JP2020196839A - Thermoplastic resin composition and use thereof - Google Patents
Thermoplastic resin composition and use thereof Download PDFInfo
- Publication number
- JP2020196839A JP2020196839A JP2019105092A JP2019105092A JP2020196839A JP 2020196839 A JP2020196839 A JP 2020196839A JP 2019105092 A JP2019105092 A JP 2019105092A JP 2019105092 A JP2019105092 A JP 2019105092A JP 2020196839 A JP2020196839 A JP 2020196839A
- Authority
- JP
- Japan
- Prior art keywords
- polymer
- olefin
- thermoplastic resin
- resin composition
- molecular weight
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229920005992 thermoplastic resin Polymers 0.000 title claims abstract description 193
- 239000011342 resin composition Substances 0.000 title claims abstract description 124
- 239000004711 α-olefin Substances 0.000 claims abstract description 241
- 229920000089 Cyclic olefin copolymer Polymers 0.000 claims abstract description 187
- -1 vinyl aromatic compound Chemical class 0.000 claims abstract description 118
- 229920000642 polymer Polymers 0.000 claims abstract description 69
- 229920002554 vinyl polymer Polymers 0.000 claims abstract description 44
- 229920001400 block copolymer Polymers 0.000 claims abstract description 25
- 239000005038 ethylene vinyl acetate Substances 0.000 claims abstract description 13
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 claims abstract description 13
- 239000005977 Ethylene Substances 0.000 claims description 55
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 54
- 229920001577 copolymer Polymers 0.000 claims description 43
- 238000000034 method Methods 0.000 claims description 42
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 32
- 238000002844 melting Methods 0.000 claims description 30
- 230000008018 melting Effects 0.000 claims description 30
- HEDRZPFGACZZDS-MICDWDOJSA-N Trichloro(2H)methane Chemical compound [2H]C(Cl)(Cl)Cl HEDRZPFGACZZDS-MICDWDOJSA-N 0.000 claims description 20
- 239000004831 Hot glue Substances 0.000 claims description 19
- 239000004840 adhesive resin Substances 0.000 claims description 19
- 229920006223 adhesive resin Polymers 0.000 claims description 19
- 238000000113 differential scanning calorimetry Methods 0.000 claims description 14
- 239000002904 solvent Substances 0.000 claims description 14
- 238000005227 gel permeation chromatography Methods 0.000 claims description 10
- 238000005160 1H NMR spectroscopy Methods 0.000 claims description 9
- 230000000704 physical effect Effects 0.000 claims description 7
- 238000000465 moulding Methods 0.000 abstract description 11
- 239000000853 adhesive Substances 0.000 description 37
- 230000001070 adhesive effect Effects 0.000 description 37
- 229920005989 resin Polymers 0.000 description 37
- 239000011347 resin Substances 0.000 description 37
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 36
- 239000000463 material Substances 0.000 description 31
- 125000004432 carbon atom Chemical group C* 0.000 description 29
- 229910052751 metal Inorganic materials 0.000 description 21
- 239000002184 metal Substances 0.000 description 21
- VXNZUUAINFGPBY-UHFFFAOYSA-N ethyl ethylene Natural products CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 19
- 230000000694 effects Effects 0.000 description 18
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 15
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 14
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 13
- 150000001875 compounds Chemical class 0.000 description 13
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 13
- 239000000243 solution Substances 0.000 description 13
- 239000000126 substance Substances 0.000 description 13
- AFFLGGQVNFXPEV-UHFFFAOYSA-N 1-decene Chemical compound CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 12
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 12
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 12
- 150000002739 metals Chemical class 0.000 description 12
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 description 12
- 239000000049 pigment Substances 0.000 description 12
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 12
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 11
- 238000012360 testing method Methods 0.000 description 11
- VQOXUMQBYILCKR-UHFFFAOYSA-N 1-Tridecene Chemical compound CCCCCCCCCCCC=C VQOXUMQBYILCKR-UHFFFAOYSA-N 0.000 description 10
- CRSBERNSMYQZNG-UHFFFAOYSA-N 1-dodecene Chemical compound CCCCCCCCCCC=C CRSBERNSMYQZNG-UHFFFAOYSA-N 0.000 description 10
- ADOBXTDBFNCOBN-UHFFFAOYSA-N 1-heptadecene Chemical compound CCCCCCCCCCCCCCCC=C ADOBXTDBFNCOBN-UHFFFAOYSA-N 0.000 description 10
- GQEZCXVZFLOKMC-UHFFFAOYSA-N 1-hexadecene Chemical compound CCCCCCCCCCCCCCC=C GQEZCXVZFLOKMC-UHFFFAOYSA-N 0.000 description 10
- PJLHTVIBELQURV-UHFFFAOYSA-N 1-pentadecene Chemical compound CCCCCCCCCCCCCC=C PJLHTVIBELQURV-UHFFFAOYSA-N 0.000 description 10
- HFDVRLIODXPAHB-UHFFFAOYSA-N 1-tetradecene Chemical compound CCCCCCCCCCCCC=C HFDVRLIODXPAHB-UHFFFAOYSA-N 0.000 description 10
- WSSSPWUEQFSQQG-UHFFFAOYSA-N 4-methyl-1-pentene Chemical compound CC(C)CC=C WSSSPWUEQFSQQG-UHFFFAOYSA-N 0.000 description 10
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 10
- 239000000835 fiber Substances 0.000 description 10
- 239000004088 foaming agent Substances 0.000 description 10
- 238000005259 measurement Methods 0.000 description 10
- 230000004048 modification Effects 0.000 description 10
- 238000012986 modification Methods 0.000 description 10
- CCCMONHAUSKTEQ-UHFFFAOYSA-N octadec-1-ene Chemical compound CCCCCCCCCCCCCCCCC=C CCCMONHAUSKTEQ-UHFFFAOYSA-N 0.000 description 10
- 239000007787 solid Substances 0.000 description 10
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 9
- 239000000155 melt Substances 0.000 description 9
