JP2021109216A - Resistance welder - Google Patents

Resistance welder Download PDF

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JP2021109216A
JP2021109216A JP2020003931A JP2020003931A JP2021109216A JP 2021109216 A JP2021109216 A JP 2021109216A JP 2020003931 A JP2020003931 A JP 2020003931A JP 2020003931 A JP2020003931 A JP 2020003931A JP 2021109216 A JP2021109216 A JP 2021109216A
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bolt
electrode
inner cylinder
air
end surface
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末男 山田
Sueo Yamada
末男 山田
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YAMADA SUPOTSUTO KK
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YAMADA SUPOTSUTO KK
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Abstract

To provide a resistance welder capable of detecting not only the existence of a bolt but also the bolt of a longer size or a shorter size than a normal one in a neck-under length.SOLUTION: A lower electrode 4 comprises a bolt protective electrode 27 and a lower holder 29 having an air chamber 28, and an air pouring port 31 and a ventilation hole 32 communicating with outside are provided in the air chamber 28, and a detection body is housed in the air chamber 28. The detection body has a sensor rod 37, an outer cylinder 35 and an inner cylinder 40. An upper end surface 41 of the sensor rod 37 abuts on a distal end of a bolt, and a lower end surface 42 abuts on an upper end surface 43 of the inner cylinder. The outer cylinder 35 has a ventilation hole 46 communicating with the outside, and houses the inner cylinder 40 inside the outer cylinder 35. A clearance is formed between the upper inner periphery of the outer cylinder 35 and the upper outer periphery of the inner cylinder 40, and a portion between the lower inner periphery of the outer cylinder 35 and the lower outer periphery of the inner cylinder 40 cannot flow air. When pushed downward more than a regulation quantity by the sensor rod 37, a clearance is formed between the lower inner periphery of the outer cylinder 35 and the outer periphery of the inner cylinder 40.SELECTED DRAWING: Figure 2

Description

本発明は、母材にボルトを溶着する抵抗溶接機に関するものである。 The present invention relates to a resistance welder that welds bolts to a base metal.

ボルトを母材に溶接する際に、供給されるボルトの有無を確認できるようにした溶接機の被溶接部材検出装置が知られている(特許文献1)。この溶接機の検出装置は上部電極と下部電極を含めて構成され、上部電極にはエア通路が形成され、圧力センサが接続される。また、下部電極には電極本体と交換電極、ガイドピンが含まれ、電極本体の上部開口部と交換電極の大径孔が一体となってエア室が形成され、エア室にエア供給装置が接続される。また、ガイドピンは胴体部と底部を備えて構成され、胴体部から上方に向かってエア通路が、上部電極のエア通路と軸心が略一致するように形成されている。そして、ボルトが供給されていると、エア室のエアはエア通路に供給されず、ボルトが供給されていないと、エアはエア通路に供給され、圧力センサを作動させる。これにより、供給されるボルトの有無を検出できるようにしたものである。 There is known a member detection device for a welding machine that can confirm the presence or absence of a supplied bolt when welding a bolt to a base material (Patent Document 1). The detection device of this welding machine is configured to include an upper electrode and a lower electrode, an air passage is formed in the upper electrode, and a pressure sensor is connected to the upper electrode. In addition, the lower electrode includes the electrode body, the replacement electrode, and the guide pin, and the upper opening of the electrode body and the large diameter hole of the replacement electrode are integrated to form an air chamber, and the air supply device is connected to the air chamber. Will be done. Further, the guide pin is configured to include a body portion and a bottom portion, and the air passage is formed so as to substantially coincide with the air passage of the upper electrode from the body portion upward. Then, when the bolt is supplied, the air in the air chamber is not supplied to the air passage, and when the bolt is not supplied, the air is supplied to the air passage to operate the pressure sensor. This makes it possible to detect the presence or absence of supplied bolts.

しかし、供給されるボルトの有無は検出できても、供給されたボルトが正規のボルトより首下長さ(l)の長い長寸のボルトや短い短寸のボルトが供給されても、判別できないものであった。 However, even if the presence or absence of the supplied bolt can be detected, it cannot be determined even if the supplied bolt is supplied with a long bolt having a length below the neck (l) longer than a regular bolt or a short bolt having a shorter length. It was a thing.

特開平10−58155号公報Japanese Unexamined Patent Publication No. 10-58155

そこで、本発明は、圧縮空気を使ってボルトの有無を検出できるだけでなく、ボルトの首下長さが正規のものより長い長寸のボルトや短い短寸のボルトをも検出できるようにした抵抗溶接機を提供することを目的とする。 Therefore, the present invention not only can detect the presence or absence of bolts by using compressed air, but also can detect long bolts and short short bolts whose neck length is longer than the normal one. The purpose is to provide a welding machine.

