JP2021066508A - Method for manufacturing synthetic resin member, and synthetic resin member - Google Patents

Method for manufacturing synthetic resin member, and synthetic resin member Download PDF

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JP2021066508A
JP2021066508A JP2019195282A JP2019195282A JP2021066508A JP 2021066508 A JP2021066508 A JP 2021066508A JP 2019195282 A JP2019195282 A JP 2019195282A JP 2019195282 A JP2019195282 A JP 2019195282A JP 2021066508 A JP2021066508 A JP 2021066508A
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synthetic resin
covering member
covering
rfid
manufacturing
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一成 仁井田
Kazunari Niida
一成 仁井田
裕太郎 山科
Yutaro Yamashina
裕太郎 山科
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Yoshino Kogyosho Co Ltd
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Abstract

To provide a method for manufacturing a synthetic resin member which can simplify a manufacturing process without exposing an embedded member such as RFID to an outer surface or an inner surface, and a synthetic resin member.SOLUTION: A method for manufacturing a synthetic resin member (synthetic resin container 1) having a cylindrical side part 4 and a blocking part (bottom 7) for blocking a lower end of the side part 4 includes a step of covering an embedded member (RFID 8) with a synthetic resin and forming a covering member 30, a step of arranging the covering member 30 in a cavity 11 of a molding die 10 of the synthetic resin member, and a step of filling the inside of the cavity 11 with a synthetic resin forming the synthetic resin member. The embedded member is arranged so as to be off-set in a thickness direction of the covering member 30, and the covering member 30 is arranged so that a surface opposite to the side where the embedded member is off-set is brought into closer contact with the inner surface of the cavity 11 than the surface where the embedded member is off-set.SELECTED DRAWING: Figure 5B

Description

本開示は、合成樹脂製部材の製造方法、及び合成樹脂製部材に関する。 The present disclosure relates to a method for manufacturing a synthetic resin member and a synthetic resin member.

近年、高級化粧品等の模倣品が流通しており、真正品を判別する方法の開発が求められている。このような課題に対して、例えば、RFID(Radio Frequency Identification)と称される非接触型ICタグを容器に搭載し、専用の通信装置を用いてRFIDに対して各種のデータを書き込み・読み取りすることにより、商品の管理や物流管理を行うことが提案されている(例えば、特許文献1)。 In recent years, counterfeit products such as high-class cosmetics have been distributed, and development of a method for discriminating genuine products is required. To solve such problems, for example, a non-contact IC tag called RFID (Radio Frequency Identification) is mounted on a container, and various data are written / read to the RFID using a dedicated communication device. As a result, it has been proposed to manage products and physical distribution (for example, Patent Document 1).

特開2006−232292号公報Japanese Unexamined Patent Publication No. 2006-232292

特許文献1に記載の容器では、容器の意匠性を改善するために容器本体部2の底部7の内面に電子タグ8を配置している。しかし、容器本体部2に電子タグ8を保護部材9によって封止して固定しているため、保護部材9で封止する封止工程を要するなど、特殊な工程が加わるため、改善の余地があった。 In the container described in Patent Document 1, an electronic tag 8 is arranged on the inner surface of the bottom 7 of the container main body 2 in order to improve the design of the container. However, since the electronic tag 8 is sealed and fixed to the container main body 2 by the protective member 9, a special process such as a sealing step of sealing with the protective member 9 is added, so that there is room for improvement. there were.

本開示は、このような課題に鑑みてなされたものであり、その目的は、RFID等の埋設部材を外表面または内表面に露出させることなく、製造工程を簡素化することが可能な合成樹脂製部材の製造方法、及び合成樹脂製部材を提供することにある。 The present disclosure has been made in view of such problems, and an object thereof is a synthetic resin capable of simplifying a manufacturing process without exposing an embedded member such as RFID to the outer surface or the inner surface. It is an object of the present invention to provide a manufacturing method of a manufacturing member and a synthetic resin member.

本開示の合成樹脂製部材の製造方法は、
筒状の側部と、
該側部の上端部又は下端部を閉塞する閉塞部と
を備える合成樹脂製部材の製造方法であって、
埋設部材を合成樹脂で被覆して被覆部材を形成するステップと、
前記被覆部材を、前記合成樹脂製部材の成形金型のキャビティ内に配置するステップと、
前記キャビティ内に前記合成樹脂製部材を形成する合成樹脂を充填するステップと
を含み、
前記埋設部材は、前記被覆部材の厚み方向にオフセットさせて配置されており、
前記被覆部材は、前記埋設部材をオフセットさせた側とは反対側の面が前記埋設部材をオフセットさせた側の面よりも前記キャビティの内面とより近接するように配置されることを特徴とする。
The method for manufacturing the synthetic resin member of the present disclosure is as follows.
Cylindrical side and
A method for manufacturing a synthetic resin member including a closing portion that closes the upper end portion or the lower end portion of the side portion.
The step of coating the buried member with synthetic resin to form the covering member,
The step of arranging the covering member in the cavity of the molding die of the synthetic resin member, and
Including a step of filling the cavity with a synthetic resin forming the synthetic resin member.
The buried member is arranged so as to be offset in the thickness direction of the covering member.
The covering member is characterized in that a surface opposite to the side on which the embedded member is offset is arranged so as to be closer to the inner surface of the cavity than a surface on the side on which the embedded member is offset. ..

また、本開示の合成樹脂製部材の製造方法は、上記構成において、前記埋設部材は、前記埋設部材をオフセットさせた側における該被覆部材の表面に露出していることが好ましい。 Further, in the method for manufacturing a synthetic resin member of the present disclosure, in the above configuration, it is preferable that the embedded member is exposed on the surface of the covering member on the side where the embedded member is offset.

また、本開示の合成樹脂製部材の製造方法は、上記構成において、前記被覆部材は、前記側部又は前記閉塞部のいずれか一方に埋設される板状部材であることが好ましい。 Further, in the method for manufacturing a synthetic resin member of the present disclosure, in the above configuration, the covering member is preferably a plate-shaped member embedded in either the side portion or the closed portion.

また、本開示の合成樹脂製部材の製造方法は、上記構成において、前記合成樹脂製部材における前記被覆部材が配置される部分の肉厚は、前記被覆部材の厚みよりも厚いことが好ましい。 Further, in the method for manufacturing a synthetic resin member of the present disclosure, in the above configuration, the wall thickness of the portion of the synthetic resin member on which the covering member is arranged is preferably thicker than the thickness of the covering member.

また、本開示の合成樹脂製部材の製造方法は、上記構成において、前記埋設部材を被覆する合成樹脂は、前記合成樹脂製部材の成形金型に充填される合成樹脂と主材が同一であることが好ましい。 Further, in the method for manufacturing a synthetic resin member of the present disclosure, in the above configuration, the synthetic resin covering the embedded member has the same main material as the synthetic resin filled in the molding die of the synthetic resin member. Is preferable.

また、本開示の合成樹脂製部材の製造方法は、上記構成において、前記被覆部材は、前記埋設部材をオフセットさせた側とは反対側の面が前記合成樹脂製部材の成形金型における可動金型と向かい合うように配置されることが好ましい。 Further, in the method for manufacturing a synthetic resin member of the present disclosure, in the above configuration, the surface of the covering member opposite to the side on which the embedded member is offset is a movable mold in the molding die of the synthetic resin member. It is preferably arranged so as to face the mold.

また、本開示の合成樹脂製部材の製造方法は、上記構成において、前記被覆部材を形成するステップは、前記埋設部材を前記被覆部材の成形金型の内面に吸着させた状態で前記埋設部材を被覆する合成樹脂を充填するステップを含むことが好ましい。 Further, in the method for manufacturing a synthetic resin member of the present disclosure, in the above configuration, in the step of forming the covering member, the buried member is adsorbed on the inner surface of the molding die of the covering member. It is preferable to include a step of filling the synthetic resin to be coated.

