JP2021025605A - Outside joint member for slidable constant velocity universal joint, slidable constant velocity universal joint, and caulking tool - Google Patents

Outside joint member for slidable constant velocity universal joint, slidable constant velocity universal joint, and caulking tool Download PDF

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JP2021025605A
JP2021025605A JP2019145161A JP2019145161A JP2021025605A JP 2021025605 A JP2021025605 A JP 2021025605A JP 2019145161 A JP2019145161 A JP 2019145161A JP 2019145161 A JP2019145161 A JP 2019145161A JP 2021025605 A JP2021025605 A JP 2021025605A
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joint member
constant velocity
velocity universal
outer joint
universal joint
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JP7437895B2 (en
Inventor
石島 実
Minoru Ishijima
実 石島
卓 板垣
Taku Itagaki
卓 板垣
将太 河田
Shota Kawata
将太 河田
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NTN Corp
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NTN Corp
NTN Toyo Bearing Co Ltd
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Priority to JP2019145161A priority Critical patent/JP7437895B2/en
Priority to PCT/JP2020/027026 priority patent/WO2021024695A1/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D3/00Yielding couplings, i.e. with means permitting movement between the connected parts during the drive
    • F16D3/16Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts
    • F16D3/20Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts one coupling part entering a sleeve of the other coupling part and connected thereto by sliding or rolling members
    • F16D3/202Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts one coupling part entering a sleeve of the other coupling part and connected thereto by sliding or rolling members one coupling part having radially projecting pins, e.g. tripod joints
    • F16D3/205Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts one coupling part entering a sleeve of the other coupling part and connected thereto by sliding or rolling members one coupling part having radially projecting pins, e.g. tripod joints the pins extending radially outwardly from the coupling part
    • F16D3/2055Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts one coupling part entering a sleeve of the other coupling part and connected thereto by sliding or rolling members one coupling part having radially projecting pins, e.g. tripod joints the pins extending radially outwardly from the coupling part having three pins, i.e. true tripod joints
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D3/00Yielding couplings, i.e. with means permitting movement between the connected parts during the drive
    • F16D3/16Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts
    • F16D3/20Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts one coupling part entering a sleeve of the other coupling part and connected thereto by sliding or rolling members
    • F16D3/202Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts one coupling part entering a sleeve of the other coupling part and connected thereto by sliding or rolling members one coupling part having radially projecting pins, e.g. tripod joints
    • F16D2003/2026Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts one coupling part entering a sleeve of the other coupling part and connected thereto by sliding or rolling members one coupling part having radially projecting pins, e.g. tripod joints with trunnion rings, i.e. with tripod joints having rollers supported by a ring on the trunnion
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2300/00Special features for couplings or clutches
    • F16D2300/12Mounting or assembling

Abstract

To realize both securement of retaining force and reduction of pushing load.SOLUTION: An outside joint member for a slidable constant velocity universal joint comprises: a bulging part 20 formed by caulking on the opening end side of a track groove 5 to prevent internal parts from coming off; and a recess part 30 formed by caulking on an opening end surface 2a corresponding to a portion where the bulging part 20 is formed. The recess part 30 has a pair of inclined surfaces 51, 52 that are provided at positions separated from each other in a direction Y along the track groove 5 when viewed from an axial direction, and are inclined so as to approach each other toward a bottom part 55 of the recess part 30. An inclination angle δ of each inclined surface 51, 52 is 5 degrees or more and 25 degrees or less.SELECTED DRAWING: Figure 10

Description

本発明は、摺動式等速自在継手用外側継手部材、摺動式等速自在継手、及び加締め工具に関する。 The present invention relates to an outer joint member for a sliding constant velocity universal joint, a sliding constant velocity universal joint, and a crimping tool.

自動車や各種産業機械の動力伝達系においては、駆動軸と従動軸との二軸間で、角度変位だけでなく軸方向変位も許容しながら等速で回転トルクを伝達する摺動式等速自在継手が用いられている。 In the power transmission system of automobiles and various industrial machines, a sliding type universal joint that transmits rotational torque at a constant speed while allowing not only angular displacement but also axial displacement between the two axes of the drive shaft and the driven shaft. Joints are used.

摺動式等速自在継手としては、例えば、図15に示すようなローラタイプのトリポード型等速自在継手や、図16に示すようなボールタイプのダブルオフセット型等速自在継手などが知られている。 As the sliding type constant velocity universal joint, for example, a roller type tripod type constant velocity universal joint as shown in FIG. 15 and a ball type double offset type constant velocity universal joint as shown in FIG. 16 are known. There is.

図15に示すトリポード型等速自在継手60は、内周面に複数のトラック溝65を有する外側継手部材61と、内側継手部材としてのトリポード部材62と、トリポード部材62に設けられた転動体としてのローラ63など、を備えている。この等速自在継手60においては、ローラ63が外側継手部材61のトラック溝65に沿って転動することで、ローラ63及びトリポード部材62を含む内部部品が外側継手部材61に対して軸方向Xに移動する。なお、ここで言う「軸方向」とは、外側継手部材61の中心軸線Oの方向、あるいはこれと平行な任意の軸線の方向を意味する。以下、同様である。 The tripod type constant velocity universal joint 60 shown in FIG. 15 includes an outer joint member 61 having a plurality of track grooves 65 on the inner peripheral surface, a tripod member 62 as an inner joint member, and a rolling element provided on the tripod member 62. The roller 63 and the like are provided. In this constant velocity universal joint 60, the roller 63 rolls along the track groove 65 of the outer joint member 61 so that the internal parts including the roller 63 and the tripod member 62 are axially X with respect to the outer joint member 61. Move to. The "axial direction" referred to here means the direction of the central axis O of the outer joint member 61, or the direction of an arbitrary axis parallel to the central axis O. The same applies hereinafter.

一方、図16に示すダブルオフセット型等速自在継手70は、内周面に複数のトラック溝75を有する外側継手部材71と、外周面に複数のトラック溝76を有する内側継手部材72と、外側継手部材71と内側継手部材72の対向するトラック溝75,76の間に配置された転動体としての複数のボール73と、外側継手部材71の内周面と内側継手部材72の外周面との間に介在してボール73を保持するケージ74など、を備えている。この等速自在継手70においては、ボール73が外側継手部材71のトラック溝75に沿って転動することで、ボール73、内側継手部材72及びケージ74を含む内部部品が外側継手部材71に対して軸方向Xに移動する。 On the other hand, the double offset type constant velocity universal joint 70 shown in FIG. 16 has an outer joint member 71 having a plurality of track grooves 75 on the inner peripheral surface, an inner joint member 72 having a plurality of track grooves 76 on the outer peripheral surface, and an outer side. A plurality of balls 73 as rolling elements arranged between the opposing track grooves 75 and 76 of the joint member 71 and the inner joint member 72, and an inner peripheral surface of the outer joint member 71 and an outer peripheral surface of the inner joint member 72. A cage 74 or the like that intervenes and holds the ball 73 is provided. In this constant velocity universal joint 70, the ball 73 rolls along the track groove 75 of the outer joint member 71, so that the internal parts including the ball 73, the inner joint member 72, and the cage 74 move with respect to the outer joint member 71. Moves in the axial direction X.

ところで、このような摺動式等速自在継手においては、車体などへの継手取付時にローラ又はボールなどを含む内部部品が外側継手部材の開口端から抜け出ることを防止するため、外側継手部材の開口端面を加締めて、トラック溝に内径方向へ突出する隆起部を形成し、この隆起部によって内部部品の抜け止めを行う方法が提案されている(下記特許文献1参照)。 By the way, in such a sliding type constant velocity universal joint, in order to prevent the internal parts including rollers or balls from coming out from the open end of the outer joint member when the joint is attached to the vehicle body or the like, the opening of the outer joint member is opened. A method has been proposed in which an end face is crimped to form a raised portion protruding in the inner diameter direction in a track groove, and the raised portion prevents the internal parts from coming off (see Patent Document 1 below).

