JP2021133281A - Volatile organic compound processing apparatus and method for operating the same - Google Patents

Volatile organic compound processing apparatus and method for operating the same Download PDF

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JP2021133281A
JP2021133281A JP2020029495A JP2020029495A JP2021133281A JP 2021133281 A JP2021133281 A JP 2021133281A JP 2020029495 A JP2020029495 A JP 2020029495A JP 2020029495 A JP2020029495 A JP 2020029495A JP 2021133281 A JP2021133281 A JP 2021133281A
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volatile organic
steam
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彰夫 松岡
Akio Matsuoka
彰夫 松岡
晃弘 塔本
Akihiro Tomoto
晃弘 塔本
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Abstract

To provide a volatile organic compound processing apparatus having multiple number adsorption towers in which the volatile organic compound is adsorbed on the adsorbent of the adsorption tower and then desorption steam is fed for desorption, in which the load on the combustion furnace is reduced.SOLUTION: For a predetermined period after introducing the desorption steam F during desorption, the discharged mixed gas K is introduced not into the combustion furnace 40 but into the other adsorption tower 11b, which is performing adsorption process, via the raw gas feed pipe for introducing the volatile organic compound-containing gas.SELECTED DRAWING: Figure 1

Description

この発明は、揮発性有機化合物を含むガスを排出する前に、ガスから揮発性有機化合物を処理する装置とその運用方法に関する。 The present invention relates to an apparatus for treating a volatile organic compound from a gas before discharging a gas containing the volatile organic compound, and an operation method thereof.

工場から発生する排ガスには、そのまま大気中に排出すると問題を起こす揮発性有機化合物が含まれる場合がある。この場合、排ガスを大気中に排出する前に、含有している揮発性有機化合物を処理しなければならない。その方法として、活性炭等の吸着剤を内蔵した吸着塔で、排ガス中に含まれる揮発性有機化合物を吸着剤に吸着させ、ガス中の濃度を低減させて大気へ排出する。その後、吸着塔に水蒸気を導入して吸着剤から揮発性有機化合物を脱着させて吸着塔を再利用可能にするとともに、揮発性有機化合物を処理するという吸脱着方式が一般的である。 Exhaust gas generated from factories may contain volatile organic compounds that cause problems if they are discharged into the atmosphere as they are. In this case, the volatile organic compounds contained must be treated before the exhaust gas is discharged into the atmosphere. As a method for this, a volatile organic compound contained in the exhaust gas is adsorbed on the adsorbent by an adsorbent tower containing an adsorbent such as activated carbon, the concentration in the gas is reduced, and the gas is discharged to the atmosphere. After that, a suction / desorption method is generally used in which water vapor is introduced into the adsorption tower to desorb the volatile organic compounds from the adsorbent so that the adsorption tower can be reused and the volatile organic compounds are treated.

これは活性炭が揮発性有機化合物を吸着する吸着量が基本的には温度に依存することを利用している。活性炭が低温であるほど吸着量は多くなり、高温であるほど吸着量は少なくなる。従って、活性炭が低温の状態で吸着させ、脱着させる際には高温にする。活性炭を高温にして脱着させるには、高温の脱着用水蒸気や、燃料を燃焼させた高温ガス、高温ガスの熱量で水を蒸発させて脱着用水蒸気を生成させた後の残存ガスなど、熱量を有するガスを導入することが行われている(特許文献1)。 This utilizes the fact that the amount of adsorption of activated carbon that adsorbs volatile organic compounds basically depends on the temperature. The lower the temperature of activated carbon, the higher the amount of adsorption, and the higher the temperature, the lower the amount of adsorption. Therefore, the activated carbon is adsorbed at a low temperature, and when it is desorbed, it is heated to a high temperature. To desorb activated carbon at a high temperature, the amount of heat such as high-temperature desorption steam, high-temperature gas that burns fuel, and residual gas after evaporating water with the calorific value of the high-temperature gas to generate desorption steam is used. It is carried out to introduce the gas to have (Patent Document 1).

また、多くの場合、吸着塔は複数基を並列して用いる。一方の吸着塔で揮発性有機化合物を吸着させる吸着工程を行っている間に、別の吸着塔では吸着剤から揮発性有機化合物を脱着させる脱着工程を行う。脱着が終わった吸着塔は再び吸着工程に用い、吸着工程が終わった吸着塔では脱着工程を行うことで、ローテーションしながら常に吸着をし続けることができる。特許文献2には、複数基の吸着塔(吸着槽)を有する揮発性有機化合物処理装置が記載されている。 Further, in many cases, a plurality of adsorption towers are used in parallel. While the adsorption step of adsorbing the volatile organic compound is performed in one adsorption tower, the desorption step of desorbing the volatile organic compound from the adsorbent is performed in another adsorption tower. The adsorption tower that has been desorbed is used again in the adsorption step, and the adsorption tower that has completed the desorption step is subjected to the desorption step, so that adsorption can always be continued while rotating. Patent Document 2 describes a volatile organic compound processing apparatus having a plurality of adsorption towers (adsorption tanks).

また、脱着工程が終わった直後の吸着塔は水蒸気で飽和している。このため、脱着工程の後に吸着工程を開始した直後に吸着塔を通り抜けてきた処理後ガスは水蒸気が多く、そのままでは系外に放出するには問題がある。特許文献2では、一方の吸着塔において吸着工程を開始した直後に放出されてきたガスを、一時的に他方の吸着塔に導入してから大気中に放出することが提案されている。そのために、2つの吸着塔の上部同士と下部同士を連結する冷却排ガス導管(特許文献2中、12、14)を設け、かつ上下の冷却排ガス導管12,14間をつなぐ冷却排ガス導管13を設け、それぞれに弁を設けて運用することが提案されている。 Further, the adsorption tower immediately after the desorption step is completed is saturated with water vapor. Therefore, the treated gas that has passed through the adsorption tower immediately after the adsorption step is started after the desorption step has a large amount of water vapor, and there is a problem in releasing it to the outside of the system as it is. Patent Document 2 proposes that the gas released immediately after starting the adsorption step in one adsorption tower is temporarily introduced into the other adsorption tower and then released into the atmosphere. For that purpose, a cooling exhaust gas conduit (12, 14 in Patent Document 2) that connects the upper part and the lower part of the two adsorption towers is provided, and a cooling exhaust gas conduit 13 that connects the upper and lower cooling exhaust gas conduits 12 and 14 is provided. , It is proposed to install and operate each valve.

ただし、水蒸気によって脱着された揮発性有機化合物は、燃焼させることにより回収できるエネルギーを十分に残している。このため、脱着工程において生じた脱着後ガスは、水蒸気を生成するための熱を供給する燃焼炉に導入して、化学エネルギーを回収することが一般におこなわれている(例えば特許文献3)。 However, the volatile organic compounds desorbed by water vapor leave sufficient energy that can be recovered by burning. Therefore, the desorbed gas generated in the desorption step is generally introduced into a combustion furnace that supplies heat for generating steam to recover chemical energy (for example, Patent Document 3).

特開2014−168741号公報Japanese Unexamined Patent Publication No. 2014-168741 特開昭55−124523号公報JP-A-55-124523 特開2016-175028号公報Japanese Unexamined Patent Publication No. 2016-175028

脱着工程を行うべく、下部側から脱着用水蒸気を導入して活性炭を加熱し始めると、脱着用水蒸気が接触した部分から活性炭が温まっていく。接触した部分は約100℃になるが、速やかにすべての活性炭が加熱されるわけではなく、下側から徐々に上方へと加熱された領域が広がっていく。100℃に加熱された活性炭と加熱前の活性炭との境界線は明確であり、この境界線が活性炭の上面に到達したときに、初めて水蒸気(冷却されている)と揮発性有機化合物とが吸着塔の上部空間に排出される。それまでに排出される混合ガスは、元から吸着塔内にあったガスが気圧によって押し出される分がほとんどであり、高温ではなく、含まれる揮発性有機化合物もわずかである。 When the desorbed steam is introduced from the lower side to start heating the activated carbon in order to perform the desorption step, the activated carbon warms from the portion where the desorbed steam comes into contact. The contacted portion reaches about 100 ° C., but not all activated carbon is heated promptly, and the heated region gradually expands from the lower side to the upper side. The boundary between the activated carbon heated to 100 ° C. and the activated carbon before heating is clear, and when this boundary reaches the upper surface of the activated carbon, water vapor (cooled) and volatile organic compounds are adsorbed for the first time. It is discharged into the upper space of the tower. Most of the mixed gas discharged up to that point is the amount of gas that was originally in the adsorption tower pushed out by atmospheric pressure, and the temperature is not high, and the amount of volatile organic compounds contained is small.