- 239000000178 monomer Substances 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- DCTOHCCUXLBQMS-UHFFFAOYSA-N 1-undecene Chemical compound CCCCCCCCCC=C DCTOHCCUXLBQMS-UHFFFAOYSA-N 0.000 description 8
- 239000004743 Polypropylene Substances 0.000 description 8
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 8
- 150000008065 acid anhydrides Chemical class 0.000 description 8
- 229920013640 amorphous poly alpha olefin Polymers 0.000 description 8
- 229910052799 carbon Inorganic materials 0.000 description 8
- 238000009826 distribution Methods 0.000 description 8
- 230000004927 fusion Effects 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 8
- 239000000203 mixture Substances 0.000 description 8
- NHLUYCJZUXOUBX-UHFFFAOYSA-N nonadec-1-ene Chemical compound CCCCCCCCCCCCCCCCCC=C NHLUYCJZUXOUBX-UHFFFAOYSA-N 0.000 description 8
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 7
- 239000002390 adhesive tape Substances 0.000 description 7
- 229920001519 homopolymer Polymers 0.000 description 7
- 229910010272 inorganic material Inorganic materials 0.000 description 7
- 238000004898 kneading Methods 0.000 description 7
- 239000000377 silicon dioxide Substances 0.000 description 7
- 239000001993 wax Substances 0.000 description 7
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 6
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 6
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- 239000003963 antioxidant agent Substances 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 6
- 239000000460 chlorine Substances 0.000 description 6
- 229910052801 chlorine Inorganic materials 0.000 description 6
- 238000007334 copolymerization reaction Methods 0.000 description 6
- 239000010949 copper Substances 0.000 description 6
- 239000003431 cross linking reagent Substances 0.000 description 6
- 239000000945 filler Substances 0.000 description 6
- 239000003063 flame retardant Substances 0.000 description 6
- 230000001771 impaired effect Effects 0.000 description 6
- 239000003999 initiator Substances 0.000 description 6
- 239000011572 manganese Substances 0.000 description 6
- TVMXDCGIABBOFY-UHFFFAOYSA-N n-Octanol Natural products CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 6
- VAMFXQBUQXONLZ-UHFFFAOYSA-N n-alpha-eicosene Natural products CCCCCCCCCCCCCCCCCCC=C VAMFXQBUQXONLZ-UHFFFAOYSA-N 0.000 description 6
- 150000003254 radicals Chemical class 0.000 description 6
- 238000003786 synthesis reaction Methods 0.000 description 6
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 6
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 6
- UKRDPEFKFJNXQM-UHFFFAOYSA-N vinylsilane Chemical compound [SiH3]C=C UKRDPEFKFJNXQM-UHFFFAOYSA-N 0.000 description 6
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 5
- OPXDZSAOMXUJQQ-UHFFFAOYSA-N 6,8-dimethyldec-1-ene Chemical compound CCC(C)CC(C)CCCC=C OPXDZSAOMXUJQQ-UHFFFAOYSA-N 0.000 description 5
- HJGMVXXTWSIOFX-UHFFFAOYSA-N 7-methyldec-1-ene Chemical compound CCCC(C)CCCCC=C HJGMVXXTWSIOFX-UHFFFAOYSA-N 0.000 description 5
- 239000004793 Polystyrene Substances 0.000 description 5
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 5
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 5
- 239000000654 additive Substances 0.000 description 5
- 239000003054 catalyst Substances 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 238000004132 cross linking Methods 0.000 description 5
- 230000006866 deterioration Effects 0.000 description 5
- 229940069096 dodecene Drugs 0.000 description 5
- 239000001257 hydrogen Substances 0.000 description 5
- 229910052739 hydrogen Inorganic materials 0.000 description 5
- 239000011147 inorganic material Substances 0.000 description 5
- 229910052757 nitrogen Inorganic materials 0.000 description 5
- 229920002223 polystyrene Polymers 0.000 description 5
- 239000010703 silicon Substances 0.000 description 5
- 229910052710 silicon Inorganic materials 0.000 description 5
- NRVFNGMXWMOBFU-UHFFFAOYSA-N 6-methylundec-1-ene Chemical compound CCCCCC(C)CCCC=C NRVFNGMXWMOBFU-UHFFFAOYSA-N 0.000 description 4
- DMFDIYIYBVPKNT-UHFFFAOYSA-N 8-methylnon-1-ene Chemical compound CC(C)CCCCCC=C DMFDIYIYBVPKNT-UHFFFAOYSA-N 0.000 description 4
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 4
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 4
- 239000004593 Epoxy Substances 0.000 description 4
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 4
- MZRVEZGGRBJDDB-UHFFFAOYSA-N N-Butyllithium Chemical compound [Li]CCCC MZRVEZGGRBJDDB-UHFFFAOYSA-N 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 4
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 4
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 230000003078 antioxidant effect Effects 0.000 description 4
- NIDNOXCRFUCAKQ-UHFFFAOYSA-N bicyclo[2.2.1]hept-5-ene-2,3-dicarboxylic acid Chemical compound C1C2C=CC1C(C(=O)O)C2C(O)=O NIDNOXCRFUCAKQ-UHFFFAOYSA-N 0.000 description 4
- WTEOIRVLGSZEPR-UHFFFAOYSA-N boron trifluoride Chemical compound FB(F)F WTEOIRVLGSZEPR-UHFFFAOYSA-N 0.000 description 4
- 150000001735 carboxylic acids Chemical class 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- 238000011156 evaluation Methods 0.000 description 4
- 239000006260 foam Substances 0.000 description 4
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 4
- 239000011976 maleic acid Substances 0.000 description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical class C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- 239000012299 nitrogen atmosphere Substances 0.000 description 4
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 4
- 239000003208 petroleum Substances 0.000 description 4
- 229920000573 polyethylene Polymers 0.000 description 4
- 238000006116 polymerization reaction Methods 0.000 description 4