特許文献1に記載の方法では、トラック溝に隆起部を形成するために、図17に示すような加締め工具100が用いられている。図17に示す加締め工具100は、三角凸状の隆起形成部101を有しており、図18及び図19に示すように、隆起形成部101を外側継手部材200の開口端面200aに押し当てて食い込ませることで、トラック溝201が部分的に突出し、隆起部300が形成される。 In the method described in Patent Document 1, a crimping tool 100 as shown in FIG. 17 is used in order to form a raised portion in the track groove. The crimping tool 100 shown in FIG. 17 has a triangular convex ridge forming portion 101, and as shown in FIGS. 18 and 19, the ridge forming portion 101 is pressed against the open end surface 200a of the outer joint member 200. The track groove 201 partially protrudes and the raised portion 300 is formed by biting into the track groove 201.

また、特許文献1には、加締め工具の隆起形成部を外側継手部材に食い込ませる際の荷重を小さくするため、図20に示すように、隆起形成部101の三角形状の両側面101a,101bを、先端部に向かって互いに接近するように傾斜させた構成が提案されている。 Further, in Patent Document 1, in order to reduce the load when the ridge forming portion of the crimping tool is made to bite into the outer joint member, as shown in FIG. 20, the triangular side surfaces 101a and 101b of the ridge forming portion 101 Is proposed to be inclined so as to approach each other toward the tip.

特開2019−66014号公報JP-A-2019-66014

ところで、抜け止め力をより確実に得るための対策の1つとして、トラック溝に沿った方向の隆起部の幅を大きく確保することが挙げられる。この隆起部の幅は、加締め工具100の隆起形成部101の先端幅D(図17参照)の大きさに依存する。すなわち、隆起形成部101の先端幅Dを大きくするほど、形成される隆起部の幅を大きく確保することが可能である。また、図20に示すような傾斜した両側面101a,101bを有する加締め工具100においては、各側面101a,101bの傾斜角度θを小さくすることで、隆起形成部101の先端幅Dを大きくすることができる。 By the way, as one of the measures to obtain the retaining force more reliably, it is mentioned to secure a large width of the raised portion in the direction along the track groove. The width of the raised portion depends on the size of the tip width D (see FIG. 17) of the raised portion 101 of the crimping tool 100. That is, the larger the tip width D of the ridge forming portion 101, the larger the width of the formed ridge portion can be secured. Further, in the crimping tool 100 having inclined side surfaces 101a and 101b as shown in FIG. 20, the tip width D of the ridge forming portion 101 is increased by reducing the inclination angle θ of each side surface 101a and 101b. be able to.

しかしながら、各側面101a,101bの傾斜角度θを小さくすると、外側継手部材に隆起形成部101を食い込ませにくくなるため、荷重の大きなプレス機が必要になり、設備費が上昇するといった問題が発生する。また、各側面101a,101bの傾斜角度θを小さくせずに(傾斜角度θを維持しつつ)隆起形成部101の先端幅Dを大きくすることも可能であるが、その場合、加締め工具本体の幅W(図20参照)が大きくなるため、装置が大型化するといった問題が生じる。 However, if the inclination angle θ of each of the side surfaces 101a and 101b is reduced, it becomes difficult for the raised forming portion 101 to bite into the outer joint member, so that a press machine having a large load is required and the equipment cost increases. .. Further, it is possible to increase the tip width D of the ridge forming portion 101 without reducing the inclination angle θ of each side surface 101a and 101b (while maintaining the inclination angle θ), but in that case, the crimping tool main body Since the width W (see FIG. 20) becomes large, there arises a problem that the device becomes large.

このように、隆起形成部101の先端幅Dを大きく確保するために、各側面101a,101bの傾斜角度θを小さくすると、加締め工具を食い込ませる際の押し込み荷重が大きくなり、また、各側面101a,101bの傾斜角度θをそのまま維持して隆起形成部101の先端幅Dを大きくすると、加締め工具本体の幅Wが大きくなるため、抜け止め力の確保と押し込み荷重の低減を両立させることは、簡単には実現しにくいものであった。 In this way, if the inclination angles θ of the side surfaces 101a and 101b are reduced in order to secure a large tip width D of the ridge forming portion 101, the pushing load when the crimping tool is bitten into the ridge forming portion 101 becomes large, and each side surface also becomes large. If the tip width D of the ridge forming portion 101 is increased while maintaining the inclination angles θ of 101a and 101b as they are, the width W of the crimping tool body becomes large, so that the retaining force is secured and the pushing load is reduced at the same time. Was difficult to realize easily.

そこで、本発明は、抜け止め力の確保と押し込み荷重の低減を両立できる加締め工具、その加締め工具を用いて製造された摺動式等速自在継手用外側継手部材、及び摺動式等速自在継手を提供することを目的とする。 Therefore, the present invention relates to a crimping tool capable of both securing a retaining force and reducing a pushing load, an outer joint member for a sliding type constant velocity universal joint manufactured by using the crimping tool, a sliding type, and the like. It is an object of the present invention to provide a speed universal joint.

本発明に係る加締め工具は、摺動式等速自在継手用外側継手部材のトラック溝の開口端部に、転動体及び内側継手部材を含む内部部品の抜け止め用の隆起部を加締め加工する加締め工具であって、外側継手部材の開口端面に押し当てられて隆起部を形成する凸状の隆起形成部を有する。隆起形成部は、互いに離れた位置に設けられて隆起形成部の先端部に向かって互いに接近するように傾斜する一対の側面を有し、一対の側面の傾斜角度は、5度以上25度以下である。 In the crimping tool according to the present invention, a raised portion for preventing the internal parts including the rolling element and the inner joint member from coming off is crimped at the open end of the track groove of the outer joint member for a sliding constant velocity universal joint. It is a crimping tool to be used, and has a convex ridge forming portion which is pressed against the open end surface of the outer joint member to form a ridge. The ridge forming portion has a pair of side surfaces that are provided at positions apart from each other and are inclined so as to approach each other toward the tip portion of the ridge forming portion, and the inclination angle of the pair of side surfaces is 5 degrees or more and 25 degrees or less. Is.

このような加締め工具を用いることで、抜け止め力の確保と押し込み荷重の低減を両立できるようになる。すなわち、隆起形成部の各側面の傾斜角度が25度以下となるようにすることで、隆起形成部の先端部の幅をできるだけ大きく確保し、トラック溝に沿った方向の隆起部の幅を十分に確保できるようになる。これにより、隆起部によって転動体の移動を効果的に規制できるようになり、抜け止め力が得られるようになる。また、隆起形成部の各側面の傾斜角度を5度以上にすることで、外側継手部材に対する加締め工具の押し込み荷重を低減できるようになる。 By using such a crimping tool, it becomes possible to both secure the retaining force and reduce the pushing load. That is, by setting the inclination angle of each side surface of the ridge forming portion to 25 degrees or less, the width of the tip portion of the ridge forming portion is secured as large as possible, and the width of the ridge portion in the direction along the track groove is sufficient. Will be able to be secured. As a result, the movement of the rolling element can be effectively regulated by the raised portion, and a retaining force can be obtained. Further, by setting the inclination angle of each side surface of the raised portion to 5 degrees or more, the pushing load of the crimping tool on the outer joint member can be reduced.

また、本発明に係る加締め工具によって形成される摺動式等速自在継手用外側継手部材は、次のような構造的特徴を有する。 Further, the outer joint member for a sliding type constant velocity universal joint formed by the crimping tool according to the present invention has the following structural features.

すなわち、本発明に係る摺動式等速自在継手用外側継手部材は、転動体及び内側継手部材を含む内部部品の抜け止め用としてトラック溝の開口端側に加締め加工にて形成された隆起部と、隆起部が形成された箇所に対応する開口端面に加締め加工にて形成された凹部とを有する。凹部は、軸方向から見て、トラック溝に沿った方向に互いに離れた位置に設けられて凹部の底部へ向かって互いに接近するように傾斜する一対の傾斜面を有し、各傾斜面の傾斜角度は5度以上25度以下となる。ここで、「軸方向」とは、上述の軸方向と同様に、外側継手部材の中心軸線の方向、あるいはこれと平行な任意の軸線の方向を意味する。 That is, the outer joint member for a sliding type constant velocity universal joint according to the present invention is a ridge formed by crimping on the open end side of the track groove to prevent the internal parts including the rolling element and the inner joint member from coming off. It has a portion and a recess formed by crimping on the opening end face corresponding to the portion where the raised portion is formed. The recesses are provided at positions separated from each other in the direction along the track groove when viewed from the axial direction, and have a pair of inclined surfaces that are inclined so as to approach each other toward the bottom of the recesses, and the inclination of each inclined surface. The angle is 5 degrees or more and 25 degrees or less. Here, the "axial direction" means the direction of the central axis of the outer joint member or the direction of an arbitrary axis parallel to the central axis, as in the above-mentioned axial direction.

