JP2021008899A - Transmission device - Google Patents

Transmission device Download PDF

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JP2021008899A
JP2021008899A JP2019122191A JP2019122191A JP2021008899A JP 2021008899 A JP2021008899 A JP 2021008899A JP 2019122191 A JP2019122191 A JP 2019122191A JP 2019122191 A JP2019122191 A JP 2019122191A JP 2021008899 A JP2021008899 A JP 2021008899A
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flange portion
axial direction
outer peripheral
welded
hub
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明宏 内田
Akihiro Uchida
明宏 内田
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Musashi Seimitsu Industry Co Ltd
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Musashi Seimitsu Industry Co Ltd
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Abstract

To provide a transmission device for fixing a hub part of a ring gear to a flange part on the outer periphery of a transmission member via a weld zone, while reducing residual stress to occur around the weld zone of the flange part due to the thermal contraction of the weld zone.SOLUTION: In a lateral face sf1 of a flange part 3f provided on the outer periphery of a transmission member 3 in the radially outward direction, an annular groove Gf for reducing residual stress to occur around a weld zone 3w of the flange part 3f due to the mutually pulling force of the flange part 3f and the hub part Rb on the inner periphery of a ring gear R in association with the thermal contraction of the weld zone 3w is recessed in a position where the annular groove Gf and a positioning outer peripheral part A3 of the flange part 3f partly overlap with each other in view from a projection plane perpendicular to the rotation axis of a transmission case 3.SELECTED DRAWING: Figure 2

Description

本発明は、伝動装置、特に径方向外向きのフランジ部を外周に有して回転可能な伝動部材と、フランジ部を囲繞するハブ部を内周に有したリングギヤとを備え、フランジ部の外周面は、フランジ部の軸方向一方側の側面より軸方向で内方側に延びていてハブ部の内周面が嵌合、溶接される第1外周部を少なくとも備える伝動装置に関する。 The present invention includes a transmission device, particularly a rotatable transmission member having a radially outward flange portion on the outer circumference and a ring gear having a hub portion surrounding the flange portion on the inner circumference, and the outer circumference of the flange portion. The surface relates to a transmission device including at least a first outer peripheral portion that extends inward in the axial direction from one side surface of the flange portion in the axial direction and the inner peripheral surface of the hub portion is fitted and welded.

尚、本発明及び本明細書において、「軸方向」とは伝動部材の回転軸線(実施形態で第1軸線)に沿う方向をいい、特に「側面より軸方向で内方側」とは、側面を基準として、該側面を有するフランジ部の、軸方向即ち肉厚方向での内方側をいい、また「側面部分よりも軸方向で外方側」とは、側面部分を基準として、該側面部分を有するフランジ部の、軸方向即ち肉厚方向での外方側をいう。また「径方向」とは伝動部材の回転軸線を中心軸線とした半径方向をいう。 In the present invention and the present specification, the "axial direction" refers to the direction along the rotation axis of the transmission member (the first axis in the embodiment), and in particular, the "inward side in the axial direction from the side surface" refers to the side surface. Refers to the inner side of the flange portion having the side surface in the axial direction, that is, the wall thickness direction, and the "outer side in the axial direction than the side surface portion" refers to the side surface with the side surface portion as a reference. Refers to the outer side of the flange portion having the portion in the axial direction, that is, the wall thickness direction. Further, the "diameter direction" means a radial direction with the rotation axis of the transmission member as the central axis.

上記伝動装置は、例えば、下記特許文献1に開示されるように既に知られている。 The transmission device is already known, for example, as disclosed in Patent Document 1 below.

特開2016−188657号公報Japanese Unexamined Patent Publication No. 2016-188657

特許文献1の伝動装置では、伝動部材におけるフランジ部の第1外周部と、リングギヤのハブ部との溶接部が溶接時に熱膨張し、その溶接後に熱収縮することにより、フランジ部及びハブ部の、溶接部を挟む部分が、径方向で互いに接近する方向に大きな力で引張られる。この場合、リングギヤは、ハブ部を含めて全体的に高剛性に構成されていて、元々の円環状形態を維持しようとするため、特に溶接部とフランジ部の溶接部周辺部分とがハブ部側に強く引張られて、当該部分に比較的高い残留応力が発生する傾向がある。 In the transmission device of Patent Document 1, the welded portion between the first outer peripheral portion of the flange portion of the transmission member and the hub portion of the ring gear thermally expands at the time of welding and heat shrinks after the welding, so that the flange portion and the hub portion , The portions sandwiching the welded portion are pulled with a large force in the direction of approaching each other in the radial direction. In this case, the ring gear is configured to have high rigidity as a whole including the hub portion, and in order to maintain the original annular shape, the welded portion and the peripheral portion of the welded portion of the flange portion are particularly on the hub portion side. There is a tendency for relatively high residual stress to be generated in the portion due to strong tension.

尚、図4には、上記差動装置と同タイプの比較例について、コンピュータによるシミュレーション解析で求めた残留応力の分布状態の一例が示される。この図で薄墨部分は、残留応力の発生部位を示し、トーンが濃くなるほど残留応力が大きいことを示す。 Note that FIG. 4 shows an example of the distribution state of the residual stress obtained by the simulation analysis by a computer for the comparative example of the same type as the differential device. In this figure, the light ink portion indicates the portion where the residual stress is generated, and the darker the tone, the larger the residual stress.

本発明は、上記に鑑み提案されたもので、上記残留応力を簡単な構造で低減可能とした伝動装置を提供することを目的とする。 The present invention has been proposed in view of the above, and an object of the present invention is to provide a transmission device capable of reducing the residual stress with a simple structure.

上記目的を達成するために、本発明は、径方向外向きのフランジ部を外周に有して回転可能な伝動ケースと、前記フランジ部を囲繞するハブ部を内周に有したリングギヤとを備え、前記フランジ部の外周面は、該フランジ部の軸方向一方側の側面より軸方向で内方側に延びていて前記ハブ部の内周面が嵌合、溶接される第1外周部と、前記第1外周部よりも軸方向他方側で前記ハブ部の内周面に突設した位置決め凸部が嵌合又は圧入されて前記ハブ部及び前記フランジ部相互を径方向及び軸方向に位置決めする位置決め用外周部とを少なくとも有する伝動装置において、前記フランジ部の前記側面には、前記溶接部の熱収縮に伴い前記フランジ部及び前記ハブ部が相互に引張り合う力で前記フランジ部の溶接部周辺に発生する残留応力を低減する環状溝が、前記伝動ケースの回転軸線と直交する投影面で見て該環状溝と前記位置決め用外周部とが一部重なる位置に凹設されることを第1の特徴とする。 In order to achieve the above object, the present invention includes a rotatable transmission case having a radially outward flange portion on the outer circumference and a ring gear having a hub portion surrounding the flange portion on the inner circumference. The outer peripheral surface of the flange portion extends inward in the axial direction from the side surface on one side in the axial direction of the flange portion, and the inner peripheral surface of the hub portion is fitted and welded to the first outer peripheral surface. A positioning convex portion protruding from the inner peripheral surface of the hub portion on the other side in the axial direction from the first outer peripheral portion is fitted or press-fitted to position the hub portion and the flange portion in the radial direction and the axial direction. In a transmission device having at least an outer peripheral portion for positioning, the side surface of the flange portion has a force around the welded portion of the flange portion due to a force that pulls the flange portion and the hub portion with each other due to thermal shrinkage of the welded portion. First, the annular groove for reducing the residual stress generated in the transmission case is recessed at a position where the annular groove and the outer peripheral portion for positioning partially overlap when viewed from a projection plane orthogonal to the rotation axis of the transmission case. It is a feature of.

