JP2021079510A - Cutting insert, high feed rotary cutting tool and corner shaving rotary cutting tool - Google Patents

Abstract

To stably and properly perform high-feed cutting work and corner shaving cutting work using a cutting insert having a plurality of main cutting edges, outer peripheral cutting edges and corner cutting edges on both surfaces for a high feed rotary cutting tool or a corner shaving rotary cutting tool.SOLUTION: A cutting insert 10 includes, on both surfaces, three units of: a tip-side main cutting edge 11 for cutting a machinable material, an outer peripheral cutting edge 12 for cutting an outer peripheral side of a cutting part with the main cutting edge, and a corner cutting edge 13 connecting the main cutting edge and the outer peripheral cutting edge. The main cutting edge is provided with a first main cutting edge 11a on a rotation center side, and a second main cutting edge 11b for cutting while being slanted in a direction away from a cutting surface formed by the first main cutting edge by a required angle. The outer peripheral cutting edge is provided with a first outer peripheral cutting edge 12a for cutting an outer periphery of a cutting part of the corner cutting edge side, and a second outer peripheral cutting edge 12b inclined in a direction away from the cutting surface formed by a first outer peripheral cutting edge to the inner peripheral side.SELECTED DRAWING: Figure 1

Description

In the present invention, when cutting a work material, a cutting insert that can be used for both high feed cutting and corner cutting, and the above-mentioned cutting insert are attached to perform high feed cutting. The present invention relates to a rotary cutting tool for high feed to be performed, and a rotary cutting tool for corner cutting to perform corner cutting by attaching the above-mentioned cutting insert. In particular, in one cutting insert that is detachably attached to the outer peripheral side of the tip of the tool body that rotates around the central axis, it is covered by the main cutting edge on the tip side that cuts the work material and the main cutting edge. A plurality of outer peripheral cutting edges for cutting the outer peripheral side of the cut portion from which the cutting material has been cut and arc-shaped corner cutting edges for connecting the main cutting edge and the outer peripheral cutting edge are provided on both sides of the cutting insert, and the cutting edges are provided. By changing the type of rotary cutting tool to which the cutting insert is attached, it can be suitably used for high feed rotary cutting tools for high feed cutting and corner cutting rotary cutting tools for corner cutting. By changing the position of the cutting insert to be attached to the rotary cutting tool, the cutting edge used for cutting in the cutting insert was changed, and the cutting insert could be used in these rotary cutting tools for a long period of time. It has characteristics.

Conventionally, various cutting tools have been used for cutting work materials such as metal parts and dies.

As such a cutting tool, conventionally, as shown in Patent Documents 1 and 2, etc., a plurality of cutting tools having a predetermined shape at the tip of a rotating tool body according to each application are used. A rotary cutting tool with a replaceable cutting edge is used in which the insert is detachably attached.

Here, in the blade tip exchange type rotary cutting tool shown in Patent Documents 1 and 2, generally, the main cutting edge on the tip side for cutting the work material and the outer periphery of the cutting portion cut by the main cutting edge are used. A plurality of cutting inserts provided with a plurality of arcuate corner cutting edges for connecting to the outer peripheral cutting edge to be cut are attached to the tip of the tool body of the rotary cutting tool with a replaceable cutting edge, and such a replaceable cutting edge type. The rotary cutting tool is rotated to cut the work material by the main cutting edge, while the outer peripheral cutting edge provided via the corner cutting edge cuts the outer periphery of the cut portion cut by the main cutting edge. It was generally used for rough cutting of work materials.

However, in the rotary cutting tool with a replaceable cutting edge using the cutting inserts shown in Patent Documents 1 and 2, etc., the cutting surface is made flat with respect to the work material after rough cutting as described above. It was not possible to perform finishing or corner cutting so that the corners between the cutting surface and its outer peripheral surface were approximately perpendicular to each other.

For this reason, conventionally, the work material after rough cutting is used for finishing in order to perform a finishing process for flattening the cutting surface and a corner cutting process between the cutting surface and the outer peripheral surface thereof. Finishing and corner cutting were performed using another rotary cutting tool for finishing and corner cutting, in which another cutting insert for corner cutting was attached to another tool body.

However, when many different types of cutting inserts are prepared and these cutting inserts are attached to the corresponding tool bodies for finishing and corner cutting, the number of cutting inserts used increases. In addition to the high cost of manufacturing these, it is troublesome to manage them, and it is necessary to properly select the cutting insert to be used and attach it to the corresponding tool body, which is also troublesome. , There was a problem that an error occurred.

Further, conventionally, as shown in Patent Document 3, a negative type having a cutting edge in which four long-side cutting edges for roughing and four short-side cutting edges for finishing are alternately connected. It has been proposed that this cutting insert is attached to the roughing tool body for roughing, and this cutting insert is attached to the finishing tool body for finishing. There is.

However, in the case shown in Patent Document 3, the cutting insert is attached to the roughing tool body so as to use the four long side cutting edges for roughing, and the four long side cutting edges for roughing are used. While rough cutting the cutting surface with the part, the cutting insert is attached to the finishing tool body so as to use the four short side cutting edges for finishing, and the cutting surface is cut with the four short side cutting edges for finishing. It was not possible to perform corner cutting so that the outer peripheral surface was substantially perpendicular to the bottom surface of the cutting portion with one cutting insert.

