JP2021066599A - Article transfer method and device therefor - Google Patents

Article transfer method and device therefor Download PDF

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JP2021066599A
JP2021066599A JP2019195722A JP2019195722A JP2021066599A JP 2021066599 A JP2021066599 A JP 2021066599A JP 2019195722 A JP2019195722 A JP 2019195722A JP 2019195722 A JP2019195722 A JP 2019195722A JP 2021066599 A JP2021066599 A JP 2021066599A
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article
articles
transfer
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JP7162892B2 (en
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齋藤 勲
Isao Saito
勲 齋藤
明大 早川
Akihiro Hayakawa
明大 早川
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Fuji Machinery Co Ltd
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Abstract

To provide an article transfer method and a device therefor that allow a plurality of articles in a lying posture to be efficiently transferred to the transfer destination as aggregated products aggregated and aligned in a simple configuration.SOLUTION: Holding means 15 provided in a handling part 16 of a transfer robot 12 holds the side faces of a flat article 11 being mounted and transported in a lying posture on a transport conveyor 10 and picks up the article 11 from the transport conveyor 10. A stacking process is repeated predetermined times, where the article 11 picked up from the transport conveyor 10 is positioned above another article 11 being transported on the transport conveyor 10 by operating the handling part 16, and then the holding by the holding means 15 is released, thereby all the stacked articles 11 are held by the holding means 15 and picked up from the transport conveyor 10. Aggregated products W, which are formed by aggregating a predetermined number of articles 11 in a stacking condition and held by the holding means 15 in a consolidated manner, are transferred to a supply conveyor 13.SELECTED DRAWING: Figure 1

Description

本発明は、搬送コンベヤで搬送されている物品を、複数集合した集合品として移載する物品移載方法およびその装置に関する。 The present invention relates to an article transfer method and an apparatus thereof for transferring an article conveyed by a transfer conveyor as an aggregate of a plurality of articles.

従来、例えばコロッケを冷凍した冷凍食品などの物品が製造機から搬送されてくる際には、物品相互の間隔や向きが一定でないことから、各物品を下流側に配置されたピロー包装機などの包装仕様に合致するように、物品の向きを揃えて整列した物品群に集合して包装機に向けて送り出す技術が、特許文献1に開示されている。 Conventionally, when articles such as frozen foods in which croquettes are frozen are transported from a manufacturing machine, the distance and orientation between the articles are not constant, so that a pillow wrapping machine or the like in which each article is arranged on the downstream side is used. Patent Document 1 discloses a technique of collecting articles in a group of articles aligned in the same direction and sending them to a packaging machine so as to meet the packaging specifications.

特許文献1に開示の装置は、搬送面に不規則に平置きされた横臥姿勢の物品を搬送するコンベヤの搬送面の上方に、搬送方向と交差する方向に離間する複数の整列ガイドで形成した複数の搬送路を設け、コンベヤで搬送されてくる物品を各搬送路に導入することで向きを揃えると共に、各搬送路に導入された先頭の物品の移動を、搬送路に所定個数の物品が導入されるまで規制手段により規制するよう構成される。そして、規制手段による移動規制を解除して、全ての搬送路から捩りベルトコンベヤで構成された姿勢変更搬送装置に物品を送り込むことで該物品の姿勢を起立姿勢に変換し、該起立姿勢となった複数の物品の移動を送出シャッタで規制することで、搬送方向と交差する方向で複数の物品を整列した物品群として集合し、送出シャッタによる移動規制の解除により物品群を包装機に向けて送り出すよう構成される。 The apparatus disclosed in Patent Document 1 is formed by a plurality of alignment guides separated from each other in a direction intersecting the transport direction above the transport surface of a conveyor that transports articles in a lying position irregularly placed on the transport surface. A plurality of transport paths are provided, and the articles transported by the conveyor are introduced into each transport path to align the directions, and the movement of the leading article introduced in each transport path is carried out by a predetermined number of articles in the transport path. It is configured to be regulated by regulatory means until it is introduced. Then, the movement restriction by the regulating means is released, and the article is sent from all the transport paths to the posture change transport device composed of the twisted belt conveyor, so that the posture of the article is changed to the standing posture, and the posture is changed to the standing posture. By restricting the movement of a plurality of articles with the delivery shutter, a plurality of articles are gathered as an aligned article group in a direction intersecting the transport direction, and the article group is directed toward the packaging machine by releasing the movement restriction by the delivery shutter. It is configured to be sent out.

特許第5711915号公報Japanese Patent No. 5711915

特許文献1に開示の装置では、前記搬送路に向けて不規則な間隔で物品が搬送されてくるため、複数の搬送路の夫々に所定個数の物品が導入されるまでに時間的なバラツキを生じ、複数の搬送路から物品を一斉に姿勢変更搬送装置に送り込むまでに時間が掛かってしまい、その結果として物品群を包装機に向けて効率的に送り出すことができない問題がある。また、搬送路の下流側に、物品を集合するための姿勢変更搬送装置や送出シャッタなどを設けているため、構成が複雑化すると共に、装置が長大化する難点も指摘される。 In the apparatus disclosed in Patent Document 1, articles are transported toward the transport path at irregular intervals, so that there is a time lag until a predetermined number of articles are introduced into each of the plurality of transport paths. As a result, it takes time to feed the articles from the plurality of transport paths to the posture change transport device all at once, and as a result, there is a problem that the article group cannot be efficiently delivered to the packaging machine. Further, since a posture change transport device for collecting articles, a delivery shutter, and the like are provided on the downstream side of the transport path, it is pointed out that the configuration is complicated and the device is lengthened.

本発明は、搬送コンベヤで搬送されている複数の物品を、簡単な構成で集合して揃えた集合品として移載先に効率的に移載することができる物品移載方法およびその装置を提供することを目的とする。 The present invention provides an article transfer method and an apparatus thereof capable of efficiently transferring a plurality of articles transported by a transfer conveyor to a transfer destination as an aggregate that is assembled and arranged in a simple configuration. The purpose is to do.

本願の請求項1に係る発明の物品移載方法は、
前記搬送コンベヤ(10)から移載ロボット(12)のハンドリング部(16)で挟んで取り上げた物品(10)を、ハンドリング部(16)を動作して搬送コンベヤ(10)で搬送されている別の物品(10)の上方に位置付けた後に、該取り上げた物品(10)をハンドリング部(16)から解放して段積みすると共に、段積み状態の物品(10)をハンドリング部(16)で挟んで搬送コンベヤ(10)から取り上げる段積み・取上げ処理を、ハンドリング部(16)で取り上げた物品(10)の段積み数が所定個数となるまで繰り返し、該所定の物品(10)が段積み状態で集合された集合品(W)を、ハンドリング部(16)を動作して移載先(13)に移載するようにしたことを特徴とする。
The method for transferring an article according to claim 1 of the present application is as follows.
Another article (10) picked up from the transfer conveyor (10) sandwiched between the handling units (16) of the transfer robot (12) is conveyed by the transfer conveyor (10) by operating the handling unit (16). After being positioned above the article (10), the picked-up article (10) is released from the handling section (16) and stacked, and the stacked article (10) is sandwiched between the handling section (16). The stacking / picking process picked up from the transport conveyor (10) is repeated until the number of stacked articles (10) picked up by the handling unit (16) reaches a predetermined number, and the predetermined articles (10) are in a stacked state. It is characterized in that the assembled product (W) assembled in is transferred to the transfer destination (13) by operating the handling unit (16).