上記課題を解決するために、請求項1に係る抵抗溶接機は、上部電極とこれに対向配置される下部電極とを備え、下部電極側に設けたエア室に圧縮空気を供給する圧縮空気供給装置を接続するとともに前記エア室の空気圧を計測する圧力センサを備え、前記下部電極は上端面に母材を載置し軸心部にボルト挿通孔を有するボルト保護電極と該ボルト保護電極の下方に配置され軸心部にエア室を有する下部ホルダとを備え、下部ホルダのエア室にはエア注入口と外部に連通する通気孔を設けるとともにエア室に検出体を収容し、該検出体はセンサーロッドと外筒と内筒を有し、センサーロッドは上端面がボルトの先端部に当接し下端面が内筒上端面に当接し、外筒は、上部内周面をセンサーロッドの下部外周が上下に摺動可能となし、上下中間部に外部に連通する通気孔を有し、内部に内筒を収容し、外筒の上部内周と内筒の上部外周との間に空気が流通する隙間を形成し、外筒の下部内周と内筒の下部外周との間は空気の流通不可となし、内筒の外周壁に周方向に溝を形成して、センサーロッドにより規定量より多く下方に押下された際に、外筒の下部内周と内筒の外周との間に空気が流通する隙間が形成されてなること、を特徴としている。
請求項2に係る発明は、ボルト保護電極と下部ホルダとの間に、内部に冷却液を流す流路を備えた冷却電極を介在させたものである。
請求項3に係る発明は、冷却電極と下部ホルダとの間にボルトの首下長さに対応させた中間延長ホルダを介在させたものである。
請求項4に係る発明は、センサーロッド上端面をボルトの先端部の形状に対応させた形状となしたものである。
In order to solve the above problem, the resistance welding machine according to claim 1 includes an upper electrode and a lower electrode arranged to face the upper electrode, and supplies compressed air to an air chamber provided on the lower electrode side. A pressure sensor for connecting the device and measuring the air pressure in the air chamber is provided, and the lower electrode is a bolt protection electrode having a base material placed on the upper end surface and a bolt insertion hole in the axial center, and a bolt protection electrode below the bolt protection electrode. The lower holder is provided with a lower holder having an air chamber at the center of the shaft, and the air chamber of the lower holder is provided with an air inlet and a ventilation hole communicating with the outside, and the detector is housed in the air chamber. It has a sensor rod, an outer cylinder, and an inner cylinder. The upper end surface of the sensor rod abuts on the tip of the bolt and the lower end surface abuts on the upper end surface of the inner cylinder. Has a ventilation hole that communicates with the outside in the upper and lower middle parts, accommodates the inner cylinder inside, and air flows between the upper inner circumference of the outer cylinder and the upper outer circumference of the inner cylinder. A gap is formed to prevent air from flowing between the lower inner circumference of the outer cylinder and the lower outer circumference of the inner cylinder, and a groove is formed in the outer peripheral wall of the inner cylinder in the circumferential direction. It is characterized in that a gap through which air flows is formed between the lower inner circumference of the outer cylinder and the outer circumference of the inner cylinder when pushed downward a lot.
According to the second aspect of the present invention, a cooling electrode provided with a flow path for flowing a cooling liquid is interposed between the bolt protection electrode and the lower holder.
According to the third aspect of the present invention, an intermediate extension holder corresponding to the length under the neck of the bolt is interposed between the cooling electrode and the lower holder.
According to the fourth aspect of the present invention, the upper end surface of the sensor rod has a shape corresponding to the shape of the tip end portion of the bolt.

請求項1に係る発明によれば、正規の首下長さのボルトが供給されると、ボルトの先端がセンサーロッドを規定量下方に押下させ、センサーロッドの下端面が検出体の内筒の上端面に当接する。このとき、エア注入口からエア室に流入した圧縮空気は塞がれて圧力センサは既定の圧となり、正常となる。
一方、ボルトが供給されない場合、センサーロッドは下方に押下されず、センサーロッドの下端面と内筒の上端面との間に隙間を生ずる。エア注入口からエア室に流入した圧縮空気はこの隙間を通り外筒の通気孔、下部ホルダの通気孔を通って外部に流出する。このため、圧力センサの圧は規定値より低くなり、異常となる。
ボルトの首下長さが規定値より短い短寸のボルトが供給された場合は、センサーロッドは規定量下方に押下されず、ボルトが供給されない場合と同様、センサーロッドの下端面と内筒の上端面との間に隙間を生ずる。エア注入口からエア室に流入した圧縮空気はこの隙間を通り外筒の通気孔、下部ホルダの通気孔を通って外部に流出する。このため、圧力センサの圧は規定値より低くなり、異常となる。
また、ボルトの首下長さが規定値より長い長寸のボルトが供給された場合は、センサーロッドは規定量より多く下方に押下される。すると、内筒は規定量より下方に押下され、内筒に形成された周方向の溝部で、外筒と内筒との間に隙間を生じ、エア室に流入した圧縮空気は該隙間を通って外筒の通気孔、下部ホルダの通気孔を通り外部に流出する。このため、圧力センサの圧は規定値より低くなり、異常となる。
このように、供給されるボルトの有無だけでなく、ボルトの首下長さが規定値より長短がある場合も識別でき、異常を検出することができる。
請求項2に係る発明によれば、ボルト保護電極と下部ホルダとの間に、内部に冷却液を流す流路を備えた冷却電極を介在させので、溶接の際に最も高熱となるボルト保護電極の直下から冷却することができ、冷却効率が高くなる。
請求項3に係る発明によれば、冷却電極と下部ホルダとの間にボルトの首下長さに対応させた中間延長ホルダを介在させたので、ボルトの首下長さの長いボルトでも、冷却電極と下部ホルダとの間に中間延長ホルダを介在させるだけで対応することができる。
請求項4に係る発明によれば、センサーロッド上端面をボルトの先端部の形状に対応させた形状となしたので、ボルトの先端部の形状が規定の形状と異なる場合には、センサーボルトの押下量が規定値と異なることになり、異常を検出できることになる。
According to the invention of claim 1, when a bolt having a regular length under the neck is supplied, the tip of the bolt pushes the sensor rod downward by a specified amount, and the lower end surface of the sensor rod is the inner cylinder of the detector. It abuts on the upper end surface. At this time, the compressed air that has flowed into the air chamber from the air inlet is blocked, and the pressure sensor becomes a predetermined pressure, which is normal.
On the other hand, when the bolt is not supplied, the sensor rod is not pushed downward, and a gap is created between the lower end surface of the sensor rod and the upper end surface of the inner cylinder. The compressed air that has flowed into the air chamber from the air inlet passes through this gap and flows out to the outside through the ventilation holes of the outer cylinder and the ventilation holes of the lower holder. Therefore, the pressure of the pressure sensor becomes lower than the specified value, resulting in an abnormality.
When a short bolt whose neck length is shorter than the specified value is supplied, the sensor rod is not pushed downward by the specified amount, and the lower end surface of the sensor rod and the inner cylinder are the same as when the bolt is not supplied. A gap is created between the upper end surface and the upper end surface. The compressed air that has flowed into the air chamber from the air inlet passes through this gap and flows out to the outside through the ventilation holes of the outer cylinder and the ventilation holes of the lower holder. Therefore, the pressure of the pressure sensor becomes lower than the specified value, resulting in an abnormality.
Further, when a long bolt having a length under the neck of the bolt longer than the specified value is supplied, the sensor rod is pushed downward by a larger amount than the specified amount. Then, the inner cylinder is pushed downward by a specified amount, a gap is created between the outer cylinder and the inner cylinder in the circumferential groove formed in the inner cylinder, and the compressed air flowing into the air chamber passes through the gap. It flows out through the ventilation holes of the outer cylinder and the ventilation holes of the lower holder. Therefore, the pressure of the pressure sensor becomes lower than the specified value, resulting in an abnormality.
In this way, not only the presence or absence of the supplied bolt but also the case where the length under the neck of the bolt is longer or shorter than the specified value can be identified, and an abnormality can be detected.
According to the invention of claim 2, since the cooling electrode provided with the flow path for flowing the cooling liquid is interposed between the bolt protection electrode and the lower holder, the bolt protection electrode having the highest heat during welding is provided. It can be cooled from directly underneath, and the cooling efficiency is high.
According to the invention of claim 3, since the intermediate extension holder corresponding to the length under the neck of the bolt is interposed between the cooling electrode and the lower holder, even a bolt having a long length under the neck of the bolt can be cooled. This can be done simply by interposing an intermediate extension holder between the electrode and the lower holder.
According to the invention of claim 4, the upper end surface of the sensor rod is shaped to correspond to the shape of the tip of the bolt. Therefore, if the shape of the tip of the bolt is different from the specified shape, the sensor bolt The pressing amount will be different from the specified value, and an abnormality can be detected.

