JP2021075106A - Vehicular wheel and logo part formation method of vehicular wheel - Google Patents

Vehicular wheel and logo part formation method of vehicular wheel Download PDF

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JP2021075106A
JP2021075106A JP2019201548A JP2019201548A JP2021075106A JP 2021075106 A JP2021075106 A JP 2021075106A JP 2019201548 A JP2019201548 A JP 2019201548A JP 2019201548 A JP2019201548 A JP 2019201548A JP 2021075106 A JP2021075106 A JP 2021075106A
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logo
cutting tool
convex
coating film
vehicle wheel
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JP7144861B2 (en
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修二郎 稲谷
Shujiro Inatani
修二郎 稲谷
和則 伊藤
Kazunori Ito
和則 伊藤
努 廣政
Tsutomu Hiromasa
努 廣政
靖之 鳥居
Yasuyuki Torii
靖之 鳥居
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Rays Engineering Co Ltd
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Abstract

To provide a vehicular wheel in which there is no high convex portion in a corner part of an engraving processed surface of a logo part and a clear coating film having a sufficient film thickness can be formed, and a logo part formation method of the vehicular wheel.SOLUTION: A vehicular wheel 1 comprises: a coating part 5 in which coating in a base color is applied to a wheel body 10; and a logo part 6 which is made of a character, a graphic, a symbol or the like formed by exposing a metal surface by cutting coating films 41, 42 and base material metal of the wheel body 10 with machine work on a portion of the coating part 5. The logo part 6 comprises: an engraving processed surface 61 being a metal surface engraving-processed by a cutting tool; and a clear coating film 43 which is formed on the engraving processed surface 61. The engraving processed surface 61 includes a convex removal processing trace structure 63 being a low portion in which a high convex portion 62 having a certain height or higher that is formed as an uncut portion on a processing trace of the cutting tool which traces a line shape of a logo design shape is removed in a specific corner part 7 of the logo design shape of the logo part 6.SELECTED DRAWING: Figure 5

Description

本発明は、ロゴ部が形成された車両用ホイール及び車両用ホイールのロゴ部形成方法に関する。 The present invention relates to a vehicle wheel on which a logo portion is formed and a method for forming a logo portion of the vehicle wheel.

車両用ホイールの意匠面に文字、図形、記号等からなるロゴ部を設けたものが知られており、このロゴ部は、メーカー名やブランド名などを象徴するとともに、ホイールデザインのアクセント要素にもなる重要部分である。本出願人は、車両用ホイールにロゴ部を形成する技術を開発し、この技術が特許文献1に開示されている。特許文献1に開示する技術は、車両用ホイールにおいて、ディスク又はリムの塗装部の一部に機械加工にて塗膜及び母材金属を切削することにより金属面を露出させながらロゴ部が形成され、ロゴ部には、機械工具の刃物目を残して凹凸筋が連続する表面となった彫刻加工部が形成され、彫刻加工部には、凹凸筋表面の凹凸を均すようにクリア塗料を塗布して透明層が形成されて彫刻加工部が立体感を強調して呈する構成を備えるものである。 It is known that the design surface of a vehicle wheel has a logo part consisting of letters, figures, symbols, etc., and this logo part symbolizes the manufacturer name, brand name, etc., and is also an accent element of the wheel design. Is an important part. The applicant has developed a technique for forming a logo portion on a vehicle wheel, and this technique is disclosed in Patent Document 1. In the technique disclosed in Patent Document 1, in a vehicle wheel, a logo portion is formed while exposing a metal surface by cutting a coating film and a base metal on a part of a painted portion of a disc or a rim by machining. , The logo part is formed with an engraved part that has a continuous surface with uneven streaks, leaving the blades of the machine tool, and the engraved part is coated with clear paint so as to even out the unevenness on the surface of the uneven streaks. As a result, a transparent layer is formed so that the engraved portion emphasizes the three-dimensional effect.

特許第6153437号公報Japanese Patent No. 6153437

前記ロゴ部を切削工具で彫刻加工する際、比較的小径の切削工具を用いて加工線を複数列に並べた軌跡で加工することにより、金属面に凹凸筋が形成される。その後、凹凸筋にクリア塗膜を形成するには、凹凸筋の凸部位の頂点をカバーする膜厚のクリア塗膜を形成する必要がある。凸部位の頂点まで確実に覆うクリア塗膜を形成する方法としては、例えば、以下の二つの方法が考えられる。 When the logo portion is engraved with a cutting tool, uneven streaks are formed on the metal surface by processing the logo portion with a locus in which processing lines are arranged in a plurality of rows using a cutting tool having a relatively small diameter. After that, in order to form a clear coating film on the uneven streaks, it is necessary to form a clear coating film having a film thickness that covers the apex of the convex portion of the uneven streaks. As a method for forming a clear coating film that reliably covers the apex of the convex portion, for example, the following two methods can be considered.

第1の方法は、凹凸筋の凸部位の頂点にクリア塗膜が形成されるまでクリア塗料の塗布量を多くして厚膜に塗装する方法である。しかし、この第1方法では、クリア塗料を1コートで厚膜塗装すると、三次元曲面を有する車両用ホイールにおいては、塗装タレや乾燥後の沸きが発生して塗装不良となるおそれがある。 The first method is a method of coating a thick film by increasing the amount of the clear paint applied until a clear coating film is formed at the apex of the convex portion of the uneven streaks. However, in this first method, if the clear paint is coated with a thick film with one coat, there is a possibility that the wheel for a vehicle having a three-dimensional curved surface may cause coating sagging or boiling after drying, resulting in poor coating.

第2の方法は、塗装タレや乾燥後の沸きが発生しないクリア塗布量で1コートの塗装を行い、焼付乾燥後に再度クリア塗料を塗り重ねる方法である。しかし、この第2の方法では、塗装工数、焼付乾燥工数等が増し且つ塗装工程の作業時間も長くなるため、塗装工程や生産管理等に負荷が掛かり、また、コスト高にもなる。 The second method is a method in which one coat is applied with a clear coating amount that does not cause coating sagging or boiling after drying, and then the clear coating is applied again after baking and drying. However, in this second method, the number of man-hours for painting, the number of man-hours for baking and drying, and the like are increased, and the work time for the painting process is also lengthened.

従って、クリア塗膜を効率的且つ経済的に形成するには、塗装タレや乾燥後の沸きの発生がなく且つ1コートで推奨膜厚に形成可能な塗布量でクリア塗料の塗装を1コートで行うのが好ましい。 Therefore, in order to form a clear coating film efficiently and economically, one coat can be applied with a clear coating amount that can be formed to a recommended film thickness without causing coating sagging or boiling after drying. It is preferable to do so.

