JP2021073117A5 - Molded sheet, manufacturing method of molded sheet and manufacturing method of molded product - Google Patents

Molded sheet, manufacturing method of molded sheet and manufacturing method of molded product Download PDF

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Publication number
JP2021073117A5
JP2021073117A5 JP2021012891A JP2021012891A JP2021073117A5 JP 2021073117 A5 JP2021073117 A5 JP 2021073117A5 JP 2021012891 A JP2021012891 A JP 2021012891A JP 2021012891 A JP2021012891 A JP 2021012891A JP 2021073117 A5 JP2021073117 A5 JP 2021073117A5
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layer
base material
main surface
thermal expansion
laminated
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JP2021073117A (en
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本発明は、加熱により膨張する熱膨張材料を利用した成形シート成形シートの製造方法及び造形物の製造方法に関する。 The present invention is formed form sheet using thermal expansion material that expands by heating, a method of manufacturing a manufacturing method and a molded article molded sheet.

本発明は、上記実情に鑑みてなされたものであり、凹凸を有する面の上に均一な起毛層を備える成形シート成形シートの製造方法及び造形物の製造方法を提供することを目的とする。また、本発明は、断熱性と防音性と吸湿性と制動性のうちの少なくとも1つを有する、造形物の製造方法を提供することを他の目的とする。 The present invention has been made in view of the above, formed form sheet Ru provide uniform and brushed layer on a surface having irregularities, aims to provide a manufacturing method of the production method and the shaping of the molded sheet And. Further, the present invention has at least one of braking performance and sound insulation and hygroscopicity and thermal insulation, a is another object to provide a method for producing a granulated form thereof.

上記目的を達成するため、本発明の第1の観点に係る成形シートは、
基材と、
熱膨張材料を含み、前記基材の第1主面の上に積層された熱膨張層と、
繊維を有し、前記熱膨張層の前記基材と反対側の面の上に積層された起毛層と
前記基材の前記第1主面の反対側の第2主面の上に積層された、電磁波を熱に変換する熱変換層と、を備える
In order to achieve the above object, the molded sheet according to the first aspect of the present invention is
With the base material
A thermal expansion layer containing a thermal expansion material and laminated on the first main surface of the base material,
A brushed layer having fibers and laminated on a surface of the thermal expansion layer opposite to the base material ,
Is laminated on the second main surface on the opposite side of the first main surface of the substrate, obtain Preparations and heat conversion layer which converts into heat electromagnetic waves, the.

本発明の第2の観点に係る成形シートは、
基材と、
熱膨張材料を含み、前記基材の第1主面の上に積層された熱膨張層と、
繊維を有し、前記熱膨張層の前記基材と反対側の面の上に積層された起毛層と
前記基材の前記第1主面の反対側の第2主面の上に前記第2主面から剥離可能に積層された、剥離層と、を備える。
The molded sheet according to the second aspect of the present invention is
With the base material
A thermal expansion layer containing a thermal expansion material and laminated on the first main surface of the base material,
A brushed layer having fibers and laminated on a surface of the thermal expansion layer opposite to the base material ,
A peeling layer is provided on a second main surface of the base material opposite to the first main surface, which is detachably laminated from the second main surface.

本発明の第3の観点に係る成形シートの製造方法は、
基材の第1主面の上に、熱膨張材料を含む熱膨張層を積層する熱膨張層積層工程と、
前記熱膨張層の前記基材と反対側の面の上に、繊維を有する起毛層を積層する第1起毛層積層工程と
前記基材の前記第1主面の反対側の第2主面の上に、前記第2主面から剥離可能な剥離層を積層する剥離層積層工程と、を含む。
The method for producing a molded sheet according to the third aspect of the present invention is as follows.
A thermal expansion layer laminating step of laminating a thermal expansion layer containing a thermal expansion material on the first main surface of the base material,
A first brushed layer laminating step of laminating a raised layer having fibers on a surface of the thermal expansion layer opposite to the base material ,
A peeling layer laminating step of laminating a peeling layer that can be peeled from the second main surface on a second main surface opposite to the first main surface of the base material is included.

