JP2021094877A - HVAC unit - Google Patents

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JP2021094877A
JP2021094877A JP2019225371A JP2019225371A JP2021094877A JP 2021094877 A JP2021094877 A JP 2021094877A JP 2019225371 A JP2019225371 A JP 2019225371A JP 2019225371 A JP2019225371 A JP 2019225371A JP 2021094877 A JP2021094877 A JP 2021094877A
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housing
evaporator
case
attached
hvac unit
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JP7374747B2 (en
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藤田 太一
Taichi Fujita
太一 藤田
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Sanden Automotive Climate Systems Corp
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Sanden Automotive Climate Systems Corp
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Abstract

To provide a heating ventilation and air conditioning (HVAC) unit which enables significant improvement of maintainability of an evaporator provided in a housing.SOLUTION: A heating ventilation and air conditioning (HVAC) unit 1 is disposed at the lower side of a seat 6 of a driving cab 2 and includes: a housing 7; and an evaporator provided in the housing 7. An opening is formed corresponding to a position, at which the evaporator is provided, on a wall 7A located in a forward direction of the seat 6 of the housing 7. The evaporator can be taken out from the housing 7 in the forward direction of the seat 6 through the opening in a state that the evaporator is housed in the case 28.SELECTED DRAWING: Figure 1

Description

本発明は、ハウジング内に蒸発器を備えたHVACユニットに関するものである。 The present invention relates to an HVAC unit having an evaporator inside the housing.

例えば、ショベルカーやブルドーザ等の建設機械では、運転室内を空調するために空調装置が設けられている。この空調装置を構成するHVACユニットのハウジング内には、冷媒回路の蒸発器が取り付けられ、運転室内の冷房を行うことができるように構成されているが、高振動、高粉塵の過酷な環境下で使用されるものであるため、塵埃やゴミの付着による蒸発器の不具合が発生し易い。 For example, in construction machines such as excavators and bulldozers, an air conditioner is provided to air-condition the driver's cab. An evaporator of a refrigerant circuit is installed in the housing of the HVAC unit that constitutes this air conditioner so that the cab can be cooled, but under a harsh environment of high vibration and high dust. Since it is used in the above, the evaporator is liable to malfunction due to the adhesion of dust and dirt.

空調装置に不具合が生じ、HVACユニット内の蒸発器の状態を確認する場合、従来ではHVACユニットを建設機械から取り外した後、当該HVACユニットを分解し、蒸発器を取り出して状態を確認する以外に方法が無く、メンテナンスに多大な工数がかかる問題があった。 When checking the condition of the evaporator inside the HVAC unit due to a malfunction of the air conditioner, conventionally, after removing the HVAC unit from the construction machine, the HVAC unit is disassembled, and the evaporator is taken out to check the condition. There was a problem that there was no method and a large amount of man-hours were required for maintenance.

一方、HVACユニットへの蒸発器の取り付け構造としては、蒸発器をカセットやケースに収容し、その状態でハウジングに挿脱可能に取り付けられるようにしたものも考案されている(例えば、特許文献1、特許文献2参照)。 On the other hand, as a structure for attaching the evaporator to the HVAC unit, a structure in which the evaporator is housed in a cassette or a case and can be detachably attached to the housing in that state has also been devised (for example, Patent Document 1). , Patent Document 2).

特開2013−10500号公報Japanese Unexamined Patent Publication No. 2013-10500 特開2018−203217号公報JP-A-2018-203217

上記特許文献に記載の構成によれば、蒸発器をハウジングに取り付ける際の作業性は改善されるものの、建設機械等に取り付けられた後に、蒸発器のメンテナンスを行う際の作業性には未だ改善の余地が大きかった。 According to the configuration described in the above patent document, the workability when attaching the evaporator to the housing is improved, but the workability when performing maintenance of the evaporator after being attached to a construction machine or the like is still improved. There was a lot of room for it.

本発明は、係る従来の技術的課題を解決するために成されたものであり、ハウジング内に設けられる蒸発器のメンテナンス性を著しく改善することができるHVACユニットを提供することを目的とする。 The present invention has been made to solve such conventional technical problems, and an object of the present invention is to provide an HVAC unit capable of significantly improving the maintainability of an evaporator provided in a housing.

請求項1の発明のHVACユニットは、運転室の座席下に配置されるものであって、ハウジングと、このハウジング内に設けられた蒸発器を備え、ハウジングの座席前方方向に位置する壁には、蒸発器が設けられる位置に対応して開口部が形成されており、蒸発器は、ハウジング内より開口部を介して座席の前方方向に取出可能とされていることを特徴とする。 The HVAC unit of the invention of claim 1 is arranged under the seat of the driver's cab, includes a housing and an evaporator provided in the housing, and is provided on a wall located in the front direction of the seat of the housing. An opening is formed corresponding to a position where the evaporator is provided, and the evaporator is characterized in that it can be taken out from the inside of the housing toward the front of the seat through the opening.

請求項2の発明のHVACユニットは、上記発明において蒸発器に送風するための送風機と、開口部が形成されたハウジングの壁に着脱可能に取り付けられ、送風機の風量を制御する風量制御機器と、この風量制御機器が取り付けられる位置のハウジングの壁に形成された風量制御機器の挿入口を備え、風量制御機器は、挿入口を閉塞するかたちでハウジングに取り付けられると共に、挿入口は、ハウジングから風量制御機器を取り外した状態で、蒸発器を外部より目視可能な位置に形成されていることを特徴とする。 The HVAC unit according to the second aspect of the present invention includes a blower for blowing air to the evaporator in the above invention, an air volume control device that is detachably attached to the wall of a housing having an opening and controls the air volume of the blower. The air volume control device is provided with an insertion port formed on the wall of the housing at the position where the air volume control device is attached. The air volume control device is attached to the housing so as to close the insertion port, and the insertion port is the air volume from the housing. It is characterized in that the evaporator is formed at a position visible from the outside with the control device removed.

請求項3の発明のHVACユニットは、上記各発明において蒸発器に通風可能な状態で当該蒸発器を納出可能に収容するケースを備え、このケースは、蒸発器を収容した状態で開口部よりハウジング内に挿脱自在に挿入され、当該ハウジングに着脱可能に取り付けられると共に、取り付けられた状態で開口部を閉塞することを特徴とする。 In each of the above inventions, the HVAC unit of the invention of claim 3 includes a case in which the evaporator is accommodated in a state where the evaporator can be ventilated, and this case is provided from an opening in a state where the evaporator is accommodated. It is characterized in that it is removably inserted into a housing, detachably attached to the housing, and the opening is closed in the attached state.

請求項4の発明のHVACユニットは、ハウジングと、このハウジング内に設けられた蒸発器を備えたものであって、蒸発器を収容するケースを備え、このケースは、枠状の上ケース部材と、この上ケース部材に係脱自在に係合する枠状の下ケース部材と、周縁部に設けられたシール部材から成り、上下ケース部材にて蒸発器を挟んだ状態で当該蒸発器を納出可能に収容し、収容した状態でハウジング内に配置され、当該ハウジングに取り付けられると共に、取り付けられた状態でシール部材はハウジングの壁内面に密接することを特徴とする。 The HVAC unit of the invention of claim 4 includes a housing and an evaporator provided in the housing, and includes a case for accommodating the evaporator, and the case includes a frame-shaped upper case member. The evaporator is delivered with the evaporator sandwiched between the upper and lower case members, which consists of a frame-shaped lower case member that engages with the upper case member in a detachable manner and a seal member provided on the peripheral edge. It is characterized in that it is possibly housed, placed in a housing in a housed state, attached to the housing, and in the mounted state the sealing member is in close contact with the inner surface of the wall of the housing.

請求項5の発明のHVACユニットは、上記発明において蒸発器が設けられる位置のハウジングの壁に対応して形成された開口部を備え、ケースは、蒸発器を収容した状態で開口部よりハウジング内に挿脱自在に挿入され、当該ハウジングに着脱可能に取り付けられると共に、取り付けられた状態で開口部を閉塞することを特徴とする。 The HVAC unit according to the fifth aspect of the present invention includes an opening formed corresponding to the wall of the housing at the position where the evaporator is provided in the above invention, and the case is inside the housing from the opening in a state where the evaporator is housed. It is characterized in that it is removably inserted into and detachably attached to the housing, and the opening is closed in the attached state.