本願の請求項2に係る発明の物品移載装置は、
搬送コンベヤ(10)で搬送されている物品(11)を、複数集合した集合品(W)として移載する物品移載装置であって、
前記搬送コンベヤ(10)で搬送されている物品(11)を挟持部材(20,20)で挟持して該物品(10)を搬送コンベヤ(10)から取り上げるハンドリング部(16)を有する移載ロボット(12)を備え、
該移載ロボット(12)は、前記搬送コンベヤ(10)から前記ハンドリング部(16)で取り上げた物品(10)を、搬送コンベヤ(10)で搬送されている別の物品(10)の上方に位置付けた後に前記挟持部材(20,20)による挟持を解除して段積みすると共に、段積み状態の物品(10)を挟持部材(20,20)で挟持してハンドリング部(16)で搬送コンベヤ(10)から取り上げる段積み・取上げ処理を、ハンドリング部(16)で取り上げた物品(10)の段積み数が所定個数となるまで繰り返し、該所定個数の物品(10)が段積み状態で集合された集合品(W)を移載先(13)に移載するようにハンドリング部(16)を動作制御するようにしたことを特徴とする。
請求項1および2の発明によれば、搬送コンベヤで搬送されている物品を、移載ロボットのハンドリング部で段積み状態で集合するようにしたので、所定個数の物品を短時間で集合することができる。また、集合した集合品をハンドリング部の動作により移載先に移載するようにしたので、簡単な構成で複数の物品を揃えた集合品を移載先に効率的に移載することができる。また、装置が長大化することもない。
The article transfer device of the invention according to claim 2 of the present application is
An article transfer device that transfers an article (11) conveyed by a transfer conveyor (10) as an aggregate (W) in which a plurality of articles are assembled.
A transfer robot having a handling unit (16) that sandwiches an article (11) conveyed by the conveyor (10) with sandwiching members (20, 20) and picks up the article (10) from the conveyor (10). With (12)
The transfer robot (12) moves the article (10) picked up by the handling unit (16) from the conveyor (10) onto another article (10) being conveyed by the conveyor (10). After positioning, the sandwiching member (20,20) is released from sandwiching and stacked, and the article (10) in the stacked state is sandwiched by the sandwiching member (20,20) and conveyed by the handling unit (16). The stacking / picking process picked up from (10) is repeated until the number of stacked articles (10) picked up by the handling unit (16) reaches a predetermined number, and the predetermined number of articles (10) are assembled in a stacked state. It is characterized in that the operation of the handling unit (16) is controlled so that the assembled product (W) is transferred to the transfer destination (13).
According to the inventions of claims 1 and 2, since the articles transported by the transfer conveyor are assembled in a stacked state at the handling portion of the transfer robot, a predetermined number of articles can be assembled in a short time. Can be done. In addition, since the assembled aggregates are transferred to the transfer destination by the operation of the handling unit, the aggregates in which a plurality of articles are arranged can be efficiently transferred to the transfer destination with a simple configuration. .. Moreover, the device does not become long.

請求項3に係る発明では、前記挟持部材(20,20)は、前記搬送コンベヤ(10)に横臥姿勢で搬送される扁平状の物品(10)の周囲を挟持すると共に、前記集合品(W)を構成する全ての物品(10)の周囲を挟持可能に構成され、
前記移載ロボット(12)は、前記挟持部材(20,20)で挟持した集合品(W)を移載先(13)に移載するまでの間に、物品(10)を起立姿勢に変換するように前記ハンドリング部(16)を動作制御するようにしたことを特徴とする。
請求項3に係る発明によれば、集合品を移載先に移載するまでの間に、ハンドリング部の挟持部材で挟持した物品を横臥姿勢から起立姿勢に変換するようにしたので、物品の姿勢を変換する装置を別途設ける必要がなく、装置構成を簡略化することができる。
In the invention according to claim 3, the sandwiching member (20, 20) sandwiches the periphery of the flat article (10) transported in a lying position on the transport conveyor (10), and the assembly (W). ) Is configured to be able to hold around all the articles (10) that make up
The transfer robot (12) converts the article (10) into an upright posture until the aggregate (W) sandwiched between the sandwich members (20, 20) is transferred to the transfer destination (13). It is characterized in that the operation of the handling unit (16) is controlled so as to be performed.
According to the invention of claim 3, before the aggregate is transferred to the transfer destination, the article sandwiched by the sandwiching member of the handling portion is changed from the lying posture to the standing posture. It is not necessary to separately provide a device for changing the posture, and the device configuration can be simplified.

請求項4に係る発明では、前記ハンドリング部(16)は、前記挟持部材(20,20)で挟持する物品(10)の姿勢の変化を規制する規制手段(29)を設けたことを特徴とする。
請求項4の発明によれば、挟持部材で物品を挟持するときに、物品の姿勢の変化を規制手段で規制し得るので、物品を適正な姿勢で挟持することができる。また、挟持部材による物品の挟持を解除した際に、別の物品の上に落下する物品の姿勢が変化するのを規制手段で規制することができ、複数の物品を姿勢が揃った段積み状態で挟持することができる。
The invention according to claim 4 is characterized in that the handling portion (16) is provided with a regulating means (29) for regulating a change in the posture of an article (10) sandwiched between the sandwiching members (20, 20). To do.
According to the invention of claim 4, when the article is sandwiched by the sandwiching member, the change in the posture of the article can be regulated by the regulating means, so that the article can be sandwiched in an appropriate posture. Further, when the pinching of the article by the pinching member is released, the change in the posture of the article falling on another article can be regulated by the regulating means, and a plurality of articles can be stacked in the same posture. Can be sandwiched between.

請求項5に係る発明では、前記移載ロボット(12)は、物品(10)が起立姿勢に変換された集合品(W)を移載先(13)に移載するに際し、物品(10)を起立姿勢に変換した際に集合品(W)の下方の規制位置に位置する前記規制手段(29)を、前記挟持部材(20,20)による挟持を解除した際に、物品(10)が該規制手段(29)と干渉することなく移載先(13)に移載する解放位置に移動するようにしたことを特徴とする。
請求項5の発明によれば、物品を起立姿勢に変換した際の集合品の下方に位置する規制手段によって、挟持部材による挟持を解除して集合品を移載先に移載するまでは物品がハンドリング部から落下するのを防止することができる。また、集合品の下方に位置する規制手段を、該集合品を移載先に移載する際には挟持部材に干渉しない解放位置に移動するので、集合品を効果的に移載先に移載することができる。
In the invention according to claim 5, when the transfer robot (12) transfers the aggregate (W) in which the article (10) is converted into the standing posture to the transfer destination (13), the article (10) When the restricting means (29) located at the lower restricting position of the aggregate (W) is released from being pinched by the pinching members (20, 20) when the posture is changed to the standing posture, the article (10) is released. It is characterized in that it moves to the release position to be transferred to the transfer destination (13) without interfering with the regulation means (29).
According to the invention of claim 5, until the article is transferred to the transfer destination by releasing the pinching by the sandwiching member by the regulatory means located below the aggregate when the article is converted into the upright posture. Can be prevented from falling from the handling portion. In addition, the regulating means located below the aggregate is moved to a release position that does not interfere with the holding member when the aggregate is transferred to the transfer destination, so that the aggregate is effectively transferred to the transfer destination. Can be placed.

請求項6に係る発明では、前記挟持部材(20,20)は、物品(10)の挟持方向に弾性変形可能な変形部(25)を備え、挟持部材(20,20)で物品(10)を挟持した際に、物品(10)ごとの側面形状のばらつきを変形部(25)が変形して吸収し得るよう構成したことを特徴とする。
請求項6の発明によれば、物品ごとに側面形状や挟持方向の長さにばらつきがあっても、段積み状態の各物品を効果的に挟持することができ、集合品の位置や向きなどが乱れるのを防止することができる。
In the invention according to claim 6, the sandwiching member (20,20) includes a deformable portion (25) that can be elastically deformed in the sandwiching direction of the article (10), and the sandwiching member (20,20) is the article (10). It is characterized in that the deformed portion (25) is configured to be able to deform and absorb the variation in the side surface shape of each article (10) when the article (10) is sandwiched.
According to the invention of claim 6, even if the side shape and the length in the sandwiching direction vary from article to article, each article in a stacked state can be effectively sandwiched, and the position and orientation of the aggregate can be determined. Can be prevented from being disturbed.

請求項7に係る発明では、前記挟持部材(20,20)は、一対の挟持部材(20,20)で挟持した最下部の物品(10)の下面を支持可能な支持部(27)を備えることを特徴とする。
請求項7の発明によれば、一対の挟持部材で挟持した物品を別の物品の上方に位置付けるまでの間に、挟持した物品が落下するのを防止することができる。
In the invention according to claim 7, the sandwiching member (20,20) includes a support portion (27) capable of supporting the lower surface of the lowermost article (10) sandwiched between the pair of sandwiching members (20,20). It is characterized by that.
According to the invention of claim 7, it is possible to prevent the sandwiched article from falling until the article sandwiched between the pair of sandwiching members is positioned above another article.