同じく上記目的を達成するために本発明は、ケース本体、及び該ケース本体の外周に径方向外向きに突設したフランジ部を有して回転可能な伝動ケースと、前記フランジ部を囲繞するハブ部を内周に有したリングギヤとを備え、前記フランジ部は、前記ケース本体の中心より軸方向一方側にオフセット配置されていて、そのオフセット方向で前記ケース本体の外側面と該フランジ部との間に、前記軸方向一方側を向く環状の窪みが形成されており、前記フランジ部の外周面は、該フランジ部の、前記軸方向一方側を向く側面より軸方向で内方側に延びていて前記ハブ部の内周面が嵌合、溶接される第1外周部を少なくとも備える伝動装置において、前記フランジ部の前記側面には、前記溶接部の熱収縮に伴い前記フランジ部及び前記ハブ部が相互に引張り合う力で前記フランジ部の溶接部周辺に発生する残留応力を低減する環状溝が、径方向で前記窪みと前記溶接部との間において、該窪みよりも浅く凹設されることを第2の特徴とする。 Similarly, in order to achieve the above object, the present invention comprises a case body, a rotatable transmission case having a flange portion protruding outward in the radial direction on the outer periphery of the case body, and a hub surrounding the flange portion. A ring gear having a portion on the inner circumference is provided, and the flange portion is offset on one side in the axial direction from the center of the case body, and the outer surface of the case body and the flange portion are arranged in the offset direction. An annular recess facing one side in the axial direction is formed between them, and the outer peripheral surface of the flange portion extends inward in the axial direction from the side surface of the flange portion facing one side in the axial direction. In a transmission device including at least a first outer peripheral portion to which the inner peripheral surface of the hub portion is fitted and welded, the flange portion and the hub portion are provided on the side surface of the flange portion due to heat shrinkage of the welded portion. An annular groove that reduces the residual stress generated around the welded portion of the flange portion due to the force of pulling each other is provided between the recess and the welded portion in the radial direction, shallower than the recess. Is the second feature.

また本発明は、第1又は第2の特徴に加えて、前記フランジ部の前記側面は、前記環状溝から径方向内方側に延びる第1側面部分と、前記環状溝から径方向外方側に延びる第2側面部分とを有しており、前記第1側面部分は、前記第2側面部分と軸方向位置が一致するか、又は該第2側面部分よりも軸方向で外方側に張り出していることを第3の特徴としている。 Further, in the present invention, in addition to the first or second feature, the side surface of the flange portion includes a first side surface portion extending radially inward from the annular groove and a radial outward side from the annular groove. The first side surface portion has a second side surface portion extending in the axial direction, or the first side surface portion has an axial position that coincides with the second side surface portion, or the first side surface portion projects outward in the axial direction from the second side surface portion. The third feature is that.

第1の特徴によれば、伝動ケースのフランジ部の外周面が、フランジ部の、軸方向一方側の側面より軸方向で内方側に延びていてリングギヤのハブ部内周面が嵌合、溶接される第1外周部と、第1外周部よりも軸方向他方側でハブ部の内周面に突設した位置決め凸部が嵌合又は圧入される位置決め用外周部とを有する伝動装置において、フランジ部の上記側面には、溶接部の熱収縮に伴いフランジ部及びハブ部が相互に引張り合う力でフランジ部の溶接部周辺に発生する残留応力を低減する環状溝が、伝動ケースの回転軸線と直交する投影面で見て環状溝と位置決め用外周部とが一部重なる位置に凹設されていて、この環状溝によりフランジ部の溶接部近傍の剛性が適度に弱められる。 According to the first feature, the outer peripheral surface of the flange portion of the transmission case extends inward in the axial direction from the side surface on one side in the axial direction of the flange portion, and the inner peripheral surface of the hub portion of the ring gear is fitted and welded. In a transmission device having a first outer peripheral portion to be formed and a positioning outer peripheral portion into which a positioning convex portion protruding from the inner peripheral surface of the hub portion on the other side in the axial direction from the first outer peripheral portion is fitted or press-fitted. On the side surface of the flange portion, an annular groove that reduces the residual stress generated around the welded portion of the flange portion due to the force that the flange portion and the hub portion pull each other due to the thermal shrinkage of the welded portion is formed on the rotation axis of the transmission case. The annular groove and the outer peripheral portion for positioning are recessed at a position where the annular groove and the outer peripheral portion for positioning partially overlap when viewed from the projection plane orthogonal to the annular groove, and the rigidity in the vicinity of the welded portion of the flange portion is appropriately weakened by this annular groove.

また第2の特徴によれば、伝動ケースのフランジ部が、ケース本体の中心より軸方向一方側にオフセット配置されていて、そのオフセット方向でケース本体の外側面とフランジ部との間に環状の窪みが形成され、フランジ部の第1外周部が、フランジ部の、軸方向一方側を向く側面より軸方向で内方側に延びていてリングギヤのハブ部内周面が嵌合、溶接される伝動装置において、フランジ部の上記側面には、溶接部の熱収縮に伴いフランジ部及びハブ部が相互に引張り合う力でフランジ部の溶接部周辺に発生する残留応力を低減する環状溝が、径方向で窪みと溶接部との間において、窪みよりも浅く凹設されていて、この環状溝によりフランジ部の溶接部近傍の剛性が適度に弱められる。 According to the second feature, the flange portion of the transmission case is offset on one side in the axial direction from the center of the case body, and an annular shape is formed between the outer surface of the case body and the flange portion in the offset direction. A recess is formed, and the first outer peripheral portion of the flange portion extends inward in the axial direction from the side surface of the flange portion facing one side in the axial direction, and the inner peripheral surface of the hub portion of the ring gear is fitted and welded. In the apparatus, an annular groove is formed on the side surface of the flange portion in the radial direction to reduce the residual stress generated around the welded portion of the flange portion due to the force of the flange portion and the hub portion pulling each other due to the thermal shrinkage of the welded portion. The recess is shallower than the recess between the recess and the welded portion, and the annular groove moderately weakens the rigidity of the flange portion in the vicinity of the welded portion.

このように第1,第2の各特徴によれば、フランジ部の上記側面の特定部位に凹設した環状溝によってフランジ部の溶接部近傍の剛性が適度に弱まるため、溶接部の熱収縮に伴いフランジ部及びハブ部が相互に引張り合う力でフランジ部の溶接部周辺に発生する残留応力を効果的に低減でき、これにより、伝動部材は、フランジ部で残留応力が高くなることに因る遅れ破壊の発生を未然に効果的に防止可能となる。 As described above, according to the first and second features, the annular groove recessed in the specific portion of the side surface of the flange portion moderately weakens the rigidity in the vicinity of the welded portion of the flange portion, resulting in thermal shrinkage of the welded portion. Along with this, the residual stress generated around the welded portion of the flange portion can be effectively reduced by the force of the flange portion and the hub portion pulling each other, and as a result, the transmission member has a high residual stress at the flange portion. It is possible to effectively prevent the occurrence of delayed destruction.

