JP2021008004A - End plate setting device for heat exchanger - Google Patents

End plate setting device for heat exchanger Download PDF

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JP2021008004A
JP2021008004A JP2019122674A JP2019122674A JP2021008004A JP 2021008004 A JP2021008004 A JP 2021008004A JP 2019122674 A JP2019122674 A JP 2019122674A JP 2019122674 A JP2019122674 A JP 2019122674A JP 2021008004 A JP2021008004 A JP 2021008004A
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end plate
refrigerant pipe
guide pin
plate mounting
mounting body
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JP7266292B2 (en
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博文 馬場
Hirobumi Baba
博文 馬場
準一 西沢
Junichi Nishizawa
準一 西沢
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Hidaka Seiki KK
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Hidaka Seiki KK
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Priority to CN201911411391.5A priority patent/CN112171248B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/04Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Abstract

To automate a work for installation of an end plate to a heat exchanger.SOLUTION: An end plate setting device 100 for a heat exchanger comprises: a coolant pipe holding part 30; an end plate mounting body 10 for mounting an end plate T in the state that a coolant pipe insertion hole TH faces an axial direction of a coolant pipe 31; a guide pin holder 20 for holding a guide pin 21 which can be inserted in the coolant pipe insertion hole TH of the end plate T mounted on the end plate mounting body 10; horizontal direction approach/separation means 40 which causes the end plate mounting body 10 and the guide pin holder 20 to approach and separate from each other; a horizontal direction movement part 50 which causes the coolant pipe holding part 30 and the guide pin holder 20 to approach and separate from each other; height direction movement means 60 which can change relative height positions of the end plate mounting body 10 and the guide pin holder 20; a height direction movement part 70 which can change relative height positions of the coolant pipe holding part 30 and the guide pin holder 20; and an operation control part 80 which performs operation control for at least the horizontal direction approach/separation means 40, the horizontal direction movement part 50, the height direction movement means 60 and the height direction movement part 70 respectively.SELECTED DRAWING: Figure 1

Description

本発明は熱交換器用端板セット装置に関し、より詳細には、熱交換器を取り付け対象物に取り付けする際に用いられる端板を熱交換器に自動的にセットするための熱交換器用端板セット装置に関する。 The present invention relates to an end plate setting device for a heat exchanger, and more specifically, an end plate for a heat exchanger for automatically setting an end plate used when attaching the heat exchanger to an object to be attached to the heat exchanger. Regarding the set device.

エアコン等における熱交換器は、冷媒を流通させるための冷媒管に放熱用フィンを複数枚挿通させることにより形成されている。このような熱交換器は端板(または管板)と称される部品を用いて取り付け対象への固定をしている。このような端板が装着されている熱交換器の構成については、例えば特許文献1(特開2017−96505号公報)において開示されているものが知られている。 A heat exchanger in an air conditioner or the like is formed by inserting a plurality of heat radiating fins into a refrigerant pipe for circulating a refrigerant. Such a heat exchanger is fixed to an attachment target by using a component called an end plate (or a tube plate). As for the configuration of the heat exchanger to which such an end plate is mounted, for example, those disclosed in Patent Document 1 (Japanese Unexamined Patent Publication No. 2017-96505) are known.

特開2017−96505号公報(明細書段落0016−0023,図1―図4等)Japanese Unexamined Patent Publication No. 2017-96505 (paragraphs 0016-0023 of the specification, FIGS. 1 to 4, etc.)

特許文献1には、複数の熱交換部を接続するために端板を用いていることについては開示されているが、このような端板をどのようにして熱交換器に装着しているのかについては何ら開示されていない。熱交換器の冷媒管に端板を手作業によって装着しようとする場合においては、複数本の冷媒管に対して端板に形成した冷媒管挿通孔の位置をそれぞれ位置合わせさせながら取り付けをしなければならないため、熱交換器への端板の装着作業は極めて煩雑になるといった課題がある。 Patent Document 1 discloses that an end plate is used to connect a plurality of heat exchange portions, but how is such an end plate attached to a heat exchanger? Is not disclosed at all. When trying to manually attach the end plate to the refrigerant pipe of the heat exchanger, it is necessary to align the positions of the refrigerant pipe insertion holes formed in the end plate with respect to multiple refrigerant pipes. Therefore, there is a problem that the work of attaching the end plate to the heat exchanger becomes extremely complicated.

そこで本発明は上記課題を解決すべくなされ、その目的とするところは、熱交換器への端板の装着作業を自動化させることを可能にする熱交換器用端板セット装置を提供することにある。 Therefore, the present invention has been made to solve the above problems, and an object of the present invention is to provide an end plate set device for a heat exchanger, which makes it possible to automate the work of attaching an end plate to a heat exchanger. ..

上記課題を解決するために発明者が鋭意研究した結果、以下の構成に想到した。すなわち本発明は、積層させた状態の放熱用フィンに冷媒管を挿通させてなる熱交換器を取り付け対象物に取り付けする際に用いられる端板を、前記端板に形成された冷媒管挿通孔の位置で前記冷媒管にセットするための熱交換器用端板セット装置であって、前記冷媒管を保持する冷媒管保持部と、前記端板を冷媒管保持部に保持されている前記冷媒管の軸線方向に対して前記冷媒管挿通孔を対向させた状態で載置する端板載置体と、前記端板載置体に載置された前記端板の前記冷媒管挿通孔に挿通可能なガイドピンを保持するガイドピン保持体と、少なくとも前記端板載置体と前記ガイドピン保持体との相対高さ位置を変更可能にする高さ方向移動手段と、前記端板載置体と前記ガイドピン保持体とを水平方向において接離動させる水平方向接離動手段と、を少なくとも有する端板載置部と、前記冷媒管保持部および前記端板載置部の少なくとも一方を水平方向に移動させる水平方向移動部と、少なくとも前記高さ方向移動手段と前記水平方向接離動手段と前記水平方向移動部の動作制御を行う動作制御部と、を具備し、前記動作制御部は、前記端板載置体に前記端板が載置された後、前記水平方向接離動手段を作動させて、前記端板載置体と前記ガイドピン保持体とを接近させることにより前記ガイドピンを前記端板の前記冷媒管挿通孔に挿通させる処理と、前記水平方向移動部を作動させて、前記ガイドピンの先端部を前記冷媒管の先端部に差し込むと共に前記ガイドピンに挿通された前記端板を前記冷媒管挿通孔の位置で前記冷媒管に挿通させる処理と、前記高さ方向移動手段を作動させて、前記端板載置体と前記ガイドピン保持体の相対高さ位置を異ならせる処理と、前記水平方向移動部を作動させて、前記ガイドピン保持体と前記冷媒管保持部とを離反させる処理と、をそれぞれ実行させることにより、前記端板を前記冷媒管保持部に保持された前記冷媒管にセットすることを特徴とする熱交換器用端板セット装置である。 As a result of diligent research by the inventor to solve the above problems, the following configuration was conceived. That is, in the present invention, the refrigerant pipe insertion hole formed in the end plate is formed in the end plate used when attaching the heat exchanger formed by inserting the refrigerant pipe through the laminated heat radiation fins to the object to be attached. An end plate setting device for a heat exchanger for setting in the refrigerant pipe at the position of, the refrigerant pipe holding portion for holding the refrigerant pipe and the refrigerant pipe in which the end plate is held in the refrigerant pipe holding portion. Can be inserted into the refrigerant pipe insertion hole of the end plate mounted on the end plate mounting body and the end plate mounting body placed with the refrigerant pipe insertion hole facing the axial direction of the above. A guide pin holder for holding the guide pin, a height-direction moving means for at least changing the relative height position between the end plate mounting body and the guide pin holding body, and the end plate mounting body. An end plate mounting portion having at least a horizontal contact / disengagement means for moving the guide pin holder in the horizontal direction, and at least one of the refrigerant pipe holding portion and the end plate mounting portion in the horizontal direction. The motion control unit includes at least the height direction moving means, the horizontal contact / detachment means, and an operation control unit that controls the operation of the horizontal movement unit. After the end plate is placed on the end plate mounting body, the horizontal direction contact / separation means is operated to bring the end plate mounting body and the guide pin holding body close to each other, thereby causing the guide pin. Is inserted into the refrigerant pipe insertion hole of the end plate, and the horizontal moving portion is operated to insert the tip of the guide pin into the tip of the refrigerant pipe and inserted into the guide pin. If the process of inserting the end plate into the refrigerant pipe at the position of the refrigerant pipe insertion hole and the operation of the height direction moving means are performed so that the relative height positions of the end plate mounting body and the guide pin holding body are different. The end plate is held by the refrigerant pipe holding portion by executing the processing of causing the refrigerant pipe and the processing of operating the horizontal moving portion to separate the guide pin holding body and the refrigerant pipe holding portion, respectively. It is an end plate setting device for a heat exchanger, which is characterized by being set in the refrigerant pipe.

