JP2021151732A - Protective fabric and hood - Google Patents
Protective fabric and hood Download PDFInfo
- Publication number
- JP2021151732A JP2021151732A JP2020052787A JP2020052787A JP2021151732A JP 2021151732 A JP2021151732 A JP 2021151732A JP 2020052787 A JP2020052787 A JP 2020052787A JP 2020052787 A JP2020052787 A JP 2020052787A JP 2021151732 A JP2021151732 A JP 2021151732A
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- Prior art keywords
- knit
- fiber
- fibers
- preferable
- protective fabric
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000004744 fabric Substances 0.000 title claims abstract description 38
- 230000001681 protective effect Effects 0.000 title claims abstract description 27
- 239000000835 fiber Substances 0.000 claims abstract description 94
- 239000002245 particle Substances 0.000 claims abstract description 34
- 230000004888 barrier function Effects 0.000 claims abstract description 29
- 239000003063 flame retardant Substances 0.000 claims abstract description 25
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims abstract description 24
- 238000002844 melting Methods 0.000 claims description 5
- 230000008018 melting Effects 0.000 claims description 5
- 238000000354 decomposition reaction Methods 0.000 claims description 2
- 230000002265 prevention Effects 0.000 abstract description 9
- 239000000428 dust Substances 0.000 abstract description 3
- 239000004760 aramid Substances 0.000 description 39
- 229920003235 aromatic polyamide Polymers 0.000 description 39
- 238000000034 method Methods 0.000 description 22
- -1 polyparaphenylene Polymers 0.000 description 14
- 239000000243 solution Substances 0.000 description 14
- 239000002904 solvent Substances 0.000 description 14
- 150000001408 amides Chemical class 0.000 description 12
- 229920000642 polymer Polymers 0.000 description 12
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 11
- 125000003118 aryl group Chemical group 0.000 description 7
- 150000003839 salts Chemical class 0.000 description 7
- 239000010419 fine particle Substances 0.000 description 6
- 239000000049 pigment Substances 0.000 description 6
- 238000009987 spinning Methods 0.000 description 6
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 5
- 239000004677 Nylon Substances 0.000 description 5
- 150000004996 alkyl benzenes Chemical class 0.000 description 5
- 230000015271 coagulation Effects 0.000 description 5
- 238000005345 coagulation Methods 0.000 description 5
- 229920001778 nylon Polymers 0.000 description 5
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 5
- 239000004810 polytetrafluoroethylene Substances 0.000 description 5
- 239000013557 residual solvent Substances 0.000 description 5
- WBIQQQGBSDOWNP-UHFFFAOYSA-N 2-dodecylbenzenesulfonic acid Chemical compound CCCCCCCCCCCCC1=CC=CC=C1S(O)(=O)=O WBIQQQGBSDOWNP-UHFFFAOYSA-N 0.000 description 4
- YCGKJPVUGMBDDS-UHFFFAOYSA-N 3-(6-azabicyclo[3.1.1]hepta-1(7),2,4-triene-6-carbonyl)benzamide Chemical group NC(=O)C1=CC=CC(C(=O)N2C=3C=C2C=CC=3)=C1 YCGKJPVUGMBDDS-UHFFFAOYSA-N 0.000 description 4
- 229920000742 Cotton Polymers 0.000 description 4
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 4
- 229940060296 dodecylbenzenesulfonic acid Drugs 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000002121 nanofiber Substances 0.000 description 4
- 238000006116 polymerization reaction Methods 0.000 description 4
- 238000009958 sewing Methods 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- 238000012695 Interfacial polymerization Methods 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 3
- 150000004984 aromatic diamines Chemical class 0.000 description 3
- 229920001577 copolymer Polymers 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 230000001771 impaired effect Effects 0.000 description 3
- 239000004745 nonwoven fabric Substances 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 2
- 239000004962 Polyamide-imide Substances 0.000 description 2
- 239000004642 Polyimide Substances 0.000 description 2
- 229920000297 Rayon Polymers 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 229910052783 alkali metal Inorganic materials 0.000 description 2
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- QSRFYFHZPSGRQX-UHFFFAOYSA-N benzyl(tributyl)azanium Chemical class CCCC[N+](CCCC)(CCCC)CC1=CC=CC=C1 QSRFYFHZPSGRQX-UHFFFAOYSA-N 0.000 description 2
- 239000006229 carbon black Substances 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000002845 discoloration Methods 0.000 description 2
- 238000004043 dyeing Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical group OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 229920002312 polyamide-imide Polymers 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920001721 polyimide Polymers 0.000 description 2
- 239000002964 rayon Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- BJQWBACJIAKDTJ-UHFFFAOYSA-N tetrabutylphosphanium Chemical class CCCC[P+](CCCC)(CCCC)CCCC BJQWBACJIAKDTJ-UHFFFAOYSA-N 0.000 description 2
- CBCKQZAAMUWICA-UHFFFAOYSA-N 1,4-phenylenediamine Chemical compound NC1=CC=C(N)C=C1 CBCKQZAAMUWICA-UHFFFAOYSA-N 0.000 description 1
- YDYSEBSNAKCEQU-UHFFFAOYSA-N 2,3-diamino-n-phenylbenzamide Chemical compound NC1=CC=CC(C(=O)NC=2C=CC=CC=2)=C1N YDYSEBSNAKCEQU-UHFFFAOYSA-N 0.000 description 1
- MYEWQUYMRFSJHT-UHFFFAOYSA-N 2-(2-aminophenyl)sulfonylaniline Chemical compound NC1=CC=CC=C1S(=O)(=O)C1=CC=CC=C1N MYEWQUYMRFSJHT-UHFFFAOYSA-N 0.000 description 1
- LNTGGPJSADTYSG-UHFFFAOYSA-N 2-(2-carbonochloridoylphenoxy)benzoyl chloride Chemical compound ClC(=O)C1=CC=CC=C1OC1=CC=CC=C1C(Cl)=O LNTGGPJSADTYSG-UHFFFAOYSA-N 0.000 description 1
- FEIVVAUUAPGMES-UHFFFAOYSA-M 2-dodecylbenzenesulfonate;tetraphenylphosphanium Chemical compound CCCCCCCCCCCCC1=CC=CC=C1S([O-])(=O)=O.C1=CC=CC=C1[P+](C=1C=CC=CC=1)(C=1C=CC=CC=1)C1=CC=CC=C1 FEIVVAUUAPGMES-UHFFFAOYSA-M 0.000 description 1
- UIWFKZBONQGUDI-UHFFFAOYSA-M 2-dodecylbenzenesulfonate;tributyl(tetradecyl)phosphanium Chemical compound CCCCCCCCCCCCC1=CC=CC=C1S([O-])(=O)=O.CCCCCCCCCCCCCC[P+](CCCC)(CCCC)CCCC UIWFKZBONQGUDI-UHFFFAOYSA-M 0.000 description 1
- ZHTQTFPMOHHUNM-UHFFFAOYSA-M 2-hexylbenzenesulfonate;tetrabutylphosphanium Chemical group CCCCCCC1=CC=CC=C1S([O-])(=O)=O.CCCC[P+](CCCC)(CCCC)CCCC ZHTQTFPMOHHUNM-UHFFFAOYSA-M 0.000 description 1
- WEEOFHJAGVFCFD-UHFFFAOYSA-N 2-n-chlorobenzene-1,2-diamine Chemical compound NC1=CC=CC=C1NCl WEEOFHJAGVFCFD-UHFFFAOYSA-N 0.000 description 1
- RPKCLSMBVQLWIN-UHFFFAOYSA-N 2-n-methylbenzene-1,2-diamine Chemical compound CNC1=CC=CC=C1N RPKCLSMBVQLWIN-UHFFFAOYSA-N 0.000 description 1