また第3の特徴によれば、フランジ部の上記側面は、環状溝から径方向内方側に延びる第1側面部分と、環状溝から径方向外方側に延びる第2側面部分とを有し、第1側面部分は、第2側面部分と軸方向位置が一致するか、又は第2側面部分よりも軸方向で外方側に張り出しているので、環状溝を特設しても、それより径方向内方側の第1側面部分の剛性を十分に確保可能となる。従って、環状溝より径方向内方側のフランジ部の剛性を下げることなく環状溝特設による上記残留応力の低減効果を達成可能となる。 Further, according to the third feature, the side surface of the flange portion has a first side surface portion extending radially inward from the annular groove and a second side surface portion extending radially outward from the annular groove. , The first side surface portion has the same axial position as the second side surface portion, or projects outward in the axial direction from the second side surface portion, so even if an annular groove is specially provided, the diameter is larger than that. Sufficient rigidity of the first side surface portion on the inner side in the direction can be secured. Therefore, the effect of reducing the residual stress by the special provision of the annular groove can be achieved without lowering the rigidity of the flange portion on the inner side in the radial direction from the annular groove.

本発明の一実施形態に係る差動装置を示す要部縦断面図Longitudinal sectional view of a main part showing a differential device according to an embodiment of the present invention. 図1の2部拡大断面図Two-part enlarged cross-sectional view of FIG. コンピュータによるシミュレーション解析で求めた、溶接後の冷却完了状態でのデフケースの残留応力分布を示す図2対応断面図FIG. 2 Corresponding sectional view showing the residual stress distribution of the differential case in the completed cooling state after welding, which was obtained by simulation analysis by a computer. 比較例を示す図3対応断面図FIG. 3 Corresponding sectional view showing a comparative example

本発明の実施形態を添付図面に基づいて以下に説明する。 Embodiments of the present invention will be described below with reference to the accompanying drawings.

先ず、図1において、車両(例えば自動車)のミッションケースMC内には、図示しない動力源(例えば車載のエンジン)からの動力を一対の出力軸としての車軸S1,S2に分配して伝達する差動装置10が収容される。差動装置10は、伝動装置の一例であって、本実施形態では金属製のデフケース3と、デフケース3に内蔵される差動ギヤ機構20とを備える。 First, in FIG. 1, a difference in which power from a power source (for example, an in-vehicle engine) (not shown) is distributed and transmitted to axles S1 and S2 as a pair of output shafts in a transmission case MC of a vehicle (for example, an automobile). The moving device 10 is housed. The differential device 10 is an example of a transmission device, and in the present embodiment, the differential device 10 includes a metal differential case 3 and a differential gear mechanism 20 built in the differential case 3.

デフケース3は、内部に差動ギヤ機構20を収納した中空のケース本体3cと、ケース本体3cの右側部及び左側部に一体に連設されて第1軸線X1上に並ぶ第1,第2軸受ボス3b1,3b2と、ケース本体3cの外周部に径方向外向きに一体に形成された環状のフランジ部3fとを備える。ケース本体3cは、概略球体状に形成されており、それの内面3ciは、デフケース3の中心O回りの球面状に形成される。 The differential case 3 is a hollow case body 3c in which the differential gear mechanism 20 is housed, and first and second bearings that are integrally connected to the right side and left side of the case body 3c and lined up on the first axis X1. The bosses 3b1 and 3b2 and an annular flange portion 3f integrally formed on the outer peripheral portion of the case body 3c in the outward direction in the radial direction are provided. The case body 3c is formed in a substantially spherical shape, and the inner surface 3ci thereof is formed in a spherical shape around the center O of the differential case 3.

そして、第1及び第2軸受ボス3b1,3b2は、それらボス3b1,3b2の外周側において軸受13,14を介してミッションケースMCに第1軸線X1回りに回転自在に支持される。また第1及び第2軸受ボス3b1,3b2の内周面には、左右の車軸S1,S2がそれぞれ回転自在に嵌合、支持される。 Then, the first and second bearing bosses 3b1, 3b2 are rotatably supported by the mission case MC around the first axis X1 via the bearings 13 and 14 on the outer peripheral side of the bosses 3b1, 3b2. The left and right axles S1 and S2 are rotatably fitted and supported on the inner peripheral surfaces of the first and second bearing bosses 3b1 and 3b2, respectively.

尚、軸受ボス3b1,3b2と車軸S1,S2との嵌合面の一方には、その他方との相対回転に伴いミッションケースMC内の潤滑油をデフケース3内に送り込むねじポンプ作用を発揮し得る螺旋溝15,16が設けられる。 It should be noted that one of the fitting surfaces of the bearing bosses 3b1 and 3b2 and the axles S1 and S2 can exert a screw pumping action of feeding the lubricating oil in the transmission case MC into the differential case 3 as it rotates relative to the other side. Spiral grooves 15 and 16 are provided.

デフケース3の上記フランジ部3fにはリングギヤRの内周部即ちハブ部Rbが、後述するように溶接及び圧入(又は嵌合)を組み合わせた固定手段を以て固定される。また図示例のフランジ部3fは、ケース本体3cの中心Oから軸方向一方側(即ち第1軸受ボス3b1側)にオフセット配置されており、そのオフセット方向でケース本体3cの外側面とフランジ部3fとの間に、上記軸方向一方側を向く環状の窪み32が形成される。 The inner peripheral portion of the ring gear R, that is, the hub portion Rb, is fixed to the flange portion 3f of the differential case 3 by a fixing means that combines welding and press fitting (or fitting) as described later. Further, the flange portion 3f of the illustrated example is offset from the center O of the case body 3c to one side in the axial direction (that is, the first bearing boss 3b1 side), and the outer surface of the case body 3c and the flange portion 3f are arranged in the offset direction. An annular recess 32 facing one side in the axial direction is formed between the two.

リングギヤRは、ヘリカルギヤ(斜歯)状の歯部Ragを外周に有した短円筒状のリム部Raと、リム部Raより軸方向幅狭に形成されてリム部Raの内周側に一体に連設されたハブRbとを有しており、歯部Ragは、動力源に連なる変速装置の出力部となる駆動ギヤ50と噛合する。 The ring gear R is integrally formed with a short cylindrical rim portion Ra having a helical gear (oblique tooth) -shaped tooth portion Rag on the outer circumference and a narrower axial width than the rim portion Ra on the inner peripheral side of the rim portion Ra. It has a series of hubs Rb, and the tooth portion Rag meshes with a drive gear 50 which is an output portion of a transmission connected to a power source.

そして、駆動ギヤ50からの回転駆動力は、リングギヤR及びフランジ部3fを介してデフケース3のケース本体3cに伝達される。尚、図1において、歯部Ragは、表示を簡略化するために、歯筋に沿う断面表示とした。 Then, the rotational driving force from the drive gear 50 is transmitted to the case body 3c of the differential case 3 via the ring gear R and the flange portion 3f. In FIG. 1, the tooth portion Rag is displayed in cross section along the tooth muscle in order to simplify the display.

