本発明例1の製造直後の速硬性モルタル組成物を用いて作製したモルタルの測定結果と共に、下記の表11に示す。 For the obtained synthetic polymer-based thickening water-retaining agent-containing mortar, the J14 funnel flow time and the compressive strength at 2 days of age were measured. In addition, a freeze-thaw test was carried out using the obtained mortar containing a synthetic polymer-based thickening water-retaining agent. The test method was carried out up to 300 cycles in accordance with JIS A 1145 “Concrete freeze-thaw test method”, and the relative dynamic elastic modulus was measured with the dynamic elastic modulus at the 50th cycle as 100%. The results are shown in Table 11 below together with the measurement results of the mortar prepared using the fast-curing mortar composition immediately after the production of Example 1 of the present invention.

Figure 2021160989
Figure 2021160989

表11の結果から、合成ポリマー系増粘保水剤の添加量の増加に伴ってモルタルのJ14ロート流下時間が大きくなること、すなわちモルタルの粘度が高くなることが確認された。また、合成ポリマー系増粘保水剤の添加量が0.05質量%以上のモルタルを用いて作製したモルタルの硬化体は、300サイクル終了後の相対動弾性係数が50%以上であり凍結融解試験における凍結融解抵抗性が向上した。特に、合成ポリマー系増粘保水剤の添加量が0.10%以上の場合は、300サイクル終了後の動弾性係数が70%以上となり凍結融解抵抗性がより向上した。さらに合成ポリマー系増粘保水剤の添加量が1.00%以上の場合は、300サイクル終了後の動弾性係数が100%であり、凍結融解抵抗性が格段に向上することが確認された。 From the results in Table 11, it was confirmed that the J14 funnel flow time of the mortar increased as the amount of the synthetic polymer-based thickening water retention agent added increased, that is, the viscosity of the mortar increased. Further, the cured product of the mortar prepared by using the mortar in which the amount of the synthetic polymer-based thickening water retention agent added is 0.05% by mass or more has a relative dynamic elastic modulus of 50% or more after the end of 300 cycles, and a freeze-thaw test. Freezing and thawing resistance in In particular, when the amount of the synthetic polymer-based thickening water retention agent added was 0.10% or more, the kinematic elastic modulus after the end of 300 cycles was 70% or more, and the freeze-thaw resistance was further improved. Further, when the addition amount of the synthetic polymer-based thickening water retention agent was 1.00% or more, the kinematic elastic modulus after the end of 300 cycles was 100%, and it was confirmed that the freeze-thaw resistance was significantly improved.

Claims (13)