Japanese Unexamined Patent Publication No. 2019-42882 JP-A-2019-42893 WO2013 / 008565

An object of the present invention is to solve the above-mentioned problems in a cutting insert used for various cutting processes and a rotary cutting tool using the cutting insert.

That is, in the present invention, one type of cutting insert is used, and the type of rotary cutting tool to which the cutting insert is mounted is changed to perform high feed rotary cutting, or corner cutting. It can be suitably used for corner cutting rotary cutting tools, and the position of the cutting insert to be attached to these rotary cutting tools can be changed to change the cutting edge used for cutting, and this cutting insert can be used in these cutting inserts. An object of the present invention is to enable a rotary cutting tool to be used for a long period of time.

In the cutting insert of the present invention, in order to solve the above-mentioned problems, the above-mentioned cutting insert is a cutting insert that is detachably attached to the outer peripheral side of the tip of a tool body that rotates about a central axis. On both sides of the work material, a main cutting edge on the tip side for cutting the work material, an outer peripheral cutting edge for cutting the outer peripheral side of the cut portion cut with the work material by the main cutting edge, and the main cutting edge described above. Three arc-shaped corner cutting edges are provided to connect the outer peripheral cutting edge to the outer peripheral cutting edge, and the main cutting edge is provided with a first main cutting edge for cutting on the rotation center side, and the first main cutting edge is provided. The outer peripheral cutting edge is provided with a second main cutting edge that is inclined in a direction away from the cutting surface of the main cutting edge at a required angle and cuts on the corner cutting edge side so as to be continuous with the corner cutting edge. From the first outer peripheral cutting edge that is continuously provided with the corner cutting edge and cuts the outer periphery of the cut portion in the work material cut by the main cutting edge, and the cutting surface by the first outer peripheral cutting edge. A second outer peripheral cutting edge is provided on the inner peripheral side to cut the outer periphery of the cut portion of the work material by inclining in a direction away from the required angle, and the length of the first main cutting edge is set from the second main cutting edge. The length of the second outer peripheral cutting edge is made longer than that of the first outer peripheral cutting edge, and the angle θ1 formed by the first main cutting edge and the second main cutting edge exceeds 0 ° and is 30 °. Less than, the range where the angle θ2 between the first outer peripheral cutting edge and the second outer peripheral cutting edge exceeds 0 ° and less than 30 °, the angle between the second main cutting edge and the second outer peripheral cutting edge. The θ3 was set to be in the range of more than 60 ° and 90 ° or less.

In the cutting insert of the present invention, as described above, both sides of the cutting insert are cut with the main cutting edge on the tip side for cutting the work material and the work material being cut by the main cutting edge. When three outer peripheral cutting edges for cutting the outer peripheral side of the portion and three arcuate corner cutting edges for connecting the main cutting edge and the outer peripheral cutting edge are provided, the first main cutting edge on one side is provided. The second outer peripheral cutting edge corresponds to the second outer peripheral cutting edge on the opposite surface, the second outer peripheral cutting edge corresponds to the first outer peripheral cutting edge, the first outer peripheral cutting edge corresponds to the second main cutting edge, and the second outer peripheral cutting edge corresponds to the first main cutting edge. It will be located in the part.

Then, in the high-feed rotary cutting tool used for high-feed machining of the work material by attaching the cutting insert in the present invention to the chip mounting seat provided on the high-feed tool main body, the above-mentioned cutting When mounting the insert on the chip mounting seat provided on the high feed tool body, the first main cutting edge is positioned so as to be inclined from the second main cutting edge to the cutting side on the cutting surface side of the cutting insert. , The second outer peripheral cutting edge is positioned so as to face the inner peripheral side from the first outer peripheral cutting edge. When the cutting insert is attached to the tip mounting seat of the high feed tool body in this way and the high feed rotary cutting tool is rotated to perform high feed machining on the work material, the second The first main cutting edge, which is longer than the main cutting edge and is positioned so as to be inclined toward the cutting side, enables deep cutting of the work material.

Further, in the corner cutting rotary cutting tool used for corner cutting the work material by attaching the cutting insert in the present invention to the tip mounting seat provided on the corner cutting tool main body, the above-mentioned cutting tool is used. When attaching the insert to the chip mounting seat provided on the corner cutting tool body, the second main cutting edge on the cutting surface side of the cutting insert is positioned on the cutting side from the first main cutting edge, and the second The outer peripheral cutting edge is positioned on the outer peripheral side. When the cutting insert is attached to the chip mounting seat provided on the corner cutting tool body and the corner cutting rotary cutting tool is rotated in this way to perform corner cutting on the work material, the above-mentioned The second main cutting edge of the above can be set along the cutting surface so that it is located on the cutting side of the first main cutting edge, and this second main cutting edge flattens the cutting surface of the work material. Along with being able to cut, the second outer peripheral cutting edge can be set in a state of being close to the direction orthogonal to the cutting surface, and the second outer peripheral cutting edge is longer than the first outer peripheral cutting edge. It becomes possible to cut for a long time by making the outer peripheral surface orthogonal to the cutting surface.

