JP2021121702A - Napped artificial leather - Google Patents

Napped artificial leather Download PDF

Info

Publication number
JP2021121702A
JP2021121702A JP2021093658A JP2021093658A JP2021121702A JP 2021121702 A JP2021121702 A JP 2021121702A JP 2021093658 A JP2021093658 A JP 2021093658A JP 2021093658 A JP2021093658 A JP 2021093658A JP 2021121702 A JP2021121702 A JP 2021121702A
Authority
JP
Japan
Prior art keywords
artificial leather
fiber
color
elastic body
napped artificial
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2021093658A
Other languages
Japanese (ja)
Other versions
JP7113946B2 (en
Inventor
公男 中山
Kimio Nakayama
公男 中山
弘行 菱田
Hiroyuki Hishida
弘行 菱田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kuraray Co Ltd
Original Assignee
Kuraray Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kuraray Co Ltd filed Critical Kuraray Co Ltd
Publication of JP2021121702A publication Critical patent/JP2021121702A/en
Priority to JP2022117171A priority Critical patent/JP7313520B2/en
Application granted granted Critical
Publication of JP7113946B2 publication Critical patent/JP7113946B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0002Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
    • D06N3/0011Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using non-woven fabrics
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/04Pigments
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0002Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
    • D06N3/0015Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using fibres of specified chemical or physical nature, e.g. natural silk
    • D06N3/0036Polyester fibres
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0056Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
    • D06N3/0065Organic pigments, e.g. dyes, brighteners
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/007Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by mechanical or physical treatments
    • D06N3/0075Napping, teasing, raising or abrading of the resin coating
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/12Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
    • D06N3/14Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2203/00Macromolecular materials of the coating layers
    • D06N2203/06Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06N2203/068Polyurethanes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00Properties of the materials
    • D06N2209/08Properties of the materials having optical properties
    • D06N2209/0807Coloured
    • D06N2209/0823Coloured within the layer by addition of a colorant, e.g. pigments, dyes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00Properties of the materials
    • D06N2209/16Properties of the materials having other properties
    • D06N2209/1635Elasticity
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2211/00Specially adapted uses
    • D06N2211/12Decorative or sun protection articles
    • D06N2211/28Artificial leather

Abstract

To provide a high-quality napped artificial leather that is colored in a dark color, wherein the napped artificial leather is excellent in dark color development, light resistance, and color migration resistance, and maintains a high peel strength.SOLUTION: There is provided a napped artificial leather including: a non-woven fabric containing polyester fibers having an average fineness of 0.07 to 0.9 dtex; and an elastic polymer applied in the non-woven fabric. The non-woven fabric is an entangled body of a fiber bundle of polyester fibers. The elastic polymer contains a first elastic polymer that is present outside the fiber bundle, and a second elastic polymer that is present inside the fiber bundle. The polyester fibers contain 0.5 to 10 mass% of a dark color pigment, a content ratio of the second elastic polymer is 0.1 to 3 mass%. The napped artificial leather has a napped surface on which the polyester fibers on at least one side thereof are napped, and the napped surface has a lightness L* value based on the L*a*b* color system, of ≤20. The napped artificial leather has a grade of color difference, determined using a Grey scale for assessing staining in an evaluation of color migration to a multifiber adjacent fabric (co-woven fabric No.1; the same applied to the following) during pressurization under heating in a wet state under a load of 4 kPa at 200°C for 60 seconds, of 4 or more.SELECTED DRAWING: None

Description

本発明は、濃色に着色された立毛調人工皮革に関する。 The present invention relates to darkly colored napped artificial leather.

スエード調人工皮革やヌバック調人工皮革のような緻密な毛羽感を有する立毛調人工皮革が知られている。立毛調人工皮革は、衣料,靴,家具,カーシート,雑貨製品等の表面素材や、携帯電話,モバイル機器,家電製品の筐体等の表面素材として用いられている。このような立毛調人工皮革は、通常、着色されて用いられる。 Standing-like artificial leather having a fine fluffy feeling, such as suede-like artificial leather and nubuck-like artificial leather, is known. Fleece-like artificial leather is used as a surface material for clothing, shoes, furniture, car seats, miscellaneous goods, etc., and as a surface material for mobile phones, mobile devices, housings of home appliances, etc. Such fluffy artificial leather is usually used in color.

立毛調人工皮革は、極細繊維の不織布の内部にポリウレタン等の高分子弾性体を含有させて得られる人工皮革基材の表層の繊維をバフィングして得られる。立毛調人工皮革に用いられる極細繊維の不織布としては、ポリエステルの極細繊維の不織布が、機械的特性,耐久性,風合いに優れる点から好ましく用いられている。 The fluffy artificial leather is obtained by buffing the fibers of the surface layer of the artificial leather base material obtained by containing a polymer elastic body such as polyurethane inside a non-woven fabric of ultrafine fibers. As the non-woven fabric of ultrafine fibers used for napped artificial leather, the non-woven fabric of ultrafine fibers of polyester is preferably used because of its excellent mechanical properties, durability, and texture.

ポリエステルの極細繊維の不織布を含む立毛調人工皮革を着色するために、分散染料が広く用いられている。しかし、ポリエステルの極細繊維の不織布を分散染料で染色する場合、濃色に着色させるためには大量の分散染料を染着させる必要があった。この場合、立毛調人工皮革の耐光性や耐色移行性が低下しやすくなるという問題があった。 Disperse dyes are widely used to color napped artificial leather, including non-woven polyester microfibers. However, when a non-woven fabric of polyester ultrafine fibers is dyed with a disperse dye, it is necessary to dye a large amount of the disperse dye in order to color it in a deep color. In this case, there is a problem that the light resistance and the color transfer resistance of the napped artificial leather are likely to be lowered.

皮革様シートを着色するために、染色堅ろう性に優れたカチオン染料による染色も試みられている。例えば、下記特許文献1は、スルホイソフタル酸の酸成分を特定のジオールで実質的に置換して得られたスルホン酸基含有ジオールを単量体として用いて得られたカチオン染料可染性のポリウレタンと、繊維構造体とを含むカチオン染料染色性の皮革様シートを開示する。 In order to color the leather-like sheet, dyeing with a cationic dye having excellent dyeing fastness has also been attempted. For example, Patent Document 1 below is a cationic dye dyeable polyurethane obtained by using a sulfonic acid group-containing diol obtained by substantially substituting the acid component of sulfoisophthalic acid with a specific diol as a monomer. And a cation dye dyeable leather-like sheet containing a fiber structure.

また、カチオン可染性のポリエステル繊維も知られている。例えば、下記特許文献2は、共重合成分として、酸成分中にスルホイソフタル酸の金属塩(A)及びスルホイソフタル酸の4級ホスホニウム塩又は4級アンモニウム塩(B)を3.0≦A+B≦5.0(モル%)、0.2≦B/(A+B)≦0.7になるように含有する共重合ポリエステル繊維を含む、カチオン染料で染色された布帛を開示する。 Cationic dyeable polyester fibers are also known. For example, in Patent Document 2 below, as a copolymerization component, a metal salt (A) of sulfoisophthalic acid and a quaternary phosphonium salt or a quaternary ammonium salt (B) of sulfoisophthalic acid are contained in the acid component in an amount of 3.0 ≦ A + B ≦. Disclosed is a fabric dyed with a cationic dye, which comprises a copolyester fiber containing 5.0 (mol%), 0.2 ≦ B / (A + B) ≦ 0.7.

また、立毛調人工皮革を着色するために、下記特許文献3は、0.2dtex以下のポリエステル繊維等の繊維に顔料を0.1〜8質量%、高分子弾性体に顔料を1〜20質量%含有させ、繊維と高分子弾性体の質量比が85/15〜40/60である、繊維と高分子弾性体とを顔料で着色した立毛調人工皮革を開示する。 Further, in order to color the fluffy artificial leather, the following Patent Document 3 describes 0.1 to 8% by mass of a pigment on fibers such as polyester fibers of 0.2 dtex or less and 1 to 20% by mass of a pigment on a polymer elastic body. Disclosed is a napped artificial leather in which the fiber and the polymer elastic body are colored with a pigment, and the mass ratio of the fiber and the polymer elastic body is 85/15 to 40/60.

特開平6−192968号公報Japanese Unexamined Patent Publication No. 6-192968 特開2010−242240号公報Japanese Unexamined Patent Publication No. 2010-242240 特許第4233965号公報Japanese Patent No. 4233965

特許文献1に開示されたカチオン染料可染性のポリウレタンと繊維構造体とを含む皮革様シートをカチオン染料で染色した場合、繊維構造体がカチオン染料可染性を有しない場合には染色されにくくなる。その結果、ポリウレタンの色と繊維構造体の色に差異が出て、2色感の強い低品位の皮革様シートになるという問題があった。また、カチオン染料可染性のポリウレタンをカチオン染料で濃色に染色した場合には、他の物品への色移りが起こりやすくなり、また、耐光性も低くなるという問題もあった。 When a leather-like sheet containing a cationic dye dyeable polyurethane and a fiber structure disclosed in Patent Document 1 is dyed with a cationic dye, it is difficult to dye if the fiber structure does not have the cationic dye dyeability. Become. As a result, there is a problem that the color of polyurethane and the color of the fiber structure are different, resulting in a low-quality leather-like sheet having a strong two-color feeling. Further, when polyurethane dyeable with a cationic dye is dyed in a dark color with a cationic dye, there is a problem that color transfer to other articles is likely to occur and the light resistance is also lowered.

また、特許文献2に開示されたカチオン染料可染性のポリエステル繊維は、カチオン染料を染着させるための染着座となる共重合単位を含む。カチオン染料可染性のポリエステル繊維は、繊維の強度が低いという問題があった。その結果、カチオン染料可染性のポリエステル繊維を含む立毛調人工皮革は、剥離強力が低かったり、表面を摩擦したときに極細繊維が脱落しやすくなったりするという問題があった。 Further, the cationic dye dyeable polyester fiber disclosed in Patent Document 2 contains a copolymerization unit that serves as a dyeing seat for dyeing the cationic dye. Cationic dye dyeable polyester fibers have a problem of low fiber strength. As a result, the napped artificial leather containing the cation dye dyeable polyester fiber has a problem that the peeling strength is low and the ultrafine fibers are easily removed when the surface is rubbed.

また、特許文献3に開示された顔料を含有させた高分子弾性体を含む立毛調人工皮革の場合、濃色に着色した場合には、高分子弾性体中の顔料が他の物品へ色移りしやすく、耐光性も低下するという問題があった。とくに、高分子弾性体の含有割合が高い場合や高分子弾性体中の顔料の濃度が高い場合には、前記問題が顕著に生じやすかった。さらには、高分子弾性体の含有割合が高い場合には、相対的に繊維の質量比が低くなることにより剥離強力が低くなったり、ゴムライクな特有の反発感が出たり、繊維の立毛感が劣ったり、繊維の色と高分子弾性体の色とに差異が発現して2色感が強くなったりして、低品位の立毛調人工皮革が得られる傾向があった。 Further, in the case of napped artificial leather containing a polymer elastic body containing a pigment disclosed in Patent Document 3, when it is colored in a dark color, the pigment in the polymer elastic body is transferred to another article. There was a problem that it was easy to do and the light resistance was lowered. In particular, when the content ratio of the polymer elastic body is high or when the concentration of the pigment in the polymer elastic body is high, the above problem is likely to occur remarkably. Furthermore, when the content ratio of the polymer elastic body is high, the mass ratio of the fibers is relatively low, so that the peeling strength is lowered, a rubber-like peculiar repulsive feeling is produced, and the fibers have a fluffy feeling. There was a tendency that low-grade fluffy artificial leather could be obtained because it was inferior or the color of the fiber and the color of the polymer elastic body were different and the two-color feeling became stronger.

本発明は上述したような問題を解決した、濃色に着色された立毛調人工皮革において、濃色の発色性と耐光性と耐色移行性とに優れ、且つ、高い剥離強力を維持させた、高品位の立毛調人工皮革を提供することを目的とする。 The present invention has solved the above-mentioned problems and maintained high peeling strength while being excellent in dark color development, light resistance and color transfer resistance in dark-colored napped artificial leather. , An object of the present invention is to provide high-quality fluffy artificial leather.

本発明の一局面は、平均繊度0.07〜0.9dtexのポリエステル繊維を含む不織布と不織布に付与された高分子弾性体とを含み、不織布は、ポリエステル繊維の繊維束の絡合体であり、高分子弾性体は、繊維束の外部に存在する第1の高分子弾性体と、繊維束の内部に存在する第2の高分子弾性体とを含み、ポリエステル繊維は濃色顔料を0.5〜10質量%含有し、少なくとも一面のポリエステル繊維が立毛された立毛面を有し、且つ、立毛面はL*a*b*表色系に基づく明度L*値≦20であり、多繊交織布(交織1号、以下同様)への湿潤時,荷重4kPa,200℃,60秒間、の条件における加熱加圧時の色移行性評価の汚染用グレースケールを用いた色差級数判定が4級以上である立毛調人工皮革である。 One aspect of the present invention includes a non-woven fabric containing polyester fibers having an average fineness of 0.07 to 0.9 dtex and a polymer elastic body imparted to the non-woven fabric, and the non-woven fabric is an entangled fiber bundle of polyester fibers. The polymer elastic body includes a first polymer elastic body existing outside the fiber bundle and a second polymer elastic body existing inside the fiber bundle, and the polyester fiber contains 0.5 dark pigment. It contains 10% by mass, has a fluffy surface on which at least one polyester fiber is fluffed, and the fluffy surface has a lightness L * value ≤ 20 based on the L * a * b * color system, and is a non-woven fabric. Color difference grade judgment using contaminated gray scale for color transfer evaluation during heating and pressurization under the conditions of wet cloth (mixed weave No. 1, the same below), load 4 kPa, 200 ° C, 60 seconds is 4th grade or higher. It is a napped artificial leather.

