JP2021031181A - Can body - Google Patents

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JP2021031181A
JP2021031181A JP2020045342A JP2020045342A JP2021031181A JP 2021031181 A JP2021031181 A JP 2021031181A JP 2020045342 A JP2020045342 A JP 2020045342A JP 2020045342 A JP2020045342 A JP 2020045342A JP 2021031181 A JP2021031181 A JP 2021031181A
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axis
annular convex
tip
end side
convex portion
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政幸 武井
Masayuki Takei
政幸 武井
友明 飯村
Tomoaki Iimura
友明 飯村
宏一 上神
Koichi Uekami
宏一 上神
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Altemira Can Co Ltd
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Universal Can Corp
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Abstract

To suppress buckling of a lid body while securing a constant withstanding pressure load on a can main body.SOLUTION: A can body comprises a bottomed cylindrical can main body 1 having a can axis in its center, and also has: a dome part 4 formed at a center part of a bottom part 3 of the can main body 1, the dome part being in a concave curved-surface shape concave toward a can-axially upper end side; an annular convex part 5 formed on an outer peripheral side of the dome part 4 continuously in a circumferential direction around the can axis, the annular convex part extending toward the can-axially upper end side while extending toward a radially outer peripheral side relative to the can axis after protruding toward the can-axially lower end; and a concave part 5b formed at an inner wall part 5a of the annular convex part 5 protruding from the dome part 4 toward the can-axially lower end side, the concave part being made concave toward the radially outer peripheral side relative to the can axis through bottom reformation processing. A bottom growth amount as an amount of protrusion deformation of a projection end 5d, protruding most toward the can-axially lower end side, of the annular convex part 5 toward the can-axially lower end side when internal pressure of 706 kPa is made to act on the inside of the can main body 1 in a no-load state is 1.0-2.0 mm.SELECTED DRAWING: Figure 2

Description

本発明は、缶軸を中心とした有底円筒状の缶本体を備えて、内部に飲料等の内容物が充填された上で上端開口部が蓋体によって密封されるアルミニウム缶等の缶体に関するものである。 The present invention includes a bottomed cylindrical can body centered on a can shaft, and a can body such as an aluminum can in which the contents such as beverages are filled inside and the upper end opening is sealed by a lid. It is about.

このような缶体においては、缶本体の底部の中央部に缶本体の上端側に向けて凹む凹曲面状のドーム部が形成されるとともに、このドーム部の外周側には、缶軸に対する径方向外周側に向かうに従い缶軸方向の下端側に突出した後に上端側に向かう環状凸部が缶軸回りの周方向に連続して形成されたものが知られている。 In such a can body, a concave curved dome portion that is recessed toward the upper end side of the can body is formed in the central portion of the bottom portion of the can body, and the outer peripheral side of the dome portion has a diameter with respect to the can shaft. It is known that an annular convex portion toward the upper end side is continuously formed in the circumferential direction around the can axis after protruding toward the lower end side in the can axis direction toward the outer peripheral side.

このような缶体は、例えば内部に焼酎の炭酸水割り(いわゆる焼酎ハイボール。略して酎ハイ。)やウイスキーの炭酸水割り(いわゆるハイボール。)等の内容物が充填された上で、上端開口部にプルタブが付いた蓋体が巻き締められて取り付けられることによって密封され、いわゆる2ピース缶として市場に流通させられる。 Such a can body is filled with contents such as a carbonated water mixture of shochu (so-called shochu highball, abbreviated as chuhai) and a carbonated water mixture of whiskey (so-called highball), and then the upper end is opened. A lid with a pull tab on the part is wrapped and attached to seal it, and it is distributed on the market as a so-called two-piece can.

ところで、近年では、このような缶体を形成する金属材料の省資源化や材料製造の際の省エネルギー化のために缶本体や蓋体のさらなる薄肉化が強く求められており、例えばアルミニウム合金製の缶体の場合には、板厚が0.230mm〜0.300mm程度のアルミニウム合金よりなる板材からカップ状素材を絞り加工によって成形して缶本体を製造するようなことも要求されている。 By the way, in recent years, there has been a strong demand for further thinning of the can body and lid in order to save resources and energy during material production of the metal material forming the can body, for example, made of aluminum alloy. In the case of the can body, it is also required to manufacture a can body by forming a cup-shaped material from a plate material made of an aluminum alloy having a plate thickness of about 0.230 mm to 0.300 mm by drawing.

ところが、そのような薄肉の缶体では缶本体の耐圧強度の低下が顕著なものとなり、内部に充填される内容物が上述した炭酸飲料のようなものであると、缶本体に内容物が充填されて蓋体によって密封された充填済缶に内圧が作用することにより、缶本体の底部における環状凸部の突端が缶軸方向の下端側に突出変形するボトムグロースという現象が発生して充填済缶を搬送するためのシュートに詰まりを生じたり、ドーム部が缶本体の下端側に膨らむように突出するバックリングという現象が生じたりするおそれがある。 However, in such a thin can body, the pressure resistance of the can body is significantly reduced, and if the content to be filled inside is like the above-mentioned carbonated drink, the can body is filled with the content. When internal pressure acts on the filled can that is sealed by the lid, a phenomenon called bottom growth occurs in which the tip of the annular convex portion at the bottom of the can body protrudes and deforms toward the lower end in the can axis direction, and the can is filled. There is a risk that the chute for transporting the can may be clogged, or a phenomenon called a buckling in which the dome portion protrudes toward the lower end side of the can body may occur.

そこで、このような缶本体底部のボトムグロースやバックリングを抑制するため、特許文献1には、このように缶本体の底部にドーム部と環状凸部が形成された缶体において、環状凸部のうち、ドーム部に連なる内周壁には、缶軸方向に沿う縦断面視で、缶軸に直交する径方向の外側へ向けて凹む曲線状をなす第1凹曲面部がボトムリフォーム加工により形成されるとともに、同縦断面視で、ドーム部には、缶軸上に位置するドームトップと、ドームトップの径方向の外側に接続し、ドームトップよりも曲率半径が小さい凹曲線状をなす第2凹曲面部と、ドーム部の外周縁部に配置され、第1凹曲面部と第2凹曲面部とを接続するとともに、第1凹曲面部および第2凹曲面部に接する直線状をなすテーパ部とが形成されたものが提案されている。 Therefore, in order to suppress such bottom growth and buckling of the bottom of the can body, Patent Document 1 describes the annular convex portion in the can body in which the dome portion and the annular convex portion are formed on the bottom of the can body in this way. Of these, on the inner peripheral wall connected to the dome portion, a first concave curved surface portion having a curved shape that dents outward in the radial direction orthogonal to the can axis is formed by bottom reform processing in a vertical cross-sectional view along the can axis direction. At the same time, in the same vertical cross-sectional view, the dome part is connected to the dome top located on the can axis and the outside in the radial direction of the dome top, forming a concave curved surface having a smaller radius of curvature than the dome top. 2 The concave curved surface portion and the outer peripheral edge portion of the dome portion are arranged to connect the first concave curved surface portion and the second concave curved surface portion and form a linear shape in contact with the first concave curved surface portion and the second concave curved surface portion. Those in which a tapered portion is formed have been proposed.

特開2016−043991号公報Japanese Unexamined Patent Publication No. 2016-043991

この特許文献1に記載された缶体では、テーパ部の両端に接続する第1、第2凹曲面部が屈曲するように形成されることとなり、具体的には、缶本体の縦断面視において、直線状のテーパ部に接続させられる第1、第2凹曲面部の曲率半径が小さくなり、曲がり具合いが急になる。 In the can body described in Patent Document 1, the first and second concave curved surfaces connected to both ends of the tapered portion are formed so as to be bent. Specifically, in the vertical cross-sectional view of the can body. , The radius of curvature of the first and second concave curved surfaces connected to the linear tapered portion becomes smaller, and the degree of bending becomes steeper.

このため、これら第1、第2凹曲面部に対して応力が集中し易くなることにより、応力が集中する箇所を安定して複数箇所確保することができるので、缶本体の底部の強度が向上して変形が抑制される。従って、缶本体の内圧が上昇したときに、第1、第2凹曲面部に応力が分散させられることで缶本体の耐圧強度が高められることにより、缶本体の底部のボトムグロースやバックリングを抑制することができる。 For this reason, stress can be easily concentrated on the first and second concave curved surfaces, so that a plurality of places where stress is concentrated can be stably secured, and the strength of the bottom of the can body is improved. Deformation is suppressed. Therefore, when the internal pressure of the can body rises, the stress is dispersed in the first and second concave curved surfaces, so that the pressure resistance strength of the can body is increased, so that the bottom growth and buckling of the bottom of the can body are increased. It can be suppressed.