また、各傾斜面は、傾斜角度が10度以上20度以下となるように形成されることが好ましい。このような傾斜角度となるような加締め工具を用いることで、より確実な抜け止め力の確保と、より効果的な押し込み荷重の低減を実現できるようになる。 Further, it is preferable that each inclined surface is formed so that the inclination angle is 10 degrees or more and 20 degrees or less. By using a crimping tool having such an inclination angle, it becomes possible to secure a more reliable retaining force and more effectively reduce the pushing load.

また、各傾斜面の縁に設けられた隅部は、曲面状に形成されることが望ましい。このようにすることで、隅部に生じる応力集中を緩和でき、隅部を起点に発生する亀裂を防止できるようになる。 Further, it is desirable that the corners provided on the edges of each inclined surface are formed in a curved surface shape. By doing so, the stress concentration generated in the corner can be relaxed, and the crack generated from the corner can be prevented.

また、内部部品に対して、継手組付け作業時に生じ得る抜け力よりも大きな引き抜き力を作用させた場合、隆起部が内部部品の抜けを許容するようにしてもよい。この場合、外側継手部材と内部部品とを組付け後に分離することができるので、修理やメンテナンスの作業性が向上する。 Further, when a pulling force larger than the pulling force that can be generated during the joint assembling work is applied to the internal parts, the raised portion may allow the internal parts to come off. In this case, since the outer joint member and the internal component can be separated after being assembled, the workability of repair and maintenance is improved.

本発明に係る摺動式等速自在継手用外側継手部材は、例えば、転動体としてのローラと、ローラが回転可能に装着された内側継手部材としてのトリポード部材と、を備える摺動式等速自在継手に適用可能である。 The outer joint member for a sliding constant velocity universal joint according to the present invention includes, for example, a roller as a rolling element and a tripod member as an inner joint member to which the rollers are rotatably mounted. Applicable to universal joints.

本発明によれば、抜け止め力の確保と押し込み荷重の低減の両立を実現できるようになる。 According to the present invention, it is possible to realize both securing the retaining force and reducing the pushing load.

本発明の実施の一形態であるトリポード型等速自在継手の要部縦断面図である。It is a vertical sectional view of the main part of the tripod type constant velocity universal joint which is one embodiment of this invention. 図1に示すトリポード型等速自在継手の要部横断面図である。It is sectional drawing of the main part of the tripod type constant velocity universal joint shown in FIG. 図1に示すトリポード型等速自在継手の外側継手部材を開口端側から見た端面図である。It is an end view of the outer joint member of the tripod type constant velocity universal joint shown in FIG. 1 as seen from the open end side. 隆起部の箇所で外側継手部材を軸方向に切断した要部拡大縦断面図である。It is an enlarged vertical sectional view of the main part which cut the outer joint member in the axial direction at the part of the raised part. 図3に示す隆起部を拡大して示す要部拡大端面図である。FIG. 3 is an enlarged end view of a main part showing an enlarged view of the raised part shown in FIG. 隆起部の変形例を示す要部拡大端面図である。It is an enlarged end view of the main part which shows the deformation example of the raised part. 加締め工具の斜視図である。It is a perspective view of a crimping tool. 加締め工具によって隆起部が形成される前の状態を示す縦断面図である。It is a vertical cross-sectional view which shows the state before the raised part is formed by the crimping tool. 加締め工具によって隆起部が形成された状態を示す縦断面図である。It is a vertical cross-sectional view which shows the state which the raised part was formed by the crimping tool. 加締め工具によって形成された凹部の形状を説明するための斜視図である。It is a perspective view for demonstrating the shape of the recess formed by a crimping tool. 隆起部の幅を説明するための要部拡大端面図である。It is an enlarged end view of the main part for demonstrating the width of the raised part. 隆起形成部の各側面の傾斜角度を説明するための正面図である。It is a front view for demonstrating the inclination angle of each side surface of a ridge formation part. 隅部を起点に亀裂が生じた外側継手部材の要部拡大端面図である。It is an enlarged end view of the main part of the outer joint member which cracked from the corner part. ローラを外側継手部材に圧入する状態を示す縦断面図である。It is a vertical cross-sectional view which shows the state which press-fits a roller into an outer joint member. 従来のトリポード型等速自在継手の縦断面図である。It is a vertical cross-sectional view of the conventional tripod type constant velocity universal joint. 従来のダブルオフセット型等速自在継手の縦断面図である。It is a vertical cross-sectional view of the conventional double offset type constant velocity universal joint. 従来の加締め加工具の斜視図である。It is a perspective view of the conventional crimping tool. 従来の加締め加工具を用いた隆起部形成方法を示す図である。It is a figure which shows the method of forming the ridge part using the conventional crimping tool. 従来の加締め加工具を用いた隆起部形成方法を示す図である。It is a figure which shows the method of forming the ridge part using the conventional crimping tool. 隆起形成部の各側面を傾斜させた従来の加締め加工具の斜視図である。It is a perspective view of the conventional crimping tool in which each side surface of a ridge forming part is inclined.

以下、添付の図面に基づいて、本発明の実施形態について説明する。 Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.

図1は、本発明の実施の一形態であるトリポード型等速自在継手の要部縦断面図、図2は、本実施形態に係るトリポード型等速自在継手の要部横断面図である。 FIG. 1 is a vertical sectional view of a main part of a tripod type constant velocity universal joint according to an embodiment of the present invention, and FIG. 2 is a cross-sectional view of a main part of a tripod type constant velocity universal joint according to the present embodiment.

図1及び図2に示すように、本実施形態に係るトリポード型等速自在継手1は、外側継手部材2と、内側継手部材としてのトリポード部材3と、転動体としてのローラ4と、を主な構成要素として備えている。 As shown in FIGS. 1 and 2, the tripod type constant velocity universal joint 1 according to the present embodiment mainly includes an outer joint member 2, a tripod member 3 as an inner joint member, and a roller 4 as a rolling element. It is provided as a component.

外側継手部材2は、一端に開口部を有するカップ状に形成された部材である。外側継手部材2の内周面には、軸方向に伸びる3つのトラック溝5が周方向に等間隔に形成されている。各トラック溝5には、互いに対向する転動体案内面としてのローラ案内面5aが設けられている。なお、本発明に関する説明中の「軸方向」とは、外側継手部材2の中心軸線Oあるいはこれと平行な任意の軸線の方向X(図1参照)を意味する。 The outer joint member 2 is a cup-shaped member having an opening at one end. On the inner peripheral surface of the outer joint member 2, three track grooves 5 extending in the axial direction are formed at equal intervals in the circumferential direction. Each track groove 5 is provided with a roller guide surface 5a as a rolling element guide surface facing each other. The "axial direction" in the description of the present invention means the central axis O of the outer joint member 2 or the direction X of an arbitrary axis parallel to the central axis O (see FIG. 1).