速硬性混和材とセメントと細骨材を含む速硬性モルタル組成物であって、
前記速硬性混和材100質量部に対して、前記セメントを100質量部以上2000質量部以下の範囲内の量で含有し、
前記速硬性混和材が、カルシウムアルミネートと、無水石膏と、無機炭酸塩と、オキシカルボン酸と、ミョウバンとを含み、
前記カルシウムアルミネートは、Al2O3に対するCaOの含有量がモル比で1.5以上2.0以下の範囲内にあって、ガラス化率が80%以上であり、
前記無水石膏の含有量は、前記カルシウムアルミネートと前記無水石膏の合計量100質量部に対して35質量部以上65質量部以下の範囲内にあって、
前記無機炭酸塩、前記オキシカルボン酸および前記ミョウバンの含有量は、それぞれ前記カルシウムアルミネートと前記無水石膏の合計量100質量部に対して0.1質量部以上であって、前記無機炭酸塩、前記オキシカルボン酸および前記ミョウバンの合計含有量は、前記カルシウムアルミネートと前記無水石膏の合計量100質量部に対して10質量部以下であることを特徴とする速硬性モルタル組成物。
A fast-curing mortar composition containing a fast-curing admixture, cement and fine aggregate.
The cement is contained in an amount in the range of 100 parts by mass or more and 2000 parts by mass or less with respect to 100 parts by mass of the fast-curing admixture.
The fast-curing admixture contains calcium aluminate, gypsum anhydride, inorganic carbonate, oxycarboxylic acid, and alum.
The calcium aluminate has a CaO content of Al2O3 in a molar ratio of 1.5 or more and 2.0 or less, and a vitrification rate of 80% or more.
The content of the anhydrous gypsum is in the range of 35 parts by mass or more and 65 parts by mass or less with respect to 100 parts by mass of the total amount of the calcium aluminate and the anhydrous gypsum.
The contents of the inorganic carbonate, the oxycarboxylic acid, and the alum are 0.1 parts by mass or more with respect to 100 parts by mass of the total amount of the calcium aluminate and the anhydrous gypsum, respectively, and the inorganic carbonate, A fast-curing mortar composition characterized in that the total content of the oxycarboxylic acid and the alum is 10 parts by mass or less with respect to 100 parts by mass of the total amount of the calcium aluminate and the anhydrous gypsum.
前記速硬性混和材100質量部に対して、前記細骨材を200質量部以上1000質量部以下の範囲内の量で含有することを特徴とする請求項1に記載の速硬性モルタル組成物。 The quick-hardening mortar composition according to claim 1, wherein the fine aggregate is contained in an amount in the range of 200 parts by mass or more and 1000 parts by mass or less with respect to 100 parts by mass of the quick-hardening admixture. 断面修復材であることを特徴とする請求項2に記載の速硬性モルタル組成物。 The quick-curing mortar composition according to claim 2, wherein the material is a cross-section restoration material. 前記細骨材を、速硬性モルタル組成物の全体量に対して10質量%以上67質量%以下の範囲内の量で含有することを特徴とする請求項1に記載の速硬性モルタル組成物。 The quick-hardening mortar composition according to claim 1, wherein the fine aggregate is contained in an amount in the range of 10% by mass or more and 67% by mass or less with respect to the total amount of the quick-hardening mortar composition. 舗装用注入材であることを特徴とする請求項4に記載の速硬性モルタル組成物。 The fast-curing mortar composition according to claim 4, which is an injection material for pavement. さらに、ケイ酸ナトリウムを前記カルシウムアルミネートと前記無水石膏の合計量100質量部に対して0.1質量部以上5.0質量部以下の範囲内の量で含む請求項1〜5のいずれか1項に記載の速硬性モルタル組成物。 Further, any of claims 1 to 5, wherein sodium silicate is contained in an amount in the range of 0.1 parts by mass or more and 5.0 parts by mass or less with respect to 100 parts by mass of the total amount of the calcium aluminate and the anhydrous gypsum. The fast-curing mortar composition according to item 1. さらに、無水硫酸ナトリウムを前記カルシウムアルミネートと前記無水石膏の合計量100質量部に対して0.1質量部以上5.0質量部以下の範囲内の量で含む請求項1〜6のいずれか1項に記載の速硬性モルタル組成物。 Further, any of claims 1 to 6, wherein anhydrous sodium sulfate is contained in an amount in the range of 0.1 parts by mass or more and 5.0 parts by mass or less with respect to 100 parts by mass of the total amount of the calcium aluminate and the anhydrous gypsum. The fast-curing mortar composition according to item 1. 前記ミョウバンがカリウムミョウバンであって、前記カリウムミョウバンの含有量が前記カルシウムアルミネートと前記無水石膏の合計量100質量部に対して0.2質量部以上6.0質量部以下の範囲内にある請求項1〜7のいずれか1項に記載の速硬性モルタル組成物。 The alum is potassium alum, and the content of the potassium alum is in the range of 0.2 parts by mass or more and 6.0 parts by mass or less with respect to 100 parts by mass of the total amount of the calcium alumate and the anhydrous gypsum. The fast-curing mortar composition according to any one of claims 1 to 7. 前記ミョウバンが、無機粉末と前記ミョウバンとを質量比で20:80〜80:20の範囲内の量で含む混合物として含まれている請求項1〜8のいずれか1項に記載の速硬性モルタル組成物。 The fast-curing mortar according to any one of claims 1 to 8, wherein the alum is contained as a mixture containing the inorganic powder and the alum in an amount in the range of 20:80 to 80:20 by mass ratio. Composition. さらに、有機短繊維および炭素短繊維のうちの1つ以上からなる短繊維を、速硬性モルタル組成物の全体量に対して0.05質量%以上0.3質量%以下の範囲内の量で含むことを特徴とする請求項1〜9のいずれか1項に記載の速硬性モルタル組成物。 Further, the amount of the short fiber composed of one or more of the organic short fiber and the carbon short fiber is in the range of 0.05% by mass or more and 0.3% by mass or less with respect to the total amount of the quick-hardening mortar composition. The fast-curing mortar composition according to any one of claims 1 to 9, which comprises. さらに、再乳化粉末樹脂を、速硬性モルタル組成物の全体量に対して0.5質量%以上30質量%以下の範囲内の量で含むことを特徴とする請求項1〜10のいずれか1項に記載の速硬性モルタル組成物。 Further, any one of claims 1 to 10, wherein the re-emulsified powder resin is contained in an amount in the range of 0.5% by mass or more and 30% by mass or less with respect to the total amount of the quick-curing mortar composition. The fast-curing mortar composition according to the section. さらに、シリカフュームを、速硬性モルタル組成物の全体量に対して1質量%以上15質量%以下の範囲内の量で含むことを特徴とする請求項1〜11のいずれか1項に記載の速硬性モルタル組成物。 The rate according to any one of claims 1 to 11, wherein the silica fume is contained in an amount in the range of 1% by mass or more and 15% by mass or less with respect to the total amount of the fast-curing mortar composition. Hard mortar composition. さらに、合成ポリマー系増粘保水剤を、速硬性モルタル組成物の全体量に対して0.05質量%以上5.00質量%以下の範囲内で含むことを特徴とする請求項1〜12のいずれか1項に記載の速硬性モルタル組成物。 Further, claim 1 to 12, wherein the synthetic polymer-based thickening water-retaining agent is contained in the range of 0.05% by mass or more and 5.00% by mass or less with respect to the total amount of the quick-curing mortar composition. The fast-curing mortar composition according to any one of the following items.
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