しかしながら、このように缶本体の耐圧強度を高めることによって缶本体の底部のボトムグロースやバックリングを抑制するようにした場合には、蓋体も省資源化や省エネルギー化のために薄肉化されたものであると、蓋体の耐圧強度が低下するのに伴い、充填済缶において缶本体の内圧が上昇したときに、この蓋体が缶本体の上端側に膨らむように突出する蓋体のバックリングが生じるおそれがある。 However, when the bottom growth and buckling of the bottom of the can body are suppressed by increasing the pressure resistance of the can body in this way, the lid is also thinned for resource saving and energy saving. In the case of a can, when the internal pressure of the can body rises in the filled can as the pressure resistance of the lid decreases, the back of the lid projects so that the lid bulges toward the upper end side of the can body. Rings may occur.

本発明は、このような背景の下になされたもので、缶本体には一定の耐圧荷重を確保しつつ、缶本体に内圧が作用したときに蓋体のバックリングが発生するのを抑制することが可能な缶体を提供することを目的としている。 The present invention has been made under such a background, and while ensuring a constant pressure-resistant load on the can body, it suppresses the occurrence of buckling of the lid when an internal pressure acts on the can body. The purpose is to provide a can body that can be used.

上記課題を解決することにより、このような目的を達成するために、本発明は、缶軸を中心とした有底円筒状の缶本体を備えた缶体であって、上記缶本体の底部には、中央部に上記缶軸方向上端側に向けて凹む凹曲面状のドーム部が形成されるとともに、このドーム部の外周側には、上記缶軸方向下端側に突出した後に上記缶軸に対する径方向外周側に向かうに従い上記缶軸方向上端側に向かう環状凸部が上記缶軸回りの周方向に連続して形成されていて、上記ドーム部から上記缶軸方向の下端側に突出する上記環状凸部の内壁部には、ボトムリフォーム加工によって上記缶軸に対する径方向外周側に凹んだ凹部が形成されており、上記缶本体の内部に、無負荷の状態から706kPaの内圧を作用させたときの上記環状凸部の最も上記缶軸方向下端側に突出した突端の上記缶軸方向下端側への突出変形量であるボトムグロース量が、1.0mm〜2.0mmの範囲内とされていることを特徴とする。 In order to achieve such an object by solving the above problems, the present invention is a can body provided with a bottomed cylindrical can body centered on a can shaft, which is provided on the bottom of the can body. Is formed with a concave curved dome portion recessed toward the upper end side in the can axis direction in the central portion, and on the outer peripheral side of the dome portion, after projecting toward the lower end side in the can axis direction, with respect to the can shaft. An annular convex portion toward the upper end side in the can axis direction is continuously formed in the circumferential direction around the can axis as it goes toward the outer peripheral side in the radial direction, and projects from the dome portion toward the lower end side in the can axis direction. The inner wall of the annular convex portion is formed with a concave portion recessed on the outer peripheral side in the radial direction with respect to the can shaft by bottom reform processing, and an internal pressure of 706 kPa is applied to the inside of the can body from a no-load state. The bottom growth amount, which is the amount of protrusion deformation of the tip of the annular convex portion toward the lower end side in the can axis direction, which is the amount of protrusion deformation toward the lower end side in the can axis direction, is within the range of 1.0 mm to 2.0 mm. It is characterized by being.

このように構成された缶体においては、缶本体の内部に、無負荷の状態から706kPaの内圧を作用させたときの環状凸部の最も缶軸方向下端側に突出した突端の缶軸方向下端側への突出変形量であるボトムグロース量が、1.0mm〜2.0mmの範囲内とされており、すなわち充填済缶を搬送するためのシュートに詰まりを生じさせない範囲で、環状凸部にある程度のボトムグロースが許容されている。 In the can body configured in this way, the lower end in the can axial direction of the tip of the annular convex portion protruding toward the lower end side in the can axial direction when an internal pressure of 706 kPa is applied to the inside of the can body from a no-load state. The amount of bottom growth, which is the amount of protrusion deformation to the side, is within the range of 1.0 mm to 2.0 mm, that is, within the range that does not cause clogging of the chute for transporting the filled can, the annular convex portion. Some bottom growth is allowed.

従って、上端開口部に蓋体が取り付けられて密封された缶本体に内圧が作用しても、缶本体の底部の環状凸部がボトムグロースすることにより、内圧を吸収することができる。このため、上記構成の缶体によれば、蓋体に作用する内圧を軽減することができるので、蓋体にバックリングが発生するのを抑制することが可能となる。 Therefore, even if the internal pressure acts on the sealed can body with the lid attached to the upper end opening, the internal pressure can be absorbed by the bottom growth of the annular convex portion at the bottom of the can body. Therefore, according to the can body having the above configuration, the internal pressure acting on the lid body can be reduced, so that it is possible to suppress the occurrence of buckling on the lid body.

ここで、缶本体の内部に706kPaの内圧を作用させたときの環状凸部のボトムグロース量が1.0mmを下回ると、蓋体のバックリングを防止することができない。また、これとは逆に、缶本体の内部に706kPaの内圧を作用させたときの環状凸部のボトムグロース量が2.0mmを上回ると、内容物が充填された充填済缶を搬送するためのシュートに詰まりが発生するおそれがある。 Here, if the amount of bottom growth of the annular convex portion when an internal pressure of 706 kPa is applied to the inside of the can body is less than 1.0 mm, the buckling of the lid cannot be prevented. On the contrary, when the bottom growth amount of the annular convex portion when an internal pressure of 706 kPa is applied to the inside of the can body exceeds 2.0 mm, the filled can filled with the contents is conveyed. There is a risk of clogging of the chute.

なお、内圧の増加に対するボトムグロース量の増加の割合は、安定している方が、環状凸部に無理な応力が作用するのを避けることができるので望ましい。このため、上記缶本体の内部に、無負荷の状態から686kPaの内圧を作用させたときの上記環状凸部の突端の上記ボトムグロース量は、0.89mm〜1.71mmの範囲内とされているのが望ましく、また上記缶本体の内部に、無負荷の状態から618kPaの内圧を作用させたときの上記環状凸部の突端の上記ボトムグロース量は、0.55mm〜1.29mmの範囲内とされていることが望ましい。 It is desirable that the ratio of the increase in the amount of bottom growth to the increase in the internal pressure is stable because it is possible to avoid an unreasonable stress acting on the annular convex portion. Therefore, the amount of bottom growth at the tip of the annular convex portion when an internal pressure of 686 kPa is applied to the inside of the can body from a no-load state is within the range of 0.89 mm to 1.71 mm. The amount of bottom growth at the tip of the annular protrusion when an internal pressure of 618 kPa is applied to the inside of the can body from a no-load state is within the range of 0.55 mm to 1.29 mm. It is desirable that it is said.

すなわち、686kPaの内圧を作用させたときのボトムグロース量や、618kPaの内圧を作用させたときのボトムグロース量が上記範囲よりも小さいと、706kPaの内圧を作用させたときのボトムグロース量が1.0mm〜2.0mmの範囲内となるには環状凸部の突端が急激に突出変形することになり、応力が集中する。また、686kPaの内圧を作用させたときのボトムグロース量や、618kPaの内圧を作用させたときのボトムグロース量が上記範囲よりも大きいと、無負荷の状態からこれらの内圧に至るまでに環状凸部の突端が急激に突出変形していることになり、やはり応力の集中を招く。 That is, if the amount of bottom growth when an internal pressure of 686 kPa is applied and the amount of bottom growth when an internal pressure of 618 kPa is applied are smaller than the above range, the amount of bottom growth when an internal pressure of 706 kPa is applied is 1. In order to be within the range of 0.0 mm to 2.0 mm, the tip of the annular convex portion is rapidly projected and deformed, and stress is concentrated. Further, if the amount of bottom growth when an internal pressure of 686 kPa is applied or the amount of bottom growth when an internal pressure of 618 kPa is applied is larger than the above range, the annular convexity is reached from the no-load state to these internal pressures. The tip of the part is suddenly projected and deformed, which also causes stress concentration.