- 230000035939 shock Effects 0.000 description 4
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 4
- 229910001868 water Inorganic materials 0.000 description 4
- VPGLGRNSAYHXPY-UHFFFAOYSA-L zirconium(2+);dichloride Chemical compound Cl[Zr]Cl VPGLGRNSAYHXPY-UHFFFAOYSA-L 0.000 description 4
- 229940106006 1-eicosene Drugs 0.000 description 3
- FIKTURVKRGQNQD-UHFFFAOYSA-N 1-eicosene Natural products CCCCCCCCCCCCCCCCCC=CC(O)=O FIKTURVKRGQNQD-UHFFFAOYSA-N 0.000 description 3
- 238000001644 13C nuclear magnetic resonance spectroscopy Methods 0.000 description 3
- YBYIRNPNPLQARY-UHFFFAOYSA-N 1H-indene Chemical compound C1=CC=C2CC=CC2=C1 YBYIRNPNPLQARY-UHFFFAOYSA-N 0.000 description 3
- DMWVYCCGCQPJEA-UHFFFAOYSA-N 2,5-bis(tert-butylperoxy)-2,5-dimethylhexane Chemical compound CC(C)(C)OOC(C)(C)CCC(C)(C)OOC(C)(C)C DMWVYCCGCQPJEA-UHFFFAOYSA-N 0.000 description 3
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 3
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 description 3
- LDTAOIUHUHHCMU-UHFFFAOYSA-N 3-methylpent-1-ene Chemical compound CCC(C)C=C LDTAOIUHUHHCMU-UHFFFAOYSA-N 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 3
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 3
- 239000003377 acid catalyst Substances 0.000 description 3
- 125000001931 aliphatic group Chemical group 0.000 description 3
- 150000001336 alkenes Chemical class 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 3
- 229910021393 carbon nanotube Inorganic materials 0.000 description 3
- 239000002041 carbon nanotube Substances 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 238000013329 compounding Methods 0.000 description 3
- 238000001938 differential scanning calorimetry curve Methods 0.000 description 3
- 229920001971 elastomer Polymers 0.000 description 3
- 239000000806 elastomer Substances 0.000 description 3
- 229910002804 graphite Inorganic materials 0.000 description 3
- 239000010439 graphite Substances 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 239000012943 hotmelt Substances 0.000 description 3
- 238000003780 insertion Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 230000004899 motility Effects 0.000 description 3
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 3
- 150000001451 organic peroxides Chemical class 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 239000012188 paraffin wax Substances 0.000 description 3
- 229920001083 polybutene Polymers 0.000 description 3
- 229920000098 polyolefin Polymers 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- 150000003505 terpenes Chemical class 0.000 description 3
- 235000007586 terpenes Nutrition 0.000 description 3
- 239000010936 titanium Substances 0.000 description 3
- 229910052719 titanium Inorganic materials 0.000 description 3
- XPVIQPQOGTVMSU-UHFFFAOYSA-N (4-acetamidophenyl)arsenic Chemical compound CC(=O)NC1=CC=C([As])C=C1 XPVIQPQOGTVMSU-UHFFFAOYSA-N 0.000 description 2
- WLQXEFXDBYHMRG-UPHRSURJSA-N (z)-4-(oxiran-2-ylmethoxy)-4-oxobut-2-enoic acid Chemical compound OC(=O)\C=C/C(=O)OCC1CO1 WLQXEFXDBYHMRG-UPHRSURJSA-N 0.000 description 2
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- RFFLAFLAYFXFSW-UHFFFAOYSA-N 1,2-dichlorobenzene Chemical compound ClC1=CC=CC=C1Cl RFFLAFLAYFXFSW-UHFFFAOYSA-N 0.000 description 2
- KOMNUTZXSVSERR-UHFFFAOYSA-N 1,3,5-tris(prop-2-enyl)-1,3,5-triazinane-2,4,6-trione Chemical compound C=CCN1C(=O)N(CC=C)C(=O)N(CC=C)C1=O KOMNUTZXSVSERR-UHFFFAOYSA-N 0.000 description 2
- ZGEGCLOFRBLKSE-UHFFFAOYSA-N 1-Heptene Chemical compound CCCCCC=C ZGEGCLOFRBLKSE-UHFFFAOYSA-N 0.000 description 2
- VDNSZPNSUQRUMS-UHFFFAOYSA-N 1-cyclohexyl-4-ethenylbenzene Chemical compound C1=CC(C=C)=CC=C1C1CCCCC1 VDNSZPNSUQRUMS-UHFFFAOYSA-N 0.000 description 2
- WJNKJKGZKFOLOJ-UHFFFAOYSA-N 1-dodecyl-4-ethenylbenzene Chemical compound CCCCCCCCCCCCC1=CC=C(C=C)C=C1 WJNKJKGZKFOLOJ-UHFFFAOYSA-N 0.000 description 2
- JZHGRUMIRATHIU-UHFFFAOYSA-N 1-ethenyl-3-methylbenzene Chemical compound CC1=CC=CC(C=C)=C1 JZHGRUMIRATHIU-UHFFFAOYSA-N 0.000 description 2
- JHTICDZLXFNVKL-UHFFFAOYSA-N 1-ethenyl-4-(4-phenylbutyl)benzene Chemical compound C1=CC(C=C)=CC=C1CCCCC1=CC=CC=C1 JHTICDZLXFNVKL-UHFFFAOYSA-N 0.000 description 2
- VVTGQMLRTKFKAM-UHFFFAOYSA-N 1-ethenyl-4-propylbenzene Chemical compound CCCC1=CC=C(C=C)C=C1 VVTGQMLRTKFKAM-UHFFFAOYSA-N 0.000 description 2
- IGGDKDTUCAWDAN-UHFFFAOYSA-N 1-vinylnaphthalene Chemical compound C1=CC=C2C(C=C)=CC=CC2=C1 IGGDKDTUCAWDAN-UHFFFAOYSA-N 0.000 description 2
- CISIJYCKDJSTMX-UHFFFAOYSA-N 2,2-dichloroethenylbenzene Chemical compound ClC(Cl)=CC1=CC=CC=C1 CISIJYCKDJSTMX-UHFFFAOYSA-N 0.000 description 2
- BJELTSYBAHKXRW-UHFFFAOYSA-N 2,4,6-triallyloxy-1,3,5-triazine Chemical compound C=CCOC1=NC(OCC=C)=NC(OCC=C)=N1 BJELTSYBAHKXRW-UHFFFAOYSA-N 0.000 description 2
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 2
- XFCMNSHQOZQILR-UHFFFAOYSA-N 2-[2-(2-methylprop-2-enoyloxy)ethoxy]ethyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCOCCOC(=O)C(C)=C XFCMNSHQOZQILR-UHFFFAOYSA-N 0.000 description 2
- XDRAKJQFCQVBMP-UHFFFAOYSA-N 2-but-2-enyl-3-methylbutanedioic acid Chemical compound CC=CCC(C(O)=O)C(C)C(O)=O XDRAKJQFCQVBMP-UHFFFAOYSA-N 0.000 description 2
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Abstract
Description
本発明は熱可塑性樹脂組成物ならびにその用途に関する。詳しくは、本発明は、良好な流動性と柔軟性および軽量性を示し、機械強度や耐熱性にも優れる熱可塑性樹脂組成物、該熱可塑性樹脂組成物を用いたホットメルト接着剤および成形体に関する。 The present invention relates to thermoplastic resin compositions and their uses. Specifically, the present invention presents a thermoplastic resin composition that exhibits good fluidity, flexibility, and light weight, and is also excellent in mechanical strength and heat resistance, a hot melt adhesive and a molded product using the thermoplastic resin composition. Regarding.
