JP2021008273A - Flat bottle, and method for manufacturing flat bottle - Google Patents

Flat bottle, and method for manufacturing flat bottle Download PDF

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JP2021008273A
JP2021008273A JP2019121456A JP2019121456A JP2021008273A JP 2021008273 A JP2021008273 A JP 2021008273A JP 2019121456 A JP2019121456 A JP 2019121456A JP 2019121456 A JP2019121456 A JP 2019121456A JP 2021008273 A JP2021008273 A JP 2021008273A
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bottle
long side
parison
pair
radial direction
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JP7357473B2 (en
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直毅 津田
Naotake Tsuda
直毅 津田
哲郎 宇佐美
Tetsuro Usami
哲郎 宇佐美
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Yoshino Kogyosho Co Ltd
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Yoshino Kogyosho Co Ltd
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Abstract

To deform a pair of long side portions by the same amount toward an inside in a radial direction, when the pressure is reduced.SOLUTION: A flat bottle is provided with an elastically deformable body portion 13 having a pair of short side portions 15 and a pair of long side portions 16 and exhibiting a rectangular shape, in a cross-sectional view orthogonal to a bottle axis O. The long side portion has a convex curved surface shape that bulges outward in the radial direction in the cross-sectional view, and the wall thickness at the same position in the bottle axial direction is equalized over the entire length in the circumferential direction, in the body portion, and horizontally long panel surface portions 17 that are recessed inward in the radial direction and whose size in the circumferential direction is larger than the size in the bottle axis direction are separately provided respectively, on the outer peripheral surfaces of the pair of long side portions.SELECTED DRAWING: Figure 1

Description

本発明は、扁平ボトル、および扁平ボトルの製造方法に関するものである。 The present invention relates to a flat bottle and a method for producing a flat bottle.

従来から、例えば下記特許文献1に示されるように、ボトル軸に直交する横断面視で、一対の短辺部分と一対の長辺部分とを有する長方形状を呈する弾性変形可能な胴部を備えた扁平ボトルが知られている。
この種の扁平ボトルとして、押出成形により形成されたパリソンをブロー成形することで形成される押出しブロー容器が知られている。一般に、パリソンの肉厚は、ボトル軸方向の同じ位置で、周方向の全長にわたって同じになっているので、ブロー工程時の延伸量の差に起因して、短辺部分の肉厚が長辺部分の肉厚より薄くなっている。
Conventionally, for example, as shown in Patent Document 1 below, an elastically deformable body portion having a rectangular shape having a pair of short side portions and a pair of long side portions is provided in a cross-sectional view orthogonal to the bottle axis. Flat bottles are known.
As a flat bottle of this type, an extrusion blow container formed by blow molding a parison formed by extrusion molding is known. In general, the wall thickness of the parison is the same over the entire length in the circumferential direction at the same position in the bottle axial direction, so that the wall thickness of the short side portion is the long side due to the difference in the stretching amount during the blowing process. It is thinner than the wall thickness of the part.

特許第3992988号公報Japanese Patent No. 3992988

しかしながら、従来の扁平ボトルでは、減圧状態になると、一対の長辺部分のうちのいずれか一方のみにおいて、径方向の内側に向けた変形が進行し、いずれか他方の変形が開始、若しくは進行する前に、扁平ボトル内の減圧状態が解消、若しくは緩和されていた。これにより、扁平ボトル内の減圧時に、一対の長辺部分がそれぞれ、径方向の内側に向けて同等の量変形することはなく、一対の長辺部分のうちのいずれか一方のみが、径方向の内側に向けて大きく変形する、いわゆる片引きが発生するという問題があった。 However, in the conventional flat bottle, when the pressure is reduced, only one of the pair of long side portions is deformed inward in the radial direction, and the other one is started or progresses. Previously, the decompression state in the flat bottle had been eliminated or alleviated. As a result, when the pressure is reduced in the flat bottle, the pair of long side portions are not deformed by the same amount inward in the radial direction, and only one of the pair of long side portions is radially inward. There was a problem that so-called one-sided pulling, which is greatly deformed toward the inside of the, occurs.

本発明は、このような事情を考慮してなされたもので、減圧時に、一対の長辺部分をそれぞれ、径方向の内側に向けて同等の量変形させることができる扁平ボトル、および扁平ボトルの製造方法を提供することを目的とする。 The present invention has been made in consideration of such circumstances, and is a flat bottle and a flat bottle capable of deforming a pair of long side portions inward in the radial direction by an equivalent amount at the time of decompression. It is an object of the present invention to provide a manufacturing method.

上記課題を解決して、このような目的を達成するために、本発明の扁平ボトルは、ボトル軸に直交する横断面視で、一対の短辺部分と一対の長辺部分とを有した長方形状を呈する弾性変形可能な胴部を備え、前記長辺部分が、前記横断面視で径方向の外側に向けて膨出した突曲面状を呈し、前記胴部において、ボトル軸方向の同じ位置における肉厚が、周方向の全長にわたって同等とされ、前記一対の長辺部分の外周面に、径方向の内側に向けて窪み、かつ周方向の大きさが、ボトル軸方向の大きさより大きい横長のパネル面部が各別に設けられている。 In order to solve the above problems and achieve such an object, the flat bottle of the present invention is a rectangle having a pair of short side portions and a pair of long side portions in a cross-sectional view orthogonal to the bottle axis. It is provided with an elastically deformable body portion that exhibits a shape, and the long side portion exhibits a convex curved shape that bulges outward in the radial direction in the cross-sectional view, and the same position in the bottle axial direction in the body portion. The wall thickness is equal over the entire length in the circumferential direction, and the outer peripheral surface of the pair of long side portions is recessed inward in the radial direction, and the size in the circumferential direction is larger than the size in the bottle axis direction. Panel surface parts are provided separately.

この発明によれば、胴部において、ボトル軸方向の同じ位置における肉厚が、周方向の全長にわたって同等になっているので、短辺部分の肉厚が長辺部分の肉厚より薄くなっている従来と比べて、長辺部分における周方向の両端部の剛性を向上させることができる。したがって、扁平ボトル内の減圧時に、一対の長辺部分のうちのいずれか一方のみが、径方向の内側に向けて変形しても、この変形の進行が従来と比べて抑止されることとなり、扁平ボトル内の減圧状態が解消、若しくは緩和される前に、いずれか他方の変形を開始、若しくは進行させることができる。これにより、扁平ボトル内の減圧時に、一対の長辺部分をそれぞれ、径方向の内側に向けて同等の量変形させることが可能になり、片引きが発生するのを抑制することができる。 According to the present invention, in the body portion, the wall thickness at the same position in the bottle axial direction is the same over the entire length in the circumferential direction, so that the wall thickness of the short side portion is thinner than the wall thickness of the long side portion. It is possible to improve the rigidity of both ends in the circumferential direction in the long side portion as compared with the conventional case. Therefore, even if only one of the pair of long side portions is deformed inward in the radial direction when the pressure is reduced in the flat bottle, the progress of this deformation is suppressed as compared with the conventional case. One of the other deformations can be initiated or advanced before the depressurized state in the flat bottle is eliminated or alleviated. As a result, when the pressure in the flat bottle is reduced, the pair of long side portions can be deformed by the same amount inward in the radial direction, and the occurrence of one-sided pulling can be suppressed.