なお、このような本発明の缶体は、上述したように省資源化や省エネルギー化のために薄肉化された缶本体を備えた缶体に適用されるのが望ましい。ここで、このような缶体の缶本体においては、缶本体底部のドーム部における缶軸上の厚さが、缶本体に成形される前の板材の厚さ(元板厚)に略等しい。 It is desirable that such a can body of the present invention is applied to a can body provided with a thinned can body for resource saving and energy saving as described above. Here, in the can body of such a can body, the thickness on the can shaft at the dome portion at the bottom of the can body is substantially equal to the thickness of the plate material (original plate thickness) before being formed into the can body.

そこで、上記缶本体の底部の上記ドーム部における上記缶軸上の厚さは、0.270mm〜0.290mmの範囲内とされていることが望ましい。このドーム部における缶軸上の厚さが0.270mmを下回ると、缶本体に必要な耐圧強度を確保することができなくなるおそれがあり、逆に0.290mmを上回ると、十分な省資源化や省エネルギー化を図ることができなくなるおそれがある。 Therefore, it is desirable that the thickness of the dome portion of the bottom of the can body on the can shaft is in the range of 0.270 mm to 0.290 mm. If the thickness of the dome portion on the can shaft is less than 0.270 mm, it may not be possible to secure the pressure resistance required for the can body, and conversely, if it exceeds 0.290 mm, sufficient resource saving may be achieved. And there is a risk that energy saving cannot be achieved.

また、上記環状凸部の突端部が、上記缶軸に沿った断面において上記突端の周辺が上記缶軸方向下端側に凸となる凸円弧状に形成されている場合には、この凸円弧の上記缶本体内部における半径(後述するパンチR)をR(mm)、上記突端が上記缶軸回りになす円の直径(接地径)をD(mm)、上記凹部の上記缶軸に対する径方向の外周側に最も凹んだ底が上記缶軸回りになす円の直径(ボトムリフォーム内径)をd(mm)、この底の部分から環状凸部の突端に至る間で突端部が最も缶軸側に突出した位置における缶軸に対する半径方向の缶本体の底部の肉厚をt(mm)としたときに、(D−2×(R+t)−d)/2の絶対値で表されるボトムリフォーム深さが、0.680mm〜1.085mmの範囲内とされていることが望ましい。 Further, when the tip of the annular convex portion is formed in a convex arc shape in which the periphery of the tip is convex toward the lower end side in the can axis direction in a cross section along the can axis, the convex arc is formed. The radius inside the can body (punch R described later) is R (mm), the diameter of the circle formed by the tip around the can axis (ground diameter) is D (mm), and the concave portion is in the radial direction with respect to the can axis. The diameter of the circle (bottom reform inner diameter) formed by the bottom that is most recessed on the outer peripheral side around the can axis is d (mm), and the tip is closest to the can axis between this bottom and the tip of the annular convex portion. Bottom reform depth represented by the absolute value of (D-2 × (R + t) −d) / 2, where t (mm) is the wall thickness of the bottom of the can body in the radial direction with respect to the can axis at the protruding position. It is desirable that the diameter is in the range of 0.680 mm to 1.085 mm.

このボトムリフォーム深さが1.085mmを上回ると、缶本体底部の環状凸部の延伸性が損なわれて、上記ボトムグロース量を1.0mm以上の1.0mm〜2.0mmの範囲内とすることができなくなるおそれがある。一方、逆にボトムリフォーム深さが0.680mmを下回ると、環状凸部における耐圧強度が低下するおそれがある。 If the bottom reform depth exceeds 1.085 mm, the stretchability of the annular convex portion at the bottom of the can body is impaired, and the bottom growth amount is set within the range of 1.0 mm to 2.0 mm of 1.0 mm or more. You may not be able to do it. On the other hand, if the bottom reform depth is less than 0.680 mm, the pressure resistance strength at the annular convex portion may decrease.

以上説明したように、本発明によれば、缶本体の上端開口部に蓋体が取り付けられて密封された状態で缶本体に内圧が作用しても、缶本体底部の環状凸部がある程度ボトムグロースすることによって内圧を吸収することが可能となり、省資源化や省エネルギー化のために蓋体が薄肉化されていても、このような内圧によって蓋体にバックリングが発生するのを抑えることができる。 As described above, according to the present invention, even if an internal pressure acts on the can body in a state where the lid is attached to the upper end opening of the can body and is sealed, the annular convex portion at the bottom of the can body is bottomed to some extent. By growing, it becomes possible to absorb the internal pressure, and even if the lid is thinned for resource saving and energy saving, it is possible to suppress the occurrence of buckling on the lid due to such internal pressure. it can.

本発明の一実施形態を示す缶本体の缶軸に沿った断面図である。It is sectional drawing along the can axis of the can body which shows one Embodiment of this invention. 図1に示す実施形態の缶本体の底部の拡大断面図である。It is an enlarged sectional view of the bottom part of the can body of the embodiment shown in FIG. 図1に示す実施形態において、上端開口部側にネッキング加工が施される前の缶本体のボトムグロース量を測定する際の缶軸に沿った断面図である。In the embodiment shown in FIG. 1, it is a cross-sectional view along the can axis when measuring the bottom growth amount of the can body before the necking process is applied to the upper end opening side. 図1に示す実施形態における缶本体の内圧とボトムグロース量との関係を示す図である。It is a figure which shows the relationship between the internal pressure of the can body and the amount of bottom growth in the embodiment shown in FIG.

図1および図2は本発明の一実施形態を示すものであり、図3はこの一実施形態において、上端開口部側にネッキング加工が施される前の缶本体のボトムグロース量を測定する状態を示すものである。また、図4は、図1に示す実施形態における缶本体の内圧とボトムグロース量との関係を示す図である。 1 and 2 show an embodiment of the present invention, and FIG. 3 shows a state in which the bottom growth amount of the can body before the necking process is applied to the upper end opening side is measured in this embodiment. Is shown. Further, FIG. 4 is a diagram showing the relationship between the internal pressure of the can body and the amount of bottom growth in the embodiment shown in FIG.

本実施形態の缶体は、アルミニウムまたはアルミニウム合金等の金属材料によって形成された図1に示すような缶軸Cを中心とする有底円筒状の缶本体1を備えている。すなわち、この缶本体1は、缶軸Cを中心とする概略円筒状の胴部2と、この胴部2の下端側(図1および図2において下側。図3においては上側)の開口部を閉塞する概略円盤状の底部3とが一体に形成されて構成されている。 The can body of the present embodiment includes a bottomed cylindrical can body 1 centered on a can shaft C as shown in FIG. 1 formed of a metal material such as aluminum or an aluminum alloy. That is, the can body 1 has a substantially cylindrical body portion 2 centered on the can shaft C and an opening on the lower end side (lower side in FIGS. 1 and 2; upper side in FIG. 3) of the body portion 2. It is configured by being integrally formed with a substantially disk-shaped bottom portion 3 that closes the bottom portion 3.

この缶本体1の底部3には、該底部3の中央部に、缶軸C方向の上端側(図1および図2において下側。図3においては上側)に向けて凹む凹曲面状のドーム部4が形成されるとともに、このドーム部4の外周側には、缶軸C方向の下端側に突出した後に缶軸Cに対する径方向外周側に向かうに従い缶軸C方向の上端側に向かう環状凸部5が缶軸C回りの周方向に連続して形成されている。ここで、本実施形態では、この缶本体1の底部3のドーム部4における上記缶軸C上の厚さは、0.270mm〜0.290mmの範囲内とされている。 The bottom 3 of the can body 1 has a concave curved dome recessed in the center of the bottom 3 toward the upper end side (lower side in FIGS. 1 and 2; upper side in FIG. 3) in the can axis C direction. Along with the formation of the portion 4, the outer peripheral side of the dome portion 4 protrudes toward the lower end side in the can shaft C direction, and then an annular shape toward the upper end side in the can shaft C direction toward the radial outer peripheral side with respect to the can shaft C. The convex portion 5 is continuously formed in the circumferential direction around the can axis C. Here, in the present embodiment, the thickness of the dome portion 4 of the bottom portion 3 of the can body 1 on the can shaft C is in the range of 0.270 mm to 0.290 mm.

この環状凸部5の缶軸C側を向く内壁部5aの上記ドーム部4側には、底部3にボトムリフォーム加工が施されることにより、缶軸Cに沿った断面において図2に示すように、缶軸Cに対する径方向外周側に凹曲線状に凹んだ凹部5bが形成されている。さらに、環状凸部5の突端部(下端部)5cは、同じく缶軸Cに沿った断面において図2に示すように、この突端部5cが最も缶軸C方向の下端側に突出した突端5dの周辺で缶軸C方向の下端側に凸となる凸円弧状に形成されている。 The bottom portion 3 of the inner wall portion 5a facing the can shaft C side of the annular convex portion 5 is subjected to bottom reform processing, so that the cross section along the can shaft C is shown in FIG. In addition, a concave portion 5b recessed in a concave curved shape is formed on the outer peripheral side in the radial direction with respect to the can shaft C. Further, the protruding end portion (lower end portion) 5c of the annular convex portion 5 has a protruding end portion 5d in which the protruding end portion 5c protrudes most toward the lower end side in the can axis C direction, as shown in FIG. It is formed in a convex arc shape that is convex toward the lower end side in the can axis C direction around the can axis.

