JP2021122814A - Dilution apparatus and spray device - Google Patents

Dilution apparatus and spray device Download PDF

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JP2021122814A
JP2021122814A JP2020020331A JP2020020331A JP2021122814A JP 2021122814 A JP2021122814 A JP 2021122814A JP 2020020331 A JP2020020331 A JP 2020020331A JP 2020020331 A JP2020020331 A JP 2020020331A JP 2021122814 A JP2021122814 A JP 2021122814A
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JP6948602B2 (en
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禎道 熊田
Sadamichi Kumada
禎道 熊田
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Qi Three Co Ltd
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Abstract

To provide a dilution apparatus which enables even a person unaccustomed in an operation to stably provide a desirable mixing ratio without pulsation even when a positive flow regulation using an inexpensive controller is not performed.SOLUTION: A dilution apparatus includes an undiluted liquid tank which stores undiluted liquid, a dilution liquid tank which stores dilution liquid while retaining a predetermined first liquid level height, an undiluted liquid circulation pump which sucks undiluted liquid from the undiluted liquid tank, a return pipe unit having a storage part which receives undiluted liquid ejected from the undiluted liquid circulation pump and stores the undiluted liquid while retaining a predetermined second liquid level higher than the first liquid level, a dilution cell unit including a mixing part which is arranged on the lower side of the dilution liquid tank and produces mixed liquid by mixing dilution liquid and undiluted liquid and a suction pump which sucks the mixed liquid produced in the dilution cell unit. The return pipe unit is arranged so that an installation height can be changed, and a mixing rate of undiluted liquid and dilution liquid can be changed by changing an installation height of the return pipe unit.SELECTED DRAWING: Figure 1

Description

本発明は、原液を希釈液で希釈する希釈装置において、原液と希釈液とを混合する際の脈動を防止し、混合率が不安定となることを抑制しつつ、所望の混合率の混合液を安定して生成するための技術に関する。 The present invention is a diluting device that dilutes a stock solution with a diluent, which prevents pulsation when mixing the stock solution and the diluted solution, suppresses instability of the mixing ratio, and mixes a desired mixing ratio. Regarding the technology for stable production.

所定の効果を有する高濃度の薬剤の原液を、希釈液で希釈してユースポイントに供給する種々の希釈装置が開発されている。 Various diluting devices have been developed in which a stock solution of a high-concentration drug having a predetermined effect is diluted with a diluting solution and supplied to a point of use.

このような希釈装置において、原液と希釈液とを所定の混合率で混合することにより、所望の濃度の混合液が得られるところ、所望の混合率を安定して得られること、及び、所望の混合率に容易に変更可能であることが要求される。 In such a diluting device, when the undiluted solution and the diluted solution are mixed at a predetermined mixing ratio to obtain a mixed solution having a desired concentration, a desired mixing ratio can be stably obtained, and a desired mixing ratio is obtained. It is required that the mixing ratio can be easily changed.

所望の混合率を得るためには、原液及び/又は希釈液の流量を調整する必要があるが、例えば特許文献1においては、原液及び希釈液それぞれの系統にダイヤフラムポンプを配設し、ダイヤフラムポンプによって、それぞれの流体を供給している。(特許文献1) In order to obtain a desired mixing ratio, it is necessary to adjust the flow rates of the undiluted solution and / or the diluted solution. For example, in Patent Document 1, a diaphragm pump is provided in each system of the undiluted solution and the diluted solution, and the diaphragm pump is provided. Each fluid is supplied by. (Patent Document 1)

また、特許文献2においては、原液及び希釈液それぞれの供給路に流量調整弁を設けている。(特許文献2) Further, in Patent Document 2, a flow rate adjusting valve is provided in each supply path of the undiluted solution and the diluted solution. (Patent Document 2)

特開2017−127815号公報JP-A-2017-127815 特許第5990826号Patent No. 5990826

特許文献1に開示された技術によると、ダイヤフラムポンプを制御することで、原液及び希釈液の流量をそれぞれ調整し、所望の混合率の混合液を得ることができる。しかしながら、原液及び希釈液双方の系統にポンプを配設すると、機器の台数が多くなり、構造が複雑になるという問題、ポンプの定期的なメンテナンスが必要となり運用に支障をきたすという問題、及び、作業が不慣れな人材が調整を行うことが難しいという問題があった。 According to the technique disclosed in Patent Document 1, by controlling the diaphragm pump, the flow rates of the undiluted solution and the diluted solution can be adjusted, respectively, and a mixed solution having a desired mixing ratio can be obtained. However, if the pumps are installed in both the stock solution and the diluent systems, the number of devices increases and the structure becomes complicated, the pumps require regular maintenance, and the operation is hindered. There was a problem that it was difficult for human resources who were unfamiliar with the work to make adjustments.

また、特に、100倍以上の高倍率で原液を希釈する場合で、かつ、流量が少ない場合、複数のポンプの動作による供給の時間差による影響を受けて、混合比が安定しなくなるという問題があった。 Further, in particular, when the stock solution is diluted at a high magnification of 100 times or more and the flow rate is small, there is a problem that the mixing ratio becomes unstable due to the influence of the time difference of supply due to the operation of a plurality of pumps. rice field.

また、特許文献2によると、流量調整弁の開度を調整することで、原液及び希釈液の流量をそれぞれ調整し、所望の混合率の混合液を得ることができる。しかしながら、流量調整弁の開度を調整するための制御機構や制御回路が必要となり、やはり構造が複雑になるとともに、メンテナンスのための費用や時間が必要になるという課題があった。しかも、流量の微妙な調整を行うのは、作業が不慣れな人材には難しいという問題があった。 Further, according to Patent Document 2, by adjusting the opening degree of the flow rate adjusting valve, the flow rates of the undiluted solution and the diluted solution can be adjusted, respectively, and a mixed solution having a desired mixing ratio can be obtained. However, there is a problem that a control mechanism and a control circuit for adjusting the opening degree of the flow rate adjusting valve are required, the structure is complicated, and maintenance cost and time are required. Moreover, there is a problem that it is difficult for a human resource who is unfamiliar with the work to make a delicate adjustment of the flow rate.

本発明は、このような課題に鑑みてなされたものであり、作業が不慣れな人材であっても、高価な制御装置を用いて積極的な流量の調整をせずとも、脈動がなく安定した所望の混合比を得ることが可能な希釈装置を提供することを目的とする。 The present invention has been made in view of such a problem, and even a human resource who is unfamiliar with the work is stable without pulsation without actively adjusting the flow rate by using an expensive control device. It is an object of the present invention to provide a diluting device capable of obtaining a desired mixing ratio.

本願発明の発明者らは、原液と希釈液とを混合して混合液を生成する希釈セルユニットの下流に混合液を吸引する吸引ポンプを配置し、希釈セルユニットの上流に希釈液を所定の液面高さを保持する希釈液タンクを配置するとともに、原液を所定の液面高さを保持した状態で貯留する戻り管ユニットを配置し、吸引ポンプによる吸引力と重力落下方式を併せて希釈タンク及び戻り管ユニットから希釈セルユニットに供給することで、脈動の発生無しに、吸引ポンプの吸引量の多寡にかかわらず常に、一定比率の混合液を生成することができることを見い出し、本願発明に至った。 The inventors of the present invention arrange a suction pump that sucks the mixed solution downstream of the diluted cell unit that mixes the undiluted solution and the diluted solution to generate a mixed solution, and specifies the diluted solution upstream of the diluted cell unit. A diluent tank that holds the liquid level is placed, and a return pipe unit that stores the undiluted solution while holding the specified liquid level is placed, and the suction force from the suction pump and the gravity drop method are combined to dilute. By supplying the diluted cell unit from the tank and the return pipe unit, it has been found that a constant ratio of mixed liquid can always be generated regardless of the amount of suction of the suction pump without the occurrence of pulsation. Diluted.

本発明では、以下のような解決手段を提供する。 The present invention provides the following solutions.

第1の特徴に係る発明は、原液を貯留する原液タンクと、希釈液を所定の第一液面高さを保持した状態で貯留する希釈液タンクと、原液タンクに貯留されている原液を吸引する原液循環ポンプと、原液循環ポンプから吐出される原液を受け入れ、第一液面高さよりも高い所定の第二液面高さを保持した状態で貯留する貯留部を有する戻り管ユニットと、希釈液タンクの下方に配置され、希釈液タンクから重力によって供給される希釈液と、貯留部から重力によって供給される原液を混合することで混合液を生成する混合部を備える希釈セルユニットと、希釈セルユニットの下流側に配置され、希釈セルユニットで生成された混合液を吸引する吸引ポンプを備えた希釈装置であって、戻り管ユニットは設置高さが変更可能に配設されるとともに、戻り管ユニットの設置高さを変更することで原液と希釈液の混合率が変更可能である。 The invention according to the first feature is to suck the undiluted solution stored in the undiluted solution tank, the undiluted solution tank for storing the undiluted solution, the diluted solution tank for storing the diluted solution while maintaining a predetermined first liquid level. A return pipe unit having a storage unit that receives the undiluted solution discharged from the undiluted solution circulation pump and stores the undiluted solution while maintaining a predetermined second liquid level height higher than the first liquid level height, and dilution. A dilution cell unit, which is located below the liquid tank and has a mixing unit for generating a mixed solution by mixing a diluent supplied by gravity from the diluent tank and a stock solution supplied by gravity from the storage unit, and dilution. It is a dilution device located on the downstream side of the cell unit and equipped with a suction pump that sucks the mixed solution generated by the dilution cell unit. The return pipe unit is arranged so that the installation height can be changed and returns. The mixing ratio of the undiluted solution and the diluted solution can be changed by changing the installation height of the tube unit.

第1の特徴に係る発明によれば、希釈液タンクと戻り管ユニットにおいて、希釈水と原液それぞれの液面高さを、混合率(希釈濃度)に応じて常に所定値に保持することで、常に所定の水頭圧が安定して印加され、吸引ポンプによる吸引量よりも希釈液タンクからの流量が大きくなるため、吸引ポンプによる脈動を引き起こすことなく、所定の比率の混合液を生成することができ、所定の比率の混合液を生成することができる。 According to the invention according to the first feature, in the diluent tank and the return pipe unit, the liquid level heights of the diluted water and the stock solution are always maintained at predetermined values according to the mixing ratio (dilution concentration). Since the predetermined water head pressure is always stably applied and the flow rate from the diluent tank is larger than the suction amount by the suction pump, it is possible to generate a mixed solution in a predetermined ratio without causing pulsation by the suction pump. It is possible to produce a mixed solution having a predetermined ratio.

また、戻り管ユニットが配設される高さによって、原液と希釈液の水頭圧差が決まり、それによって原液及び希釈液が混合される比率が決まるため、流量調整バルブのような流量の調整装置を使用せずとも、戻り管ユニットの高さを変化させることで所望の比率の混合液を生成することができる。 Further, the height at which the return pipe unit is arranged determines the difference in head pressure between the undiluted solution and the diluted solution, which determines the mixing ratio of the undiluted solution and the diluted solution. Even if it is not used, a desired ratio of the mixed solution can be produced by changing the height of the return tube unit.

すなわち、本発明によると、高倍率かつ少量の混合液を生成する場合であっても、高価な制御装置を用いて積極的な流量の調整をせずとも、一つの吸引ポンプ及び原液循環ポンプの動作のみによって、所望の比率の混合液を安定して生成することができる。 That is, according to the present invention, even when a mixed liquid having a high magnification and a small amount is produced, one suction pump and a stock solution circulation pump can be used without actively adjusting the flow rate by using an expensive control device. Only by the operation, a mixed solution having a desired ratio can be stably produced.

第2の特徴に係る発明は、第1の特徴に係る発明であって、希釈セルユニットは、貯留部から供給される原液が流入する原液供給口を有し流入した原液を混合部に供給する原液供給路と、原液供給路の途中に接続されたエア抜き流路とを備えており、希釈装置は原液タンクから原液を吸引してエア抜き流路に送出するエア抜きポンプをさらに備え、原液タンク、エア抜きポンプ及びエア抜き流路を介して、原液供給路に貯留されている原液を原液供給口から吐出させ貯留部に還流可能に構成される。 The invention according to the second feature is the invention according to the first feature, in which the dilution cell unit has a stock solution supply port into which the stock solution supplied from the storage unit flows in and supplies the inflowing stock solution to the mixing unit. It is equipped with a stock solution supply path and an air bleeding flow path connected in the middle of the stock solution supply path, and the diluting device is further equipped with an air bleeding pump that sucks the stock solution from the stock solution tank and sends it to the air bleeding flow path. The undiluted solution stored in the undiluted solution supply path is discharged from the undiluted solution supply port via the tank, the air bleeding pump, and the air bleeding flow path so that the undiluted solution can be returned to the storage unit.

第2の特徴に係る発明によれば、希釈セルユニットから戻り管ユニットの貯留部に原液を還流させるルートを形成することで、精度の高い混合率達成の妨げとなる原液中のエアを抜くことが可能な希釈装置を提供できる。 According to the invention according to the second feature, by forming a route for refluxing the undiluted solution from the dilution cell unit to the storage portion of the return pipe unit, air in the undiluted solution that hinders the achievement of a highly accurate mixing ratio is evacuated. Can provide a diluting device capable of.