トリポード部材3は、中心孔6aが設けられたボス部6と、このボス部6から半径方向に突出する3つの脚軸7と、を有している。ボス部6の中心孔6aには、シャフト8の端部に形成された雄スプライン8bに対して嵌合可能な雌スプライン6bが形成されている。シャフト8の端部が中心孔6aに挿入され、雄スプライン8bと雌スプライン6bとが嵌合することで、シャフト8とトリポード部材3とが一体的に回転可能に連結される。また、中心孔6aから突出するシャフト8の端部に止め輪9が装着されることで、トリポード部材3に対するシャフト8の軸方向の抜けが防止される。 The tripod member 3 has a boss portion 6 provided with a central hole 6a, and three leg shafts 7 protruding in the radial direction from the boss portion 6. A female spline 6b that can be fitted to a male spline 8b formed at the end of the shaft 8 is formed in the central hole 6a of the boss portion 6. The end of the shaft 8 is inserted into the center hole 6a, and the male spline 8b and the female spline 6b are fitted so that the shaft 8 and the tripod member 3 are integrally rotatably connected. Further, by attaching the retaining ring 9 to the end of the shaft 8 protruding from the central hole 6a, it is possible to prevent the shaft 8 from coming off from the tripod member 3 in the axial direction.

トリポード部材3の各脚軸7には、ローラ4などから成るローラユニット14が装着されている。ローラユニット14は、アウタリングとしてのローラ4と、ローラ4の内側に配置されると共に脚軸3に外嵌されたインナリング10と、ローラ4とインナリング10との間に介在された多数の針状ころ11と、によって構成されている。ローラ4、インナリング10、及び針状ころ11は、ワッシャ12,13によって互いに分離しないように組み付けられている。 A roller unit 14 including a roller 4 or the like is attached to each leg shaft 7 of the tripod member 3. The roller unit 14 includes a roller 4 as an outer ring, an inner ring 10 arranged inside the roller 4 and externally fitted to the leg shaft 3, and a large number of rollers unit 14 interposed between the roller 4 and the inner ring 10. It is composed of a needle roller 11. The rollers 4, the inner ring 10, and the needle rollers 11 are assembled by washers 12 and 13 so as not to be separated from each other.

また、ローラ4は、外側継手部材2のトラック溝5内に配置されている。ローラ4が、トラック溝5のローラ案内面5aに沿って転動することで、ローラユニット14及びトリポード部材3を含む内部部品は、外側継手部材2に対して軸方向変位する。また、脚軸7の横断面が略楕円形状に形成されていることで、ローラユニット14は脚軸7の軸線に対して傾斜することが可能である。これにより、トリポード部材3の軸線が外側継手部材2の軸線に対して傾斜する角度変位も許容される。また、ローラユニット14は、シャフト8の回転に伴ってトリポード部材3が回転する際、トリポード部材3と外側継手部材2との間で回転トルクを伝達するトルク伝達部材としても機能する。 Further, the roller 4 is arranged in the track groove 5 of the outer joint member 2. As the roller 4 rolls along the roller guide surface 5a of the track groove 5, the internal parts including the roller unit 14 and the tripod member 3 are axially displaced with respect to the outer joint member 2. Further, since the cross section of the leg shaft 7 is formed in a substantially elliptical shape, the roller unit 14 can be inclined with respect to the axis of the leg shaft 7. As a result, an angular displacement in which the axis of the tripod member 3 is inclined with respect to the axis of the outer joint member 2 is also allowed. The roller unit 14 also functions as a torque transmission member that transmits rotational torque between the tripod member 3 and the outer joint member 2 when the tripod member 3 rotates with the rotation of the shaft 8.

また、本実施形態に係るトリポード型等速自在継手1は、外側継手部材2の開口部を密封するためのブーツ15を備えている。ブーツ15は、大径端部15aと、小径端部(図示省略)と、大径端部15aと小径端部とを連結する蛇腹部15cと、から成る。大径端部15aは、外側継手部材2の外径面の開口端側に形成されたブーツ装着部2bに対してブーツバンド16にて締め付けられることにより取り付けられる。また、小径部は、シャフト8の外径面に形成されたブーツ装着部(図示省略)に対して、別のブーツバンドにて締め付けられることにより取り付けられる。 Further, the tripod type constant velocity universal joint 1 according to the present embodiment includes boots 15 for sealing the opening of the outer joint member 2. The boot 15 includes a large-diameter end portion 15a, a small-diameter end portion (not shown), and a bellows portion 15c that connects the large-diameter end portion 15a and the small-diameter end portion. The large-diameter end portion 15a is attached by being tightened by the boot band 16 to the boot mounting portion 2b formed on the open end side of the outer diameter surface of the outer joint member 2. Further, the small diameter portion is attached to the boot mounting portion (not shown) formed on the outer diameter surface of the shaft 8 by tightening with another boot band.

以下、外側継手部材2に対する内部部品(ローラユニット14及びトリポード部材3)の抜けを防止する抜け止め構造について説明する。 Hereinafter, a retaining structure for preventing the internal parts (roller unit 14 and tripod member 3) from coming off with respect to the outer joint member 2 will be described.

図3は、外側継手部材2を開口端側から見た端面図である。 FIG. 3 is an end view of the outer joint member 2 as viewed from the open end side.

図3に示すように、外側継手部材2のトラック溝5の開口端側には、内部部品抜け止め用の隆起部20が設けられている。隆起部20は、各トラック溝5の各ローラ案内面5aに1つずつ設けられている。また、各隆起部20が形成された箇所に対応する外側継手部材2の開口端面2aには、隆起部20を形成するために外側継手部材2を加締め加工した際の工具痕である凹部30が形成されている。凹部30は、軸方向から見て矩形(長方形又は正方形)に形成され、トラック溝5とは連続しない独立した位置(開口端面2a)に、各隆起部20に対応して1つずつ形成されている。 As shown in FIG. 3, a raised portion 20 for preventing the internal parts from coming off is provided on the open end side of the track groove 5 of the outer joint member 2. One raised portion 20 is provided on each roller guide surface 5a of each track groove 5. Further, the open end surface 2a of the outer joint member 2 corresponding to the portion where each of the raised portions 20 is formed has a recess 30 which is a tool mark when the outer joint member 2 is crimped in order to form the raised portion 20. Is formed. The recess 30 is formed in a rectangular shape (rectangular or square) when viewed from the axial direction, and is formed one by one corresponding to each raised portion 20 at an independent position (opening end surface 2a) not continuous with the track groove 5. There is.

図4は、隆起部20の箇所で外側継手部材2を軸方向に切断した要部拡大断面図である。 FIG. 4 is an enlarged cross-sectional view of a main part in which the outer joint member 2 is cut in the axial direction at the raised portion 20.

図4に示すように、隆起部20は、ローラ案内面5aよりも内側に突出している。このように、隆起部20がローラ案内面5aよりも内側に突出していることで、図4の二点鎖線で示すように、外側継手部材2内に組み込まれたローラ4が継手開口側へ移動したとしても、ローラ4がローラ案内面5aから突出する隆起部20の規制面20aに突き当たってローラ4の移動が規制され、ローラ4及びこれを含む内部部品の外側継手部材2に対する抜けが防止される。 As shown in FIG. 4, the raised portion 20 projects inward from the roller guide surface 5a. As described above, the raised portion 20 projects inward from the roller guide surface 5a, so that the roller 4 incorporated in the outer joint member 2 moves to the joint opening side as shown by the two-point chain line in FIG. Even if this is done, the roller 4 abuts on the regulation surface 20a of the raised portion 20 protruding from the roller guide surface 5a to restrict the movement of the roller 4, and the roller 4 and the internal parts including the roller 4 are prevented from coming off from the outer joint member 2. To.

各ローラ案内面5aに形成される複数の隆起部20の突出量は、全て同じでなくてもよい。外側継手部材2ごと、トラック溝5ごと、あるいは隆起部20ごとに、隆起部20の突出量を異ならせることも可能である。 The amount of protrusion of the plurality of raised portions 20 formed on each roller guide surface 5a does not have to be the same. It is also possible to make the protruding amount of the raised portion 20 different for each outer joint member 2, each track groove 5, or each raised portion 20.