一対の長辺部分の外周面に、径方向の内側に向けて窪むパネル面部が各別に設けられているので、扁平ボトル内の減圧時に、パネル面部を起点に、長辺部分を広範囲にわたって均等に、径方向の内側に向けて変形させることができる。これにより、扁平ボトル内の減圧時に、一対の長辺部分のうちのいずれか一方のみが、径方向の内側に向けて変形しても、その変形の進行が緩められることとなり、扁平ボトル内の減圧状態が解消、若しくは緩和される前に、いずれか他方の変形を開始、若しくは進行させることができるとともに、一対の長辺部分それぞれの、径方向の内側に向けた変形量を容易に同等にすることができる。 Since the outer peripheral surfaces of the pair of long side portions are separately provided with panel surface portions that are recessed inward in the radial direction, the long side portions are evenly distributed over a wide range starting from the panel surface portion when the pressure inside the flat bottle is reduced. In addition, it can be deformed inward in the radial direction. As a result, even if only one of the pair of long side portions is deformed inward in the radial direction when the pressure is reduced in the flat bottle, the progress of the deformation is slowed down, and the progress of the deformation is slowed down. Before the depressurized state is eliminated or relaxed, the deformation of either one can be started or advanced, and the amount of deformation of each pair of long side portions toward the inside in the radial direction is easily equalized. can do.

パネル面部が、周方向の大きさがボトル軸方向の大きさより大きい横長に形成されているので、パネル面部の周方向の端部を、長辺部分の周方向の端部に、周方向に近付けることができる。したがって、前記横断面視で、径方向の外側に向けて膨出した突曲面状を呈する長辺部分の外周面と、パネル面部の周方向の端部と、の間の段差を、パネル面部の深さを確保しても低く抑えることができる。これにより、扁平ボトル内の減圧時に、パネル面部の周方向の端部と、長辺部分の外周面と、の接続部分に応力が集中するのを抑制することが可能になり、扁平ボトル内の減圧時に、この接続部分が径方向の内側に向けて反転変形するのを抑制することができる。 Since the panel surface portion is formed in a horizontally long shape in which the size in the circumferential direction is larger than the size in the bottle axis direction, the circumferential end of the panel surface portion is brought closer to the circumferential end of the long side portion in the circumferential direction. be able to. Therefore, in the cross-sectional view, the step between the outer peripheral surface of the long side portion having a convex curved surface shape bulging outward in the radial direction and the peripheral end portion of the panel surface portion in the circumferential direction is formed on the panel surface portion. Even if the depth is secured, it can be kept low. This makes it possible to prevent stress from concentrating on the connection portion between the circumferential end of the panel surface and the outer peripheral surface of the long side when the pressure is reduced in the flat bottle. When the pressure is reduced, it is possible to prevent the connecting portion from being inverted and deformed inward in the radial direction.

前記パネル面部における周方向の両端縁は、前記長辺部分における周方向の両端縁に近接してもよい。 The circumferential edge of the panel surface portion may be close to the circumferential edge of the long side portion.

この場合、パネル面部における周方向の両端縁が、長辺部分における周方向の両端縁に近接しているので、パネル面部の周方向の端部と、長辺部分の外周面と、の間の段差を確実に低く抑えることができる。 In this case, since both peripheral edges of the panel surface portion in the circumferential direction are close to both peripheral edges of the long side portion in the circumferential direction, between the peripheral end portion of the panel surface portion and the outer peripheral surface of the long side portion. The step can be surely kept low.

前記パネル面部におけるボトル軸方向の中央部は、前記胴部におけるボトル軸方向の中央部に位置してもよい。 The central portion of the panel surface portion in the bottle axial direction may be located at the central portion of the body portion in the bottle axial direction.

この場合、パネル面部におけるボトル軸方向の中央部が、胴部におけるボトル軸方向の中央部に位置しているので、扁平ボトル内の減圧時に、長辺部分を広範囲にわたって均等に、径方向の内側に向けて確実に変形させることができる。 In this case, since the central portion of the panel surface portion in the bottle axial direction is located at the central portion of the body portion in the bottle axial direction, the long side portion is evenly spread over a wide area and inside in the radial direction when the pressure inside the flat bottle is reduced. Can be reliably deformed toward.

前記横断面視で、前記パネル面部の表面は、周方向の全長にわたって、径方向の外側に向けて突の曲面状を呈してもよい。 In the cross-sectional view, the surface of the panel surface portion may have a curved surface shape that protrudes outward in the radial direction over the entire length in the circumferential direction.

この場合、前記横断面視で、パネル面部の表面が、周方向の全長にわたって、長辺部分と同様に、径方向の外側に向けて突の曲面状を呈するので、前述したように、パネル面部の周方向の端部と、長辺部分の周方向の端部と、が周方向に互いに近付けられていることと相俟って、パネル面部の深さを確保しても、パネル面部の周方向の端部と、長辺部分の外周面と、の間の段差が高くなるのを確実に抑えることができる。 In this case, in the cross-sectional view, the surface of the panel surface portion exhibits a curved surface shape that protrudes outward in the radial direction over the entire length in the circumferential direction, as in the long side portion. Therefore, as described above, the panel surface portion Even if the depth of the panel surface is secured, the circumference of the panel surface is due to the fact that the peripheral end of the panel and the peripheral end of the long side are close to each other in the circumferential direction. It is possible to surely suppress an increase in the step between the end portion in the direction and the outer peripheral surface of the long side portion.

本発明の扁平ボトルの製造方法は、押出成形により上下方向に延びるパリソンを形成するパリソン形成工程と、一対の成形金型により前記パリソンを径方向に挟み込み、前記パリソンの上端開口を開放した状態で前記パリソンの下端開口を閉塞し、前記パリソンを、一対の前記成形金型間のキャビティ内に位置させる型締め工程と、前記パリソン内に加圧エアを供給し、前記パリソンを延伸させることによって、本発明の扁平ボトルを形成するブロー工程と、を有し、前記パリソンは、周方向の位置を互いに異ならせて設けられた薄肉部分および厚肉部分を備え、前記ブロー工程時に、前記薄肉部分を前記長辺部分に成形し、前記厚肉部分を前記短辺部分に成形してもよい。 The method for producing a flat bottle of the present invention includes a parison forming step of forming a parison extending in the vertical direction by extrusion molding, and a state in which the parison is sandwiched in the radial direction by a pair of molding dies and the upper end opening of the parison is opened. By closing the lower end opening of the parison and positioning the parison in the cavity between the pair of molding dies, and by supplying pressurized air into the parison and stretching the parison. The parison has a blow step of forming a flat bottle of the present invention, and the parison includes a thin-walled portion and a thick-walled portion provided at different positions in the circumferential direction, and during the blow step, the thin-walled portion is provided. The long side portion may be formed, and the thick portion may be formed on the short side portion.