差動ギヤ機構20は、ケース本体3cの中心Oで第1軸線X1と直交する第2軸線X2上に配置されてケース本体3cに支持されるピニオン軸21と、このピニオン軸21に回転自在に支持される一対のピニオンギヤ22,22と、各ピニオンギヤ22と噛合し且つ第1軸線X1回りに回転可能な左右のサイドギヤ23,23とを備える。両サイドギヤ23,23は、差動ギヤ機構20の出力ギヤとして機能するものであり、両サイドギヤ23,23の内周面には、左右の車軸S1,S2の内端部がスプライン嵌合される。 The differential gear mechanism 20 is rotatably connected to a pinion shaft 21 arranged on the second axis X2 orthogonal to the first axis X1 at the center O of the case body 3c and supported by the case body 3c, and the pinion shaft 21. A pair of supported pinion gears 22 and 22 and left and right side gears 23 and 23 that mesh with each pinion gear 22 and are rotatable around the first axis X1 are provided. The side gears 23 and 23 function as output gears of the differential gear mechanism 20, and the inner end portions of the left and right axles S1 and S2 are spline-fitted on the inner peripheral surfaces of the side gears 23 and 23. ..

ピニオンギヤ22及びサイドギヤ23の各背面は、ケース本体3cの球面状をなす内面3ciにそれぞれピニオンギヤワッシャWp及びサイドギヤワッシャWsを介して(或いはワッシャを介さずに直接)回転自在に支承される。ケース本体3cの内面3ciの少なくともピニオンギヤ支持面及びサイドギヤ支持面となる部位は、デフケース3の鋳造後、後述する作業窓Hを通して旋盤等の加工装置により機械加工される。 The back surfaces of the pinion gear 22 and the side gear 23 are rotatably supported on the spherical inner surface 3ci of the case body 3c via the pinion gear washer Wp and the side gear washer Ws, respectively (or directly without the washer). At least the pinion gear support surface and the side gear support surface of the inner surface 3ci of the case body 3c are machined by a processing device such as a lathe through a work window H described later after casting the differential case 3.

ピニオン軸21は、ケース本体3cの外周端部に形成されて第2軸線X2上に延びる一対のピニオン軸支持孔3chに挿通、保持される。またケース本体3cには、ピニオン軸21の一端部を横切るよう貫通する抜け止めピン17が挿着(例えば圧入)され、この抜け止めピン17により、ピニオン軸21のピニオン軸支持孔3chからの離脱が阻止される。 The pinion shaft 21 is inserted and held in a pair of pinion shaft support holes 3ch formed at the outer peripheral end of the case body 3c and extending on the second axis X2. Further, a retaining pin 17 penetrating across one end of the pinion shaft 21 is inserted (for example, press-fitted) into the case body 3c, and the retaining pin 17 separates the pinion shaft 21 from the pinion shaft support hole 3ch. Is blocked.

そして、駆動ギヤ50からリングギヤRを経てデフケース3のケース本体3cに伝達された回転駆動力は、差動ギヤ機構20を介して一対の車軸S1,S2に対し差動回転を許容しつつ分配伝達される。尚、差動ギヤ機構20の差動機能は従来周知であるので、説明を省略する。 Then, the rotational driving force transmitted from the drive gear 50 to the case body 3c of the differential case 3 via the ring gear R is distributed and transmitted to the pair of axles S1 and S2 via the differential gear mechanism 20 while allowing differential rotation. Will be done. Since the differential function of the differential gear mechanism 20 is well known in the past, the description thereof will be omitted.

またデフケース3は、図1点線で示すように、フランジ部3fよりも軸方向他方側(即ち第2軸受ボス3b2側)のケース本体3cの側壁に一対の作業窓Hを有する。この一対の作業窓Hは、第1,第2軸線X1,X2を含む仮想平面を挟んでその両側方に対称的に配置、形成される。各作業窓Hは、ケース本体3cの内面3ciに対する機械加工やケース本体3c内への差動ギヤ機構20の組付けを許容するための窓であり、その目的に即した十分大きい形状に形成される。 Further, as shown by the dotted line in FIG. 1, the differential case 3 has a pair of work windows H on the side wall of the case body 3c on the other side in the axial direction (that is, the second bearing boss 3b2 side) from the flange portion 3f. The pair of work windows H are symmetrically arranged and formed on both sides of a virtual plane including the first and second axes X1 and X2. Each work window H is a window for allowing machining on the inner surface 3ci of the case body 3c and assembling the differential gear mechanism 20 into the case body 3c, and is formed in a sufficiently large shape suitable for the purpose. To.

次にデフケース3のフランジ部3fにリングギヤRのハブ部Rbを固定する構造の一例を、図2を併せて参照して説明する。 Next, an example of a structure in which the hub portion Rb of the ring gear R is fixed to the flange portion 3f of the differential case 3 will be described with reference to FIG.

フランジ部3fの外周面は、フランジ部3fの軸方向一方側(即ち第1軸受ボス3b1側)の第1側面sf1より軸方向で内方側に延びていてハブ部Rb内周の被溶接部B1が嵌合、溶接される第1外周部A1と、第1外周部A1の軸方向内端に隣接する第2外周部A2とを備える。第2外周部A2と、ハブ部Rb内周に凹設した空洞形成部B2との相対向面間には、環状で横断面矩形状の空洞部30が形成される。尚、第1外周部A1と被溶接部B1との、溶接前における嵌合は、軽圧入としてもよいし、或いはガタのない嵌合としてもよい。 The outer peripheral surface of the flange portion 3f extends inward in the axial direction from the first side surface sf1 on one side in the axial direction of the flange portion 3f (that is, the first bearing boss 3b1 side), and is a welded portion on the inner circumference of the hub portion Rb. A first outer peripheral portion A1 to which B1 is fitted and welded, and a second outer peripheral portion A2 adjacent to the axial inner end of the first outer peripheral portion A1 are provided. An annular cavity portion 30 having a rectangular cross section is formed between the second outer peripheral portion A2 and the opposite surface of the cavity forming portion B2 recessed in the inner circumference of the hub portion Rb. The fitting of the first outer peripheral portion A1 and the welded portion B1 before welding may be light press-fitting or may be fitting without play.

この空洞部30には、第1外周部A1とハブ部Rb(より具体的には被溶接部B1)との溶接部3wの軸方向内端が臨んでいる。そして、空洞部30は、溶接部3wよりも径方向少なくとも外方側に(実施形態では内方側にも)拡がるように形成される。尚、空洞部30は、溶接部3wで発生したガスを外部にスムーズに排出するガス抜き手段として利用可能である。尚、図示例の第2外周部A2は、第1外周部A1より径方向内方側に一段下がっているが、第1外周部A1と面一に連続させてもよい。 The hollow portion 30 faces the inner end in the axial direction of the welded portion 3w between the first outer peripheral portion A1 and the hub portion Rb (more specifically, the welded portion B1). Then, the cavity portion 30 is formed so as to expand at least outward side in the radial direction (also inward side in the embodiment) with respect to the welded portion 3w. The hollow portion 30 can be used as a degassing means for smoothly discharging the gas generated in the welded portion 3w to the outside. Although the second outer peripheral portion A2 in the illustrated example is lowered by one step inward in the radial direction from the first outer peripheral portion A1, it may be continuous with the first outer peripheral portion A1.