Then, in the cutting insert of the present invention, in order to make the length of the first main cutting edge longer than that of the second main cutting edge as described above, the length of the first main cutting edge and the second main cutting edge The ratio of is preferably in the range of 2: 1 to 5: 1. This is because when the length of the first main cutting edge becomes too long, the cutting insert is attached to the high feed rotary cutting tool to perform high feed machining of the work material, and the first main cutting edge is used. As the applied load increases, when this cutting insert is attached to a rotary cutting tool for corner cutting to perform corner cutting of the work material, the length of the second main cutting edge becomes too short, resulting in corners. The processing efficiency of shaving deteriorates. On the other hand, if the length of the first main cutting edge is too short, the machining efficiency when the cutting insert is attached to the high feed rotary cutting tool to perform high feed machining of the work material is deteriorated, and the cutting efficiency is deteriorated. When the cutting insert is attached to the rotary cutting tool for corner cutting and the work material is corner-cut, the second main cutting edge becomes too long, and the load applied to the second main cutting edge becomes large. Machining accuracy with the main cutting edge is reduced. Therefore, more preferably, the ratio of the lengths of the first main cutting edge and the second main cutting edge is in the range of 3: 1 to 5: 1.

Further, in the cutting insert of the present invention, the angle θ1 formed by the first main cutting edge and the second main cutting edge is in the range of 3 ° or more and 10 ° or less, and the first outer peripheral cutting edge and the second outer peripheral edge are formed. It is preferable that the angle θ2 formed with the cutting edge is in the range of 3 ° or more and 10 ° or less. This is because when the angle θ1 formed by the first main cutting edge and the second main cutting edge and the angle θ2 formed by the first outer peripheral cutting edge and the second outer peripheral cutting edge become smaller, this cutting insert is subjected to rotary cutting for high feed. When attaching to a tool to perform high-feed machining of the work material, the amount that can be cut into the work material becomes small, making it impossible to perform high-efficiency high-feed machining. This is because there is a high possibility that the clearance of the first main cutting edge with respect to the second main cutting edge is reduced and the cutting resistance is increased in the corner cutting process. On the other hand, when the angle θ1 formed by the first main cutting edge and the second main cutting edge or the angle θ2 formed by the first outer peripheral cutting edge and the second outer peripheral cutting edge becomes large, this cutting insert is used as a high feed rotary cutting tool. Because the amount of uncut surface on the cutting surface when attached to the high feed machining of the work material increases, and the amount of uncut portion when the work material is corner-cut by attaching to the rotary cutting tool for corner cutting increases. Is.

Further, in the cutting insert of the present invention, it is preferable that the angle θ3 formed by the second main cutting edge and the second outer peripheral cutting edge is in the range of 65 ° or more and 85 ° or less. This is because if the angle θ3 formed by the second main cutting edge and the second outer peripheral cutting edge becomes too small, the processing efficiency during corner cutting becomes poor and good corner cutting cannot be performed, while the second main cutting becomes impossible. If the angle θ3 between the blade and the second outer peripheral cutting edge is large, the outer peripheral surface is orthogonal to the cutting surface when the work material is corner-cut by attaching this cutting insert to the corner cutting rotary cutting tool. It becomes difficult to cut as it does. Therefore, more preferably, the angle θ3 formed by the second main cutting edge and the second outer peripheral cutting edge is set to be in the range of 75 ° or more and 85 ° or less.

In the present invention, when the work material is high-fed by using a high-feed rotary cutting tool in which the cutting insert configured as described above is attached to a chip mounting seat provided on the high-feed tool main body. As described above, the first main cutting edge is positioned so as to be inclined from the second main cutting edge to the cutting side on the cutting surface side of the cutting insert, and the second outer peripheral cutting edge is positioned on the inner peripheral side from the first outer peripheral cutting edge. When the high-feed rotary cutting tool is rotated to perform high-feed machining of the work material, the first cutting tool is longer than the second main cutting edge and is inclined toward the cutting side. The main cutting edge can cut the work material deeply, enabling efficient high-feed machining.

Further, in the present invention, the work material is corner-cut by using the corner-cutting rotary cutting tool attached to the chip mounting seat provided on the corner-cutting tool main body with the cutting insert configured as described above. In this case, as described above, the second main cutting edge on the cutting surface side of the cutting insert is positioned on the cutting side of the first main cutting edge, and the second outer peripheral cutting edge is positioned on the outer peripheral side, and this corner cutting is performed. When the rotary cutting tool is rotated to perform corner cutting of the work material, the second main cutting edge is set so as to be located on the cutting side of the first main cutting edge and along the cutting surface. The second main cutting edge enables flat cutting of the cutting surface of the work material, and the second outer peripheral cutting edge can be set in a direction orthogonal to the cutting surface. The second outer peripheral cutting edge, which is longer than the first outer peripheral cutting edge, enables efficient cutting by making the outer peripheral surface orthogonal to the cutting surface.

