JP2021084897A - Method for Producing Aromatic Amine Compounds from Phenols - Google Patents
Method for Producing Aromatic Amine Compounds from Phenols Download PDFInfo
- Publication number
- JP2021084897A JP2021084897A JP2019216507A JP2019216507A JP2021084897A JP 2021084897 A JP2021084897 A JP 2021084897A JP 2019216507 A JP2019216507 A JP 2019216507A JP 2019216507 A JP2019216507 A JP 2019216507A JP 2021084897 A JP2021084897 A JP 2021084897A
- Authority
- JP
- Japan
- Prior art keywords
- catalyst
- hydrogen
- gas
- aromatic amine
- cartridge
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- -1 Aromatic Amine Compounds Chemical class 0.000 title claims abstract description 67
- 150000002989 phenols Chemical class 0.000 title claims abstract description 56
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 239000003054 catalyst Substances 0.000 claims abstract description 174
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims abstract description 84
- 239000001257 hydrogen Substances 0.000 claims abstract description 60
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 60
- 150000001412 amines Chemical class 0.000 claims abstract description 42
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims abstract description 40
- 150000003141 primary amines Chemical class 0.000 claims abstract description 26
- 239000011949 solid catalyst Substances 0.000 claims abstract description 26
- ZUYKJZQOPXDNOK-UHFFFAOYSA-N 2-(ethylamino)-2-thiophen-2-ylcyclohexan-1-one;hydrochloride Chemical class Cl.C=1C=CSC=1C1(NCC)CCCCC1=O ZUYKJZQOPXDNOK-UHFFFAOYSA-N 0.000 claims abstract description 23
- 150000003335 secondary amines Chemical class 0.000 claims abstract description 22
- 229910021529 ammonia Inorganic materials 0.000 claims abstract description 20
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 19
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical group [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims abstract description 19
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 claims description 131
- 238000006243 chemical reaction Methods 0.000 claims description 110
- 229910052763 palladium Inorganic materials 0.000 claims description 45
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 44
- 239000007788 liquid Substances 0.000 claims description 37
- 239000002994 raw material Substances 0.000 claims description 35
- 239000000203 mixture Substances 0.000 claims description 25
- 150000001336 alkenes Chemical class 0.000 claims description 14
- NXJCBFBQEVOTOW-UHFFFAOYSA-L palladium(2+);dihydroxide Chemical compound O[Pd]O NXJCBFBQEVOTOW-UHFFFAOYSA-L 0.000 claims description 12
- 239000007789 gas Substances 0.000 claims description 11
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 8
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 7
- 125000004432 carbon atom Chemical group C* 0.000 claims description 7
- 239000007795 chemical reaction product Substances 0.000 claims description 7
- 229910052760 oxygen Inorganic materials 0.000 claims description 7
- 239000001301 oxygen Substances 0.000 claims description 7
- 239000002516 radical scavenger Substances 0.000 claims description 7
- 150000004982 aromatic amines Chemical class 0.000 claims description 6
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 4
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims description 4
- 239000005909 Kieselgur Substances 0.000 claims description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 3
- 239000012467 final product Substances 0.000 claims description 3
- 239000000377 silicon dioxide Substances 0.000 claims description 3
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 claims description 2
- 238000007599 discharging Methods 0.000 claims description 2
- 239000003205 fragrance Substances 0.000 claims 1
- 238000006356 dehydrogenation reaction Methods 0.000 abstract description 14
- 238000009833 condensation Methods 0.000 abstract description 11
- 230000005494 condensation Effects 0.000 abstract description 11
- 230000018044 dehydration Effects 0.000 abstract description 11
- 238000006297 dehydration reaction Methods 0.000 abstract description 11
- 239000000654 additive Substances 0.000 abstract description 4
- 230000000996 additive effect Effects 0.000 abstract description 3
- 230000007613 environmental effect Effects 0.000 abstract description 2
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 113
- 239000000126 substance Substances 0.000 description 50
- 239000000047 product Substances 0.000 description 48
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 37
- 238000000034 method Methods 0.000 description 33
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 32
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 25
- 238000004817 gas chromatography Methods 0.000 description 20
- 239000002904 solvent Substances 0.000 description 20
- 238000005984 hydrogenation reaction Methods 0.000 description 16
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 13
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 12
- 230000000052 comparative effect Effects 0.000 description 12
- 125000000524 functional group Chemical group 0.000 description 12
- 239000000758 substrate Substances 0.000 description 12
- 238000002156 mixing Methods 0.000 description 11
- BHAAPTBBJKJZER-UHFFFAOYSA-N p-anisidine Chemical compound COC1=CC=C(N)C=C1 BHAAPTBBJKJZER-UHFFFAOYSA-N 0.000 description 11
- 150000002466 imines Chemical class 0.000 description 10
- 238000003786 synthesis reaction Methods 0.000 description 10
- PAFZNILMFXTMIY-UHFFFAOYSA-N Cyclohexylamine Natural products NC1CCCCC1 PAFZNILMFXTMIY-UHFFFAOYSA-N 0.000 description 9
- 230000015572 biosynthetic process Effects 0.000 description 9
- 125000000217 alkyl group Chemical group 0.000 description 8
- 238000004458 analytical method Methods 0.000 description 8
- 230000009467 reduction Effects 0.000 description 8
- OBHGSIGHEBGGFS-UHFFFAOYSA-N 4-methoxy-n-phenylaniline Chemical compound C1=CC(OC)=CC=C1NC1=CC=CC=C1 OBHGSIGHEBGGFS-UHFFFAOYSA-N 0.000 description 7
- 238000004440 column chromatography Methods 0.000 description 7
- 150000001875 compounds Chemical class 0.000 description 7
- 239000012043 crude product Substances 0.000 description 7
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 7
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 6
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 6
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 6
- DTQVDTLACAAQTR-UHFFFAOYSA-N Trifluoroacetic acid Chemical compound OC(=O)C(F)(F)F DTQVDTLACAAQTR-UHFFFAOYSA-N 0.000 description 6
- 239000011521 glass Substances 0.000 description 6
- 150000002431 hydrogen Chemical class 0.000 description 6
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 6
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- 125000003118 aryl group Chemical group 0.000 description 5
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 5
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 4
- FENJKTQEFUPECW-UHFFFAOYSA-N 3-anilinopropanenitrile Chemical compound N#CCCNC1=CC=CC=C1 FENJKTQEFUPECW-UHFFFAOYSA-N 0.000 description 4
- UJBOOUHRTQVGRU-UHFFFAOYSA-N 3-methylcyclohexan-1-one Chemical compound CC1CCCC(=O)C1 UJBOOUHRTQVGRU-UHFFFAOYSA-N 0.000 description 4
- OVRKATYHWPCGPZ-UHFFFAOYSA-N 4-methyloxane Chemical compound CC1CCOCC1 OVRKATYHWPCGPZ-UHFFFAOYSA-N 0.000 description 4
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 4
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 4
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 4
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 4
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 4
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
- AGSPXMVUFBBBMO-UHFFFAOYSA-N beta-aminopropionitrile Chemical compound NCCC#N AGSPXMVUFBBBMO-UHFFFAOYSA-N 0.000 description 4
- 125000000753 cycloalkyl group Chemical group 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 4
- RLSSMJSEOOYNOY-UHFFFAOYSA-N m-cresol Chemical compound CC1=CC=CC(O)=C1 RLSSMJSEOOYNOY-UHFFFAOYSA-N 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- SKTCDJAMAYNROS-UHFFFAOYSA-N methoxycyclopentane Chemical compound COC1CCCC1 SKTCDJAMAYNROS-UHFFFAOYSA-N 0.000 description 4
- 150000003613 toluenes Chemical class 0.000 description 4
- APJYDQYYACXCRM-UHFFFAOYSA-N tryptamine Chemical compound C1=CC=C2C(CCN)=CNC2=C1 APJYDQYYACXCRM-UHFFFAOYSA-N 0.000 description 4
- 239000008096 xylene Substances 0.000 description 4
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 3
- YNAVUWVOSKDBBP-UHFFFAOYSA-N Morpholine Chemical compound C1COCCN1 YNAVUWVOSKDBBP-UHFFFAOYSA-N 0.000 description 3
- AFBPFSWMIHJQDM-UHFFFAOYSA-N N-methyl-N-phenylamine Natural products CNC1=CC=CC=C1 AFBPFSWMIHJQDM-UHFFFAOYSA-N 0.000 description 3
- 239000004280 Sodium formate Substances 0.000 description 3
- 125000002723 alicyclic group Chemical group 0.000 description 3
- 125000003545 alkoxy group Chemical group 0.000 description 3
- 125000004453 alkoxycarbonyl group Chemical group 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 3
- YCIMNLLNPGFGHC-UHFFFAOYSA-N catechol Chemical compound OC1=CC=CC=C1O YCIMNLLNPGFGHC-UHFFFAOYSA-N 0.000 description 3
- SNRUBQQJIBEYMU-UHFFFAOYSA-N dodecane Chemical compound CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 3
- 125000005843 halogen group Chemical group 0.000 description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 3
- VSDUZFOSJDMAFZ-VIFPVBQESA-N methyl L-phenylalaninate Chemical compound COC(=O)[C@@H](N)CC1=CC=CC=C1 VSDUZFOSJDMAFZ-VIFPVBQESA-N 0.000 description 3
- 229940094933 n-dodecane Drugs 0.000 description 3
- 238000007086 side reaction Methods 0.000 description 3
- HLBBKKJFGFRGMU-UHFFFAOYSA-M sodium formate Chemical compound [Na+].[O-]C=O HLBBKKJFGFRGMU-UHFFFAOYSA-M 0.000 description 3
- 235000019254 sodium formate Nutrition 0.000 description 3
- 125000001424 substituent group Chemical group 0.000 description 3
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 2
- HXKKHQJGJAFBHI-UHFFFAOYSA-N 1-aminopropan-2-ol Chemical compound CC(O)CN HXKKHQJGJAFBHI-UHFFFAOYSA-N 0.000 description 2
- MWCADZVQNIHFGT-UHFFFAOYSA-N 1-anilinopropan-2-ol Chemical compound CC(O)CNC1=CC=CC=C1 MWCADZVQNIHFGT-UHFFFAOYSA-N 0.000 description 2
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 2
- KJCVRFUGPWSIIH-UHFFFAOYSA-N 1-naphthol Chemical compound C1=CC=C2C(O)=CC=CC2=C1 KJCVRFUGPWSIIH-UHFFFAOYSA-N 0.000 description 2
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 2
- QQOMQLYQAXGHSU-UHFFFAOYSA-N 2,3,6-Trimethylphenol Chemical compound CC1=CC=C(C)C(O)=C1C QQOMQLYQAXGHSU-UHFFFAOYSA-N 0.000 description 2
- NXXYKOUNUYWIHA-UHFFFAOYSA-N 2,6-Dimethylphenol Chemical compound CC1=CC=CC(C)=C1O NXXYKOUNUYWIHA-UHFFFAOYSA-N 0.000 description 2
- UFFBMTHBGFGIHF-UHFFFAOYSA-N 2,6-dimethylaniline Chemical compound CC1=CC=CC(C)=C1N UFFBMTHBGFGIHF-UHFFFAOYSA-N 0.000 description 2
- CDAWCLOXVUBKRW-UHFFFAOYSA-N 2-aminophenol Chemical compound NC1=CC=CC=C1O CDAWCLOXVUBKRW-UHFFFAOYSA-N 0.000 description 2
- JWAZRIHNYRIHIV-UHFFFAOYSA-N 2-naphthol Chemical compound C1=CC=CC2=CC(O)=CC=C21 JWAZRIHNYRIHIV-UHFFFAOYSA-N 0.000 description 2
- PLIKAWJENQZMHA-UHFFFAOYSA-N 4-aminophenol Chemical compound NC1=CC=C(O)C=C1 PLIKAWJENQZMHA-UHFFFAOYSA-N 0.000 description 2
- YQUQWHNMBPIWGK-UHFFFAOYSA-N 4-isopropylphenol Chemical compound CC(C)C1=CC=C(O)C=C1 YQUQWHNMBPIWGK-UHFFFAOYSA-N 0.000 description 2
- FHQRDEDZJIFJAL-UHFFFAOYSA-N 4-phenylmorpholine Chemical compound C1COCCN1C1=CC=CC=C1 FHQRDEDZJIFJAL-UHFFFAOYSA-N 0.000 description 2
- VVJKKWFAADXIJK-UHFFFAOYSA-N Allylamine Chemical compound NCC=C VVJKKWFAADXIJK-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Natural products CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 2
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
- BHHGXPLMPWCGHP-UHFFFAOYSA-N Phenethylamine Chemical compound NCCC1=CC=CC=C1 BHHGXPLMPWCGHP-UHFFFAOYSA-N 0.000 description 2
- QQONPFPTGQHPMA-UHFFFAOYSA-N Propene Chemical compound CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 2
- 229910021536 Zeolite Inorganic materials 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 239000005456 alcohol based solvent Substances 0.000 description 2
- 125000003342 alkenyl group Chemical group 0.000 description 2
- 229940024606 amino acid Drugs 0.000 description 2
- 125000003277 amino group Chemical group 0.000 description 2
- 229910052786 argon Inorganic materials 0.000 description 2
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 2
- YXVFYQXJAXKLAK-UHFFFAOYSA-N biphenyl-4-ol Chemical compound C1=CC(O)=CC=C1C1=CC=CC=C1 YXVFYQXJAXKLAK-UHFFFAOYSA-N 0.000 description 2
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 2
- HQABUPZFAYXKJW-UHFFFAOYSA-N butan-1-amine Chemical compound CCCCN HQABUPZFAYXKJW-UHFFFAOYSA-N 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- 239000003426 co-catalyst Substances 0.000 description 2
- 238000006880 cross-coupling reaction Methods 0.000 description 2
