JP2020501364A - Substrate transfer device - Google Patents

Substrate transfer device Download PDF

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JP2020501364A
JP2020501364A JP2019529584A JP2019529584A JP2020501364A JP 2020501364 A JP2020501364 A JP 2020501364A JP 2019529584 A JP2019529584 A JP 2019529584A JP 2019529584 A JP2019529584 A JP 2019529584A JP 2020501364 A JP2020501364 A JP 2020501364A
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substrate
support
support member
edge
substrate transfer
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栗田 真一
真一 栗田
ツネヒコ キタムラ,
ツネヒコ キタムラ,
ロビン エル. ティナー,
ロビン エル. ティナー,
ユイ−ハング パン,
ユイ−ハング パン,
ウジワル クマール ジャ,
ウジワル クマール ジャ,
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Applied Materials Inc
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Applied Materials Inc
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/677Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
    • H01L21/67739Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations into and out of processing chamber
    • H01L21/67751Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations into and out of processing chamber vertical transfer of a single workpiece
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    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
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    • H01L21/677Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
    • H01L21/67739Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations into and out of processing chamber
    • H01L21/67748Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations into and out of processing chamber horizontal transfer of a single workpiece
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
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    • H01L21/67739Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations into and out of processing chamber
    • H01L21/67742Mechanical parts of transfer devices
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    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/683Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
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    • H01L21/683Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
    • H01L21/687Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches
    • H01L21/68714Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches the wafers being placed on a susceptor, stage or support
    • H01L21/68735Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches the wafers being placed on a susceptor, stage or support characterised by edge profile or support profile
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    • H01L21/683Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
    • H01L21/687Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches
    • H01L21/68714Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches the wafers being placed on a susceptor, stage or support
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    • HELECTRICITY
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    • H01L21/683Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
    • H01L21/687Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches
    • H01L21/68714Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches the wafers being placed on a susceptor, stage or support
    • H01L21/68785Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches the wafers being placed on a susceptor, stage or support characterised by the mechanical construction of the susceptor, stage or support

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Abstract

一実施形態では、外周を有する基板支持体、外周の外側に配置された複数の中央支持体部材、及び基板支持体の対向する辺上に配置されたエッジ支持体部材を含む基板搬送装置が提供される。【選択図】図1AIn one embodiment, a substrate transport apparatus is provided that includes a substrate support having an outer perimeter, a plurality of central support members disposed outside the outer perimeter, and an edge support member disposed on opposing sides of the substrate support. Is done. [Selection diagram] FIG. 1A

Description

[0001] 本開示の実施形態は概して、ソーラーパネル基板、フラットパネル基板、又は半導体基板などの基板を、サセプタ又は基板支持体との間で搬送するための方法及び装置に関する。 [0001] Embodiments of the present disclosure generally relate to methods and apparatus for transporting a substrate, such as a solar panel substrate, flat panel substrate, or semiconductor substrate, to and from a susceptor or substrate support.

関連技術の説明
[0002] ソーラーパネルやフラットパネルディスプレイの製造には、半導体基板、ソーラーパネル基板、液晶ディスプレイ(LCD)、並びに発光ダイオード(LCD)及び/又は有機発光ダイオード(OLED)基板などの基板に薄膜を堆積させ、その基板上に電子デバイスを形成するプロセスが数多く採用されている。通常、堆積は、温度制御された基板支持体の上に配置された基板を有する真空チャンバに前駆体ガスを導入することによって実行される。前駆体ガスは、典型的には、真空チャンバの上部付近に置かれたガス分配プレートを通して導かれる。チャンバに連結された一又は複数の高周波(RF)電源からのRF電力をチャンバに印加することによって、真空チャンバ内の前駆体ガスは、エネルギーを与えられて(例えば、励起されて)プラズマになりうる。励起されたガスは反応して、温度制御された基板支持体の上に配置された基板の表面に材料の層を形成する。
Description of the Related Art [0002] In the manufacture of solar panels and flat panel displays, substrates such as semiconductor substrates, solar panel substrates, liquid crystal displays (LCD), and light emitting diode (LCD) and / or organic light emitting diode (OLED) substrates. Many processes for depositing a thin film on a substrate and forming an electronic device on the substrate have been adopted. Typically, deposition is performed by introducing a precursor gas into a vacuum chamber having a substrate disposed on a temperature controlled substrate support. The precursor gas is typically directed through a gas distribution plate located near the top of the vacuum chamber. By applying RF power to the chamber from one or more radio frequency (RF) power supplies coupled to the chamber, the precursor gas in the vacuum chamber is energized (eg, excited) into a plasma. sell. The excited gas reacts to form a layer of material on the surface of the substrate disposed on the temperature-controlled substrate support.

[0003] 電子デバイスを形成するための基板のサイズは通常1平方メートルを超えており、基板支持体のサイズはその表面積とほぼ同じか、若干大きくなっている。典型的には、基板支持体は、基板支持体の上に或いは基板支持体を貫通して配置された複数のリフトピンを含み、これらは基板支持体の表面との間での基板の搬送を容易にするために利用される。例えば、リフトピンは基板支持体の支持面から基板を離間するために利用され、これにより、ロボットブレード又はエンドエフェクタはその間を通過しうる。各リフトピンは、典型的には基板支持体の凹部ポケットに配置されるリフトピンヘッドを有する。基板支持体上にリフトピンヘッドがあることによって、基板支持体全体にわたる温度差、及び/又は基板支持体全体にわたる高周波(RF)カップリングの差が拡大する。例えば、リフトピンの位置は、その近傍の基板部分が基板の他の領域よりも冷却される原因となりうる。別の実施例では、リフトピンの位置は、その近傍の基板部分がより低い接地電位となり、プラズマ結合条件を変化させる原因となりうる。 [0003] The size of a substrate for forming an electronic device is typically greater than one square meter, and the size of a substrate support is approximately the same or slightly larger than its surface area. Typically, the substrate support includes a plurality of lift pins disposed on or through the substrate support to facilitate transfer of the substrate to and from the surface of the substrate support. Used to For example, lift pins are utilized to separate the substrate from the support surface of the substrate support so that a robot blade or end effector can pass therebetween. Each lift pin typically has a lift pin head located in a recessed pocket in the substrate support. The presence of the lift pin head on the substrate support magnifies the temperature difference across the substrate support and / or the radio frequency (RF) coupling difference across the substrate support. For example, the position of the lift pins can cause nearby substrate portions to cool more than other areas of the substrate. In another embodiment, the location of the lift pins may cause the substrate portion in the vicinity to be at a lower ground potential and change the plasma coupling conditions.

[0004] 一般的に、基板上に配置される薄膜には均一性が求められる。例えば、微結晶シリコン膜、又は多結晶シリコン膜などのアモルファスシリコン膜は、トランジスタや太陽電池に求められるPN接合を形成するため、通常は基板上に配置される。アモルファスシリコン膜や多結晶シリコン膜の品質及び均一性は、金属酸化物膜と同様に、商業的な運用には重要である。温度の非均一性とRFカップリングの非均一性の一方又は両方は、基板の上に堆積される膜の特性を変化させ、非均一な堆積を引き起こしうる。加えて、リフトピンは、基板が接触する間に基板の表面を引っ掻くこと、或いは損傷を与えることがありうる。 [0004] In general, uniformity is required for a thin film disposed on a substrate. For example, an amorphous silicon film such as a microcrystalline silicon film or a polycrystalline silicon film is usually disposed on a substrate to form a PN junction required for a transistor or a solar cell. The quality and uniformity of an amorphous silicon film and a polycrystalline silicon film are important for commercial operation, like the metal oxide film. One or both of the temperature non-uniformity and the RF coupling non-uniformity can change the properties of the film deposited on the substrate and cause non-uniform deposition. In addition, the lift pins can scratch or damage the surface of the substrate while the substrate is in contact.