ここで、環状凸部5の缶軸C側を向く上記内壁部5aにはボトムリフォーム加工が施されており、これにより該内壁部5aは、ドーム部4から凹部5bにおいて缶軸Cに対する径方向外周側に凹んだ後、突端部5cにおいて缶軸Cに対する径方向内周側に断面凸曲線状に突出して断面凸円弧状の突端部5cの上記突端5dに至る。また、環状凸部5は、この突端5dから缶軸Cに対する径方向外周側に向かうに従い缶軸C方向上端側に傾斜しつつ延びて胴部2の下端に連なる。 Here, the inner wall portion 5a of the annular convex portion 5 facing the can shaft C side is subjected to bottom reform processing, whereby the inner wall portion 5a is radially oriented from the dome portion 4 to the recess 5b with respect to the can shaft C. After denting on the outer peripheral side, the tip portion 5c protrudes in a radial inner peripheral side with respect to the can shaft C in a convex curve shape in cross section to reach the tip 5d of the tip portion 5c having a convex arc shape in cross section. Further, the annular convex portion 5 extends from the protruding end 5d toward the outer peripheral side in the radial direction with respect to the can shaft C while being inclined toward the upper end side in the can shaft C direction, and is connected to the lower end of the body portion 2.

さらにまた、環状凸部5の上記内壁部5aの缶軸Cに対する径方向内周側に最も突出した位置から、上記ボトムリフォーム加工によって形成された上記凹部5bの缶軸Cに対する径方向外周側に最も凹んだ底5eまでの凹み量、すなわちボトムリフォーム深さeは、缶軸Cに沿った断面において環状凸部5の上記突端5d周辺がなす凸円弧の缶本体1内部における半径をR(mm)、上記突端5dが缶軸C回りになす円の直径(接地径)をD(mm)、上記凹部5bの底5eが缶軸C回りになす円の直径(ボトムリフォーム内径)をd(mm)、この底5eの部分から環状凸部5の突端5dに至る間で突端部5cが最も缶軸C側に突出した位置における缶軸Cに対する半径方向の缶本体1の底部3の肉厚をt(mm)としたときに、(D−2×(R+t)−d)/2の絶対値で表される。このボトムリフォーム深さeは、本実施形態では0.680mm〜1.085mmの範囲内とされている。 Furthermore, from the position where the inner wall portion 5a of the annular convex portion 5 protrudes most to the radial inner peripheral side with respect to the can shaft C, the concave portion 5b formed by the bottom reforming process is moved to the radial outer peripheral side with respect to the can shaft C. The recessed amount to the most recessed bottom 5e, that is, the bottom reform depth e, has a radius of R (mm) inside the can body 1 of the convex arc formed by the periphery of the tip 5d of the annular convex portion 5 in the cross section along the can axis C. ), The diameter of the circle formed by the tip 5d around the can shaft C (ground diameter) is D (mm), and the diameter of the circle formed by the bottom 5e of the recess 5b around the can shaft C (bottom reform inner diameter) is d (mm). ), The thickness of the bottom portion 3 of the can body 1 in the radial direction with respect to the can shaft C at the position where the tip portion 5c protrudes most toward the can shaft C side from the portion of the bottom 5e to the tip end 5d of the annular convex portion 5. When t (mm), it is represented by an absolute value of (D-2 × (R + t) −d) / 2. The bottom reform depth e is in the range of 0.680 mm to 1.085 mm in the present embodiment.

そして、この缶本体1の底部3は、缶本体1の内部に内圧を作用させたときに上記環状凸部5が缶軸C方向下端側に突出するように変形してボトムグロースするように形成されており、缶本体1の内部に無負荷の状態から706kPaの内圧を作用させたとき、環状凸部5の突端5dの缶軸C方向下端側への突出変形量であるボトムグロース量が、1.0mm〜2.0mmの範囲内となるようにされている。 Then, the bottom portion 3 of the can body 1 is formed so that when an internal pressure is applied to the inside of the can body 1, the annular convex portion 5 is deformed so as to protrude toward the lower end side in the can axis C direction to cause bottom growth. When an internal pressure of 706 kPa is applied to the inside of the can body 1 from a no-load state, the amount of bottom growth, which is the amount of protrusion deformation of the protruding end 5d of the annular convex portion 5 toward the lower end side in the can axis C direction, is increased. It is set to be within the range of 1.0 mm to 2.0 mm.

また、本実施形態では、缶本体1の内部に無負荷の状態から686kPaの内圧を作用させたときの環状凸部5の突端5dのボトムグロース量は、0.89mm〜1.71mmの範囲内となるようにされている。さらに、本実施形態では、缶本体1の内部に無負荷の状態から618kPaの内圧を作用させたときの環状凸部5の突端5dのボトムグロース量は、0.55mm〜1.29の範囲内となるようにされている。 Further, in the present embodiment, the bottom growth amount of the tip 5d of the annular convex portion 5 when an internal pressure of 686 kPa is applied to the inside of the can body 1 from a no-load state is within the range of 0.89 mm to 1.71 mm. It is designed to be. Further, in the present embodiment, the bottom growth amount of the tip 5d of the annular convex portion 5 when an internal pressure of 618 kPa is applied to the inside of the can body 1 from a no-load state is within the range of 0.55 mm to 1.29. It is designed to be.

なお、缶本体1の胴部2は、本実施形態では、底部3の外周部に連なる下端側の部分が肉厚の薄いウォール部2aとされるとともに、上端側の部分は、このウォール部2aよりも肉厚の厚いフランジ部2bとされている。また、この肉厚の厚いフランジ部2bとされた上端部は、図1に示すように上端側に向けて段階的に縮径するように肩部2cが形成され、さらにこの肩部2cの最上端には、図示されないプルタブ付きの蓋体が巻き締められて取り付けられる蓋体取付部2dが缶軸Cに対する径方向外周側に張り出すように形成されている。 In the present embodiment, the body 2 of the can body 1 has a thin wall portion 2a on the lower end side connected to the outer peripheral portion of the bottom portion 3, and the upper end side portion is the wall portion 2a. The flange portion 2b is thicker than the wall thickness. Further, as shown in FIG. 1, the upper end portion of the thick flange portion 2b is formed with a shoulder portion 2c so as to gradually reduce the diameter toward the upper end side, and further, the shoulder portion 2c is the maximum. At the upper end, a lid attachment portion 2d to which a lid with a pull tab (not shown) is wound and attached is formed so as to project on the outer peripheral side in the radial direction with respect to the can shaft C.

このような缶体の缶本体1は、まずカッピングプレス機によるカッピングプレス工程において、金属板を円板状に打ち抜いて絞り加工を施すことにより深さの浅いカップ状素材を成形することから製造する。このカッピングプレス工程においてカップ状素材に成形される金属板は、本実施形態では元板厚が缶本体1の底部3のドーム部4における上記缶軸C上の厚さと略等しい0.270mm〜0.290mmの範囲内とされたアルミニウム板またはJIS H 19におけるA3004あるいはA3104のアルミニウム合金板であって、205℃×20分ベーキング後の0.2%耐力が255N/mm〜295N/mmの範囲のものが用いられ、より好ましくは265N/mm〜284N/mmの範囲のものが用いられる。 The can body 1 of such a can body is manufactured by first forming a shallow cup-shaped material by punching a metal plate into a disk shape and drawing it in a cupping press process using a cupping press machine. .. In the present embodiment, the metal plate formed into the cup-shaped material in this cupping press step has a base plate thickness of 0.270 mm to 0, which is substantially equal to the thickness on the can shaft C of the dome portion 4 of the bottom portion 3 of the can body 1. a A3004 or aluminum alloy plate A3104 in the in the aluminum plate or JIS H 19 which is the range of .290mm, 0.2% proof stress after 205 ° C. × 20 minutes baking of 255N / mm 2 ~295N / mm 2 scope of what is used, more preferably in the range of 265N / mm 2 ~284N / mm 2 is used.