また、図5に示すように、ローラ4の外周面4aとローラ案内面5aとが、所定の接触角αをもって接触する、いわゆるアンギュラ接触する場合は、ローラ4の外周面4aとローラ案内面5aとが接触する2つの接触点Sの間隔内に隆起部20が収まるようにすることが好ましい。ここでは、隆起部20が2つの接触点Sの間隔内に収まるようにするため、トラック溝5に沿った方向Yの凹部30の幅寸法Bを、2つの接触点S同士の間隔Aよりも小さく設定している(B<A)。このように、隆起部20が2つの接触点Sの間隔内に収まるようにすることで、ローラ4が隆起部20に接触した際に生じ得る接触痕や変形が、ローラ案内面5aとローラ4との接触箇所(接触点S)に生じることはないので、ローラ4の機能性や耐久性を良好に維持することが可能である。 Further, as shown in FIG. 5, when the outer peripheral surface 4a of the roller 4 and the roller guide surface 5a come into contact with each other at a predetermined contact angle α, that is, so-called angular contact, the outer peripheral surface 4a of the roller 4 and the roller guide surface 5a It is preferable that the raised portion 20 fits within the distance between the two contact points S that come into contact with each other. Here, in order to make the raised portion 20 fit within the distance between the two contact points S, the width dimension B of the recess 30 in the direction Y along the track groove 5 is set larger than the distance A between the two contact points S. It is set small (B <A). By making the raised portion 20 fit within the distance between the two contact points S in this way, contact marks and deformations that may occur when the roller 4 comes into contact with the raised portion 20 are generated by the roller guide surface 5a and the roller 4. Since it does not occur at the contact point (contact point S) with the roller 4, it is possible to maintain good functionality and durability of the roller 4.

また、図5に示すように、本実施形態では、隆起部20の規制面20aが、外側継手部材2の軸方向から見て、一直線状に形成されているが、図6に示す変形例のように、規制面20aは、トラック溝5に沿った幅方向Yの端部側よりも中央側で窪んだ凹曲面状であってもよい。規制面20aが中央側で窪んだ凹曲面状である場合は、規制面20aの曲率がローラ4の外周面4aの曲率に近くなるため、ローラ4と規制面20aとの接触範囲が増え、隆起部20による抜け止め力が向上する。 Further, as shown in FIG. 5, in the present embodiment, the regulation surface 20a of the raised portion 20 is formed in a straight line when viewed from the axial direction of the outer joint member 2, but the modified example shown in FIG. As described above, the regulation surface 20a may have a concave curved surface shape that is recessed on the center side of the end side in the width direction Y along the track groove 5. When the regulation surface 20a has a concave curved surface recessed on the center side, the curvature of the regulation surface 20a is close to the curvature of the outer peripheral surface 4a of the roller 4, so that the contact range between the roller 4 and the regulation surface 20a increases and the regulation surface 20a rises. The retaining force of the portion 20 is improved.

続いて、隆起部20を形成するための加締め工具について説明する。 Subsequently, a crimping tool for forming the raised portion 20 will be described.

図7に示すように、加締め工具40は、直方体形状又は立方体形状の本体部41と、本体部41に設けられた三角凸状の隆起形成部42とを有する。ここで便宜的に、図7に示す矢印Z方向を加締め工具40の幅方向と称すると、隆起形成部42は、互いに幅方向Zの離れた位置に設けられた三角形状の一対の側面43,44と、各側面43,44同士を繋ぐ四角形状(台形状)の前面45及び後面46を有する。各側面43,44は、隆起形成部42の幅方向Zに渡って伸びる先端部47に向かって(図7の上方に向かって)互いに接近するように傾斜している。前面45及び後面46も、隆起形成部42の先端部47に向かって互いに接近するように傾斜している。先端部47は、面取り加工され、曲面状に形成されている。また同様に、一方の側面43と前面45及び後面46との間に形成された角部48と、他方の側面44と前面45及び後面46との間に形成された角部49も、面取り加工され、いずれも曲面状に形成されている。 As shown in FIG. 7, the crimping tool 40 has a rectangular parallelepiped or cubic main body 41 and a triangular convex ridge forming portion 42 provided on the main body 41. Here, for convenience, when the arrow Z direction shown in FIG. 7 is referred to as the width direction of the crimping tool 40, the ridge forming portions 42 are provided with a pair of triangular side surfaces 43 provided at positions separated from each other in the width direction Z. , 44, and a square (trapezoidal) front surface 45 and rear surface 46 connecting the side surfaces 43, 44 to each other. The side surfaces 43 and 44 are inclined toward the tip portion 47 extending in the width direction Z of the ridge forming portion 42 (toward the upper side of FIG. 7) so as to approach each other. The front surface 45 and the rear surface 46 are also inclined so as to approach each other toward the tip portion 47 of the ridge forming portion 42. The tip portion 47 is chamfered and formed into a curved surface. Similarly, the corner portion 48 formed between one side surface 43 and the front surface 45 and the rear surface 46 and the corner portion 49 formed between the other side surface 44 and the front surface 45 and the rear surface 46 are also chamfered. All of them are formed in a curved surface.

このように構成された加締め工具40を用いて隆起部20を形成するには、まず、図8に示すように、加締め工具40を外側継手部材2の開口端面2a側に配置し、隆起形成部42を外側継手部材2の開口端面2aに接触させる。またこのとき、本実施形態では、開口端面2aに対する隆起形成部42の接触位置があらかじめ決定された所定の位置となるように、位置決め冶具50を用いて加締め工具40を位置決めする。 In order to form the raised portion 20 using the crimping tool 40 configured in this way, first, as shown in FIG. 8, the crimping tool 40 is arranged on the open end surface 2a side of the outer joint member 2 and raised. The forming portion 42 is brought into contact with the open end surface 2a of the outer joint member 2. At this time, in the present embodiment, the crimping tool 40 is positioned by using the positioning jig 50 so that the contact position of the raised portion 42 with respect to the opening end surface 2a is a predetermined position determined in advance.

そして、図9に示すように、加締め工具40を図示しないプレス機などによって外側継手部材2の開口端面2aへ押圧し、隆起形成部42を開口端面2aに食い込ませる。これにより、開口端面2aに凹部30が形成されると共に、ローラ案内面5aの開口端側の部分が内側に突出するように塑性変形して、隆起部20が形成される。 Then, as shown in FIG. 9, the crimping tool 40 is pressed against the opening end surface 2a of the outer joint member 2 by a press machine or the like (not shown), and the ridge forming portion 42 is made to bite into the opening end surface 2a. As a result, the recess 30 is formed in the opening end surface 2a, and the portion of the roller guide surface 5a on the opening end side is plastically deformed so as to project inward to form the raised portion 20.

また、外側継手部材2の開口端面2aに形成される凹部30は、隆起形成部42の形状が転写されるため、次のような形状となる。 Further, the recess 30 formed in the open end surface 2a of the outer joint member 2 has the following shape because the shape of the raised portion 42 is transferred.

すなわち、図10に示すように、凹部30は、隆起形成部42の各側面43,44が転写された三角形状の第1、第2傾斜面51,52と、隆起形成部42の前面45及び後面46が転写された四角形状(台形状)の第3、第4傾斜面53,54と、隆起形成部42の先端部47が転写された底部55と、隆起形成部42の各角部48,49が転写された各隅部56,57とを有する形状に形成される。第1傾斜面51及び第2傾斜面52は、軸方向から見て、トラック溝5に沿った方向Yに互いに離れた位置に設けられ、底部55へ向かって互いに接近するように傾斜している。第3傾斜面53及び第4傾斜面54は、トラック溝5に沿った方向Yに伸び、底部55へ向かって互いに接近するように傾斜している。底部55及び各隅部56,57は、これらの転写元である隆起形成部42の先端部47及び各角部48,49が曲面状に形成されていることで、いずれも曲面状に形成されている。 That is, as shown in FIG. 10, the recess 30 includes the triangular first and second inclined surfaces 51 and 52 to which the side surfaces 43 and 44 of the ridge forming portion 42 are transferred, and the front surface 45 and the front surface 45 of the ridge forming portion 42. The triangular (trapezoidal) third and fourth inclined surfaces 53 and 54 on which the rear surface 46 is transferred, the bottom portion 55 on which the tip portion 47 of the ridge forming portion 42 is transferred, and each corner portion 48 of the ridge forming portion 42. , 49 are formed into a shape having the transferred corners 56 and 57. The first inclined surface 51 and the second inclined surface 52 are provided at positions separated from each other in the direction Y along the track groove 5 when viewed from the axial direction, and are inclined so as to approach each other toward the bottom 55. .. The third inclined surface 53 and the fourth inclined surface 54 extend in the direction Y along the track groove 5 and are inclined so as to approach each other toward the bottom portion 55. The bottom portion 55 and the corner portions 56, 57 are both formed in a curved surface shape by forming the tip portion 47 and the corner portions 48, 49 of the ridge forming portion 42, which are the transfer sources thereof, in a curved surface shape. ing.