従来、熱可塑性樹脂は、種々の成形方法により、各種部材やフィルム、シート、繊維、粘接着体、発泡体、架橋体等へ成形され使用されている。熱可塑性樹脂を多種多様な用途へ適応させるためには、各種用途に合わせた材料設計が重要であり、時には、単一の熱可塑性樹脂だけでなく、異なる複数種の熱可塑性樹脂同士を組み合わせて使用される場合もある。例えば、ホットメルト接着剤用途では、溶融時の良好な流動性を実現するため、熱可塑性樹脂として非晶性ポリα−オレフィンが使用されるが、非晶性ポリα−オレフィンを用いたホットメルト接着剤は、耐熱性が不十分であり、高温環境下では接着力を維持できない問題が発生する場合があった。そこで、非晶性ポリα−オレフィンと、結晶性α−オレフィンエラストマーとを組み合わせることで、良好な流動性と耐熱性を示すホットメルト接着剤が得られることが報告されている。また、熱可塑性樹脂と、パラフィン系ン系ワックス等の、低分子量の熱可塑性樹脂とを組み合わせることで、流動性に優れる熱可塑性樹脂組成物が得られることも知られている。(例えば、特許文献1および特許文献2参照)。 Conventionally, a thermoplastic resin has been molded into various members, films, sheets, fibers, adhesives, foams, crosslinked bodies and the like by various molding methods. In order to adapt a thermoplastic resin to a wide variety of applications, it is important to design materials for various applications, and sometimes not only a single thermoplastic resin but also a combination of different types of thermoplastic resins. It may also be used. For example, in hot melt adhesive applications, amorphous poly α-olefins are used as thermoplastic resins in order to achieve good fluidity during melting, but hot melts using amorphous poly α-olefins are used. The heat resistance of the adhesive is insufficient, and there may be a problem that the adhesive strength cannot be maintained in a high temperature environment. Therefore, it has been reported that a hot melt adhesive exhibiting good fluidity and heat resistance can be obtained by combining an amorphous poly α-olefin and a crystalline α-olefin elastomer. It is also known that a thermoplastic resin composition having excellent fluidity can be obtained by combining a thermoplastic resin with a low molecular weight thermoplastic resin such as a paraffin-based wax. (See, for example, Patent Document 1 and Patent Document 2).
しかしながら、従来の非晶性ポリα−オレフィンは、樹脂への添加を容易にするため、分子量を高くすることにより、常温で固体として扱えるようにしたものが一般的であり、そのため、流動性が十分でない場合があった。また、流動性を調整する目的で、パラフィン系ワックス等の、低分子量の熱可塑性樹脂を使用した場合も、ワックスが結晶性を持つため、熱可塑性樹脂組成物の柔軟性や軽量性が十分でない場合があった。 However, conventional amorphous polyα-olefins are generally those that can be treated as solids at room temperature by increasing the molecular weight in order to facilitate addition to the resin, and therefore the fluidity is high. Sometimes it wasn't enough. Further, even when a low molecular weight thermoplastic resin such as paraffin wax is used for the purpose of adjusting the fluidity, the flexibility and lightness of the thermoplastic resin composition are not sufficient because the wax has crystallinity. There was a case.
本発明は、成形時に良好な流動性を示し、柔軟性および軽量性、機械強度や耐熱性にも優れる熱可塑性樹脂組成物ならびにその成形体を提供することを課題としている。 An object of the present invention is to provide a thermoplastic resin composition which exhibits good fluidity at the time of molding and is excellent in flexibility and lightness, mechanical strength and heat resistance, and a molded product thereof.
本発明は、次の〔1〕〜〔9〕の事項に関する。
〔1〕非晶性α−オレフィン(共)重合体(A1)、結晶性α−オレフィン(共)重合体(A2)、エチレン・酢酸ビニル共重合体(A3)、および、ビニル芳香族化合物を主体とする重合体ブロックと共役ジエン化合物を主体とする重合体ブロックを含有するブロック共重合体またはその水素添加物(A4)よりなる群から選ばれる1種類以上を含む熱可塑性樹脂(A)と、
下記の要件(b−1)〜(b−4)を満たす低分子量α−オレフィン(共)重合体(B)と
を含有する熱可塑性樹脂組成物。
(b−1)1H−NMRから測定されるメチル基指標が25〜60%である。(ここで、当該メチル基指標とは、上記α−オレフィン(共)重合体を重クロロホルム中に溶解させて1H−NMRを測定し、重クロロホルム中のCHCl3に基づく7.24ppmに現れる溶媒ピークをリファレンスとしたときにおける、0.50〜2.20ppmの範囲内にあるピークの積分値に対する、0.50〜1.15ppmの範囲内にあるピークの積分値の割合をいう。)
(b−2)示差走査熱量分析(DSC)において融点が観測されない。
(b−3)ゲルパーミエーションクロマトグラフィー(GPC)により求められる重量平均分子量(Mw)が1,000〜20,000である。
(b−4)ピクノメータ法により測定される密度が810〜870kg/m3である。
(b−5)40℃における動粘度が10〜70,000mm2/sである。
The present invention relates to the following items [1] to [9].
[1] Acrystalline α-olefin (co) polymer (A1), crystalline α-olefin (co) polymer (A2), ethylene / vinyl acetate copolymer (A3), and vinyl aromatic compound. A thermoplastic resin (A) containing at least one selected from the group consisting of a block copolymer containing a polymer block mainly composed of a polymer block and a polymer block mainly composed of a conjugated diene compound or a hydrogenated product thereof (A4). ,
A thermoplastic resin composition containing a low molecular weight α-olefin (co) polymer (B) that satisfies the following requirements (b-1) to (b-4).