この脱着開始から約5分ほどの間は、排出された混合ガスを燃焼炉に導入してしまうと、化学エネルギーの回収が見込めず燃焼炉の温度が下がるだけで、燃料消費がかえって増大してしまった。 If the discharged mixed gas is introduced into the combustion furnace for about 5 minutes from the start of this desorption, the recovery of chemical energy cannot be expected and the temperature of the combustion furnace will only decrease, and the fuel consumption will increase. Oops.

そこでこの発明は、脱着工程で吸着塔から排出されるガスを燃焼炉に導入してエネルギーを回収する揮発性有機化合物処理装置において、脱着開始直後における燃焼炉の温度低下を回避し、より効率の良い揮発性有機化合物処理装置の運用を実現することを目的とする。 Therefore, the present invention avoids a temperature drop in the combustion furnace immediately after the start of desorption in a volatile organic compound processing apparatus that recovers energy by introducing the gas discharged from the adsorption tower into the combustion furnace in the desorption step, and is more efficient. The purpose is to realize the operation of a good volatile organic compound processing apparatus.

この発明は、
揮発性有機化合物を吸着する吸着剤を充填する吸着剤収容部を内部に有し、水蒸気を接触させて前記吸着剤収容部から前記揮発性有機化合物を脱着させる脱着用水蒸気を供給され得る吸着塔を複数基有する、揮発性有機化合物処理装置であって、
一の前記吸着塔における脱着工程の開始から所定の時間に亘って排出される混合ガスを、他の前記吸着塔に導入する運用を行い、前記所定の時間経過後は前記混合ガスを、前記脱着用水蒸気を生成するための燃焼炉に導入する、揮発性有機化合物処理装置により前記の課題を解決したのである。
This invention
An adsorption tower that has an adsorbent accommodating part filled with an adsorbent that adsorbs volatile organic compounds, and can supply desorbed water vapor that is brought into contact with water vapor to desorb the volatile organic compounds from the adsorbent accommodating part. It is a volatile organic compound processing apparatus having a plurality of groups.
An operation is performed in which the mixed gas discharged from the start of the desorption step in one of the adsorption towers is introduced into another adsorption tower, and after the predetermined time elapses, the mixed gas is desorbed. The above-mentioned problem was solved by a volatile organic compound processing apparatus introduced into a combustion furnace for generating steam for use.

具体的には、
揮発性有機化合物を吸着できかつ脱着用水蒸気を受けて前記揮発性有機化合物を脱離できる活性炭を充填した吸着剤収容部を有する複数基の吸着塔を有し、
前記吸着塔のそれぞれには、
前記揮発性有機化合物を含有する原ガスを供給される原ガス供給管から分岐した原ガス導入管と、
前記脱着用水蒸気により脱離された前記揮発性有機化合物を含む混合ガスを排出して前記脱着用水蒸気を生成するための燃焼炉へ接続される水蒸気排出管と、
が、前記吸着剤収容部よりも上方の上部空間に接続されてあり、
かつ、
前記原ガスから前記活性炭により前記揮発性有機化合物の濃度が減少された処理後ガスを排出する排出管と、
前記脱着用水蒸気を供給される水蒸気供給管から分岐した水蒸気導入管と、
が、前記吸着剤収容部よりも下方の下部空間に接続されてあり、
それぞれの管の接続される個所には弁が設けられてあり、
前記原ガスの揮発性有機化合物濃度を前記活性炭に吸着させることで減少させる吸着工程を行った後、
前記脱着用水蒸気を接触させて前記活性炭から前記揮発性有機化合物を脱離させる脱着工程を行うにあたり、
前記脱着工程を開始する吸着塔は、前記脱着用水蒸気の導入から所定の時間に亘って、前記水蒸気排出管の弁を閉鎖し、前記原ガス導入管の弁を開放して、前記所定の時間が経過した後は、前記水蒸気排出管の弁を開放し、前記原ガス導入管の弁を閉鎖する、ように制御を実行する。
In particular,
It has a plurality of adsorption towers having an adsorbent accommodating portion filled with activated carbon capable of adsorbing volatile organic compounds and desorbing the volatile organic compounds by receiving steam for desorption.
Each of the adsorption towers
A raw gas introduction pipe branched from a raw gas supply pipe to which the raw gas containing the volatile organic compound is supplied, and
A steam discharge pipe connected to a combustion furnace for discharging the mixed gas containing the volatile organic compound desorbed by the desorbed steam to generate the desorbed steam, and
Is connected to the upper space above the adsorbent accommodating portion.
And,
A discharge pipe that discharges the treated gas from which the concentration of the volatile organic compound has been reduced by the activated carbon from the raw gas, and
A steam introduction pipe branched from the steam supply pipe to which the detached steam is supplied, and
Is connected to the lower space below the adsorbent accommodating portion.
Valves are provided at the points where each pipe is connected.
After performing an adsorption step of reducing the concentration of volatile organic compounds in the raw gas by adsorbing it on the activated carbon,
In performing the desorption step of desorbing the volatile organic compound from the activated carbon by bringing the desorption steam into contact with the activated carbon.
The adsorption tower that starts the desorption step closes the valve of the steam discharge pipe and opens the valve of the raw gas introduction pipe for a predetermined time from the introduction of the desorption steam, and then opens the valve of the raw gas introduction pipe for the predetermined time. After that, the control is executed so as to open the valve of the steam discharge pipe and close the valve of the raw gas introduction pipe.

すなわち、原ガスを個々の吸着塔に導入できるように接続されている原ガス導入管において、脱着工程を開始している一の前記吸着塔に繋がる原ガス入口弁と、吸着工程を行う他の前記吸着塔に繋がる原ガス入口弁との両方を一時的に開放する。一方でその間は、脱着工程を開始している一の前記吸着塔について、導入された水蒸気や熱性ガスを排出する排出口から燃焼炉へ繋がる水蒸気出口弁を閉鎖する。 That is, in the raw gas introduction pipe connected so that the raw gas can be introduced into each adsorption tower, the raw gas inlet valve connected to the one said adsorption tower that has started the desorption step and the other that performs the adsorption step. Both the raw gas inlet valve connected to the adsorption tower is temporarily opened. On the other hand, during that time, the steam outlet valve connected to the combustion furnace from the discharge port for discharging the introduced steam or thermal gas is closed for the one adsorption tower that has started the desorption process.