また、本開示の合成樹脂製部材の製造方法は、上記構成において、前記埋設部材は、RFIDであることが好ましい。 Further, in the method for manufacturing a synthetic resin member of the present disclosure, it is preferable that the embedded member is RFID in the above configuration.

また、本開示の合成樹脂製部材は、
筒状の側部と、
該側部の上端部又は下端部を閉塞する閉塞部と、
前記側部又は前記閉塞部に埋め込まれた被覆部材と
を備える合成樹脂製部材であって、
前記被覆部材は、合成樹脂で被覆された埋設部材を有し、該埋設部材は、前記被覆部材の厚み方向にオフセットさせて配置されており、
前記被覆部材は、前記埋設部材をオフセットさせた側とは反対側の面が前記埋設部材をオフセットさせた側の面よりも前記合成樹脂製部材の表面とより近接するように配置されていることを特徴とする。
In addition, the synthetic resin member of the present disclosure is
Cylindrical side and
A closed portion that closes the upper end or lower end of the side portion, and a closed portion.
A synthetic resin member including a covering member embedded in the side portion or the closing portion.
The covering member has a buried member coated with a synthetic resin, and the buried member is arranged so as to be offset in the thickness direction of the covering member.
The covering member is arranged so that the surface opposite to the side on which the embedded member is offset is closer to the surface of the synthetic resin member than the surface on the side on which the embedded member is offset. It is characterized by.

本開示によれば、RFID等の埋設部材を外表面または内表面に露出させることなく、製造工程を簡素化することが可能な合成樹脂製部材の製造方法、及び合成樹脂製部材を提供することができる。 According to the present disclosure, a method for manufacturing a synthetic resin member and a synthetic resin member capable of simplifying the manufacturing process without exposing the embedded member such as RFID to the outer surface or the inner surface are provided. Can be done.

本開示の一実施形態である合成樹脂製部材の製造方法の実施によって形成される合成樹脂製容器の正面断面図である。It is a front sectional view of the synthetic resin container formed by carrying out the manufacturing method of the synthetic resin member which is one Embodiment of this disclosure. 本開示の一実施形態である合成樹脂製部材の製造方法を実施する手順を示すフローチャートである。It is a flowchart which shows the procedure which carries out the manufacturing method of the synthetic resin member which is one Embodiment of this disclosure. 本開示の一実施形態である合成樹脂製部材の製造方法の実施によって形成される被覆部材の斜視図である。It is a perspective view of the covering member formed by carrying out the manufacturing method of the synthetic resin member which is one Embodiment of this disclosure. 本開示の一実施形態である合成樹脂製部材の製造方法の実施に用いる被覆部材の成形金型(RFIDが吸着されている状態)を示す図である。It is a figure which shows the molding die (state which RFID is adsorbed) of the covering member used for carrying out the manufacturing method of the synthetic resin member which is one Embodiment of this disclosure. 本開示の一実施形態である合成樹脂製部材の製造方法の実施に用いる被覆部材の成形金型(RFIDを被覆する合成樹脂が充填された状態)を示す図である。It is a figure which shows the molding die (state which the synthetic resin which covers RFID is filled) of the covering member used for carrying out the manufacturing method of the synthetic resin member which is one Embodiment of this disclosure. 本開示の一実施形態である合成樹脂製部材の製造方法の実施に用いる合成樹脂製容器の成形金型(被覆部材が吸着されている状態)を示す図である。It is a figure which shows the molding die (the state which the covering member is adsorbed) of the synthetic resin container used for carrying out the manufacturing method of the synthetic resin member which is one Embodiment of this disclosure. 本開示の一実施形態である合成樹脂製部材の製造方法の実施に用いる合成樹脂製容器の成形金型(合成樹脂製容器を形成する合成樹脂が充填された状態)を示す図である。It is a figure which shows the molding die (state which the synthetic resin which forms a synthetic resin container is filled) of the synthetic resin container used for carrying out the manufacturing method of the synthetic resin member which is one Embodiment of this disclosure. 本開示の一実施形態である合成樹脂製部材の製造方法の実施によって形成される合成樹脂製容器(量産時の一例)の正面断面図である。It is a front sectional view of the synthetic resin container (an example at the time of mass production) formed by carrying out the manufacturing method of the synthetic resin member which is one Embodiment of this disclosure.

以下、図面を参照して、本開示をより具体的に例示説明する。 Hereinafter, the present disclosure will be described in more detail with reference to the drawings.

本開示の一実施形態である合成樹脂製部材の製造方法によって製造される合成樹脂製部材(合成樹脂製容器1)は、図1に示すように、下方に向かって縮径する筒状の側部4と、側部4の下端部を閉塞する閉塞部(底部7)と、底部7に埋め込まれた被覆部材30とを備えている。本実施形態では、側部4と底部7とにより有底筒状の内容物の収容空間Sが区画形成されている。本実施形態において、被覆部材30は、埋設部材としてのRFID8を有している。なお、図1は、本実施形態に係る合成樹脂製容器1の説明の容易化のために、特徴部分のみを抽出した図である。 As shown in FIG. 1, the synthetic resin member (synthetic resin container 1) manufactured by the method for manufacturing a synthetic resin member according to the embodiment of the present disclosure has a tubular side whose diameter is reduced downward. A portion 4, a closing portion (bottom portion 7) that closes the lower end portion of the side portion 4, and a covering member 30 embedded in the bottom portion 7 are provided. In the present embodiment, the side portion 4 and the bottom portion 7 form a storage space S for the contents having a bottomed tubular shape. In the present embodiment, the covering member 30 has an RFID 8 as an embedded member. Note that FIG. 1 is a diagram in which only the characteristic portion is extracted for the sake of facilitating the description of the synthetic resin container 1 according to the present embodiment.

なお、本明細書、特許請求の範囲、及び図面においては、上下方向は、図1に示すように合成樹脂製容器1を正立姿勢とした状態における上方、下方を意味するものとする。従って、図5A及び図5Bに示す合成樹脂製容器1の成形金型10においては、底部7が図の上方に位置するように成形されるため、図5A及び図5Bの上方が下方となる。また、径方向外側とは、図1における合成樹脂製容器1の中心軸線O1を通り中心軸線O1に垂直な直線に沿って外側に向かう方向であり、径方向内側とは、当該直線に沿って中心軸線O1に向かう方向を意味するものとする。 In the present specification, claims, and drawings, the vertical direction means upward and downward in a state where the synthetic resin container 1 is in an upright posture as shown in FIG. Therefore, in the molding die 10 of the synthetic resin container 1 shown in FIGS. 5A and 5B, the bottom portion 7 is molded so as to be located at the upper part of the drawing, so that the upper part of FIGS. 5A and 5B is the lower part. Further, the radial outer side is a direction toward the outside along a straight line perpendicular to the central axis O1 through the central axis O1 of the synthetic resin container 1 in FIG. 1, and the radial inner side is along the straight line. It shall mean the direction toward the central axis O1.

側部4は、図1に示すように、下方に向かって縮径する円錐台側面形状を備えている。また、側部4の下端部には、底部7が一体形成されており、側部4と底部7により内容物の収容空間Sが形成されている。本実施形態では、側部4の上端部が内容物を合成樹脂製容器1に出し入れするための開口を形成している。なお、側部4の上端部に雄ねじ部や環状突部等を設け、蓋体やポンプ等をねじ係合や打栓係合等により側部4の上端部に装着可能な構成としてもよい。 As shown in FIG. 1, the side portion 4 has a truncated cone side surface shape whose diameter is reduced downward. Further, a bottom portion 7 is integrally formed at the lower end portion of the side portion 4, and a storage space S for the contents is formed by the side portion 4 and the bottom portion 7. In the present embodiment, the upper end portion of the side portion 4 forms an opening for putting the contents in and out of the synthetic resin container 1. A male screw portion, an annular protrusion, or the like may be provided at the upper end portion of the side portion 4, and a lid, a pump, or the like may be attached to the upper end portion of the side portion 4 by screw engagement, plug engagement, or the like.