これにより、熱交換器の組立前における(放熱用フィンを積層させる前の)冷媒管に端板を自動的にセットすることができる。また、冷媒管に沿って放熱用フィンを積層させた後においても冷媒管に端板を自動的にセットすることができる。 As a result, the end plate can be automatically set in the refrigerant pipe (before stacking the heat radiation fins) before assembling the heat exchanger. Further, the end plate can be automatically set on the refrigerant pipe even after the heat dissipation fins are laminated along the refrigerant pipe.

また、積層させた状態の放熱用フィンに冷媒管を挿通させてなる熱交換器を取り付け対象物に取り付けする際に用いられる端板を、前記端板に形成された冷媒管挿通孔の位置で前記冷媒管にセットするための熱交換器用端板セット装置であって、前記冷媒管を保持する冷媒管保持部と、前記端板を冷媒管保持部に保持されている前記冷媒管の軸線方向に対して前記冷媒管挿通孔を対向させた状態で載置する端板載置体と、前記端板載置体に載置された前記端板の前記冷媒管挿通孔に挿通可能なガイドピンを保持するガイドピン保持体と、少なくとも前記端板載置体と前記ガイドピン保持体との相対高さ位置を変更可能にする高さ方向移動手段と、前記端板載置体と前記ガイドピン保持体とを水平方向において接離動させる水平方向接離動手段と、を少なくとも有する端板載置部と、前記冷媒管保持部および前記端板載置部の少なくとも一方を水平方向に移動させる水平方向移動部と、前記冷媒管保持部および前記端板載置部の少なくとも一方を高さ方向に移動させる高さ方向移動部と、少なくとも前記高さ方向移動手段と前記水平方向接離動手段と前記水平方向移動部と前記高さ方向移動部の動作制御を行う動作制御部と、を具備し、前記動作制御部は、前記高さ方向移動部を作動させて、前記端板載置部と前記冷媒管保持部の高さ位置を合わせる処理と、前記端板載置体に前記端板が載置された後、前記水平方向接離動手段を作動させて、前記端板載置体と前記ガイドピン保持体とを接近させることにより前記ガイドピンを前記端板の前記冷媒管挿通孔に挿通させる処理と、前記水平方向移動部を作動させて、前記ガイドピンの先端部を前記冷媒管の先端部に差し込むと共に前記ガイドピンに挿通された前記端板を前記冷媒管挿通孔の位置で前記冷媒管に挿通させる処理と、前記高さ方向移動手段を作動させて、前記端板載置体と前記ガイドピン保持体の相対高さ位置を異ならせる処理と、前記水平方向移動部を作動させて、前記ガイドピン保持体と前記冷媒管保持部とを離反させる処理と、前記高さ方向移動部を作動させて、前記端板載置部の高さ位置と前記冷媒管保持部の高さ位置とを異ならせる処理と、前記水平方向移動部を作動させて、前記冷媒管に前記端板がセットされた前記冷媒管保持部と前記端板載置部とを水平方向に離反させる処理と、を実行することを特徴とする熱交換器用端板セット装置とすることもできる。 Further, the end plate used when attaching the heat exchanger formed by inserting the refrigerant pipe through the laminated heat radiation fins to the object to be attached is inserted at the position of the refrigerant pipe insertion hole formed in the end plate. An end plate setting device for a heat exchanger for setting in the refrigerant pipe, in the axial direction of the refrigerant pipe holding portion holding the refrigerant pipe and the refrigerant pipe holding the end plate in the refrigerant pipe holding portion. An end plate mounting body on which the refrigerant pipe insertion hole is placed so as to face the refrigerant pipe insertion hole, and a guide pin that can be inserted into the refrigerant pipe insertion hole of the end plate mounted on the end plate mounting body. A guide pin holding body that holds the above, a height direction moving means that makes it possible to change at least the relative height position between the end plate mounting body and the guide pin holding body, and the end plate mounting body and the guide pin. At least one of the refrigerant pipe holding portion and the end plate mounting portion is moved in the horizontal direction, and the end plate mounting portion having at least the horizontal contacting / separating means for moving the holding body in the horizontal direction. A horizontal moving portion, a height moving portion that moves at least one of the refrigerant pipe holding portion and the end plate mounting portion in the height direction, and at least the height direction moving means and the horizontal contact / disengagement means. The horizontal movement unit and the operation control unit that controls the operation of the height direction movement unit are provided, and the operation control unit operates the height direction movement unit to mount the end plate. After the process of aligning the height position of the refrigerant pipe holding portion with the refrigerant pipe and the end plate being placed on the end plate mounting body, the horizontal direction contact / disengagement means is operated to activate the end plate mounting body. The guide pin is inserted into the refrigerant pipe insertion hole of the end plate by bringing the guide pin holder close to the guide pin holder, and the horizontal moving portion is operated to move the tip of the guide pin to the refrigerant. The process of inserting the end plate into the tip of the pipe and the end plate inserted into the guide pin into the refrigerant pipe at the position of the refrigerant pipe insertion hole, and the operation of the height direction moving means to mount the end plate. The process of making the relative height positions of the stationary body and the guide pin holder different, the process of operating the horizontal moving portion to separate the guide pin holder and the refrigerant pipe holding portion, and the height. The process of operating the directional moving portion to make the height position of the end plate mounting portion different from the height position of the refrigerant pipe holding portion and the operation of the horizontal moving portion to cause the refrigerant pipe to have the above-mentioned An end plate setting device for a heat exchanger, characterized in that the refrigerant pipe holding portion on which the end plate is set and the end plate mounting portion are separated from each other in the horizontal direction. You can also.

これにより、熱交換器の組立前における(放熱用フィンを積層させる前の)冷媒管に端板を自動的にセットすることができる。また、冷媒管に沿って放熱用フィンを積層させた後においても冷媒管に端板を自動的にセットすることができる。そして、端板が取り付けられた冷媒管または熱交換器を次の工程に自動的に送り出しすることができ、連続的な熱交換器の製造が可能になる。 As a result, the end plate can be automatically set in the refrigerant pipe (before stacking the heat radiation fins) before assembling the heat exchanger. Further, the end plate can be automatically set on the refrigerant pipe even after the heat dissipation fins are laminated along the refrigerant pipe. Then, the refrigerant pipe or heat exchanger to which the end plate is attached can be automatically sent to the next process, and a continuous heat exchanger can be manufactured.