As a result, in the present invention, one type of cutting insert can be used for a high feed rotary cutting tool and a corner cutting rotary cutting tool to suitably perform high feed machining and corner cutting, and for cutting. On both sides of the insert, a main cutting edge on the tip side for cutting the work material, an outer peripheral cutting edge for cutting the outer peripheral side of the cut portion cut with the work material by the main cutting edge, and the above-mentioned main cutting edge. Since there are three corner cutting edges that connect the blade and the outer peripheral cutting edge, the position of the cutting insert to be attached to the rotary cutting tool is changed to change the cutting edge to be used, and the cutting insert is rotary-cut. It can be used for a long time in tools, and the service life of cutting inserts is greatly improved.

It is a schematic plan view which showed the state of the cutting insert when the cutting insert which concerns on one Embodiment of this invention is attached to a high feed rotary cutting tool. It is a schematic front view which showed the state of the cutting insert when the cutting insert which concerns on the said Embodiment is attached to a high feed rotary cutting tool. It is a schematic plan view which showed the state of the cutting insert when the cutting insert which concerns on the said Embodiment is attached to the rotary cutting tool for corner cutting. In the cutting insert according to the above-described embodiment, the first and second main cutting edges of the tip-side main cutting edge for cutting the work material, and the cutting portion in which the work material is cut by the main cutting edge. Partial enlargement showing the configuration of the arcuate corner cutting edge that connects the first and second outer peripheral cutting edges of the outer peripheral cutting edge that cuts the outer peripheral side of the above, and the second main cutting edge and the first outer peripheral cutting edge. There is an explanatory diagram. The state in which the cutting insert according to the above embodiment is used for the high feed rotary cutting tool is shown, and (A) is a schematic plane of the high feed tool body in which the tip mounting seat for attaching the cutting insert is provided on the outer peripheral side of the tip. FIG. 3B is a schematic plan view of a high-feed rotary cutting tool in which a cutting insert is attached to a chip mounting seat of a high-feed tool main body. The state in which the cutting insert according to the above embodiment is used for the rotary cutting tool for corner cutting is shown, and (A) is the approximate plane of the corner cutting tool body in which the tip mounting seat for attaching the cutting insert is provided on the outer peripheral side of the tip. FIG. 3B is a schematic plan view of a corner cutting rotary cutting tool in which a cutting insert is attached to a chip mounting seat of a corner cutting tool main body.

Hereinafter, a cutting insert according to an embodiment of the present invention, a high feed rotary cutting tool using the cutting insert, and a rotary cutting tool for corner cutting will be specifically described with reference to the accompanying drawings. The cutting insert, the high feed rotary cutting tool using the cutting insert, and the rotary cutting tool for corner cutting in the present invention are not particularly limited to those shown in the following embodiments, and the gist thereof is not changed. It can be changed and implemented as appropriate.

In the cutting insert 10 of this embodiment, as shown in FIGS. 1 to 3, the main cutting edge 11 on the tip side for cutting the work material and the main cutting edge 11 cover both sides thereof. Three outer peripheral cutting edges 12 for cutting the outer peripheral side of the cut portion from which the cutting material has been cut, and three corner cutting edges 13 for connecting the main cutting edge 11 and the outer peripheral cutting edge 12 are provided.

The main cutting edge 11 of the cutting insert 10 is provided with a first main cutting edge 11a for cutting on the center of rotation side, and a direction away from the cutting surface by the first main cutting edge 11a by a required angle. A second main cutting edge 11b continuous with the corner cutting edge 13 that inclines to cut the corner cutting edge 13 side is provided, and the first main cutting edge 11a is longer than the second main cutting edge 11b. It has become.

Further, the outer peripheral cutting edge 12 is a first outer peripheral cutting edge that is provided continuously with the corner cutting edge 13 and cuts the outer periphery of a cut portion in the work material cut by the main cutting edge 11. 12a and a second outer peripheral cutting edge 12b that inclines in a direction away from the cutting surface by the first outer peripheral cutting edge 12a and cuts the outer periphery of the cut portion in the work material are provided, and the second outer peripheral cutting edge 12b is longer than the first outer peripheral cutting edge 12a.

Further, in the central portion of the cutting insert 10, a mounting hole 14 for mounting the cutting insert 10 to the high feed rotary cutting tool 20 and the corner cutting rotary cutting tool 30, which will be described later, is provided.

Then, in the cutting insert 10 of this embodiment, the first main cutting edge as described above is formed in the main cutting edge 11, the outer peripheral cutting edge 12, and the corner cutting edge 13 provided on both sides thereof. In order to make 11a longer than the second main cutting edge 11b, as shown in FIG. 3, the ratio of the length La1 of the first main cutting edge 11a to the length La2 of the second main cutting edge 11b ( La1: La2) is set to be in the range of 2: 1 to 5: 1, preferably in the range of 3: 1 to 5: 1. In this way, when the cutting insert 10 is attached to the high feed rotary cutting tool 20 to perform high feed machining as described above, or when the work material is attached to the corner cutting rotary cutting tool 30, the work material is cornered. In the case of cutting, the load applied to the first main cutting edge 11a and the second main cutting edge 11b can be reduced.