その後、脱着工程を行っている吸着塔の吸着剤収容部より上部空間側(水蒸気出口弁側)の端部近傍の温度が所定の条件以上に上昇したことを感知したら、吸着剤への加熱が一通りいきわたり、脱着された揮発性有機化合物が吸着剤を通り抜けて上部空間側に到達するとみなすことができる。ここまで加熱されれば、以後放出されるガスには燃焼炉に送っても温度低下は許容できる程度に加熱されており、かつ脱着された揮発性有機化合物が十分に含まれているため、燃焼炉で燃焼されれば燃料を節約する効果を十分に発揮できる。そこで、脱着工程を開始している一の前記吸着塔に繋がる原ガス導入管の弁を閉じ、蒸気排出管の弁を開放する。これにより、以後の脱着された後に排出される混合ガスは燃焼炉に送られる。このような工程を、それぞれの吸着塔において脱着工程を開始する際に毎回行う。 After that, when it is detected that the temperature near the end of the upper space side (water vapor outlet valve side) from the adsorbent accommodating part of the adsorption tower undergoing the desorption step has risen above a predetermined condition, the adsorbent is heated. It can be considered that the desorbed volatile organic compounds pass through the adsorbent and reach the upper space side. If it is heated to this point, the gas released thereafter is heated to an extent that the temperature drop is acceptable even if it is sent to the combustion furnace, and the desorbed volatile organic compounds are sufficiently contained, so that it is burned. If it is burned in a furnace, the effect of saving fuel can be fully exerted. Therefore, the valve of the raw gas introduction pipe connected to the one adsorption tower that has started the desorption step is closed, and the valve of the steam discharge pipe is opened. As a result, the mixed gas discharged after the subsequent desorption is sent to the combustion furnace. Such a step is performed every time the desorption step is started in each adsorption tower.

この発明により、既存の揮発性有機化合物処理装置について、大規模な配管や吸着剤の変更を行うことなく、弁を開閉して運用する制御装置のソフトウェア部分を変更するだけで、揮発性有機化合物処理装置を運用する際に必要とする燃料の消費量を抑制することができる。 According to the present invention, with respect to an existing volatile organic compound processing device, the volatile organic compound can be simply changed by changing the software part of the control device that opens and closes and operates the valve without changing the large-scale piping and adsorbent. It is possible to reduce the amount of fuel consumed when operating the processing device.

この発明にかかる運用方法を実行する揮発性有機化合物処理装置の構成例図Configuration example diagram of a volatile organic compound processing apparatus that executes the operation method according to the present invention. この発明にかかる揮発性有機化合物処理装置の運用時の主要部分の弁の開閉変遷表Opening and closing transition table of the valve of the main part during the operation of the volatile organic compound processing apparatus according to the present invention 図1において初期脱着工程におけるガスの流れを示す図FIG. 1 is a diagram showing a gas flow in the initial desorption step.

以下、この発明の実施形態を説明する。この発明は、揮発性有機化合物含有ガスの濃度を低減させて大気中へ排出可能とし、その分の揮発性有機化合物を吸着剤に吸着させる揮発性有機化合物処理装置及びその運用方法である。この処理装置で吸着を行う吸着塔11a,11bは吸着剤として活性炭を有し、吸着された揮発性有機化合物は加熱した水蒸気と接触させることで吸着剤から脱着させて、吸着剤を繰り返し利用できる。脱着させた揮発性有機化合物は回収して加熱した水蒸気を得るための燃料として使用する。図1はこれらの一連のサイクルを行う処理装置の全体像の例を示す。なお、図では吸着塔11a,11bを2基有する処理装置を示しているが、3基以上の吸着塔11を有する処理装置でもよい。 Hereinafter, embodiments of the present invention will be described. The present invention is a volatile organic compound processing apparatus and an operation method thereof in which the concentration of a volatile organic compound-containing gas is reduced so that the gas can be discharged into the atmosphere, and the volatile organic compounds are adsorbed by an adsorbent. The adsorption towers 11a and 11b that adsorb with this processing device have activated carbon as an adsorbent, and the adsorbed volatile organic compounds can be desorbed from the adsorbent by contacting with heated steam, and the adsorbent can be used repeatedly. .. The desorbed volatile organic compounds are used as fuel for recovering and heating steam. FIG. 1 shows an example of an overall image of a processing apparatus that performs these series of cycles. Although the figure shows a processing apparatus having two adsorption towers 11a and 11b, a processing apparatus having three or more adsorption towers 11 may be used.

この発明にかかる運用方法で運用する処理装置で処理する揮発性有機化合物とは、常圧で加熱することで気体になり得る有機化合物であり、特に常温で液体であるものが吸着処理しやすい。例えば、メタノール、エタノール、イソプロピルアルコール等の炭素数が1〜8程度のアルコール、トルエン、ベンゼンなどの芳香族有機化合物などの、炭化水素系の溶剤が挙げられる。 The volatile organic compound processed by the processing apparatus operated by the operation method according to the present invention is an organic compound that can be turned into a gas by heating at normal pressure, and a compound that is liquid at room temperature is particularly easy to be adsorbed. Examples thereof include hydrocarbon solvents such as alcohols having about 1 to 8 carbon atoms such as methanol, ethanol and isopropyl alcohol, and aromatic organic compounds such as toluene and benzene.

個々の吸着塔11は角形又は円筒形であり、装置内部には、揮発性有機化合物を吸着し、加熱により脱着できる吸着剤を充填させた吸着剤収容部12a,12bを設けてある。この吸着剤としては、粒状の活性炭を用いることができる。吸着塔11の内部を上下方向に通過するためには、必ず吸着剤収容部12を通過しなければならない。吸着剤収容部12a,12bの底面と上面はどちらも吸着塔11内に格納されている。 The individual adsorption towers 11 are square or cylindrical, and adsorbent accommodating portions 12a and 12b are provided inside the apparatus, which are filled with an adsorbent that adsorbs volatile organic compounds and can be desorbed by heating. Granular activated carbon can be used as the adsorbent. In order to pass through the inside of the adsorption tower 11 in the vertical direction, it must pass through the adsorbent accommodating portion 12. Both the bottom surface and the top surface of the adsorbent accommodating portions 12a and 12b are housed in the adsorbent tower 11.

吸着塔11a,11b内の吸着剤を収容する吸着剤収容部12a,12bには温度計15a,15bが設けられてあり、各弁の開閉を制御する制御装置(図示せず)に接続されている。温度計15a,15bを設置する位置は、活性炭を充填した吸着剤収容部12a,12bの上面から10cm以上20cm以下の、活性炭に埋もれる内部である。また、水平位置はできるだけ吸着剤の中央に近いと望ましく、円筒形の吸着塔11では、軸中心に近い位置に温度計15a,15bが設けられているとよい。 Thermometers 15a and 15b are provided in the adsorbent accommodating portions 12a and 12b for accommodating the adsorbent in the adsorbent towers 11a and 11b, and are connected to a control device (not shown) for controlling the opening and closing of each valve. There is. The position where the thermometers 15a and 15b are installed is inside the adsorbent accommodating portions 12a and 12b filled with activated carbon, which are 10 cm or more and 20 cm or less from the upper surface and are buried in the activated carbon. Further, it is desirable that the horizontal position is as close to the center of the adsorbent as possible, and it is preferable that the cylindrical adsorption tower 11 is provided with thermometers 15a and 15b at positions close to the center of the axis.

吸着塔11の吸着剤収容部12a,12bより上端側の上部空間13a,13bには、揮発性有機化合物を含有するガス(以下、「原ガス」という)Aの原ガス供給管21から分岐した原ガス導入管22がそれぞれ接続されている。原ガス導入管22から上部空間13a,13bへの導入口にはそれぞれ原ガス入口弁23a,23bが設けてある。原ガス入口弁23a,23bが開放されていれば、そこから原ガスAが導入される。 The upper spaces 13a and 13b on the upper end side of the adsorbent accommodating portions 12a and 12b of the adsorption tower 11 are branched from the raw gas supply pipe 21 of the gas containing the volatile organic compound (hereinafter referred to as "raw gas") A. The raw gas introduction pipes 22 are connected to each other. Raw gas inlet valves 23a and 23b are provided at the introduction ports from the raw gas introduction pipe 22 to the upper spaces 13a and 13b, respectively. If the raw gas inlet valves 23a and 23b are open, the raw gas A is introduced from there.