本実施形態では、底部7には、埋設部材としてのRFID8(Radio Frequency Identification)を合成樹脂で被覆した被覆部材30が埋め込まれている。被覆部材30及びRFID8は、図1に示すように、底部7の径方向の略中央位置に配置されている。RFID8は、合成樹脂製容器1の表面に露出することなく底部7内に埋設されている。 In the present embodiment, a covering member 30 in which RFID 8 (Radio Frequency Identification) as a buried member is coated with a synthetic resin is embedded in the bottom portion 7. As shown in FIG. 1, the covering member 30 and the RFID 8 are arranged at substantially the center position in the radial direction of the bottom portion 7. The RFID 8 is embedded in the bottom 7 without being exposed on the surface of the synthetic resin container 1.

RFID8は、被覆部材30の厚み方向下側(図1の下側)にオフセットして配置されており、図1における被覆部材30の下面とRFID8の下面がほぼ面一になっている。被覆部材30は、RFID8をオフセットさせた側(図1の下側)とは反対側の面(図1における被覆部材30の上面)が、被覆部材30の下面よりも合成樹脂製容器1の表面と近接するように配置されている。図1の例では、被覆部材30の上面と合成樹脂製容器1の底部7の上面がほぼ面一とされている。 The RFID 8 is arranged offset to the lower side in the thickness direction of the covering member 30 (lower side in FIG. 1), and the lower surface of the covering member 30 and the lower surface of the RFID 8 in FIG. 1 are substantially flush with each other. The surface of the covering member 30 opposite to the offset side (lower side of FIG. 1) of the RFID 8 (upper surface of the covering member 30 in FIG. 1) is the surface of the synthetic resin container 1 rather than the lower surface of the covering member 30. It is arranged so as to be close to. In the example of FIG. 1, the upper surface of the covering member 30 and the upper surface of the bottom portion 7 of the synthetic resin container 1 are substantially flush with each other.

RFID8は、非接触型ICタグであり、このRFID8を容器やキャップ等に搭載し、専用の通信装置を用いてRFID8に対して各種のデータを書き込み・読み取りすることにより、商品の管理や物流管理を行うことができる。本実施形態において、RFID8は、送受信部及びメモリの機能を備えたICチップと、メモリに記憶されている情報を専用の通信装置との間で電波の送受信を行うアンテナと、ICチップ及びアンテナを固着したベースシートと、ICチップ及びアンテナを覆う保護シートとを備えている。特に、保護シートを、ポリエチレンテレフタレート(PET)やポリエチレンナフタレート等の2軸延伸シートで構成し、厚さを50ミクロン以上とすることによって、ICチップ及びアンテナを、射出された溶融樹脂材料の熱と圧力から保護し易くすることができる。しかし保護シートは、これらの態様に限定されるものではなく、射出成形に対する耐性や耐候性を確保できる他の様々な合成樹脂等を用いることができ、厚みも任意に定めることができる。また、ICチップ及びアンテナをセラミックによりコーティングすることで保護することもできる。 The RFID 8 is a non-contact type IC tag. By mounting the RFID 8 on a container, a cap, or the like and writing / reading various data to the RFID 8 using a dedicated communication device, product management and distribution management It can be performed. In the present embodiment, the RFID 8 includes an IC chip having a function of a transmission / reception unit and a memory, an antenna for transmitting / receiving radio waves between a dedicated communication device and an information stored in the memory, and an IC chip and an antenna. It includes a fixed base sheet and a protective sheet that covers the IC chip and the antenna. In particular, the protective sheet is composed of a biaxially stretched sheet such as polyethylene terephthalate (PET) or polyethylene naphthalate, and the thickness is 50 microns or more, so that the IC chip and the antenna are heated by the injected molten resin material. And can be easily protected from pressure. However, the protective sheet is not limited to these aspects, and various other synthetic resins and the like capable of ensuring resistance to injection molding and weather resistance can be used, and the thickness can be arbitrarily determined. It can also be protected by coating the IC chip and antenna with ceramic.

本実施形態において、合成樹脂製容器1には、例えばポリエチレン(PE)やポリプロピレン(PP)、ポリエチレンテレフタレート(PET)、PET共重合体(PETG、PCTA、PCTG等)、アクリロニトリル・ブタジエン・スチレン(ABS)、ポリカーボネート(PC)、ポリスチレン(PS)等の合成樹脂材料を主材に用いることができる。合成樹脂製容器1の主材にポリエチレンを用いる場合には、高密度ポリエチレン樹脂(HDPE)又は低密度ポリエチレン(LDPE)等を用いることができ、特に、高密度ポリエチレン樹脂を用いた場合には、高い剛性を備え耐衝撃性に優れた合成樹脂製容器1を製造することができる。また、低密度ポリエチレン(LDPE)を用いた場合には側部4に可撓性を持たせることができる。 In the present embodiment, the synthetic resin container 1 includes, for example, polyethylene (PE), polypropylene (PP), polyethylene terephthalate (PET), PET copolymer (PETG, PCTA, PCTG, etc.), acrylonitrile, butadiene, styrene (ABS). ), Polyethylene (PC), polystyrene (PS) and other synthetic resin materials can be used as the main material. When polyethylene is used as the main material of the synthetic resin container 1, high-density polyethylene resin (HDPE), low-density polyethylene (LDPE), or the like can be used, and in particular, when high-density polyethylene resin is used, A synthetic resin container 1 having high rigidity and excellent impact resistance can be manufactured. Further, when low density polyethylene (LDPE) is used, the side portion 4 can be made flexible.

また、被覆部材30の被覆部32には、上述の合成樹脂製容器1の形成に用いる合成樹脂を主材に用いることができる。なお、被覆部32に用いる合成樹脂の主材は、合成樹脂製容器1の形成に用いる合成樹脂の主材とは異なっていてもよい。 Further, for the covering portion 32 of the covering member 30, the synthetic resin used for forming the above-mentioned synthetic resin container 1 can be used as the main material. The synthetic resin main material used for the covering portion 32 may be different from the synthetic resin main material used for forming the synthetic resin container 1.

次に、本実施形態に係る合成樹脂製部材の製造方法について、図2から図5B等を用いて説明する。 Next, a method of manufacturing the synthetic resin member according to the present embodiment will be described with reference to FIGS. 2 to 5B and the like.

本実施形態において、合成樹脂製容器1を製造するに際しては、まず、RFID8を合成樹脂により被覆した中間生成物としての被覆部材30を形成する。被覆部材30は、図3に示すように、RFID8と、RFID8を被覆する略円板状の被覆部32とを備えている。本実施形態では、RFID8の厚み方向、及び被覆部材30の厚み方向は、共に図3の上下方向である。本実施形態において、RFID8の厚み方向は、内蔵するICチップ、及びベースシートの厚み方向と一致している。また、被覆部材30の厚み方向は、RFID8の厚み方向と一致するように構成されている。RFID8は、図3における被覆部材30の上面にRFID8の上面が露出するように形成されている。なお、被覆部材30の形状は上述の例に限定されず、例えばRFID8に合わせて角板状に形成されていてもよい。また、被覆部材30の一面にRFID8を必ずしも露出させる必要はなく、RFID8が被覆部材30の厚み方向にオフセットさせて配置されていればよい。 In the present embodiment, when the synthetic resin container 1 is manufactured, first, the covering member 30 as an intermediate product in which the RFID 8 is coated with the synthetic resin is formed. As shown in FIG. 3, the covering member 30 includes an RFID 8 and a substantially disk-shaped covering portion 32 that covers the RFID 8. In the present embodiment, the thickness direction of the RFID 8 and the thickness direction of the covering member 30 are both the vertical direction of FIG. In the present embodiment, the thickness direction of the RFID 8 coincides with the thickness direction of the built-in IC chip and the base sheet. Further, the thickness direction of the covering member 30 is configured to coincide with the thickness direction of the RFID 8. The RFID 8 is formed so that the upper surface of the RFID 8 is exposed on the upper surface of the covering member 30 in FIG. The shape of the covering member 30 is not limited to the above example, and may be formed in a square plate shape according to, for example, the RFID 8. Further, it is not always necessary to expose the RFID 8 on one surface of the covering member 30, and the RFID 8 may be arranged so as to be offset in the thickness direction of the covering member 30.