- LHSXSRQUGCHBPG-UHFFFAOYSA-N 4-(aminomethoxy)aniline Chemical compound NCOC1=CC=C(N)C=C1 LHSXSRQUGCHBPG-UHFFFAOYSA-N 0.000 description 1
- LVGKZTVMAHRVFR-UHFFFAOYSA-N 4-(phenoxazine-10-carbonyl)benzamide Chemical compound C1=CC(C(=O)N)=CC=C1C(=O)N1C2=CC=CC=C2OC2=CC=CC=C21 LVGKZTVMAHRVFR-UHFFFAOYSA-N 0.000 description 1
- IWRVPXDHSLTIOC-UHFFFAOYSA-N 4-phenyldiazenylbenzene-1,3-diamine Chemical compound NC1=CC(N)=CC=C1N=NC1=CC=CC=C1 IWRVPXDHSLTIOC-UHFFFAOYSA-N 0.000 description 1
- HPFMWXQXAHHFAA-UHFFFAOYSA-N 5-chlorobenzene-1,3-dicarbonyl chloride Chemical compound ClC(=O)C1=CC(Cl)=CC(C(Cl)=O)=C1 HPFMWXQXAHHFAA-UHFFFAOYSA-N 0.000 description 1
- CGXXBHCRXCEKCP-UHFFFAOYSA-N 5-methoxybenzene-1,3-dicarbonyl chloride Chemical compound COC1=CC(C(Cl)=O)=CC(C(Cl)=O)=C1 CGXXBHCRXCEKCP-UHFFFAOYSA-N 0.000 description 1
- 229920002972 Acrylic fiber Polymers 0.000 description 1
- 229920006282 Phenolic fiber Polymers 0.000 description 1
- 229920003071 Polyclar® Polymers 0.000 description 1
- 239000004697 Polyetherimide Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 229920000265 Polyparaphenylene Polymers 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 229920001494 Technora Polymers 0.000 description 1
- 229920002978 Vinylon Polymers 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 125000002947 alkylene group Chemical group 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- PYKYMHQGRFAEBM-UHFFFAOYSA-N anthraquinone Natural products CCC(=O)c1c(O)c2C(=O)C3C(C=CC=C3O)C(=O)c2cc1CC(=O)OC PYKYMHQGRFAEBM-UHFFFAOYSA-N 0.000 description 1
- 150000004056 anthraquinones Chemical class 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 229920006231 aramid fiber Polymers 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- IRERQBUNZFJFGC-UHFFFAOYSA-L azure blue Chemical compound [Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[S-]S[S-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-] IRERQBUNZFJFGC-UHFFFAOYSA-L 0.000 description 1
- HFACYLZERDEVSX-UHFFFAOYSA-N benzidine Chemical compound C1=CC(N)=CC=C1C1=CC=C(N)C=C1 HFACYLZERDEVSX-UHFFFAOYSA-N 0.000 description 1
- 125000005605 benzo group Chemical group 0.000 description 1
- ZXKVYIKEMZVNBW-UHFFFAOYSA-M benzyl(tributyl)phosphanium;2-hexylbenzenesulfonate Chemical compound CCCCCCC1=CC=CC=C1S([O-])(=O)=O.CCCC[P+](CCCC)(CCCC)CC1=CC=CC=C1 ZXKVYIKEMZVNBW-UHFFFAOYSA-M 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000010408 film Substances 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 125000005843 halogen group Chemical group 0.000 description 1
- 239000012760 heat stabilizer Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229910003437 indium oxide Inorganic materials 0.000 description 1
- PJXISJQVUVHSOJ-UHFFFAOYSA-N indium(iii) oxide Chemical compound [O-2].[O-2].[O-2].[In+3].[In+3] PJXISJQVUVHSOJ-UHFFFAOYSA-N 0.000 description 1
- 239000001023 inorganic pigment Substances 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 239000002923 metal particle Substances 0.000 description 1
- MPXAYYWSDIKNTP-UHFFFAOYSA-N n-(2-aminophenyl)acetamide Chemical compound CC(=O)NC1=CC=CC=C1N MPXAYYWSDIKNTP-UHFFFAOYSA-N 0.000 description 1
- VIUHYPPHBQZSPF-UHFFFAOYSA-N naphthalene-1,4-dicarbonyl chloride Chemical compound C1=CC=C2C(C(=O)Cl)=CC=C(C(Cl)=O)C2=C1 VIUHYPPHBQZSPF-UHFFFAOYSA-N 0.000 description 1
- NZZGQZMNFCTNAM-UHFFFAOYSA-N naphthalene-2,6-dicarbonyl chloride Chemical compound C1=C(C(Cl)=O)C=CC2=CC(C(=O)Cl)=CC=C21 NZZGQZMNFCTNAM-UHFFFAOYSA-N 0.000 description 1
- 239000012860 organic pigment Substances 0.000 description 1
- 125000004430 oxygen atom Chemical group O* 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- DGBWPZSGHAXYGK-UHFFFAOYSA-N perinone Chemical compound C12=NC3=CC=CC=C3N2C(=O)C2=CC=C3C4=C2C1=CC=C4C(=O)N1C2=CC=CC=C2N=C13 DGBWPZSGHAXYGK-UHFFFAOYSA-N 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 125000002080 perylenyl group Chemical group C1(=CC=C2C=CC=C3C4=CC=CC5=CC=CC(C1=C23)=C45)* 0.000 description 1
- CSHWQDPOILHKBI-UHFFFAOYSA-N peryrene Natural products C1=CC(C2=CC=CC=3C2=C2C=CC=3)=C3C2=CC=CC3=C1 CSHWQDPOILHKBI-UHFFFAOYSA-N 0.000 description 1
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical compound N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 description 1
- 229920001707 polybutylene terephthalate Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920001601 polyetherimide Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000011112 polyethylene naphthalate Substances 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002215 polytrimethylene terephthalate Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000004071 soot Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 125000004434 sulfur atom Chemical group 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 229920001059 synthetic polymer Polymers 0.000 description 1
- 239000004950 technora Substances 0.000 description 1
- MHSKRLJMQQNJNC-UHFFFAOYSA-N terephthalamide Chemical compound NC(=O)C1=CC=C(C(N)=O)C=C1 MHSKRLJMQQNJNC-UHFFFAOYSA-N 0.000 description 1
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 1
- LXEJRKJRKIFVNY-UHFFFAOYSA-N terephthaloyl chloride Chemical compound ClC(=O)C1=CC=C(C(Cl)=O)C=C1 LXEJRKJRKIFVNY-UHFFFAOYSA-N 0.000 description 1
- 235000013799 ultramarine blue Nutrition 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000002166 wet spinning Methods 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Images
Abstract
Description
本発明は、難燃性、遮熱性、および防塵性に優れ、防災用や防火用などに好適に用いることのできる、防護用生地およびフードに関する。 The present invention relates to a protective fabric and a hood that are excellent in flame retardancy, heat shielding property, and dustproof property, and can be suitably used for disaster prevention, fire prevention, and the like.
従来、消防服などの耐熱防護衣料は、着用者の安全性および快適性の点で、難燃性、耐熱性、機械的特性、耐薬品性など複数の特性を兼備する必要があった。特に近年では、消防士の消火作業中に浴びる多量の粉塵、ばい煙といった有害微粒子の消防服への透過も懸念されており、粉塵等の影響があると考えられる頭部や首回りの対策がなされてきた。 Conventionally, heat-resistant protective clothing such as fire-fighting clothing has had to have a plurality of characteristics such as flame retardancy, heat resistance, mechanical properties, and chemical resistance in terms of safety and comfort of the wearer. In particular, in recent years, there has been concern about the permeation of harmful fine particles such as dust and soot that are exposed to firefighters during fire extinguishing work into firefighting clothing, and measures have been taken around the head and neck that are thought to be affected by dust. I came.