本発明によれば、搬送コンベヤで搬送されている物品を、簡単な構成で集合して揃えた集合品として移載先に効率的に移載することができると共に、装置が長大化することもない。 According to the present invention, the articles transported by the transport conveyor can be efficiently transferred to the transfer destination as an aggregate that is assembled and arranged in a simple configuration, and the device can be lengthened. Absent.

物品移載装置を示す概略斜視図である。It is a schematic perspective view which shows the article transfer apparatus. ハンドリング部を保持手段の段積み姿勢で示す概略斜視図である。It is the schematic perspective view which shows the handling part by the stacking posture of the holding means. ハンドリング部を保持手段の移載姿勢で示す概略斜視図である。It is the schematic perspective view which shows the handling part by the transfer posture of the holding means. 段積み姿勢での保持手段を示すハンドリング部の横断平面図である。It is a cross-sectional plan view of the handling part which shows the holding means in a stacking posture. 移載姿勢での規制部材を示すハンドリング部の縦断側面図である。It is a vertical sectional side view of the handling part which shows the regulation member in a transfer posture.

次に、本発明に係る物品移載方法およびその装置の好適な実施例を挙げて、添付図面を参照しながら以下説明する。 Next, a method for transferring an article and a suitable embodiment of the apparatus according to the present invention will be described below with reference to the accompanying drawings.

実施例に係る物品移載装置は、図1に示す如く、搬送コンベヤ10に不規則に載置されて搬送される物品11を、所定個数で段積みした集合品Wとして集合する移載ロボット12を備え、該移載ロボット12によって集合品Wを移載先である供給コンベヤ13に移載するよう構成される。実施例では、物品11としてコロッケやハンバーグなどの小判形状で扁平な冷凍食品が対象とされるが、扁平であれば円形、楕円形あるいは矩形状などの形状であってもよい。前記搬送コンベヤ10の搬送面には、前工程でX線による検査などの各種の処理がさなれた物品11が、物品同士が上下に重なることなく各物品11が平置きされた横臥姿勢で、その向きや物品相互の間隔が不規則な状態で載置されて搬送される。なお、搬送コンベヤ10の駆動系には、エンコーダ(図示せず)が配設されており、該エンコーダから出力されるパルス情報が移載ロボット12の制御部(図示せず)に出力される。 As shown in FIG. 1, the article transfer device according to the embodiment is a transfer robot 12 that collects articles 11 that are irregularly placed and transported on a transfer conveyor 10 as an aggregate W in which a predetermined number of articles are stacked. The transfer robot 12 is configured to transfer the aggregate W to the supply conveyor 13 which is the transfer destination. In the embodiment, the article 11 is an oval-shaped and flat frozen food such as a croquette or a hamburger steak, but if it is flat, it may have a circular, oval, or rectangular shape. On the transport surface of the conveyor 10, the articles 11 that have undergone various treatments such as inspection by X-rays in the previous step are placed in a lying position in which the articles 11 are laid flat without overlapping the articles. They are placed and transported with irregular orientations and intervals between articles. An encoder (not shown) is arranged in the drive system of the conveyor 10, and pulse information output from the encoder is output to a control unit (not shown) of the transfer robot 12.

図1に示す如く、前記移載ロボット12として、三次元空間を自由に移動可能なロボットアーム14の端部に保持手段15を設けたハンドリング部16を備えた、パラレルリンクロボットなどが用いられる。移載ロボット12は、物品搬送方向に離間して2基配設される。 As shown in FIG. 1, as the transfer robot 12, a parallel link robot or the like having a handling unit 16 provided with a holding means 15 at the end of a robot arm 14 that can freely move in a three-dimensional space is used. Two transfer robots 12 are arranged apart from each other in the article transport direction.

図1〜図4に示す如く、前記ハンドリング部16は、ロボットアーム14に配設されたサーボモータ17によって、該サーボモータ17の出力軸の軸線方向に沿う方向で水平回転するコ字状の支持部材18と、該支持部材18における基部18aの端部から延出する一対の延出片18b,18bの先端側に軸支された本体部19と、該本体部19に設けられて物品11の側面を両側から挟持するよう、相互に近接離間移動可能な一対の挟持部材20,20を設けた前記保持手段15と、を備え、サーボモータ21によって支持部材18に対して本体部19を回転することで、保持手段15における挟持部材20,20の姿勢を変化し得るよう構成される。具体的には本体部19は箱状に形成され、その内部に駆動手段としてのサーボモータ21が配設されると共に、本体部19の水平な回転軸方向に対向する一方の側壁19aから突出するサーボモータ21の出力軸に前記支持部材18が連結されており、サーボモータ17によって水平回転する支持部材18に対し、サーボモータ21によって本体部19を垂直回転し得るよう構成される。 As shown in FIGS. 1 to 4, the handling portion 16 is a U-shaped support that is horizontally rotated in a direction along the axial direction of the output shaft of the servomotor 17 by a servomotor 17 arranged on the robot arm 14. The member 18, the main body 19 pivotally supported on the tip side of the pair of extension pieces 18b, 18b extending from the end of the base 18a of the support member 18, and the article 11 provided on the main body 19. The holding means 15 is provided with a pair of holding members 20, 20 that can be moved close to each other so as to hold the side surfaces from both sides, and the servomotor 21 rotates the main body 19 with respect to the support member 18. As a result, the postures of the holding members 20 and 20 in the holding means 15 can be changed. Specifically, the main body 19 is formed in a box shape, a servomotor 21 as a driving means is arranged therein, and the main body 19 projects from one side wall 19a facing the horizontal rotation axis direction. The support member 18 is connected to the output shaft of the servomotor 21, and the main body 19 can be vertically rotated by the servomotor 21 with respect to the support member 18 that is horizontally rotated by the servomotor 17.

図4に示す如く、前記保持手段15は、前記本体部19の回転軸方向に離間して本体部19の内部に配設された駆動手段としての一対の第1エアシリンダ22,22を備え、各第1エアシリンダ22のピストンロッドに連結した第1作動ロッド23,23が、本体部19の側壁19aに対して内外方向に進退自在に支持される。第1作動ロッド23,23における本体部19から突出する端部に、本体部19における回転軸方向と平行な前壁19bの外方に位置する前記挟持部材20が保持具24を介して連結されており、一対の第1エアシリンダ22,22を同期して作動することで、一対の挟持部材20,20が相互に近接離間移動する。また、保持手段15(挟持部材20,20)は、前記サーボモータ21を正逆方向に回転して支持部材18に対して本体部19を90度垂直回転することで、本体部19の回転軸方向と交差する本体部19の前方に位置して物品11を段積みする際の段積み姿勢(図2参照)と、挟持した物品11を横臥姿勢からコバ立てとなる起立姿勢に変換するよう本体部19の下方に位置する移載姿勢(図3参照)とに姿勢変化する。 As shown in FIG. 4, the holding means 15 includes a pair of first air cylinders 22, 22 as driving means arranged inside the main body 19 apart from each other in the rotation axis direction of the main body 19. The first actuating rods 23, 23 connected to the piston rods of the first air cylinders 22 are supported so as to be able to move forward and backward with respect to the side wall 19a of the main body 19. The holding member 20 located outside the front wall 19b parallel to the rotation axis direction of the main body 19 is connected to the end of the first operating rods 23, 23 protruding from the main body 19 via a holder 24. By operating the pair of first air cylinders 22, 22 in synchronization with each other, the pair of holding members 20, 20 move close to each other. Further, the holding means 15 (holding members 20, 20) rotates the servomotor 21 in the forward and reverse directions to rotate the main body 19 90 degrees vertically with respect to the support member 18, thereby rotating the rotation shaft of the main body 19. The main body is located in front of the main body 19 that intersects the direction, and the stacking posture (see FIG. 2) when stacking the articles 11 and the standing posture that the sandwiched articles 11 are changed from the lying posture to the standing posture. The posture changes to the transfer posture (see FIG. 3) located below the portion 19.

