JP2021042542A - Reinforcement construction method of masonry retaining wall - Google Patents

Reinforcement construction method of masonry retaining wall Download PDF

Info

Publication number
JP2021042542A
JP2021042542A JP2019163776A JP2019163776A JP2021042542A JP 2021042542 A JP2021042542 A JP 2021042542A JP 2019163776 A JP2019163776 A JP 2019163776A JP 2019163776 A JP2019163776 A JP 2019163776A JP 2021042542 A JP2021042542 A JP 2021042542A
Authority
JP
Japan
Prior art keywords
retaining wall
lock bolt
masonry retaining
masonry
head
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2019163776A
Other languages
Japanese (ja)
Other versions
JP6818277B1 (en
Inventor
金田 学
Manabu Kaneda
学 金田
正人 宮澤
Masato Miyazawa
正人 宮澤
祥一 竹内
Shoichi Takeuchi
祥一 竹内
幸広 大畑
Yukihiro Ohata
幸広 大畑
和朗 下川
Kazuo Shimokawa
和朗 下川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Everstruction Co Ltd
NAKAKEN
OYO KAIHATSU KK
Original Assignee
Everstruction Co Ltd
NAKAKEN
OYO KAIHATSU KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Everstruction Co Ltd, NAKAKEN, OYO KAIHATSU KK filed Critical Everstruction Co Ltd
Priority to JP2019163776A priority Critical patent/JP6818277B1/en
Application granted granted Critical
Publication of JP6818277B1 publication Critical patent/JP6818277B1/en
Publication of JP2021042542A publication Critical patent/JP2021042542A/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Retaining Walls (AREA)
  • Pit Excavations, Shoring, Fill Or Stabilisation Of Slopes (AREA)

Abstract

To provide a reinforcement construction method of a masonry retaining wall which can advantageously improve the strength of a masonry retaining wall, by constituting so as to perform connection of the masonry retaining wall firmly with respect to an inclined bedrock, while effectively forming a hardening layer of a urethane foam in a gap of a backing cobble stone layer.SOLUTION: In a masonry retaining wall 2 in which wedge stones 4 are piled up so as to be adjacent to each other on a front surface of an inclined bedrock 10 via backing cobble stones 6, a drilling rock bolt 20 is drilled from a bottom part of a head part storage recessed place formed in a joint part 8 between the wedge stones 4 and 4 to a predetermined depth reaching the inclined bedrock 10, and a hardening layer of a urethane foam 34 is formed around the drilling, and then, a head part portion of the drilling rock bolt 20 is fixed to the masonry retaining wall 2. Thereby, the connection between the masonry retaining wall 2 and the inclined bedrock 10 can be achieved.SELECTED DRAWING: Figure 1

Description

本発明は、石積擁壁の補強工法に係り、特に、傾斜地山と、石材を相互に隣接するように積み上げてなる間知石との間に、裏込めグリ石層を設けてなる構造の石積擁壁の補強工法に関するものである。 The present invention relates to a method for reinforcing a masonry retaining wall, and in particular, a masonry having a structure in which a backfill stone layer is provided between a sloping ground and a machi stone formed by stacking stone materials so as to be adjacent to each other. It is related to the reinforcement method of the retaining wall.

従来から、石積擁壁は、傾斜地山の法面の崩落を防止するための構造として、広く採用されてきている。しかし、間知石の背面に裏込めグリ石層を有する石積擁壁は、地震による揺れや雨水等による浸食により、充填されている裏込めグリ石が動いて、空洞が形成されることで、上部の積み石が沈下し、その下部にある積み石が前方に押し出されることにより、壁面がはらみ出す等の変状を生じることがある。そして、その状態が更に悪化するようになると、石積擁壁全体が、強度低下し、崩落といった事態を招く恐れも生じるものであった。 Traditionally, masonry retaining walls have been widely adopted as a structure for preventing the slope of a sloping ground from collapsing. However, in the masonry retaining wall that has a backfill stone layer on the back of Machiishi, the backfill stone that is filled moves due to shaking due to an earthquake or erosion by rainwater, etc., and a cavity is formed. The upper stones may sink and the lower stones may be pushed forward, causing deformation such as the wall surface protruding. Then, when the condition became worse, the strength of the entire masonry retaining wall was lowered, which could lead to a situation such as collapse.

このため、そのような石積擁壁の崩落を防止する補強工法の一つとして、特許第4316940号公報においては、既存の石積擁壁に対して、間知石同士が接する目地部に、削孔を形成して、この削孔を通じて、裏込めグリ石層にグラウト材を注入することにより、裏込めグリ石層に固化部分を設けると共に、更に、その削孔した部位とは別の間知石同士が接する目地部に、短い補強材を打ち込んで、その周囲にグラウト材を充填することで、かかる補強材を裏込めグリ石層に定着させることにより、それら間知石を外方に押しやり、間知石同士を相互に拘束することで、壁面の変形を抑制するようにした石積壁の補強方法が、提案されている。 Therefore, as one of the reinforcement methods for preventing such collapse of the masonry retaining wall, in Japanese Patent No. 4316940, a hole is drilled in the joint portion where the masonry stones are in contact with each other with respect to the existing masonry retaining wall. By injecting a grout material into the backfilling stone layer through this drilling, a solidified part is provided in the backfilling stone layer, and a stone wall different from the drilled part is further provided. A short reinforcing material is driven into the joints where they come into contact with each other, and a grout material is filled around the joint. By fixing the reinforcing material to the backfilling stone layer, the stones are pushed outward. , A method of reinforcing a masonry wall has been proposed in which deformation of the wall surface is suppressed by mutually restraining the Machi stones.

ところで、上述の如き石積壁の補強方法では、裏込めグリ石層にグラウト材を充填するに際して、かかるグラウト材が裏込めグリ石層の隙間に充分に行き亘るように、注入するグラウト材には、ある程度の高い流動性を持たせておく必要がある。しかしながら、そのような流動性の高いグラウト材では、注入後、裏込めグリ石層に留まることなく、自重により垂れ落ちてしまうことになり、その結果、削孔の周囲の固化部には偏りが生じて、充分な補強効果を望むことが出来ない問題を内在している。一方、グラウト材の垂れ落ちを防止するために、注入するグラウト材の流動性が低下するように構成したとしても、その流動性の低いグラウト材を、削孔周囲の裏込めグリ石層の隙間に充分に侵入させることは難しく、グラウト材による固化部は狭い範囲の限定的なものとなり、擁壁の構造耐力を高める程の強度向上は望むべくもなかったのである。このため、グラウト材を用いた従来の補強方法では、裏込めグリ石層の隙間にグラウト材を適切に充填することが出来ず、当初の想定よりも大きな地震が発生した場合には、土圧に抗して法面を維持することが出来なくなる問題を内在するものであった。 By the way, in the method of reinforcing the masonry wall as described above, when the grout material is filled in the backfill stone layer, the grout material to be injected is injected so that the grout material sufficiently spreads in the gap of the backfill stone layer. , It is necessary to have a certain degree of high liquidity. However, in such a highly fluid grout material, after injection, it does not stay in the backfill stone layer but hangs down due to its own weight, and as a result, the solidified part around the drilled hole is biased. There is an inherent problem that a sufficient reinforcing effect cannot be expected. On the other hand, in order to prevent the grout material from dripping, even if the flowability of the injected grout material is reduced, the grout material having low fluidity is used as a gap between the backfilling stone layers around the drilling. It was difficult to fully invade the retaining wall, and the solidified part made of grout material was limited in a narrow range, and there was no hope of improving the strength to the extent that the structural strength of the retaining wall was increased. For this reason, with the conventional reinforcement method using grout material, it is not possible to properly fill the gaps in the backfill grit stone layer with grout material, and if an earthquake larger than initially expected occurs, earth pressure There was an inherent problem of being unable to maintain the slope against the earthquake.

特許第4316940号公報Japanese Patent No. 4316940

ここにおいて、本発明は、上述の如き事情を背景にして為されたものであって、その解決課題とするところは、裏込めグリ石層の隙間にウレタン発泡体の硬化層を効果的に形成しつつ、傾斜地山に対する、石積擁壁の連結を強固に行ない得るように構成することによって、石積擁壁の強度を有利に向上せしめ得るようにした石積擁壁の補強工法を提供するものである。 Here, the present invention has been made in the background of the above-mentioned circumstances, and the problem to be solved thereof is to effectively form a cured layer of urethane foam in the gaps between the backfill stone layers. At the same time, it provides a method for reinforcing the masonry retaining wall so that the strength of the masonry retaining wall can be advantageously improved by constructing the masonry retaining wall so that it can be firmly connected to the sloped ground. ..

そして、本発明は、上記した課題を解決するために、以下に列挙せる如き各種の態様において、好適に実施され得るものであるが、また、以下に記載の各態様は、任意の組合せにおいて、採用可能である。なお、本発明の態様乃至は技術的特徴は、以下に記載のものに何等限定されることなく、明細書全体の記載や図面から把握される発明思想に基づいて理解されるものであることが、考慮されるべきである。 Then, in order to solve the above-mentioned problems, the present invention can be preferably carried out in various aspects as listed below, and each aspect described below can be carried out in any combination. It can be adopted. It should be noted that the aspects or technical features of the present invention are not limited to those described below, and are understood based on the invention idea grasped from the description of the entire specification and the drawings. , Should be considered.

