JP2021116744A - Pressure control unit - Google Patents

Pressure control unit Download PDF

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Publication number
JP2021116744A
JP2021116744A JP2020010737A JP2020010737A JP2021116744A JP 2021116744 A JP2021116744 A JP 2021116744A JP 2020010737 A JP2020010737 A JP 2020010737A JP 2020010737 A JP2020010737 A JP 2020010737A JP 2021116744 A JP2021116744 A JP 2021116744A
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Japan
Prior art keywords
housing
cover member
fuel
pressure adjusting
adjusting device
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JP2020010737A
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Inventor
武裕 清水
Takehiro Shimizu
武裕 清水
宏史 麻郷地
Hiroshi Magochi
宏史 麻郷地
崇 横尾
Takashi Yokoo
崇 横尾
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Aisan Industry Co Ltd
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Aisan Industry Co Ltd
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Priority to JP2020010737A priority Critical patent/JP2021116744A/en
Priority to TW110100064A priority patent/TW202132683A/en
Publication of JP2021116744A publication Critical patent/JP2021116744A/en
Pending legal-status Critical Current

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Abstract

To provide a conventionally required pressure control unit which is inexpensive and easy to be mass-produced, while considering that it is difficult to be mass-produced and expensive when a cover member and a housing are formed with cutting work and facilities are necessary for pressing the highly rigid cover member into the housing with a high press-in load without flexing it.SOLUTION: A pressure control unit 50 includes a housing 60 having a valve seat 62 and an inflow port 64, a ball 54 for opening/closing the inflow port 64 in cooperation with the valve seat 62, a coil spring 56 for energizing the ball 54 toward the valve seat 62, and a cover member 70 for holding the coil spring 56 on the housing 60, the housing 60 and the cover member 70 consisting of face parts 60b, 70b extending linearly in at least one direction, and bent parts 60a, 70a bent at the ends of the face parts 60b, 70b, the face parts 60b, 70b having thicknesses stepwise changed from the centers of the housing 60 and the cover member 70 to the outside, respectively.SELECTED DRAWING: Figure 6

Description

本発明は、例えば車両の燃料タンクに配置されるポンプモジュールに設けられて燃料通路内の流体の圧力を調整する圧力調整装置に関する。 The present invention relates to, for example, a pressure regulator provided in a pump module arranged in a fuel tank of a vehicle to adjust the pressure of a fluid in a fuel passage.

エンジンで走行する自動車や自動二輪車等の車両には、燃料タンクが設置される。また、車両には、燃料タンクからエンジンまで燃料を供給するための燃料ポンプが設けられる。燃料ポンプは、燃料を既定の圧力で送出する必要がある。そのため燃料ポンプの燃料通路には、燃料の圧力を調整する圧力調整装置が設けられる。 Fuel tanks are installed in vehicles such as automobiles and motorcycles that run on engines. In addition, the vehicle is provided with a fuel pump for supplying fuel from the fuel tank to the engine. The fuel pump needs to deliver fuel at a predetermined pressure. Therefore, a pressure adjusting device for adjusting the fuel pressure is provided in the fuel passage of the fuel pump.

圧力調整装置の従来例を述べる。図7に示すように圧力調整装置90は、ハウジング94によって外装される。ハウジング94は、燃料通路の支流通路100と、支流通路100の下流側で円柱状に凹設された嵌合凹部94aとを有する。支流通路100と嵌合凹部94aは互いに連接される。嵌合凹部94aにボール54(弁体)、押圧部材58、コイルばね56(付勢部材)、カバー部材102が収容されることで圧力調整弁92が構成される。圧力調整弁92には、支流通路100から燃料が流入する。支流通路100と嵌合凹部94aの連接部は、圧力調整弁92の流入口98として設けられる。ハウジング94は、流入口98の嵌合凹部94a側にボール54と当接可能な弁座96を有する。 A conventional example of the pressure adjusting device will be described. As shown in FIG. 7, the pressure adjusting device 90 is exteriorized by the housing 94. The housing 94 has a tributary passage 100 of the fuel passage and a fitting recess 94a recessed in a columnar shape on the downstream side of the tributary passage 100. The tributary passage 100 and the fitting recess 94a are connected to each other. The pressure adjusting valve 92 is configured by accommodating the ball 54 (valve body), the pressing member 58, the coil spring 56 (biasing member), and the cover member 102 in the fitting recess 94a. Fuel flows into the pressure regulating valve 92 from the tributary passage 100. The connecting portion between the tributary passage 100 and the fitting recess 94a is provided as an inflow port 98 of the pressure adjusting valve 92. The housing 94 has a valve seat 96 capable of contacting the ball 54 on the fitting recess 94a side of the inflow port 98.

図7に示すように嵌合凹部94aには、下流側から順にカバー部材102、コイルばね56、押圧部材58、ボール54が配置される。カバー部材102の中心部には、圧力調整弁92の排出口104が開口する。カバー部材102は、嵌合凹部94aと嵌合してコイルばね56を保持する。コイルばね56は、押圧部材58を上流側の弁座96に向けて付勢する。押圧部材58は、ボール54を弁座96へ向けて押圧する。ボール54が弁座96に押圧されることで流入口98が塞がれる。支流通路100側の燃料の圧力がコイルばね56の付勢力に打ち勝つと、ボール54が下流へ押され、流入口98が開かれる。支流通路100は、流入口98よりも上流側に絞り部100aを有する。絞り部100aは、支流通路100において特に径の小さい部分であり、燃料の流量を規制する。 As shown in FIG. 7, the cover member 102, the coil spring 56, the pressing member 58, and the ball 54 are arranged in this order from the downstream side in the fitting recess 94a. A discharge port 104 of the pressure regulating valve 92 opens at the center of the cover member 102. The cover member 102 fits with the fitting recess 94a to hold the coil spring 56. The coil spring 56 urges the pressing member 58 toward the valve seat 96 on the upstream side. The pressing member 58 presses the ball 54 toward the valve seat 96. When the ball 54 is pressed against the valve seat 96, the inflow port 98 is closed. When the pressure of the fuel on the tributary passage 100 side overcomes the urging force of the coil spring 56, the ball 54 is pushed downstream and the inflow port 98 is opened. The tributary passage 100 has a throttle portion 100a on the upstream side of the inflow port 98. The throttle portion 100a is a portion having a particularly small diameter in the tributary passage 100, and regulates the flow rate of fuel.

ハウジング94及びカバー部材102は、燃料の流路上に配置される。そのため、ハウジング94及びカバー部材102を例えば樹脂で設けた場合、燃料を吸収して膨張するおそれがある。ハウジング94及びカバー部材102が膨張すると、コイルばね56の付勢力が変化してしまう。そのためハウジング94及びカバー部材102は、燃料に対する耐性の高い例えば金属材料を加工して形成される。 The housing 94 and the cover member 102 are arranged on the fuel flow path. Therefore, when the housing 94 and the cover member 102 are provided with, for example, resin, there is a risk of absorbing fuel and expanding. When the housing 94 and the cover member 102 expand, the urging force of the coil spring 56 changes. Therefore, the housing 94 and the cover member 102 are formed by processing, for example, a metal material having high resistance to fuel.