ところで、ロゴ部のロゴデザイン形状を彫刻加工する際、切削工具(例えば、ボールエンドミル)をロゴデザイン形状の線形をなぞる加工軌跡をたどらせる場合、ロゴデザイン形状によっては、彫刻加工面には、削り残しの高い凸部位(カスプ)が形成されることがある。例えば、「A」の文字を彫刻加工する場合を例に挙げて、以下に説明する。 By the way, when engraving the logo design shape of the logo part, when a cutting tool (for example, a ball end mill) traces a processing trajectory that traces the alignment of the logo design shape, depending on the logo design shape, the engraved surface is shaved. Highly leftover convex parts (cusps) may be formed. For example, the case where the letter "A" is engraved will be described below.

図7において矢印付き一点鎖線で示すように、切削工具により、例えば、「A」の文字の左下から切削を開始し、右斜め上方向へと直線移動させ、次いで下方向に直線移動させ、そして少し上方向へ戻し、最後に左横方向へ直線移動させて左の斜線部分に至るように、「A」の文字の線形に沿ってなぞった加工軌跡8をたどらせる。文字の線幅を太く描くには、切削工具を所定のピックフィード量を持って加工線を複数列並べた加工軌跡をたどらせる。この場合、加工線を複数列並べた部位では、隣り合った加工線の間における切削工具の削り残しの凸部位による凹凸筋が形成される。この複数列の加工線間に形成される凸部位の高さは、切削工具のピックフィード量を小さくすることにより低く形成することが可能である。 As shown by the one-point chain line with an arrow in FIG. 7, the cutting tool starts cutting from the lower left of the letter "A", moves the line diagonally upward to the right, and then moves the line downward. The machining locus 8 is traced along the alignment of the letter "A" so as to return slightly upward and finally move linearly to the left lateral direction to reach the shaded portion on the left. To draw a thick line width of a character, the cutting tool is made to follow a machining locus in which a plurality of rows of machining lines are arranged with a predetermined pick feed amount. In this case, in the portion where a plurality of machining lines are arranged, uneven streaks are formed between the adjacent machining lines due to the convex portion of the cutting tool left uncut. The height of the convex portion formed between the processing lines of the plurality of rows can be made low by reducing the pick feed amount of the cutting tool.

一方、「A」の文字の特定のコーナ部7においては、切削工具の加工方向の方向転換や加工線との接続・交差に伴い切削工具の削り残しの高い凸部位62が形成される。そして、前述のとおり、塗装タレや乾燥後の沸きの発生がなく且つ1コートで推奨膜厚に形成可能な塗布量でクリア塗料の塗装を1コートで行うと、コーナ部7の高い凸部位62の頂点には、クリア塗膜43が形成されないか、あるいは凸部位62の頂点でのクリア塗膜43が所定膜厚未満となってしまう(図5(a)を参照)。そうなると、時間経過によって、この高い凸部位62を起点にクリア塗膜43の剥がれが発生したり、高い凸部位62に沿って糸錆が発生したりする等の問題が生じるおそれがある。 On the other hand, in the specific corner portion 7 of the letter "A", a convex portion 62 having a high uncut portion of the cutting tool is formed due to the change of the machining direction of the cutting tool and the connection / intersection with the machining line. Then, as described above, when the clear paint is applied with one coat in a coating amount that does not cause coating sagging or boiling after drying and can be formed to the recommended film thickness with one coat, the high convex portion 62 of the corner portion 7 The clear coating film 43 is not formed at the apex of the above, or the clear coating film 43 at the apex of the convex portion 62 becomes less than a predetermined film thickness (see FIG. 5A). In that case, there is a possibility that the clear coating film 43 may be peeled off from the high convex portion 62 as a starting point, or thread rust may be generated along the high convex portion 62 with the passage of time.

本発明は、前記事情に鑑みてなされたものであり、ロゴ部の彫刻加工面のコーナ部には高い凸部位がなく、十分な膜厚のクリア塗膜を形成することが可能な車両用ホイール及び車両用ホイールのロゴ部形成方法を提供することを目的とする。 The present invention has been made in view of the above circumstances, and is a vehicle wheel capable of forming a clear coating film having a sufficient thickness without having a high convex portion at the corner portion of the engraved surface of the logo portion. And a method for forming a logo portion of a vehicle wheel.

本発明に係る車両用ホイールは、
一体ないし分割構造におけるリム及び複数のスポークを有するディスクで構成するホイール本体を備える軽合金製の車両用ホイールであって、
前記ホイール本体にベース色の塗装が行われた塗装部と、スポークを含むディスク又はリムの塗装部の一部に機械加工にて塗膜及びホイール本体の母材金属を切削して金属面を露出させて形成された文字、図形又は記号等からなるロゴ部とを有し、
前記ロゴ部は、切削工具により彫刻加工された金属面である彫刻加工面と、彫刻加工面上に有色又は無色のクリア塗料を塗装して形成されたクリア塗膜とを有し、
前記彫刻加工面は、ロゴ部のロゴデザイン形状の特定のコーナ部においては当該ロゴデザイン形状の線形をなぞる切削工具の加工軌跡上に削り残しとして形成されてしまう一定高さ以上の高い凸部位が除去される低所となる凸除去加工軌跡構造を備えるものである。
The vehicle wheel according to the present invention is
A light alloy vehicle wheel with a wheel body consisting of a rim in an integral or split structure and a disc with multiple spokes.
The painted part where the base color is painted on the wheel body and a part of the painted part of the disc or rim including the spokes are machined to cut the paint film and the base metal of the wheel body to expose the metal surface. It has a logo part composed of letters, figures, symbols, etc. formed by the spokes.
The logo portion has an engraved surface which is a metal surface engraved by a cutting tool, and a clear coating film formed by applying a colored or colorless clear paint on the engraved surface.
The engraved surface has a high convex portion having a certain height or more that is formed as uncut portion on the machining locus of a cutting tool that traces the alignment of the logo design shape at a specific corner portion of the logo design shape of the logo portion. It has a convex removal processing locus structure that is a low place to be removed.

本発明に係る車両用ホイールのロゴ部形成方法は、
一体ないし分割構造におけるリム及び複数のスポークを有するディスクで構成するホイール本体を備える軽合金製の車両用ホイールにロゴ部を形成する方法であって、
前記ホイール本体にベース色の塗装が行われたスポークを含むディスク又はリムの一部に機械加工にて塗膜及びホイール本体の母材金属を切削することにより金属面を露出させながら文字、図形又は記号等からなるロゴ部の彫刻加工面を形成する彫刻加工工程と、
前記彫刻加工面上に有色又は無色のクリア塗料を塗装してクリア塗膜を形成する塗装工程とを有し、
前記彫刻加工工程は、ロゴ部のロゴデザイン形状の線形をなぞるように切削工具を移動させて彫刻加工を行うことにより彫刻加工面に切削工具の加工軌跡上に削り残しとして形成される一定高さ以上の高い凸部位が形成されてしまうロゴデザイン形状のコーナ部を特定し、
前記特定のコーナ部においては切削工具が所定のピックフィード量でずれながら当該コーナ部に沿うかあるいは当該コーナ部に向かうように往復移動する加工軌跡となる凸除去動作を行い、低所となる凸除去加工軌跡構造を形成する方法である。
The method for forming a logo portion of a vehicle wheel according to the present invention is as follows.
A method of forming a logo on a light alloy vehicle wheel having a wheel body composed of a rim and a disc having a plurality of spokes in an integral or split structure.
Characters, figures, or characters, figures, or The engraving process that forms the engraved surface of the logo part consisting of symbols, etc.
It has a coating process of applying a colored or colorless clear paint on the engraved surface to form a clear coating film.
In the engraving process, a cutting tool is moved so as to trace the alignment of the logo design shape of the logo portion to perform engraving, so that a constant height is formed on the engraved surface as uncut portion on the machining locus of the cutting tool. Identify the corner part of the logo design shape where the above high convex part is formed,
In the specific corner portion, the cutting tool performs a convex removing operation which is a machining locus that reciprocates along the corner portion or toward the corner portion while shifting by a predetermined pick feed amount, and the convex becomes a low place. This is a method of forming a removal processing locus structure.