そこで、本発明は、先ず、前記した課題を解決すべく、傾斜地山の前面に、裏込めグリ石層を介して、間知石を相互に隣接するようにして積み上げてなる石積擁壁の補強工法にして、(a)該石積擁壁における間知石間に形成される目地部に対して、該石積擁壁から前記傾斜地山に達するように設けられる穿孔の径よりも大径となる頭部収容凹所を、所定深さにおいて形成する工程と、(b)中空の内部から外表面に達して開口する適数個の通孔が形成されてなる中空構造の長手のボルト本体と、その先端に取り付けられた穿孔用ビットとを有する穿孔ロックボルトを用いて、前記頭部収容凹所の底部から前記傾斜地山に達する所定深さの穿孔を形成する工程と、(c)該穿孔ロックボルトの前記頭部収容凹所側に位置する部位の外周部に、リング状のゴムコーンを外嵌せしめて、該ゴムコーンにて、前記形成された穿孔と該穿孔ロックボルトとの間の隙間を閉塞する工程と、(d)二液型のウレタン発泡原料を、前記穿孔ロックボルトにおける前記ボルト本体の中空部内に注入して、該穿孔ロックボルトにおけるボルト本体の先端開口部や前記通孔から前記穿孔内に吐出せしめ、更に該穿孔の周りの前記石積擁壁の裏込めグリ石層内に侵入させる一方、該ウレタン発泡原料を発泡硬化せしめることにより、該穿孔ロックボルトの周囲にウレタン発泡体の硬化層を形成する工程と、(e)該穿孔ロックボルトの前記頭部収容凹所に位置する頭部部位を、該頭部収容凹所の形成されている石積擁壁に固定することにより、かかる石積擁壁と前記傾斜地山との連結を図る工程と、を含むことを特徴とする石積擁壁の補強工法を、その要旨とするものである。 Therefore, in the present invention, first, in order to solve the above-mentioned problems, a masonry retaining wall is reinforced by stacking Machi stones on the front surface of a sloping ground via a backfilling grit stone layer so as to be adjacent to each other. According to the construction method, (a) a head having a diameter larger than the diameter of the perforation provided so as to reach the sloping ground from the masonry retaining wall with respect to the joint portion formed between the masonry stones in the masonry retaining wall. A step of forming a retaining wall at a predetermined depth, and (b) a long bolt body having a hollow structure in which an appropriate number of through holes are formed from the inside of the hollow to reach the outer surface and open. A step of forming a perforation lock bolt having a perforation bit attached to the tip to a predetermined depth reaching the inclined ground from the bottom of the head storage recess, and (c) the perforation lock bolt. A ring-shaped rubber cone is externally fitted to the outer peripheral portion of the portion located on the head housing recess side, and the gap between the formed perforation and the perforation lock bolt is closed by the rubber cone. The step and (d) a two-component urethane foam raw material is injected into the hollow portion of the bolt body of the drilling lock bolt, and the inside of the drilling through the tip opening of the bolt body or the through hole of the retaining wall lock bolt. By invading the backfilling gritty stone layer of the masonry retaining wall around the perforation, and foam-curing the urethane foam raw material, a cured layer of urethane foam is formed around the perforation lock bolt. And (e) the head portion of the perforated lock bolt located in the head accommodating recess is fixed to the masonry retaining wall in which the head accommodating recess is formed. The gist is a method for reinforcing a masonry retaining wall, which is characterized by including a step of connecting the retaining wall and the sloping ground.

なお、かかる本発明に従う石積擁壁の補強工法の好ましい態様の一つによれば、前記穿孔が、前記石積擁壁の厚さの少なくとも1倍以上の長さにおいて、前記傾斜地山に入り込むように、形成されている。 According to one of the preferred embodiments of the masonry retaining wall reinforcement method according to the present invention, the perforation enters the inclined ground at a length of at least 1 times or more the thickness of the masonry retaining wall. , Is formed.

また、そのような本発明に従う石積擁壁の補強工法の更に好ましい態様によれば、前記頭部収容凹所が、隣り合う間知石に跨って形成されている。 Further, according to a more preferable aspect of the method for reinforcing the masonry retaining wall according to the present invention, the head accommodating recess is formed straddling the adjacent masonry stones.

さらに、本発明に従う石積擁壁の補強工法の好ましい態様の他の一つによれば、前記頭部収容凹所が、20〜70mmの深さにおいて形成されている。 Furthermore, according to another preferred embodiment of the masonry retaining wall reinforcement method according to the present invention, the head accommodating recess is formed at a depth of 20 to 70 mm.

更にまた、本発明に従う石積擁壁の補強工法の望ましい態様の一つによれば、前記二液型のウレタン発泡原料の注入に先立って、前記穿孔ロックボルトの前記頭部収容凹所側に位置する部位の中空部内に、スタティックミキサを装入、配置せしめ、該穿孔ロックボルトの中空部内に注入される前記二液型のウレタン発泡原料が該スタティックミキサにて混合せしめられるように、構成される。 Furthermore, according to one of the desirable embodiments of the masonry retaining wall reinforcement method according to the present invention, the perforated lock bolt is located on the head accommodating recess side prior to the injection of the two-component urethane foam raw material. A static mixer is charged and arranged in the hollow portion of the portion to be formed, and the two-component urethane foam raw material injected into the hollow portion of the drilling lock bolt is configured to be mixed by the static mixer. ..

そして、本発明に従う石積擁壁の補強工法にあっては、有利には、前記頭部収容凹所内に入り込むように配置される、座面が球形状の凹陥部とされた球面雌ワッシャ部と、該球面雌ワッシャ部の外周部に一体的に設けられて、前記石積擁壁の表面に当接せしめられるプレート部とを有する座金部材、及び前記穿孔ロックボルトの頭部に螺合せしめられるナット部の下部に一体的に形成されて、該球面雌ワッシャ部の座面に着座させられる球面雄ワッシャ部を有するナット部材を用いて、該座金部材を介して、該ナット部材を前記穿孔ロックボルトの頭部に螺合せしめることによって、かかる穿孔ロックボルトを前記石積擁壁に固定せしめるようにした。 Then, in the method for reinforcing the masonry retaining wall according to the present invention, it is advantageous to have a spherical female washer portion having a spherical concave portion on the seat surface, which is arranged so as to enter the head accommodating recess. , A washer member having a plate portion integrally provided on the outer peripheral portion of the spherical female washer portion and brought into contact with the surface of the masonry retaining wall, and a nut screwed onto the head of the perforated lock bolt. Using a nut member having a spherical male washer portion that is integrally formed at the lower portion of the portion and is seated on the seat surface of the spherical female washer portion, the nut member is formed into the perforated lock bolt via the washer member. The perforated lock bolt was secured to the masonry washer wall by screwing it onto the head of the washer.

加えて、本発明に従う石積擁壁の補強工法にあっては、前記頭部収容凹所に対する前記座金部材及び前記ナット部材の配設状態下において、カバー部材が取り付けられて、それら座金部材及びナット部材が内部に収容されてなる形態において、該頭部収容凹所の上部が外部から仕切られるように構成されている。 In addition, in the method of reinforcing the masonry retaining wall according to the present invention, the cover member is attached under the arrangement state of the washer member and the nut member with respect to the head accommodating recess, and the washer member and the nut are attached. In a form in which the member is housed inside, the upper part of the head housing recess is configured to be partitioned from the outside.

このように、本発明に従う石積擁壁の補強工法によれば、石積擁壁から傾斜地山の所定深さにまで達する穿孔ロックボルトを打設して、この穿孔ロックボルトのボルト本体の中空部を通じて、二液型のウレタン発泡原料を注入し、かかる穿孔ロックボルトにて形成された穿孔内に吐出せしめることにより、該穿孔の周りの裏込めグリ石層や地山に侵入させて、その注入されたウレタン発泡原料を所望の速さにて発泡硬化せしめることで、穿孔ロックボルトの周囲に、ウレタン発泡体の硬化層が効果的に形成されることになる。そして、これによって、ウレタン発泡原料が、裏込めグリ石層で垂れ落ちることなく、穿孔ロックボルト周囲にある裏込めグリ石層の隙間にまで侵入して、迅速に硬化することで、穿孔ロックボルトとその周囲の裏込めグリ石層、更には間知石までをも有利に一体化せしめ得て、裏込めグリ石層の沈下を防ぎ、石積擁壁の下部のはらみ出しや崩落を効果的に抑制することが可能となるのであり、以て、安定性のより一層向上された石積擁壁の補強構造が、有利に実現され得ることとなったのである。 As described above, according to the method for reinforcing the masonry retaining wall according to the present invention, a perforated lock bolt that reaches a predetermined depth of the sloping ground is driven from the masonry retaining wall and passed through the hollow portion of the bolt body of the perforated lock bolt. By injecting a two-component urethane foam raw material and discharging it into the perforation formed by the perforation lock bolt, the urethane foam layer and the ground around the perforation are invaded and injected. By foaming and curing the urethane foam raw material at a desired speed, a cured layer of urethane foam is effectively formed around the perforated lock bolt. As a result, the urethane foam material penetrates into the gaps between the backfilling stone layers around the drilling lock bolt without dripping in the backfilling stone layer, and is rapidly cured, thereby causing the drilling lock bolt. And the backfill stone layer around it, and even the Machi stone can be integrated advantageously, preventing the backfill stone layer from sinking, and effectively preventing the lower part of the masonry retaining wall from protruding or collapsing. It is possible to suppress it, and thus a reinforcing structure of the masonry retaining wall with further improved stability can be advantageously realized.