- HGCIXCUEYOPUTN-UHFFFAOYSA-N cyclohexene Chemical compound C1CCC=CC1 HGCIXCUEYOPUTN-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 2
- DMBHHRLKUKUOEG-UHFFFAOYSA-N diphenylamine Chemical class C=1C=CC=CC=1NC1=CC=CC=C1 DMBHHRLKUKUOEG-UHFFFAOYSA-N 0.000 description 2
- 239000003814 drug Substances 0.000 description 2
- 239000003759 ester based solvent Substances 0.000 description 2
- 239000004210 ether based solvent Substances 0.000 description 2
- 125000001072 heteroaryl group Chemical group 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- CICOSBZONFODGX-UHFFFAOYSA-N n-(4-methoxyphenyl)-3-methylaniline Chemical compound C1=CC(OC)=CC=C1NC1=CC=CC(C)=C1 CICOSBZONFODGX-UHFFFAOYSA-N 0.000 description 2
- JBHYYSHLKPMUCT-UHFFFAOYSA-N n-[2-(1h-indol-3-yl)ethyl]aniline Chemical compound C=1NC2=CC=CC=C2C=1CCNC1=CC=CC=C1 JBHYYSHLKPMUCT-UHFFFAOYSA-N 0.000 description 2
- BCEHDRNCEWCNIW-UHFFFAOYSA-N n-cyclohexyl-4-methoxyaniline Chemical compound C1=CC(OC)=CC=C1NC1CCCCC1 BCEHDRNCEWCNIW-UHFFFAOYSA-N 0.000 description 2
- QWVGKYWNOKOFNN-UHFFFAOYSA-N o-cresol Chemical compound CC1=CC=CC=C1O QWVGKYWNOKOFNN-UHFFFAOYSA-N 0.000 description 2
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- 230000003287 optical effect Effects 0.000 description 2
- IWDCLRJOBJJRNH-UHFFFAOYSA-N p-cresol Chemical compound CC1=CC=C(O)C=C1 IWDCLRJOBJJRNH-UHFFFAOYSA-N 0.000 description 2
- RZXMPPFPUUCRFN-UHFFFAOYSA-N p-toluidine Chemical compound CC1=CC=C(N)C=C1 RZXMPPFPUUCRFN-UHFFFAOYSA-N 0.000 description 2
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- 230000000607 poisoning effect Effects 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 2
- HTSABYAWKQAHBT-UHFFFAOYSA-N trans 3-methylcyclohexanol Natural products CC1CCCC(O)C1 HTSABYAWKQAHBT-UHFFFAOYSA-N 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
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- ZGEGCLOFRBLKSE-UHFFFAOYSA-N 1-Heptene Chemical compound CCCCCC=C ZGEGCLOFRBLKSE-UHFFFAOYSA-N 0.000 description 1
- BMVXCPBXGZKUPN-UHFFFAOYSA-N 1-hexanamine Chemical compound CCCCCCN BMVXCPBXGZKUPN-UHFFFAOYSA-N 0.000 description 1
- KWVPRPSXBZNOHS-UHFFFAOYSA-N 2,4,6-Trimethylaniline Chemical compound CC1=CC(C)=C(N)C(C)=C1 KWVPRPSXBZNOHS-UHFFFAOYSA-N 0.000 description 1
- BPRYUXCVCCNUFE-UHFFFAOYSA-N 2,4,6-trimethylphenol Chemical compound CC1=CC(C)=C(O)C(C)=C1 BPRYUXCVCCNUFE-UHFFFAOYSA-N 0.000 description 1
- KUFFULVDNCHOFZ-UHFFFAOYSA-N 2,4-xylenol Chemical compound CC1=CC=C(O)C(C)=C1 KUFFULVDNCHOFZ-UHFFFAOYSA-N 0.000 description 1
- FOYHNROGBXVLLX-UHFFFAOYSA-N 2,6-diethylaniline Chemical compound CCC1=CC=CC(CC)=C1N FOYHNROGBXVLLX-UHFFFAOYSA-N 0.000 description 1
- CWLKGDAVCFYWJK-UHFFFAOYSA-N 3-aminophenol Chemical compound NC1=CC=CC(O)=C1 CWLKGDAVCFYWJK-UHFFFAOYSA-N 0.000 description 1
- 229940018563 3-aminophenol Drugs 0.000 description 1
- LNPMZQXEPNWCMG-UHFFFAOYSA-N 4-(2-aminoethyl)aniline Chemical compound NCCC1=CC=C(N)C=C1 LNPMZQXEPNWCMG-UHFFFAOYSA-N 0.000 description 1
- QSNSCYSYFYORTR-UHFFFAOYSA-N 4-chloroaniline Chemical compound NC1=CC=C(Cl)C=C1 QSNSCYSYFYORTR-UHFFFAOYSA-N 0.000 description 1
- OAHMVZYHIJQTQC-UHFFFAOYSA-N 4-cyclohexylphenol Chemical compound C1=CC(O)=CC=C1C1CCCCC1 OAHMVZYHIJQTQC-UHFFFAOYSA-N 0.000 description 1
- KRZCOLNOCZKSDF-UHFFFAOYSA-N 4-fluoroaniline Chemical compound NC1=CC=C(F)C=C1 KRZCOLNOCZKSDF-UHFFFAOYSA-N 0.000 description 1
- 125000004203 4-hydroxyphenyl group Chemical group [H]OC1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- MNVMYTVDDOXZLS-UHFFFAOYSA-N 4-methoxyguaiacol Natural products COC1=CC=C(O)C(OC)=C1 MNVMYTVDDOXZLS-UHFFFAOYSA-N 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- 229940126062 Compound A Drugs 0.000 description 1
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Abstract
Description
本発明は、芳香族アミン化合物の製造方法に関する。より詳しくは、パラジウムを含む固体触媒が収容された第一の触媒カートリッジに、フェノール類と水素を導入してフェノール類をシクロヘキサノン類へと水素化し、続いて、得られたシクロヘキサノン類をアンモニア、第一級アミンまたは第二級アミンおよび水素捕捉剤と共に、パラジウムを含む固体触媒が収容された第二の触媒カートリッジへと導入することで、フェノール類とアンモニア、第一級アミンまたは第二級アミンから、高い選択性と収率をもって芳香族アミン化合物を連続的に製造する方法に関する。 The present invention relates to a method for producing an aromatic amine compound. More specifically, phenols and hydrogen are introduced into the first catalyst cartridge containing a solid catalyst containing palladium to hydrogenate the phenols to cyclohexanones, and then the obtained cyclohexanones are converted to ammonia and the first. From phenols and ammonia, primary amines or secondary amines by introduction into a secondary catalyst cartridge containing a solid catalyst containing palladium, along with primary or secondary amines and hydrogen trapping agents. The present invention relates to a method for continuously producing an aromatic amine compound with high selectivity and yield.
フェノール類と第一級あるいは第二級アミンを反応させて芳香族アミン化合物を製造する方法として、例えば、(1)第一級アミンと過剰量のフェノール類をパラジウム触媒および水素、あるいはフェノール類に対応するシクロヘキサノン類を共存させて加熱反応させる方法(特許文献1、2)、(2)第一級アミンと等モル量のフェノール類をパラジウム触媒および脂環式六員環化合物を共存させて加熱反応させる方法(特許文献3)、(3)第一級アミンと等モル量のフェノール類をパラジウム触媒および水素とアンモニアの共存下にて加熱反応させる方法(特許文献4)等が知られている。
しかし、上記(1)の方法は、フェノール類をアミンに対して2倍モル量以上、好ましくは、4〜10倍モル量使用するので、反応液から未反応のフェノール類を分離回収する工程が必要である。また、使用するフェノール類の量を減らすと、シクロへキシルアミン化合物の副生量が増加し、目的生成物の選択性が低下する傾向にある。
上記(2)の方法は、水素源としてテトラヒドロナフタレン等の脂環式六員環化合物を使用するため、反応で生じたナフタレン等の共生成物を反応液から分離する工程が必要である。
上記(3)の方法は、添加剤として使用されるアンモニアがフェノール類2分子と反応して対称構造を持つジフェニルアミン類を生じうるため、フェノール類と第一級アミンとの反応により生じる目的生成物である芳香族アミンを高い選択率で得るためには、目的生成物がこれと同じ対称構造を持つジフェニルアミン類であり、従って、使用する第一級アミンがフェノール類のフェニル基と同じ構造のフェニル基を有するアニリン類である必要がある。
また、上記(1)〜(3)のいずれの反応も、オートクレーブを用いて、高温高圧下(150〜300℃、1〜30MPa)で実施されるため、温度や水素化条件に敏感な官能基を有するフェノール類やアミン類を反応基質として使用することが難しいなど、基質の適用範囲に大きな制限がある。
As a method for producing an aromatic amine compound by reacting phenols with a primary or secondary amine, for example, (1) converting a primary amine with an excess amount of phenols into a palladium catalyst and hydrogen, or phenols. Method of heating reaction in which corresponding cyclohexanones coexist (
However, in the method (1) above, phenols are used in a molar amount of 2 times or more, preferably 4 to 10 times the molar amount of amine, so that the step of separating and recovering unreacted phenols from the reaction solution is a step. is necessary. Further, when the amount of phenols used is reduced, the amount of by-product of the cyclohexylamine compound increases, and the selectivity of the target product tends to decrease.
Since the method (2) above uses an alicyclic six-membered ring compound such as tetrahydronaphthalene as a hydrogen source, a step of separating a co-product such as naphthalene produced in the reaction from the reaction solution is required.
In the method (3) above, ammonia used as an additive can react with two molecules of phenols to form diphenylamines having a symmetrical structure, and thus the target product produced by the reaction of phenols with primary amines. In order to obtain the aromatic amines with high selectivity, the target product is diphenylamines having the same symmetrical structure as this, and therefore the primary amine used is phenyl having the same structure as the phenyl group of phenols. It needs to be an aniline having a group.
Further, since all the reactions (1) to (3) above are carried out under high temperature and high pressure (150 to 300 ° C., 1 to 30 MPa) using an autoclave, functional groups sensitive to temperature and hydrogenation conditions are used. There is a big limitation on the applicable range of the substrate, for example, it is difficult to use phenols and amines having
一方、低温低圧下(140℃、1MPa未満)での実施が可能な製造法として、第一級または第二級アミンと等モル量のフェノール類を、パラジウム触媒、助触媒としてフェノール類に対して0.5倍モル量のトリフルオロ酢酸、および水素源としてギ酸ナトリウムの存在下、加熱反応させる方法が提案されている(非特許文献1)。
しかしながら、この方法は、助触媒として使用したトリフルオロ酢酸や水素源由来のナトリウム塩を分離する工程が必要となる。また、同一の反応器空間で水素化と脱水素が逐次的に進むため、水素化を受けやすい官能基の共存は難しい。
On the other hand, as a production method that can be carried out under low temperature and low pressure (140 ° C, less than 1 MPa), phenols having an equimolar amount of primary or secondary amines are used as a palladium catalyst and phenols as an auxiliary catalyst. A method of heating reaction in the presence of 0.5 times molar amount of trifluoroacetic acid and sodium formate as a hydrogen source has been proposed (Non-Patent Document 1).
However, this method requires a step of separating trifluoroacetic acid used as a co-catalyst and a sodium salt derived from a hydrogen source. In addition, since hydrogenation and dehydrogenation proceed sequentially in the same reactor space, it is difficult for functional groups that are susceptible to hydrogenation to coexist.
一方、従来から、多くの種類の官能基が共存可能な芳香族アミン化合物の製造方法として、各種の官能基を有する芳香族ハロゲン化物とアミン類を、パラジウム錯体触媒および強塩基を共存させて加熱撹拌させるクロスカップリング反応が知られている(非特許文献2、3)。この方法は、医薬品や材料化学領域において潜在的需要の高い多官能基化芳香族アミン化合物を製造するための最も実用性の高い手法のひとつである。
ただし、この方法は高価で入手が容易でない芳香族ハロゲン化物をあらかじめ調製する必要がある。また、反応後には、使用したパラジウム錯体触媒や塩基、共生成物であるハロゲン化物塩を分離除去する工程が必要となる。さらに、強塩基を使用するため、塩基性条件に敏感な官能基を有する芳香族アミン化合物を合成することは難しい。
On the other hand, conventionally, as a method for producing an aromatic amine compound in which many kinds of functional groups can coexist, aromatic halides having various functional groups and amines are heated by coexisting a palladium complex catalyst and a strong base. A cross-coupling reaction that causes agitation is known (
However, this method requires the preparation of aromatic halides, which are expensive and not easily available. In addition, after the reaction, a step of separating and removing the used palladium complex catalyst, base, and halide salt which is a co-product is required. Furthermore, since a strong base is used, it is difficult to synthesize an aromatic amine compound having a functional group sensitive to basic conditions.
本発明者らは、フェノール類と第一級アミンまたは第二級アミンから芳香族アミン化合物を製造する従来の製造方法について検討した結果、それぞれ、次のような問題点を有することを認識した。
(1)特許文献1に記載されたアミン類に対して大過剰量のフェノール類を使用する方法は、反応後に未反応のフェノール類を分離して処理することに多大なコストがかかるため、省エネルギーの面から工業的に優れた方法ではない。
(2)アミン類に対して過剰量のフェノール類の使用を必要としない方法としては、水素ガスの代わりに反応系中で水素源として機能する添加剤を使用する手法がある。ただし、特許文献2に記載された、フェノール類に対応するシクロヘキサノン類を使用する方法は、シクロヘキサノン類を前もって調製する手間が生じる。また、特許文献3に記載された脂環式六員環化合物、非特許文献1に記載されたギ酸ナトリウムを使用する方法では、これらに由来する共生成物を分離して処理することに多大なコストがかかる。
(3)従来の製造方法では、高い収率と選択性を得るために、非特許文献1を除いて、高温高圧下(150〜300℃、1〜30MPa)で実施する必要があるため、温度や水素化条件に敏感な官能基を有するフェノール類やアミン類を使用することが難しいなど、基質の適用範囲に大きな制限がある。
(4)従来の製造方法では、オートクレーブ等の釜型反応器へ原料や触媒等を加えて加熱撹拌させる手法(バッチ法)が採用されてきた。このバッチ法では、目的の反応が完結するまで、反応により生じた生成物が、触媒等の存在する反応条件下に長時間留まることになる。この製造法上の特徴により、(i)まず、生成物である芳香族アミン化合物が触媒と過剰反応を起こすことによって、生成物の収率や純度の低下を招く場合があり、(ii)さらに、生じた芳香族アミン化合物が触媒の働きを阻害する触媒毒として作用することにより、触媒の作業効率が低下して使用量の増大を招いている。
As a result of examining conventional production methods for producing an aromatic amine compound from phenols and primary amines or secondary amines, the present inventors have recognized that each has the following problems.
(1) The method of using a large excess amount of phenols with respect to amines described in
(2) As a method that does not require the use of an excessive amount of phenols with respect to amines, there is a method of using an additive that functions as a hydrogen source in the reaction system instead of hydrogen gas. However, the method of using cyclohexanones corresponding to phenols described in
(3) In the conventional production method, in order to obtain high yield and selectivity, except for
(4) In the conventional manufacturing method, a method (batch method) has been adopted in which a raw material, a catalyst, or the like is added to a kettle-type reactor such as an autoclave and heated and stirred. In this batch method, the product produced by the reaction stays under the reaction conditions in the presence of a catalyst or the like for a long time until the desired reaction is completed. Due to the characteristics of this production method, (i) first, the aromatic amine compound as a product may cause an overreaction with the catalyst, which may lead to a decrease in the yield or purity of the product, and (ii) further. The generated aromatic amine compound acts as a catalyst poison that inhibits the action of the catalyst, which reduces the working efficiency of the catalyst and causes an increase in the amount used.
上記(1)〜(3)の問題は、この反応が水素化と脱水素化が繰り返される水素移動反応であることに起因する。以下、この反応の推定反応機構を、図1を用いて説明する:
図1に示すように、この反応では、フェノール類1の水素化Aによりシクロヘキサノン類2が生じ、これがアミン類3(アンモニア(R6、R7は水素)、第1級アミン(R7は水素)または第2級アミン)と脱水縮合Bしてイミン中間体4(3がアンモニアまたは第1級アミンの場合)あるいはイミニウム中間体4’(3が第2級アミンの場合)を与えたのち、その脱水素化Cにより芳香族アミン化合物5が生成する。この際、フェノール類1だけではなくイミン中間体4あるいはイミニウム中間体4’も水素化を受けて、シクロへキシルアミン化合物6が副生してしまう。
この副反応を抑制するためには、フェノール類1がイミン中間体4またはイミニウム中間体4’に対して大過剰に存在する状況を作り出す必要があり、このために、特許文献1においては、アミン類に対し大過剰のフェノール類を使用し、特許文献3および非特許文献1においては、穏やかな水素源を使用してシクロヘキサノンの生成を抑制することで、イミン中間体あるいはイミニウム中間体の生成速度を調整する必要があるものと考えられる。
さらに、前記(4)の問題は、従来技術において基質の適用範囲が限定される要因でもあり、また、触媒負荷量の増大による製造費の上昇にも繋がる。
The problems (1) to (3) above are caused by the fact that this reaction is a hydrogen transfer reaction in which hydrogenation and dehydrogenation are repeated. Hereinafter, the estimated reaction mechanism of this reaction will be described with reference to FIG. 1.
