JP2021134368A - Masking device - Google Patents
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- JP2021134368A JP2021134368A JP2020028936A JP2020028936A JP2021134368A JP 2021134368 A JP2021134368 A JP 2021134368A JP 2020028936 A JP2020028936 A JP 2020028936A JP 2020028936 A JP2020028936 A JP 2020028936A JP 2021134368 A JP2021134368 A JP 2021134368A
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本発明は、筒状の被塗装物に電着塗装を施すときに被塗装物に取り付けて、被塗装物の内面への塗料の付着を防止するマスキング装置に関する。 The present invention relates to a masking device that is attached to a tubular object to be coated when electrodeposition coating is applied to prevent the paint from adhering to the inner surface of the object to be coated.
従来の電着塗装は、塗料槽へ被塗装物全体を投入し、被塗装物へ電気的導通を行うことで、電気的作用により露出された表面部へ塗装を施すことが一般的に行われている。 In the conventional electrodeposition coating, the entire object to be coated is put into a coating tank and electrically conducted to the object to be coated, so that the surface portion exposed by the electric action is generally coated. ing.
近年、自動車部品等に見られる筒状の物品には、物品の外面の一部と、物品の内面を非塗装とする仕様要求があり、この要求に対し従来法で塗装を施すことは、マスク方法を含めた電気的導通を確保するための技術的手段が容易には得られない実情がある。 In recent years, there is a specification requirement that a part of the outer surface of the article and the inner surface of the article are unpainted for the tubular article found in automobile parts and the like. There is a fact that technical means for ensuring electrical continuity, including methods, cannot be easily obtained.
このような筒状の物品を被塗装物として電着塗装を施す場合、非塗装領域である被塗装物の内面に塗料が付着しないように、開口部をキャップ形状の閉塞部材にて塞ぐ技術が公開されている(例えば、下記特許文献1参照)。 When electrodeposition coating is applied to such a tubular article as an object to be coated, there is a technique of closing the opening with a cap-shaped closing member so that the paint does not adhere to the inner surface of the object to be coated, which is a non-painted area. It is open to the public (see, for example, Patent Document 1 below).
しかし、上記従来の閉塞部材は、電着塗装における塗料槽への浸漬による塗装工程において、温度変化による内圧の上昇により、前記閉塞部材が被塗装物から外れてしまう致命的な不具合がある。また、開口部を塞ぐキャップ形状の閉塞部材では、被塗装物の開口部の周縁部の外面を一部覆ってしまい、非塗装部が生じる不都合がある。更に、開口部を塞ぐキャップ形状の閉塞部材では、その形状が比較的複雑であるだけでなく、筒状の被塗装物の開口部の外径の変化に応じて寸法の異なる複数の閉塞部材を用意する必要が生じ、管理が煩雑となりコスト的及び、塗布ムラなどの品質にも課題がある。 However, the conventional closing member has a fatal problem that the closing member comes off from the object to be coated due to an increase in internal pressure due to a temperature change in a coating process of immersion in a coating tank in electrodeposition coating. Further, the cap-shaped closing member that closes the opening has a disadvantage that the outer surface of the peripheral edge of the opening of the object to be painted is partially covered and a non-painted portion is generated. Further, in the cap-shaped closing member that closes the opening, not only the shape is relatively complicated, but also a plurality of closing members having different dimensions according to the change in the outer diameter of the opening of the tubular object to be coated are formed. It becomes necessary to prepare, management becomes complicated, and there are problems in terms of cost and quality such as coating unevenness.
上記の点に鑑み、本発明は、筒状の被塗装物の開口部の周縁部の外面を覆うことなく、内圧による閉塞部材の外れを確実に防止して開口部を閉塞すると同時に電気的導通を確保し、更には簡易構造で比較的安価なマスキング装置を提供することを目的とする。 In view of the above points, the present invention reliably prevents the closing member from coming off due to internal pressure without covering the outer surface of the peripheral edge of the opening of the tubular object to be coated, closing the opening and at the same time electrically conducting electricity. Furthermore, it is an object of the present invention to provide a masking device having a simple structure and a relatively low cost.