次に、このカップ状素材にDIプレス機によるDIプレス工程においてパンチによって再絞りおよびしごき加工を施して缶軸C方向に延伸することにより、外周部に上記缶軸Cを中心とした円筒部12が形成されるとともに、底部3には缶本体1と同様のドーム部4と環状凸部5が形成された、図3に示すような有底円筒体11を成形する。 Next, the cup-shaped material is re-squeezed and ironed by a punch in a DI pressing process using a DI press machine and stretched in the can shaft C direction, so that the outer peripheral portion is a cylindrical portion 12 centered on the can shaft C. The bottom portion 3 is formed with a dome portion 4 and an annular convex portion 5 similar to those of the can body 1, and a bottomed cylindrical body 11 as shown in FIG. 3 is formed.

この有底円筒体11および缶本体1の底部3のドーム部4における上記缶軸C上の厚さは、カッピングプレス工程においてカップ状素材に成形される金属板の元板厚と略等しく、また環状凸部5の突端5d周辺が缶軸Cに沿った断面においてなす凸円弧の缶本体1内部における半径R(mm)は、上記パンチの先端が缶軸Cに沿った断面においてなす凸円弧の半径(パンチR)と略等しい。 The thickness of the bottomed cylinder 11 and the dome portion 4 of the bottom portion 3 of the can body 1 on the can shaft C is substantially equal to the original plate thickness of the metal plate formed into the cup-shaped material in the cupping press step. The radius R (mm) inside the can body 1 of the convex arc formed by the periphery of the tip 5d of the annular convex portion 5 in the cross section along the can axis C is the convex arc formed by the tip of the punch in the cross section along the can axis C. Approximately equal to the radius (punch R).

また、この有底円筒体11の上記円筒部12は、その外径(直径)が缶本体1の胴部2の外径と略等しい一定外径とされる。さらに、この円筒部12の底部3側の部分は上述のように肉厚が薄くされた薄肉部であるウォール部13とされるとともに、底部3とは反対の上端側(図3において下側)の部分は、同じく上述のようにウォール部13よりも肉厚とされたフランジ部14とされている。 Further, the cylindrical portion 12 of the bottomed cylindrical body 11 has a constant outer diameter whose outer diameter (diameter) is substantially equal to the outer diameter of the body portion 2 of the can body 1. Further, the portion of the cylindrical portion 12 on the bottom 3 side is a wall portion 13 which is a thin portion having a thin wall thickness as described above, and the upper end side opposite to the bottom portion 3 (lower side in FIG. 3). The portion of is a flange portion 14 which is thicker than the wall portion 13 as described above.

ここで、このような厚さの異なるウォール部13とフランジ部14とを円筒部12に形成するには、上述のようにDIプレス機において複数のしごきダイスとの間でしごき加工を行うパンチの外表面のフランジ部14と対応する位置に、肉厚の差を考慮した深さの凹部を形成しておけばよい。また、缶本体1の底部3の内壁部5aにはボトムリフォーム加工が施されて上述のような凹部5bが形成される。 Here, in order to form the wall portion 13 and the flange portion 14 having different thicknesses on the cylindrical portion 12, the punch that irons the wall portion 13 and the flange portion 14 with the plurality of ironing dies in the DI press machine as described above is used. A recess having a depth considering the difference in wall thickness may be formed at a position corresponding to the flange portion 14 on the outer surface. Further, the inner wall portion 5a of the bottom portion 3 of the can body 1 is subjected to bottom reform processing to form the recess 5b as described above.

このように成形された有底円筒体11は、トリマーによるトリミング工程において円筒部12の上端縁が所定のトリム代で切断されて高さが揃えられてから、第1の洗浄工程において洗浄、乾燥され、次に塗装工程において内外面に塗装が施されて焼き付けられる。さらに、塗装が施された有底円筒体11は、ボトルネッカーによるボトルネック成形工程において、円筒部12のうちフランジ部14の範囲が縮径されて上記肩部2cが形成されるとともに、エキスパンディング工程において上記蓋体取付部2dが形成され、炭酸飲料等の内容物が充填された後に蓋体が巻き締めされて取り付けられる。 The bottomed cylindrical body 11 formed in this way is washed and dried in the first washing step after the upper end edge of the cylindrical portion 12 is cut by a predetermined trimming allowance and the heights are made uniform in the trimming step by the trimmer. Then, in the painting process, the inner and outer surfaces are painted and baked. Further, in the bottomed cylindrical body 11 that has been painted, in the bottleneck forming process by the bottle necker, the range of the flange portion 14 of the cylindrical portion 12 is reduced in diameter to form the shoulder portion 2c, and the shoulder portion 2c is expanded. In the process, the lid attachment portion 2d is formed, and after the contents such as a carbonated drink are filled, the lid is wound and attached.

このようにして成形されて製造される上記構成の缶体においては、上述のように缶本体1の内部に、無負荷の状態から706kPaの内圧を作用させたときの環状凸部5の最も缶軸C方向下端側に突出した突端5dの缶軸C方向下端側への突出変形量であるボトムグロース量が、図4に示すように1.0mm〜2.0mmの範囲内とされている。つまり、内容物が充填された充填済缶を搬送するためのシュートに詰まりを生じさせない範囲で、環状凸部5にある程度のボトムグロースが許容されている。 In the can body having the above structure formed and manufactured in this manner, the most can of the annular convex portion 5 when an internal pressure of 706 kPa is applied to the inside of the can body 1 from a no-load state as described above. As shown in FIG. 4, the bottom growth amount, which is the amount of protrusion deformation of the protruding end 5d protruding toward the lower end side in the shaft C direction toward the lower end side in the can shaft C direction, is within the range of 1.0 mm to 2.0 mm. That is, a certain amount of bottom growth is allowed in the annular convex portion 5 as long as the chute for transporting the filled can filled with the contents is not clogged.

このため、缶本体1の上端開口部の蓋体取付部2dに蓋体が取り付けられて密封された缶本体1に内圧が作用しても、缶本体1の底部3の環状凸部5がボトムグロースすることにより、この内圧を吸収することができるので、蓋体に作用する内圧を軽減することができる。従って、上記構成の缶体によれば、このような内圧によって蓋体にバックリングが発生するのを抑制することが可能となる。 Therefore, even if the lid is attached to the lid attachment portion 2d of the upper end opening of the can body 1 and an internal pressure acts on the sealed can body 1, the annular convex portion 5 of the bottom 3 of the can body 1 is the bottom. By growing, this internal pressure can be absorbed, so that the internal pressure acting on the lid can be reduced. Therefore, according to the can body having the above configuration, it is possible to suppress the occurrence of buckling on the lid body due to such internal pressure.

ここで、このような缶本体1の底部3における環状凸部5のボトムグロース量を測定するには、図3に示すように底部3を上向きにして有底円筒体11の上端開口部を気密に密封し、内部に圧縮空気等を供給して706kPaに内圧を上昇させながら、底部3の環状凸部5における突端5dのボトムグロース量(突出変形量)を変位計21によって測定すればよい。なお、有底円筒体11の底部を下向きや横向きにして測定してもよく、また肩部2cと蓋体取付部2dが成形された缶本体1において突端5dのボトムグロース量を測定してもよい。 Here, in order to measure the amount of bottom growth of the annular convex portion 5 on the bottom portion 3 of the can body 1, the upper end opening of the bottomed cylindrical body 11 is airtight with the bottom portion 3 facing upward as shown in FIG. The bottom growth amount (protruding deformation amount) of the tip 5d at the annular convex portion 5 of the bottom portion 3 may be measured by the displacement meter 21 while the internal pressure is increased to 706 kPa by supplying compressed air or the like to the inside. The bottom of the bottomed cylindrical body 11 may be turned downward or sideways, or the bottom growth amount of the tip 5d may be measured in the can body 1 in which the shoulder portion 2c and the lid mounting portion 2d are formed. Good.

ここで、缶本体1の内部に706kPaの内圧を作用させたときの環状凸部5のボトムグロース量が1.0mmを下回ると、缶本体1による内圧の吸収が不十分となるため、蓋体のバックリングを防止することができない。また、これとは逆に、缶本体1の内部に706kPaの内圧を作用させたときの環状凸部5のボトムグロース量が2.0mmを上回ると、缶本体1に内容物が充填されて蓋体が取り付けられた充填済缶を搬送するためのシュートに詰まりが発生するおそれがある。なお、706kPaは、図1に示すような206口径の缶体の耐圧保証値である。 Here, if the amount of bottom growth of the annular convex portion 5 when an internal pressure of 706 kPa is applied to the inside of the can body 1 is less than 1.0 mm, the absorption of the internal pressure by the can body 1 becomes insufficient, so that the lid body Buckling cannot be prevented. On the contrary, when the bottom growth amount of the annular convex portion 5 when an internal pressure of 706 kPa is applied to the inside of the can body 1 exceeds 2.0 mm, the can body 1 is filled with the contents and the lid. The chute for transporting the filled can with the body attached may be clogged. 706 kPa is a guaranteed pressure resistance value of a 206-caliber can body as shown in FIG.