As shown in FIG. 1, in this reaction, hydrogenation A of
In order to suppress this side reaction, it is necessary to create a situation in which
Further, the problem (4) is also a factor that limits the applicable range of the substrate in the prior art, and also leads to an increase in the manufacturing cost due to an increase in the catalyst load.
さらに、上述の、多官能基化芳香族アミン化合物の製造法として知られている、芳香族ハロゲン化物を用いるクロスカップリング反応については、原料の入手性の低さ、反応の後処理工程の煩雑さ、強塩基性の反応条件に起因する問題等を抱えている。 Further, regarding the cross-coupling reaction using an aromatic halide, which is known as a method for producing a polyfunctionalized aromatic amine compound, the availability of raw materials is low and the post-treatment step of the reaction is complicated. In addition, it has problems caused by strongly basic reaction conditions.
本発明は、上記のような従来技術やそれらについて本発明者らが認識した問題点などを背景としてなされたものであり、環境負荷の高い共生成物を与えるような添加剤を用いずに、比較的低い温度と圧力のもとで、多官能基化されたものを含め、フェノール類とアミン類から芳香族アミン化合物を高い収率と選択率で得ることができる製造方法を提供することを課題とする。 The present invention has been made against the background of the above-mentioned prior arts and the problems recognized by the present inventors regarding them, without using additives that give co-products having a high environmental load. To provide a production method capable of obtaining aromatic amine compounds from phenols and amines with high yield and selectivity, including those polyfunctionalized under relatively low temperature and pressure. Make it an issue.
本発明者らは、フェノール類とアンモニアまたは第一級アミンや第二級アミン(以降、アミン類と称する)から芳香族アミン化合物を製造するプロセスを検討している際に、この変換反応が、フェノール類の水素化によるシクロヘキサノン類の生成(工程(1))と、それにより生じたシクロヘキサノン類とアミン類との脱水縮合および縮合物の脱水素化(工程(2))から成る水素移動型の逐次反応であることに着目し、パラジウム等の白金族元素を含む固体触媒が収容された2つの触媒カートリッジを用いる連続フロー法によってこれらの反応を別個の反応器において逐次的に実施することで、従来のオートクレーブ等の釜型反応器を使用したバッチ法による製造手法と比べて、高い収率と選択率および広い官能基許容性をもって、目的生成物である芳香族アミン化合物が得られることを見出した。 When the present inventors are investigating a process for producing an aromatic amine compound from phenols and ammonia or a primary amine or a secondary amine (hereinafter referred to as amines), this conversion reaction is carried out. A hydrogen transfer type consisting of production of cyclohexanones by hydrogenation of phenols (step (1)), dehydration condensation of cyclohexanones and amines generated thereby, and dehydrogenation of condensates (step (2)). Focusing on the sequential reaction, these reactions are sequentially carried out in separate reactors by a continuous flow method using two catalyst cartridges containing a solid catalyst containing a platinum group element such as palladium. It was found that the aromatic amine compound, which is the target product, can be obtained with high yield, selectivity and wide functional group tolerance as compared with the conventional manufacturing method by the batch method using a kettle-type reactor such as an autoclave. It was.
本発明においては、パラジウム等の白金族元素を含む固体触媒が収容された第一の触媒カートリッジへ、フェノール類と水素を連続的に供給することでフェノール類を水素化に付し、次いで得られたシクロヘキサノン類を未反応の水素と分離した後、アミン類、および水素捕捉剤と共に、パラジウム等の白金族元素を含む固体触媒が収容された第二の触媒カートリッジへと連続的に供給して、シクロヘキサノン類とアミン類の脱水縮合およびこれにより生じるイミン中間体またはイミニウム中間体の脱水素化を進行させることで、目的の芳香族アミン化合物を連続的に得る。 In the present invention, phenols are hydrogenated by continuously supplying phenols and hydrogen to a first catalyst cartridge containing a solid catalyst containing a platinum group element such as palladium, and then obtained. After separating the cyclohexanones from unreacted hydrogen, they are continuously supplied to a second catalyst cartridge containing a solid catalyst containing a platinum group element such as palladium together with amines and a hydrogen trapping agent. By advancing the dehydration condensation of cyclohexanones and amines and the resulting dehydrogenation of the imine intermediate or the iminium intermediate, the desired aromatic amine compound is continuously obtained.
本発明では、水素によるフェノール類の水素化(工程(1))と、これにより生成するシクロヘキサノンとアミン類の脱水縮合、及び、これにより生成するイミン中間体またはイミニウム中間体の脱水素化(工程(2))を、それぞれ別の反応器で実施することにより、また、さらには、工程(2)において酸素や炭素数8以下のオレフィン類などの水素捕捉剤を添加することにより、イミン中間体またはイミニウム中間体の水素化によるシクロへキシルアミンの副生や、これらが他の官能基を有する場合の当該他の官能基の水素化などの、副反応を効果的に抑制することが可能となる。また、水素捕捉剤として酸素や炭素数8以下のオレフィン類を用いる場合、この反応による共生成物は、除去が容易な水とオレフィン由来の炭素数8以下のアルカンのみであるため、反応後の分離精製工程の簡略化に繋がる。 In the present invention, hydrogenation of phenols with hydrogen (step (1)), dehydration condensation of cyclohexanone and amines produced thereby, and dehydrogenation of the imine intermediate or imine intermediate produced thereby (step). By carrying out (2)) in different reactors, and by adding a hydrogen trapping agent such as oxygen or olefins having 8 or less carbon atoms in step (2), the imine intermediate Alternatively, it is possible to effectively suppress side reactions such as by-production of cyclohexylamine due to hydrogenation of an imine intermediate and hydrogenation of the other functional group when these have other functional groups. .. When oxygen or olefins having 8 or less carbon atoms are used as the hydrogen scavenger, the only co-products produced by this reaction are water, which can be easily removed, and alkanes derived from olefins, which have 8 or less carbon atoms. This leads to simplification of the separation and purification process.
さらに本発明においては、工程(1)および工程(2)の反応が、それぞれ、触媒カートリッジを反応器とし、その一方の入口から原料を連続的に供給して目的の反応を進行させ、その反対側の出口から生成物が連続的に排出される、流通式の方法(連続フロー法)で行われることを特徴とする。この連続フロー法では、生じた生成物が反応器である触媒カートリッジ内に留まることなく、連続的に固体触媒と分離されながら排出されるため、従来技術と比べて触媒と生成物の接触時間を大幅に短縮することができる。
これにより、本発明においては、目的生成物である芳香族アミン化合物のアミン部位や他の官能基に対する過剰反応や、反応生成物による触媒への被毒作用等を抑制することが可能である。したがって、より少ない触媒使用量で、多官能基化されたものを含め、芳香族アミン化合物を高い収率と選択率で製造することができる。
Further, in the present invention, the reactions of steps (1) and (2) each use a catalyst cartridge as a reactor, and raw materials are continuously supplied from one of the inlets to proceed with the desired reaction, and vice versa. It is characterized by a circulation method (continuous flow method) in which the product is continuously discharged from the side outlet. In this continuous flow method, the produced product is discharged while being continuously separated from the solid catalyst without staying in the catalyst cartridge which is a reactor. Therefore, the contact time between the catalyst and the product is longer than that in the prior art. It can be shortened significantly.
Thereby, in the present invention, it is possible to suppress an excessive reaction of the aromatic amine compound, which is the target product, with the amine moiety and other functional groups, and the poisoning action of the reaction product on the catalyst. Therefore, it is possible to produce aromatic amine compounds with high yields and selectivity, including polyfunctionalized ones, with less catalyst usage.
本発明は、本発明者らによるこれらの知見に基づいてなされたものであり、具体的には以下のとおりのものである。
〈1〉白金族元素を含む固体触媒が収容された第一の触媒カートリッジに、フェノール類と水素を導入してシクロヘキサノン類へと連続的に水素化し、続いて得られたシクロヘキサノン類をアンモニア、第一級アミンおよび第二級アミンから選択されるアミン類および水素捕捉剤と共に、白金族元素を含む固体触媒が収容された第二の触媒カートリッジへと導入し、芳香族アミン化合物を連続的に製造することを特徴とする、芳香族アミン化合物の製造方法。
〈2〉前記第一および第二の触媒カートジッジに収容される白金族元素を含む固体触媒は、それぞれ独立して、活性炭担持パラジウム触媒、活性炭担持水酸化パラジウム触媒、アルミナ担持パラジウム触媒、シリカ担持パラジウム触媒、ジルコニア担持パラジウム触媒、ゼオライト担持パラジウム触媒、パラジウム黒からなる群から選択される1種類または2種類以上の触媒であることを特徴とする、〈1〉に記載の芳香族アミン化合物の製造方法。
〈3〉前記第一および第二の触媒カートジッジに収容される白金族元素を含む固体触媒は、それぞれ独立して、セライト、珪藻土、シリカ、アルミナ、チタニア、ジルコニアからなる群から選択される1種類または2種類以上の酸化物との混合物の状態で前記第一および第二の触媒カートジッジに収容されていることを特徴とする、〈1〉または〈2〉に記載の芳香族アミン化合物の製造方法。
〈4〉前記第一級アミンまたは第二級アミンは、脂肪族アミン、芳香族アミン、脂環式アミン、ヘテロ芳香族アミンからなる群から選択されるものであることを特徴とする、〈1〉〜〈3〉のいずれか1項に記載の芳香族アミン化合物の製造方法。
〈5〉前記第二の触媒カートリッジへ導入される水素捕捉剤は、酸素あるいは炭素数8以下の第一級オレフィンまたは第二級オレフィンからなる群から選択されるものであることを特徴とする、〈1〉〜〈4〉のいずれか1項に記載の芳香族アミン化合物の製造方法。
〈6〉前記第二の触媒カートリッジへ導入される水素捕捉剤は、アンモニア、第一級アミンまたは第二級アミンに対して1.0〜4.0倍モル量であることを特徴とする、〈1〉〜〈5〉のいずれか1項に記載の芳香族アミン化合物の製造方法。
〈7〉前記触媒カートリッジのうち第一の触媒カートリッジにのみ水素が導入され、その際の水素圧が0.1MPa〜0.3MPaであることを特徴とする、〈1〉〜〈6〉のいずれか1項に記載の芳香族アミン化合物の製造方法。
〈8〉一方端に原料を流入させる入口を有し、他方端に反応生成物が排出される出口を有し、内部温度の調節装置を具備する筒状の容器に触媒が収容されてなる触媒カートリッジを2つ有し、第一の触媒カートリッジの入口が第一の原料供給路に連結され、第一の触媒カートリッジの出口が気液分離装置の入口に連結され、気液分離装置の気体出口から気体が排出され、気液分離装置の液体出口が、一方の入口が第二の原料供給路と連結された混合器のもう一方の入口と連結され、第二の触媒カートリッジの入口が当該混合器の出口に連結され、第二の触媒カートリッジの出口が最終反応生成物の排出路に連結してなる、連続フロー式反応装置において、
第一の触媒カートリッジに、フェノール類を水素によりシクロヘキサノン類へと水素化する反応用の白金族元素を含む固体触媒を収容し、第二の触媒カートリッジに、シクロヘキサノン類と、アンモニア、第一級アミンおよび第二級アミンから選択されるアミン類を脱水縮合し、さらに水素捕捉剤の存在下、脱水素化して芳香族アミン化合物を生成する反応用の白金族元素を含む固体触媒を収容し、第一の原料として、フェノール類と水素ガスの混合物を第一の原料供給路から連続的に供給し、気液分離装置において、水素ガスを分離し、第二の原料として、アンモニア、第一級アミンおよび第二級アミンから選択されるアミン類と水素捕捉剤の混合物を第二の原料供給路から連続的に供給することにより、第二の触媒カートリッジから連続的に排出される最終生成物中から芳香族アミン化合物が回収されることを特徴とする、芳香族アミン化合物の製造装置。
〈9〉第一の原料供給路が、第一の液体原料であるフェノール類を供給する供給路と第一の気体原料である水素ガスを供給する供給路がそれぞれその入口に連結され、これらの混合物が排出される排出路がその出口に連結された混合器を有し、当該混合器の排出路が第一の触媒カートリッジの入口に連結されていることを特徴とする、〈8〉に記載の装置。
〈10〉第一の触媒カートリッジの出口と気液分離装置の入口の間、及び/又は、第二の触媒カートリッジの出口と最終反応生成物の排出路の間に、背圧弁を有することを特徴とする、〈8〉または〈9〉に記載の装置。
〈11〉第一の触媒カートリッジの入口と第一の原料供給路の間、及び/又は、第二の触媒カートリッジの入口と、気液分離装置からの液体と第二の原料の混合器の出口の間に、予熱装置を有することを特徴とする、〈8〉〜〈10〉のいずれか1項に記載の装置。
The present invention has been made based on these findings by the present inventors, and specifically, it is as follows.
<1> Phenols and hydrogen are introduced into the first catalyst cartridge containing a solid catalyst containing a platinum group element to continuously hydrogenate the cyclohexanones, and the obtained cyclohexanones are subsequently subjected to ammonia and the second. Aromatic amine compounds are continuously produced by introducing them into a second catalyst cartridge containing a solid catalyst containing a platinum group element together with amines and hydrogen trapping agents selected from primary amines and secondary amines. A method for producing an aromatic amine compound.
<2> The solid catalysts containing the platinum group elements contained in the first and second catalyst cartridges are independently activated carbon-supported palladium catalyst, activated charcoal-supported palladium hydroxide catalyst, alumina-supported palladium catalyst, and silica-supported palladium. The method for producing an aromatic amine compound according to <1>, wherein the catalyst is one or more catalysts selected from the group consisting of a catalyst, a zirconia-supported palladium catalyst, a zeolite-supported palladium catalyst, and palladium black. ..
<3> The solid catalyst containing a platinum group element contained in the first and second catalyst cart jigs is independently selected from the group consisting of celite, diatomaceous earth, silica, alumina, titania, and zirconia. The method for producing an aromatic amine compound according to <1> or <2>, wherein the aromatic amine compound is contained in the first and second catalyst cartridges in the form of a mixture with two or more kinds of oxides. ..
<4> The primary amine or the secondary amine is characterized in that it is selected from the group consisting of an aliphatic amine, an aromatic amine, an alicyclic amine, and a heteroaromatic amine. > To the method for producing an aromatic amine compound according to any one of <3>.
<5> The hydrogen scavenger introduced into the second catalyst cartridge is selected from the group consisting of oxygen or a primary olefin having 8 or less carbon atoms or a secondary olefin. The method for producing an aromatic amine compound according to any one of <1> to <4>.
<6> The hydrogen scavenger introduced into the second catalyst cartridge is characterized by having a molar amount of 1.0 to 4.0 times that of ammonia, a primary amine or a secondary amine. The method for producing an aromatic amine compound according to any one of <5>.
<7> Any one of <1> to <6>, wherein hydrogen is introduced only into the first catalyst cartridge among the catalyst cartridges, and the hydrogen pressure at that time is 0.1 MPa to 0.3 MPa. The method for producing an aromatic amine compound according to the section.