かかる目的を達成するために、本発明は、電着塗装を施すときに被塗装物に取り付けるマスキング装置であって、筒状の被塗装物の開口部に挿着して該開口部を封止する挿着部材と、前記被塗装部材に接する通電部材とを備え、前記挿着部材は、先端から後端にかけて連続して次第に拡径するテーパ状の外周面を備え、該外周面の先端側の少なくとも一部を前記開口部に挿入することにより該開口部の外周縁を露出させた状態で該開口部の内周縁を封止し、前記通電部材は、前記挿着部材に支持され、前記挿着部材が前記開口部を封止した状態を維持すべく前記被塗装物の内面に弾発的に当接する当接部を備えることを特徴とする。 In order to achieve such an object, the present invention is a masking device attached to an object to be coated when electrodeposition coating is applied, and is inserted into an opening of a tubular object to be coated to seal the opening. The attachment member is provided with an energizing member in contact with the member to be coated, and the attachment member is provided with a tapered outer peripheral surface that continuously and gradually expands in diameter from the front end to the rear end, and is provided on the tip end side of the outer peripheral surface. The inner peripheral edge of the opening is sealed with the outer peripheral edge of the opening exposed by inserting at least a part of the current-carrying member into the opening, and the energizing member is supported by the insertion member. The insertion member is provided with a contact portion that elastically contacts the inner surface of the object to be coated so as to maintain the state in which the opening is sealed.
本発明によれば、挿着部材に通電部材を設け、更に、この通電部材に被塗装物の内面に弾発的に圧接する当接部を設けたことにより、被塗装物の開口部からの挿着部材の抜け防止効果を確実に得ると同時に、挿着部材の姿勢を安定させることができることで、塗料槽おける被塗装物の姿勢も安定的に維持され、塗装品質の均一化を図ることができる。また簡易構造であることから安価に製作することができる。 According to the present invention, an energizing member is provided on the insertion member, and further, the energizing member is provided with a contact portion that elastically press-contacts the inner surface of the object to be coated, so that the energizing member is provided from the opening of the object to be coated. By ensuring that the effect of preventing the insertion member from coming off is obtained and at the same time, the posture of the insertion member can be stabilized, the posture of the object to be coated in the paint tank can be maintained stably, and the coating quality can be made uniform. Can be done. Moreover, since it has a simple structure, it can be manufactured at low cost.
また、本発明においては、前記被塗装物の一端に形成された一方の開口部を前記挿着部材により封止したときに、前記被塗装物の他端に形成された他方の開口部に取り付けて該他方の開口部を封止する外装部材を備えていてもよく、その場合には、該外装部材は、前記被塗装物の他端側の外周面の所定領域を覆う被覆部を備えることが好ましい。 Further, in the present invention, when one opening formed at one end of the object to be coated is sealed by the insertion member, it is attached to the other opening formed at the other end of the object to be coated. The exterior member may be provided with an exterior member for sealing the other opening, in which case the exterior member is provided with a covering portion covering a predetermined area on the outer peripheral surface on the other end side of the object to be coated. Is preferable.
これによれば、外装部材の被覆部により、所定領域に非塗装部を形成することができる。 According to this, the unpainted portion can be formed in a predetermined region by the covering portion of the exterior member.
本発明の一実施形態を図面に基づいて説明する。本実施形態のマスキング装置1は、図1に示すように、筒状の被塗装物である金属製のパイプ部品Wに取り付けられ、絶縁材料による(例えば合成樹脂製の)挿着部材2と、導電性材料による(例えば金属製の)通電部材3とを備えている。更に、マスキング装置1は、絶縁材料による(例えば合成樹脂製の)外装部材4を備えていてもよい。
An embodiment of the present invention will be described with reference to the drawings. As shown in FIG. 1, the masking device 1 of the present embodiment is attached to a metal pipe component W which is a tubular object to be coated, and has an