ところで、車体などにトリポード型等速自在継手が取り付けられる際、外側継手部材に組み付けられたトリポード部材(内部部品)が外側継手部材に対して角度をとった状態で取付作業が行われることがある。このように、トリポード部材が外側継手部材に対して角度をとった状態になると、図11に示すローラ4の位置がトラック溝5に沿った方向Yに変化する。このため、トラック溝5に沿った方向Yの隆起部20の幅Eが小さいと、ローラ4の移動が隆起部20によって確実に規制されずに内部部品が抜け出やすくなる虞がある。従って、このような場合でも内部部品の抜けを確実に防止するには、隆起部20の幅Eを大きく確保する必要がある。 By the way, when a tripod type constant velocity universal joint is attached to a vehicle body or the like, the attachment work may be performed with the tripod member (internal component) assembled to the outer joint member at an angle with respect to the outer joint member. .. In this way, when the tripod member is at an angle with respect to the outer joint member, the position of the roller 4 shown in FIG. 11 changes in the direction Y along the track groove 5. Therefore, if the width E of the raised portion 20 in the direction Y along the track groove 5 is small, the movement of the roller 4 is not reliably regulated by the raised portion 20, and the internal parts may easily come out. Therefore, even in such a case, it is necessary to secure a large width E of the raised portion 20 in order to surely prevent the internal parts from coming off.

隆起部20の幅Eの大きさは、加締め工具40の先端部47の幅D(図10参照)に依存する。先端部47の幅Dを大きくすることで、隆起部20の幅Eを大きく確保することが可能である。しかしながら、上記課題でも述べたように、先端部47の幅Dを大きく確保するために、隆起形成部42の各側面43,44の傾斜角度θを小さくすると、外側継手部材2に対する加締め工具40の押し込み荷重の低減を図りにくくなり、設備費などが高くなるといった問題がある。すなわち、各側面43,44の傾斜角度θを小さくすると、押し込み荷重を低減しにくくなり、反対に、各側面43,44の傾斜角度θを大きくすると、先端部47の幅Dを大きく確保し難くなることから、押し込み荷重の低減と抜け止め力の確保とは簡単には両立し難いトレードオフの関係にある。 The size of the width E of the raised portion 20 depends on the width D (see FIG. 10) of the tip portion 47 of the crimping tool 40. By increasing the width D of the tip portion 47, it is possible to secure a large width E of the raised portion 20. However, as described in the above problem, if the inclination angle θ of each side surface 43, 44 of the ridge forming portion 42 is reduced in order to secure a large width D of the tip portion 47, the crimping tool 40 for the outer joint member 2 is reduced. There is a problem that it becomes difficult to reduce the pushing load and the equipment cost becomes high. That is, if the inclination angle θ of each side surface 43, 44 is reduced, it becomes difficult to reduce the pushing load, and conversely, if the inclination angle θ of each side surface 43, 44 is increased, it is difficult to secure a large width D of the tip portion 47. Therefore, there is a trade-off relationship between reducing the pushing load and securing the retaining force, which is difficult to achieve at the same time.

そこで、これらを両立できるようにするため、各側面43,44の好ましい傾斜角度θについて鋭意検討した結果、本実施形態においては、各側面43,44の傾斜角度θを以下のように設定している。 Therefore, as a result of diligently examining the preferable inclination angles θ of the side surfaces 43 and 44 in order to make these compatible with each other, in the present embodiment, the inclination angles θ of the side surfaces 43 and 44 are set as follows. There is.

具体的に、本実施形態では、各側面43,44の傾斜角度θを、5度以上25度以下の範囲内に設定している。ここで、本実施形態における各側面43,44の傾斜角度θとは、図12に示す直線mに対する各傾斜面43,44の傾斜角度であり、この直線mは、各側面43,44の底辺43a,44aを通り加締め工具40の外側継手部材2に対する押し込み方向Fに平行な面を示す。 Specifically, in the present embodiment, the inclination angles θ of the side surfaces 43 and 44 are set within the range of 5 degrees or more and 25 degrees or less. Here, the inclination angle θ of each side surface 43, 44 in the present embodiment is the inclination angle of each inclination surface 43, 44 with respect to the straight line m shown in FIG. 12, and this straight line m is the base of each side surface 43, 44. A plane passing through 43a and 44a and parallel to the pushing direction F of the crimping tool 40 with respect to the outer joint member 2 is shown.

このように、各側面43,44の傾斜角度θを、5度以上25度以下の範囲に設定にすることで、抜け止め力の確保と押し込み荷重の低減を両立できるようになる。すなわち、各側面43,44の傾斜角度θを25度以下にすることで、隆起形成部42の先端部47の幅Dをできるだけ大きく確保でき、隆起部20の幅Eを十分に確保することができるようになる。これにより、外側継手部材2に対して内部部品が角度をとった状態で取付作業が行われる場合であっても、隆起部20によってローラ4の移動を効果的に規制でき、抜け止め力が得られるようになる。また、各側面43,44の傾斜角度θを5度以上にすることで、外側継手部材2に対する加締め工具40の押し込み荷重を低減できるようになり、プレス機などの設備費の上昇を抑制することも可能となる。各側面43,44の傾斜角度θは、互いに異なる角度に設定することも可能であるが、押し込み荷重のばらつきが生じないように同じ角度に設定されていることが望ましい。 In this way, by setting the inclination angles θ of the side surfaces 43 and 44 to a range of 5 degrees or more and 25 degrees or less, it is possible to secure the retaining force and reduce the pushing load at the same time. That is, by setting the inclination angles θ of the side surfaces 43 and 44 to 25 degrees or less, the width D of the tip portion 47 of the ridge forming portion 42 can be secured as large as possible, and the width E of the ridge portion 20 can be sufficiently secured. become able to. As a result, even when the mounting work is performed with the internal parts at an angle with respect to the outer joint member 2, the movement of the roller 4 can be effectively regulated by the raised portion 20, and a retaining force is obtained. Will be able to. Further, by setting the inclination angle θ of each of the side surfaces 43 and 44 to 5 degrees or more, the pushing load of the crimping tool 40 on the outer joint member 2 can be reduced, and an increase in equipment costs such as a press machine can be suppressed. It is also possible. The inclination angles θ of the side surfaces 43 and 44 can be set to different angles from each other, but it is desirable that they are set to the same angle so that the pushing load does not vary.

さらに、各側面43,44の傾斜角度θは、10度以上20度以下の範囲に設定されることが好ましい。このように、傾斜角度θを10度以上20度以下の範囲に設定することで、より確実な抜け止め力の確保と、より効果的な押し込み荷重の低減を実現できるようになる。 Further, the inclination angles θ of the side surfaces 43 and 44 are preferably set in the range of 10 degrees or more and 20 degrees or less. By setting the inclination angle θ in the range of 10 degrees or more and 20 degrees or less in this way, it becomes possible to secure a more reliable retaining force and more effectively reduce the pushing load.