Further, in the cutting insert 10 of this embodiment, as shown in FIG. 3, the angle θ1 formed by the first main cutting edge 11a and the second main cutting edge 11b is in a range of more than 0 ° and less than 30 °. The angle θ2 formed by the first outer peripheral cutting edge 12a and the second outer peripheral cutting edge 12b is in the range of more than 0 ° and less than 30 °, and is formed by the second main cutting edge 11b and the second outer peripheral cutting edge 12b. The angle θ3 should be in the range of more than 60 ° and 90 ° or less.

Here, if the angle θ1 formed by the first main cutting edge 11a and the second main cutting edge 11b or the angle θ2 formed by the first outer peripheral cutting edge 12a and the second outer peripheral cutting edge 12b is small, this cutting is performed as described above. When the insert 10 is attached to the high-feed rotary cutting tool 20 to perform high-feed machining of the work material, the amount that can be cut into the work material becomes small, making high-efficiency high-feed machining impossible, and for corner cutting. When the work material is corner-cut by being attached to the rotary cutting tool 30, the relief of the first main cutting edge 11a with respect to the second main cutting edge 11b is reduced and the cutting resistance is increased. On the other hand, if the angle θ1 formed by the first main cutting edge 11a and the second main cutting edge 11b or the angle θ2 formed by the first outer peripheral cutting edge 12a and the second outer peripheral cutting edge 12b is large, the cutting insert 10 is raised. When the work material is high-feed machined by attaching it to the feed rotary cutting tool 20, the amount of uncut portion on the cutting surface becomes large, and when the work material is corner-cut by attaching it to the corner cutting rotary cutting tool 30. The amount of uncut material increases.

Therefore, in the cutting insert 10 of this embodiment, the angle θ1 formed by the first main cutting edge 11a and the second main cutting edge 11b is in the range of 3 ° or more and 10 ° or less, and the first outer peripheral cutting edge 12a. It is preferable that the angle θ2 formed by the second outer peripheral cutting edge 12b is in the range of 3 ° or more and 10 ° or less.

Further, if the angle θ3 formed by the second main cutting edge 11b and the second outer peripheral cutting edge 12b is small, when this cutting insert is attached to a rotary cutting tool for corner cutting to perform corner cutting of the work material. While it becomes difficult to cut the outer peripheral surface so as to be orthogonal to the cutting surface, if the angle θ3 formed by the second main cutting edge 11b and the second outer peripheral cutting edge 12b becomes too large, the corner cutting process is performed. The cutting resistance in the above increases, and good corner cutting cannot be performed.

Therefore, in the cutting insert 10 of this embodiment, the angle θ3 formed by the second main cutting edge 11b and the second outer peripheral cutting edge 12b is set to be in the range of 75 ° or more and 85 ° or less. preferable.

Then, when the cutting insert 10 is used for the high feed rotary cutting tool 20, as shown in FIGS. 5A and 5B, the cutting insert 10 is provided on the outer peripheral side of the tip of the high feed tool main body 21. When attaching the cutting insert 10 to each chip mounting seat 22, the first main cutting edge 11a is formed so as to face the center side of the cutting surface from the second main cutting edge 11b on the outer peripheral side of the cutting surface of the cutting insert 10. The first outer peripheral cutting edge 12a to the second outer peripheral cutting edge located on the outer peripheral side of the high feed tool main body 21 from the second main cutting edge 11b via the corner cutting edge 13 while being inclined to the cutting side. 12b is set so as to face the inner peripheral side, and the mounting holes 14 at the center of each cutting insert 10 are aligned with the positioning holes 23 provided in each chip mounting seat 22, and in this state, the mounting screws are respectively. 24 is screwed into the positioning hole 23 of the chip mounting seat 22 through the mounting hole 14 of the cutting insert 10, so that each cutting insert 10 is mounted on each chip mounting seat 22 in the high feed tool body 21. ..

Then, when the high-feed rotary cutting tool 20 in which the cutting insert 10 is attached to each chip mounting seat 22 of the high-feed tool main body 21 is rotated in this way to perform high-feed processing of the work material, as described above. The first main cutting edge 11a, which is longer than the second main cutting edge 11b and is inclined toward the cutting side, can cut the work material deeply, and the corner cutting edge 13 and the first outer peripheral cutting edge can be cut deeply. The load applied when cutting the outer peripheral side of the work material by the 12a and the second outer peripheral cutting edge 12b is reduced, and efficient high feed machining can be performed on the work material.

Further, when the cutting insert 10 is used for the corner cutting rotary cutting tool 30, as shown in FIGS. 6A and 6B, it is provided on the outer peripheral side of the tip of the corner cutting tool main body 31. When the cutting insert 10 is attached to each chip mounting seat 32, the second main cutting edge 11b on the outer peripheral side of the cutting surface of the cutting insert 10 is directed toward the center side of the cutting surface from the first main cutting edge 11a. Set along the cutting surface so that it is located on the notch side, and set the second outer peripheral cutting edge 12b so that it is located on the outer peripheral side, and set the mounting hole in the center of each cutting insert 10. 14 is aligned with the positioning holes 33 provided in each chip mounting seat 32, and in this state, the mounting screws 34 are screwed into the positioning holes 33 of the chip mounting seat 32 by inserting the mounting holes 14 of the cutting insert 10 respectively. Therefore, each cutting insert 10 is attached to each chip mounting seat 32 in the corner cutting tool main body 31.

