JP2021091993A - Spun-dyed meta-type wholly aromatic polyamide fiber excellent in visibility, and method for producing the same - Google Patents

Spun-dyed meta-type wholly aromatic polyamide fiber excellent in visibility, and method for producing the same Download PDF

Info

Publication number
JP2021091993A
JP2021091993A JP2019223665A JP2019223665A JP2021091993A JP 2021091993 A JP2021091993 A JP 2021091993A JP 2019223665 A JP2019223665 A JP 2019223665A JP 2019223665 A JP2019223665 A JP 2019223665A JP 2021091993 A JP2021091993 A JP 2021091993A
Authority
JP
Japan
Prior art keywords
aromatic polyamide
meta
mass
fiber
polyamide fiber
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2019223665A
Other languages
Japanese (ja)
Inventor
竹山 直彦
Naohiko Takeyama
直彦 竹山
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Teijin Ltd
Original Assignee
Teijin Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Teijin Ltd filed Critical Teijin Ltd
Priority to JP2019223665A priority Critical patent/JP2021091993A/en
Publication of JP2021091993A publication Critical patent/JP2021091993A/en
Pending legal-status Critical Current

Links

Abstract

To provide a meta-type wholly aromatic polyamide fiber capable of realizing high visibility and reduction in weight in protective clothing and work clothing which are excellent in flame retardant performance and worn by firemen and workers performing fire operation.SOLUTION: A yellow color fluorescent pigment of 0.5 to 10.0 mass% is added to a spinning dope obtained by dissolving a meta-type wholly aromatic polyamide in a solvent, and then the spinning dope is subjected to spinning and drawing through a spinneret to remove the solvent by washing with water, followed by repeating heat treatment at 280 to 310°C at least twice per once for 5 seconds or shorter to set a chromaticity coordinate (x, y) of the fiber at CIE 15.2 in a range of a color space surrounded by (0.387, 0.610), (0.356, 0.494), (0.398, 0.452) and (0.460, 0.540).SELECTED DRAWING: None

Description

本発明は、難燃性と高視認性に優れた防護衣料用布帛に好適に用いられる原着メタ型全芳香族ポリアミド繊維及びその製造方法に関するものであり、さらに詳しくは、黄色系蛍光顔料で着色され、得られた繊維のCIE 15.2による色度座標(x,y)が、(0.387,0.610)、(0.356,0.494)、(0.398,0.452)および(0.460,0.540)で囲まれた色空間の範囲内にあり、かつ、輝度率βが0,70以上である原着メタ型全芳香族ポリアミド繊維に関するものである。 The present invention relates to an original meta-type total aromatic polyamide fiber preferably used for a fabric for protective clothing having excellent flame retardancy and high visibility, and a method for producing the same. More specifically, a yellow fluorescent pigment is used. The chromaticity coordinates (x, y) of the colored and obtained fibers according to CIE 15.2 are (0.387, 0.610), (0.356, 0.494), (0.398, 0. 452) and (0.460, 0.540) are within the range of the color space, and the chromaticity β is 0.70 or more.

消防隊員や火気作業を行う作業員は、難燃性能に優れた防護衣料や作業着を着用して活動しているが、夜間屋外での活動も多く、特に路上などでの活動において周囲の車両との接触事故に巻き込まれるリスクが非常に大きい。そこで、車両の運転者へその存在を認識させ接触事故を未然に防ぐために、着用している防護衣料や作業着の視認性を高くすることが有効とされている。 Firefighters and workers who perform fire work wear protective clothing and work clothes with excellent flame-retardant performance, but there are also many activities outdoors at night, especially in activities on the road, etc. The risk of being involved in a contact accident with a person is very high. Therefore, in order to make the driver of the vehicle aware of its existence and prevent a contact accident, it is effective to improve the visibility of the protective clothing and work clothes worn.

一方、全芳香族ポリアミドのうち、ポリメタフェニレンイソフタルアミドで代表されるメタ型全芳香族ポリアミド(「メタアラミド」と称されることもある)の繊維は、耐熱・難燃性繊維として特に有用なものであることが、これまでにも知られており、上記の難燃性能に優れた防護衣料や作業着を製造する際によく使用されている。 On the other hand, among the total aromatic polyamides, the fibers of the meta-type total aromatic polyamide represented by polymetaphenylene isophthalamide (sometimes referred to as "meta-aramid") are particularly useful as heat-resistant and flame-retardant fibers. It has been known that it is a thing, and it is often used in manufacturing the above-mentioned protective clothing and work clothes having excellent flame retardant performance.

しかしながら、メタ型全芳香族ポリアミド繊維を視認性の高い色に染色することは困難であることから、これまでは、視認性の低い防護衣料や作業着を着用した上に視認性の高い襷などを合わせて着用したり、難燃性能の低い高視認素材でできたパーツを取り付けたりする対応を与儀なくされてきた。 However, since it is difficult to dye meta-type all-aromatic polyamide fibers in a color with high visibility, so far, protective clothing and work clothes with low visibility and highly visible sashes have been worn. It has been obliged to wear it together or attach parts made of high-visibility material with low flame retardancy.

このような課題の一つの解決策として、あらかじめ高視認に原着したフィラメントを表面に配し、裏面に熱安定なメタ型全芳香族ポリアミド繊維などの糸と、自己消火性のモダクリル繊維などの糸とを組み合わせて配した二重織物が提案されている(特許文献1)。 As one solution to such a problem, filaments that have been highly visible in advance are placed on the front surface, and threads such as heat-stable meta-aromatic polyamide fibers and self-extinguishing modacrylic fibers are used on the back surface. A double woven fabric in which threads are arranged in combination has been proposed (Patent Document 1).

また、別の解決策として、難燃性ポリエステル繊維などからなる難燃性可染糸とメタ型全芳香族ポリアミド繊維からなる非融着繊維糸とを含む単層両面仕立て布帛であって、前記の難燃性可染糸が布帛表側を主として構成し、前記非融着繊維糸が布帛裏側を主として構成する布帛を作成し、布帛表側を視認性の高い色に染色を行うことも提案されている(特許文献2)。 Further, as another solution, a single-layer double-sided fabric containing a flame-retardant dyeable yarn made of flame-retardant polyester fiber or the like and a non-fused fiber yarn made of meta-type all-aromatic polyamide fiber. It has also been proposed to prepare a fabric in which the flame-retardant dyeable yarn of the above mainly constitutes the front side of the fabric and the non-fused fiber yarn mainly constitutes the back side of the fabric, and the front side of the fabric is dyed in a highly visible color. (Patent Document 2).

さらに別の方法として、一方の面(A面)が、主にISO 20471に規定された色座標内及び輝度率に染色可能な繊維であって、ポリエステル系繊維、ナイロン系繊維、アクリル系繊維のいずれか、またはこれら複数の繊維からなる糸条で構成され、一方他方の面(B面)が、主に自己消火性を有する難燃繊維と非溶融繊維とが混紡された糸条で構成されてなる布帛を染色して用いることが提案されている(特許文献3)。 As yet another method, one surface (A surface) is a fiber that can be dyed mainly within the color coordinates specified in ISO 20471 and at the brightness rate, and is made of polyester fiber, nylon fiber, acrylic fiber. It is composed of threads composed of one or a plurality of these fibers, while the other surface (side B) is composed of threads in which flame-retardant fibers having self-extinguishing properties and non-melted fibers are blended. It has been proposed to dye and use the cloth (Patent Document 3).

さらに、メタ型全芳香族ポリアミド繊維の耐光堅牢度が悪いといわれているため、該繊維からなる布帛の少なくとも片面に白色顔料がバインダー樹脂を介して付着されており、前記白色顔料の上に蛍光顔料を用いた有色顔料を含む樹脂層が形成された、高い視認性を持った着色繊維布帛が提案されている(特許文献4)。 Further, since it is said that the meta-type total aromatic polyamide fiber has poor light fastness, a white pigment is attached to at least one surface of the fabric made of the fiber via a binder resin, and the white pigment is fluorescent on the white pigment. A colored fiber fabric having a high visibility and in which a resin layer containing a colored pigment using a pigment is formed has been proposed (Patent Document 4).