<8> A catalyst having an inlet for inflowing raw materials at one end, an outlet for discharging reaction products at the other end, and a catalyst in a tubular container provided with an internal temperature control device. It has two cartridges, the inlet of the first catalyst cartridge is connected to the first raw material supply path, the outlet of the first catalyst cartridge is connected to the inlet of the gas-liquid separator, and the gas outlet of the gas-liquid separator. The gas is discharged from the gas, the liquid outlet of the gas-liquid separator is connected to the other inlet of the mixer whose one inlet is connected to the second raw material supply path, and the inlet of the second catalyst cartridge is the mixture. In a continuous flow reactor, which is connected to the outlet of the vessel and the outlet of the second catalyst cartridge is connected to the discharge path of the final reaction product.
The first catalyst cartridge contains a solid catalyst containing a platinum group element for the reaction of hydrogenating phenols to cyclohexanones, and the second catalyst cartridge contains cyclohexanones, ammonia, and a primary amine. And the amines selected from the secondary amines are dehydrated and condensed, and in the presence of a hydrogen trapping agent, a solid catalyst containing a platinum group element for the reaction is dehydrogenated to produce an aromatic amine compound. As one raw material, a mixture of phenols and hydrogen gas is continuously supplied from the first raw material supply path, hydrogen gas is separated in the gas-liquid separator, and ammonia and primary amine are used as the second raw material. And from the final product continuously discharged from the second catalyst cartridge by continuously supplying a mixture of amines selected from secondary amines and a hydrogen trapping agent from the second raw material supply channel. An apparatus for producing an aromatic amine compound, which comprises recovering an aromatic amine compound.
<9> The first raw material supply path is connected to the inlet of each of the supply path for supplying phenols as the first liquid raw material and the supply path for supplying hydrogen gas as the first gas raw material. <8>, wherein the discharge path from which the mixture is discharged has a mixer connected to its outlet, and the discharge path of the mixer is connected to the inlet of the first catalyst cartridge. Equipment.
<10> A back pressure valve is provided between the outlet of the first catalyst cartridge and the inlet of the gas-liquid separator and / or between the outlet of the second catalyst cartridge and the discharge path of the final reaction product. The device according to <8> or <9>.
<11> Between the inlet of the first catalyst cartridge and the first raw material supply path and / or the inlet of the second catalyst cartridge and the outlet of the mixer of the liquid and the second raw material from the gas-liquid separator. The device according to any one of <8> to <10>, wherein a preheating device is provided between the two.
本発明によれば、従来技術よりも温和な条件下にて、フェノール類とアミン類から、シクロへキシルアミン化合物の副生を抑えながら高い選択性で芳香族アミン化合物を製造することができる。
本発明の連続フロー法によれば、生じた生成物が反応器内に留まることなく連続的に排出されるため、触媒と生成物の接触時間を最小限とすることができる。これにより触媒と生成物との間の望まない作用(過剰反応や触媒被毒)が抑制され、生成物の収率や選択性、触媒回転数を飛躍的に向上させることが可能である。
このため、従来技術では製造が難しかった、官能基(ニトリル、エステル、アルケン、インドール、アミド、アミノ酸エステル、ハロゲン原子など)を有する芳香族アミン類についても、本発明技術を用いることで、これらの官能基を有するフェノール類とアミン類から高い収率と選択性で製造することが可能である。
According to the present invention, it is possible to produce an aromatic amine compound from phenols and amines under milder conditions than in the prior art with high selectivity while suppressing by-production of the cyclohexylamine compound.
According to the continuous flow method of the present invention, the produced product is continuously discharged without staying in the reactor, so that the contact time between the catalyst and the product can be minimized. As a result, unwanted actions (excessive reaction and catalyst poisoning) between the catalyst and the product are suppressed, and the yield, selectivity, and catalyst rotation speed of the product can be dramatically improved.
Therefore, even for aromatic amines having functional groups (nitriles, esters, alkenes, indols, amides, amino acid esters, halogen atoms, etc.), which were difficult to produce by the prior art, these can be achieved by using the technique of the present invention. It can be produced from phenols and amines having functional groups with high yield and selectivity.
以下に本発明を詳細に説明する。 The present invention will be described in detail below.
本発明は、パラジウム等の白金族元素を含む固体触媒が収容された複数の触媒カートリッジが直列に接続された多段連続フロー反応装置を用いて、フェノール類と水素を1段目の触媒カートリッジへ連続的に供給することで水素化に付し、シクロヘキサノン類へと変換し、次いでこれを流路内でアンモニアまたは第一級アミンや第二級アミン(以降、アミン類と称する)、および水素捕捉剤となる酸素やオレフィン類(炭素数8以下)と混合して2段目の触媒カートリッジへ連続的に供給し、脱水縮合および脱水素化に付し、目的の芳香族アミン化合物を製造する方法である。 The present invention uses a multi-stage continuous flow reactor in which a plurality of catalyst cartridges containing a solid catalyst containing a platinum group element such as palladium are connected in series to continuously transfer phenols and hydrogen to the first-stage catalyst cartridge. It is subjected to dehydrogenation and converted to cyclohexanones, which are then converted into ammonia or primary amines or secondary amines (hereinafter referred to as amines) in the flow path, and hydrogen trapping agents. A method of producing the desired aromatic amine compound by mixing it with oxygen or olefins (having 8 or less carbon atoms) and continuously supplying it to the catalyst cartridge in the second stage and subjecting it to dehydration condensation and dehydrogenation. is there.
本発明で用いる多段連続フロー反応装置とは、反応器として触媒カートリッジを複数個直列に連結したものである。通常、反応器の数(n)としては、2〜5個、好ましくは2個であるが、反応条件により、任意に反応器の数を決めることができる。ここで用いる触媒カートリッジとは、固体触媒が充填された円筒型の反応管であり、一方の入口から原料が連続的に供給され、反対側の出口から生成物が連続的に排出されるものである。また、反応器の原料導入側には、予熱用配管と気/液混合もしくは液/液混合を目的としたT字あるいはY字型の混合器(ミキサー)を有している。一方、反応器の生成物排出側には、反応器内を任意の圧力に調整するための圧力調整弁(背圧弁)が配してある。また、各触媒カートリッジには、反応器内を任意の温度に調節するための温度調節装置(例えば、断熱ジャケット付きの加熱器または冷却器など)が具備され、さらに、必要に応じて、各触媒カートリッジの原料導入側に設けた予熱用配管において、導入原料の温度が調節される。 The multi-stage continuous flow reactor used in the present invention is a reactor in which a plurality of catalyst cartridges are connected in series. Normally, the number of reactors (n) is 2 to 5, preferably 2, but the number of reactors can be arbitrarily determined depending on the reaction conditions. The catalyst cartridge used here is a cylindrical reaction tube filled with a solid catalyst, in which raw materials are continuously supplied from one inlet and products are continuously discharged from the other outlet. is there. Further, the raw material introduction side of the reactor has a preheating pipe and a T-shaped or Y-shaped mixer (mixer) for the purpose of air / liquid mixing or liquid / liquid mixing. On the other hand, on the product discharge side of the reactor, a pressure regulating valve (back pressure valve) for adjusting the inside of the reactor to an arbitrary pressure is arranged. In addition, each catalyst cartridge is provided with a temperature control device (for example, a heater or a cooler with a heat insulating jacket) for adjusting the inside of the reactor to an arbitrary temperature, and further, each catalyst is provided as needed. The temperature of the introduced raw material is regulated in the preheating pipe provided on the raw material introduction side of the cartridge.
本発明の芳香族アミン化合物の製造装置においては、上記の多段連続フロー反応装置において、前段の水素化を実施する反応器と後段の脱水縮合および脱水素化を実施する反応器の間には、未反応の水素とシクロヘキサノン類を含む溶液を分離するための気液分離器を配置する。これは、後段の反応器へ水素が混入することを防ぐためである。 In the apparatus for producing an aromatic amine compound of the present invention, in the above-mentioned multi-stage continuous flow reactor, between the reactor that performs hydrogenation in the first stage and the reactor that performs dehydration condensation and dehydrogenation in the second stage, A gas-liquid separator is placed to separate the solution containing unreacted hydrogen and cyclohexanones. This is to prevent hydrogen from being mixed into the reactor in the subsequent stage.
本発明で使用される触媒は固体であり、パラジウム等の白金族元素またはその化合物が担体上に固定化されたものであり、活性炭担持触媒、アルミナ担持触媒、シリカ担持触媒、ジルコニア担持触媒、ゼオライト担持触媒などが挙げられる。固体触媒の形態としては、円柱型、押出し型、球状、粒状、粉末状、ハニカム状等であり、円筒型反応管に充填でき、反応液の流通を妨げないものであれば特に制限はない。本発明で使用される触媒は、活性炭担持パラジウム触媒、活性炭担持水酸化パラジウム触媒、アルミナ担持パラジウム触媒、シリカ担持パラジウム触媒、ジルコニア担持パラジウム触媒、ゼオライト担持パラジウム触媒などが好ましく、前段の水素化には活性炭担持パラジウム触媒が、後段の脱水縮合および脱水素化には活性炭担持水酸化パラジウム触媒がより好ましい。 The catalyst used in the present invention is a solid, and a platinum group element such as palladium or a compound thereof is immobilized on a carrier, and is an activated charcoal-supported catalyst, an alumina-supported catalyst, a silica-supported catalyst, a zirconia-supported catalyst, and zeolite. Examples include a supported catalyst. The form of the solid catalyst is cylindrical, extruded, spherical, granular, powdery, honeycomb, or the like, and is not particularly limited as long as it can be filled in a cylindrical reaction tube and does not interfere with the flow of the reaction solution. The catalyst used in the present invention is preferably an activated charcoal-supported palladium catalyst, an activated charcoal-supported palladium hydroxide catalyst, an alumina-supported palladium catalyst, a silica-supported palladium catalyst, a zirconia-supported palladium catalyst, a zeolite-supported palladium catalyst, and the like. An activated charcoal-supported palladium catalyst is more preferable, and an activated charcoal-supported palladium hydroxide catalyst is more preferable for subsequent dehydration condensation and dehydrogenation.
本発明において、上記の固体触媒を触媒カートリッジへ収容する際、固体触媒は任意の割剤と混合して使用される。使用される割剤としては、反応の進行を阻害しないものであれば特に制限はないが、例えばセライト、珪藻土、シリカ、アルミナ、ジルコニア、ゼオライト、活性炭等である。固体触媒と割剤の混合物中における割剤の割合は、特に規定は無いが、0質量%〜99質量%が好ましく、50質量%〜95質量%がより好ましく、80質量%〜91質量%が特に好ましい。 In the present invention, when the above solid catalyst is housed in the catalyst cartridge, the solid catalyst is used by mixing with an arbitrary splitting agent. The splitting agent used is not particularly limited as long as it does not inhibit the progress of the reaction, and examples thereof include celite, diatomaceous earth, silica, alumina, zirconia, zeolite, and activated carbon. The ratio of the splitting agent in the mixture of the solid catalyst and the splitting agent is not particularly specified, but is preferably 0% by mass to 99% by mass, more preferably 50% by mass to 95% by mass, and 80% by mass to 91% by mass. Especially preferable.
本発明による方法で使用するフェノール類は、以下の一般式(1)で表すことができる:
R1〜R5から選ばれる二か所が結合して環を形成しても良い。)
The phenols used in the method according to the invention can be represented by the following general formula (1):
Two places selected from R 1 to R 5 may be combined to form a ring. )
上記フェノール類としては、具体的には、フェノール、o-クレゾール、m-クレゾール、p-クレゾール、2,4-ジメチルフェノール、2,6-ジメチルフェノール、2,3,6-トリメチルフェノール、2,4,6-トリメチルフェノール、5-イソプロピル-2メチルフェノール、4-イソプロピルフェノール、4-シクロへキシルフェノール、4-フェニルフェノール、カテコール、ヒドロキノン、カテコールモノアルキルエーテル、ヒドロキノンモノアルキルエーテル、4-ヒドロキシフェニル酢酸メチル、1-ナフトール、2-ナフトール、ビスフェノールAなどが挙げられる。 Specific examples of the above-mentioned phenols include phenol, o-cresol, m-cresol, p-cresol, 2,4-dimethylphenol, 2,6-dimethylphenol, 2,3,6-trimethylphenol, 2, 4,6-trimethylphenol, 5-isopropyl-2 methylphenol, 4-isopropylphenol, 4-cyclohexylphenol, 4-phenylphenol, catechol, hydroquinone, catechol monoalkyl ether, hydroquinone monoalkyl ether, 4-hydroxyphenyl Examples thereof include methyl acetate, 1-naphthol, 2-naphthol, bisphenol A and the like.
本発明において、フェノール類は、フェノール類を含む溶液として用いることができる。
前記フェノール類の溶液の溶媒としては、フェノール類をよく溶かし、かつ反応の進行を阻害しないものであれば特に制限はないが、例えばトルエン、キシレン等の芳香族炭化水素系溶媒、ヘキサン、ヘプタン等の脂肪族炭化水素溶媒、テトラヒドロフラン、1,4-ジオキサン、シクロペンチルメチルエーテル、4-メチルテトラヒドロピラン等のエーテル系溶媒、1-プロパノール、2-プロパノール、エチレングリコール、プロピレングリコール等のアルコール系溶媒、酢酸エチル、酢酸ブチル等のエステル系溶媒等が挙げられる。
好ましくは、トルエン、キシレン、1,4-ジオキサン、シクロペンチルメチルエーテル、4-メチルテトラヒドロピラン、2-プロパノール、酢酸ブチルである。これらの溶媒は2種類以上を混合しても良い。
In the present invention, phenols can be used as a solution containing phenols.
The solvent for the solution of the phenols is not particularly limited as long as it dissolves the phenols well and does not inhibit the progress of the reaction, but for example, aromatic hydrocarbon solvents such as toluene and xylene, hexane, heptane and the like. Aliphatic hydrocarbon solvents, ether solvents such as tetrahydrofuran, 1,4-dioxane, cyclopentylmethyl ether, 4-methyltetrahydropyran, alcohol solvents such as 1-propanol, 2-propanol, ethylene glycol, propylene glycol, acetic acid. Examples thereof include ester solvents such as ethyl and butyl acetate.
Preferred are toluene, xylene, 1,4-dioxane, cyclopentyl methyl ether, 4-methyltetrahydropyran, 2-propanol and butyl acetate. Two or more kinds of these solvents may be mixed.
基質としてのフェノール類の濃度は、反応器への流通に支障がなければ特に規定されないが、0.1質量%〜100質量%が好ましく、1質量%〜50質量%がより好ましく、2質量%〜20質量%が特に好ましい。 The concentration of phenols as a substrate is not particularly specified as long as it does not interfere with the distribution to the reactor, but is preferably 0.1% by mass to 100% by mass, more preferably 1% by mass to 50% by mass, and 2% by mass to 20% by mass. Mass% is particularly preferred.