また、本実施形態では、缶本体1の内部に、無負荷の状態から686kPaの内圧を作用させたときの環状凸部5のボトムグロース量が、0.89mm〜1.71mmの範囲内とされるとともに、缶本体1の内部に、無負荷の状態から618kPaの内圧を作用させたときの環状凸部5のボトムグロース量は、0.55mm〜1.29mmの範囲内とされており、内圧の増加に対するボトムグロース量の増加の割合が安定している方ので、環状凸部5に無理な応力が作用するのを避けることができる。 Further, in the present embodiment, the bottom growth amount of the annular convex portion 5 when an internal pressure of 686 kPa is applied to the inside of the can body 1 from a no-load state is within the range of 0.89 mm to 1.71 mm. In addition, the bottom growth amount of the annular convex portion 5 when an internal pressure of 618 kPa is applied to the inside of the can body 1 from a no-load state is within the range of 0.55 mm to 1.29 mm, and the internal pressure is set. Since the ratio of the increase in the amount of bottom growth to the increase in the amount is stable, it is possible to avoid an unreasonable stress acting on the annular convex portion 5.

すなわち、686kPaの内圧を作用させたときのボトムグロース量や、618kPaの内圧を作用させたときのボトムグロース量が上記範囲よりも小さいと、706kPaの内圧を作用させたときのボトムグロース量が1.0mm〜2.0mmの範囲内となるには環状凸部5の突端5dが急激に突出変形することになり、応力が集中する。また、686kPaの内圧を作用させたときのボトムグロース量や、618kPaの内圧を作用させたときのボトムグロース量が上記範囲よりも大きいと、無負荷の状態からこれらの内圧に至るまでに環状凸部5の突端5dが急激に突出変形することになるので、やはり応力の集中を招く。 That is, if the amount of bottom growth when an internal pressure of 686 kPa is applied and the amount of bottom growth when an internal pressure of 618 kPa is applied are smaller than the above range, the amount of bottom growth when an internal pressure of 706 kPa is applied is 1. In order to be within the range of 0.0 mm to 2.0 mm, the tip 5d of the annular convex portion 5 is suddenly projected and deformed, and the stress is concentrated. Further, if the amount of bottom growth when an internal pressure of 686 kPa is applied or the amount of bottom growth when an internal pressure of 618 kPa is applied is larger than the above range, the annular convexity is reached from the no-load state to these internal pressures. Since the tip 5d of the portion 5 is suddenly projected and deformed, stress concentration is also caused.

また、上記実施形態の缶体は、缶本体1の底部3のドーム部4における缶軸C上の厚さが0.270mm〜0.290mmの範囲内とされている。このような缶体の缶本体1においては、この缶本体1の底部3のドーム部4における缶軸C上の厚さが、缶本体1に成形される前の板材の厚さに略等しくなり、このような薄肉の板材から成形される缶本体1において、上述のように環状凸部5のボトムグロース量を制御することによって蓋体のバックリングを抑制することで、缶本体1に成形される金属材料の省資源化や省エネルギー化を図るのに有効である。 Further, in the can body of the above embodiment, the thickness of the dome portion 4 of the bottom portion 3 of the can body 1 on the can shaft C is in the range of 0.270 mm to 0.290 mm. In the can body 1 of such a can body, the thickness of the dome portion 4 of the bottom portion 3 of the can body 1 on the can shaft C becomes substantially equal to the thickness of the plate material before being formed into the can body 1. In the can body 1 formed from such a thin plate material, the can body 1 is formed by suppressing the buckling of the lid by controlling the bottom growth amount of the annular convex portion 5 as described above. It is effective for saving resources and energy of metal materials.

さらに、本実施形態では、上記環状凸部5の突端部5cが、缶軸Cに沿った断面において上記突端5dの周辺が缶軸C方向下端側に凸となる凸円弧状に形成されており、この凸円弧の缶本体1内部における半径(パンチR)をR(mm)、突端5dが缶軸C回りになす円の直径(接地径)をD(mm)、ボトムリフォーム加工によって環状凸部5の内壁部5aに形成された凹部5bの缶軸Cに対する径方向の外周側に最も凹んだ底5eが缶軸C回りになす円の直径(ボトムリフォーム内径)をd(mm)、この底5eの部分から環状凸部5の突端5dに至る間で突端部5cが最も缶軸C側に突出した位置における缶軸Cに対する半径方向の缶本体1の底部3の肉厚をt(mm)としたときに、(D−2×(R+t)−d)/2の絶対値で表されるボトムリフォーム深さeが、0.680mm〜1.085mmの範囲内とされている。 Further, in the present embodiment, the protruding end portion 5c of the annular convex portion 5 is formed in a convex arc shape in which the periphery of the protruding end 5d is convex toward the lower end side in the can axis C direction in a cross section along the can axis C. The radius (punch R) inside the can body 1 of this convex arc is R (mm), the diameter of the circle (ground contact diameter) formed by the tip 5d around the can axis C is D (mm), and the annular convex portion is formed by bottom reforming. The diameter of the circle (bottom reform inner diameter) formed by the bottom 5e, which is the most concave on the outer peripheral side in the radial direction of the recess 5b formed in the inner wall portion 5a of 5, around the can shaft C, is d (mm), and this bottom. The wall thickness of the bottom portion 3 of the can body 1 in the radial direction with respect to the can shaft C at the position where the tip portion 5c protrudes most toward the can shaft C side from the portion 5e to the protrusion 5d of the annular convex portion 5 is t (mm). The bottom reform depth e represented by the absolute value of (D-2 × (R + t) −d) / 2 is within the range of 0.680 mm to 1.085 mm.

このため、環状凸部5における座屈強度や耐圧強度を損なうことなく、確実にボトムグロース量を1.0mm以上の1.0mm〜2.0mmの範囲内として、蓋体のバックリングを抑えることができる。すなわち、このボトムリフォーム深さeが1.085mmを上回ると、缶本体1の底部3における環状凸部5の延伸性が損なわれて、ボトムグロース量を1.0mm以上の1.0mm〜2.0mmの範囲内とすることができなくなるおそれがある一方、逆にボトムリフォーム深さeが0.680mmを下回ると、環状凸部5における耐圧強度が損なわれるおそれがある。 Therefore, the buckling of the lid is suppressed by surely setting the bottom growth amount within the range of 1.0 mm to 2.0 mm of 1.0 mm or more without impairing the buckling strength and the pressure resistance strength of the annular convex portion 5. Can be done. That is, when the bottom reform depth e exceeds 1.085 mm, the stretchability of the annular convex portion 5 at the bottom 3 of the can body 1 is impaired, and the bottom growth amount is 1.0 mm to 2. On the other hand, if the bottom reform depth e is less than 0.680 mm, the pressure resistance strength at the annular convex portion 5 may be impaired.

次に、本発明の実施例を挙げて、本発明の効果について説明する。本実施例では、図1に示したような缶本体1の底部3の環状凸部5における上記突端5dから蓋体取付部2dの上端開口部までの缶高さH1が122.2mm、突端5dから肩部2cの下端までの高さH2が102.2mm、肩部2cの上端までの高さH3が118mm、胴部2の内径Aが66.3mm、蓋体取付部2dの内径Bが57.3mm、蓋体取付部2dの缶軸Cに対する径方向外周側への張り出し量Eが2.25mm、この蓋体取付部2dが張り出した部分の缶軸Cに沿った断面における半径rが1.8mm、突端5dが缶軸C回りになす円の直径(接地径)Dが48mmの缶体を元板厚0.285mmのアルミニウム合金材から成形した。 Next, the effect of the present invention will be described with reference to examples of the present invention. In this embodiment, the can height H1 from the tip 5d to the upper end opening of the lid mounting portion 2d at the annular convex portion 5 of the bottom 3 of the can body 1 as shown in FIG. 1 is 122.2 mm, and the tip 5d. The height H2 from the lower end of the shoulder 2c to the lower end is 102.2 mm, the height H3 to the upper end of the shoulder 2c is 118 mm, the inner diameter A of the body 2 is 66.3 mm, and the inner diameter B of the lid mounting portion 2d is 57. .3 mm, the amount E of the lid mounting portion 2d extending to the outer peripheral side in the radial direction with respect to the can shaft C is 2.25 mm, and the radius r in the cross section of the portion where the lid mounting portion 2d overhangs along the can shaft C is 1. A can body having a diameter of a circle (ground contact diameter) D of 8.8 mm and a tip 5d forming around the can shaft C was formed from an aluminum alloy material having a base plate thickness of 0.285 mm.