本発明によれば、ロゴ部の彫刻加工面において凸除去加工軌跡構造を備えることにより、ロゴデザイン形状のコーナ部には高い凸部位が形成されることがない。例えば、彫刻加工面上のクリア塗膜の形成において塗装タレや乾燥後の沸きが発生することがなく且つ1コートで推奨膜厚のクリア塗膜が形成可能な塗布量でクリア塗料の塗装を1コートで行う場合であっても、ロゴデザイン形状のコーナ部にも十分な膜厚のクリア塗膜が形成される。従って、彫刻加工面全体に十分な膜厚のクリア塗膜を形成することが可能となる。よって、ロゴ部におけるクリア塗膜の剥がれや糸錆等の発生を長期にわたり防止することができ、ロゴ部の彫刻加工により得られる高い意匠性を長期的に且つ安定して発揮させることができる。 According to the present invention, by providing the convex removal processing locus structure on the engraved surface of the logo portion, a high convex portion is not formed in the corner portion of the logo design shape. For example, in the formation of a clear coating film on the engraved surface, coating of the clear coating film is performed with an coating amount that does not cause coating sagging or boiling after drying and that can form a clear coating film of a recommended film thickness with one coating. Even when the coating is performed, a clear coating film having a sufficient film thickness is formed on the corner portion of the logo design shape. Therefore, it is possible to form a clear coating film having a sufficient film thickness on the entire engraved surface. Therefore, it is possible to prevent peeling of the clear coating film and thread rust in the logo portion for a long period of time, and it is possible to stably exhibit the high designability obtained by engraving the logo portion over a long period of time.

実施形態による車両用ホイールを示す正面図である。It is a front view which shows the wheel for a vehicle by embodiment. 実施形態による車両用ホイールを示す断面図である。It is sectional drawing which shows the wheel for a vehicle by embodiment. スポークに形成したロゴ部の部分を拡大して示す拡大図である。It is an enlarged view which shows the part of the logo part formed on the spoke by enlargement. 塗装部及びロゴ部における断面構造を示す断面図である。It is sectional drawing which shows the cross-sectional structure in the painted part and the logo part. ロゴ部のロゴデザイン形状のコーナ部における断面構造を示す断面図であり、同図(a)は高い凸部位が形成された彫刻加工面を示す断面図であり、同図(b)は高い凸部位が除去される低所となった凸除去加工軌跡構造が形成された彫刻加工面を示す断面図である。It is a cross-sectional view which shows the cross-sectional structure in the corner part of the logo design shape of a logo part, FIG. It is sectional drawing which shows the carved surface which formed the convex removal processing locus structure which became the low place where the part is removed. ロゴ部の形成方法の例として、彫刻加工面を形成する際に高い凸部位が除去される凸除去動作を行う加工軌跡を説明するための説明図である。As an example of the method of forming the logo portion, it is explanatory drawing for demonstrating the processing locus which performs the convex removal operation which removes a high convex part at the time of forming an engraving processed surface. ロゴ部の形成方法の例として、彫刻加工面を形成する際に線形に沿ってなぞる加工軌跡により高い凸部位が形成されることを説明するための説明図である。As an example of the method of forming the logo portion, it is an explanatory diagram for explaining that a high convex portion is formed by a processing locus traced along a linear line when forming an engraved surface.

以下に、本発明の実施形態について図面を参照しながら説明する。
図1、図2に示すように、実施形態の車両用ホイール1は、リム2とディスク3とによりホイール本体10を構成するものである。車両用ホイール1は、軽合金製であり、例えば、アルミニウム合金又はマグネシウム合金等により形成されている。車両用ホイール1は、リム2とディスク3とが一体構造又は分割構造であってもよく、また、リム2とディスク3とは、鍛造又は鋳造により製作することができる。リム2は、全体が円筒形状を有し、円筒形状の両端部に径方向外方へ延びるリムフランジ21が形成されている。ディスク3は、車両ハブと嵌合するハブ穴31と、ハブ穴31から外周方向に放射状に設けられた複数のスポーク32とを備えている。リムフランジ21及びディスク3の表面側が三次元曲面で形成する車両用ホイール1の意匠面を構成する。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
As shown in FIGS. 1 and 2, the vehicle wheel 1 of the embodiment constitutes the wheel body 10 by the rim 2 and the disc 3. The vehicle wheel 1 is made of a light alloy, for example, made of an aluminum alloy, a magnesium alloy, or the like. The vehicle wheel 1 may have a rim 2 and a disc 3 having an integral structure or a divided structure, and the rim 2 and the disc 3 can be manufactured by forging or casting. The rim 2 has a cylindrical shape as a whole, and rim flanges 21 extending radially outward are formed at both ends of the cylindrical shape. The disk 3 includes a hub hole 31 that fits into the vehicle hub, and a plurality of spokes 32 that are radially provided in the outer peripheral direction from the hub hole 31. The surface side of the rim flange 21 and the disc 3 constitutes a design surface of the vehicle wheel 1 formed by a three-dimensional curved surface.

図3に示すように、車両用ホイール1は、所定のベース色に塗装された塗装部5と、スポーク32天面の塗装部5の一部に形成された金属光輝性を呈するロゴ部6とを有する。ロゴ部6は、文字、図形又は記号等のような所定のロゴデザイン形状に構成されている。なお、ロゴ部6は、スポーク32天面以外に、スポーク32側面、スポーク32以外のディスク面、リムフランジ面等、スポーク32を含むディスク3又はリム2の一部に形成することができる。 As shown in FIG. 3, the vehicle wheel 1 includes a painted portion 5 painted in a predetermined base color and a logo portion 6 having a metallic brilliance formed on a part of the painted portion 5 on the top surface of the spoke 32. Has. The logo portion 6 is configured in a predetermined logo design shape such as characters, figures, symbols, and the like. The logo portion 6 can be formed on a part of the disc 3 or the rim 2 including the spoke 32, such as the side surface of the spoke 32, the disc surface other than the spoke 32, and the rim flange surface, in addition to the top surface of the spoke 32.