請求項6の発明のHVACユニットは、請求項3乃至請求項5の発明においてケースには把手部が形成されており、ハウジングに取り付けられた状態で、把手部はハウジング外に位置することを特徴とする。 The HVAC unit according to the sixth aspect of the present invention is characterized in that, in the third to fifth aspects of the invention, a handle portion is formed in the case, and the handle portion is located outside the housing in a state of being attached to the housing. And.

請求項7の発明のHVACユニットは、請求項3乃至請求項6の発明において蒸発器は、水平方向に対して鋭角で交差するかたちでハウジング内に設けられると共に、ケースの最下部には排水部が形成され、この排水部は、ケースがハウジングに取り付けられた状態で、ハウジングに形成されたドレン受け部上方に位置することを特徴とする。 In the HVAC unit of the invention of claim 7, in the invention of claims 3 to 6, the evaporator is provided in the housing so as to intersect at an acute angle with respect to the horizontal direction, and a drainage portion is provided at the bottom of the case. Is formed, and the drainage portion is located above the drain receiving portion formed in the housing in a state where the case is attached to the housing.

請求項8の発明のHVACユニットは、請求項3乃至請求項7の発明においてケースには、蒸発器に接続される冷媒配管の接続部を収容する配管接続収容部が形成されており、ハウジングに取り付けられた状態で、配管接続収容部はハウジング外に位置すると共に、配管接続収容部には、蒸発器に流入する冷媒を減圧するための膨張弁が収容されることを特徴とする。 In the HVAC unit of the invention of claim 8, in the invention of claims 3 to 7, a pipe connection accommodating portion accommodating the connection portion of the refrigerant pipe connected to the evaporator is formed in the case, and the housing is formed with the pipe connection accommodating portion. In the attached state, the pipe connection accommodating portion is located outside the housing, and the pipe connection accommodating portion is characterized in that an expansion valve for reducing the pressure of the refrigerant flowing into the evaporator is accommodated.

請求項1の発明のHVACユニットは、運転室の座席下に配置されるものであって、ハウジングと、このハウジング内に設けられた蒸発器を備え、ハウジングの座席前方方向に位置する壁には、蒸発器が設けられる位置に対応して開口部が形成されており、蒸発器は、ハウジング内より開口部を介して座席の前方方向に取出可能とされているので、運転室内に確保された搭乗者の足下空間を利用して、ハウジングから蒸発器を取り出し、また、蒸発器をハウジングに取り付けることが可能となる。 The HVAC unit of the invention of claim 1 is arranged under the seat in the driver's cab, includes a housing and an evaporator provided in the housing, and is provided on a wall located in the front direction of the seat of the housing. , An opening is formed corresponding to the position where the evaporator is provided, and the evaporator can be taken out from the inside of the housing toward the front of the seat through the opening, so that the evaporator is secured in the driver's cab. The space under the passenger's feet can be used to remove the evaporator from the housing and attach the evaporator to the housing.

これにより、蒸発器に不具合が生じた場合にも、ハウジングを取り外して分解等すること無く、容易にハウジングから蒸発器を取り外し、清掃や交換を行うことができるようになる。特に、ハウジングへの蒸発器の着脱作業を運転室内にて行うことが可能となるので、総じてHVACユニットのメンテナンス作業性を著しく改善することができるようになる。 As a result, even if a problem occurs in the evaporator, the evaporator can be easily removed from the housing and cleaned or replaced without removing the housing and disassembling the housing. In particular, since the work of attaching and detaching the evaporator to and from the housing can be performed in the driver's cab, the maintenance workability of the HVAC unit can be remarkably improved as a whole.

また、請求項2の発明のHVACユニットは、上記発明に加えて蒸発器に送風するための送風機と、開口部が形成されたハウジングの壁に着脱可能に取り付けられ、送風機の風量を制御する風量制御機器と、この風量制御機器が取り付けられる位置のハウジングの壁に形成された風量制御機器の挿入口を備え、風量制御機器は、挿入口を閉塞するかたちでハウジングに取り付けられると共に、挿入口は、ハウジングから風量制御機器を取り外した状態で、蒸発器を外部より目視可能な位置に形成されているので、HVACユニットに不具合が生じた場合には、風量制御機器を取り外した状態で、運転室内にて座席の前方方向から挿入口を介して蒸発器の状態を確認することができるようになる。これにより、HVACユニットの不具合が蒸発器に起因するものか否かを容易に判断することができるようになるので、不具合原因の特定から対策までに要する時間を著しく短縮することが可能となる。特に、風量制御機器の挿入口を利用して蒸発器の状態を確認することができるので、蒸発器の状態を外部から確認するための格別な窓孔等をハウジングに形成する必要も無く、生産性に富んだものとなる。 Further, in addition to the above invention, the HVAC unit of the invention of claim 2 is detachably attached to a blower for blowing air to the evaporator and a wall of a housing having an opening, and an air volume for controlling the air volume of the blower. It is equipped with a control device and an insertion port for the air volume control device formed on the wall of the housing where the air volume control device is attached. The air volume control device is attached to the housing in a manner that closes the insertion port, and the insertion port is Since the evaporator is formed in a position where it can be seen from the outside with the air volume control device removed from the housing, if a problem occurs in the HVAC unit, the air volume control device is removed from the cab. It becomes possible to check the state of the evaporator from the front direction of the seat through the insertion port. As a result, it becomes possible to easily determine whether or not the defect of the HVAC unit is caused by the evaporator, so that the time required from the identification of the cause of the defect to the countermeasure can be remarkably shortened. In particular, since the state of the evaporator can be checked using the insertion port of the air volume control device, there is no need to form a special window hole or the like in the housing for checking the state of the evaporator from the outside, and production is possible. It will be rich in sex.

また、請求項3の発明のHVACユニットは、上記各発明に加えて蒸発器に通風可能な状態で当該蒸発器を納出可能に収容するケースを備え、このケースは、蒸発器を収容した状態で開口部よりハウジング内に挿脱自在に挿入され、当該ハウジングに着脱可能に取り付けられると共に、取り付けられた状態で開口部を閉塞するようにしたので、ハウジングから蒸発器を取り出し、ハウジングに蒸発器を取り付ける作業が極めて容易となる。特に、蒸発器はケース内に収容されているので、メンテナンス作業時に蒸発器をケースで保護することができるようになり、作業中に蒸発器が破損してしまう不都合も効果的に解消、若しくは、抑制することができるようになる。 Further, in addition to the above inventions, the HVAC unit of the invention of claim 3 includes a case in which the evaporator is accommodated in a state where the evaporator can be ventilated, and this case includes a state in which the evaporator is accommodated. It is removably inserted into the housing from the opening, and is detachably attached to the housing, and the opening is closed in the attached state. Therefore, the evaporator is taken out from the housing and the evaporator is attached to the housing. The work of installing is extremely easy. In particular, since the evaporator is housed in the case, the evaporator can be protected by the case during maintenance work, and the inconvenience that the evaporator is damaged during the work can be effectively eliminated or. It will be possible to suppress it.

請求項4の発明のHVACユニットは、ハウジングと、このハウジング内に設けられた蒸発器を備えたものであって、蒸発器を収容するケースを備え、このケースは、枠状の上ケース部材と、この上ケース部材に係脱自在に係合する枠状の下ケース部材と、周縁部に設けられたシール部材から成り、上下ケース部材にて蒸発器を挟んだ状態で当該蒸発器を納出可能に収容し、収容した状態でハウジング内に配置され、当該ハウジングに取り付けられるようにしたので、ハウジングから蒸発器を取り出し、ハウジングに蒸発器を取り付ける作業を極めて容易に行えるようになる。この場合、蒸発器はケース内に収容されているので、取り付け、取り外し作業時に蒸発器をケースで保護することができるようになり、作業中に蒸発器が破損してしまう不都合も効果的に解消、若しくは、抑制することができるようになる。 The HVAC unit of the invention of claim 4 includes a housing and an evaporator provided in the housing, and includes a case for accommodating the evaporator, and the case includes a frame-shaped upper case member. The evaporator is delivered with the evaporator sandwiched between the upper and lower case members, which consists of a frame-shaped lower case member that engages with the upper case member in a detachable manner and a seal member provided on the peripheral edge. Since it can be accommodated, placed in the housing in the accommodated state, and attached to the housing, the work of removing the evaporator from the housing and attaching the evaporator to the housing becomes extremely easy. In this case, since the evaporator is housed in the case, the evaporator can be protected by the case during installation and removal work, and the inconvenience that the evaporator is damaged during the work is effectively eliminated. Or, it becomes possible to suppress it.