[0005] したがって、膜の非均一性及び/又は損傷を最小限に抑える基板支持体が必要となる。 [0005] Accordingly, there is a need for a substrate support that minimizes film non-uniformity and / or damage.

[0006] 本開示の実施形態は、概して、半導体基板を処理するためのシステム及び装置に関する。一実施形態では、外周を有する基板支持体、外周の外側に配置された複数の中央支持体部材、及び基板支持体の対向する辺(opposing sides)上に配置されたエッジ支持体部材を含む基板搬送装置が提供される。 [0006] Embodiments of the present disclosure generally relate to systems and apparatus for processing semiconductor substrates. In one embodiment, a substrate includes a substrate support having an outer periphery, a plurality of central support members disposed outside the outer periphery, and an edge support member disposed on opposing sides of the substrate support. A transport device is provided.

[0007] 別の実施形態では、プラズマ処理システムが説明される。プラズマ処理システムは、チャンバ、チャンバ内に配置された外周を有する基板支持体、及びチャンバ内に配置された基板搬送装置を含む。基板搬送装置は、外周の外側に配置された複数の中央支持体部材、及び基板支持体の対向する辺上に配置されたエッジ支持体部材を備える。 [0007] In another embodiment, a plasma processing system is described. The plasma processing system includes a chamber, a substrate support having an outer periphery disposed in the chamber, and a substrate transfer device disposed in the chamber. The substrate transfer device includes a plurality of central support members disposed outside the outer periphery, and an edge support member disposed on opposite sides of the substrate support.

[0008] 別の実施形態では、基板を基板支持体の基板受容面に搬送するための方法が説明される。方法は、基板をチャンバに提供すること、一又は複数の中央支持体部材を用いて、その中央部で基板を支持すること、エッジ支持体部材を用いて、その対向する2つのエッジで基板を支持すること、基板支持体の外周を通過して一又は複数の中央支持体部材を回転すること、及び、基板の対向する2つのエッジを基板受容面に向かって下降させることを含む。 [0008] In another embodiment, a method for transferring a substrate to a substrate receiving surface of a substrate support is described. The method includes providing a substrate to a chamber, using one or more central support members to support the substrate at a center thereof, and using an edge support member to support the substrate at two opposite edges thereof. Supporting, rotating one or more central support members around the periphery of the substrate support, and lowering two opposing edges of the substrate toward the substrate receiving surface.

[0009] 本開示の上述の特徴を詳細に理解することができるように、上記で簡単に要約された本開示のより具体的な説明は、実施形態を参照することによって、得ることができる。そのうちの幾つかの実施形態は添付の図面で例示されている。しかしながら、本開示は他の等しく有効な実施形態も許容しうることから、付随する図面はこの開示の典型的な実施形態のみを例示しており、したがって、本開示の範囲を限定すると見なすべきではないことに、留意されたい。 [0009] In order that the foregoing features of the disclosure may be better understood, a more particular description of the disclosure, briefly summarized above, may be obtained by reference to embodiments. Some of the embodiments are illustrated in the accompanying drawings. However, the accompanying drawings illustrate only exemplary embodiments of this disclosure, as the present disclosure is capable of other equally valid embodiments, and thus should not be viewed as limiting the scope of the present disclosure. Note that there is no.

基板搬送装置の一実施形態を有するプラズマ処理システムの概略断面図である。1 is a schematic cross-sectional view of a plasma processing system having one embodiment of a substrate transfer device. 図1Aの基板搬送装置が格納された状態を示す。処理のため、基板支持体の基板受容面の上に基板が配置されている。1B shows a state in which the substrate transfer device of FIG. 1A is stored. A substrate is placed on a substrate receiving surface of a substrate support for processing. 基板搬送処理の一実施形態を示す基板搬送装置の一実施形態である。It is one embodiment of the substrate transfer apparatus showing one embodiment of the substrate transfer processing. 基板搬送処理の一実施形態を示す基板搬送装置の一実施形態である。It is one embodiment of the substrate transfer apparatus showing one embodiment of the substrate transfer processing. 基板搬送処理の一実施形態を示す基板搬送装置の一実施形態である。It is one embodiment of the substrate transfer apparatus showing one embodiment of the substrate transfer processing. 基板搬送処理の一実施形態を示す基板搬送装置の一実施形態である。It is one embodiment of the substrate transfer apparatus showing one embodiment of the substrate transfer processing. 基板搬送処理の一実施形態を示す基板搬送装置の一実施形態である。It is one embodiment of the substrate transfer apparatus showing one embodiment of the substrate transfer processing. 基板搬送処理の一実施形態を示す基板搬送装置の一実施形態である。It is one embodiment of the substrate transfer apparatus showing one embodiment of the substrate transfer processing. 基板搬送処理の一実施形態を示す基板搬送装置の一実施形態である。It is one embodiment of the substrate transfer apparatus showing one embodiment of the substrate transfer processing. 基板搬送処理の別の実施形態を示す基板搬送装置の別の実施形態である。It is another embodiment of the substrate transfer apparatus showing another embodiment of the substrate transfer processing. 基板搬送処理の別の実施形態を示す基板搬送装置の別の実施形態である。It is another embodiment of the substrate transfer apparatus showing another embodiment of the substrate transfer processing. 基板搬送処理の別の実施形態を示す基板搬送装置の別の実施形態である。It is another embodiment of the substrate transfer apparatus showing another embodiment of the substrate transfer processing. 基板搬送処理の別の実施形態を示す基板搬送装置の別の実施形態である。It is another embodiment of the substrate transfer apparatus showing another embodiment of the substrate transfer processing. 基板搬送処理の別の実施形態を示す基板搬送装置の別の実施形態である。It is another embodiment of the substrate transfer apparatus showing another embodiment of the substrate transfer processing. 基板搬送処理の別の実施形態を示す基板搬送装置の別の実施形態である。It is another embodiment of the substrate transfer apparatus showing another embodiment of the substrate transfer processing. 基板搬送処理の別の実施形態を示す基板搬送装置の別の実施形態である。It is another embodiment of the substrate transfer apparatus showing another embodiment of the substrate transfer processing. 基板支持体の対向する辺上に配置されたエッジ支持体部材を有する基板支持体の等角平面図である。FIG. 4 is an isometric plan view of a substrate support having edge support members disposed on opposing sides of the substrate support. 図16Aに示した基板支持体の一部分の等角図である。FIG. 16B is an isometric view of a portion of the substrate support shown in FIG. 16A. 基板支持体及びその上に配置されたエッジ支持体部材の部分側断面図である。FIG. 5 is a partial cross-sectional side view of a substrate support and an edge support member disposed thereon.

[0017] 理解を容易にするため、可能な場合、図に共通する同一の要素を指し示すために同一の参照番号が使用されている。一実施形態の要素及び/又はステップは、更なる記述がなくとも、他の実施形態に有益に組み込むことができるように企図される。 [0017] To facilitate understanding, identical reference numerals have been used, where possible, to designate identical elements that are common to the figures. It is contemplated that elements and / or steps of one embodiment may be beneficially incorporated in other embodiments without further recitation.