第3の特徴に係る発明は、第2の特徴に係る発明であって、貯留部は水平方向に配設された管状の部材によって構成されており、戻り管ユニットは、貯留部の水平方向一端側の上部に接続され、原液循環ポンプから吐出される原液を受け入れて貯留部に供給する流入管と、貯留部の水平方向一端側の下部に接続され、貯留部と原液供給路との間を接続する接続管と、貯留部の水平方向他端側の下部に接続され、貯留部に流入した原液の一部を原液タンクに還流する戻り管と、貯留部を接続管が接続される側と戻り管が接続される側とに隔てるとともに、底面の高さが貯留部における他の部位よりも高く設定される底上げ部を備える。 The invention according to the third feature is the invention according to the second feature, in which the storage portion is composed of tubular members arranged in the horizontal direction, and the return pipe unit is one end in the horizontal direction of the storage portion. An inflow pipe that is connected to the upper part of the side and receives the undiluted solution discharged from the undiluted solution circulation pump and supplies it to the storage unit, and is connected to the lower part of the horizontal end side of the storage unit between the storage unit and the undiluted solution supply path. A connecting pipe to be connected, a return pipe connected to the lower part on the other end side in the horizontal direction of the storage part, and a part of the undiluted solution flowing into the storage part to be returned to the undiluted solution tank, and a side to which the connecting pipe is connected to the storage part. It is separated from the side to which the return pipe is connected, and is provided with a bottom raising portion in which the height of the bottom surface is set higher than other portions in the storage portion.

第3の特徴に係る発明によれば、貯留部は底上げ部によって、原液供給路に接続される側と、原液タンクに接続される側とに隔てられるため、余分な原液を底上げ部を乗り越えさせて原液タンクに還流することができ、液面高さを所定の第二液面高さに保持することができる。 According to the invention according to the third feature, since the storage portion is separated by the bottom raising portion between the side connected to the undiluted solution supply path and the side connected to the undiluted solution tank, excess undiluted solution is allowed to get over the bottom raising portion. The liquid can be returned to the undiluted liquid tank, and the liquid level can be maintained at a predetermined second liquid level.

その際、流入管と接続管とが水平方向において同じ側に位置するため、必要以上に原液が原液タンクに還流されることを防止することができる。 At that time, since the inflow pipe and the connecting pipe are located on the same side in the horizontal direction, it is possible to prevent the undiluted solution from being returned to the undiluted solution tank more than necessary.

第4の特徴に係る発明は、第2又は第3の特徴に係る発明であって、貯留部が貯留部内を大気と連通させるエア抜き孔する。 The invention according to the fourth feature is the invention according to the second or third feature, in which the storage portion provides an air vent hole for communicating the inside of the storage portion with the atmosphere.

第4の特徴に係る発明によれば、貯留部が大気と連通するエア抜き孔を有するため、貯留部内の圧力は大気圧に保持される。そのため、原液中のエアが原液中に滞留することなく、原液の液面からスムーズに大気に放出される。 According to the invention according to the fourth feature, since the storage unit has an air vent hole communicating with the atmosphere, the pressure in the storage unit is maintained at atmospheric pressure. Therefore, the air in the undiluted solution is smoothly released into the atmosphere from the liquid surface of the undiluted solution without staying in the undiluted solution.

第5の特徴に係る発明は、第1ないし第4の特徴に係る発明であって、希釈セルユニットは、混合部に原液を供給する所定の断面積及び長さを有する原液用通水チューブと、混合部に希釈液を供給する希釈液用通水部をと有し、原液用通水チューブの出口端部は、傾斜した端面を形成する。 The invention according to the fifth feature is an invention according to the first to fourth features, wherein the dilution cell unit is a water flow tube for a stock solution having a predetermined cross-sectional area and length for supplying the stock solution to the mixing portion. , It has a water passing part for a diluting liquid that supplies a diluting liquid to the mixing part, and the outlet end of the water passing tube for the undiluted solution forms an inclined end face.

第5の特徴に係る発明によれば、原液用通水チューブの出口端部が傾斜した端面を形成するため、出口端部と流出する希釈液との接触面積が増加し、安定した吐出が可能となる。 According to the invention according to the fifth feature, since the outlet end of the undiluted water flow tube forms an inclined end face, the contact area between the outlet end and the outflowing diluent is increased, and stable discharge is possible. It becomes.

第6の特徴に係る発明は、第5の特徴に係る発明であって、原液用通水チューブの出口端部が、さらに、丸みを帯びて形成される。 The invention according to the sixth feature is the invention according to the fifth feature, in which the outlet end of the undiluted water flow tube is further rounded.

第6の特徴に係る発明によれば、原液用通水チューブの出口端部が、さらに、丸みを帯びて形成されるため、組み立て時や原液用通水チューブ交換時の怪我を防止することができる。 According to the invention according to the sixth feature, since the outlet end of the undiluted water flow tube is further formed to be rounded, it is possible to prevent injuries during assembly or replacement of the undiluted water flow tube. can.

第7の特徴に係る発明は、第5又は第6の特徴に係る発明であって、原液用通水チューブとして注射針を使用する。 The invention according to the seventh feature is the invention according to the fifth or sixth feature, in which an injection needle is used as a water flow tube for a stock solution.

第7の特徴に係る発明によれば、使用するゲージ(型番)によって断面積及び長さが決まっている注射針を使用することで、入手しやすい市販の物品を利用して容易に構成することが可能な希釈装置を提供できる。 According to the invention according to the seventh feature, by using an injection needle whose cross-sectional area and length are determined by the gauge (model number) to be used, it can be easily constructed by using an easily available commercially available article. Can provide a diluting device capable of.

第8の特徴に係る発明は、第1ないし第7の特徴に係る発明を用い、吸引ポンプで吸引された混合液を噴霧する噴霧器を備えた噴霧装置を提供する。 The invention according to the eighth feature uses the invention according to the first to seventh features, and provides a spraying device provided with a sprayer for spraying a mixed solution sucked by a suction pump.

第8の特徴に係る発明によれば、所望の濃度に調整した混合液を噴霧器から噴霧可能な噴霧装置を提供することができる。 According to the invention according to the eighth feature, it is possible to provide a spraying device capable of spraying a mixed solution adjusted to a desired concentration from a sprayer.

本発明によれば作業が不慣れな人材であっても、高価な制御装置を用いて積極的な流量の調整をせずとも、脈動がなく安定した所望の混合比を得ることが可能な希釈装置を提供できる。 According to the present invention, even a human resource who is unfamiliar with the work can obtain a stable desired mixing ratio without pulsation without actively adjusting the flow rate by using an expensive control device. Can be provided.

図1は、本実施形態に係る希釈装置1の全体構成を示す模式図である。FIG. 1 is a schematic view showing the overall configuration of the diluting device 1 according to the present embodiment. 図2は、本実施形態に係る希釈装置1の原液タンク10の一例を示す模式図である。図2(a)はバルブが閉じており流れのない状態、図2(b)はバルブが開いており流れが生じている状態である。FIG. 2 is a schematic view showing an example of the stock solution tank 10 of the diluting device 1 according to the present embodiment. FIG. 2A shows a state in which the valve is closed and there is no flow, and FIG. 2B shows a state in which the valve is open and there is a flow. 図3は、本実施形態に係る希釈装置1の希釈セルユニット30を示す模式図である。FIG. 3 is a schematic view showing a dilution cell unit 30 of the dilution device 1 according to the present embodiment. 図4は、本実施形態に係るカートリッジ部32を示す模式図である。FIG. 4 is a schematic view showing the cartridge unit 32 according to the present embodiment. 図5は、本実施形態に係る戻り管ユニット50の構成を示す模式図である。FIG. 5 is a schematic view showing the configuration of the return pipe unit 50 according to the present embodiment.

以下、本発明を実施するための形態について図を参照しながら説明する。なお、これはあくまでも一例であって、本発明の技術的範囲はこれに限られるものではない。 Hereinafter, embodiments for carrying out the present invention will be described with reference to the drawings. It should be noted that this is only an example, and the technical scope of the present invention is not limited to this.

[希釈装置の全体構成]
図1を用いて、本実施形態に係る希釈装置1の全体構成を説明する。
[Overall configuration of diluter]
The overall configuration of the diluting device 1 according to the present embodiment will be described with reference to FIG.

図1に示すように、本実施形態の希釈装置1は、原液を貯留する原液タンク10と、希釈液を貯留する希釈液タンク20と、原液と希釈液を所定の比率で混合する希釈セルユニット30と、原液を原液タンク10から戻り管ユニット50を介して希釈セルユニット30に供給するための原液循環ポンプ40と、原液循環ポンプ40と希釈セルユニット30との間に設けられ、原液を希釈セルユニット30との間で行き来させる配管及び原液タンク10に戻す配管を有する戻り管ユニット50と、戻り管ユニット50と希釈セルユニット30との間の配管や希釈セルユニット30で発生したエアを抜くためのエア抜きポンプ60と、原液と希釈液とが混合された混合液を所定の吸引圧力で吸引して図示しない供給装置に供給する吸引ポンプ70とによって構成される。 As shown in FIG. 1, the diluting device 1 of the present embodiment is a dilution cell unit that mixes the undiluted solution tank 10 for storing the undiluted solution, the diluted solution tank 20 for storing the undiluted solution, and the undiluted solution and the diluted solution at a predetermined ratio. 30 and the stock solution circulation pump 40 for supplying the stock solution from the stock solution tank 10 to the dilution cell unit 30 via the return pipe unit 50, and the stock solution circulation pump 40 and the dilution cell unit 30 are provided to dilute the stock solution. The return pipe unit 50 having a pipe for moving back and forth between the cell unit 30 and a pipe for returning to the undiluted solution tank 10 and the pipe between the return pipe unit 50 and the dilution cell unit 30 and the air generated in the dilution cell unit 30 are removed. It is composed of an air bleeding pump 60 for this purpose and a suction pump 70 that sucks a mixed solution of a mixed solution of the undiluted solution and the diluted solution at a predetermined suction pressure and supplies the mixed solution to a supply device (not shown).

また、本実施形態においては、原液として除菌効果のあるの高濃度で水と同等の粘度を有する液剤を、そして希釈液としては水を使用し、低濃度の混合液剤剤を生成し、超音波振動子を用いて霧化したものを噴霧器から噴霧する噴霧装置を想定する。 Further, in the present embodiment, a liquid agent having a high concentration and a viscosity equivalent to that of water, which has a sterilizing effect as a stock solution, is used, and water is used as a diluent to produce a low-concentration mixed liquid agent. Imagine a spraying device that sprays atomized material from a sprayer using a ultrasonic transducer.

[原液タンク10の構成]
原液タンク10は、供給源から供給される原液を所定の液面高さを保持した状態で貯留しつつ、後述する希釈セルユニット30に供給するものである。所定の液面高さを保持するための機構としては、例えばボールタップ等、周知の手段が用いられる。
[Structure of undiluted solution tank 10]
The stock solution tank 10 supplies the stock solution supplied from the supply source to the dilution cell unit 30, which will be described later, while storing the stock solution while maintaining a predetermined liquid level. As a mechanism for maintaining a predetermined liquid level, a well-known means such as a ball tap is used.

次に、図2を使用して、ボールタップ式を採用した原液タンク10について説明する。図2(a)にバルブが閉じており流れのない状態、図2(b)にバルブが開いており流れが生じている状態の原液タンク10の模式図を示す。 Next, the undiluted solution tank 10 adopting the ball tap type will be described with reference to FIG. FIG. 2A shows a schematic view of the stock solution tank 10 in a state where the valve is closed and there is no flow, and FIG. 2B shows a state in which the valve is open and a flow is generated.

図2に一例示すように、ボールタップ式の原液タンク10は、タンク本体10a、注入口10b、連結孔10c、開閉部材10d、浮き部10e、レバー部10f、排出口10g、循環口10h、及び、回転軸10iを有する。 As an example shown in FIG. 2, the ball tap type stock solution tank 10 includes a tank body 10a, an injection port 10b, a connecting hole 10c, an opening / closing member 10d, a floating portion 10e, a lever portion 10f, a discharge port 10g, a circulation port 10h, and the like. It has a rotating shaft 10i.

レバー部10fは一端が開閉部材10dから垂下し、水平方向に屈曲した後、他端が浮き部10eに接続されている。また、レバー部10fの開閉部材10dに接続されている側は、タンク本体10a内で回動可能な回転軸10iに接続されており、レバー部10fは回転軸10iを介してタンク本体10aの内部上方に回動可能に接続されている。開閉部材10dは連結孔10cの開放及び閉鎖を切り換えることができるよう、レバー部10fと一体となってタンク本体10aの内部上方に回動可能に接続されている。そして、タンク本体10a内の液面が設定された高さとなっている時に開閉部材10dが連結孔10cを閉鎖するよう、浮き部10e及びレバー部10fのモーメントが設定されている。 One end of the lever portion 10f hangs down from the opening / closing member 10d, bends in the horizontal direction, and then the other end is connected to the floating portion 10e. Further, the side of the lever portion 10f connected to the opening / closing member 10d is connected to the rotating shaft 10i that can rotate in the tank body 10a, and the lever portion 10f is inside the tank body 10a via the rotating shaft 10i. It is rotatably connected upward. The opening / closing member 10d is rotatably connected to the inside and upper part of the tank body 10a together with the lever portion 10f so that the opening / closing of the connecting hole 10c can be switched. Then, the moments of the floating portion 10e and the lever portion 10f are set so that the opening / closing member 10d closes the connecting hole 10c when the liquid level in the tank body 10a is at a set height.