本実施形態に係る加締め工具40を用いて加締め加工される外側継手部材2においては、上述のように、隆起形成部42の形状が転写された凹部30が形成される。このとき、もちろん各側面43,44の傾斜角度θも反映されるので、凹部30には、外側継手部材2の軸方向、あるいは外側継手部材2の開口端面2aに直交する方向(図10に示す直線n方向)に対して5度以上25度以下の範囲内で傾斜する第1、第2傾斜面51,52が形成される(5度≦δ≦25度)。また、隆起形成部42の各側面43,44の傾斜角度θが10度以上20度以下の範囲内である場合は、これに倣って、凹部30の第1、第2傾斜面51,52の傾斜角度δも10度以上20度以下となる。 In the outer joint member 2 that is crimped using the crimping tool 40 according to the present embodiment, the recess 30 to which the shape of the raised portion 42 is transferred is formed as described above. At this time, of course, the inclination angles θ of the side surfaces 43 and 44 are also reflected, so that the recess 30 has an axial direction of the outer joint member 2 or a direction orthogonal to the open end surface 2a of the outer joint member 2 (shown in FIG. 10). The first and second inclined surfaces 51 and 52 that are inclined within the range of 5 degrees or more and 25 degrees or less with respect to the straight line n direction) are formed (5 degrees ≤ δ ≤ 25 degrees). Further, when the inclination angle θ of each side surface 43, 44 of the ridge forming portion 42 is within the range of 10 degrees or more and 20 degrees or less, the first and second inclined surfaces 51 and 52 of the recess 30 follow this. The inclination angle δ is also 10 degrees or more and 20 degrees or less.

また、本実施形態では、隆起形成部42の各側面43,44の縁に設けられた角部48,49がいずれも曲面状に形成されているため(図7参照)、図13に示すような隅部56,57を起点とする亀裂Cの発生を防止することができる。すなわち、角部48,49が曲面状に形成されていることで、これらの形状が転写される隅部56,57の形状も曲面状となるので、各隅部56,57で生じる応力集中を緩和することができ、亀裂Cの発生を防止できるようになる。 Further, in the present embodiment, since the corner portions 48 and 49 provided on the edges of the side surfaces 43 and 44 of the ridge forming portion 42 are all formed in a curved surface shape (see FIG. 7), as shown in FIG. It is possible to prevent the occurrence of cracks C starting from the corners 56 and 57. That is, since the corners 48 and 49 are formed into a curved surface, the shapes of the corners 56 and 57 to which these shapes are transferred are also curved, so that the stress concentration generated at each corner 56 and 57 can be prevented. It can be alleviated and the occurrence of crack C can be prevented.

また、本実施形態では、加締め工具40によって隆起部20を形成する際に、加締め工具40が隆起部20に対して接触しないため(図9参照)、加締め工具40は膨出する隆起部20からの抵抗力(反発力)を受けることがない。このようにすることで、本実施形態では、加締め工具40が膨出する隆起部20に接触(圧接)する場合に比べて、加締め工具40の押し込み荷重を低減することができ、小さい押し込み荷重で加締め加工を行うことができるようになる。 Further, in the present embodiment, when the raised portion 20 is formed by the crimping tool 40, the crimping tool 40 does not come into contact with the raised portion 20 (see FIG. 9), so that the crimping tool 40 bulges. It does not receive the resistance force (repulsive force) from the part 20. By doing so, in the present embodiment, the pushing load of the crimping tool 40 can be reduced as compared with the case where the crimping tool 40 comes into contact (press contact) with the bulging raised portion 20, and the pushing load is small. It becomes possible to perform crimping with a load.

また、本実施形態のように、隆起部20が、加締め工具40との接触を回避して形成されたものであるか、あるいは、加締め工具40との接触(圧接)を伴って形成されたものであるかは、隆起部20と凹部30とのそれぞれの表面粗さ(例えば、JIS B0601−1994で規定される十点平均粗さRz)を比較することで判別することが可能である。すなわち、本実施形態の場合は、隆起部20が加締め工具40によって拘束されることなく突出するため、隆起部20の表面全体が、トラック溝成型時に鍛造成型されたままの状態であり、加締め加工された凹部30の表面粗さに比べて粗い。一方、加締め加工中に加締め工具40が膨出する隆起部20と接触(圧接)した場合は、隆起部20の表面が加締め工具40によって拘束されて成型されるので、その成型された部分の表面粗さは凹部30の表面粗さと同等になる。従って、隆起部20の表面粗さと凹部30の表面粗さとを比較することで、隆起部20全体の表面粗さが凹部30の表面粗さよりも粗い場合は、本実施形態の方法を採用したものであると特定又は推定することが可能である。 Further, as in the present embodiment, the raised portion 20 is formed so as to avoid contact with the crimping tool 40, or is formed with contact (pressure contact) with the crimping tool 40. It can be determined by comparing the surface roughness of the raised portion 20 and the concave portion 30 (for example, the ten-point average roughness Rz defined by JIS B0601-1994). .. That is, in the case of the present embodiment, since the raised portion 20 protrudes without being restrained by the crimping tool 40, the entire surface of the raised portion 20 is in a state of being forged during track groove molding. It is rougher than the surface roughness of the tightened recess 30. On the other hand, when the crimping tool 40 comes into contact (press contact) with the bulging portion 20 during the crimping process, the surface of the raised portion 20 is restrained by the crimping tool 40 and molded. The surface roughness of the portion is equivalent to the surface roughness of the recess 30. Therefore, by comparing the surface roughness of the raised portion 20 with the surface roughness of the recess 30, if the surface roughness of the entire raised portion 20 is coarser than the surface roughness of the recess 30, the method of the present embodiment is adopted. It is possible to identify or presume that.

上述の隆起部20の形成方法では、1つのローラ案内面5aに対して隆起部20を形成する方法について説明したが、その後、同様にして他のローラ案内面5aにも隆起部20を形成することで、全てのトラック溝5に対して隆起部20を形成することが可能である。また、加締め工具40の本体部41をリング状に形成し、その本体部41に複数の隆起形成部42を設けてもよい。この場合、一度の加締め加工で、複数あるいは全部の隆起部20を形成することができるので、加工時間を短縮することが可能である。 In the above-described method for forming the raised portion 20, the method of forming the raised portion 20 with respect to one roller guide surface 5a has been described, but thereafter, the raised portion 20 is also formed on the other roller guide surface 5a in the same manner. Therefore, it is possible to form the raised portion 20 for all the track grooves 5. Further, the main body 41 of the crimping tool 40 may be formed in a ring shape, and a plurality of ridge forming portions 42 may be provided on the main body 41. In this case, since a plurality or all of the raised portions 20 can be formed by one crimping process, the processing time can be shortened.

全てのローラ案内面5aに隆起部20を形成し終えた後は、図14に示すように、ローラ4をトラック溝5に押し込み、ローラ4が相対面するローラ案内面5a同士を弾塑性変形させて押し広げつつ隆起部20を乗り越えることで、ローラ4がトラック溝5の奥側へ挿入される。これにより、外側継手部材2に対して内部部品の組付けを行うことができる。 After forming the raised portions 20 on all the roller guide surfaces 5a, as shown in FIG. 14, the rollers 4 are pushed into the track grooves 5 to elasto-plastically deform the roller guide surfaces 5a on which the rollers 4 face each other. The roller 4 is inserted into the back side of the track groove 5 by overcoming the raised portion 20 while pushing and expanding. As a result, the internal parts can be assembled to the outer joint member 2.

このように、外側継手部材2に対して内部部品が組み付けられた後は、隆起部20によってローラ4の移動が規制されることで、内部部品の抜けが防止される。この隆起部20による抜け止め力は、車体などへの継手組付け作業時に生じ得る抜け力以上に設定されているため、継手組付け作業時に生じる抜け力では内部部品が外側継手部材2から抜け出ることはない。 In this way, after the internal parts are assembled to the outer joint member 2, the movement of the roller 4 is restricted by the raised portion 20, so that the internal parts are prevented from coming off. Since the retaining force of the raised portion 20 is set to be greater than the pulling force that can be generated during the joint assembling work to the vehicle body or the like, the pulling force generated during the joint assembling work causes the internal parts to come out of the outer joint member 2. There is no.