例えば特許文献1では、難燃性合成ポリマーのナノファイバーを含む不織布と難燃性布帛とを組合せた難燃性サーマルライナーが提案されている。しかしながら、ナノファイバーを含む不織布はその製造原理から厚みがミクロンオーダーで不均一になってしまい、微粒子の透過を完全に防ぐことが困難であった。また、ナノファイバーを含む不織布と難燃性布帛とを固定する際に、キルティングなどの縫製手段が用いられており、縫製針での貫通孔から微粒子が透過するという問題もあった。 For example, Patent Document 1 proposes a flame-retardant thermal liner in which a non-woven fabric containing nanofibers of a flame-retardant synthetic polymer and a flame-retardant fabric are combined. However, due to the manufacturing principle of the non-woven fabric containing nanofibers, the thickness becomes non-uniform on the order of microns, and it is difficult to completely prevent the permeation of fine particles. Further, when fixing the non-woven fabric containing nanofibers and the flame-retardant fabric, a sewing means such as quilting is used, and there is also a problem that fine particles permeate through through holes in the sewing needle.
また、特許文献2では、粒子バリア層を備えるフードが提案されている。しかしながら、火炎もしくは熱暴露を受けた際に粒子バリア層が破壊されてしまい性能が損なわれるという問題があった。 Further, Patent Document 2 proposes a hood provided with a particle barrier layer. However, there is a problem that the particle barrier layer is destroyed when exposed to flame or heat, and the performance is impaired.
本発明は上記の背景に鑑みなされたものであり、その目的は、難燃性、遮熱性、および防塵性に優れ、防災用や防火用などに好適に用いることのできる、防護用生地およびフードを提供することにある。 The present invention has been made in view of the above background, and an object of the present invention is a protective cloth and a hood which are excellent in flame retardancy, heat shielding property and dustproof property and can be suitably used for disaster prevention and fire prevention. Is to provide.
本発明者は上記の課題を達成するため鋭意検討した結果、特定のニット(編物)と粒子バリア層で生地を構成することにより消火活動に従事する着用者などを熱および火炎のみならず、有害な微粒子からも保護することができることを見出し、さらに鋭意検討を重ねることにより本発明を完成するに至った。 As a result of diligent studies to achieve the above problems, the present inventor is harmful not only to heat and flame but also to wearers engaged in fire extinguishing activities by constructing a fabric with a specific knit (knit) and a particle barrier layer. We have found that it is possible to protect even fine particles, and have completed the present invention through further diligent studies.
かくして、本発明によれば「多層構造を有する防護用生地であって、厚さが1.5mm以上であり難燃繊維を含むニット1と、粒子バリア層を含むことを特徴とする防護用生地。」が提供される。 Thus, according to the present invention, "a protective fabric having a multi-layer structure, characterized in that it contains a knit 1 having a thickness of 1.5 mm or more and containing flame-retardant fibers, and a particle barrier layer. . "Is provided.
その際、前記ニット1において目付けが350g/m2以上であることが好ましい。また、前記ニットAが両面結接組織を有することが好ましい。また、前記粒子バリア層において、融点または分解温度が100℃以上であることが好ましい。また、防護用生地がさらにニット2を含み、前記のニット1、粒子バリア層およびニット2がこの順に配されていることが好ましい。また、ISO9151に基づくHTI24が11秒を超えることが好ましい。
また、本発明によれば、前記の防護用生地を、前記ニット1が外側に位置するよう用いてなるフードが提供される。
At that time, it is preferable that the basis weight of the knit 1 is 350 g / m 2 or more. Further, it is preferable that the knit A has a double-sided binding structure. Further, in the particle barrier layer, it is preferable that the melting point or the decomposition temperature is 100 ° C. or higher. Further, it is preferable that the protective cloth further contains the knit 2, and the knit 1, the particle barrier layer and the knit 2 are arranged in this order. Further, it is preferable that the HTI 24 based on ISO9151 exceeds 11 seconds.
Further, according to the present invention, there is provided a hood in which the protective fabric is used so that the knit 1 is located on the outside.
本発明によれば、難燃性、遮熱性、および防塵性に優れ、防災用や防火用などに好適に用いることのできる、防護用生地およびフードが提供される。 According to the present invention, there is provided a protective fabric and a hood which are excellent in flame retardancy, heat shielding property and dustproof property and can be suitably used for disaster prevention and fire prevention.
以下、本発明の実施の形態について詳細に説明する。まず、本発明の防護用生地は、2層以上(好ましくは3〜5層)の多層構造を有し、厚さが1.5mm以上であり難燃繊維を含むニット1と、粒子バリア層を含む。 Hereinafter, embodiments of the present invention will be described in detail. First, the protective fabric of the present invention has a multi-layer structure of two or more layers (preferably 3 to 5 layers), and has a knit 1 having a thickness of 1.5 mm or more and containing flame-retardant fibers, and a particle barrier layer. include.
その際、前記難燃繊維は、JIS L1091 E−2法に規定されるLOIが26以上の繊維であることが好ましい。かかる難燃繊維は、例えば、全芳香族ポリアミド繊維(メタ型ポリアミド繊維またはパラ型ポリアミド繊維)、ポリベンゾイミダゾール繊維、ポリイミド繊維、ポリアミドイミド繊維、ポリエーテルイミド繊維、ポリアリレート繊維、ポリパラフェニレンベンゾビスオキサゾール繊維、ノボロイド繊維、難燃アクリル繊維、ポリクラール繊維、難燃ポリエステル繊維、難燃綿繊維、難燃レーヨン繊維、難燃ビニロン繊維、難燃ウール繊維などの一種以上を単一または混合して使用することができる。 At that time, the flame-retardant fiber is preferably a fiber having an LOI of 26 or more specified in the JIS L1091 E-2 method. Such flame-retardant fibers include, for example, total aromatic polyamide fibers (meta-type polyamide fibers or para-type polyamide fibers), polybenzoimidazole fibers, polyimide fibers, polyamideimide fibers, polyetherimide fibers, polyallylate fibers, and polyparaphenylene benzo. Use one or more of bisoxazole fiber, novoloid fiber, flame-retardant acrylic fiber, polyclar fiber, flame-retardant polyester fiber, flame-retardant cotton fiber, flame-retardant rayon fiber, flame-retardant vinylon fiber, flame-retardant wool fiber, etc. can do.
さらに、かかる難燃繊維において、融点が300℃以上であることが好ましい。そのような繊維として、全芳香族ポリアミド繊維(メタ型全芳香族ポリアミド繊維またはパラ型全芳香族ポリアミド繊維)、ポリベンゾイミダゾール繊維、ポリイミド繊維、ポリアミドイミド繊維などが例示される。 Further, it is preferable that the flame-retardant fiber has a melting point of 300 ° C. or higher. Examples of such fibers include total aromatic polyamide fibers (meta-type total aromatic polyamide fibers or para-type total aromatic polyamide fibers), polybenzoimidazole fibers, polyimide fibers, polyamide-imide fibers and the like.
また、これらの難燃性繊維は、本発明の目的を損なわない範囲で、酸化防止剤、紫外線吸収剤、熱安定剤、難燃剤、酸化チタン、着色剤、不活性微粒子などの添加剤を含有してもよい。 In addition, these flame retardant fibers contain additives such as antioxidants, ultraviolet absorbers, heat stabilizers, flame retardants, titanium oxide, colorants, and inert fine particles as long as the object of the present invention is not impaired. You may.
特に、かかる難燃繊維において、LOIが26以上であるだけでなく融点が400℃以上であることが好ましい。そのような繊維として、全芳香族ポリアミド繊維(メタ型全芳香族ポリアミド繊維またはパラ型全芳香族ポリアミド繊維)を挙げることができる。 In particular, in such flame-retardant fibers, it is preferable that not only the LOI is 26 or more but also the melting point is 400 ° C. or more. Examples of such fibers include total aromatic polyamide fibers (meta-type total aromatic polyamide fibers or para-type total aromatic polyamide fibers).