いま、図2(a)に示す状態において、排出口10gから原液が排出されると、原液タンク10内における液面の下降に伴い、浮き部10e及びレバー部10fが回転軸10iを軸として下方に回動する。それによって、レバー部10fの一端に接続されている開閉部材10dも下方に回動するため、連結孔10cが開放され図2(b)に示す状態となって、注入口10bを通じて原液が重力にしたがって補充される。 Now, in the state shown in FIG. 2A, when the undiluted solution is discharged from the discharge port 10 g, the floating portion 10e and the lever portion 10f move downward with the rotation shaft 10i as the axis as the liquid level in the undiluted solution tank 10 drops. Rotates to. As a result, the opening / closing member 10d connected to one end of the lever portion 10f also rotates downward, so that the connecting hole 10c is opened and the state shown in FIG. Therefore, it is replenished.

原液が補充されると液面高さの上昇に伴って浮き部10eが上昇し、再び図2(a)に示すように液面が設定された高さまで回復すると、開閉部材10dが連結孔10cを閉鎖し、その面圧による回転軸10iからの下方のモーメントとレバー10fに接続された浮き部10eの回転軸10iからの上方のモーメントが釣り合うと注入口10bを介しての原液の注入が停止する。 When the undiluted solution is replenished, the floating portion 10e rises as the liquid level rises, and when the liquid level recovers to the set height as shown in FIG. 2A, the opening / closing member 10d opens the connecting hole 10c. When the downward moment from the rotating shaft 10i due to the surface pressure and the upward moment from the rotating shaft 10i of the floating portion 10e connected to the lever 10f are balanced, the injection of the undiluted solution through the injection port 10b is stopped. do.

このような原理によって、液面高さが設定された高さを保持するよう機能する。 By such a principle, the liquid level functions to maintain the set height.

[希釈液タンク20の構成]
希釈液タンク20は、供給源から供給される希釈液を、後述する基準面の高さh0より所定の第一液面高さh1だけ高い液面を保持しつつ、希釈セルユニット30に供給するものである。所定の第一液面高さh1を保持するための機構としては、図2に一例を示した原液タンク10同様、ボールタップ等、周知の手段が用いられる。
[Structure of diluent tank 20]
The diluent tank 20 supplies the diluent supplied from the supply source to the dilution cell unit 30 while maintaining the liquid level higher than the reference plane height h0, which will be described later, by a predetermined first liquid level height h1. It is a thing. As a mechanism for maintaining the predetermined first liquid level height h1, a well-known means such as a ball tap is used as in the undiluted liquid tank 10 shown in FIG. 2 as an example.

希釈液タンク20は後述する希釈セルユニット30に対して重力を使用して希釈液が供給できるよう、希釈セルユニット30よりも高い位置に配設されている。具体的には、希釈セルユニット30における後述する基準面の高さh0よりも所定の第一液面高さh1だけ高い位置に液面の高さが設定される。 The diluent tank 20 is arranged at a position higher than the dilution cell unit 30 so that the diluent can be supplied to the dilution cell unit 30 described later by gravity. Specifically, the height of the liquid level is set at a position higher than the height h0 of the reference surface described later in the dilution cell unit 30 by a predetermined first liquid level height h1.

なお、液面高さを所定高さに保持できるものであれば、ボールタップ式以外の方式のものを原液タンク10及び希釈液タンク20として使用することもできる。 As long as the liquid level can be maintained at a predetermined height, a method other than the ball tap type can be used as the stock solution tank 10 and the diluent tank 20.

[希釈セルユニット30の構成]
図3を用いて、希釈セルユニット30について説明する。希釈セルユニット30は、原液タンク10及び希釈液タンク20から供給される原液と希釈液とを受け入れる部位である配管ユニット31と、供給される原液及び希釈液を所定流量に調整する交換可能なカートリッジ部32と、所定流量に調整された原液及び希釈液を混合して混合液を生成する希釈セル部33と、生成された混合液を図示しない供給装置に吐出する吐出口34とから構成される。
[Structure of Diluted Cell Unit 30]
The dilution cell unit 30 will be described with reference to FIG. The dilution cell unit 30 is a piping unit 31 that receives the stock solution and the diluent supplied from the stock solution tank 10 and the diluent tank 20, and a replaceable cartridge that adjusts the supplied stock solution and the diluent to a predetermined flow rate. It is composed of a unit 32, a dilution cell unit 33 that mixes a stock solution and a diluent adjusted to a predetermined flow rate to generate a mixed solution, and a discharge port 34 that discharges the generated mixed solution to a supply device (not shown). ..

[配管ユニット31の構成]
配管ユニット31は、希釈セルユニット30の上部に位置するユニットであり、原液の入り口となる原液供給口31aと、原液供給路31bと、希釈液供給口31cと、希釈液供給路31dと、エア抜き流路31eとによって構成される。
[Configuration of piping unit 31]
The piping unit 31 is a unit located above the dilution cell unit 30, and is a stock solution supply port 31a, a stock solution supply path 31b, a diluent supply port 31c, a diluent supply path 31d, and air, which are inlets of the stock solution. It is composed of a draft flow path 31e.

原液供給口31aは配管ユニット31の側方に配設される。原液供給路31bは、配管ユニット31の上方に配設された原液供給口31aから供給される原液を略鉛直下向きに転回して、下向きの流れとする略L字状の流路である(なお、必ずしも略L字状でなくてもよい)。また、原液供給路31bの下向き流路の途中には、配管ユニット31で発生したエアを抜き出すためのエア抜き流路31eが接続されている。 The stock solution supply port 31a is arranged on the side of the piping unit 31. The undiluted solution supply path 31b is a substantially L-shaped flow path in which the undiluted solution supplied from the undiluted solution supply port 31a arranged above the piping unit 31 is rotated substantially vertically downward to form a downward flow (note that the undiluted solution supply path 31b). , It does not necessarily have to be approximately L-shaped). Further, an air bleeding flow path 31e for bleeding air generated by the piping unit 31 is connected in the middle of the downward flow path of the undiluted solution supply path 31b.

エア抜き流路31eは、略鉛直上向きの流れを転向して側方向きの流れとし、原液供給路31bの略鉛直下方に配設された流路の途中に側方から接続される、略L字状の流路である。エア抜き流路31eは後述するエア抜きポンプ60のエア抜きポンプ吐出口60eに接続されており、エア抜きポンプ60から吐出される原液を原液供給路31bに供給する。このとき、エア抜きポンプ60はエア抜き流路31eよりも下方に設置されている。仮に、エア抜きポンプ60がエア抜き流路31eよりも上方に設置されていたとすると、配管内部のエアがエア抜きポンプ方向に上昇(逆流)しようとして抜けきれず、確実なエア抜きの妨げとなり、希釈精度に影響を及ぼすことになるためである。 The air bleeding flow path 31e is formed by turning a substantially vertically upward flow into a lateral flow, and is connected from the side in the middle of a flow path arranged substantially vertically below the stock solution supply path 31b. It is a character-shaped flow path. The air bleeding flow path 31e is connected to the air bleeding pump discharge port 60e of the air bleeding pump 60 described later, and supplies the undiluted solution discharged from the air bleeding pump 60 to the undiluted solution supply path 31b. At this time, the air bleeding pump 60 is installed below the air bleeding flow path 31e. If the air bleeding pump 60 is installed above the air bleeding flow path 31e, the air inside the pipe tries to rise (backflow) in the direction of the air bleeding pump and cannot be completely evacuated, which hinders reliable air bleeding. This is because it affects the dilution accuracy.

このような構成により、側方の原液供給口31aから供給された原液は、下方に向きを変え、重力にしたがって下方に位置する原液用通水チューブ32aの内径を通じて希釈セル部33に向けて供給される。 With such a configuration, the undiluted solution supplied from the side undiluted solution supply port 31a turns downward and is supplied toward the dilution cell portion 33 through the inner diameter of the undiluted solution water flow tube 32a located downward according to gravity. Will be done.

希釈液供給口31cは配管ユニット31の上部に配設される。希釈液供給路31dは、配管ユニット31の上部に配設された希釈液供給口31cから供給される希釈液を下方に流す流路である。 The diluent supply port 31c is arranged above the piping unit 31. The diluent supply path 31d is a flow path for flowing the diluent supplied from the diluent supply port 31c arranged in the upper part of the piping unit 31 downward.

このような構成により、上部の希釈液供給口31cから供給された希釈液は、重力にしたがって下方に位置するカートリッジ部32に向けて供給される。 With such a configuration, the diluent supplied from the upper diluent supply port 31c is supplied toward the cartridge portion 32 located below according to gravity.

[カートリッジ部32の構成]
図4を用いて、カートリッジ部32について説明する。希釈セルユニット30のカートリッジ部32は、希釈セルユニット30の配管ユニット31と希釈セル部33とを接続し、配管ユニット31から供給される原液及び希釈液をそれぞれ所定流量に調整して希釈セル部33に供給するものである。
[Structure of cartridge unit 32]
The cartridge unit 32 will be described with reference to FIG. The cartridge unit 32 of the dilution cell unit 30 connects the piping unit 31 of the dilution cell unit 30 and the dilution cell unit 33, and adjusts the stock solution and the dilution solution supplied from the piping unit 31 to predetermined flow rates, respectively, to adjust the dilution cell unit. It supplies 33.

カートリッジ部32は、原液用通水チューブ32aと、原液用ブッシュ32bと、希釈液用通水部32cと、接続部32dとによって構成される。 The cartridge portion 32 is composed of a stock solution water passage tube 32a, a stock solution bush 32b, a diluent water passage portion 32c, and a connection portion 32d.

原液用通水チューブ32aは、原液供給路31bから供給される原液を、所定流量に調整して、下端部に形成された出口から希釈セル部33に供給する針状の管であり、所定の断面積と所定の長さを有する。 The undiluted water flow tube 32a is a needle-shaped tube that adjusts the undiluted solution supplied from the undiluted solution supply path 31b to a predetermined flow rate and supplies it to the dilution cell portion 33 from an outlet formed at the lower end portion. It has a cross-sectional area and a predetermined length.

原液用通水チューブ32aの下端部は、出口における安定した供給を確保するために、供給方向に対して傾斜した端面を有する。さらに、先端が鋭利になりすぎることを防止するため、端部を丸く加工している。 The lower end of the undiluted water flow tube 32a has an end face inclined with respect to the supply direction in order to ensure a stable supply at the outlet. Furthermore, in order to prevent the tip from becoming too sharp, the end is rounded.

なお、このように、所定の断面積及び長さを有し、端部が傾斜した原液用通水チューブ32aとして、市販の注射針を用いることができる。注射針は規格であるゲージによって内径(つまり流路断面積)が決まっているため、選択するゲージによって断面積を変更することができる。 As described above, a commercially available injection needle can be used as the undiluted water flow tube 32a having a predetermined cross-sectional area and length and having an inclined end portion. Since the inner diameter (that is, the flow path cross-sectional area) of the injection needle is determined by the standard gauge, the cross-sectional area can be changed depending on the selected gauge.

本実施形態においては、詳細は後述するが、戻り管ユニット50の配設高さを調節して原液と希釈液の水頭圧差Hを調節することによって得られる原液用通水チューブ32aからの吐出量の変化で希釈濃度を調整する構造としているが、希釈濃度によっては水頭圧差Hで調整しきれない場合がある。そのような場合において、カートリッジ部32を上方の配管ユニット31と下方の希釈セル部33とから分離し、原液用通水チューブ32aを異なる断面積及び長さを有する原液用通水チューブ32aに交換して取り付けることで、所望の希釈濃度を得ることができる。 In this embodiment, although details will be described later, the discharge amount from the undiluted water flow tube 32a obtained by adjusting the arrangement height of the return pipe unit 50 to adjust the head pressure difference H between the undiluted solution and the diluted solution. The structure is such that the dilution concentration is adjusted by the change in the above, but depending on the dilution concentration, it may not be possible to adjust the water head pressure difference H. In such a case, the cartridge portion 32 is separated from the upper piping unit 31 and the lower dilution cell portion 33, and the stock solution water flow tube 32a is replaced with a stock solution water flow tube 32a having a different cross-sectional area and length. The desired dilution concentration can be obtained by attaching the mixture.

原液用ブッシュ32bは、原液用通水チューブ32aを接続部32dに取り付けるための弾性材料で形成されたリング状の部材であり、略中央に原液用通水チューブ32aを嵌入するための孔が穿設されている。 The stock solution bush 32b is a ring-shaped member formed of an elastic material for attaching the stock solution water flow tube 32a to the connection portion 32d, and has a hole in the substantially center for fitting the stock solution water flow tube 32a. It is installed.

希釈液用通水部32cは、希釈液供給路31dから供給される希釈液を、後述する希釈セル部33の第一希釈液受液部33aに供給する部位であり、接続部32dに形成された所定の断面積と所定の長さを有する孔として構成される。 The water passing portion 32c for the diluent is a portion for supplying the diluent supplied from the diluent supply path 31d to the first diluent receiving portion 33a of the dilution cell portion 33, which will be described later, and is formed in the connecting portion 32d. It is configured as a hole having a predetermined cross-sectional area and a predetermined length.

接続部32dは、原液用ブッシュ32bを取り付けるための孔と、希釈液用通水部32cの孔が穿設された部材であり、下方に位置する希釈セル部33及び上方に位置する配管ユニット31と横断面略同一形状を持つ部材である。接続部32dは、接続部32dと配管ユニット31との間をシールする密閉用パッキンと、接続部32dと希釈セル部33との間をシールするそれぞれ形状の異なる密閉用パッキンとを具備する。 The connection portion 32d is a member in which a hole for attaching the stock solution bush 32b and a hole for the diluent water passage portion 32c are bored, and the dilution cell portion 33 located below and the piping unit 31 located above. It is a member having substantially the same shape in cross section. The connecting portion 32d includes a sealing packing that seals between the connecting portion 32d and the piping unit 31, and a sealing packing having a different shape that seals between the connecting portion 32d and the dilution cell portion 33.