また、本発明の他の一局面は、カーボンブラックを0.5〜10質量%含有する平均繊度0.07〜0.9dtexのイソフタル酸変性ポリエステル繊維の繊維束の絡合体である不織布と不織布に付与された高分子弾性体とを含み、イソフタル酸変性ポリエステル繊維が立毛された立毛面を少なくとも一面に有し、且つ、立毛面はL*a*b*表色系に基づく明度L*値≦20であり、染色されていない、または、含金染料または硫化染料で染色されており、高分子弾性体は、繊維束の外部に存在する第1の高分子弾性体と繊維束の内部に存在する第2の高分子弾性体と、を含み、高分子弾性体の含有割合が0.1〜15質量%であり、且つ第2の高分子弾性体の含有割合が0.1〜3質量%であり、剥離強力が3kg/cm以上である立毛調人工皮革である。 Another aspect of the present invention is a polymer and a polymer which are entangled fiber bundles of isophthalic acid-modified polyester fibers having an average fineness of 0.07 to 0.9 dtex containing 0.5 to 10% by mass of carbon black. It has at least one fluffy surface on which the isophthalic acid-modified polyester fiber is fluffed, including the provided polymer elastic body, and the fluffy surface has a lightness L * value ≤ based on the L * a * b * color system. 20 and undyed or dyed with a gold-containing dye or a sulfide dye, the polymer elastic body is present inside the first polymer elastic body and the fiber bundle existing outside the fiber bundle. The content ratio of the polymer elastic body is 0.1 to 15% by mass, and the content ratio of the second polymer elastic body is 0.1 to 3% by mass. It is a napped artificial leather having a peeling strength of 3 kg / cm or more.

本発明によれば、明度L*値≦20の強い濃色を発色し、耐光性と耐色移行性とに優れ、且つ、高い剥離強力を維持させた、高品位の立毛調人工皮革が得られる。 According to the present invention , a high-quality fluffy artificial leather that develops a strong dark color with a lightness L * value ≤ 20, has excellent light resistance and color transfer resistance, and maintains high peeling strength can be obtained. Be done.

なお、ポリエステル繊維を顔料で着色する場合、繊度が低すぎる場合には顔料を多量に配合しなければ濃色を発色しにくい。また、繊度が低い場合において顔料を多量に配合した場合、ポリエステル繊維の機械的特性が低下して剥離強度が低くなる。また、不織布に高分子弾性体を多く含有させた場合にはポリエステル繊維の色との高分子弾性体の色の差異により2色感が生じ、また、相対的にポリエステル繊維の質量比が低くなることにより剥離強力が低くなりやすい。また、ポリエステル繊維の繊度が高い場合には表面がガサガサする。 When the polyester fiber is colored with a pigment, if the fineness is too low, it is difficult to develop a dark color unless a large amount of the pigment is blended. Further, when a large amount of pigment is blended when the fineness is low, the mechanical properties of the polyester fiber are lowered and the peel strength is lowered. Further, when the non-woven fabric contains a large amount of the polymer elastic body, a two-color feeling is generated due to the difference in the color of the polymer elastic body from the color of the polyester fiber, and the mass ratio of the polyester fiber becomes relatively low. As a result, the peeling strength tends to be low. Moreover, when the fineness of the polyester fiber is high, the surface becomes rough.

このような立毛調人工皮革によれば、濃色の発色性に優れ、耐光性,耐色移行性及び高剥離強力を備え、且つ、高品位の立毛調人工皮革が得られる。とくに、多繊交織布への湿潤時,荷重4kPa,200℃,60秒間、の条件における加熱加圧時の色移行性評価の色差級数判定が4級以上であることにより、熱や圧力をかけて他物品に接着する場合や、薄い色の物品と接触する場合において、色移りが充分に抑制される。とくに、例えば、他物品と接触させて150〜200℃の熱処理を行って接着するような場合や、高分子弾性体と接着しやすい塩化ビニルフィルムと接触させた場合においても色移りを抑制できる。 According to such a fluffy artificial leather, it is possible to obtain a high-quality fluffy artificial leather having excellent dark color development property, light resistance, color transfer resistance and high peeling strength. In particular, when the multi-fiber mixed woven fabric is wet, heat or pressure is applied because the color difference series judgment of the color transferability evaluation at the time of heating and pressurizing under the conditions of a load of 4 kPa, 200 ° C., and 60 seconds is 4th grade or higher. Color transfer is sufficiently suppressed when it is adhered to another article or when it comes into contact with a light-colored article. In particular, color transfer can be suppressed even when, for example, it is brought into contact with another article and heat-treated at 150 to 200 ° C. to adhere it, or when it is brought into contact with a vinyl chloride film that easily adheres to a polymer elastic body.

立毛調人工皮革に含まれる高分子弾性体の含有割合は、0.1〜15質量%であることが、相対的に繊維の質量比が低くなりすぎないために高い剥離強力を維持でき、また、繊維の色と高分子弾性体の色との差異による2色感が現れにくい。その結果、高品位の外観や触感と耐色移行性及び高剥離強力とのバランスに優れた立毛調人工皮革が得られる。 The content ratio of the polymer elastic body contained in the fluffy artificial leather is 0.1 to 15% by mass, so that the mass ratio of the fibers does not become too low, so that high peeling strength can be maintained, and the peeling strength can be maintained. , The two-color feeling due to the difference between the color of the fiber and the color of the polymer elastic body is unlikely to appear. As a result, a fluffy artificial leather having an excellent balance between high-quality appearance and touch, color transfer resistance, and high peeling strength can be obtained.

不織布は、ポリエステル繊維の繊維束の絡合体であり、高分子弾性体は、繊維束の外部に存在する第1の高分子弾性体と、繊維束の内部に存在する第2の高分子弾性体とを含む。このような構成により、高分子弾性体の含有割合が低い場合であっても、高い剥離強力を維持することができる。第2の高分子弾性体の含有割合は0.1〜3質量%である。 The non-woven fabric is an entanglement of fiber bundles of polyester fibers, and the polymer elastic body is a first polymer elastic body existing outside the fiber bundle and a second polymer elastic body existing inside the fiber bundle. And include. With such a configuration, high peeling strength can be maintained even when the content ratio of the polymer elastic body is low. The content ratio of the second polymer elastic body is 0.1 to 3% by mass.

また、高分子弾性体は、濃色顔料を含まない、または、0〜20質量%の範囲で含むことが、耐色移行性にとくに優れる点から好ましい。 Further, it is preferable that the polymer elastic body does not contain a dark pigment or is contained in the range of 0 to 20% by mass from the viewpoint of particularly excellent color transfer resistance.

また、立毛調人工皮革は染色されていないこと、または、含金染料または硫化染料で染色されていることが、耐色移行性を低下させない点から好ましい。 Further, it is preferable that the napped artificial leather is not dyed, or is dyed with a gold-containing dye or a sulfur dye, from the viewpoint of not lowering the color transfer resistance.

また、濃色顔料は、カーボンブラックを含むことが耐光性及び耐色移行性にとくに優れる点から好ましい。 Further, it is preferable that the dark color pigment contains carbon black because it is particularly excellent in light resistance and color transfer resistance.

また、ポリエステル繊維はイソフタル酸変性ポリエステル繊維であることが、高い剥離強力を維持しやすい点から好ましい。 Further, it is preferable that the polyester fiber is an isophthalic acid-modified polyester fiber from the viewpoint that high peeling strength can be easily maintained.

また、立毛調人工皮革は、多繊交織布への乾燥時,荷重4kPa,200℃,60秒間、の条件における加熱加圧時の色移行性評価の汚染用グレースケールを用いた色差級数判定が4級以上であることが、他物品と接触させて150〜200℃の熱処理を行って接着するような用途において用いる場合にさらに色移りを抑制できる点から好ましい。 In addition, for napped artificial leather, the color difference class can be determined using a gray scale for color transfer in the color transfer property evaluation under the conditions of drying on a multi-fiber mixed woven fabric, a load of 4 kPa, 200 ° C., and 60 seconds. Grade 4 or higher is preferable because color transfer can be further suppressed when the product is used in an application in which the product is brought into contact with another article and heat-treated at 150 to 200 ° C. for adhesion.

また、JIS L0842に準拠した紫外線カーボンアーク灯光に対する耐光堅ろう度試験において、変退色用グレースケールを用いた色差級数判定が4級以上であることが、耐光性にも優れる点から好ましい。 Further, in the light fastness test for ultraviolet carbon arc lamp light conforming to JIS L0842, it is preferable that the color difference series determination using the gray scale for discoloration and fading is grade 4 or higher from the viewpoint of excellent light resistance.

また、荷重750g/cm2,50℃,16時間の条件における塩化ビニルフィルムへの色移行性評価における色移行前後の塩化ビニルフィルムの色差が、ΔE*≦2.0であることが、他物品と接触させて150〜200℃の熱処理を行って接着するような用途に使用する場合の耐色移行性にとくに優れる点から好ましい。 In addition, the color difference of the vinyl chloride film before and after the color transfer in the evaluation of the color transferability to the vinyl chloride film under the conditions of a load of 750 g / cm 2 , 50 ° C. and 16 hours is ΔE * ≤ 2.0. It is preferable because it is particularly excellent in color transfer resistance when it is used in an application in which the film is brought into contact with the film and heat-treated at 150 to 200 ° C. for adhesion.

本発明によれば、強い濃色に着色された立毛調人工皮革において、高い耐光性,耐色移行性及び剥離強力を備え、且つ、高品位である立毛調人工皮革が得られる。 According to the present invention, in a fluffy artificial leather colored in a strong dark color, a fluffy artificial leather having high light resistance, color transfer resistance and peeling strength, and high quality can be obtained.

本発明に係る立毛調人工皮革の一実施形態をその製造方法の一例に沿って詳しく説明する。 An embodiment of a fluffy artificial leather according to the present invention will be described in detail with reference to an example of a method for producing the same.

本実施形態の立毛調人工皮革の製造方法においては、はじめに、濃色顔料を0.5〜10質量%含有する平均繊度0.07〜0.9dtexのポリエステル繊維を含む繊維絡合体である不織布と、不織布に付与された高分子弾性体とを含む人工皮革基材を準備する。このような人工皮革基材は、例えば、次のように製造される。 In the method for producing napped artificial leather of the present embodiment, first, a non-woven fabric which is a fiber entangled material containing polyester fibers having an average fineness of 0.07 to 0.9 dtex containing 0.5 to 10% by mass of a dark pigment is used. , Prepare an artificial leather base material containing a polymer elastic body attached to the non-woven fabric. Such an artificial leather base material is manufactured, for example, as follows.

はじめに、濃色顔料を0.5〜10質量%含有する平均繊度0.07〜0.9dtexのポリエステル繊維の不織布を形成するための極細繊維発生型繊維の絡合体を製造する。 First, an entanglement of ultrafine fiber-generating fibers for forming a non-woven fabric of polyester fibers having an average fineness of 0.07 to 0.9 dtex containing 0.5 to 10% by mass of a dark pigment is produced.

極細繊維発生型繊維の絡合体の製造においては、はじめに、極細繊維発生型繊維の繊維ウェブを製造する。繊維ウェブの製造方法としては、例えば、極細繊維発生型繊維を溶融紡糸し、これを意図的に切断することなく長繊維のまま捕集するような方法や、ステープルに切断した後、公知の絡合処理を施すような方法が挙げられる。長繊維とは、所定の長さで切断処理されていない連続繊維またはフィラメントであり、その長さとしては、例えば、100mm以上、さらには、200mm以上であることが繊維密度を充分に高めることができる点から好ましい。長繊維の上限は、特に限定されないが、連続的に紡糸された数m、数百m、数kmあるいはそれ以上の繊維長であってもよい。これらの中では、繊維の素抜けが発生しにくいために、素抜け防止のために含有させる高分子弾性体の含有量を低減させやすい点から、長繊維ウェブを製造することが特に好ましい。本実施形態においては、代表例として、長繊維ウェブを製造する場合について詳しく説明する。 In the production of the entangled body of the ultrafine fiber generation type fiber, first, the fiber web of the ultrafine fiber generation type fiber is produced. Examples of the method for producing the fiber web include a method in which ultrafine fiber generation type fibers are melt-spun and collected as long fibers without intentionally cutting them, or a known entanglement after cutting into staples. An example is a method of performing a combination process. The long fiber is a continuous fiber or filament that has not been cut to a predetermined length, and the length thereof is, for example, 100 mm or more, further 200 mm or more, so that the fiber density can be sufficiently increased. It is preferable because it can be done. The upper limit of the long fiber is not particularly limited, but may be a fiber length of several m, several hundred m, several km or more continuously spun. Among these, it is particularly preferable to produce a long fiber web from the viewpoint that it is easy to reduce the content of the polymer elastic body contained in order to prevent the fiber from coming off because the fiber is less likely to come off. In the present embodiment, as a typical example, a case where a long fiber web is manufactured will be described in detail.

極細繊維発生型繊維とは、紡糸後の繊維に化学的な後処理または物理的な後処理を施すことにより、繊度の小さい極細繊維を形成する繊維である。その具体例としては、例えば、繊維断面において、マトリクスとなる海成分樹脂中に、海成分樹脂とは異なる種類のドメインとなる島成分樹脂が分散されており、海成分樹脂を除去することにより、島成分樹脂を主体とする繊維束状の極細繊維を形成する海島型複合繊維が挙げられる。また、例えば、繊維外周に複数の異なる樹脂成分が交互に配置されて花弁形状や重畳形状を形成しており、物理的処理により各樹脂成分が剥離することにより分割されて束状の極細繊維を形成する剥離分割型複合繊維が挙げられる。海島型複合繊維によれば、繊維束状の極細繊維が形成される。本実施形態では、代表例として極細繊維発生型繊維として海島型複合繊維を製造する場合について詳しく説明する。 The ultrafine fiber generation type fiber is a fiber that forms ultrafine fibers having low fineness by subjecting the fibers after spinning to a chemical post-treatment or a physical post-treatment. As a specific example, for example, in the fiber cross section, an island component resin having a domain different from that of the sea component resin is dispersed in the sea component resin as a matrix, and by removing the sea component resin, the sea component resin is dispersed. Examples thereof include sea-island type composite fibers that form fiber bundle-shaped ultrafine fibers mainly composed of island component resin. Further, for example, a plurality of different resin components are alternately arranged on the outer periphery of the fiber to form a petal shape or a superposed shape, and each resin component is separated by peeling by a physical treatment to form a bundle of ultrafine fibers. Examples thereof include peeling and split type composite fibers to be formed. According to the sea-island type composite fiber, fiber bundle-shaped ultrafine fibers are formed. In the present embodiment, a case where a sea-island type composite fiber is produced as an ultrafine fiber generation type fiber as a typical example will be described in detail.