吸着剤収容部12a,12bより下端側の下部空間14a,14bには、揮発性有機化合物が吸着剤に吸着されることでその濃度が低下した処理後ガスBを排出する排出管24へそれぞれ接続されている。下部空間14a,14bからの排出口には、それぞれ原ガス出口弁26a,26bがそれぞれ設けてある。原ガス出口弁26a,26bが開放されていれば、そこから処理後ガスBが排出される。排出管24の先は合流して排気管25へ接続される。排気管25の先は、大気中へ排気Cとして排出するための排気ブロワ27へ通じる。 The lower spaces 14a and 14b on the lower end side of the adsorbent accommodating portions 12a and 12b are connected to the discharge pipe 24 for discharging the treated gas B whose concentration is reduced by being adsorbed by the adsorbent. Has been done. Raw gas outlet valves 26a and 26b are provided at the discharge ports from the lower spaces 14a and 14b, respectively. If the raw gas outlet valves 26a and 26b are open, the treated gas B is discharged from there. The tip of the exhaust pipe 24 merges and is connected to the exhaust pipe 25. The tip of the exhaust pipe 25 leads to an exhaust blower 27 for discharging as exhaust C into the atmosphere.

また、下部空間14a,14bには、脱着用水蒸気Fを導入する水蒸気導入管32が接続されている。水蒸気導入管32から下部空間14a,14bへの導入口にはそれぞれ水蒸気入口弁33a,33bが設けてある。水蒸気入口弁33a、33bが開放されていれば、そこから脱着用水蒸気Fが導入される。水蒸気導入管32は、後述する水蒸気ブロワ43により脱着用水蒸気Fを送り込まれる水蒸気供給管31から分岐して、それぞれの吸着塔11a,11bに繋がっている。 Further, a steam introduction pipe 32 for introducing the detachable steam F is connected to the lower spaces 14a and 14b. Steam inlet valves 33a and 33b are provided at the introduction ports from the steam introduction pipe 32 to the lower spaces 14a and 14b, respectively. If the steam inlet valves 33a and 33b are open, the detachable steam F is introduced from the steam inlet valves 33a and 33b. The steam introduction pipe 32 branches from the steam supply pipe 31 to which the desorbed steam F is sent by the steam blower 43 described later, and is connected to the adsorption towers 11a and 11b, respectively.

さらに、上部空間13a,13bには、脱着用水蒸気Fを送り込まれた吸着塔11a,11bから排出される混合ガスKを抜き出すための水蒸気排出管34がそれぞれ接続されている。上部空間13a,13bからの排出口にはそれぞれ、水蒸気出口弁36a,36bが設けてある。水蒸気出口弁36a,36bが開放されていれば、そこから吸着塔11a,11b内に脱着用水蒸気Fを導入された際に押し出される混合ガスKが排出される。この混合ガスKは、冷却された水蒸気や水蒸気に同伴した燃焼ガスやその他のガス、さらに、脱離した揮発性有機化合物などがタイミングによって変化する割合で混合されているガスである。水蒸気排出管34は合流して燃焼炉供給管35へ繋がり、これらを通じて混合ガスKは燃焼炉40へと搬送される。 Further, steam discharge pipes 34 for extracting the mixed gas K discharged from the adsorption towers 11a and 11b to which the detached steam F is sent are connected to the upper spaces 13a and 13b, respectively. Steam outlet valves 36a and 36b are provided at the discharge ports from the upper spaces 13a and 13b, respectively. If the steam outlet valves 36a and 36b are open, the mixed gas K extruded when the detachable steam F is introduced into the adsorption towers 11a and 11b is discharged. The mixed gas K is a gas in which cooled water vapor, combustion gas accompanied by water vapor, other gas, and desorbed volatile organic compounds are mixed at a rate that changes depending on the timing. The steam discharge pipe 34 merges and is connected to the combustion furnace supply pipe 35, through which the mixed gas K is conveyed to the combustion furnace 40.

燃焼炉40では燃料Dを供給されて、水Eを水蒸気にするために用いる高熱の燃焼ガスHを生成して燃焼炉排出管41から排出する。この燃料Dの他に、燃焼炉供給管35を介して供給される混合ガスKに含まれる揮発性有機化合物も燃焼させることで、処理装置全体のエネルギー効率を向上させる。 In the combustion furnace 40, the fuel D is supplied to generate the high-heat combustion gas H used to turn the water E into steam and discharge it from the combustion furnace discharge pipe 41. In addition to the fuel D, the volatile organic compounds contained in the mixed gas K supplied through the combustion furnace supply pipe 35 are also burned to improve the energy efficiency of the entire processing apparatus.

燃焼ガスHの一部に水Eを噴霧して、冷却された燃焼ガスと加熱により生じた水蒸気とが混合した生成蒸気Jを生じさせる。また、燃焼ガスHの残りは排ガスGとして大気中に放出する。この生成蒸気Jを、水蒸気ブロワ43により送出して、別途設けた蒸気ボイラ(図示せず)で生成させたボイラ蒸気Iと混合し、脱着用水蒸気Fとして水蒸気供給管31へと送り込む。水蒸気供給管31は分岐して、それぞれの吸着塔11a,11bの下部空間14a,14bへと接続される水蒸気導入管32へと通じ、脱着用水蒸気Fを吸着塔11a,11bに導入する。 Water E is sprayed onto a part of the combustion gas H to generate generated steam J in which the cooled combustion gas and the steam generated by heating are mixed. The rest of the combustion gas H is released into the atmosphere as exhaust gas G. This generated steam J is sent out by the steam blower 43, mixed with the boiler steam I generated by a separately provided steam boiler (not shown), and sent to the steam supply pipe 31 as deattached steam F. The steam supply pipe 31 branches and leads to the steam introduction pipe 32 connected to the lower spaces 14a and 14b of the adsorption towers 11a and 11b, respectively, and introduces the desorbed steam F into the adsorption towers 11a and 11b.

なお、脱着工程の初期において、脱着用水蒸気Fだけでなく、高温の燃焼ガスHや排ガスGを脱着用水蒸気Fと混合したり、脱着用水蒸気Fに先行させて導入させてもよい。そのため、処理装置は、図に示す燃焼ガスHに水を噴霧するとともに、燃焼ガスHを水蒸気に混合するラインを付属させてもよい。 In the initial stage of the desorption step, not only the desorption steam F but also the high-temperature combustion gas H and the exhaust gas G may be mixed with the desorption steam F or introduced prior to the desorption steam F. Therefore, the processing apparatus may be provided with a line for spraying water on the combustion gas H shown in the figure and mixing the combustion gas H with steam.

それぞれの弁は下記に示す吸着開始時、脱着開始時、またはそれら以外の所定のタイミングで、タイマー制御であったり、センサーの値による制御だったりを適宜選択して、制御装置のソフトウェアが実行するとよい。なお、手作業でも弁を切り替え可能であってもよいが、通常の運用時には時間や数値条件による自動制御である方が運用しやすい。センサーとしては例えば吸着塔11a,11bの吸着剤12a,12bに埋没させた温度計15a、15bが挙げられる。これらのセンサーからデジタル情報を通信回線を通じて受け取り、それらデジタル情報を元に自動的に制御するとよい。また、緊急時には自動制御に優先して手作業でそれらの制御を行えるようにしておいてもよい。 When each valve is executed by the software of the control device, timer control or control by the sensor value is appropriately selected at the start of suction, the start of attachment / detachment, or other predetermined timings shown below. good. Although the valve may be switched manually, it is easier to operate it by automatic control based on time and numerical conditions during normal operation. Examples of the sensor include thermometers 15a and 15b embedded in the adsorbents 12a and 12b of the adsorption towers 11a and 11b. It is preferable to receive digital information from these sensors through a communication line and automatically control based on the digital information. Further, in an emergency, it may be possible to manually control them in preference to automatic control.