図2に示すように、挿着部材2は、先端から後端にかけて連続して次第に拡径するテーパ状の外周面21を備えている。
As shown in FIG. 2, the
通電部材3は、基端部31が挿着部材2に挿通支持され、挿着部材2の先端から延出する一対の当接部32,33が形成されている。当接部32,33は互いに相反する方向を向けて設けられ、当接部32,33の間には、バネ部34が形成されている。バネ部34の形状は弾発的機能を備えていれば、本形状に限定するものではない。通電部材3の基端部31には、挿着部材2の後端から外方に延出する導電性を有する把持部5が接続されている。
In the energizing
図1に示すように、挿着部材2は、パイプ部品Wの一方の開口部w1に先端側を挿入することにより、テーパ状の外周面21が開口部w1の内周縁全周に密着して封止する。このとき、挿着部材2のテーパ状の外周面21は、パイプ部品Wの開口部w1の外周縁w2を覆うことなく露出させた状態となる。これにより、パイプ部品Wの開口部w1の周縁部外面に非塗装部が生じることがない。
As shown in FIG. 1, in the
また、通電部材3の当接部32,33は、パイプ部品Wの内部に位置するとき、バネ部34の付勢によって、パイプ部品Wの内面の対向位置に圧接した状態となる。これにより、挿着部材2がパイプ部品Wから不用意に抜けることはなく、開口部w1の内周縁を封止した状態を強固に維持することができ、パイプ部品Wの内圧上昇による影響も防止することができる。
Further, when the
更に、挿着部材2は、テーパ状の外周面21を備えているので、当該外周面21の先端の径(最小径)より大径で、当該外周面21の後端(最大径)より小径での開口部を有する開口部w1であれば、封止することができる。しかも、挿着部材2は、テーパ状の外周面21によってパイプ部品Wの開口部w1を封止できるので、パイプ部品Wの開口部w1側に封止のための構成を設ける必要がない。
Further, since the
このように、本実施形態のマスキング装置1は、挿着部材2に通電部材3を設けただけでなく、通電部材3にパイプ部品Wの内面にバネ部34により弾発的に圧接する当接部32,33を設けたことにより、簡易構造で安価に構成でき、パイプ部品Wの開口部w1からの挿着部材2の抜け防止効果を確実に得ることができる。
As described above, in the masking device 1 of the present embodiment, not only the energizing
また、図1に示すように、外装部材4は、パイプ部品Wの他方の開口部w3に嵌合して封止する。外装部材4は、開口部w3を封止したとき、開口部w3の近傍の外周面21を覆う筒状の被覆部41を備えている。被覆部41は、マスキングが必要な領域を被覆することにより、パイプ部品Wの外面に所望の非塗装部分を形成することができる。また、外装部材4の開口部付近であって内側に、1以上の凹凸上のリブを設けてもよい。
Further, as shown in FIG. 1, the
なお、図示しないが、パイプ部品Wの他方の開口部w3には、外装部材4を設けることなく、パイプ部品Wの両端の開口部w1,w3に、図2に示した挿着部材2を装着して電着塗装を行うことができる。これによれば、パイプ部品Wの全長にわたる外周面全部に塗り残しなく塗装を施すことができる。
Although not shown, the
W…パイプ部品(被塗装物)、w1,w3…開口部、w2…外周縁、1…マスキング装置、2…挿着部材、3…通電部材、21…外周面、32,33…当接部、4…外装部材、41…被覆部。
W ... Pipe parts (object to be painted), w1, w3 ... Opening, w2 ... Outer peripheral edge, 1 ... Masking device, 2 ... Insertion member, 3 ... Energizing member, 21 ... Outer peripheral surface, 32, 33 ... Contact
かかる目的を達成するために、本発明は、電着塗装を施すときに被塗装物に取り付けるマスキング装置であって、筒状の被塗装物の両端に形成された開口部のうちの一方に挿着して該一方の開口部を封止する挿着部材と、前記被塗装部材に接する通電部材と、前記被塗装物の他方の開口部に取り付けて該他方の開口部を封止する外装部材とを備え、前記挿着部材は、先端から後端にかけて連続して次第に拡径するテーパ状の外周面を備え、該外周面の先端側の少なくとも一部を前記開口部に挿入することにより該開口部の外周縁を露出させた状態で該開口部の内周縁を封止し、前記通電部材は、前記挿着部材に支持され、前記挿着部材が前記開口部を封止した状態を維持すべく前記被塗装物の内面に弾発的に当接する当接部を備え、前記外装部材は、前記被塗装物の他端側の外周面の所定領域を覆う被覆部を備えることを特徴とする。 In order to achieve such an object, the present invention is a masking device attached to an object to be coated when electrodeposition coating is applied, and is inserted into one of the openings formed at both ends of the tubular object to be coated. An insertion member that is worn to seal one opening , an energizing member that is in contact with the member to be coated, and an exterior member that is attached to the other opening of the object to be coated and seals the other opening. The insertion member is provided with a tapered outer peripheral surface that continuously and gradually expands in diameter from the front end to the rear end, and by inserting at least a part of the front end side of the outer peripheral surface into the opening. The inner peripheral edge of the opening is sealed with the outer peripheral edge of the opening exposed, the energizing member is supported by the insertion member, and the insertion member maintains the state of sealing the opening. wherein comprising a contact portion to resiliently abuts against the inner surface of the object to be coated in order to, the outer member, characterized Rukoto includes a covering portion for covering a predetermined region of the outer circumferential surface of the other end of the object to be coated And.