海島型複合繊維の長繊維ウェブは、海島型複合繊維を溶融紡糸し、切断せずに長繊維のままネット上に捕集することにより形成される。 The long fiber web of the sea-island type composite fiber is formed by melt-spinning the sea-island type composite fiber and collecting the long fiber as it is on the net without cutting.

海島型複合繊維における、ポリエステル繊維を発現させるための島成分樹脂であるポリエステルの具体例としては、例えば、ポリエチレンテレフタレート(PET),イソフタル酸変性PET,スルホイソフタル酸変性PET,ポリブチレンテレフタレート,ポリヘキサメチレンテレフタレート等の芳香族ポリエステル;ポリ乳酸,ポリエチレンサクシネート,ポリブチレンサクシネート,ポリブチレンサクシネートアジペート,ポリヒドロキシブチレート−ポリヒドロキシバリレート樹脂等の脂肪族ポリエステル等が挙げられる。これらは単独で用いても2種以上を組み合わせて用いてもよい。 Specific examples of polyester, which is an island component resin for expressing polyester fibers in sea-island type composite fibers, include polyethylene terephthalate (PET), isophthalic acid-modified PET, sulfoisophthalic acid-modified PET, polybutylene terephthalate, and polyhexa. Aromatic polyesters such as methylene terephthalate; and aliphatic polyesters such as polylactic acid, polyethylene succinate, polybutylene succinate, polybutylene succinate adipate, and polyhydroxybutyrate-polyhydroxyvariate resin can be mentioned. These may be used alone or in combination of two or more.

ポリエステルの中では、イソフタル酸変性PETが、溶融紡糸性と繊維強度のバランスに優れ、繊維の素抜け防止のために含有させる高分子弾性体を低減しやすい点から好ましい。なお、変性PETにおける変性モノマーの割合としては、0.1〜30mol%、さらには0.5〜15mol%、とくには1〜10mol%であることが好ましい。また、島成分樹脂には、ポリエステルと組み合わせて、本発明の効果を損なわない範囲で、ポリアミド6,ポリアミド66,ポリアミド10,ポリアミド11,ポリアミド12,ポリアミド6−12等のポリアミド;ポリプロピレン,ポリエチレン,ポリブテン,ポリメチルペンテン,塩素系ポリオレフィンなどのポリオレフィンを含んでもよい。 Among polyesters, isophthalic acid-modified PET is preferable because it has an excellent balance between melt-spinnability and fiber strength, and it is easy to reduce the amount of polymer elastic material contained in order to prevent fibers from coming off. The proportion of the modified monomer in the modified PET is preferably 0.1 to 30 mol%, more preferably 0.5 to 15 mol%, and particularly preferably 1 to 10 mol%. Further, the island component resin may be a polyamide such as polyamide 6, polyamide 66, polyamide 10, polyamide 11, polyamide 12, polyamide 6-12, etc. in combination with polyester as long as the effect of the present invention is not impaired; polypropylene, polyethylene, It may contain a polyolefin such as polybutene, polymethylpentene, and chlorine-based polyolefin.

ポリエステルは、濃色に着色されたポリエステル繊維を得るために濃色顔料で着色される。濃色顔料とは、顔料を添加していないナチュラル色のポリエステルの明度L*値を低下させることのできる顔料を意味する。このような濃色顔料の具体例としては、カーボンブラック等の黒色顔料、ウルトラマリン青,プロシア青(フェロシアン化鉄カリ)等の青色顔料、鉛丹,酸化鉄赤等の赤色顔料、黄鉛,亜鉛黄(亜鉛黄1種、亜鉛黄2種)等の黄色顔料等の無機顔料や、各色のフタロシアニン系,アントラキノン系,キナクリドン系,ジオキサジン系,イソインドリノン系,イソインドリン系,インジゴ系,キノフタロン系,ジケトピロロピロール系,ペリレン系,ペリノン系等の縮合多環系有機顔料、ベンズイミダゾロン系,縮合アゾ系,アゾメチンアゾ系等の不溶性アゾ系等の有機顔料が挙げられる。これらは単独でも、2種以上を組み合わせて用いてもよい。これらの中ではカーボンブラックが、明度L*値≦20のような強い濃色に着色しやすく、耐光性に優れる点から好ましい。 Polyesters are colored with dark pigments to obtain darkly colored polyester fibers. The dark color pigment means a pigment capable of reducing the lightness L * value of a natural color polyester to which no pigment is added. Specific examples of such dark pigments include black pigments such as carbon black, blue pigments such as ultramarine blue and procyanine blue (ferrocyanine iron potassium), red pigments such as lead tan and iron oxide red, and yellow lead. , Inorganic pigments such as yellow pigments such as zinc yellow (1 type of zinc yellow, 2 types of zinc yellow), phthalocyanine type, anthraquinone type, quinacridone type, dioxazine type, isoindolinone type, isoindrin type, indigo type, Examples thereof include condensed polycyclic organic pigments such as quinophthalone type, diketopyrrolopyrrole type, perylene type and perinone type, and insoluble azo type organic pigments such as benzimidazolone type, condensed azo type and azomethin azo type. These may be used alone or in combination of two or more. Among these, carbon black is preferable because it is easy to color a strong dark color such as a lightness L * value ≤ 20 and is excellent in light resistance.

ポリエステル繊維を形成する、濃色顔料を含むポリエステル組成物中の濃色顔料の含有割合は0.5〜10質量%であり、ポリエステル繊維の平均繊度や目標色、顔料の種類に応じて適宜選択される。例えば、ポリエステル繊維の平均繊度が0.07〜0.5dtexの場合で明度L*値≦20に着色するためには1〜10質量%、L*値≦18に着色するためには4〜10質量%であることが好ましい。また、ポリエステル繊維の平均繊度が0.3〜0.9dtexでL*値≦20に着色するためには1〜8質量%、L*値≦18に着色するためには4〜8質量%であることが好ましい。ポリエステル組成物中の濃色顔料の含有割合が10質量%を超える場合には、得られるポリエステル繊維の機械的特性や溶融紡糸性が低下する。 The content ratio of the dark pigment in the polyester composition containing the dark pigment that forms the polyester fiber is 0.5 to 10% by mass, and is appropriately selected according to the average fineness of the polyester fiber, the target color, and the type of pigment. Will be done. For example, 1 to 10 mass% in the average fineness of the polyester fiber is colored in the lightness L * value ≦ 20 in the case of 0.07~0.5Dtex, to color the L * value ≦ 18 4 to 10 It is preferably mass%. Also, 1-8% by weight to the average fineness of the polyester fiber is colored in the L * value ≦ 20 at 0.3~0.9Dtex, 4-8% by mass for coloring the L * value ≦ 18 It is preferable to have. When the content ratio of the dark pigment in the polyester composition exceeds 10% by mass, the mechanical properties and melt spinnability of the obtained polyester fiber are deteriorated.

また、ポリエステル繊維を形成するポリエステル組成物中には、紡糸工程性や得られる人工皮革スエードの色相を調整する等を目的に、濃色顔料とともに、本発明の効果を損なわない範囲で、例えば、亜鉛華,鉛白,リトポン,二酸化チタン,沈降性硫酸バリウムおよびバライト粉等の白色顔料や、コロイダルシリカ等のシリカを配合してもよい。また、耐候剤、防黴剤、加水分解防止剤、滑剤、微粒子、摩擦抵抗調整剤等を本発明の効果を損なわない範囲で、配合してもよい。 Further, in the polyester composition forming the polyester fiber, for the purpose of adjusting the spinning process and the hue of the obtained artificial leather suede, for example, with a dark pigment, as long as the effect of the present invention is not impaired, for example, White pigments such as zinc flower, lead white, lithopone, titanium dioxide, precipitated barium sulfate and barite powder, and silica such as colloidal silica may be blended. Further, a weather resistant agent, a fungicide, a hydrolysis inhibitor, a lubricant, fine particles, a friction resistance adjusting agent and the like may be blended as long as the effects of the present invention are not impaired.

本実施形態の海島型複合繊維における海成分樹脂としては、島成分樹脂とは溶剤に対する溶解性または分解剤に対する分解性を異にする熱可塑性樹脂が選ばれる。海成分樹脂の具体例としては、例えば、水溶性ポリビニルアルコール系樹脂、ポリエチレン、ポリプロピレン、ポリスチレン、エチレンプロピレン樹脂、エチレン酢酸ビニル樹脂、スチレンエチレン樹脂、スチレンアクリル樹脂、などが挙げられる。 As the sea component resin in the sea island type composite fiber of the present embodiment, a thermoplastic resin having a different solubility in a solvent or a decomposition property in a decomposing agent from the island component resin is selected. Specific examples of the sea component resin include water-soluble polyvinyl alcohol-based resin, polyethylene, polypropylene, polystyrene, ethylene propylene resin, ethylene vinyl acetate resin, styrene ethylene resin, styrene acrylic resin, and the like.

海島型複合繊維は、溶融紡糸機の口金から吐出された溶融状態の海島型複合繊維を冷却装置により冷却し、さらに、エアジェットノズルなどの吸引装置により目的の繊度となるように牽引細化する溶融紡糸により製造される。牽引細化は、好ましくは1000〜6000m/分、さらに好ましくは2000〜5000m/分の引取速度に相当する高い紡糸速度になるような高速気流により行われる。そして、牽引細化された長繊維を移動式ネットなどの捕集面上に堆積させることにより海島型複合繊維の長繊維ウェブが得られる。 The sea-island type composite fiber is obtained by cooling the molten sea-island type composite fiber discharged from the mouthpiece of the melt spinning machine with a cooling device, and further pulling and thinning the fiber to the desired fineness by a suction device such as an air jet nozzle. Manufactured by melt spinning. The traction thinning is preferably carried out by a high-speed air flow such that the spinning speed is as high as the take-up speed of 1000 to 6000 m / min, more preferably 2000 to 5000 m / min. Then, by depositing the traction-thinned long fibers on a collection surface such as a mobile net, a long fiber web of sea-island type composite fibers can be obtained.

海島型複合繊維の平均繊度はとくに限定されないが、0.5〜10dtex、さらには0.7〜5dtexであることが不織布の形成性に優れる点から好ましい。また、海島型複合繊維の断面における海成分樹脂と島成分樹脂との平均面積比は5/95〜70/30、さらには10/90〜50/50であることが海島構造を形成しやすいことから好ましい。また、海島型複合繊維の断面における島成分樹脂のドメインの数は特に限定されないが、工業的な生産性の点からは5〜1000個、さらには、10〜300個程度であることが好ましい。 The average fineness of the sea-island type composite fiber is not particularly limited, but 0.5 to 10 dtex, more preferably 0.7 to 5 dtex is preferable from the viewpoint of excellent formability of the non-woven fabric. Further, the average area ratio of the sea component resin to the island component resin in the cross section of the sea island type composite fiber is 5/95 to 70/30, and further, 10/90 to 50/50, which makes it easy to form the sea island structure. Is preferable. The number of island component resin domains in the cross section of the sea-island type composite fiber is not particularly limited, but is preferably 5 to 1000, more preferably about 10 to 300 from the viewpoint of industrial productivity.

なお、必要に応じて、長繊維ウェブをプレスして部分的に圧着させることにより形態を安定化させてもよい。このようにして得られる長繊維ウェブの目付はとくに限定されないが、例えば、10〜1000g/m2の範囲であることが好ましい。 If necessary, the long fiber web may be pressed and partially crimped to stabilize the shape. The basis weight of the long fiber web thus obtained is not particularly limited, but is preferably in the range of , for example, 10 to 1000 g / m 2.

次に、得られた長繊維ウェブに絡合処理を施すことにより海島型複合繊維の絡合ウェブを製造する。長繊維ウェブの絡合処理の具体例としては、例えば、長繊維ウェブをクロスラッパー等を用いて厚さ方向に複数層重ね合わせた後、その両面から同時または交互に少なくとも1つ以上のバーブが貫通する条件でニードルパンチする処理や水流交絡処理等が挙げられる。また、長繊維ウェブには海島型複合繊維の紡糸工程から絡合処理までのいずれかの段階において、油剤や帯電防止剤を付与してもよい。 Next, the obtained long fiber web is subjected to an entanglement treatment to produce a sea-island type composite fiber entangled web. As a specific example of the entanglement treatment of the long fiber web, for example, after stacking a plurality of layers of the long fiber web in the thickness direction using a cloth wrapper or the like, at least one or more barbs are simultaneously or alternately formed on both sides. Examples include needle punching and water flow entanglement processing under penetrating conditions. Further, an oil agent or an antistatic agent may be applied to the long fiber web at any stage from the spinning process of the sea-island type composite fiber to the entanglement treatment.