メタ型全芳香族ポリアミド繊維は、その繰返し単位の85モル%以上がm−フェニレンイソフタルアミドであるポリマーからなる繊維である。なお、メタ型全芳香族ポリアミドは、15モル%未満の範囲内で第3成分を含んだ共重合体であってもよい。 The meta-type total aromatic polyamide fiber is a fiber composed of a polymer in which 85 mol% or more of the repeating unit is m-phenylene isophthalamide. The meta-type total aromatic polyamide may be a copolymer containing a third component in the range of less than 15 mol%.
このようなメタ型全芳香族ポリアミドは、公知の界面重合法により製造することができ、そのポリマーの重合度は、0.5g/100mlの濃度のN−メチル−2−ピロリドン溶液で測定した固有粘度(I.V.)が1.3〜1.9dl/gの範囲にあるものが好ましい。 Such a meta-type total aromatic polyamide can be produced by a known interfacial polymerization method, and the degree of polymerization of the polymer is unique as measured by an N-methyl-2-pyrrolidone solution having a concentration of 0.5 g / 100 ml. Those having a viscosity (IV) in the range of 1.3 to 1.9 dl / g are preferable.
メタ型全芳香族ポリアミドは、アルキルベンゼンスルホン酸オニウム塩が含有されていてもよい。アルキルベンゼンスルホン酸オニウム塩は、ヘキシルベンゼンスルホン酸テトラブチルフォスフォニウム塩、ヘキシルベンゼンスルホン酸トリブチルベンジルフォスフォニウム塩、ドデシルベンゼンスルホン酸テトラフェニルフォスフォニウム塩、ドデシルベンゼンスルホン酸トリブチルテトラデシルフォスフォニウム塩、ドデシルベンゼンスルホン酸テトラブチルフォスフォニウム塩、ドデシルベンゼンスルホン酸トリブチルベンジルアンモニウム塩などの化合物などが例示される。なかでもドデシルベンゼンスルホン酸テトラブチルフォスフォニウム塩、又はドデシルベンゼンスルホン酸トリブチルベンジルアンモニウム塩は、入手しやすく、熱的安定性も良好なうえ、N−メチル−2−ピロリドンに対する溶解度も高いため特に好ましく例示される。 The meta-type total aromatic polyamide may contain an onium salt of alkylbenzene sulfonic acid. The alkylbenzene sulfonic acid onium salt is hexylbenzene sulfonic acid tetrabutylphosphonium salt, hexylbenzene sulfonic acid tributylbenzylphosphonium salt, dodecylbenzenesulfonic acid tetraphenylphosphonium salt, dodecylbenzenesulfonic acid tributyltetradecylphosphonium. Examples thereof include salts, compounds such as tetrabutylphosphonium salt of dodecylbenzene sulfonic acid and tributylbenzylammonium salt of dodecylbenzene sulfonic acid. Among them, the tetrabutylphosphonium salt of dodecylbenzene sulfonic acid or the tributylbenzylammonium salt of dodecylbenzene sulfonic acid is particularly easy to obtain, has good thermal stability, and has high solubility in N-methyl-2-pyrrolidone. Preferably exemplified.
アルキルベンゼンスルホン酸オニウム塩の含有割合は、十分な染色性の改良効果を得るために、ポリ−m−フェニレンイソフタルアミドに対して2.5モル%以上、好ましくは3.0〜7.0モル%の範囲にあるものが好ましい。 The content ratio of the alkylbenzene sulfonic acid onium salt is 2.5 mol% or more, preferably 3.0 to 7.0 mol% with respect to poly-m-phenylene isophthalamide in order to obtain a sufficient effect of improving the stainability. Those in the range of are preferable.
また、ポリ−m−フェニレンイソフタルアミドとアルキルベンゼンスルホン酸オニウム塩を混合する方法は、溶媒中にポリ−m−フェニレンイソフタルアミドを混合、溶解した後、アルキルベンゼンスルホン酸オニウム塩をその溶媒に溶解する方法などが用いられる。このようにして得られたドープは、公知の方法により繊維に形成される。 The method of mixing poly-m-phenylene isophthalamide and alkylbenzene sulfonic acid onium salt is a method of mixing and dissolving poly-m-phenylene isophthalamide in a solvent and then dissolving the alkylbenzene sulfonic acid onium salt in the solvent. Etc. are used. The dope thus obtained is formed into fibers by a known method.
メタ型全芳香族ポリアミド繊維に用いるポリマーは、染着性や耐変褪色性を向上させるなどの目的で、下記の式(1)で示される反復構造単位を含む芳香族ポリアミド骨格中に、反復構造の主たる構成単位とは異なる芳香族ジアミン成分、または芳香族ジカルボン酸ハライド成分を、第3成分として芳香族ポリアミドの反復構造単位の全量に対し1〜10mol%となるように共重合させてもよい。
−(NH−Ar1−NH−CO−Ar1−CO)− ・・・式(1)
Ar1はメタ配位または平行軸方向以外に結合基を有する2価の芳香族基である。
The polymer used for the meta-type total aromatic polyamide fiber is repeated in an aromatic polyamide skeleton containing a repeating structural unit represented by the following formula (1) for the purpose of improving dyeing resistance and discoloration resistance. Even if an aromatic diamine component or an aromatic dicarboxylic acid halide component different from the main structural unit of the structure is copolymerized as a third component so as to be 1 to 10 mol% with respect to the total amount of the repeating structural unit of the aromatic polyamide. good.
-(NH-Ar1-NH-CO-Ar1-CO) -... Equation (1)
Ar1 is a divalent aromatic group having a binding group other than the meta-coordination or the parallel axis direction.
なお、第3成分として下記の式(2)、(3)、(4)、(5)で示される芳香族ジアミンまたは芳香族ジカルボン酸ジクロライドを共重合させることが可能である。式(2)、(3)に示した芳香族ジアミンの具体例としては、例えば、p−フェニレンジアミン、クロロフェニレンジアミン、メチルフェニレンジアミン、アセチルフェニレンジアミン、アミノアニシジン、ベンジジン、ビス(アミノフェニル)エーテル、ビス(アミノフェニル)スルホン、ジアミノベンズアニリド、ジアミノアゾベンゼンなどが挙げられる。式(4)、(5)に示すような芳香族ジカルボン酸ジクロライドの具体例としては、例えば、テレフタル酸クロライド、1,4−ナフタレンジカルボン酸クロライド、2,6−ナフタレンジカルボン酸クロライド、4,4’−ビフェニルジカルボン酸クロライド、5−クロルイソフタル酸クロライド、5−メトキシイソフタル酸クロライド、ビス(クロロカルボニルフェニル)エーテルなどが挙げられる。
H2N−Ar2−NH2 ・・・式(2)
H2N−Ar2−Y−Ar2−NH2 ・・・式(3)
XOC−Ar3−COX ・・・式(4)
XOC−Ar3−Y−Ar3−COX ・・・式(5)
It is possible to copolymerize an aromatic diamine or an aromatic dicarboxylic acid dichloride represented by the following formulas (2), (3), (4) and (5) as the third component. Specific examples of the aromatic diamines represented by the formulas (2) and (3) include p-phenylenediamine, chlorophenylenediamine, methylphenylenediamine, acetylphenylenediamine, aminoanisidine, benzidine, and bis (aminophenyl). Examples thereof include ether, bis (aminophenyl) sulfone, diaminobenzanilide, and diaminoazobenzene. Specific examples of the aromatic dicarboxylic acid dichloride shown in the formulas (4) and (5) include, for example, terephthalic acid chloride, 1,4-naphthalenedicarboxylic acid chloride, 2,6-naphthalenedicarboxylic acid chloride, 4,4. Included are'-biphenyldicarboxylic acid chloride, 5-chloroisophthalic acid chloride, 5-methoxyisophthalic acid chloride, bis (chlorocarbonylphenyl) ether and the like.