特に、枠状の下ケース部材に蒸発器を載置し、これも枠状の上ケース部材を被せて当該上ケース部材を下ケース部材に係脱自在に係合させることで蒸発器をケース内に収容することができるので、ケース内への蒸発器の収容及びケースから蒸発器を取り出す作業も極めて容易となる。 In particular, the evaporator is placed on the frame-shaped lower case member, which is also covered with the frame-shaped upper case member, and the upper case member is engaged with the lower case member in a detachable manner so that the evaporator can be mounted inside the case. Since it can be accommodated in the case, it becomes extremely easy to accommodate the evaporator in the case and to take out the evaporator from the case.

また、ケースの周縁部に設けられたシール部材は、ケースがハウジングに取り付けられた状態で当該ハウジングの壁内面に密接するので、蒸発器を収容したケースをハウジングに取り付けるだけで、ハウジング内に通風される空気が蒸発器に流入せずに通過する不都合を回避することができるようになり、HVACユニットの組立作業性も極めて良好なものとなる。 Further, since the sealing member provided on the peripheral edge of the case is in close contact with the inner surface of the wall of the housing when the case is attached to the housing, ventilation is provided inside the housing simply by attaching the case containing the evaporator to the housing. It becomes possible to avoid the inconvenience that the air to be passed through the evaporator without flowing into the evaporator, and the assembly workability of the HVAC unit becomes extremely good.

また、請求項5の発明のHVACユニットは、上記発明に加えて蒸発器が設けられる位置のハウジングの壁に対応して形成された開口部を備え、ケースは、蒸発器を収容した状態で開口部よりハウジング内に挿脱自在に挿入され、当該ハウジングに着脱可能に取り付けられると共に、取り付けられた状態で開口部を閉塞するようにしたので、蒸発器を収容したケースをハウジングに取り付け、取り外す作業性が一段と向上し、生産性、メンテナンス作業性の改善を図ることができるようになる。 Further, the HVAC unit of the invention of claim 5 is provided with an opening formed corresponding to the wall of the housing at a position where the evaporator is provided in addition to the above invention, and the case is opened in a state of accommodating the evaporator. It is removably inserted into the housing from the part, and it is detachably attached to the housing, and the opening is closed in the attached state, so the work of attaching and removing the case containing the evaporator to the housing. The performance is further improved, and the productivity and maintenance workability can be improved.

また、請求項6の発明の如くケースに把手部を形成し、ハウジングに取り付けられた状態で、把手部がハウジング外に位置するようにすれば、ケースをハウジングに取り付け、ハウジングから取り外す作業を、把手部を持って容易に行えるようになる。 Further, if the handle portion is formed in the case as in the invention of claim 6 and the handle portion is located outside the housing in a state of being attached to the housing, the work of attaching the case to the housing and removing it from the housing can be performed. You will be able to easily hold the handle.

また、請求項7の発明の如く蒸発器が、水平方向に対して鋭角で交差するかたちでハウジング内に設けられるようにすれば、HVACユニットの高さ方向の寸法を縮小することが可能となり、HVACユニットが運転室の座席下に配置される場合に特に有効となる。更に、ケースの最下部には排水部を形成し、この排水部が、ケースをハウジングに取り付けた状態で、ハウジングに形成されたドレン受け部上方に位置するようにすれば、蒸発器から滴下するドレン水をケースの排水部よりハウジングのドレン受け部に円滑に流し、排出することができるようになる。 Further, if the evaporator is provided in the housing so as to intersect the horizontal direction at a sharp angle as in the invention of claim 7, the dimension of the HVAC unit in the height direction can be reduced. This is especially effective when the HVAC unit is placed under the seat in the driver's cab. Further, if a drainage portion is formed at the bottom of the case and the drainage portion is located above the drain receiving portion formed in the housing with the case attached to the housing, the water drops from the evaporator. Drain water can be smoothly drained from the drainage part of the case to the drainage receiving part of the housing.

また、請求項8の発明の如くケースに、蒸発器に接続される冷媒配管の接続部を収容する配管接続収容部を形成し、ハウジングに取り付けられた状態で、配管接続収容部がハウジング外に位置するようにすれば、蒸発器が収容されたケースをハウジングに取り付けた後、ハウジング外にて配管接続収容部内の接続部に冷媒配管を容易に接続することができるようになる。また、配管接続収容部には、蒸発器に流入する冷媒を減圧するための膨張弁も収容されるので、蒸発器に加えて膨張弁もケースに取り付けられた状態でハウジングへの組み付け作業を行うことができるようになり、生産性が一段と向上する。 Further, as in the invention of claim 8, a pipe connection accommodating portion for accommodating the connection portion of the refrigerant pipe connected to the evaporator is formed in the case, and the pipe connection accommodating portion is outside the housing in a state of being attached to the housing. If it is positioned, the refrigerant pipe can be easily connected to the connection portion in the pipe connection accommodating portion outside the housing after the case containing the evaporator is attached to the housing. Further, since the expansion valve for reducing the pressure of the refrigerant flowing into the evaporator is also accommodated in the pipe connection accommodating portion, the expansion valve is also attached to the case in addition to the evaporator, and the assembly work is performed on the housing. You will be able to do this, and your productivity will be further improved.

特に、膨張弁もケースの配管接続収容部内に収容されているので、ハウジングへの取り付け、ハウジングからの取り外し作業時に膨張弁をケースで保護することができるようになり、作業中に膨張弁が破損してしまう不都合も効果的に解消、若しくは、抑制することができるようになる。 In particular, since the expansion valve is also housed in the pipe connection accommodating part of the case, the expansion valve can be protected by the case when it is attached to or removed from the housing, and the expansion valve is damaged during the work. The inconvenience caused by this can be effectively eliminated or suppressed.

本発明を適用した一実施形態のHVACユニットを、建設機械の運転室に設けられた座席下に配置した状態を説明する斜視図である。It is a perspective view explaining the state in which the HVAC unit of one embodiment to which this invention is applied is arranged under the seat provided in the driver's cab of a construction machine. 図1のHVACユニットの概略斜視図である。It is a schematic perspective view of the HVAC unit of FIG. 図2のHVACユニットのハウジングの詳細斜視図である。It is a detailed perspective view of the housing of the HVAC unit of FIG. ハウジングからケースを取り外した状態の図1のHVACユニットの概略斜視図である。It is a schematic perspective view of the HVAC unit of FIG. 1 in a state where the case is removed from the housing. 図4のHVACユニットのハウジングとケースの詳細斜視図である。It is a detailed perspective view of the housing and the case of the HVAC unit of FIG. 図3のハウジングを構成する下ハウジング部材の平面図である。It is a top view of the lower housing member which constitutes the housing of FIG. 図6の下ハウジング部材の斜視図である。It is a perspective view of the lower housing member of FIG. 図5のケースとシール部材の分解斜視図である。FIG. 5 is an exploded perspective view of the case and the seal member of FIG. 図8のケースと蒸発器の分解斜視図である。It is an exploded perspective view of the case and an evaporator of FIG. 図9のケースのみの斜視図である。It is a perspective view of only the case of FIG. 図10のケースの下ケース部材の上方斜視図である。It is an upper perspective view of the lower case member of the case of FIG. 図11の下ケース部材の下方斜視図である。It is a lower perspective view of the lower case member of FIG. 図10のケースの上ケース部材の下方斜視図である。It is a lower perspective view of the upper case member of the case of FIG. 図5のケースの平面図である。It is a top view of the case of FIG. 図14のA−A線断面図である。FIG. 14 is a cross-sectional view taken along the line AA of FIG.

以下、図面に基づいて本発明の実施形態について詳細に説明する。本発明を適用する実施例のHVAC(Heating Ventilation and Air Conditioning)ユニット1は、建設機械の運転室2内を空調する空気装置(エアコン)を構成するものであり、建設機械の運転室2内に設置され、運転室2内の空気(内気)又は運転室2外の空気(外気)を取り込んで温調し、それを運転室2内に吹き出すものである。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. The HVAC (Heating Ventilation and Air Conditioning) unit 1 of the embodiment to which the present invention is applied constitutes an air device (air conditioner) for air-conditioning the inside of the cab 2 of the construction machine, and is inside the cab 2 of the construction machine. It is installed and takes in the air inside the cab 2 (inside air) or the air outside the cab 2 (outside air), regulates the temperature, and blows it out into the cab 2.