本発明による方法で使用するアミン類は、以下の一般式(2)で表すことができる:
R6およびR7の二か所が−(CH2)j−X−(CH2)k−を介して環を形成しても良い。このXは、CH2、CHR10、酸素原子(O)、硫黄原子(S)またはNR10を意味し、R10は、水素原子、アルキル基、アリール基を意味し、およびj、kは、1〜5の整数を意味する。)
The amines used in the method according to the invention can be represented by the following general formula (2):
Two places of R 6 and R 7 may form a ring via − (CH 2 ) j −X− (CH 2 ) k −. This X means CH 2 , CHR 10 , oxygen atom (O), sulfur atom (S) or NR 10 , R 10 means hydrogen atom, alkyl group, aryl group, and j, k are It means an integer of 1 to 5. )
上記アミン類は、アンモニアまたは第一級や第二級アミンであり、具体的には、例えば、アニリン、o-トルイジン、p-トルイジン、o-アニシジン、p-アニシジン、2,6-ジメチルアニリン、2,4,6-トリメチルアニリン、2,6-ジエチルアニリン、4-フルオロアニリン、4-クロロアニリン、2-アミノフェノール、3-アミノフェノール、4-アミノフェノール、N-メチルアニリン等の芳香族アミン、n-ブチルアミン、n-へキシルアミン、シクロへキシルアミン、2-フェニルエチルアミン、モルホリン、ピペリジ等の脂肪族アミン、1-アミノ-2-プロパノール等のアミノアルコール類、3-アミノプロピオニトリル、アリルアミン等の不飽和結合を有するアミン類、トリプタミン、2-(4-アミノフェニル)エチルアミン等の分子内に複数個のアミノ基を有するジアミン類、L-フェニルアラニンメチルエステル、L-チロシンメチルエステル等のアミノ酸エステル類などが挙げられる。 The amines are ammonia or primary or secondary amines, and specifically, for example, aniline, o-toluidine, p-toluidine, o-anisidine, p-anisidine, 2,6-dimethylaniline, Aromatic amines such as 2,4,6-trimethylaniline, 2,6-diethylaniline, 4-fluoroaniline, 4-chloroaniline, 2-aminophenol, 3-aminophenol, 4-aminophenol, N-methylaniline, etc. , N-butylamine, n-hexylamine, cyclohexylamine, 2-phenylethylamine, morpholin, aliphatic amines such as piperidi, amino alcohols such as 1-amino-2-propanol, 3-aminopropionitrile, allylamine, etc. Amines having unsaturated bonds, tryptamines, diamines having multiple amino groups in the molecule such as 2- (4-aminophenyl) ethylamine, amino acid esters such as L-phenylalanine methyl ester and L-tyrosine methyl ester. Kind and so on.
本発明において、アミン類は、アミン類を含む溶液として用いることができる。
前記アミン類の溶液の溶媒としては、アミン類をよく溶かし、かつ反応の進行を阻害しないものであれば特に制限はないが、例えばトルエン、キシレン等の芳香族炭化水素系溶媒、ヘキサン、ヘプタン等の脂肪族炭化水素溶媒、テトラヒドロフラン、1,4-ジオキサン、シクロペンチルメチルエーテル、4-メチルテトラヒドロピラン等のエーテル系溶媒、1-プロパノール、2-プロパノール、エチレングリコール、プロピレングリコール等のアルコール系溶媒、酢酸エチル、酢酸ブチル等のエステル系溶媒等が挙げられる。
好ましくは、トルエン、キシレン、1,4-ジオキサン、シクロペンチルメチルエーテル、4-メチルテトラヒドロピラン、2-プロパノール、酢酸ブチルである。これらの溶媒は2種類以上を混合しても良い。
In the present invention, amines can be used as a solution containing amines.
The solvent for the solution of the amines is not particularly limited as long as it dissolves the amines well and does not inhibit the progress of the reaction, but for example, aromatic hydrocarbon solvents such as toluene and xylene, hexane, heptane and the like. Hydrocarbon solvents, ether solvents such as tetrahydrofuran, 1,4-dioxane, cyclopentylmethyl ether, 4-methyltetrahydropyran, alcohol solvents such as 1-propanol, 2-propanol, ethylene glycol, propylene glycol, acetic acid Examples thereof include ester solvents such as ethyl and butyl acetate.
Preferred are toluene, xylene, 1,4-dioxane, cyclopentyl methyl ether, 4-methyltetrahydropyran, 2-propanol and butyl acetate. Two or more kinds of these solvents may be mixed.
基質としてのアミン類の濃度は、反応器への流通に支障がなければ特に規定されないが、0.1質量%〜100質量%が好ましく、1質量%〜50質量%がより好ましく、2質量%〜20質量%が特に好ましい。 The concentration of amines as a substrate is not particularly specified as long as it does not interfere with the flow to the reactor, but is preferably 0.1% by mass to 100% by mass, more preferably 1% by mass to 50% by mass, and 2% by mass to 20% by mass. Mass% is particularly preferred.
アミン類と共存させる水素捕捉剤としては、酸素および酸素を含む混合ガス、あるいはオレフィン類が挙げられる。
このようなオレフィン類は、以下の一般式(3)で表すことができる:
R6およびR7の二か所が−(CH2)l−を介して環を形成しても良い。このlは、1〜6の整数を意味する。)
Examples of the hydrogen scavenger coexisting with amines include oxygen and a mixed gas containing oxygen, and olefins.
Such olefins can be represented by the following general formula (3):
Two places of R 6 and R 7 may form a ring via − (CH 2 ) l −. This l means an integer of 1 to 6. )
上記オレフィン類としては、エチレン、プロペン、1-ブテン、1-ペンテン、1-ヘキセン、シクロヘキセン、シクロオクテン、1-ヘプテン、1-オクテン、スチレン、ブタジエン、イソプレン、ノルボルネン等が挙げられるが、好ましくはスチレンである。
使用するオレフィン類の量は、基質に含まれるアミノ基に対して1〜5倍モル量であり、好ましくは2倍モル量である。オレフィン類は基質溶液にあらかじめ混合しておいてもよいし、流路内で連続的に混合してもよい。
Examples of the olefins include ethylene, propene, 1-butene, 1-pentene, 1-hexene, cyclohexene, cyclooctene, 1-hepten, 1-octene, styrene, butadiene, isoprene, norbornene and the like. It is styrene.
The amount of olefins used is 1 to 5 times the molar amount, preferably 2 times the molar amount, with respect to the amino group contained in the substrate. The olefins may be mixed in advance with the substrate solution, or may be continuously mixed in the flow path.
本発明で前段の水素化を実施する反応器について、特に反応温度に関する制限は無いが、具体的には60℃〜160℃であり、好ましくは120℃〜150℃である。また、反応器へ連続的に供給される圧力、即ち、水素圧は、反応が進行すれば特に規定されるものではないが、具体的には0.01MPa〜1MPaであり、好ましくは0.1MPa〜0.3MPaである。なお、「MPa」は圧力の単位であり、メガパスカルを意味する。 Regarding the reactor that carries out hydrogenation in the previous stage in the present invention, there is no particular limitation on the reaction temperature, but specifically, it is 60 ° C. to 160 ° C., preferably 120 ° C. to 150 ° C. The pressure continuously supplied to the reactor, that is, the hydrogen pressure, is not particularly specified as long as the reaction proceeds, but is specifically 0.01 MPa to 1 MPa, preferably 0.1 MPa to 0.3. MPa. In addition, "MPa" is a unit of pressure and means megapascal.
本発明で後段の脱水縮合および脱水素化を実施する反応器について、特に反応温度に関する制限は無いが、具体的には60℃〜160℃であり、好ましくは120℃〜150℃である。また、反応器内に背圧調整弁などを用いて圧力をかけてもよい。背圧の範囲は0MPa〜1MPaであり、好ましくは0.1MPa〜0.5MPaである。 Regarding the reactor that carries out dehydration condensation and dehydrogenation in the subsequent stage in the present invention, there is no particular limitation on the reaction temperature, but specifically, it is 60 ° C. to 160 ° C., preferably 120 ° C. to 150 ° C. Further, pressure may be applied to the inside of the reactor by using a back pressure adjusting valve or the like. The range of back pressure is 0 MPa to 1 MPa, preferably 0.1 MPa to 0.5 MPa.
次に本発明を実施例によりさらに詳細に説明する。なお、発明の範囲は、下記の実施例に限定されるものではない。
以下の実施例及び比較例において、芳香族アミン化合物の合成における転化率および収率は、得られた目的化合物の重量もしくはガスクロマトグラフィー測定の結果をもとに、それぞれ以下の計算式により算出した。
さらに、触媒回転数(TON)は、得られた目的化合物のモル数や触媒カートリッジ内の触媒量をもとに、以下の計算式により算出した。
In the following Examples and Comparative Examples, the conversion rate and the yield in the synthesis of the aromatic amine compound were calculated by the following formulas based on the weight of the obtained target compound or the result of gas chromatography measurement. ..
Further, the catalyst rotation speed (TON) was calculated by the following formula based on the number of moles of the obtained target compound and the amount of catalyst in the catalyst cartridge.
実施例1.4-メトキシジフェニルアミンの合成
Pd/C (93mg、Pd: 5wt%、富士フイルム和光純薬株式会社製、商品名:パラジウム-活性炭素(5%))とセライト(930mg、富士フイルム和光純薬株式会社製、商品名:セライトNo.545)をよく混合し、得られた混合物を第一の触媒カートリッジ(内径5.0mm、長さ100mm)へ収容した。同様に、Pd(OH)2/C(380mg、Pd: 20wt%、50%含水品、富士フイルム和光純薬株式会社製、商品名:水酸化パラジウム-活性炭素(Pd 20%)(約50%含水品))とセライト(3.80g、富士フイルム和光純薬株式会社製、商品名:セライトNo.545)をよく混合し、得られた混合物を第二の触媒カートリッジ(内径10.0mm、長さ100mm)へ収容した。
図2に示す多段連続フロー反応装置に調製した第一と第二の触媒カートリッジをそれぞれ接続した。第一の触媒カートリッジを140℃に加熱し、上部より水素ガスを流速5.0ml/minで流通させて触媒の前処理還元を行った後、140℃、0.2MPaにて、フェノール(0.24M)を含むトルエン溶液を流速0.10ml/min、水素ガスを流速5.0ml/minで供給した。圧力調整弁の出口から反応液を捕集してガスクロマトグラフィーにて分析を行った。前段の水素化反応が安定化したことを確認した後、未反応水素ガスを含む反応液を気液分離器へと供給し、水素を除いたシクロヘキサノンのトルエン溶液を得た。このシクロヘキサノンを含むトルエン溶液と、p-アニシジン(0.20M)とスチレン(0.40M)を含むトルエン溶液をそれぞれ流速0.10ml/minで混合部を介して、140℃、0.5MPaに設定された予熱配管(内径1.0mm、長さ100cm)と第二の触媒カートリッジへと連続的に供給した。圧力調整弁の出口から反応液を30分毎に捕集し、ガスクロマトグラフィーによる分析を行った。分析結果より、一連の反応が安定化したことを確認した後、反応装置の出口から反応液を22.5時間捕集した。このようにして得られた反応溶液を減圧下で溶媒を留去した。得られた粗生成物をカラムクロマトグラフィーにより精製し、目的の4-メトキシジフェニルアミン4.9gを得た(収率92%)。
Example 1.4 Synthesis of 4-methoxydiphenylamine
Pd / C (93mg, Pd: 5wt%, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd., trade name: palladium-activated carbon (5%)) and Celite (930mg, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd., trade name: Celite No.545) was mixed well, and the obtained mixture was housed in the first catalyst cartridge (inner diameter 5.0 mm, length 100 mm). Similarly, Pd (OH) 2 / C (380mg, Pd: 20wt%, 50% water-containing product, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd., trade name: palladium hydroxide-activated carbon (Pd 20%) (about 50%) Water-containing product)) and Celite (3.80 g, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd., trade name: Celite No.545) are mixed well, and the obtained mixture is used as the second catalyst cartridge (inner diameter 10.0 mm, length 100 mm). ).
The prepared first and second catalyst cartridges were connected to the multi-stage continuous flow reactor shown in FIG. 2, respectively. The first catalyst cartridge is heated to 140 ° C., hydrogen gas is circulated from the top at a flow rate of 5.0 ml / min to perform pretreatment reduction of the catalyst, and then phenol (0.24M) is added at 140 ° C. and 0.2 MPa. The containing toluene solution was supplied at a flow rate of 0.10 ml / min, and hydrogen gas was supplied at a flow rate of 5.0 ml / min. The reaction solution was collected from the outlet of the pressure control valve and analyzed by gas chromatography. After confirming that the hydrogenation reaction in the previous stage was stabilized, a reaction solution containing unreacted hydrogen gas was supplied to a gas-liquid separator to obtain a toluene solution of cyclohexanone from which hydrogen had been removed. This toluene solution containing cyclohexanone and the toluene solution containing p-anisidine (0.20M) and styrene (0.40M) are preheated to 140 ° C and 0.5MPa via a mixing section at a flow velocity of 0.10 ml / min, respectively. (Inner diameter 1.0 mm, length 100 cm) and continuously supplied to the second catalyst cartridge. The reaction solution was collected from the outlet of the pressure control valve every 30 minutes and analyzed by gas chromatography. After confirming that the series of reactions had stabilized from the analysis results, the reaction solution was collected from the outlet of the reactor for 22.5 hours. The solvent was distilled off from the reaction solution thus obtained under reduced pressure. The obtained crude product was purified by column chromatography to obtain 4.9 g of the desired 4-methoxydiphenylamine (yield 92%).
比較例1.
多段階連続フロー反応装置の代わりに、バッチ式反応器(密栓可能な耐圧ガラス試験管)を用いて、実施例1と類似の反応を行った。
密栓可能な耐圧ガラス試験管(外径18mm、内容積27mL)に撹拌子を入れ、触媒としてPd/C(52mg、Pd: 5wt%、富士フイルム和光純薬株式会社製、商品名:パラジウム-活性炭素(5%))を入れ、さらに基質としてフェノール(23mg、0.24mmol、富士フイルム和光純薬株式会社製)とp-アニシジン(25mg, 0.20mmol、富士フイルム和光純薬株式会社製)、水素捕捉剤としてスチレン(42mg, 0.40mmol、富士フイルム和光純薬株式会社製)を入れて、溶媒としてトルエン(2mL、キシダ化学株式会社製)を加えた。容器内を水素で置換して密栓したのち、140℃で6時間撹拌した。その後、内部標準としてn-ドデカン(17mg)を加え、ガスクロマトグラフィー測定を行った。その結果、p-アニシジンの転化率は28%、4-メトキシジフェニルアミンの収率は8%であった。
Comparative example 1.
A reaction similar to that of Example 1 was carried out using a batch reactor (a pressure-resistant glass test tube that can be sealed) instead of the multi-stage continuous flow reactor.
Put a stirrer in a pressure-resistant glass test tube (outer diameter 18 mm, inner volume 27 mL) that can be sealed, and use Pd / C (52 mg, Pd: 5 wt%, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) as a catalyst, trade name: palladium-activity. Carbon (5%)) is added, and phenol (23 mg, 0.24 mmol, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) and p-anisidine (25 mg, 0.20 mmol, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) and hydrogen capture are added as substrates. Styrene (42 mg, 0.40 mmol, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) was added as an agent, and toluene (2 mL, manufactured by Kishida Chemical Co., Ltd.) was added as a solvent. After the inside of the container was replaced with hydrogen and sealed, the mixture was stirred at 140 ° C. for 6 hours. Then, n-dodecane (17 mg) was added as an internal standard, and gas chromatography measurement was performed. As a result, the conversion rate of p-anisidine was 28%, and the yield of 4-methoxydiphenylamine was 8%.
比較例2.
水素捕捉剤であるスチレンを加えない以外は比較例1と同様に、バッチ式反応器による反応を行った。その結果、4-メトキシジフェニルアミン(収率15%)とN-シクロへキシル-4-メトキシアニリン(収率33%)が得られた。
Comparative example 2.