海島型複合繊維の絡合ウェブは、必要に応じて、長繊維の絡合状態を緻密にするために熱収縮処理が施されてもよい。熱収縮処理の具体例としては、例えば、海島型複合繊維の絡合ウェブを水蒸気に接触させる方法や、海島型複合繊維の絡合ウェブに水を付与した後、水を加熱エアーや赤外線などの電磁波により加熱する方法が挙げられる。熱収縮処理における海島型複合繊維の絡合ウェブの目付の変化としては、収縮処理前の目付に比べて、1.1倍(質量比)以上、さらには、1.3倍以上で、2倍以下、さらには1.6倍以下であることが好ましい。また、海島型複合繊維の絡合ウェブを緻密化するとともに、海島型複合繊維の絡合ウェブの形態を固定化したり、表面を平滑化したりするために熱プレス処理を施してもよい。このようにして得られる海島型複合繊維の絡合ウェブの目付としては100〜2000g/m2程度の範囲であることが好ましい。 If necessary, the sea-island type composite fiber entangled web may be subjected to a heat shrinkage treatment in order to make the entangled state of the long fibers dense. Specific examples of the heat shrinkage treatment include, for example, a method in which the entangled web of the sea-island type composite fiber is brought into contact with steam, and after water is applied to the entangled web of the sea-island type composite fiber, the water is heated by heating air, infrared rays, or the like. A method of heating by electromagnetic waves can be mentioned. The change in the basis weight of the sea-island type composite fiber entangled web in the heat shrinkage treatment is 1.1 times (mass ratio) or more, 1.3 times or more, and twice as much as the basis weight before the shrinkage treatment. Below, it is preferable that it is 1.6 times or less. Further, the entangled web of the sea-island type composite fiber may be densified, and a hot press treatment may be performed to fix the morphology of the entangled web of the sea-island type composite fiber and to smooth the surface. The basis weight of the entangled web of the sea-island type composite fiber thus obtained is preferably in the range of about 100 to 2000 g / m 2.

海島型複合繊維の絡合ウェブから海成分樹脂を除去することにより、濃色顔料を0.5〜10質量%含有する平均繊度0.07〜0.9dtexのポリエステル繊維の不織布が得られる。海島型複合繊維から海成分樹脂を除去する方法としては、海成分樹脂のみを選択的に除去しうる溶剤または分解剤で絡合ウェブを処理するような従来から知られた極細繊維の形成方法が特に限定なく用いられうる。具体的には、例えば、海成分樹脂として水溶性PVAを用いる場合には溶剤として熱水が用いられ、海成分樹脂として易アルカリ分解性の変性ポリエステルを用いる場合には、水酸化ナトリウム水溶液などのアルカリ性分解剤が用いられる。 By removing the sea component resin from the entangled web of the sea-island type composite fiber, a non-woven fabric of polyester fibers having an average fineness of 0.07 to 0.9 dtex containing 0.5 to 10% by mass of a dark pigment can be obtained. As a method for removing the sea component resin from the sea-island type composite fiber, a conventionally known method for forming ultrafine fibers such as treating the entangled web with a solvent or a decomposing agent capable of selectively removing only the sea component resin is used. It can be used without particular limitation. Specifically, for example, when water-soluble PVA is used as the sea component resin, hot water is used as the solvent, and when an alkali-decomposable modified polyester is used as the sea component resin, an aqueous sodium hydroxide solution or the like is used. An alkaline decomposing agent is used.

このようにして形成される極細繊維の平均繊度は0.07〜0.9dtexであり、好ましくは0.2〜0.5dtexであることにより、少ない濃色顔料で濃色に発色させやすく、高い剥離強度を維持し、品位にも優れた立毛調人工皮革が得られる。 The average fineness of the ultrafine fibers thus formed is 0.07 to 0.9 dtex, preferably 0.2 to 0.5 dtex, so that it is easy to develop a dark color with a small amount of dark pigment and it is high. A fluffy artificial leather that maintains peeling strength and has excellent quality can be obtained.

立毛調人工皮革の製造においては、海島型複合繊維等の極細繊維発生型繊維を極細繊維化する前後の何れか一方または両方において、立毛調人工皮革の繊維の素抜け防止や剥離強力の向上、立毛調人工皮革に形態安定性や充実感を付与することを目的として、海島型複合繊維の絡合ウェブまたは極細繊維の不織布の、内部空隙にポリウレタン等の高分子弾性体を含浸付与する。 In the production of napped artificial leather, prevention of fiber loss and improvement of peeling strength of napped artificial leather before or after converting ultrafine fiber generation type fibers such as sea-island type composite fibers into ultrafine fibers, or both. For the purpose of imparting morphological stability and a sense of fullness to fluffy artificial leather, a polymer elastic material such as polyurethane is impregnated into the internal voids of an entangled web of sea-island type composite fibers or a non-woven fabric of ultrafine fibers.

高分子弾性体としては、従来から人工皮革の製造に用いられているポリウレタンやアクリル系弾性体等がとくに限定なく用いられる。これらの中ではポリウレタンがとくに好ましい。ポリウレタンの具体例としては、例えば、ポリエーテル系ポリウレタン,ポリエステル系ポリウレタン,ポリエーテルエステル系ポリウレタン,ポリカーボネート系ポリウレタン,ポリエーテルカーボネート系ポリウレタン,ポリエステルカーボネート系ポリウレタン等が挙げられる。これらは、単独で用いても2種以上を組み合わせて用いてもよい。これらの中ではポリカーボネート系ポリウレタンがとくに好ましい。 As the polymer elastic body, polyurethane, an acrylic elastic body or the like conventionally used for producing artificial leather is used without particular limitation. Of these, polyurethane is particularly preferred. Specific examples of polyurethane include polyether polyurethane, polyester polyurethane, polyether ester polyurethane, polycarbonate polyurethane, polyether carbonate polyurethane, polyester carbonate polyurethane and the like. These may be used alone or in combination of two or more. Of these, polycarbonate-based polyurethane is particularly preferable.

また、高分子弾性体の100%モジュラスは1〜8MPaであることがしなやかさや充実感に優れた立毛調人工皮革が得られる点から好ましい。高分子弾性体の100%モジュラスが低すぎる場合には海成分樹脂を除去して極細繊維を発生させる際に、極細繊維に固着して極細繊維の立毛を阻害しやすくなる傾向があり、高すぎる場合には立毛がザラザラした手触りとなりやすい傾向がある。 Further, it is preferable that the 100% modulus of the polymer elastic body is 1 to 8 MPa from the viewpoint of obtaining a napped artificial leather having excellent suppleness and fullness. If the 100% modulus of the polymer elastic body is too low, when the sea component resin is removed to generate ultrafine fibers, it tends to adhere to the ultrafine fibers and easily hinder the fluffing of the ultrafine fibers, which is too high. In some cases, the fluff tends to have a rough texture.

また、高分子弾性体は、本発明の効果を損なわない範囲で、カーボンブラック等の顔料や染料などの着色剤、凝固調節剤、酸化防止剤、紫外線吸収剤、蛍光剤、防黴剤、浸透剤、消泡剤、滑剤、撥水剤、撥油剤、増粘剤、増量剤、硬化促進剤、発泡剤、ポリビニルアルコールやカルボキシメチルセルロースなどの水溶性高分子化合物、無機微粒子、導電剤などをさらに含有してもよい。なお、高分子弾性体が顔料を含有する場合、0〜20質量%、さらには0〜10質量%、とくには0〜1質量%であることが好ましい。高分子弾性体中の顔料の含有割合が高すぎる場合には剥離強力が低下する傾向があり、また、耐色移行性が低下する傾向がある。 Further, the polymer elastic body is a colorant such as a pigment such as carbon black or a dye, a coagulation regulator, an antioxidant, an ultraviolet absorber, a fluorescent agent, an antifungal agent, and a penetration as long as the effect of the present invention is not impaired. Agents, antifoaming agents, lubricants, water repellents, oil repellents, thickeners, bulking agents, curing accelerators, foaming agents, water-soluble polymer compounds such as polyvinyl alcohol and carboxymethyl cellulose, inorganic fine particles, conductive agents, etc. It may be contained. When the polymer elastic body contains a pigment, it is preferably 0 to 20% by mass, more preferably 0 to 10% by mass, and particularly preferably 0 to 1% by mass. When the content ratio of the pigment in the polymer elastic body is too high, the peeling strength tends to decrease, and the color transfer resistance tends to decrease.

絡合ウェブまたは極細繊維の不織布の、内部空隙に高分子弾性体を付与させる方法としては、絡合ウェブまたは極細繊維の不織布に、高分子弾性体のエマルジョン、水性液、溶液を、例えば、ディップ・ニップしたり、ナイフコーター、バーコーター、又はロールコーターで含浸したりし、高分子弾性体を凝固させることにより付与する方法が挙げられる。これらの中では、絡合ウェブまたは極細繊維の不織布に、高分子弾性体のエマルジョンをディップ・ニップにより付与した後、乾燥又は湿式凝固法により凝固させる方法が好ましい。 As a method of imparting a polymer elastic body to the internal voids of the entangled web or the non-woven fabric of the ultrafine fibers, an emulsion, an aqueous solution, or a solution of the polymer elastic body is applied to the entangled web or the non-woven fabric of the ultrafine fibers, for example, a dip. -A method of imparting by coagulating a polymer elastic body by nipling or impregnating with a knife coater, bar coater, or roll coater can be mentioned. Among these, a method in which an emulsion of a polymer elastic body is applied to an entangled web or a non-woven fabric of ultrafine fibers by a dip nip and then coagulated by a drying or wet coagulation method is preferable.

高分子弾性体のエマルジョンをディップ・ニップにより付与した後、乾燥することにより凝固させる場合、エマルジョンが表層に移行(マイグレーション)することにより、均一な充填状態が得られないことがある。このような場合には、エマルジョンの粒径を調整すること;高分子弾性体のイオン性基の種類や量を調整すること、あるいは、40〜100℃程度の温度によってpHが変わるアンモニウム塩を利用し水分散安定性を低下させること;1価または2価のアルカリ金属塩やアルカリ土類金属塩、ノニオン系乳化剤、会合型水溶性増粘剤、水溶性シリコーン系化合物などの会合型感熱ゲル化剤、または、水溶性ポリウレタン系化合物を併用すること等により、40〜100℃程度における水分散安定性を低下させること等によりマイグレーションを抑制することができる。 When an emulsion of a polymer elastic body is applied by a dip nip and then coagulated by drying, the emulsion may migrate to the surface layer, so that a uniform packed state may not be obtained. In such cases, adjust the particle size of the emulsion; adjust the type and amount of ionic groups of the polymer elastic, or use an ammonium salt whose pH changes depending on the temperature of about 40 to 100 ° C. Decrease the water dispersion stability; associated heat-sensitive gelation of monovalent or divalent alkali metal salts, alkaline earth metal salts, nonionic emulsifiers, associative water-soluble thickeners, water-soluble silicone compounds, etc. Migration can be suppressed by lowering the water dispersion stability at about 40 to 100 ° C. by using an agent or a water-soluble polyurethane compound in combination.

なお、海島型複合繊維を極細繊維化処理した場合、海成分樹脂が除去されることにより繊維束状の極細繊維が形成される。そして、極細繊維の繊維束の内部に空隙が形成される。極細繊維化処理を施した後の極細繊維の不織布に高分子弾性体のエマルジョンを含浸させた場合、高分子弾性体のエマルジョンが毛細管現象により極細繊維間に含浸されやすくなり、繊維束状の極細繊維が強く拘束されて極細繊維の素抜けが起こりにくくなり、また、剥離強力も向上する。そのために、本実施形態の立毛調人工皮革の製造においては、海島型複合繊維の絡合ウェブに第1の高分子弾性体を付与した後、海島型複合繊維を極細繊維化処理して繊維束状の極細繊維の不織布を含む第1の中間体シートを形成し、第1の中間体シートにさらに第2の高分子弾性体を付与することにより、極細繊維の繊維束の内部にも高分子弾性体を付与するような工程を経ることがとくに好ましい。 When the sea-island type composite fiber is subjected to the ultrafine fiber treatment, the fiber bundle-shaped ultrafine fiber is formed by removing the sea component resin. Then, voids are formed inside the fiber bundle of the ultrafine fibers. When the non-woven fabric of the ultrafine fibers after the ultrafine fiber treatment is impregnated with the emulsion of the polymer elastic body, the emulsion of the polymer elastic body is easily impregnated between the ultrafine fibers due to the capillary phenomenon, and the fiber bundle-like ultrafine fibers are easily impregnated. The fibers are strongly restrained, making it difficult for the ultrafine fibers to come off, and the peeling strength is also improved. Therefore, in the production of the napped artificial leather of the present embodiment, after the first polymer elastic body is imparted to the entangled web of the sea-island type composite fiber, the sea-island type composite fiber is subjected to ultrafine fiber treatment to form a fiber bundle. By forming a first intermediate sheet containing a non-woven fabric of ultrafine fibers and further imparting a second polymer elastic body to the first intermediate sheet, a polymer is also formed inside the fiber bundle of the ultrafine fibers. It is particularly preferable to go through a process of imparting an elastic body.

立毛調人工皮革中の高分子弾性体の含有割合としては、0.1〜15質量%、さらには0.5〜14質量%、とくには2.5〜12質量%であることが相対的にポリエステル繊維の質量比が低くなりすぎないために剥離強力を高く維持することができ、また、立毛調人工皮革の立毛性が良好になり、高分子弾性体とポリエステル繊維の2色感が出にくく、反発感の少ないしなやかな風合いが得られやすい点から好ましい。また、他物品と高温、例えば、150〜200℃で接触した場合や塩化ビニルフィルムなど高分子弾性体と接着しやすい物品と接触させた場合の耐色移行性に優れる点から好ましい。本実施形態の立毛調人工皮革においては、剥離強力が3kg/cm以上有するようにポリエステル繊維を緻密に絡合させ、ポリエステル繊維の素抜けを防止するために付与される高分子弾性体の割合を高めすぎないことが、ポリエステル繊維と高分子弾性体の色斑による2色感を低減でき、また、色移行を低減できる点からとくに好ましい。 The content ratio of the polymer elastic body in the napped artificial leather is relatively 0.1 to 15% by mass, further 0.5 to 14% by mass, and particularly 2.5 to 12% by mass. Since the mass ratio of the polyester fiber does not become too low, the peeling strength can be maintained high, and the fluffiness of the napped artificial leather becomes good, and it is difficult to obtain a two-color feeling of the polymer elastic body and the polyester fiber. , It is preferable because it is easy to obtain a supple texture with little repulsion. Further, it is preferable because it is excellent in color transfer resistance when it comes into contact with another article at a high temperature, for example, 150 to 200 ° C., or when it comes into contact with an article that easily adheres to a polymer elastic body such as a vinyl chloride film. In the napped artificial leather of the present embodiment, the polyester fibers are finely entwined so as to have a peeling strength of 3 kg / cm or more, and the proportion of the polymer elastic body provided to prevent the polyester fibers from coming off is determined. It is particularly preferable that the height is not too high because the two-color feeling due to the color spots of the polyester fiber and the polymer elastic body can be reduced and the color transfer can be reduced.