尚、以下の説明ではHVACユニット1以外の空調装置の構成部品は示さないが、実際にはHVACユニット1に設けられる蒸発器3及び膨張弁4と、運転室2の外に設けられる図示しない圧縮機や放熱器が冷媒配管にて接続され、周知の冷媒回路を構成することで、運転室2内の冷房や除湿を行うものである。また、HVACユニット1には運転室2内の暖房を行うための図示しないヒータも設けられているものとする。このヒータは、エンジンのヒータコア、電気ヒータ(PTCヒータ)、若しくは、空調装置の冷媒回路を構成する暖房用の熱交換器等にて構成される。 Although the components of the air conditioner other than the HVAC unit 1 are not shown in the following description, the evaporator 3 and the expansion valve 4 provided in the HVAC unit 1 and the compressor (not shown) provided outside the cab 2 are actually not shown. A machine and a radiator are connected by a refrigerant pipe to form a well-known refrigerant circuit to cool and dehumidify the inside of the cab 2. Further, it is assumed that the HVAC unit 1 is also provided with a heater (not shown) for heating the inside of the cab 2. This heater is composed of a heater core of an engine, an electric heater (PTC heater), a heat exchanger for heating that constitutes a refrigerant circuit of an air conditioner, and the like.

図1はHVACユニット1を運転室2に設置された座席6の下側に配置した状態の斜視図を示している。座席6は図示しない建設機械の運転室2内に設けられ、搭乗者が座って建設機械を操縦するための席である。本発明ではHVACユニット1を、この座席6の下側に配置している。本発明のHVACユニット1は、図2〜図5に示すように横長のハウジング7と、このハウジング7に取り付けられる蒸発器3、膨張弁4、前記ヒータ、及び、これら蒸発器3やヒータに運転室2内外の空気を送風するための送風機8(2台)等から構成されている。 FIG. 1 shows a perspective view showing a state in which the HVAC unit 1 is arranged under the seat 6 installed in the driver's cab 2. The seat 6 is provided in the driver's cab 2 of the construction machine (not shown), and is a seat for the passenger to sit down and operate the construction machine. In the present invention, the HVAC unit 1 is arranged below the seat 6. As shown in FIGS. 2 to 5, the HVAC unit 1 of the present invention operates on a horizontally long housing 7, an evaporator 3, an expansion valve 4, the heater, and the evaporator 3 and the heater attached to the housing 7. It is composed of blowers 8 (2 units) for blowing air inside and outside the room 2.

前記ハウジング7は、詳しくは図3に示す如く硬質合成樹脂等から成形された下ハウジング部材11(図6、図7)と、この下ハウジング部材11に嵌め合わされる上ハウジング部材12から構成され、両者により内部に蒸発器収納空間13と吹出空間14を含む連続した通風路16(図6、図7)を構成している。この場合、蒸発器収納空間13はハウジング7の向かって右側、吹出空間14の向かって左側に構成されており、蒸発器収納空間13側のハウジング7の端部には、空気入口17が形成され、吹出空間14側の端部には吹出口18が形成されている。尚、19は各吹出口18に設けられたダンパであり、前述したヒータはこのダンパ19の奥側の吹出空間14(蒸発器3の風下側)に配設されるものとする。 The housing 7 is composed of a lower housing member 11 (FIGS. 6 and 7) molded from a hard synthetic resin or the like and an upper housing member 12 fitted to the lower housing member 11 in detail as shown in FIG. Both form a continuous ventilation passage 16 (FIGS. 6 and 7) including an evaporator storage space 13 and a blowout space 14 inside. In this case, the evaporator storage space 13 is configured on the right side of the housing 7 and on the left side of the blowout space 14, and an air inlet 17 is formed at the end of the housing 7 on the evaporator storage space 13 side. , An outlet 18 is formed at the end on the outlet space 14 side. Reference numeral 19 denotes a damper provided at each outlet 18, and the heater described above is assumed to be arranged in the outlet space 14 (leeward side of the evaporator 3) on the back side of the damper 19.

下ハウジング部材11の蒸発器収納空間13に対応する部分は、図6、図7に示す如く空気入口17側の端部に向けて低く傾斜してドレン受け部21を構成しており、このドレン受け部21の最下部には、排水孔部21Aが形成されている。この排水孔部21Aには図示しない排水パイプが下側から接続される。 As shown in FIGS. 6 and 7, the portion of the lower housing member 11 corresponding to the evaporator storage space 13 is inclined low toward the end on the air inlet 17 side to form the drain receiving portion 21. A drain hole portion 21A is formed at the lowermost portion of the receiving portion 21. A drainage pipe (not shown) is connected to the drainage hole 21A from below.

図1、図2、図4において、22はファンケースである。前述した二台の送風機8は実施例では遠心ファンから成り、このファンケース22内に取り付けられている。ファンケース22の一端には送風機8の空気吸込側に連通する吸込口23が形成されており、この吸込口23の反対側は二カ所で開口し、各開口は各送風機8の空気吹出側に連通している。そして、ファンケース22は送風機8が取り付けられた状態で、各開口がハウジング7の各空気入口17に対応するかたちでハウジング7に取り付けられている。これにより、送風機8の空気吹出側は、吹出口18とは反対側となる通風路16の端部に連通する。 In FIGS. 1, 2, and 4, reference numeral 22 denotes a fan case. The two blowers 8 described above are made of a centrifugal fan in the embodiment, and are mounted in the fan case 22. A suction port 23 communicating with the air suction side of the blower 8 is formed at one end of the fan case 22, and the opposite side of the suction port 23 is opened at two places, and each opening is on the air blow side of each blower 8. Communicating. The fan case 22 is attached to the housing 7 with the blower 8 attached, and each opening corresponds to each air inlet 17 of the housing 7. As a result, the air blowing side of the blower 8 communicates with the end of the ventilation passage 16 which is opposite to the air outlet 18.

また、座席6の前方方向に位置するハウジング7の壁7A(搭乗者の足下空間に面する壁)には、図4や図5に示されるような開口部24が形成されている(実際には下ハウジング部材11と上ハウジング部材12とにより縁取られて開口部24は構成される)。この開口部24は水平方向に対して鋭角で交差するかたちで、水平に近い角度で斜めに形成されている。この開口部24は蒸発器3が設けられる蒸発器収納空間13に対応する位置に形成されている。 Further, an opening 24 as shown in FIGS. 4 and 5 is formed in the wall 7A (the wall facing the space under the feet of the passenger) of the housing 7 located in the front direction of the seat 6 (actually). Is bordered by the lower housing member 11 and the upper housing member 12 to form the opening 24). The openings 24 intersect with each other at an acute angle with respect to the horizontal direction, and are formed diagonally at an angle close to horizontal. The opening 24 is formed at a position corresponding to the evaporator storage space 13 in which the evaporator 3 is provided.

また、ハウジング7の壁7Aには、送風機8の風量を制御する風量制御機器26が着脱可能に取り付けられる(図2、図4)。この風量制御機器26は空調装置のコントローラに電気的に接続され、送風機8の風量を制御するものであるが、この風量制御機器26が取り付けられる位置の壁7Aには、当該風量制御機器26を挿入するための挿入口27が開口形成されている(図3、図5)。 Further, an air volume control device 26 for controlling the air volume of the blower 8 is detachably attached to the wall 7A of the housing 7 (FIGS. 2 and 4). The air volume control device 26 is electrically connected to the controller of the air conditioner to control the air volume of the blower 8. The air volume control device 26 is mounted on the wall 7A at the position where the air volume control device 26 is attached. An insertion port 27 for insertion is formed (FIGS. 3 and 5).

この挿入口27はハウジング7内の蒸発器収納空間13に対応して形成されており、図2に示すように風量制御機器26がハウジング7に取り付けられた状態では当該風量制御機器26によって閉塞されている。また、風量制御機器26をハウジング7から取り外した状態では、挿入口27は図3や図5の如く開放され、当該挿入口27を介してハウジング7内に設けられた蒸発器3の状態を、図3に示すように外部から直接目視できるように構成されている。 The insertion port 27 is formed corresponding to the evaporator storage space 13 in the housing 7, and is closed by the air volume control device 26 when the air volume control device 26 is attached to the housing 7 as shown in FIG. ing. Further, when the air volume control device 26 is removed from the housing 7, the insertion port 27 is opened as shown in FIGS. 3 and 5, and the state of the evaporator 3 provided in the housing 7 via the insertion port 27 is changed. As shown in FIG. 3, it is configured so that it can be directly viewed from the outside.