[0018] 本開示の実施形態は概して、従来のリフトピンを使用せずに基板支持体との間で基板を搬送する方法及び装置に関する。以下の説明では、大面積基板の上に膜を形成するプラズマ化学気相堆積(PECVD)チャンバが参照されるが、本書に記載の実施形態は、幾つか例を挙げるならば、物理的気相堆積(PVD)チャンバ、エッチングチャンバ、半導体ウエハ処理チャンバ、太陽電池処理チャンバ、有機発光ディスプレイ(OLED)処理チャンバなど、他のチャンバでも実行されうる。使用可能な適切なチャンバは、米国カリフォルニア州サンタクララのApplied Materials, Inc.の子会社であるAKT America, Inc.から入手できる。本書で説明される実施形態は、他の製造会社から入手可能なチャンバでも実行されうることを理解されたい。 [0018] Embodiments of the present disclosure generally relate to a method and apparatus for transferring a substrate to and from a substrate support without using conventional lift pins. In the following description, reference is made to a plasma enhanced chemical vapor deposition (PECVD) chamber for forming a film on a large area substrate, but the embodiments described herein use physical vapor deposition, to name a few. Other chambers may be implemented, such as a deposition (PVD) chamber, an etching chamber, a semiconductor wafer processing chamber, a solar cell processing chamber, an organic light emitting display (OLED) processing chamber, and the like. Suitable chambers that can be used are Applied Materials, Inc. of Santa Clara, California, USA. AKT America, Inc., a subsidiary of Available from It should be understood that the embodiments described herein may be practiced with chambers available from other manufacturers.

[0019] 本開示の実施形態は概して、液晶ディスプレイ又はフラットパネル用の基板、及びソーラーパネル用の基板など、矩形の基板の処理に利用される。他の適切な基板は、半導体基板などの円形であってもよい。しかしながら、本開示は、約90,000cmの(又はこれを超える)面積を有する基板を含む、約15,600cmの面積を有する基板で特に有利となる。 [0019] Embodiments of the present disclosure are generally used for processing rectangular substrates, such as substrates for liquid crystal displays or flat panels, and substrates for solar panels. Other suitable substrates may be circular, such as a semiconductor substrate. However, the present disclosure includes a substrate having about the 90,000cm 2 (or greater than this) area is particularly advantageous in a substrate having an area of about 15,600cm 2.

[0020] 図1Aはプラズマ処理システム100の一実施形態の概略断面図である。プラズマ処理システム100は、プラズマを使用して大面積基板105を処理し、液晶ディスプレイ(LCD)、フラットパネルディスプレイ、有機発光ダイオード(OLED)、又は太陽電池アレイ用の光起電セルの製造に使用される構造やデバイスを大面積基板105の上に形成するように構成されている。基板105は、金属、プラスチック、有機材料、ケイ素、ガラス、石英、又はポリマー材料などの他の適切な材料の薄い板状のものであってよい。基板105は、約1平方メートルを超える面積、例えば、約2平方メートルを超える面積を有しうる。他の実施形態では、基板105は、約15,600cm又はこれを超える面積、例えば、約90,000cm(又はこれを超える)面積を含みうる。構造は、複数の逐次堆積とマスキングステップを含みうる薄膜トランジスタになりうる。他の構造は、光起電セル用のダイオードを形成するためのPN接合を含みうる。 FIG. 1A is a schematic cross-sectional view of one embodiment of a plasma processing system 100. Plasma processing system 100 processes large area substrates 105 using plasma and is used to manufacture photovoltaic cells for liquid crystal displays (LCDs), flat panel displays, organic light emitting diodes (OLEDs), or solar cell arrays. The structure and the device to be formed are formed on the large-area substrate 105. Substrate 105 may be a thin plate of metal, plastic, organic material, silicon, glass, quartz, or other suitable material such as a polymer material. Substrate 105 may have an area greater than about 1 square meter, for example, an area greater than about 2 square meters. In other embodiments, the substrate 105 may include an area of about 15,600 cm 2 or more, for example, about 90,000 cm 2 (or more). The structure can be a thin film transistor, which can include multiple sequential deposition and masking steps. Other structures may include a PN junction to form a diode for the photovoltaic cell.

[0021] プラズマ処理システム100は、限定するものではないが、誘電体材料(例えば、SiO2、SiOxNy、これらの誘導体又はこれらの組合せ)、半導体材料(例えば、Si及びそのドーパント)、バリア材料(例えば、SiNx、SiOxNy又はこれらの誘導体)など、様々な材料を大面積基板105の上に堆積するように構成されうる。プラズマ処理システム100によって大面積基板上に形成又は堆積される誘電体材料及び半導体材料の具体的な例には、エピタキシャルシリコン、多結晶シリコン、アモルファスシリコン、マイクロ結晶シリコン、シリコンゲルマニウム、ゲルマニウム、二酸化ケイ素、酸窒化ケイ素、窒化ケイ素、これらのドーパント(例えば、B、P、又はAs)、これらの誘導体又はこれらの組合せなどが含まれうる。プラズマ処理システム100はまた、アルゴン、水素、窒素、ヘリウム、又はこれらの組み合わせなどのガスを、パージガス又はキャリアガス(例えば、Ar、H、N、He、これらの誘導体、又はこれらの組み合わせ)として受容するように構成されている。システム100を用いて大面積基板105の上にシリコン薄膜を堆積する一実施例は、シランを水素キャリアガス内の処理ガスとして使用することによって実現されうる。 [0021] The plasma processing system 100 includes, but is not limited to, a dielectric material (e.g., SiO2, SiOxNy, a derivative thereof or a combination thereof), a semiconductor material (e.g., Si and its dopant), a barrier material (e.g., , SiNx, SiOxNy or derivatives thereof) can be configured to deposit on the large area substrate 105. Specific examples of dielectric and semiconductor materials formed or deposited on large area substrates by plasma processing system 100 include epitaxial silicon, polycrystalline silicon, amorphous silicon, microcrystalline silicon, silicon germanium, germanium, silicon dioxide. , Silicon oxynitride, silicon nitride, their dopants (eg, B, P, or As), their derivatives, or combinations thereof, and the like. The plasma processing system 100 may also provide a gas such as argon, hydrogen, nitrogen, helium, or a combination thereof with a purge gas or carrier gas (eg, Ar, H 2 , N 2 , He, derivatives thereof, or combinations thereof). It is configured to accept as. One embodiment of depositing a thin silicon film on a large area substrate 105 using the system 100 can be achieved by using silane as a process gas in a hydrogen carrier gas.

[0022] 図1Aに示したように、プラズマ処理システム100は概して、少なくとも部分的に処理空間125を画定する底部115と側壁120を含むチャンバ本体110を備える。基板支持体130は、処理空間125の中に配置される。基板支持体130は、基板105の搬送を容易にするため、基板支持体を少なくとも垂直に移動し、及び/又は基板105とシャワーヘッドアセンブリ140との間の距離を調整するように適合されたアクチュエータ135に連結されている。基板支持体130は、処理中に基板受容面145の上に基板105を支持するように適合されている。 As shown in FIG. 1A, the plasma processing system 100 generally includes a chamber body 110 that includes a bottom 115 and sidewalls 120 that at least partially define a processing space 125. The substrate support 130 is disposed in the processing space 125. The substrate support 130 may be an actuator adapted to move the substrate support at least vertically and / or adjust a distance between the substrate 105 and the showerhead assembly 140 to facilitate transport of the substrate 105. 135. Substrate support 130 is adapted to support substrate 105 on substrate receiving surface 145 during processing.