(B-1) 1 The methyl group index measured by 1 H-NMR is 25 to 60%. (Here, the methyl group index is a solvent that appears at 7.24 ppm based on CHCl 3 in deuterated chloroform when 1 H-NMR is measured by dissolving the α-olefin (co) polymer in deuterated chloroform. The ratio of the integrated value of peaks in the range of 0.50 to 1.15 ppm to the integrated value of peaks in the range of 0.50 to 2.20 ppm when the peak is used as a reference.)
(B-2) No melting point is observed in differential scanning calorimetry (DSC).
(B-3) The weight average molecular weight (Mw) determined by gel permeation chromatography (GPC) is 1,000 to 20,000.
(B-4) The density measured by the pycnometer method is 810 to 870 kg / m 3 .
(B-5) The kinematic viscosity at 40 ° C. is 10 to 70,000 mm 2 / s.
〔2〕上記熱可塑性樹脂(A)が、非晶性α−オレフィン(共)重合体(A1)、結晶性α−オレフィン(共)重合体(A2)、エチレン・酢酸ビニル共重合体(A3)、および、ビニル芳香族化合物を主体とする重合体ブロックと共役ジエン化合物を主体とする重合体ブロックを含有するブロック共重合体またはその水素添加物(A4)よりなる群から選ばれる2種類以上を含む、上記〔1〕に記載の熱可塑性樹脂組成物。 [2] The thermoplastic resin (A) is an amorphous α-olefin (co) polymer (A1), a crystalline α-olefin (co) polymer (A2), or an ethylene / vinyl acetate copolymer (A3). ), And two or more types selected from the group consisting of a block copolymer containing a polymer block mainly composed of a vinyl aromatic compound and a polymer block mainly composed of a conjugated diene compound, or a hydrogenated product thereof (A4). The thermoplastic resin composition according to the above [1].
〔3〕上記熱可塑性樹脂(A)が、非晶性α−オレフィン(共)重合体(A1)を含み、且つ、
結晶性α−オレフィン(共)重合体(A2)、エチレン・酢酸ビニル共重合体(A3)および、ビニル芳香族化合物を主体とする重合体ブロックと共役ジエン化合物を主体とする重合体ブロックを含有するブロック共重合体またはその水素添加物(A4)よりなる群から選ばれる1種類以上を含む、上記〔1〕または〔2〕に記載の熱可塑性樹脂組成物。
[3] The thermoplastic resin (A) contains an amorphous α-olefin (co) polymer (A1), and
Contains a crystalline α-olefin (co) polymer (A2), an ethylene / vinyl acetate copolymer (A3), a polymer block mainly composed of a vinyl aromatic compound, and a polymer block mainly composed of a conjugated diene compound. The thermoplastic resin composition according to the above [1] or [2], which comprises one or more selected from the group consisting of a block copolymer or a hydrogenated product thereof (A4).
〔4〕上記熱可塑性樹脂(A)が、結晶性α−オレフィン(共)重合体(A2)を含み、且つ、
エチレン・酢酸ビニル共重合体(A3)、および、ビニル芳香族化合物を主体とする重合体ブロックと共役ジエン化合物を主体とする重合体ブロックを含有するブロック共重合体またはその水素添加物(A4)の1種類以上を含む、上記〔1〕または〔2〕に記載の熱可塑性樹脂組成物。
[4] The thermoplastic resin (A) contains a crystalline α-olefin (co) polymer (A2) and
A block copolymer containing an ethylene-vinyl acetate copolymer (A3), a polymer block mainly composed of a vinyl aromatic compound and a polymer block mainly composed of a conjugated diene compound, or a hydrogenated product thereof (A4). The thermoplastic resin composition according to the above [1] or [2], which comprises one or more of the above.
〔5〕さらに、粘着性樹脂(C)を含む、上記〔1〕〜〔4〕のいずれかに記載の熱可塑性樹脂組成物。
〔6〕上記熱可塑性樹脂(A)5〜99.99質量%と、特定の物性を有する低分子量α−オレフィン(共)重合体(B)0.01〜95質量%とを含む、上記〔1〕〜〔5〕のいずれかに記載の熱可塑性樹脂組成物。
〔7〕ホットメルト接着剤用樹脂組成物である、上記〔1〕〜〔6〕のいずれかに記載の熱可塑性樹脂組成物。
〔8〕上記〔1〕〜〔7〕のいずれかに記載の熱可塑性樹脂組成物を含む成形体。
〔9〕上記〔1〕〜〔7〕のいずれかに記載の熱可塑性樹脂組成物を含むホットメルト接着剤。
[5] The thermoplastic resin composition according to any one of [1] to [4] above, which further comprises an adhesive resin (C).
[6] The above-mentioned [6], which contains the above-mentioned thermoplastic resin (A) 5 to 99.99% by mass and the low molecular weight α-olefin (co) polymer (B) 0.01 to 95% by mass having specific physical properties. 1] The thermoplastic resin composition according to any one of [5].
[7] The thermoplastic resin composition according to any one of the above [1] to [6], which is a resin composition for a hot melt adhesive.
[8] A molded product containing the thermoplastic resin composition according to any one of the above [1] to [7].
[9] A hot melt adhesive containing the thermoplastic resin composition according to any one of the above [1] to [7].
本発明によれば、成形時に良好な流動性を示し、柔軟性および軽量性、機械強度や耐熱性にも優れる熱可塑性樹脂組成物ならびにその成形体を提供することができる。 According to the present invention, it is possible to provide a thermoplastic resin composition which exhibits good fluidity at the time of molding and is also excellent in flexibility and light weight, mechanical strength and heat resistance, and a molded product thereof.
以下、本発明を詳細に説明する。
なお、以下の説明において、数値範囲「N1以上N2以下」(N1およびN2は、それぞれ該数値範囲の下限値および上限値を示す)を、単に「N1〜N2」と記載することもある。例えば、炭素数3以上20以下のα−オレフィンを、「炭素数3〜20のα−オレフィン」と記載することもある。
Hereinafter, the present invention will be described in detail.
In the following description, the numerical range "N 1 or more and N 2 or less" (N 1 and N 2 indicate the lower limit value and the upper limit value of the numerical range, respectively) is simply described as "N 1 to N 2 ". Sometimes. For example, an α-olefin having 3 or more carbon atoms and 20 or less carbon atoms may be described as “α-olefin having 3 to 20 carbon atoms”.