The reaction was carried out by a batch reactor in the same manner as in Comparative Example 1 except that styrene, which is a hydrogen scavenger, was not added. As a result, 4-methoxydiphenylamine (yield 15%) and N-cyclohexyl-4-methoxyaniline (yield 33%) were obtained.
比較例3.
多段階連続フロー反応装置の代わりに、バッチ式反応器(密栓可能な耐圧ガラス試験管)を用いて、逐次的に触媒や基質、水素、水素捕捉剤などを加えて反応を行う実験を行った。
密栓可能な耐圧ガラス試験管(外径18mm、内容積27mL)に撹拌子を入れ、触媒としてPd/C(52mg、Pd: 5wt%、富士フイルム和光純薬株式会社製、商品名:パラジウム-活性炭素(5%))を入れ、さらに基質としてフェノール(23mg、0.24mmol、富士フイルム和光純薬株式会社製)を入れて、溶媒としてトルエン(1.0mL、キシダ化学株式会社製)を加えた。容器内を水素で置換して密栓したのち、140℃で3時間撹拌した。その後、容器内の水素をアルゴンに置換したのち、基質としてp-アニシジン(25mg, 0.20mmol、富士フイルム和光純薬株式会社製)、水素捕捉剤としてスチレン(42mg, 0.40mmol、富士フイルム和光純薬株式会社製)を入れて、溶媒としてトルエン(2mL、キシダ化学株式会社製)を加えた。容器を再び密栓した後、140℃で3時間撹拌した。その後、内部標準としてn-ドデカン(17mg)を加え、ガスクロマトグラフィー測定を行った。その結果、p-アニシジンの転化率は51%、4-メトキシジフェニルアミンの収率は15%、N-シクロへキシル-4-メトキシアニリンの収率は1%であった。
Comparative example 3.
An experiment was conducted in which a batch reactor (a pressure-resistant glass test tube that can be sealed) was used instead of the multi-stage continuous flow reactor, and the reaction was carried out by sequentially adding a catalyst, substrate, hydrogen, hydrogen trapping agent, etc. ..
Put a stirrer in a pressure-resistant glass test tube (outer diameter 18 mm, inner volume 27 mL) that can be sealed, and use Pd / C (52 mg, Pd: 5 wt%, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) as a catalyst, trade name: palladium-activity. Carbon (5%)) was added, phenol (23 mg, 0.24 mmol, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) was further added as a substrate, and toluene (1.0 mL, manufactured by Kishida Chemical Industries, Ltd.) was added as a solvent. After replacing the inside of the container with hydrogen and sealing the container, the mixture was stirred at 140 ° C. for 3 hours. After that, after replacing the hydrogen in the container with argon, p-anisidine (25 mg, 0.20 mmol, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) was used as a substrate, and styrene (42 mg, 0.40 mmol, Fujifilm Wako Pure Chemical Industries, Ltd.) was used as a hydrogen trapping agent. Toluene (2 mL, manufactured by Kishida Chemical Industries, Ltd.) was added as a solvent. The container was sealed again and then stirred at 140 ° C. for 3 hours. Then, n-dodecane (17 mg) was added as an internal standard, and gas chromatography measurement was performed. As a result, the conversion rate of p-anisidine was 51%, the yield of 4-methoxydiphenylamine was 15%, and the yield of N-cyclohexyl-4-methoxyaniline was 1%.
実施例2.4-メトキシジフェニルアミンの168時間連続合成
Pd/C (100mg、Pd: 5wt%、富士フイルム和光純薬株式会社製、商品名:パラジウム-活性炭素(5%))とセライト(1.00g、富士フイルム和光純薬株式会社製、商品名:セライトNo.545)をよく混合し、得られた混合物を第一の触媒カートリッジ(内径5.0mm、長さ100mm)へ収容した。同様に、Pd(OH)2/C(855mg、Pd: 20wt%、50%含水品、富士フイルム和光純薬株式会社製、商品名:水酸化パラジウム-活性炭素(Pd 20%)(約50%含水品))とセライト(8.55g、富士フイルム和光純薬株式会社製、商品名:セライトNo.545)をよく混合し、得られた混合物を第二の触媒カートリッジ(内径10.0mm、長さ200mm)へ収容した。
図2に示す多段連続フロー反応装置に調製した第一と第二の触媒カートリッジをそれぞれ接続した。第一の触媒カートリッジを140℃に加熱し、上部より水素ガスを流速5.0ml/minで流通させて触媒の前処理還元を行った後、140℃、0.2MPaにて、フェノール(0.24M)を含むトルエン溶液を流速0.10ml/min、水素ガスを流速5.0ml/minで供給した。圧力調整弁の出口から反応液を捕集してガスクロマトグラフィーにて分析を行った。反応が安定化したことを確認した後、未反応水素ガスを含む反応液を気液分離器へと供給し、水素を除いたシクロヘキサノンのトルエン溶液を得た。このシクロヘキサノンを含むトルエン溶液と、p-アニシジン(0.20M)とスチレン(0.40M)を含むトルエン溶液をそれぞれ流速0.10ml/minで混合部を介して、140℃、0.5MPaに設定された予熱配管(内径1.0mm、長さ100cm)と第二の触媒カートリッジへと連続的に供給した。圧力調整弁の出口から反応液を30分毎に捕集し、ガスクロマトグラフィーによる分析を行った。分析結果より、一連の反応が安定化したことを確認した後、反応装置の出口から反応液を168時間捕集した。このようにして得られた反応溶液を減圧下で溶媒を留去した。得られた白色固体を十分に減圧乾燥することにより、目的の4-メトキシジフェニルアミン38.6gを得た(収率96%)。
168時間の連続合成において、各触媒カートリッジに収容されたパラジウム触媒の総回転数を算出した結果、それぞれ前段の水素化反応に使用したPd/Cの回転数が5149、後段の脱水縮合と脱水素化反応に使用したPd(OH)2/Cの回転数が241であった。
Example 2.4 168 hours continuous synthesis of 4-methoxydiphenylamine
Pd / C (100mg, Pd: 5wt%, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd., product name: palladium-activated carbon (5%)) and Celite (1.00g, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd., product name: Celite No.545) was mixed well, and the obtained mixture was housed in the first catalyst cartridge (inner diameter 5.0 mm, length 100 mm). Similarly, Pd (OH) 2 / C (855mg, Pd: 20wt%, 50% water-containing product, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd., trade name: palladium hydroxide-activated carbon (Pd 20%) (about 50%) Water-containing product)) and Celite (8.55 g, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd., trade name: Celite No.545) are mixed well, and the obtained mixture is used as the second catalyst cartridge (inner diameter 10.0 mm, length 200 mm). ).
The prepared first and second catalyst cartridges were connected to the multi-stage continuous flow reactor shown in FIG. 2, respectively. The first catalyst cartridge is heated to 140 ° C., hydrogen gas is circulated from the top at a flow rate of 5.0 ml / min to perform pretreatment reduction of the catalyst, and then phenol (0.24M) is added at 140 ° C. and 0.2 MPa. The containing toluene solution was supplied at a flow rate of 0.10 ml / min, and hydrogen gas was supplied at a flow rate of 5.0 ml / min. The reaction solution was collected from the outlet of the pressure control valve and analyzed by gas chromatography. After confirming that the reaction was stabilized, a reaction solution containing unreacted hydrogen gas was supplied to a gas-liquid separator to obtain a toluene solution of cyclohexanone from which hydrogen had been removed. This toluene solution containing cyclohexanone and the toluene solution containing p-anisidine (0.20M) and styrene (0.40M) are preheated to 140 ° C and 0.5MPa via a mixing section at a flow velocity of 0.10 ml / min, respectively. (Inner diameter 1.0 mm, length 100 cm) and continuously supplied to the second catalyst cartridge. The reaction solution was collected from the outlet of the pressure control valve every 30 minutes and analyzed by gas chromatography. After confirming that the series of reactions had stabilized from the analysis results, the reaction solution was collected from the outlet of the reactor for 168 hours. The solvent was distilled off from the reaction solution thus obtained under reduced pressure. The obtained white solid was sufficiently dried under reduced pressure to obtain 38.6 g of the desired 4-methoxydiphenylamine (yield 96%).
As a result of calculating the total number of revolutions of the palladium catalyst contained in each catalyst cartridge in the continuous synthesis for 168 hours, the number of revolutions of Pd / C used for the hydrogenation reaction in the first stage was 5149, and the dehydration condensation and dehydrogenation in the latter stage. The rotation speed of Pd (OH) 2 / C used in the chemical reaction was 241.
実施例3.N-(4-メトキシフェニル)-3-メチルアニリンの合成
Pd/C (106mg、Pd: 5wt%、富士フイルム和光純薬株式会社製、商品名:パラジウム-活性炭素(5%))とセライト(1.06mg、富士フイルム和光純薬株式会社製、商品名:セライトNo.545)をよく混合し、得られた混合物を第一の触媒カートリッジ(内径5.0mm、長さ100mm)へ収容した。同様に、Pd(OH)2/C(407mg、Pd: 20wt%、50%含水品、富士フイルム和光純薬株式会社製、商品名:水酸化パラジウム-活性炭素(Pd 20%)(約50%含水品))とセライト(4.07g、富士フイルム和光純薬株式会社製、商品名:セライトNo.545)をよく混合し、得られた混合物を第二の触媒カートリッジ(内径10.0mm、長さ100mm)へ収容した。
図2に示す多段連続フロー反応装置に調製した第一と第二の触媒カートリッジをそれぞれ接続した。第一の触媒カートリッジを140℃に加熱し、上部より水素ガスを流速5.0ml/minで流通させて触媒の前処理還元を行った後、140℃、0.2MPaにて、m-クレゾール(0.24M)を含むトルエン溶液を流速0.10ml/min、水素ガスを流速5.0ml/minで供給した。圧力調整弁の出口から反応液を捕集してガスクロマトグラフィーにて分析を行った。反応が安定化したことを確認した後、未反応水素ガスを含む反応液を気液分離器へと供給し、水素を除いた3-メチルシクロヘキサノンのトルエン溶液を得た。この3-メチルシクロヘキサノンを含むトルエン溶液と、p-アニシジン(0.20M)とスチレン(0.40M)を含むトルエン溶液をそれぞれ流速0.10ml/minで混合部を介して、140℃、0.5MPaに設定された予熱配管(内径1.0mm、長さ100cm)と第二の触媒カートリッジへと連続的に供給した。圧力調整弁の出口から反応液を30分毎に捕集し、ガスクロマトグラフィーによる分析を行った。分析結果より、一連の反応が安定化したことを確認した後、反応装置の出口から反応液を13.5時間捕集した。このようにして得られた反応溶液を減圧下で溶媒を留去した。得られた粗生成物をカラムクロマトグラフィーにより精製し、目的のN-(4-メトキシフェニル)-3-メチルアニリン3.3gを得た(収率96%)。
Example 3. Synthesis of N- (4-Methoxyphenyl) -3-methylaniline
Pd / C (106mg, Pd: 5wt%, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd., product name: palladium-activated carbon (5%)) and Celite (1.06mg, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd., product name: Celite No.545) was mixed well, and the obtained mixture was housed in the first catalyst cartridge (inner diameter 5.0 mm, length 100 mm). Similarly, Pd (OH) 2 / C (407mg, Pd: 20wt%, 50% hydrous, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd., trade name: palladium hydroxide-activated carbon (Pd 20%) (about 50%) Water-containing product)) and Celite (4.07 g, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd., trade name: Celite No.545) are mixed well, and the obtained mixture is used as the second catalyst cartridge (inner diameter 10.0 mm, length 100 mm). ).
The prepared first and second catalyst cartridges were connected to the multi-stage continuous flow reactor shown in FIG. 2, respectively. The first catalyst cartridge is heated to 140 ° C, hydrogen gas is circulated from the top at a flow rate of 5.0 ml / min to perform pretreatment reduction of the catalyst, and then m-cresol (0.24M) at 140 ° C and 0.2 MPa. ) Was supplied at a flow rate of 0.10 ml / min, and hydrogen gas was supplied at a flow rate of 5.0 ml / min. The reaction solution was collected from the outlet of the pressure control valve and analyzed by gas chromatography. After confirming that the reaction was stabilized, a reaction solution containing unreacted hydrogen gas was supplied to a gas-liquid separator to obtain a toluene solution of 3-methylcyclohexanone from which hydrogen had been removed. The toluene solution containing 3-methylcyclohexanone and the toluene solution containing p-anisidine (0.20M) and styrene (0.40M) were set at 140 ° C. and 0.5 MPa at a flow rate of 0.10 ml / min, respectively, via a mixing section. It was continuously supplied to the preheating pipe (inner diameter 1.0 mm, length 100 cm) and the second catalyst cartridge. The reaction solution was collected from the outlet of the pressure control valve every 30 minutes and analyzed by gas chromatography. After confirming that the series of reactions had stabilized from the analysis results, the reaction solution was collected from the outlet of the reactor for 13.5 hours. The solvent was distilled off from the reaction solution thus obtained under reduced pressure. The obtained crude product was purified by column chromatography to obtain 3.3 g of the desired N- (4-methoxyphenyl) -3-methylaniline (yield 96%).
実施例4.3-(フェニルアミノ)プロパンニトリルの合成
Pd/C (98.9mg、Pd: 5wt%、富士フイルム和光純薬株式会社製、商品名:パラジウム-活性炭素(5%))とセライト(989mg、富士フイルム和光純薬株式会社製、商品名:セライトNo.545)をよく混錬し、第一の触媒カートリッジである5φ×100mm径のSUS製円筒型反応器へ充填した。同様に、Pd(OH)2/C(386mg、Pd: 20wt%、50%含水品、富士フイルム和光純薬株式会社製、商品名:水酸化パラジウム-活性炭素(Pd 20%)(約50%含水品))とセライト(3.86g、富士フイルム和光純薬株式会社製、商品名:セライトNo.545)をよく混合し、得られた混合物を第二の触媒カートリッジ(内径10.0mm、長さ100mm)へ収容した。
図2に示す多段連続フロー反応装置に調製した第一と第二の触媒カートリッジをそれぞれ接続した。第一の触媒カートリッジを140℃に加熱し、上部より水素ガスを流速5.0ml/minで流通させて触媒の前処理還元を行った後、140℃、0.2MPaにて、フェノール(0.24M)を含むトルエン溶液を流速0.10ml/min、水素ガスを流速5.0ml/minで供給した。圧力調整弁の出口から反応液を捕集してガスクロマトグラフィーにて分析を行った。反応が安定化したことを確認した後、未反応水素ガスを含む反応液を気液分離器へと供給し、水素を除いたシクロヘキサノンのトルエン溶液を得た。このシクロヘキサノンを含むトルエン溶液と、3-アミノプロパンニトリル(0.20M)とスチレン(0.40M)を含むトルエン溶液をそれぞれ流速0.10ml/minで混合部を介して、140℃、0.5MPaに設定された予熱配管(内径1.0mm、長さ100cm)と第二の触媒カートリッジへと連続的に供給した。圧力調整弁の出口から反応液を30分毎に捕集し、ガスクロマトグラフィーによる分析を行った。分析結果より、一連の反応が安定化したことを確認した後、反応装置の出口から反応液を13.0時間捕集した。このようにして得られた反応溶液を減圧下で溶媒を留去した。得られた粗生成物をカラムクロマトグラフィーにより精製し、目的の3-(フェニルアミノ)プロパンニトリル2.2gを得た(収率96%)。
Example 4.3 Synthesis of 3- (Phenylamino) Propionitrile
Pd / C (98.9mg, Pd: 5wt%, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd., product name: palladium-activated carbon (5%)) and Celite (989mg, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd., product name: Celite No.545) was well kneaded and filled into the first catalyst cartridge, a SUS cylindrical reactor with a diameter of 5φ x 100 mm. Similarly, Pd (OH) 2 / C (386mg, Pd: 20wt%, 50% hydrous, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd., trade name: palladium hydroxide-activated carbon (Pd 20%) (about 50%) Water-containing product)) and Celite (3.86 g, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd., trade name: Celite No.545) are mixed well, and the obtained mixture is used as the second catalyst cartridge (inner diameter 10.0 mm, length 100 mm). ).