また、前記端板載置体の前記ガイドピンの軸線方向における内幅寸法は、前記端板の前記ガイドピンの軸線方向における幅寸法よりも長く形成されていることが好ましい。 Further, it is preferable that the inner width dimension of the guide pin of the end plate mounting body in the axial direction is formed longer than the width dimension of the end plate in the axial direction of the guide pin.

これにより、端板載置体への端板の載置位置が所定位置から多少ずれていたり、端板の寸法精度が低い場合であっても、ガイドピンを端板に形成されている冷媒管挿通孔に差し込む際に端板載置体に載置されている端板の姿勢を適宜変化させることができる。これにより、端板の載置位置や端板の載置姿勢を過度に矯正した場合よりも端板にガイドピンを挿通させる際の成功率を向上させることができる。 As a result, even if the mounting position of the end plate on the end plate mounting body is slightly deviated from the predetermined position or the dimensional accuracy of the end plate is low, the refrigerant pipe having the guide pin formed on the end plate is formed. The posture of the end plate mounted on the end plate mounting body can be appropriately changed when the end plate is inserted into the insertion hole. As a result, it is possible to improve the success rate when inserting the guide pin through the end plate as compared with the case where the placement position of the end plate and the placement posture of the end plate are excessively corrected.

また、前記端板載置体の底板には板厚方向に貫通する貫通孔が形成されていて、前記貫通孔に挿通可能な寸法に形成された端板支持体と、前記端板支持体を前記貫通孔の位置において前記底板の上面から突出入可能に保持する端板支持体昇降手段をさらに具備していることが好ましい。 Further, the bottom plate of the end plate mounting body is formed with a through hole penetrating in the plate thickness direction, and the end plate support formed in a size that can be inserted into the through hole and the end plate support are formed. It is preferable that the end plate support elevating means for holding the bottom plate so as to be protrudeable from the upper surface at the position of the through hole is further provided.

これにより、端板載置体に載置した端板の載置状態が不安定になってしまう場合においても、端板載置部における端板の載置状態を安定させることができ、冷媒管への端板の挿通作業効率を向上させることができる。 As a result, even when the mounting state of the end plate mounted on the end plate mounting body becomes unstable, the mounting state of the end plate in the end plate mounting portion can be stabilized, and the refrigerant pipe can be stabilized. It is possible to improve the efficiency of inserting the end plate into the pipe.

本発明における熱交換器用端板セット装置の構成を採用することにより、熱交換器の組立前における(放熱用フィンを積層させる前の)冷媒管に端板を自動的にセットすることができる。また、冷媒管に沿って放熱用フィンを積層させた後においても冷媒管に端板を自動的にセットすることができる。このように熱交換器に取り付けする端板を自動的に冷媒管に装着することができるので、熱交換器の製造を効率的に行うことができる。 By adopting the configuration of the end plate setting device for the heat exchanger in the present invention, the end plate can be automatically set in the refrigerant pipe (before stacking the heat radiation fins) before assembling the heat exchanger. Further, the end plate can be automatically set on the refrigerant pipe even after the heat dissipation fins are laminated along the refrigerant pipe. Since the end plate to be attached to the heat exchanger can be automatically attached to the refrigerant pipe in this way, the heat exchanger can be efficiently manufactured.

本実施形態における熱交換器用端板セット装置の概略構成を示す正面図である。It is a front view which shows the schematic structure of the end plate setting device for a heat exchanger in this embodiment. 本実施形態における熱交換器用端板セット装置の概略構成を示す平面図である。It is a top view which shows the schematic structure of the end plate setting device for a heat exchanger in this embodiment. 本実施形態における熱交換器用端板セット装置の概略構成を示す側面図である。It is a side view which shows the schematic structure of the end plate setting device for a heat exchanger in this embodiment. 本実施形態における熱交換器用端板セット装置における端板セット部の拡大側面図である。It is an enlarged side view of the end plate setting part in the end plate setting apparatus for a heat exchanger in this embodiment. 端板セット部への端板のセット状態の変形例を示す拡大側面図である。It is an enlarged side view which shows the modification of the setting state of the end plate to the end plate setting part. 本実施形態における熱交換器用端板セット装置を用いた熱交換器への端板のセット方法における概略工程図である。It is a schematic process diagram in the method of setting an end plate in a heat exchanger using the end plate setting device for a heat exchanger in this embodiment. 図4に続く状態を示す端板セット部の拡大側面図である。It is an enlarged side view of the end plate set part which shows the state following FIG. 図7に続く状態を示す端板セット部の拡大側面図である。It is an enlarged side view of the end plate set part which shows the state following FIG. 図8に続く状態を示す端板セット部の拡大側面図である。It is an enlarged side view of the end plate set part which shows the state following FIG. 図9に続く状態を示す端板セット部の拡大側面図である。It is an enlarged side view of the end plate set part which shows the state following FIG. 図10に続く状態を示す端板セット部の拡大側面図である。It is an enlarged side view of the end plate set part which shows the state following FIG. 図11に続く状態を示す端板セット部の拡大側面図である。It is an enlarged side view of the end plate set part which shows the state following FIG.

以下、本発明にかかる熱交換器用端板セット装置100の実施形態について、図面に基づいて具体的に説明する。図1〜図4に示すように、本実施形態における熱交換器用端板セット装置100は、端板載置体10と、ガイドピン保持体20と、冷媒管保持部30と、水平方向接離動手段40および水平方向移動部50と、高さ方向移動手段60および高さ方向移動部70と、これらの動作制御を行う動作制御部80と、を具備している。そして、本実施形態における熱交換器用端板セット装置100は、端板載置体10と、ガイドピン保持体20と、冷媒管保持部30と、水平方向接離動手段40および高さ方向移動手段60を有する端板載置部90と、端板載置部90を高さ方向に移動させる高さ方向移動部70と、端板載置部90を水平方向に移動させる水平方向移動部50の3つのパートに分けることができる。 Hereinafter, an embodiment of the end plate setting device 100 for a heat exchanger according to the present invention will be specifically described with reference to the drawings. As shown in FIGS. 1 to 4, the end plate setting device 100 for a heat exchanger in the present embodiment horizontally connects and detaches the end plate mounting body 10, the guide pin holding body 20, and the refrigerant pipe holding portion 30. It includes a moving means 40 and a horizontal moving unit 50, a height moving means 60 and a height moving unit 70, and an operation control unit 80 that controls their movements. The end plate setting device 100 for the heat exchanger in the present embodiment includes the end plate mounting body 10, the guide pin holding body 20, the refrigerant pipe holding portion 30, the horizontal contact / disengagement means 40, and the height movement. The end plate mounting portion 90 having the means 60, the height direction moving portion 70 for moving the end plate mounting portion 90 in the height direction, and the horizontal moving portion 50 for moving the end plate mounting portion 90 in the horizontal direction. It can be divided into three parts.