Then, when the rotary cutting tool 30 for corner cutting, in which the cutting insert 10 is attached to each chip mounting seat 32 of the corner cutting tool main body 31 in this way, is rotated to perform corner cutting, the work material is subjected to corner cutting. 2 The main cutting edge 11b is located on the cutting side of the first main cutting edge 11a and set along the cutting surface so that the cutting surface of the work material can be cut flat by the second main cutting edge 11b. At the same time, the second outer peripheral cutting edge 12b is set in a state of being close to the direction orthogonal to the cutting surface, and the second outer peripheral cutting edge 12b longer than the first outer peripheral cutting edge 12a causes the first outer peripheral cutting edge 12b. 2 It becomes possible to efficiently perform corner cutting by making the outer peripheral surface orthogonal to the cutting surface cut flat by the main cutting edge 11b.

10: Cutting insert 11: Main cutting edge 11a: First main cutting edge 11b: Second main cutting edge 12: Outer peripheral cutting edge 12a: First outer peripheral cutting edge 12b: Second outer peripheral cutting edge 13: Corner cutting edge 14: Mounting hole 20: High feed rotary cutting tool 21: High feed tool body 22: Tip mounting seat 23: Positioning hole 24: Mounting screw 30: For rotary cutting tool 31: Tool body 32: Tip mounting seat 33: Positioning hole 34: Mounting screw θ1: Angle formed by the first main cutting edge and the second main cutting edge θ2: Angle formed by the first outer peripheral cutting edge and the second outer peripheral cutting edge θ3: Second main cutting edge and the second outer peripheral cutting edge Angle between the blade

In the cutting insert according to the present invention, for solving the problems described above, removably mounted on the tip outer peripheral side of the high feed tool body and the corner cutting tool body rotating about a central axis in high-feed machining a corner cutting cutting insert that is used in both the processing, on both sides of the cutting insert, the major cutting edge of the tip end side to perform cutting of the workpiece by the main cutting edge of the object Three outer peripheral cutting edges for cutting the outer peripheral side of the cut portion from which the cutting material has been cut and three arcuate corner cutting edges for connecting the main cutting edge and the outer peripheral cutting edge are provided. The main cutting edge is provided with a first main cutting edge that cuts on the center of rotation side, and is inclined in a direction away from the cutting surface by the first main cutting edge at a required angle so as to be continuous with the above-mentioned corner cutting edge. While a second main cutting edge for cutting on the corner cutting edge side is provided, the work material provided on the outer peripheral cutting edge in succession with the corner cutting edge and cut by the main cutting edge. The first outer peripheral cutting edge that cuts the outer periphery of the cut portion and the second outer peripheral edge that cuts the outer periphery of the cut portion in the work material by inclining in a direction away from the cutting surface by the first outer peripheral cutting edge toward the inner peripheral side by a required angle. A cutting edge is provided, and the length of the first main cutting edge is made longer than that of the second main cutting edge, and the length of the second outer peripheral cutting edge is made longer than that of the first outer peripheral cutting edge. The angle θ1 formed by the first main cutting edge and the second main cutting edge is in the range of more than 0 ° and less than 30 °, and the angle θ2 formed by the first outer peripheral cutting edge and the second outer peripheral cutting edge is 0 °. The angle θ3 formed by the second main cutting edge and the second outer peripheral cutting edge is set to be in the range of more than 60 ° and 90 ° or less.

Further, in the corner cutting rotary cutting tool used for corner cutting the work material by attaching the cutting insert in the present invention to the tip mounting seat provided on the corner cutting tool main body, the above-mentioned cutting tool is used. When attaching the insert to the chip mounting seat provided on the corner cutting tool body, the second main cutting edge on the cutting surface side of the cutting insert is positioned on the cutting side from the first main cutting edge, and the second The outer peripheral cutting edge is positioned so as to be close to the flat cutting surface cut by the second main cutting edge in a direction orthogonal to the cutting surface. When the cutting insert is attached to the chip mounting seat provided on the corner cutting tool body and the corner cutting rotary cutting tool is rotated in this way to perform corner cutting on the work material, the above-mentioned The second main cutting edge of the above can be set along the cutting surface so that it is located on the cutting side of the first main cutting edge, and this second main cutting edge flattens the cutting surface of the work material. As well as being able to cut, the second outer peripheral cutting edge can be set in a state of being close to the direction orthogonal to the flat cutting surface cut by the second main cutting edge, and from the first outer peripheral cutting edge. The lengthened second outer peripheral cutting edge enables long cutting by making the outer peripheral surface orthogonal to the cutting surface.

Further, in the present invention, the work material is corner-cut by using the corner-cutting rotary cutting tool attached to the chip mounting seat provided on the corner-cutting tool main body with the cutting insert configured as described above. In this case, as described above, the second main cutting edge on the cutting surface side of the cutting insert is positioned on the cutting side of the first main cutting edge, and the second outer peripheral cutting edge is positioned on the outer peripheral side, and this corner cutting is performed. When the rotary cutting tool is rotated to perform corner cutting of the work material, the second main cutting edge is set so as to be located on the cutting side of the first main cutting edge and along the cutting surface. The second main cutting edge enables flat cutting of the cutting surface of the work material, and the second outer peripheral cutting edge is applied to the flat cutting surface cut by the second main cutting edge. It can be set in a state where it is close to the orthogonal direction, and the outer peripheral surface is made orthogonal to the cutting surface by the second outer peripheral cutting edge that is longer than the first outer peripheral cutting edge so that it can be efficiently cut. become.