本発明の第4の観点に係る造形物の製造方法は、
基材と、熱膨張材料を含み前記基材の第1主面の上に積層された熱膨張層と、繊維を有し前記熱膨張層の前記基材と反対側の面の上に積層された起毛層と、前記基材の前記第1主面の反対側の第2主面の上に前記第2主面から剥離可能に積層された、剥離層と、を備える、成形シートを準備する第1準備工程と、
前記剥離層の前記基材と反対側の面の上に、電磁波を熱に変換する熱変換層を積層する第1熱変換層積層工程と、
前記熱変換層に前記電磁波を照射して、前記熱膨張材料を膨張させることによって、前記熱膨張層の前記基材と反対側の面に凹凸を形成する第1凹凸形成工程と、を含む。
The method for manufacturing a modeled object according to the fourth aspect of the present invention is as follows.
A base material, a heat-expanding layer containing a heat-expanding material and laminated on the first main surface of the base material, and a heat-expanding layer having fibers and laminated on a surface of the heat-expanding layer opposite to the base material. A molded sheet is prepared, comprising a brushed layer and a release layer that is detachably laminated from the second main surface on a second main surface opposite to the first main surface of the base material. The first preparation process and
A first heat conversion layer laminating step of laminating a heat conversion layer that converts electromagnetic waves into heat on a surface of the peeling layer opposite to the base material.
The first unevenness forming step of forming unevenness on the surface of the thermal expansion layer opposite to the base material by irradiating the thermal conversion layer with the electromagnetic wave to expand the thermal expansion material is included.

本発明によれば、凹凸を有する面の上に均一な起毛層を備える成形シート成形シートの製造方法及び造形物の製造方法を提供できる。また、本発明によれば、断熱性と防音性と吸湿性と制動性のうちの少なくとも1つを有する、造形物の製造方法を提供できる。 According to the present invention, formed form sheet Ru provide uniform and brushed layer on a surface having irregularities, possible to provide a manufacturing method of the production method and the shaping of the molded sheet. Further, according to the present invention, having at least one of braking performance and heat insulation and sound insulation and hygroscopicity, can provide a method for producing granulated forms thereof.

Claims (9)