次に端板載置部90について説明する。端板載置部90は、取付アダプタ72を介して高さ方向移動部70に連結されている。この取付アダプタ72は、高さ方向移動部70の一部である流体シリンダ70Aの伸縮ロッドに端板載置部90を連結させる第1アダプタ72Aと、高さ方向移動部70の一部であるガイドロッド70Bに端板載置部90を連結させる第2アダプタ72Bとを有している。ガイドロッド70Bの下側端部は連結部材70Cにより連結されていて、互いのガイドロッド70Bが常に平行になるように維持されている。 Next, the end plate mounting portion 90 will be described. The end plate mounting portion 90 is connected to the height direction moving portion 70 via a mounting adapter 72. The mounting adapter 72 is a part of the first adapter 72A that connects the end plate mounting portion 90 to the telescopic rod of the fluid cylinder 70A that is a part of the height direction moving portion 70, and a part of the height direction moving portion 70. It has a second adapter 72B for connecting the end plate mounting portion 90 to the guide rod 70B. The lower end portion of the guide rod 70B is connected by the connecting member 70C, and the guide rods 70B are maintained so as to be always parallel to each other.

また、端板載置部90は高さ方向移動部70と共に、水平方向ベース73を介して水平方向移動部50に連結されている。水平方向ベース73には、流体シリンダ70Aの本体とガイドロッド70Bが挿通されるスリーブ70Dがそれぞれ固定されている。水平方向移動部50は、いずれも水平方向において互いに平行に配設された駆動側水平方向移動部50Aと従動側水平方向移動部50Bとを有し、駆動側水平方向移動部50Aには駆動源としてのモータ50Cが配設されている。水平方向ベース73は、駆動側水平方向移動部50Aと従動側水平方向移動部50Bとの間に掛け渡されている。動作制御部80が水平方向移動部50と高さ方向移動部70の動作をそれぞれ制御することにより、端板載置部90を高さ方向および水平方向に移動させることが可能になっている。 Further, the end plate mounting portion 90 is connected to the horizontal moving portion 50 via the horizontal base 73 together with the height direction moving portion 70. A main body of the fluid cylinder 70A and a sleeve 70D through which the guide rod 70B is inserted are fixed to the horizontal base 73, respectively. Each of the horizontal moving portions 50 has a driving side horizontal moving portion 50A and a driven side horizontal moving portion 50B arranged parallel to each other in the horizontal direction, and the driving side horizontal moving portion 50A has a driving source. Motor 50C is arranged as. The horizontal base 73 is hung between the driving side horizontal moving portion 50A and the driven side horizontal moving portion 50B. The operation control unit 80 controls the operations of the horizontal movement unit 50 and the height movement unit 70, respectively, so that the end plate mounting unit 90 can be moved in the height direction and the horizontal direction.

続いて端板載置部90の各構成についてそれぞれ説明する。本実施形態における端板載置体10は、長手方向に沿って複数の冷媒管挿通孔THが所要間隔をあけて形成されている端板Tを載置する底板12と、底板12における長手方向の端縁からそれぞれ起立する起立壁14と、を有している。また、本実施形態における底板12の短手方向(ガイドピン21の軸線方向)における寸法(端板載置体10の内幅寸法)は、端板Tの短手方向(ガイドピン21の軸線方向)における幅寸法よりも大きく形成されたものが用いられている。このような端板載置体10の形態を採用することにより、端板載置体10に載置された端板Tと起立壁14との間に隙間が形成されることになる。この隙間は、後述するガイドピン21を端板Tに挿通させる際における適切なガタとなり、両者の寸法差を吸収させながらガイドピン21を端板Tに挿入可能にする。これにより、端板載置体10への端板Tの載置位置や端板載置体10への端板Tの載置姿勢を過度に矯正した場合よりも端板Tにガイドピン21を挿通させる際の成功率を向上させることができる点において好都合である。 Subsequently, each configuration of the end plate mounting portion 90 will be described. The end plate mounting body 10 in the present embodiment has a bottom plate 12 on which the end plates T in which a plurality of refrigerant pipe insertion holes TH are formed at required intervals along the longitudinal direction are placed, and the bottom plate 12 in the longitudinal direction. It has an upright wall 14 that stands up from the edge of the wall. Further, the dimension (inner width dimension of the end plate mounting body 10) in the lateral direction of the bottom plate 12 (axis direction of the guide pin 21) in the present embodiment is the lateral direction of the end plate T (axial direction of the guide pin 21). ) Is used, which is formed larger than the width dimension. By adopting such a form of the end plate mounting body 10, a gap is formed between the end plate T mounted on the end plate mounting body 10 and the upright wall 14. This gap provides appropriate backlash when the guide pin 21 described later is inserted into the end plate T, and the guide pin 21 can be inserted into the end plate T while absorbing the dimensional difference between the two. As a result, the guide pin 21 is provided on the end plate T as compared with the case where the mounting position of the end plate T on the end plate mounting body 10 and the mounting posture of the end plate T on the end plate mounting body 10 are excessively corrected. It is advantageous in that the success rate at the time of insertion can be improved.

本実施形態における起立壁14は、端板Tに形成された冷媒管挿通孔THの位置においてガイドピン保持体20によって保持されたガイドピン21を水平方向に往復動させることができるようにガイドピン回避部14Aを有している。本実施形態においては、ガイドピン21が往復動する部分に形成した切欠部をガイドピン回避部14Aとして用いているが、この形態に限定されるものではない。起立壁14の高さ寸法を端板Tの冷媒管挿通孔THの高さよりも低くなるように形成すれば、ガイドピン回避部14Aの構成を省略した起立壁14を採用することもできる。 The upright wall 14 in the present embodiment is a guide pin so that the guide pin 21 held by the guide pin holder 20 can be reciprocated in the horizontal direction at the position of the refrigerant pipe insertion hole TH formed in the end plate T. It has an avoidance unit 14A. In the present embodiment, the notch formed in the portion where the guide pin 21 reciprocates is used as the guide pin avoidance portion 14A, but the present embodiment is not limited to this embodiment. If the height dimension of the upright wall 14 is formed to be lower than the height of the refrigerant pipe insertion hole TH of the end plate T, the upright wall 14 in which the configuration of the guide pin avoidance portion 14A is omitted can be adopted.

また、底板12には、底板12の板厚方向に貫通する貫通孔12Aを1箇所または底板12の長手方向(ガイドピンの軸線と水平面内において直交する方向)において所要間隔をあけて複数箇所に形成し、貫通孔12Aの内径寸法以下に形成され貫通孔12Aに挿通されると共に底板12の上面から突出入可能にした端板支持体16を設けるようにしてもよい。端板支持体16を高さ方向に移動させる際には、端板載置体10に取り付けた端板支持体用流体シリンダ18の伸縮動作により実現可能である。端板支持体用流体シリンダ18の伸縮は、図示しない記憶部に記憶されている動作制御プログラムに基づいて動作制御部80により動作制御が行われている。このような動作制御部80としてはいわゆるCPUと称される中央演算装置を好適に用いることができる。 Further, the bottom plate 12 is provided with through holes 12A penetrating in the plate thickness direction of the bottom plate 12 at one location or at a plurality of locations at a required interval in the longitudinal direction of the bottom plate 12 (direction orthogonal to the axis of the guide pin in the horizontal plane). An end plate support 16 which is formed so as to be equal to or smaller than the inner diameter of the through hole 12A and is inserted into the through hole 12A and can be projected from the upper surface of the bottom plate 12 may be provided. When the end plate support 16 is moved in the height direction, it can be realized by the expansion / contraction operation of the end plate support fluid cylinder 18 attached to the end plate mounting body 10. The expansion and contraction of the end plate support fluid cylinder 18 is controlled by the operation control unit 80 based on an operation control program stored in a storage unit (not shown). As such an operation control unit 80, a central processing unit called a so-called CPU can be preferably used.