H 2 N-Ar2-NH 2 ... Equation (2)
H 2 N-Ar2-Y-Ar2-NH 2 ... Equation (3)
XOC-Ar3-COX ・ ・ ・ Equation (4)
XOC-Ar3-Y-Ar3-COX ・ ・ ・ Equation (5)
Ar2はAr1とは異なる2価の芳香族基、Ar3はAr1とは異なる2価の芳香族基、Yは酸素原子、硫黄原子、アルキレン基からなる群から選ばれる少なくとも1種の原子または官能基であり、Xはハロゲン原子を表す。 Ar2 is a divalent aromatic group different from Ar1, Ar3 is a divalent aromatic group different from Ar1, Y is at least one atom or functional group selected from the group consisting of an oxygen atom, a sulfur atom and an alkylene group. And X represents a halogen atom.
また、メタ型全芳香族ポリアミド繊維の結晶化度は、染料の吸尽性がよく、少量の染料や染色条件が弱いなどの条件でも狙いの色に調整し易いという点で、5〜35%であることが好ましい。さらには、染料の表面偏在が起こり難く耐変褪色性も高い点および実用上必要な寸法安定性も確保できる点で15〜25%であることがより好ましい。 In addition, the crystallinity of the meta-type total aromatic polyamide fiber is 5 to 35% in that the dye absorbency is good and it is easy to adjust to the target color even under conditions such as a small amount of dye and weak dyeing conditions. Is preferable. Further, it is more preferably 15 to 25% in that the surface of the dye is less likely to be unevenly distributed, the discoloration resistance is high, and the dimensional stability required for practical use can be ensured.
また、メタ型全芳香族ポリアミド繊維の残存溶媒量は、メタ型全芳香族ポリアミド繊維の優れた難燃性能を損なわない点で、0.1質量%以下(好ましくは0.001〜0.1質量%)であることが好ましい。 Further, the residual solvent amount of the meta-type total aromatic polyamide fiber is 0.1% by mass or less (preferably 0.001 to 0.1) in that the excellent flame retardant performance of the meta-type total aromatic polyamide fiber is not impaired. Mass%) is preferable.
なお、メタ型全芳香族ポリアミド繊維として、優れた耐光堅牢度を得る上で、例えば、国際公開公報第2013/061901号パンフレットに記載されているような公知の原着メタ型全芳香族ポリアミド繊維が好ましい。 In addition, as a meta-type total aromatic polyamide fiber, in order to obtain excellent light fastness, for example, a known original meta-type total aromatic polyamide fiber as described in Pamphlet No. 2013/061901 of International Publication No. 2013/061901 Is preferable.
その際、用いられる顔料は、アゾ系、フタロシアニン系、ペリノン系、ペリレン系、アンスラキノン系等の有機顔料、あるいは、カーボンブラック、群青、ベンガラ、酸化チタン、酸化鉄などの無機顔料が例示される。 At that time, examples of the pigments used are organic pigments such as azo-based, phthalocyanine-based, perinone-based, perylene-based and anthraquinone-based pigments, and inorganic pigments such as carbon black, ultramarine blue, red iron oxide, titanium oxide and iron oxide. ..
また、メタ型全芳香族ポリアミドと顔料との混合方法は、アミド系溶媒中に顔料を均一分散したアミド系溶媒スラリーを作製し、当該アミド系溶媒スラリーをメタ型全芳香族ポリアミドがアミド系溶媒に溶解した溶液に添加する方法、あるいは顔料粉末を直接、メタ型全芳香族ポリアミドがアミド系溶媒に溶解した溶液に添加する方法などが例示される。 Further, in the method of mixing the meta-type total aromatic polyamide and the pigment, an amide-based solvent slurry in which the pigment is uniformly dispersed in the amide-based solvent is prepared, and the meta-type total aromatic polyamide is used as the amide-based solvent in the amide-based solvent slurry. Examples thereof include a method of adding to a solution dissolved in, or a method of directly adding pigment powder to a solution in which meta-type total aromatic polyamide is dissolved in an amide-based solvent.
顔料配合量としては、メタ型全芳香族ポリアミドに対して10.0質量%以下、好ましくは5.0質量%以下である。10.0質量%より多く添加した場合には、得られる繊維の物性が低下するおそれがある。 The amount of the pigment compounded is 10.0% by mass or less, preferably 5.0% by mass or less, based on the meta-type total aromatic polyamide. If more than 10.0% by mass is added, the physical characteristics of the obtained fiber may deteriorate.
上述した方法によりメタ型全芳香族ポリアミド繊維を製造することができる。メタ型全芳香族ポリアミドポリマーの重合方法としては、例えば、特公昭35−14399号公報、米国特許第3360595号公報、特公昭47−10863号公報などに記載された溶液重合法、界面重合法を用いてもよい。 The meta-type total aromatic polyamide fiber can be produced by the method described above. Examples of the polymerization method of the meta-type total aromatic polyamide polymer include the solution polymerization method and the interfacial polymerization method described in Japanese Patent Publication No. 35-14399, US Pat. No. 3,360,595, and Japanese Patent Publication No. 47-10863. You may use it.
紡糸溶液は、上記溶液重合や界面重合などで得られた、芳香族コポリアミドポリマーを含むアミド系溶媒溶液を用いてもよいし、上記重合溶液から該ポリマーを単離し、これをアミド系溶媒に溶解したものなどを用いてもよい。 As the spinning solution, an amide-based solvent solution containing an aromatic copolyamide polymer obtained by the above solution polymerization or interfacial polymerization may be used, or the polymer is isolated from the above-mentioned polymerization solution and used as an amide-based solvent. A dissolved product or the like may be used.
重合に用いられるアミド系溶媒は、N,N−ジメチルホルムアミド、N,N−ジメチルアセトアミド、N−メチル−2−ピロリドン、ジメチルスルホキシドなどを例示することができる。その中でも特にN,N−ジメチルアセトアミドが好ましい。 Examples of the amide-based solvent used for the polymerization include N, N-dimethylformamide, N, N-dimethylacetamide, N-methyl-2-pyrrolidone, and dimethyl sulfoxide. Among them, N, N-dimethylacetamide is particularly preferable.
得られた共重合芳香族ポリアミドポリマー溶液は、さらにアルカリ金属塩又はアルカリ土類金属塩を含むことで安定化され、より高濃度、低温での使用が可能となり好ましい。アルカリ金属塩またはアルカリ土類金属塩はポリマー溶液の全質量に対して1質量%以下であることが好ましく、0.1質量%以下であることがより好ましい。その際、難燃剤を含ませることが好ましい。 The obtained copolymer aromatic polyamide polymer solution is stabilized by further containing an alkali metal salt or an alkaline earth metal salt, and can be used at a higher concentration and a lower temperature, which is preferable. The alkali metal salt or alkaline earth metal salt is preferably 1% by mass or less, more preferably 0.1% by mass or less, based on the total mass of the polymer solution. At that time, it is preferable to include a flame retardant.
紡糸・凝固工程は、上記で得られた紡糸液(メタ型全芳香族ポリアミド重合体溶液または原着メタ型全芳香族ポリアミド重合体溶液)を凝固液中に紡出して凝固させる。
紡糸装置は特に限定されるものではなく、公知の湿式紡糸装置を使用することができる。また、安定して湿式紡糸できるものであれば、紡糸口金の紡糸孔数、配列状態、孔形状などは特に制限する必要はなく、例えば、孔数が1000〜30000個、紡糸孔径が0.05〜0.2mmのスフ用の多ホール紡糸口金等を用いてもよい。
なお、上記で得られた紡糸液(メタ型全芳香族ポリアミド重合体溶液)を紡糸口金から紡出する際の温度は、20〜90℃の範囲が適当である。
In the spinning / coagulation step, the spinning solution (meta-type total aromatic polyamide polymer solution or original meta-type total aromatic polyamide polymer solution) obtained above is spun into the coagulation solution and coagulated.