従来のカバー部材102は、コイルばね56から排出口104の方向へ反力を受ける。そのためカバー部材102は、高い剛性を有する必要がある。さらに、剛性の高いカバー部材102を撓むことなく嵌合凹部94aと嵌合させるためには大きい圧入荷重で圧入する必要がある。そのため従来のカバー部材102は、例えば円柱状の金属材料を円筒切削することで形成されている。 The conventional cover member 102 receives a reaction force from the coil spring 56 in the direction of the discharge port 104. Therefore, the cover member 102 needs to have high rigidity. Further, in order to fit the highly rigid cover member 102 with the fitting recess 94a without bending, it is necessary to press-fit with a large press-fit load. Therefore, the conventional cover member 102 is formed by, for example, cylindrically cutting a cylindrical metal material.

ハウジング94は、カバー部材102を嵌合凹部94aに圧入する際に耐え得る剛性を有する必要がある。また、ハウジング94には、互いに径の異なる嵌合凹部94aと支流通路100が設けられる。特に支流通路100は、より小径の絞り部100aを有する。そのため従来のハウジング94は、多くの場合、金属材料を円筒切削することで嵌合凹部94aが形成されている。上記した従来例の圧力調整装置90に準じる圧力調整装置は、例えば特許文献1に記載されている。 The housing 94 needs to have rigidity that can withstand when the cover member 102 is press-fitted into the fitting recess 94a. Further, the housing 94 is provided with a fitting recess 94a having different diameters and a tributary passage 100. In particular, the tributary passage 100 has a smaller diameter throttle portion 100a. Therefore, in the conventional housing 94, in many cases, the fitting recess 94a is formed by cylindrically cutting a metal material. A pressure adjusting device according to the above-mentioned conventional pressure adjusting device 90 is described in, for example, Patent Document 1.

特開2008−138785号公報Japanese Unexamined Patent Publication No. 2008-138785

カバー部材とハウジングを切削加工で形成する場合、大量生産をし難くコストが高くなる。また、剛性の高いカバー部材を撓むことなくハウジング内に圧入するためには、大きい圧入荷重で圧入する必要がある。そのため圧入のための設備コストも高くなる。したがって安価で大量生産し易い圧力調整装置が従来必要とされている。 When the cover member and the housing are formed by cutting, mass production is difficult and the cost is high. Further, in order to press-fit the highly rigid cover member into the housing without bending, it is necessary to press-fit with a large press-fit load. Therefore, the equipment cost for press fitting is also high. Therefore, a pressure regulator that is inexpensive and easy to mass-produce has been conventionally required.

本開示の一つの特徴は、圧力調整装置であって、弁座と開口とを有するハウジングと、弁座と協働して開口を開閉する弁体と、弁体を弁座に向けて付勢する付勢部材と、付勢部材をハウジングに保持するカバー部材とを備える。ハウジング及びカバー部材は、少なくとも一方向において直線状に延びる面部と、面部の端部において折れ曲がった屈曲部とで構成される。面部は、ハウジング及びカバー部材の中心から外側へ向けて厚さが段階的に変化する。 One feature of the present disclosure is a pressure regulator, which is a housing having a valve seat and an opening, a valve body that opens and closes the opening in cooperation with the valve seat, and urges the valve body toward the valve seat. The urging member and the cover member for holding the urging member in the housing are provided. The housing and cover member are composed of a face portion extending linearly in at least one direction and a bent portion bent at an end portion of the face portion. The thickness of the face portion gradually changes from the center of the housing and the cover member to the outside.

したがって面部と屈曲部は、平板状の材料を折り曲げる加工によって形成することができる。そのためハウジングとカバー部材を大量生産し易く、製造コストが安価になる。また、カバー部材は、面部と屈曲部とで構成されるため弾性が大きい。そのためカバー部材をハウジングに圧入する圧入荷重を小さくできる。そのためカバー部材をハウジングに組付ける際に、簡素な設備で組付けることができ、作業性が良い。 Therefore, the face portion and the bent portion can be formed by bending a flat plate-shaped material. Therefore, it is easy to mass-produce the housing and the cover member, and the manufacturing cost is low. Further, since the cover member is composed of a surface portion and a bent portion, the cover member has high elasticity. Therefore, the press-fitting load for press-fitting the cover member into the housing can be reduced. Therefore, when assembling the cover member to the housing, it can be assembled with simple equipment, and workability is good.

本開示の他の特徴によると、カバー部材の最も外周側の外周端部に位置する面部は、径方向外側へ開くように傾斜する。したがって外周端部の面部は、径方向外側へ開くように傾斜しながらハウジングの内壁に弾性的に押し当てられる。そのためカバー部材の弾性を利用して、カバー部材をハウジング内に保持することができる。しかもカバー部材の弾性を利用するため、例えばハウジングに剛性を確保し難い場合であっても、カバー部材70をハウジング内に保持できる。また、外周端部の面部は、ハウジングに圧入される際にハウジングの内壁によって弾性的に径方向内側に押される。そのためカバー部材は、その外径が小さい状態でハウジングに圧入される。これによりカバー部材をハウジングに容易に圧入できる。 According to another feature of the present disclosure, the surface portion located at the outermost peripheral end portion on the outermost peripheral side of the cover member is inclined so as to open outward in the radial direction. Therefore, the surface portion of the outer peripheral end portion is elastically pressed against the inner wall of the housing while being inclined so as to open outward in the radial direction. Therefore, the cover member can be held in the housing by utilizing the elasticity of the cover member. Moreover, since the elasticity of the cover member is utilized, the cover member 70 can be held in the housing even when it is difficult to secure the rigidity of the housing, for example. Further, the surface portion of the outer peripheral end portion is elastically pushed inward in the radial direction by the inner wall of the housing when it is press-fitted into the housing. Therefore, the cover member is press-fitted into the housing with its outer diameter small. As a result, the cover member can be easily press-fitted into the housing.

本開示の他の特徴によると外周端部は、ハウジングの内部から外側へ向けて延びるように配置される。したがって外周端部は、カバー部材をハウジングに圧入する際に圧入方向の後側へ向けて延びる。そのため外周端部がハウジングの内壁に引っ掛かることが防止される。かくしてカバー部材をハウジングに圧入する圧入荷重を小さくできる。また、外周端部は、カバー部材がハウジング内で保持される際には、抜け方向に対してハウジングの内壁に引っ掛かり易い。かくしてカバー部材をハウジングから抜け出し難くすることができる。 According to another feature of the present disclosure, the outer peripheral end is arranged so as to extend outward from the inside of the housing. Therefore, the outer peripheral end portion extends toward the rear side in the press-fitting direction when the cover member is press-fitted into the housing. Therefore, the outer peripheral end portion is prevented from being caught on the inner wall of the housing. Thus, the press-fitting load for press-fitting the cover member into the housing can be reduced. Further, when the cover member is held in the housing, the outer peripheral end portion is likely to be caught on the inner wall of the housing in the pulling direction. Thus, the cover member can be made difficult to come out of the housing.

本開示の他の特徴によると外周端部の角部は、ハウジングの内壁と接する。したがって外周端部の角部は、カバー部材の弾性によってハウジングの内壁に押し当てられる。すなわち外周端部は、ハウジングの内壁に対して延出方向に突っ張るように傾斜してハウジング内に配置される。これによりカバー部材をハウジング内に保持する保持性が高くなる。 According to other features of the present disclosure, the corners of the outer peripheral edge are in contact with the inner wall of the housing. Therefore, the corner portion of the outer peripheral end portion is pressed against the inner wall of the housing by the elasticity of the cover member. That is, the outer peripheral end portion is arranged in the housing so as to be inclined so as to extend in the extending direction with respect to the inner wall of the housing. This enhances the holdability of holding the cover member in the housing.