図4に示すように、塗装部5は、ホイール本体10の金属素地上に、プライマー層41とベース色の塗膜42とクリア塗膜43とで形成される層構造を有する。ロゴ部6は、ホイール本体10にベース色の塗膜42が形成された後に機械加工にて塗膜42、プライマー層41及びホイール本体10の母材金属を切削してホイール本体10の金属面を露出させた彫刻加工面61と、彫刻加工面61上に形成されたクリア塗膜43とを有している。ロゴ部6のクリア塗膜43は、塗装部5のクリア塗膜43と同時に形成される。このクリア塗膜43は、無色のクリア塗膜であるが、有色のカラークリア塗膜であってもよい。なお、ロゴ部6の彫刻加工面61は、ホイール本体10の金属素地上に、プライマー層41とベース色の塗膜42とクリア塗膜43とが形成された後に、これらクリア塗膜43、塗膜42、プライマー層41及びホイール本体10の母材金属を切削して金属面を露出させて形成してもよい。また、ロゴ部6の一部又は全部には、クリア塗膜43の上に所定色のカラークリア塗膜を形成してもよい。 As shown in FIG. 4, the coating portion 5 has a layer structure formed of a primer layer 41, a base color coating film 42, and a clear coating film 43 on a metal base of the wheel body 10. In the logo portion 6, after the base color coating film 42 is formed on the wheel body 10, the coating film 42, the primer layer 41 and the base metal of the wheel body 10 are cut by machining to form the metal surface of the wheel body 10. It has an exposed engraved surface 61 and a clear coating film 43 formed on the engraved surface 61. The clear coating film 43 of the logo portion 6 is formed at the same time as the clear coating film 43 of the coating portion 5. The clear coating film 43 is a colorless clear coating film, but may be a colored color clear coating film. The engraved surface 61 of the logo portion 6 is coated with the clear coating film 43 after the primer layer 41, the base color coating film 42 and the clear coating film 43 are formed on the metal surface of the wheel body 10. The base metal of the film 42, the primer layer 41, and the wheel body 10 may be cut to expose the metal surface. Further, a color clear coating film of a predetermined color may be formed on the clear coating film 43 on a part or all of the logo portion 6.

彫刻加工面61は、ロゴ部6のロゴデザイン形状を形成するように切削工具(例えば、ボールエンドミル等の様々な切削工具)により彫刻加工された金属面である。彫刻加工面61は、基本的には、ロゴ部6の構成要素(例えば、1つの文字)におけるロゴデザイン形状の線形に沿ってなぞった切削工具の加工軌跡形状により形成されている。ロゴ部6の文字等は、例えば、切削工具を一筆書きするように移動させて形成することができる。ロゴ部6のロゴデザイン形状の全部又は一部の線は、切削工具の加工線を一本線又は複数本の加工線を並べた加工軌跡形状により形成することができる。 The engraved surface 61 is a metal surface engraved by a cutting tool (for example, various cutting tools such as a ball end mill) so as to form the logo design shape of the logo portion 6. The engraved surface 61 is basically formed by the machining locus shape of the cutting tool traced along the line of the logo design shape in the component (for example, one character) of the logo portion 6. The characters and the like of the logo portion 6 can be formed by moving the cutting tool as if writing with a single stroke, for example. All or part of the lines of the logo design shape of the logo portion 6 can be formed by a machining locus shape in which one or a plurality of machining lines of a cutting tool are arranged.

ところで、切削工具をロゴ部6のロゴデザイン形状の線形に沿ってなぞって彫刻加工面61を形成する場合に、ロゴデザイン形状によっては、彫刻加工面61におけるロゴデザイン形状の特定のコーナ部7においては切削工具の加工軌跡8上に削り残しとして一定高さ以上の高い凸部位62が形成されてしまう(図5(a)、図7を参照)。この高い凸部位62には、クリア塗膜43が形成されないか、あるいは、図5(a)に示すように、凸部位62の頂点でのクリア塗膜43は所定膜厚未満の薄膜となってしまう。本実施形態では、彫刻加工面61は、ロゴデザイン形状の特定のコーナ部7においては当該ロゴデザイン形状の線形に沿ってなぞった切削工具の加工軌跡8上に削り残しとして形成されてしまう一定高さ以上の高い凸部位62が除去される低所となる凸除去加工軌跡構造63(図5(b)、図6を参照)を備えている。例えば、ロゴデザイン形状における略鋭角なコーナ部7には、凸除去加工軌跡構造63が形成される(図6を参照)。ここで「略鋭角なコーナ部7」には、直角より小さい鋭角だけでなく、直角や直角に近い鈍角であっても、前記削り残しの高い凸部位62が形成されるコーナ部7を含む。従って、ロゴデザイン形状の特定のコーナ部7においては、図5(b)に示すように、高い凸部位62が除去される低所となる凸除去加工軌跡構造63が形成されるから、クリア塗膜43が十分な膜厚となって形成される。 By the way, when a cutting tool is traced along the alignment of the logo design shape of the logo portion 6 to form the engraved surface 61, depending on the logo design shape, the specific corner portion 7 of the logo design shape on the engraved surface 61 may be formed. Will form a high convex portion 62 having a certain height or more on the machining locus 8 of the cutting tool as uncut portion (see FIGS. 5 (a) and 7). The clear coating film 43 is not formed on the high convex portion 62, or as shown in FIG. 5A, the clear coating film 43 at the apex of the convex portion 62 becomes a thin film having a film thickness less than a predetermined film thickness. It ends up. In the present embodiment, the engraved surface 61 is formed as an uncut portion on the machining locus 8 of the cutting tool traced along the alignment of the logo design shape at a specific corner portion 7 of the logo design shape. It is provided with a convex removal processing locus structure 63 (see FIGS. 5 (b) and 6), which is a low position from which a higher convex portion 62 is removed. For example, the convex removal processing locus structure 63 is formed in the corner portion 7 having a substantially acute angle in the logo design shape (see FIG. 6). Here, the "substantially acute corner portion 7" includes a corner portion 7 in which the convex portion 62 having a high uncut portion is formed even if the angle is not only an acute angle smaller than a right angle but also an acute angle or an obtuse angle close to a right angle. Therefore, in the specific corner portion 7 of the logo design shape, as shown in FIG. 5B, the convex removal processing locus structure 63, which is a low place where the high convex portion 62 is removed, is formed, so that the clear coating is applied. The film 43 is formed to have a sufficient film thickness.