また、本発明に係る石積擁壁の補強工法にあっては、穿孔ロックボルトが、間知石と裏込めグリ石層からなる石積擁壁の厚さの少なくとも1倍以上、有利には1.5倍以上、特に2〜3倍の長さにおいて、傾斜地山に貫入せしめられるようにすることにより、それら石積擁壁と傾斜地山との連結がより一層強固なものとなるのであって、これにより、ウレタン発泡体により一体化された石積擁壁の変位を効果的に抑制することが出来、更なる石積擁壁の補強に有利に寄与し得ることとなる特徴を発揮することが出来る。 Further, in the method for reinforcing the masonry retaining wall according to the present invention, the perforated lock bolt is at least 1 times or more the thickness of the masonry retaining wall composed of the machi stone and the backfill stone layer, which is advantageous. By allowing the stone wall to penetrate the sloping ground at a length of 5 times or more, especially 2 to 3 times, the connection between the masonry retaining wall and the sloping ground is further strengthened. , It is possible to effectively suppress the displacement of the masonry retaining wall integrated by the urethane foam, and it is possible to exhibit the feature that it can contribute to the further reinforcement of the masonry retaining wall.

そして、本発明に係る石積擁壁の補強工法では、隣接する間知石間に形成される目地部に対して、石積擁壁から傾斜地山に達するように設けられる穿孔の径よりも大径となる頭部収容凹所が、所定深さにおいて形成されて、石積擁壁の表面より沈ませた位置で、穿孔ロックボルトの頭部部位を石積擁壁に固定せしめ、更に、かかる頭部収容凹所を覆蓋するように、カバー部材が取り付けられるようにすることにより、ウレタン発泡体により一体化された石積擁壁の複数の間知石と傾斜地山とが強固に連結され得ると共に、穿孔ロックボルトの頭部結合部の大きな出っ張りが低減されることで、落石等による頭部接合部の破損や石積擁壁の周囲を通行する歩行者等が、穿孔ロックボルトに接触することでケガをするといった問題を防ぐことが可能となり、加えて、石積擁壁の自然の見映えを低下させることなく、景観的にも優れた補強構造が提供され得ることとなる。 Then, in the method for reinforcing the masonry retaining wall according to the present invention, the diameter of the joint formed between the adjacent masonry stones is larger than the diameter of the perforation provided so as to reach the sloping ground from the masonry retaining wall. A head containing recess is formed at a predetermined depth, and the head portion of the perforated lock bolt is fixed to the masonry retaining wall at a position subducted from the surface of the masonry retaining wall. By allowing the cover member to be attached so as to cover the place, the multiple stone walls of the masonry retaining wall integrated by the urethane foam can be firmly connected to the sloping ground, and the perforated lock bolt can be firmly connected. By reducing the large protrusion of the head joint, damage to the head joint due to falling rocks and pedestrians passing around the masonry retaining wall may be injured by contact with the perforated retaining wall. It will be possible to prevent problems, and in addition, it will be possible to provide a scenic reinforcement structure without degrading the natural appearance of the masonry retaining wall.

本発明に従う補強工法の適用された石積擁壁の一例を示す説明図であって、(a)は、施工完了状態の石積擁壁を示す正面説明図であり、(b)は、(a)におけるA−A断面説明図である。It is explanatory drawing which shows an example of the masonry retaining wall to which the reinforcement method according to this invention was applied, (a) is the front explanatory view which shows the masonry retaining wall in the state of completion of construction, (b) is (a). It is a cross-sectional explanatory view of AA in the above. 本発明に従う石積擁壁の補強工法の一例を示す工程説明図であって、(a)は、石積擁壁における間知石間に形成される目地部に対して、頭部収容凹所を形成してなる状態を示す断面説明図であり、(b)は、穿孔ロックボルトを用いて、傾斜地山に達する所定深さの穿孔を形成してなる状態を示し、(c)は、(b)において形成された穿孔に、穿孔ロックボルトを介して、二液型のウレタン発泡原料を注入するための部材を配置する状態を示し、(d)は、(c)の工程の後、穿孔ロックボルトの中空部内にウレタン発泡原料を注入して、穿孔ロックボルトの周囲にウレタン発泡体の硬化層を形成する形態を示し、(e)は、頭部収容凹所に位置する穿孔ロックボルトの頭部部位と間知石との固定を図る形態を示し、(f)は、(e)の工程の後、カバー部材が取り付けられてなる状態を示すものである。It is a process explanatory drawing which shows an example of the reinforcement construction method of the masonry retaining wall according to this invention, and (a) forms the head accommodating recess with respect to the joint part formed between the masonry stones in the masonry retaining wall. It is a cross-sectional explanatory view which shows the state which is made, (b) shows the state which formed the punch of a predetermined depth to reach the inclined ground by using the punching lock bolt, (c) is (b). The state in which a member for injecting a two-component urethane foam raw material is arranged in the perforation formed in (d) is shown in the perforation lock bolt after the step (c). A form is shown in which a urethane foam raw material is injected into the hollow portion of the hole to form a hardened layer of urethane foam around the perforated lock bolt, and (e) is the head of the perforated lock bolt located in the head accommodating recess. A form for fixing the portion and the machi stone is shown, and (f) shows a state in which a cover member is attached after the step (e). 図1の(b)に示される石積擁壁の断面説明図における、穿孔ロックボルトによる石積擁壁補強部の部分拡大説明図である。It is a partially enlarged explanatory view of the masonry retaining wall reinforcing portion by a perforated lock bolt in the cross-sectional explanatory view of the masonry retaining wall shown in FIG. 1 (b). 本発明に従う補強工法において用いられる穿孔ロックボルトの側面説明図である。It is a side view of the perforated lock bolt used in the reinforcement method according to this invention. 図3における間知石と穿孔ロックボルトとの固定構造を示す一部断面拡大説明図である。It is a partial cross-sectional enlarged explanatory view which shows the fixing structure of the Machi stone and the perforation lock bolt in FIG.

以下、本発明を更に具体的に明らかにするために、本発明に従う石積擁壁の補強工法の代表的な実施の形態について、図面を参照しつつ、詳細に説明することとする。 Hereinafter, in order to clarify the present invention more concretely, a typical embodiment of the method for reinforcing a masonry retaining wall according to the present invention will be described in detail with reference to the drawings.

先ず、図1(a)及び(b)には、本発明に従う工法を適用して得られた石積擁壁の補強構造の一例が、それぞれ、正面図及び断面図の形態において、示されている。そこにおいて、石積擁壁2は、傾斜地山10の前面(傾斜面)に、裏込めグリ石層6を介して、間知石4を相互に隣接するように積み上げてなる形態において、構成されている。そして、そのような石積擁壁2の壁面の間知石4,4間に形成される目地部8に対して、所定間隔を隔てて互いに離間する複数の位置、例えば図1(a)では、千鳥状に位置する部位において、かかる石積擁壁2を貫通し、傾斜地山10に充分深く入り込むように、穿孔ロックボルト20による穿孔操作により、穿孔ロックボルト20よりもやや大きな径を有する穿孔(削孔)14が形成されると共に、その穿孔14内には、穿孔ロックボルト20が、そのまま挿入、配置されている。また、注入された二液型のウレタン発泡原料の発泡硬化により形成されたウレタン発泡体34が、傾斜地山10内に挿入位置せしめられた穿孔ロックボルト20の周りの穿孔14内や、穿孔ロックボルト20の周りの裏込めグリ石層6の隙間に充填されて、石積擁壁2から傾斜地山10に延びる硬化一体化された柱状の補強部位を形成している。なお、かかる穿孔ロックボルト20の頭部部位20aには、後述せるように、ナット部材(42)が、座金部材(40)を介して螺合せしめられて、これにより、穿孔ロックボルト20を、石積擁壁2に固定せしめ、以て石積擁壁2と傾斜地山10との強固な連結が実現されるようになっている。 First, FIGS. 1 (a) and 1 (b) show an example of a reinforcing structure of a masonry retaining wall obtained by applying a construction method according to the present invention, respectively, in the form of a front view and a cross-sectional view, respectively. .. There, the masonry retaining wall 2 is configured in a form in which the masonry stones 4 are piled up on the front surface (sloping surface) of the sloping ground 10 via the backfill stone layer 6 so as to be adjacent to each other. There is. Then, at a plurality of positions separated from each other with a predetermined interval with respect to the joint portion 8 formed between the stone walls 4 and 4 on the wall surface of such a masonry retaining wall 2, for example, FIG. 1 (a) shows. A drilling operation with a drilling lock bolt 20 has a diameter slightly larger than that of the drilling lock bolt 20 so as to penetrate the masonry retaining wall 2 and penetrate the sloping ground 10 sufficiently deeply at the staggered portion. A hole) 14 is formed, and a hole lock bolt 20 is inserted and arranged as it is in the hole 14. Further, the urethane foam 34 formed by foaming and curing the injected two-component urethane foam raw material is placed in the perforated lock bolt 20 around the perforated lock bolt 20 inserted in the inclined ground 10, or in the perforated lock bolt. The gaps in the backfill stone layer 6 around 20 are filled to form a hardened and integrated columnar reinforcing portion extending from the masonry retaining wall 2 to the sloping ground 10. As will be described later, a nut member (42) is screwed into the head portion 20a of the perforated lock bolt 20 via a washer member (40), whereby the perforated lock bolt 20 is screwed together. It is fixed to the masonry retaining wall 2 so that a strong connection between the masonry retaining wall 2 and the sloped ground 10 is realized.