In the cutting insert of the present invention, in order to solve the above-mentioned problems, the above-mentioned cutting insert is a cutting insert that is detachably attached to the outer peripheral side of the tip of a tool body that rotates about a central axis. On both sides of the work material, a main cutting edge on the tip side for cutting the work material, an outer peripheral cutting edge for cutting the outer peripheral side of the cut portion cut with the work material by the main cutting edge, and the main cutting edge described above. Three arc-shaped corner cutting edges are provided to connect the outer peripheral cutting edge to the outer peripheral cutting edge, and the main cutting edge is provided with a first main cutting edge for cutting on the rotation center side, and the first main cutting edge is provided. The outer peripheral cutting edge is provided with a second main cutting edge that is inclined in a direction away from the cutting surface of the main cutting edge at a required angle and cuts on the corner cutting edge side so as to be continuous with the corner cutting edge. From the first outer peripheral cutting edge that is continuously provided with the corner cutting edge and cuts the outer periphery of the cut portion in the work material cut by the main cutting edge, and the cutting surface by the first outer peripheral cutting edge. A second outer peripheral cutting edge is provided on the inner peripheral side to cut the outer periphery of the cut portion of the work material by inclining in a direction away from the required angle, and the length of the first main cutting edge is set from the second main cutting edge. The length of the second outer peripheral cutting edge is made longer than that of the first outer peripheral cutting edge, and the angle θ1 formed by the first main cutting edge and the second main cutting edge exceeds 0 ° and is 30 °. Less than, the range where the angle θ2 between the first outer peripheral cutting edge and the second outer peripheral cutting edge exceeds 0 ° and less than 30 °, the angle between the second main cutting edge and the second outer peripheral cutting edge. The θ3 was set to be in the range of more than 60 ° and 90 ° or less.

Further, in the corner cutting rotary cutting tool used for corner cutting the work material by attaching the cutting insert in the present invention to the tip mounting seat provided on the corner cutting tool main body, the above-mentioned cutting tool is used. When attaching the insert to the chip mounting seat provided on the corner cutting tool body, the second main cutting edge on the cutting surface side of the cutting insert is positioned on the cutting side from the first main cutting edge, and the first The outer peripheral cutting edge and the second outer peripheral cutting edge are positioned closer to the direction orthogonal to the cutting surface cut by the second main cutting edge as compared with the high feed rotary cutting tool . .. When the cutting insert is attached to the chip mounting seat provided on the corner cutting tool body and the corner cutting rotary cutting tool is rotated in this way to perform corner cutting on the work material, the above-mentioned The second main cutting edge of the above can be set along the cutting surface so that it is located on the cutting side of the first main cutting edge, and this second main cutting edge flattens the cutting surface of the work material. Along with being able to cut, the first outer peripheral cutting edge and the second outer peripheral cutting edge are set in a state of being close to a direction orthogonal to the flat cutting surface cut by the second main cutting edge. can, it becomes possible to cut longer so as to orthogonal to the outer peripheral surface with respect to the cutting plane by the first peripheral cutting edge and a second peripheral cutting edge.

Further, in the present invention, the work material is corner-cut by using the corner-cutting rotary cutting tool attached to the chip mounting seat provided on the corner-cutting tool main body with the cutting insert configured as described above. In this case, as described above, the second main cutting edge on the cutting surface side of the cutting insert is positioned on the cutting side of the first main cutting edge, and the second outer peripheral cutting edge is positioned on the outer peripheral side, and this corner cutting is performed. When the rotary cutting tool is rotated to perform corner cutting of the work material, the second main cutting edge is set so as to be located on the cutting side of the first main cutting edge and along the cutting surface. can, cutting with this becomes the second main cutting can be flat cutting a cutting surface of the workpiece by the blade, and the first peripheral cutting edge and a second peripheral cutting edge of, the said second main edge It has been able to set in a state as close in the direction perpendicular to the flat cutting surface, in a state that is perpendicular to the outer peripheral surface with respect to the cutting plane by the first peripheral cutting edge and a second peripheral cutting edge You will be able to cut efficiently.

As a result, in the present invention, one type of cutting insert can be used for a high feed rotary cutting tool and a corner cutting rotary cutting tool to suitably perform high feed machining and corner cutting, and for cutting. On both sides of the insert, a main cutting edge on the tip side for cutting the work material, an outer peripheral cutting edge for cutting the outer peripheral side of the cut portion cut with the work material by the main cutting edge, and the above-mentioned main cutting edge. for providing three and a corner cutting edge which connects the blade and the peripheral cutting edge, respectively, using the position of the cutting insert which is mounted for each rotary cutting tool of a and corner cutting for high feed 6 times vary By changing the cutting edge 6 times , the cutting insert can be used for a long time in these rotary cutting tools, and the service life of the cutting insert is greatly improved.