[0023] プラズマ処理システム100は、基板支持体130の基板受容面145から基板105を上昇又は下降させるように適合された基板搬送装置150を含む。図1Aでは、基板105は基板搬送装置150によって基板受容面145から持ち上げられて示されている。基板105の裏面155と基板支持体130の基板受容面145との間の空間は、従来のロボット又はエンドエフェクタ(どちらも図示せず)が通過するように設けられている。基板搬送装置150が図1Aに示した位置にあるとき、基板105は搬送ポート160を通ってチャンバ本体110の内外へ搬送されうる。 [0023] The plasma processing system 100 includes a substrate transport device 150 adapted to raise or lower the substrate 105 from the substrate receiving surface 145 of the substrate support 130. In FIG. 1A, the substrate 105 is shown lifted from the substrate receiving surface 145 by the substrate transfer device 150. The space between the back surface 155 of the substrate 105 and the substrate receiving surface 145 of the substrate support 130 is provided so that a conventional robot or end effector (both not shown) may pass therethrough. When the substrate transfer device 150 is at the position shown in FIG. 1A, the substrate 105 can be transferred into and out of the chamber body 110 through the transfer port 160.

[0024] 図1Bは格納された基板搬送装置150を示しており、処理のため、基板105を基板受容面145の上に配置している。基板搬送装置150は、基板105の裏面155に接触するように適合された複数の支持体部材を含みうる。複数の支持体部材は、エッジ支持体部材162(図1A及び図1Bに1つのみを示す)と中央支持体部材164を含みうる。エッジ支持体部材162は、基板105のエッジに接触し、支持するように利用されうる。中央支持体部材164は、基板105のエッジ内側の基板105の領域に接触し、支持するように利用されうる。エッジ支持体部材162及び中央支持体部材164は、基板支持体130に対して(X−Y平面内で)横方向に、及び/又は回転的に移動するように適合されている。エッジ支持体部材162及び中央支持体部材164は、基板支持体130に対して(Z方向で)垂直に移動するように適合されている。 FIG. 1B shows the stored substrate transport device 150, with the substrate 105 placed on a substrate receiving surface 145 for processing. Substrate transport device 150 may include a plurality of support members adapted to contact back surface 155 of substrate 105. The plurality of support members may include an edge support member 162 (only one is shown in FIGS. 1A and 1B) and a central support member 164. Edge support member 162 may be utilized to contact and support the edge of substrate 105. The central support member 164 may be utilized to contact and support an area of the substrate 105 inside the edge of the substrate 105. The edge support member 162 and the center support member 164 are adapted to move laterally and / or rotationally (within the XY plane) with respect to the substrate support 130. Edge support member 162 and center support member 164 are adapted to move vertically (in the Z direction) with respect to substrate support 130.

[0025] エッジ支持体部材162は、第1のアクチュエータ166に連結されうる。エッジ支持体部材162は、支持体シャフト165によって、第1のアクチュエータ166に連結されうる。支持体シャフト165は、幾つかの実施形態で示したように、基板支持体130の外周の外側に配置されうる。他の実施形態では、支持体シャフト165は、代替的に又は追加的に、支持体シャフト165が基板支持体130を通過するように配置されうる。中央支持体部材164は、基板支持体130の外周の外側に配置される支持体シャフト167に連結されうる。 [0025] The edge support member 162 may be coupled to the first actuator 166. Edge support member 162 may be connected to first actuator 166 by support shaft 165. The support shaft 165 may be located outside the outer periphery of the substrate support 130, as shown in some embodiments. In other embodiments, the support shaft 165 may be alternatively or additionally arranged such that the support shaft 165 passes through the substrate support 130. The central support member 164 may be connected to a support shaft 167 disposed outside the outer periphery of the substrate support 130.

[0026] 中央支持体部材164は、第2のアクチュエータ168に連結されてもよい。第1のアクチュエータ166の各々は、エッジ支持体部材162を垂直方向(Z方向)に移動するように適合されたリニア駆動装置であってよい。第2のアクチュエータ168の各々は、中央支持体部材164を上下(Z方向)に移動するように、並びにX−Y平面内の中央支持体部材164の運動に適合されたリニア及び回転式駆動装置であってよい。 [0026] The central support member 164 may be coupled to a second actuator 168. Each of the first actuators 166 may be a linear drive adapted to move the edge support member 162 in a vertical direction (Z direction). Each of the second actuators 168 includes a linear and rotary drive adapted to move the central support member 164 up and down (in the Z direction) and to accommodate movement of the central support member 164 in the XY plane. It may be.

[0027] 動作中、シャワーヘッドアセンブリ140は、処理ガス源170から処理ガスを処理空間125に供給するように構成されている。プラズマ処理システム100はまた、負圧を処理空間125に印加するように構成された排気システム172を備える。シャワーヘッドアセンブリ140は概して、実質的に平行な関係で基板支持体130に対向するように配置される。 [0027] In operation, the showerhead assembly 140 is configured to supply a processing gas from the processing gas source 170 to the processing space 125. Plasma processing system 100 also includes an exhaust system 172 configured to apply a negative pressure to processing space 125. Showerhead assembly 140 is generally positioned to face substrate support 130 in a substantially parallel relationship.

[0028] シャワーヘッドアセンブリ140は、ガス分配プレート174とバッキングプレート176とを備える。バッキングプレート176は、ガス分配プレート174とバッキングプレート176との間にガス空間の形成を可能にする遮蔽板として機能しうる。ガス源170は、導管178によってガス分配プレート174に接続されている。一実施形態では、遠隔プラズマ源180は、活性化されたガスのプラズマをガス分配プレート174を経由して処理空間125へ供給するための導管178に連結されている。遠隔プラズマ源180からのプラズマは、処理空間125内に配置されたチャンバ構成要素を洗浄するための活性化されたガスを含みうる。一実施形態では、活性化された洗浄ガスは処理空間125へ流される。洗浄に適したガスには、フッ素(F)、三フッ化窒素(NF)、六フッ化硫黄(SF)、及びフッ化炭素などの炭素/フッ素含有ガス(例えば、オクタフルオロテトラヒドロフラン(CO)、フッ化カルボニル(COF)、ヘキサフルオロエタン(C)、テトラフルオロメタン(CF)、パーフルオロプロパン(CF8))、並びにこれらの組み合わせがある。炭素及び酸素含有ガスも使用されうるが、炭素及び/又は酸素の汚染の可能性があるため望ましくない。 [0028] The showerhead assembly 140 includes a gas distribution plate 174 and a backing plate 176. The backing plate 176 may function as a shielding plate that allows a gas space to be formed between the gas distribution plate 174 and the backing plate 176. Gas source 170 is connected to gas distribution plate 174 by conduit 178. In one embodiment, the remote plasma source 180 is coupled to a conduit 178 for supplying a plasma of the activated gas to the processing space 125 via the gas distribution plate 174. The plasma from the remote plasma source 180 may include an activated gas for cleaning chamber components located within the processing space 125. In one embodiment, the activated cleaning gas is flowed to processing space 125. Gases suitable for cleaning include carbon / fluorine containing gases such as fluorine (F 2 ), nitrogen trifluoride (NF 3 ), sulfur hexafluoride (SF 6 ), and carbon fluoride (eg, octafluorotetrahydrofuran ( C 4 F 8 O), carbonyl fluoride (COF 2), hexafluoroethane (C 2 F 6), tetrafluoromethane (CF 4), perfluoropropane (C 3 F8)), as well as combinations thereof. Carbon and oxygen containing gases may also be used, but are not desirable due to possible contamination of carbon and / or oxygen.