原ガスAを処理する吸着工程では、吸着工程を行う吸着塔11a,11bのうちの一方について、原ガス入口弁23a,23bと、原ガス出口弁26a,26bとを開放し、水蒸気入口弁33a、33bと、水蒸気出口弁36a,36bとを閉鎖する。これにより、原ガスAが吸着塔11a,吸着塔11bのいずれかに導入され、原ガスAは吸着剤収容部12a,12bに収容された活性炭に通気される。活性炭が原ガスAに含まれる揮発性有機化合物を吸着し、揮発性有機化合物を除去された処理後ガスBが排出管24から排出される。活性炭が十分に揮発性有機化合物を吸着し、算出される吸着量が許容値を超えた時点で、その吸着塔11a,11bでの吸着工程を停止し、脱着工程へと切り替える。 In the adsorption step for processing the raw gas A, the raw gas inlet valves 23a and 23b and the raw gas outlet valves 26a and 26b are opened for one of the adsorption towers 11a and 11b for performing the adsorption step, and the steam inlet valve 33a. , 33b and the steam outlet valves 36a, 36b are closed. As a result, the raw gas A is introduced into either the adsorption tower 11a or the adsorption tower 11b, and the raw gas A is ventilated to the activated carbon contained in the adsorbent accommodating portions 12a and 12b. Activated carbon adsorbs the volatile organic compounds contained in the raw gas A, and the treated gas B from which the volatile organic compounds have been removed is discharged from the discharge pipe 24. When the activated carbon sufficiently adsorbs the volatile organic compound and the calculated adsorption amount exceeds the permissible value, the adsorption process in the adsorption towers 11a and 11b is stopped and the process is switched to the desorption process.

次に脱着工程では、吸着工程とは逆に、脱着工程を行う吸着塔11a,11bにおいて、原ガス入口弁23a,23bと、原ガス出口弁26a,26bとを閉鎖し、水蒸気入口弁33a、33bと、水蒸気出口弁36a,36bとを開放することになる。これにより、脱着用水蒸気Fが脱着を行おうとする吸着塔11a,11bに供給されて、吸着剤収容部12a,12bに収容された活性炭が温められて、吸着した揮発性有機化合物が脱離する。この脱離が十分に進行することで、吸着剤は再び吸着可能な状態に戻る。一方、冷却された水蒸気と脱離した揮発性有機化合物を含む混合ガスKは、水蒸気排出管34から排出される。 Next, in the desorption step, in the adsorption towers 11a and 11b where the desorption step is performed, the raw gas inlet valves 23a and 23b and the raw gas outlet valves 26a and 26b are closed, and the steam inlet valves 33a, The 33b and the steam outlet valves 36a and 36b will be opened. As a result, the desorbed water vapor F is supplied to the adsorption towers 11a and 11b to be desorbed, the activated carbon contained in the adsorbent accommodating portions 12a and 12b is warmed, and the adsorbed volatile organic compounds are desorbed. .. When this desorption proceeds sufficiently, the adsorbent returns to a state where it can be adsorbed again. On the other hand, the mixed gas K containing the cooled water vapor and the desorbed volatile organic compound is discharged from the water vapor discharge pipe 34.

ただし、この発明では上記の脱着工程における弁の開閉状態にする前に、脱着工程開始から所定の時間だけ、一時的に弁の開閉状態を変更する。この状態での工程を初期脱着工程と呼ぶ。具体的には、脱着工程を行う吸着塔11a,11bの、上部空間13a,13bに接続される水蒸気出口弁36a,36bを開放するのではなく一時的に閉鎖しておき、その代わりに、原ガス入口弁23a,23bを一時的に開放する。このように弁の開閉状態を変更すると、脱着用水蒸気Fの供給に伴って上部空間13a,13bへと押し出されてくる混合ガスKは、燃焼炉40ではなく原ガス導入管22へと送り込まれる。原ガス導入管22には、原ガス供給管21から原ガスAが送り込まれてくるが、脱着工程を行っている方の吸着塔11a,11bからは、混合ガスKが押し込まれて分岐点Pまでは混合ガスKが逆流し、分岐点Pから他方の吸着塔11a,11bへ向かって、原ガスAに同伴して混合ガスKが搬送される。すなわち、脱着工程開始時の初期に排出される混合ガスを、他の吸着工程を実行中である吸着塔11a,11bへと導入する。 However, in the present invention, the valve opening / closing state is temporarily changed for a predetermined time from the start of the attachment / detachment process before the valve is opened / closed in the above-mentioned attachment / detachment step. The process in this state is called an initial desorption process. Specifically, the steam outlet valves 36a and 36b connected to the upper spaces 13a and 13b of the adsorption towers 11a and 11b for performing the desorption step are temporarily closed instead of being opened, and instead, the original The gas inlet valves 23a and 23b are temporarily opened. When the open / closed state of the valve is changed in this way, the mixed gas K extruded into the upper spaces 13a and 13b with the supply of the detached steam F is sent to the raw gas introduction pipe 22 instead of the combustion furnace 40. .. The raw gas A is sent to the raw gas introduction pipe 22 from the raw gas supply pipe 21, but the mixed gas K is pushed in from the adsorption towers 11a and 11b of the person performing the desorption step to the branch point P. Until then, the mixed gas K flows backward, and the mixed gas K is conveyed from the branch point P toward the other adsorption towers 11a and 11b along with the raw gas A. That is, the mixed gas discharged at the initial stage at the start of the desorption step is introduced into the adsorption towers 11a and 11b in which another adsorption step is being executed.

この初期脱着工程を行うことで、燃焼炉40にかかる負荷を減少させることができる。まず、脱着工程を開始する吸着塔11a,11bに脱着用水蒸気Fを導入した直後から5分程度経過するまでは、導入した脱着用水蒸気Fの熱量が活性炭の加熱に使われるため、脱離はそれほど進行せず、上部空間13a,13bに押し出された混合ガスKには揮発性有機化合物が少量しか含まれていない。このような低温かつ揮発性有機化合物が少ない混合ガスKを燃焼炉40に導入しても、燃焼炉40の温度を下げることになってしまい、処理装置の運用効率が低下してしまう。そこで、混合ガスKが揮発性有機化合物の含有量が少ないことを利用し、吸着工程を行っている他の吸着塔11a,11bへ導入させてしまえば、この揮発性有機化合物を待機中に放出することなく処理することができる。それぞれの吸着塔11a,11bは原ガス導入管22を介して繋がっているため、原ガス導入管22に設けられた原ガス入口弁23a,23bの両方を開放することで、押し出された混合ガスKが他方の吸着塔11a,11bへ導入される。なお、もし吸着塔11が三基以上並列に存在する場合には、吸着工程を行っている吸着塔11へ導入できるように原ガス入口弁23を開放し、吸着工程も脱着工程も行っていない吸着塔11の原ガス入口弁23は閉鎖しておくとよい。 By performing this initial desorption step, the load applied to the combustion furnace 40 can be reduced. First, since the calorific value of the introduced desorption steam F is used for heating the activated carbon until about 5 minutes have passed from immediately after the desorption steam F was introduced into the adsorption towers 11a and 11b where the desorption step is started, the desorption occurs. The mixed gas K extruded into the upper spaces 13a and 13b, which did not proceed so much, contained only a small amount of volatile organic compounds. Even if such a mixed gas K having a low temperature and a small amount of volatile organic compounds is introduced into the combustion furnace 40, the temperature of the combustion furnace 40 will be lowered, and the operational efficiency of the processing apparatus will be lowered. Therefore, if the mixed gas K is introduced into the other adsorption towers 11a and 11b that are performing the adsorption step by utilizing the low content of the volatile organic compound, the volatile organic compound is released during standby. It can be processed without doing anything. Since the respective adsorption towers 11a and 11b are connected via the raw gas introduction pipe 22, the mixed gas extruded by opening both the raw gas inlet valves 23a and 23b provided in the raw gas introduction pipe 22. K is introduced into the other adsorption towers 11a and 11b. If three or more adsorption towers 11 are present in parallel, the raw gas inlet valve 23 is opened so that the adsorption tower 11 can be introduced into the adsorption tower 11, and neither the adsorption step nor the desorption step is performed. The raw gas inlet valve 23 of the adsorption tower 11 may be closed.