凸除去加工軌跡構造63は、切削工具が所定のピックフィード量でずれながら当該コーナ部7に沿うかあるいは当該コーナ部7に向かうように往復移動して形成された低所となる加工軌跡構造である。従って、彫刻加工面61には、一定高さ以上の高い凸部位62が形成されることがない。例えば、図6に示すように、「A」の文字では、4箇所の略鋭角なコーナ部71〜74には、凸除去加工軌跡構造63が形成されて高い凸部位62が形成されない構成を有する。この「A」の文字の4箇所の略鋭角なコーナ部7以外の線形部分は、「A」の文字の線形に沿ってなぞった切削工具の加工軌跡形状を有する。なお、「C」の文字のように、円弧状もしくはR状等の線形により構成され、略鋭角なコーナ部7を有しない彫刻加工面61は、高い凸部位62が形成されることがないため、そのロゴデザイン形状の線形に沿ってなぞった切削工具の加工軌跡形状だけで構成される。 The convex removal machining locus structure 63 is a machining locus structure formed by reciprocating along the corner portion 7 or toward the corner portion 7 while shifting the cutting tool by a predetermined pick feed amount. is there. Therefore, the engraved surface 61 does not have a convex portion 62 having a height higher than a certain height. For example, as shown in FIG. 6, the letter “A” has a configuration in which the convex removal processing locus structure 63 is formed at the four substantially acute-angled corner portions 71 to 74 and the high convex portion 62 is not formed. .. The linear portions other than the four substantially acute-angled corner portions 7 of the letter "A" have a machining locus shape of the cutting tool traced along the alignment of the letter "A". It should be noted that, like the letter "C", the engraved surface 61, which is formed of a linear shape such as an arc shape or an R shape and does not have a corner portion 7 having an acute angle, does not have a high convex portion 62 formed. , The logo design consists only of the machining trajectory shape of the cutting tool traced along the linear shape.

前記一定高さ以上の高い凸部位62とは、三次元曲面を有する車両用ホイール1にあって、彫刻加工面61上に形成されるクリア塗膜43において、塗装タレや乾燥後の沸きが発生しない所定塗布量で1コートのクリア塗料の塗装によっては、凸部位62の頂点にクリア塗膜43が形成されないか、あるいは凸部位62の頂点には所定膜厚未満にしかクリア塗膜43が形成されない高い凸部位62である。ここで、前記所定塗布量は、1コートで、例えば、25〜35μm程度の推奨膜厚にクリア塗膜43を形成可能なクリア塗料の塗布量である。前記所定膜厚未満でいう所定膜厚は、例えば、7μm程度である。すなわち、本実施形態では、上述の凸除去加工軌跡構造63により、彫刻加工面61には一定高さ以上の高い凸部位62が形成されないから、彫刻加工面61上のクリア塗膜43は、ロゴデザイン形状のコーナ部7にも25μm以上(少なくとも7μm以上)の膜厚のクリア塗膜43を形成することができる(図5(b)を参照)。従って、彫刻加工面61上に形成されるクリア塗膜43は、塗装タレや乾燥後の沸きの発生がなく且つ1コートで推奨膜厚のクリア塗膜43が形成可能な塗布量でクリア塗料の塗装を1コートで行う場合であっても、ロゴデザイン形状のコーナ部7にも十分な膜厚のクリア塗膜43が形成されている。 The high convex portion 62 having a certain height or more is a vehicle wheel 1 having a three-dimensional curved surface, and the clear coating film 43 formed on the engraved surface 61 causes coating sagging and boiling after drying. Depending on the application of one coat of clear paint with a predetermined coating amount, the clear coating film 43 may not be formed at the apex of the convex portion 62, or the clear coating film 43 may be formed at the apex of the convex portion 62 only with a film thickness less than the predetermined film thickness. It is a high convex portion 62 that is not formed. Here, the predetermined coating amount is the coating amount of the clear coating film capable of forming the clear coating film 43 in a recommended film thickness of, for example, about 25 to 35 μm with one coat. The predetermined film thickness less than the predetermined film thickness is, for example, about 7 μm. That is, in the present embodiment, due to the convex removal processing locus structure 63 described above, the engraved surface 61 does not have a high convex portion 62 having a certain height or higher. Therefore, the clear coating film 43 on the engraved surface 61 has a logo. A clear coating film 43 having a film thickness of 25 μm or more (at least 7 μm or more) can be formed on the corner portion 7 of the design shape (see FIG. 5B). Therefore, the clear coating film 43 formed on the engraved surface 61 has a coating amount that does not cause coating sagging or boiling after drying and can form a clear coating film 43 having a recommended film thickness with one coating. Even when coating is performed with one coat, a clear coating film 43 having a sufficient film thickness is also formed on the corner portion 7 having the logo design shape.

次に、前記ロゴ部6の形成方法の一例を説明する。
まず、塗膜形成前の前処理が施されたホイール本体10の全面に、プライマー塗料を塗布してプライマー層41を形成し、このプライマー層41の上に車両用ホイール1のベース色の溶剤塗料を塗装して塗膜42を形成する。そして、この塗膜42を形成した所定部位を切削工具で彫刻加工してロゴ部6の彫刻加工面61を形成する彫刻加工工程と、彫刻加工面61上にクリア塗料を塗装してクリア塗膜43を形成する塗装工程とを行うことにより、ロゴ部6が形成される。
Next, an example of the method of forming the logo portion 6 will be described.
First, a primer paint is applied to the entire surface of the wheel body 10 that has been pretreated before forming the coating film to form a primer layer 41, and a solvent paint of the base color of the vehicle wheel 1 is formed on the primer layer 41. To form a coating film 42. Then, the engraving process of forming the engraved surface 61 of the logo portion 6 by engraving the predetermined portion on which the coating film 42 is formed with a cutting tool, and the clear coating film by applying the clear paint on the engraved surface 61. The logo portion 6 is formed by performing the painting step of forming the 43.

彫刻加工工程は、マシニングセンタ等の工作機械をCNC制御して切削工具(ボールエンドミル)を用いて彫刻加工することにより、塗膜42を形成した所定部位において塗膜42、プライマー層41及びホイール本体10の母材金属を切削してホイール本体10の金属面を露出させながら、文字、図形又は記号等で構成するロゴ部6のロゴデザイン形状の彫刻加工面61を形成する。 In the engraving process, a machine tool such as a machining center is CNC-controlled and engraved using a cutting tool (ball end mill) to form a coating film 42, a primer layer 41, and a wheel body 10 at a predetermined portion where the coating film 42 is formed. While the metal surface of the wheel body 10 is exposed by cutting the base metal of the above, the engraved surface 61 of the logo design shape of the logo portion 6 composed of characters, figures, symbols and the like is formed.