しかしながら、上記特許文献1〜3に記載の方法は、いずれも2層以上の構造を持った布帛とするものであり、これらを使用した防護衣料や作業着は、その構造から重量の増加という不利な状態に加え、難燃性の低い部分が作業着上に存在し、火炎等からの防護機能が低下するという問題を有していた。 However, the methods described in Patent Documents 1 to 3 all use a cloth having a structure of two or more layers, and protective clothing and work clothes using these have the disadvantage of increasing the weight due to the structure. In addition to this, there was a problem that a part with low flame retardancy was present on the work clothes and the protective function from flames and the like was deteriorated.

また、特許文献4においては、布帛の上に樹脂層を設けているため通気性が低く、防護衣料や作業着の着用時に蒸れるという問題があった。また、樹脂層に亀裂などが入ると繊維層との色差が目立つ構造であった。 Further, in Patent Document 4, since the resin layer is provided on the cloth, the air permeability is low, and there is a problem that it gets stuffy when wearing protective clothing or work clothes. Further, when the resin layer is cracked or the like, the color difference from the fiber layer is conspicuous.

特許第3994054号公報Japanese Patent No. 3994054 特許第5922093号公報Japanese Patent No. 5922093 国際公開第2016/152814号International Publication No. 2016/152814 国際公開第2017/047461号International Publication No. 2017/047461

本発明の目的は、かかる従来技術における問題点を解消し、消防隊員や火気作業を行う作業員が着用する、難燃性能に優れた防護衣料や作業着において、高い視認性と軽量化を実現可能なメタ型全芳香族ポリアミド繊維を提供することにある。 An object of the present invention is to solve the problems in the prior art and realize high visibility and weight reduction in protective clothing and work clothes having excellent flame retardant performance worn by firefighters and workers performing fire work. It is an object of the present invention to provide a possible meta-type total aromatic polyamide fiber.

本発明者は、上記の課題を解決するために鋭意検討をおこなった結果、メタ型全芳香族ポリアミドを溶媒に溶解して得た紡糸ドープに特定の黄色系蛍光顔料を添加した後、紡糸延伸し、特定の条件で乾熱処理を施すことにより、高い視認性を持った原着メタ型全芳香族ポリアミド繊維を得ることができることを見出し、本発明を完成するに至った。 As a result of diligent studies to solve the above problems, the present inventor added a specific yellow fluorescent pigment to a spinning dope obtained by dissolving a meta-type total aromatic polyamide in a solvent, and then spinning and drawing. However, it has been found that the original meta-type total aromatic polyamide fiber having high visibility can be obtained by subjecting it to dry heat treatment under specific conditions, and the present invention has been completed.

すなわち本発明によれば、
1.黄色系蛍光顔料が0.5〜10.0質量%含有されたメタ型全芳香族ポリアミド繊維であって、該黄色系蛍光顔料が、該メタ型全芳香族ポリアミドの製造に用いられる有機溶剤の70質量%水溶液に不溶であり、該メタ型全芳香族ポリアミド繊維のCIE 15.2による色度座標(x,y)が、(0.387,0.610)、(0.356,0.494)、(0.398,0.452)および(0.460,0.540)で囲まれた色空間の範囲内であり、かつ、輝度率βが0,70以上であることを特徴とする原着メタ型全芳香族ポリアミド繊維、及び、
2.メタ型全芳香族ポリアミドを溶媒に溶解して得た紡糸ドープに黄色系蛍光顔料を0.5〜10.0質量%添加した後、紡糸口金を通して紡糸延伸し、水洗によって該溶媒を取り除いた後、280〜310℃の乾熱処理を1回につき5秒以下で少なくとも2回以上繰り返し施し、繊維のCIE 15.2による色度座標(x,y)を、(0.387,0.610)、(0.356,0.494)、(0.398,0.452)および(0.460,0.540)で囲まれた色空間の範囲内とすることを特徴とする原着メタ型全芳香族ポリアミド繊維の製造方法、
が提供される。
That is, according to the present invention.
1. 1. A meta-type total aromatic polyamide fiber containing 0.5 to 10.0% by mass of a yellow-based fluorescent pigment, wherein the yellow-based fluorescent pigment is an organic solvent used for producing the meta-type total aromatic polyamide. It is insoluble in a 70 mass% aqueous solution, and the chromaticity coordinates (x, y) of the meta-type total aromatic polyamide fiber according to CIE 15.2 are (0.387, 0.610), (0.356, 0. 494), (0.398, 0.452) and (0.460, 0.540) are within the range of the color space, and the brightness rate β is 0.70 or more. Original meta-type total aromatic polyamide fiber and
2. A yellow fluorescent pigment was added in an amount of 0.5 to 10.0% by mass to a spinning dope obtained by dissolving a meta-type total aromatic polyamide in a solvent, spun-stretched through a spinneret, and the solvent was removed by washing with water. , 280-310 ° C. dry heat treatment was repeated at least twice for 5 seconds or less at a time, and the chromaticity coordinates (x, y) according to CIE 15.2 of the fiber were set to (0.387, 0.610). All of the original metatypes, characterized in that they are within the color space enclosed by (0.356, 0.494), (0.398, 0.452) and (0.460, 0.540). Method for producing aromatic polyamide fiber,
Is provided.

本発明によれば、得られた原着メタ型全芳香族ポリアミド繊維を用いて布帛を作成することにより、着用感が良好でありながら難燃性に優れた高い視認性を持つ防護衣料や作業着を得ることができ、夜間や悪天候による視界不良の中で、消防活動や人命救助にあたる人々そして道路などの補修工事にあたる人々が活動しやすくかつ安全を確保することが可能となる。 According to the present invention, by producing a fabric using the obtained original meta-type total aromatic polyamide fiber, protective clothing and work having high visibility with excellent flame retardancy while having a good wearing feeling. Clothes can be obtained, and it becomes possible for people involved in firefighting activities and lifesaving work and people involved in repair work such as roads to easily work and ensure safety in poor visibility at night or due to bad weather.

以下、本発明について詳細を説明する。 Hereinafter, the present invention will be described in detail.

本発明におけるメタ型全芳香族ポリアミドは、メタ型芳香族ジアミンとメタ型芳香族ジカルボン酸ハライドとを原料として、例えば溶液重合や界面重合させることにより製造されるポリアミドであるが、本発明の目的を阻害しない範囲内で、例えばパラ型等の他の共重合成分を共重合したものであってもよい。 The meta-type total aromatic polyamide in the present invention is a polyamide produced by, for example, solution polymerization or interfacial polymerization using meta-type aromatic diamine and meta-type aromatic dicarboxylic acid halide as raw materials. It may be a copolymer of other copolymerization components such as para-type, as long as it does not inhibit the above.

上記メタ型芳香族ジアミンとしては、メタフェニレンジアミン、3,4’−ジアミノジフェニルエーテル、3,4’−ジアミノジフェニルスルホン等及びこれらの芳香環にハロゲン、炭素数1〜3のアルキル基等の置換基を有する誘導体、例えば2,4−トルイレンジアミン、2,6−トルイレンジアミン、2,4−ジアミノクロルベンゼン、2,6−ジアミノクロルベンゼン等を使用することができる。なかでも、メタフェニレンジアミン又はメタフェニレンジアミンを70モル%以上含有する上記の混合ジアミンが好ましい。 Examples of the meta-aromatic diamine include metaphenylenediamine, 3,4'-diaminodiphenyl ether, 3,4'-diaminodiphenyl sulfone and the like, and a halogen on these aromatic rings and a substituent such as an alkyl group having 1 to 3 carbon atoms. For example, 2,4-toluylene diamine, 2,6-toluylene diamine, 2,4-diaminochlorobenzene, 2,6-diaminochlorobenzene and the like can be used. Among them, the above-mentioned mixed diamine containing 70 mol% or more of meta-phenylenediamine or meta-phenylenediamine is preferable.

また、上記メタ型芳香族ジカルボン酸ハライドとしては、イソフタル酸クロライド、イソフタル酸ブロマイド等のイソフタル酸ハライド、及びこれらの芳香環にハロゲン、炭素数1〜3のアルコキシ基等の置換基を有する誘導体、例えば3−クロルイソフタル酸クロライド、3−メトキシイソフタル酸クロライドを使用することができる。なかでも、イソフタル酸クロライド又はイソフタル酸クロライドを70モル%以上含有する上記の混合カルボン酸ハライドが好ましい。 Examples of the meta-aromatic dicarboxylic acid halide include isophthalic acid halides such as isophthalic acid chloride and isophthalic acid bromide, and derivatives having a substituent such as a halogen or an alkoxy group having 1 to 3 carbon atoms in these aromatic rings. For example, 3-chloroisophthalic acid chloride and 3-methoxyisophthalic acid chloride can be used. Among them, the above-mentioned mixed carboxylic acid halide containing 70 mol% or more of isophthalic acid chloride or isophthalic acid chloride is preferable.