図2、図4に示す如く、前記保持手段15は、小判形状の前記物品11における長手方向に対向する両側面を前記一対の挟持部材20,20で挟持するよう構成されており、各挟持部材20には、物品11の挟持する側面形状に倣う形状に形成された変形部としての当接部25が、前記段積み姿勢において上下方向に延在するように設けられる。当接部25は、段積みした全ての物品11を挟持できる長さに設定される。また、当接部25は、物品11の挟持方向の前後に弾性変形可能な板バネからなる変形部材26を、段積み姿勢における上下方向に重ねて配設して構成されており、該変形部材26の弾性変形によって物品11ごとの側面形状のばらつきや物品11の長手方向(挟持方向)の長さのばらつきなどを吸収し得るように構成される。実施例では、1つの物品11につき4個の変形部材26が物品側面に当接可能に構成される。また、段積み姿勢における挟持部材20の下端に、一対の挟持部材20,20で物品11を挟持した際に最下部の物品11の下面を載置支持可能な板状の支持部27が、他方の挟持部材20に向けて延出するように設けられる。 As shown in FIGS. 2 and 4, the holding means 15 is configured to sandwich both side surfaces of the oval-shaped article 11 facing in the longitudinal direction with the pair of holding members 20, 20. The contact portion 25 as a deformed portion formed in a shape that resembles the side shape of the article 11 is provided on the 20 so as to extend in the vertical direction in the stacked posture. The contact portion 25 is set to a length capable of holding all the stacked articles 11. Further, the contact portion 25 is configured by arranging deformable members 26 made of leaf springs that can be elastically deformed in the front-rear direction in the holding direction of the article 11 in the vertical direction in a stacked posture. The elastic deformation of the article 26 is configured to be able to absorb variations in the side surface shape of each article 11 and variations in the length of the article 11 in the longitudinal direction (pinching direction). In the embodiment, four deformable members 26 are configured to be able to come into contact with the side surface of the article for each article 11. Further, a plate-shaped support portion 27 capable of placing and supporting the lower surface of the lowermost article 11 when the article 11 is sandwiched between the pair of sandwiching members 20 and 20 is provided at the lower end of the sandwiching member 20 in the stacked posture. It is provided so as to extend toward the holding member 20 of the.

図2、図4、図5に示す如く、前記本体部19の前壁19bに、物品11の本体部19に対する近接方向への移動を規制する支持壁28が設けられており、該支持壁28は、物品11の長手方向に延在する側面形状に倣う形状に形成されている。また、本体部19に、一対の挟持部材20,20で挟持される物品11の本体部19に対する離間方向への移動を規制する挟持手段としての規制部材29が、支持壁28から離間して対向するように設けられる。支持壁28および規制部材29は、一対の挟持部材20,20により挟持される物品11の向きなどの姿勢の変化(物品11の挟持部材20,20による挟持方向と交差する方向の移動)を規制する規制手段であって、支持壁28および規制部材29は、段積みした全ての物品11の向きなどの姿勢の変化を規制し得る長さに設定される。また、規制部材29は、前記保持手段15を移載姿勢とした際には、一対の挟持部材20,20で挟持されている集合品Wの下方に略水平姿勢で位置する。 As shown in FIGS. 2, 4 and 5, a support wall 28 for restricting the movement of the article 11 in the proximity direction to the main body 19 is provided on the front wall 19b of the main body 19, and the support wall 28 is provided. Is formed in a shape that follows the side surface shape extending in the longitudinal direction of the article 11. Further, a restricting member 29 as a sandwiching means for restricting the movement of the article 11 sandwiched between the pair of sandwiching members 20 and 20 with respect to the main body 19 in the separating direction faces the main body 19 apart from the support wall 28. It is provided to do so. The support wall 28 and the restricting member 29 regulate changes in posture such as the direction of the article 11 sandwiched by the pair of sandwiching members 20, 20 (movement in a direction intersecting the sandwiching direction of the article 11 by the sandwiching members 20, 20). The supporting wall 28 and the regulating member 29 are set to a length that can regulate changes in posture such as the orientation of all the stacked articles 11. Further, the regulating member 29 is positioned in a substantially horizontal posture below the aggregate W sandwiched between the pair of sandwiching members 20, 20 when the holding means 15 is placed in the transfer posture.

図2、図4、図5に示す如く、前記規制部材29は、挟持部材20,20の近接離間方向(物品11の長手方向)に離間する丸棒状の一対のロッド29a,29aからなり、各ロッド29aは、本体部19に配設した第2エアシリンダ30と、該第2エアシリンダ30により作動するリンク機構31とによって、物品11を移動規制可能な規制位置(図5の実線位置)と、前記保持手段15からの集合品Wの放出を可能とする解放位置(図5の二点鎖線位置)との間を移動可能に構成される。本体部19の内部に配設した第2エアシリンダ30は、そのピストンロッドが、本体部19の側壁19aに対して内外方向に進退自在に支持された第2作動ロッド32に連結される。前記リンク機構31は、本体部19の前壁19bに配設したブラケット33に、一端部が段積み姿勢において上下方向の軸回りに回転可能に軸支されると共に他端部に前記ロッド29aの上端部が配設された第1リンク部材34と、該第1リンク部材34の中間に一端部が軸支されると共に他端部が前記第2作動ロッド32の本体部19から突出する端部に軸支された第2リンク部材35とを備える。そして、一対の第2エアシリンダ30,30を同期して作動することで、一対の第1リンク部材34,34が揺動するのに伴って一対のロッド29a,29aが相互に近接離間移動して規制位置と解放位置との間を移動する。前記段積み姿勢でのロッド29aの下端部には、規制位置において本体部19から離間する側に、下端から上方に向かうにつれて本体部19から離間する傾斜部29bが形成されている。 As shown in FIGS. 2, 4 and 5, the regulating member 29 is composed of a pair of round bar-shaped rods 29a and 29a that are separated from each other in the proximity separation direction (longitudinal direction of the article 11) of the holding members 20 and 20. The rod 29a has a regulated position (solid line position in FIG. 5) in which the movement of the article 11 can be restricted by the second air cylinder 30 arranged in the main body 19 and the link mechanism 31 operated by the second air cylinder 30. , It is configured to be movable between the release position (two-dot chain line position in FIG. 5) that enables the release of the aggregate W from the holding means 15. The second air cylinder 30 arranged inside the main body 19 is connected to a second operating rod 32 whose piston rod is supported so as to be able to move forward and backward with respect to the side wall 19a of the main body 19. The link mechanism 31 has one end rotatably supported by a bracket 33 arranged on the front wall 19b of the main body 19 in a stacking posture around an axis in the vertical direction, and the other end of the rod 29a. One end is pivotally supported between the first link member 34 on which the upper end is arranged and the first link member 34, and the other end protrudes from the main body 19 of the second operating rod 32. It is provided with a second link member 35 pivotally supported by. Then, by operating the pair of the second air cylinders 30 and 30 in synchronization, the pair of rods 29a and 29a move closer to each other as the pair of first link members 34 and 34 swing. Move between the regulated position and the released position. At the lower end of the rod 29a in the stacked posture, an inclined portion 29b is formed on the side separated from the main body 19 at the regulated position and separated from the main body 19 as it goes upward from the lower end.