この彫刻加工の際、切削工具をロゴデザイン形状の線形に沿ってなぞる加工軌跡8で移動させると、ロゴ部6のロゴデザイン形状によっては、彫刻加工面61には、切削工具の加工軌跡8上に削り残しとして高い凸部位62が形成されることがある。例えば、図7に示すように、「A」の文字であれば、「A」の文字の略鋭角なコーナ部7において、切削工具の加工方向の方向転換や加工線との接続・交差に伴い切削工具の削り残しの高い凸部位62が形成されてしまう(図5(a)、図7を参照)。次の塗装工程では、彫刻加工面61上に形成するクリア塗膜43を効率的且つ経済的に形成するには、塗装タレや乾燥後の沸きの発生がなく且つ1コートで推奨膜厚に形成可能な塗布量でクリア塗料の塗装を1コートで形成するのが好ましい。そのため、ロゴデザイン形状の略鋭角なコーナ部7に形成される高い凸部位62には、前記塗布量でクリア塗料の塗装を1コートで行うと、クリア塗膜43が形成されないか、あるいはクリア塗膜43の膜厚が所定膜厚未満(図5(a)を参照)となってしまう。 During this engraving, if the cutting tool is moved along the machining locus 8 that traces along the alignment of the logo design shape, depending on the logo design shape of the logo portion 6, the engraving surface 61 may be on the machining locus 8 of the cutting tool. A high convex portion 62 may be formed as an uncut portion. For example, as shown in FIG. 7, in the case of the letter "A", in the corner portion 7 having a substantially acute angle of the letter "A", the cutting tool is changed in the machining direction and is connected / crossed with the machining line. A convex portion 62 having a high uncut portion of the cutting tool is formed (see FIGS. 5 (a) and 7). In the next coating step, in order to efficiently and economically form the clear coating film 43 formed on the engraved surface 61, there is no coating sagging or boiling after drying, and one coating is formed to the recommended film thickness. It is preferable to form a clear paint coating with one coat in a possible coating amount. Therefore, if the high convex portion 62 formed in the substantially acute corner portion 7 of the logo design shape is coated with the clear paint with the above-mentioned coating amount, the clear coating film 43 is not formed or the clear coating is applied. The film thickness of the film 43 is less than the predetermined film thickness (see FIG. 5A).

そこで、本実施形態では、彫刻加工工程は、基本的にはロゴ部6のロゴデザイン形状の線形に沿ってなぞる加工軌跡プログラムに基づいて切削工具を移動させるが、この加工軌跡プログラムでは切削工具の加工軌跡8上に削り残しとして形成される一定高さ以上の高い凸部位62が形成されてしまうロゴデザイン形状のコーナ部7を特定し、この特定のコーナ部7においては前記加工軌跡プログラムを変更して彫刻加工を行う。特定のコーナ部7では、切削工具が所定のピックフィード量でずれながら当該コーナ部7に沿うかあるいは当該コーナ部7に向かうように往復移動する加工軌跡8となる凸除去動作を行わせる。これにより、特定のコーナ部7においては、前記一定高さ以上の高い凸部位62が除去される低所となった凸除去加工軌跡構造63が形成される。 Therefore, in the present embodiment, the engraving process basically moves the cutting tool based on the machining locus program that traces along the alignment of the logo design shape of the logo portion 6, but in this machining locus program, the cutting tool is moved. A corner portion 7 having a logo design shape in which a high convex portion 62 having a certain height or more formed as uncut portion is formed on the machining locus 8 is specified, and the machining locus program is changed in this specific corner portion 7. And then engrave. In the specific corner portion 7, a convex removing operation is performed so as to form a machining locus 8 in which the cutting tool reciprocates along the corner portion 7 or toward the corner portion 7 while shifting by a predetermined pick feed amount. As a result, in the specific corner portion 7, the convex removal processing locus structure 63 which is a low place where the high convex portion 62 having a certain height or more is removed is formed.

例えば、図6に示すロゴデザイン形状の「A」の文字であれば、特定のコーナ部7として略鋭利なコーナ部7が特定され、具体的には、「A」の文字の頂点部及び「A」の文字の横線の左右端部3箇所の合計4箇所が特定される。以下では、説明の便宜上、略鋭利なコーナ部7として、「A」の文字の頂点部下側部を第1コーナ部71、「A」の文字の横線の右端部下側部を第2コーナ部72、「A」の文字の横線の右端部上側部を第3コーナ部73、「A」の文字の横線の左端部上側部を第4コーナ部74として説明する。そして、これら略鋭利なコーナ部71〜74においては、「A」の文字の線形に沿ってなぞる動作を行う加工軌跡プログラムの部分を、以下の凸除去動作を行う加工軌跡プログラムへと変更する。 For example, in the case of the character "A" of the logo design shape shown in FIG. 6, a substantially sharp corner portion 7 is specified as a specific corner portion 7, and specifically, the apex portion of the character "A" and "A". A total of four locations are specified, three at the left and right ends of the horizontal line of the letter A. In the following, for convenience of explanation, as a substantially sharp corner portion 7, the lower portion of the apex portion of the letter “A” is the first corner portion 71, and the lower portion of the right end portion of the horizontal line of the character “A” is the second corner portion 72. , The upper right end portion of the horizontal line of the letter "A" will be referred to as the third corner portion 73, and the upper portion of the left end portion of the horizontal line of the letter "A" will be referred to as the fourth corner portion 74. Then, in these substantially sharp corner portions 71 to 74, the portion of the machining locus program that performs the motion of tracing along the alignment of the letter "A" is changed to the machining locus program that performs the following convex removal operation.

図6に切削工具の加工軌跡8として矢印付き一点鎖線で示すように、まず、切削工具を、「A」の文字の左下から切削を開始させ、右斜め上方向へと直線移動させる。第1コーナ部71に差し掛かると、この第1コーナ部71においては、所定のピックフィード量(例えば、切削工具の刃物直径の1/2)でずれながら、第1コーナ部71のコーナ形状に沿って略弧状に往復移動させる凸除去動作を行う。この第1コーナ部71における凸除去動作では、例えば、切削工具を2往復移動させる。これにより、この第1コーナ部71には、低所となった凸除去加工軌跡構造63が形成されることにより、線形をなぞる加工軌跡8において折れ曲がり内側部分に削り残しとして形成されてしまう高い凸部位62の形成が阻害される。 As shown by the one-point chain line with an arrow as the machining locus 8 of the cutting tool in FIG. 6, first, the cutting tool is started to cut from the lower left of the letter "A" and is linearly moved diagonally upward to the right. When approaching the first corner portion 71, in the first corner portion 71, the corner shape of the first corner portion 71 is formed while shifting by a predetermined pick feed amount (for example, 1/2 of the cutting tool diameter of the cutting tool). A convex removal operation is performed by reciprocating along the arc. In the convex removal operation in the first corner portion 71, for example, the cutting tool is reciprocated twice. As a result, the convex removal machining locus structure 63, which is a low place, is formed in the first corner portion 71, so that the high convexity is formed as an uncut portion in the bent inner portion in the machining locus 8 that traces the alignment. The formation of site 62 is inhibited.