この初期脱着工程は、混合ガスKに含まれる揮発性有機化合物の量が増加し始めたら終了し、通常の脱着工程となる燃焼炉40への排出へ切り替える。この切り替えを行うタイミングは一定の時間経過によって行ってもよいが、実態を反映した切り替えを行うには、吸着剤収容部12a,12bに設けた温度計15a,15bの測定結果を用いるとよい。この温度計15a,15bは上部空間13a,13bに近い部分にあり、吸着剤の加熱は下部空間14a,14b側から徐々に進行していく。したがって、上端に近い温度計15a,15bの温度が上昇し始めると、吸着剤収容部12a,12bに収容された活性炭の大半が十分に加熱されていることとなり、揮発性有機化合物の脱離が開始され始める前兆となる。具体的な切り替えの基準となる温度は、50℃以上80℃以下の範囲で設定すると好ましい。50℃未満では活性炭が十分に加熱されていない可能性が高い。一方で80℃を超えるまで待っていると、温度計の周囲で揮発性有機化合物の本格的な脱離が進行し始めており、他方の吸着塔11a,11bに導入してしまうと工程を無駄に繰り返すことになってしまう。 This initial desorption step ends when the amount of the volatile organic compound contained in the mixed gas K begins to increase, and is switched to discharge to the combustion furnace 40, which is a normal desorption step. The timing of this switching may be performed with the passage of a certain time, but in order to perform the switching reflecting the actual situation, it is preferable to use the measurement results of the thermometers 15a and 15b provided in the adsorbent accommodating portions 12a and 12b. The thermometers 15a and 15b are located near the upper spaces 13a and 13b, and the heating of the adsorbent gradually proceeds from the lower spaces 14a and 14b. Therefore, when the temperature of the thermometers 15a and 15b near the upper end begins to rise, most of the activated carbon contained in the adsorbent accommodating portions 12a and 12b is sufficiently heated, and the volatile organic compounds are desorbed. It is a precursor to the start. It is preferable that the temperature as a reference for specific switching is set in the range of 50 ° C. or higher and 80 ° C. or lower. It is highly possible that the activated carbon is not sufficiently heated below 50 ° C. On the other hand, when waiting until the temperature exceeds 80 ° C., full-scale desorption of volatile organic compounds begins to proceed around the thermometer, and if it is introduced into the other adsorption towers 11a and 11b, the process is wasted. It will be repeated.

以上のような初期脱着工程を含む揮発性有機化合物処理装置の運用方法の実施形態例について、それぞれの弁の開閉の変遷を図2の表を用いて説明する。 The transition of opening and closing of each valve will be described with reference to the table of FIG. 2 with respect to the embodiment of the operation method of the volatile organic compound processing apparatus including the initial desorption step as described above.

初期状態では吸着塔11a、11bに接続される弁はすべて閉じているとする。まず、一方の吸着塔11aで吸着工程を開始する(a101)。原ガス入口弁23aと原ガス出口弁26aを開放する。吸着工程では(s102)、原ガス入口弁23aから原ガスAが上部空間13aに導入され、吸着剤収容部12aに充填された活性炭を通り、含有する揮発性有機化合物を吸着させる。揮発性有機化合物の濃度が低減された処理後ガスBが下部空間14aに抜け、原ガス出口弁26aから排出される。活性炭への吸着量が限界に到達する前に、吸着塔11aでの吸着工程を終了し、吸着塔11bでの吸着工程を開始するようにする(s111)。具体的には、原ガス入口弁23aと原ガス出口弁26aを閉鎖し、原ガス入口弁23bと原ガス出口弁26bとを開放する。これにより、原ガス供給管21から送り込まれてくる原ガスAを、途切れなく吸着処理し続けることができる。以降、吸着塔11bでは原ガス入口弁23bから導入された原ガスAを吸着剤収容部12bの活性炭に通して揮発性有機化合物を活性炭に吸着させて、処理後ガスBを排出させる吸着工程を続ける(s111〜s118)。 In the initial state, it is assumed that all the valves connected to the suction towers 11a and 11b are closed. First, the adsorption step is started in one of the adsorption towers 11a (a101). The raw gas inlet valve 23a and the raw gas outlet valve 26a are opened. In the adsorption step (s102), the raw gas A is introduced into the upper space 13a from the raw gas inlet valve 23a, passes through the activated carbon filled in the adsorbent accommodating portion 12a, and adsorbs the contained volatile organic compounds. After the treatment in which the concentration of the volatile organic compound is reduced, the treated gas B escapes into the lower space 14a and is discharged from the raw gas outlet valve 26a. Before the amount adsorbed on the activated carbon reaches the limit, the adsorption step in the adsorption tower 11a is completed and the adsorption step in the adsorption tower 11b is started (s111). Specifically, the raw gas inlet valve 23a and the raw gas outlet valve 26a are closed, and the raw gas inlet valve 23b and the raw gas outlet valve 26b are opened. As a result, the raw gas A sent from the raw gas supply pipe 21 can be continuously adsorbed. After that, in the adsorption tower 11b, an adsorption step of passing the raw gas A introduced from the raw gas inlet valve 23b through the activated carbon of the adsorbent accommodating portion 12b to adsorb the volatile organic compounds on the activated carbon and discharging the treated gas B is performed. Continue (s111-s118).

一方、吸着塔11aでは、初期脱着工程を開始する(S113)。原ガス入口弁23aと水蒸気入口弁33aとを開放する。水蒸気入口弁33aから脱着用水蒸気Fが下部空間14aに導入され、吸着剤収容部12aに充填された活性炭を、下方から徐々に加熱し始める。また、これに伴って上部空間13aの大気が押し出され、冷却された水蒸気や初期に脱離した微量の揮発性有機化合物等と合わさった混合ガスKが、原ガス入口弁23aに抜けていく(s114)。原ガス入口弁23aを通った混合ガスKは、原ガス導入管22を分岐点Pまで逆流し、原ガス供給管21から供給された原ガスAとともに、原ガス導入管22の原ガス入口弁23b側へと向かい、吸着工程を実行中である吸着塔11bの吸着剤収容部12bへと到達し、含有する微量の揮発性有機化合物を活性炭に吸着されて、処理後ガスBの一部となって排出される。この段階での脱着用水蒸気Fの供給に伴うガスの流れを図3の太線矢印に示す。ただし、これは脱着用水蒸気Fの供給によって押し出された上部空間13a中のガスが原ガス導入管22を通って吸着塔11bの上部空間13bに流れ込むことを示しているのであり、吸着塔11aに供給された脱着用水蒸気Fが吸着塔11bに流れ込むわけではない。脱着用水蒸気Fがそこまで到達する前に、初期脱着工程を終えて本来の脱着工程へと切り替えることになる。 On the other hand, in the adsorption tower 11a, the initial desorption step is started (S113). The raw gas inlet valve 23a and the steam inlet valve 33a are opened. Detachable steam F is introduced into the lower space 14a from the steam inlet valve 33a, and the activated carbon filled in the adsorbent accommodating portion 12a is gradually started to be heated from below. Along with this, the atmosphere in the upper space 13a is pushed out, and the mixed gas K combined with the cooled water vapor and the trace amount of volatile organic compounds initially desorbed escapes to the raw gas inlet valve 23a (). s114). The mixed gas K that has passed through the raw gas inlet valve 23a flows back through the raw gas introduction pipe 22 to the branch point P, and together with the raw gas A supplied from the raw gas supply pipe 21, the raw gas inlet valve of the raw gas introduction pipe 22. Heading toward the 23b side, it reaches the adsorbent accommodating portion 12b of the adsorption tower 11b in which the adsorption step is being executed, and a trace amount of the volatile organic compound contained therein is adsorbed by the activated carbon and becomes a part of the treated gas B. Is discharged. The flow of gas accompanying the supply of desorption steam F at this stage is shown by the thick arrow in FIG. However, this indicates that the gas in the upper space 13a extruded by the supply of the desorbed steam F flows into the upper space 13b of the adsorption tower 11b through the raw gas introduction pipe 22 and flows into the adsorption tower 11a. The supplied desorption steam F does not flow into the adsorption tower 11b. Before the desorption steam F reaches that level, the initial desorption step is completed and the process is switched to the original desorption step.