実施例の蒸発器3は全体として矩形板状を呈しており、図9に示されるように冷媒入口管3Aと冷媒出口管3Bを備えており、それらの端部には蒸発器3に冷媒配管を接続するための接続部3Cが設けられている。また、この接続部3Cには蒸発器3に流入する冷媒を減圧するための前述した膨張弁4も取り付けられている(図9)。そして、この蒸発器3は本発明では硬質樹脂製のケース28に収容された状態でハウジング7内に設けられる。 The evaporator 3 of the embodiment has a rectangular plate shape as a whole, and includes a refrigerant inlet pipe 3A and a refrigerant outlet pipe 3B as shown in FIG. 9, and a refrigerant pipe is connected to the evaporator 3 at their ends. A connecting portion 3C for connecting the above is provided. Further, the above-mentioned expansion valve 4 for reducing the pressure of the refrigerant flowing into the evaporator 3 is also attached to the connection portion 3C (FIG. 9). Then, in the present invention, the evaporator 3 is provided in the housing 7 in a state of being housed in the case 28 made of hard resin.

次に、図8〜図15を参照しながらケース28について説明する。ケース28の全体形状は図10に示されている。このケース28は蒸発器3を収容可能な寸法を有する枠状の上ケース部材31(図13)と、この上ケース部材31に係脱自在に係合する枠状の下ケース部材32(図11、図12)と、シール部材33A、33B(図8)から構成されている。 Next, the case 28 will be described with reference to FIGS. 8 to 15. The overall shape of the case 28 is shown in FIG. The case 28 has a frame-shaped upper case member 31 (FIG. 13) having a size capable of accommodating the evaporator 3 and a frame-shaped lower case member 32 (FIG. 11) that engages with the upper case member 31 in a detachable manner. , FIG. 12) and the seal members 33A and 33B (FIG. 8).

枠状の上ケース部材31の一側辺には上把手部34と、上配管接続収容部36が形成されており、周辺部には複数の被係合部37が形成されている(図13、図14)。また、枠状の下ケース部材32の一側辺には下把手部38と、下配管接続収容部39が形成されており、周辺部には複数の係合爪41が形成されている(図11、図15)。下ケース部材32の下配管接続収容部39の下面には、図12に示すように蒸発器3の接続部3Cの開口形状に対応した開口が形成されているものとする。また、ケース28が後述するようにハウジング7内に挿入された状態で最下部となる位置の下ケース部材32には、図12、図15に示す如く排水部42が開口形成されている。 An upper handle portion 34 and an upper pipe connection accommodating portion 36 are formed on one side of the frame-shaped upper case member 31, and a plurality of engaged portions 37 are formed on the peripheral portion (FIG. 13). , FIG. 14). Further, a lower handle portion 38 and a lower pipe connection accommodating portion 39 are formed on one side of the frame-shaped lower case member 32, and a plurality of engaging claws 41 are formed on the peripheral portion (FIG. FIG. 11, FIG. 15). As shown in FIG. 12, it is assumed that an opening corresponding to the opening shape of the connection portion 3C of the evaporator 3 is formed on the lower surface of the lower pipe connection accommodating portion 39 of the lower case member 32. Further, as shown in FIGS. 12 and 15, a drainage portion 42 is formed in the lower case member 32 at the lowermost position when the case 28 is inserted into the housing 7 as will be described later.

蒸発器3をケース28内に収容する際には、図9中矢印で示すように下ケース部材32上に蒸発器3を載置し、冷媒入口管3A、3B、接続部3C及び膨張弁4を下配管接続収容部39内に挿入する。その状態で同じく図9中矢印で示すように上ケース部材31を下ケース部材32に被せ、被係合部37に係合爪41を係脱自在に係合させることで、上下ケース部材31、32を結合させる。 When the evaporator 3 is housed in the case 28, the evaporator 3 is placed on the lower case member 32 as shown by an arrow in FIG. 9, and the refrigerant inlet pipes 3A and 3B, the connection portion 3C and the expansion valve 4 are placed. Is inserted into the lower pipe connection accommodating portion 39. In that state, as shown by the arrow in FIG. 9, the upper case member 31 is placed on the lower case member 32, and the engaging claw 41 is engaged with the engaged portion 37 so as to be engaged and disengaged. 32 are combined.

この状態で、蒸発器3は上下ケース部材31、32により挟まれた状態でケース28内に納出可能に収容される(図14、図15)。このとき、上下ケース部材31、32は枠状を呈しているので、蒸発器3はケース28内に収容された状態で、外部から通風可能な状態とされる。また、上下把手部34、38は相互に結合されて把手部43を構成し、上下配管接続収容部36、39も相互に結合されて配管接続収容部44を構成する。そして、冷媒入口管3A、3B、接続部3C及び膨張弁4はこの配管接続収容部44内に収容される。尚、図9中の46は把手部43にて上下ケース部材31、32を着脱自在に締結するネジである。 In this state, the evaporator 3 is housed in the case 28 in a state of being sandwiched between the upper and lower case members 31 and 32 (FIGS. 14 and 15). At this time, since the upper and lower case members 31 and 32 have a frame shape, the evaporator 3 is housed in the case 28 and can be ventilated from the outside. Further, the upper and lower handle portions 34 and 38 are connected to each other to form the handle portion 43, and the upper and lower pipe connection accommodating portions 36 and 39 are also connected to each other to form the pipe connection accommodating portion 44. Then, the refrigerant inlet pipes 3A and 3B, the connection portion 3C and the expansion valve 4 are accommodated in the pipe connection accommodating portion 44. Note that 46 in FIG. 9 is a screw that detachably fastens the upper and lower case members 31 and 32 with the handle portion 43.

このように蒸発器3をケース28内に収容した後、他側辺とそれに直交して相対向する辺には図8に示されるように連続したシール部材33Aが貼付される。また、上下ケース部材31、32の一側辺には上下把手部34、38の蒸発器3側となる位置に上下フランジ部47、48が張り出し形成されており、これらフランジ部47、48の蒸発器3側となる面の周囲にシール部材33Bが貼付される(図8)。 After the evaporator 3 is housed in the case 28 in this way, a continuous sealing member 33A is attached to the other side and the side orthogonal to the other side and facing each other as shown in FIG. Further, on one side of the upper and lower case members 31 and 32, upper and lower flange portions 47 and 48 are formed so as to be on the evaporator 3 side of the upper and lower handle portions 34 and 38, and the flange portions 47 and 48 are evaporated. A seal member 33B is attached around the surface on the side of the vessel 3 (FIG. 8).

蒸発器3をハウジング7内に設ける際には、上記の如く蒸発器3をケース28内に収容し、シール部材33A、33Bを貼付した後、把手部43を持って図5中墨色矢印で示すように開口部24よりハウジング7内に挿脱自在に挿入する。これにより、図3に示すように、蒸発器3は水平方向に対して鋭角で交差するかたち、即ち、水平に近い角度で斜めに傾斜した状態で、ハウジング7の通風路16の蒸発器収納空間13内に配置される。 When the evaporator 3 is provided in the housing 7, the evaporator 3 is housed in the case 28 as described above, the seal members 33A and 33B are attached, and then the handle portion 43 is held and shown by the black arrow in FIG. As described above, it is freely inserted into and detached from the opening 24 into the housing 7. As a result, as shown in FIG. 3, the evaporator 3 intersects the horizontal direction at an acute angle, that is, the evaporator storage space of the ventilation passage 16 of the housing 7 is inclined at an angle close to horizontal. It is arranged in 13.

尚、図5中49はケース28をハウジング7に着脱可能に締結するためのネジである。また、この場合開口部24は座席6の前方方向に位置するハウジング7の壁7Aに形成されているので、ケース28の挿入作業は、搭乗者の足下空間を利用して行うことができる。 Reference numeral 49 in FIG. 5 is a screw for detachably fastening the case 28 to the housing 7. Further, in this case, since the opening 24 is formed in the wall 7A of the housing 7 located in the front direction of the seat 6, the insertion work of the case 28 can be performed by utilizing the space under the passenger's feet.