The spinning apparatus is not particularly limited, and a known wet spinning apparatus can be used. Further, the number of spinning holes, the arrangement state, the hole shape, etc. of the spinneret need not be particularly limited as long as it can be stably wet-spun. A multi-hole spinneret or the like for a rayon of ~ 0.2 mm may be used.
The temperature at which the spinning solution (meta-type total aromatic polyamide polymer solution) obtained above is spun from the spinneret is appropriately in the range of 20 to 90 ° C.
繊維を得るために用いる凝固浴は、実質的に無機塩を含まないアミド系溶媒で行う。特に、NMPの濃度が45〜60質量%の水溶液を、浴液の温度10〜50℃の範囲で用いることが好ましい。アミド系溶媒(好ましくはNMP)の濃度が45質量%未満ではスキンが厚い構造となり、洗浄工程における洗浄効率が低下し、繊維の残存溶媒量を低減させることが困難となるおそれがある。一方、アミド系溶媒(好ましくはNMP)の濃度が60質量%を超える場合には、繊維内部に至るまで均一な凝固を行うことができないため、繊維の残存溶媒量を低減させることが困難となる。なお、凝固浴中への繊維の浸漬時間は、0.1〜30秒の範囲が適当である。 The coagulation bath used to obtain the fibers is carried out in an amide-based solvent that is substantially free of inorganic salts. In particular, it is preferable to use an aqueous solution having an NMP concentration of 45 to 60% by mass in a bath liquid temperature range of 10 to 50 ° C. If the concentration of the amide solvent (preferably NMP) is less than 45% by mass, the skin has a thick structure, the cleaning efficiency in the cleaning step is lowered, and it may be difficult to reduce the amount of residual solvent in the fibers. On the other hand, when the concentration of the amide solvent (preferably NMP) exceeds 60% by mass, uniform coagulation cannot be performed up to the inside of the fiber, which makes it difficult to reduce the amount of residual solvent in the fiber. .. The time for immersing the fibers in the coagulation bath is appropriately in the range of 0.1 to 30 seconds.
延伸は、アミド系溶媒で行う。特に、NMPの濃度が45〜60質量%の水溶液であり、浴液の温度を10〜50℃の範囲とした可塑延伸浴中にて、3〜4倍の延伸倍率で行うことが好ましい。延伸後、10〜30℃のNMPの濃度が20〜40質量%の水溶液、続いて50〜70℃の温水浴を通して十分に洗浄を行う。 Stretching is carried out with an amide solvent. In particular, it is preferable to carry out the process at a stretching ratio of 3 to 4 times in a plastic stretching bath in which the concentration of NMP is 45 to 60% by mass and the temperature of the bath liquid is in the range of 10 to 50 ° C. After stretching, it is thoroughly washed through an aqueous solution having an NMP concentration of 10 to 30 ° C. of 20 to 40% by mass, followed by a warm water bath at 50 to 70 ° C.
洗浄後の繊維は、温度270〜290℃にて乾熱処理を施し、上記の結晶化度および残存溶媒量の範囲を満たすメタ型全芳香族アラミド繊維を得ることができる。
上述した方法により、結晶化度や残存溶媒量を上述した好ましい範囲とすることができる。
The washed fibers are subjected to dry heat treatment at a temperature of 270 to 290 ° C. to obtain meta-type total aromatic aramid fibers that satisfy the above ranges of crystallinity and residual solvent amount.
By the above-mentioned method, the crystallinity and the amount of residual solvent can be set in the above-mentioned preferable ranges.
なお、メタ型全芳香族ポリアミド繊維は長繊維(マルチフィラメント)でもよいし短繊維でもよい。他の繊維と混紡する場合、繊維長25〜200mmの短繊維が好ましく、単繊維繊度が1〜5dtexの範囲であるとより好ましい。 The meta-type total aromatic polyamide fiber may be a long fiber (multifilament) or a short fiber. When blended with other fibers, short fibers having a fiber length of 25 to 200 mm are preferable, and single fiber fineness is more preferably in the range of 1 to 5 dtex.
また、メタ型全芳香族ポリアミド繊維がパラ型全芳香族ポリアミド繊維との混紡糸としてニット1に含まれていると、ニット1の布帛強度が向上するため好ましい。
その際、パラ型全芳香族ポリアミド繊維は、パラフェニレンテレフタラミド繊維またはコパラフェニレン・3、4’オキシジフェニレンテレフタルアミド繊維が好ましい。
Further, it is preferable that the meta-type total aromatic polyamide fiber is contained in the knit 1 as a blended yarn with the para-type total aromatic polyamide fiber because the fabric strength of the knit 1 is improved.
At that time, as the para-type total aromatic polyamide fiber, paraphenylene terephthalamide fiber or coparaphenylene 3,4'oxydiphenylene terephthalamide fiber is preferable.
混紡糸には、導電性繊維など他の合成繊維が含まれていてもよい。導電性繊維は、導電部の導電体として、例えば、カーボンブラック、金属粒子(銀粒子、銅粒子、アルミ粒子等)や、金属酸化物(酸化チタン、酸化第2錫、酸化亜鉛、酸化インジウム等を主体とする粒子)や、導電性酸化物をコーティングした粒子等を含有した導電性粒子含有ポリマーなどの少なくとも一つを含むことが好ましい。 The blended yarn may contain other synthetic fibers such as conductive fibers. The conductive fiber is a conductor of the conductive portion, for example, carbon black, metal particles (silver particles, copper particles, aluminum particles, etc.), metal oxides (titanium oxide, ferrous oxide, zinc oxide, indium oxide, etc.). It is preferable to contain at least one of (particles mainly composed of) and a conductive particle-containing polymer containing particles coated with a conductive oxide.
導電性繊維の形態は、繊維全体が導電部からなる構造でもよいし、非導電部と導電部が芯鞘、サンドイッチ、偏芯などの断面形状を有していてもよい。導電部、非導電部を形成する樹脂は、繊維形成性を有していれば、特段限定されるものではない。具体的には、ナイロン樹脂では、6ナイロン、11ナイロン、12ナイロン、66ナイロンなどが挙げられる。また、ポリエステル樹脂では、ポリエチレンテレフタレート、ポリトリメチレンテレフタレート、ポリブチレンテレフタレート、ポリエチレンナフタレート、ポリシクロヘキサンテレフタレートおよびこれらの共重合体や酸成分(テレフタル酸)の一部をイソフタル酸で置き換えたものなどが挙げられる。 The form of the conductive fiber may be a structure in which the entire fiber is composed of a conductive portion, or the non-conductive portion and the conductive portion may have a cross-sectional shape such as a core sheath, a sandwich, or an eccentric portion. The resin forming the conductive portion and the non-conductive portion is not particularly limited as long as it has fiber-forming property. Specifically, as the nylon resin, 6 nylon, 11 nylon, 12 nylon, 66 nylon and the like can be mentioned. In addition, polyester resins include polyethylene terephthalate, polytrimethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, polycyclohexane terephthalate, and those in which some of these copolymers and acid components (terephthalic acid) are replaced with isophthalic acid. Can be mentioned.
市販されている導電性繊維としては、帝人社製「メタリアン」(商品名)、ユニチカファイバー製「メガーナ」(商品名)、東レ社製「ルアナ」(商品名)、クラレ社製「クラカーボ」(商品名)などが例示される。特に、導電性成分が鞘部に配された芯鞘型複合繊維が好ましい。かかる芯鞘型複合繊維としては、ソルシア社製「NO SHOCK(登録商標)」が好ましい。 Commercially available conductive fibers include Teijin's "Metalian" (trade name), Unitika Fiber's "Megana" (trade name), Toray's "Luana" (trade name), and Kuraray's "Cracabo" (trade name). Product name) and the like are exemplified. In particular, a core-sheath type composite fiber in which a conductive component is arranged in a sheath portion is preferable. As such a core-sheath type composite fiber, "NO SHOCK (registered trademark)" manufactured by Solcia Co., Ltd. is preferable.