The prepared first and second catalyst cartridges were connected to the multi-stage continuous flow reactor shown in FIG. 2, respectively. The first catalyst cartridge is heated to 140 ° C., hydrogen gas is circulated from the top at a flow rate of 5.0 ml / min to perform pretreatment reduction of the catalyst, and then phenol (0.24M) is added at 140 ° C. and 0.2 MPa. The containing toluene solution was supplied at a flow rate of 0.10 ml / min, and hydrogen gas was supplied at a flow rate of 5.0 ml / min. The reaction solution was collected from the outlet of the pressure control valve and analyzed by gas chromatography. After confirming that the reaction was stabilized, a reaction solution containing unreacted hydrogen gas was supplied to a gas-liquid separator to obtain a toluene solution of cyclohexanone from which hydrogen had been removed. The toluene solution containing cyclohexanone and the toluene solution containing 3-aminopropanenitrile (0.20M) and styrene (0.40M) were set at 140 ° C. and 0.5 MPa at a flow rate of 0.10 ml / min, respectively, via a mixing section. It was continuously supplied to the preheating pipe (inner diameter 1.0 mm, length 100 cm) and the second catalyst cartridge. The reaction solution was collected from the outlet of the pressure control valve every 30 minutes and analyzed by gas chromatography. After confirming that the series of reactions had stabilized from the analysis results, the reaction solution was collected from the outlet of the reactor for 13.0 hours. The solvent was distilled off from the reaction solution thus obtained under reduced pressure. The obtained crude product was purified by column chromatography to obtain 2.2 g of the desired 3- (phenylamino) propanenitrile (yield 96%).
比較例4.
アミン類としてp-アニシジンの代わりに3-アミノプロパンニトリル(14mg, 0.20mmol、東京化成工業株式会社製)を用いる以外は比較例1と同様に、バッチ式反応器を用いて反応を行った。その結果、3-(フェニルアミノ)プロパンニトリルの収率は0%であった。
Comparative example 4.
The reaction was carried out using a batch reactor in the same manner as in Comparative Example 1 except that 3-aminopropanenitrile (14 mg, 0.20 mmol, manufactured by Tokyo Chemical Industry Co., Ltd.) was used instead of p-anisidine as amines. As a result, the yield of 3- (phenylamino) propanenitrile was 0%.
比較例5.
非特許文献1(Li, C.-J. et al. Angew. Chem., Int. Ed. 2015, 54, 14487-14491.)に記載の実験項に従い、バッチ式反応器(密栓可能な耐圧ガラス試験管)を用いてフェノールと3-アミノプロパンニトリルの反応を行なった。
密栓可能な耐圧ガラス試験管(外径18mm、内容積27mL)に撹拌子を入れ、触媒としてPd/C(45mg、Pd: 5wt%、富士フイルム和光純薬株式会社製、商品名:パラジウム-活性炭素(5%))を入れ、さらにギ酸ナトリウム(21mg, 0.30mmol, 富士フイルム和光純薬株式会社製)を入れたのち、容器内をアルゴンガスで置換した。続いて基質としてフェノール(19mg、0.20mmol、富士フイルム和光純薬株式会社製)と3-アミノプロパンニトリル(20mg, 0.28mmol、東京化成工業株式会社製)を入れて、溶媒としてトルエン(1mL、キシダ化学株式会社製)を加えた。最後に助触媒としてトリフルオロ酢酸(11mg, 0.10mmol, 富士フイルム和光純薬株式会社製)を加えて容器を密栓したのち、140℃で12時間撹拌した。その後、内部標準としてn-ドデカン(17mg)を加え、ガスクロマトグラフィー測定を行った。その結果、3-(フェニルアミノ)プロパンニトリルの収率は0%であった。
Comparative example 5.
According to the experimental section described in Non-Patent Document 1 (Li, C.-J. Et al. Angew. Chem., Int. Ed. 2015, 54, 14487-14491.), A batch reactor (pressure-resistant glass that can be sealed) The reaction between phenol and 3-aminopropanenitrile was carried out using a test tube).
Put a stirrer in a pressure-resistant glass test tube (outer diameter 18 mm, inner volume 27 mL) that can be sealed, and use Pd / C (45 mg, Pd: 5 wt%, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) as a catalyst, trade name: palladium-activity. Carbon (5%)) was added, and sodium formate (21 mg, 0.30 mmol, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) was added, and then the inside of the container was replaced with argon gas. Next, phenol (19 mg, 0.20 mmol, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) and 3-aminopropanenitrile (20 mg, 0.28 mmol, manufactured by Tokyo Chemical Industry Co., Ltd.) were added as substrates, and toluene (1 mL, xida) was added as a solvent. (Made by Chemical Industries, Ltd.) was added. Finally, trifluoroacetic acid (11 mg, 0.10 mmol, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) was added as a co-catalyst to seal the container, and then the mixture was stirred at 140 ° C. for 12 hours. Then, n-dodecane (17 mg) was added as an internal standard, and gas chromatography measurement was performed. As a result, the yield of 3- (phenylamino) propanenitrile was 0%.
実施例5.1-(フェニルアミノ)プロパン-2-オールの合成
Pd/C (98.9mg、Pd: 5wt%、富士フイルム和光純薬株式会社製、商品名:パラジウム-活性炭素(5%))とセライト(989mg、富士フイルム和光純薬株式会社製、商品名:セライトNo.545)をよく混錬し、第一の触媒カートリッジである5φ×100mm径のSUS製円筒型反応器へ充填した。同様に、Pd(OH)2/C(387 mg、Pd: 20wt%、50%含水品、富士フイルム和光純薬株式会社製、商品名:水酸化パラジウム-活性炭素(Pd 20%)(約50%含水品))とセライト(3.87g、富士フイルム和光純薬株式会社製、商品名:セライトNo.545)をよく混合し、得られた混合物を第二の触媒カートリッジ(内径10.0mm、長さ100mm)へ収容した。
図2に示す多段連続フロー反応装置に調製した第一と第二の触媒カートリッジをそれぞれ接続した。第一の触媒カートリッジを140℃に加熱し、上部より水素ガスを流速5.0ml/minで流通させて触媒の前処理還元を行った後、140℃、0.2MPaにて、フェノール(0.24M)を含むトルエン溶液を流速0.10ml/min、水素ガスを流速5.0ml/minで供給した。圧力調整弁の出口から反応液を捕集してガスクロマトグラフィーにて分析を行った。反応が安定化したことを確認した後、未反応水素ガスを含む反応液を気液分離器へと供給し、水素を除いたシクロヘキサノンのトルエン溶液を得た。このシクロヘキサノンを含むトルエン溶液と、3-アミノプロパン-2-オール(0.20M)とスチレン(0.40M)を含むトルエン溶液をそれぞれ流速0.10ml/minで混合部を介して、140℃、0.5MPaに設定された予熱配管(内径1.0mm、長さ100cm)と第二の触媒カートリッジへと連続的に供給した。圧力調整弁の出口から反応液を30分毎に捕集し、ガスクロマトグラフィーによる分析を行った。分析結果より、一連の反応が安定化したことを確認した後、反応装置の出口から反応液を9.5時間捕集した。このようにして得られた反応溶液を減圧下で溶媒を留去した。得られた粗生成物をカラムクロマトグラフィーにより精製し、目的の1-(フェニルアミノ)プロパン-2-オール1.44gを得た(収率83%)。
Example 5.1-Synthesis of 1- (Phenylamino) Propan-2-ol
Pd / C (98.9mg, Pd: 5wt%, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd., product name: palladium-activated carbon (5%)) and Celite (989mg, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd., product name: Celite No.545) was well kneaded and filled into the first catalyst cartridge, a SUS cylindrical reactor with a diameter of 5φ x 100 mm. Similarly, Pd (OH) 2 / C (387 mg, Pd: 20 wt%, 50% hydrous, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd., trade name: palladium hydroxide-activated carbon (Pd 20%) (about 50) % Water-containing product)) and Celite (3.87 g, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd., trade name: Celite No.545) are mixed well, and the obtained mixture is used as the second catalyst cartridge (inner diameter 10.0 mm, length). It was housed in 100 mm).
The prepared first and second catalyst cartridges were connected to the multi-stage continuous flow reactor shown in FIG. 2, respectively. The first catalyst cartridge is heated to 140 ° C., hydrogen gas is circulated from the top at a flow rate of 5.0 ml / min to perform pretreatment reduction of the catalyst, and then phenol (0.24M) is added at 140 ° C. and 0.2 MPa. The containing toluene solution was supplied at a flow rate of 0.10 ml / min, and hydrogen gas was supplied at a flow rate of 5.0 ml / min. The reaction solution was collected from the outlet of the pressure control valve and analyzed by gas chromatography. After confirming that the reaction was stabilized, a reaction solution containing unreacted hydrogen gas was supplied to a gas-liquid separator to obtain a toluene solution of cyclohexanone from which hydrogen had been removed. The toluene solution containing cyclohexanone and the toluene solution containing 3-aminopropane-2-ol (0.20M) and styrene (0.40M) were mixed at a flow rate of 0.10 ml / min to 140 ° C. and 0.5 MPa, respectively. It was continuously supplied to the set preheating pipe (inner diameter 1.0 mm, length 100 cm) and the second catalyst cartridge. The reaction solution was collected from the outlet of the pressure control valve every 30 minutes and analyzed by gas chromatography. After confirming that the series of reactions had stabilized from the analysis results, the reaction solution was collected from the outlet of the reactor for 9.5 hours. The solvent was distilled off from the reaction solution thus obtained under reduced pressure. The obtained crude product was purified by column chromatography to obtain 1.44 g of the desired 1- (phenylamino) propan-2-ol (yield 83%).
実施例6.N-(2-(1H-インドール-3-イル)エチル)アニリン (N-フェニルトリプタミン)の合成
Pd/C (108mg、Pd: 5wt%、富士フイルム和光純薬株式会社製、商品名:パラジウム-活性炭素(5%))とセライト(1.08mg、富士フイルム和光純薬株式会社製、商品名:セライトNo.545)をよく混錬し、第一の触媒カートリッジである5φ×100mm径のSUS製円筒型反応器へ充填した。同様に、Pd(OH)2/C(382mg、Pd: 20wt%、50%含水品、富士フイルム和光純薬株式会社製、商品名:水酸化パラジウム-活性炭素(Pd 20%)(約50%含水品))とセライト(3.82g、富士フイルム和光純薬株式会社製、商品名:セライトNo.545)をよく混合し、得られた混合物を第二の触媒カートリッジ(内径10.0mm、長さ100mm)へ収容した。
図2に示す多段連続フロー反応装置に調製した第一と第二の触媒カートリッジをそれぞれ接続した。第一の触媒カートリッジを140℃に加熱し、上部より水素ガスを流速5.0ml/minで流通させて触媒の前処理還元を行った後、140℃、0.2MPaにて、フェノール(0.24M)を含むトルエン溶液を流速0.10ml/min、水素ガスを流速5.0ml/minで供給した。圧力調整弁の出口から反応液を捕集してガスクロマトグラフィーにて分析を行った。反応が安定化したことを確認した後、未反応水素ガスを含む反応液を気液分離器へと供給し、水素を除いたシクロヘキサノンのトルエン溶液を得た。このシクロヘキサノンを含むトルエン溶液と、トリプタミン(0.20M)とスチレン(0.40M)を含むトルエン溶液をそれぞれ流速0.10ml/minで混合部を介して、140℃、0.5MPaに設定された予熱配管(内径1.0mm、長さ100cm)と第二の触媒カートリッジへと連続的に供給した。圧力調整弁の出口から反応液を30分毎に捕集し、ガスクロマトグラフィーによる分析を行った。分析結果より、一連の反応が安定化したことを確認した後、反応装置の出口から反応液を12.5時間捕集した。このようにして得られた反応溶液を減圧下で溶媒を留去した。得られた粗生成物をカラムクロマトグラフィーにより精製し、目的のN-フェニルトリプタミン3.1gを得た(収率88%)。
Example 6. Synthesis of N- (2- (1H-indole-3-yl) ethyl) aniline (N-phenyltryptamine)
Pd / C (108mg, Pd: 5wt%, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd., product name: palladium-activated carbon (5%)) and Celite (1.08mg, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd., product name: Celite No.545) was well kneaded and filled into the first catalyst cartridge, a SUS cylindrical reactor with a diameter of 5φ x 100 mm. Similarly, Pd (OH) 2 / C (382mg, Pd: 20wt%, 50% hydrous, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd., trade name: palladium hydroxide-activated carbon (Pd 20%) (about 50%) Water-containing product)) and Celite (3.82 g, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd., trade name: Celite No.545) are mixed well, and the obtained mixture is used as the second catalyst cartridge (inner diameter 10.0 mm, length 100 mm). ).
The prepared first and second catalyst cartridges were connected to the multi-stage continuous flow reactor shown in FIG. 2, respectively. The first catalyst cartridge is heated to 140 ° C., hydrogen gas is circulated from the top at a flow rate of 5.0 ml / min to perform pretreatment reduction of the catalyst, and then phenol (0.24M) is added at 140 ° C. and 0.2 MPa. The containing toluene solution was supplied at a flow rate of 0.10 ml / min, and hydrogen gas was supplied at a flow rate of 5.0 ml / min. The reaction solution was collected from the outlet of the pressure control valve and analyzed by gas chromatography. After confirming that the reaction was stabilized, a reaction solution containing unreacted hydrogen gas was supplied to a gas-liquid separator to obtain a toluene solution of cyclohexanone from which hydrogen had been removed. This toluene solution containing cyclohexanone and the toluene solution containing tryptamine (0.20M) and styrene (0.40M) are preheated pipes (inner diameter) set to 140 ° C and 0.5MPa via a mixing section at a flow velocity of 0.10 ml / min, respectively. 1.0 mm, length 100 cm) and continuously supplied to the second catalyst cartridge. The reaction solution was collected from the outlet of the pressure control valve every 30 minutes and analyzed by gas chromatography. After confirming that the series of reactions had stabilized from the analysis results, the reaction solution was collected from the outlet of the reactor for 12.5 hours. The solvent was distilled off from the reaction solution thus obtained under reduced pressure. The obtained crude product was purified by column chromatography to obtain 3.1 g of the desired N-phenyltryptamine (yield 88%).
比較例6.
アミン類としてp-アニシジンの代わりにトリプタミン(32mg, 0.20mmol、東京化成工業株式会社製)を用いる以外は比較例3と同様に、バッチ式反応器を用いて反応を行った。その結果、N-フェニルトリプタミンの収率は0%であった。
Comparative example 6.
The reaction was carried out using a batch reactor in the same manner as in Comparative Example 3 except that tryptamine (32 mg, 0.20 mmol, manufactured by Tokyo Chemical Industry Co., Ltd.) was used instead of p-anisidine as amines. As a result, the yield of N-phenyltryptamine was 0%.