この発明によれば、パリソンが、周方向の位置を互いに異ならせて設けられた薄肉部分および厚肉部分を備え、ブロー工程時に、薄肉部分を長辺部分に成形し、厚肉部分を短辺部分に成形する。すなわち、ブロー工程時の延伸量が大きい短辺部分が、パリソンの厚肉部分から成形され、ブロー工程時の延伸量が小さい長辺部分が、パリソンの薄肉部分から成形されるので、胴部において、ボトル軸方向の同じ位置における肉厚が、周方向の全長にわたって同等となっている扁平ボトルを確実に形成することができる。 According to the present invention, the parison is provided with a thin-walled portion and a thick-walled portion provided at different positions in the circumferential direction, and during the blowing process, the thin-walled portion is formed into a long side portion and the thick-walled portion is formed into a short side. Mold into parts. That is, the short side portion having a large stretching amount during the blowing process is formed from the thick portion of the parison, and the long side portion having a small stretching amount during the blowing process is formed from the thin wall portion of the parison. , It is possible to surely form a flat bottle in which the wall thickness at the same position in the bottle axial direction is the same over the entire length in the circumferential direction.

本発明によれば、扁平ボトル内の減圧時に、一対の長辺部分をそれぞれ、径方向の内側に向けて同等の量変形させることができるとともに、このような扁平ボトルを確実に形成することができる。 According to the present invention, when the pressure in the flat bottle is reduced, the pair of long side portions can be deformed by the same amount inward in the radial direction, and such a flat bottle can be reliably formed. it can.

本発明に係る一実施形態として示した扁平ボトルの、短軸方向から見た側面図である。It is a side view seen from the minor axis direction of the flat bottle shown as one Embodiment which concerns on this invention. 本発明に係る一実施形態として示した扁平ボトルの、長軸方向から見た側面図である。It is a side view seen from the long axis direction of the flat bottle shown as one Embodiment which concerns on this invention. 図1のIII−III線矢視断面図である。FIG. 3 is a cross-sectional view taken along the line III-III of FIG. 図1のIV−IV線矢視断面図である。FIG. 1 is a cross-sectional view taken along the line IV-IV of FIG. パリソンの横断面図である。It is a cross-sectional view of a parison. 胴部のボトル軸方向の中央部における肉厚分布を示すグラフである。It is a graph which shows the wall thickness distribution in the central part in the bottle axis direction of the body part.

以下、図面を参照し、本発明の一実施形態に係る扁平ボトル1について説明する。
扁平ボトル1は、図1および図2に示されるように、口部11、肩部12、胴部13、および底部14が、ボトル軸O方向に沿って上方から下方に向けてこの順に連設されて構成されている。口部11、および肩部12それぞれのボトル軸Oに直交する横断面視形状は円形状となっている。胴部13、および底部14それぞれの前記横断面視形状は長方形状となっている。
以下、ボトル軸O方向から見て、ボトル軸Oに交差する方向を径方向といい、ボトル軸O回りに周回する方向を周方向という。
Hereinafter, the flat bottle 1 according to the embodiment of the present invention will be described with reference to the drawings.
As shown in FIGS. 1 and 2, the flat bottle 1 has a mouth portion 11, a shoulder portion 12, a body portion 13, and a bottom portion 14 arranged in this order from top to bottom along the bottle axis O direction. It is composed of. The cross-sectional view shape orthogonal to the bottle axis O of each of the mouth portion 11 and the shoulder portion 12 is circular. The cross-sectional view shape of each of the body portion 13 and the bottom portion 14 is rectangular.
Hereinafter, the direction that intersects the bottle axis O when viewed from the bottle axis O direction is referred to as a radial direction, and the direction that orbits around the bottle axis O is referred to as a circumferential direction.

扁平ボトル1は、押出成形により形成されたパリソンをブロー成形することで形成された、押出しブロー容器となっている。扁平ボトル1は、例えば、PET(ポリエチレンテレフタレート)、PP(ポリプロピレン)、PE(ポリエチレン)、ナイロン(ポリアミド)、およびEVOH(エチレン−ビニルアルコール共重合体)等の合成樹脂材料で形成されている。 The flat bottle 1 is an extrusion blow container formed by blow molding a parison formed by extrusion molding. The flat bottle 1 is made of a synthetic resin material such as PET (polyethylene terephthalate), PP (polypropylene), PE (polyethylene), nylon (polyamide), and EVOH (ethylene-vinyl alcohol copolymer).

扁平ボトル1に充填される内容物としては、例えば、固体および液体の混合物、粉チーズ、洗剤、クラッシュゼリー、並びに果肉入りジャム等が挙げられる。
扁平ボトル1の内容積は、例えば100ml以上4000ml以下の内容物が充填される大きさとなっている。図示の例では、扁平ボトル1は、約200mlの内容物が充填されるのに用いられる大きさとなっている。
The contents to be filled in the flat bottle 1 include, for example, a mixture of solid and liquid, grated cheese, detergent, crush jelly, jam containing pulp and the like.
The internal volume of the flat bottle 1 is, for example, a size that can be filled with contents of 100 ml or more and 4000 ml or less. In the illustrated example, the flat bottle 1 is sized to be used to fill about 200 ml of content.

胴部13の前記横断面視形状は、図3に示されるように、一対の短辺部分15と一対の長辺部分16とを有する長方形状とされ、胴部13は弾性変形可能に形成されている。一対の長辺部分16を、径方向の内側に向けて押し込んで弾性変形させることで、内容物が口部11から円滑に吐出される。短辺部分15と長辺部分16とが、角部18を介して周方向に接続されている。一対の短辺部分15における周方向の中央部同士を結ぶ直線(長軸La)と、一対の長辺部分16における周方向の中央部同士を結ぶ直線(短軸Lb)と、が、ボトル軸O上で交差している。 As shown in FIG. 3, the cross-sectional view shape of the body portion 13 is a rectangular shape having a pair of short side portions 15 and a pair of long side portions 16, and the body portion 13 is formed so as to be elastically deformable. ing. By pushing the pair of long side portions 16 inward in the radial direction and elastically deforming them, the contents are smoothly discharged from the mouth portion 11. The short side portion 15 and the long side portion 16 are connected in the circumferential direction via the corner portion 18. The straight line (major axis La) connecting the central portions in the circumferential direction of the pair of short side portions 15 and the straight line (minor axis Lb) connecting the central portions in the circumferential direction of the pair of long side portions 16 are the bottle axes. Crossing on O.

胴部13の、長軸Laに沿う長軸方向の大きさW1は、短軸Lbに沿う短軸方向W2の大きさの、例えば1.15倍以上2倍以下となっている。短辺部分15の短軸方向に沿う大きさW4は、例えば10mm以上30mm以下(図示の例では、約19.2mm)となっている。長辺部分16の長軸方向に沿う大きさW3は、例えば50mm以上70mm以下(図示の例では、約60.8mm)となっている。 The size W1 of the body portion 13 in the long axis direction along the long axis La is, for example, 1.15 times or more and twice or less the size of the short axis direction W2 along the short axis Lb. The size W4 of the short side portion 15 along the short axis direction is, for example, 10 mm or more and 30 mm or less (in the illustrated example, about 19.2 mm). The size W3 of the long side portion 16 along the long axis direction is, for example, 50 mm or more and 70 mm or less (in the illustrated example, about 60.8 mm).