本発明の実施例を示す要部断面図である。It is sectional drawing of the main part which shows the Example of this invention. 正規のボルトに対する下部電極部の作動状態を示す要部拡大端面図である。It is an enlarged end view of the main part which shows the operating state of the lower electrode part with respect to a regular bolt. ボルトなしの状態に対する下部電極部の作動状態を示す要部拡大端面図である。It is an enlarged end view of the main part which shows the operating state of the lower electrode part with respect to the state without a bolt. 短寸のボルトに対する下部電極部の作動状態を示す要部拡大端面図である。It is an enlarged end view of the main part which shows the operating state of the lower electrode part with respect to a short bolt. 長寸のボルトに対する下部電極部の作動状態を示す要部拡大端面図である。It is an enlarged end view of the main part which shows the operating state of the lower electrode part with respect to a long bolt. 検出体の要部拡大端面図で、(a)は分解状態、(b)は組付け状態を示す。In the enlarged end view of the main part of the detector, (a) shows the disassembled state and (b) shows the assembled state. 延長ホルダを装着した場合の正規のボルトに対する下部電極の作動状態を示す要部拡大端面図である。It is an enlarged end view of the main part which shows the operating state of the lower electrode with respect to a regular bolt when an extension holder is attached. 延長ホルダを装着した場合の短寸のボルトに対する下部電極の作動状態を示す要部拡大端面図である。It is an enlarged end view of the main part which shows the operating state of the lower electrode with respect to a short bolt when an extension holder is attached. ボルト先端部の形状に対応させたセンサーロッドの形状を示す拡大端面図である。It is an enlarged end view which shows the shape of the sensor rod corresponding to the shape of the bolt tip portion. ボルトの径に対応させたセンサーロッドの形状を示す拡大端面図である。It is an enlarged end view which shows the shape of the sensor rod corresponding to the diameter of a bolt.

以下、本発明の実施の形態を図面に基づいて具体的に説明する。図1において、1は抵抗溶接機(スポット溶接機)であり、上部電極ホルダ2の下端部に固定される上部電極3と該上部電極3に対向配置される下部電極4とを備える。 Hereinafter, embodiments of the present invention will be specifically described with reference to the drawings. In FIG. 1, reference numeral 1 denotes a resistance welder (spot welder), which includes an upper electrode 3 fixed to the lower end of the upper electrode holder 2 and a lower electrode 4 arranged to face the upper electrode 3.

前記上部電極ホルダ2は、図1に示すように、軸心部に上部通し孔5aが貫通形成され、上部に配管ナット6が着脱可能に螺合され、下部に上部電極3が着脱可能に連結される。前記配管ナット6の軸心部に、前記上部通し孔5aの中心部を貫通する冷却水の流入管7を垂下固定し、該流入管7の上端部を前記配管ナット6の側部に取り付けた冷却水の流入ニップル8に連通させる。前記配管ナット6の下部軸心部に前記流入管7よりも大径、かつホルダ2の上部通し孔5aに連通する戻り水路9を形成し、該戻り水路9を前記配管ナット6の側部に取り付けた冷却水の流出ニップル10に連通させる。 As shown in FIG. 1, the upper electrode holder 2 has an upper through hole 5a formed through the axial center portion, a piping nut 6 is detachably screwed into the upper portion, and the upper electrode 3 is detachably connected to the lower portion. Will be done. An inflow pipe 7 for cooling water penetrating the central portion of the upper through hole 5a was hanging and fixed to the axial center portion of the pipe nut 6, and the upper end portion of the inflow pipe 7 was attached to a side portion of the pipe nut 6. It communicates with the inflow nipple 8 of the cooling water. A return water channel 9 having a diameter larger than that of the inflow pipe 7 and communicating with the upper through hole 5a of the holder 2 is formed in the lower axial center portion of the pipe nut 6, and the return water channel 9 is provided on the side portion of the pipe nut 6. It communicates with the attached cooling water outflow nipple 10.