前記物品移載装置は、図1に示す如く、前記移載ロボット12の配設位置より上流側の前記搬送コンベヤ10による物品搬送経路の上方に、該コンベヤ10で搬送される物品11の載置状態を撮像するCCDカメラなどの撮像手段36が配設される。撮像手段36で撮像された画像データは、撮像ごとに順次、移載ロボット12の制御部に送られる。該制御部では、搬送コンベヤ10で搬送される物品11ごとに、向きや位置の夫々を特定する処理がなされると共に物品同士の距離を求める処理がなされる。該処理によって特定された夫々の物品11は、搬送コンベヤ10による搬送によって刻々位置が変化することから、移載ロボット12の制御部では、前記エンコーダから得たパルス情報に基づき夫々の物品11の位置を追跡する処理がなされる。そして、撮像手段36で撮像された物品11が移載ロボット12による段積み・取上げ処理が行われる段積み領域に到来すると、前記制御部での処理に基づいて移載ロボット12がハンドリング部16を動作制御して、複数の物品11を集合する段積み・取上げ処理を行う。すなわち、移載ロボット12は、前記段積み姿勢としたハンドリング部16の保持手段15における一対の挟持部材20,20によって搬送コンベヤ10で搬送されている物品11の側面を挟持して、該物品11を搬送コンベヤ10から取り上げ、該取り上げた物品11を、ハンドリング部16を動作して搬送コンベヤ10で搬送されている別の物品11の上方に向きを揃えるように位置付け、挟持部材20,20による挟持を解除することで別の物品11の上に挟持していた物品11を段積みし、段積み状態の全ての物品11を一対の挟持部材20,20で再び挟持して搬送コンベヤ10から取り上げる段積み・取上げ処理を、物品11の段積み数が所定数となるまで繰り返すようにハンドリング部16を動作制御する。また、移載ロボット12は、物品11を所定個数段積み状態で集合した集合品Wを挟持した保持手段15の挟持部材20,20を、前記供給コンベヤ13に集合品Wを移載するまでの間に、物品11がコバ立てとなる起立姿勢になるように90度垂直回転して、挟持部材20,20が本体部19の下方に位置する移載姿勢に変換するように、ハンドリング部16を動作制御する。 As shown in FIG. 1, the article transfer device places the article 11 transported by the conveyor 10 above the article transfer path by the transfer conveyor 10 on the upstream side of the arrangement position of the transfer robot 12. An imaging means 36 such as a CCD camera that captures a state is arranged. The image data captured by the imaging means 36 is sequentially sent to the control unit of the transfer robot 12 for each imaging. In the control unit, each of the articles 11 conveyed by the conveyor 10 is subjected to a process of specifying the orientation and a position, and a process of determining the distance between the articles. Since the positions of the respective articles 11 identified by the process change every moment due to the transfer by the transfer conveyor 10, the control unit of the transfer robot 12 determines the positions of the respective articles 11 based on the pulse information obtained from the encoder. Is processed to track. Then, when the article 11 imaged by the imaging means 36 arrives at the stacking area where the stacking / picking process is performed by the transfer robot 12, the transfer robot 12 handles the handling unit 16 based on the processing in the control unit. The operation is controlled to perform a stacking / picking process for assembling a plurality of articles 11. That is, the transfer robot 12 sandwiches the side surface of the article 11 conveyed by the transfer conveyor 10 by the pair of sandwiching members 20, 20 in the holding means 15 of the handling portion 16 in the stacked posture, and the article 11 Is picked up from the transport conveyor 10, and the picked up article 11 is positioned so as to align the direction above another article 11 transported by the transport conveyor 10 by operating the handling unit 16, and is sandwiched by the sandwiching members 20, 20. By releasing the above, the articles 11 sandwiched on another article 11 are stacked, and all the articles 11 in the stacked state are sandwiched again by the pair of sandwiching members 20, 20 and taken up from the conveyor 10. The operation of the handling unit 16 is controlled so that the stacking / picking process is repeated until the number of stacked articles 11 reaches a predetermined number. Further, the transfer robot 12 transfers the holding members 20 and 20 of the holding means 15 holding the collective product W in which the articles 11 are assembled in a predetermined number of stacked states to the supply conveyor 13 until the collective product W is transferred. In the meantime, the handling portion 16 is rotated 90 degrees vertically so that the article 11 is in an upright posture with an edge stand, and the holding members 20 and 20 are converted into a transfer posture located below the main body portion 19. Control the operation.

なお、移載ロボット12の制御部は、段積み・取上げ処理を行う際には、前記画像データから得られた情報に基づいて決定した順序(例えば、搬送コンベヤ10によって搬送中の下流側の物品11から上流側の物品11の順など)で、所定個数の物品11を順に段積み・取上げ処理する。また、2基の移載ロボット12,12を備える物品移載装置では、画像データから得られた情報に基づいて、各移載ロボット12により分担する段積みする物品11が決められる。 When the control unit of the transfer robot 12 performs the stacking / picking process, the order determined based on the information obtained from the image data (for example, the articles on the downstream side being conveyed by the transfer conveyor 10). A predetermined number of articles 11 are stacked and picked up in order in the order of articles 11 on the upstream side from 11). Further, in the article transfer device including the two transfer robots 12, 12, the articles 11 to be stacked by each transfer robot 12 are determined based on the information obtained from the image data.

図1に示す如く、前記搬送コンベヤ10の一側方に離間して、該搬送コンベヤ10の搬送向きと平行な搬送向きとなるよう包装機の前記供給コンベヤ13が配設されている。供給コンベヤ13は、循環走行する一対の無端チェン間に支持バーを横架し、該支持バーにより搬送面を形成したコンベヤであって、前記移載ロボット12により搬送面に載置された集合品Wを横形製袋充填機の包装部に向けて供給する。供給コンベヤ13の搬送面には、移載ロボット12におけるハンドリング部16に設けた前記保持手段15(挟持部材20,20)の垂直回転により物品11が起立姿勢に変換された集合品Wが、包装部への物品供給間隔に合わせて載置される。供給コンベヤ13に載置された集合品Wの左右は、物品ガイド37,37によって案内されて包装部に向けて搬送される。 As shown in FIG. 1, the supply conveyor 13 of the packaging machine is arranged so as to be separated from one side of the transfer conveyor 10 and to have a transfer direction parallel to the transfer direction of the transfer conveyor 10. The supply conveyor 13 is a conveyor in which a support bar is laid horizontally between a pair of endless chains that circulate and a transport surface is formed by the support bar, and is an aggregate that is placed on the transport surface by the transfer robot 12. W is supplied toward the packaging part of the horizontal bag filling machine. On the transport surface of the supply conveyor 13, an aggregate W in which the article 11 is converted into an upright posture by vertical rotation of the holding means 15 (holding members 20, 20) provided in the handling portion 16 of the transfer robot 12 is packaged. It is placed according to the interval of article supply to the department. The left and right sides of the aggregate W placed on the supply conveyor 13 are guided by the article guides 37 and 37 and conveyed toward the packaging section.

次に、実施例に係る物品移載装置の作用について、物品移載方法との関係で説明する。
図1に示す如く、前記搬送コンベヤ10によって向きおよび間隔が不規則な状態で載置して搬送される複数の物品11は、前記撮像手段36により撮像される。前記移載ロボット12の制御部は、撮像した情報に前記エンコーダから出力されるパルス情報を関連付けて物品11の位置情報を逐次更新する。また、移載ロボット12の制御部は、画像データから得られた情報に基づいて、段積みする物品11の順序を決定する。
Next, the operation of the article transfer device according to the embodiment will be described in relation to the article transfer method.
As shown in FIG. 1, a plurality of articles 11 placed and transported by the transport conveyor 10 in irregular directions and intervals are imaged by the imaging means 36. The control unit of the transfer robot 12 associates the captured information with the pulse information output from the encoder and sequentially updates the position information of the article 11. Further, the control unit of the transfer robot 12 determines the order of the articles 11 to be stacked based on the information obtained from the image data.