本開示の他の特徴によるとハウジングの面部は、カバー部材の面部よりも厚い。したがってハウジングの剛性がカバー部材の剛性よりも高い。これにより圧入されたカバー部材によってハウジングが変形してしまうことを抑制できる。 According to other features of the present disclosure, the face portion of the housing is thicker than the face portion of the cover member. Therefore, the rigidity of the housing is higher than the rigidity of the cover member. As a result, it is possible to prevent the housing from being deformed by the press-fitted cover member.

本開示の他の特徴によるとハウジング及びカバー部材は、プレス加工により形成される。したがってハウジングとカバー部材を大量生産し易い。また、ハウジングとカバー部材の加工コストを低減できる。 According to other features of the present disclosure, the housing and cover members are formed by stamping. Therefore, it is easy to mass-produce the housing and the cover member. In addition, the processing cost of the housing and the cover member can be reduced.

本開示の他の特徴によると圧力調整装置は、ハウジングよりも上流側に形成された絞り部を備える。したがってハウジングと絞り部を別体で形成できる。そのため高い加工精度を要さずにハウジングを形成できる。これによりハウジングの加工コストを低減できる。 According to another feature of the present disclosure, the pressure regulator includes a throttle portion formed upstream of the housing. Therefore, the housing and the throttle portion can be formed separately. Therefore, the housing can be formed without requiring high processing accuracy. As a result, the processing cost of the housing can be reduced.

本実施形態に係るポンプモジュールを示す斜視図である。It is a perspective view which shows the pump module which concerns on this embodiment. 燃料タンクに対するポンプモジュールの装着位置を示す側面図である。It is a side view which shows the mounting position of a pump module with respect to a fuel tank. ポンプモジュールの燃料送出路を示す断面図である。It is sectional drawing which shows the fuel delivery path of a pump module. セットプレートから圧力調整弁を分離した分解斜視図である。It is an exploded perspective view which separated the pressure control valve from a set plate. 圧力調整弁の分解側面図である。It is an exploded side view of a pressure control valve. 燃料送出方向に沿った断面における圧力調整弁の断面図である。It is sectional drawing of the pressure adjustment valve in the cross section along the fuel delivery direction. 従来例の圧力調整装置を示す断面図である。It is sectional drawing which shows the pressure adjustment apparatus of the conventional example.

本開示の一つの実施形態を図1〜6を参照して下記に詳しく説明する。説明中の同じ参照番号は、重複する説明をしないが、同じ機能を有する同じ要素を意味する。図2に示すように、一つの実施形態は、例えば二輪自動車等の車両の燃料タンク10に設置され、燃料タンク10内の燃料をエンジンに供給するポンプモジュール12である。 One embodiment of the present disclosure will be described in detail below with reference to FIGS. 1-6. The same reference number in the description means the same element having the same function without duplicate explanation. As shown in FIG. 2, one embodiment is a pump module 12 installed in a fuel tank 10 of a vehicle such as a two-wheeled vehicle and supplying fuel in the fuel tank 10 to an engine.

[燃料タンク]
燃料タンク10は、エンジン用のガソリン等の液体燃料を貯留するための容器であり、例えば金属製である。図2に示すように燃料タンク10は、例えば底部に開口部11を有する。図2には概略的に燃料タンク10の底部のみを破線で示している。したがって図2で見て底部の上側がタンクの内部、下側が外部である。
[Fuel tank]
The fuel tank 10 is a container for storing liquid fuel such as gasoline for an engine, and is made of metal, for example. As shown in FIG. 2, the fuel tank 10 has, for example, an opening 11 at the bottom. In FIG. 2, only the bottom of the fuel tank 10 is shown by a broken line. Therefore, as seen in FIG. 2, the upper side of the bottom is the inside of the tank, and the lower side is the outside.

[ポンプモジュール]
図1〜3に示すようにポンプモジュール12は、セットプレート14とも称される樹脂製の構造体を含む。ポンプモジュール12は、セットプレート14に燃料ポンプ16、ポンプ保持部材18、燃料フィルタ20、圧力調整装置50等を組付けたアセンブリである。セットプレート14は、燃料タンク10の開口部11を塞ぐ蓋部22を備えるとともに、燃料ポンプ16や燃料フィルタ20を燃料タンク10に対して保持する。ポンプモジュール12は、いわゆるインタンク式である。燃料ポンプ16は、燃料タンク10の内部に保持される。蓋部22は、燃料タンク10の開口部11の口径よりも大きい外径を有する蓋板24と、蓋板24の上面から燃料タンク10の内部に向かって突き出す嵌合壁26とを備える。嵌合壁26を開口部11に嵌合させることによって、蓋板24が燃料タンク10の開口部11を塞ぐ。同時に、セットプレート14が燃料タンク10に装着される。
[Pump module]
As shown in FIGS. 1 to 3, the pump module 12 includes a resin structure, which is also referred to as a set plate 14. The pump module 12 is an assembly in which a fuel pump 16, a pump holding member 18, a fuel filter 20, a pressure adjusting device 50, and the like are assembled to a set plate 14. The set plate 14 includes a lid portion 22 that closes the opening 11 of the fuel tank 10, and holds the fuel pump 16 and the fuel filter 20 with respect to the fuel tank 10. The pump module 12 is a so-called in-tank type. The fuel pump 16 is held inside the fuel tank 10. The lid portion 22 includes a lid plate 24 having an outer diameter larger than the diameter of the opening 11 of the fuel tank 10, and a fitting wall 26 protruding from the upper surface of the lid plate 24 toward the inside of the fuel tank 10. By fitting the fitting wall 26 into the opening 11, the lid plate 24 closes the opening 11 of the fuel tank 10. At the same time, the set plate 14 is mounted on the fuel tank 10.

図2,3に示すようにセットプレート14は、蓋部22から燃料タンク10の内部(上側)に向かって延びる通路形成部28を有する。通路形成部28の内部に燃料通路30が形成される。燃料タンク10の外部(下側)には、通路形成部28の内部の燃料通路30と連通する燃料吐出管32が設けられる。燃料吐出管32には、エンジンのインジェクタに繋がる燃料供給配管が接続される。通路形成部28の内部の燃料通路30と燃料吐出管32とが、ポンプモジュール12の一連の燃料送出路を形成する。 As shown in FIGS. 2 and 3, the set plate 14 has a passage forming portion 28 extending from the lid portion 22 toward the inside (upper side) of the fuel tank 10. A fuel passage 30 is formed inside the passage forming portion 28. A fuel discharge pipe 32 communicating with the fuel passage 30 inside the passage forming portion 28 is provided on the outside (lower side) of the fuel tank 10. A fuel supply pipe connected to an engine injector is connected to the fuel discharge pipe 32. The fuel passage 30 and the fuel discharge pipe 32 inside the passage forming portion 28 form a series of fuel delivery paths of the pump module 12.

[燃料ポンプ]
図1に示す燃料ポンプ16は、吸入口から取り込んだ燃料を昇圧して吐出口から排出する電動ポンプである。燃料ポンプ16は、例えばインペラ式のポンプと電気モータとがポンプハウジング内に収容されて構成される。通路形成部28には、筒状の周壁を有するポンプ嵌合部34が形成される。ポンプ嵌合部34は、通路形成部28の側部に形成される。燃料ポンプ16は、ポンプハウジングの吐出口側の部分がポンプ嵌合部34に挿入される。燃料ポンプ16がポンプ嵌合部34に挿入されると、燃料ポンプ16の吐出口がセットプレート14の内部に設けられた燃料通路30(図3参照)と連通する。
[Fuel pump]
The fuel pump 16 shown in FIG. 1 is an electric pump that boosts the fuel taken in from the suction port and discharges it from the discharge port. The fuel pump 16 is configured such that, for example, an impeller type pump and an electric motor are housed in a pump housing. A pump fitting portion 34 having a tubular peripheral wall is formed in the passage forming portion 28. The pump fitting portion 34 is formed on the side portion of the passage forming portion 28. In the fuel pump 16, a portion of the pump housing on the discharge port side is inserted into the pump fitting portion 34. When the fuel pump 16 is inserted into the pump fitting portion 34, the discharge port of the fuel pump 16 communicates with the fuel passage 30 (see FIG. 3) provided inside the set plate 14.