そして、本発明にあっては、このような石積擁壁2の補強構造を得るべく、図2(a)〜(f)に示される如くして、補強作業が実施されることとなるのである。具体的には、先ず、図2(a)に示される如く、石積擁壁2の壁面における間知石4,4間に形成される目地部8に対して、石積擁壁2から傾斜地山10に達するように設けられる穿孔14の径よりも大径となる、例えば直径が80mm程度となる頭部収容凹所12が、所定深さにおいて形成される。なお、そのような頭部収容凹所12の深さ:dとしては、かかる頭部収容凹所12内に、後述する座金部材(40)やナット部材(42)を配置することの出来る程度の深さが、好適に採用されるところであり、一般に、20〜70mm程度の深さにおいて、頭部収容凹所12は形成されることとなる。また、そこにおいて、頭部収容凹所12は、図示の如く、隣り合う間知石4,4に跨がるようにして、形成される形態が、有利に採用されることとなる。これによって、頭部収容凹所12に対する座金部材(40)やナット部材(42)の配置によって、穿孔ロックボルト20を隣り合う間知石4,4に対して効果的に連結せしめ得て強固に一体化させ、間知石4の位置が個々にずれたり、移動したりすることが、有利に抑制され得ることとなる。 Then, in the present invention, in order to obtain such a reinforcing structure of the masonry retaining wall 2, the reinforcing work is carried out as shown in FIGS. 2 (a) to 2 (f). .. Specifically, first, as shown in FIG. 2A, with respect to the joint portion 8 formed between the masonry stones 4 and 4 on the wall surface of the masonry retaining wall 2, the masonry retaining wall 2 to the inclined ground 10 A head accommodating recess 12 having a diameter larger than the diameter of the perforation 14 provided so as to reach, for example, a diameter of about 80 mm is formed at a predetermined depth. The depth of such a head accommodating recess 12: d is such that a washer member (40) and a nut member (42), which will be described later, can be arranged in the head accommodating recess 12. The depth is preferably adopted, and the head accommodating recess 12 is generally formed at a depth of about 20 to 70 mm. Further, there, as shown in the drawing, the head accommodating recess 12 is preferably formed so as to straddle the adjacent stones 4 and 4. As a result, by arranging the washer member (40) and the nut member (42) with respect to the head accommodating recess 12, the perforated lock bolt 20 can be effectively connected to the adjacent stones 4 and 4 and firmly. It is possible to advantageously suppress the positions of the Machi stones 4 from being integrated and being individually displaced or moved.

次いで、図2(b)示される如く、穿孔ロックボルト20を用いて、公知の如く穿孔作業を実施することにより、傾斜地山10に達する所定深さ(D+L)の穿孔14が、形成される。また、ここで用いられる穿孔ロックボルト20は、例えば、図4及び図5に示されるように、中空の筒状構造で、筒壁部の外面には、連続したネジ構造が形成されており、そしてその中空の内部から外表面に達して開口する適数個の通孔24が、筒壁部に形成されている。更に、この穿孔ロックボルト20の先端部には、かかる穿孔ロックボルト20の外径より若干大きい外径を有する、公知の穿孔用ビット22が、ネジ接続構造にて取り付けられている。そして、かかる穿孔ロックボルト20を用いて、この穿孔ロックボルト20の基端部(頭部)をアンカードリルマシン等の削岩機に接続せしめて、従来と同様にして穿孔作業を実施することにより、図2(a)において形成された頭部収容凹所12の底部から、傾斜地山10に充分に達する程の深さの穿孔14が、形成される。 Next, as shown in FIG. 2B, by performing the drilling operation as known using the drilling lock bolt 20, a drilling 14 having a predetermined depth (D + L) reaching the inclined ground 10 is formed. Further, the perforated lock bolt 20 used here has, for example, a hollow tubular structure as shown in FIGS. 4 and 5, and a continuous screw structure is formed on the outer surface of the tubular wall portion. An appropriate number of through holes 24 that reach the outer surface from the inside of the hollow and open are formed in the cylinder wall portion. Further, a known drilling bit 22 having an outer diameter slightly larger than the outer diameter of the drilling lock bolt 20 is attached to the tip of the drilling lock bolt 20 in a screw connection structure. Then, using the drilling lock bolt 20, the base end portion (head) of the drilling lock bolt 20 is connected to a rock drilling machine such as an anchor drill machine, and the drilling operation is performed in the same manner as before. , A perforation 14 having a depth sufficient to reach the inclined ground 10 is formed from the bottom of the head accommodating recess 12 formed in FIG. 2 (a).

なお、かかる穿孔作業によって形成される、石積擁壁2から傾斜地山10に達する穿孔14の長さとしては、石積擁壁2の厚さ:Dに応じて適宜に選定されるところであるが、傾斜地山10における穿孔14部分の長さ:Lは、通常、少なくともかかる厚さ:Dの1倍以上、有利には1.5倍以上、特に2〜3倍の長さにおいて、形成されることとなる。このように、穿孔14が、上記の長さにおいて、傾斜地山10に形成されることにより、穿孔ロックボルト20と傾斜地山10との間の連結が強固となり、ひいては、後述せるように、硬化したウレタン発泡体(34)によって一体化された石積擁壁2と傾斜地山10との穿孔ロックボルト20を介した連結が、より一層強固なものとなるのであり、以て、石積擁壁2のはらみ出しや崩落が有利に抑制せしめられ得ることとなるのである。 The length of the perforation 14 formed by the perforation work from the masonry retaining wall 2 to the sloped ground 10 is appropriately selected according to the thickness of the masonry retaining wall 2: D, but the sloped ground. The length of the perforated 14 portion in the ridge 10: L is usually formed at least at least 1 times the thickness: D, preferably 1.5 times or more, especially 2-3 times the length. Become. As described above, by forming the perforation 14 in the inclined ground 10 at the above length, the connection between the perforated lock bolt 20 and the inclined ground 10 is strengthened, and as a result, it is hardened as described later. The connection between the masonry retaining wall 2 integrated by the urethane foam (34) and the inclined ground 10 via the perforated lock bolt 20 becomes even stronger, and thus the masonry retaining wall 2 is entangled. Retaining and collapse can be suppressed in an advantageous manner.

ところで、上記した穿孔作業で用いられる穿孔ロックボルト20は、削岩機による回転と打撃により、間知石の背後に充填されている裏込めグリ石を押しのけるようにしながら、裏込めグリ石の充填領域を貫通して、石積擁壁2の背面に位置する傾斜地山10に打ち込まれることとなる。そして、そこでは、中空構造の穿孔ロックボルト20の中空部20b内に圧搾空気を送りながら、穿孔することで、穿孔ロックボルト20に複数設けられた通孔24や穿孔用ビット22の先端開口から、穿孔14内に空気が送り込まれることとなり、これにより、土砂等にて、穿孔14や穿孔ロックボルト20に設けられた通孔24が詰まることなく、後述する二液型のウレタン発泡原料の充填作業を有利に進行せしめ得るようになっている。 By the way, the drilling lock bolt 20 used in the above-mentioned drilling work is filled with the backfilling stone while pushing away the backfilling stone filled behind the Machi stone by the rotation and impact by the rock drill. It penetrates the area and is driven into the sloping ground 10 located on the back surface of the masonry retaining wall 2. Then, by perforating while sending compressed air into the hollow portion 20b of the perforated lock bolt 20 having a hollow structure, a plurality of through holes 24 provided in the perforated lock bolt 20 and the tip opening of the perforating bit 22 are used. , Air is sent into the perforation 14, which prevents the perforation 14 and the through hole 24 provided in the perforation lock bolt 20 from being clogged with earth and sand, and thus fills the two-component urethane foam material described later. The work can be done in an advantageous manner.

また、本発明において、穿孔ロックボルト20は、図4及び図5に示されるように、中空構造で、発泡硬化せしめられたウレタン発泡体34との付着、結合がよい外面を有するものであれば、公知の各種構造の穿孔ロックボルトが使用可能であるが、特に、中空構造で、外面に連続したネジ山が形成されてなる穿孔ロックボルトを用いるのが、好ましい。また、穿孔ロックボルト20は、一般に、継手20cによって、必要な長さとなるように接続されて、使用されることとなる。 Further, in the present invention, as shown in FIGS. 4 and 5, the perforated lock bolt 20 has a hollow structure and has an outer surface that has a good adhesion and bond with the urethane foam 34 that has been foam-hardened. Although perforated lock bolts having various known structures can be used, it is particularly preferable to use perforated lock bolts having a hollow structure and having continuous threads formed on the outer surface. Further, the perforated lock bolt 20 is generally connected by a joint 20c so as to have a required length and is used.