前記配管ナット6の上部に、軸心部に空気の流通路11が形成された連結ナット12を着脱可能に螺合させ、該連結ナット12の下部軸心部に、前記流入管7の中心部を貫通する上部空気噴出管13を垂下固定する。前記連結ナット12の上部に空気供給管14を接続する。該空気供給管14は、エアコンプレッサー(圧縮空気供給装置)15に接続される一次供給管14aに減圧式の電磁弁16を介して二次供給管14bを接続し、該二次供給管14bを前記連結ナット12に接続する。前記電磁弁16は、一次供給管14a側の圧力を検出の範囲に減圧して二次供給管14bに供給されるようになっており、二次供給管14bには、圧力センサ17が取り付けられている。二次供給管14bは、分岐管18を介して上部空気噴出管13と下部電極4へ空気を供給する下部空気噴出路19とに分岐してある。なお、下部電極4への圧縮空気の供給を別のルートで設け、圧力センサも別途設けるようにしてもよい。 A connecting nut 12 having an air flow passage 11 formed in a shaft center portion is detachably screwed onto the upper portion of the piping nut 6, and a central portion of the inflow pipe 7 is screwed to the lower shaft center portion of the connecting nut 12. The upper air ejection pipe 13 penetrating the above air ejection pipe 13 is suspended and fixed. The air supply pipe 14 is connected to the upper part of the connecting nut 12. The air supply pipe 14 connects the secondary supply pipe 14b to the primary supply pipe 14a connected to the air compressor (compressed air supply device) 15 via a pressure reducing solenoid valve 16, and connects the secondary supply pipe 14b. Connect to the connecting nut 12. The solenoid valve 16 reduces the pressure on the primary supply pipe 14a side to the detection range and supplies it to the secondary supply pipe 14b, and a pressure sensor 17 is attached to the secondary supply pipe 14b. ing. The secondary supply pipe 14b is branched into an upper air ejection pipe 13 and a lower air ejection passage 19 that supplies air to the lower electrode 4 via a branch pipe 18. The compressed air may be supplied to the lower electrode 4 by another route, and the pressure sensor may be provided separately.

前述した上部電極3は、図1に示すように、上部電極ホルダ2の下部にソケット20を着脱可能にテーパー嵌合させ、該ソケット20の下部に中継ホルダ21を着脱可能にテーパー嵌合させ、該中継ホルダ21の下部に電極チップ22を着脱可能に螺合させてなる。電極チップ22の下部は円筒状にして下面中心部に凹部23を有する。 As shown in FIG. 1, the above-mentioned upper electrode 3 has a socket 20 detachably tapered and fitted to the lower portion of the upper electrode holder 2, and a relay holder 21 detachably tapered to the lower portion of the socket 20. The electrode tip 22 is detachably screwed to the lower portion of the relay holder 21. The lower portion of the electrode tip 22 is cylindrical and has a recess 23 in the center of the lower surface.

前記ソケット20の軸心部に、前記配管ナット6の上部通し孔5aと連通する下部通し孔5bを形成し、中継ホルダ21の上部軸心部に前記下部通し孔5bの下端が開口する密閉された反転空間部24を形成する。 A lower through hole 5b communicating with the upper through hole 5a of the piping nut 6 is formed in the axial center of the socket 20, and the lower end of the lower through hole 5b opens in the upper axial center of the relay holder 21. The inverted space portion 24 is formed.

前述した流入管7は、前記上下部の通し孔5a,5bを通過し、その下端を前記反転空間部24に対面させる。これにより、流入ニップル8から流入した冷却水が上部空気噴出管13と流入管7との間を流通し、反転空間部24で上方に反転されて流入管7の外側の通し孔5a,5bを流通し、流出ニップル10から外部の冷却水タンクに向かって流れ、上部電極3を冷却することになる。 The inflow pipe 7 described above passes through the upper and lower through holes 5a and 5b, and its lower end faces the inverted space portion 24. As a result, the cooling water that has flowed in from the inflow nipple 8 flows between the upper air ejection pipe 13 and the inflow pipe 7, is inverted upward in the reversing space 24, and passes through the through holes 5a and 5b on the outside of the inflow pipe 7. It circulates and flows from the outflow nipple 10 toward the external cooling water tank to cool the upper electrode 3.

前記上部空気噴出管13は、前記流入管7の中心部、及び電極チップ22の中心部を通過し、その下端を電極チップ22の凹部23に開口させる。これにより、二次供給管14bから供給される圧縮空気を前記凹部23内に噴出させる。図1において、Wは母材25に溶着されるワークであり、本例ではボルトとする。 The upper air ejection pipe 13 passes through the central portion of the inflow pipe 7 and the central portion of the electrode tip 22, and the lower end thereof is opened in the recess 23 of the electrode tip 22. As a result, the compressed air supplied from the secondary supply pipe 14b is ejected into the recess 23. In FIG. 1, W is a work welded to the base material 25, and is a bolt in this example.

前記ボルトは、溶着用の突起Lがボルト頭部の座面から下方に向かって突出している。ボルトのねじの種類は、M5,M6,M8,M10,M12,その他多種多様なものがあり、先端形状も各種あり、首下長さも種々のものがある。 In the bolt, a protrusion L for welding is projected downward from the seating surface of the bolt head. There are various types of bolt screws such as M5, M6, M8, M10, M12, etc., there are various tip shapes, and there are various under-neck lengths.

下部電極4は上端面に板状の母材25を載置し軸心部にボルト挿通孔26を有するボルト保護電極27と該ボルト保護電極27の下方に配置され軸心部にエア室28を有する下部ホルダ29とを備える。図においては、ボルト保護電極27と下部ホルダ29との間には冷却電極30を介在させてある。 The lower electrode 4 has a bolt protection electrode 27 on which a plate-shaped base material 25 is placed on the upper end surface and has a bolt insertion hole 26 in the shaft center portion, and an air chamber 28 is arranged below the bolt protection electrode 27 and has an air chamber 28 in the shaft center portion. The lower holder 29 is provided. In the figure, a cooling electrode 30 is interposed between the bolt protection electrode 27 and the lower holder 29.