上記のジアミンとジカルボン酸ハライド以外で使用し得る共重合成分としては、芳香族ジアミンとして、パラフェニレンジアミン、2,5−ジアミノクロルベンゼン、2,5−ジアミノブロムベンゼン、アミノアニシジン等のベンゼン誘導体、1,5−ナフチレンジアミン、4,4’−ジアミノジフェニルエーテル、4,4’−ジアミノジフェニルケトン、4,4’−ジアミノジフェニルアミン、4,4’−ジアミノジフェニルメタン等が挙げられ、一方、芳香族ジカルボン酸ハライドとして、テレフタル酸クロライド、1,4−ナフタレンジカルボン酸クロライド、2,6−ナフタレンジカルボン酸クロライド、4,4’−ビフェニルジカルボン酸クロライド、4,4’−ジフェニルエーテルジカルボン酸クロライド等が挙げられる。 Examples of the copolymerization component that can be used other than the above diamine and dicarboxylic acid halide include benzene derivatives such as paraphenylenediamine, 2,5-diaminochlorobenzene, 2,5-diaminobrombenzene, and aminoanisidine as aromatic diamines. , 1,5-naphthylenediamine, 4,4'-diaminodiphenyl ether, 4,4'-diaminodiphenylketone, 4,4'-diaminodiphenylamine, 4,4'-diaminodiphenylmethane and the like, while aromatics. Examples of the dicarboxylic acid halide include terephthalic acid chloride, 1,4-naphthalenedicarboxylic acid chloride, 2,6-naphthalenedicarboxylic acid chloride, 4,4'-biphenyldicarboxylic acid chloride, 4,4'-diphenylether dicarboxylic acid chloride and the like. ..

これらの共重合成分の共重合比は、あまりに多くなりすぎるとメタ型全芳香族ポリアミドの特性が低下しやすいので、ポリアミドの全酸成分を基準として20モル%以下が好ましい。特に、好適なメタ型全芳香族ポリアミドは、全繰返し単位の80モル%以上がメタフェニレンイソフタルアミド単位からなるポリアミドであり、なかでもポリメタフェニレンイソフタルアミドが好ましい。 If the copolymerization ratio of these copolymerization components is too large, the characteristics of the meta-type total aromatic polyamide tend to deteriorate. Therefore, the copolymerization ratio is preferably 20 mol% or less based on the total acid component of the polyamide. In particular, a suitable meta-type total aromatic polyamide is a polyamide in which 80 mol% or more of all repeating units are composed of metaphenylene isophthalamide units, and polymetaphenylene isophthalamide is particularly preferable.

かようなメタ型全芳香族ポリアミドの重合度は、30℃において97質量%濃硫酸を溶媒として測定した固有粘度(IV)が1.3〜3.0の範囲が適当である。 The degree of polymerization of such a meta-type total aromatic polyamide is appropriately in the range of 1.3 to 3.0 in intrinsic viscosity (IV) measured at 30 ° C. using 97% by mass concentrated sulfuric acid as a solvent.

次にここで得られたメタ型全芳香族ポリアミドを溶解する溶媒に溶解して紡糸ドープを調整するが、重合後メタ型全芳香族ポリアミドを単離せずそのまま紡糸ドープとすることも可能である。ここで用いる溶媒としてアミド系溶媒を一般的に用いることができ、主なアミド系溶媒としては、N−メチル−2−ピロリドン(以下、NMPと称する場合がある)、ジメチルホルムアミド(以下、DMFと称する場合がある)、ジメチルアセトアミド(以下、DMAcと称する場合がある)等を例示することができる。これらのなかでは溶解性と取り扱い安全性の観点から、NMPまたはDMAcを用いることが好ましい。 Next, the spinning dope is adjusted by dissolving the meta-type total aromatic polyamide obtained here in a solvent that dissolves it. However, it is also possible to use the meta-type total aromatic polyamide as it is without isolation after polymerization. .. An amide-based solvent can be generally used as the solvent used here, and the main amide-based solvents are N-methyl-2-pyrrolidone (hereinafter, may be referred to as NMP) and dimethylformamide (hereinafter, DMF). (Sometimes referred to as), dimethylacetamide (hereinafter, sometimes referred to as DMAc) and the like can be exemplified. Among these, it is preferable to use NMP or DMAc from the viewpoint of solubility and handling safety.

溶液濃度としては、次工程である紡糸・凝固工程での凝固速度および重合体の溶解性の観点から、適当な濃度を適宜選択すればよく、例えば、ポリマーがポリメタフェニレンイソフタルアミドで溶媒がNMPの場合には、通常は10〜30質量%の範囲とすることが好ましい。 As the solution concentration, an appropriate concentration may be appropriately selected from the viewpoint of the coagulation rate in the spinning / coagulation step, which is the next step, and the solubility of the polymer. For example, the polymer is polymetaphenylene isophthalamide and the solvent is NMP. In the case of, it is usually preferably in the range of 10 to 30% by mass.

本発明においては、市場が要求する高い視認性の原着繊維を得るために、この紡糸ドープに、顔料をポリマー成分あたり0.1〜10.0質量%となるよう添加する。添加濃度が高いほど繊維自体の色を隠蔽し耐久性が向上し、鮮やかな色相となるが、繊維内部に顔料粒子が多くなることからその強度低下がみられるので、好ましくは、0.5〜5.0質量%の添加範囲であり、さらにより好ましい添加範囲は、1.0〜3.0質量%である。 In the present invention, in order to obtain a highly visible original fiber required by the market, a pigment is added to the spun dope in an amount of 0.1 to 10.0% by mass per polymer component. The higher the addition concentration, the more the color of the fiber itself is concealed and the durability is improved, resulting in a brighter hue. The addition range is 5.0% by mass, and an even more preferable addition range is 1.0 to 3.0% by mass.

ここで使用される顔料は、黄色系の蛍光顔料であり、さらに紡糸ドープに用いられる有機溶媒の70質量%水溶液には溶解しない特性を持ったものを選定して添加する。ここで、黄色系の蛍光顔料とは、最終的に得られる原着メタ型全芳香族ポリアミド繊維のCIE 15.2による色度座標(x,y)が、(0.387,0.610)、(0.356,0.494)、(0.398,0.452)および(0.460,0.540)で囲まれた色空間の範囲内となるような顔料を言う。該蛍光顔料が上記のような黄色系の顔料でない場合は、色相の観点から高い視認性を得ることが困難となる。 The pigment used here is a yellowish fluorescent pigment, and a pigment having a property of being insoluble in a 70% by mass aqueous solution of an organic solvent used for spinning doping is selected and added. Here, the yellowish fluorescent pigment has a chromaticity coordinate (x, y) according to CIE 15.2 of the finally obtained original meta-type total aromatic polyamide fiber (0.387, 0.610). , (0.356, 0.494), (0.398, 0.452) and (0.460, 0.540). When the fluorescent pigment is not a yellowish pigment as described above, it is difficult to obtain high visibility from the viewpoint of hue.

また、上記黄色系蛍光顔料は、紡糸ドープに用いられる有機溶媒の70質量%水溶液には溶解しない特性を持ったものであることが必要である。ここで、「紡糸ドープに用いられる有機溶媒の70質量%水溶液には溶解しない」とは、紡糸ドープの製造に用いた有機溶媒の70質量%水溶液に室温で24時間放置した後、顔料成分の99質量%以上が溶解していない状態を言う。 Further, the yellow fluorescent pigment needs to have a property of being insoluble in a 70% by mass aqueous solution of an organic solvent used for spinning doping. Here, "does not dissolve in a 70% by mass aqueous solution of the organic solvent used for spinning dope" means that the pigment component is left in a 70% by mass aqueous solution of the organic solvent used for producing the spinning dope at room temperature for 24 hours. A state in which 99% by mass or more is not dissolved.