また、繊維束の内部に存在する第2の高分子弾性体の含有割合は0.1〜3質量%であること剥離強力を高めやすい点から好ましい。 Further, the content ratio of the second polymer elastic body existing inside the fiber bundle is preferably 0.1 to 3% by mass because the peeling strength can be easily increased.

このようにして濃色顔料を0.5〜10質量%含有する平均繊度0.07〜0.9dtexのポリエステル繊維の不織布に高分子弾性体が含浸付与された人工皮革基材が得られる。そして、人工皮革基材を、必要に応じて厚さ方向に垂直な方向に複数枚にスライスしたり、研削したりすることにより厚さ調節し、さらに、少なくとも一面をバフィングすることにより少なくとも一面が立毛面である立毛調人工皮革の生機が得られる。バフィングは、例えば、120〜600番手程度のサンドペーパーやエメリーペーパーを用いて行うことが好ましい。 In this way, an artificial leather base material obtained by impregnating a non-woven fabric of polyester fibers having an average fineness of 0.07 to 0.9 dtex containing 0.5 to 10% by mass of a dark pigment with a polymer elastic body. Then, the thickness of the artificial leather base material is adjusted by slicing or grinding into a plurality of sheets in the direction perpendicular to the thickness direction as needed, and further, at least one surface is buffed to obtain at least one surface. A raw material for fluffy artificial leather, which is a fluffy surface, can be obtained. The buffing is preferably performed using, for example, sandpaper or emery paper having a count of 120 to 600.

また、立毛調人工皮革の生機に含まれるポリエステル繊維は濃色顔料により着色されているが、必要に応じて、色調整のために染色を組み合わせたり、顔料と顔料バインダーを混合した液を含浸処理して乾燥することにより顔料をバインダーで被着させる処理を組み合わせたりしてもよい。 In addition, the polyester fibers contained in the raw material of the fluffy artificial leather are colored with a dark pigment, but if necessary, dyeing is combined for color adjustment, or a liquid in which a pigment and a pigment binder are mixed is impregnated. Then, a treatment of applying the pigment with a binder by drying the pigment may be combined.

染色としては、含金染料、硫化染料、捺染染料、反応染料、酸性基含有ポリエステル繊維の着色に用いられるカチオン染料が好ましく用いられうる。とくには、含金染料または硫化染料で染色することが、繊維強度を低下させることなく、色移行が抑制される染色が可能になる点から好ましい。含金染料や硫化染料としては、ナイロン繊維やポリウレタンの染色に従来から用いられる含金染料や硫化染料が特に限定なく用いられる。染色方法は特に限定されないが、例えば、液流染色機、ビーム染色機、ジッガーなどの染色機を用いて染色する方法が挙げられる。染色温度としては60〜140℃程度が例示される。また、染色の際に、酢酸や芒硝のような染色助剤を用いてもよい。また、染料を入れずに液流等の処理を行って風合いを調整してもよい。なお、分散染料は、マイグレーションさせやすくなる傾向があるために好ましくない。なお、耐色移行性をとくに低下させないためには、立毛調人工皮革を染色しないことが好ましい。 As the dyeing, a gold-containing dye, a sulfur dye, a printing dye, a reactive dye, and a cationic dye used for coloring an acidic group-containing polyester fiber can be preferably used. In particular, dyeing with a gold-containing dye or a sulfur dye is preferable because it enables dyeing in which color transfer is suppressed without lowering the fiber strength. As the gold-containing dye and the sulfide dye, the gold-containing dye and the sulfide dye conventionally used for dyeing nylon fibers and polyurethane are not particularly limited. The dyeing method is not particularly limited, and examples thereof include a method of dyeing using a dyeing machine such as a liquid flow dyeing machine, a beam dyeing machine, and a jigger. The dyeing temperature is exemplified by about 60 to 140 ° C. In addition, a dyeing aid such as acetic acid or Glauber's salt may be used for dyeing. Further, the texture may be adjusted by performing a treatment such as a liquid flow without adding a dye. Disperse dyes are not preferable because they tend to be easily migrated. In order not to particularly reduce the color transfer resistance, it is preferable not to dye the napped artificial leather.

また、立毛調人工皮革の生機は、さらに必要に応じて、各種仕上げ処理が施されてもよい。仕上げ処理としては、揉み柔軟化処理、逆シールのブラッシング処理、防汚処理、親水化処理、滑剤処理、柔軟剤処理、酸化防止剤処理、紫外線吸収剤処理、蛍光剤処理、難燃剤処理、濃色化剤処理等が挙げられる。 Further, the raw machine of the fluffy artificial leather may be further subjected to various finishing treatments, if necessary. Finishing treatments include kneading softening treatment, reverse seal brushing treatment, antifouling treatment, hydrophilic treatment, lubricant treatment, softener treatment, antioxidant treatment, UV absorber treatment, fluorescent agent treatment, flame retardant treatment, and thickening treatment. Examples include colorizing agent treatment.

立毛調人工皮革は、濃色顔料を0.5〜10質量%含有する平均繊度0.07〜0.9dtexのポリエステル繊維を含む不織布と、不織布の内部に付与された高分子弾性体とを含む。このような立毛調人工皮革によれば、高分子弾性体の含有割合が低い場合であっても高い剥離強度、具体的には、剥離強力が3kg/cm以上の立毛調人工皮革が得られる。また、濃色顔料を0.5〜10質量%含有する平均繊度0.07〜0.9dtexのポリエステル繊維を含む不織布によれば、明度L*値≦20であっても、多繊交織布への湿潤時,荷重4kPa,200℃,60秒間、の条件における加熱時の色移行性評価の色差級数判定が4級以上である立毛調人工皮革を得ることができる。 The fluffy artificial leather includes a non-woven fabric containing polyester fibers having an average fineness of 0.07 to 0.9 dtex containing 0.5 to 10% by mass of a dark pigment, and a polymer elastic body imparted to the inside of the non-woven fabric. .. According to such a fluffy artificial leather, even when the content ratio of the polymer elastic body is low, a high peeling strength, specifically, a fluffy artificial leather having a peeling strength of 3 kg / cm or more can be obtained. Further, according to the non-woven fabric containing polyester fibers having an average fineness of 0.07 to 0.9 dtex containing 0.5 to 10% by mass of a dark pigment, even if the lightness L * value ≤ 20, the multi-fiber mixed woven fabric can be obtained. It is possible to obtain a napped artificial leather having a color difference grade determination of 4th grade or higher in the color transferability evaluation during heating under the conditions of wetness, load of 4 kPa, 200 ° C., and 60 seconds.

立毛調人工皮革の立毛面のL*a*b*表色系に基づく明度L*値は、強い濃色のL*値≦20であり、L*値≦18であり、さらにはL*値≦17であることが好ましい。強い濃色の立毛調人工皮革においては、高分子弾性体の色とポリエステル繊維の色とに差異が出て2色感が出やすいが、高分子弾性体の含有割合を低くすることにより2色感を抑制することができる。L*値の下限は特に限定されないが、8、さらには10であることが好ましい。 The L * a * b * lightness L * value based on the fluffy surface of the fluffy artificial leather is a strong dark color L * value ≤ 20, L * value ≤ 18, and further L * value. ≦ 17 is preferable. In strong dark fluffy artificial leather, the color of the polymer elastic body and the color of the polyester fiber are different and it is easy to get a two-color feeling, but by lowering the content ratio of the polymer elastic body, two colors are likely to appear. The feeling can be suppressed. The lower limit of the L * value is not particularly limited, but is preferably 8 or even 10.

また、立毛調人工皮革の剥離強力は3kg/cm以上、さらには3.1kg/cm以上、とくには3.5kg/cm以上であることが好ましい。 Further, the peeling strength of the napped artificial leather is preferably 3 kg / cm or more, more preferably 3.1 kg / cm or more, and particularly preferably 3.5 kg / cm or more.

立毛調人工皮革の多繊交織布の湿潤時,荷重4kPa,200℃,60秒間、の条件における、加熱加圧時の色移行性評価の色差級数判定は4級以上であり、好ましくは4−5級以上である。本実施形態の立毛調人工皮革は、このような加熱加圧時の色移行性特性を有することにより、綿,ナイロン,アセテート,毛,レーヨン,アクリル,絹,及びポリエステルのような多種の布に対して、湿潤条件で加熱加圧しても色移りしにくい特性を有する。 When the multi-fiber mixed woven fabric of fluffy artificial leather is wet, the color difference series judgment of the color transferability evaluation at the time of heating and pressurizing under the conditions of a load of 4 kPa, 200 ° C., and 60 seconds is 4th grade or higher, preferably 4- It is 5th grade or higher. The fluffy artificial leather of the present embodiment has such a color transfer property at the time of heating and pressurizing, so that it can be applied to various cloths such as cotton, nylon, acetate, hair, rayon, acrylic, silk, and polyester. On the other hand, it has the property that color transfer does not easily occur even when heated and pressed under wet conditions.

また、多繊交織布への乾燥時,荷重4kPa,200℃,60秒間、の条件における加熱加圧時の色移行性評価の色差級数判定は4級以上であり、4−5級以上であることが好ましい。 Further, the color difference series judgment of the color transferability evaluation at the time of heating and pressurizing under the conditions of drying to a multi-fiber mixed woven fabric, a load of 4 kPa, 200 ° C., and 60 seconds is 4th grade or higher, and 4-5th grade or higher. Is preferable.

また、本実施形態の立毛調人工皮革によれば、不織布を形成するポリエステル繊維が濃色顔料で濃い濃色に着色されていることにより、JIS L0842に準拠した紫外線カーボンアーク灯光に対する耐光堅ろう度試験において、変退色用グレースケールを用いた色差級数判定が4級以上、さらには4−5級以上であるような高い耐光堅ろう性を実現できる。 Further, according to the napped artificial leather of the present embodiment, the polyester fibers forming the non-woven fabric are colored in a deep dark color with a dark pigment, so that the light fastness test against ultraviolet carbon arc lamp light conforming to JIS L0842 is performed. In the above, it is possible to realize high light fastness such that the color difference class determination using the gray scale for discoloration is 4th grade or higher, and further 4-5th grade or higher.

また、荷重750g/cm2,50℃,16時間の条件における塩化ビニルフィルムへの色移行性評価における色移行前後の塩化ビニルフィルムの色差が、ΔE*≦2.0であるような高い塩化ビニルフィルムへの耐色移行性を実現できる。 Further, high vinyl chloride such that the color difference of the vinyl chloride film before and after the color transfer in the evaluation of the color transferability to the vinyl chloride film under the conditions of a load of 750 g / cm 2 , 50 ° C. and 16 hours is ΔE * ≦ 2.0. Color resistance to film can be achieved.

以下、本発明を実施例によりさらに具体的に説明する。なお、本発明の範囲は実施例により何ら限定されるものではない。 Hereinafter, the present invention will be described in more detail with reference to Examples. The scope of the present invention is not limited to the examples.

[実施例1]
海成分樹脂として水溶性熱可塑性ポリビニルアルコール(PVA)、島成分樹脂としてカーボンブラック5質量%を添加した変性度6モル%のイソフタル酸変性ポリエチレンテレフタレ−トを準備した。そして、海成分樹脂及び島成分樹脂を、口金温度260℃に設定された、海成分樹脂中に均一な断面積の島成分樹脂が12個分布した断面を形成するノズル孔が並列状に配置された複数紡糸用口金に供給し、溶融繊維をノズル孔から吐出させた。このとき、海成分樹脂と島成分樹脂との質量比が海成分樹脂/島成分樹脂=25/75となるように圧力調整しながら供給した。
[Example 1]
An isophthalic acid-modified polyethylene terephthalate having a degree of modification of 6 mol% was prepared by adding water-soluble thermoplastic polyvinyl alcohol (PVA) as a sea component resin and 5% by mass of carbon black as an island component resin. Then, nozzle holes forming a cross section in which 12 island component resins having a uniform cross-sectional area are distributed in the sea component resin, in which the sea component resin and the island component resin are set to a base temperature of 260 ° C., are arranged in parallel. It was supplied to the mouthpiece for multiple spinning, and the molten fiber was discharged from the nozzle hole. At this time, the resin was supplied while adjusting the pressure so that the mass ratio of the sea component resin and the island component resin was sea component resin / island component resin = 25/75.

そして、吐出された溶融繊維を平均紡糸速度が3700m/分となるように吸引装置で吸引することにより延伸し、繊度が3.3dtexの海島型複合繊維の長繊維を紡糸した。海島型複合繊維の長繊維は、可動型のネット上に連続的に堆積され、表面の毛羽立ちを抑えるために42℃の金属ロールで軽く押さえた。そして、海島型複合繊維の長繊維をネットから剥離し、表面温度55℃、線圧200N/mmで格子柄の金属ロールとバックロールとの間を通過させた。このようにして、目付32g/m2の長繊維ウェブを製造した。 Then, the discharged molten fibers were drawn by suction with a suction device so that the average spinning speed was 3700 m / min, and long fibers of sea-island type composite fibers having a fineness of 3.3 dtex were spun. The long fibers of the sea-island type composite fiber were continuously deposited on the movable net and lightly pressed with a metal roll at 42 ° C. to suppress fluffing on the surface. Then, the long fibers of the sea-island type composite fiber were peeled off from the net and passed between the metal roll of the lattice pattern and the back roll at a surface temperature of 55 ° C. and a linear pressure of 200 N / mm. In this way, a long fiber web having a basis weight of 32 g / m 2 was produced.