そして、所定の断面積及び長さを有する原液用通水チューブ32aが嵌入された原液用ブッシュ32bを接続部32dに穿設された孔に嵌入することによって、所定の断面積及び長さを有する原液用通水チューブ32aを接続部32dに設置することができる。 Then, by fitting the undiluted solution bush 32b into which the undiluted solution water flow tube 32a having a predetermined cross-sectional area and length is fitted into the hole formed in the connecting portion 32d, the undiluted solution bush 32b has a predetermined cross-sectional area and length. The undiluted water flow tube 32a can be installed at the connection portion 32d.

[希釈セル部33の構成]
希釈セル部33は、カートリッジ部32から供給された原液及び希釈液を混合するためのものであり、略水平に配設された第一希釈液受液部33aと、第一希釈液受液部33aの端部に接続され略鉛直に配設された第二希釈液受液部33bと、混合部33cとによって構成される。
[Structure of Diluted Cell Unit 33]
The dilution cell unit 33 is for mixing the undiluted solution and the diluted solution supplied from the cartridge unit 32, and the first diluted solution receiving unit 33a and the first diluted solution receiving unit 33a arranged substantially horizontally are used. It is composed of a second diluent receiving portion 33b connected to the end portion of 33a and arranged substantially vertically, and a mixing portion 33c.

第一希釈液受液部33aは、略水平方向に配設された樋状の流路である。 The first diluent receiving portion 33a is a gutter-shaped flow path arranged in a substantially horizontal direction.

第二希釈液受液部33bは、原液用通水チューブ32aの周囲を覆うように原液用通水チューブ32aに対して略同心状に形成される、下端部が開放され略鉛直方向に配設された管である。また、第二希釈液受液部33bは第一希釈液受液部33aの一端部と連通している。 The second diluted liquid receiving portion 33b is formed substantially concentrically with respect to the undiluted water passing tube 32a so as to cover the periphery of the undiluted water passing tube 32a. It is a tube that has been made. Further, the second diluent receiving portion 33b communicates with one end of the first diluent receiving portion 33a.

第二希釈液受液部33bの下端部は、原液用通水チューブ32aの下端部に形成された出口よりも下方に位置するように、配置が設定される。 The lower end of the second diluent receiving portion 33b is arranged so as to be located below the outlet formed at the lower end of the stock solution water flow tube 32a.

なお、第一希釈液受液部33a及び第二希釈液受液部33bの上端は、カートリッジ部32を構成する接続部32dの下面(密閉用パッキン)によって水封される。 The upper ends of the first diluent receiving portion 33a and the second diluent receiving portion 33b are water-sealed by the lower surface (sealing packing) of the connecting portion 32d constituting the cartridge portion 32.

混合部33cは、第二希釈液受液部33bの下端に接続するよう形成された筒状の流路であり、原液用通水チューブ32aから供給された原液と、第一希釈液受液部33aを介して第二希釈液受液部33bに供給された希釈液とが混合する部位である。 The mixing section 33c is a tubular flow path formed so as to connect to the lower end of the second diluent receiving section 33b, and the undiluted solution supplied from the stock solution water flow tube 32a and the first diluent receiving section. This is a portion where the diluent supplied to the second diluent receiving portion 33b via 33a is mixed.

混合部33cで生成された、原液と希釈液との混合液が、吐出口34を通って吸引ポンプ70に供給される。また、吸引ポンプ70を数秒間逆転することにより希釈液供給路31d上部に貯留されるエアを希釈液タンク20に押し出すことも可能であり、このような運転を実施することによって、希釈ユニット30内に残留する内部エアを排出することが可能である。 The mixed solution of the undiluted solution and the diluted solution generated in the mixing section 33c is supplied to the suction pump 70 through the discharge port 34. Further, it is also possible to push the air stored in the upper part of the diluent supply path 31d to the diluent tank 20 by reversing the suction pump 70 for several seconds, and by carrying out such an operation, the inside of the dilution unit 30 It is possible to exhaust the internal air remaining in the.

[原液循環ポンプ40の構成]
原液循環ポンプ40は、原液タンク10から原液を吸引し、後述する戻り管ユニット50に原液を供給し、吸引ポンプ70の作動中に、希釈セルユニット30に微少な原液を供給するポンプである。なお、希釈セルユニット30に供給されない残りの原液は、戻り管ユニット50を介して原液タンク10に戻される。
[Structure of undiluted solution circulation pump 40]
The undiluted solution circulation pump 40 is a pump that sucks the undiluted solution from the undiluted solution tank 10, supplies the undiluted solution to the return pipe unit 50 described later, and supplies a minute undiluted solution to the dilution cell unit 30 while the suction pump 70 is operating. The remaining undiluted solution that is not supplied to the dilution cell unit 30 is returned to the undiluted solution tank 10 via the return pipe unit 50.

すなわち、原液循環ポンプ吸引口40iは、流路を介して、原液タンク10の排出口10gに接続されており、原液循環ポンプ吐出口40eは、戻り管ユニット50の戻り管流入部52iに接続されている。

(上記の見え消しの部分の記述は削除しても構わないでしょうか?ここの限定により、権利範囲が狭められてしまう可能性があるためです。)
That is, the stock solution circulation pump suction port 40i is connected to the discharge port 10g of the stock solution tank 10 via a flow path, and the stock solution circulation pump discharge port 40e is connected to the return pipe inflow portion 52i of the return pipe unit 50. ing.

(Is it okay to delete the description of the invisible part above? Because the limitation here may narrow the scope of rights.)

本実施形態における原液循環ポンプ40としては、チューブポンプが使用される。チューブポンプは所定量の吸引が可能なポンプであり、動作初期にポンプ内にエアが溜まっていたとしても、ポンプ動作によりエアを強制排出することができるため、脈動を抑制して安定した動作を行うことができる。 A tube pump is used as the stock solution circulation pump 40 in the present embodiment. The tube pump is a pump that can suck a predetermined amount of air, and even if air is accumulated in the pump at the beginning of operation, air can be forcibly discharged by the pump operation, so pulsation is suppressed and stable operation is performed. It can be carried out.

[戻り管ユニット50の構成]
戻り管ユニット50の構成について、図5を用いて説明する。
[Structure of return pipe unit 50]
The configuration of the return pipe unit 50 will be described with reference to FIG.

戻り管ユニット50は、略水平方向に配設され後述する原液循環ポンプ40から吐出される原液を受け入れて貯留する管状の戻り液貯留部51と、戻り液貯留部51の水平方向一端側の上部に接続される流入管52と、戻り液貯留部51の水平方向一端側の下部に接続される接続管53と、戻り液貯留部51の水平方向他端部の下部に接続される戻り管54とを備える。 The return pipe unit 50 is arranged in a substantially horizontal direction, and has a tubular return liquid storage unit 51 that receives and stores the undiluted liquid discharged from the undiluted liquid circulation pump 40 described later, and an upper portion of the return liquid storage unit 51 on one end side in the horizontal direction. The inflow pipe 52 connected to the return liquid storage portion 51, the connection pipe 53 connected to the lower portion of the return liquid storage portion 51 in the horizontal direction, and the return pipe 54 connected to the lower portion of the return liquid storage portion 51 in the horizontal direction end portion. And.

戻り液貯留部51は、流入管52及び接続管53が接続される第一戻り液貯留部51aと、戻り管54が接続される第二戻り液貯留部51bと、第一戻り液貯留部51aと第二戻り液貯留部51bとを隔てる底上げ部51cとからなる。 The return liquid storage unit 51 includes a first return liquid storage unit 51a to which the inflow pipe 52 and the connection pipe 53 are connected, a second return liquid storage unit 51b to which the return pipe 54 is connected, and a first return liquid storage unit 51a. It is composed of a bottom raising portion 51c that separates the second return liquid storage portion 51b from the second return liquid storage portion 51b.

第一戻り液貯留部51aの上部に、流入管52が接続する流入管接続部51dを備えており、原液循環ポンプ40から吐出された原液が流入管52を介して流入管接続部51dから流入する。 An inflow pipe connecting portion 51d to which the inflow pipe 52 is connected is provided above the first return liquid storage portion 51a, and the undiluted liquid discharged from the undiluted liquid circulation pump 40 flows in from the inflow pipe connecting portion 51d via the inflow pipe 52. do.

また、戻り液貯留部51は、第一戻り液貯留部51aの下部に、接続管53が接続する接続管接続部51eを備えており、戻り液貯留部51に貯留された原液が接続管接続部51eから接続管53へ流出する。また、希釈セルユニット30の原液供給口31aと接続されている接続管により、希釈セルユニット30へ流入するとともに、後述のエア抜きポンプ60の動作により、接続管53へ還流された原液が接続管接続部51eから戻り液貯留部51に逆流する。 Further, the return liquid storage unit 51 includes a connection pipe connection portion 51e to which the connection pipe 53 is connected at the lower part of the first return liquid storage unit 51a, and the undiluted liquid stored in the return liquid storage unit 51 is connected to the connection pipe. It flows out from the portion 51e to the connecting pipe 53. Further, the undiluted solution that flows into the diluted cell unit 30 through the connecting pipe connected to the undiluted solution supply port 31a of the diluted cell unit 30 and is returned to the connecting pipe 53 by the operation of the air bleeding pump 60 described later is the connecting pipe. It flows back from the connection portion 51e to the return liquid storage portion 51.

さらに、戻り液貯留部51は、第二戻り液貯留部51bの下部に、戻り管54が接続する戻り管接続部51fを備えており、戻り液貯留部51に貯留された原液が戻り管接続部51fから戻り管54へ流出する。 Further, the return liquid storage unit 51 includes a return pipe connection portion 51f to which the return pipe 54 is connected at the lower part of the second return liquid storage unit 51b, and the stock solution stored in the return liquid storage unit 51 is connected to the return pipe. It flows out from the portion 51f to the return pipe 54.

そして、戻り液貯留部51は、第二戻り液貯留部51bの上部に、戻り液貯留部51を大気開放するエア抜き孔51gを備えており、戻り液貯留部51に供給された原液中に含まれるエアを排出することができる。 The return liquid storage unit 51 is provided with an air vent hole 51g that opens the return liquid storage unit 51 to the atmosphere above the second return liquid storage unit 51b, and is contained in the stock solution supplied to the return liquid storage unit 51. The contained air can be discharged.

戻り液貯留部51は水平方向に延出する管状の部材によって形成されており、水平方向に延出する管状部材内に、流入管接続部51dから流入する原液が、基準面の高さh0よりも所定の第二液面高さh2だけ高い位置に液面を保持して貯留されるようになっている。戻り液貯留部51の第一戻り液貯留部51a、第二戻り液貯留部51b及び底上げ部51cは、原液を第一液面高さh1よりも高い所定の第二液面高さh2を保持した状態で貯留する貯留部として機能する。 The return liquid storage portion 51 is formed of a tubular member extending in the horizontal direction, and the undiluted liquid flowing into the tubular member extending in the horizontal direction from the inflow pipe connecting portion 51d is from the height h0 of the reference plane. Is also designed to hold and store the liquid level at a position higher by a predetermined second liquid level height h2. The first return liquid storage section 51a, the second return liquid storage section 51b, and the bottom raising section 51c of the return liquid storage section 51 hold the stock solution at a predetermined second liquid level height h2 higher than the first liquid level h1. It functions as a storage unit that stores the liquid in the state of being stored.

その際、第一戻り液貯留部51aと第二戻り液貯留部51bとを隔てる底上げ部51cが形成されており、底上げ部51cの底面の高さが、第一戻り液貯留部51a及び第二戻り液貯留部51bの底面の高さよりも高くなっている。本実施形態においては、管状部材の縮径部が底上げ部51cとして構成されている。 At that time, a bottom raising portion 51c that separates the first return liquid storage portion 51a and the second return liquid storage portion 51b is formed, and the height of the bottom surface of the bottom raising portion 51c is the first return liquid storage portion 51a and the second. It is higher than the height of the bottom surface of the return liquid storage portion 51b. In the present embodiment, the reduced diameter portion of the tubular member is configured as the bottom raising portion 51c.

流入管52は、上部に側方から戻り液が流入する戻り管流入部52iを有しており、戻り管流入部52iから略鉛直下向きに方向転換して上方から戻り液貯留部51の流入管接続部51dに接続される略L字状の管状部材である(なお、必ずしも略L字状でなくてもよい)。 The inflow pipe 52 has a return pipe inflow portion 52i in which the return liquid flows in from the side at the upper portion, and the inflow pipe of the return liquid storage portion 51 changes its direction substantially vertically downward from the return pipe inflow portion 52i. It is a substantially L-shaped tubular member connected to the connecting portion 51d (note that it does not necessarily have to be substantially L-shaped).

戻り管流入部52iは、流路を介して原液循環ポンプ40の原液循環ポンプ吐出口40eに接続されている。 The return pipe inflow portion 52i is connected to the stock solution circulation pump discharge port 40e of the stock solution circulation pump 40 via a flow path.

接続管53は、下方に戻り液が流出入する戻り液流出入部53eを有し、上方に戻り液貯留部51の接続管接続部51eが接続される略鉛直方向に配設された管状部材である。 The connecting pipe 53 is a tubular member arranged in a substantially vertical direction, which has a return liquid inflow / outflow portion 53e through which the return liquid flows in and out downward, and a connection pipe connecting portion 51e of the return liquid storage portion 51 is connected upward. be.