図2に示すようにセットプレート14の蓋部22のタンク外部側(下側)には、電気コネクタ36が設けられる。電気コネクタ36は、タンク外において電源やエンジン制御装置(ECU)等に繋がる電気線を接続できる。燃料ポンプ16(図1参照)の電気モータの電気回路はリード線38を介して電気コネクタ36に電気的に接続される。 As shown in FIG. 2, an electric connector 36 is provided on the tank outer side (lower side) of the lid portion 22 of the set plate 14. The electric connector 36 can connect an electric wire connected to a power source, an engine control unit (ECU), or the like outside the tank. The electric circuit of the electric motor of the fuel pump 16 (see FIG. 1) is electrically connected to the electric connector 36 via the lead wire 38.

[ポンプ保持部材]
図1に示すようにポンプ保持部材18は、筒状の周壁部と、周壁部の一端を閉鎖する底部とを有するキャップ状の樹脂製ケーシングである。ポンプ保持部材18は、ポンプ嵌合部34に挿入された燃料ポンプ16の吸入口側の部分に被せられる。ポンプ保持部材18の周壁部は、ポンプ嵌合部34に対して例えばスナップ機構により結合する。
[Pump holding member]
As shown in FIG. 1, the pump holding member 18 is a cap-shaped resin casing having a tubular peripheral wall portion and a bottom portion that closes one end of the peripheral wall portion. The pump holding member 18 is put on a portion on the suction port side of the fuel pump 16 inserted into the pump fitting portion 34. The peripheral wall portion of the pump holding member 18 is coupled to the pump fitting portion 34 by, for example, a snap mechanism.

[燃料フィルタ]
図1に示すように燃料フィルタ20は、燃料を通過させかつ燃料中の異物を除去することのできる不織布等のシート状の濾過材によって袋状に形成される。燃料フィルタ20内には、燃料フィルタ20を膨張状態に保持するための樹脂製の内骨部材が収容される。燃料フィルタ20は、ポンプ保持部材18に対して樹脂製の接続管40を介して、例えばスナップ機構により取付けられる。接続管40は、燃料フィルタ20がポンプ保持部材18に取付けられることで、ポンプ保持部材18の底部を貫通する接続口を介して燃料ポンプ16の吸入口に連通する。
[Fuel filter]
As shown in FIG. 1, the fuel filter 20 is formed in a bag shape by a sheet-like filter material such as a non-woven fabric that allows the fuel to pass through and remove foreign substances in the fuel. Inside the fuel filter 20, a resin inner bone member for holding the fuel filter 20 in the expanded state is housed. The fuel filter 20 is attached to the pump holding member 18 via a resin connecting pipe 40, for example, by a snap mechanism. The connection pipe 40 communicates with the suction port of the fuel pump 16 through the connection port penetrating the bottom of the pump holding member 18 by attaching the fuel filter 20 to the pump holding member 18.

[圧力調整装置]
図3に示す圧力調整装置50は、燃料送出路内の燃料の圧力を調整する。圧力調整装置50は、燃料通路30から分かれた支流通路42に配置される。圧力調整装置50は、円柱形状の外形を有する通路形成部28によって外装される。圧力調整装置50は、弁の開閉によって支流通路42への燃料の流入を調整する圧力調整弁52を有する。通路形成部28は、支流通路42と、支流通路42の下流側に連通して凹設された嵌合凹部80が設けられる。嵌合凹部80の中には、圧力調整弁52が組付けられる。
[Pressure regulator]
The pressure adjusting device 50 shown in FIG. 3 adjusts the pressure of the fuel in the fuel delivery path. The pressure adjusting device 50 is arranged in a tributary passage 42 separated from the fuel passage 30. The pressure adjusting device 50 is exteriorized by a passage forming portion 28 having a cylindrical outer shape. The pressure regulating device 50 has a pressure regulating valve 52 that regulates the inflow of fuel into the tributary passage 42 by opening and closing the valve. The passage forming portion 28 is provided with a tributary passage 42 and a fitting recess 80 which is recessed so as to communicate with the downstream side of the tributary passage 42. A pressure adjusting valve 52 is assembled in the fitting recess 80.

図3,5に示すように圧力調整弁52は、カップ状のハウジング60を有する。ハウジング60の中には、弁体として機能するボール54と、ボール54を押圧する押圧部材58と、押圧部材58を付勢するコイルばね56(付勢部材)と、コイルばね56を保持するカバー部材70が組付けられる。ハウジング60には、カップ状の底側(内側)から順にボール54、押圧部材58、コイルばね56、カバー部材70が配置される。コイルばね56は、押圧部材58とカバー部材70の間に介装される。 As shown in FIGS. 3 and 5, the pressure regulating valve 52 has a cup-shaped housing 60. Inside the housing 60, a ball 54 that functions as a valve body, a pressing member 58 that presses the ball 54, a coil spring 56 (a urging member) that urges the pressing member 58, and a cover that holds the coil spring 56. The member 70 is assembled. A ball 54, a pressing member 58, a coil spring 56, and a cover member 70 are arranged in this order from the bottom side (inside) of the cup shape in the housing 60. The coil spring 56 is interposed between the pressing member 58 and the cover member 70.

図4,6に示すようにハウジング60は、カップ状の底部を支流通路42側(上流側)にして配置される。ハウジング60の底部には円形状の流入口64が開口する。ハウジング60の内側には、流入口64に沿って弁座62が形成される。弁座62は、ボール54の外形に倣った円弧状に形成される。ハウジング60は、下流側の外周端部から径方向外側に延びる鍔部66を有する。鍔部66は、少なくとも一つ設けられ、例えば一対の鍔部66が点対称の位置にそれぞれ設けられる。 As shown in FIGS. 4 and 6, the housing 60 is arranged with the cup-shaped bottom side on the tributary passage 42 side (upstream side). A circular inflow port 64 opens at the bottom of the housing 60. A valve seat 62 is formed inside the housing 60 along the inflow port 64. The valve seat 62 is formed in an arc shape that follows the outer shape of the ball 54. The housing 60 has a flange portion 66 extending radially outward from the outer peripheral end portion on the downstream side. At least one flange portion 66 is provided, and for example, a pair of collar portions 66 are provided at point-symmetrical positions.

図4,6に示すようにハウジング60は、少なくとも一方向において直線状に延びる面部60bと、面部60bの端部において折れ曲がった形状の屈曲部60aとで構成される。面部60bは、例えば平面、円筒面、円錐面である。面部60bは、例えばハウジング60の径方向や開口方向に沿って直線状に延びる。屈曲部60aは、ハウジング60の周方向に折れ曲がり、かつハウジング60の径方向に対して折れ曲がる。 As shown in FIGS. 4 and 6, the housing 60 is composed of a surface portion 60b extending linearly in at least one direction and a bent portion 60a having a bent shape at an end portion of the surface portion 60b. The surface portion 60b is, for example, a flat surface, a cylindrical surface, or a conical surface. The surface portion 60b extends linearly along, for example, the radial direction and the opening direction of the housing 60. The bent portion 60a bends in the circumferential direction of the housing 60 and bends in the radial direction of the housing 60.