基材と、
熱膨張材料を含み、前記基材の第1主面の上に積層された熱膨張層と、
繊維を有し、前記熱膨張層の前記基材と反対側の面の上に積層された起毛層と
前記基材の前記第1主面の反対側の第2主面の上に積層された、電磁波を熱に変換する熱変換層と、を備える
成形シート
With the base material
A thermal expansion layer containing a thermal expansion material and laminated on the first main surface of the base material,
A brushed layer having fibers and laminated on a surface of the thermal expansion layer opposite to the base material ,
The laminated on the second main surface on the opposite side of the first major surface of the substrate, and heat conversion layer of the electromagnetic wave is converted into heat, Bei El a,
Molded sheet .
前記熱変換層、前記基材の前記第1主面の反対側の第2主面の上に、前記熱膨張層の前記基材と反対側の面に形成される凹凸に対応するパターンで積層されている、
請求項1に記載の成形シート
The heat conversion layer has a pattern corresponding to irregularities formed on the second main surface of the base material opposite to the first main surface of the base material on the surface of the thermal expansion layer opposite to the base material. Laminated,
The molded sheet according to claim 1.
基材と、
熱膨張材料を含み、前記基材の第1主面の上に積層された熱膨張層と、
繊維を有し、前記熱膨張層の前記基材と反対側の面の上に積層された起毛層と
前記基材の前記第1主面の反対側の第2主面の上に前記第2主面から剥離可能に積層された、剥離層と、を備える、
成形シート。
With the base material
A thermal expansion layer containing a thermal expansion material and laminated on the first main surface of the base material,
A brushed layer having fibers and laminated on a surface of the thermal expansion layer opposite to the base material ,
A peeling layer, which is detachably laminated from the second main surface, is provided on a second main surface opposite to the first main surface of the base material.
Molded sheet.
前記起毛層は、前記熱膨張層の前記基材と反対側の面の上に積層された接着層を有し、
前記繊維は、前記接着層に植毛されている、
請求項1乃至3のいずれか1項に記載の成形シート。
The brushed layer has an adhesive layer laminated on the surface of the thermal expansion layer opposite to the base material.
The fibers are flocked on the adhesive layer.
The molded sheet according to any one of claims 1 to 3.
前記接着層の伸び率は、30%以上である、
請求項に記載の成形シート。
The elongation rate of the adhesive layer is 30% or more.
The molded sheet according to claim 4.
基材の第1主面の上に、熱膨張材料を含む熱膨張層を積層する熱膨張層積層工程と、
前記熱膨張層の前記基材と反対側の面の上に、繊維を有する起毛層を積層する第1起毛層積層工程と
前記基材の前記第1主面の反対側の第2主面の上に、前記第2主面から剥離可能な剥離層を積層する剥離層積層工程と、を含む、
成形シートの製造方法。
A thermal expansion layer laminating step of laminating a thermal expansion layer containing a thermal expansion material on the first main surface of the base material,
A first brushed layer laminating step of laminating a raised layer having fibers on a surface of the thermal expansion layer opposite to the base material ,
A peeling layer laminating step of laminating a peeling layer that can be peeled from the second main surface on a second main surface opposite to the first main surface of the base material is included.
Manufacturing method of molded sheet.
基材と、熱膨張材料を含み前記基材の第1主面の上に積層された熱膨張層と、繊維を有し前記熱膨張層の前記基材と反対側の面の上に積層された起毛層と、前記基材の前記第1主面の反対側の第2主面の上に前記第2主面から剥離可能に積層された、剥離層と、を備える、成形シートを準備する第1準備工程と、
前記剥離層の前記基材と反対側の面の上に、電磁波を熱に変換する熱変換層を積層する第1熱変換層積層工程と、
前記熱変換層に前記電磁波を照射して、前記熱膨張材料を膨張させることによって、前記熱膨張層の前記基材と反対側の面に凹凸を形成する第1凹凸形成工程と、を含む、
造形物の製造方法。
A base material, a heat-expanding layer containing a heat-expanding material and laminated on the first main surface of the base material, and a heat-expanding layer having fibers and laminated on a surface of the heat-expanding layer opposite to the base material. A molded sheet is prepared, comprising a brushed layer and a release layer that is detachably laminated from the second main surface on a second main surface opposite to the first main surface of the base material. The first preparation process and
A first heat conversion layer laminating step of laminating a heat conversion layer that converts electromagnetic waves into heat on a surface of the peeling layer opposite to the base material.
A first unevenness forming step of forming unevenness on the surface of the thermal expansion layer opposite to the base material by irradiating the thermal conversion layer with the electromagnetic wave to expand the thermal expansion material.
Manufacturing method of the modeled object.
前記第1凹凸形成工程の後、前記剥離層を前記基材の前記第2主面から剥離する、剥離工程をさらに含む、A peeling step of peeling the peeling layer from the second main surface of the base material after the first unevenness forming step is further included.
請求項7に記載の造形物の製造方法。The method for manufacturing a modeled object according to claim 7.
前記起毛層は、前記熱膨張層の前記基材と反対側の面の上に積層され、伸び率が30%以上の接着層を有し、
前記繊維は、前記接着層に植毛されている、
請求項又はに記載の造形物の製造方法。
The raised layer is laminated on the surface of the thermal expansion layer opposite to the base material, and has an adhesive layer having an elongation rate of 30% or more.
The fibers are flocked on the adhesive layer.
The method for manufacturing a modeled object according to claim 7 or 8.
JP2021012891A 2021-01-29 2021-01-29 Molding, method for producing molding, molded sheet and method for producing molded sheet Pending JP2021073117A (en)

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JPS56139537U (en) * 1980-03-19 1981-10-22
JPS60101030A (en) * 1983-11-08 1985-06-05 Nippon Zeon Co Ltd Foamed sheet and preparation thereof
JPS60241967A (en) * 1984-05-15 1985-11-30 Ikeda Bussan Co Ltd Preparation of flocky article
JPH0621730Y2 (en) * 1987-07-29 1994-06-08 ミノルタカメラ株式会社 3D image sheet
JP5954568B2 (en) * 2012-04-19 2016-07-20 カシオ計算機株式会社 Stereoscopic image forming method

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