戻り液流出入部53eは、流路を介して希釈セルユニット30の原液供給口31aに接続されている。 The return liquid inflow / outflow section 53e is connected to the stock solution supply port 31a of the dilution cell unit 30 via a flow path.

戻り管54は、下方に戻り液が流出する循環吐出口54eを有し、上方に戻り液貯留部51の戻り管接続部51fが接続される略L字状の管状部材である(なお、必ずしも略L字状でなくてもよい)。
循環吐出口54eは、流路を介して原液タンク10の循環口10hに接続されている。
The return pipe 54 is a substantially L-shaped tubular member having a circulation discharge port 54e through which the return liquid flows downward and to which the return pipe connection portion 51f of the return liquid storage portion 51 is connected upward (note that it is not always necessary). It does not have to be approximately L-shaped).
The circulation discharge port 54e is connected to the circulation port 10h of the stock solution tank 10 via a flow path.

戻り管ユニット50は、上下方向の高さを変動可能に設置されており、上下方向の高さを変化させることによって、戻り管ユニット50から希釈セルユニット30に供給する原液の流量を変更することができ、それにより、原液と希釈液の混合率、すなわち希釈倍率を変更することができるようになっている。この点については後述する。 The return pipe unit 50 is installed so that the height in the vertical direction can be changed, and the flow rate of the stock solution supplied from the return pipe unit 50 to the dilution cell unit 30 can be changed by changing the height in the vertical direction. This makes it possible to change the mixing ratio of the undiluted solution and the diluted solution, that is, the dilution ratio. This point will be described later.

なお、戻り管ユニット50の高さを調整するための機構としては、例えば、図示しないレベル調整ボルトと戻り管ユニット50が一体となって動作するよう接続する機構や、ラックアンドピニオンを利用するなど、周知の手段が使用される。 As a mechanism for adjusting the height of the return pipe unit 50, for example, a mechanism for connecting a level adjusting bolt (not shown) and the return pipe unit 50 so as to operate integrally, or a rack and pinion is used. , Well-known means are used.

[エア抜きポンプ60の構成]
エア抜きポンプ60は、希釈セルユニット30の配管ユニット31に滞留するエア及び戻り管ユニット50の後述の接続管53近傍に滞留するエアを原液とともに戻り管ユニット50に押し出すためのポンプであり、エア抜きポンプ吐出口60eは希釈セルユニット30のエア抜き流路31eに接続されており、エア抜きポンプ吸引口60iは、配管を介して原液タンク10の排出口10gに接続されている。なお、エア抜きポンプ吸引口60iと原液タンク10の排出口10gとの間を接続する配管と、原液循環ポンプ吸引口40iと原液タンク10の排出口10gとの間を接続する配管とは、配管の便宜上、途中で互いに接続され一部共通のものを使用してもよい。
[Structure of air bleeding pump 60]
The air bleeding pump 60 is a pump for pushing out the air staying in the piping unit 31 of the dilution cell unit 30 and the air staying in the vicinity of the connection pipe 53 of the return pipe unit 50, which will be described later, to the return pipe unit 50 together with the undiluted solution. The bleeding pump discharge port 60e is connected to the air bleeding flow path 31e of the dilution cell unit 30, and the air bleeding pump suction port 60i is connected to the discharge port 10g of the stock solution tank 10 via a pipe. The pipe connecting the air bleeding pump suction port 60i and the discharge port 10g of the stock solution tank 10 and the pipe connecting the stock solution circulation pump suction port 40i and the discharge port 10g of the stock solution tank 10 are pipes. For convenience of, some common ones may be used which are connected to each other on the way.

また、詳細は後述するが、エア抜きポンプ60によるエア抜きは、原液循環ポンプ40が作動する直前の数秒間のみ実施される。 Further, as will be described in detail later, air bleeding by the air bleeding pump 60 is performed only for a few seconds immediately before the undiluted solution circulation pump 40 operates.

本実施形態におけるエア抜きポンプ60としては、チューブポンプが使用される。チューブポンプは所定量の吸引及び吐出が可能なポンプであり、動作初期にポンプ内にエアが溜まっていたとしても、ポンプ動作によりエアを強制排出することができるため、脈動を抑制して安定した動作を行うことができる。 A tube pump is used as the air bleeding pump 60 in this embodiment. The tube pump is a pump capable of sucking and discharging a predetermined amount, and even if air is accumulated in the pump at the initial stage of operation, air can be forcibly discharged by the pump operation, so that pulsation is suppressed and stable. Can perform operations.

[吸引ポンプ70の構成]
吸引ポンプ70は、希釈セルユニット30で生成された混合液をユースポイントに供給するためのポンプであり、吸引ポンプ吸引口70iは希釈セルユニット30の吐出口34に接続されており、吸引ポンプ吐出口70eは、ユースポイント等の図示しない供給先に接続されている。
[Structure of suction pump 70]
The suction pump 70 is a pump for supplying the mixed liquid generated by the dilution cell unit 30 to the use point, and the suction pump suction port 70i is connected to the discharge port 34 of the dilution cell unit 30 to discharge the suction pump. The outlet 70e is connected to a supply destination (not shown) such as a use point.

本実施形態における吸引ポンプ70としては、チューブポンプが使用される。チューブポンプは所定量の吸引が可能なポンプであり、動作初期にポンプ内にエアが溜まっていたとしても、ポンプ動作によりエアを強制排出することができるため、脈動を抑制して安定した動作を行うことができる。 As the suction pump 70 in this embodiment, a tube pump is used. The tube pump is a pump that can suck a predetermined amount of air, and even if air is accumulated in the pump at the beginning of operation, air can be forcibly discharged by the pump operation, so pulsation is suppressed and stable operation is performed. It can be carried out.

[希釈セルユニット30の動作]
次に、上記のように構成される希釈セルユニット30を用いて、原液が希釈液によって希釈され混合液となる原理について説明する。
[Operation of dilution cell unit 30]
Next, the principle that the undiluted solution is diluted with the diluted solution to form a mixed solution will be described using the dilution cell unit 30 configured as described above.

まず、原液と希釈液とが既に混合され、混合液が生成された状態を想定する。このとき、希釈液は、希釈液供給口31c、希釈液供給路31d、希釈液用通水部32c、第一希釈液受液部33a、及び、第二希釈液受液部33bに貯留された状態である。また、原液は、原液供給口31a、原液供給路31b、及び、原液用通水チューブ32aに貯留された状態である。そして、混合部33cにおいては、原液と希釈液とが所望の比率で混合された混合液が満たされている。そして吐出口34を介して吸引ポンプ70に接続されており、吸引ポンプ70の先は、その混合液を使用する噴霧器等の機器に自由落下で供給される。 First, it is assumed that the undiluted solution and the diluted solution have already been mixed to form a mixed solution. At this time, the diluent was stored in the diluent supply port 31c, the diluent supply path 31d, the diluent water passage section 32c, the first diluent solution receiving section 33a, and the second diluent solution receiving section 33b. It is in a state. The undiluted solution is stored in the undiluted solution supply port 31a, the undiluted solution supply path 31b, and the undiluted solution water flow tube 32a. Then, the mixing section 33c is filled with a mixed solution in which the undiluted solution and the diluted solution are mixed at a desired ratio. Then, it is connected to the suction pump 70 via the discharge port 34, and the tip of the suction pump 70 is supplied by free fall to a device such as a nebulizer that uses the mixed solution.

この状態で、吸引ポンプ70から先にある供給装置(例えば、混合液を噴霧する噴霧器)によってある程度混合液が使用されると、噴霧器等の機器に取り付けられている液剤の下限センサーが作動し、希釈装置に混合液の供給を促す信号を出力する。 In this state, when the mixed liquid is used to some extent by the supply device (for example, the sprayer that sprays the mixed liquid) ahead of the suction pump 70, the lower limit sensor of the liquid agent attached to the device such as the sprayer is activated. A signal prompting the diluter to supply the mixture is output.

その信号により、吸引ポンプ70が作動し、同時にエア抜きポンプ60が所定時間作動した後、原液循環ポンプ40が作動し、混合部33cに貯留されている混合液を吸引ポンプ70より先に供給するとともに、新たに混合液を生成する。 In response to the signal, the suction pump 70 operates, and at the same time, the air bleeding pump 60 operates for a predetermined time, and then the stock solution circulation pump 40 operates to supply the mixed liquid stored in the mixing unit 33c before the suction pump 70. At the same time, a new mixed solution is generated.

[混合液を生成する際の動作]
次に、吸引ポンプ70及び原液循環ポンプ40の動作に伴って新たに混合液が生成されるメカニズムについて説明する。
[Operation when generating a mixed solution]
Next, a mechanism for generating a new mixed liquid with the operation of the suction pump 70 and the stock solution circulation pump 40 will be described.

吸引ポンプ70が作動すると、希釈液用通水部32c、第一希釈液受液部33a、及び、第二希釈液受液部33bに貯留されている希釈液が吸引され、それに伴い、希釈液供給口31c及び希釈液供給路31dを介して希釈液タンク20から希釈液が供給される。 When the suction pump 70 operates, the diluent stored in the water-passing section 32c for the diluent, the first diluent receiving section 33a, and the second diluent receiving section 33b is sucked, and the diluent is sucked accordingly. The diluent is supplied from the diluent tank 20 via the supply port 31c and the diluent supply path 31d.

このとき、希釈液タンク20の液面高さが常に所定値に保持されるよう、希釈液が補充されるため、希釈液タンク20内における希釈液の液面高さは、第一液面高さh1に保持されており、希釈液の液面には常に一定の水頭圧H1が保持される。吸引ポンプ70が作動すると、希釈セル部33及びカートリッジ部32の内部が吸引ポンプ70の動作により吸引され負圧になり、直ちに希釈液タンク20から重力により希釈液が供給される。ここで、希釈液タンク20からの重力による自然給水量は吸引ポンプ70の吸引量よりも安定して大きく設定しており、また、希釈セル部33内のカートリッジ部32aの先端吐出孔近傍のカートリッジ部32の内部水頭圧は希釈液の水頭圧H1及び原液の水頭圧H2に共通であるため、戻り管ユニット50における原液の水頭圧H2と希釈液の水頭圧H1との差が一定に保持されることによって、所定量の安定した希釈液の流れが発生する。 At this time, since the diluent is replenished so that the liquid level of the diluent tank 20 is always maintained at a predetermined value, the liquid level of the diluent in the diluent tank 20 is the first liquid level. It is held at h1, and a constant head pressure H1 is always held on the surface of the diluent. When the suction pump 70 operates, the insides of the dilution cell portion 33 and the cartridge portion 32 are sucked by the operation of the suction pump 70 to become a negative pressure, and the diluent is immediately supplied from the diluent tank 20 by gravity. Here, the amount of natural water supply due to gravity from the diluent tank 20 is stably set to be larger than the suction amount of the suction pump 70, and the cartridge near the tip discharge hole of the cartridge part 32a in the dilution cell part 33 is set. Since the internal head pressure of the part 32 is common to the head pressure H1 of the diluted solution and the head pressure H2 of the stock solution, the difference between the head pressure H2 of the stock solution and the head pressure H1 of the diluted solution in the return pipe unit 50 is kept constant. As a result, a stable flow of a predetermined amount of diluent is generated.

したがって、吸引ポンプ70が作動することにより、原液用通水チューブ32aの先端部にも一定の水頭圧Hが作用し、所定量の安定した希釈液の流れによる原液の流入が発生する。原液用通水チューブ32a、原液供給路31b、原液供給口31a及び戻り管ユニット50に貯留されている原液が水頭圧Hで吸引され、原液用通水チューブ32aの先端に穿設された孔から混合部33cに供給される。 Therefore, when the suction pump 70 operates, a constant head pressure H also acts on the tip of the stock solution water flow tube 32a, and the stock solution flows in due to a stable flow of the diluted solution in a predetermined amount. The undiluted solution stored in the undiluted solution water flow tube 32a, the undiluted solution supply path 31b, the undiluted solution supply port 31a, and the return pipe unit 50 is sucked by the head pressure H, and is formed through a hole formed at the tip of the undiluted solution water flow tube 32a. It is supplied to the mixing unit 33c.

つまり、吸引ポンプ70の作動前においては、希釈セルユニット30の原液用通水チューブ32a及び原液供給路31bには、原液が満たされている。同様に、エア抜き流路31e及び希釈セルユニット30と戻り管ユニット50とを接続する流路にも原液が満たされており、戻り管ユニット50の戻り液貯留部51には、所定の第二液面高さh2を保持するよう原液が貯留(後述)されて、吸引ポンプ70が作動することにより、貯留されている原液が順次送り出され、原液用通水チューブ32aの先端に穿設された孔から混合部33cに原液が供給される。 That is, before the suction pump 70 is operated, the undiluted solution water flow tube 32a and the undiluted solution supply path 31b of the dilution cell unit 30 are filled with the undiluted solution. Similarly, the air bleeding flow path 31e and the flow path connecting the dilution cell unit 30 and the return pipe unit 50 are also filled with the undiluted solution, and the return liquid storage portion 51 of the return pipe unit 50 is filled with a predetermined second. The undiluted solution is stored (described later) so as to maintain the liquid level height h2, and the suction pump 70 operates to sequentially send out the stored undiluted solution, which is bored at the tip of the undiluted water flow tube 32a. The undiluted solution is supplied from the holes to the mixing section 33c.