吸着剤収容部12aの中央上部近傍に仕掛けてある温度計の温度が50度を超えたら、揮発性有機化合物の脱離が本格的に進行し始めるので、初期脱着工程から脱着工程へ切り替える(s115)。原ガス入口弁23aを閉鎖し、水蒸気出口弁36aを開放する。以降は通常の脱着工程として(s116)、脱着用水蒸気Fが供給されるに伴って、活性炭に吸着されていた揮発性有機化合物が脱着されて、混合ガスKに含まれる揮発性有機化合物が増大し、混合ガスKの温度も高くなる。脱着工程では混合ガスKが水蒸気出口弁36aから排出され、燃焼炉40へ送られ、燃料Dとともに燃焼される。十分な脱着が完了したら、水蒸気入口弁33aと水蒸気出口弁36aとを閉鎖して脱着工程を終了する(s117)。 When the temperature of the thermometer installed near the upper center of the adsorbent accommodating portion 12a exceeds 50 degrees, the desorption of the volatile organic compounds begins to proceed in earnest, so the initial desorption step is switched to the desorption step (s115). ). The raw gas inlet valve 23a is closed and the steam outlet valve 36a is opened. After that, as a normal desorption step (s116), as the desorbed steam F is supplied, the volatile organic compounds adsorbed on the activated carbon are desorbed, and the volatile organic compounds contained in the mixed gas K increase. However, the temperature of the mixed gas K also rises. In the desorption step, the mixed gas K is discharged from the steam outlet valve 36a, sent to the combustion furnace 40, and burned together with the fuel D. When sufficient attachment / detachment is completed, the steam inlet valve 33a and the steam outlet valve 36a are closed to end the attachment / detachment step (s117).

吸着塔11aでの脱着が終わった後も吸着塔11bでは吸着工程を続けるが(s118)、活性炭への吸着量が限界に到達する前に吸着工程を終了し、吸着塔11aでの吸着工程を開始するようにする(s121)。具体的には、原ガス入口弁23bと原ガス出口弁26bを閉鎖し、原ガス入口弁23aと原ガス出口弁26aとを開放する。これにより、原ガス供給管21から送り込まれてくる原ガスAを、途切れなく吸着処理し続けることができる。以降、吸着塔11aでは原ガス入口弁23aから導入された原ガスAを吸着剤収容部12aの活性炭に通して揮発性有機化合物を活性炭に吸着させて、処理後ガスBを排出させる吸着工程を続ける(s121〜s128)。これは上記のs111〜s118における吸着塔11bでの脱着工程と同様である。一方、吸着塔11bでは、上記の吸着塔11aと同様に、初期脱着工程を行い(s123〜s124)、その後脱着工程へ切り替えて(s125)脱着工程を行う(s126)。吸着塔11bでの脱着工程を終えたのち(s127,s128)、吸着塔11aの吸着工程を終えて吸着塔11bでの吸着工程へと切り替え(s131)、以降はs111以下と同様の処理を繰り返す。 The adsorption step is continued in the adsorption tower 11b even after the desorption in the adsorption tower 11a is completed (s118), but the adsorption step is completed before the amount of adsorption to the activated carbon reaches the limit, and the adsorption step in the adsorption tower 11a is performed. To start (s121). Specifically, the raw gas inlet valve 23b and the raw gas outlet valve 26b are closed, and the raw gas inlet valve 23a and the raw gas outlet valve 26a are opened. As a result, the raw gas A sent from the raw gas supply pipe 21 can be continuously adsorbed. After that, in the adsorption tower 11a, the adsorption step of passing the raw gas A introduced from the raw gas inlet valve 23a through the activated carbon of the adsorbent accommodating portion 12a to adsorb the volatile organic compounds on the activated carbon and discharging the treated gas B is performed. Continue (s121-s128). This is the same as the desorption step in the adsorption tower 11b in s111 to s118 described above. On the other hand, in the adsorption tower 11b, the initial desorption step is performed (s123 to s124), and then the process is switched to the desorption step (s125) to perform the desorption step (s126), similarly to the adsorption tower 11a. After the desorption step at the adsorption tower 11b is completed (s127, s128), the adsorption step at the adsorption tower 11a is completed and the process is switched to the adsorption step at the adsorption tower 11b (s131). ..

この発明にかかる揮発性有機化合物処理装置は、上記の初期脱着工程を含む、吸着工程と脱着工程との繰り返しを、それぞれの処理を開始してからの経過時間を測定するタイマーや、温度計15a,15bの数値を含むその他の条件に従ってソフトウェアによるコマンドを送信し、原ガス入口弁23a,23b、原ガス出口弁26a,26b、水蒸気入口弁33a,33b、水蒸気出口弁36a,36bのそれぞれの開閉を自動的に実行させる制御装置を備えることで、上記の処理を自動的に実行できるものであってよい。 The volatile organic compound processing apparatus according to the present invention includes a timer for measuring the elapsed time from the start of each process of repeating the adsorption step and the desorption step, including the above-mentioned initial desorption step, and a thermometer 15a. , 15b, and other conditions, including the numerical values of 15b, send software commands to open and close the raw gas inlet valves 23a, 23b, raw gas outlet valves 26a, 26b, steam inlet valves 33a, 33b, and steam outlet valves 36a, 36b, respectively. By providing a control device that automatically executes the above process, the above processing may be automatically executed.

11a,11b 吸着塔
12a,12b 吸着剤収容部
13a、13b 上部空間
14a,14b 下部空間
15a,15b 温度計
21 原ガス供給管
22 原ガス導入管
23a,23b 原ガス入口弁
24 排出管
25 排気管
26a,26b 原ガス出口弁
27 排気ブロワ
31 水蒸気供給管
32 水蒸気導入管
33a,33b 水蒸気入口弁
34 水蒸気排出管
35 燃焼炉供給管
36a,36b 水蒸気出口弁
40 燃焼炉
41 燃焼炉排出管
43 水蒸気ブロワ
A 原ガス
B 処理後ガス
C 排気
D 燃料
E 水
F 脱着用水蒸気
G 排ガス
H 燃焼ガス
I 生成蒸気
J ボイラ蒸気
K 混合ガス
P 分岐点
11a, 11b Adsorption tower 12a, 12b Adsorbent accommodating part 13a, 13b Upper space 14a, 14b Lower space 15a, 15b Thermometer 21 Raw gas supply pipe 22 Raw gas introduction pipe 23a, 23b Raw gas inlet valve 24 Discharge pipe 25 Exhaust pipe 26a, 26b Raw gas outlet valve 27 Exhaust blower 31 Steam supply pipe 32 Steam introduction pipe 33a, 33b Steam inlet valve 34 Steam discharge pipe 35 Combustion furnace supply pipe 36a, 36b Steam outlet valve 40 Combustion furnace 41 Combustion furnace discharge pipe 43 Steam blower A Raw gas B Processed gas C Exhaust D Fuel E Water F Detachable steam G Exhaust gas H Combustion gas I Generated steam J Boiler steam K Mixed gas P Branch point

Claims (4)