この被覆部材30の形成は、被覆部材30の成形金型20を用いて行う。被覆部材30の成形金型20は、図4Aに示すように、被覆部材30の被覆部32を形成する合成樹脂をキャビティ21内に供給するためのゲート28aを備える固定金型28と、被覆部材30が形成されるキャビティ21を備え、RFID8をキャビティ21の内面に吸着固定可能な可動金型27とを備えている。 The covering member 30 is formed by using the molding die 20 of the covering member 30. As shown in FIG. 4A, the molding die 20 of the covering member 30 includes a fixing mold 28 provided with a gate 28a for supplying the synthetic resin forming the covering portion 32 of the covering member 30 into the cavity 21, and the covering member. A cavity 21 in which the 30 is formed is provided, and a movable mold 27 capable of sucking and fixing the RFID 8 to the inner surface of the cavity 21 is provided.

被覆部材30の形成に際しては、まず、RFID8を被覆部材30の成形金型20における可動金型27のキャビティ21の内面に吸着により固定する(ステップS101)。RFID8の吸着による固定は、図4Aに示すように、可動金型27に設けられキャビティ21内と成形金型20の外部とを連通する吸引孔27aを通じてエアを矢印の方向に吸引することにより行う。なお、キャビティ21の内面における可動金型27上に、RFID8の位置決めを行うための凹所等を設けてもよい。 When forming the covering member 30, first, the RFID 8 is fixed to the inner surface of the cavity 21 of the movable mold 27 in the molding mold 20 of the covering member 30 by suction (step S101). As shown in FIG. 4A, the RFID 8 is fixed by suction by sucking air in the direction of the arrow through a suction hole 27a provided in the movable mold 27 and communicating the inside of the cavity 21 with the outside of the molding mold 20. .. A recess or the like for positioning the RFID 8 may be provided on the movable mold 27 on the inner surface of the cavity 21.

次に、図4Bに示すように可動金型27を矢印の方向に移動させて固定金型28とパーティングライン同士を合わせた後、ゲート28aからRFID8を被覆する被覆部32を構成する合成樹脂を供給しキャビティ21内に充填する(ステップS103)。そして、キャビティ21内の保圧、及び成形金型20の冷却を行った後、可動金型27を固定金型28から分離し、形成された被覆部材30を成形金型20から離型させる。これによって、図3に示す被覆部材30の形成が終了する。 Next, as shown in FIG. 4B, the movable mold 27 is moved in the direction of the arrow to align the fixed mold 28 with the parting lines, and then the synthetic resin constituting the covering portion 32 covering the RFID 8 from the gate 28a. Is supplied and filled in the cavity 21 (step S103). Then, after holding the pressure in the cavity 21 and cooling the molding die 20, the movable mold 27 is separated from the fixed mold 28, and the formed covering member 30 is released from the molding die 20. This completes the formation of the covering member 30 shown in FIG.

なお、RFID8を被覆する合成樹脂は、合成樹脂製容器1を構成する合成樹脂と主材が同一であることが好ましい。このような構成の採用によって、合成樹脂製容器1と被覆部材30との相溶性が高まるため、被覆部材30が合成樹脂製容器1から剥離したりすることを抑制することができる。特に、RFID8を被覆する合成樹脂を、合成樹脂製容器1を構成する合成樹脂と同一樹脂とすることによって、被覆部材30とその周囲との境界を目立たなくして合成樹脂製容器1の意匠性を向上させることができる。 It is preferable that the synthetic resin covering the RFID 8 has the same main material as the synthetic resin constituting the synthetic resin container 1. By adopting such a configuration, the compatibility between the synthetic resin container 1 and the covering member 30 is enhanced, so that it is possible to prevent the covering member 30 from peeling off from the synthetic resin container 1. In particular, by making the synthetic resin that coats the RFID 8 the same resin as the synthetic resin that constitutes the synthetic resin container 1, the boundary between the covering member 30 and its surroundings is made inconspicuous, and the design of the synthetic resin container 1 is improved. Can be improved.

なお、RFID8は、可動金型27のキャビティ21の内面に固定されているため、図4Bにおけるキャビティ21の空間内において、RFID8は、被覆部材30の厚み方向(図4Bにおける左右方向)にオフセットして配置される。また、キャビティ21の内面にRFID8が接触固定されているため、キャビティ21に合成樹脂を射出して形成された被覆部材30は、RFID8をオフセットさせた側における被覆部材30の表面にRFID8が露出する(図3参照)。 Since the RFID 8 is fixed to the inner surface of the cavity 21 of the movable mold 27, the RFID 8 is offset in the thickness direction of the covering member 30 (the left-right direction in FIG. 4B) in the space of the cavity 21 in FIG. 4B. Is placed. Further, since the RFID 8 is contact-fixed to the inner surface of the cavity 21, the covering member 30 formed by injecting synthetic resin into the cavity 21 exposes the RFID 8 on the surface of the covering member 30 on the side where the RFID 8 is offset. (See FIG. 3).

次に、ステップS101からステップS103で形成した被覆部材30を底部7に埋設させた合成樹脂製容器1を形成する。合成樹脂製容器1の形成は、まず、被覆部材30を合成樹脂製容器1の成形金型10のキャビティ11内に配置する(ステップS105)。被覆部材30の成形金型10内への配置は、図5Aに示すように、合成樹脂製容器1の成形金型10の可動金型17におけるキャビティ11と向かい合う面上に被覆部材30を配置する。このとき、被覆部材30は、RFID8を厚み方向にオフセットさせて表面に露出させた側とは反対側の面がキャビティ11の内面と向かい合うように配置される。これによって、RFID8を被覆部材30の厚み方向にオフセットさせた分だけ、RFID8がキャビティ11の内面から離間する。そのため、合成樹脂製容器1の成形金型10に合成樹脂を充填したときに、RFID8をより確実に合成樹脂製容器1の樹脂内部に埋設することができる。 Next, the synthetic resin container 1 in which the covering member 30 formed in steps S101 to S103 is embedded in the bottom portion 7 is formed. To form the synthetic resin container 1, first, the covering member 30 is arranged in the cavity 11 of the molding die 10 of the synthetic resin container 1 (step S105). As shown in FIG. 5A, the covering member 30 is arranged in the molding die 10 on the surface of the molding die 10 of the synthetic resin container 1 facing the cavity 11. .. At this time, the covering member 30 is arranged so that the surface opposite to the side exposed to the surface by offsetting the RFID 8 in the thickness direction faces the inner surface of the cavity 11. As a result, the RFID 8 is separated from the inner surface of the cavity 11 by the amount of offset of the RFID 8 in the thickness direction of the covering member 30. Therefore, when the molding die 10 of the synthetic resin container 1 is filled with the synthetic resin, the RFID 8 can be more reliably embedded in the resin of the synthetic resin container 1.

被覆部材30の配置は、可動金型17に設けられキャビティ11内と成形金型10の外部とを連通する吸引孔17aを通じてエアを吸引することによる吸着固定により行う。なお、キャビティ11の内面における可動金型17上に、被覆部材30の位置決めを行うための凹所等を設けてもよい。 The covering member 30 is arranged by suction fixing by sucking air through a suction hole 17a provided in the movable mold 17 and communicating the inside of the cavity 11 and the outside of the molding mold 10. A recess or the like for positioning the covering member 30 may be provided on the movable mold 17 on the inner surface of the cavity 11.