一方で、継手の修理やメンテナンスを行うことを考慮すると、内部部品は外側継手部材2に対して分離可能であることが好ましい。そのため、本実施形態では、隆起部20の突出量や形状などを調整することで、継手組付け作業時に生じ得る抜け力よりも大きな引き抜き力を内部部品に作用させた場合に、隆起部20が内部部品の抜けを許容できるようにしている。さらに、本実施形態では、トラック溝5の奥側に向かって突出量が小さくなるガイド面20b(図4参照)を隆起部20に設け、内部部品を外側継手部材2に対して分離する際に、ガイド面20bによってローラ4に対する隆起部20への食い込みが軽減され、ローラ4などの変形や損傷を抑制できるようにしている。 On the other hand, considering repair and maintenance of the joint, it is preferable that the internal parts can be separated from the outer joint member 2. Therefore, in the present embodiment, by adjusting the protruding amount and shape of the raised portion 20, when a pulling force larger than the pulling force that can be generated during the joint assembling work is applied to the internal component, the raised portion 20 is formed. It is possible to allow the internal parts to come off. Further, in the present embodiment, when a guide surface 20b (see FIG. 4) whose protrusion amount decreases toward the inner side of the track groove 5 is provided on the raised portion 20, and the internal parts are separated from the outer joint member 2. The guide surface 20b reduces the bite into the raised portion 20 with respect to the roller 4, and makes it possible to suppress deformation and damage of the roller 4 and the like.

以上、本発明の実施形態につき説明したが、本発明は上述の実施形態に限定されることなく種々の変形が可能である。例えば、本発明は、転動体としてローラを備えるローラタイプの摺動式等速自在継手に限らず、図16に示すような転動体としてボールを備えるボールタイプの摺動式等速自在継手にも適用可能である。 Although the embodiments of the present invention have been described above, the present invention is not limited to the above-described embodiments and can be modified in various ways. For example, the present invention is not limited to a roller type sliding constant velocity universal joint having a roller as a rolling element, but also a ball type sliding constant velocity universal joint having a ball as a rolling element as shown in FIG. Applicable.

1 トリポード型等速自在継手(摺動式等速自在継手)
2 外側継手部材
2a 開口端面
3 トリポード部材(内側継手部材)
4 ローラ(転動体)
5 トラック溝
20 隆起部
30 凹部
40 加締め工具
42 隆起形成部
43 側面
44 側面
47 先端部
51 第1傾斜面
52 第2傾斜面
55 底部
θ 傾斜角度
δ 傾斜角度
X 軸方向
1 Tripod type constant velocity universal joint (sliding constant velocity universal joint)
2 Outer joint member 2a Open end face 3 Tripod member (inner joint member)
4 Roller (roller)
5 Track groove 20 Raised part 30 Recessed part 40 Clamping tool 42 Raised forming part 43 Side surface 44 Side surface 47 Tip part 51 First inclined surface 52 Second inclined surface 55 Bottom θ Inclined angle δ Inclination angle X Axial direction

Claims (9)

内周面に転動体を収容するトラック溝が形成され、前記転動体を介して内側継手部材との間で角度変位及び軸方向変位を許容しながら回転トルクを伝達する摺動式等速自在継手用外側継手部材において、
前記転動体及び前記内側継手部材を含む内部部品の抜け止め用として前記トラック溝の開口端側に加締め加工にて形成された隆起部と、前記隆起部が形成された箇所に対応する開口端面に加締め加工にて形成された凹部とを有し、
前記凹部は、軸方向から見て、前記トラック溝に沿った方向に互いに離れた位置に設けられて前記凹部の底部へ向かって互いに接近するように傾斜する一対の傾斜面を有し、
前記各傾斜面の傾斜角度が、5度以上25度以下であることを特徴とする摺動式等速自在継手用外側継手部材。
A track groove for accommodating a rolling element is formed on the inner peripheral surface, and a sliding constant velocity universal joint that transmits rotational torque while allowing angular displacement and axial displacement with the inner joint member via the rolling element. In the outer joint member for
A raised portion formed by crimping on the opening end side of the track groove for preventing the internal parts including the rolling element and the inner joint member from coming off, and an open end surface corresponding to the portion where the raised portion is formed. Has a recess formed by crimping
The recess has a pair of inclined surfaces that are provided at positions separated from each other in the direction along the track groove when viewed from the axial direction and are inclined so as to approach each other toward the bottom of the recess.
An outer joint member for a sliding type constant velocity universal joint, wherein the inclination angle of each inclined surface is 5 degrees or more and 25 degrees or less.
前記各傾斜面の傾斜角度が、10度以上20度以下である請求項1に記載の摺動式等速自在継手用外側継手部材。 The outer joint member for a sliding type constant velocity universal joint according to claim 1, wherein the inclination angle of each inclined surface is 10 degrees or more and 20 degrees or less. 前記各傾斜面の縁に設けられた隅部が曲面状に形成されている請求項1又は2に記載の摺動式等速自在継手用外側継手部材。 The outer joint member for a sliding constant velocity universal joint according to claim 1 or 2, wherein the corners provided on the edges of the inclined surfaces are formed in a curved surface shape. 前記凹部は、前記トラック溝とは連続せずに独立した位置に形成されている請求項1から3のいずれか1項に記載の摺動式等速自在継手用外側継手部材。 The outer joint member for a sliding constant velocity universal joint according to any one of claims 1 to 3, wherein the recess is formed at a position independent of the track groove. 前記凹部の表面粗さは、前記隆起部の表面粗さよりも小さい請求項1から4のいずれか1項に記載の摺動式等速自在継手用外側継手部材。 The outer joint member for a sliding type constant velocity universal joint according to any one of claims 1 to 4, wherein the surface roughness of the recess is smaller than the surface roughness of the raised portion. 前記内部部品に対して、継手組付け作業時に生じ得る抜け力よりも大きな引き抜き力を作用させた場合に、前記隆起部は前記内部部品の抜けを許容する請求項1から5のいずれか1項に記載の摺動式等速自在継手用外側継手部材。 One of claims 1 to 5, wherein the raised portion allows the internal component to be pulled out when a pulling force larger than the pulling force that can occur during the joint assembly work is applied to the internal component. The outer joint member for a sliding type constant velocity universal joint described in 1. 内周面にトラック溝が形成された外側継手部材と、前記トラック溝に転動可能に配置された転動体と、前記転動体を介して前記外側継手部材との間で角度変位及び軸方向変位を許容しながら回転トルクを伝達する内側継手部材と、を備える摺動式等速自在継手において、
前記外側継手部材として、請求項1から6のいずれか1項に記載の外側継手部材を備えることを特徴とする摺動式等速自在継手。
Angular displacement and axial displacement between an outer joint member having a track groove formed on an inner peripheral surface, a rolling element rotatably arranged in the track groove, and the outer joint member via the rolling element. In a sliding constant velocity universal joint comprising an inner joint member that transmits rotational torque while allowing
A sliding type constant velocity universal joint comprising the outer joint member according to any one of claims 1 to 6 as the outer joint member.
前記転動体は、ローラであり、
前記内側継手部材は、前記ローラが回転可能に装着されたトリポード部材である請求項7に記載の摺動式等速自在継手。
The rolling element is a roller.
The sliding type constant velocity universal joint according to claim 7, wherein the inner joint member is a tripod member on which the roller is rotatably mounted.
内周面に転動体を収容するトラック溝が形成され、前記転動体を介して内側継手部材との間で角度変位及び軸方向変位を許容しながら回転トルクを伝達する外側継手部材の、前記トラック溝の開口端側に、前記転動体及び前記内側継手部材を含む内部部品の抜け止め用の隆起部を加締め加工する加締め工具であって、
前記外側継手部材の開口端面に押し当てられて前記隆起部を形成する凸状の隆起形成部を有し、
前記隆起形成部は、互いに離れた位置に設けられて前記隆起形成部の先端部に向かって互いに接近するように傾斜する一対の側面を有し、
前記一対の側面の傾斜角度は、5度以上25度以下であることを特徴とする加締め工具。
The track of the outer joint member having a track groove formed on the inner peripheral surface for accommodating the rolling element and transmitting rotational torque while allowing angular displacement and axial displacement with the inner joint member via the rolling element. A crimping tool that crimps a raised portion for preventing the internal parts including the rolling element and the inner joint member from coming off on the opening end side of the groove.
It has a convex ridge forming portion that is pressed against the open end surface of the outer joint member to form the ridge portion.
The ridge forming portion has a pair of side surfaces which are provided at positions apart from each other and are inclined so as to approach each other toward the tip portion of the ridge forming portion.
A crimping tool characterized in that the inclination angle of the pair of side surfaces is 5 degrees or more and 25 degrees or less.
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