実施例7.N-(フェニル)-L-フェニルアラニンメチルエステルの合成
Pd/C (108mg、Pd: 5wt%、富士フイルム和光純薬株式会社製、商品名:パラジウム-活性炭素(5%))とセライト(1.08mg、富士フイルム和光純薬株式会社製、商品名:セライトNo.545)をよく混錬し、第一の触媒カートリッジである5φ×100mm径のSUS製円筒型反応器へ充填した。同様に、Pd(OH)2/C(385mg、Pd: 20wt%、50%含水品、富士フイルム和光純薬株式会社製、商品名:水酸化パラジウム-活性炭素(Pd 20%)(約50%含水品))とセライト(3.85g、富士フイルム和光純薬株式会社製、商品名:セライトNo.545)をよく混合し、得られた混合物を第二の触媒カートリッジ(内径10.0mm、長さ100mm)へ収容した。
図2に示す多段連続フロー反応装置に調製した第一と第二の触媒カートリッジをそれぞれ接続した。第一の触媒カートリッジを140℃に加熱し、上部より水素ガスを流速5.0ml/minで流通させて触媒の前処理還元を行った後、140℃、0.2MPaにて、フェノール(0.24M)を含むトルエン溶液を流速0.10ml/min、水素ガスを流速5.0ml/minで供給した。圧力調整弁の出口から反応液を捕集してガスクロマトグラフィーにて分析を行った。反応が安定化したことを確認した後、未反応水素ガスを含む反応液を気液分離器へと供給し、水素を除いたシクロヘキサノンのトルエン溶液を得た。このシクロヘキサノンを含むトルエン溶液と、L-フェニルアラニンメチルエステル(0.20M)とスチレン(0.40M)を含むトルエン溶液をそれぞれ流速0.10ml/minで混合部を介して、140℃、0.5MPaに設定された予熱配管(内径1.0mm、長さ100cm)と第二の触媒カートリッジへと連続的に供給した。圧力調整弁の出口から反応液を30分毎に捕集し、ガスクロマトグラフィーによる分析を行った。分析結果より、一連の反応が安定化したことを確認した後、反応装置の出口から反応液を11.0時間捕集した。このようにして得られた反応溶液を減圧下で溶媒を留去した。得られた粗生成物をカラムクロマトグラフィーにより精製し、目的のN-(フェニル)-L-フェニルアラニンメチルエステル3.37gを得た(収率>99%)。また、N-(フェニル)-L-フェニルアラニンメチルエステルの光学純度は98%eeであった。
Example 7. Synthesis of N- (Phenyl) -L-Phenylalanine Methyl Ester
Pd / C (108mg, Pd: 5wt%, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd., product name: palladium-activated carbon (5%)) and Celite (1.08mg, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd., product name: Celite No.545) was well kneaded and filled into the first catalyst cartridge, a SUS cylindrical reactor with a diameter of 5φ x 100 mm. Similarly, Pd (OH) 2 / C (385mg, Pd: 20wt%, 50% water-containing product, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd., trade name: palladium hydroxide-activated carbon (Pd 20%) (about 50%) Water-containing product)) and Celite (3.85 g, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd., trade name: Celite No.545) are mixed well, and the obtained mixture is used as the second catalyst cartridge (inner diameter 10.0 mm, length 100 mm). ).
The prepared first and second catalyst cartridges were connected to the multi-stage continuous flow reactor shown in FIG. 2, respectively. The first catalyst cartridge is heated to 140 ° C., hydrogen gas is circulated from the top at a flow rate of 5.0 ml / min to perform pretreatment reduction of the catalyst, and then phenol (0.24M) is added at 140 ° C. and 0.2 MPa. The containing toluene solution was supplied at a flow rate of 0.10 ml / min, and hydrogen gas was supplied at a flow rate of 5.0 ml / min. The reaction solution was collected from the outlet of the pressure control valve and analyzed by gas chromatography. After confirming that the reaction was stabilized, a reaction solution containing unreacted hydrogen gas was supplied to a gas-liquid separator to obtain a toluene solution of cyclohexanone from which hydrogen had been removed. The toluene solution containing cyclohexanone and the toluene solution containing L-phenylalanine methyl ester (0.20M) and styrene (0.40M) were set at 140 ° C. and 0.5 MPa at a flow rate of 0.10 ml / min, respectively, via a mixing section. It was continuously supplied to the preheating pipe (inner diameter 1.0 mm, length 100 cm) and the second catalyst cartridge. The reaction solution was collected from the outlet of the pressure control valve every 30 minutes and analyzed by gas chromatography. After confirming that the series of reactions had stabilized from the analysis results, the reaction solution was collected from the outlet of the reactor for 11.0 hours. The solvent was distilled off from the reaction solution thus obtained under reduced pressure. The obtained crude product was purified by column chromatography to obtain 3.37 g of the desired N- (phenyl) -L-phenylalanine methyl ester (yield> 99%). The optical purity of N- (phenyl) -L-phenylalanine methyl ester was 98% ee.
比較例7.
アミン類としてp-アニシジンの代わりにL-フェニルアラニンメチルエステル(36mg, 0.20mmol、東京化成工業株式会社製のL-フェニルアラニンメチルエステル塩酸塩から調製)を用いる以外は比較例3と同様に、バッチ式反応器を用いて反応を行った。その結果、N-(フェニル)-L-フェニルアラニンメチルエステルの収率は67%であり、その光学純度は66%eeであった。
Comparative example 7.
Similar to Comparative Example 3, batch formula except that L-phenylalanine methyl ester (36 mg, 0.20 mmol, prepared from L-phenylalanine methyl ester hydrochloride manufactured by Tokyo Kasei Kogyo Co., Ltd.) is used instead of p-anisidine as amines. The reaction was carried out using a reactor. As a result, the yield of N- (phenyl) -L-phenylalanine methyl ester was 67%, and its optical purity was 66% ee.
実施例8.N-フェニルモルホリンの合成
Pd/C (108mg、Pd: 5wt%、富士フイルム和光純薬株式会社製、商品名:パラジウム-活性炭素(5%))とセライト(1.08mg、富士フイルム和光純薬株式会社製、商品名:セライトNo.545)をよく混錬し、第一の触媒カートリッジである5φ×100mm径のSUS製円筒型反応器へ充填した。同様に、Pd(OH)2/C(750mg、Pd: 20wt%、50%含水品、富士フイルム和光純薬株式会社製、商品名:水酸化パラジウム-活性炭素(Pd 20%)(約50%含水品))とセライト(7.50g、富士フイルム和光純薬株式会社製、商品名:セライトNo.545)をよく混合し、得られた混合物を第二の触媒カートリッジ(内径10.0mm、長さ200mm)へ収容した。
図2に示す多段連続フロー反応装置に調製した第一と第二の触媒カートリッジをそれぞれ接続した。第一の触媒カートリッジを140℃に加熱し、上部より水素ガスを流速5.0ml/minで流通させて触媒の前処理還元を行った後、140℃、0.2MPaにて、フェノール(0.24M)を含むトルエン溶液を流速0.10ml/min、水素ガスを流速5.0ml/minで供給した。圧力調整弁の出口から反応液を捕集してガスクロマトグラフィーにて分析を行った。反応が安定化したことを確認した後、未反応水素ガスを含む反応液を気液分離器へと供給し、水素を除いたシクロヘキサノンのトルエン溶液を得た。このシクロヘキサノンを含むトルエン溶液と、モルホリン(0.20M)とスチレン(0.40M)を含むトルエン溶液をそれぞれ流速0.10ml/minで混合部を介して、140℃、0.5MPaに設定された予熱配管(内径1.0mm、長さ100cm)と第二の触媒カートリッジへと連続的に供給した。圧力調整弁の出口から反応液を30分毎に捕集し、ガスクロマトグラフィーによる分析を行った。分析結果より、一連の反応が安定化したことを確認した後、反応装置の出口から反応液を10.0時間捕集した。このようにして得られた反応溶液を減圧下で溶媒を留去した。得られた粗生成物をカラムクロマトグラフィーにより精製し、目的のN-フェニルモルホリンを得た(収率76%)。
Example 8. Synthesis of N-phenylmorpholine
Pd / C (108mg, Pd: 5wt%, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd., product name: palladium-activated carbon (5%)) and Celite (1.08mg, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd., product name: Celite No.545) was well kneaded and filled into the first catalyst cartridge, a SUS cylindrical reactor with a diameter of 5φ x 100 mm. Similarly, Pd (OH) 2 / C (750mg, Pd: 20wt%, 50% water-containing product, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd., trade name: palladium hydroxide-activated carbon (Pd 20%) (about 50%) Water-containing product)) and Celite (7.50 g, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd., trade name: Celite No.545) are mixed well, and the obtained mixture is used as the second catalyst cartridge (inner diameter 10.0 mm, length 200 mm). ).
The prepared first and second catalyst cartridges were connected to the multi-stage continuous flow reactor shown in FIG. 2, respectively. The first catalyst cartridge is heated to 140 ° C., hydrogen gas is circulated from the top at a flow rate of 5.0 ml / min to perform pretreatment reduction of the catalyst, and then phenol (0.24M) is added at 140 ° C. and 0.2 MPa. The containing toluene solution was supplied at a flow rate of 0.10 ml / min, and hydrogen gas was supplied at a flow rate of 5.0 ml / min. The reaction solution was collected from the outlet of the pressure control valve and analyzed by gas chromatography. After confirming that the reaction was stabilized, a reaction solution containing unreacted hydrogen gas was supplied to a gas-liquid separator to obtain a toluene solution of cyclohexanone from which hydrogen had been removed. This toluene solution containing cyclohexanone and the toluene solution containing morpholine (0.20M) and styrene (0.40M) are preheated pipes (inner diameter) set to 140 ° C and 0.5MPa via a mixing section at a flow velocity of 0.10 ml / min, respectively. 1.0 mm, length 100 cm) and continuously supplied to the second catalyst cartridge. The reaction solution was collected from the outlet of the pressure control valve every 30 minutes and analyzed by gas chromatography. After confirming that the series of reactions had stabilized from the analysis results, the reaction solution was collected from the outlet of the reactor for 10.0 hours. The solvent was distilled off from the reaction solution thus obtained under reduced pressure. The obtained crude product was purified by column chromatography to obtain the desired N-phenylmorpholine (yield 76%).
本発明による製法は、各種の芳香族アミン化合物、特に多官能基を有する芳香族アミン化合物の製造に適しており、特に、このような化合物が利用される医薬品や材料化学領域などの分野において利用されることが期待される。 The production method according to the present invention is suitable for producing various aromatic amine compounds, particularly aromatic amine compounds having a polyfunctional group, and is particularly used in fields such as pharmaceuticals and material chemistry fields in which such compounds are used. It is expected to be done.
図1において、以下の符号は、以下を意味する:
1:フェノール類
2:シクロヘキサノン類
3:アミン類(アンモニア、第1級アミン、第2級アミン)
4:イミン中間体(3がアンモニア、第1級アミンの場合)
4’:イミニウム中間体(3が第2級アミンの場合)
5:芳香族アミン化合物
6:シクロへキシルアミン化合物
A:水素化
B:脱水縮合
C:脱水素化
D:水素化(副反応)
図2において、以下に示す符号は、以下を意味する:
1:第一の液体原料タンク(フェノール類を含む溶液)
2:送液ポンプ
3:第一の液体原料と第一の気体原料の混合器
4:気体流量調整装置
5:予熱装置
6:第一の触媒カートリッジ
7:温度調節装置
8:背圧弁
9:気液分離装置
10:気液分離装置からの液体と第二の原料の混合器
11:送液ポンプ
12:第二の原料タンク(アミン類および水素捕捉剤を含む溶液)
13:予熱装置
14:第二の触媒カートリッジ
15:温度調節装置
16:背圧弁
17:最終生成物回収タンク
In FIG. 1, the following reference numerals mean:
1: Phenols 2: Cyclohexanones 3: Amines (ammonia, primary amines, secondary amines)
4: Imine intermediate (when 3 is ammonia and primary amine)
4': Iminium intermediate (when 3 is a secondary amine)
5: Aromatic amine compound 6: Cyclohexylamine compound A: Hydrogenation B: Dehydration condensation
C: Dehydrogenation D: Hydrogenation (side reaction)
In FIG. 2, the symbols shown below mean:
1: First liquid raw material tank (solution containing phenols)
2: Liquid feed pump 3: Mixer of first liquid raw material and first gas raw material 4: Gas flow rate adjusting device 5: Preheating device 6: First catalyst cartridge 7: Temperature controlling device 8: Back pressure valve 9: Air Liquid separator 10: Mixer of liquid from gas-liquid separator 11: Liquid feed pump 12: Second raw material tank (solution containing amines and hydrogen trapping agent)
13: Preheating device 14: Second catalyst cartridge 15: Temperature control device 16: Back pressure valve 17: Final product recovery tank
Claims (11)
第一の触媒カートリッジに、フェノール類を水素によりシクロヘキサノン類へと水素化する反応用の白金族元素を含む固体触媒を収容し、第二の触媒カートリッジに、シクロヘキサノン類と、アンモニア、第一級アミンおよび第二級アミンから選択されるアミン類を脱水縮合し、さらに水素捕捉剤の存在下、脱水素化して芳香族アミン化合物を生成する反応用の白金族元素を含む固体触媒を収容し、第一の原料として、フェノール類と水素ガスの混合物を第一の原料供給路から連続的に供給し、気液分離装置において、水素ガスを分離し、第二の原料として、アンモニア、第一級アミンおよび第二級アミンから選択されるアミン類と水素捕捉剤の混合物を第二の原料供給路から連続的に供給することにより、第二の触媒カートリッジから連続的に排出される最終生成物中から芳香族アミン化合物が回収されることを特徴とする、芳香族アミン化合物の製造装置。 A catalyst cartridge having an inlet for inflowing raw materials at one end, an outlet for discharging reaction products at the other end, and a catalyst cartridge in which a catalyst is housed in a tubular container provided with an internal temperature control device. The inlet of the first catalyst cartridge is connected to the first raw material supply path, the outlet of the first catalyst cartridge is connected to the inlet of the gas-liquid separator, and the gas is discharged from the gas outlet of the gas-liquid separator. The liquid outlet of the discharged gas-liquid separator is connected to the other inlet of the mixer, one inlet of which is connected to the second raw material supply path, and the inlet of the second catalyst cartridge is the outlet of the mixer. In a continuous flow reactor, the outlet of the second catalyst cartridge is connected to the discharge path of the final reaction product.
The first catalyst cartridge contains a solid catalyst containing a platinum group element for the reaction of hydrogenating phenols to cyclohexanones, and the second catalyst cartridge contains cyclohexanones, ammonia, and a primary amine. And the amines selected from the secondary amines are dehydrated and condensed, and in the presence of a hydrogen trapping agent, a solid catalyst containing a platinum group element for the reaction is dehydrogenated to produce an aromatic amine compound. As one raw material, a mixture of phenols and hydrogen gas is continuously supplied from the first raw material supply path, hydrogen gas is separated in the gas-liquid separator, and ammonia and primary amine are used as the second raw material. And from the final product continuously discharged from the second catalyst cartridge by continuously supplying a mixture of amines selected from secondary amines and a hydrogen trapping agent from the second raw material supply channel. An apparatus for producing an aromatic amine compound, which comprises recovering an aromatic amine compound.
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