さらに、図2(c)には、穿孔ロックボルト20による穿孔作業が完了した後、二液型のウレタン発泡原料の充填作業の準備状態が示されている。そこにおいて、穿孔ロックボルト20の頭部収容凹所12側に位置する部位に、リング状のゴムコーン26を外嵌することによって、形成された穿孔14とかかる穿孔ロックボルト20との間の隙間を閉塞せしめ、後述するウレタン発泡原料を加圧注入する際の漏れが抑制乃至は阻止され得るようになっている。一方、かかる穿孔ロックボルト20の頭部部位20aには、スタティックミキサ28が装入され、更に、ウレタン発泡原料を加圧注入するための注入アダプタ30が、穿孔ロックボルト20の頭部部位20aに接続されて、第1液と第2液からなる二液型のウレタン発泡原料を注入する準備が完了する。 Further, FIG. 2C shows the preparation state of the filling work of the two-component urethane foam raw material after the drilling work by the drilling lock bolt 20 is completed. There, a gap between the formed perforation 14 and the perforation lock bolt 20 is formed by externally fitting the ring-shaped rubber cone 26 to the portion of the perforation lock bolt 20 located on the head accommodating recess 12 side. Leakage during pressure injection of the urethane foam raw material, which will be described later, can be suppressed or prevented by closing the block. On the other hand, a static mixer 28 is charged in the head portion 20a of the perforated lock bolt 20, and an injection adapter 30 for pressurizing and injecting a urethane foam raw material is further provided in the head portion 20a of the perforated lock bolt 20. Once connected, the preparation for injecting the two-component urethane foam raw material consisting of the first liquid and the second liquid is completed.

ここで、穿孔ロックボルト20の中空部20b内に注入されて、発泡硬化せしめられるウレタン発泡原料は、穿孔ロックボルト20と裏込めグリ石層6との結合を強固に行なうために、裏込めグリ石層6内に、そのようなウレタン発泡原料の注入の後、穿孔ロックボルト20周囲の裏込めグリ石層6内の隙間に充分に行き亘るだけではなく、垂れ落ちることなく、直ちに発泡硬化せしめる必要がある。そのため、ここで用いられるウレタン発泡原料としては、混合することによって発泡硬化させられることとなる、反応速度の制御が可能で且つ反応速度の速い、第1液と第2液からなる二液型のウレタン発泡原料が用いられることとなり、更に、その発泡硬化反応の速さから、石積擁壁2に注入する直前に混合するべく、穿孔ロックボルト20の頭部部位20aに、スタティックミキサ28を装入乃至装着して、注入された二つの液を混合して、迅速に発泡硬化反応を進行せしめるようにすることが望ましい。 Here, the urethane foam raw material that is injected into the hollow portion 20b of the perforated lock bolt 20 and is foam-hardened is used to firmly bond the perforated lock bolt 20 and the backfill stone layer 6. After injecting such a urethane foam raw material into the stone layer 6, not only the gap in the backfilled stone layer 6 around the perforated lock bolt 20 is sufficiently spread, but also the foam is immediately cured without dripping. There is a need. Therefore, the urethane foaming raw material used here is a two-component type composed of a first liquid and a second liquid, which is foam-cured by mixing, has a controllable reaction rate and a high reaction rate. A urethane foaming raw material will be used, and due to the speed of the foaming and curing reaction, a static mixer 28 is charged into the head portion 20a of the perforated lock bolt 20 so as to be mixed immediately before injection into the masonry retaining wall 2. It is desirable to attach and mix the two injected liquids so that the foam curing reaction can proceed rapidly.

また、そこで用いられるスタティックミキサ28としては、二液型のウレタン発泡原料を構成する第1液と第2液とを、短時間で混合、吐出することが出来るものであれば、公知の各種のスタティックミキサ(静止ミキサ)が使用可能であり、例えば、円筒部材の内部に複数のねじり羽根状エレメントを位置固定に配設して、その円筒部材の内部を流通せしめられる二液型のウレタン発泡原料(第1液+第2液)を混合するようにしたものが用いられ、ミキサ28内に注入されたそれら二液型のウレタン発泡原料が、効果的に混合せしめられて、穿孔ロックボルト20内に導入されることとなる。 Further, as the static mixer 28 used there, various known static mixers 28 are known as long as the first liquid and the second liquid constituting the two-component urethane foaming raw material can be mixed and discharged in a short time. A static mixer (static mixer) can be used. For example, a two-component urethane foam raw material in which a plurality of torsion blade-shaped elements are arranged in a fixed position inside a cylindrical member and can be circulated inside the cylindrical member. A mixture of (1st liquid + 2nd liquid) is used, and these two-component urethane foam raw materials injected into the mixer 28 are effectively mixed and inside the perforated lock bolt 20. Will be introduced in.

そして、図2(d)に示されるように、二液型のウレタン発泡原料が、穿孔ロックボルト20の中空部20bを通じて、穿孔14内に加圧、注入される。具体的には、先の工程で準備された注入アダプタ30を介して、二液型のウレタン発泡原料を構成する第1液と第2液を別個に供給する注入ホース32,32が接続される。なお、二液型のウレタン発泡原料としては、公知のものが適宜に使用され、例えばポリオール化合物を主体とする第1液とポリイソシアネート化合物を主体とする第2液とが用いられて、前記穿孔ロックボルト20の中空部20b内に、加圧、注入されるのである。そして、それらウレタン発泡原料は、前記スタティックミキサ28にて混合された後に、該穿孔ロックボルト20の中空部20bを通じて、穿孔用ビット22の先端開口部や穿孔ロックボルト20の通孔24から、穿孔14内に吐出されて、穿孔14の周りの裏込めグリ石層6や傾斜地山10に侵入せしめられ、更にそれら二液型のウレタン発泡原料(第1液+第2液)が発泡硬化させられることによって、穿孔ロックボルト20の周囲にウレタン発泡体34の硬化層が一体的に形成されることとなる。かくして、注入された二液型のウレタン発泡原料が、裏込めグリ石層6で垂れ落ちることなく、穿孔ロックボルト20周囲にある裏込めグリ石層6の隙間に拡がり、穿孔ロックボルト20とその周囲の裏込めグリ石層6、更には間知石4までもが、効果的に一体化せしめられ得るのである。 Then, as shown in FIG. 2D, the two-component urethane foam raw material is pressurized and injected into the drilling 14 through the hollow portion 20b of the drilling lock bolt 20. Specifically, the injection hoses 32 and 32 that separately supply the first liquid and the second liquid constituting the two-component urethane foaming raw material are connected via the injection adapter 30 prepared in the previous step. .. As the two-component urethane foaming raw material, known materials are appropriately used. For example, a first solution mainly composed of a polyol compound and a second solution mainly composed of a polyisocyanate compound are used to perform the perforation. It is pressurized and injected into the hollow portion 20b of the lock bolt 20. Then, these urethane foam raw materials are mixed by the static mixer 28 and then perforated through the hollow portion 20b of the perforation lock bolt 20 and from the tip opening of the perforation bit 22 and the through hole 24 of the perforation lock bolt 20. It is discharged into the 14 and is allowed to invade the backfilling gritty layer 6 and the inclined ground 10 around the perforation 14, and further, these two-component urethane foaming raw materials (first liquid + second liquid) are foamed and hardened. As a result, the cured layer of the urethane foam 34 is integrally formed around the perforated lock bolt 20. Thus, the injected two-component urethane foam raw material spreads in the gaps of the backfilling stone layer 6 around the drilling lock bolt 20 without dripping at the backfilling stone layer 6, and the drilling lock bolt 20 and its The surrounding backfill stone layer 6 and even the Machi stone 4 can be effectively integrated.

なお、上記の二液型のウレタン発泡原料としては、それらウレタン発泡原料を混合したときの硬化時間(混合から硬化するまでの時間)が、一般に150秒以内、好ましくは120秒以内、より好ましくは100秒以内であるものが、好適に用いられる。例えば、ウレタン発泡原料を注入してから硬化するまでの時間が長くなると、ウレタン発泡原料は裏込めグリ石層6の隙間に留まることが出来ず、垂れ落ちてしまい、穿孔ロックボルト20とその周辺に位置する裏込めグリ石層6とは、ウレタン発泡体34を介しての一体化を充分に行なうことが出来ず、石積擁壁2の有効な補強強度が得られなくなる恐れがあるからである。このため、穿孔ロックボルト20の頭部部位20a付近で二液型のウレタン発泡原料を混合して、直ちに、穿孔14内に吐出し、迅速に反応硬化を行なうことが望ましいのである。 As the above-mentioned two-component urethane foaming raw material, the curing time (time from mixing to curing) when the urethane foaming raw materials are mixed is generally within 150 seconds, preferably within 120 seconds, more preferably. Those within 100 seconds are preferably used. For example, if the time from injecting the urethane foam raw material to curing becomes long, the urethane foam raw material cannot stay in the gap of the backfill stone layer 6 and hangs down, so that the perforated lock bolt 20 and its surroundings are used. This is because the backfill stone layer 6 located in the above cannot be sufficiently integrated via the urethane foam 34, and the effective reinforcing strength of the masonry retaining wall 2 may not be obtained. .. Therefore, it is desirable to mix the two-component urethane foam raw material in the vicinity of the head portion 20a of the drilling lock bolt 20 and immediately discharge it into the drilling 14 to quickly perform reaction curing.