下部ホルダ29は、そのエア室28の下部にエア注入口31と上下中間部に外部に連通する通気孔32を備える。エア室28には後述する検出体33を収容する。エア室28は下部を小径に段部34を介して上部を大径に形成してあり、エア室の上部内周面には雌ねじを設けてある。この雌ねじ部に冷却電極30の下部に設けた雄ねじ部を螺合して下部ホルダ29と冷却電極30とを着脱可能に接続してある。エア室の段部34で検出体の外筒35の大径段部36を支持してエア室28内に検出体33を保持する。 The lower holder 29 is provided with an air injection port 31 at the lower part of the air chamber 28 and a ventilation hole 32 communicating with the outside at the upper and lower intermediate portions. The air chamber 28 houses the detector 33, which will be described later. The air chamber 28 has a small diameter at the lower portion and a large diameter at the upper portion via a step portion 34, and a female screw is provided on the inner peripheral surface of the upper portion of the air chamber. A male threaded portion provided at the lower part of the cooling electrode 30 is screwed into the female threaded portion to detachably connect the lower holder 29 and the cooling electrode 30. The step portion 34 of the air chamber supports the large diameter step portion 36 of the outer cylinder 35 of the detection body to hold the detection body 33 in the air chamber 28.

冷却電極30は、中心孔内を検出体33のセンサーロッド37が上下に摺動する。冷却電極30の内部には、冷却水が流れる流路38が形成されている。流入口39から流入した冷却水が流路38を流れ、流出口(図示せず)から外部に流出して冷却電極30を冷却する。冷却電極30をボルト保護電極27と下部ホルダ29との間に介在させので、溶接の際に最も高熱となるボルト保護電極27の直下から冷却することができ、冷却効率が高くなる。 In the cooling electrode 30, the sensor rod 37 of the detection body 33 slides up and down in the central hole. Inside the cooling electrode 30, a flow path 38 through which cooling water flows is formed. The cooling water flowing in from the inflow port 39 flows through the flow path 38 and flows out from the outflow port (not shown) to cool the cooling electrode 30. Since the cooling electrode 30 is interposed between the bolt protection electrode 27 and the lower holder 29, cooling can be performed from directly under the bolt protection electrode 27, which has the highest heat during welding, and the cooling efficiency is improved.

検出体33は、図6に示すように、センサーロッド37と外筒35と内筒40を有する。センサーロッド37は、上端面41がボルトWの先端部に当接し、円錐状の下端面42が内筒40の上端面43に当接する。センサーロッド37の下部は胴部より大径に形成して、段部44で保持蓋45に係合して保持される。
外筒35は、上部内周面をセンサーロッド37の下部外周面が上下に摺動可能となし、上下方向の中間部に外部に連通する通気孔46を有し、外筒内に内筒40を収容する。外筒35の上部内径を内筒40の外径より大径に形成して、外筒35の上部内周と内筒40の上部外周との間に空気が流通する隙間47を形成する。外筒下部の内周面に周方向に溝を設け該溝内にOリング48を嵌めてある。このOリング48により、外筒35の下部内周壁と内筒40の下部外周壁との隙間を塞いで、空気の上下方向の流通を不可となしている。
内筒40には、上下方向の中間部外周壁に周方向に溝49を形成してあり、センサーロッド37により規定量より多く下方に押下された際に、外筒35の下部内周壁と内筒40の外周壁との間に空気が流通する隙間50を形成するようにしてある(図5)。
As shown in FIG. 6, the detector 33 has a sensor rod 37, an outer cylinder 35, and an inner cylinder 40. In the sensor rod 37, the upper end surface 41 abuts on the tip end portion of the bolt W, and the conical lower end surface 42 abuts on the upper end surface 43 of the inner cylinder 40. The lower portion of the sensor rod 37 is formed to have a diameter larger than that of the body portion, and is held by engaging with the holding lid 45 at the step portion 44.
The outer cylinder 35 has a vent hole 46 that allows the lower outer peripheral surface of the sensor rod 37 to slide up and down on the upper inner peripheral surface and communicates with the outside in the middle portion in the vertical direction, and the inner cylinder 40 is inside the outer cylinder. To accommodate. The upper inner diameter of the outer cylinder 35 is formed to be larger than the outer diameter of the inner cylinder 40, and a gap 47 through which air flows is formed between the upper inner circumference of the outer cylinder 35 and the upper outer circumference of the inner cylinder 40. A groove is provided in the circumferential direction on the inner peripheral surface of the lower part of the outer cylinder, and the O-ring 48 is fitted in the groove. The O-ring 48 closes the gap between the lower inner peripheral wall of the outer cylinder 35 and the lower outer peripheral wall of the inner cylinder 40 to prevent air from flowing in the vertical direction.
The inner cylinder 40 is formed with a groove 49 in the circumferential direction on the outer peripheral wall of the intermediate portion in the vertical direction, and when the sensor rod 37 pushes the inner cylinder downward more than a specified amount, the lower inner peripheral wall and the inner portion of the outer cylinder 35 are formed. A gap 50 through which air flows is formed between the cylinder 40 and the outer peripheral wall (FIG. 5).

外筒35の下部内周面には段部51を設けてあり、この段部51に第1圧縮ばね52の下端を係合させる。外筒35の内周面と内筒40の外周面との間の隙間部47に第1圧縮ばね52を介在させてセンサーロッド37の下端面42を上方に向けて付勢する。
内筒40の内周面には段部53を設けてあり、該段部53に係合して内筒40を上方に向けて付勢する第2圧縮ばね54を介在させてある。内筒の下端部には鍔部55を形成してあり、該鍔部55が外筒35の下端に当接してこれ以上内筒40が上方に移動しないように規制する。符号56、57はOリングである。
A step portion 51 is provided on the lower inner peripheral surface of the outer cylinder 35, and the lower end of the first compression spring 52 is engaged with the step portion 51. A first compression spring 52 is interposed in the gap 47 between the inner peripheral surface of the outer cylinder 35 and the outer peripheral surface of the inner cylinder 40 to urge the lower end surface 42 of the sensor rod 37 upward.
A step portion 53 is provided on the inner peripheral surface of the inner cylinder 40, and a second compression spring 54 that engages with the step portion 53 and urges the inner cylinder 40 upward is interposed. A collar 55 is formed at the lower end of the inner cylinder, and the collar 55 abuts on the lower end of the outer cylinder 35 to regulate the inner cylinder 40 from moving upward any more. Reference numerals 56 and 57 are O-rings.