<熱可塑性樹脂組成物>
本発明の熱可塑性樹脂組成物は、熱可塑性樹脂(A)と、低分子量α−オレフィン(共)重合体(B)とを含有する。
<Thermoplastic resin composition>
The thermoplastic resin composition of the present invention contains a thermoplastic resin (A) and a low molecular weight α-olefin (co) polymer (B).
熱可塑性樹脂(A)
本発明で用いられる熱可塑性樹脂(A)は、非晶性α−オレフィン(共)重合体(A1)、結晶性α−オレフィン(共)重合体(A2)、エチレン・酢酸ビニル共重合体(A3)、および、ビニル芳香族化合物を主体とする重合体ブロックと共役ジエン化合物を主体とする重合体ブロックを含有するブロック共重合体またはその水素添加物(A4)のいずれかを1種類以上、好ましくは2種類以上含む。
Thermoplastic resin (A)
The thermoplastic resin (A) used in the present invention is an amorphous α-olefin (co) polymer (A1), a crystalline α-olefin (co) polymer (A2), or an ethylene / vinyl acetate copolymer (A2). One or more of A3), a block copolymer containing a polymer block mainly composed of a vinyl aromatic compound and a polymer block mainly composed of a conjugated diene compound, or a hydrogenated product thereof (A4). It preferably contains two or more types.
・非晶性α−オレフィン(共)重合体(A1)
本発明において、非晶性α−オレフィン(共)重合体(A1)および後述する結晶性α−オレフィン(共)重合体(A2)は、いずれも、好ましくは炭素原子数2〜20のα−オレフィンの単独重合体あるいは二種以上のα−オレフィンの共重合体である。
-Amorphous α-olefin (co) polymer (A1)
In the present invention, both the amorphous α-olefin (co) polymer (A1) and the crystalline α-olefin (co) polymer (A2) described later are preferably α-with 2 to 20 carbon atoms. It is a homopolymer of an olefin or a copolymer of two or more kinds of α-olefins.
炭素原子数2〜20のα−オレフィンの例としては、エチレン、プロピレン、1−ブテン、1−ペンテン、1−ヘキセン、1−オクテン、1−ノネン、1−デセン、1−ウンデセン、1−ドデセン、1−トリセン、1−トリデセン、1−テトラデセン、1−ペンタデセン、1−ヘキサデセン、1−ヘプタデセン、1−オクタデセン、1−ノナデセン、1−エイコセンなどの直鎖状α−オレフィンや、3−メチル−1−ペンテン、4−メチル−1−ペンテン、8−メチル−1−ノネン、7−メチル−1−デセン、6−メチル−1−ウンデセン、6,8−ジメチル−1−デセンなどの分岐を有するα−オレフィンを挙げることができる。これらのα−オレフィンは1種単独でまたは2種以上を組み合わせて用いることができる。非晶性α−オレフィン(共)重合体(A1)および/または結晶性α−オレフィン(共)重合体(A2)が、上記α−オレフィンの(共)重合体であると、密度が低くなり易く、軽量性に優れるため好ましく、特に、上記α−オレフィンを2種以上組み合わせることで、より密度が低く、軽量となり易いため好ましい。 Examples of α-olefins having 2 to 20 carbon atoms include ethylene, propylene, 1-butene, 1-pentene, 1-hexene, 1-octene, 1-nonene, 1-decene, 1-undecene, 1-dodecene. , 1-Trisen, 1-Tridecene, 1-Tetradecene, 1-Pentadecene, 1-Hexadecene, 1-Heptadecene, 1-Octadecene, 1-Nonadecene, 1-Eicocene and other linear α-olefins and 3-methyl- It has branches such as 1-pentene, 4-methyl-1-pentene, 8-methyl-1-nonene, 7-methyl-1-decene, 6-methyl-1-undecene, and 6,8-dimethyl-1-decene. Alpha-olefins can be mentioned. These α-olefins can be used alone or in combination of two or more. When the amorphous α-olefin (co) polymer (A1) and / or the crystalline α-olefin (co) polymer (A2) is the (co) polymer of the above α-olefin, the density becomes low. It is preferable because it is easy and excellent in light weight, and it is particularly preferable to combine two or more of the above α-olefins because the density is lower and the weight is easily reduced.
本発明において、非晶性α−オレフィン(共)重合体(A1)は、示差走査熱量測定によって観測される結晶の融解エンタルピー(以下、ΔHと記すことがある。)が観測されないか、40J/g未満である。本発明に係る非晶性α−オレフィン(共)重合体(A1)の融解エンタルピー(ΔH)は、示差走査熱量計(DSC)測定を行い、−100℃まで冷却してから昇温速度10℃/minで200℃まで昇温したときにDSC曲線をJIS K7121を参考に解析して求める。融解エンタルピー(ΔH)が観測されないか、40J/g未満であると、柔軟性や軽量性に優れ、また、成形時に良好な流動性を示しやすい点から好ましい。 In the present invention, the amorphous α-olefin (co) polymer (A1) has no crystal melting enthalpy (hereinafter, may be referred to as ΔH) observed by differential scanning calorimetry, or 40 J /. Less than g. The melting enthalpy (ΔH) of the amorphous α-olefin (co) polymer (A1) according to the present invention is measured by a differential scanning calorimeter (DSC), cooled to -100 ° C, and then heated at a rate of 10 ° C. The DSC curve is obtained by analyzing with reference to JIS K7121 when the temperature is raised to 200 ° C. at / min. When the melting enthalpy (ΔH) is not observed or is less than 40 J / g, it is preferable because it is excellent in flexibility and light weight and easily shows good fluidity during molding.