そして、吸引ポンプ70が作動すると同時に、エア抜きポンプ60が所定時間作動し、停止後直ちに原液循環ポンプ40が作動するので、戻り管ユニット50の戻り液貯留部51の第二液面高さh2が保持できる。エア抜きポンプ60及び原液循環ポンプ40はいずれも、原液タンク10から原液を供給されている。 Then, at the same time as the suction pump 70 operates, the air bleeding pump 60 operates for a predetermined time, and the stock solution circulation pump 40 operates immediately after the stop, so that the second liquid level height h2 of the return liquid storage unit 51 of the return pipe unit 50 Can be retained. Both the air bleeding pump 60 and the stock solution circulation pump 40 are supplied with the stock solution from the stock solution tank 10.

つまり、原液循環ポンプ40の原液循環ポンプ吸引口40iは、原液タンク10の排出口10gに接続されており、原液循環ポンプ40の作動に伴い、原液タンク10に貯留されている原液が排出口10gを介して吸引される。 That is, the undiluted solution circulation pump suction port 40i of the undiluted solution circulation pump 40 is connected to the discharge port 10 g of the undiluted solution tank 10, and as the undiluted solution circulation pump 40 operates, the undiluted solution stored in the undiluted solution tank 10 is discharged 10 g. Is sucked through.

また、原液循環ポンプ40の原液循環ポンプ吐出口40eは、戻り管ユニット50の戻り管流入部52iに接続されており、原液循環ポンプ40の作動に伴い、原液タンク10から吸引した原液が戻り管流入部52iを介して戻り管ユニット50に供給される。 Further, the undiluted solution circulation pump discharge port 40e of the undiluted solution circulation pump 40 is connected to the return pipe inflow portion 52i of the return pipe unit 50, and the undiluted solution sucked from the undiluted solution tank 10 is returned to the return pipe as the undiluted solution circulation pump 40 operates. It is supplied to the return pipe unit 50 via the inflow portion 52i.

このように、吸引ポンプ70の作動に合わせ原液循環ポンプ40を作動することにより、戻り管ユニット50の戻り液貯留部51に貯留される原液の液位を所定の第二液面高さh2に保持することができる。 In this way, by operating the stock solution circulation pump 40 in accordance with the operation of the suction pump 70, the liquid level of the stock solution stored in the return liquid storage unit 51 of the return pipe unit 50 is set to a predetermined second liquid level height h2. Can be retained.

したがって、吸引ポンプ70の動作によって発生する負圧は、希釈液タンク20の水頭圧H1及び原液の水頭圧H2によって印加給水され瞬間的に解消され、その後は吸引ポンプ70の作動中でも、水頭圧の差Hが一定に保持され、所定量の安定した原液の自然落下による流れを発生させることができる。 Therefore, the negative pressure generated by the operation of the suction pump 70 is applied and supplied by the head pressure H1 of the diluent tank 20 and the head pressure H2 of the undiluted solution and is instantaneously eliminated. The difference H is kept constant, and a predetermined amount of stable stock solution can be naturally dropped to generate a flow.

なお、原液タンク10からは排出口10gを介して原液が流出して原液タンク10内の液位が下がるため、上述したように浮き部10eが下降して、注入口10bを通じて原液が補充され、原液タンク10に貯留される原液の液面高さが常に所定値に保持される。 Since the undiluted solution flows out from the undiluted solution tank 10 through the discharge port 10 g and the liquid level in the undiluted solution tank 10 drops, the floating portion 10e descends as described above, and the undiluted solution is replenished through the injection port 10b. The liquid level height of the undiluted solution stored in the undiluted solution tank 10 is always maintained at a predetermined value.

希釈液タンク20から希釈セルユニット30に供給された希釈液は、希釈液供給口31c、希釈液供給路31d、及び、希釈液用通水部32cを通って、第一希釈液受液部33aに供給される。 The diluent supplied from the diluent tank 20 to the dilution cell unit 30 passes through the diluent supply port 31c, the diluent supply path 31d, and the diluent water passage section 32c, and passes through the diluent solution receiving section 33a. Is supplied to.

第一希釈液受液部33aは略水平に配設された樋状の部材であるため、供給された希釈液は第一希釈液受液部33aの一端側から他端側に移動し、他端部に連接されている第二希釈液受液部33bへと至る。そして、第二希釈液受液部33bに流入し、第二希釈液受液部33bを下降して第二希釈液受液部33bの下方に位置する混合部33cに至る。 Since the first diluent receiving portion 33a is a gutter-shaped member arranged substantially horizontally, the supplied diluent moves from one end side to the other end side of the first diluent receiving portion 33a, and the other It reaches the second diluent receiving portion 33b which is connected to the end portion. Then, it flows into the second diluted liquid receiving portion 33b, descends the second diluted liquid receiving portion 33b, and reaches the mixing portion 33c located below the second diluted liquid receiving portion 33b.

戻り管ユニット50から希釈セルユニット30に供給された原液は、原液供給口31a、原液供給路31b、及び、原液用通水チューブ32aを通って、第二希釈液受液部33bに供給される。そして、第二希釈液受液部33bにおいて、下降しながら希釈液と混合し、第二希釈液受液部33bの下方に位置する混合部33cに至る。 The undiluted solution supplied from the return pipe unit 50 to the dilution cell unit 30 is supplied to the second diluted solution receiving unit 33b through the undiluted solution supply port 31a, the undiluted solution supply path 31b, and the undiluted solution water flow tube 32a. .. Then, in the second diluent receiving portion 33b, it mixes with the diluent while descending, and reaches the mixing portion 33c located below the second diluent receiving portion 33b.

このとき、第二希釈液受液部33bにおいて、原液用通水チューブ32aの下端に形成される出口より上方においては、希釈液のみが貯留されており、出口から下方においては、希釈液と原液とが混合されて混合液が生成される。 At this time, in the second diluent receiving portion 33b, only the diluted solution is stored above the outlet formed at the lower end of the water flow tube 32a for the undiluted solution, and below the outlet, the diluted solution and the undiluted solution are stored. Is mixed to produce a mixed solution.

そして、戻り管ユニット50が配設される高さによって、原液と希釈液の水頭圧差が決まり、それによって原液及び希釈液が混合される比率が決まるため、流量調整バルブのような流量の調整装置を使用せずとも、戻り管ユニット50の高さを変化させることで所望の比率の混合液を生成することができる。 The height at which the return pipe unit 50 is arranged determines the difference in head pressure between the undiluted solution and the diluted solution, thereby determining the mixing ratio of the undiluted solution and the diluted solution. Therefore, a flow rate adjusting device such as a flow rate adjusting valve is used. By changing the height of the return pipe unit 50, a mixed solution having a desired ratio can be produced without using.

しかも、第一液面高さh1を一定とした場合、第二液面高さh2を変化させることで第二液面高さh2に比例した水頭圧差Hを得ることができるため、結果として、第二液面高さh2に比例した混合率を得ることができる。 Moreover, when the first liquid level height h1 is constant, the head pressure difference H proportional to the second liquid level height h2 can be obtained by changing the second liquid level height h2, and as a result, the head pressure difference H can be obtained. A mixing ratio proportional to the second liquid level height h2 can be obtained.

さらに、希釈水と原液それぞれの液面高さを常に所定値を保持するため、常に所定の水頭圧が安定して印加されている。水頭圧の印加による希釈液と原液の希釈セル部33への吐出は、吸引ポンプ70による吸引量よりもはるかに大きいので、常に水頭圧の差Hを一定値に保持することができ、吸引ポンプ70による単位時間当たりの吸引量が少量であっても、吸引ポンプ70による脈動を引き起こすことなく、所定の比率の混合液を生成することができる。 Further, since the liquid level heights of the diluted water and the stock solution are always maintained at predetermined values, the predetermined head pressure is always stably applied. Since the discharge of the diluted solution and the undiluted solution to the dilution cell portion 33 by applying the head pressure is much larger than the suction amount by the suction pump 70, the difference H of the head pressure can always be maintained at a constant value, and the suction pump can be used. Even if the amount of suction by the suction pump 70 per unit time is small, it is possible to generate a mixed solution in a predetermined ratio without causing pulsation by the suction pump 70.

さらに、原液用通水チューブ32aの端部に形成される出口を、原液の供給方向に対して傾斜して形成するため、先端部において直角方向に発生しやすい渦流等が解消され、第二希釈液受液部33bからの希釈液の流れに沿って接触面積が大きい吐出口になり、原液の出口付近での渦流等による滞留もなく、スムーズに希釈液と混合せしめることができる。 Further, since the outlet formed at the end of the undiluted water flow tube 32a is formed so as to be inclined with respect to the supply direction of the undiluted solution, eddy currents and the like that are likely to occur in the perpendicular direction at the tip are eliminated, and the second dilution is achieved. The discharge port has a large contact area along the flow of the diluting liquid from the liquid receiving portion 33b, and can be smoothly mixed with the diluting liquid without staying due to a vortex or the like near the outlet of the stock solution.

このようにして、本実施形態に係る希釈装置においては、高倍率かつ少量の混合液を生成する場合であっても、高価な制御装置を用いて積極的な流量の調整をせずとも、吸引ポンプ70、戻り管ユニット50、エア抜きポンプ60及び原液循環ポンプ40の動作のみによって、所定の比率の混合液を安定して生成することができる。 In this way, in the diluting device according to the present embodiment, even when a mixed liquid having a high magnification and a small amount is produced, suction is performed without using an expensive control device to actively adjust the flow rate. A mixture of a predetermined ratio can be stably produced only by the operation of the pump 70, the return pipe unit 50, the air bleeding pump 60, and the stock solution circulation pump 40.

そして、戻り管ユニット50の配設高さを変更することで原液が貯留される水位と希釈液が貯留される水位との差を変更することにより、流量の差を変動させることができ、結果として、所望の混合率、特に、第二液面高さh2に比例した混合率を有する混合液を生成することができる。 Then, by changing the arrangement height of the return pipe unit 50, the difference between the water level at which the undiluted solution is stored and the water level at which the diluted solution is stored can be changed, so that the difference in the flow rate can be changed. As a result, a mixed solution having a desired mixing rate, particularly a mixing rate proportional to the second liquid level height h2, can be produced.

第二液面高さh2に比例した混合率を得ることができるため、予め、混合率と第二液面高さh2の関係を求めておくことにより、第二液面高さh2から所望の混合率を有する混合液を得ることが可能となる。 Since a mixing ratio proportional to the second liquid level height h2 can be obtained, a desired relationship between the mixing ratio and the second liquid level height h2 can be obtained from the second liquid level height h2. It is possible to obtain a mixed solution having a mixing ratio.

[エア抜きをする際の動作]
次に、流路の途中に発生したエアを除去するための動作について説明する。
[Operation when bleeding air]
Next, an operation for removing air generated in the middle of the flow path will be described.

前述のように、吸引ポンプ70の停止時には、原液循環ポンプ40も同時に停止する。その際、希釈セルユニット30の原液用通水チューブ32a及び原液供給路31bには、原液が満たされている。 As described above, when the suction pump 70 is stopped, the stock solution circulation pump 40 is also stopped at the same time. At that time, the undiluted water flow tube 32a and the undiluted solution supply path 31b of the dilution cell unit 30 are filled with the undiluted solution.

このとき、同様に、希釈セルユニット30と戻り管ユニット50とを接続する流路にも原液が満たされているようにとらえられるが、実際には、戻り管ユニット50の戻り液貯留部51及び戻り液流出入部53e近傍には、原液は貯留されていない。その原因は、戻り液貯留部51と希釈液タンク20は原液用通水チューブ32aを介して接続されているので、希釈セル部33内部の液の流れが停止すると、パスカルの原理によって平衡状態となるような流れが発生し、流路内の原液が希釈液タンク20側に移動して接続管53近傍には液剤がなくなり、戻り液貯留部51の液面は希釈液タンク20の液面(第一液面高さh1)より水頭圧Hの分だけ高かったのが、液面高さの差は徐々に小さくなる。そして、吸引ポンプ70の停止時間が長くなると水頭圧の差Hがほぼゼロになる。 At this time, similarly, it is considered that the flow path connecting the dilution cell unit 30 and the return pipe unit 50 is also filled with the undiluted liquid, but in reality, the return liquid storage portion 51 of the return pipe unit 50 and the return pipe unit 50 No undiluted solution is stored in the vicinity of the return liquid inflow / outflow portion 53e. The cause is that the return liquid storage section 51 and the diluting liquid tank 20 are connected via the undiluted liquid water flow tube 32a, so that when the flow of the liquid inside the diluting cell section 33 is stopped, the equilibrium state is established according to Pascal's principle. The undiluted liquid in the flow path moves to the diluting liquid tank 20 side, the liquid agent disappears in the vicinity of the connecting pipe 53, and the liquid level of the return liquid storage portion 51 becomes the liquid level of the diluting liquid tank 20 ( Although it was higher than the first liquid level h1) by the amount of the head pressure H, the difference in the liquid level gradually became smaller. Then, when the stop time of the suction pump 70 becomes long, the difference H of the head pressure becomes almost zero.