短辺部分15および長辺部分16のうちの少なくとも一方が、ボトル軸O方向の全長にわたって真直ぐ延びている。図2に示されるように、長辺部分16が、ボトル軸O方向の全長にわたって、ボトル軸O方向に沿って真直ぐ延びている。図1に示されるように、短辺部分15のうち、上端部は、上方に向かうに従い、径方向の内側に向けて延び、上端部より下方に位置する部分は、ボトル軸O方向に沿って真直ぐ延びている。 At least one of the short side portion 15 and the long side portion 16 extends straight over the entire length in the bottle axis O direction. As shown in FIG. 2, the long side portion 16 extends straight along the bottle axis O direction over the entire length in the bottle axis O direction. As shown in FIG. 1, of the short side portions 15, the upper end portion extends inward in the radial direction as it goes upward, and the portion located below the upper end portion is along the bottle axis O direction. It extends straight.

なお、短辺部分15は、ボトル軸O方向の全長にわたって、ボトル軸O方向に沿って真直ぐ延びてもよい。長辺部分16のうち、上端部が、上方に向かうに従い、径方向の内側に向けて延び、上端部より下方に位置する部分が、ボトル軸O方向に沿って真直ぐ延びてもよい。
ここで、底部14は、扁平なカップ状に形成され、底部14の外周面は、下方に向かうに従い、径方向の内側に向けて延びている。
The short side portion 15 may extend straight along the bottle axis O direction over the entire length in the bottle axis O direction. The upper end portion of the long side portion 16 may extend inward in the radial direction as it goes upward, and the portion located below the upper end portion may extend straight along the bottle axis O direction.
Here, the bottom portion 14 is formed in a flat cup shape, and the outer peripheral surface of the bottom portion 14 extends inward in the radial direction as it goes downward.

胴部13の肉厚は、例えば0.2mm以上0.8mm以下、好ましくは0.4mm以上0.6mm以下となっている。胴部13において、ボトル軸O方向の同じ位置における肉厚が、周方向の全長にわたって同等になっている。すなわち、胴部13におけるボトル軸O方向の同じ位置において、肉厚の最小値は、肉厚の最大値の、例えば80%以上100%以下となっている。 The wall thickness of the body portion 13 is, for example, 0.2 mm or more and 0.8 mm or less, preferably 0.4 mm or more and 0.6 mm or less. In the body portion 13, the wall thickness at the same position in the bottle axis O direction is the same over the entire length in the circumferential direction. That is, at the same position in the body portion 13 in the bottle axis O direction, the minimum value of the wall thickness is, for example, 80% or more and 100% or less of the maximum value of the wall thickness.

図6に実線で示されるように、胴部13のボトル軸O方向の中央部において、肉厚の最小値が約0.46mmとされ、肉厚の最大値が約0.63mmとされていて、肉厚の最小値が、肉厚の最大値の約73%となっている。図6に示されるA〜Hは、図3に示される周方向の位置と対応している。短辺部分15(C、G)および長辺部分16(A、E)の各肉厚は、互いにほぼ同じで、角部18(B、D、F、H)の肉厚は、短辺部分15および長辺部分16の各肉厚よりわずかに薄くなっている。なお、角部18の肉厚を、短辺部分15および長辺部分16の各肉厚以上としてもよい。 As shown by the solid line in FIG. 6, the minimum value of the wall thickness is about 0.46 mm and the maximum value of the wall thickness is about 0.63 mm at the central portion of the body 13 in the bottle axis O direction. The minimum value of the wall thickness is about 73% of the maximum value of the wall thickness. A to H shown in FIG. 6 correspond to the positions in the circumferential direction shown in FIG. The wall thicknesses of the short side portion 15 (C, G) and the long side portion 16 (A, E) are almost the same as each other, and the wall thickness of the corner portion 18 (B, D, F, H) is the short side portion. It is slightly thinner than each wall thickness of 15 and the long side portion 16. The wall thickness of the corner portion 18 may be equal to or greater than the wall thickness of the short side portion 15 and the long side portion 16.

図3に示されるように、短辺部分15、長辺部分16、および角部18の前記横断面視形状は、径方向の外側に向けて膨出した突曲面状となっている。なお、短辺部分15の前記横断面視形状は、短軸方向に沿って真直ぐ延びてもよい。
前記横断面視において、短辺部分15、長辺部分16、および角部18のなかで、長辺部分16の曲率半径が最大で、角部18の曲率半径が最小となっている。前記横断面視で、長辺部分16の曲率半径は、例えば50mm以上200mm以下となっている。
As shown in FIG. 3, the cross-sectional view shape of the short side portion 15, the long side portion 16, and the corner portion 18 is a convex curved surface shape that bulges outward in the radial direction. The cross-sectional view shape of the short side portion 15 may extend straight along the short axis direction.
In the cross-sectional view, the radius of curvature of the long side portion 16 is the largest and the radius of curvature of the corner portion 18 is the smallest among the short side portion 15, the long side portion 16, and the corner portion 18. In the cross-sectional view, the radius of curvature of the long side portion 16 is, for example, 50 mm or more and 200 mm or less.

一対の長辺部分16の外周面に、径方向の内側に向けて窪み、かつ周方向の大きさが、ボトル軸O方向の大きさより大きい横長のパネル面部17が各別に設けられている。パネル面部17における周方向の両端縁17aは、長辺部分16における周方向の両端縁16aに近接している。パネル面部17における周方向の端縁17aと、長辺部分16における周方向の端縁16aと、の長軸方向に沿う間隔Xは、例えば5.0mm以下(図示の例では、約1.5mm)となっている。この間隔Xは、長辺部分16における長軸方向の大きさW3の、例えば12%以下、好ましくは8%以下、さらに好ましくは3%以下(図示の例では、約2.5%)となっている。 On the outer peripheral surfaces of the pair of long side portions 16, horizontally long panel surface portions 17 that are recessed inward in the radial direction and whose size in the circumferential direction is larger than the size in the bottle axis O direction are separately provided. The circumferential edge 17a of the panel surface portion 17 is close to the circumferential edge 16a of the long side portion 16. The distance X along the long axis direction between the circumferential edge 17a of the panel surface portion 17 and the circumferential edge 16a of the long side portion 16 is, for example, 5.0 mm or less (in the illustrated example, about 1.5 mm). ). This interval X is, for example, 12% or less, preferably 8% or less, more preferably 3% or less (about 2.5% in the illustrated example) of the size W3 in the long axis direction in the long side portion 16. ing.