[0029] ガス分配プレート174、バッキングプレート176、及び導管178は概して、導電性材料から形成され、互いに電気的に連通している。チャンバ本体110も、導電性金属材料から形成されている。チャンバ本体110は概して、シャワーヘッドアセンブリ140から電気絶縁されている。一実施形態では、シャワーヘッドアセンブリ140は、絶縁体182によってチャンバ本体110に装着されている。 [0029] The gas distribution plate 174, the backing plate 176, and the conduit 178 are generally formed from a conductive material and are in electrical communication with one another. The chamber main body 110 is also formed from a conductive metal material. The chamber body 110 is generally electrically isolated from the showerhead assembly 140. In one embodiment, showerhead assembly 140 is attached to chamber body 110 by insulator 182.

[0030] 一実施形態では、基板支持体130はまた、導電性材料から作られ、基板支持体130とシャワーヘッドアセンブリ140は対向する電極となるように構成され、処理中に、及び/又は前処理中又は後処理中に、両者の間に処理ガスのプラズマ184を生成する。追加的に、基板支持体130及びシャワーヘッドアセンブリ140は、洗浄処理中に洗浄ガスのプラズマを支持するように利用されうる。基板支持体130はまた、抵抗加熱素子(図示せず)などによって加熱されてよく、及び/又は、配置された基板の温度を制御するため、流体を循環するための流体チャネル(図示せず)を含みうる。 [0030] In one embodiment, the substrate support 130 is also made of a conductive material, and the substrate support 130 and the showerhead assembly 140 are configured to be opposing electrodes, during processing and / or during processing. During processing or post-processing, a plasma 184 of processing gas is generated between the two. Additionally, the substrate support 130 and the showerhead assembly 140 can be utilized to support a plasma of a cleaning gas during the cleaning process. The substrate support 130 may also be heated, such as by a resistive heating element (not shown), and / or a fluid channel (not shown) for circulating fluid to control the temperature of the disposed substrate. May be included.

[0031] 高周波(RF)電源186は概して、処理前、処理中及び処理後に、シャワーヘッドアセンブリ140と基板支持体130との間にプラズマ184を生成するために使用される。幾つかの実行形態では、基板支持体130は接地電位になっている。RF電源186はまた、励起された核種の維持、又は遠隔プラズマ源180から供給される洗浄ガスを更に励起するために使用されうる。インピーダンス整合回路188は、電源186とシャワーヘッドアセンブリ140との間に連結されうる。幾つかの実施形態では、フレーム部材190(図1Bに示す)は、基板105の外周付近に配置されうる。フレーム部材190は、処理中に基板105の上にガスを閉じ込めるために利用されうる。 [0031] A radio frequency (RF) power supply 186 is generally used to generate a plasma 184 between the showerhead assembly 140 and the substrate support 130 before, during, and after processing. In some implementations, substrate support 130 is at ground potential. The RF power source 186 may also be used to maintain the excited nuclides or to further excite the cleaning gas provided from the remote plasma source 180. The impedance matching circuit 188 may be connected between the power supply 186 and the showerhead assembly 140. In some embodiments, the frame member 190 (shown in FIG. 1B) may be located near the outer periphery of the substrate 105. Frame member 190 may be utilized to trap gas over substrate 105 during processing.

[0032] 図2A〜図8Bは、基板搬送処理の一実施形態を示す基板搬送装置150の様々な図である。図2A、図3A、図4A、図5A、図6A、図7A、及び図8Aは、基板105及び基板支持体130の上面図で、一方、図2B、図3B、図4B、図5B、図6B、図7B、及び図8Bは、図2A、図3A、図4A、図5A、図6A、図7A、及び図8Aに描かれた処理を示す立面図である。 [0032] FIGS. 2A-8B are various views of a substrate transport apparatus 150 illustrating one embodiment of a substrate transport process. 2A, 3A, 4A, 5A, 6A, 7A, and 8A are top views of the substrate 105 and the substrate support 130, whereas FIGS. 2B, 3B, 4B, 5B, and 5 FIGS. 6B, 7B, and 8B are elevation views showing the process depicted in FIGS. 2A, 3A, 4A, 5A, 6A, 7A, and 8A.

[0033] 図2A及び図2Bは、基板支持体130の上方で基板105を少なくとも部分的に支持する複数のフィンガ205を有するエンドエフェクタ200を示す。エッジ支持体部材162は基板105の辺(side)を支持するために利用され、一方、中央支持体部材164は基板105の辺の内側で基板105の領域を支持するために利用されうる。エッジ支持体部材162及び中央支持体部材164は、セラミック材料を含みうる。エッジ支持体部材162及び中央支持体部材164は、例えばAlを含みうる。基板105に接触するエッジ支持体部材162及び中央支持体部材164は、Al、陽極酸化アルミニウム又はグラファイトであってよい。エッジ支持体部材162は、基板105の4つの辺すべてを、或いは基板105の2つの辺のみを支持するように利用されうる。エッジ支持体部材162は、エンドエフェクタ200の動作に干渉しないように、フィンガ205の外側に配置される。中央支持体部材164の少なくとも一部は、エンドエフェクタ200のフィンガ205と干渉しないようにオフセット(例えば、L字型に)されうる。 FIGS. 2A and 2B show an end effector 200 having a plurality of fingers 205 that at least partially support a substrate 105 above a substrate support 130. The edge support member 162 can be used to support a side of the substrate 105, while the center support member 164 can be used to support an area of the substrate 105 inside the side of the substrate 105. Edge support member 162 and center support member 164 may include a ceramic material. The edge support member 162 and the center support member 164 may include, for example, Al 2 O 3 . The edge support member 162 and the center support member 164 that contact the substrate 105 may be Al 2 O 3 , anodized aluminum or graphite. The edge support member 162 may be used to support all four sides of the substrate 105 or only two sides of the substrate 105. Edge support member 162 is located outside finger 205 so as not to interfere with the operation of end effector 200. At least a portion of the central support member 164 may be offset (eg, L-shaped) so as not to interfere with the fingers 205 of the end effector 200.

[0034] エンドエフェクタ200は、図2Aに示した基板支持体130の上方に基板105を搬送しうる。したがって、エッジ支持体部材162及び中央支持体部材164は、図2Bに示した位置まで駆動されうる。 [0034] The end effector 200 may transport the substrate 105 above the substrate support 130 shown in FIG. 2A. Thus, the edge support member 162 and the center support member 164 can be driven to the position shown in FIG. 2B.