本発明によれば、挿着部材に通電部材を設け、更に、この通電部材に被塗装物の内面に弾発的に圧接する当接部を設けたことにより、被塗装物の開口部からの挿着部材の抜け防止効果を確実に得ると同時に、挿着部材の姿勢を安定させることができることで、塗料槽おける被塗装物の姿勢も安定的に維持され、塗装品質の均一化を図ることができる。また簡易構造であることから安価に製作することができる。しかも、外装部材を備え、この外装部材が被塗装物の他端側の外周面の所定領域を覆う被覆部を備えるので、外装部材の被覆部により、所定領域に非塗装部を形成することができる。 According to the present invention, an energizing member is provided on the insertion member, and further, the energizing member is provided with a contact portion that elastically press-contacts the inner surface of the object to be coated, so that the energizing member is provided from the opening of the object to be coated. By ensuring that the effect of preventing the insertion member from coming off is obtained and at the same time, the posture of the insertion member can be stabilized, the posture of the object to be coated in the paint tank can be maintained stably, and the coating quality can be made uniform. Can be done. Moreover, since it has a simple structure, it can be manufactured at low cost. Moreover, since the exterior member is provided and the exterior member includes a covering portion that covers a predetermined region of the outer peripheral surface on the other end side of the object to be coated, the covering portion of the exterior member can form a non-painted portion in the predetermined region. can.
また、本発明は、電着塗装を施すときに被塗装物に取り付けるマスキング装置であって、筒状の被塗装物の開口部に挿着して該開口部を封止する挿着部材と、前記被塗装部材に接する通電部材とを備え、前記挿着部材は、先端から後端にかけて連続して次第に拡径するテーパ状の外周面を備え、該外周面の先端側の少なくとも一部を前記開口部に挿入することにより該開口部の外周縁を露出させた状態で該開口部の内周縁を封止し、前記通電部材は、前記挿着部材に支持され、前記挿着部材が前記開口部を封止した状態を維持すべく前記被塗装物の内面に当接する一対の当接部と、両当接部の間に位置して両当接部に前記被塗装物の内面への圧接力を付与するバネ部とを備えることを特徴とする。Further, the present invention is a masking device that is attached to an object to be coated when electrodeposition coating is applied, and is an insertion member that is inserted into an opening of a tubular object to be coated and seals the opening. The insertion member is provided with an energizing member in contact with the member to be coated, and the insertion member is provided with a tapered outer peripheral surface that continuously and gradually expands in diameter from the front end to the rear end, and at least a part of the outer peripheral surface on the tip end side is said. By inserting it into the opening, the inner peripheral edge of the opening is sealed with the outer peripheral edge of the opening exposed, the energizing member is supported by the insertion member, and the insertion member is the opening. A pair of abutting portions that abut on the inner surface of the object to be coated in order to maintain the sealed portion, and both abutting portions located between the abutting portions are pressure-welded to the inner surface of the object to be coated. It is characterized by having a spring portion for applying a force.
W…パイプ部品(被塗装物)、w1,w3…開口部、w2…外周縁、1…マスキング装置、2…挿着部材、3…通電部材、21…外周面、32,33…当接部、34…バネ部、4…外装部材、41…被覆部。 W ... Pipe parts (object to be painted), w1, w3 ... Opening, w2 ... Outer peripheral edge, 1 ... Masking device, 2 ... Insertion member, 3 ... Energizing member, 21 ... Outer peripheral surface, 32, 33 ... Contact part , 34 ... Spring part, 4 ... Exterior member, 41 ... Cover part.
Claims (2)
筒状の被塗装物の開口部に挿着して該開口部を封止する挿着部材と、前記被塗装部材に接する通電部材とを備え、
前記挿着部材は、先端から後端にかけて連続して次第に拡径するテーパ状の外周面を備え、該外周面の先端側の少なくとも一部を前記開口部に挿入することにより該開口部の外周縁を露出させた状態で該開口部の内周縁を封止し、
前記通電部材は、前記挿着部材に支持され、前記挿着部材が前記開口部を封止した状態を維持すべく前記被塗装物の内面に弾発的に当接する当接部を備えることを特徴とするマスキング装置。 A masking device that is attached to the object to be coated when electrodeposition coating is applied.
An insertion member that is inserted into an opening of a tubular object to be coated and seals the opening, and an energizing member that is in contact with the member to be coated are provided.
The insertion member includes a tapered outer peripheral surface that continuously and gradually expands in diameter from the front end to the rear end, and by inserting at least a part of the front end side of the outer peripheral surface into the opening, the outside of the opening. The inner peripheral edge of the opening is sealed with the peripheral edge exposed.
The energizing member is supported by the insertion member and includes a contact portion that elastically contacts the inner surface of the object to be coated in order to maintain the state in which the insertion member seals the opening. A featured masking device.
該外装部材は、前記被塗装物の他端側の外周面の所定領域を覆う被覆部を備えることを特徴とする請求項1記載のマスキング装置。
When one opening formed at one end of the object to be coated is sealed by the insertion member, the other opening is attached to the other opening formed at the other end of the object to be coated. Equipped with an exterior member to seal
The masking apparatus according to claim 1, wherein the exterior member includes a covering portion that covers a predetermined area on the outer peripheral surface on the other end side of the object to be coated.
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