上記黄色系蛍光顔料が紡糸ドープに用いられる有機溶媒の70質量%水溶液に溶解する場合は、繊維成形時にこの溶媒と一緒に顔料も抜け落ちてしまうので、高い視認性を得るためにはあらかじめ多くの顔料を添加しておかなければその性能を発現することが出来ず、効率が悪く不適切な加工となる。 When the yellow fluorescent pigment is dissolved in a 70% by mass aqueous solution of an organic solvent used for spinning doping, the pigment also falls off together with this solvent during fiber molding. If the pigment is not added, the performance cannot be exhibited, and the processing is inefficient and inappropriate.

具体的な黄色系の蛍光顔料としては、Pigment Yellow 191、Solvent Yellow 98、などが挙げられるが、これらに限定されるものではない。 Specific yellowish fluorescent pigments include, but are not limited to, Pigment Yellow 191 and Solvent Yellow 98.

さらに、上記黄色系蛍光顔料は、顔料製造工程で使用されることが多く、爾後残留しやすい有害化学物質の一つである塩化ベンゼンを含有しない蛍光顔料であることが望ましい。 Further, the yellow fluorescent pigment is often used in the pigment manufacturing process, and it is desirable that the yellow fluorescent pigment is a fluorescent pigment that does not contain benzene chloride, which is one of the harmful chemical substances that easily remain afterwards.

本発明においては、さらに色味を調整するために、上記黄色系蛍光顔料以外の顔料を少量使用することが可能である。色味を調整するのに用いる顔料としては、アゾ系、フタロシアニン系、ペリノン系、ペリレン系、アンスラキノン系等の有機顔料、あるいは、カーボンブラック、群青、ベンガラ、酸化チタン、酸化鉄等の無機顔料が挙げられるが、これらに限定されるものではない。 In the present invention, it is possible to use a small amount of a pigment other than the above-mentioned yellow fluorescent pigment in order to further adjust the color. Pigments used to adjust the color include organic pigments such as azo, phthalocyanine, perinone, perylene, and anthraquinone, or inorganic pigments such as carbon black, ultramarine, red iron oxide, titanium oxide, and iron oxide. However, the present invention is not limited to these.

尚、上記の如く黄色系蛍光顔料とそれ以外の顔料とを併用する場合は、有害物質の混入量を極力低下させるため、黄色系蛍光顔料の全顔料に対する比率は90質量%以上であり、好ましくは95質量%以上である。 When the yellow fluorescent pigment and other pigments are used in combination as described above, the ratio of the yellow fluorescent pigment to the total pigment is preferably 90% by mass or more in order to reduce the amount of harmful substances mixed in as much as possible. Is 95% by mass or more.

次に、上記のとおり調製された紡糸ドープを凝固液中へ紡出し凝固させる。紡糸装置としては特に限定されるものではなく、従来公知の湿式紡糸装置を使用することができる。また、安定して湿式紡糸できるものであれば、紡糸口金の紡糸孔数、配列状態、孔形状等は特に制限する必要はなく、例えば、孔数が500〜30000個、紡糸孔径が0.05〜0.2mmのスフ用の多ホール紡糸口金等を用いてもよい。 Next, the spun dope prepared as described above is spun into a coagulation liquid and coagulated. The spinning device is not particularly limited, and a conventionally known wet spinning device can be used. Further, the number of spinning holes, the arrangement state, the hole shape, etc. of the spinneret need not be particularly limited as long as it can be stably wet-spun. For example, the number of holes is 500 to 30,000 and the spinning hole diameter is 0.05. A multi-hole spinneret or the like for a rayon of ~ 0.2 mm may be used.

また、紡糸口金から紡出する際の紡糸ドープの温度は、10〜90℃の範囲が適当である。 The temperature of the spinning dope when spinning from the spinneret is preferably in the range of 10 to 90 ° C.

本発明の繊維を得るために用いる凝固浴の例としては、無機塩を含まないアミド系溶媒の濃度45〜60質量%の水溶液を、浴液の温度10〜35℃の範囲で用いる。アミド系溶媒の濃度が45質量%未満ではスキン層が厚い構造となってしまい、洗浄工程における洗浄効率が低下し、最終繊維に溶媒が残存することとなる。また、アミド系溶媒の濃度が60質量%を超える場合には、繊維内部に至るまで均一な凝固を行うことができず、このため、繊維成形加工時に単糸が切断するなどの不具合が多く発生する。なお、凝固浴中への繊維の浸漬時間は、0.1〜30秒の範囲が適当である。 As an example of the coagulation bath used to obtain the fibers of the present invention, an aqueous solution of an amide-based solvent containing no inorganic salt and having a concentration of 45 to 60% by mass is used in a bath solution temperature range of 10 to 35 ° C. If the concentration of the amide-based solvent is less than 45% by mass, the skin layer has a thick structure, the cleaning efficiency in the cleaning step is lowered, and the solvent remains in the final fibers. Further, when the concentration of the amide-based solvent exceeds 60% by mass, uniform solidification cannot be performed up to the inside of the fiber, which causes many problems such as cutting of the single yarn during the fiber molding process. To do. The time for immersing the fibers in the coagulation bath is appropriately in the range of 0.1 to 30 seconds.

次に凝固浴にて凝固して得られた繊維が可塑状態にあるうちに、可塑延伸浴中にて繊維を延伸処理する。可塑延伸浴液としては特に限定されるものではなく、従来公知の浴液を採用することができる。 Next, while the fibers obtained by coagulation in the coagulation bath are in the plastic state, the fibers are drawn in the plastic drawing bath. The plastic stretched bath liquid is not particularly limited, and conventionally known bath liquids can be used.

本発明の繊維を得るためには、可塑延伸浴中の延伸倍率を、3.5〜5.0倍の範囲とする必要があり、さらに好ましくは3.7〜4.5倍の範囲とする。本発明の繊維の製造においては、可塑延伸浴中にて特定倍率の範囲で可塑延伸することにより、凝固糸中からの脱溶剤を促進することができる。 In order to obtain the fiber of the present invention, the draw ratio in the plastic drawing bath needs to be in the range of 3.5 to 5.0 times, more preferably in the range of 3.7 to 4.5 times. .. In the production of the fiber of the present invention, it is possible to promote the removal of the solvent from the coagulated yarn by performing plastic drawing in a plastic drawing bath within a range of a specific magnification.

可塑延伸浴中での延伸倍率が3.5倍未満である場合には、凝固糸中からの脱溶剤が不十分となる。また、破断強度が不十分となり、紡績工程等の加工工程における取り扱いが困難となる。一方で、延伸倍率が5.0倍を超える場合には、単糸切れが発生するため、工程安定性が悪くなる。 When the draw ratio in the plastic drawing bath is less than 3.5 times, the solvent removal from the coagulated yarn becomes insufficient. In addition, the breaking strength becomes insufficient, and handling in a processing process such as a spinning process becomes difficult. On the other hand, when the draw ratio exceeds 5.0 times, single yarn breakage occurs, resulting in poor process stability.

可塑延伸浴の温度は、10〜90℃の範囲が好ましい。好ましくは温度20〜90℃の範囲にあると、工程安定性がよい。 The temperature of the plastic stretching bath is preferably in the range of 10 to 90 ° C. The process stability is preferably good when the temperature is in the range of 20 to 90 ° C.

次に、繊維中に残留している溶剤を洗浄する。この工程においては、可塑延伸浴にて延伸された繊維を、十分に洗浄する。洗浄は、得られる繊維の品質面に影響を及ぼすことから、多段で行うことが好ましい。特に、洗浄工程における洗浄浴の温度および洗浄浴液中のアミド系溶媒の濃度は、繊維からのアミド系溶媒の抽出状態および洗浄浴からの水の繊維中への浸入状態に影響を与える。このため、これらを最適な状態とする目的においても、洗浄工程を多段とし、温度条件およびアミド系溶媒の濃度条件を制御することが好ましい。 Next, the solvent remaining in the fiber is washed. In this step, the fibers stretched in the plastic stretching bath are thoroughly washed. Cleaning is preferably performed in multiple stages because it affects the quality of the obtained fibers. In particular, the temperature of the washing bath and the concentration of the amide solvent in the washing bath liquid in the washing step affect the extraction state of the amide solvent from the fibers and the infiltration state of water from the washing bath into the fibers. For this reason, it is preferable to control the temperature conditions and the concentration conditions of the amide-based solvent by setting the cleaning steps in multiple stages also for the purpose of optimizing these states.