[0035] 図3Aは、図2A及び図2Bのエンドエフェクタ200が格納された状態を示し、図3Bは、基板支持体130の上方に基板105を支持するエッジ支持体部材162及び中央支持体部材164を示す。図3Bに示したように、エッジ支持体部材162及び中央支持体部材164は、フィンガ205を基板105の裏面から取り除き、ひっかき傷を防止するため、基板支持体130からわずかに持ち上げられてもよい。 FIG. 3A shows a state in which the end effector 200 of FIGS. 2A and 2B is retracted, and FIG. 3B shows an edge support member 162 and a center support member for supporting the substrate 105 above the substrate support 130. 164 is shown. As shown in FIG. 3B, the edge support member 162 and the center support member 164 may be lifted slightly from the substrate support 130 to remove the fingers 205 from the back side of the substrate 105 and prevent scratches. .

[0036] 図4A及び図4Bは、図3Bに示した図と比較して、基板105が基板支持体130に向かって下降していることを示している。加えて、中央支持体部材164の内側の組400は、基板105の外周の外側の位置まで回転される。 [0036] FIGS. 4A and 4B show that the substrate 105 is descending toward the substrate support 130 as compared to the diagram shown in FIG. 3B. In addition, the inner set 400 of the central support member 164 is rotated to a position outside the outer periphery of the substrate 105.

[0037] 図5A及び図5Bは、図4Bに示した図と比較して、基板105が基板支持体130に向かって下降していることを示している。基板105の中心部は、基板支持体130の近傍まで一層近接している。 [0037] FIGS. 5A and 5B show that the substrate 105 is descending toward the substrate support 130 as compared to the diagram shown in FIG. 4B. The center of the substrate 105 is closer to the vicinity of the substrate support 130.

[0038] 図6A及び図6Bは、図5Bに示した図と比較して、基板105が基板支持体130に向かって下降していることを示している。加えて、中央支持体部材164の中央の組600は、基板105の外周の外の位置まで回転されている。基板105の中心部は、図5Bに示した図と比較して、基板支持体130の近傍まで一層近接している。 FIGS. 6A and 6B show that the substrate 105 is descending toward the substrate support 130 as compared to the diagram shown in FIG. 5B. In addition, the central set 600 of the central support member 164 has been rotated to a position outside the outer periphery of the substrate 105. The center of the substrate 105 is closer to the vicinity of the substrate support 130 as compared to the diagram shown in FIG. 5B.

[0039] 図7A及び図7Bは、図6Bに示した図と比較して、基板105が基板支持体130に向かって下降していることを示している。加えて、中央支持体部材164の外側の組700は、基板105の外周の外側の位置まで回転されている。基板105の中心部は基板支持体130に接触している。基板105の辺は、エッジ支持体部材162によって支持されたままで、一方、中央支持体部材164は基板105の外周の外側に回転されている。 FIGS. 7A and 7B show that the substrate 105 is descending toward the substrate support 130 as compared to the diagram shown in FIG. 6B. In addition, the outer set 700 of the central support member 164 has been rotated to a position outside the outer periphery of the substrate 105. The center of the substrate 105 is in contact with the substrate support 130. The sides of the substrate 105 remain supported by the edge support members 162, while the central support member 164 is rotated out of the periphery of the substrate 105.

[0040] 図8A及び図8Bは、基板105が基板支持体130の上に下降していることを示している。この下降は、エッジ支持体部材162を基板支持体130に向かって下降させることによって実現される。幾つかの実施形態では、エッジ支持体部材162は、基板支持体130のエッジに沿って凹部の中へ下降される。この実施形態では、エッジ支持体部材162は、基板105と基板支持体130との間に配置される。 [0040] FIGS. 8A and 8B show that the substrate 105 has been lowered onto the substrate support 130. FIG. This lowering is realized by lowering the edge support member 162 toward the substrate support 130. In some embodiments, the edge support member 162 is lowered along the edge of the substrate support 130 into the recess. In this embodiment, the edge support member 162 is disposed between the substrate 105 and the substrate support 130.

[0041] 図9A〜図15Bは、基板搬送処理の別の実施形態を示す基板搬送装置150の別の実施形態の様々な図である。図9A、図10A、図11A、図12A、図13A、図14A、及び図15Aは、基板105及び基板支持体130の上面図で、一方、図9B、図10B、図11B、図12B、図13B、図14B、及び図15Bは、図9A、図10A、図11A、図12A、図13A、図14A、及び図15Aに描かれた処理を示す立面図である。 [0041] FIGS. 9A to 15B are various views of another embodiment of a substrate transfer apparatus 150 illustrating another embodiment of a substrate transfer process. 9A, 10A, 11A, 12A, 13A, 14A, and 15A are top views of the substrate 105 and the substrate support 130, while FIGS. 9B, 10B, 11B, 12B, and 12 FIGS. 13B, 14B, and 15B are elevation views showing the process depicted in FIGS. 9A, 10A, 11A, 12A, 13A, 14A, and 15A.

[0042] 基板搬送手順は、中央支持体部材164とエッジ支持体部材162との間の中央エッジ支持体部材900を除くと、図2A〜図8Bに示した実施形態と実質的に同様である。 [0042] The substrate transport procedure is substantially similar to the embodiment shown in FIGS. 2A-8B, except for the center edge support member 900 between the center support member 164 and the edge support member 162. .

[0043] 図9A及び図9Bは、基板支持体130の上方で基板105を少なくとも部分的に支持する複数のフィンガ205を有するエンドエフェクタ200を示す。エッジ支持体部材162並びに中央エッジ支持体部材900は、基板105の辺を支持するために利用され、一方、中央支持体部材164は、基板105の辺の内側で基板105の領域を支持するために利用されうる。中央エッジ支持体部材900は、セラミック材料を含みうる。エッジ支持体部材162は、エンドエフェクタ200の動作に干渉しないように、フィンガ205の外側に配置される。中央エッジ支持体部材900はエンドエフェクタ200の動作に干渉しないように、フィンガ205の間に配置される。 FIGS. 9A and 9B show an end effector 200 having a plurality of fingers 205 that at least partially support a substrate 105 above a substrate support 130. The edge support member 162 as well as the center edge support member 900 are utilized to support a side of the substrate 105, while the center support member 164 is used to support an area of the substrate 105 inside the side of the substrate 105. It can be used for The center edge support member 900 can include a ceramic material. Edge support member 162 is located outside finger 205 so as not to interfere with the operation of end effector 200. The center edge support member 900 is located between the fingers 205 so as not to interfere with the operation of the end effector 200.

[0044] 図10Aは、図9A及び図9Bのエンドエフェクタ200が格納された状態を示し、図10Bは、基板支持体130の上方に基板105を支持するエッジ支持体部材162及び中央支持体部材164を示す。図3Bに示したように、エッジ支持体部材162及び中央支持体部材164は、フィンガ205を基板105の裏面から取り除き、ひっかき傷を防止するため、基板支持体130からわずかに持ち上げられてもよい。 FIG. 10A shows a state in which the end effector 200 of FIGS. 9A and 9B is retracted, and FIG. 10B shows an edge support member 162 and a central support member for supporting the substrate 105 above the substrate support 130. 164 is shown. As shown in FIG. 3B, the edge support member 162 and the center support member 164 may be lifted slightly from the substrate support 130 to remove the fingers 205 from the back side of the substrate 105 and prevent scratches. .

[0045] 図11A及び図11Bは、図10Bに示した図と比較して、基板105が基板支持体130に向かって下降していることを示している。加えて、中央支持体部材164の内側の組400は、基板105の外周の外側の位置まで回転される。 FIGS. 11A and 11B show that the substrate 105 is descending toward the substrate support 130 as compared to the diagram shown in FIG. 10B. In addition, the inner set 400 of the central support member 164 is rotated to a position outside the outer periphery of the substrate 105.