センサーロッド37は上下中間部に絶縁部材58を介在させて上部と下部との絶縁を確保してある。なお、保持蓋45は、センサーロッド37と外筒35と内筒40とを一体に保持する。また、符合59はボルト保護スリーブ、符合60は絶縁部材である。 The sensor rod 37 has an insulating member 58 interposed in the upper and lower intermediate portions to ensure insulation between the upper portion and the lower portion. The holding lid 45 integrally holds the sensor rod 37, the outer cylinder 35, and the inner cylinder 40. Further, the code 59 is a bolt protection sleeve, and the code 60 is an insulating member.

次に、動作を説明する。ボルト保護電極27上に母材25を載置し、パーツフィーダ等によりボルト挿通孔26内にボルトWを供給し、上部電極3を降下させて、上部電極3(電極チップ22)と下部電極4(ボルト保護電極27)とで母材25とボルトWとを挟持する。正規の首下長さのボルトWが供給されると、図2に示すように、ボルトWの先端がセンサーロッド37の上端面41に当接してセンサーロッド37を規定量下方に押下させ、センサーロッド37の下端面42が検出体の内筒40の上端面43に当接する。このとき、エア注入口31からエア室28に流入した圧縮空気はセンサーロッド37の下端面42が検出体の内筒40の上端面43に当接して塞がれ、圧力センサ17は既定の圧となり、正常となる。これにより、溶接作業は続行されることになる。 Next, the operation will be described. The base material 25 is placed on the bolt protection electrode 27, the bolt W is supplied into the bolt insertion hole 26 by a parts feeder or the like, the upper electrode 3 is lowered, and the upper electrode 3 (electrode tip 22) and the lower electrode 4 are placed. (Bolt protection electrode 27) sandwiches the base material 25 and the bolt W. When a bolt W having a regular length under the neck is supplied, as shown in FIG. 2, the tip of the bolt W abuts on the upper end surface 41 of the sensor rod 37 and pushes the sensor rod 37 downward by a specified amount to make the sensor. The lower end surface 42 of the rod 37 comes into contact with the upper end surface 43 of the inner cylinder 40 of the detector. At this time, the compressed air that has flowed into the air chamber 28 from the air inlet 31 is blocked by the lower end surface 42 of the sensor rod 37 contacting the upper end surface 43 of the inner cylinder 40 of the detector, and the pressure sensor 17 has a predetermined pressure. And becomes normal. As a result, the welding work will be continued.

一方、ボルトが供給されない場合、図3に示すように、センサーロッド37は下方に押下されず、センサーロッドの下端面42と内筒の上端面43との間に隙間61を生ずる。エア注入口31からエア室28に流入した圧縮空気はこの隙間61を通り外筒の通気孔46、下部ホルダの通気孔32を通って外部に流出する。このため、圧力センサ17の圧は規定値より低くなり、異常となる。これにより、溶接作業は中止されることになる。 On the other hand, when the bolt is not supplied, as shown in FIG. 3, the sensor rod 37 is not pushed downward, and a gap 61 is created between the lower end surface 42 of the sensor rod and the upper end surface 43 of the inner cylinder. The compressed air that has flowed into the air chamber 28 from the air injection port 31 passes through the gap 61, and flows out to the outside through the ventilation holes 46 of the outer cylinder and the ventilation holes 32 of the lower holder. Therefore, the pressure of the pressure sensor 17 becomes lower than the specified value, resulting in an abnormality. As a result, the welding work will be stopped.

首下長さが規定値より短い短寸のボルトW1が供給されると、図4に示すように、センサーロッド37は規定量下方に押下されず、ボルトが供給されない場合と同様、センサーロッドの下端面42と内筒の上端面43との間に隙間61を生ずる。エア注入口31からエア室28に流入した圧縮空気はこの隙間61を通り外筒の通気孔46、下部ホルダの通気孔32を通って外部に流出する。このため、圧力センサ17の圧は規定値より低くなり、異常となる。これにより、溶接作業は中止されることになる。 When a short bolt W1 whose neck length is shorter than the specified value is supplied, as shown in FIG. 4, the sensor rod 37 is not pushed downward by a specified amount, and the sensor rod 37 is not supplied as in the case where the bolt is not supplied. A gap 61 is created between the lower end surface 42 and the upper end surface 43 of the inner cylinder. The compressed air that has flowed into the air chamber 28 from the air injection port 31 passes through the gap 61, and flows out to the outside through the ventilation holes 46 of the outer cylinder and the ventilation holes 32 of the lower holder. Therefore, the pressure of the pressure sensor 17 becomes lower than the specified value, resulting in an abnormality. As a result, the welding work will be stopped.

また、首下長さが規定値より長い長寸のボルトW2が供給されると、図5に示すように、センサーロッド37が規定量より多く下方に押下される。これに伴い、センサーロッド37の下端に当接する内筒40も規定量より多く下方に押下され、内筒40に形成された周方向の溝部49で、外筒と内筒との間に隙間50を生じ、エア室28に流入した圧縮空気は該隙間50を通って外筒の通気孔46、下部ホルダの通気孔32を通り外部に流出する。このため、圧力センサ17の圧は規定値より低くなり、異常となる。これにより、溶接作業は中止されることになる。 Further, when a long bolt W2 having a length below the neck longer than the specified value is supplied, the sensor rod 37 is pushed downward by a larger amount than the specified amount, as shown in FIG. Along with this, the inner cylinder 40 that comes into contact with the lower end of the sensor rod 37 is also pushed downward by a specified amount more than the specified amount, and the gap 50 between the outer cylinder and the inner cylinder is formed by the circumferential groove 49 formed in the inner cylinder 40. The compressed air that has flowed into the air chamber 28 flows out to the outside through the gap 50, the ventilation hole 46 of the outer cylinder, and the ventilation hole 32 of the lower holder. Therefore, the pressure of the pressure sensor 17 becomes lower than the specified value, resulting in an abnormality. As a result, the welding work will be stopped.

このように、本発明によれば、供給されるボルトの有無だけでなく、ボルトの首下長さが規定量より長短がある場合も識別でき、異常を検出できることになる。 As described above, according to the present invention, not only the presence or absence of the supplied bolt but also the case where the length under the neck of the bolt is longer or shorter than the specified amount can be identified, and an abnormality can be detected.