洗浄の温度条件およびアミド系溶媒の濃度条件については、最終的に得られる繊維の品質を満足できるものであれば、特に限定されるものではない。ただし、最初の洗浄浴を60℃以上の高温とすると、水の繊維中への浸入が一気に起こるため、繊維中に巨大なボイドが生成し、品質の劣化を招く。このため、最初の洗浄浴は、30℃以下の低温とすることが好ましい。 The temperature conditions for washing and the concentration conditions for the amide-based solvent are not particularly limited as long as the quality of the finally obtained fiber can be satisfied. However, when the temperature of the first washing bath is set to a high temperature of 60 ° C. or higher, water infiltrates into the fibers at once, so that huge voids are generated in the fibers, which causes deterioration of quality. Therefore, the first washing bath is preferably at a low temperature of 30 ° C. or lower.

繊維中に溶媒が残っている場合、該繊維の難燃性を低下させる上に、該繊維を用いた製品の加工、および当該繊維を用いて形成された製品の使用における環境安全性においても好ましくない。このため、本発明に用いられる繊維に含まれる溶媒量は、0.2質量%以下であり、より好ましくは0.15質量%以下であり、0.1質量%以下であることが特に好ましい。 When the solvent remains in the fiber, it lowers the flame retardancy of the fiber and is also preferable in terms of environmental safety in processing the product using the fiber and using the product formed by using the fiber. Absent. Therefore, the amount of the solvent contained in the fiber used in the present invention is 0.2% by mass or less, more preferably 0.15% by mass or less, and particularly preferably 0.1% by mass or less.

次に、乾熱処理工程においては、洗浄工程を経た繊維を、乾燥・熱処理する。乾熱処理の方法としては特に限定されるものではないが、例えば、熱ローラー、熱板等を用いる方法を挙げることができる。乾熱処理を経ることにより、最終的に、本発明に用いられるメタ型全芳香族ポリアミド繊維を得ることができる。 Next, in the dry heat treatment step, the fibers that have undergone the washing step are dried and heat treated. The method of dry heat treatment is not particularly limited, and examples thereof include a method using a hot roller, a hot plate, and the like. By undergoing a dry heat treatment, the meta-type total aromatic polyamide fiber used in the present invention can be finally obtained.

本発明に用いられる視認性の高いメタ型全芳香族ポリアミド繊維を得るためには、乾燥のために100℃での乾熱処理を実施した後に、280〜310℃の範囲で1回につき5秒以下で少なくとも2回以上繰り返し乾熱処理する必要があり、290〜300℃の範囲で実施することがさらに好ましい。熱処理温度が280℃未満の場合には、繊維の結晶化が不十分となり、繊維の収縮性が高くなる。一方で、310℃を越える場合や1回につき5秒以上の処理を行った場合、黄色系蛍光顔料が熱エネルギーを過剰に吸収し、励起状態にとどまらず構造変化を起こしてしまい色相が変わってしまう問題が発生する。ここで280〜310℃の範囲で行う乾熱処理は、得られる繊維の破断強度の向上に寄与する。 In order to obtain the highly visible meta-type total aromatic polyamide fiber used in the present invention, after performing a dry heat treatment at 100 ° C. for drying, 5 seconds or less each time in the range of 280 to 310 ° C. It is necessary to repeat the dry heat treatment at least twice, and it is more preferable to carry out the dry heat treatment in the range of 290 to 300 ° C. When the heat treatment temperature is less than 280 ° C., the crystallization of the fiber becomes insufficient and the shrinkage of the fiber becomes high. On the other hand, when the temperature exceeds 310 ° C. or when the treatment is performed for 5 seconds or more each time, the yellow fluorescent pigment absorbs heat energy excessively, causing a structural change in addition to the excited state, and the hue changes. There is a problem that it ends up. Here, the dry heat treatment performed in the range of 280 to 310 ° C. contributes to the improvement of the breaking strength of the obtained fiber.

乾熱処理が施されたメタ型全芳香族ポリアミド繊維には、必要に応じて、さらに捲縮加工を施してもよい。さらに、捲縮加工後は、適当な繊維長に切断し、次工程に提供してもよい。また、場合によっては、マルチフィラメントヤーンとして巻き取ってもよい。 If necessary, the meta-type total aromatic polyamide fiber that has been subjected to the dry heat treatment may be further crimped. Further, after the crimping process, the fiber may be cut to an appropriate fiber length and provided for the next step. In some cases, it may be wound as a multifilament yarn.

以下、実施例により本発明をより詳細に説明する。ただし、本発明はこれら実施例により限定されるものではない。 Hereinafter, the present invention will be described in more detail with reference to Examples. However, the present invention is not limited to these examples.

なお、実施例中の「部」および「%」は特に断らない限りすべて質量基準に基づくものであり、量比は特に断らない限り質量比を示す。実施例および比較例における各物性値は下記の方法で測定した。 Unless otherwise specified, "parts" and "%" in the examples are all based on the mass standard, and the quantity ratio indicates the mass ratio unless otherwise specified. Each physical property value in Examples and Comparative Examples was measured by the following method.

<固有粘度(I.V.)>
ポリマーを97質量%濃硫酸に溶解し、オストワルド粘度計を用い30℃で測定した。
<Intrinsic viscosity (IV)>
The polymer was dissolved in 97% by mass concentrated sulfuric acid and measured at 30 ° C. using an Ostwald viscometer.

<黄色系蛍光顔料の塩化ベンゼン含有量>
塩化ベンゼン含有量は、その一種であるジクロロベンゼンについてエコテックス規格100に準じた測定をエコテックス認証機関にて実施して得た。尚、本発明においては、この含有量が0.5質量%以下の場合、「塩化ベンゼンを含まない」と判断する。
尚、上記の塩化ベンゼン量は下記洗浄方法を採用することにより、実質的に「塩化ベンゼンを含まない」状態とすることが可能である。
(洗浄方法)
該黄色系蛍光顔料に水を導入し、次いで310kPaの圧力、且つ130℃の温度で加熱加圧し、180分以上撹拌する。その後、濾過等により顔料のみを単離し水分を十分に乾燥除去する。
<Benzene chloride content of yellow fluorescent pigment>
The benzene chloride content was obtained by measuring dichlorobenzene, which is one of them, in accordance with Ecotex Standard 100 at an Ecotex certification body. In the present invention, when this content is 0.5% by mass or less, it is determined that "benzene chloride is not contained".
The amount of benzene chloride can be substantially "free of benzene chloride" by adopting the following cleaning method.
(Washing method)
Water is introduced into the yellow fluorescent pigment, and then the mixture is heated and pressurized at a pressure of 310 kPa and a temperature of 130 ° C., and stirred for 180 minutes or more. Then, only the pigment is isolated by filtration or the like, and the water content is sufficiently dried and removed.

<繊度>
JIS L1015に基づき、正量繊度のA法に準拠した測定を実施し、見掛繊度にて表記した。
<Fineness>
Based on JIS L1015, the measurement of the positive fineness according to the A method was carried out, and the apparent fineness was expressed.

<破断強度、破断伸度>
JIS L1015に基づき、インストロン社製 型番5565を用いて、以下の条件で測定した値を繊維の破断強度、破断伸度とした。
(測定条件)
つかみ間隔 :20mm
初荷重 :0.044cN(1/20g)/dtex
引張速度 :20mm/分
<Breaking strength, breaking elongation>
Based on JIS L1015, the values measured under the following conditions using model number 5565 manufactured by Instron were used as the breaking strength and breaking elongation of the fiber.
(Measurement condition)
Grab interval: 20 mm
Initial load: 0.044cN (1 / 20g) / dtex
Tensile rate: 20 mm / min

<難燃性LOI>
原綿をカード機で開繊したのちニードルパンチをもちいて目付100g/mの測定用のフェルトを作製する。これをJIS K7201のLOI測定法に準拠して、LOIを求めた。
<Flame-retardant LOI>
After opening the raw cotton with a card machine, a needle punch is used to prepare a felt for measurement with a basis weight of 100 g / m 2. The LOI was determined based on the LOI measurement method of JIS K7201.

<CIE 15.2による色度座標(x,y)>
原綿をよく開繊し、繊維方向を揃えて測定用のセルへ入れ、分光色彩計SD7000(日本電色工業製)を用いてCIE 15.2による色度座標(x,y)を求めた。
<Saturation coordinates (x, y) according to CIE 15.2>
The raw cotton was well opened, the fibers were aligned and placed in a cell for measurement, and the chromaticity coordinates (x, y) according to CIE 15.2 were obtained using a spectrocolorimeter SD7000 (manufactured by Nippon Denshoku Kogyo Co., Ltd.).