[0046] 図12A及び図12Bは、図11Bに示した図と比較して、基板105が基板支持体130に向かって下降していることを示している。基板105の中心部は、基板支持体130の近傍まで一層近接している。 FIGS. 12A and 12B show that the substrate 105 is descending toward the substrate support 130 as compared to the diagram shown in FIG. 11B. The center of the substrate 105 is closer to the vicinity of the substrate support 130.

[0047] 図13A及び図13Bは、図12Bに示した図と比較して、基板105が基板支持体130に向かって下降していることを示している。加えて、中央支持体部材164の中央の組600は、基板105の外周の外の位置まで回転されている。基板105の中心部は、図12Bに示した図と比較して、基板支持体130の近傍まで一層近接している。 FIGS. 13A and 13B show that the substrate 105 is descending toward the substrate support 130 as compared to the diagram shown in FIG. 12B. In addition, the central set 600 of the central support member 164 has been rotated to a position outside the outer periphery of the substrate 105. The central portion of the substrate 105 is closer to the vicinity of the substrate support 130 as compared to the diagram shown in FIG. 12B.

[0048] 図14A及び図14Bは、図13Bに示した図と比較して、基板105が基板支持体130に向かって下降していることを示している。加えて、中央支持体部材164の外側の組700は、基板105の外周の外側の位置まで回転されている。基板105の中心部は基板支持体130に接触させられる。基板105の辺は、エッジ支持体部材162によって支持されたままで、中央エッジ支持体部材900及び基板105の中心部は、中央支持体部材164の外側の組によって支持されている。 [0048] FIGS. 14A and 14B show that the substrate 105 is descending toward the substrate support 130 as compared to the diagram shown in FIG. 13B. In addition, the outer set 700 of the central support member 164 has been rotated to a position outside the outer periphery of the substrate 105. The center of the substrate 105 is brought into contact with the substrate support 130. The sides of the substrate 105 remain supported by the edge support members 162, while the center of the center edge support member 900 and the substrate 105 are supported by the outer set of the central support members 164.

[0049] 図15A及び図15Bは、基板105が基板支持体130の上に下降していることを示している。この下降は、エッジ支持体部材162及び中央エッジ支持体部材900を基板支持体130に向かって下降させることによって実現される。加えて、中央支持体部材164の外側の組は、基板105の外周の外側に回転されている。 [0049] FIGS. 15A and 15B show that substrate 105 has been lowered onto substrate support 130. FIG. This lowering is achieved by lowering the edge support member 162 and the center edge support member 900 toward the substrate support 130. In addition, the outer set of central support members 164 has been rotated out of the outer periphery of the substrate 105.

[0050] 図16Aは、基板支持体130の対向する辺上に配置されたエッジ支持体部材162を有する基板支持体130の等角平面図である。加えて、フレーム部材190は、基板支持体130の上方に示されている。中央エッジ支持体部材900はまた、基板支持体130の対向する辺上において、基板支持体130の上に配置された状態で示されている。また、中央エッジ支持体部材900の対向する辺上に配置されたセラミックストリップ1600も示されている。エッジ支持体部材162は、基板105を搬送するため、移動するように構成されているが、セラミックストリップ1600は基板支持体130に連結された状態に留まりうる。この構成では、中央エッジ支持体部材900は使用されない。セラミックストリップ1600は1ピースであってよい(すなわち、中央エッジ支持体部材900によって分割されていない)。 FIG. 16A is an isometric plan view of substrate support 130 having edge support members 162 disposed on opposing sides of substrate support 130. In addition, the frame member 190 is shown above the substrate support 130. The center edge support member 900 is also shown disposed on the substrate support 130 on opposite sides of the substrate support 130. Also shown are ceramic strips 1600 disposed on opposing sides of the center edge support member 900. The edge support member 162 is configured to move to transport the substrate 105, but the ceramic strip 1600 may remain connected to the substrate support 130. In this configuration, the center edge support member 900 is not used. Ceramic strip 1600 may be one-piece (ie, not separated by center edge support member 900).

[0051] 図16Bは、図16Aに示す基板支持体130の一部分の等角図である。エッジ支持体部材162及びセラミックストリップ1600は、基板105の外周1605の外側に配置されて示されている。また、フレーム部材190が配置されうる基板支持体130の凹んだ外周領域1610が示されている。 [0051] FIG. 16B is an isometric view of a portion of the substrate support 130 shown in FIG. 16A. The edge support member 162 and ceramic strip 1600 are shown disposed outside the outer perimeter 1605 of the substrate 105. Also shown is a recessed outer peripheral area 1610 of the substrate support 130 where the frame member 190 can be located.

[0052] 図16Cは、基板支持体130及びその上に配置されたエッジ支持体部材162の部分側面断面図である。エッジ支持体部材162(この図では1つのみを示している)は、基板支持体130の基板受容面145の下方の凹部1615に配置されるように適合されている。凹部1615は、エッジ支持体部材162の幅を受容するようにサイズ決定されうる。凹部1615はまた、エッジ支持体部材162の上面1620が基板105の上面1625と実質的に同一平面上にあるように、エッジ支持体部材162の厚みを受容するようにサイズ決定されうる。フレーム部材190は、処理中にエッジ支持体部材162の上面1620を覆うように適合されるが、他の構成要素を示すために、この位置から離間されている。 [0052] FIG. 16C is a partial side cross-sectional view of the substrate support 130 and the edge support member 162 disposed thereon. The edge support member 162 (only one is shown in this figure) is adapted to be located in the recess 1615 below the substrate receiving surface 145 of the substrate support 130. Recess 1615 can be sized to receive the width of edge support member 162. Recess 1615 can also be sized to receive the thickness of edge support member 162 such that upper surface 1620 of edge support member 162 is substantially coplanar with upper surface 1625 of substrate 105. The frame member 190 is adapted to cover the upper surface 1620 of the edge support member 162 during processing, but is spaced from this position to show other components.

[0053] また、開口部1630が基板支持体130の外周領域1635に示されている。開口部1630は、支持体シャフト1640を受容し、支持体シャフト1640が通過できるようにサイズ決定されうる。図16Cには1つの開口部1630しか示されていないが、基板支持体130の外周領域1635は他の開口部を有しうる。支持体シャフト1640は、エッジ支持体部材162の支持体シャフト165であってよく、また、中央エッジ支持体部材900の支持体シャフトであってもよい。開口部1630は、それぞれの支持体シャフト165がエッジ支持体部材162に接触し、エッジ支持体部材162を上昇及び下降させるように利用されうる。 [0053] Also, an opening 1630 is shown in the outer peripheral region 1635 of the substrate support 130. Opening 1630 can receive support shaft 1640 and be sized to allow support shaft 1640 to pass therethrough. Although only one opening 1630 is shown in FIG. 16C, the outer peripheral region 1635 of the substrate support 130 can have another opening. The support shaft 1640 may be the support shaft 165 of the edge support member 162 and may be the support shaft of the center edge support member 900. The openings 1630 can be utilized to allow the respective support shafts 165 to contact the edge support members 162 and raise and lower the edge support members 162.