続いて、切削工具を、第1コーナ部71から下方向へと直線移動させ、下端部から少し上方向へ直線移動させて第2コーナ部72に向かわせる。この第2コーナ部72は、上側の第3コーナ部73と対向位置に存在する。そこで、この第2、第3コーナ部72,73においては、切削工具が第2コーナ部72に差し掛かると、例えば、第2コーナ部72に対して、切削工具を所定のピックフィード量(例えば、切削工具の刃物直径の1/2)でずれながら、第2コーナ部72のコーナ形状に沿って略弧状に往復移動させる凸除去動作を行う。この第2コーナ部72における凸除去動作では、例えば、切削工具を2往復移動させる。この第2コーナ部72に対する凸除去動作は、同時に、上側の第3コーナ部73に対しては、切削工具が第3コーナ部73のコーナ形状に向かうように往復移動する凸除去動作となる。これにより、第2、第3コーナ部72,73には、同時に、低所となる凸除去加工軌跡構造63が形成されることにより、線形をなぞる加工軌跡8において折れ曲がり内側部分に削り残しとして形成されてしまう高い凸部位62の形成が阻害される。 Subsequently, the cutting tool is linearly moved downward from the first corner portion 71, and is linearly moved slightly upward from the lower end portion toward the second corner portion 72. The second corner portion 72 exists at a position facing the upper third corner portion 73. Therefore, in the second and third corner portions 72 and 73, when the cutting tool approaches the second corner portion 72, for example, the cutting tool is subjected to a predetermined pick feed amount (for example, with respect to the second corner portion 72). , While shifting by 1/2) of the cutting tool diameter), a convex removing operation is performed in which the second corner portion 72 is reciprocated in a substantially arc shape along the corner shape. In the convex removal operation in the second corner portion 72, for example, the cutting tool is reciprocated twice. At the same time, the convex removing operation for the second corner portion 72 is a convex removing operation in which the cutting tool reciprocates with respect to the upper third corner portion 73 so as to move toward the corner shape of the third corner portion 73. As a result, the convex removal processing locus structure 63, which is a low place, is formed at the same time in the second and third corner portions 72 and 73, so that the processing locus 8 that traces the alignment is formed as a bent inner portion as an uncut portion. The formation of the high convex portion 62 that is to be formed is inhibited.

続いて、切削工具を、第2、第3コーナ部72,73から左横方向へ直線移動させ、第4コーナ部74に差し掛かると、この第4コーナ部74においては、所定のピックフィード量(例えば、切削工具の刃物直径の1/2)でずれながら、第4コーナ部74のコーナ形状に沿って略弧状に往復移動させる凸除去動作を行う。この第4コーナ部74における凸除去動作では、例えば、切削工具を4往復半移動させる。これにより、この第4コーナ部74には、低所となる凸除去加工軌跡構造63が形成されることにより、線形をなぞる加工軌跡8において折れ曲がり内側部分に削り残しとして形成されてしまう高い凸部位62の形成が阻害される。 Subsequently, when the cutting tool is linearly moved from the second and third corner portions 72 and 73 in the left lateral direction and approaches the fourth corner portion 74, the fourth corner portion 74 has a predetermined pick feed amount. (For example, a convex removing operation of reciprocating in a substantially arc shape along the corner shape of the fourth corner portion 74 while shifting by 1/2 of the cutting tool diameter of the cutting tool) is performed. In the convex removal operation in the fourth corner portion 74, for example, the cutting tool is moved four and a half reciprocations. As a result, the convex removal machining locus structure 63, which is a low place, is formed in the fourth corner portion 74, so that the high convex portion is formed as an uncut portion in the bent inner portion in the machining locus 8 that traces the alignment. The formation of 62 is inhibited.

このようにして、「A」の文字の彫刻加工面61は、4箇所の略鋭利なコーナ部71〜74において「A」の文字の線形に沿ってなぞる加工軌跡8上に削り残しとして形成されてしまう一定高さ以上の高い凸部位62が除去される低所となった凸除去加工軌跡構造63が形成される。
なお、前記の彫刻加工動作は、例示であり、Aの文字に沿って切削工具を周回させて適宜の順番で各コーナ部における凸除去動作を行うようにする等、様々な方法で動作させてもよい。
In this way, the engraved surface 61 of the letter "A" is formed as uncut portion on the machining locus 8 traced along the alignment of the letter "A" at the four substantially sharp corner portions 71 to 74. A convex removal processing locus structure 63 is formed, which is a low place where a high convex portion 62 having a certain height or more is removed.
It should be noted that the above-mentioned engraving operation is an example, and the cutting tool is operated by various methods such as rotating the cutting tool along the letter A so as to perform the convex removal operation at each corner portion in an appropriate order. May be good.

以上より、本実施形態によれば、彫刻加工面61には、一定高さ以上の高い凸部位62が除去される低所となる凸除去加工軌跡構造63を備えるから、ロゴ部6の彫刻加工面61には高い凸部位62が形成されることがない。従って、次の塗装工程において、例えば、塗装タレや乾燥後の沸きの発生がなく且つ1コートで推奨膜厚に形成可能な塗布量でクリア塗料の塗装を1コートで行う場合であっても、彫刻加工面61におけるロゴデザイン形状のコーナ部7にも十分な膜厚のクリア塗膜43が形成され、彫刻加工面61の全体に十分な膜厚のクリア塗膜43を形成することが可能となる。よって、ロゴ部6におけるクリア塗膜43の剥がれや糸錆等の発生を長期にわたり防止することができ、ロゴ部6の彫刻加工により得られる高い意匠性を長期的に且つ安定して発揮させることができる。 From the above, according to the present embodiment, since the engraving surface 61 is provided with the convex removal processing locus structure 63 which is a low place where the high convex portion 62 having a certain height or more is removed, the engraving processing of the logo portion 6 is performed. No high convex portion 62 is formed on the surface 61. Therefore, in the next coating step, for example, even when the clear paint is applied with one coat in a coating amount that does not cause coating sagging or boiling after drying and can be formed to the recommended film thickness with one coating. A clear coating film 43 having a sufficient film thickness is also formed on the corner portion 7 of the logo design shape on the engraved surface 61, and it is possible to form a clear coating film 43 having a sufficient film thickness on the entire engraved surface 61. Become. Therefore, it is possible to prevent the clear coating film 43 from peeling off and thread rust from occurring in the logo portion 6 for a long period of time, and the high designability obtained by the engraving process of the logo portion 6 can be exhibited in a long-term and stable manner. Can be done.

なお、本発明は、前記実施形態に限定されるものではなく、特許請求の範囲内で様々な変更を施すことが可能である。 The present invention is not limited to the above embodiment, and various modifications can be made within the scope of the claims.