<輝度率β>
原綿より通常の紡績工程を通して紡績糸(番手:20/2)を作製し、当該紡績糸から2/1の綾織に織成した織物(目付:280g/m、厚み:0.8mm)を測定用に作製した。これを蛍光色測色計でEN ISO20471に対応した輝度率βを一般財団法人ニッセンケン品質評価センターにて測定した。
<Brightness rate β>
A spun yarn (count: 20/2) is produced from raw cotton through a normal spinning process, and a woven fabric (grain: 280 g / m 2 , thickness: 0.8 mm) woven from the spun yarn into a 2/1 twill weave is used for measurement. Made in. The brightness rate β corresponding to EN ISO20471 was measured by a fluorescence colorimeter at the Nissenken Quality Evaluation Center.

[実施例1]
(ポリマーの製造)
乾燥窒素雰囲気下の反応容器に、水分率が100ppm以下のN,N−ジメチルアセトアミド(DMAc)721.5質量部を秤量し、このDMAc中にメタフェニレンジアミン97.2質量部(50.18モル%)を溶解させ、0℃に冷却した。この冷却したDMAc溶液に、さらにイソフタル酸クロライド(以下IPCと略す)181.3質量部(49.82モル%)を徐々に攪拌しながら添加し、重合反応を行った。
[Example 1]
(Manufacturing of polymer)
721.5 parts by mass of N, N-dimethylacetamide (DMAc) having a water content of 100 ppm or less was weighed in a reaction vessel under a dry nitrogen atmosphere, and 97.2 parts by mass (50.18 mol) of meta-phenylenediamine was contained in the DMAc. %) Was dissolved and cooled to 0 ° C. To this cooled DMAc solution, 181.3 parts by mass (49.82 mol%) of isophthalic acid chloride (hereinafter abbreviated as IPC) was gradually added with stirring to carry out a polymerization reaction.

次に、平均粒径が10μm以下の水酸化カルシウム粉末を66.6質量部秤量し、重合反応が完了したポリマー溶液に対してゆっくり加え、中和反応を実施した。水酸化カルシウムの投入が完了した後、さらに40分間攪拌して、透明なポリマー溶液を得た。 Next, 66.6 parts by mass of calcium hydroxide powder having an average particle size of 10 μm or less was weighed and slowly added to the polymer solution in which the polymerization reaction was completed to carry out a neutralization reaction. After the addition of calcium hydroxide was completed, the mixture was further stirred for 40 minutes to obtain a transparent polymer solution.

得られたポリマー溶液からポリメタフェニレンイソフタルアミドを単離してIVを測定したところ、1.65であった。また、ポリマー溶液中のポリマー濃度は、17質量%であった。 When polymetaphenylene isophthalamide was isolated from the obtained polymer solution and IV was measured, it was 1.65. The polymer concentration in the polymer solution was 17% by mass.

(ドープの製造)
得られたポリマー溶液に、黄色系蛍光顔料Solvent Yellow 98を98.0質量%、蛍光顔料Pigment Blue61を2.0質量%の割合で混合した粉末をポリマー成分の質量に対し2.0質量%となるよう添加した後、該ポリマー溶液を十分に撹拌し顔料を均一に分散させた。これを減圧脱泡して紡糸ドープとした。
(Manufacturing of dope)
A powder obtained by mixing the yellow fluorescent pigment Solvent Yellow 98 in a ratio of 98.0% by mass and the fluorescent pigment Pigment Blue 61 in a ratio of 2.0% by mass in the obtained polymer solution was added to 2.0% by mass with respect to the mass of the polymer component. After the addition, the polymer solution was sufficiently stirred to evenly disperse the pigment. This was defoamed under reduced pressure to give a spinning dope.

(紡糸)
上記紡糸ドープを、孔径0.07mm、孔数500の紡糸口金から、浴温度30℃の凝固浴中に吐出して紡糸した。凝固液の組成は、水/DMAc=45/55(質量部)であり、凝固浴中に糸速7m/分で吐出して紡糸した。
(spinning)
The spinning dope was discharged from a spinneret having a hole diameter of 0.07 mm and a hole number of 500 into a coagulation bath having a bath temperature of 30 ° C. for spinning. The composition of the coagulating liquid was water / DMAc = 45/55 (parts by mass), and the coagulating liquid was spun by being discharged at a yarn speed of 7 m / min in a coagulation bath.

引き続き、温度40℃の水/DMAc=45/55の組成の可塑延伸浴中にて、3.7倍の延伸倍率で延伸を行った。 Subsequently, stretching was carried out at a stretching ratio of 3.7 times in a plastic stretching bath having a composition of water / DMAc = 45/55 at a temperature of 40 ° C.

延伸後、20℃の水/DMAc=70/30の浴(浸漬長1.8m)、続いて20℃の水浴(浸漬長3.6m)で洗浄し、さらに60℃の温水浴(浸漬長5.4m)に通して十分に洗浄を行った。 After stretching, washing is performed in a bath of 20 ° C. water / DMAc = 70/30 (immersion length 1.8 m), then in a water bath of 20 ° C. (immersion length 3.6 m), and further in a warm water bath of 60 ° C. (immersion length 5). It was thoroughly washed by passing it through 0.4 m).

洗浄後の繊維について、表面温度290℃の熱ローラーで5秒間の乾熱処理を4回行い、クリンパーを通し、捲縮を付与した後、カッターでカットして51mmの短繊維とすることにより、原綿を得た。 The washed fibers are subjected to dry heat treatment for 5 seconds four times with a hot roller having a surface temperature of 290 ° C., passed through a crimper, crimped, and then cut with a cutter to obtain 51 mm short fibers. Got

得られた原綿物性は、繊度1.67dtex、強度3.51cN/dtex、伸度35.5%、LOIが28であった。また、この原綿のCIE 15.2による色度座標(x,y)は、(0.416,0.510)、この原綿から作製した布帛の輝度率βは、0.72と視認性の高いものとなった。これらの結果を表1に示す。 The raw cotton physical characteristics obtained were a fineness of 1.67 dtex, a strength of 3.51 cN / dtex, an elongation of 35.5%, and an LOI of 28. The chromaticity coordinates (x, y) of this raw cotton according to CIE 15.2 are (0.416, 0.510), and the brightness rate β of the fabric produced from this raw cotton is 0.72, which is highly visible. It became a thing. These results are shown in Table 1.

[比較例1]
実施例1の紡糸・延伸・洗浄後の繊維について、表面温度320℃の熱ローラーで7秒間の乾熱処理を4回行った以外は実施例1と同様に実施した。
[Comparative Example 1]
The fibers after spinning, drawing, and washing of Example 1 were carried out in the same manner as in Example 1 except that the fibers were subjected to dry heat treatment for 7 seconds four times with a thermal roller having a surface temperature of 320 ° C.

得られた原綿物性は、繊度1.66dtex、強度3.58cN/dtex、伸度36.2%、LOIが28であった。また、この原綿のCIE 15.2による色度座標(x,y)は、(0.421,0.468)、この原綿から作製した布帛の輝度率βは、0.53と視認性が十分なものにはならなかった。これらの結果を表1に示す。 The raw cotton physical characteristics obtained were a fineness of 1.66 dtex, a strength of 3.58 cN / dtex, an elongation of 36.2%, and an LOI of 28. The chromaticity coordinates (x, y) of this raw cotton according to CIE 15.2 are (0.421, 0.468), and the brightness rate β of the fabric produced from this raw cotton is 0.53, which is sufficient visibility. It didn't turn out to be anything. These results are shown in Table 1.

[実施例2]
実施例1で製造したポリマー溶液に、黄色系蛍光顔料Solvent Yellow 98を98.5質量%、非蛍光顔料Pigment Blue15を1.5質量%の割合で混合した粉末をポリマー成分の質量に対し2.0質量%となるよう添加した後、該ポリマー溶液を十分に撹拌し顔料を均一に分散させた。これを減圧脱泡して紡糸ドープとした以外は実施例1と同様に実施した。
[Example 2]
2. A powder prepared by mixing the yellow fluorescent pigment Solvent Yellow 98 in a ratio of 98.5% by mass and the non-fluorescent pigment Pigment Blue 15 in a ratio of 1.5% by mass with the polymer solution prepared in Example 1 was added to the mass of the polymer component. After adding to 0% by mass, the polymer solution was sufficiently stirred to uniformly disperse the pigment. This was carried out in the same manner as in Example 1 except that this was defoamed under reduced pressure to form a spinning dope.