本実施形態における端板載置体10とガイドピン保持体20は、水平方向接離動手段40により互いの離間距離を接離させることができる。ここでは、水平方向接離動手段40として流体シリンダを用いている。水平方向接離動手段40である流体シリンダの伸縮部を端板載置体10に連結し、ガイドピン保持体20を流体シリンダとは独立させておき、動作制御部80が流体シリンダを駆動させることにより、端板載置体10とガイドピン保持体20を接離動させることが可能になっている。なお、動作制御部80は、図示しない記憶部に予め記憶されている動作制御プログラムに基づいて水平方向接離動手段40である流体シリンダの伸縮動作を制御している。 The end plate mounting body 10 and the guide pin holding body 20 in the present embodiment can be separated from each other by the horizontal contact / disengagement means 40. Here, a fluid cylinder is used as the horizontal contact / disengagement means 40. The telescopic portion of the fluid cylinder, which is the horizontal contact / disengagement means 40, is connected to the end plate mounting body 10, the guide pin holder 20 is kept independent of the fluid cylinder, and the operation control unit 80 drives the fluid cylinder. This makes it possible to move the end plate mounting body 10 and the guide pin holding body 20 in contact with each other. The motion control unit 80 controls the expansion / contraction motion of the fluid cylinder, which is the horizontal contact / disengagement means 40, based on a motion control program stored in advance in a storage unit (not shown).

さらに端板載置体10には高さ方向移動手段60が取り付けられており、端板載置体10は端板載置部90において、端板載置部90全体の高さ方向の動きとは独立した高さ方向の移動が可能になっている。また、ガイドピン保持体20は端板載置部90に直接取り付けられている。すなわち、高さ方向移動手段60により端板載置体10の高さを変更可能にすることで、端板載置体10とガイドピン保持体20との相対高さ位置を変更させることができるのである。このような高さ方向移動手段60としては流体シリンダを例示することができる。高さ方向移動手段60の動作(流体シリンダの伸縮動作)は、動作制御プログラムおよび動作制御部80により制御されている。 Further, a height direction moving means 60 is attached to the end plate mounting body 10, and the end plate mounting body 10 moves in the end plate mounting portion 90 in the height direction of the entire end plate mounting portion 90. Can move independently in the height direction. Further, the guide pin holder 20 is directly attached to the end plate mounting portion 90. That is, by making the height of the end plate mounting body 10 changeable by the height direction moving means 60, the relative height position between the end plate mounting body 10 and the guide pin holding body 20 can be changed. It is. A fluid cylinder can be exemplified as such a height direction moving means 60. The operation of the height direction moving means 60 (expansion / contraction operation of the fluid cylinder) is controlled by the operation control program and the operation control unit 80.

冷媒管保持部30は、冷媒を流通させるための冷媒管31を端板Tの冷媒管挿通孔THに挿入させるために、冷媒管31を水平状態に保持するものであり、端板Tに形成された冷媒管挿通孔THに対して冷媒管31の流路断面を対向させた状態で保持している。本実施形態における冷媒管保持部30は、図2に示すように冷媒管31を長手方向の2箇所で保持する2つの保持体32を有している。これら2つの保持体32は、図示しない水平方向移動機構により端板載置部90とは独立した状態でそれぞれが水平方向に移動可能に設けられている。本実施形態における冷媒管保持部30は、動作制御部80により動作制御された図示しないローダによって冷媒管31が適宜供給されている。このような冷媒管保持部30の構成を採用することで、冷媒管保持部30はガイドピン保持体20に対して接離動可能になっている。なお、冷媒管保持部30を固定し、水平方向接離動手段40または水平方向移動部50を駆動させることによりガイドピン保持体20を冷媒管保持部30に接離動させるようにしてもよい。 The refrigerant pipe holding portion 30 holds the refrigerant pipe 31 in a horizontal state in order to insert the refrigerant pipe 31 for flowing the refrigerant into the refrigerant pipe insertion hole TH of the end plate T, and is formed in the end plate T. The flow path cross section of the refrigerant pipe 31 is held in a state of facing the refrigerant pipe insertion hole TH. As shown in FIG. 2, the refrigerant pipe holding portion 30 in the present embodiment has two holding bodies 32 that hold the refrigerant pipe 31 at two locations in the longitudinal direction. Each of these two holding bodies 32 is provided so as to be movable in the horizontal direction in a state independent of the end plate mounting portion 90 by a horizontal moving mechanism (not shown). In the refrigerant pipe holding unit 30 of the present embodiment, the refrigerant pipe 31 is appropriately supplied by a loader (not shown) whose operation is controlled by the operation control unit 80. By adopting such a configuration of the refrigerant pipe holding portion 30, the refrigerant pipe holding portion 30 can be brought into contact with and separated from the guide pin holding body 20. The refrigerant pipe holding portion 30 may be fixed, and the guide pin holding body 20 may be moved in contact with the refrigerant pipe holding portion 30 by driving the horizontal contact / disengagement means 40 or the horizontal moving portion 50. ..

続いて本実施形態における熱交換器用端板セット装置100を用いた熱交換器への端板セット方法について図4〜図12に基づいて説明する。図6は本実施形態における熱交換器用端板セット装置を用いた熱交換器への端板のセット方法における概略工程図である。 Subsequently, a method of setting the end plate in the heat exchanger using the end plate setting device 100 for the heat exchanger in the present embodiment will be described with reference to FIGS. 4 to 12. FIG. 6 is a schematic process diagram of a method of setting an end plate on a heat exchanger using the end plate setting device for a heat exchanger in the present embodiment.

作業者は、熱交換器用端板セット装置100に接続されたパーソナルコンピュータ等の記憶部にインストールされている動作制御プログラムを起動(ステップ1)する。次に作業者または図示しない端板供給用ロボットが図4に示すように端板載置体10に端板Tを載置(ステップ2)する。端板Tは、図5に示すような状態で端板載置体10に載置されることもあるが、このような載置状態の場合、動作制御部80は端板支持体用流体シリンダ18を伸長させる処理を実行し、端板支持体16を底板12の上面から突出させて端板Tを安定した状態にすることができる。端板支持体16の配設位置はガイドピン21の位置と干渉しないようになっているのはもちろんである。端板載置体10への端板Tの載置状態の検出方法としては、画像認識装置や底板12の上面に底板12の短手方向に沿って複数箇所に配設された接触センサ等(図示せず)による検出信号に基づいて動作制御部80に判断させることができる。 The operator activates an operation control program installed in a storage unit such as a personal computer connected to the heat exchanger end plate setting device 100 (step 1). Next, an operator or an end plate supply robot (not shown) places the end plate T on the end plate mounting body 10 (step 2) as shown in FIG. The end plate T may be mounted on the end plate mounting body 10 in the state shown in FIG. 5, but in such a mounting state, the operation control unit 80 is a fluid cylinder for the end plate support. The process of extending 18 can be executed, and the end plate support 16 can be projected from the upper surface of the bottom plate 12 to stabilize the end plate T. Needless to say, the arrangement position of the end plate support 16 does not interfere with the position of the guide pin 21. As a method of detecting the mounted state of the end plate T on the end plate mounting body 10, an image recognition device, contact sensors arranged at a plurality of locations on the upper surface of the bottom plate 12 along the lateral direction of the bottom plate 12 and the like ( The operation control unit 80 can be made to make a judgment based on the detection signal (not shown).