[0054] 基板搬送装置150の実施形態は、本書に記載のように多くの利点をもたらす。この利点には、基板支持体130でのリフトピンの除去、並びに基板支持体130のリフトピンポケットが含まれる。基板支持体130の基板受容面145は、基板105上のコールドスポットを減らす又は除去する任意の貫通孔を含まない(すなわち、穿孔されていない)。基板エッジ支持体(162及び900)は膜特性に影響を及ぼし、RF結合への影響が最小限になるように、最小の幅を有する。基板搬送装置150のもう1つの利点として、基板105の裏面への損傷が少ないことが挙げられる。基板を引っ掻く傾向にあるリフトピンは除去され、これにより、基板の引っ掻き傷は最小限に抑えられるか、なくなる。基板搬送装置150は、(図2B〜図8B及び図9B〜図15Bに示したように)中央支持体部材164を中心から徐々に取り除くことによって、基板を基板支持体130上で、基板の中心から基板のエッジへと外側に向かうように配置する。基板105の中心と基板支持体130との最初の接触は、搬送動作中の基板105の動きを最小限に抑える。基板搬送装置150はまた、応力を(例えば、約100MPa未満に)制御するため、基板105形状を維持する(例えば、変形を最小限に抑える)ように機能する。 [0054] Embodiments of the substrate transport apparatus 150 provide a number of advantages as described herein. This advantage includes the removal of lift pins on the substrate support 130 as well as the lift pin pockets on the substrate support 130. The substrate receiving surface 145 of the substrate support 130 does not include any through-holes that reduce or eliminate cold spots on the substrate 105 (ie, are not drilled). The substrate edge supports (162 and 900) affect the film properties and have a minimum width so that the effect on RF coupling is minimized. Another advantage of the substrate transfer device 150 is that damage to the back surface of the substrate 105 is small. Lift pins that tend to scratch the substrate are removed, thereby minimizing or eliminating substrate scratches. The substrate transport device 150 removes the substrate from the center by gradually removing the center support member 164 from the center (as shown in FIGS. 2B-8B and 9B-15B). From the substrate to the edge of the substrate. Initial contact between the center of the substrate 105 and the substrate support 130 minimizes movement of the substrate 105 during the transfer operation. The substrate transport device 150 also functions to maintain the shape of the substrate 105 (eg, minimize deformation) to control the stress (eg, to less than about 100 MPa).

[0055] 上記の説明は本開示の実施形態を対象としているが、本開示の基本的な範囲を逸脱しなければ、本開示の他の実施形態及び更なる実施形態が考案されてよく、本開示の範囲は以下の特許請求の範囲によって決まる。
[0055] Although the above description is directed to embodiments of the present disclosure, other and further embodiments of the present disclosure may be devised without departing from the basic scope of the present disclosure. The scope of the disclosure is determined by the following claims.

Claims (16)

外周を有する基板支持体と、
前記外周の外側に配置される複数の中央支持体部材と、
を備える基板搬送装置。
A substrate support having an outer periphery,
A plurality of central support members disposed outside the outer periphery,
A substrate transfer device comprising:
前記基板支持体の対向する辺上に配置されるエッジ支持体部材を更に備える、請求項1に記載の基板搬送装置。   The substrate transfer device according to claim 1, further comprising an edge support member disposed on opposite sides of the substrate support. 前記中央支持体部材の各々、及び前記エッジ支持体部材の各々は、アクチュエータに連結された支持体シャフトを備える、請求項1に記載の基板搬送装置。   The substrate transport apparatus according to claim 1, wherein each of the center support members and each of the edge support members comprise a support shaft connected to an actuator. 前記アクチュエータは複数の第1のアクチュエータを備え、第1のアクチュエータの各々は前記中央支持体部材のそれぞれの支持体シャフトに連結される、請求項3に記載の基板搬送装置。   4. The substrate transfer apparatus according to claim 3, wherein the actuator comprises a plurality of first actuators, each of the first actuators being coupled to a respective support shaft of the central support member. 前記第1のアクチュエータの各々は、リニアアクチュエータ及び回転式アクチュエータである、請求項4に記載の基板搬送装置。   The substrate transfer device according to claim 4, wherein each of the first actuators is a linear actuator and a rotary actuator. 前記アクチュエータは複数の第2のアクチュエータを備え、第2のアクチュエータの各々は前記エッジ支持体部材のそれぞれの支持体シャフトに連結される、請求項3に記載の基板搬送装置。   The apparatus of claim 3, wherein the actuator comprises a plurality of second actuators, each of the second actuators being coupled to a respective support shaft of the edge support member. 前記複数の第2のアクチュエータの各々はリニアアクチュエータである、請求項6に記載の基板搬送装置。   The substrate transfer apparatus according to claim 6, wherein each of the plurality of second actuators is a linear actuator. 前記中央支持体部材の前記支持体シャフトの各々は、前記基板支持体の前記外周の外側に配置される、請求項3に記載の基板搬送装置。   4. The substrate transfer apparatus according to claim 3, wherein each of the support shafts of the central support member is disposed outside the outer periphery of the substrate support. 前記エッジ支持体部材の前記支持体シャフトの各々は、前記基板支持体の前記外周の内側に配置される、請求項3に記載の基板搬送装置。   4. The substrate transport apparatus according to claim 3, wherein each of the support shafts of the edge support member is disposed inside the outer periphery of the substrate support. 前記基板支持体は、穿孔されていない基板受容面を含む、請求項1に記載の基板搬送装置。   The substrate transfer device according to claim 1, wherein the substrate support includes a substrate receiving surface that is not perforated. チャンバと、
前記チャンバ内に配置された外周を有する基板支持体と、
前記チャンバ内に配置された基板搬送装置であって、前記外周の外側に配置された複数の中央支持体部材を備える基板搬送装置と、
を備える、プラズマ処理システム。
A chamber;
A substrate support having an outer periphery disposed within the chamber;
A substrate transfer device disposed in the chamber, the substrate transfer device including a plurality of central support members disposed outside the outer periphery,
A plasma processing system comprising:
前記基板支持体の対向する辺上に配置されたエッジ支持体部材を更に備える、請求項11に記載のプラズマ処理システム。   The plasma processing system according to claim 11, further comprising an edge support member disposed on opposite sides of the substrate support. 前記基板支持体は、穿孔されていない基板受容面を含む、請求項11に記載のプラズマ処理システム。   The plasma processing system of claim 11, wherein the substrate support includes a non-perforated substrate receiving surface. 前記中央支持体部材の各々、及び前記エッジ支持体部材の各々は、アクチュエータに連結された支持体シャフトを備える、請求項11に記載のプラズマ処理システム。   The plasma processing system of claim 11, wherein each of the center support members and each of the edge support members comprise a support shaft coupled to an actuator. 前記アクチュエータは複数の第1のアクチュエータを備え、第1のアクチュエータの各々は前記中央支持体部材のそれぞれの支持体シャフトに連結される、請求項14に記載のプラズマ処理システム。   15. The plasma processing system of claim 14, wherein the actuator comprises a plurality of first actuators, each of the first actuators coupled to a respective support shaft of the central support member. 前記第1のアクチュエータの各々は、リニアアクチュエータ及び回転式アクチュエータである、請求項15に記載のプラズマ処理システム。
The plasma processing system according to claim 15, wherein each of the first actuators is a linear actuator and a rotary actuator.
JP2019529584A 2016-12-02 2017-12-01 Substrate transfer device Pending JP2020501364A (en)

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