本実施例では、このような缶本体1の底部3における環状凸部5の内壁部5aに、異なる大きさの凹部5bが形成されるようにボトムリフォーム加工を施し、凹部5bの缶軸Cに対する径方向の外周側に最も凹んだ底5eが缶軸C回りになす円の直径(ボトムリフォーム内径)dとボトムリフォーム深さeが異なる6種の缶体を100缶ずつ製造し、図3に示したような測定方法によりボトムグロース量を測定した。これらを実施例1〜6とする。 In this embodiment, the inner wall portion 5a of the annular convex portion 5 in the bottom portion 3 of the can body 1 is subjected to bottom reform processing so that concave portions 5b of different sizes are formed, and the concave portion 5b is subjected to bottom reform processing with respect to the can shaft C of the concave portion 5b. Six types of cans with different diameters (bottom reform inner diameter) d and bottom reform depth e of the circle formed by the bottom 5e, which is the most concave on the outer peripheral side in the radial direction, around the can axis C, are manufactured for each 100 cans, as shown in FIG. The amount of bottom growth was measured by the measuring method as shown. These are referred to as Examples 1 to 6.

なお、これら実施例1〜6において、胴部2のウォール部2aの厚さ(ウォール厚)は0.101mmであり、フランジ部2bの厚さ(フランジ厚)は0.161mm、缶本体1の質量は11.7gであって、突端部5cの突端5d周辺が缶軸Cに沿った断面においてなす凸円弧の缶本体1内部における半径は、パンチの先端半径(パンチR)と等しく1.2mmであった。 In Examples 1 to 6, the thickness (wall thickness) of the wall portion 2a of the body portion 2 is 0.101 mm, the thickness of the flange portion 2b (flange thickness) is 0.161 mm, and that of the can body 1. The mass is 11.7 g, and the radius inside the can body 1 of the convex arc formed by the periphery of the tip 5d of the tip 5c in the cross section along the can axis C is 1.2 mm, which is equal to the tip radius (punch R) of the punch. Met.

実施例1〜6では、このような缶体の内部に内容物を充填した後に蓋体を取り付けて充填済缶を製造し、60℃で10分〜40分の滞留試験で蓋体のバックリングの有無を確認すするとともに、充填済缶を搬送するためのシュートにおける詰まりを確認した。なお、内容物はガスボリューム(GV)3.0のウイスキーの炭酸水割り(ハイボール)であり、蓋体の耐圧強度は740kPaであった。これら実施例1〜3の諸元を、缶本体1の耐圧強度、座屈強度、ボトムグロース量、蓋体の耐圧強度とともに表1に示す。 In Examples 1 to 6, after filling the inside of such a can body with the contents, the lid body is attached to manufacture a filled can, and the buckling of the lid body is subjected to a retention test at 60 ° C. for 10 to 40 minutes. In addition to confirming the presence or absence of the can, it was confirmed that the chute for transporting the filled can was clogged. The content was a carbonated water split (highball) of whiskey with a gas volume (GV) of 3.0, and the pressure resistance strength of the lid was 740 kPa. The specifications of Examples 1 to 3 are shown in Table 1 together with the pressure resistance strength, buckling strength, bottom growth amount, and pressure resistance strength of the lid body of the can body 1.

また、これら実施例1〜6に対する比較例として、実施例1〜6と等しい0.285mmの元板厚のアルミニウム合金から実施例1〜6と略等しい外形寸法の缶体を100缶成形してボトムグロース量を測定した。これを比較例1とする。ただし、この比較例1のボトムリフォーム内径dとボトムリフォーム深さeは、実施例1〜6よりも大きい。 Further, as a comparative example with respect to Examples 1 to 6, 100 cans having an external size substantially equal to that of Examples 1 to 6 are molded from an aluminum alloy having a base plate thickness of 0.285 mm, which is the same as that of Examples 1 to 6. The amount of bottom growth was measured. This is referred to as Comparative Example 1. However, the bottom reform inner diameter d and the bottom reform depth e of Comparative Example 1 are larger than those of Examples 1 to 6.

さらに、実施例1〜6および比較例1よりも厚い0.335mmの元板厚のアルミニウム合金から実施例1〜6および比較例1と略等しい外形寸法の缶体を100缶成形してボトムグロース量を測定した。これを比較例2とする。ただし、この比較例2には、ボトムリフォーム加工は施されていない。 Further, 100 cans having substantially the same external dimensions as those of Examples 1 to 6 and Comparative Example 1 are formed from an aluminum alloy having a base plate thickness of 0.335 mm, which is thicker than that of Examples 1 to 6 and Comparative Example 1, and bottom growth is performed. The amount was measured. This is referred to as Comparative Example 2. However, this Comparative Example 2 is not subjected to bottom reform processing.

さらにまた、実施例1〜6および比較例1と等しい0.285mmの元板厚のアルミニウム合金から実施例1〜6と略等しい大きさの缶体を100缶成形してボトムグロース量を測定した。これを比較例3とする。ただし、この比較例3においても、ボトムリフォーム加工は施されていない。 Furthermore, 100 cans having a size substantially equal to that of Examples 1 to 6 were formed from an aluminum alloy having a base plate thickness of 0.285 mm, which is the same as that of Examples 1 to 6 and Comparative Example 1, and the amount of bottom growth was measured. .. This is referred to as Comparative Example 3. However, even in this Comparative Example 3, the bottom reform process is not performed.

そして、これら比較例1〜3においても、実施例1〜6と同様の内容物を充填して蓋体を取り付けて充填済缶を製造し、同一の条件により蓋体のバックリングの有無と内容物が充填された充填済缶を搬送するシュートにおける詰まりを確認した。これら比較例1〜3についても、その諸元を、缶本体の耐圧強度、座屈強度、ボトムグロース量、蓋体の耐圧強度とともに表1に示す。なお、表1に示した諸元等は、実施例1〜6および比較例1〜3ともに、各100缶の缶体および充填済缶の平均値である。 Then, also in these Comparative Examples 1 to 3, the same contents as in Examples 1 to 6 are filled and the lid is attached to manufacture a filled can, and the presence / absence and contents of the buckling of the lid are made under the same conditions. It was confirmed that the chute carrying the filled can filled with the material was clogged. The specifications of these Comparative Examples 1 to 3 are also shown in Table 1 together with the pressure resistance strength of the can body, the buckling strength, the amount of bottom growth, and the pressure resistance strength of the lid. The specifications and the like shown in Table 1 are the average values of 100 cans and filled cans in both Examples 1 to 6 and Comparative Examples 1 to 3.

Figure 2021031181
Figure 2021031181

この表1において、缶本体1に706kPaの内圧を作用させたときのボトムグロース量が1.0mm〜2.0mmの範囲内とされるとともに、686kPaの内圧を作用させたときのボトムグロース量が0.89mm〜1.71mmの範囲内とされ、さらに618kPaの内圧を作用させたときのボトムグロース量が0.55mm〜1.29mmの範囲内とされた実施例1〜6の缶体では、元板厚0.285mmと薄肉化されていても、100缶の缶体から製造された充填済缶のうち蓋体のバックリングが生じたものはなく、また内容物が充填された充填済缶を搬送するシュートでの詰まりもなかった。 In Table 1, the bottom growth amount when an internal pressure of 706 kPa is applied to the can body 1 is within the range of 1.0 mm to 2.0 mm, and the bottom growth amount when an internal pressure of 686 kPa is applied is set. In the cans of Examples 1 to 6, the bottom growth amount was in the range of 0.89 mm to 1.71 mm and the bottom growth amount when an internal pressure of 618 kPa was applied was in the range of 0.55 mm to 1.29 mm. Even if the original plate thickness is as thin as 0.285 mm, none of the filled cans manufactured from 100 cans have a backing on the lid, and the filled cans are filled with the contents. There was no clogging in the chute that carried the.