また、本発明において非晶性α−オレフィン(共)重合体(A1)は、190℃で測定した溶融粘度が350〜100,000mPa・s以下、好ましくは350〜50,000mPa・s、より好ましくは2,000〜30,000mPa・s、特に好ましくは3,000〜20,000mPa・sである。190℃で測定した溶融粘度が上記範囲にあると、熱可塑性樹脂組成物の機械特性や耐熱性を維持したまま、良好な流動性を得やすい点から好ましい。なお、非晶性α−オレフィン(共)重合体(A1)は、40℃においては固体であることがホットメルト接着材料として用いる上で好ましい。 Further, in the present invention, the amorphous α-olefin (co) polymer (A1) has a melt viscosity measured at 190 ° C. of 350 to 100,000 mPa · s or less, preferably 350 to 50,000 mPa · s, more preferably. Is 2,000 to 30,000 mPa · s, particularly preferably 3,000 to 20,000 mPa · s. When the melt viscosity measured at 190 ° C. is within the above range, it is preferable because good fluidity can be easily obtained while maintaining the mechanical properties and heat resistance of the thermoplastic resin composition. The amorphous α-olefin (co) polymer (A1) is preferably solid at 40 ° C. for use as a hot melt adhesive material.
このような非晶性α−オレフィン(共)重合体(A1)の具体例としては、ポリプロピレン、プロピレン・エチレン共重合体、プロピレン・ブテン−1共重合体、プロピレン・ブテン−1・エチレン−3元共重合体、プロピレン・ヘキセン−1・オクテン−1−3元共重合体、プロピレン・ヘキセン−1・4−メチルペンテン−1−3元共重合体などのプロピレンが主成分であるプロピレン系重合体や、ポリブテン−1、ブテン−1・エチレン共重合体、ブテン−1・プロピレン共重合体、ブテン−1・プロピレン・エチレン−3元共重合体、ブテン−1・ヘキセン−1・オクテン−1−3元共重合体、ブテン−1・ヘキセン−1・4−メチルペンテン−1−3元共重合体などのブテン−1成分が主成分であるブテン−1系重合体などが挙げられる。また、具体的には、例えば、APAO(アモルファス ポリ アルファオレフィン)やメタロセンPPワックスが挙げられ、APAOとして、米国のレクスタック(REXTAC)社製レクスタック、イーストマンコダック社製イーストフレックスおよびエボニック(Evonik)社製ベストプラストなどの市販品を用いることができ、また、メタロセンPPワックスとして、クラリアント社製のリコセンなどの市販品を用いることができる。これらの非晶性α−オレフィン(共)重合体(A1)は単独で用いてもよいし、必要に応じて複数種のベースポリマーを適宜配合して用いてもよい。 Specific examples of such an amorphous α-olefin (co) polymer (A1) include polypropylene, propylene / ethylene copolymer, propylene / butene-1 copolymer, and propylene / butene-1 / ethylene-3. A propylene-based weight containing propylene as a main component, such as a former copolymer, a propylene / hexene-1, octene-1-form copolymer, and a propylene / hexene-1 / 4-methylpentene-1-form copolymer. Combined, polybutene-1, butene-1, ethylene copolymer, butene-1, propylene copolymer, butene-1, propylene, ethylene-3 element copolymer, butene-1, hexene-1, octene-1 Examples thereof include butene-1 series polymers containing a butene-1 component as a main component, such as a -3 element copolymer and a butene-1, hexene-1,4-methylpentene-1-form copolymer. Specific examples thereof include APAO (amorphous polyalphaolefin) and metallocene PP wax, and examples of APAO include Lextac manufactured by REXTAC in the United States, Eastflex and Evonik manufactured by Eastman Kodak. A commercially available product such as Bestplast manufactured by) can be used, and a commercially available product such as lycosene manufactured by Clariant can be used as the metallocene PP wax. These amorphous α-olefin (co) polymers (A1) may be used alone, or a plurality of types of base polymers may be appropriately blended and used as needed.
・結晶性α−オレフィン(共)重合体(A2)
本発明において、結晶性α−オレフィン(共)重合体(A2)は、非晶性α−オレフィン(共)重合体の項で上述した通り、好ましくは炭素原子数2〜20のα−オレフィンの単独重合体あるいは二種以上のα−オレフィンの共重合体である。炭素原子数2〜20のα−オレフィンとしては、上記で例示したものが好ましく用いられる。
-Crystalline α-olefin (co) polymer (A2)
In the present invention, the crystalline α-olefin (co) polymer (A2) is preferably an α-olefin having 2 to 20 carbon atoms, as described above in the section of the amorphous α-olefin (co) polymer. It is a homopolymer or a copolymer of two or more kinds of α-olefins. As the α-olefin having 2 to 20 carbon atoms, those exemplified above are preferably used.
本発明において、結晶性α−オレフィン(共)重合体(A2)は、示差走査熱量測定によって観測される結晶の融解エンタルピー(以下、ΔHと記すことがある。)が40J/g以上であることを特徴とする。本発明に係る結晶性α−オレフィン(共)重合体の融解エンタルピー(ΔH)は、示差走査熱量計(DSC)測定を行い、−100℃まで冷却してから昇温速度10℃/minで200℃まで昇温したときにDSC曲線をJIS K7121を参考に解析して求める。融解エンタルピー(ΔH)が40J/g以上であると、良好な軽量性と共に、優れた機械特性や耐熱性を示しやすい点から好ましい。 In the present invention, the crystalline α-olefin (co) polymer (A2) has a crystal melting enthalpy (hereinafter, may be referred to as ΔH) observed by differential scanning calorimetry of 40 J / g or more. It is characterized by. The melting enthalpy (ΔH) of the crystalline α-olefin (co) polymer according to the present invention is measured by a differential scanning calorimeter (DSC), cooled to -100 ° C, and then heated at a heating rate of 10 ° C / min to 200. The DSC curve is obtained by analyzing with reference to JIS K7121 when the temperature is raised to ° C. When the enthalpy of fusion (ΔH) is 40 J / g or more, it is preferable because it is easy to exhibit excellent mechanical properties and heat resistance as well as good light weight.
また、本発明において、結晶性α−オレフィン(共)重合体(A2)は、190℃、 試験荷重2.16kgfの条件にて測定されるメルトフローレート(MFR)が、2000g/10分以下、好ましくは0.1〜200g/10分の範囲、より好ましくは、0.5〜30g/10分の範囲であることを特徴とする。結晶性α−オレフィン(共)重合体(A2)のMFR が上記範囲にあると、流動性と機械特性、耐熱性のバランスに優れるため好ましい。なお、結晶性α−オレフィン(共)重合体(A2)は、40℃においては固体であることが、熱可塑性樹脂組成物をホットメルト接着材料や各種成形品原料として用いる上で好ましい。 Further, in the present invention, the crystalline α-olefin (co) polymer (A2) has a melt flow rate (MFR) of 2000 g / 10 minutes or less measured under the conditions of 190 ° C. and a test load of 2.16 kgf. It is preferably in the range of 0.1 to 200 g / 10 minutes, more preferably in the range of 0.5 to 30 g / 10 minutes. When the MFR of the crystalline α-olefin (co) polymer (A2) is in the above range, it is preferable because the balance between fluidity, mechanical properties, and heat resistance is excellent. The crystalline α-olefin (co) polymer (A2) is preferably solid at 40 ° C. in order to use the thermoplastic resin composition as a hot melt adhesive material or a raw material for various molded products.