ここで、上記で使用されるウレタン発泡原料を構成する二液のうちの第1液の主成分であるポリオール化合物としては、特に限定されるものではなく、例えば、公知のポリエーテルポリオール、ポリエステルポリオール等を挙げることが出来る。なお、ポリエーテルポリオールは、少なくとも2個以上の活性水素基を有する多価アルコール類、アミン類、アルカノールアミン類等の化合物を開始剤として、これにアルキレンオキサイドを付加反応させて、製造されるものである。また、ポリエステルポリオールとしては、多価アルコールとポリカルボン酸とを反応させて得られるポリカルボン酸系ポリエステルポリオールや、ラクトン等を開環重合させて得られるラクトン系ポリエステルポリオール等を、挙げることが出来る。 Here, the polyol compound which is the main component of the first liquid of the two liquids constituting the urethane foaming raw material used above is not particularly limited, and is, for example, a known polyether polyol or polyester polyol. And so on. The polyether polyol is produced by using a compound such as a polyhydric alcohol, an amine or an alkanolamine having at least two or more active hydrogen groups as an initiator, and adding an alkylene oxide to the compound as an initiator. Is. Examples of the polyester polyol include a polycarboxylic acid-based polyester polyol obtained by reacting a polyhydric alcohol with a polycarboxylic acid, a lactone-based polyester polyol obtained by ring-opening polymerization of a lactone or the like, and the like. ..

一方、二液型のウレタン発泡原料を構成する他の一つである第2液の必須成分としてのポリイソシアネート化合物は、分子中に2個以上のイソシアネート基(NCO基)を有する有機系イソシアネート化合物であり、例えば、ジフェニルメタンジイソシアネート(MDI)、ポリメチレンポリフェニレンポリイソシアネート(クルードMDI)、トリレンジイソシアネート、ポリトリレンポリイソシアネート、キシリレンジイソシアネート、ナフタレンジイソシアネート等の芳香族ポリイソシアネート、ヘキサメチレンジイソシアネート等の脂肪族ポリイソシアネート、イソホロンジイソシアネート等の脂環式ポリイソシアネートの他、分子末端にイソシアネート基を有するウレタンプレポリマー、ポリイソシアネートのイソシアヌレート変性体、カルボジイミド変性体等を挙げることが出来る。 On the other hand, the polyisocyanate compound as an essential component of the second liquid, which is one of the other constituents of the two-component urethane foaming raw material, is an organic isocyanate compound having two or more isocyanate groups (NCO groups) in the molecule. For example, aromatic polyisocyanates such as diphenylmethane diisocyanate (MDI), polymethylene polyphenylene polyisocyanate (Crude MDI), tolylene diisocyanate, polytolylen polyisocyanate, xylylene diisocyanate, naphthalene diisocyanate, and fats such as hexamethylene diisocyanate. In addition to alicyclic polyisocyanates such as group polyisocyanates and isophorone diisocyanates, urethane prepolymers having an isocyanate group at the molecular terminal, isocyanurate-modified polyisocyanates, and carbodiimide-modified products can be mentioned.

なお、上記二液型のウレタン発泡原料を構成する第1液及び第2液には、従来と同様な添加成分が必要に応じて含有せしめられることとなる。ここで、そのような添加成分としては、ポリオール化合物とポリイソシアネート化合物との反応促進のための触媒の他、発泡剤、整泡剤、減粘剤、難燃剤等を挙げることが出来、これら添加成分は、従来の二液型ウレタン発泡原料と同様な基準に従って、第1液及び第2液のうちの何れか一方、或はその両方に添加、含有せしめられることとなる。 In addition, the first liquid and the second liquid constituting the two-component type urethane foaming raw material will contain the same additive components as before, if necessary. Here, examples of such an additive component include a catalyst for promoting the reaction between the polyol compound and the polyisocyanate compound, as well as a foaming agent, a defoaming agent, a thickening agent, a flame retardant, and the like. The component is added to and contained in either one or both of the first liquid and the second liquid according to the same criteria as the conventional two-component urethane foaming raw material.

そして、上記の如き二液型のウレタン発泡原料が注入されて、その発泡硬化が完了せしめられることにより、図2(e)に示される如く、穿孔ロックボルト20と石積擁壁2との効果的な固定が実現され得ることとなり、更に穿孔ロックボルト20とその周りのウレタン発泡体34の硬化層の一体的な構造によって、石積擁壁2と傾斜地山10との一体的な連結が図られ得ることとなるのである。また、その後、頭部収容凹所12を覆蓋するようにカバー部材44が取り付けられ、図2(f)に示される如き形態において、目的とする補強構造が完成される。 Then, the two-component urethane foam raw material as described above is injected to complete the foam hardening, so that the perforated lock bolt 20 and the masonry retaining wall 2 are effective as shown in FIG. 2 (e). Further, the integrated structure of the perforated lock bolt 20 and the hardened layer of the urethane foam 34 around the perforated lock bolt 20 can achieve an integral connection between the masonry retaining wall 2 and the inclined ground 10. It will be. After that, the cover member 44 is attached so as to cover the head accommodating recess 12, and the desired reinforcing structure is completed in the form shown in FIG. 2 (f).

具体的には、図5に示されるように、頭部収容凹所12内に入り込むように配置される座金部材40は、ここでは、球面雌ワッシャ部40aとプレート部40bとを備えてなる構造とされている。そこで、球面雌ワッシャ部40aは、座面が球形状の凹陥部とされており、穿孔ロックボルト20の頭部に挿通できる大きさの挿通孔を有し、上部外周に後述するカバー部材を螺着せしめるためのネジ部が設けられている。また、プレート部40bは、球面雌ワッシャ部40aの外周部に一体的に設けられており、石積擁壁2の間知石4,4の表面に当接せしめられ、間知石4,4の押さえ機能を果たすのに充分な大きさ(面積)を有するように構造されている。これにより、ウレタン発泡体34によって一体化された石積擁壁2と傾斜地山10との連結の安定性が、効果的に向上せしめられ得ることとなるのである。 Specifically, as shown in FIG. 5, the washer member 40 arranged so as to enter the head accommodating recess 12 has a structure including a spherical female washer portion 40a and a plate portion 40b. It is said that. Therefore, the spherical female washer portion 40a has a spherical recessed portion on the seat surface, has an insertion hole large enough to be inserted into the head of the perforated lock bolt 20, and a cover member described later is screwed on the upper outer circumference. A screw part for dressing is provided. Further, the plate portion 40b is integrally provided on the outer peripheral portion of the spherical female washer portion 40a, and is brought into contact with the surfaces of the masonry retaining walls 2 and the masonry stones 4 and 4, respectively. It is structured so as to have a sufficient size (area) to fulfill the holding function. As a result, the stability of the connection between the masonry retaining wall 2 integrated by the urethane foam 34 and the inclined ground 10 can be effectively improved.

一方、ナット部材42は、前記球面雌ワッシャ部40a内で使用される大きさを有し、穿孔ロックボルト20の頭部部位20aに螺合せしめられるナット部42aの下部に、球面雌ワッシャ部40aの座面に着座させられる球面雄ワッシャ部42bが一体的に設けられた構造を有している。そして、そのナット部材42を用いて、座金部材40を介して、穿孔ロックボルト20の頭部部位20aに螺合せしめることによって、かかる穿孔ロックボルト20が石積擁壁2に固定せしめられるようになっているのである。なお、それら球面形状のワッシャ部40a,42bを用いることにより、座金部材40と穿孔ロックボルト20の取付角度がずれていても、座金部材40は正確に取り付けられ、安定した定着力を得ることが可能となる。 On the other hand, the nut member 42 has a size used in the spherical female washer portion 40a, and the spherical female washer portion 40a is located below the nut portion 42a screwed into the head portion 20a of the drilling lock bolt 20. It has a structure in which a spherical male washer portion 42b to be seated on the seating surface of the is integrally provided. Then, by screwing the perforated lock bolt 20 to the head portion 20a of the perforated lock bolt 20 via the washer member 40 using the nut member 42, the perforated lock bolt 20 can be fixed to the masonry retaining wall 2. -ing By using these spherical washer portions 40a and 42b, the washer member 40 can be accurately attached and a stable fixing force can be obtained even if the attachment angle between the washer member 40 and the drilling lock bolt 20 is different. It will be possible.