得られた原綿物性は、繊度1.69dtex、強度3.53cN/dtex、伸度37.2%、LOIが28であった。また、この原綿のCIE 15.2による色度座標(x,y)は、(0.424,0.506)、この原綿から作製した布帛の輝度率βは、0.71と視認性の高いものとなった。これらの結果を表1に示す。 The raw cotton physical characteristics obtained were a fineness of 1.69 dtex, a strength of 3.53 cN / dtex, an elongation of 37.2%, and an LOI of 28. The chromaticity coordinates (x, y) of this raw cotton according to CIE 15.2 are (0.424, 0.506), and the brightness rate β of the fabric produced from this raw cotton is 0.71 with high visibility. It became a thing. These results are shown in Table 1.

[比較例2]
実施例1で製造したポリマー溶液に、非蛍光顔料Pigment Yellow83を99.0質量%、非蛍光顔料Pigment Blue15を1.0質量%の割合で混合した粉末をポリマー成分の質量に対し2.0質量%となるよう添加した後、該ポリマー溶液を十分に撹拌し顔料を均一に分散させた。これを減圧脱泡して紡糸ドープとした以外は実施例1と同様に実施した。
[Comparative Example 2]
A powder obtained by mixing the non-fluorescent pigment Pigment Yellow83 in a proportion of 99.0% by mass and the non-fluorescent pigment Pigment Blue15 in a proportion of 1.0% by mass with the polymer solution produced in Example 1 was mixed by 2.0% by mass with respect to the mass of the polymer component. After the addition was made to%, the polymer solution was sufficiently stirred to uniformly disperse the pigment. This was carried out in the same manner as in Example 1 except that this was defoamed under reduced pressure to form a spinning dope.

得られた原綿物性は、繊度1.70dtex、強度3.55cN/dtex、伸度34.7%、LOIが28であった。また、この原綿のCIE 15.2による色度座標(x,y)は、(0.412,0.457)、この原綿から作製した布帛の輝度率βは、0.34と視認性が十分なものにはならなかった。これらの結果を表1に示す。 The raw cotton physical characteristics obtained were a fineness of 1.70 dtex, a strength of 3.55 cN / dtex, an elongation of 34.7%, and an LOI of 28. The chromaticity coordinates (x, y) of this raw cotton according to CIE 15.2 are (0.412, 0.457), and the brightness rate β of the fabric produced from this raw cotton is 0.34, which is sufficient visibility. It didn't turn out to be anything. These results are shown in Table 1.

[実施例3]
実施例1で製造したポリマー溶液に、着色剤として黄色系蛍光顔料Solvent Yellow 98を98.0質量%、蛍光顔料Pigment Blue61を2.0質量%の割合で混合した粉末をポリマー成分の質量に対し0.5質量%となるよう添加した後、該ポリマー溶液を十分に撹拌し顔料を均一に分散させた。これを減圧脱泡して紡糸ドープとした以外は実施例1と同様に実施した。
[Example 3]
A powder prepared by mixing the yellow fluorescent pigment Solvent Yellow 98 as a colorant in a proportion of 98.0% by mass and the fluorescent pigment Pigment Blue 61 in a proportion of 2.0% by mass with respect to the mass of the polymer component was added to the polymer solution produced in Example 1. After adding to 0.5% by mass, the polymer solution was sufficiently stirred to uniformly disperse the pigment. This was carried out in the same manner as in Example 1 except that this was defoamed under reduced pressure to form a spinning dope.

得られた原綿物性は、繊度1.70dtex、強度3.51cN/dtex、伸度33.9%、LOIが29であった。また、この原綿のCIE 15.2による色度座標(x,y)は、(0.397,0.460)、この原綿から作製した布帛の輝度率βは、0.70と視認性の高いものとなった。これらの結果を表1に示す。 The raw cotton physical characteristics obtained were a fineness of 1.70 dtex, a strength of 3.51 cN / dtex, an elongation of 33.9%, and an LOI of 29. The chromaticity coordinates (x, y) of this raw cotton according to CIE 15.2 are (0.397, 0.460), and the brightness rate β of the fabric produced from this raw cotton is 0.70, which is highly visible. It became a thing. These results are shown in Table 1.

[比較例3]
実施例1で製造したポリマー溶液に、着色剤として蛍光顔料Solvent Yellow 98を98.0質量%、蛍光顔料Pigment Blue61を2.0質量%の割合で混合した粉末をポリマー成分の質量に対し0.3質量%となるよう添加した後、該ポリマー溶液を十分に撹拌し顔料を均一に分散させた。これを減圧脱泡して紡糸ドープとした以外は実施例1と同様に実施した。
[Comparative Example 3]
A powder obtained by mixing the polymer solution produced in Example 1 with the fluorescent pigment Solvent Yellow 98 as a colorant at a ratio of 98.0% by mass and the fluorescent pigment Pigment Blue 61 at a ratio of 2.0% by mass was mixed with respect to the mass of the polymer component. After adding to 3% by mass, the polymer solution was sufficiently stirred to uniformly disperse the pigment. This was carried out in the same manner as in Example 1 except that this was defoamed under reduced pressure to form a spinning dope.

得られた原綿物性は、繊度1.68dtex、強度3.57cN/dtex、伸度36.3%、LOIが29であった。また、この原綿のCIE 15.2による色度座標(x,y)は、(0.380,0.440)、この原綿から作製した布帛の輝度率βは、0.60と視認性が十分なものにはならなかった。これらの結果を表1に示す。 The raw cotton physical characteristics obtained were a fineness of 1.68 dtex, a strength of 3.57 cN / dtex, an elongation of 36.3%, and an LOI of 29. The chromaticity coordinates (x, y) of this raw cotton according to CIE 15.2 are (0.380, 0.440), and the brightness rate β of the fabric produced from this raw cotton is 0.60, which is sufficient visibility. It didn't turn out to be anything. These results are shown in Table 1.

[実施例4]
実施例1で製造したポリマー溶液に、着色剤として蛍光顔料Solvent Yellow 98を99.0質量%、非蛍光顔料Pigment Blue15を1.0質量%の割合で混合した粉末をポリマー成分の質量に対し10.0質量%となるよう添加した後、該ポリマー溶液を十分に撹拌し顔料を均一に分散させた。これを減圧脱泡して紡糸ドープとした以外は実施例1と同様に実施した。
[Example 4]
A powder prepared by mixing the polymer solution produced in Example 1 with the fluorescent pigment Solvent Yellow 98 as a colorant at a ratio of 99.0% by mass and the non-fluorescent pigment Pigment Blue 15 at a ratio of 1.0% by mass was added to 10 by mass with respect to the mass of the polymer component. After adding to 0.0% by mass, the polymer solution was sufficiently stirred to uniformly disperse the pigment. This was carried out in the same manner as in Example 1 except that this was defoamed under reduced pressure to form a spinning dope.

得られた原綿物性は、繊度1.70dtex、強度3.05cN/dtex、伸度27.3%、LOIが27であった。また、この原綿のCIE 15.2による色度座標(x,y)は、(0.433,0.527)、この原綿から作製した布帛の輝度率βは、0.75と視認性の高いものとなった。これらの結果を表1に示す。 The raw cotton physical characteristics obtained were a fineness of 1.70 dtex, a strength of 3.05 cN / dtex, an elongation of 27.3%, and an LOI of 27. The chromaticity coordinates (x, y) of this raw cotton according to CIE 15.2 are (0.433, 0.527), and the brightness rate β of the fabric produced from this raw cotton is 0.75, which is highly visible. It became a thing. These results are shown in Table 1.

[比較例4]
実施例1で製造したポリマー溶液に、着色剤として蛍光顔料Solvent Yellow 98を99.0質量%、非蛍光顔料Pigment Blue15を1.0質量%の割合で混合した粉末をポリマー成分の質量に対し11.0質量%となるよう添加した後、該ポリマー溶液を十分に撹拌し顔料を均一に分散させた。これを減圧脱泡して紡糸ドープとした以外は実施例1と同様に実施した。
[Comparative Example 4]
A powder prepared by mixing the polymer solution produced in Example 1 with the fluorescent pigment Solvent Yellow 98 as a colorant at a ratio of 99.0% by mass and the non-fluorescent pigment Pigment Blue 15 at a ratio of 1.0% by mass was added to the mass of the polymer component. After adding to 0.0% by mass, the polymer solution was sufficiently stirred to uniformly disperse the pigment. This was carried out in the same manner as in Example 1 except that this was defoamed under reduced pressure to form a spinning dope.