揮発性有機化合物を吸着する吸着剤を充填する吸着剤収容部を内部に有し、水蒸気を接触させて前記吸着剤収容部から前記揮発性有機化合物を脱着させる脱着用水蒸気を供給され得る吸着塔を複数基有する、揮発性有機化合物処理装置であって、
一の前記吸着塔における脱着工程の開始から所定の時間に亘って排出される混合ガスを、他の前記吸着塔に導入する運用を行い、前記所定の時間経過後は前記混合ガスを、前記脱着用水蒸気を生成するための燃焼炉に導入するように制御する、揮発性有機化合物処理装置。
An adsorption tower that has an adsorbent accommodating part filled with an adsorbent that adsorbs volatile organic compounds, and can supply desorbed water vapor that brings the adsorbent into contact and desorbs the volatile organic compound from the adsorbent accommodating part. It is a volatile organic compound processing apparatus having a plurality of groups.
An operation is performed in which the mixed gas discharged from the start of the desorption step in one of the adsorption towers is introduced into another adsorption tower, and after the predetermined time elapses, the mixed gas is desorbed. A volatile organic compound processing device that is controlled to be introduced into a combustion furnace for producing steam for use.
揮発性有機化合物を吸着できかつ脱着用水蒸気を受けて前記揮発性有機化合物を脱離できる活性炭を充填した吸着剤収容部を有する複数基の吸着塔を有し、
前記吸着塔のそれぞれには、
前記揮発性有機化合物を含有する原ガスを供給される原ガス供給管から分岐した原ガス導入管と、
前記脱着用水蒸気により脱離された前記揮発性有機化合物を含む混合ガスを排出して前記脱着用水蒸気を生成するための燃焼炉へ接続される水蒸気排出管と、
が、前記吸着剤収容部よりも上方の上部空間に接続されてあり、
かつ、
前記原ガスから前記活性炭により前記揮発性有機化合物の濃度が減少された処理後ガスを排出する排出管と、
前記脱着用水蒸気を供給される水蒸気供給管から分岐した水蒸気導入管と、
が、前記吸着剤収容部よりも下方の下部空間に接続されてあり、
それぞれの管の接続される個所には弁が設けられてあり、
前記原ガスの揮発性有機化合物濃度を前記活性炭に吸着させることで減少させる吸着工程を行った後、
前記脱着用水蒸気を接触させて前記活性炭から前記揮発性有機化合物を脱離させる脱着工程を行うにあたり、
前記脱着工程を開始する吸着塔は、前記脱着用水蒸気の導入から所定の時間に亘って、前記水蒸気排出管の弁を閉鎖し、前記原ガス導入管の弁を開放して、前記所定の時間が経過した後は、前記水蒸気排出管の弁を開放し、前記原ガス導入管の弁を閉鎖する、ように制御を実行する揮発性有機化合物処理装置。
It has a plurality of adsorption towers having an adsorbent accommodating portion filled with activated carbon capable of adsorbing volatile organic compounds and desorbing the volatile organic compounds by receiving steam for desorption.
Each of the adsorption towers
A raw gas introduction pipe branched from a raw gas supply pipe to which the raw gas containing the volatile organic compound is supplied, and
A steam discharge pipe connected to a combustion furnace for discharging the mixed gas containing the volatile organic compound desorbed by the desorbed steam to generate the desorbed steam, and
Is connected to the upper space above the adsorbent accommodating portion.
And,
A discharge pipe that discharges the treated gas from which the concentration of the volatile organic compound has been reduced by the activated carbon from the raw gas, and
A steam introduction pipe branched from the steam supply pipe to which the detached steam is supplied, and
Is connected to the lower space below the adsorbent accommodating portion.
Valves are provided at the points where each pipe is connected.
After performing an adsorption step of reducing the concentration of volatile organic compounds in the raw gas by adsorbing it on the activated carbon,
In performing the desorption step of desorbing the volatile organic compound from the activated carbon by bringing the desorption steam into contact with the activated carbon.
The adsorption tower that starts the desorption step closes the valve of the steam discharge pipe and opens the valve of the raw gas introduction pipe for a predetermined time from the introduction of the desorption steam, and then opens the valve of the raw gas introduction pipe for the predetermined time. After that, the volatile organic compound processing apparatus is controlled to open the valve of the steam discharge pipe and close the valve of the raw gas introduction pipe.
前記吸着剤収容部の上端から10cm以上20cm以下の位置に温度計を有し、
前記脱着用水蒸気の導入から、前記温度計が50℃以上80℃以下の所定の値になるまでを、前記所定の時間として制御する、
請求項1または2に記載の揮発性有機化合物処理装置。
A thermometer is provided at a position of 10 cm or more and 20 cm or less from the upper end of the adsorbent accommodating portion.
The time from the introduction of the desorbed steam until the thermometer reaches a predetermined value of 50 ° C. or higher and 80 ° C. or lower is controlled as the predetermined time.
The volatile organic compound processing apparatus according to claim 1 or 2.
揮発性有機化合物を吸着できかつ脱着用水蒸気を受けて前記揮発性有機化合物を脱離できる活性炭を充填した吸着剤収容部を有する複数基の吸着塔を有し、
前記吸着塔のそれぞれには、
前記揮発性有機化合物を含有する原ガスを供給される原ガス供給管から分岐した原ガス導入管と、
前記脱着用水蒸気により脱離された前記揮発性有機化合物を含む混合ガスを排出して前記脱着用水蒸気を生成するための燃焼炉へ接続される水蒸気排出管と、
が、前記吸着剤収容部よりも上方の上部空間に接続されてあり、
かつ、
前記原ガスから前記活性炭により前記揮発性有機化合物の濃度が減少された処理後ガスを排出する排出管と、
前記脱着用水蒸気を供給される水蒸気供給管から分岐した水蒸気導入管と、
が、前記吸着剤収容部よりも下方の下部空間に接続されてあり、
それぞれの管の接続される個所には弁が設けられてある、揮発性有機化合物処理装置の運用方法であって、
揮発性有機化合物含有ガスの揮発性有機化合物濃度を前記活性炭に吸着させることで減少させる吸着工程を行った後、
脱着用水蒸気を接触させて前記活性炭から前記揮発性有機化合物を脱離させる脱着工程を行うにあたり、
前記脱着工程を開始する吸着塔は、前記脱着用水蒸気の導入から所定の時間に亘って、前記水蒸気排出管の弁を閉鎖し、前記原ガス導入管の弁を開放して、
前記所定の時間が経過した後は、前記水蒸気排出管の弁を開放し、前記原ガス導入管の弁を閉鎖する、揮発性有機化合物処理装置の運用方法。
It has a plurality of adsorption towers having an adsorbent accommodating portion filled with activated carbon capable of adsorbing volatile organic compounds and desorbing the volatile organic compounds by receiving steam for desorption.
Each of the adsorption towers
A raw gas introduction pipe branched from a raw gas supply pipe to which the raw gas containing the volatile organic compound is supplied, and
A steam discharge pipe connected to a combustion furnace for discharging the mixed gas containing the volatile organic compound desorbed by the desorbed steam to generate the desorbed steam, and
Is connected to the upper space above the adsorbent accommodating portion.
And,
A discharge pipe that discharges the treated gas from which the concentration of the volatile organic compound has been reduced by the activated carbon from the raw gas, and
A steam introduction pipe branched from the steam supply pipe to which the detached steam is supplied, and
Is connected to the lower space below the adsorbent accommodating portion.
It is an operation method of a volatile organic compound processing device in which a valve is provided at a place where each pipe is connected.
After performing an adsorption step of reducing the concentration of volatile organic compounds in the volatile organic compound-containing gas by adsorbing it on the activated carbon,
Desorption In performing the desorption step of contacting steam to desorb the volatile organic compound from the activated carbon.
The adsorption tower that starts the desorption step closes the valve of the steam discharge pipe and opens the valve of the raw gas introduction pipe for a predetermined time from the introduction of the desorption steam.
A method for operating a volatile organic compound processing apparatus, which opens the valve of the steam discharge pipe and closes the valve of the raw gas introduction pipe after the predetermined time has elapsed.
JP2020029495A 2020-02-25 2020-02-25 Volatile organic compound processing apparatus and method for operating the same Pending JP2021133281A (en)

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