そして、本実施形態にあっては、頭部収容凹所12に対する座金部材40及びナット部材42の配設状態下において、扁平伏せ容器(円弧断面)形状で、下部内周面に装着ネジ部が設けられているカバー部材44が、座金部材40に螺合されて、それら座金部材40及びナット部材42が内部に収容されてなる形態において、頭部収容凹所12の上部が外部から仕切られるように覆蓋されている。これにより、穿孔ロックボルト20に対する防錆性能の向上に加えて、穿孔ロックボルト20の頭部が突出して、露呈せしめられる問題が解消され、以て、落石等による頭部接合部の破損や石積擁壁の周囲を通行する歩行者等が、石積擁壁2の補強部材に接触してケガをすることがなくなり、更には景観的にも優れたものとなるのである。 Then, in the present embodiment, under the arrangement state of the washer member 40 and the nut member 42 with respect to the head accommodating recess 12, the mounting screw portion has a flattened container (arc cross section) shape and is provided on the lower inner peripheral surface. In a form in which the provided cover member 44 is screwed into the washer member 40 and the washer member 40 and the nut member 42 are accommodated inside, the upper portion of the head accommodating recess 12 is partitioned from the outside. It is covered with. As a result, in addition to improving the rust preventive performance for the perforated lock bolt 20, the problem that the head of the perforated lock bolt 20 is projected and exposed is solved, and thus the head joint is damaged or masonry due to falling rocks or the like. Pedestrians and the like passing around the retaining wall will not be injured by contacting the reinforcing member of the masonry retaining wall 2, and the scenery will be excellent.

以上、本発明の代表的な実施形態の一つについて詳述してきたが、それは、あくまでも例示に過ぎないものであって、本発明は、そのような実施形態に係る具体的な記述によって、何等限定的に解釈されるものではないことが、理解されるべきである。 Although one of the typical embodiments of the present invention has been described in detail above, it is merely an example, and the present invention is described in a specific manner according to such an embodiment. It should be understood that it is not to be interpreted in a limited way.

例えば、前述せる実施形態においては、スタティックミキサ28は、穿孔ロックボルト20の頭部部位20aにスタティックミキサ28を装入し、その後、ウレタン発泡原料を加圧注入するための注入アダプタ30が、穿孔ロックボルト20の頭部部位20aに接続されてなる形態において、取り付けられているが、これに代えて、穿孔ロックボルト20よりも上流側で、二液型のウレタン発泡原料を構成する第1液と第2液の混合点よりも下流の流路上、例えば、穿孔ロックボルト20の頭部部位20aに接続される注入アダプタ(30)の内部に、スタティックミキサ(28)を組み込んでなる構成の注入アダプタ(30)を使用することも、可能である。 For example, in the above-described embodiment, in the static mixer 28, the static mixer 28 is charged into the head portion 20a of the drilling lock bolt 20, and then the injection adapter 30 for pressure-injecting the urethane foam raw material is drilled. It is attached in a form connected to the head portion 20a of the lock bolt 20, but instead of this, a first liquid constituting a two-component urethane foam raw material on the upstream side of the perforated lock bolt 20. Injection configured by incorporating the static mixer (28) on the flow path downstream from the mixing point of the second liquid and, for example, inside the injection adapter (30) connected to the head portion 20a of the drilling lock bolt 20. It is also possible to use the adapter (30).

また、例示のゴムコーン26の構造にあっても、穿孔14と穿孔ロックボルト20との間の隙間を閉塞出来る形状を呈する形態のものであれば、如何なる構造のものをも採用可能であって、例えば、取扱い性乃至は作業性の向上のために、リング状ゴムコーン26にリング形状を切断する切欠き(スリット)が設けられて、その切欠きを開口させて、穿孔ロックボルト20の筒壁部を嵌め込むようにしてなる構造のものをも、有利に採用されることとなる。 Further, even in the structure of the illustrated rubber cone 26, any structure can be adopted as long as it has a shape capable of closing the gap between the perforation 14 and the perforation lock bolt 20. For example, in order to improve handleability or workability, the ring-shaped rubber cone 26 is provided with a notch (slit) for cutting the ring shape, and the notch is opened to open the tubular wall portion of the perforated lock bolt 20. A structure in which the above is fitted will also be advantageously adopted.

さらに、例示の実施形態においては、穿孔ロックボルト20を石積擁壁2に固定せしめるために、頭部収容凹所12内に入り込む形状の球面雌ワッシャ部40aと、石積擁壁2の表面に当接するプレート部40bとを有する座金部材40を用いているが、穿孔ロックボルト20と石積擁壁2とが固定可能となる形態であれば、座金部材40は必ずしも必要とされるものではなく、適当なナット部材を穿孔ロックボルト20の頭部に螺合させ、頭部収容凹所12の底面に押し付けるようにするだけで、穿孔ロックボルト20が石積擁壁2に固定されるようにした形態も採用可能であり、また、その固定形態にあっても、従来から公知の各種の形態の採用が可能である。 Further, in the exemplary embodiment, in order to fix the perforated lock bolt 20 to the masonry retaining wall 2, the spherical female washer portion 40a having a shape that enters into the head accommodating recess 12 and the surface of the masonry retaining wall 2 are hit. A washer member 40 having a plate portion 40b in contact with the plate portion 40b is used, but the washer member 40 is not always required and is suitable as long as the perforated lock bolt 20 and the masonry retaining wall 2 can be fixed. There is also a form in which the perforated lock bolt 20 is fixed to the masonry retaining wall 2 simply by screwing a nut member into the head of the perforated lock bolt 20 and pressing it against the bottom surface of the head accommodating recess 12. It can be adopted, and even in its fixed form, various conventionally known forms can be adopted.

加えて、前述せる実施形態においては、カバー部材44は、それに設けられた雄ネジ部が座金部材40の上部に設けられた雌ネジ部に螺合せしめられることによって、固着されてなる形態において、取り付けられているが、その取付構造にあっても、例示の如き螺着構造に何等限定されるものではなく、嵌合構造であっても、何等差支えなく、また、頭部収容凹所12に直接に嵌合せしめてなる構造等、それらが互いに着脱可能に取り付けられ得る公知の構造が、適宜に採用され得るところである。 In addition, in the above-described embodiment, the cover member 44 is fixed by screwing the male screw portion provided on the cover member 44 to the female screw portion provided on the upper portion of the washer member 40. Although it is attached, the attachment structure is not limited to the screwing structure as shown in the example, and even if it is a fitting structure, there is no problem, and the head accommodating recess 12 is used. Known structures that allow them to be detachably attached to each other, such as structures that are directly fitted together, can be appropriately adopted.

その他、一々列挙はしないが、本発明は、当業者の知識に基づいて、種々なる変更、修正、改良等を加えた態様において実施され得るものであり、そして、そのような実施の態様が、本発明の趣旨を逸脱しない限りにおいて、何れも、本発明の範疇に属するものであることは、言うまでもないところである。 In addition, although not listed one by one, the present invention can be implemented in embodiments with various modifications, modifications, improvements, etc., based on the knowledge of those skilled in the art, and such embodiments are: It goes without saying that all of them belong to the category of the present invention as long as they do not deviate from the gist of the present invention.

2 石積擁壁 4 間知石
6 裏込めグリ石層 8 目地部
10 傾斜地山 12 頭部収容凹所
14 穿孔 20 穿孔ロックボルト
20a 頭部部位 20b 中空部
22 穿孔用ビット 24 通孔
26 ゴムコーン 28 スタティックミキサ
30 注入アダプタ 32 注入ホース
34 ウレタン発泡体 40 座金部材
40a 球面雌ワッシャ部 40b プレート部
42 ナット部材 42a ナット部
42b 球面雄ワッシャ部 44 カバー部材
2 Masonry retaining wall 4 Machi stone 6 Backfill stone layer 8 Joint part 10 Inclined ground 12 Head accommodation recess 14 Perforation 20 Perforation lock bolt 20a Head part 20b Hollow part 22 Perforation bit 24 Through hole 26 Rubber cone 28 Static Mixer 30 Injection adapter 32 Injection hose 34 Urethane foam 40 Washer member 40a Spherical female washer part 40b Plate part 42 Nut member 42a Nut part 42b Spherical male washer part 44 Cover member

Claims (7)