この状態で原液循環ポンプ40を作動させると、接続管接続部51e、接続管53の内径により表面張力が発生し、それによる水膜が形成されて、その下方(希釈ユニット30側)にあるエアが抜けず、このエアが原液用通水チューブ32aからの原液の流出量に大きな影響を及ぼしてしまい、希釈濃度の精度を大幅に下降させることになる。ここで接続管接続部51e、接続管53の内径を表面張力による膜が出来ないような大きな内径にすると吸引ポンプ70が停止中に発生するパスカルの原理により、水頭h分の多量の原液を、原液が存在してはならない第二希釈液受液部33b、第一希釈液受液部33baに送り出してしまい、混合誤差を大きくしてしまう現象が発生することになるので採用出来ない。 When the undiluted solution circulation pump 40 is operated in this state, surface tension is generated by the inner diameters of the connecting pipe connecting portion 51e and the connecting pipe 53, and a water film is formed by the surface tension, and the air below it (dilution unit 30 side) is formed. This air has a great influence on the amount of the undiluted solution flowing out from the undiluted solution water flow tube 32a, and the accuracy of the dilution concentration is significantly lowered. Here, if the inner diameters of the connecting pipe connecting portion 51e and the connecting pipe 53 are set to a large inner diameter so that a film cannot be formed due to surface tension, a large amount of undiluted solution corresponding to the head h is prepared according to Pascal's principle generated while the suction pump 70 is stopped. The undiluted solution is sent out to the second diluted solution receiving section 33b and the first diluted solution receiving section 33ba where the undiluted solution should not exist, which causes a phenomenon that the mixing error is increased, so that the undiluted solution cannot be adopted.

そこで、エア抜きポンプ60を吸引ポンプ70が作動すると同時に数秒間作動させることにより、原液を原液供給口31aから接続管53方向に逆流させ、配管ユニット31の内部に滞留したエア及び接続管53近傍に滞留するエアを原液とともに戻り液貯留部51に押し出すことにした。 Therefore, by operating the air bleeding pump 60 for several seconds at the same time as the suction pump 70 operates, the undiluted solution flows back from the undiluted solution supply port 31a toward the connecting pipe 53, and the air staying inside the piping unit 31 and the vicinity of the connecting pipe 53 It was decided to push the air staying in the return liquid storage unit 51 together with the undiluted liquid.

つまり、エア抜きポンプ60を作動すると、原液タンク10内の原液が排出口10gからエア抜きポンプ吸引口60iに吸引され、エア抜きポンプ吐出口60eから吐出された原液はエア抜き流路31eに流入し、原液供給路31bを介して原液供給口31aから吐出され、接続管53と原液供給路31bとの間を接続する配管を介して接続管53に流入した後、戻り液貯留部51に還流する。この一連の流れの中で、配管ユニット31の内部に滞留したエア及び接続管53近傍に滞留するエアは原液とともに戻り液貯留部51に押し出され、接続管接続部51eの内径は原液に埋没するので、表面張力による膜は発生せずに安定した水頭圧Hが得られる。 That is, when the air bleeding pump 60 is operated, the undiluted solution in the undiluted solution tank 10 is sucked from the discharge port 10g into the air bleeding pump suction port 60i, and the undiluted solution discharged from the air bleeding pump discharge port 60e flows into the air bleeding flow path 31e. Then, it is discharged from the undiluted solution supply port 31a via the undiluted solution supply path 31b, flows into the connecting pipe 53 through the pipe connecting between the connecting pipe 53 and the undiluted solution supply path 31b, and then returns to the return liquid storage section 51. do. In this series of flows, the air staying inside the piping unit 31 and the air staying in the vicinity of the connecting pipe 53 are pushed out to the return liquid storage section 51 together with the undiluted solution, and the inner diameter of the connecting pipe connecting section 51e is buried in the undiluted solution. Therefore, a stable head pressure H can be obtained without forming a film due to surface tension.

戻り管ユニット50に流入したエアを含んだ原液は、戻り液貯留部51で原液とエアが分離される。つまり、戻り液貯留部51においては、原液は所定の第二液面高さh2を保持するよう貯留されるため、戻り液貯留部51内は原液が貯留される部位と気体が存在する部位に分けられる。原液中に含まれるエアは原液よりも比重が軽いため、戻り液貯留部51内において上方に移動して液面に到達し、原液から分離される。 The stock solution containing the air that has flowed into the return pipe unit 50 is separated from the stock solution by the return liquid storage unit 51. That is, in the return liquid storage unit 51, the undiluted liquid is stored so as to maintain a predetermined second liquid level height h2, so that the return liquid storage unit 51 is located in a part where the undiluted liquid is stored and a part where gas exists. Divided. Since the air contained in the undiluted solution has a lighter specific gravity than the undiluted solution, it moves upward in the return liquid storage section 51 to reach the liquid surface and is separated from the undiluted solution.

また、戻り液貯留部51の上部には大気開放される大きなエア抜き孔51gが設けられているため、戻り液貯留部51内の圧力は大気圧に保持される。そのため、原液中のエアが原液中に滞留することなく、原液の液面からスムーズに大気に放出される。 Further, since the large air vent hole 51g that is open to the atmosphere is provided in the upper part of the return liquid storage unit 51, the pressure in the return liquid storage unit 51 is maintained at atmospheric pressure. Therefore, the air in the undiluted solution is smoothly released into the atmosphere from the liquid surface of the undiluted solution without staying in the undiluted solution.

つまり、エア抜きポンプ60の停止後直ちに原液循環ポンプ40を作動することにより、希釈セルユニット30のエア抜き流路31e、エア抜きポンプ60、原液循環ポンプ40、戻り管ユニット50の流入管52、戻り液貯留部51、接続管53、希釈セルユニット30の原液供給路31bという循環流路が形成される。エア抜きポンプ60及び原液循環ポンプ40の動作に伴いこの循環流路を原液が循環し、戻り液貯留部51に到達したときに、原液中に含まれるエアが原液から分離され、戻り液貯留部51のエア抜き孔51gから排出されるため、希釈セルユニット30側へ流入する原液に残存するエアは皆無となる。つまり、希釈セルユニット30内部と、原液及び希釈液の希釈セルユニット30への供給経路にエア溜まりが有ると、給水方式は、それぞれ装置の構造によりわずかな水頭圧による自然落水方式なので、エア溜まりの内圧によりそれぞれの落水に変化が生じ、それが希釈濃度の誤差を大きくすることになるので皆無にする必要がある。 That is, by operating the stock solution circulation pump 40 immediately after the air bleeding pump 60 is stopped, the air bleeding flow path 31e of the dilution cell unit 30, the air bleeding pump 60, the stock solution circulation pump 40, the inflow pipe 52 of the return pipe unit 50, A circulation flow path called a return liquid storage section 51, a connection pipe 53, and a stock solution supply path 31b of the dilution cell unit 30 is formed. When the undiluted solution circulates in this circulation flow path with the operation of the air bleeding pump 60 and the undiluted solution circulation pump 40 and reaches the return liquid storage section 51, the air contained in the undiluted solution is separated from the undiluted solution and the return solution storage section is used. Since the air is discharged from the air bleeding hole 51 g of 51, there is no air remaining in the stock solution flowing into the dilution cell unit 30 side. That is, if there is an air pool inside the diluted cell unit 30 and in the supply path of the undiluted solution and the diluted solution to the diluted cell unit 30, the water supply method is a natural water drop method with a slight head pressure due to the structure of each device, so the air pool It is necessary to eliminate the change in each waterfall due to the internal pressure of the water, which increases the error of the dilution concentration.

原液が循環する際、戻り液貯留部51に供給された原液の一部は、エア抜きポンプ60の動作後、接続管53の戻り液流出入部53eを介して原液供給口31aから希釈セルユニット30に流入するが、残りの原液は底上げ部51cを乗り越えて第二戻り液貯留部51bに流入し、戻り管接続部51fから流出し、戻り管54及び循環口10hを介して原液タンク10に流入されて再循環される。 When the undiluted solution circulates, a part of the undiluted solution supplied to the return liquid storage section 51 is subjected to the dilution cell unit 30 from the undiluted solution supply port 31a via the return liquid inflow / outflow section 53e of the connecting pipe 53 after the operation of the air bleeding pump 60. However, the remaining undiluted solution passes over the bottom raising portion 51c, flows into the second return liquid storage section 51b, flows out from the return pipe connection section 51f, and flows into the undiluted solution tank 10 via the return pipe 54 and the circulation port 10h. And recirculated.

このようにして、希釈セルユニット30から戻り管ユニット50の戻り液貯留部51に原液を循環させるルートを形成することで、エア抜きポンプ60も作動することができる。その結果、精度の高い混合率達成の妨げとなる原液中のエアを原液から分離することができ、高倍率かつ少量の混合液を生成する場合であっても、エアによる影響を受けることなく精度の高い希釈率を実現することができる。 In this way, the air bleeding pump 60 can also be operated by forming a route for circulating the undiluted solution from the dilution cell unit 30 to the return liquid storage section 51 of the return pipe unit 50. As a result, the air in the undiluted solution, which hinders the achievement of a highly accurate mixing ratio, can be separated from the undiluted solution, and even when a high-magnification and small amount of mixed solution is produced, the accuracy is not affected by the air. A high dilution rate can be achieved.

[カートリッジ部32における通水チューブの交換]
次に、カートリッジ部32における通水チューブの交換について説明する。
[Replacement of the water flow tube in the cartridge section 32]
Next, replacement of the water flow tube in the cartridge unit 32 will be described.

上述したように、カートリッジ部32は、原液用通水チューブ32aが嵌入された原液用ブッシュ32bを接続部32dに穿設された孔に嵌入することで、原液用通水チューブ32aが接続部32dに設置される。 As described above, in the cartridge portion 32, the undiluted water flow tube 32a into which the undiluted water flow tube 32a is fitted is fitted into the hole formed in the connection portion 32d, so that the undiluted water flow tube 32a is connected to the connection portion 32d. Will be installed in.

このような構成であるため、所定の断面積及び長さを有する原液用通水チューブ32aが嵌入された原液用ブッシュ32bを、異なる断面積及び/又は長さを有する原液用通水チューブ32aを嵌入した原液用ブッシュ32bに交換することにより、異なる流量の原液を供給することが可能となる。 Due to such a configuration, the stock solution bush 32b into which the stock solution water flow tube 32a having a predetermined cross-sectional area and length is fitted, and the stock solution water flow tube 32a having a different cross-sectional area and / or length are used. By replacing with the fitted undiluted solution bush 32b, it becomes possible to supply undiluted solutions at different flow rates.

このような交換は、原液用通水チューブ32aが嵌入された原液用ブッシュ32bを一つのユニットとして行ってもよい。あるいは、原液用ブッシュ32bを接続部32dに嵌入されたままとし、原液用通水チューブ32aのみを交換するようにしてもよい。 Such replacement may be performed by using the undiluted solution bush 32b into which the undiluted solution water flow tube 32a is fitted as one unit. Alternatively, the stock solution bush 32b may be left fitted in the connecting portion 32d, and only the stock solution water flow tube 32a may be replaced.

このようにして、所定の断面積及び長さを有する原液用通水チューブ32aを、異なる断面積及び/又は長さを有する原液用通水チューブ32aに交換することにより、異なる流量の原液又は希釈液を供給することが可能になる。そのため、予め決められた断面積及び/又は長さを有する原液用通水チューブ32aを使用することにより、所望の比率の混合液を生成することが可能となる。 In this way, by replacing the stock solution water flow tube 32a having a predetermined cross-sectional area and length with a stock solution water flow tube 32a having a different cross-sectional area and / or length, the stock solution or dilution of a different flow rate is performed. It becomes possible to supply the liquid. Therefore, by using the undiluted water flow tube 32a having a predetermined cross-sectional area and / or length, it is possible to generate a mixed solution having a desired ratio.

以上のように、希釈液タンク20と戻り管ユニット50において、希釈水と原液それぞれの液面高さを常に所定値を保持するため、常に所定の水頭圧が安定して印加されており、吸引ポンプ70による吸引量よりも、希釈液タンク20からの自然落水量を大きく設定してあるので、吸引ポンプ70による吸引圧が水頭圧Hに作用せず、水頭圧による液量供給に影響はなく、吸引ポンプ70による単位時間当たりの吸引量が少量であっても、吸引ポンプ70による脈動を引き起こすことなく、所定の比率の混合液を生成することができる。 As described above, in the diluting liquid tank 20 and the return pipe unit 50, since the liquid level heights of the diluted water and the undiluted liquid are always maintained at predetermined values, the predetermined head pressure is always stably applied and suction is performed. Since the amount of natural water falling from the diluent tank 20 is set to be larger than the amount of suction by the pump 70, the suction pressure by the suction pump 70 does not act on the head pressure H, and the liquid amount supply by the head pressure is not affected. Even if the suction amount per unit time by the suction pump 70 is small, it is possible to generate a mixed liquid in a predetermined ratio without causing pulsation by the suction pump 70.

また、戻り管ユニット50が配設される高さによって、原液と希釈液の水頭圧差が決まり、それによって原液及び希釈液が混合される比率が決まるため、流量調整バルブのような流量の調整装置を使用せずとも、戻り管ユニット50の高さを変化させることで所望の比率の混合液を生成することができる。 Further, the height at which the return pipe unit 50 is arranged determines the difference in head pressure between the undiluted solution and the diluted solution, which determines the ratio at which the undiluted solution and the diluted solution are mixed. Therefore, a flow rate adjusting device such as a flow rate adjusting valve. By changing the height of the return pipe unit 50, a mixed solution having a desired ratio can be produced without using.