図7は、冷却電極30と下部ホルダ29との間に中空円筒状の中間延長ホルダ62を介在させたものである。ボルトの首下長さが長い場合には、首下長さに対応させた中間延長ホルダ62を介在させるだけで対応することができる。図7に示すように、正規の首下長さのボルトWが供給されると、ボルトWの先端がセンサーロッド37の上端面41に当接してセンサーロッド37を規定量下方に押下させ、センサーロッド37の下端面42が検出体の内筒の上端面43に当接する。このとき、エア注入口31からエア室28に流入した圧縮空気はセンサーロッドの下端面42が検出体の内筒の上端面43に当接して塞がれ、圧力センサ17は既定の圧となり、正常となる。これにより、溶接作業は続行されることになる。 FIG. 7 shows a hollow cylindrical intermediate extension holder 62 interposed between the cooling electrode 30 and the lower holder 29. When the length under the neck of the bolt is long, it can be dealt with only by interposing an intermediate extension holder 62 corresponding to the length under the neck. As shown in FIG. 7, when a bolt W having a regular under-neck length is supplied, the tip of the bolt W abuts on the upper end surface 41 of the sensor rod 37 and pushes the sensor rod 37 downward by a specified amount to make the sensor. The lower end surface 42 of the rod 37 comes into contact with the upper end surface 43 of the inner cylinder of the detector. At this time, the compressed air flowing into the air chamber 28 from the air inlet 31 is blocked by the lower end surface 42 of the sensor rod abutting on the upper end surface 43 of the inner cylinder of the detector, and the pressure sensor 17 becomes a predetermined pressure. It becomes normal. As a result, the welding work will be continued.

図8においては、首下長さが正規のものより短い短寸のボルトW3の場合を示し、センサーロッド37は規定量下方に押下されず、センサーロッド37の下端面42と内筒の上端面43との間に隙間61を生ずる。エア注入口31からエア室28に流入した圧縮空気はこの隙間61を通り外筒の通気孔46、下部ホルダの通気孔32を通って外部に流出する。このため、圧力センサ17の圧は規定値より低くなり、異常となる。これにより、溶接作業は中止されることになる。 FIG. 8 shows the case of a short bolt W3 having a shorter neck length than the normal one, the sensor rod 37 is not pushed downward by a specified amount, and the lower end surface 42 of the sensor rod 37 and the upper end surface of the inner cylinder are formed. A gap 61 is created between the rod and the 43. The compressed air that has flowed into the air chamber 28 from the air injection port 31 passes through the gap 61, and flows out to the outside through the ventilation holes 46 of the outer cylinder and the ventilation holes 32 of the lower holder. Therefore, the pressure of the pressure sensor 17 becomes lower than the specified value, resulting in an abnormality. As a result, the welding work will be stopped.

なお、ボルトの首下長さが正規のものより長い長寸のボルトの場合は、図示しないが図5に示したと同様に、センサーロッド37が規定量より多く下方に押下される。これに伴い、センサーロッド37の下端に当接する内筒40も規定量より多く下方に押下され、内筒に形成された周方向の溝部49で、外筒と内筒との間に隙間50を生じ、エア室28に流入した圧縮空気は該隙間50を通って外筒の通気孔46、下部ホルダの通気孔32を通り外部に流出する。このため、圧力センサ17の圧は規定値より低くなり、異常となる。これにより、溶接作業は中止されることになる。 In the case of a bolt having a length under the neck longer than the normal one, the sensor rod 37 is pushed downward by a larger amount than the specified amount, as shown in FIG. 5, although not shown. Along with this, the inner cylinder 40 that abuts on the lower end of the sensor rod 37 is also pushed downward by a specified amount, and the circumferential groove 49 formed in the inner cylinder creates a gap 50 between the outer cylinder and the inner cylinder. The generated compressed air that has flowed into the air chamber 28 flows out through the gap 50, through the ventilation holes 46 of the outer cylinder, and through the ventilation holes 32 of the lower holder. Therefore, the pressure of the pressure sensor 17 becomes lower than the specified value, resulting in an abnormality. As a result, the welding work will be stopped.

図9は、センサーロッド37の上端面41をボルトWの先端部の形状に対応させた形状となしたものである。同図(a)は上端面41の形状を傾斜凹状に、(b)は凹状に、(c)は平面状にそれぞれ形成したものである。これにより、ボルトWの先端部の形状が規定の形状と異なる場合には、センサーロッド37の押下量が規定値と異なることになり、異常を検出できることになる。 FIG. 9 shows a shape in which the upper end surface 41 of the sensor rod 37 corresponds to the shape of the tip end portion of the bolt W. In the figure (a), the shape of the upper end surface 41 is formed in an inclined concave shape, (b) is a concave shape, and (c) is a flat shape. As a result, when the shape of the tip of the bolt W is different from the specified shape, the pressing amount of the sensor rod 37 is different from the specified value, and an abnormality can be detected.

また、図10は、ボルトWのねじ径に対応させて、センサーロッド37の上部の径を対応する径となしたものである。例えば、同図(a)はM8、(b)はM6、(c)はM4にそれぞれ対応させたものである。 Further, in FIG. 10, the diameter of the upper part of the sensor rod 37 is made to correspond to the screw diameter of the bolt W. For example, FIG. 6A corresponds to M8, FIG. 3B corresponds to M6, and FIG. 3C corresponds to M4.