次に、図5Bに示すように、可動金型17を矢印の方向に移動させて所定のキャビティ11を形成した後、ゲート18aから合成樹脂製容器1を形成する合成樹脂を供給しキャビティ11内に充填する(ステップS107)。そして、キャビティ11内の保圧、及び成形金型10の冷却を行った後、可動金型17を固定金型18から分離し、形成された合成樹脂製容器1を成形金型10から離型させる。これによって、図1に示す合成樹脂製容器1の形成が終了する。 Next, as shown in FIG. 5B, the movable mold 17 is moved in the direction of the arrow to form a predetermined cavity 11, and then the synthetic resin forming the synthetic resin container 1 is supplied from the gate 18a to enter the cavity 11. (Step S107). Then, after holding the pressure in the cavity 11 and cooling the molding die 10, the movable die 17 is separated from the fixed die 18, and the formed synthetic resin container 1 is released from the molding die 10. Let me. This completes the formation of the synthetic resin container 1 shown in FIG.

先述のように、RFID8を被覆部材30の厚み方向にオフセットさせた分だけ、RFID8がキャビティ11の内面から離間する。そのため、RFID8をより確実に合成樹脂製容器1の表面から離間させて、樹脂内部に埋設することができる。 As described above, the RFID 8 is separated from the inner surface of the cavity 11 by the amount of offset of the RFID 8 in the thickness direction of the covering member 30. Therefore, the RFID 8 can be more reliably separated from the surface of the synthetic resin container 1 and embedded in the resin.

なお、本実施形態では、図5Bに示すように、底部7の下面が略平面となるように構成したが、この態様には限定されない。例えば、底部7の下面中央におけるゲート18aに対向する位置に凹部を形成してもよい。このような構成によって、ゲート18aにより底部7から下方に突出する突出部(ゲート部)が形成されても、当該突出部が凹部内に配置されるようにして、合成樹脂製容器1を正立姿勢で設置したときに当該突出部が設置面に当接しないようにすることができる。 In this embodiment, as shown in FIG. 5B, the lower surface of the bottom portion 7 is configured to be substantially flat, but the present embodiment is not limited to this embodiment. For example, a recess may be formed at a position facing the gate 18a in the center of the lower surface of the bottom portion 7. With such a configuration, even if a protruding portion (gate portion) protruding downward from the bottom portion 7 is formed by the gate 18a, the protruding portion is arranged in the recess so that the synthetic resin container 1 stands upright. It is possible to prevent the protrusion from coming into contact with the installation surface when the product is installed in a posture.

図6は、本実施形態に係る合成樹脂製容器1の量産時の形状の一例を示す図である。合成樹脂製容器1は、図6に示すように、内容物の収容空間Sに連通し、内容物を出し入れするための筒状の口部3と、口部3の下方に連なる略円筒形状を有する胴部5と、胴部5の下端部を閉塞する底部7と、底部7に埋め込まれた被覆部材30とを備えている。胴部5と底部7とにより内容物の収容空間Sが区画形成されている。口部3及び胴部5は、共に合成樹脂製容器1の側部4をなす部位である。本実施形態において、被覆部材30は、埋設部材としてのRFID8を有している。 FIG. 6 is a diagram showing an example of the shape of the synthetic resin container 1 according to the present embodiment at the time of mass production. As shown in FIG. 6, the synthetic resin container 1 has a tubular mouth portion 3 for communicating with the storage space S of the contents and for taking in and out the contents, and a substantially cylindrical shape connected below the mouth portion 3. It includes a body portion 5 having a body portion 5, a bottom portion 7 that closes a lower end portion of the body portion 5, and a covering member 30 embedded in the bottom portion 7. A storage space S for the contents is partitioned by the body portion 5 and the bottom portion 7. The mouth portion 3 and the body portion 5 are both portions forming the side portion 4 of the synthetic resin container 1. In the present embodiment, the covering member 30 has an RFID 8 as an embedded member.

口部3は、図6に示すように略円筒形状の外周壁3bを備えており、外周壁3bの外面には、蓋体やポンプ等を着脱可能に装着するための雄ねじ部3aが形成されている。なお、雄ねじ部3aに代えて外周壁3bから径方向外側に突出する係合突部を設けて打栓により蓋体やポンプ等を装着可能に構成してもよい。 As shown in FIG. 6, the mouth portion 3 is provided with a substantially cylindrical outer peripheral wall 3b, and a male screw portion 3a for detachably mounting a lid, a pump, or the like is formed on the outer surface of the outer peripheral wall 3b. ing. In addition, instead of the male screw portion 3a, an engaging protrusion portion protruding radially outward from the outer peripheral wall 3b may be provided so that a lid body, a pump, or the like can be attached by tapping.

口部3の下方には、有底筒状の胴部5及び底部7が設けられている。胴部5は、口部3と一体形成されており、下方に向かって外周面が僅かに縮径している。底部7は、下面における径方向外側端が僅かに下方に向けて突出しており、下面の径方向内側が僅かに上げ底状とされている。特に、底部7の下面中央には凹部7aが形成されている。本実施形態において、凹部7aは、合成樹脂製容器1を射出成形により形成する際にゲート18a(図5A及び図5B参照)に対向する位置に設けられている。ゲート18aの配置により底部7において下方に突出する突出部(ゲート部)が形成されても、当該突出部が凹部7a内に配置されているため、合成樹脂製容器1を正立姿勢で設置したときに当該突出部が設置面に当接しないようにすることができる。 Below the mouth portion 3, a bottomed tubular body portion 5 and a bottom portion 7 are provided. The body portion 5 is integrally formed with the mouth portion 3, and the outer peripheral surface is slightly reduced in diameter toward the lower side. In the bottom portion 7, the radial outer end on the lower surface protrudes slightly downward, and the radial inner side of the lower surface has a slightly raised bottom shape. In particular, a recess 7a is formed in the center of the lower surface of the bottom portion 7. In the present embodiment, the recess 7a is provided at a position facing the gate 18a (see FIGS. 5A and 5B) when the synthetic resin container 1 is formed by injection molding. Even if a projecting portion (gate portion) projecting downward at the bottom portion 7 is formed by arranging the gate 18a, the projecting portion is arranged in the recess 7a, so that the synthetic resin container 1 is installed in an upright posture. Occasionally, the protrusion can be prevented from contacting the installation surface.

本実施形態では、底部7には、埋設部材としてのRFID8を合成樹脂で被覆した被覆部材30が埋め込まれている。被覆部材30及びRFID8は、図6に示すように、底部7の径方向の略中央位置に配置されている。RFID8は、合成樹脂製容器1の表面に露出することなく底部7内に埋設されている。 In the present embodiment, a covering member 30 in which RFID 8 as a buried member is coated with a synthetic resin is embedded in the bottom portion 7. As shown in FIG. 6, the covering member 30 and the RFID 8 are arranged at substantially the center position in the radial direction of the bottom portion 7. The RFID 8 is embedded in the bottom 7 without being exposed on the surface of the synthetic resin container 1.

RFID8は、被覆部材30内で厚み方向下側(図6の下側)にオフセットして配置されており、図6における被覆部材30の下面とRFID8の下面がほぼ面一になっている。被覆部材30は、RFID8をオフセットさせた側(図6の下側)とは反対側の面(図6における被覆部材30の上面)が、被覆部材30の下面よりも合成樹脂製容器1の表面(図6の例では内表面)と近接するように配置されている。図6の例では、被覆部材30の上面と合成樹脂製容器1の底部7の上面がほぼ面一とされている。 The RFID 8 is arranged offset to the lower side in the thickness direction (lower side in FIG. 6) in the covering member 30, and the lower surface of the covering member 30 and the lower surface of the RFID 8 in FIG. 6 are substantially flush with each other. The surface of the covering member 30 opposite to the offset side (lower side of FIG. 6) of the RFID 8 (upper surface of the covering member 30 in FIG. 6) is the surface of the synthetic resin container 1 rather than the lower surface of the covering member 30. It is arranged so as to be close to (inner surface in the example of FIG. 6). In the example of FIG. 6, the upper surface of the covering member 30 and the upper surface of the bottom portion 7 of the synthetic resin container 1 are substantially flush with each other.