図3のように蒸発器3がハウジング7内に設けられた状態で、シール部材33Aはハウジング7の壁内面に密接する。また、シール部材33Bはハウジング7の開口部24の周囲の壁7A外面に密接するので、これにより、ケース28とハウジング7の壁内面との間には実質的に隙間が無くなる(封止される)と共に、開口部24もケース28により閉塞(密閉)されることになる。また、ケース28の排水部42はハウジング7の下ハウジング部材11のドレン受け部21の上方に位置する。 With the evaporator 3 provided in the housing 7 as shown in FIG. 3, the sealing member 33A comes into close contact with the inner surface of the wall of the housing 7. Further, since the sealing member 33B is in close contact with the outer surface of the wall 7A around the opening 24 of the housing 7, there is substantially no gap (sealed) between the case 28 and the inner surface of the wall of the housing 7. ), The opening 24 is also closed (sealed) by the case 28. Further, the drainage portion 42 of the case 28 is located above the drain receiving portion 21 of the lower housing member 11 of the housing 7.

また、把手部43及び配管接続収容部44はハウジング7の外側に位置する。特に配管接続収容部44の下面は略水平となる。そして、配管接続収容部44の下面の前述した開口を利用し、冷媒回路の冷媒配管を下方から接続部3Cに着脱可能に接続する。このようにして蒸発器3が設置されたHVACユニット1の送風機8が運転され、冷媒回路の圧縮機が運転されると、吸込口23から運転室2内外の空気が吸い込まれ、通風路16内の蒸発器3に通風されて当該蒸発器3内で蒸発する冷媒と熱交換する。この蒸発器3を通過した空気は次に前述したヒータを通過し、吹出口18から運転室2内に吹き出されるので、これにより、運転室2内は空調されることになる。 Further, the handle portion 43 and the pipe connection accommodating portion 44 are located outside the housing 7. In particular, the lower surface of the pipe connection accommodating portion 44 is substantially horizontal. Then, using the above-mentioned opening on the lower surface of the pipe connection accommodating portion 44, the refrigerant pipe of the refrigerant circuit is detachably connected to the connection portion 3C from below. When the blower 8 of the HVAC unit 1 in which the evaporator 3 is installed is operated in this way and the compressor of the refrigerant circuit is operated, the air inside and outside the cab 2 is sucked from the suction port 23, and the inside of the ventilation passage 16 It is ventilated to the evaporator 3 of the above and exchanges heat with the refrigerant that evaporates in the evaporator 3. The air that has passed through the evaporator 3 then passes through the heater described above and is blown out into the cab 2 from the outlet 18, so that the inside of the cab 2 is air-conditioned.

蒸発器3に付着した空気中の水分(ドレン水)は、下ハウジング部材11のドレン受け部21上に滴下する。ドレン受け部21に滴下したドレン水は、排水孔部21Aに集められ、この排水孔部21Aより外部に排出される。 Moisture (drain water) in the air adhering to the evaporator 3 is dropped onto the drain receiving portion 21 of the lower housing member 11. The drain water dropped on the drain receiving portion 21 is collected in the drain hole portion 21A and discharged to the outside from the drain hole portion 21A.

ここで、HVACユニット1に不具合が生じた場合には、先ず、風量制御機器26をハウジング7から取り外す。この状態で挿入口27は開放され、挿入口27からは図3の如く外部から蒸発器3を目視可能となるので、挿入口27を覗いて蒸発器3の状態を確認する。そして、蒸発器3に塵埃やゴミが付着する不具合が生じていると特定した場合には、先ず、冷媒回路の冷媒を回収した後、接続部3Cから冷媒配管を取り外し、ネジ49も外す。次に、ケース28の把手部43を持ってハウジング7内より開口部24を介して図5中白抜き矢印で示すように座席6の前方方向にケース28(蒸発器3)を引き抜く。 Here, if a problem occurs in the HVAC unit 1, first, the air volume control device 26 is removed from the housing 7. In this state, the insertion port 27 is opened, and the evaporator 3 can be visually recognized from the outside as shown in FIG. 3 from the insertion port 27. Therefore, the state of the evaporator 3 is confirmed by looking into the insertion port 27. When it is identified that the evaporator 3 has a problem of dust or dirt adhering to the evaporator 3, first, the refrigerant of the refrigerant circuit is recovered, the refrigerant pipe is removed from the connection portion 3C, and the screw 49 is also removed. Next, the case 28 (evaporator 3) is pulled out from inside the housing 7 through the opening 24 in the front direction of the seat 6 as shown by the white arrow in FIG. 5 by holding the handle portion 43 of the case 28.

このケース28(蒸発器3)の取出作業も搭乗者の足下空間を利用して行うことができる。その後、シール部材33A、33Bを剥がし、ネジ46を外した後、下ケース部材32から上ケース部材31を取り外し、蒸発器3を取り出す。蒸発器3が清掃のみで再利用可能であれば、清掃後、再びケース28内に収容する。再利用不可であれば新たな蒸発器3をケース28内に収容し、前述した如くハウジング7内に挿入するものである。 The work of taking out the case 28 (evaporator 3) can also be performed using the space under the passenger's feet. Then, after peeling off the seal members 33A and 33B and removing the screws 46, the upper case member 31 is removed from the lower case member 32, and the evaporator 3 is taken out. If the evaporator 3 can be reused only by cleaning, it is housed in the case 28 again after cleaning. If it cannot be reused, a new evaporator 3 is housed in the case 28 and inserted into the housing 7 as described above.

以上詳述した如く、本発明では運転室2の座席6下側に配置されるHVACユニット1のハウジング7の座席6の前方方向に位置する壁7Aに、蒸発器3が設けられる位置に対応して開口部24を形成し、蒸発器3を、ハウジング7内より開口部24を介して座席6の前方方向に取出可能としたので、運転室2内に確保された搭乗者の足下空間を利用して、ハウジング7から蒸発器3を取り出し、また、蒸発器3をハウジングに取り付けることが可能となる。 As described in detail above, in the present invention, the evaporator 3 is provided on the wall 7A located in the front direction of the seat 6 of the housing 7 of the HVAC unit 1 arranged under the seat 6 of the driver's cab 2. Since the opening 24 is formed and the evaporator 3 can be taken out from the inside of the housing 7 in the front direction of the seat 6 through the opening 24, the space under the passenger's feet secured in the driver's cab 2 is used. Then, the evaporator 3 can be taken out from the housing 7 and the evaporator 3 can be attached to the housing.

これにより、蒸発器3に不具合が生じた場合にも、ハウジング7を建設機械等から取り外して分解すること無く、容易にハウジング7から蒸発器3を取り外し、清掃や交換を行うことができるようになる。特に、ハウジング7への蒸発器3の着脱作業を運転室2内にて行うことが可能となるので、総じてHVACユニット1のメンテナンス作業性を著しく改善することができるようになる。 As a result, even if a problem occurs in the evaporator 3, the evaporator 3 can be easily removed from the housing 7 for cleaning or replacement without removing the housing 7 from the construction machine or the like and disassembling it. Become. In particular, since the work of attaching and detaching the evaporator 3 to and from the housing 7 can be performed in the driver's cab 2, the maintenance workability of the HVAC unit 1 can be remarkably improved as a whole.

また、送風機8の風量を制御する風量制御機器26が取り付けられる位置のハウジング7の壁7Aに挿入口27を形成し、風量制御機器26を、挿入口27を閉塞するかたちでハウジング7に取り付けると共に、挿入口27を、ハウジング7から風量制御機器26を取り外した状態で、蒸発器3を外部より目視可能な位置に形成したので、HVACユニット1に不具合が生じた場合には、風量制御機器26を取り外した状態で、運転室2内にて座席6の前方方向から挿入口27を介して蒸発器3の状態を確認することができるようになる。 Further, an insertion port 27 is formed on the wall 7A of the housing 7 at a position where the air volume control device 26 for controlling the air volume of the blower 8 is attached, and the air volume control device 26 is attached to the housing 7 so as to close the insertion port 27. The insertion port 27 is formed at a position where the evaporator 3 can be seen from the outside with the air volume control device 26 removed from the housing 7. Therefore, if a problem occurs in the HVAC unit 1, the air volume control device 26 The state of the evaporator 3 can be confirmed from the front direction of the seat 6 through the insertion port 27 in the driver's cab 2 with the above removed.

これにより、HVACユニット1の不具合が蒸発器3に起因するものか否かを容易に判断することができるようになるので、不具合原因の特定から対策までに要する時間を著しく短縮することが可能となる。特に、風量制御機器26の挿入口27を利用して蒸発器3の状態を確認することができるので、蒸発器3の状態を外部から確認するための格別な窓孔をハウジングに形成する必要も無く、生産性に富んだものとなる。 As a result, it becomes possible to easily determine whether or not the defect of the HVAC unit 1 is caused by the evaporator 3, so that the time required from the identification of the cause of the defect to the countermeasure can be remarkably shortened. Become. In particular, since the state of the evaporator 3 can be confirmed by using the insertion port 27 of the air volume control device 26, it is also necessary to form a special window hole in the housing for confirming the state of the evaporator 3 from the outside. It will be highly productive.