In the cutting insert of the present invention, in order to solve the above-mentioned problems, the cutting insert is detachably attached to the outer peripheral side of the tip of the high feed tool body that rotates around the central axis and is used for high feed machining. together, the cutting insert is detachably mounted on the tip outer peripheral side of the corner cutting tool body Ru is used in the corner cutting machining, on both sides of the cutting insert of the three corners, each performing a cutting of the workpiece A portion is provided, and each corner portion has a main cutting edge on the tip side, an outer peripheral cutting edge that cuts the outer peripheral side of the cutting portion in which the work material is cut by the main cutting edge, and the main cutting edge. An arcuate corner cutting edge for connecting to the outer peripheral cutting edge is provided, and the main cutting edge is provided with a first main cutting edge for cutting on the rotation center side, and the first main cutting edge is used. A second main cutting edge is provided for cutting on the corner cutting edge side so as to be inclined in a direction away from the cutting surface at a required angle so as to be continuous with the corner cutting edge, while the outer peripheral cutting edge is provided with the corner. The first outer peripheral cutting edge that is continuously provided with the cutting edge and cuts the outer periphery of the cut portion in the work material cut by the main cutting edge, and the inner peripheral side from the cutting surface by the first outer peripheral cutting edge. A second outer peripheral cutting edge that inclines in a direction away from the required angle to cut the outer periphery of the cut portion of the work material is provided, and the length of the first main cutting edge is made longer than that of the second main cutting edge. The length of the second outer peripheral cutting edge is made longer than that of the first outer peripheral cutting edge, and the angle θ1 formed by the first main cutting edge and the second main cutting edge is in the range of more than 0 ° and less than 30 °. The angle θ2 formed by the first outer peripheral cutting edge and the second outer peripheral cutting edge is in the range of more than 0 ° and less than 30 °, and the angle θ3 formed by the second main cutting edge and the second outer peripheral cutting edge is 60 °. The range was set to exceed 90 ° or less.

Claims (5)

In the cutting insert that is detachably attached to the outer peripheral side of the tip of the tool body that rotates around the central axis, both sides of the cutting insert have a main cutting edge on the tip side that cuts the work material. There are three outer peripheral cutting edges that cut the outer peripheral side of the cutting portion where the work material is cut by the main cutting edge, and three arc-shaped corner cutting edges that connect the main cutting edge and the outer peripheral cutting edge. The main cutting edge is provided with a first main cutting edge for cutting on the rotation center side, and the corner cutting edge is inclined in a direction away from the cutting surface by the first main cutting edge by a required angle. A second main cutting edge for cutting the corner cutting edge side is provided so as to be continuous with the blade, while the outer peripheral cutting edge is provided continuously with the corner cutting edge by the main cutting edge. The first outer peripheral cutting edge that cuts the outer circumference of the cut portion of the machined work material and the cut portion of the work material that is inclined in a direction away from the cutting surface by the first outer peripheral cutting edge toward the inner peripheral side by a required angle. A second outer peripheral cutting edge for cutting the outer periphery is provided, the length of the first main cutting edge is made longer than that of the second main cutting edge, and the length of the second outer peripheral cutting edge is set to the first outer periphery. The angle between the first main cutting edge and the second main cutting edge is longer than the cutting edge, and the angle θ1 formed by the first main cutting edge and the second main cutting edge is in the range of more than 0 ° and less than 30 °. Cutting characterized in that the angle θ2 formed is in the range of more than 0 ° and less than 30 °, and the angle θ3 formed between the second main cutting edge and the second outer peripheral cutting edge is in the range of more than 60 ° and 90 ° or less. For insert. The cutting insert according to claim 1, wherein the ratio of the lengths of the first main cutting edge and the second main cutting edge is in the range of 2: 1 to 5: 1. .. In the cutting insert according to claim 1 or 2, the angle θ1 formed by the first main cutting edge and the second main cutting edge is in the range of 3 ° or more and 10 ° or less, and the first outer peripheral cutting edge is described. The angle θ2 formed by the second outer peripheral cutting edge is 3 ° or more and 10 ° or less, and the angle θ3 formed by the second main cutting edge and the second outer peripheral cutting edge is 65 ° or more and 82 ° or less. A cutting insert characterized by that. In a high-feed rotary cutting tool for high-feed machining of a work material, the cutting insert according to any one of claims 1 to 3 is attached to a tip provided on the outer peripheral side of the tip of the high-feed tool body. When attaching to the seat, position the first main cutting edge from the second main cutting edge on the cutting surface side of the cutting insert so as to incline to the cutting side, and move the second outer peripheral cutting edge from the first outer peripheral cutting edge. A rotary cutting tool for high feed, which is characterized by being positioned toward the inner circumference side. In a corner cutting rotary cutting tool for corner cutting a work material, the cutting insert according to any one of claims 1 to 3 is attached to a tip provided on the outer peripheral side of the tip of the corner cutting tool body. When attached to the seat, the second main cutting edge on the cutting surface side of the cutting insert is positioned on the cutting side of the first main cutting edge, and the second outer peripheral cutting edge is located on the outer peripheral side. Rotating cutting tool for corner cutting.

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