前記移載ロボット12は、制御部が決定した順序に基づき前記ロボットアーム14を動作制御して、前記保持手段15の一対の挟持部材20,20が相互に離間すると共に段積み姿勢となっている前記ハンドリング部16を、最初に挟持する物品11の上方に向けて移動すると共に、その移動の際に、前記サーボモータ17によってハンドリング部16を水平回転して一対の挟持部材20,20の向きを、挟持対象とする物品11の向きに揃える。具体的には、物品11の長手方向と、一対の挟持部材20,20による物品11の挟持方向とが整列するように、ハンドリング部16を水平回転する。そして、物品11の向きに挟持部材20,20の向きを揃えた移載ロボット12は、ハンドリング部16を、挟持部材20に設けた支持部27が搬送コンベヤ10の搬送面に近接する位置まで下降した後、図4に示す如く、前記第1エアシリンダ22,22によって一対の挟持部材20,20を相互に近接移動し、物品11の側面を長手方向の両側から挟持する。なお、ハンドリング部16を下降すると共に一対の挟持部材20,20で物品11を挟持するまでは、移載ロボット12はハンドリング部16を搬送コンベヤ10の搬送速度と同じ速度で下流側に移動して、挟持しようとする物品11の周囲に位置する他の物品11と挟持部材20,20との接触を回避する。 The transfer robot 12 controls the operation of the robot arm 14 based on the order determined by the control unit, and the pair of holding members 20, 20 of the holding means 15 are separated from each other and are in a stacked posture. The handling portion 16 is moved upward of the article 11 to be first sandwiched, and at the time of the movement, the handling portion 16 is horizontally rotated by the servomotor 17 to orient the pair of sandwiching members 20, 20. , Align the orientation of the article 11 to be pinched. Specifically, the handling portion 16 is horizontally rotated so that the longitudinal direction of the article 11 and the sandwiching direction of the article 11 by the pair of sandwiching members 20, 20 are aligned. Then, the transfer robot 12 in which the orientations of the sandwiching members 20 and 20 are aligned with the orientation of the article 11 lowers the handling portion 16 to a position where the support portion 27 provided on the sandwiching member 20 is close to the transport surface of the conveyor 10. After that, as shown in FIG. 4, the pair of sandwiching members 20, 20 are moved close to each other by the first air cylinders 22, 22, and the side surfaces of the article 11 are sandwiched from both sides in the longitudinal direction. The transfer robot 12 moves the handling unit 16 to the downstream side at the same speed as the transfer conveyor 10 until the handling unit 16 is lowered and the article 11 is sandwiched between the pair of sandwiching members 20 and 20. , The contact between the other articles 11 located around the article 11 to be sandwiched and the sandwiching members 20, 20 is avoided.

前記物品11を一対の挟持部材20,20で挟持した移載ロボット12は、前記ハンドリング部16を上昇して物品11を搬送コンベヤ10から取り上げ、次の挟持対象となる別の物品11の上方まで挟持している物品11を移動すると共に、その移動の際に、前記サーボモータ17によってハンドリング部16を水平回転して一対の挟持部材20,20の向きを挟持対象となる物品11の向きに揃えることで、挟持している物品11と別の物品11との向きを揃える。挟持部材20,20で挟持している物品11を、別の物品11の上方に向きを揃えて位置付けた移載ロボット12は、前記第1エアシリンダ22,22によって一対の挟持部材20,20を相互に離間移動して物品11の挟持を解除し、挟持していた物品11を別の物品11の上面に落下して段積みする。そして、移載ロボット12は、ハンドリング部16を、物品1個分の高さだけ下降した後、第1エアシリンダ22,22によって一対の挟持部材20,20を相互に近接移動して、段積み状態となった2個の物品11を一括で挟持する。 The transfer robot 12 in which the article 11 is sandwiched between the pair of sandwiching members 20 and 20 raises the handling portion 16 to pick up the article 11 from the conveyor 10 and extends to the upper part of another article 11 to be sandwiched next. The article 11 being sandwiched is moved, and at the time of the movement, the handling portion 16 is horizontally rotated by the servomotor 17 so that the directions of the pair of sandwiching members 20, 20 are aligned with the orientation of the article 11 to be sandwiched. As a result, the orientation of the sandwiched article 11 and the other article 11 are aligned. The transfer robot 12 in which the article 11 sandwiched by the sandwiching members 20 and 20 is positioned above the other article 11 with the orientation aligned is such that the pair of sandwiching members 20 and 20 are held by the first air cylinders 22 and 22. The articles 11 are separated from each other to release the sandwiching of the articles 11, and the sandwiched articles 11 are dropped onto the upper surface of another article 11 and stacked. Then, the transfer robot 12 lowers the handling portion 16 by the height of one article, and then moves the pair of holding members 20, 20 close to each other by the first air cylinders 22, 22 to stack them. The two articles 11 in the state are sandwiched together.

以後は、前述したと同様に、段積みされた全ての物品11を一対の挟持部材20,20で挟持したハンドリング部16を上昇して物品11を搬送コンベヤ10から取り上げ、該物品11を次の挟持対象となる別の物品11の上方に向きを揃えて位置付けた後に挟持を解除して段積みし、物品1個分の高さだけハンドリング部16を下降した後に全ての物品11を一対の挟持部材20,20によって一括で挟持する段積み・取上げ処理を、所定回数繰り返す。なお、前記規制部材29のロッド29a,29aは、段積み・取上げ処理時には前記規制位置に維持される。そして、予め決められた所定個数の物品11を段積みすると、移載ロボット12は、段積みされた全ての物品11を一対の挟持部材20,20によって挟持した状態で、前記サーボモータ21によって前記支持部材18に対して本体部19を90度垂直回転し、図2および図3に示す如く、挟持部材20,20を段積み姿勢から移載姿勢に変換することで集合品Wにおける物品11を横臥姿勢から起立姿勢に変換する。すなわち、段積み状態にある複数の物品11が、起立姿勢で横並び状態となる。移載ロボット12は、ハンドリング部16を前記供給コンベヤ13の上方まで移動し、図5に示す如く、集合品Wの下方に位置する前記規制部材29のロッド29a,29aを、前記第2エアシリンダ30,30によって規制位置から解放位置に移動した後、前記第1エアシリンダ22,22によって一対の挟持部材20,20を相互に離間移動して挟持を解除することで、集合品Wは供給コンベヤ13の搬送面に、起立姿勢で横並び状態で移載される。供給コンベヤ13で搬送される集合品Wは、下流側に備えられる包装機によって包装される。 After that, in the same manner as described above, the handling portion 16 in which all the stacked articles 11 are sandwiched by the pair of sandwiching members 20 and 20 is raised to pick up the articles 11 from the conveyor 10, and the articles 11 are picked up as follows. After aligning the orientation above another article 11 to be pinched, the pinch is released and stacked, and after the handling portion 16 is lowered by the height of one article, all the articles 11 are pinched in pairs. The stacking / picking process of collectively sandwiching the members 20 and 20 is repeated a predetermined number of times. The rods 29a and 29a of the regulation member 29 are maintained at the regulation position during the stacking / picking process. Then, when a predetermined number of articles 11 are stacked in a predetermined number, the transfer robot 12 uses the servomotor 21 to sandwich all the stacked articles 11 by the pair of sandwiching members 20, 20. The main body 19 is rotated 90 degrees vertically with respect to the support member 18, and as shown in FIGS. 2 and 3, the holding members 20 and 20 are changed from the stacking posture to the transfer posture, so that the article 11 in the aggregate W is formed. Convert from a lying position to a standing position. That is, the plurality of articles 11 in the stacked state are arranged side by side in the standing posture. The transfer robot 12 moves the handling unit 16 to the upper side of the supply conveyor 13, and as shown in FIG. 5, the rods 29a and 29a of the regulation member 29 located below the aggregate W are moved to the second air cylinder. After moving from the regulated position to the release position by 30 and 30, the pair of holding members 20 and 20 are separated from each other by the first air cylinders 22 and 22 to release the holding, so that the aggregate W is supplied to the supply conveyor. It is transferred to the transport surface of 13 in an upright position and side by side. The aggregate W conveyed by the supply conveyor 13 is packaged by a packaging machine provided on the downstream side.