得られた原綿物性は、繊度1.68dtex、強度2.63cN/dtex、伸度25.3%、LOIが26と強度が低くなった。この原綿のCIE 15.2による色度座標(x,y)は、(0.438,0.550)、この原綿から作製した布帛の輝度率βは、0.75と視認性の高いものとなったが、原綿物性として不十分なものであった。これらの結果を表1に示す。 The raw cotton physical characteristics obtained were as low as 1.68 dtex in fineness, 2.63 cN / dtex in strength, 25.3% in elongation, and 26 in LOI. The chromaticity coordinates (x, y) of this raw cotton according to CIE 15.2 are (0.438, 0.550), and the luminance rate β of the fabric produced from this raw cotton is 0.75, which is highly visible. However, it was inadequate as a raw cotton material. These results are shown in Table 1.

Figure 2021091993
Figure 2021091993

本発明によれば、消防隊員や火気作業を行う作業員が着用する、難燃性能に優れた防護衣料や作業着において、高い視認性と軽量化を実現可能なメタ型全芳香族ポリアミド繊維を得ることができるので、その工業的価値は極めて大きい。 According to the present invention, a meta-type all-aromatic polyamide fiber capable of achieving high visibility and weight reduction in protective clothing and work clothes having excellent flame retardant performance worn by firefighters and workers performing fire work can be provided. Since it can be obtained, its industrial value is extremely large.

Claims (4)

黄色系蛍光顔料が0.5〜10.0質量%含有されたメタ型全芳香族ポリアミド繊維であって、該黄色系蛍光顔料が、該メタ型全芳香族ポリアミドの製造に用いられる有機溶剤の70質量%水溶液に不溶であり、該メタ型全芳香族ポリアミド繊維のCIE 15.2による色度座標(x,y)が、(0.387,0.610)、(0.356,0.494)、(0.398,0.452)および(0.460,0.540)で囲まれた色空間の範囲内であり、かつ、輝度率βが0,70以上であることを特徴とする原着メタ型全芳香族ポリアミド繊維。 A meta-type total aromatic polyamide fiber containing 0.5 to 10.0% by mass of a yellow-based fluorescent pigment, wherein the yellow-based fluorescent pigment is an organic solvent used for producing the meta-type total aromatic polyamide. It is insoluble in a 70 mass% aqueous solution, and the chromaticity coordinates (x, y) of the meta-type total aromatic polyamide fiber according to CIE 15.2 are (0.387, 0.610), (0.356, 0. 494), (0.398, 0.452) and (0.460, 0.540) are within the range of the color space, and the brightness rate β is 0.70 or more. Original meta-type total aromatic polyamide fiber. 前記の黄色系蛍光顔料が、塩化ベンゼンを含有しない請求項1に記載の原着メタ型全芳香族ポリアミド繊維。 The original meta-type total aromatic polyamide fiber according to claim 1, wherein the yellow fluorescent pigment does not contain benzene chloride. 前記の原着メタ型全芳香族ポリアミド繊維のLOIが27以上であり、強度が3.0cN/dtex以上、伸度が27.0%以上である請求項1又は2記載の原着メタ型全芳香族ポリアミド繊維。 The entire original meta-type according to claim 1 or 2, wherein the original meta-type total aromatic polyamide fiber has a LOI of 27 or more, a strength of 3.0 cN / dtex or more, and an elongation of 27.0% or more. Aromatic polyamide fiber. メタ型全芳香族ポリアミドを溶媒に溶解して得た紡糸ドープに黄色系蛍光顔料を0.5〜10.0質量%添加した後、紡糸口金を通して紡糸延伸し、水洗によって該溶媒を取り除いた後、280〜310℃の乾熱処理を1回につき5秒以下で少なくとも2回以上繰り返し施し、繊維のCIE 15.2による色度座標(x,y)を、(0.387,0.610)、(0.356,0.494)、(0.398,0.452)および(0.460,0.540)で囲まれた色空間の範囲内とすることを特徴とする原着メタ型全芳香族ポリアミド繊維の製造方法。 A yellow fluorescent pigment was added in an amount of 0.5 to 10.0% by mass to a spinning dope obtained by dissolving a meta-type total aromatic polyamide in a solvent, spun-stretched through a spinneret, and the solvent was removed by washing with water. , 280-310 ° C. dry heat treatment was repeated at least twice for 5 seconds or less at a time, and the chromaticity coordinates (x, y) according to CIE 15.2 of the fiber were set to (0.387, 0.610). All of the original metatypes, characterized in that they are within the color space enclosed by (0.356, 0.494), (0.398, 0.452) and (0.460, 0.540). A method for producing an aromatic polyamide fiber.
JP2019223665A 2019-12-11 2019-12-11 Spun-dyed meta-type wholly aromatic polyamide fiber excellent in visibility, and method for producing the same Pending JP2021091993A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2019223665A JP2021091993A (en) 2019-12-11 2019-12-11 Spun-dyed meta-type wholly aromatic polyamide fiber excellent in visibility, and method for producing the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2019223665A JP2021091993A (en) 2019-12-11 2019-12-11 Spun-dyed meta-type wholly aromatic polyamide fiber excellent in visibility, and method for producing the same

Publications (1)

Publication Number Publication Date
JP2021091993A true JP2021091993A (en) 2021-06-17

Family

ID=76311897

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2019223665A Pending JP2021091993A (en) 2019-12-11 2019-12-11 Spun-dyed meta-type wholly aromatic polyamide fiber excellent in visibility, and method for producing the same

Country Status (1)

Country Link
JP (1) JP2021091993A (en)

Similar Documents

Publication Publication Date Title
JPH01221537A (en) Flame-resistant fiber
JP6162463B2 (en) Spun yarn and fabric and apparel
JP4759334B2 (en) Totally aromatic polyamide fiber structure
TWI586855B (en) Dope dyed meta-type master aromatic polyamide fiber
TW201202508A (en) Meta-type wholly aromatic polyamide fiber
KR20150103101A (en) Heat-resistant fabric
JP2013133567A (en) Meta-type wholly aromatic polyamide laminated protective garment
JP2008138335A (en) Spun-dyed aramid fiber
CN112458583B (en) Para-aramid fiber, preparation method thereof and application of para-aramid fiber in preparation of molten metal splash protection clothing
JP2009120976A (en) Easily dyeable meta-type wholly aromatic polyamide fiber
JP2012052249A (en) Composite spun yarn
JP6162462B2 (en) Spun yarn and fabric and apparel
JP2021091993A (en) Spun-dyed meta-type wholly aromatic polyamide fiber excellent in visibility, and method for producing the same
JP6960275B2 (en) Light-colored original meta-type total aromatic polyamide fiber
JP7248507B2 (en) Spin-dyed meta-type wholly aromatic polyamide fiber and method for producing the same
JP6873768B2 (en) I Ching meta-type total aromatic polyamide fiber with excellent flame retardancy and its manufacturing method
JP2011202326A (en) Fiber structure including easy-to-dye meta-wholly aromatic polyamide staple fiber
JP2018154954A (en) Spun-dyed meta-type wholly aromatic polyamide fiber and method for producing the same, and flame-retardant spun yarn and flame-retardant stretch-broken spun yarn comprising the fiber
JP2021107588A (en) Spun-dyed meta-type wholly aromatic polyamide fiber having excellent light resistance and manufacturing method thereof
JP2013133569A (en) Spun yarn of spun-dyed meta-type wholly aromatic polyamide fiber
JP2012154002A (en) Meta-wholly aromatic polyamide fiber fabric
JP2020117831A (en) Easily-dyeable meta-type wholly aromatic polyamide fiber, and method for producing the same
JP2015042790A (en) Stretch-broken spun yarn comprising spun-dyed meta-type wholly aromatic polyamide
JP2023144211A (en) Spun-dyed meta-type wholly aromatic polyamide fiber and method for producing the same
JP7466054B2 (en) Method for producing meta-dyed fully aromatic polyamide fiber