また、蒸発器3に通風可能な状態で当該蒸発器3を納出可能に収容するケース28を設け、このケース28を、蒸発器3を収容した状態で開口部24よりハウジング7内に挿脱自在に挿入し、当該ハウジング7に着脱可能に取り付けるようにし、取り付けられた状態で開口部24を閉塞するようにしたので、ハウジング7から蒸発器3を取り出し、ハウジング7に蒸発器3を取り付ける作業が極めて容易となる。特に、蒸発器3はケース28内に収容されているので、メンテナンス作業時に蒸発器3をケース28で保護することができるようになり、作業中に蒸発器3が破損してしまう不都合も効果的に解消、若しくは、抑制することができるようになる。 Further, a case 28 for accommodating the evaporator 3 in a state where the evaporator 3 can be ventilated is provided, and the case 28 is inserted into and removed from the opening 24 in the state where the evaporator 3 is accommodated. Since the evaporator 3 is freely inserted and detachably attached to the housing 7 and the opening 24 is closed in the attached state, the evaporator 3 is taken out from the housing 7 and the evaporator 3 is attached to the housing 7. Is extremely easy. In particular, since the evaporator 3 is housed in the case 28, the evaporator 3 can be protected by the case 28 during maintenance work, and the inconvenience that the evaporator 3 is damaged during the work is also effective. It will be possible to eliminate or suppress it.

また、このケース28を、枠状の上ケース部材31と、この上ケース部材31に係脱自在に係合する枠状の下ケース部材32と、周縁部に設けられたシール部材33Aから成り、上下ケース部材31、32にて蒸発器3を挟んだ状態で当該蒸発器3を納出可能に収容し、収容した状態でハウジング7内に配置して当該ハウジング7に取り付けるようにしたので、枠状の下ケース部材32に蒸発器3を載置し、これも枠状の上ケース部材31を被せて当該上ケース部材31を下ケース部材32に係脱自在に係合させることで蒸発器3をケース28内に収容することができるようになり、ケース28内への蒸発器3の収容及びケース28から蒸発器3を取り出す作業も極めて容易となる。 Further, the case 28 is composed of a frame-shaped upper case member 31, a frame-shaped lower case member 32 that engages with the upper case member 31 in a detachable manner, and a seal member 33A provided on the peripheral edge portion. The evaporator 3 was accommodated in a state where the evaporator 3 was sandwiched between the upper and lower case members 31 and 32 so as to be able to be delivered, and the evaporator 3 was arranged in the housing 7 in the accommodated state and attached to the housing 7. The evaporator 3 is placed on the shaped lower case member 32, which is also covered with the frame-shaped upper case member 31 and the upper case member 31 is engaged with the lower case member 32 in a disengaged manner. Can be housed in the case 28, and the work of accommodating the evaporator 3 in the case 28 and taking out the evaporator 3 from the case 28 becomes extremely easy.

また、ケース28の周縁部に設けられたシール部材33Aは、ケース28がハウジング7に取り付けられた状態で当該ハウジング7の壁内面に密接するので、蒸発器3を収容したケース28をハウジング7に取り付けるだけで、ハウジング7内に通風される空気が蒸発器3に流入せずに通過する不都合を回避することができるようになり、HVACユニット1の組立作業性も極めて良好なものとなる。 Further, since the seal member 33A provided on the peripheral edge of the case 28 is in close contact with the inner surface of the wall of the housing 7 in a state where the case 28 is attached to the housing 7, the case 28 containing the evaporator 3 is attached to the housing 7. Just by attaching it, it becomes possible to avoid the inconvenience that the air ventilated in the housing 7 passes through the evaporator 3 without flowing into the evaporator 3, and the assembly workability of the HVAC unit 1 becomes extremely good.

また、ケース28に把手部43を形成し、ハウジング7に取り付けられた状態で、把手部43がハウジング7外に位置するようにしたので、ケース28をハウジング7に取り付け、ハウジング7から取り外す作業を、把手部43を持って容易に行えるようになる。 Further, since the handle portion 43 is formed on the case 28 and the handle portion 43 is located outside the housing 7 while being attached to the housing 7, the case 28 is attached to the housing 7 and removed from the housing 7. , The handle portion 43 can be easily held.

また、蒸発器3は水平方向に対して鋭角で交差するかたちでハウジング7内に設けられるようにしたので、HVACユニット1の高さ方向の寸法を縮小することが可能となり、HVACユニット1が運転室2の座席6下に配置される場合に特に有効となる。更に、ケース28の最下部には排水部42を形成し、この排水部42が、ケース28をハウジング7に取り付けた状態で、ハウジング7に形成されたドレン受け部21上方に位置するようにしているので、蒸発器3から滴下するドレン水をケース28の排水部42よりハウジング7のドレン受け部21に円滑に流し、排出することができるようになる。 Further, since the evaporator 3 is provided in the housing 7 at an acute angle with respect to the horizontal direction, the dimension of the HVAC unit 1 in the height direction can be reduced, and the HVAC unit 1 operates. It is particularly effective when it is arranged under the seat 6 of the room 2. Further, a drainage portion 42 is formed at the lowermost portion of the case 28 so that the drainage portion 42 is located above the drain receiving portion 21 formed in the housing 7 with the case 28 attached to the housing 7. Therefore, the drain water dripping from the evaporator 3 can be smoothly flowed from the drainage portion 42 of the case 28 to the drain receiving portion 21 of the housing 7 and discharged.

また、ケース28に、蒸発器3に接続される冷媒配管の接続部3Cを収容する配管接続収容部44を形成し、ハウジング7に取り付けられた状態で、配管接続収容部44がハウジング7外に位置するようにしているので、蒸発器3が収容されたケース28をハウジング7に取り付けた後、ハウジング7外にて配管接続収容部44内の接続部3Cに冷媒配管を容易に接続することができるようになる。また、配管接続収容部44には、蒸発器3に流入する冷媒を減圧するための膨張弁4も収容するようにしたので、蒸発器3に加えて膨張弁4もケース28に取り付けられた状態でハウジング7への組み付け作業を行うことができるようになり、生産性が一段と向上する。 Further, a pipe connection accommodating portion 44 for accommodating the connection portion 3C of the refrigerant pipe connected to the evaporator 3 is formed in the case 28, and the pipe connection accommodating portion 44 is outside the housing 7 in a state of being attached to the housing 7. Since the case 28 in which the evaporator 3 is housed is attached to the housing 7, the refrigerant pipe can be easily connected to the connection part 3C in the pipe connection housing part 44 outside the housing 7. become able to. Further, since the expansion valve 4 for reducing the pressure of the refrigerant flowing into the evaporator 3 is also accommodated in the pipe connection accommodating portion 44, the expansion valve 4 is attached to the case 28 in addition to the evaporator 3. It becomes possible to perform the assembling work to the housing 7 and the productivity is further improved.

特に、膨張弁4もケース28の配管接続収容部44内に収容されているので、ハウジング7への取り付け、ハウジング7からの取り外し作業時に膨張弁4をケース28で保護することができるようになり、作業中に膨張弁4が破損してしまう不都合も効果的に解消、若しくは、抑制することができるようになる。 In particular, since the expansion valve 4 is also housed in the pipe connection accommodating portion 44 of the case 28, the expansion valve 4 can be protected by the case 28 when it is attached to or removed from the housing 7. The inconvenience that the expansion valve 4 is damaged during the work can be effectively eliminated or suppressed.

尚、図1では座席6の下のHVACユニット1が露出しているように示しているが、実際にはHVACユニット1の前方方向に着脱自在のグリルが設けられる。また、グリルに代えてHVACユニット1の前方に壁を設け、この壁にスリットを形成して、HVACユニット1とスリットを繋ぐダクトを設けてもよい。更に、係るダクトを用いず、パッキンでHVACユニット1とスリット間を覆うようにしてもよい。 Although the HVAC unit 1 under the seat 6 is shown to be exposed in FIG. 1, a detachable grill is actually provided in the front direction of the HVAC unit 1. Further, instead of the grill, a wall may be provided in front of the HVAC unit 1, a slit may be formed in the wall, and a duct connecting the HVAC unit 1 and the slit may be provided. Further, the space between the HVAC unit 1 and the slit may be covered with packing without using such a duct.