ニット1に用いられる繊維は、マルチフィラメント(長繊維)や、前述した繊維が混紡された紡績糸を用いることが好ましい。特に、機能性の面から紡績糸であることが好ましい。その場合、一般に衣料用で用いられる番手、たとえば英式綿番手20番〜60番の間であることが好ましい。なお、紡績糸は単糸で使用してもよいし撚糸後使用してもよい。 As the fiber used for the knit 1, it is preferable to use a multifilament (long fiber) or a spun yarn in which the above-mentioned fibers are blended. In particular, the spun yarn is preferable from the viewpoint of functionality. In that case, it is preferable that the count is generally used for clothing, for example, the English cotton count is between 20 and 60. The spun yarn may be used as a single yarn or after twisting.
かかる繊維は、単繊維繊度1.5dtex以下(好ましくは、0.05〜1.2dtex)かつフィラメント数30以上(好ましくは70〜200)のマルチフィラメント(長繊維)または前述した繊維が混紡された紡績糸を用いることが好ましい。なお、紡績糸は単糸で使用してもよいし撚糸後使用してもよい。単繊維繊度が1.5dtexよりも大きいと、ソフトな風合いが得られないおそれがある。同様に、フィラメント数が30より小さい場合もソフトな風合いが得られないおそれがある。 Such fibers were blended with multifilaments (long fibers) having a single fiber fineness of 1.5 dtex or less (preferably 0.05 to 1.2 dtex) and a filament number of 30 or more (preferably 70 to 200) or the above-mentioned fibers. It is preferable to use spun yarn. The spun yarn may be used as a single yarn or after twisting. If the single fiber fineness is larger than 1.5 dtex, a soft texture may not be obtained. Similarly, if the number of filaments is less than 30, a soft texture may not be obtained.
前記ニット1には前記難燃繊維が50重量%含まれることが好ましく、前記ニット1が前記難燃繊維のみで構成されることが最も好ましい。
また、ニット1は、遮熱性を確保する上で厚さが大きいほうがよく、厚さが1.5mm以上(好ましくは1.5〜4.0mm)であることが重要である。ニット1の目付けとしては350g/m2以上であることが好ましい。遮熱性能は目付けと厚さとともに増大し、後述する微粒子バリア層を保護することが可能となる。一方で目付けは扱い易さの点から実用上500g/m2以下が好ましい。
The knit 1 preferably contains 50% by weight of the flame-retardant fiber, and most preferably the knit 1 is composed of only the flame-retardant fiber.
Further, the knit 1 should have a large thickness in order to secure heat shielding properties, and it is important that the thickness is 1.5 mm or more (preferably 1.5 to 4.0 mm). The basis weight of the knit 1 is preferably 350 g / m 2 or more. The heat shielding performance increases with the basis weight and thickness, and it becomes possible to protect the fine particle barrier layer described later. On the other hand, the basis weight is preferably 500 g / m 2 or less in practice from the viewpoint of ease of handling.
ニット1の編物組織は限定されないが、生産の容易さ、伸縮性確保の点から丸編組織が好ましく、さらにダブルニットであることが好ましい。特に、両面結接(両面タック)組織、またはダンボール布帛、ダンボールニットと称される表地層と裏地層とそれらの層を接続する結接層が一体的に形成された丸編布帛であることが好ましい。両面結接組織は表地と裏地との間に結接層を有するため、通常の布帛よりも遮熱性が高い。 The knitted structure of the knit 1 is not limited, but a circular knitted structure is preferable from the viewpoint of ease of production and ensuring elasticity, and a double knit is preferable. In particular, it may be a double-sided binding (double-sided tack) structure, or a circular knitted fabric in which a corrugated cardboard fabric, a corrugated cardboard knit, and a connecting layer connecting the outer layer and the lining layer and these layers are integrally formed. preferable. Since the double-sided binding structure has a binding layer between the outer material and the lining, the heat-shielding property is higher than that of ordinary cloth.
その際、2重布帛の表地層は結接糸(タック糸)によって結接層の山部で結接され、他方、裏地層も結接糸(タック糸)によって結接層の谷部で結接される。その際、裏地層にタック組織を持ち、あるいは部分的に細い糸をもちいることで凹凸をつけ空気層を形成してもよい。 At that time, the outer material layer of the double woven fabric is tied at the mountain part of the knotting layer by the knotting thread (tuck thread), while the lining layer is also tied at the valley part of the knotting layer by the knotting thread (tack thread). Be touched. At that time, an air layer may be formed by having a tack structure in the lining layer or by partially using a thin thread to make unevenness.
次に、本発明における粒子バリア層は以下で示される公知のものでよい。すなわち、PTFE(ポリテトラフルオロエチレン)膜、ポリエチレン、ポリプロピレンのスパンボンド、ポリエステルナノファイバーの紙などを含むものがあげられる。上記の膜などはいずれも融点は100℃以上であり、ニット1が十分火炎から保護できる耐熱性をもつ。また、粒子バリア層において、前記の膜などにさらに保護布帛(例えば、ニットなど)を上下面に積層してもよい。 Next, the particle barrier layer in the present invention may be a known one shown below. That is, those containing a PTFE (polytetrafluoroethylene) film, polyethylene, polypropylene spunbond, polyester nanofiber paper, and the like can be mentioned. All of the above films have a melting point of 100 ° C. or higher, and the knit 1 has heat resistance that can sufficiently protect it from flames. Further, in the particle barrier layer, a protective cloth (for example, knit or the like) may be further laminated on the upper and lower surfaces of the film or the like.
本発明の防護用生地において、生地がさらにニット2を含み、前記のニット1、粒子バリア層およびニット2がこの順に配されていると、粒子バリア層が着用時または洗濯時の力学作用により破損することが防止され好ましい。その際、前記ニット1が最も外側に位置し、前記ニット2が最も着用者側に位置することが好ましい。 In the protective fabric of the present invention, when the fabric further contains knit 2, and the knit 1, the particle barrier layer and the knit 2 are arranged in this order, the particle barrier layer is damaged by a mechanical action during wearing or washing. It is preferable to prevent this from happening. At that time, it is preferable that the knit 1 is located on the outermost side and the knit 2 is located on the wearer side.
また、上記粒子バリア層は通常、伸縮性を持たないため、ニット1、ニット2よりも広い面積の粒子バリア層をはさみこむ(上記粒子バリア層にゆとりを持たせる。)ことで、上下のニットの変形に追随させることができ,着脱等の操作性、フィット感が付与され好ましい。 Further, since the particle barrier layer usually does not have elasticity, the upper and lower knits are formed by sandwiching the particle barrier layer having a larger area than the knits 1 and 2 (the particle barrier layer is provided with a space). It is preferable that it can follow the deformation and is provided with operability such as attachment / detachment and a feeling of fit.
ここで、ニット2はニット1と同様、難燃性繊維を用いて製編されることが好ましい、また伸縮性の観点から丸編が好ましい。一方でニット1に要求される高い遮熱性は求められないため、薄手、軽量のシングルニット、もしくはリブ編、細い糸を用いたダブルニットが好ましい。 Here, the knit 2 is preferably knitted using flame-retardant fibers like the knit 1, and is preferably a circular knit from the viewpoint of elasticity. On the other hand, since the high heat-shielding property required for the knit 1 is not required, a thin and lightweight single knit, a rib knit, and a double knit using a thin thread are preferable.