図1に示されるように、パネル面部17は、短軸方向から見て、横長の楕円形状を呈する。なお、パネル面部17の、短軸方向から見た形状は、例えば横長の長方形状、若しくは円形状等であってもよい。パネル面部17の長軸方向の大きさは、パネル面部17のボトル軸O方向の大きさの、例えば1倍以上6倍以下となっている。 As shown in FIG. 1, the panel surface portion 17 exhibits a horizontally long elliptical shape when viewed from the minor axis direction. The shape of the panel surface portion 17 when viewed from the minor axis direction may be, for example, a horizontally long rectangular shape, a circular shape, or the like. The size of the panel surface portion 17 in the major axis direction is, for example, 1 times or more and 6 times or less the size of the panel surface portion 17 in the bottle axis O direction.

パネル面部17におけるボトル軸O方向の中央部は、胴部13におけるボトル軸O方向の中央部に位置している。図示の例では、短軸方向から見て、パネル面部17の中央部は、長辺部分16の中央部と一致している。なお、短軸方向から見て、パネル面部17の中央部は、長辺部分16の中央部に対して、周方向にずれてもよいし、ボトル軸O方向にずれてもよい。 The central portion of the panel surface portion 17 in the bottle axis O direction is located at the central portion of the body portion 13 in the bottle axis O direction. In the illustrated example, the central portion of the panel surface portion 17 coincides with the central portion of the long side portion 16 when viewed from the short axis direction. When viewed from the short axis direction, the central portion of the panel surface portion 17 may be displaced in the circumferential direction or may be displaced in the bottle axis O direction with respect to the central portion of the long side portion 16.

図3に示されるように、ボトル軸Oに直交する横断面視で、径方向の外側を向くパネル面部17の表面は、周方向の全長にわたって、径方向の外側に向けて突の曲面状を呈する。前記横断面視において、パネル面部17における周方向の端縁17aは、長辺部分16の外周面における周方向の端部に段差なく連なっている。前記横断面視において、パネル面部17の表面の曲率半径は、長辺部分16の外周面の曲率半径より大きくなっている。
図4に示されるように、ボトル軸Oに沿う縦断面視で、パネル面部17の表面は、ボトル軸O方向の全長にわたって、径方向の内側に向けて窪む曲面状を呈する。
As shown in FIG. 3, in a cross-sectional view orthogonal to the bottle axis O, the surface of the panel surface portion 17 facing outward in the radial direction has a curved surface shape protruding outward in the radial direction over the entire length in the circumferential direction. Present. In the cross-sectional view, the peripheral edge 17a of the panel surface 17 is continuously connected to the peripheral edge of the long side portion 16 in the circumferential direction without a step. In the cross-sectional view, the radius of curvature of the surface of the panel surface portion 17 is larger than the radius of curvature of the outer peripheral surface of the long side portion 16.
As shown in FIG. 4, in a vertical cross-sectional view along the bottle axis O, the surface of the panel surface portion 17 exhibits a curved surface shape that is recessed inward in the radial direction over the entire length in the bottle axis O direction.

次に、以上のように構成された扁平ボトル1の製造方法について説明する。 Next, a method for manufacturing the flat bottle 1 configured as described above will be described.

まず、押出成形によりパリソンWを形成する(パリソン形成工程)。この際、パリソンWは、ダイスヘッドから下方に向けて押出され、上下方向に延びている。以下、パリソンWの中心軸線を前述したボトル軸Oという。
図5に示されるように、パリソンWは、周方向の位置を互いに異ならせて設けられた薄肉部分W1および厚肉部分W2を備えている。薄肉部分W1は、パリソンWのなかで最も厚さが薄い部分とされ、厚肉部分W2は、パリソンWのなかで最も厚さが厚い部分となっている。薄肉部分W1および厚肉部分W2は、ボトル軸Oを中心に約90°離れて位置している。ボトル軸O方向から見て、パリソンWの外周面は円形状を呈し、パリソンWの内周面は楕円形状を呈する。パリソンWの肉厚は、周方向に沿って薄肉部分W1から厚肉部分W2に向かうに従い厚くなっている。
なお、パリソンWに代えて、ボトル軸O方向から見て、外周面が楕円形状を呈し、内周面が円形状を呈するパリソンを採用してもよい。
First, parison W is formed by extrusion molding (parison forming step). At this time, the parison W is extruded downward from the die head and extends in the vertical direction. Hereinafter, the central axis of the parison W will be referred to as the bottle axis O described above.
As shown in FIG. 5, the parison W includes a thin-walled portion W1 and a thick-walled portion W2 provided at different positions in the circumferential direction. The thin-walled portion W1 is the thinnest portion of the parison W, and the thick-walled portion W2 is the thickest portion of the parison W. The thin portion W1 and the thick portion W2 are located about 90 ° apart from the bottle axis O. When viewed from the bottle axis O direction, the outer peripheral surface of the parison W has a circular shape, and the inner peripheral surface of the parison W has an elliptical shape. The wall thickness of the parison W becomes thicker from the thin wall portion W1 to the thick wall portion W2 along the circumferential direction.
Instead of the parison W, a parison having an elliptical outer peripheral surface and a circular inner peripheral surface when viewed from the bottle axis O direction may be adopted.

次に、ダイスヘッドから押出されたパリソンWを、一対の成形金型により径方向に挟み込み、パリソンWの上端開口を開放した状態でパリソンWの下端開口を閉塞し、パリソンWを、一対の成形金型間のキャビティ内に位置させる(型締め工程)。
この際、薄肉部分W1を、キャビティ内面のうち、長辺部分16を成形する部分に対向させ、厚肉部分W2を、キャビティ内面のうち、短辺部分15を成形する部分に対向させる。これにより、薄肉部分W1の外周面と、キャビティ内面のうち、長辺部分16を成形する部分と、の間の間隔は、厚肉部分W2の外周面と、キャビティ内面のうち、短辺部分15を成形する部分と、の間の間隔より狭くなっている。
Next, the parison W extruded from the die head is sandwiched in the radial direction by a pair of molding dies, the lower end opening of the parison W is closed with the upper end opening of the parison W open, and the parison W is molded into a pair. Positioned in the cavity between the molds (molding process).
At this time, the thin-walled portion W1 faces the portion of the inner surface of the cavity where the long side portion 16 is molded, and the thick-walled portion W2 faces the portion of the inner surface of the cavity where the short side portion 15 is molded. As a result, the distance between the outer peripheral surface of the thin-walled portion W1 and the portion of the inner surface of the cavity where the long side portion 16 is formed is the outer peripheral surface of the thick-walled portion W2 and the short side portion 15 of the inner surface of the cavity. It is narrower than the distance between the part to be molded.