図6に示すように押圧部材58は、ボール54と当接する上流側が略平面に形成され、中央部に凹部58aが設けられる。ボール54は、押圧部材58に押圧される際、上流側が弁座62と当接し、下流側が凹部58aと当接する。これによりボール54は、弁座62に安定した状態で位置決めされる。押圧部材58は、コイルばね56によって弁座62が設けられる上流側に向けて付勢される。 As shown in FIG. 6, the pressing member 58 is formed with a substantially flat surface on the upstream side in contact with the ball 54, and a recess 58a is provided in the central portion. When the ball 54 is pressed by the pressing member 58, the upstream side abuts the valve seat 62 and the downstream side abuts the recess 58a. As a result, the ball 54 is positioned on the valve seat 62 in a stable state. The pressing member 58 is urged by the coil spring 56 toward the upstream side where the valve seat 62 is provided.

図6に示すコイルばね56は、押圧部材58を介してボール54を弁座62が設けられる上流側に押圧する。弁座62は、燃料送出路と支流通路42(図3参照)の中の燃料の圧力が低いときは、コイルばね56によって押圧されたボール54によって塞がれる。燃料の圧力が高まってコイルばね56の弾性力に打ち勝つと、ボール54が燃料によって押されて流入口64が開かれる。これにより燃料がハウジング60内に流入する。燃料送出路が所定の圧力となるまで燃料は圧力調整弁52を通して排出口72から排出される。排出された燃料は、外部の燃料タンク10(図2参照)に返される。 The coil spring 56 shown in FIG. 6 presses the ball 54 to the upstream side where the valve seat 62 is provided via the pressing member 58. The valve seat 62 is closed by the ball 54 pressed by the coil spring 56 when the fuel pressure in the fuel delivery path and the tributary passage 42 (see FIG. 3) is low. When the pressure of the fuel increases to overcome the elastic force of the coil spring 56, the ball 54 is pushed by the fuel and the inflow port 64 is opened. As a result, fuel flows into the housing 60. Fuel is discharged from the discharge port 72 through the pressure regulating valve 52 until the fuel delivery path reaches a predetermined pressure. The discharged fuel is returned to the external fuel tank 10 (see FIG. 2).

図4,6に示すようにカバー部材70は、略円形のキャップ状である。カバー部材70は、少なくとも一方向において直線状に延びる面部70bと、面部70bの端部において折れ曲がった形状の屈曲部70aとで構成される。面部70bは、例えば平面、円筒面、円錐面である。面部70bは、例えばカバー部材70の径方向やハウジング60への圧入方向に沿って直線状に延びる。屈曲部70aは、カバー部材70の周方向に折れ曲がり、かつカバー部材70の径方向に対して折れ曲がる。カバー部材70は、複数の屈曲部70aで折れ曲がることにより、圧入方向に沿った断面形状が略W字状である。 As shown in FIGS. 4 and 6, the cover member 70 has a substantially circular cap shape. The cover member 70 is composed of a surface portion 70b extending linearly in at least one direction and a bent portion 70a having a bent shape at an end portion of the surface portion 70b. The surface portion 70b is, for example, a flat surface, a cylindrical surface, or a conical surface. The surface portion 70b extends linearly, for example, along the radial direction of the cover member 70 and the press-fitting direction into the housing 60. The bent portion 70a bends in the circumferential direction of the cover member 70 and bends in the radial direction of the cover member 70. The cover member 70 has a substantially W-shaped cross section along the press-fitting direction by being bent at the plurality of bent portions 70a.

図6に示すようにカバー部材70の中心部には、圧力調整弁52から燃料を排出可能な排出口72が開口する。排出口72には、常時開口しており、押圧部材58の下流側端部を進入させることができる。コイルばね56は、排出口72の周縁の面部70bに保持される。カバー部材70の最も外周側に配置される外周端部70cの面部70bは、カバー部材70の径方向外側に開くように傾斜して延びる。また、外周端部70cの面部70bは、ハウジング60の底部側(図示下側)から鍔部66が設けられるハウジング60の開口側(図示上側)へ向かうにしたがってカバー部材70の径方向外側へ傾斜して配置される。外周端部70cの角部70dは、ハウジング60の内壁60cと接する。外周端部70cは、カバー部材70の弾性によって径方向外側へ開くように角部70dで内壁60cを付勢する。これによりカバー部材70は、ハウジング60に圧入されることでハウジング60に弾性的に保持される。 As shown in FIG. 6, a discharge port 72 capable of discharging fuel from the pressure adjusting valve 52 opens at the center of the cover member 70. The discharge port 72 is always open so that the downstream end of the pressing member 58 can enter. The coil spring 56 is held by the surface portion 70b on the peripheral edge of the discharge port 72. The surface portion 70b of the outer peripheral end portion 70c arranged on the outermost peripheral side of the cover member 70 extends so as to open outward in the radial direction of the cover member 70. Further, the surface portion 70b of the outer peripheral end portion 70c is inclined outward in the radial direction of the cover member 70 from the bottom side (lower side in the drawing) of the housing 60 toward the opening side (upper side in the drawing) of the housing 60 where the flange portion 66 is provided. And are placed. The corner portion 70d of the outer peripheral end portion 70c is in contact with the inner wall 60c of the housing 60. The outer peripheral end portion 70c urges the inner wall 60c at the corner portion 70d so as to open outward in the radial direction by the elasticity of the cover member 70. As a result, the cover member 70 is elastically held by the housing 60 by being press-fitted into the housing 60.

図6に示すハウジング60及びカバー部材70は、平板状の金属材料をプレス加工することによって成形される。ハウジング60は、カバー部材70よりも厚い平板状の材料を加工して成形される。そのためハウジング60の面部60bは、カバー部材70の面部70bよりも厚く設けられる。特に内壁60cを形成する面部60bは、外周端部70cを形成する面部70bよりも厚い。すなわちハウジング60は、カバー部材70よりも剛性が大きい。そのためハウジング60は、カバー部材70を圧入する際にカバー部材70の外周端部70cの弾性力を受け止めてカバー部材70を保持することができる。 The housing 60 and the cover member 70 shown in FIG. 6 are formed by pressing a flat metal material. The housing 60 is formed by processing a flat plate-like material that is thicker than the cover member 70. Therefore, the surface portion 60b of the housing 60 is provided thicker than the surface portion 70b of the cover member 70. In particular, the surface portion 60b forming the inner wall 60c is thicker than the surface portion 70b forming the outer peripheral end portion 70c. That is, the housing 60 has a higher rigidity than the cover member 70. Therefore, the housing 60 can hold the cover member 70 by receiving the elastic force of the outer peripheral end portion 70c of the cover member 70 when the cover member 70 is press-fitted.