また、実施例で説明したHVACユニット1のハウジング7やファンケース22等の形状は、それに限定されるものでは無く、本発明の趣旨を逸脱しない範囲で変更可能である。更に、実施例では建設機械を例に採って本発明を説明したが、それに限らず、農業機械や運送車両、或いは、一般的な車両にも本発明が有効であることは云うまでもない。 Further, the shapes of the housing 7 and the fan case 22 of the HVAC unit 1 described in the examples are not limited thereto, and can be changed without departing from the spirit of the present invention. Further, in the examples, the present invention has been described by taking a construction machine as an example, but it goes without saying that the present invention is also effective not only for agricultural machines, transportation vehicles, or general vehicles.

1 HVACユニット
3 蒸発器
4 膨張弁
6 座席
7 ハウジング
7A 壁
8 送風機
21 ドレン受け部
24 開口部
26 風量制御機器
27 挿入口
28 ケース
31 上ケース部材
32 下ケース部材
33A 33B シール部材
42 排水部
43 把手部
44 配管接続収容部
1 HVAC unit 3 Evaporator 4 Expansion valve 6 Seat 7 Housing 7A Wall 8 Blower 21 Drain receiver 24 Opening 26 Air volume control device 27 Insertion port 28 Case 31 Upper case member 32 Lower case member 33A 33B Seal member 42 Drain part 43 Handle Part 44 Piping connection accommodating part

Claims (8)

運転室の座席下に配置されるHVACユニットであって、
ハウジングと、
該ハウジング内に設けられた蒸発器を備え、
前記ハウジングの前記座席前方方向に位置する壁には、前記蒸発器が設けられる位置に対応して開口部が形成されており、
前記蒸発器は、前記ハウジング内より前記開口部を介して前記座席の前方方向に取出可能とされていることを特徴とするHVACユニット。
An HVAC unit located under the driver's seat,
With the housing
The housing is provided with an evaporator provided in the housing.
An opening is formed in the wall of the housing located in the front direction of the seat so as to correspond to the position where the evaporator is provided.
The HVAC unit is characterized in that the evaporator can be taken out from the inside of the housing in the front direction of the seat through the opening.
前記蒸発器に送風するための送風機と、
前記開口部が形成された前記ハウジングの壁に着脱可能に取り付けられ、前記送風機の風量を制御する風量制御機器と、
該風量制御機器が取り付けられる位置の前記ハウジングの壁に形成された前記風量制御機器の挿入口を備え、
前記風量制御機器は、前記挿入口を閉塞するかたちで前記ハウジングに取り付けられると共に、
前記挿入口は、前記ハウジングから前記風量制御機器を取り外した状態で、前記蒸発器を外部より目視可能な位置に形成されていることを特徴とする請求項1に記載のHVACユニット。
A blower for blowing air to the evaporator and
An air volume control device that is detachably attached to the wall of the housing in which the opening is formed and controls the air volume of the blower.
It is provided with an insertion port for the air volume control device formed on the wall of the housing at a position where the air volume control device is attached.
The air volume control device is attached to the housing so as to close the insertion port, and the air volume control device is attached to the housing.
The HVAC unit according to claim 1, wherein the insertion port is formed at a position where the evaporator can be visually recognized from the outside in a state where the air volume control device is removed from the housing.
前記蒸発器に通風可能な状態で当該蒸発器を納出可能に収容するケースを備え、
該ケースは、前記蒸発器を収容した状態で前記開口部より前記ハウジング内に挿脱自在に挿入され、当該ハウジングに着脱可能に取り付けられると共に、取り付けられた状態で前記開口部を閉塞することを特徴とする請求項1又は請求項2に記載のHVACユニット。
Provided with a case for accommodating the evaporator in a state where the evaporator can be ventilated so that the evaporator can be delivered.
The case is removably inserted into the housing through the opening while accommodating the evaporator, and is detachably attached to the housing, and the opening is closed in the attached state. The HVAC unit according to claim 1 or 2.
ハウジングと、該ハウジング内に設けられた蒸発器を備えたHVACユニットであって、
前記蒸発器を収容するケースを備え、
該ケースは、
枠状の上ケース部材と、
該上ケース部材に係脱自在に係合する枠状の下ケース部材と、
周縁部に設けられたシール部材から成り、
前記上下ケース部材にて前記蒸発器を挟んだ状態で当該蒸発器を納出可能に収容し、収容した状態で前記ハウジング内に配置され、当該ハウジングに取り付けられると共に、取り付けられた状態で前記シール部材は前記ハウジングの壁内面に密接することを特徴とするHVACユニット。
An HVAC unit including a housing and an evaporator provided in the housing.
A case for accommodating the evaporator is provided.
The case is
Frame-shaped upper case member and
A frame-shaped lower case member that engages with the upper case member in a detachable manner,
It consists of a sealing member provided on the peripheral edge.
The evaporator is accommodated so as to be able to be delivered with the evaporator sandwiched between the upper and lower case members, and the evaporator is placed in the housing in the accommodated state, attached to the housing, and the seal in the attached state. An HVAC unit characterized in that the member is in close contact with the inner surface of the wall of the housing.
前記蒸発器が設けられる位置の前記ハウジングの壁に対応して形成された開口部を備え、
前記ケースは、前記蒸発器を収容した状態で前記開口部より前記ハウジング内に挿脱自在に挿入され、当該ハウジングに着脱可能に取り付けられると共に、取り付けられた状態で前記開口部を閉塞することを特徴とする請求項4に記載のHVACユニット。
It has an opening formed corresponding to the wall of the housing at the position where the evaporator is provided.
The case is removably inserted into the housing through the opening while accommodating the evaporator, and is detachably attached to the housing, and the opening is closed in the attached state. The HVAC unit according to claim 4, wherein the HVAC unit is characterized.
前記ケースには把手部が形成されており、前記ハウジングに取り付けられた状態で、前記把手部は前記ハウジング外に位置することを特徴とする請求項3乃至請求項5のうちの何れかに記載のHVACユニット。 The method according to any one of claims 3 to 5, wherein a handle portion is formed in the case, and the handle portion is located outside the housing in a state of being attached to the housing. HVAC unit. 前記蒸発器は、水平方向に対して鋭角で交差するかたちで前記ハウジング内に設けられると共に、
前記ケースの最下部には排水部が形成され、該排水部は、前記ケースが前記ハウジングに取り付けられた状態で、前記ハウジングに形成されたドレン受け部上方に位置することを特徴とする請求項3乃至請求項6のうちの何れかに記載のHVACユニット。
The evaporator is provided in the housing so as to intersect at an acute angle with respect to the horizontal direction, and the evaporator is provided in the housing.
A claim is characterized in that a drainage portion is formed at the lowermost portion of the case, and the drainage portion is located above a drain receiving portion formed in the housing in a state where the case is attached to the housing. The HVAC unit according to any one of 3 to 6.
前記ケースには、前記蒸発器に接続される冷媒配管の接続部を収容する配管接続収容部が形成されており、前記ハウジングに取り付けられた状態で、前記配管接続収容部は前記ハウジング外に位置すると共に、
前記配管接続収容部には、前記蒸発器に流入する冷媒を減圧するための膨張弁が収容されることを特徴とする請求項3乃至請求項7のうちの何れかに記載のHVACユニット。
The case is formed with a pipe connection accommodating portion for accommodating a connection portion of a refrigerant pipe connected to the evaporator, and the pipe connection accommodating portion is located outside the housing in a state of being attached to the housing. And at the same time
The HVAC unit according to any one of claims 3 to 7, wherein an expansion valve for reducing the pressure of the refrigerant flowing into the evaporator is accommodated in the pipe connection accommodating portion.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023228646A1 (en) * 2022-05-23 2023-11-30 サンデン株式会社 Vehicle air-conditioning device

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002036853A (en) 2000-07-26 2002-02-06 Calsonic Kansei Corp Air conditioning unit for vehicle
JP2003039937A (en) 2001-07-27 2003-02-13 Mitsubishi Heavy Ind Ltd Air conditioner for vehicle and vehicle equipped with it
JP2005178591A (en) 2003-12-19 2005-07-07 Mitsubishi Heavy Ind Ltd Air conditioner for vehicle

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023228646A1 (en) * 2022-05-23 2023-11-30 サンデン株式会社 Vehicle air-conditioning device

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