更にフランジ部3fの外周面は、空洞部30よりも軸方向他方側(即ち第2軸受ボス3b2側)に位置決め用外周部A3を有しており、この位置決め用外周部A3は、第2外周部A2の軸方向内端から径方向内方側に下がった段状に形成される。そして、この位置決め用外周部A3には、ハブ部Rb内周に径方向内向きに突設した位置決め凸部B3を係合させる。その係合により、ハブ部Rbがフランジ部3fに対し径方向及び軸方向に各々、位置決めされる。 Further, the outer peripheral surface of the flange portion 3f has a positioning outer peripheral portion A3 on the other side in the axial direction (that is, the second bearing boss 3b2 side) from the cavity portion 30, and the positioning outer peripheral portion A3 is the second outer peripheral portion. The portion A2 is formed in a stepped shape that descends inward in the radial direction from the inner end in the axial direction. Then, the positioning convex portion B3 projecting inward in the radial direction is engaged with the outer peripheral portion A3 for positioning with the inner circumference of the hub portion Rb. By the engagement, the hub portion Rb is positioned radially and axially with respect to the flange portion 3f, respectively.

その位置決めのために、位置決め用外周部A3は、ハブ部Rbをフランジ部3fに対し径方向に位置決めするよう位置決め凸部B3の内周面B3iを軸方向に圧入させる径方向位置決め面A3rと、ハブ部Rbをフランジ部3fに対し軸方向に位置決めするよう位置決め凸部B3の、第1外周部A1側の側面B3sを当接させる軸方向位置決め面A3aとを有する。尚、径方向位置決め面A3rと位置決め凸部B3の内周面B3iとの関係は、上記圧入に代えて、ガタのない嵌合としてもよい。 For the positioning, the positioning outer peripheral portion A3 includes a radial positioning surface A3r for axially press-fitting the inner peripheral surface B3i of the positioning convex portion B3 so as to position the hub portion Rb in the radial direction with respect to the flange portion 3f. It has an axial positioning surface A3a of the positioning convex portion B3 that abuts the side surface B3s on the first outer peripheral portion A1 side so as to position the hub portion Rb in the axial direction with respect to the flange portion 3f. The relationship between the radial positioning surface A3r and the inner peripheral surface B3i of the positioning convex portion B3 may be a loose fitting instead of the above press fitting.

その軸方向位置決め面A3aは、第2外周部A2の軸方向内端より、第1軸線X1と直交する仮想平面上で径方向内方側に延びている。そして、この軸方向位置決め面A3aの径方向内端部は、アール面を経て径方向位置決め面A3rに滑らかに連続する。また径方向位置決め面A3rは、第1軸線X1回りの円筒面状に形成されていて、フランジ部3fの軸方向他方側(即ち第2軸受ボス3b2側)の第2側面sf2に連続している。 The axial positioning surface A3a extends radially inward from the axial inner end of the second outer peripheral portion A2 on a virtual plane orthogonal to the first axis X1. Then, the radial inner end portion of the axial positioning surface A3a smoothly continues to the radial positioning surface A3r via the rounded surface. Further, the radial positioning surface A3r is formed in a cylindrical surface shape around the first axis X1 and is continuous with the second side surface sf2 on the other side in the axial direction (that is, the second bearing boss 3b2 side) of the flange portion 3f. ..

尚、位置決め凸部B3の内周面B3iの軸方向両端部には面取り面がそれぞれ設けられ、その各面取り面と位置決め面用外周部A3との間に空隙が形成される。 Chamfered surfaces are provided at both ends of the inner peripheral surface B3i of the positioning convex portion B3 in the axial direction, and a gap is formed between each chamfered surface and the outer peripheral portion A3 for the positioning surface.

またハブ部Rbの軸方向一方側(即ち第1軸受ボス3b1側)の第1側面sr1には、軸方向内方側に浅く窪んだ環状溝Grが凹設されている。尚、この環状溝Grの深さは、ハブ部Rbの円環状形態を維持する剛性を殆ど低下させない深さに設定される。 Further, on the first side surface sr1 of the hub portion Rb on one side in the axial direction (that is, the side of the first bearing boss 3b1), an annular groove Gr recessed shallowly inward in the axial direction is provided. The depth of the annular groove Gr is set to a depth that hardly reduces the rigidity for maintaining the annular shape of the hub portion Rb.

ところでフランジ部3fの軸方向一方側(即ち第1軸受ボス3b1側)の第1側面sf1には、溶接部3wの熱収縮に伴いフランジ部3f及びハブ部Rbが相互に引張り合う力でフランジ部3fの溶接部3w及びその周辺部に発生する残留応力を低減する環状溝Gfが、デフケース3の第1軸線X1と直交する投影面で見て環状溝Gfと位置決め用外周部A3とが一部重なる位置に凹設される。 By the way, on the first side surface sf1 of the flange portion 3f on one side in the axial direction (that is, the first bearing boss 3b1 side), the flange portion 3f and the hub portion Rb are pulled together by the heat shrinkage of the welded portion 3w. The annular groove Gf that reduces the residual stress generated in the welded portion 3w of 3f and its peripheral portion is a part of the annular groove Gf and the outer peripheral portion A3 for positioning when viewed from the projection plane orthogonal to the first axis X1 of the differential case 3. It is recessed at the overlapping position.

この環状溝Gfは、径方向で前記した環状窪み32と溶接部3wとの間において、窪み32よりも浅い深さで、しかも溶接部3w の軸方向長さよりも浅い深さで凹設される。 The annular groove Gf is recessed between the annular recess 32 and the welded portion 3w in the radial direction at a depth shallower than the recess 32 and at a depth shallower than the axial length of the welded portion 3w. ..

またフランジ部3fの第1側面sf1は、環状溝Gfから径方向内方側に延びる第1側面部分sf11と、環状溝Gfから径方向外方側に延びる第2側面部分sf12とを有している。そして、第1側面部分sf11は、図示例のように第2側面部分sf12と軸方向位置が一致するか、或いはまた第2側面部分sf12よりも軸方向で外方側に張り出すように形成される。 Further, the first side surface sf1 of the flange portion 3f has a first side surface portion sf11 extending radially inward from the annular groove Gf and a second side surface portion sf12 extending radially outward from the annular groove Gf. There is. The first side surface portion sf11 is formed so as to coincide with the second side surface portion sf12 in the axial direction as shown in the illustrated example, or to project outward in the axial direction from the second side surface portion sf12. To.

次に第1実施形態の作用を説明する。 Next, the operation of the first embodiment will be described.