ハウジング60及びカバー部材70をプレス加工する際、加工機に支持される部分は概ね延びないが、プレス加工で押し出される部分は延びて板厚が薄くなる。そのためハウジング60及びカバー部材70の面部60b,70bは、同一面においては略一定の厚さであるが、屈曲部60a,70aを間に介する各面部60b,70bは互いに厚さが異なる。ハウジング60は、例えば鍔部66が設けられる外周端部が加工機に支持され、底部がプレス加工によって押し出されて形成される。これによりハウジング60は、中心から外側へ向けて厚さが段階的に変化する。カバー部材70は、例えば外周端部70cが加工機に支持されて概ね延びない。一方、例えばカバー部材70の中心領域の面部70bは、圧入方向に沿って押し出されて延びる。これによりカバー部材70は、中心から外側へ向けて厚さが段階的に変化する。 When the housing 60 and the cover member 70 are press-processed, the portion supported by the processing machine is generally not extended, but the portion extruded by the press processing is extended and the plate thickness is reduced. Therefore, the surface portions 60b and 70b of the housing 60 and the cover member 70 have substantially constant thicknesses on the same surface, but the surface portions 60b and 70b sandwiching the bent portions 60a and 70a are different in thickness from each other. The housing 60 is formed by, for example, the outer peripheral end portion provided with the flange portion 66 being supported by the processing machine, and the bottom portion being extruded by press working. As a result, the thickness of the housing 60 changes stepwise from the center to the outside. In the cover member 70, for example, the outer peripheral end portion 70c is supported by the processing machine and does not extend substantially. On the other hand, for example, the surface portion 70b of the central region of the cover member 70 is extruded and extends along the press-fitting direction. As a result, the thickness of the cover member 70 changes stepwise from the center to the outside.

図4に示すように通路形成部28は、ハウジング60を挿入できる嵌合凹部80を有する嵌合凹部80は、支流通路42(図3参照)の下流側へ向けて開口する。通路形成部28の下流側端部には、平面状の鍔部受け面82と、通路形成部28に片持ちで支持された支持片84とが設けられる。鍔部受け面82は、嵌合凹部80の開口の周縁に設けられる。支持片84は、鍔部受け面82と略平行かつ嵌合凹部80の開口の周縁に沿って可撓性を有して延出する。支持片84の先端には、鍔部受け面82に向けて突出した係止爪84a(スナップフック)が設けられる。 As shown in FIG. 4, the passage forming portion 28 has a fitting recess 80 into which the housing 60 can be inserted, and the fitting recess 80 opens toward the downstream side of the tributary passage 42 (see FIG. 3). At the downstream end of the passage forming portion 28, a flat collar receiving surface 82 and a support piece 84 cantilevered and supported by the passage forming portion 28 are provided. The collar receiving surface 82 is provided on the peripheral edge of the opening of the fitting recess 80. The support piece 84 extends substantially parallel to the collar receiving surface 82 and has flexibility along the peripheral edge of the opening of the fitting recess 80. At the tip of the support piece 84, a locking claw 84a (snap hook) protruding toward the collar receiving surface 82 is provided.

図3に示すようにハウジング60は、嵌合凹部80に挿入される。ハウジング60と嵌合凹部80との間には、弾性を有するОリング74が介装される。これによりハウジング60と嵌合凹部80との隙間がシールされる。図4に示すハウジング60を嵌合凹部80に取付ける際には、まずハウジング60から径方向に突出する鍔部66を鍔部受け面82に当接させる。ハウジング60を嵌合凹部80に対して回転させる。支持片84を撓ませながら鍔部66を鍔部受け面82と支持片84との間に進入させる。鍔部66は、支持片84の撓みが戻ることで係止爪84aと鍔部受け面82と支持片84とによって保持される。これによりハウジング60が嵌合凹部80に保持される。 As shown in FIG. 3, the housing 60 is inserted into the fitting recess 80. An elastic О ring 74 is interposed between the housing 60 and the fitting recess 80. As a result, the gap between the housing 60 and the fitting recess 80 is sealed. When the housing 60 shown in FIG. 4 is attached to the fitting recess 80, first, the flange portion 66 protruding in the radial direction from the housing 60 is brought into contact with the flange portion receiving surface 82. The housing 60 is rotated with respect to the fitting recess 80. While bending the support piece 84, the collar portion 66 is made to enter between the collar portion receiving surface 82 and the support piece 84. The collar portion 66 is held by the locking claw 84a, the collar portion receiving surface 82, and the support piece 84 as the bending of the support piece 84 returns. As a result, the housing 60 is held in the fitting recess 80.

図3に示すように支流通路42は、嵌合凹部80よりも上流側の通路形成部28に形成される。支流通路42の下流端は、ハウジング60の流入口64よりもわずかに大きい径を有する。これによりボール54は、弁座62に押圧される際に支流通路42の下流端と当たってしまうことが防止される。したがって弁座62に向けて押圧されたボール54が流入口64を確実に塞ぐことができる。支流通路42は、ハウジング60の流入口64よりも小径の絞り部42a(オリフィス)を有する。絞り部42aは、支流通路42を流れる燃料の流量を規制する。これにより燃料の脈動を抑制でき、ボール54が安定して流入口64を開閉できる。 As shown in FIG. 3, the tributary passage 42 is formed in the passage forming portion 28 on the upstream side of the fitting recess 80. The downstream end of the tributary passage 42 has a diameter slightly larger than the inflow port 64 of the housing 60. This prevents the ball 54 from hitting the downstream end of the tributary passage 42 when pressed against the valve seat 62. Therefore, the ball 54 pressed toward the valve seat 62 can surely close the inflow port 64. The tributary passage 42 has a throttle portion 42a (orifice) having a diameter smaller than that of the inflow port 64 of the housing 60. The throttle portion 42a regulates the flow rate of fuel flowing through the tributary passage 42. As a result, the pulsation of the fuel can be suppressed, and the ball 54 can stably open and close the inflow port 64.

[ポンプモジュールの動作]
図1に示すポンプモジュール12の使用時、燃料ポンプ16が作動すると、燃料タンク10から燃料フィルタ20で濾過されたクリーンな燃料が燃料ポンプ16に吸入される。燃料は、燃料ポンプ16で昇圧された後、吐出口からセットプレート14の燃料通路30に吐出される。燃料通路30内の燃料は、圧力調整装置50により所定の圧力に調整され、燃料吐出管32に接続された燃料供給配管を通してエンジンに向けて送出される。
[Operation of pump module]
When the fuel pump 16 is operated when the pump module 12 shown in FIG. 1 is used, clean fuel filtered by the fuel filter 20 is sucked into the fuel pump 16 from the fuel tank 10. The fuel is boosted by the fuel pump 16 and then discharged from the discharge port into the fuel passage 30 of the set plate 14. The fuel in the fuel passage 30 is adjusted to a predetermined pressure by the pressure adjusting device 50, and is sent out to the engine through the fuel supply pipe connected to the fuel discharge pipe 32.

上述するように圧力調整装置50は、図6に示すように弁座62と流入口64とを有するハウジング60と、弁座62と協働して流入口64を開閉するボール54と、ボール54を弁座62に向けて付勢するコイルばね56と、コイルばね56をハウジング60に保持するカバー部材70とを備える。ハウジング60及びカバー部材70は、少なくとも一方向において直線状に延びる面部60b,70bと、面部60b,70bの端部において折れ曲がった屈曲部60a,70aとで構成される。面部60b,70bは、ハウジング60及びカバー部材70の中心から外側へ向けて厚さが段階的に変化する。 As described above, the pressure adjusting device 50 includes a housing 60 having a valve seat 62 and an inflow port 64, a ball 54 that opens and closes the inflow port 64 in cooperation with the valve seat 62, and a ball 54, as shown in FIG. A coil spring 56 for urging the valve seat 62 and a cover member 70 for holding the coil spring 56 in the housing 60 are provided. The housing 60 and the cover member 70 are composed of face portions 60b, 70b extending linearly in at least one direction, and bent portions 60a, 70a bent at the ends of the face portions 60b, 70b. The thicknesses of the face portions 60b and 70b gradually change from the center of the housing 60 and the cover member 70 to the outside.