また、戻り液貯留部51は底上げ部51cによって、原液供給路に接続される側(第一戻り液貯留部51a)と、原液タンクに接続される側(第二戻り液貯留部51b)とに隔てられるため、余分な原液は底上げ部51cを乗り越えさせて原液タンク10に還流することができ、液面高さを所定の第二液面高さh2に保持することができる。その際、流入管52と接続管53とが水平方向において同じ側(第一戻り液貯留部51a)に位置するため、必要以上に原液が原液タンク10に還流されることを防止することができる。 Further, the return liquid storage section 51 is divided into a side connected to the stock solution supply path (first return liquid storage section 51a) and a side connected to the stock solution tank (second return liquid storage section 51b) by the bottom raising section 51c. Since they are separated, the excess undiluted solution can pass over the bottom raising portion 51c and return to the undiluted solution tank 10, and the liquid level height can be maintained at a predetermined second liquid level height h2. At that time, since the inflow pipe 52 and the connecting pipe 53 are located on the same side (first return liquid storage portion 51a) in the horizontal direction, it is possible to prevent the undiluted solution from being returned to the undiluted solution tank 10 more than necessary. ..

また、戻り液貯留部51が大気と連通するエア抜き孔51gを有するため、戻り液貯留部51内の圧力は大気圧に保持される。そのため、原液中のエアが原液中に滞留することなく、原液の液面からスムーズに大気に放出される。 Further, since the return liquid storage unit 51 has an air vent hole 51 g that communicates with the atmosphere, the pressure in the return liquid storage unit 51 is maintained at atmospheric pressure. Therefore, the air in the undiluted solution is smoothly released into the atmosphere from the liquid surface of the undiluted solution without staying in the undiluted solution.

また、原液用通水チューブ32aの出口端部が傾斜した端面を形成するため、出口と希釈液との接触面積が増加し、渦流等の発生を防止して安定した吐出が可能となる。 Further, since the outlet end of the stock solution water flow tube 32a forms an inclined end face, the contact area between the outlet and the diluent is increased, and stable discharge is possible by preventing the generation of eddy currents and the like.

また、原液用通水チューブ32aの出口端部が、さらに、丸みを帯びて形成されるため、組み立て時や原液用通水チューブ交換時の怪我を防止することができる。 Further, since the outlet end of the undiluted water flow tube 32a is further rounded, it is possible to prevent injuries during assembly or replacement of the undiluted water flow tube.

また、使用するゲージ(型番)によって断面積、先端の傾斜加工及び長さが決まっている注射針を使用することで、入手しやすい市販の物品を利用して容易に構成することが可能な希釈装置を提供できる。 In addition, by using an injection needle whose cross-sectional area, tip inclination, and length are determined by the gauge (model number) used, dilution that can be easily constructed using commercially available articles that are easily available. Equipment can be provided.

また、本発明の希釈装置を使用することで、所望の濃度に調整した混合液を噴霧器から噴霧可能な噴霧装置を提供することができる。 Further, by using the diluting device of the present invention, it is possible to provide a spraying device capable of spraying a mixed solution adjusted to a desired concentration from a sprayer.

以上、本発明の実施形態について説明したが、本発明は上述したこれらの実施形態に限るものではない。また、本発明の実施形態に記載された効果は、本発明から生じる最も好適な効果を列挙したに過ぎず、本発明による効果は、本発明の実施形態に記載されたものに限定されるものではない。 Although the embodiments of the present invention have been described above, the present invention is not limited to these embodiments described above. In addition, the effects described in the embodiments of the present invention merely list the most preferable effects arising from the present invention, and the effects according to the present invention are limited to those described in the embodiments of the present invention. is not it.

また、上記した実施の形態は本発明を分かりやすく説明するために詳細に説明したものであり、必ずしも説明した全ての構成を備えるものに限定されるものではない。 Further, the above-described embodiment has been described in detail in order to explain the present invention in an easy-to-understand manner, and is not necessarily limited to the one including all the described configurations.

この発明の希釈装置は、種々の液体を別の液体で希釈する、種々の装置に適用することができる。 The diluting device of the present invention can be applied to various devices that dilute various liquids with another liquid.

1 希釈装置
10 原液タンク
10g 排出口
10h 循環口
20 希釈液タンク
30 希釈セルユニット
31 配管ユニット
31a 原液供給口
31b 原液供給路
31c 希釈液供給口
31d 希釈液供給路
31e エア抜き流路
32 カートリッジ部
32a 原液用通水チューブ
32b 原液用ブッシュ
32c 希釈液用通水部
32d 接続部
33 希釈セル部
33a 第一希釈液受液部
33b 第二希釈液受液部
33c 混合部
34 吐出口
40 原液循環ポンプ
40i 原液循環ポンプ吸引口
40e 原液循環ポンプ吐出口
50 戻り管ユニット
51 戻り液貯留部
51a 第一戻り液貯留部
51b 第二戻り液貯留部
51c 底上げ部
51d 流入管接続部
51e 接続管接続部
51f 戻り管接続部
51g エア抜き孔
52 流入管
53 接続管
54 戻り管
60 エア抜きポンプ
60i エア抜きポンプ吸引口
60e エア抜きポンプ吐出口
70 吸引ポンプ

1 Diluting device 10 Undiluted solution tank 10g Discharge port 10h Circulation port 20 Diluting solution tank 30 Diluting cell unit 31 Piping unit 31a Undiluted solution supply port 31b Undiluted solution supply port 31c Diluting solution supply port 31d Diluting solution supply path 31e Air bleeding flow path 32 Cartridge section 32a Undiluted solution water flow tube 32b Undiluted solution bush 32c Diluted solution water flow section 32d Connection section 33 Diluting cell section 33a First diluted solution receiving section 33b Second diluted solution receiving section 33c Mixing section 34 Discharge port 40 Undiluted solution circulation pump 40i Undiluted solution circulation pump suction port 40e Undiluted solution circulation pump discharge port 50 Return pipe unit 51 Return liquid storage part 51a First return liquid storage part 51b Second return liquid storage part 51c Bottom raising part 51d Inflow pipe connection part 51e Connection pipe connection part 51f Return pipe Connection part 51g Air bleeding hole 52 Inflow pipe 53 Connection pipe 54 Return pipe 60 Air bleeding pump 60i Air bleeding pump suction port 60e Air bleeding pump Discharge port 70 Suction pump

Claims (8)

原液を貯留する原液タンクと、
希釈液を所定の第一液面高さを保持した状態で貯留する希釈液タンクと、
前記原液タンクに貯留されている原液を吸引する原液循環ポンプと、
前記原液循環ポンプから吐出される原液を受け入れ、前記第一液面高さよりも高い所定の第二液面高さを保持した状態で貯留する貯留部を有する戻り管ユニットと、
前記希釈液タンクの下方に配置され、前記希釈液タンクから重力によって供給される希釈液と、前記貯留部から重力によって供給される原液を混合することで混合液を生成する混合部を備える希釈セルユニットと、
前記希釈セルユニットの下流側に配置され、前記希釈セルユニットで生成された混合液を吸引する吸引ポンプを備えた希釈装置であって、
前記戻り管ユニットは設置高さが変更可能に配設されるとともに、
前記戻り管ユニットの設置高さを変更することで原液と希釈液の混合率が変更可能である、
希釈装置。
A stock solution tank that stores the stock solution and
A diluent tank that stores the diluent while maintaining a predetermined first liquid level, and
A stock solution circulation pump that sucks the stock solution stored in the stock solution tank,
A return pipe unit having a storage unit that receives the undiluted solution discharged from the undiluted solution circulation pump and stores the undiluted solution in a state of holding a predetermined second liquid level height higher than the first liquid level.
A dilution cell arranged below the diluent tank and provided with a mixing section that produces a mixture by mixing the diluent supplied by gravity from the diluent tank with the stock solution supplied by gravity from the reservoir. With the unit
A diluting device arranged on the downstream side of the dilution cell unit and provided with a suction pump for sucking the mixed solution produced by the dilution cell unit.
The return pipe unit is arranged so that the installation height can be changed, and the return pipe unit is arranged so that the installation height can be changed.
The mixing ratio of the undiluted solution and the diluted solution can be changed by changing the installation height of the return pipe unit.
Diluter.
前記希釈セルユニットは、前記貯留部から供給される原液が流入する原液供給口を有し流入した原液を前記混合部に供給する原液供給路と、該原液供給路の途中に接続されたエア抜き流路とを備えており、
前記希釈装置は前記原液タンクから原液を吸引して前記エア抜き流路に送出するエア抜きポンプをさらに備え、
前記原液タンク、前記エア抜きポンプ及び前記エア抜き流路を介して、前記原液供給路に貯留されている原液を前記原液供給口から吐出させ前記貯留部に還流可能に構成される、
請求項1に記載の希釈装置。
The dilution cell unit has a stock solution supply port into which the stock solution supplied from the storage unit flows, and has a stock solution supply path for supplying the inflowing stock solution to the mixing unit, and an air bleeder connected in the middle of the stock solution supply path. Equipped with a flow path,
The diluting device further includes an air bleeding pump that sucks the stock solution from the stock solution tank and sends it to the air bleeding flow path.
The undiluted solution stored in the undiluted solution supply path is discharged from the undiluted solution supply port through the undiluted solution tank, the air bleeding pump, and the air bleeding flow path, and is configured to be able to return to the storage section.
The diluting device according to claim 1.
前記貯留部は水平方向に配設された管状の部材によって構成されており、
前記戻り管ユニットは、
前記貯留部の水平方向一端側の上部に接続され、前記原液循環ポンプから吐出される原液を受け入れて前記貯留部に供給する流入管と、
前記貯留部の水平方向一端側の下部に接続され、前記貯留部と前記原液供給路との間を接続する接続管と、
前記貯留部の水平方向他端側の下部に接続され、前記貯留部に流入した原液の一部を前記原液タンクに還流する戻り管と、
前記貯留部を前記接続管が接続される側と前記戻り管が接続される側とに隔てるとともに、底面の高さが前記貯留部における他の部位よりも高く設定される底上げ部とをさらに備える、
請求項2に記載の希釈装置。
The storage portion is composed of tubular members arranged in the horizontal direction.
The return pipe unit is
An inflow pipe connected to the upper part on one end side in the horizontal direction of the storage unit, which receives the undiluted solution discharged from the undiluted solution circulation pump and supplies the undiluted solution to the storage unit.
A connecting pipe connected to the lower part on one end side in the horizontal direction of the storage unit and connecting between the storage unit and the stock solution supply path.
A return pipe connected to the lower part on the other end side in the horizontal direction of the storage unit and returning a part of the undiluted solution flowing into the storage unit to the undiluted solution tank.
The storage portion is separated from the side to which the connection pipe is connected and the side to which the return pipe is connected, and further includes a bottom raising portion in which the height of the bottom surface is set higher than other portions in the storage portion. ,
The diluting device according to claim 2.
前記貯留部が該貯留部内を大気と連通させるエア抜き孔する、
請求項2又は3に記載の希釈装置。
The storage unit provides an air vent hole for communicating the inside of the storage unit with the atmosphere.
The diluting device according to claim 2 or 3.
前記希釈セルユニットは、
前記混合部に原液を供給する所定の断面積及び長さを有する原液用通水チューブと、
前記混合部に希釈液を供給する希釈液用通水部をと有し、
原液用通水チューブの出口端部が、傾斜した端面を形成する、
請求項1〜4のいずれかに記載の希釈装置。
The diluted cell unit is
A water flow tube for undiluted solution having a predetermined cross-sectional area and length for supplying the undiluted solution to the mixing portion,
It has a water passage part for the diluent that supplies the diluent to the mixing part.
The outlet end of the undiluted water flow tube forms an inclined end face,
The diluting device according to any one of claims 1 to 4.
原液用通水チューブの出口端部が、さらに、丸みを帯びて形成される、
請求項1〜5のいずれかに記載の希釈装置。
The outlet end of the undiluted water flow tube is further rounded.
The diluting device according to any one of claims 1 to 5.
原液用通水チューブとして注射針を使用する、
請求項6に記載の希釈装置。
Use an injection needle as a water flow tube for undiluted solution,
The diluting device according to claim 6.
請求項1〜7のいずれかに記載の希釈装置と、
前記吸引ポンプで吸引された混合液を噴霧する噴霧器を備えた、
噴霧装置。
The diluting device according to any one of claims 1 to 7.
A nebulizer for spraying the mixed solution sucked by the suction pump is provided.
Sprayer.
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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6111939U (en) * 1984-06-25 1986-01-24 横河電機株式会社 density control device
JP2000513650A (en) * 1996-06-03 2000-10-17 アロム、パーク、アクチボラグ Dosing device for mixing a flowing primary liquid with one or more secondary liquids to be added in a continuous process
JP2003154243A (en) * 2001-11-22 2003-05-27 Tokico Ltd Mixing apparatus
JP2005230637A (en) * 2004-02-18 2005-09-02 Kurita Water Ind Ltd Dilution apparatus and its operation method
JP2011078939A (en) * 2009-10-09 2011-04-21 Kurabo Ind Ltd Liquid mixing method and liquid mixing apparatus
US20110297274A1 (en) * 2009-03-06 2011-12-08 Colgate-Palmolive Company Apparatus and method for filling a container with at least two components of a composition

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6111939U (en) * 1984-06-25 1986-01-24 横河電機株式会社 density control device
JP2000513650A (en) * 1996-06-03 2000-10-17 アロム、パーク、アクチボラグ Dosing device for mixing a flowing primary liquid with one or more secondary liquids to be added in a continuous process
JP2003154243A (en) * 2001-11-22 2003-05-27 Tokico Ltd Mixing apparatus
JP2005230637A (en) * 2004-02-18 2005-09-02 Kurita Water Ind Ltd Dilution apparatus and its operation method
US20110297274A1 (en) * 2009-03-06 2011-12-08 Colgate-Palmolive Company Apparatus and method for filling a container with at least two components of a composition
JP2011078939A (en) * 2009-10-09 2011-04-21 Kurabo Ind Ltd Liquid mixing method and liquid mixing apparatus

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