デフケース3は、金属材料(例えばアルミ、アルミ合金、鋳鉄等)で鋳造成形されるものであり、その鋳造後にデフケース3の内面及び外面の所定部位(例えばケース本体3cの内面3ci、軸受ボス3b1,3b2の内外周、フランジ部3f、ピニオン軸支持孔3ch等)が機械加工される。 The differential case 3 is cast and molded from a metal material (for example, aluminum, aluminum alloy, cast iron, etc.), and after casting, predetermined portions of the inner and outer surfaces of the differential case 3 (for example, the inner surface 3ci of the case body 3c, the bearing boss 3b1, The inner and outer circumferences of 3b2, the flange portion 3f, the pinion shaft support hole 3ch, etc.) are machined.

その機械加工の終了したデフケース3内に、差動ギヤ機構20の各要素が作業窓Hを通して組み入れられると共に、そのデフケース3のフランジ部3fに対して、予め歯部Ragを形成加工したリングギヤRのハブ部Rbの内周部が、圧入及び溶接を併用して結合される。 Each element of the differential gear mechanism 20 is incorporated into the machined differential case 3 through the work window H, and the ring gear R in which the tooth portion Rag is formed in advance with respect to the flange portion 3f of the differential case 3 is formed. The inner peripheral portion of the hub portion Rb is joined by both press fitting and welding.

次にそのリングギヤRの結合作業について説明する。先ず、リングギヤRのハブ部Rbの被溶接部B1をフランジ部3fの第1外周部A1に嵌合させると共に、ハブ部Rbの位置決め凸部B3の内周面B3iを第3外周部A3の径方向位置決め面A3rに圧入させ、且つ位置決め凸部B3の内側面B3sを第3外周部A3の軸方向位置決め面A3aに当接させる。これにより、フランジ部3fに対するハブ部Rbの径方向及び軸方向の各位置決めが行われる。 Next, the coupling work of the ring gear R will be described. First, the welded portion B1 of the hub portion Rb of the ring gear R is fitted to the first outer peripheral portion A1 of the flange portion 3f, and the inner peripheral surface B3i of the positioning convex portion B3 of the hub portion Rb is the diameter of the third outer peripheral portion A3. It is press-fitted into the directional positioning surface A3r, and the inner side surface B3s of the positioning convex portion B3 is brought into contact with the axial positioning surface A3a of the third outer peripheral portion A3. As a result, the hub portion Rb is positioned in the radial direction and the axial direction with respect to the flange portion 3f.

しかる後に、ハブ部Rbの被溶接部B1とフランジ部3fの第1外周部A1との嵌合部を溶接する。この溶接作業は、例えば、図2に鎖線で示すように、フランジ部3fの第1外周部A1と、ハブ部Rbの被溶接部B1との嵌合部外端に向けて溶接用レーザトーチTからレーザを照射し、且つその照射部位を該嵌合部外端の全周に亘り徐々に移動させるようにして行われる。 After that, the fitting portion between the welded portion B1 of the hub portion Rb and the first outer peripheral portion A1 of the flange portion 3f is welded. For example, as shown by a chain line in FIG. 2, this welding operation is performed from the welding laser torch T toward the outer end of the fitting portion between the first outer peripheral portion A1 of the flange portion 3f and the welded portion B1 of the hub portion Rb. The laser is irradiated, and the irradiated portion is gradually moved over the entire circumference of the outer end of the fitting portion.

かくして、デフケース3のフランジ部3fにリングギヤRのハブ部Rbの内周部が、圧入及び溶接を併用して定位置で強固に結合される。 Thus, the inner peripheral portion of the hub portion Rb of the ring gear R is firmly coupled to the flange portion 3f of the differential case 3 at a fixed position by using press fitting and welding together.

ところで図4には、本発明の技術的特徴(環状溝Gf)を有しない比較例が示される。このものでは、伝動ケース(伝動部材)としてのデフケース3におけるフランジ部3fと、リングギヤRのハブ部Rbとの溶接部3wが溶接時に熱膨張し、その溶接後に熱収縮することにより、フランジ部3f及びハブ部Rbの、溶接部3wを挟む部分が、図4に白抜き矢印で示すように、径方向で互いに接近する方向に大きな力で引張られる。 By the way, FIG. 4 shows a comparative example having no technical feature (annular groove Gf) of the present invention. In this case, the flange portion 3f in the differential case 3 as a transmission case (transmission member) and the welded portion 3w between the hub portion Rb of the ring gear R are thermally expanded during welding, and the flange portion 3f is thermally contracted after the welding. And the portion of the hub portion Rb that sandwiches the welded portion 3w is pulled with a large force in the radial direction so as to approach each other, as shown by the white arrows in FIG.

この場合、リングギヤRは、内周側のハブ部Rbを含めて全体的に高剛性に構成されていて、元々の円環状形態を維持しようとするため、特に溶接部3wとフランジ部3fの溶接部3wの周辺部とがハブ部Rb側に強く引張られてしまい、当該部分に比較的高い残留応力が発生する傾向がある(図4の残留応力分布を参照)。 In this case, the ring gear R is configured to have high rigidity as a whole including the hub portion Rb on the inner peripheral side, and is intended to maintain the original annular shape. Therefore, the welded portion 3w and the flange portion 3f are particularly welded. The peripheral portion of the portion 3w is strongly pulled toward the hub portion Rb side, and a relatively high residual stress tends to be generated in the portion (see the residual stress distribution in FIG. 4).

これに対し、本実施形態によれば、フランジ部3fの第1側面sf1には、溶接部3wの熱収縮に伴いフランジ部3f及びハブ部Rbが相互に引張り合う力でフランジ部3fの溶接部3w及びその周辺部に発生する残留応力を低減する環状溝Gfが凹設される。この場合、環状溝Gfは、デフケース3の第1軸線X1と直交する投影面で見て環状溝Gfと位置決め用外周部A3とが一部重なる位置に在ると共に、径方向で環状窪み32と溶接部3wとの間に在り、しかも窪み32よりも浅く、また溶接部3w の軸方向長さtw よりも浅い深さに設定でされる。 On the other hand, according to the present embodiment, on the first side surface sf1 of the flange portion 3f, the welded portion of the flange portion 3f is subjected to a force in which the flange portion 3f and the hub portion Rb are mutually pulled by the heat shrinkage of the welded portion 3w. An annular groove Gf for reducing residual stress generated in 3w and its peripheral portion is recessed. In this case, the annular groove Gf is located at a position where the annular groove Gf and the positioning outer peripheral portion A3 partially overlap when viewed from the projection plane orthogonal to the first axis X1 of the differential case 3, and the annular recess 32 and the annular recess 32 in the radial direction. The depth is set to be between the welded portion 3w, shallower than the recess 32, and shallower than the axial length tw of the welded portion 3w.

従って、このような環状溝Grの特設によりフランジ部3fの溶接部3w周辺部分の剛性を適度に弱めることができるため、図3でも明らかなように、比較例で顕著であったフランジ部3fの溶接部3w及びその周辺部での発生残留応力を低減可能としている。その結果、デフケース3は、フランジ部3f、特に溶接部3wの周辺部で残留応力が高くなることに因る遅れ破壊の発生を未然に効果的に防止可能となる。 Therefore, since the rigidity of the peripheral portion of the welded portion 3w of the flange portion 3f can be appropriately weakened by the special provision of the annular groove Gr, as is clear from FIG. 3, the flange portion 3f, which was remarkable in the comparative example, It is possible to reduce the residual stress generated in the welded portion 3w and its peripheral portion. As a result, the differential case 3 can effectively prevent the occurrence of delayed fracture due to the increase in residual stress in the flange portion 3f, particularly in the peripheral portion of the welded portion 3w.