1 抵抗溶接機(スポット溶接機)
2 上部電極ホルダ
3 上部電極
4 下部電極
5a 上部通し孔
5b 下部通し孔
6 配管ナット
7 流入管
8 流入ニップル
9 戻り水路
10 流出ニップル
11 流通路
12 連結ナット
13 上部空気噴出管
14 空気供給管
14a 一次供給管
14b 二次供給管
15 エアコンプレッサー(圧縮空気供給装置)
16 電磁弁
17 圧力センサ
18 分岐管
19 下部空気噴出路
20 ソケット
21 中継ホルダ
22 電極チップ
23 凹部
24 反転空間部
25 母材
26 ボルト挿通孔
27 ボルト保護電極
28 エア室
29 下部ホルダ
30 冷却電極
31 エア注入口
32 通気孔
33 検出体
34 段部
35 外筒
36 大径段部
37 センサーロッド
38 流路
39 流入口
40 内筒
41 上端面
42 下端面
43 上端面
44 段部
45 保持蓋
46 通気孔
47 隙間
48 Oリング
49 溝
50 隙間
51 段部
52 第1圧縮ばね
53 段部
54 第2圧縮ばね
55 鍔部
56、57 Oリング
58 絶縁部材
59 ボルト保護スリーブ
60 絶縁部材
61 隙間
62 中間延長ホルダ
W ワーク(正規のボルト)
W1 短寸のボルト
W2 長寸のボルト
W3 短寸のボルト
L 突起


1 Resistance welding machine (spot welding machine)
2 Upper electrode holder 3 Upper electrode 4 Lower electrode 5a Upper through hole 5b Lower through hole 6 Piping nut 7 Inflow pipe 8 Inflow nipple 9 Return water channel 10 Outflow nipple 11 Flow passage 12 Connecting nut 13 Upper air ejection pipe 14 Air supply pipe 14a Primary Supply pipe 14b Secondary supply pipe 15 Air compressor (compressed air supply device)
16 Electromagnetic valve 17 Pressure sensor 18 Branch pipe 19 Lower air ejection path 20 Socket 21 Relay holder 22 Electrode tip 23 Recessed 24 Inverted space 25 Base material 26 Bolt insertion hole 27 Bolt protection electrode 28 Air chamber 29 Lower holder 30 Cooling electrode 31 Air Injection port 32 Vent hole 33 Detector 34 Step 35 Outer cylinder 36 Large diameter step 37 Sensor rod 38 Flow path 39 Inflow port 40 Inner cylinder 41 Upper end surface 42 Lower end surface 43 Upper end surface 44 Step part 45 Holding lid 46 Vent hole 47 Gap 48 O-ring 49 Groove 50 Gap 51 Step 52 First compression spring 53 Step 54 Second compression spring 55 Collar 56, 57 O-ring 58 Insulation member 59 Bolt protection sleeve 60 Insulation member 61 Gap 62 Intermediate extension holder W work (Regular bolt)
W1 Short bolt W2 Long bolt W3 Short bolt L Protrusion


Claims (4)

上部電極とこれに対向配置される下部電極とを備え、下部電極側に設けたエア室に圧縮空気を供給する圧縮空気供給装置を接続するとともに前記エア室の空気圧を計測する圧力センサを備え、前記下部電極は上端面に母材を載置し軸心部にボルト挿通孔を有するボルト保護電極と該ボルト保護電極の下方に配置され軸心部にエア室を有する下部ホルダとを備え、下部ホルダのエア室にはエア注入口と外部に連通する通気孔を設けるとともにエア室に検出体を収容し、該検出体はセンサーロッドと外筒と内筒を有し、センサーロッドは上端面がボルトの先端部に当接し下端面が内筒上端面に当接し、外筒は、上部内周面をセンサーロッドの下部外周が上下に摺動可能となし、上下中間部に外部に連通する通気孔を有し、内部に内筒を収容し、外筒の上部内周と内筒の上部外周との間に空気が流通する隙間を形成し、外筒の下部内周と内筒の下部外周との間は空気の流通不可となし、内筒の外周壁に周方向に溝を形成して、センサーロッドにより規定量より多く下方に押下された際に、外筒の下部内周と内筒の外周との間に空気が流通する隙間が形成されてなることを特徴とする抵抗溶接機。 It is provided with an upper electrode and a lower electrode arranged opposite to the upper electrode, and a pressure sensor for connecting a compressed air supply device for supplying compressed air to an air chamber provided on the lower electrode side and measuring the air pressure in the air chamber is provided. The lower electrode includes a bolt protection electrode on which a base material is placed on the upper end surface and has a bolt insertion hole in the axial center portion, and a lower holder arranged below the bolt protection electrode and having an air chamber in the axial center portion. The air chamber of the holder is provided with an air inlet and a ventilation hole that communicates with the outside, and the detector is housed in the air chamber. The detector has a sensor rod, an outer cylinder, and an inner cylinder, and the upper end surface of the sensor rod is The lower end surface abuts on the tip of the bolt and the lower end surface abuts on the upper end surface of the inner cylinder. It has pores, accommodates the inner cylinder inside, forms a gap for air to flow between the upper inner circumference of the outer cylinder and the upper outer circumference of the inner cylinder, and forms the lower inner circumference of the outer cylinder and the lower outer circumference of the inner cylinder. Air cannot flow between the two, and a groove is formed in the outer peripheral wall of the inner cylinder in the circumferential direction, and when the sensor rod pushes the inner cylinder downward more than the specified amount, the lower inner circumference of the outer cylinder and the inner cylinder are pressed. A resistance welding machine characterized in that a gap through which air flows is formed between the electrode and the outer periphery of the electrode. ボルト保護電極と下部ホルダとの間に、内部に冷却液を流す流路を備えた冷却電極を介在させた請求項1に記載の抵抗溶接機。 The resistance welding machine according to claim 1, wherein a cooling electrode having a flow path for flowing a cooling liquid inside is interposed between the bolt protection electrode and the lower holder. 冷却電極と下部ホルダとの間にボルトの首下長さに対応させた中間延長ホルダを介在させた請求項2に記載の抵抗溶接機。 The resistance welding machine according to claim 2, wherein an intermediate extension holder corresponding to the length under the neck of the bolt is interposed between the cooling electrode and the lower holder. センサーロッド上端面をボルトの先端部の形状に対応させた形状となした請求項1〜3のいずれか1項に記載の抵抗溶接機。



The resistance welding machine according to any one of claims 1 to 3, wherein the upper end surface of the sensor rod has a shape corresponding to the shape of the tip of the bolt.



JP2020003931A 2020-01-14 2020-01-14 Resistance welder Pending JP2021109216A (en)

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