したがって面部60b,70bと屈曲部60a,70aは、平板状の材料を折り曲げる加工によって形成することができる。そのためハウジング60とカバー部材70を大量生産し易く、製造コストが安価になる。また、カバー部材70は、面部70bと屈曲部70aとで構成されるため弾性が大きい。そのためカバー部材70をハウジング60に圧入する圧入荷重を小さくできる。そのためカバー部材70をハウジング60に組付ける際に、簡素な設備で組付けることができ、作業性が良い。また、ハウジング60及びカバー部材70に高い剛性を必要としない。そのためハウジング60及びカバー部材70を軽量化できる。 Therefore, the face portions 60b and 70b and the bent portions 60a and 70a can be formed by bending a flat plate-like material. Therefore, the housing 60 and the cover member 70 can be easily mass-produced, and the manufacturing cost can be reduced. Further, since the cover member 70 is composed of the surface portion 70b and the bent portion 70a, the cover member 70 has high elasticity. Therefore, the press-fitting load for press-fitting the cover member 70 into the housing 60 can be reduced. Therefore, when the cover member 70 is assembled to the housing 60, it can be assembled with simple equipment, and the workability is good. Further, the housing 60 and the cover member 70 do not require high rigidity. Therefore, the weight of the housing 60 and the cover member 70 can be reduced.

図6に示すようにカバー部材70の最も外周側の外周端部70cに位置する面部70bは、径方向外側へ開くように傾斜する。したがって外周端部70cの面部70bは、カバー部材70の径方向外側へ開くように傾斜しながらハウジング60の内壁60cに弾性的に押し当てられる。そのためカバー部材70の弾性を利用して、カバー部材70をハウジング60内に保持できる。しかもカバー部材70の弾性を利用するため、例えばハウジング60に剛性を確保し難い場合であっても、カバー部材70をハウジング60内に保持できる。また、外周端部70cの面部70bは、ハウジング60に圧入される際にハウジング60の内壁60cによって弾性的に径方向内側に押される。そのためカバー部材70は、その外径が小さい状態でハウジング60に圧入される。これによりカバー部材70をハウジング60に容易に圧入できる。 As shown in FIG. 6, the surface portion 70b located at the outermost peripheral end portion 70c on the outermost peripheral side of the cover member 70 is inclined so as to open outward in the radial direction. Therefore, the surface portion 70b of the outer peripheral end portion 70c is elastically pressed against the inner wall 60c of the housing 60 while being inclined so as to open outward in the radial direction of the cover member 70. Therefore, the cover member 70 can be held in the housing 60 by utilizing the elasticity of the cover member 70. Moreover, since the elasticity of the cover member 70 is utilized, the cover member 70 can be held in the housing 60 even when it is difficult to secure the rigidity of the housing 60, for example. Further, the surface portion 70b of the outer peripheral end portion 70c is elastically pushed inward in the radial direction by the inner wall 60c of the housing 60 when it is press-fitted into the housing 60. Therefore, the cover member 70 is press-fitted into the housing 60 with its outer diameter small. As a result, the cover member 70 can be easily press-fitted into the housing 60.

図6に示すように外周端部70cは、ハウジング60の内部から外側へ向けて延びるように配置される。したがって外周端部70cは、カバー部材70をハウジング60に圧入する際に圧入方向の後側(図示上側)へ向けて延びる。そのため外周端部70cがハウジング60の内壁60cに引っ掛かることが防止される。かくしてカバー部材70をハウジング60に圧入する圧入荷重を小さくできる。また、外周端部70cは、カバー部材70がハウジング60内で保持される際には、抜け方向に対してハウジング60の内壁60cに引っ掛かり易い。かくしてカバー部材70をハウジング60から抜け出し難くすることができる。 As shown in FIG. 6, the outer peripheral end portion 70c is arranged so as to extend outward from the inside of the housing 60. Therefore, the outer peripheral end portion 70c extends toward the rear side (upper side in the drawing) in the press-fitting direction when the cover member 70 is press-fitted into the housing 60. Therefore, the outer peripheral end portion 70c is prevented from being caught on the inner wall 60c of the housing 60. Thus, the press-fitting load for press-fitting the cover member 70 into the housing 60 can be reduced. Further, when the cover member 70 is held in the housing 60, the outer peripheral end portion 70c is likely to be caught by the inner wall 60c of the housing 60 in the pulling direction. Thus, the cover member 70 can be made difficult to come out of the housing 60.

図6に示すように外周端部70cの角部70dは、ハウジング60の内壁60cと接する。したがって外周端部70cの角部70dは、カバー部材70の弾性によってハウジング60の内壁60cに押し当てられる。すなわち外周端部70cは、ハウジング60の内壁60cに対して延出方向に突っ張るように傾斜してハウジング60内に配置される。これによりカバー部材70をハウジング60内に保持する保持性が高くなる。 As shown in FIG. 6, the corner portion 70d of the outer peripheral end portion 70c is in contact with the inner wall 60c of the housing 60. Therefore, the corner portion 70d of the outer peripheral end portion 70c is pressed against the inner wall 60c of the housing 60 by the elasticity of the cover member 70. That is, the outer peripheral end portion 70c is arranged in the housing 60 so as to be inclined so as to extend in the extending direction with respect to the inner wall 60c of the housing 60. As a result, the holding property of holding the cover member 70 in the housing 60 is improved.

図6に示すようにハウジング60の面部60bは、カバー部材70の面部70bよりも厚い。したがってハウジング60の剛性がカバー部材70の剛性よりも高い。これにより圧入されたカバー部材70によってハウジング60が変形してしまうことを抑制できる。 As shown in FIG. 6, the surface portion 60b of the housing 60 is thicker than the surface portion 70b of the cover member 70. Therefore, the rigidity of the housing 60 is higher than the rigidity of the cover member 70. As a result, it is possible to prevent the housing 60 from being deformed by the press-fitted cover member 70.

図6に示すハウジング60及びカバー部材70は、プレス加工により形成される。したがってハウジング60とカバー部材70を大量生産し易い。また、ハウジング60とカバー部材70の加工コストを低減できる。 The housing 60 and the cover member 70 shown in FIG. 6 are formed by press working. Therefore, the housing 60 and the cover member 70 can be easily mass-produced. Further, the processing cost of the housing 60 and the cover member 70 can be reduced.

図3に示すように圧力調整装置50は、ハウジング60よりも上流側の通路形成部28に形成された絞り部42aを備える。したがってハウジング60と絞り部42aを別体で形成できる。小径の絞り部42aを形成するためには、例えば円筒切削等の高い加工精度の加工が必要となる。ハウジング60を絞り部42aと別体で形成することで、高い加工精度を要さずにハウジング60を形成できる。これによりハウジング60の加工コストを低減できる。 As shown in FIG. 3, the pressure adjusting device 50 includes a throttle portion 42a formed in the passage forming portion 28 on the upstream side of the housing 60. Therefore, the housing 60 and the throttle portion 42a can be formed separately. In order to form the small-diameter drawing portion 42a, machining with high machining accuracy such as cylindrical cutting is required. By forming the housing 60 separately from the drawing portion 42a, the housing 60 can be formed without requiring high processing accuracy. As a result, the processing cost of the housing 60 can be reduced.