次に、パリソンW内に加圧エアを供給し、パリソンWを延伸させて、キャビティ内面に押し当てる。この際、薄肉部分W1が、キャビティ内面のうち、長辺部分16を成形する部分に押し当てられて長辺部分16に成形され、厚肉部分W2が、キャビティ内面のうち、短辺部分15を成形する部分に押し当てられて短辺部分15が成形される(ブロー工程)。以上より、扁平ボトル1が形成される。
なお、型締め工程時に、パリソンW内に、その上端開口からプラグを進入させて嵌合し、パリソンWの上部を、プラグの外周面とキャビティ内面とにより挟み込み、扁平ボトル1の口部11を成形し、その後、ブロー工程時に、プラグに形成された供給孔からパリソンW内に加圧エアを供給してもよい。
Next, pressurized air is supplied into the parison W to extend the parison W and press it against the inner surface of the cavity. At this time, the thin-walled portion W1 is pressed against the portion of the inner surface of the cavity where the long-side portion 16 is to be molded to form the long-side portion 16, and the thick-walled portion W2 presses the short-side portion 15 of the inner surface of the cavity. The short side portion 15 is formed by being pressed against the portion to be molded (blow step). From the above, the flat bottle 1 is formed.
At the time of the mold clamping step, the plug is inserted into the parison W from the upper end opening to be fitted, and the upper part of the parison W is sandwiched between the outer peripheral surface of the plug and the inner surface of the cavity, and the mouth portion 11 of the flat bottle 1 is inserted. Pressurized air may be supplied into the parison W through the supply holes formed in the plug during the molding and then the blowing step.

以上説明したように、本実施形態による扁平ボトル1によれば、胴部13において、ボトル軸O方向の同じ位置における肉厚が、周方向の全長にわたって同等になっているので、短辺部分15の肉厚が長辺部分16の肉厚より薄くなっている従来と比べて、長辺部分16における周方向の両端部の剛性を向上させることができる。したがって、扁平ボトル1内の減圧時に、一対の長辺部分16のうちのいずれか一方のみが、径方向の内側に向けて変形しても、この変形の進行が従来と比べて抑止されることとなり、扁平ボトル1内の減圧状態が解消、若しくは緩和される前に、いずれか他方の変形を開始、若しくは進行させることができる。これにより、扁平ボトル1内の減圧時に、一対の長辺部分16をそれぞれ、径方向の内側に向けて同等の量変形させることが可能になり、片引きが発生するのを抑制することができる。 As described above, according to the flat bottle 1 according to the present embodiment, in the body portion 13, the wall thickness at the same position in the bottle axis O direction is the same over the entire length in the circumferential direction, so that the short side portion 15 Compared with the conventional case in which the wall thickness of the long side portion 16 is thinner than the wall thickness of the long side portion 16, the rigidity of both ends in the circumferential direction of the long side portion 16 can be improved. Therefore, even if only one of the pair of long side portions 16 is deformed inward in the radial direction when the pressure is reduced in the flat bottle 1, the progress of this deformation is suppressed as compared with the conventional case. Therefore, the deformation of either one can be started or promoted before the depressurized state in the flat bottle 1 is eliminated or alleviated. As a result, when the pressure in the flat bottle 1 is reduced, the pair of long side portions 16 can be deformed by the same amount toward the inside in the radial direction, and it is possible to suppress the occurrence of one-sided pulling. ..

一対の長辺部分16の外周面に、径方向の内側に向けて窪むパネル面部17が各別に設けられているので、扁平ボトル1内の減圧時に、パネル面部17を起点に、長辺部分16を広範囲にわたって均等に、径方向の内側に向けて変形させることができる。これにより、扁平ボトル1内の減圧時に、一対の長辺部分16のうちのいずれか一方のみが、径方向の内側に向けて変形しても、その変形の進行が緩められることとなり、扁平ボトル1内の減圧状態が解消、若しくは緩和される前に、いずれか他方の変形を開始、若しくは進行させることができるとともに、一対の長辺部分16それぞれの、径方向の内側に向けた変形量を容易に同等にすることができる。 Since the panel surface portions 17 that are recessed inward in the radial direction are separately provided on the outer peripheral surfaces of the pair of long side portions 16, the long side portions start from the panel surface portion 17 when the pressure inside the flat bottle 1 is reduced. 16 can be deformed evenly over a wide area inward in the radial direction. As a result, even if only one of the pair of long side portions 16 is deformed inward in the radial direction when the pressure is reduced in the flat bottle 1, the progress of the deformation is slowed down, and the flat bottle Before the decompression state in 1 is eliminated or alleviated, the deformation of either one can be started or advanced, and the amount of deformation of each of the pair of long side portions 16 toward the inside in the radial direction can be determined. It can be easily equalized.

パネル面部17が、周方向の大きさがボトル軸O方向の大きさより大きい横長に形成されているので、パネル面部17の周方向の端部を、長辺部分16の周方向の端部に、周方向に近付けることができる。したがって、前記横断面視で、径方向の外側に向けて膨出した突曲面状を呈する長辺部分16の外周面と、パネル面部17の周方向の端部と、の間の段差を、パネル面部17の深さを確保しても低く抑えることができる。これにより、扁平ボトル1内の減圧時に、パネル面部17の周方向の端部と、長辺部分16の外周面と、の接続部分に応力が集中するのを抑制することが可能になり、扁平ボトル1内の減圧時に、この接続部分が径方向の内側に向けて反転変形するのを抑制することができる。 Since the panel surface portion 17 is formed in a horizontally long shape in which the size in the circumferential direction is larger than the size in the bottle axis O direction, the peripheral end portion of the panel surface portion 17 is set to the circumferential end portion of the long side portion 16. It can be approached in the circumferential direction. Therefore, in the cross-sectional view, the step between the outer peripheral surface of the long side portion 16 having a convex curved surface shape protruding outward in the radial direction and the peripheral end portion of the panel surface portion 17 in the circumferential direction is formed on the panel. Even if the depth of the surface portion 17 is secured, it can be kept low. This makes it possible to prevent stress from concentrating on the connecting portion between the circumferential end of the panel surface portion 17 and the outer peripheral surface of the long side portion 16 when the pressure is reduced in the flat bottle 1, and the flatness is flat. It is possible to prevent this connecting portion from being inverted and deformed inward in the radial direction when the pressure inside the bottle 1 is reduced.

パネル面部17における周方向の両端縁17aが、長辺部分16における周方向の両端縁16aに近接しているので、パネル面部17の周方向の端部と、長辺部分16の外周面と、の間の段差を確実に低く抑えることができる。 Since the circumferential end edges 17a of the panel surface portion 17 are close to the circumferential end edges 16a of the long side portion 16, the peripheral end portion of the panel surface portion 17 in the circumferential direction and the outer peripheral surface of the long side portion 16 The step between them can be surely kept low.

パネル面部17におけるボトル軸O方向の中央部が、胴部13におけるボトル軸O方向の中央部に位置しているので、扁平ボトル1内の減圧時に、長辺部分16を広範囲にわたって均等に、径方向の内側に向けて確実に変形させることができる。 Since the central portion of the panel surface portion 17 in the bottle axis O direction is located at the central portion of the body portion 13 in the bottle axis O direction, the long side portion 16 has a uniform diameter over a wide range when the pressure inside the flat bottle 1 is reduced. It can be reliably deformed inward in the direction.