1 車両用ホイール
2 リム
3 ディスク
5 塗装部
6 ロゴ部
7 コーナ部
8 加工軌跡
10 ホイール本体
21 リムフランジ
31 ハブ穴
32 スポーク
41 プライマー層
42 ベース色塗膜
43 クリア塗膜
61 彫刻加工面
62 高い凸部位
63 凸除去加工軌跡構造
1 Vehicle wheel 2 Rim 3 Disc 5 Painted part 6 Logo part 7 Corner part 8 Machining locus 10 Wheel body 21 Rim flange 31 Hub hole 32 Spoke 41 Primer layer 42 Base color coating 43 Clear coating 61 Engraved surface 62 High convex Part 63 Convex removal processing locus structure

Claims (5)

一体ないし分割構造におけるリム及び複数のスポークを有するディスクで構成するホイール本体を備える軽合金製の車両用ホイールであって、
前記ホイール本体にベース色の塗装が行われた塗装部と、スポークを含むディスク又はリムの塗装部の一部に機械加工にて塗膜及びホイール本体の母材金属を切削して金属面を露出させて形成された文字、図形又は記号等からなるロゴ部とを有し、
前記ロゴ部は、切削工具により彫刻加工された金属面である彫刻加工面と、彫刻加工面上に有色又は無色のクリア塗料を塗装して形成されたクリア塗膜とを有し、
前記彫刻加工面は、ロゴ部のロゴデザイン形状の特定のコーナ部においては当該ロゴデザイン形状の線形をなぞる切削工具の加工軌跡上に削り残しとして形成されてしまう一定高さ以上の高い凸部位が除去される低所となる凸除去加工軌跡構造を備える車両用ホイール。
A light alloy vehicle wheel with a wheel body consisting of a rim in an integral or split structure and a disc with multiple spokes.
The painted part where the base color is painted on the wheel body and a part of the painted part of the disc or rim including the spokes are machined to cut the paint film and the base metal of the wheel body to expose the metal surface. It has a logo part composed of letters, figures, symbols, etc. formed by the spokes.
The logo portion has an engraved surface which is a metal surface engraved by a cutting tool, and a clear coating film formed by applying a colored or colorless clear paint on the engraved surface.
The engraved surface has a high convex portion having a certain height or more that is formed as uncut portion on the machining locus of a cutting tool that traces the alignment of the logo design shape at a specific corner portion of the logo design shape of the logo portion. A vehicle wheel with a convex removal processing locus structure that is a low place to be removed.
請求項1に記載の車両用ホイールにおいて、
前記凸除去加工軌跡構造は、前記コーナ部において切削工具が所定のピックフィード量でずれながら往復移動して形成される加工軌跡構造である車両用ホイール。
In the vehicle wheel according to claim 1,
The convex removal machining locus structure is a vehicle wheel having a machining locus structure formed by reciprocating a cutting tool at a corner portion while shifting by a predetermined pick feed amount.
請求項1又は2に記載の車両用ホイールにおいて、
前記一定高さ以上の高い凸部位は、彫刻加工面上に形成されるクリア塗膜において塗装タレや乾燥後の沸きの発生がなく且つ1コートで所定膜厚に形成可能な塗布量で1コートのクリア塗料の塗装によっては凸部位の頂点にクリア塗膜が形成されないか所定膜厚未満にしか形成されない高い凸部位である車両用ホイール。
In the vehicle wheel according to claim 1 or 2.
The high convex portion having a certain height or more is one coat with a coating amount that can be formed to a predetermined film thickness with one coat without causing coating sagging or boiling after drying in the clear coating film formed on the engraved surface. A vehicle wheel that is a high convex part where a clear coating film is not formed at the apex of the convex part or is formed only under a predetermined film thickness depending on the coating of the clear paint.
一体ないし分割構造におけるリム及び複数のスポークを有するディスクで構成するホイール本体を備える軽合金製の車両用ホイールにロゴ部を形成する方法であって、
前記ホイール本体にベース色の塗装が行われたスポークを含むディスク又はリムの一部に機械加工にて塗膜及びホイール本体の母材金属を切削することにより金属面を露出させながら文字、図形又は記号等からなるロゴ部の彫刻加工面を形成する彫刻加工工程と、
前記彫刻加工面上に有色又は無色のクリア塗料を塗装してクリア塗膜を形成する塗装工程とを有し、
前記彫刻加工工程は、ロゴ部のロゴデザイン形状の線形をなぞるように切削工具を移動させて彫刻加工を行うことにより彫刻加工面に切削工具の加工軌跡上に削り残しとして形成される一定高さ以上の高い凸部位が形成されてしまうロゴデザイン形状のコーナ部を特定し、
前記特定のコーナ部においては切削工具が所定のピックフィード量でずれながら当該コーナ部に沿うかあるいは当該コーナ部に向かうように往復移動する加工軌跡となる凸除去動作を行い、低所となる凸除去加工軌跡構造を形成する車両用ホイールのロゴ部形成方法。
A method of forming a logo on a light alloy vehicle wheel having a wheel body composed of a rim and a disc having a plurality of spokes in an integral or split structure.
By machining a part of the disc or rim including the spokes whose wheel body is painted with the base color, the coating film and the base metal of the wheel body are cut to expose the metal surface, and the characters, figures, or The engraving process that forms the engraved surface of the logo part consisting of symbols, etc.
It has a coating process of applying a colored or colorless clear paint on the engraved surface to form a clear coating film.
In the engraving process, a cutting tool is moved so as to trace the alignment of the logo design shape of the logo portion to perform engraving, so that a constant height is formed on the engraved surface as uncut portion on the machining locus of the cutting tool. Identify the corner part of the logo design shape where the above high convex part is formed,
In the specific corner portion, the cutting tool performs a convex removing operation which is a machining locus that reciprocates along the corner portion or toward the corner portion while shifting by a predetermined pick feed amount, and the convex becomes a low place. Removal processing A method for forming a logo portion of a vehicle wheel that forms a locus structure.
請求項4に記載の車両用ホイールのロゴ部形成方法において、
前記特定のコーナ部は、ロゴデザイン形状の略鋭角なコーナ部を含む車両用ホイールのロゴ部形成方法。

In the method for forming a logo portion of a vehicle wheel according to claim 4.
The specific corner portion is a method for forming a logo portion of a vehicle wheel including a substantially acute-angled corner portion having a logo design shape.

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62136276A (en) * 1985-12-09 1987-06-19 Toho Kasei Kk Method for processing fixing heat roll
JPH0568935A (en) * 1991-09-17 1993-03-23 Tokyo Silicone Kk Coating structure and production thereof
JPH1190775A (en) * 1997-09-12 1999-04-06 Makino Milling Mach Co Ltd Cutting work method and device
JP2007069405A (en) * 2005-09-06 2007-03-22 Muramatsu Kenma Kogyo:Kk Aluminum base metal member having metal feeling gloss
JP2015000584A (en) * 2013-06-13 2015-01-05 株式会社レイズエンジニアリング Vehicle wheel
JP2015067113A (en) * 2013-09-30 2015-04-13 株式会社レイズエンジニアリング Vehicular wheel

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62136276A (en) * 1985-12-09 1987-06-19 Toho Kasei Kk Method for processing fixing heat roll
JPH0568935A (en) * 1991-09-17 1993-03-23 Tokyo Silicone Kk Coating structure and production thereof
JPH1190775A (en) * 1997-09-12 1999-04-06 Makino Milling Mach Co Ltd Cutting work method and device
JP2007069405A (en) * 2005-09-06 2007-03-22 Muramatsu Kenma Kogyo:Kk Aluminum base metal member having metal feeling gloss
JP2015000584A (en) * 2013-06-13 2015-01-05 株式会社レイズエンジニアリング Vehicle wheel
JP2015067113A (en) * 2013-09-30 2015-04-13 株式会社レイズエンジニアリング Vehicular wheel

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