これに対して、ボトムグロース量が1.0mmよりも小さい0.92mmである比較例1では、100缶の缶体のうち10缶に蓋体のバックリングが認められた。また、元板厚が0.335mmと厚い比較例2では、蓋体のバックリングは認められなかったものの、缶本体の質量が13.3gと実施例1よりも1g以上重く、缶本体に成形される金属材料(アルミニウム合金材)の省資源化や省エネルギー化を図ることはできない。なお、これら比較例1、2では、シュートにおける詰まりはなかった。 On the other hand, in Comparative Example 1 in which the amount of bottom growth was 0.92 mm, which was smaller than 1.0 mm, buckling of the lid was observed in 10 of the 100 cans. Further, in Comparative Example 2 in which the original plate thickness was as thick as 0.335 mm, the buckling of the lid was not observed, but the mass of the can body was 13.3 g, which was 1 g or more heavier than that of Example 1, and was molded into the can body. It is not possible to save resources or energy for the metal materials (aluminum alloy materials) that are used. In Comparative Examples 1 and 2, there was no clogging in the shoot.

一方、比較例3では、蓋体のバックリングは認められなかったものの、ボトムグロース量が3mm以上と大きかったため、缶体に内容物を充填して蓋体を取り付けた充填済缶を搬送するシュートにおいて詰まりが頻発した。 On the other hand, in Comparative Example 3, although the buckling of the lid was not observed, the bottom growth amount was as large as 3 mm or more, so that the chute was filled with the contents and conveyed the filled can with the lid attached. Occurrence of clogging occurred frequently.

1 缶本体
2 胴部
2a、13 ウォール部
2b、14 フランジ部
2c 肩部
2d 蓋体取付部
3 底部
4 ドーム部
5 環状凸部
5a 内壁部
5b 凹部
5c 突端部
5d 突端
5e 凹部5bの缶軸Cに対する径方向の外周側に最も凹んだ底
11 有底円筒体
12 円筒部
21 変位計
C 缶軸
D 突端部5cの突端5dが缶軸C回りになす円の直径(接地径)
R 缶軸Cに沿った断面において突端部5cの突端5d周辺がなす凸円弧の缶本体1内部における半径(パンチR)
d 凹部5bの底5eが缶軸C回りになす円の直径(ボトムリフォーム内径)
t 凹部5bの底5eの部分から環状凸部5の突端5dに至る間で突端部5cが最も缶軸C側に突出した位置における缶軸Cに対する半径方向の缶本体1の底部3の肉厚
e ボトムリフォーム深さ
1 Can body 2 Body 2a, 13 Wall 2b, 14 Flange 2c Shoulder 2d Lid mounting 3 Bottom 4 Dome 5 Circular convex 5a Inner wall 5b Recess 5c Protrusion 5d Projection 5e Recess 5b Can shaft C The bottom that is most recessed on the outer peripheral side in the radial direction with respect to the base 11 Bottomed cylinder 12 Cylindrical part 21 Displacement meter C Can shaft D The diameter of the circle formed by the tip 5d of the tip 5c around the can shaft C (ground contact diameter)
R The radius (punch R) inside the can body 1 of the convex arc formed around the tip 5d of the tip 5c in the cross section along the can shaft C.
d Diameter of the circle formed by the bottom 5e of the recess 5b around the can shaft C (bottom reform inner diameter)
t The thickness of the bottom 3 of the can body 1 in the radial direction with respect to the can shaft C at the position where the protrusion 5c protrudes most toward the can shaft C from the portion of the bottom 5e of the recess 5b to the protrusion 5d of the annular convex portion 5. e Bottom reform depth

Claims (5)

缶軸を中心とした有底円筒状の缶本体を備えた缶体であって、
上記缶本体の底部には、中央部に上記缶軸方向上端側に向けて凹む凹曲面状のドーム部が形成されるとともに、このドーム部の外周側には、上記缶軸方向下端側に突出した後に上記缶軸に対する径方向外周側に向かうに従い上記缶軸方向上端側に向かう環状凸部が上記缶軸回りの周方向に連続して形成されていて、
上記ドーム部から上記缶軸方向の下端側に突出する上記環状凸部の内壁部には、ボトムリフォーム加工によって上記缶軸に対する径方向外周側に凹んだ凹部が形成されており、
上記缶本体の内部に、無負荷の状態から706kPaの内圧を作用させたときの上記環状凸部の突端の上記缶軸方向下端側への突出変形量であるボトムグロース量が、1.0mm〜2.0mmの範囲内とされていることを特徴とする缶体。
It is a can body equipped with a bottomed cylindrical can body centered on the can shaft.
At the bottom of the can body, a concave curved dome portion is formed in the center portion, which is recessed toward the upper end side in the can axis direction, and on the outer peripheral side of the dome portion, the dome portion projects toward the lower end side in the can axis direction. After that, the annular convex portion toward the upper end side in the can axis direction is continuously formed in the circumferential direction around the can axis as it goes toward the outer peripheral side in the radial direction with respect to the can axis.
The inner wall portion of the annular convex portion protruding from the dome portion toward the lower end side in the can axis direction is formed with a concave portion recessed on the outer peripheral side in the radial direction with respect to the can axis by bottom reform processing.
The bottom growth amount, which is the amount of protrusion deformation of the tip of the annular convex portion toward the lower end side in the can axial direction when an internal pressure of 706 kPa is applied to the inside of the can body from a no-load state, is 1.0 mm or more. A can body characterized in that it is within the range of 2.0 mm.
上記缶本体の内部に、無負荷の状態から686kPaの内圧を作用させたときの上記環状凸部の突端の上記ボトムグロース量が、0.89mm〜1.71mmの範囲内とされていることを特徴とする請求項1に記載の缶体。 The bottom growth amount of the tip of the annular convex portion when an internal pressure of 686 kPa is applied to the inside of the can body from a no-load state is within the range of 0.89 mm to 1.71 mm. The can body according to claim 1. 上記缶本体の内部に、無負荷の状態から618kPaの内圧を作用させたときの上記環状凸部の突端の上記ボトムグロース量が、0.55mm〜1.29mmの範囲内とされていることを特徴とする請求項1または請求項2に記載の缶体。 The bottom growth amount of the tip of the annular convex portion when an internal pressure of 618 kPa is applied to the inside of the can body from a no-load state is within the range of 0.55 mm to 1.29 mm. The can body according to claim 1 or 2. 上記缶本体の底部の上記ドーム部における上記缶軸上の厚さが、0.270mm〜0.290mmの範囲内とされていることを特徴とする請求項1から請求項3のうちいずれか一項に記載の缶体。 Any one of claims 1 to 3, wherein the thickness of the dome portion of the bottom of the can body on the can shaft is in the range of 0.270 mm to 0.290 mm. The can body described in the section. 上記環状凸部の突端部は、上記缶軸に沿った断面において上記突端の周辺が上記缶軸方向下端側に凸となる凸円弧状に形成されており、
この凸円弧の上記缶本体内部における半径をR(mm)、上記突端が上記缶軸回りになす円の直径をD(mm)、上記凹部の上記缶軸に対する径方向の外周側に最も凹んだ底が上記缶軸回りになす円の直径をd(mm)、この底の部分から環状凸部の突端に至る間で突端部が最も缶軸側に突出した位置における缶軸に対する半径方向の缶本体の底部の肉厚をt(mm)としたときに、(D−2×(R+t)−d)/2の絶対値で表されるボトムリフォーム深さが、0.680mm〜1.085mmの範囲内とされていることを特徴とする請求項1から請求項4のうちいずれか一項に記載の缶体。
The tip portion of the annular convex portion is formed in a convex arc shape in which the periphery of the tip is convex toward the lower end side in the can axis direction in a cross section along the can axis.
The radius of the convex arc inside the can body is R (mm), the diameter of the circle formed by the tip around the can axis is D (mm), and the recess is most recessed on the outer peripheral side in the radial direction with respect to the can axis. The diameter of the circle formed by the bottom around the can axis is d (mm), and the can in the radial direction with respect to the can axis at the position where the tip portion protrudes most toward the can axis between the bottom portion and the tip of the annular convex portion. When the wall thickness of the bottom of the main body is t (mm), the bottom reform depth represented by the absolute value of (D-2 × (R + t) −d) / 2 is 0.680 mm to 1.085 mm. The can body according to any one of claims 1 to 4, wherein the can body is within the range.
JP2020045342A 2019-08-19 2020-03-16 Can body Pending JP2021031181A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023105888A1 (en) * 2021-12-09 2023-06-15 東洋製罐株式会社 Can body

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023105888A1 (en) * 2021-12-09 2023-06-15 東洋製罐株式会社 Can body

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