端板載置体10に配設された図示しないセンサ等により端板載置体10の底板12への端板Tの載置が検出され、検出信号が動作制御部80に送信されると、動作制御部80は水平方向接離動手段40を作動(短縮)させる処理を実行(ステップ3)する。これにより、端板載置体10がガイドピン保持体20に接近し、図7に示すようにガイドピン回避部14Aから起立壁14の内側空間に進入したガイドピン21が端板Tの冷媒管挿通孔THに挿入(ステップ4)されることになる。 When the mounting of the end plate T on the bottom plate 12 of the end plate mounting body 10 is detected by a sensor or the like (not shown) arranged on the end plate mounting body 10, and the detection signal is transmitted to the operation control unit 80, The motion control unit 80 executes (step 3) a process of operating (shortening) the horizontal contact / disengagement means 40. As a result, the end plate mounting body 10 approaches the guide pin holding body 20, and as shown in FIG. 7, the guide pin 21 that has entered the inner space of the upright wall 14 from the guide pin avoidance portion 14A is the refrigerant pipe of the end plate T. It will be inserted into the insertion hole TH (step 4).

次に動作制御部80は、図8に示すように水平方向移動部50の駆動モータ50Cを作動させて図中の矢印Aに示すようにガイドピン保持体20を端板載置部90と共に冷媒管保持部30に接近させ、端板Tを挿通させたガイドピン21の先端部を冷媒管保持部30に保持されている冷媒管31の先端部(開口端面)に差し込む(ステップ5)処理を実行する。これによりガイドピン21の軸線と冷媒管31の軸線は同一軸線上に配置された状態になる。続けて動作制御部80は、図9に示すように、水平方向接離動手段40を駆動(伸長)させて端板載置体10を冷媒管保持部30に接近させてガイドピン21に挿通させた端板Tを冷媒管31に挿通させる(ステップ6)処理を実行する。 Next, the operation control unit 80 operates the drive motor 50C of the horizontal movement unit 50 as shown in FIG. 8, and as shown by the arrow A in the drawing, the guide pin holder 20 is subjected to the refrigerant together with the end plate mounting unit 90. The process of approaching the pipe holding portion 30 and inserting the tip of the guide pin 21 through which the end plate T is inserted into the tip (open end face) of the refrigerant pipe 31 held by the refrigerant pipe holding portion 30 (step 5). Execute. As a result, the axis of the guide pin 21 and the axis of the refrigerant pipe 31 are arranged on the same axis. Subsequently, as shown in FIG. 9, the operation control unit 80 drives (extends) the horizontal contact / disengagement means 40 to bring the end plate mounting body 10 close to the refrigerant pipe holding unit 30 and inserts the end plate mounting body 10 into the guide pin 21. The process of inserting the finished end plate T into the refrigerant pipe 31 (step 6) is executed.

続けて動作制御部80は、図10に示すように、高さ方向移動手段60を駆動(短縮)させて端板載置体10とガイドピン保持体20との相対高さ位置を変更し、端板載置体10をガイドピン保持体20よりも低い位置に移動(退避)させることにより冷媒管31に挿通させた端板Tを端板載置体10から離反させる(ステップ7)処理を実行する。続けて動作制御部80は、図11に示すように、水平方向移動部50の駆動モータ50Cを作動させて、図中の矢印Bに示すように端板載置部90を冷媒管保持部30から離反させる(ステップ8)処理を実行する。これにより端板Tは端板載置部90から独立し冷媒管31に移し替えられることになる。 Subsequently, as shown in FIG. 10, the motion control unit 80 drives (shortens) the height direction moving means 60 to change the relative height position between the end plate mounting body 10 and the guide pin holding body 20. The process of separating (step 7) the end plate T inserted through the refrigerant pipe 31 from the end plate mounting body 10 by moving (retracting) the end plate mounting body 10 to a position lower than the guide pin holding body 20. Execute. Subsequently, as shown in FIG. 11, the operation control unit 80 operates the drive motor 50C of the horizontal moving unit 50, and as shown by the arrow B in the drawing, the end plate mounting unit 90 is placed in the refrigerant pipe holding unit 30. The process of separating from (step 8) is executed. As a result, the end plate T is transferred to the refrigerant pipe 31 independently of the end plate mounting portion 90.

次に動作制御部80は、図12に示すように、高さ方向移動部70を作動(短縮)させて、図中の矢印Cに示すように端板載置部90と冷媒管保持部30との相対高さ位置を変更し、端板載置部90を冷媒管保持部30よりも下方側に退避させる(ステップ9)処理を実行する。このようにして端板Tが装着された冷媒管31は動作制御部80が図示しない水平移動機構を作動させることにより冷媒管保持部30と共に端板載置部90から水平方向に離反し、次の工程に送り出される(ステップ10)ことになる。そして動作制御部80はステップ10を実行した後、処理すべき端板Tまたは冷媒管31があるかないかを確認する処理を実行(ステップ11)し、いずれか一方がある場合(Yesルート)はステップ2の端板載置体10に端板Tを載置できる状態に戻った後、ステップ10までの処理を繰り返し実行する。準備した端板Tまたは冷媒管31のいずれかが終了(ステップ11のNoルート)すると、作業者または動作制御部80が動作制御プログラムの一時停止を行い、冷媒管31への端板Tの装着処理を終了(END)させる。 Next, the operation control unit 80 operates (shortens) the height direction moving unit 70 as shown in FIG. 12, and as shown by the arrow C in the drawing, the end plate mounting unit 90 and the refrigerant pipe holding unit 30. The process of changing the relative height position with and to retract the end plate mounting portion 90 below the refrigerant pipe holding portion 30 (step 9) is executed. In this way, the refrigerant pipe 31 to which the end plate T is mounted is separated from the end plate mounting portion 90 in the horizontal direction together with the refrigerant pipe holding portion 30 by operating the horizontal movement mechanism (not shown) by the operation control unit 80, and then It will be sent to the process of (step 10). Then, after executing step 10, the operation control unit 80 executes a process of confirming whether or not there is an end plate T or a refrigerant pipe 31 to be processed (step 11), and if either one is present (Yes route), After returning to the state in which the end plate T can be placed on the end plate mounting body 10 in step 2, the processes up to step 10 are repeatedly executed. When either the prepared end plate T or the refrigerant pipe 31 is completed (No route in step 11), the operator or the operation control unit 80 suspends the operation control program and attaches the end plate T to the refrigerant pipe 31. The process is terminated (END).

なお、以上の処理フローにおいては、積層された放熱用フィン(図示せず)に冷媒管31が挿通される前の状態に端板Tを装着する手順を示したが、端板Tを装着した冷媒管31に放熱用フィンを積層させた後、または積層された放熱用フィンに冷媒管31が挿通された後に端板Tを装着する場合には、上記手順と同様にして行うことができるため、ここでの詳細な説明は省略する。以上のようにして積層された放熱用フィンに挿通した冷媒管31(熱交換器)に端板Tを装着することにより、熱交換器を取り付け対象物(一例としてエアコンの室外機の筐体)に取り付けすることができる。 In the above processing flow, the procedure for mounting the end plate T in the state before the refrigerant pipe 31 is inserted into the laminated heat dissipation fins (not shown) is shown, but the end plate T is mounted. When the end plate T is attached after the heat radiating fins are laminated on the refrigerant pipe 31 or after the refrigerant pipe 31 is inserted through the laminated heat radiating fins, the same procedure as described above can be performed. , The detailed description here is omitted. By attaching the end plate T to the refrigerant pipe 31 (heat exchanger) inserted into the heat radiating fins laminated as described above, the heat exchanger is attached to the object (for example, the housing of the outdoor unit of the air conditioner). Can be attached to.