次に、長繊維ウェブをクロスラッパー装置を用いて総目付380g/m2になるように12層に重ねた積重ウェブを作製し、針折れ防止油剤をスプレーした。そして、針先端から第1バーブまでの距離が3.2mmの6バーブ針を用いて、積重ウェブを針深度8.3mmで両面から交互に3300パンチ/cm2でニードルパンチすることにより、目付500g/m2の海島型複合繊維の絡合ウェブを製造した。ニードルパンチ処理による積重ウェブの面積収縮率は70%であった。そして、巻き取りライン速度10m/分、70℃、湿度50%RH、30秒間の条件で絡合ウェブを湿熱収縮処理した。湿熱収縮処理による絡合ウェブを面積収縮率は48%であった。 Next, a stacked web was prepared by stacking long fiber webs in 12 layers so as to have a total basis weight of 380 g / m 2 using a cross wrapper device, and an oil for preventing needle breakage was sprayed. Then, using a 6-barb needle with a distance of 3.2 mm from the tip of the needle to the first barb, the weighted web is alternately needle-punched from both sides at a needle depth of 8.3 mm at a needle punch of 3300 punches / cm 2. An entangled web of 500 g / m 2 sea-island type composite fibers was produced. The area shrinkage of the stacked webs by the needle punching process was 70%. Then, the entangled web was subjected to moist heat shrinkage treatment under the conditions of a winding line speed of 10 m / min, 70 ° C., a humidity of 50% RH, and 30 seconds. The area shrinkage of the entangled web by the moist heat shrinkage treatment was 48%.

そして、第1の高分子弾性体のエマルジョンとして、100%モジュラスが3.0MPaの自己乳化型の非晶性ポリカーボネートウレタン15質量%、及び感熱ゲル化剤として硫酸アンモニウム2.5質量%を含む第1のポリウレタンのエマルジョンを準備した。そして、湿熱収縮された絡合ウェブに第1のポリウレタンのエマルジョンを含浸付与した後、150℃で乾燥させて第1のポリウレタンを凝固させた。 The first emulsion of the polymer elastic body contains 15% by mass of a self-emulsifying amorphous polycarbonate urethane having a 100% modulus of 3.0 MPa, and 2.5% by mass of ammonium sulfate as a heat-sensitive gelling agent. Polyurethane emulsion was prepared. Then, the moist heat-shrinked entangled web was impregnated with the emulsion of the first polyurethane, and then dried at 150 ° C. to solidify the first polyurethane.

そして、第1のポリウレタンを付与された海島型複合繊維を含む絡合ウェブに対して95℃の熱水中で繰り返しディップ・ニップ処理を行うことにより、海成分樹脂であるPVAを溶解除去し、その後、乾燥した。このようにして、繊度0.2dtexの長繊維のポリエステル繊維を12本含む繊維束が3次元的に交絡した不織布を含む第1の中間体シートを作成した。立毛調人工皮革中の第1のポリウレタンの含有率は9.5質量%であった。 Then, PVA, which is a sea component resin, is dissolved and removed by repeatedly dipping and niping the entangled web containing the sea-island type composite fiber to which the first polyurethane is applied in hot water at 95 ° C. Then it was dried. In this way, a first intermediate sheet containing a non-woven fabric in which fiber bundles containing 12 long polyester fibers having a fineness of 0.2 dtex were three-dimensionally entangled was prepared. The content of the first polyurethane in the fluffy artificial leather was 9.5% by mass.

そして、第1の中間体シートをスライスして半裁し、その一面をバフィングすることにより厚さ0.55mmに調整して第2の中間体シートを得た。第2の中間体シートは、厚さ0.55mm、目付310g/m2、見掛け密度0.56g/cm3であった。 Then, the first intermediate sheet was sliced and cut in half, and one surface thereof was buffed to adjust the thickness to 0.55 mm to obtain a second intermediate sheet. The second intermediate sheet had a thickness of 0.55 mm, a basis weight of 310 g / m 2 , and an apparent density of 0.56 g / cm 3 .

そして、第2の高分子弾性体のエマルジョンとして、100%モジュラスが3.0MPaの自己乳化型の非晶性ポリカーボネートウレタン1質量%を含む第2のポリウレタンのエマルジョンを準備した。そして、第2の中間体シートに第2のポリウレタンのエマルジョンを含浸付与した後、130℃で乾燥させて第2のポリウレタンを凝固させた。このようにして立毛調人工皮革の生機を作成した。そして、立毛調人工皮革を液流染色機を用いて温度120℃×10分間処理して柔軟化処理を行い、そしてアミノ変性シリコーンの固形分0.4%の水分散液を含浸付与し130℃で乾燥することにより立毛調人工皮革を得た。立毛調人工皮革に含まれる第2のポリウレタンの含有率は0.5質量%であり、第1のポリウレタンと第2のポリウレタンとの合計割合は10質量%であった。 Then, as the emulsion of the second polymer elastic body, a second polyurethane emulsion containing 1% by mass of a self-emulsifying amorphous polycarbonate urethane having a 100% modulus of 3.0 MPa was prepared. Then, the second intermediate sheet was impregnated with the emulsion of the second polyurethane, and then dried at 130 ° C. to solidify the second polyurethane. In this way, a raw machine for napped artificial leather was created. Then, the napped artificial leather is treated with a liquid flow dyeing machine at a temperature of 120 ° C. for 10 minutes to perform a softening treatment, and then impregnated with an aqueous dispersion having a solid content of 0.4% of amino-modified silicone and imparted at 130 ° C. A fluffy artificial leather was obtained by drying in. The content of the second polyurethane contained in the fluffy artificial leather was 0.5% by mass, and the total ratio of the first polyurethane and the second polyurethane was 10% by mass.

このようにして、片面に立毛面を有し、カーボンブラック5質量%を含有する平均繊度0.2dtexのポリエステル繊維の不織布を含み、厚さ0.6mmで、目付310g/m2、見掛け密度0.52g/cmである濃い黒色の立毛調人工皮革を得た。 In this way, a non-woven fabric of polyester fibers having a fluffy surface on one side and containing 5% by mass of carbon black and having an average fineness of 0.2 dtex is contained, the thickness is 0.6 mm, the grain size is 310 g / m 2 , and the apparent density is 0. A dark black napped artificial leather at .52 g / cm 3 was obtained.

そして、得られた立毛調人工皮革の明度、剥離強力、多繊交織布への湿潤時及び乾燥時における加熱加圧時の耐色移行性、塩化ビニルフィルムへの耐色移行性、及び紫外線カーボンアーク灯光に対する染色堅ろう度を次のようにして評価した。 Then, the lightness of the obtained napped artificial leather, the peeling strength, the color transfer resistance to the multi-fiber mixed woven fabric at the time of heating and pressurization at the time of wetting and drying, the color transfer resistance to the vinyl chloride film, and the ultraviolet carbon. The dyeing fastness to arc light was evaluated as follows.

(明度L*
分光光度計(ミノルタ社製:CM−3700)を用いて、JISZ 8729に準拠して、立毛調人工皮革の表面のL*a*b*表色系の座標値から明度L*値を求めた。値は、試験片から平均的な位置を万遍なく選択して測定された3点の平均値である。
(Brightness L * )
Using a spectrophotometer (Minolta: CM-3700), the brightness L * value was obtained from the coordinate values of the L * a * b * color system on the surface of the napped artificial leather in accordance with JISZ 8729. .. The value is the average value of three points measured by selecting the average position evenly from the test piece.

(剥離強力)
立毛調人工皮革から、たて15cm×よこ2.5cmの試験片を2枚切りだした。そして、2枚の試験片を、100μmのポリウレタンフィルム(NASA-600、たて10cm×よこ2.5cm)を介在させて重ね合わせた積重体を得た。なお、各試験片の両端の2.5cmの部分にはポリウレタンフィルムを重ねていない。そして、平板熱プレス機を使用して、温度130℃、面圧5kg/cmの条件で60秒間プレスして積重体を接着させて評価用サンプルを作成した。得られた評価用サンプルを、常温で引張試験機を用い、接着されていない2.5cmの部分をそれぞれ上下のチャックに把持させ、10cm/minの引張速度でs−s曲線を測定した。s−s曲線がほぼ一定状態になった部分の中央値を平均値として、サンプル幅2.5cmで除した値を剥離強力とした。値は、試験片3個の平均値である。
(Strong peeling)
Two test pieces of 15 cm in length and 2.5 cm in width were cut out from the napped artificial leather. Then, two test pieces were superposed with a 100 μm polyurethane film (NASA-600, vertical 10 cm × horizontal 2.5 cm) interposed therebetween to obtain a stacked body. The polyurethane film is not overlapped on the 2.5 cm portions at both ends of each test piece. Then, using a flat plate heat press machine, the product was pressed for 60 seconds under the conditions of a temperature of 130 ° C. and a surface pressure of 5 kg / cm 2 to adhere the stacked bodies to prepare a sample for evaluation. The obtained evaluation sample was gripped by the upper and lower chucks of the unbonded 2.5 cm portions using a tensile tester at room temperature, and the s-s curve was measured at a tensile speed of 10 cm / min. The median value of the portion where the s-s curve became almost constant was taken as the average value, and the value divided by the sample width of 2.5 cm was taken as the peeling strength. The value is the average value of three test pieces.

(多繊交織布への湿潤時及び乾燥時における加熱加圧時の耐色移行性)
JIS L 0803 附属書 JAで規定された、綿,ナイロン,アセテート,毛,レーヨン,アクリル,絹,及びポリエステルの織布が並列するように織られた多繊交織布(交織1号)を準備した。また、立毛調人工皮革から10cm×4cmの試験片を切りだした。そして、JISL0850ホットプレッシングに対する染色堅ろう度試験方法のA−3法に準じて、試験台の上に湿潤または乾燥させた多繊交織布を載せ、その上に湿潤または乾燥させた試験片を載せ、さらにその上に湿潤または乾燥させた多繊交織布を載せ、試験片に対して4kPaの圧力を加えた状態にて、200±1℃に設定した乾熱乾燥機で60秒間放置し、取り出した。各々の織布で汚染用グレースケールを用いて級数判定し、汚染の最も大きい素材の織布の級数を耐色移行性の級数とした。
(Color transfer resistance during heating and pressurization when wet and dry to multi-fiber mixed woven fabric)
A multi-fiber mixed woven fabric (combined weave No. 1) woven so that cotton, nylon, acetate, wool, rayon, acrylic, silk, and polyester woven fabrics are woven in parallel, as specified in JIS L 0803 Annex JA, was prepared. .. In addition, a 10 cm × 4 cm test piece was cut out from the napped artificial leather. Then, according to the A-3 method of the dyeing fastness test method for JISL0850 hot pressing, a wet or dried multi-fiber mixed woven cloth is placed on a test table, and a wet or dried test piece is placed on the test table. Further, a wet or dried multi-fiber mixed woven cloth was placed on the test piece, and the test piece was left in a dry heat dryer set at 200 ± 1 ° C. for 60 seconds with a pressure of 4 kPa applied to the test piece, and then taken out. .. The series was determined for each woven fabric using a gray scale for contamination, and the series of the woven fabric of the material with the largest contamination was defined as the color transfer resistance series.

(塩化ビニルフィルムへの耐色移行性)
立毛調人工皮革から3cm×2cmの試験片を切りだした。そして、切り出された立毛調人工皮革の立毛面に厚さ0.8mmの塩化ビニルフィルム(白色)を重ね、荷重が750g/cmとなるように均一に圧力をかけた。そして、50℃、相対湿度15%の雰囲気下で16時間放置した。そして、色移り前の塩化ビニルフィルムと色移り後の塩化ビニルフィルムとの色差ΔEを、分光光度計を用いて測定し、以下の基準で判定した。
5級 :0.0≦ΔE*≦0.2
4−5級:0.2<ΔE*≦1.4
4級 :1.4<ΔE*≦2.0
3−4級:2.0<ΔE*≦3.0
3級 :3.0<ΔE*≦3.8
2−3級:3.8<ΔE*≦5.8
2級 :5.8<ΔE*≦7.8
1−2級:7.8<ΔE*≦11.4
1級 :11.4<ΔE*
(Color resistance to vinyl chloride film)
A 3 cm x 2 cm test piece was cut out from the napped artificial leather. Then, a vinyl chloride film (white) having a thickness of 0.8 mm was placed on the napped surface of the cut napped artificial leather, and pressure was uniformly applied so that the load was 750 g / cm 2. Then, it was left for 16 hours in an atmosphere of 50 ° C. and a relative humidity of 15%. Then, the color difference ΔE between the vinyl chloride film before the color transfer and the vinyl chloride film after the color transfer was measured using a spectrophotometer and determined according to the following criteria.
Grade 5: 0.0 ≤ ΔE * ≤ 0.2
Grade 4-5: 0.2 <ΔE * ≤ 1.4
Grade 4: 1.4 <ΔE * ≤ 2.0
Grade 3-4: 2.0 <ΔE * ≤3.0
Grade 3: 3.0 <ΔE * ≤ 3.8
Grade 2-3: 3.8 <ΔE * ≤ 5.8
Level 2: 5.8 <ΔE * ≤ 7.8
Class 1-2: 7.8 <ΔE * ≤ 11.4
Grade 1: 11.4 <ΔE *

(紫外線カーボンアーク灯光に対する耐光堅ろう度)
JIS L0842に基づき、立毛調人工皮革の立毛面に、紫外線フェードメーター(スガ試験機製U48)を照射し、20時間毎に試験片を取り出して、変退色用グレースケールと比較し、最長100時間として、4号色差が生じるまでの時間からJIS級判定した。
(Light fastness to ultraviolet carbon arc light)
Based on JIS L0842, the napped surface of napped artificial leather is irradiated with an ultraviolet fade meter (U48 manufactured by Suga Test Instruments Co., Ltd.), and test pieces are taken out every 20 hours and compared with gray scale for discoloration and fading, for a maximum of 100 hours. JIS grade was determined from the time until the No. 4 color difference occurred.