実施例の物品移載装置は、前記搬送コンベヤ10によって不規則な状態で横臥姿勢で搬送されている物品11を、前記移載ロボット12のハンドリング部16を動作制御して横臥姿勢のまま段積みして集合するよう構成したので、所定個数の物品11を短時間で集合することができる。また、ハンドリング部16で集合した集合品Wを、前記供給コンベヤ13の上方に移動するまでの間に横臥姿勢から起立姿勢に変換するよう構成したので、集合品Wを供給コンベヤ13に効率的に移載することができる。また、複数の物品11の向きを揃える装置、集合する装置および姿勢を変換する装置を夫々別々に設ける必要はなく、簡単な構成で複数の物品11を揃えた集合品Wとして供給コンベヤ13に移載することができると共に、装置が長大化することもない。更に、搬送コンベヤ10によって搬送されている物品11を、2基の移載ロボット12,12によって分担して段積み状態で集合して供給コンベヤ13に移載するので、処理能力を向上することができる。 In the article transfer device of the embodiment, articles 11 transported in an irregular state by the transfer conveyor 10 in a lying position are stacked in a lying position by controlling the operation of the handling unit 16 of the transfer robot 12. Since it is configured to be assembled in a short time, a predetermined number of articles 11 can be assembled in a short time. Further, since the aggregate W assembled by the handling unit 16 is configured to be converted from the lying posture to the standing posture before moving to the upper side of the supply conveyor 13, the aggregate W is efficiently transferred to the supply conveyor 13. Can be reprinted. Further, it is not necessary to separately provide a device for aligning the directions of the plurality of articles 11, a device for gathering, and a device for changing the posture, and the device is transferred to the supply conveyor 13 as an aggregate W in which the plurality of articles 11 are aligned with a simple configuration. It can be mounted and the device does not become long. Further, since the articles 11 conveyed by the transfer conveyor 10 are shared by the two transfer robots 12, 12 and collected in a stacked state and transferred to the supply conveyor 13, the processing capacity can be improved. it can.

実施例の物品移載装置では、物品11を段積み・取上げ処理する際には、物品11の本体部19に対する前後方向の移動を支持壁28および規制部材29により規制し得るので、一対の挟持部材20,20による挟持の解除により落下する物品11が、下の物品11に対して位置ずれするのを抑制することができる。また、支持壁28を、物品11の長手方向に延在する側面形状に倣う形状に形成すると共に、規制部材29を、物品11の長手方向に離間する一対のロッド29a,29aで構成しているので、落下する物品11の向きなどの姿勢が変わるのも防ぐことができ、複数の物品11を、位置や向きが上下方向で揃うように重ねて段積みすることができる。また、起立姿勢に変換した集合品Wの下方に位置する規制部材29によって、ハンドリング部16の動作中に物品11が挟持部材20,20から落下してしまうのを防止することができ、所定個数の物品11からなる集合品Wを供給コンベヤ13に移載することができる。 In the article transfer device of the embodiment, when the articles 11 are stacked and picked up, the movement of the articles 11 in the front-rear direction with respect to the main body 19 can be restricted by the support wall 28 and the restricting member 29, so that a pair of sandwiches can be sandwiched. It is possible to prevent the article 11 that falls due to the release of the sandwiching by the members 20 and 20 from being displaced with respect to the article 11 below. Further, the support wall 28 is formed in a shape that follows the side shape extending in the longitudinal direction of the article 11, and the regulating member 29 is composed of a pair of rods 29a, 29a that are separated from each other in the longitudinal direction of the article 11. Therefore, it is possible to prevent the posture such as the direction of the falling article 11 from changing, and the plurality of articles 11 can be stacked so as to be aligned in the vertical direction. Further, the restricting member 29 located below the aggregate W converted into the standing posture can prevent the article 11 from falling from the holding members 20 and 20 during the operation of the handling portion 16, and a predetermined number of articles 11 can be prevented from falling. The aggregate W composed of the articles 11 can be transferred to the supply conveyor 13.

前記挟持部材20における物品11の側面に当接する当接部25は、物品11の挟持方向の前後に弾性変形可能な複数の変形部材26で構成しているので、物品11ごとに側面形状のばらつきや長手方向の長さにばらつきがあっても、段積みされている各物品11に当接する変形部材26の夫々が独立して弾性変形することで効果的に挟持することができ、集合品Wの位置や向きが乱れるのを防止することができる。また、挟持部材20は、挟持した最下部の物品11の下面を支持する支持部27を備えるので、挟持した物品11を別の物品11の上方に位置付けるまでの間に、挟持した物品11が落下するのを防止することができる。 Since the abutting portion 25 of the holding member 20 that comes into contact with the side surface of the article 11 is composed of a plurality of deforming members 26 that can be elastically deformed in the front-rear direction of the holding member 11, the side shape varies from article to article 11. Even if the length in the longitudinal direction varies, the deforming members 26 that come into contact with the stacked articles 11 can be effectively sandwiched by elastically deforming independently. It is possible to prevent the position and orientation of the. Further, since the sandwiching member 20 includes a support portion 27 that supports the lower surface of the sandwiched lowermost article 11, the sandwiched article 11 falls before the sandwiched article 11 is positioned above another article 11. Can be prevented from doing so.

前記段積み姿勢での前記ロッド29aの下端部における本体部19から離間する側に、下側から上方に向かうにつれて本体部19から離間する傾斜部29bを設けているので、前記搬送コンベヤ10の搬送面の上方で挟持部材20,20を段積み姿勢から移載姿勢に姿勢変換する際に、搬送面に対してハンドリング部16を上昇させる高さを小さくしても、該ロッド29aが搬送面に接触するのを回避することができる。すなわち、挟持部材20,20の姿勢変換時において搬送面からハンドリング部16を持ち上げる高さを低く抑えることができ、サイクルタイムを短縮するのに寄与する。 Since the inclined portion 29b that is separated from the main body 19 at the lower end of the rod 29a in the stacked posture is provided on the side that is separated from the main body 19 from the lower side to the upper side, the transport of the conveyor 10 is carried out. When the holding members 20 and 20 are changed from the stacked posture to the transfer posture above the surface, the rod 29a is placed on the transport surface even if the height at which the handling portion 16 is raised with respect to the transport surface is reduced. It is possible to avoid contact. That is, the height at which the handling portion 16 is lifted from the transport surface when the postures of the holding members 20 and 20 are changed can be suppressed to a low level, which contributes to shortening the cycle time.

(変更例)
本発明は実施例の構成に限定されるものではなく、例えば、以下のようにも変更実施可能である。また、以下の変更例に限らず、実施例に記載した構成については、本発明の主旨の範囲内において種々の実施形態を採用し得る。
(1) 移載ロボット12の配設数は、1基または3基以上であってもよい。
(2) 供給コンベヤ(移載先)13へ集合品Wをコバ立てにして移載するようにしたが、横臥姿勢のまま段積みされた物品11の集合品Wとして供給コンベヤ13に移載するようにしてもよい。供給コンベヤ13に、物品11が横臥姿勢の集合品Wを移載する場合は、規制部材29を規制位置と解放位置とに移動しない固定配置したものとすることができる。また、供給コンベヤ13に、物品11が横臥姿勢の集合品Wを移載する場合は、集合品Wを挟持して供給コンベヤ13に移載可能であれば、集合品Wの下部の物品13のみを挟持部材20,20で挟持する構成を採用できる。
(3) 実施例では、一対の挟持部材20,20を、一対の第1エアシリンダ22,22によって相互に近接離間移動するよう構成したが、一対の挟持部材20,20を近接離間移動する機構は、一対の挟持部材20,20を連繋機構で連繋し、該連繋機構を1基のエアシリンダによって作動することで挟持部材20,20を近接離間移動するなど、公知の各種の機構を採用することができる。
(4) 実施例では、規制部材29のロッド29a,29aをリンク機構31,31によって規制位置と解放位置とに移動するよう構成したが、ロッド29a,29aを規制位置と解放位置とに移動する機構は、第2エアシリンダ30,30によってロッド29a,29aを直接移動する構成、あるいは一対のロッド29a,29aを連繋機構で連繋し、該連繋機構を1基のエアシリンダによって作動することでロッド29a,29aを規制位置と解放位置とに移動するなど、公知の各種の機構を採用することができる。
(Change example)
The present invention is not limited to the configuration of the examples, and can be modified as follows, for example. Further, not limited to the following modified examples, various embodiments may be adopted within the scope of the gist of the present invention for the configurations described in the examples.
(1) The number of transfer robots 12 arranged may be one or three or more.
(2) The aggregate W was transferred to the supply conveyor (transfer destination) 13 with the edge upright, but it was transferred to the supply conveyor 13 as the aggregate W of the articles 11 stacked in a lying position. You may do so. When the article 11 is transferred to the supply conveyor 13 in a recumbent posture, the regulating member 29 may be fixedly arranged so as not to move between the regulated position and the released position. Further, when the article 11 is transferred to the supply conveyor 13 in a recumbent posture, only the article 13 below the assembly W can be transferred to the supply conveyor 13 while sandwiching the aggregate W. Can be adopted by the sandwiching members 20, 20.
(3) In the embodiment, the pair of holding members 20, 20 are configured to move close to each other by the pair of first air cylinders 22, 22, but the mechanism for moving the pair of holding members 20, 20 close to each other. Adopts various known mechanisms such as connecting a pair of holding members 20 and 20 by a connecting mechanism and operating the connecting mechanism by one air cylinder to move the holding members 20 and 20 in close proximity to each other. be able to.
(4) In the embodiment, the rods 29a, 29a of the regulating member 29 are configured to be moved to the regulated position and the released position by the link mechanism 31, 31, but the rods 29a, 29a are moved to the regulated position and the released position. The mechanism has a configuration in which the rods 29a and 29a are directly moved by the second air cylinders 30 and 30, or a pair of rods 29a and 29a are connected by a connecting mechanism and the connecting mechanism is operated by one air cylinder to operate the rods. Various known mechanisms such as moving the 29a and 29a to the regulated position and the released position can be adopted.