また本発明の防護用生地を製造する際、布帛の接合、全ての層を連結固定するため、縫製手段を用いることが可能であり、その際、縫製糸は耐熱性のためメタアラミド糸が好ましく用いられる。また、縫い目にシームテープを付与し、粒子バリア性を維持することは好ましい。 Further, when producing the protective fabric of the present invention, it is possible to use a sewing means for joining the fabrics and connecting and fixing all the layers. At that time, the metaaramid thread is preferably used as the sewing thread because of its heat resistance. Be done. Further, it is preferable to apply seam tape to the seams to maintain the particle barrier property.
かくして得られた防護用生地は、難燃性、遮熱性および粒子バリア性に優れる。特に、火炎に曝露されても粒子バリア層が熱により溶融、破壊されるおそれがない。その際、ISO9151に基づくHTI24が11秒を超えることが好ましい。 The protective fabric thus obtained is excellent in flame retardancy, heat shielding property and particle barrier property. In particular, there is no risk of the particle barrier layer being melted or destroyed by heat even when exposed to flames. At that time, it is preferable that the HTI 24 based on ISO9151 exceeds 11 seconds.
次に、本発明のフードは、前記防護用生地を、前記ニット1が外側に位置するよう用いてなるフードである。かかる防火フードは前記の生地を用いているため、難燃性、遮熱性および粒子バリア性に優れる。
なお、前記防護用生地は、フード以外の防護製品(消防服、エプロン、炉前服、作業服、手袋、帽子、ベストなど)に用いてもよい。
Next, the hood of the present invention is a hood made by using the protective cloth so that the knit 1 is located on the outside. Since the fireproof hood uses the above-mentioned fabric, it is excellent in flame retardancy, heat shielding property, and particle barrier property.
The protective cloth may be used for protective products other than hoods (firefighting clothes, aprons, front furnace clothes, work clothes, gloves, hats, vests, etc.).
以下、実施例をあげて本発明を詳細に説明するが、本発明はこれらによって何ら限定されるものではない。
(1)目付け
JIS L 1096 A法により測定した。
(2)厚さ
JIS L 1096 A法により測定した。
(3)通気性
JIS L1096−1990 通気性A法(フラジール法)により測定した。
(4)ISO6942
熱流束40kW/m2において、輻射熱暴露開始から銅製のセンサーが24℃上昇する時間、RHTI24を求めた。なお、ニット1の側に熱源を配置した。
(5)ISO9151
対流熱暴露開始からの銅製のセンサーが24℃上昇する時間、HTI24を求めた。なお、ニット1の側に熱源を配置した。
(6)対流熱暴露前後の粒子バリア層の引張強力保持率
ニット1、粒子バリア層、ニット2の順に積層されたフード構造体をニット1の側に熱源を配置し、ISO9151に基づき、11秒間熱暴露を行った。熱暴露後に粒子バリア層のみを取り出し、JIS L1096 A法(ラベルドストリップ法)に基づき引張強力を測定し、熱暴露前の引張強力に対し残存強力比率を算出した。
Hereinafter, the present invention will be described in detail with reference to examples, but the present invention is not limited thereto.
(1) Metsuke Measured by JIS L 1096 A method.
(2) Thickness Measured by JIS L 1096 A method.
(3) Breathability JIS L1096-1990 Breathability Measured by the A method (Frazier method).
(4) ISO6942
At a heat flux of 40 kW / m 2 , the RHTI 24 was determined for the time during which the copper sensor rose by 24 ° C. from the start of radiant heat exposure. A heat source was arranged on the side of the knit 1.
(5) ISO9151
The HTI 24 was determined for the time it took for the copper sensor to rise by 24 ° C. from the start of convective heat exposure. A heat source was arranged on the side of the knit 1.
(6) Tension strength retention of particle barrier layer before and after convection heat exposure A hood structure in which knit 1, particle barrier layer, and knit 2 are laminated in this order is placed on the side of knit 1, and a heat source is placed on the side of knit 1, and based on ISO9151 for 11 seconds. Heat exposure was performed. After heat exposure, only the particle barrier layer was taken out, the tensile strength was measured based on the JIS L1096 A method (labeled strip method), and the residual strength ratio was calculated with respect to the tensile strength before heat exposure.
[実施例1、比較例1〜3]
・原糸
以下の素材を用いて、公知の方法により表1に示すように英式綿番手10番、16番、18番、40番の単糸を製造した。
「メタ型全芳香族ポリアミド繊維原着単繊維」帝人株式会社社製、「コーネックス」(登録商標)、平均単繊維繊度1.7dtex、繊維長51mm(以下メタアラミド)
「パラ型全芳香族ポリアミド短繊維」帝人株式会社製、「テクノーラ」(登録商標)、平均単繊維繊度1.7dtex、繊維長51mm(以下パラアラミド)
以下の素材を用いて公知の方法により表1に示すように英式綿番手60番の単糸を製造した。
「メタ型全芳香族ポリアミド繊維単繊維」帝人株式会社社製、「コーネックス」(登録商標)、平均単繊維繊度1.7dtex、繊維長51mm(以下メタアラミド)
[Example 1, Comparative Examples 1 to 3]
-Original yarn Using the following materials, single yarns of English cotton counts 10, 16, 18, and 40 were manufactured by a known method as shown in Table 1.
"Meta-type all-aromatic polyamide fiber original-coated single fiber" manufactured by Teijin Limited, "Conex" (registered trademark), average single fiber fineness 1.7 dtex, fiber length 51 mm (hereinafter referred to as meta-aramid)
"Para-type total aromatic polyamide short fiber" manufactured by Teijin Limited, "Technora" (registered trademark), average single fiber fineness 1.7 dtex, fiber length 51 mm (hereinafter para-aramid)
As shown in Table 1, a single yarn having an English cotton count of 60 was produced by a known method using the following materials.
"Meta-type total aromatic polyamide fiber single fiber" manufactured by Teijin Limited, "Conex" (registered trademark), average single fiber fineness 1.7 dtex, fiber length 51 mm (hereinafter referred to as meta-aramid)
・ニットA,B,C,D,E,F
表1に示した糸使いの丸編物を得た。
・微粒子バリア層
表2に示したPTFE膜を用いた。
・フード
表2に示したPTFE膜の上下にニットEを常法にてラミネートし、さらにその上下に表3に示すニットA、ニットBを重ね、フード形状に縫製した。フードの正面図(写真)を図1、側面図(写真)を図2、断面図を図3にそれぞれ示す。
得られたフードについて、ISO9151にて11秒火炎暴露前後での粒子バリア層の引張強力を測定し、対流熱暴露前後の粒子バリア層の引張強力保持率を算出した。
・ Knit A, B, C, D, E, F
A round knitted fabric using the threads shown in Table 1 was obtained.
-Particle barrier layer The PTFE film shown in Table 2 was used.
-Knit E was laminated on the top and bottom of the PTFE film shown in Table 2 by a conventional method, and knits A and B shown in Table 3 were further layered on the top and bottom of the PTFE film and sewn into a hood shape. The front view (photograph) of the hood is shown in FIG. 1, the side view (photograph) is shown in FIG. 2, and the cross-sectional view is shown in FIG.
For the obtained hood, the tensile strength of the particle barrier layer before and after exposure to flame for 11 seconds was measured with ISO9151, and the tensile strength retention rate of the particle barrier layer before and after exposure to convection heat was calculated.
本発明によれば、難燃性、遮熱性、および防塵性に優れ、防災用や防火用などに好適に用いることのできる、防護用生地およびフードが提供され、その工業的価値は極めて大である。 According to the present invention, a protective fabric and a hood having excellent flame retardancy, heat shielding property, and dustproof property and which can be suitably used for disaster prevention and fire prevention are provided, and their industrial value is extremely large. be.
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JP5390347B2 (en) | 2009-11-19 | 2014-01-15 | 帝人株式会社 | Lightweight heat-resistant protective clothing |
DE202010005987U1 (en) | 2010-04-22 | 2010-07-08 | W. L. Gore & Associates Gmbh | Textile laminate with a barrier layer with elastic properties |
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