その上、フランジ部3fの第1側面sf1は、環状溝Gfから径方向内方側に延びる第1側面部分sf11と、環状溝Gfから径方向外方側に延びる第2側面部分sf12とを有していて、特に第1側面部分sf11は、第2側面部分sf12と軸方向位置が一致するか、或いはまた、図示はしないが第2側面部分sf12よりも軸方向外方側に張り出して形成される。従って、環状溝Gfを特設しても、それより径方向内方側の第1側面部分sf11の剛性を十分に確保可能となるから、環状溝Gfより径方向内方側のフランジ部3fの剛性を下げることなく環状溝Gf特設による上記残留応力の低減効果を達成可能となる。 Further, the first side surface sf1 of the flange portion 3f has a first side surface portion sf11 extending radially inward from the annular groove Gf and a second side surface portion sf12 extending radially outward from the annular groove Gf. In particular, the first side surface portion sf11 is formed so that the position in the axial direction coincides with the second side surface portion sf12, or, although not shown, the first side surface portion sf11 projects outward in the axial direction from the second side surface portion sf12. To. Therefore, even if the annular groove Gf is specially provided, the rigidity of the first side surface portion sf11 on the inner side in the radial direction can be sufficiently secured. Therefore, the rigidity of the flange portion 3f on the inner side in the radial direction from the annular groove Gf can be sufficiently secured. It is possible to achieve the effect of reducing the residual stress by specially installing the annular groove Gf without lowering.

また本実施形態では、環状溝Gfと窪み32は第1側面部分sf11で実質的に別の凹部として形成されている。これに対し、例えば、第1側面部分sf11を設けないで窪み32と環状溝Gfを連続した1つの凹部として形成することも考えられるが、実施形態のように第1側面部分sf11を設けたことで、軽量化のために窪み32を形成しても第1側面部分sf11によってフランジ部3fの剛性を十分に確保可能となる。 Further, in the present embodiment, the annular groove Gf and the recess 32 are formed as substantially separate recesses in the first side surface portion sf11. On the other hand, for example, it is conceivable to form the recess 32 and the annular groove Gf as one continuous recess without providing the first side surface portion sf11, but the first side surface portion sf11 is provided as in the embodiment. Therefore, even if the recess 32 is formed for weight reduction, the rigidity of the flange portion 3f can be sufficiently secured by the first side surface portion sf11.

以上、本発明の実施形態について説明したが、本発明は、実施形態に限定されるものではなく、その要旨を逸脱しない範囲で種々の設計変更が可能である。 Although the embodiments of the present invention have been described above, the present invention is not limited to the embodiments, and various design changes can be made without departing from the gist thereof.

例えば、上記実施形態では、伝動装置としての差動装置10を車両用差動装置、特に左右の駆動車輪間の差動装置として実施したものを示したが、本発明では、差動装置10を前後の駆動車輪間の差動装置として実施してもよく、或いはまた車両以外の種々の機械装置における差動装置として実施してもよい。 For example, in the above embodiment, the differential device 10 as a transmission device is implemented as a vehicle differential device, particularly as a differential device between the left and right drive wheels. However, in the present invention, the differential device 10 is used. It may be implemented as a differential between the front and rear drive wheels, or it may be implemented as a differential in various mechanical devices other than vehicles.

さらに差動装置以外の伝動装置(例えば減速装置、増速装置、変速装置等)に本発明を適用してもよく、その場合は、その伝動装置のトルク伝達を担う回転ケース又は回転部材が伝動ケース又は伝動部材となる。 Further, the present invention may be applied to a transmission device other than a differential device (for example, a speed reducer, a speed increase device, a transmission device, etc.), in which case a rotating case or a rotating member responsible for torque transmission of the transmission device is transmitted. It becomes a case or a transmission member.

また前記実施形態では、リングギヤRの歯部Ragをヘリカルギヤとしたものを示したが、本発明のリングギヤは、駆動ギヤ50との噛合により第1軸線X1に沿う方向のスラスト荷重を受ける歯形状の他のギヤ(例えばベベルギヤ、ハイポイドギヤ等)であってもよい。或いはまた、駆動ギヤ50との噛合により上記スラスト荷重を受けない歯形状のギヤ(例えばスパーギヤ)でもよい。 Further, in the above embodiment, the tooth portion Rag of the ring gear R is used as a helical gear, but the ring gear of the present invention has a tooth shape that receives a thrust load in the direction along the first axis X1 by meshing with the drive gear 50. It may be another gear (for example, bevel gear, hypoid gear, etc.). Alternatively, a tooth-shaped gear (for example, a spur gear) that does not receive the thrust load due to meshing with the drive gear 50 may be used.

また前記実施形態では、デフケース3のフランジ部3fに対し、予め歯部Ragを形成加工したリングギヤRのハブ部Rbを結合するようにしたものを示したが、歯部Rag形成前のリングギヤRをハブ部Rbに結合した後で歯部Ragを形成加工するようにしてもよい。 Further, in the above embodiment, the flange portion 3f of the differential case 3 is coupled with the hub portion Rb of the ring gear R in which the tooth portion Rag is formed in advance, but the ring gear R before the tooth portion Rag is formed is shown. The tooth portion Rag may be formed and processed after being coupled to the hub portion Rb.

また前記実施形態では、フランジ部3fとハブ部Rb間の溶接にレーザ溶接を採用したものを例示したが、本発明では、その他の溶接手法(例えば、電子ビーム溶接等)を用いてもよい。 Further, in the above-described embodiment, laser welding is used for welding between the flange portion 3f and the hub portion Rb, but in the present invention, another welding method (for example, electron beam welding or the like) may be used.

A1・・・・・第1外周部
A3・・・・・位置決め用外周部
B3・・・・・位置決め凸部
Gf・・・・・環状溝
R・・・・・・リングギヤ
Rb・・・・・ハブ部
sf1・・・・フランジ部の軸方向一方側の側面としての第1側面
sf11,sf12・・第1,第2側面部分
X1・・・・・回転軸線としての第1軸線
3・・・・・・伝動ケースとしてのデフケース
3c・・・・・ケース本体
3f・・・・・フランジ部
3w・・・・・溶接部
10・・・・・伝動装置としての差動装置
32・・・・・窪み
A1 ・ ・ ・ ・ ・ First outer peripheral part A3 ・ ・ ・ ・ ・ Positioning outer peripheral part B3 ・ ・ ・ ・ ・ Positioning convex part Gf ・ ・ ・ ・ ・ Ring groove R ・ ・ ・ ・ ・ ・ Ring gear Rb ・ ・ ・ ・ ・ ・・ Hub portion sf1 ・ ・ ・ ・ First side surface sf11, sf12 as a side surface on one side in the axial direction of the flange portion ・ ・ ・ ・ First and second side surface portions X1 ・ ・ ・ ・ ・ First axis 3 as a rotation axis・ ・ ・ ・ Diff case 3c as a transmission case ・ ・ ・ ・ ・ Case body 3f ・ ・ ・ ・ ・ Flange part 3w ・ ・ ・ ・ ・ Welded part 10 ・ ・ ・ ・ ・ Differential device 32 as a transmission device・ ・ Dent