前記横断面視で、パネル面部17の表面が、周方向の全長にわたって、長辺部分16と同様に、径方向の外側に向けて突の曲面状を呈するので、前述したように、パネル面部17の周方向の端部と、長辺部分16の周方向の端部と、が周方向に互いに近付けられていることと相俟って、パネル面部17の深さを確保しても、パネル面部17の周方向の端部と、長辺部分16の外周面と、の間の段差が高くなるのを確実に抑えることができる。 In the cross-sectional view, the surface of the panel surface portion 17 exhibits a curved surface shape that protrudes outward in the radial direction over the entire length in the circumferential direction, as with the long side portion 16, and therefore, as described above, the panel surface portion 17 Even if the depth of the panel surface portion 17 is secured, the panel surface portion is combined with the fact that the peripheral end portion of the panel surface portion 16 and the circumferential end portion of the long side portion 16 are brought close to each other in the circumferential direction. It is possible to reliably suppress an increase in the step between the end portion in the circumferential direction of 17 and the outer peripheral surface of the long side portion 16.

本実施形態による扁平ボトル1の製造方法によれば、パリソンWが、周方向の位置を互いに異ならせて設けられた薄肉部分W1および厚肉部分W2を備え、ブロー工程時に、薄肉部分W1を長辺部分16に成形し、厚肉部分W2を短辺部分15に成形する。すなわち、ブロー工程時の延伸量が大きい短辺部分15が、パリソンWの厚肉部分W2から成形され、ブロー工程時の延伸量が小さい長辺部分16が、パリソンWの薄肉部分W1から成形されるので、胴部13において、ボトル軸O方向の同じ位置における肉厚が、周方向の全長にわたって同等となっている扁平ボトル1を確実に形成することができる。 According to the method for manufacturing a flat bottle 1 according to the present embodiment, the parison W includes a thin-walled portion W1 and a thick-walled portion W2 provided at different positions in the circumferential direction, and lengthens the thin-walled portion W1 during the blowing step. It is molded into the side portion 16 and the thick portion W2 is formed into the short side portion 15. That is, the short side portion 15 having a large stretching amount during the blowing step is formed from the thick portion W2 of the parison W, and the long side portion 16 having a small stretching amount during the blowing step is formed from the thin portion W1 of the parison W. Therefore, in the body portion 13, the flat bottle 1 having the same wall thickness at the same position in the bottle axis O direction over the entire length in the circumferential direction can be reliably formed.

本発明は上記した実施の形態に限定されるものではなく、その趣旨を逸脱しない範囲で適宜変更可能である。 The present invention is not limited to the above-described embodiment, and can be appropriately modified without departing from the spirit of the present invention.

例えば前記実施形態では、前記横断面視で、パネル面部17の表面が、周方向の全長にわたって、径方向の外側に向けて突の曲面状を呈する構成を示したが、径方向の内側に向けて突の曲面状を呈してもよいし、直線状に延びてもよい。
前記横断面視において、パネル面部17における周方向の端縁17aが、長辺部分16の外周面における周方向の端部に段部を介して連なっていてもよい。
For example, in the embodiment, in the cross-sectional view, the surface of the panel surface portion 17 has a curved surface shape that protrudes outward in the radial direction over the entire length in the circumferential direction, but is directed inward in the radial direction. It may have a curved surface with a protrusion, or it may extend in a straight line.
In the cross-sectional view, the peripheral edge 17a of the panel surface portion 17 may be connected to the peripheral end portion of the long side portion 16 in the circumferential direction via a step portion.

扁平ボトル1は、単層構造体に限らず中間層を有する積層構造体としてもよい。中間層としては、例えばガスバリア性を有する樹脂材料からなる層、再生材からなる層、若しくは酸素吸収性を有する樹脂材料からなる層等が挙げられる。 The flat bottle 1 is not limited to a single-layer structure, but may be a laminated structure having an intermediate layer. Examples of the intermediate layer include a layer made of a resin material having a gas barrier property, a layer made of a recycled material, a layer made of a resin material having an oxygen absorption property, and the like.

その他、本発明の趣旨を逸脱しない範囲で、上記した実施の形態における構成要素を周知の構成要素に置き換えることは適宜可能であり、また、上記した変形例を適宜組み合わせてもよい。 In addition, it is possible to replace the constituent elements in the above-described embodiment with well-known constituent elements as appropriate without departing from the spirit of the present invention, and the above-mentioned modified examples may be appropriately combined.

次に、検証試験について説明する。 Next, the verification test will be described.

まず、前記実施形態で示した薄肉部分W1および厚肉部分W2を備えたパリソンWと質量が同じで、肉厚が全周にわたって同じになっているパリソンを用いて、扁平ボトルを形成した。
この扁平ボトルでは、図6に破線で示されるように、胴部のボトル軸方向の中央部において、肉厚の最小値が約0.32mmとされ、肉厚の最大値が約0.83mmとされていて、肉厚の最小値が、肉厚の最大値の約38.6%となっていることが確認された。短辺部分(C、G)および角部(B、D、F、H)の各肉厚は、互いにほぼ同じで、長辺部分(A、E)の肉厚が、短辺部分および角部の各肉厚と比べて2倍程度厚くなっている。
First, a flat bottle was formed by using a parison having the same mass as the parison W having the thin-walled portion W1 and the thick-walled portion W2 shown in the above embodiment and having the same wall thickness over the entire circumference.
In this flat bottle, as shown by the broken line in FIG. 6, the minimum wall thickness is about 0.32 mm and the maximum wall thickness is about 0.83 mm at the center of the body in the bottle axis direction. It was confirmed that the minimum value of the wall thickness was about 38.6% of the maximum value of the wall thickness. The wall thicknesses of the short side portion (C, G) and the corner portion (B, D, F, H) are almost the same as each other, and the wall thickness of the long side portion (A, E) is the short side portion and the corner portion. It is about twice as thick as each wall thickness of.

次に、前記間隔Xが異なる複数種の扁平ボトルについて、内圧が低下する過程での、一対の長辺部分の径方向の内側に向けた各変形量の差を、数値解析により確認した。
実施例1として、前記間隔Xが約1.53mm(長辺部分16における長軸方向の大きさW3の約2.5%)の扁平ボトル1を採用し、実施例2として、前記間隔Xが約5.04mm(長辺部分16における長軸方向の大きさW3の約8.3%)の扁平ボトルを採用し、比較例1として、前記間隔Xが約14.0mm(長辺部分16における長軸方向の大きさW3の約23.0%)で、かつパネル面部の、短軸方向から見た形状が円形状となっている扁平ボトルを採用した。
Next, for a plurality of types of flat bottles having different intervals X, the difference in the amount of deformation of the pair of long side portions toward the inside in the radial direction in the process of decreasing the internal pressure was confirmed by numerical analysis.
As the first embodiment, a flat bottle 1 having the interval X of about 1.53 mm (about 2.5% of the size W3 in the long axis direction in the long side portion 16) is adopted, and as the second embodiment, the interval X is A flat bottle of about 5.04 mm (about 8.3% of the size W3 in the long axis direction in the long side portion 16) is adopted, and as Comparative Example 1, the interval X is about 14.0 mm (in the long side portion 16). A flat bottle with a size (about 23.0% of the size W3 in the long axis direction) and a circular shape of the panel surface when viewed from the short axis direction was adopted.