以上述べたように、本実施形態は、筒状の側部4と、側部4の下端部を閉塞する閉塞部(底部7)とを備える合成樹脂製部材(合成樹脂製容器1)の製造方法であって、埋設部材を合成樹脂で被覆して被覆部材30を形成するステップと、被覆部材30を、合成樹脂製部材の成形金型10のキャビティ11内に配置するステップと、キャビティ11内に合成樹脂製部材を形成する合成樹脂を充填するステップとを含み、埋設部材は、被覆部材30の厚み方向にオフセットさせて配置されており、被覆部材30は、埋設部材をオフセットさせた側とは反対側の面が埋設部材をオフセットさせた側の面よりもキャビティ11の内面とより近接するように配置されるように構成した。このような構成の採用によって、埋設部材を被覆部材30の厚み方向にオフセットさせた分だけ、埋設部材が合成樹脂製部材の表面から離間する。従って、RFID8等の埋設部材を合成樹脂製容器1等の表面に露出させることなく底部7等により確実に埋め込むことができる。また、合成樹脂製部材の形成に一般的に用いられる射出成形等によって被覆部材30及び合成樹脂製部材を形成することができるため、製造工程を簡素化することができる。 As described above, the present embodiment manufactures a synthetic resin member (synthetic resin container 1) including a tubular side portion 4 and a closing portion (bottom portion 7) that closes the lower end portion of the side portion 4. The method is a step of coating the buried member with a synthetic resin to form a covering member 30, a step of arranging the covering member 30 in the cavity 11 of the molding die 10 of the synthetic resin member, and the inside of the cavity 11. The buried member is arranged so as to be offset in the thickness direction of the covering member 30, and the covering member 30 is located on the side where the buried member is offset. Is configured so that the opposite surface is arranged closer to the inner surface of the cavity 11 than the surface on the side on which the buried member is offset. By adopting such a configuration, the buried member is separated from the surface of the synthetic resin member by the amount that the buried member is offset in the thickness direction of the covering member 30. Therefore, the embedded member such as the RFID 8 can be reliably embedded in the bottom 7 or the like without being exposed on the surface of the synthetic resin container 1 or the like. Further, since the covering member 30 and the synthetic resin member can be formed by injection molding or the like generally used for forming the synthetic resin member, the manufacturing process can be simplified.

また、本実施形態では、埋設部材は、埋設部材をオフセットさせた側における被覆部材30の表面に露出するように構成した。このような構成の採用によって、RFID8等の埋設部材を成形金型20のキャビティ21の内面に吸着固定することによって被覆部材30を形成することができるため、合成樹脂製部材の製造工程をより簡素化することができる。また、埋設部材を被覆部材30の表面に露出するまで厚み方向に最大限にオフセットさせるため、埋設部材をキャビティ11の内面から最大限に離間させることができる。そのため、RFID8等の埋設部材をより確実に合成樹脂製容器1の表面から離間させて、樹脂内部に埋設することができる。 Further, in the present embodiment, the buried member is configured to be exposed on the surface of the covering member 30 on the offset side of the buried member. By adopting such a configuration, the covering member 30 can be formed by adsorbing and fixing the embedded member such as the RFID 8 to the inner surface of the cavity 21 of the molding die 20, so that the manufacturing process of the synthetic resin member can be simplified. Can be transformed into. Further, since the buried member is offset to the maximum in the thickness direction until it is exposed on the surface of the covering member 30, the buried member can be separated from the inner surface of the cavity 11 to the maximum. Therefore, the buried member such as the RFID 8 can be more reliably separated from the surface of the synthetic resin container 1 and buried inside the resin.

また、本実施形態では、被覆部材30は、閉塞部(底部7)に埋設される板状部材であるように構成した。このような構成の採用によって、薄肉化による軽量化が進む合成樹脂製部材において、被覆部材30が露出しないように底部7等に容易に埋設させることができる。 Further, in the present embodiment, the covering member 30 is configured to be a plate-shaped member embedded in the closed portion (bottom portion 7). By adopting such a configuration, in a synthetic resin member whose weight is reduced due to thinning, the covering member 30 can be easily embedded in the bottom 7 or the like so as not to be exposed.

また、本実施形態では、合成樹脂製部材における被覆部材30が配置される部分の肉厚は、被覆部材30の厚みよりも厚いように構成した。このような構成の採用によって、被覆部材30における埋設部材をオフセットさせた側とは反対側をキャビティ11の内面に固定することで埋設部材を確実に合成樹脂製部材内に埋設することができる。 Further, in the present embodiment, the wall thickness of the portion of the synthetic resin member on which the covering member 30 is arranged is configured to be thicker than the thickness of the covering member 30. By adopting such a configuration, the buried member can be reliably embedded in the synthetic resin member by fixing the side of the covering member 30 opposite to the offset side to the inner surface of the cavity 11.

また、本実施形態では、埋設部材を被覆する合成樹脂は、合成樹脂製部材の成形金型10に充填される合成樹脂と主材が同一(PCTAを使用した)であるように構成した。このような構成の採用によって、被覆部材30の外面が合成樹脂製容器1から剥離したりすることを抑制することができる。特に、埋設部材を被覆する合成樹脂が、合成樹脂製容器1の成形金型10に充填される合成樹脂と同一樹脂とすることによって、被覆部材30とその周りとの境界を目立たなくして合成樹脂製容器1の意匠性を向上させることができる。 Further, in the present embodiment, the synthetic resin covering the embedded member is configured so that the main material is the same as the synthetic resin filled in the molding die 10 of the synthetic resin member (using PCTA). By adopting such a configuration, it is possible to prevent the outer surface of the covering member 30 from peeling off from the synthetic resin container 1. In particular, by making the synthetic resin that coats the buried member the same resin as the synthetic resin that is filled in the molding die 10 of the synthetic resin container 1, the boundary between the covering member 30 and its surroundings is made inconspicuous and the synthetic resin is made. The design of the manufacturing container 1 can be improved.

また、本実施形態では、被覆部材30が、埋設部材をオフセットさせた側とは反対側の面が合成樹脂製部材の成形金型10における可動金型17と向かい合うように配置されるように構成した。このような構成の採用によって、ゲート18aが設けられる固定金型18とは対向する可動金型17側に被覆部材30を固定するため、ゲート18aの配置に影響されることなく、被覆部材30の位置を比較的自由に定めることができる。 Further, in the present embodiment, the covering member 30 is arranged so that the surface opposite to the side on which the buried member is offset faces the movable mold 17 in the molding mold 10 of the synthetic resin member. did. By adopting such a configuration, the covering member 30 is fixed to the movable mold 17 side facing the fixed mold 18 provided with the gate 18a, so that the covering member 30 is not affected by the arrangement of the gate 18a. The position can be determined relatively freely.

また、本実施形態では、被覆部材30を形成するステップは、埋設部材を被覆部材30の成形金型20の内面に吸着させた状態で埋設部材を被覆する合成樹脂を充填するステップを含むように構成した。このような構成の採用によって、被覆部材30内における埋設部材の位置決めを容易にすることができる。また、埋設部材を被覆部材30の表面に面一で露出させることができる。 Further, in the present embodiment, the step of forming the covering member 30 includes a step of filling the synthetic resin that coats the buried member with the buried member adsorbed on the inner surface of the molding die 20 of the covering member 30. Configured. By adopting such a configuration, it is possible to facilitate the positioning of the buried member in the covering member 30. Further, the buried member can be exposed flush with the surface of the covering member 30.