Claims (3)

径方向外向きのフランジ部(3f)を外周に有して回転可能な伝動ケース(3)と、前記フランジ部(3f)を囲繞するハブ部(Rb)を内周に有したリングギヤ(R)とを備え、前記フランジ部(3f)の外周面は、該フランジ部(3f)の軸方向一方側の側面(sf1)より軸方向で内方側に延びていて前記ハブ部(Rb)の内周面が嵌合、溶接される第1外周部(A1)と、前記第1外周部(A1)よりも軸方向他方側で前記ハブ部(Rb)の内周面に突設した位置決め凸部(B3)が嵌合又は圧入されて前記ハブ部(Rb)及び前記フランジ部(3f)相互を径方向及び軸方向に位置決めする位置決め用外周部(A3)とを少なくとも有する伝動装置において、
前記フランジ部(3f)の前記側面(sf1)には、前記溶接部(3w)の熱収縮に伴い前記フランジ部(3f)及び前記ハブ部(Rb)が相互に引張り合う力で前記フランジ部(3f)の溶接部(3w)周辺に発生する残留応力を低減する環状溝(Gf)が、前記伝動ケース(3)の回転軸線(X1)と直交する投影面で見て該環状溝(Gf)と前記位置決め用外周部(A3)とが一部重なる位置に凹設されることを特徴とする伝動装置。
A ring gear (R) having a rotatable transmission case (3) having a radially outward flange portion (3f) on the outer circumference and a hub portion (Rb) surrounding the flange portion (3f) on the inner circumference. The outer peripheral surface of the flange portion (3f) extends inward in the axial direction from the side surface (sf1) on one side in the axial direction of the flange portion (3f), and is inside the hub portion (Rb). A first outer peripheral portion (A1) to which the peripheral surfaces are fitted and welded, and a positioning convex portion protruding from the inner peripheral surface of the hub portion (Rb) on the other side in the axial direction from the first outer peripheral portion (A1). In a transmission device in which (B3) is fitted or press-fitted, the hub portion (Rb) and the flange portion (3f) have at least a positioning outer peripheral portion (A3) for positioning each other in the radial and axial directions.
On the side surface (sf1) of the flange portion (3f), the flange portion (3f) and the hub portion (Rb) are pulled against each other due to heat shrinkage of the welded portion (3w). The annular groove (Gf) that reduces the residual stress generated around the welded portion (3w) of 3f) is the annular groove (Gf) when viewed from the projection plane orthogonal to the rotation axis (X1) of the transmission case (3). A transmission device characterized in that the positioning peripheral portion (A3) and the positioning outer peripheral portion (A3) are recessed at a position where they partially overlap.
ケース本体(3c)、及び該ケース本体(3c)の外周に径方向外向きに突設したフランジ部(3f)を有して回転可能な伝動ケース(3)と、前記フランジ部(3f)を囲繞するハブ部(Rb)を内周に有したリングギヤ(R)とを備え、前記フランジ部(3f)は、前記ケース本体(3c)の中心(O)より軸方向一方側にオフセット配置されていて、そのオフセット方向で前記ケース本体(3c)の外側面と該フランジ部(3f)との間に、前記軸方向一方側を向く環状の窪み(32)が形成されており、前記フランジ部(3f)の外周面は、該フランジ部(3f)の、前記軸方向一方側を向く側面(sf1)より軸方向で内方側に延びていて前記ハブ部(Rb)の内周面が嵌合、溶接される第1外周部(A1)を少なくとも備える伝動装置において、
前記フランジ部(3f)の前記側面(sf1)には、前記溶接部(3w)の熱収縮に伴い前記フランジ部(3f)及び前記ハブ部(Rb)が相互に引張り合う力で前記フランジ部(3f)の溶接部(3w)周辺に発生する残留応力を低減する環状溝(Gf)が、径方向で前記窪み(32)と前記溶接部(3w)との間において、該窪み(32)よりも浅く凹設されることを特徴とする伝動装置。
A rotatable transmission case (3) having a case body (3c) and a flange portion (3f) projecting outward in the radial direction on the outer circumference of the case body (3c), and the flange portion (3f). A ring gear (R) having a surrounding hub portion (Rb) on the inner circumference is provided, and the flange portion (3f) is offset on one side in the axial direction from the center (O) of the case body (3c). An annular recess (32) facing one side in the axial direction is formed between the outer surface of the case body (3c) and the flange portion (3f) in the offset direction, and the flange portion (3c) is formed. The outer peripheral surface of the 3f) extends inward in the axial direction from the side surface (sf1) of the flange portion (3f) facing one side in the axial direction, and the inner peripheral surface of the hub portion (Rb) is fitted. In the transmission device including at least the first outer peripheral portion (A1) to be welded,
On the side surface (sf1) of the flange portion (3f), the flange portion (3f) and the hub portion (Rb) are pulled against each other due to heat shrinkage of the welded portion (3w). An annular groove (Gf) that reduces residual stress generated around the welded portion (3w) of 3f) is formed between the recess (32) and the welded portion (3w) in the radial direction from the recess (32). A transmission device characterized by being shallowly recessed.
前記フランジ部(3f)の前記側面(sf1)は、前記環状溝(Gf)から径方向内方側に延びる第1側面部分(sf11)と、前記環状溝(Gf)から径方向外方側に延びる第2側面部分(sf12)とを有しており、
前記第1側面部分(sf11)は、前記第2側面部分(sf12)と軸方向位置が一致するか、又は該第2側面部分(sf12)よりも軸方向で外方側に張り出していることを特徴とする、請求項1又は2に記載の伝動装置。
The side surface (sf1) of the flange portion (3f) has a first side surface portion (sf11) extending radially inward from the annular groove (Gf) and a radial outward side from the annular groove (Gf). It has a second side surface portion (sf12) that extends and
The first side surface portion (sf11) has an axial position that coincides with the second side surface portion (sf12), or the first side surface portion (sf11) projects outward in the axial direction from the second side surface portion (sf12). The transmission device according to claim 1 or 2, characterized in that.
JP2019122191A 2019-06-28 2019-06-28 Transmission device Pending JP2021008899A (en)

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WO2022158401A1 (en) 2021-01-22 2022-07-28 日本精工株式会社 Deep-groove ball bearing
DE102022112895A1 (en) 2022-05-23 2023-11-23 Dr. Ing. H.C. F. Porsche Aktiengesellschaft Connection arrangement for transmitting torque

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JP2013002563A (en) * 2011-06-16 2013-01-07 Gkn Driveline Japan Ltd Differential device, and ring gear
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WO2022158401A1 (en) 2021-01-22 2022-07-28 日本精工株式会社 Deep-groove ball bearing
DE102022112895A1 (en) 2022-05-23 2023-11-23 Dr. Ing. H.C. F. Porsche Aktiengesellschaft Connection arrangement for transmitting torque

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