傾斜地山の前面に、裏込めグリ石層を介して、間知石を相互に隣接するようにして積み上げてなる石積擁壁の補強工法にして、
該石積擁壁における間知石間に形成される目地部に対して、該石積擁壁から前記傾斜地山に達するように設けられる穿孔の径よりも大径となる頭部収容凹所を、所定深さにおいて形成する工程と、
中空の内部から外表面に達して開口する適数個の通孔が形成されてなる中空構造の長手のボルト本体と、その先端に取り付けられた穿孔用ビットとを有する穿孔ロックボルトを用いて、前記頭部収容凹所の底部から前記傾斜地山に達する所定深さの穿孔を形成する工程と、
該穿孔ロックボルトの前記頭部収容凹所側に位置する部位の外周部に、リング状のゴムコーンを外嵌せしめて、該ゴムコーンにて、前記形成された穿孔と該穿孔ロックボルトとの間の隙間を閉塞する工程と、
二液型のウレタン発泡原料を、前記穿孔ロックボルトにおける前記ボルト本体の中空部内に注入して、該穿孔ロックボルトにおけるボルト本体の先端開口部や前記通孔から前記穿孔内に吐出せしめ、更に該穿孔の周りの前記石積擁壁の裏込めグリ石層内に侵入させる一方、該ウレタン発泡原料を発泡硬化せしめることにより、該穿孔ロックボルトの周囲にウレタン発泡体の硬化層を形成する工程と、
該穿孔ロックボルトの前記頭部収容凹所に位置する頭部部位を、該頭部収容凹所の形成されている石積擁壁に固定することにより、かかる石積擁壁と前記傾斜地山との連結を図る工程と、
を含むことを特徴とする石積擁壁の補強工法。
In front of the sloping ground, a masonry retaining wall reinforcement method is used in which Machi stones are piled up so as to be adjacent to each other via a backfill stone layer.
With respect to the joint portion formed between the masonry stones in the masonry retaining wall, a head accommodating recess having a diameter larger than the diameter of the perforation provided so as to reach the inclined ground from the masonry retaining wall is defined. The process of forming at depth and
Using a drilling lock bolt having a long bolt body of a hollow structure formed with an appropriate number of through holes that reach the outer surface from the inside of the hollow and a drilling bit attached to the tip thereof, A step of forming a perforation having a predetermined depth from the bottom of the head housing recess to the sloping ground, and
A ring-shaped rubber cone is fitted onto the outer peripheral portion of the portion of the perforated lock bolt located on the side of the head housing recess, and the perforated lock bolt is used between the formed perforation and the perforated lock bolt. The process of closing the gap and
A two-component urethane foam raw material is injected into the hollow portion of the bolt body of the perforated lock bolt and discharged into the perforated portion from the tip opening of the bolt body or the through hole of the perforated lock bolt. A step of forming a hardened layer of urethane foam around the perforated lock bolt by invading the backfilling stone layer of the masonry retaining wall around the perforation while foaming and hardening the urethane foam raw material.
By fixing the head portion of the perforated lock bolt located in the head accommodating recess to the masonry retaining wall in which the head accommodating recess is formed, the masonry retaining wall is connected to the sloped ground. And the process of planning
A method of reinforcing a masonry retaining wall, which is characterized by including.
前記穿孔が、前記石積擁壁の厚さの少なくとも1倍以上の長さにおいて、前記傾斜地山に入り込むように、形成されている請求項1に記載の石積擁壁の補強工法。 The method for reinforcing a masonry retaining wall according to claim 1, wherein the perforation is formed so as to enter the sloped ground at a length of at least one time or more the thickness of the masonry retaining wall. 前記頭部収容凹所が、隣り合う間知石に跨って形成されている請求項1又は請求項2に記載の石積擁壁の補強工法。 The method for reinforcing a masonry retaining wall according to claim 1 or 2, wherein the head accommodating recess is formed straddling adjacent stones. 前記頭部収容凹所が、20〜70mmの深さにおいて形成されている請求項1乃至請求項3の何れか1項に記載の石積擁壁の補強工法。 The method for reinforcing a masonry retaining wall according to any one of claims 1 to 3, wherein the head accommodating recess is formed at a depth of 20 to 70 mm. 前記二液型のウレタン発泡原料の注入に先立って、前記穿孔ロックボルトの前記頭部収容凹所側に位置する部位の中空部内に、スタティックミキサを装入、配置せしめ、該穿孔ロックボルトの中空部内に注入される前記二液型のウレタン発泡原料が該スタティックミキサにて混合せしめられるようにした請求項1乃至請求項4の何れか1項に記載の石積擁壁の補強工法。 Prior to the injection of the two-component urethane foam raw material, a static mixer is charged and placed in the hollow portion of the portion of the perforated lock bolt located on the head accommodating recess side, and the perforated lock bolt is hollow. The method for reinforcing a masonry retaining wall according to any one of claims 1 to 4, wherein the two-component urethane foam raw material injected into the portion is mixed by the static mixer. 前記頭部収容凹所内に入り込むように配置される、座面が球形状の凹陥部とされた球面雌ワッシャ部と、該球面雌ワッシャ部の外周部に一体的に設けられて、前記石積擁壁の表面に当接せしめられるプレート部とを有する座金部材、及び前記穿孔ロックボルトの頭部に螺合せしめられるナット部の下部に一体的に形成されて、該球面雌ワッシャ部の座面に着座させられる球面雄ワッシャ部を有するナット部材を用いて、該座金部材を介して、該ナット部材を前記穿孔ロックボルトの頭部に螺合せしめることによって、かかる穿孔ロックボルトを前記石積擁壁に固定せしめるようにしたことを特徴とする請求項1乃至請求項5の何れか1項に記載の石積擁壁の補強工法。 A spherical female washer portion having a spherical recessed portion on the seat surface, which is arranged so as to enter the head housing recess, and an outer peripheral portion of the spherical female washer portion are integrally provided to support the masonry. A washer member having a plate portion that is brought into contact with the surface of the wall, and a lower portion of a nut portion that is screwed onto the head of the perforated lock bolt are integrally formed on the seat surface of the spherical female washer portion. By using a nut member having a spherical male washer portion to be seated and screwing the nut member onto the head of the perforated lock bolt via the washer member, the perforated lock bolt is attached to the masonry retaining wall. The method for reinforcing a masonry washer wall according to any one of claims 1 to 5, wherein the stone is fixed. 前記頭部収容凹所に対する前記座金部材及び前記ナット部材の配設状態下において、カバー部材が取り付けられて、それら座金部材及びナット部材が内部に収容されてなる形態において、該頭部収容凹所の上部が外部から仕切られるように構成されている請求項6に記載の石積擁壁の補強工法。 The head accommodating recess is in a form in which a cover member is attached and the washer member and the nut member are internally accommodated under the arrangement state of the washer member and the nut member with respect to the head accommodating recess. The method for reinforcing a masonry retaining wall according to claim 6, wherein the upper part of the stone wall is partitioned from the outside.
JP2019163776A 2019-09-09 2019-09-09 Masonry retaining wall reinforcement method Active JP6818277B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2019163776A JP6818277B1 (en) 2019-09-09 2019-09-09 Masonry retaining wall reinforcement method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2019163776A JP6818277B1 (en) 2019-09-09 2019-09-09 Masonry retaining wall reinforcement method

Publications (2)

Publication Number Publication Date
JP6818277B1 JP6818277B1 (en) 2021-01-20
JP2021042542A true JP2021042542A (en) 2021-03-18

Family

ID=74164502

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2019163776A Active JP6818277B1 (en) 2019-09-09 2019-09-09 Masonry retaining wall reinforcement method

Country Status (1)

Country Link
JP (1) JP6818277B1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2022069791A (en) * 2020-10-26 2022-05-12 中村建設株式会社 Reinforcement method of masonry retaining wall

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2022069791A (en) * 2020-10-26 2022-05-12 中村建設株式会社 Reinforcement method of masonry retaining wall
JP7306637B2 (en) 2020-10-26 2023-07-11 中村建設株式会社 Masonry retaining wall reinforcement method

Also Published As

Publication number Publication date
JP6818277B1 (en) 2021-01-20

Similar Documents

Publication Publication Date Title
JP3884018B2 (en) Soft ground improvement device
JP5181239B2 (en) Steel pipe pile and construction method of steel pipe pile
JP6818277B1 (en) Masonry retaining wall reinforcement method
JP2732687B2 (en) Method and apparatus for anchoring a fragile rock mass
JP7306637B2 (en) Masonry retaining wall reinforcement method
KR20180003014U (en) In-place foundation using reinforced material and injection, grouting
KR100781492B1 (en) Structure of retaining wall, and construction methods for the same
KR101855413B1 (en) Hardener injection equipment for deep mixing method of soil stabiliazation and construction method using same
KR200261599Y1 (en) Base improvement reinforcement system and device
KR100585422B1 (en) Base improvement reinforcement method of construction and device
JPS6363687B2 (en)
JP6263598B2 (en) Retaining method of retaining wall
KR20160096486A (en) Ground anchor construction method for anchoring area extended improvement using extended excavation agitator
JPS62288213A (en) Rockbed solidifying work
JP7209683B2 (en) soil improvement equipment
KR100452605B1 (en) Base improvement reinforcement method of construction and device
JP2018178382A (en) Method of driving pile to bedrock
KR102431376B1 (en) Structural and Construction Method of the Lower Foundation of Structures
KR102531392B1 (en) Apparatus for reinforcing exterior walls and reinforcing method using the same
JP3901585B2 (en) Reinforcing structure construction method
JP7402836B2 (en) Method for producing aerated cement milk
JP2657180B2 (en) Concrete sheet pile having water guide holes and driving method of the sheet pile
KR102270555B1 (en) Method for reinforcing ground using grouting bead and helical pile
KR200359065Y1 (en) Base improvement reinforcement device
JPH0748997A (en) Process of bedrock consolidation

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20191021

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20191021

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20201201

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20201216

R150 Certificate of patent or registration of utility model

Ref document number: 6818277

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

S111 Request for change of ownership or part of ownership

Free format text: JAPANESE INTERMEDIATE CODE: R313118

S111 Request for change of ownership or part of ownership

Free format text: JAPANESE INTERMEDIATE CODE: R313114

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

S531 Written request for registration of change of domicile

Free format text: JAPANESE INTERMEDIATE CODE: R313531

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350