10 搬送コンベヤ,11 物品,12 移載ロボット,13 供給コンベヤ(移載先)
16 ハンドリング部,20 挟持部材,25 当接部(変形部),27 支持部
28 支持壁(規制手段),29 規制部材(規制手段),W 集合品
10 Conveyor, 11 Goods, 12 Transfer Robot, 13 Supply Conveyor (Transfer Destination)
16 Handling part, 20 Holding member, 25 Contact part (deformed part), 27 Support part 28 Support wall (regulatory means), 29 Regulatory member (regulatory means), W assembly

Claims (7)

前記搬送コンベヤから移載ロボットのハンドリング部で挟んで取り上げた物品を、ハンドリング部を動作して搬送コンベヤで搬送されている別の物品の上方に位置付けた後に、該取り上げた物品をハンドリング部から解放して段積みすると共に、段積み状態の物品をハンドリング部で挟んで搬送コンベヤから取り上げる段積み・取上げ処理を、ハンドリング部で取り上げた物品の段積み数が所定個数となるまで繰り返し、該所定の物品が段積み状態で集合された集合品を、ハンドリング部を動作して移載先に移載するようにした
ことを特徴とする物品移載方法。
After the article picked up by the handling section of the transfer robot from the conveyor is positioned above another article being transported by the conveyor by operating the handling section, the picked up article is released from the handling section. In addition to stacking the articles, the stacking / picking process of sandwiching the articles in the stacked state between the handling sections and picking them up from the conveyor is repeated until the number of stacked articles picked up by the handling section reaches a predetermined number. An article transfer method characterized in that an aggregate in which articles are assembled in a stacked state is transferred to a transfer destination by operating a handling unit.
搬送コンベヤで搬送されている物品を、複数集合した集合品として移載する物品移載装置であって、
前記搬送コンベヤで搬送されている物品を挟持部材で挟持して該物品を搬送コンベヤから取り上げるハンドリング部を有する移載ロボットを備え、
該移載ロボットは、前記搬送コンベヤから前記ハンドリング部で取り上げた物品を、搬送コンベヤで搬送されている別の物品の上方に位置付けた後に前記挟持部材による挟持を解除して段積みすると共に、段積み状態の物品を挟持部材で挟持してハンドリング部で搬送コンベヤから取り上げる段積み・取上げ処理を、ハンドリング部で取り上げた物品の段積み数が所定個数となるまで繰り返し、該所定個数の物品が段積み状態で集合された集合品を移載先に移載するようにハンドリング部を動作制御するようにした
ことを特徴とする物品移載装置。
An article transfer device that transfers articles transported by a conveyor as an aggregate of a plurality of articles.
A transfer robot having a handling unit for sandwiching an article conveyed by the conveyor with a sandwiching member and picking up the article from the conveyor is provided.
The transfer robot positions the article picked up by the handling unit from the transfer conveyor above another article conveyed by the transfer conveyor, then releases the sandwiching by the sandwiching member, stacks the articles, and stacks the articles. The stacking / picking process of holding the stacked articles between the holding members and picking them up from the conveyor at the handling section is repeated until the number of stacked articles picked up by the handling section reaches a predetermined number, and the predetermined number of articles are stacked. An article transfer device characterized in that the operation of a handling unit is controlled so that an aggregate collected in a stacked state is transferred to a transfer destination.
前記挟持部材は、前記搬送コンベヤに横臥姿勢で搬送される扁平状の物品の周囲を挟持すると共に、前記集合品を構成する全ての物品の周囲を挟持可能に構成され、
前記移載ロボットは、前記挟持部材で挟持した集合品を移載先に移載するまでの間に、物品を起立姿勢に変換するように前記ハンドリング部を動作制御するようにしたことを特徴とする請求項2記載の物品移載装置。
The sandwiching member is configured to sandwich the periphery of a flat article transported to the transport conveyor in a lying position and to sandwich the periphery of all the articles constituting the aggregate.
The transfer robot is characterized in that the handling unit is operated and controlled so as to convert an article into an upright posture until the aggregate sandwiched between the sandwiching members is transferred to the transfer destination. The article transfer device according to claim 2.
前記ハンドリング部は、前記挟持部材で挟持する物品の姿勢の変化を規制する規制手段を設けたことを特徴とする請求項2または3記載の物品移載装置。 The article transfer device according to claim 2 or 3, wherein the handling portion is provided with a regulating means for regulating a change in the posture of the article sandwiched by the sandwiching member. 前記移載ロボットは、物品が起立姿勢に変換された集合品を移載先に移載するに際し、物品を起立姿勢に変換した際に集合品の下方の規制位置に位置する前記規制手段を、前記挟持部材による挟持を解除した際に、物品が該規制手段と干渉することなく移載先に移載する解放位置に移動するようにしたことを特徴とする請求項4記載の物品移載装置。 When the transfer robot transfers the aggregate in which the article is converted into the standing posture to the transfer destination, the transfer robot uses the regulating means located at the regulation position below the aggregate when the article is converted into the standing posture. The article transfer device according to claim 4, wherein when the pinch by the pinching member is released, the article moves to a release position where the article is transferred to the transfer destination without interfering with the restricting means. .. 前記挟持部材は、物品の挟持方向に弾性変形可能な変形部を備え、挟持部材で物品を挟持した際に、物品ごとの側面形状のばらつきを変形部が変形して吸収し得るよう構成したことを特徴とする請求項2〜5の何れか一項に記載の物品移載装置。 The sandwiching member is provided with a deformable portion that can be elastically deformed in the sandwiching direction of the article, and is configured so that when the article is sandwiched by the sandwiching member, the deformed portion can deform and absorb variations in the side shape of each article. The article transfer device according to any one of claims 2 to 5, wherein the article transfer device is characterized. 前記挟持部材は、一対の挟持部材で挟持した最下部の物品の下面を支持可能な支持部を備えることを特徴とする請求項2〜6の何れか一項に記載の物品移載装置。 The article transfer device according to any one of claims 2 to 6, wherein the sandwiching member includes a support portion capable of supporting the lower surface of the lowermost article sandwiched between the pair of sandwiching members.
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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5767424A (en) * 1980-10-09 1982-04-24 Ishikawajima Zosen Kakoki Kk Method and apparatus for stacking slab
US5403056A (en) * 1993-06-30 1995-04-04 Planet Products Corporation Robotic hand for transferring articles
JP2000174108A (en) * 1998-12-07 2000-06-23 Shibuya Kogyo Co Ltd Work grasping device
JP2019172300A (en) * 2018-03-28 2019-10-10 株式会社フジキカイ Article supply device in packaging machine

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5767424A (en) * 1980-10-09 1982-04-24 Ishikawajima Zosen Kakoki Kk Method and apparatus for stacking slab
US5403056A (en) * 1993-06-30 1995-04-04 Planet Products Corporation Robotic hand for transferring articles
JP2000174108A (en) * 1998-12-07 2000-06-23 Shibuya Kogyo Co Ltd Work grasping device
JP2019172300A (en) * 2018-03-28 2019-10-10 株式会社フジキカイ Article supply device in packaging machine

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