また、本実施形態では、埋設部材としてRFID8を用いるように構成した。このような構成の採用によって、合成樹脂製容器1の商品管理や物流管理を容易に行うことができる。 Further, in the present embodiment, the RFID 8 is configured to be used as the buried member. By adopting such a configuration, it is possible to easily manage the product and the distribution of the synthetic resin container 1.

また、本実施形態は、筒状の側部4と、側部4の下端部を閉塞する閉塞部(底部7)と、閉塞部に埋め込まれた被覆部材30とを備える合成樹脂製部材(合成樹脂製容器1)であって、被覆部材30は、合成樹脂で被覆された埋設部材を有し、埋設部材は、被覆部材30の厚み方向にオフセットさせて配置されており、被覆部材30は、埋設部材をオフセットさせた側とは反対側の面が埋設部材をオフセットさせた側の面よりも合成樹脂製部材の表面とより近接するように配置されるように構成した。このような構成の採用によって、埋設部材を被覆部材30の厚み方向にオフセットさせた分だけ、埋設部材が合成樹脂製部材の表面から離間する。従って、RFID8等の埋設部材を合成樹脂製容器1等の表面に露出させることなく底部7等により確実に埋め込むことができる。また、合成樹脂製部材の形成に一般的に用いられる射出成形等によって被覆部材30及び合成樹脂製部材を形成することができるため、製造工程を簡素化することができる。 Further, in the present embodiment, a synthetic resin member (synthesis) including a tubular side portion 4, a closing portion (bottom portion 7) that closes the lower end portion of the side portion 4, and a covering member 30 embedded in the closing portion. In the resin container 1), the covering member 30 has a buried member coated with a synthetic resin, and the buried member is arranged so as to be offset in the thickness direction of the covering member 30. The surface opposite to the side on which the buried member was offset was arranged so as to be closer to the surface of the synthetic resin member than the surface on the side where the embedded member was offset. By adopting such a configuration, the buried member is separated from the surface of the synthetic resin member by the amount that the buried member is offset in the thickness direction of the covering member 30. Therefore, the embedded member such as the RFID 8 can be reliably embedded in the bottom 7 or the like without being exposed on the surface of the synthetic resin container 1 or the like. Further, since the covering member 30 and the synthetic resin member can be formed by injection molding or the like generally used for forming the synthetic resin member, the manufacturing process can be simplified.

本開示を諸図面や実施例に基づき説明してきたが、当業者であれば本開示に基づき種々の変形や修正を行うことが容易であることに注意されたい。従って、これらの変形や修正は本発明の範囲に含まれることに留意されたい。例えば、各構成部に含まれる機能などは論理的に矛盾しないように再配置可能であり、複数の構成部を1つに組み合わせたり、或いは分割したりすることが可能である。本発明の範囲にはこれらも包含されるものと理解されたい。 Although the present disclosure has been described based on the drawings and examples, it should be noted that those skilled in the art can easily make various modifications and modifications based on the present disclosure. Therefore, it should be noted that these modifications and modifications are included in the scope of the present invention. For example, the functions included in each component can be rearranged so as not to be logically inconsistent, and a plurality of components can be combined or divided into one. It should be understood that these are also included in the scope of the present invention.

例えば、本実施形態では、合成樹脂製部材が合成樹脂製容器1である場合について説明したが、この態様には限定されない。合成樹脂製部材は、例えば、合成樹脂製容器1の口部3に装着可能な合成樹脂製キャップ等であってもよい。合成樹脂製部材が合成樹脂製キャップである場合、被覆部材30は、例えば合成樹脂製キャップの側部や側部の上端部を閉塞する頂部等に配置することができる。 For example, in the present embodiment, the case where the synthetic resin member is the synthetic resin container 1 has been described, but the present invention is not limited to this embodiment. The synthetic resin member may be, for example, a synthetic resin cap that can be attached to the mouth 3 of the synthetic resin container 1. When the synthetic resin member is a synthetic resin cap, the covering member 30 can be arranged, for example, on the side portion of the synthetic resin cap or the top portion that closes the upper end portion of the side portion.

また、本実施形態では、被覆部材30を底部7の1箇所に配置(埋設)するように構成したが、この態様には限定されず、2箇所以上に配置するようにしてもよい。また、被覆部材30の配置箇所は、底部7に限定されず、側部4に埋設するようにしてもよいし、底部7と側部4の双方に配置するようにしてもよい。 Further, in the present embodiment, the covering member 30 is configured to be arranged (embedded) at one place on the bottom portion 7, but the present invention is not limited to this embodiment, and the covering member 30 may be arranged at two or more places. Further, the arrangement location of the covering member 30 is not limited to the bottom portion 7, and may be embedded in the side portion 4 or may be arranged in both the bottom portion 7 and the side portion 4.

また、本実施形態では、被覆部材30におけるRFID8をオフセットさせた側とは反対側の面を合成樹脂製容器1の成形金型10における可動金型17と向かい合わせて吸着するように構成したが、この態様には限定されない。被覆部材30は、RFID8をオフセットさせた側とは反対側の面を成形金型10における固定金型18と向かい合わせて固定するように構成してもよい。 Further, in the present embodiment, the surface of the covering member 30 opposite to the offset side of the RFID 8 is configured to face the movable mold 17 in the molding mold 10 of the synthetic resin container 1 and be adsorbed. , Not limited to this aspect. The covering member 30 may be configured so that the surface opposite to the offset side of the RFID 8 is fixed so as to face the fixing mold 18 in the molding mold 10.

また、本実施形態では、埋設部材としてRFID8を用いるように構成したが、この態様には限定されない。埋設部材として、例えば、磁気記録媒体や磁石等の、識別コードを少なくとも読み出し可能な他の部材を用いるようにしてもよい。 Further, in the present embodiment, the RFID 8 is configured to be used as the buried member, but the present embodiment is not limited to this embodiment. As the buried member, for example, another member such as a magnetic recording medium or a magnet whose identification code can be read at least may be used.

また、本実施形態では、合成樹脂製容器1の成形金型10内において、被覆部材30をエアで吸着するように構成したが、この態様には限定されない。可動金型17の内面に凹所を設け、被覆部材30を凹所に嵌め込むことによって可動金型17に固定してもよい。また、被覆部材30を可動金型17の凹所に嵌め込むと共にエアで吸着するようにしてもよい。 Further, in the present embodiment, the covering member 30 is configured to be adsorbed by air in the molding die 10 of the synthetic resin container 1, but the present embodiment is not limited to this embodiment. A recess may be provided on the inner surface of the movable mold 17 and the covering member 30 may be fitted into the recess to be fixed to the movable mold 17. Further, the covering member 30 may be fitted into the recess of the movable mold 17 and may be adsorbed by air.

また、本実施形態では、被覆部材30の成形金型20内において、RFID8をエアで吸着するように構成したが、この態様には限定されない。可動金型27の内面に凹所を設け、RFID8を凹所に嵌め込むことによって可動金型27に固定してもよい。また、RFID8を可動金型27の凹所に嵌め込むと共にエアで吸着するようにしてもよい。 Further, in the present embodiment, the RFID 8 is configured to be adsorbed by air in the molding die 20 of the covering member 30, but the present embodiment is not limited to this embodiment. A recess may be provided on the inner surface of the movable mold 27, and the RFID 8 may be fitted into the recess to be fixed to the movable mold 27. Further, the RFID 8 may be fitted into the recess of the movable mold 27 and may be adsorbed by air.