以上、本発明にかかる熱交換器用端板セット装置100およびこれを用いた冷媒管31への端板T装着方法を実施形態に基づいて説明したが、本発明にかかる熱交換器用端板セット装置100およびこれを用いた冷媒管31への端板T装着方法は以上に説明した実施形態に限定されるものではない。例えば以上に説明した実施形態における熱交換器用端板セット装置100においては、水平方向接離動手段40および高さ方向移動手段60ならびに高さ方向移動部70においては、いずれも流体シリンダを例示しているが流体リンダに限定されるものではなく、他の公知の構成を採用することができる。 The method of mounting the end plate T on the heat exchanger end plate setting device 100 and the refrigerant pipe 31 using the same according to the present invention has been described above based on the embodiment, but the heat exchanger end plate setting device according to the present invention has been described. The method of attaching the end plate T to the 100 and the refrigerant pipe 31 using the same is not limited to the embodiment described above. For example, in the heat exchanger end plate setting device 100 according to the above-described embodiment, the fluid cylinder is exemplified in the horizontal contact / disengagement means 40, the height direction moving means 60, and the height direction moving portion 70. However, the present invention is not limited to the fluid Linda, and other known configurations can be adopted.

また、本実施形態における水平方向移動部50は、端板載置部90を水平方向に移動させる形態について説明したが、この形態に限定されるものではない。水平方向移動部50は、冷媒管保持部30を水平方向に移動させるようにしても本実施形態と同様の動作は可能である。この場合、本実施形態のように冷媒管保持部30を水平方向に移動させるための水平方向移動機構の構成を省略することができる。水平方向移動部50は、端板載置部90または冷媒管保持部30の少なくとも一方を水平方向に移動させることができればよいのである。 Further, the horizontal moving portion 50 in the present embodiment has described a mode in which the end plate mounting portion 90 is moved in the horizontal direction, but the present invention is not limited to this mode. The horizontal moving unit 50 can operate in the same manner as in the present embodiment even if the refrigerant pipe holding unit 30 is moved in the horizontal direction. In this case, the configuration of the horizontal movement mechanism for moving the refrigerant pipe holding portion 30 in the horizontal direction as in the present embodiment can be omitted. The horizontal moving portion 50 only needs to be able to move at least one of the end plate mounting portion 90 and the refrigerant pipe holding portion 30 in the horizontal direction.

また、以上の実施形態においては、ステップ10において、動作制御部80が図示しない水平移動機構を作動させることにより冷媒管保持部30と共に冷媒管31を端板載置部90から水平方向に離反させる形態を示しているが、この水平方向とは、冷媒管31の軸線方向(図12における左右方向)であっても良いし、冷媒管31の配列方向(図12の紙面に対する奥行き方向)であっても良い。 Further, in the above embodiment, in step 10, the operation control unit 80 operates a horizontal movement mechanism (not shown) to separate the refrigerant pipe 31 together with the refrigerant pipe holding unit 30 from the end plate mounting portion 90 in the horizontal direction. Although the form is shown, the horizontal direction may be the axial direction of the refrigerant pipe 31 (horizontal direction in FIG. 12) or the arrangement direction of the refrigerant pipe 31 (depth direction with respect to the paper surface in FIG. 12). You may.

また、以上に説明した実施形態における各種変形例どうしを適宜組み合わせた構成を採用することも可能である。 Further, it is also possible to adopt a configuration in which various modifications of the embodiments described above are appropriately combined.

10 端板載置体,
12 底板,12A 貫通孔,14 起立壁,14A ガイドピン回避部,
16 端板支持体,18 端板支持体用流体シリンダ,
20 ガイドピン保持体,
21 ガイドピン,
30 冷媒管保持部,
31 冷媒管,32 保持体,
40 水平方向接離動手段,
50 水平方向移動部,
50A 駆動側水平方向移動部,50B 従動側水平方向移動部,50C 駆動モータ,
60 高さ方向移動手段,
70 高さ方向移動部,
70A 流体シリンダ,70B ガイドロッド,70C 連結部材,70D スリーブ,
72 取付アダプタ,72A 第1アダプタ,72B 第2アダプタ,
73 水平方向ベース,
80 動作制御部,
90 端板載置部,
100 熱交換器用端板セット装置,
T 端板,
TH 冷媒管挿通孔
10 End plate mount,
12 bottom plate, 12A through hole, 14 standing wall, 14A guide pin avoidance part,
16 End plate support, 18 Fluid cylinder for end plate support,
20 Guide pin holder,
21 guide pin,
30 Refrigerant pipe holder,
31 Refrigerant pipe, 32 retainer,
40 Horizontal contact / separation means,
50 Horizontal movement part,
50A drive side horizontal moving part, 50B driven side horizontal moving part, 50C drive motor,
60 Height direction transportation,
70 Height direction moving part,
70A fluid cylinder, 70B guide rod, 70C connecting member, 70D sleeve,
72 mounting adapter, 72A 1st adapter, 72B 2nd adapter,
73 Horizontal base,
80 Motion control unit,
90 End plate mounting part,
100 End plate set device for heat exchanger,
T end plate,
TH refrigerant pipe insertion hole

Claims (4)