以上、具体的な実施形態について説明したが、本願で開示する技術はその他各種変更を加えた形態でも実施可能なものである。実施形態では、プレス加工によって成形されるハウジング60及びカバー部材70を例示した。これに代えて、例えば折り曲げ加工と切削加工を併用してハウジング60及びカバー部材70を成形しても良い。また、外周側端部を加工機に支持させ、プレス加工によって成形されるハウジング60及びカバー部材70を例示した。これに代えて、例えば中心領域を加工機に支持させて、プレス加工によって成形されるハウジング60及びカバー部材70としても良い。また、圧入方向に沿った断面形状が略W字状のカバー部材70を例示した。これに代えて、例えば外周端部70cがハウジング60の内部から外側に向けて延び、かつ圧入方向に沿った断面形状が略U字状であるカバー部材70としても良い。 Although the specific embodiment has been described above, the technique disclosed in the present application can also be implemented in the form in which various other modifications are made. In the embodiment, the housing 60 and the cover member 70 formed by press working are exemplified. Instead of this, for example, the housing 60 and the cover member 70 may be formed by using both bending and cutting. Further, the housing 60 and the cover member 70 formed by pressing the outer peripheral end portion to be supported by the processing machine are illustrated. Instead of this, for example, the central region may be supported by a processing machine, and the housing 60 and the cover member 70 formed by press working may be used. Further, the cover member 70 having a substantially W-shaped cross section along the press-fitting direction was exemplified. Instead of this, for example, the cover member 70 may have an outer peripheral end portion 70c extending outward from the inside of the housing 60 and having a substantially U-shaped cross section along the press-fitting direction.

10…燃料タンク
11…開口部
12…ポンプモジュール
14…セットプレート
16…燃料ポンプ
18…ポンプ保持部材
20…燃料フィルタ
22…蓋部
24…蓋板
26…嵌合壁
28…通路形成部
30…燃料通路
32…燃料吐出管
34…ポンプ嵌合部
36…電気コネクタ
38…リード線
40…接続管
42…支流通路、42a…絞り部
50…圧力調整装置
52…圧力調整弁
54…ボール(弁体)
56…コイルばね(付勢部材)
58…押圧部材、58a…凹部
60…ハウジング、60a…屈曲部、60b…面部、60c…内壁
62…弁座
64…流入口(開口)
66…鍔部
70…カバー部材
70a…屈曲部、70b…面部、70c…外周端部、70d…角部
72…排出口
74…Оリング
80…嵌合凹部
82…鍔部受け面
84…支持片、84a…係止爪
90…圧力調整装置
92…圧力調整弁
94…ハウジング、94a…嵌合凹部
96…弁座
98…流入口
100…支流通路、100a…絞り部
102…カバー部材
104…排出口
10 ... Fuel tank 11 ... Opening 12 ... Pump module 14 ... Set plate 16 ... Fuel pump 18 ... Pump holding member 20 ... Fuel filter 22 ... Lid 24 ... Lid plate 26 ... Fitting wall 28 ... Passage forming part 30 ... Fuel Passage 32 ... Fuel discharge pipe 34 ... Pump fitting part 36 ... Electric connector 38 ... Lead wire 40 ... Connection pipe 42 ... Tributary passage, 42a ... Squeezing part 50 ... Pressure adjusting device 52 ... Pressure adjusting valve 54 ... Ball (valve body)
56 ... Coil spring (urging member)
58 ... pressing member, 58a ... recess 60 ... housing, 60a ... bent part, 60b ... surface part, 60c ... inner wall 62 ... valve seat 64 ... inflow port (opening)
66 ... Flange 70 ... Cover member 70a ... Bending, 70b ... Surface, 70c ... Outer peripheral end, 70d ... Corner 72 ... Discharge port 74 ... О Ring 80 ... Fitting recess 82 ... Collar receiving surface 84 ... Support piece , 84a ... Locking claw 90 ... Pressure adjusting device 92 ... Pressure adjusting valve 94 ... Housing, 94a ... Fitting recess 96 ... Valve seat 98 ... Inflow port 100 ... Tributary passage, 100a ... Squeezing part 102 ... Cover member 104 ... Discharge port

Claims (7)

圧力調整装置であって、
弁座と開口とを有するハウジングと、
前記弁座と協働して前記開口を開閉する弁体と、
前記弁体を前記弁座に向けて付勢する付勢部材と、
前記付勢部材を前記ハウジングに保持するカバー部材と、を備え、
前記ハウジング及び前記カバー部材は、少なくとも一方向において直線状に延びる面部と、前記面部の端部において折れ曲がった屈曲部とで構成されており、
前記面部は、前記ハウジング及び前記カバー部材の中心から外側へ向けて厚さが段階的に変化する圧力調整装置。
It is a pressure regulator
A housing with a valve seat and an opening,
A valve body that opens and closes the opening in cooperation with the valve seat,
An urging member that urges the valve body toward the valve seat, and
A cover member that holds the urging member in the housing is provided.
The housing and the cover member are composed of a surface portion extending linearly in at least one direction and a bent portion bent at an end portion of the surface portion.
The surface portion is a pressure adjusting device whose thickness gradually changes from the center of the housing and the cover member to the outside.
請求項1に記載の圧力調整装置であって、
前記カバー部材の最も外周側の外周端部に位置する前記面部は、径方向外側へ開くように傾斜する圧力調整装置。
The pressure adjusting device according to claim 1.
A pressure adjusting device in which the surface portion located at the outermost peripheral end portion on the outermost peripheral side of the cover member is inclined so as to open outward in the radial direction.
請求項2に記載の圧力調整装置であって、
前記外周端部は、前記ハウジングの内部から外側へ向けて延びるように配置される圧力調整装置。
The pressure adjusting device according to claim 2.
The outer peripheral end portion is a pressure adjusting device arranged so as to extend from the inside to the outside of the housing.
請求項2または3に記載の圧力調整装置であって、
前記外周端部の角部は、前記ハウジングの内壁と接する圧力調整装置。
The pressure adjusting device according to claim 2 or 3.
A pressure adjusting device in which the corner portion of the outer peripheral end portion is in contact with the inner wall of the housing.
請求項1〜4のいずれか1つに記載の圧力調整装置であって、
前記ハウジングの前記面部は、前記カバー部材の前記面部よりも厚い圧力調整装置。
The pressure adjusting device according to any one of claims 1 to 4.
The surface portion of the housing is a pressure adjusting device thicker than the surface portion of the cover member.
請求項1〜5のいずれか1つに記載の圧力調整装置であって、
前記ハウジング及び前記カバー部材は、プレス加工により形成される圧力調整装置。
The pressure adjusting device according to any one of claims 1 to 5.
The housing and the cover member are pressure adjusting devices formed by press working.
請求項1〜6のいずれか1つに記載の圧力調整装置であって、
前記ハウジングよりも上流側に形成された絞り部を備えた圧力調整装置。
The pressure adjusting device according to any one of claims 1 to 6.
A pressure regulator having a throttle portion formed on the upstream side of the housing.
JP2020010737A 2020-01-27 2020-01-27 Pressure control unit Pending JP2021116744A (en)

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JP2020010737A JP2021116744A (en) 2020-01-27 2020-01-27 Pressure control unit
TW110100064A TW202132683A (en) 2020-01-27 2021-01-04 Pressure regulator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2020010737A JP2021116744A (en) 2020-01-27 2020-01-27 Pressure control unit

Publications (1)

Publication Number Publication Date
JP2021116744A true JP2021116744A (en) 2021-08-10

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ID=77174366

Family Applications (1)

Application Number Title Priority Date Filing Date
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JP (1) JP2021116744A (en)
TW (1) TW202132683A (en)

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