その結果、実施例1、2では、内圧が低下する過程で、一対の長辺部分の径方向の内側に向けた各変形量の差がいったん大きくなった後に、小さくなることが確認された。つまり、扁平ボトル内の減圧時に、一対の長辺部分のうちのいずれか一方のみが、径方向の内側に向けて変形しても、扁平ボトル内の減圧状態が解消、若しくは緩和される前に、いずれか他方の変形が開始、若しくは進行することが確認された。
比較例1では、扁平ボトル内の減圧時に、一対の長辺部分のうちのいずれか一方のみに、径方向の内側に向けた変形が進行し、いずれか他方の変形が開始、若しくは進行する前に、扁平ボトル内の減圧状態が解消、若しくは緩和されたことが確認された。
実施例1では、内圧が大きく低下しても、パネル面部17の周方向の端部と、長辺部分16の外周面と、の接続部分が径方向の内側に向けて反転変形しないことが確認された。
As a result, in Examples 1 and 2, it was confirmed that in the process of lowering the internal pressure, the difference in the amount of deformation of the pair of long side portions toward the inside in the radial direction once increased and then decreased. That is, even if only one of the pair of long side portions is deformed inward in the radial direction during decompression in the flat bottle, before the decompression state in the flat bottle is eliminated or alleviated. , It was confirmed that the deformation of either one started or progressed.
In Comparative Example 1, when the pressure in the flat bottle is reduced, only one of the pair of long side portions is deformed inward in the radial direction, and the other one is before the start or progress of the deformation. It was confirmed that the decompression state in the flat bottle was eliminated or alleviated.
In the first embodiment, it is confirmed that the connecting portion between the circumferential end portion of the panel surface portion 17 and the outer peripheral surface of the long side portion 16 does not reversely deform toward the inner side in the radial direction even if the internal pressure drops significantly. Was done.

1 扁平ボトル
11 口部
12 肩部
13 胴部
14 底部
15 短辺部分
16 長辺部分
16a 長辺部分における周方向の端縁
17 パネル面部
17a パネル面部における周方向の端縁
O ボトル軸
W パリソン
W1 薄肉部分
W2 厚肉部分
1 Flat bottle 11 Mouth 12 Shoulder 13 Body 14 Bottom
15 Short side part 16 Long side part 16a Circumferential edge on long side 17 Panel surface 17a Circumferential edge on panel surface O Bottle shaft W Parison W1 Thin wall part W2 Thick part

Claims (5)

ボトル軸に直交する横断面視で、一対の短辺部分と一対の長辺部分とを有した長方形状を呈する弾性変形可能な胴部を備え、
前記長辺部分が、前記横断面視で径方向の外側に向けて膨出した突曲面状を呈し、
前記胴部において、ボトル軸方向の同じ位置における肉厚が、周方向の全長にわたって同等とされ、
前記一対の長辺部分の外周面に、径方向の内側に向けて窪み、かつ周方向の大きさが、ボトル軸方向の大きさより大きい横長のパネル面部が各別に設けられている、扁平ボトル。
It has an elastically deformable body that has a rectangular shape with a pair of short sides and a pair of long sides in a cross-sectional view orthogonal to the bottle axis.
The long side portion has a convex curved surface shape that bulges outward in the radial direction in the cross-sectional view.
In the body, the wall thickness at the same position in the bottle axial direction is equalized over the entire length in the circumferential direction.
A flat bottle in which a horizontally long panel surface portion that is recessed inward in the radial direction and whose size in the circumferential direction is larger than the size in the bottle axis direction is separately provided on the outer peripheral surface of the pair of long side portions.
前記パネル面部における周方向の両端縁は、前記長辺部分における周方向の両端縁に近接している、請求項1に記載の扁平ボトル。 The flat bottle according to claim 1, wherein the peripheral edge of the panel surface portion is close to the circumferential edge of the long side portion. 前記パネル面部におけるボトル軸方向の中央部は、前記胴部におけるボトル軸方向の中央部に位置している、請求項1または2に記載の扁平ボトル。 The flat bottle according to claim 1 or 2, wherein the central portion of the panel surface portion in the bottle axial direction is located at the central portion of the body portion in the bottle axial direction. 前記横断面視で、前記パネル面部の表面は、周方向の全長にわたって、径方向の外側に向けて突の曲面状を呈する、請求項1から3のいずれか1項に記載の扁平ボトル。 The flat bottle according to any one of claims 1 to 3, wherein the surface of the panel surface portion exhibits a curved surface shape that protrudes outward in the radial direction over the entire length in the circumferential direction in the cross-sectional view. 押出成形により上下方向に延びるパリソンを形成するパリソン形成工程と、
一対の成形金型により前記パリソンを径方向に挟み込み、前記パリソンの上端開口を開放した状態で前記パリソンの下端開口を閉塞し、前記パリソンを、一対の前記成形金型間のキャビティ内に位置させる型締め工程と、
前記パリソン内に加圧エアを供給し、前記パリソンを延伸させることによって、請求項1から4のいずれか1項に記載の扁平ボトルを形成するブロー工程と、を有し、
前記パリソンは、周方向の位置を互いに異ならせて設けられた薄肉部分および厚肉部分を備え、
前記ブロー工程時に、前記薄肉部分を前記長辺部分に成形し、前記厚肉部分を前記短辺部分に成形する、扁平ボトルの製造方法。
A parison forming process that forms a parison that extends in the vertical direction by extrusion molding,
The parison is sandwiched in the radial direction by a pair of molding dies, the lower end opening of the parison is closed with the upper end opening of the parison open, and the parison is positioned in the cavity between the pair of molding dies. Molding process and
It has a blow step of forming a flat bottle according to any one of claims 1 to 4 by supplying pressurized air into the parison and stretching the parison.
The parison has a thin-walled portion and a thick-walled portion provided at different positions in the circumferential direction.
A method for producing a flat bottle, in which the thin-walled portion is molded into the long-sided portion and the thick-walled portion is molded into the short-sided portion during the blowing step.
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002037230A (en) * 2000-07-27 2002-02-06 Toyo Seikan Kaisha Ltd Polypropylene multi-layer blown bottle excellent in glossiness and impact resistance
JP2014046574A (en) * 2012-08-31 2014-03-17 Kyoraku Co Ltd Storage container of flat tire repair agent
JP2016137918A (en) * 2015-01-28 2016-08-04 サンスター株式会社 Container for liquid

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002037230A (en) * 2000-07-27 2002-02-06 Toyo Seikan Kaisha Ltd Polypropylene multi-layer blown bottle excellent in glossiness and impact resistance
JP2014046574A (en) * 2012-08-31 2014-03-17 Kyoraku Co Ltd Storage container of flat tire repair agent
JP2016137918A (en) * 2015-01-28 2016-08-04 サンスター株式会社 Container for liquid

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