また、本実施形態では、RFID8がICチップ、アンテナ、ベースシート及び保護シートを備えるように構成したが、この態様には限定されない。例えば、RFID8がICチップとアンテナを備え、ICチップとアンテナが被覆部32によって直接被覆されると共に、ICチップ及びアンテナが被覆部材30の厚み方向にオフセットして配置されていてもよい。 Further, in the present embodiment, the RFID 8 is configured to include an IC chip, an antenna, a base sheet, and a protective sheet, but the present embodiment is not limited to this embodiment. For example, the RFID 8 may include an IC chip and an antenna, the IC chip and the antenna may be directly covered by the covering portion 32, and the IC chip and the antenna may be arranged offset in the thickness direction of the covering member 30.

本開示によれば、RFID8等の埋設部材を表面に露出させることなく、製造工程を簡素化することが可能な合成樹脂製部材の製造方法、及び合成樹脂製部材を提供することが可能となる。 According to the present disclosure, it is possible to provide a method for manufacturing a synthetic resin member and a synthetic resin member that can simplify the manufacturing process without exposing the buried member such as RFID 8 to the surface. ..

1 合成樹脂製容器(合成樹脂製部材)
3 口部
3a 雄ねじ部
3b 外周壁
4 側部
5 胴部
7 底部(閉塞部)
7a 凹部
8 RFID
10 成形金型
11 キャビティ
17 可動金型
17a 吸引孔
18 固定金型
18a ゲート
20 成形金型
21 キャビティ
27 可動金型
27a 吸引孔
28 固定金型
28a ゲート
30 被覆部材
32 被覆部
O1 中心軸線
S 収容空間
1 Synthetic resin container (synthetic resin member)
3 Mouth 3a Male thread 3b Outer wall 4 Side 5 Body 7 Bottom (closed part)
7a recess 8 RFID
10 Molding mold 11 Cavity 17 Movable mold 17a Suction hole 18 Fixed mold 18a Gate 20 Molding mold 21 Cavity 27 Movable mold 27a Suction hole 28 Fixed mold 28a Gate 30 Covering member 32 Covering part O1 Center axis S Storage space

Claims (9)

筒状の側部と、
該側部の上端部又は下端部を閉塞する閉塞部と
を備える合成樹脂製部材の製造方法であって、
埋設部材を合成樹脂で被覆して被覆部材を形成するステップと、
前記被覆部材を、前記合成樹脂製部材の成形金型のキャビティ内に配置するステップと、
前記キャビティ内に前記合成樹脂製部材を形成する合成樹脂を充填するステップと
を含み、
前記埋設部材は、前記被覆部材の厚み方向にオフセットさせて配置されており、
前記被覆部材は、前記埋設部材をオフセットさせた側とは反対側の面が前記埋設部材をオフセットさせた側の面よりも前記キャビティの内面とより近接するように配置されることを特徴とする合成樹脂製部材の製造方法。
Cylindrical side and
A method for manufacturing a synthetic resin member including a closing portion that closes the upper end portion or the lower end portion of the side portion.
The step of coating the buried member with synthetic resin to form the covering member,
The step of arranging the covering member in the cavity of the molding die of the synthetic resin member, and
Including a step of filling the cavity with a synthetic resin forming the synthetic resin member.
The buried member is arranged so as to be offset in the thickness direction of the covering member.
The covering member is characterized in that the surface opposite to the side on which the embedded member is offset is arranged so as to be closer to the inner surface of the cavity than the surface on the side on which the embedded member is offset. A method for manufacturing a synthetic resin member.
前記埋設部材は、前記埋設部材をオフセットさせた側における該被覆部材の表面に露出している、請求項1に記載の合成樹脂製部材の製造方法。 The method for manufacturing a synthetic resin member according to claim 1, wherein the buried member is exposed on the surface of the covering member on the offset side of the buried member. 前記被覆部材は、前記側部又は前記閉塞部のいずれか一方に埋設される板状部材である、請求項1又は2に記載の合成樹脂製部材の製造方法。 The method for manufacturing a synthetic resin member according to claim 1 or 2, wherein the covering member is a plate-shaped member embedded in either the side portion or the closed portion. 前記合成樹脂製部材における前記被覆部材が配置される部分の肉厚は、前記被覆部材の厚みよりも厚い、請求項1から3のいずれか一項に記載の合成樹脂製部材の製造方法。 The method for manufacturing a synthetic resin member according to any one of claims 1 to 3, wherein the wall thickness of the portion of the synthetic resin member on which the covering member is arranged is thicker than the thickness of the covering member. 前記埋設部材を被覆する合成樹脂は、前記合成樹脂製部材の成形金型に充填される合成樹脂と主材が同一である、請求項1から4のいずれか一項に記載の合成樹脂製部材の製造方法。 The synthetic resin member according to any one of claims 1 to 4, wherein the synthetic resin covering the buried member has the same main material as the synthetic resin filled in the molding die of the synthetic resin member. Manufacturing method. 前記被覆部材は、前記埋設部材をオフセットさせた側とは反対側の面が前記合成樹脂製部材の成形金型における可動金型と向かい合うように配置される、請求項1から5のいずれか一項に記載の合成樹脂製部材の製造方法。 Any one of claims 1 to 5, wherein the covering member is arranged so that the surface opposite to the side on which the buried member is offset faces the movable mold in the molding die of the synthetic resin member. The method for manufacturing a synthetic resin member according to the item. 前記被覆部材を形成するステップは、前記埋設部材を前記被覆部材の成形金型の内面に吸着させた状態で前記埋設部材を被覆する合成樹脂を充填するステップを含む、請求項1から6のいずれか一項に記載の合成樹脂製部材の製造方法。 Any of claims 1 to 6, wherein the step of forming the covering member includes a step of filling the buried member with a synthetic resin in a state of being adsorbed on the inner surface of the molding die of the covering member. The method for manufacturing a synthetic resin member according to item 1. 前記埋設部材は、RFIDである、請求項1から7のいずれか一項に記載の合成樹脂製部材の製造方法。 The method for manufacturing a synthetic resin member according to any one of claims 1 to 7, wherein the buried member is an RFID. 筒状の側部と、
該側部の上端部又は下端部を閉塞する閉塞部と、
前記側部又は前記閉塞部に埋め込まれた被覆部材と
を備える合成樹脂製部材であって、
前記被覆部材は、合成樹脂で被覆された埋設部材を有し、該埋設部材は、前記被覆部材の厚み方向にオフセットさせて配置されており、
前記被覆部材は、前記埋設部材をオフセットさせた側とは反対側の面が前記埋設部材をオフセットさせた側の面よりも前記合成樹脂製部材の表面とより近接するように配置されていることを特徴とする合成樹脂製部材。
Cylindrical side and
A closed portion that closes the upper end or lower end of the side portion, and a closed portion.
A synthetic resin member including a covering member embedded in the side portion or the closing portion.
The covering member has a buried member coated with a synthetic resin, and the buried member is arranged so as to be offset in the thickness direction of the covering member.
The covering member is arranged so that the surface opposite to the side on which the embedded member is offset is closer to the surface of the synthetic resin member than the surface on the side on which the embedded member is offset. A synthetic resin member characterized by.
JP2019195282A 2019-10-28 2019-10-28 Method for manufacturing synthetic resin member, and synthetic resin member Pending JP2021066508A (en)

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JP2011215078A (en) * 2010-04-01 2011-10-27 Maxell Seiki Kk Microtube, and sealing method of ic chip in microtube

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JPH09201847A (en) * 1996-01-26 1997-08-05 Sanshin Kako Kk Manufacture of plastic container for electromagnetic cooking
JP2006008212A (en) * 2004-06-28 2006-01-12 Sekisui Plastics Co Ltd Thermal insulation and cold insulation container with ic tag
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Publication number Priority date Publication date Assignee Title
CN113370460A (en) * 2021-06-24 2021-09-10 莆田市多容光学电子有限公司 Secondary injection molding method for label
CN113370460B (en) * 2021-06-24 2022-12-23 莆田市多容光学电子有限公司 Secondary injection molding method for label

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