(品位〈2色感及び触感〉)
立毛調人工皮革から20cm×20cmの試験片を切りだした。そして、試験片の立毛面を目視したときの外観と立毛面の触感を以下の基準で判定した。
A:目視したときに繊維と高分子弾性体の2色感がなく、さらっとした触感であった。
B:目視したときに繊維と高分子弾性体の色が異なって2色感が認められ、優美さに劣った。
C:立毛面がザラザラとした触感であって表面タッチに劣る。
D:色が薄く、外観の優美さに劣る。
(Dignity <two colors and touch>)
A 20 cm × 20 cm test piece was cut out from a fluffy artificial leather. Then, the appearance and the tactile sensation of the fluffy surface of the test piece when visually observed were judged according to the following criteria.
A: When visually observed, there was no two-color feeling of the fiber and the polymer elastic body, and the feeling was smooth.
B: When visually observed, the colors of the fiber and the polymer elastic body were different, and a two-color feeling was observed, which was inferior in grace.
C: The fluffy surface has a rough feel and is inferior to the surface touch.
D: The color is light and the appearance is inferior.

結果を下記表1に示す。 The results are shown in Table 1 below.

Figure 2021121702
Figure 2021121702

[実施例2]
島成分樹脂の島数を50島として平均繊度を0.08dtexとし、島成分樹脂に含有させたカーボンブラックの含有割合を8質量%とした以外は実施例1と同様にして立毛調人工皮革を得た。そして、得られた立毛調人工皮革について、実施例1と同様にして評価した。結果を表1に示す。
[Example 2]
The napped artificial leather was prepared in the same manner as in Example 1 except that the number of islands of the island component resin was 50, the average fineness was 0.08 dtex, and the content ratio of carbon black contained in the island component resin was 8% by mass. Obtained. Then, the obtained napped artificial leather was evaluated in the same manner as in Example 1. The results are shown in Table 1.

[実施例3]
島成分樹脂の島数を5島として平均繊度を0.5dtexとし、島成分樹脂に含有させたカーボンブラックの含有割合を1質量%とした以外は実施例1と同様にして立毛調人工皮革を得た。そして、得られた立毛調人工皮革について、実施例1と同様にして評価した。結果を表1に示す。
[Example 3]
The napped artificial leather was prepared in the same manner as in Example 1 except that the number of islands of the island component resin was 5, the average fineness was 0.5 dtex, and the content ratio of carbon black contained in the island component resin was 1% by mass. Obtained. Then, the obtained napped artificial leather was evaluated in the same manner as in Example 1. The results are shown in Table 1.

[実施例4]
第1のポリウレタンのエマルジョンのポリウレタン濃度15質量%を21質量%に変更し、また、液流染色機を用いて温度120℃×10分間処理して柔軟化処理を行った後、90℃、含金染料(黒/青の質量比50/50質量%)5%owfの染色浴で含金染色処理して120℃で乾燥した以外は、実施例1と同様にして立毛調人工皮革を得た。そして、得られた立毛調人工皮革について、実施例1と同様にして評価した。なお、実施例4は含金染料で染色して青味を帯びるように調整した。結果を表1に示す。
[Example 4]
The polyurethane concentration of the first polyurethane emulsion was changed from 15% by mass to 21% by mass, and the temperature was 120 ° C. for 10 minutes using a liquid flow dyeing machine to perform a softening treatment, and then 90 ° C. was included. A napped artificial leather was obtained in the same manner as in Example 1 except that the gold dye (black / blue mass ratio 50/50 mass%) was dyed with gold in a 5% owf dyeing bath and dried at 120 ° C. .. Then, the obtained napped artificial leather was evaluated in the same manner as in Example 1. In Example 4, it was dyed with a gold-containing dye and adjusted to be bluish. The results are shown in Table 1.

[実施例5]
第1のポリウレタンのエマルジョンのポリウレタン濃度15質量%を21%に変更し、また、液流染色機を用いて温度120℃×10分間処理して柔軟化処理を行った後、硫化染料(黒/青の質量比50/50質量%)の5%owfの染色浴でディップ・ニップ処理した後、120℃で乾燥した以外は、実施例1と同様にして立毛調人工皮革を得た。そして、得られた立毛調人工皮革について、実施例1と同様にして評価した。なお、実施例5は硫化染料で染色して青味を帯びるように調整した。結果を表1に示す。
[Example 5]
After changing the polyurethane concentration of the first polyurethane emulsion from 15% by mass to 21% and treating it with a liquid flow dyeing machine at a temperature of 120 ° C. for 10 minutes for softening treatment, a sulfide dye (black / A fluffy artificial leather was obtained in the same manner as in Example 1 except that it was dipped and nip-treated in a 5% owf dyeing bath having a mass ratio of blue (50/50% by mass) and then dried at 120 ° C. Then, the obtained napped artificial leather was evaluated in the same manner as in Example 1. In Example 5, it was dyed with a sulfur dye and adjusted to be bluish. The results are shown in Table 1.

[実施例6]
第2のポリウレタンのエマルジョンのポリウレタン濃度1質量%を5質量%に変更し、第2のポリウレタンのエマルジョンに水分散カーボンブラック顔料と水分散青顔料(質量比50/50質量%)を固形分で1質量%混合したエマルジョンを第2のポリウレタンエマルジョンとして含浸付与し、130℃で乾燥させた以外は実施例1と同様にして立毛調人工皮革を得た。そして、得られた立毛調人工皮革について、実施例1と同様にして評価した。なお、実施例6は水分散青顔料で着色して青味を帯びるように調整した。結果を表1に示す。
[Example 6]
The polyurethane concentration of 1% by mass of the second polyurethane emulsion was changed to 5% by mass, and the water-dispersed carbon black pigment and the water-dispersed blue pigment (mass ratio 50/50% by mass) were added to the second polyurethane emulsion in terms of solid content. A 1% by mass mixed emulsion was impregnated as a second polyurethane emulsion and dried at 130 ° C. to obtain a fluffy artificial leather in the same manner as in Example 1. Then, the obtained napped artificial leather was evaluated in the same manner as in Example 1. In Example 6, the mixture was colored with a water-dispersed blue pigment and adjusted to be bluish. The results are shown in Table 1.

[実施例7]
第1のポリウレタンのエマルジョンの含浸処理を行わなかった以外は、実施例6と同様にして立毛調人工皮革を得た。そして、得られた立毛調人工皮革について実施例1と同様にして評価した。結果を表1に示す。
[Example 7]
A fluffy artificial leather was obtained in the same manner as in Example 6 except that the first polyurethane emulsion was not impregnated. Then, the obtained napped artificial leather was evaluated in the same manner as in Example 1. The results are shown in Table 1.

[比較例1]
島成分樹脂の島数を50島として平均繊度0.08dtexとし、島成分樹脂に含有させたカーボンブラックの含有割合を5質量%とし、湿熱収縮処理前後の面積収縮率を25%とし、第1のポリウレタンのエマルジョンのポリウレタン濃度15質量%を30質量%に変更し、第1のポリウレタンに対してカーボンブラックを5質量%配合したエマルジョンを第1のポリウレタンのエマルジョンとして用いた以外は、実施例1と同様にして立毛調人工皮革を得た。そして、得られた立毛調人工皮革について、実施例1と同様にして評価した。結果を表1に示す。
[Comparative Example 1]
The number of islands of the island component resin is 50, the average fineness is 0.08 dtex, the content ratio of carbon black contained in the island component resin is 5% by mass, the area shrinkage before and after the moist heat shrinkage treatment is 25%, and the first Example 1 except that the polyurethane concentration of 15% by mass of the polyurethane emulsion was changed to 30% by mass and an emulsion containing 5% by mass of carbon black with respect to the first polyurethane was used as the first polyurethane emulsion. In the same manner as above, a napped artificial leather was obtained. Then, the obtained napped artificial leather was evaluated in the same manner as in Example 1. The results are shown in Table 1.

[比較例2]
島成分樹脂の島数を90島として平均繊度を0.05dtexとした以外は、実施例1と同様にして立毛調人工皮革を得た。そして、得られた立毛調人工皮革について、実施例1と同様にして評価した。結果を表1に示す。
[Comparative Example 2]
A napped artificial leather was obtained in the same manner as in Example 1 except that the number of islands of the island component resin was 90 and the average fineness was 0.05 dtex. Then, the obtained napped artificial leather was evaluated in the same manner as in Example 1. The results are shown in Table 1.

[比較例3]
島成分樹脂の島数を90島として平均繊度を0.05dtexとし、島成分樹脂に含有させたカーボンブラックの含有割合を11質量%にした以外は、実施例1と同様にして立毛調人工皮革を得た。そして、得られた立毛調人工皮革について、実施例1と同様にして評価した。結果を表2に示す。
[Comparative Example 3]
The number of islands of the island component resin was 90, the average fineness was 0.05 dtex, and the content ratio of carbon black contained in the island component resin was 11% by mass. Got Then, the obtained napped artificial leather was evaluated in the same manner as in Example 1. The results are shown in Table 2.

[比較例4]
島成分樹脂の島数を2島として平均繊度を1.1dtexとし、島成分樹脂に含有させたカーボンブラックの含有割合を2質量%とした以外は、実施例1と同様にして立毛調人工皮革を得た。そして、得られた立毛調人工皮革について、実施例1と同様にして評価した。結果を表1に示す。
[Comparative Example 4]
The number of islands of the island component resin is 2, the average fineness is 1.1 dtex, and the content ratio of carbon black contained in the island component resin is 2% by mass. Got Then, the obtained napped artificial leather was evaluated in the same manner as in Example 1. The results are shown in Table 1.

[比較例5]
島成分樹脂に含有させたカーボンブラックの含有割合を0.4質量%とし、液流染色機を用いて分散染料15%owfを加えて温度120℃×60分間処理して分散染色処理、70℃×20分間でアルカリ洗浄処理、水洗、乾燥処理を行った以外は、実施例1と同様にして立毛調人工皮革を得た。そして、得られた立毛調人工皮革について、実施例1と同様にして評価した。結果を表1に示す。
[Comparative Example 5]
The content ratio of carbon black contained in the island component resin was set to 0.4% by mass, 15% owf of the dispersion dye was added using a liquid flow dyeing machine, and the temperature was 120 ° C. for 60 minutes to perform the dispersion dyeing treatment, 70 ° C. A napped artificial leather was obtained in the same manner as in Example 1 except that the alkali washing treatment, the water washing and the drying treatment were carried out for 20 minutes. Then, the obtained napped artificial leather was evaluated in the same manner as in Example 1. The results are shown in Table 1.

表1を参照すれば、実施例1〜7の立毛調人工皮革は何れも、剥離強力が3kg/cm以上で、明度L*値≦20の濃い濃色の発色性がよく、多繊交織布への湿潤時及び乾燥時における加熱加圧時の耐色移行性も乾燥、湿潤条件の何れにおいても4級以上、塩化ビニルフィルム色移行性もΔE*≦2.0であり、外観の優美性にも優れていた。一方、比較例1の立毛調人工皮革は第2の高分子弾性体を付与していないために剥離強力が低く、多繊交織布への耐色移行性にも劣り、高分子弾性体の含有割合が高いために外観も2色感が目立ち、また、ザラザラとした表面タッチであった。また、比較例2の立毛調人工皮革は平均繊度が低すぎたために濃い濃色に発色しなかった。また、比較例3の立毛調人工皮革は、繊維に含有されたカーボンブラックの割合が高すぎるために繊維強度が低下して剥離強力が低かった。また、比較例4の立毛調人工皮革は平均繊度が高いために濃色の発色性には優れていたが、表面がガサガサして低品位であった。また、分散染料で染色された比較例5の立毛調人工皮革は、耐光性及び耐色移行性に劣っていた。 Referring to Table 1, all of the napped artificial leathers of Examples 1 to 7 have a peeling strength of 3 kg / cm or more, a lightness L * value ≤ 20, and a good dark color development property, and are made of a multi-fiber mixed woven fabric. The color transfer resistance during heating and pressurization during wet and dry conditions is 4th grade or higher under both dry and wet conditions, and the color transfer property of vinyl chloride film is ΔE * ≤ 2.0, and the appearance is graceful. Was also excellent. On the other hand, the fluffy artificial leather of Comparative Example 1 does not have the second polymer elastic body, so that the peeling strength is low, the color transfer resistance to the multi-fiber mixed woven fabric is also inferior, and the polymer elastic body is contained. Due to the high proportion, the appearance was also noticeable in two colors, and the surface touch was rough. In addition, the napped artificial leather of Comparative Example 2 did not develop a deep dark color because the average fineness was too low. Further, in the napped artificial leather of Comparative Example 3, the ratio of carbon black contained in the fibers was too high, so that the fiber strength was lowered and the peeling strength was low. In addition, the napped artificial leather of Comparative Example 4 was excellent in dark color development because of its high average fineness, but its surface was rough and of low quality. Further, the napped artificial leather of Comparative Example 5 dyed with the disperse dye was inferior in light resistance and color transfer resistance.

本発明で得られる立毛調人工皮革は、衣料、鞄、靴、家具、カーシート、雑貨製品等の表皮素材として好ましく用いられる。特に、熱をかけて加工処理する場合や、各種素材や各種色に接触させた場合でも色移行が起こりにくく、耐光性にも優れる。 The napped artificial leather obtained by the present invention is preferably used as a skin material for clothing, bags, shoes, furniture, car seats, miscellaneous goods and the like. In particular, even when it is processed by applying heat or when it is brought into contact with various materials or various colors, color transfer is unlikely to occur, and it is also excellent in light resistance.