積層させた状態の放熱用フィンに冷媒管を挿通させてなる熱交換器を取り付け対象物に取り付けする際に用いられる端板を、前記端板に形成された冷媒管挿通孔の位置で前記冷媒管にセットするための熱交換器用端板セット装置であって、
前記冷媒管を保持する冷媒管保持部と、
前記端板を冷媒管保持部に保持されている前記冷媒管の軸線方向に対して前記冷媒管挿通孔を対向させた状態で載置する端板載置体と、前記端板載置体に載置された前記端板の前記冷媒管挿通孔に挿通可能なガイドピンを保持するガイドピン保持体と、少なくとも前記端板載置体と前記ガイドピン保持体との相対高さ位置を変更可能にする高さ方向移動手段と、前記端板載置体と前記ガイドピン保持体とを水平方向において接離動させる水平方向接離動手段と、を少なくとも有する端板載置部と、
前記冷媒管保持部および前記端板載置部の少なくとも一方を水平方向に移動させる水平方向移動部と、
少なくとも前記高さ方向移動手段と前記水平方向接離動手段と前記水平方向移動部の動作制御を行う動作制御部と、を具備し、
前記動作制御部は、
前記端板載置体に前記端板が載置された後、前記水平方向接離動手段を作動させて、前記端板載置体と前記ガイドピン保持体とを接近させることにより前記ガイドピンを前記端板の前記冷媒管挿通孔に挿通させる処理と、
前記水平方向移動部を作動させて、前記ガイドピンの先端部を前記冷媒管の先端部に差し込むと共に前記ガイドピンに挿通された前記端板を前記冷媒管挿通孔の位置で前記冷媒管に挿通させる処理と、
前記高さ方向移動手段を作動させて、前記端板載置体と前記ガイドピン保持体の相対高さ位置を異ならせる処理と、
前記水平方向移動部を作動させて、前記ガイドピン保持体と前記冷媒管保持部とを離反させる処理と、をそれぞれ実行させることにより、前記端板を前記冷媒管保持部に保持された前記冷媒管にセットすることを特徴とする熱交換器用端板セット装置。
The end plate used when attaching the heat exchanger formed by inserting the refrigerant pipe through the laminated heat radiation fins to the object to be attached is attached to the refrigerant at the position of the refrigerant pipe insertion hole formed in the end plate. It is an end plate setting device for heat exchangers for setting on pipes.
A refrigerant pipe holding portion that holds the refrigerant pipe and
On the end plate mounting body and the end plate mounting body, in which the end plate is held in the refrigerant pipe holding portion and the refrigerant pipe insertion hole is placed so as to face the axial direction of the refrigerant pipe. It is possible to change the relative height position between the guide pin holding body that holds the guide pin that can be inserted into the refrigerant pipe insertion hole of the mounted end plate and at least the end plate mounting body and the guide pin holding body. An end plate mounting portion having at least an end plate mounting body and a horizontal contact / separating means for moving the end plate mounting body and the guide pin holding body in the horizontal direction.
A horizontal moving portion that moves at least one of the refrigerant pipe holding portion and the end plate mounting portion in the horizontal direction,
It is provided with at least the height direction moving means, the horizontal direction contact / separation means, and an operation control unit that controls the operation of the horizontal movement unit.
The motion control unit
After the end plate is placed on the end plate mounting body, the horizontal direction contact / separation means is operated to bring the end plate mounting body and the guide pin holding body close to each other, thereby causing the guide pin. Is inserted into the refrigerant pipe insertion hole of the end plate, and
By operating the horizontal moving portion, the tip of the guide pin is inserted into the tip of the refrigerant pipe, and the end plate inserted through the guide pin is inserted into the refrigerant pipe at the position of the refrigerant pipe insertion hole. Processing to make
A process of operating the height direction moving means to make the relative height positions of the end plate mounting body and the guide pin holding body different from each other.
The refrigerant whose end plate is held by the refrigerant pipe holding portion by operating the horizontal moving portion to execute a process of separating the guide pin holding body and the refrigerant pipe holding portion, respectively. An end plate setting device for a heat exchanger, which is characterized by being set in a pipe.
積層させた状態の放熱用フィンに冷媒管を挿通させてなる熱交換器を取り付け対象物に取り付けする際に用いられる端板を、前記端板に形成された冷媒管挿通孔の位置で前記冷媒管にセットするための熱交換器用端板セット装置であって、
前記冷媒管を保持する冷媒管保持部と、
前記端板を冷媒管保持部に保持されている前記冷媒管の軸線方向に対して前記冷媒管挿通孔を対向させた状態で載置する端板載置体と、前記端板載置体に載置された前記端板の前記冷媒管挿通孔に挿通可能なガイドピンを保持するガイドピン保持体と、少なくとも前記端板載置体と前記ガイドピン保持体との相対高さ位置を変更可能にする高さ方向移動手段と、前記端板載置体と前記ガイドピン保持体とを水平方向において接離動させる水平方向接離動手段と、を少なくとも有する端板載置部と、
前記冷媒管保持部および前記端板載置部の少なくとも一方を水平方向に移動させる水平方向移動部と、
前記端板載置部を高さ方向に移動させる高さ方向移動部と、
少なくとも前記高さ方向移動手段と前記水平方向接離動手段と前記水平方向移動部と前記高さ方向移動部の動作制御を行う動作制御部と、を具備し、
前記動作制御部は、
前記高さ方向移動部を作動させて、前記端板載置部と前記冷媒管保持部の高さ位置を合わせる処理と、
前記端板載置体に前記端板が載置された後、前記水平方向接離動手段を作動させて、前記端板載置体と前記ガイドピン保持体とを接近させることにより前記ガイドピンを前記端板の前記冷媒管挿通孔に挿通させる処理と、
前記水平方向移動部を作動させて、前記ガイドピンの先端部を前記冷媒管の先端部に差し込むと共に前記ガイドピンに挿通された前記端板を前記冷媒管挿通孔の位置で前記冷媒管に挿通させる処理と、
前記高さ方向移動手段を作動させて、前記端板載置体と前記ガイドピン保持体の相対高さ位置を異ならせる処理と、
前記水平方向移動部を作動させて、前記ガイドピン保持体と前記冷媒管保持部とを離反させる処理と、
前記高さ方向移動部を作動させて、前記端板載置部の高さ位置と前記冷媒管保持部の高さ位置とを異ならせる処理と、
前記水平方向移動部を作動させて、前記冷媒管保持部を水平方向に移動させる処理と、を実行させることにより、前記端板を前記冷媒管保持部に保持された前記冷媒管にセットすることを特徴とする熱交換器用端板セット装置。
The end plate used when attaching the heat exchanger formed by inserting the refrigerant pipe through the laminated heat radiation fins to the object to be attached is attached to the refrigerant at the position of the refrigerant pipe insertion hole formed in the end plate. It is an end plate setting device for heat exchangers for setting on pipes.
A refrigerant pipe holding portion that holds the refrigerant pipe and
On the end plate mounting body and the end plate mounting body, in which the end plate is held in the refrigerant pipe holding portion and the refrigerant pipe insertion hole is placed so as to face the axial direction of the refrigerant pipe. It is possible to change the relative height position between the guide pin holding body that holds the guide pin that can be inserted into the refrigerant pipe insertion hole of the mounted end plate and at least the end plate mounting body and the guide pin holding body. An end plate mounting portion having at least an end plate mounting body and a horizontal contact / separating means for moving the end plate mounting body and the guide pin holding body in the horizontal direction.
A horizontal moving portion that moves at least one of the refrigerant pipe holding portion and the end plate mounting portion in the horizontal direction,
A height-direction moving portion that moves the end plate mounting portion in the height direction,
At least the height direction moving means, the horizontal direction contact / separation means, the horizontal direction moving part, and an operation control unit for controlling the movement of the height direction moving part are provided.
The motion control unit
A process of operating the height-direction moving portion to align the height positions of the end plate mounting portion and the refrigerant pipe holding portion.
After the end plate is placed on the end plate mounting body, the horizontal direction contact / separation means is operated to bring the end plate mounting body and the guide pin holding body close to each other, thereby causing the guide pin. Is inserted into the refrigerant pipe insertion hole of the end plate, and
By operating the horizontal moving portion, the tip of the guide pin is inserted into the tip of the refrigerant pipe, and the end plate inserted through the guide pin is inserted into the refrigerant pipe at the position of the refrigerant pipe insertion hole. Processing to make
A process of operating the height direction moving means to make the relative height positions of the end plate mounting body and the guide pin holding body different from each other.
A process of operating the horizontal moving portion to separate the guide pin holder and the refrigerant pipe holding portion from each other.
A process of operating the height-direction moving portion to make the height position of the end plate mounting portion different from the height position of the refrigerant pipe holding portion.
By operating the horizontal moving portion and executing the process of moving the refrigerant pipe holding portion in the horizontal direction, the end plate is set in the refrigerant pipe held by the refrigerant pipe holding portion. An end plate setting device for heat exchangers.
前記端板載置体の前記ガイドピンの軸線方向における内幅寸法は、前記端板の前記ガイドピンの軸線方向における幅寸法よりも長く形成されていることを特徴とする請求項1または2記載の熱交換器用端板セット装置。 The first or second aspect of the present invention, wherein the inner width dimension of the guide pin of the end plate mounting body in the axial direction is formed longer than the width dimension of the guide pin in the axial direction of the end plate. End plate setting device for heat exchangers. 前記端板載置体の底板には板厚方向に貫通する貫通孔が形成されていて、前記貫通孔に挿通可能な寸法に形成されていると共に前記貫通孔の位置において前記底板の上面から突出入可能に設けられ、前記端板を支持する端板支持体をさらに具備していることを特徴とする請求項1〜3のうちのいずれか一項記載の熱交換器用端板セット装置。 The bottom plate of the end plate mounting body is formed with a through hole penetrating in the plate thickness direction, and is formed in a size that can be inserted into the through hole and protrudes from the upper surface of the bottom plate at the position of the through hole. The end plate setting device for a heat exchanger according to any one of claims 1 to 3, further comprising an end plate support that is provided so as to support the end plate.
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