Claims (10)

平均繊度0.07〜0.9dtexのポリエステル繊維を含む不織布と前記不織布に付与された高分子弾性体とを含み、
前記不織布は、前記ポリエステル繊維の繊維束の絡合体であり、
前記高分子弾性体は、前記繊維束の外部に存在する第1の高分子弾性体と、前記繊維束の内部に存在する第2の高分子弾性体とを含み、
前記ポリエステル繊維は濃色顔料を0.5〜10質量%含有し、
前記第2の高分子弾性体の含有割合が0.1〜3質量%であり、
少なくとも一面の前記ポリエステル繊維が立毛された立毛面を有し、且つ、前記立毛面はL*a*b*表色系に基づく明度L*値≦20であり、
多繊交織布(交織1号)への湿潤時,荷重4kPa,200℃,60秒間、の条件における加熱加圧時の色移行性評価の汚染用グレースケールを用いた色差級数判定が4級以上であることを特徴とする立毛調人工皮革。
A non-woven fabric containing polyester fibers having an average fineness of 0.07 to 0.9 dtex and a polymer elastic body imparted to the non-woven fabric are included.
The non-woven fabric is an entanglement of fiber bundles of the polyester fibers.
The polymer elastic body includes a first polymer elastic body existing outside the fiber bundle and a second polymer elastic body existing inside the fiber bundle.
The polyester fiber contains 0.5 to 10% by mass of a dark pigment and contains 0.5 to 10% by mass.
The content ratio of the second polymer elastic body is 0.1 to 3% by mass.
At least one surface of the polyester fiber has a raised surface, and the raised surface has a lightness L * value ≤ 20 based on the L * a * b * color system.
The color difference series judgment using the gray scale for contamination of the color transfer property evaluation under the conditions of wetness to the multi-fiber synthetic woven fabric (composite weave No. 1), load 4 kPa, 200 ° C., 60 seconds, is 4th grade or higher. A fluffy artificial leather characterized by being.
前記高分子弾性体は、濃色顔料を、含まない、または0〜20質量%の範囲で含む、請求項1に記載の立毛調人工皮革。 The napped artificial leather according to claim 1, wherein the polymer elastic body does not contain a dark pigment or contains a range of 0 to 20% by mass. 前記第2の高分子弾性体が濃色顔料を含む請求項1または2に記載の立毛調人工皮革。 The napped artificial leather according to claim 1 or 2, wherein the second polymer elastic body contains a dark pigment. 染色されていない請求項1〜3の何れか1項に記載の立毛調人工皮革。 The napped artificial leather according to any one of claims 1 to 3, which is not dyed. 含金染料または硫化染料で染色されている請求項1〜3の何れか1項に記載の立毛調人工皮革。 The napped artificial leather according to any one of claims 1 to 3, which is dyed with a gold-containing dye or a sulfur dye. 前記濃色顔料がカーボンブラックを含む請求項1〜5の何れか1項に記載の立毛調人工皮革。 The napped artificial leather according to any one of claims 1 to 5, wherein the dark pigment contains carbon black. 前記ポリエステル繊維はイソフタル酸変性ポリエステル繊維である請求項1〜6の何れか1項に記載の立毛調人工皮革。 The napped artificial leather according to any one of claims 1 to 6, wherein the polyester fiber is an isophthalic acid-modified polyester fiber. 多繊交織布(交織1号)への乾燥時,荷重4kPa,200℃,60秒間、の条件における加熱加圧時の色移行性評価の汚染用グレースケールを用いた色差級数判定が4級以上である請求項1〜7の何れか1項に記載の立毛調人工皮革。 Color difference series judgment using a gray scale for color transfer during heating and pressurization under the conditions of drying on a multi-fiber synthetic woven fabric (composite weave No. 1) and a load of 4 kPa, 200 ° C., 60 seconds is grade 4 or higher. The napped artificial leather according to any one of claims 1 to 7. JIS L0842に準拠した紫外線カーボンアーク灯光に対する耐光堅ろう度試験において、変退色用グレースケールを用いた色差級数判定が4級以上である請求項1〜8の何れか1項に記載の立毛調人工皮革。 The napped artificial leather according to any one of claims 1 to 8, wherein the color difference series determination using the gray scale for discoloration and fading is 4th grade or higher in the light fastness test for ultraviolet carbon arc lamp light conforming to JIS L0842. .. 荷重750g/cm2,50℃,16時間の条件における塩化ビニルフィルムへの色移行性評価における色移行前後の前記塩化ビニルフィルムの色差が、ΔE*≦2.0である請求項1〜9の何れか1項に記載の立毛調人工皮革。 Load 750g / cm 2, 50 ℃, before and after the color transition in a color transition evaluation to vinyl chloride film in conditions of 16 hours the color difference vinyl chloride film, of claims 1 to 9 is a Delta] E * ≦ 2.0 The napped artificial leather according to any one of the items.
JP2021093658A 2018-02-19 2021-06-03 Raised artificial leather Active JP7113946B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2022117171A JP7313520B2 (en) 2018-02-19 2022-07-22 Raised artificial leather

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP2018026944 2018-02-19
JP2018026944 2018-02-19
JP2020500395A JP6894576B2 (en) 2018-02-19 2019-02-04 Rising hair-like artificial leather

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
JP2020500395A Division JP6894576B2 (en) 2018-02-19 2019-02-04 Rising hair-like artificial leather

Related Child Applications (1)

Application Number Title Priority Date Filing Date
JP2022117171A Division JP7313520B2 (en) 2018-02-19 2022-07-22 Raised artificial leather

Publications (2)

Publication Number Publication Date
JP2021121702A true JP2021121702A (en) 2021-08-26
JP7113946B2 JP7113946B2 (en) 2022-08-05

Family

ID=67619088

Family Applications (3)

Application Number Title Priority Date Filing Date
JP2020500395A Active JP6894576B2 (en) 2018-02-19 2019-02-04 Rising hair-like artificial leather
JP2021093658A Active JP7113946B2 (en) 2018-02-19 2021-06-03 Raised artificial leather
JP2022117171A Active JP7313520B2 (en) 2018-02-19 2022-07-22 Raised artificial leather

Family Applications Before (1)

Application Number Title Priority Date Filing Date
JP2020500395A Active JP6894576B2 (en) 2018-02-19 2019-02-04 Rising hair-like artificial leather

Family Applications After (1)

Application Number Title Priority Date Filing Date
JP2022117171A Active JP7313520B2 (en) 2018-02-19 2022-07-22 Raised artificial leather

Country Status (7)

Country Link
US (1) US20210032807A1 (en)
EP (1) EP3757285A4 (en)
JP (3) JP6894576B2 (en)
KR (1) KR102542691B1 (en)
CN (1) CN111684126B (en)
TW (1) TWI768183B (en)
WO (1) WO2019159728A1 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4083311A4 (en) * 2019-12-25 2024-04-17 Kuraray Co Napped artificial leather and manufacturing method therefor
TWI711740B (en) * 2020-01-22 2020-12-01 三芳化學工業股份有限公司 Artificial leather and manufacturing method thereof

Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5148404A (en) * 1974-10-23 1976-04-26 Kuraray Co Chakushoku sareta sueedochohikakuyoshiitobutsushitsuno seizoho
JPS551365A (en) * 1978-06-21 1980-01-08 Kuraray Co Dyeing of suede like sheet with excellent fastness
JPS60224881A (en) * 1985-03-07 1985-11-09 Toray Ind Inc Colored cloth of suede tone
JPH08209554A (en) * 1995-02-06 1996-08-13 Toray Ind Inc Man-made leather improved in roll inner color unevenness
JP2004143654A (en) * 2002-09-30 2004-05-20 Kuraray Co Ltd Sueded artificial leather and method for producing the same
JP2004315987A (en) * 2003-04-11 2004-11-11 Kuraray Co Ltd Leathery sheet having nap and method for producing the same
JP2006152461A (en) * 2004-11-26 2006-06-15 Kuraray Co Ltd Suede-tone artificial leather and method for producing the same
JP2011523985A (en) * 2008-06-10 2011-08-25 アルカンターラ エス.ピー.エー. A microfiber-like fabric having a suede appearance, having a color range between gray and black, and having high dyeing fastness, and a method for producing the same
WO2011121940A1 (en) * 2010-03-31 2011-10-06 株式会社クラレ Leather-like sheet
WO2016147671A1 (en) * 2015-03-17 2016-09-22 株式会社クラレ Napped artificial leather dyed using cationic dye, and method for manufacturing same
JP2017106127A (en) * 2015-12-07 2017-06-15 株式会社クラレ Dyed napped artificial leather and method for producing the same
WO2018230417A1 (en) * 2017-06-14 2018-12-20 株式会社クラレ Napped artificial leather

Family Cites Families (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS599279A (en) * 1982-07-07 1984-01-18 東レ株式会社 Aniline-like artificial leather and production thereof
JP3128372B2 (en) 1992-10-28 2001-01-29 株式会社クラレ Leather-like sheet with cationic dyeability
JP3226024B2 (en) * 1998-02-02 2001-11-05 旭化成株式会社 Brushed artificial leather with high abrasion resistance
JP2002146624A (en) * 2000-11-06 2002-05-22 Teijin Ltd Spun-dyed ultrafine fiber and method for producing the same
JP3953799B2 (en) * 2001-12-07 2007-08-08 株式会社クラレ Suede leather-like sheet
US7951452B2 (en) * 2002-09-30 2011-05-31 Kuraray Co., Ltd. Suede artificial leather and production method thereof
US20050118394A1 (en) * 2003-11-25 2005-06-02 Kuraray Co., Ltd. Artificial leather sheet substrate and production method thereof
US8445391B2 (en) * 2005-09-30 2013-05-21 Kuraray Co., Ltd. Leather-like sheet and method of manufacturing the same
JPWO2007099951A1 (en) * 2006-02-28 2009-07-16 株式会社クラレ Artificial leather and method for producing the same
JP5101435B2 (en) * 2008-08-26 2012-12-19 東レ株式会社 Dense artificial leather and method for producing the same
JP2010242240A (en) 2009-04-02 2010-10-28 Teijin Fibers Ltd Deodorant fabric and fiber product

Patent Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5148404A (en) * 1974-10-23 1976-04-26 Kuraray Co Chakushoku sareta sueedochohikakuyoshiitobutsushitsuno seizoho
JPS551365A (en) * 1978-06-21 1980-01-08 Kuraray Co Dyeing of suede like sheet with excellent fastness
JPS60224881A (en) * 1985-03-07 1985-11-09 Toray Ind Inc Colored cloth of suede tone
JPH08209554A (en) * 1995-02-06 1996-08-13 Toray Ind Inc Man-made leather improved in roll inner color unevenness
JP2004143654A (en) * 2002-09-30 2004-05-20 Kuraray Co Ltd Sueded artificial leather and method for producing the same
JP2004315987A (en) * 2003-04-11 2004-11-11 Kuraray Co Ltd Leathery sheet having nap and method for producing the same
JP2006152461A (en) * 2004-11-26 2006-06-15 Kuraray Co Ltd Suede-tone artificial leather and method for producing the same
JP2011523985A (en) * 2008-06-10 2011-08-25 アルカンターラ エス.ピー.エー. A microfiber-like fabric having a suede appearance, having a color range between gray and black, and having high dyeing fastness, and a method for producing the same
WO2011121940A1 (en) * 2010-03-31 2011-10-06 株式会社クラレ Leather-like sheet
WO2016147671A1 (en) * 2015-03-17 2016-09-22 株式会社クラレ Napped artificial leather dyed using cationic dye, and method for manufacturing same
JP2017106127A (en) * 2015-12-07 2017-06-15 株式会社クラレ Dyed napped artificial leather and method for producing the same
WO2018230417A1 (en) * 2017-06-14 2018-12-20 株式会社クラレ Napped artificial leather

Also Published As

Publication number Publication date
KR102542691B1 (en) 2023-06-12
EP3757285A4 (en) 2022-01-12
JP7313520B2 (en) 2023-07-24
TW201942443A (en) 2019-11-01
CN111684126B (en) 2023-04-11
JP7113946B2 (en) 2022-08-05
CN111684126A (en) 2020-09-18
TWI768183B (en) 2022-06-21
US20210032807A1 (en) 2021-02-04
JPWO2019159728A1 (en) 2021-01-07
KR20200100835A (en) 2020-08-26
WO2019159728A1 (en) 2019-08-22
EP3757285A1 (en) 2020-12-30
JP2022132607A (en) 2022-09-08
JP6894576B2 (en) 2021-06-30

Similar Documents

Publication Publication Date Title
CN100513157C (en) Artificial leather sheet substrate and production method thereof
TWI386530B (en) Substrate for artificial leather, manufacturing method thereof and artificial leather by using it
JP7313520B2 (en) Raised artificial leather
JP6698066B2 (en) Peeled artificial leather dyed with a cationic dye and method for producing the same
KR102444372B1 (en) Suede-like sheet and method for producing same
US20090047476A1 (en) Artificial leather and method for producing the same
JP7112222B2 (en) Raised artificial leather
KR102333253B1 (en) Print-formed raised sheet and printed raised sheet
KR20200016248A (en) Napped artificial leather
TW201802322A (en) Napped artificial leather and method for manufacturing same
KR102652061B1 (en) Napped artificial leather and manufacturing method thereof
TWI782244B (en) Plush artificial leather and method for producing the same
WO2021131591A1 (en) Napped artificial leather and manufacturing method therefor
JP7028412B2 (en) Artificial leather with resin layer and shoes
WO2019181676A1 (en) Napped artificial leather and method for manufacturing same
JP2021021159A (en) Napped artificial leather

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20210609

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20220608

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20220614

A601 Written request for extension of time

Free format text: JAPANESE INTERMEDIATE CODE: A601

Effective date: 20220708

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20220726

R150 Certificate of patent or registration of utility model

Ref document number: 7113946

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150