このような結晶性α−オレフィン(共)重合体(A2)の具体例としては、ポリエチレン、ポリプロピレン、ポリブテン等のポリオレフィン、およびそのコポリマー(エクソンモービル ケミカル、ヒューストン、テキサスよりVISTAMAXX(商標)の商品名で販売されているポリプロピレン系エラストマーならびにダウ ケミカル カンパニー、ミッドランド、ミシガンより商品名AFFINITY(商標)およびENGAGE(商標)で販売されているポリエチレン系エラストマー等)が挙げられる。 Specific examples of such a crystalline α-olefin (co) polymer (A2) include polyolefins such as polyethylene, polypropylene and polybutene, and copolymers thereof (trade name of VISTAMAXX ™ from Exxon Mobile Chemical, Houston and Texas). Examples thereof include polypropylene-based elastomers sold by Dow Chemical Company, Midland, and polyethylene-based elastomers sold by Michigan under the trade names AFFINITY (trademark) and ENGAGE (trademark)).
・エチレン・酢酸ビニル共重合体(A3)
本発明におけるエチレン・酢酸ビニル共重合体(A3)は、エチレンおよび酢酸ビニルを含む共重合体であり、エチレン含有量が通常10〜95質量%、機械物性の観点から、好ましくは55〜90質量%であり、酢酸ビニル含有量が通常5〜90質量%、機械物性の観点から、好ましくは10〜45質量%である。酢酸ビニル含量が上記範囲にあると、非極性樹脂、極性の樹脂及び金属双方との親和性が良好となり易く好ましい。非極性樹脂、極性の樹脂及び金属との親和性が良好であると、例えば、ホットメルトやヒートシール材料等の接着材料として使用した際に、広範囲な樹脂、金属へ適応できるため有用である。
-Ethylene-vinyl acetate copolymer (A3)
The ethylene-vinyl acetate copolymer (A3) in the present invention is a copolymer containing ethylene and vinyl acetate, and has an ethylene content of usually 10 to 95% by mass, preferably 55 to 90% by mass from the viewpoint of mechanical properties. The vinyl acetate content is usually 5 to 90% by mass, preferably 10 to 45% by mass from the viewpoint of mechanical properties. When the vinyl acetate content is in the above range, the affinity with both the non-polar resin, the polar resin and the metal tends to be good, which is preferable. Good affinity with non-polar resins, polar resins and metals is useful because it can be applied to a wide range of resins and metals when used as an adhesive material such as a hot melt or heat seal material.
また、本発明におけるエチレン・酢酸ビニル共重合体(A3)は、190℃、2.16kg荷重におけるメルトフローレート(MFR)が通常0.1〜2000g/10min、耐熱性の観点から、好ましくは0.1〜200g/10minである。エチレン・酢酸ビニル共重合体(A3)のMFR が上記範囲にあると、流動性と機械特性、耐熱性のバランスに優れるため好ましい。 The ethylene-vinyl acetate copolymer (A3) in the present invention has a melt flow rate (MFR) of usually 0.1 to 2000 g / 10 min at 190 ° C. and a load of 2.16 kg, and is preferably 0 from the viewpoint of heat resistance. .1 to 200 g / 10 min. It is preferable that the MFR of the ethylene-vinyl acetate copolymer (A3) is in the above range because the balance between fluidity, mechanical properties, and heat resistance is excellent.
このようなエチレン・酢酸ビニル共重合体(A3)の具体例としては、市販品として、例えば三井・デュポンポリオレフィン社製エバフレックス(登録商標)、ランクセス社製レバメルト(登録商標)などが挙げられる。 Specific examples of such an ethylene-vinyl acetate copolymer (A3) include commercially available products such as Evaflex (registered trademark) manufactured by Mitsui-DuPont Polyolefin and Levamelt (registered trademark) manufactured by LANXESS.
・ビニル芳香族化合物を主体とする重合体ブロックと共役ジエン化合物を主体とする重合体ブロックを含有するブロック共重合体またはその水素添加物(A4)
本発明における、ビニル芳香族化合物を主体とする重合体ブロックと共役ジエン化合物を主体とする重合体ブロックを含有するブロック共重合体またはその水素添加物(A4)は、ビニル芳香族化合物を主体とする重合体ブロックと、共役ジエン化合物を主体とする重合体ブロックとを有する。
-A block copolymer containing a polymer block mainly composed of a vinyl aromatic compound and a polymer block mainly composed of a conjugated diene compound or a hydrogenated product thereof (A4 ).
In the present invention, the block copolymer containing a polymer block mainly composed of a vinyl aromatic compound and a polymer block mainly composed of a conjugated diene compound or a hydrogenated product thereof (A4) is mainly composed of a vinyl aromatic compound. It has a polymer block and a polymer block mainly composed of a conjugated diene compound.
ビニル芳香族化合物の具体例としては、スチレン、α−メチルスチレン、1−ビニルナフタレン、2−ビニルナフタレン、3−メチルスチレン、4−プロピルスチレン、4−シクロヘキシルスチレン、4−ドデシルスチレン、2−エチル−4−ベンジルスチレン、4−(フェニルブチル)スチレン、モノクロロスチレン、ジクロロスチレン、メトキシスチレン、インデン、アセナフチレンなどを挙げることができ、これらのビニル芳香族化合物の1種類または2種以上を使用することができる。ビニル芳香族化合物を主体とする重合体ブロックを含有することで、非極性樹脂、極性の樹脂及び金属双方との親和性が良好となり易く好ましい。非極性樹脂、極性の樹脂及び金属との親和性が良好であると、例えば、ホットメルトやヒートシール材料等の接着材料として使用した際に、広範囲な樹脂、金属へ適応できるため有用である。 Specific examples of vinyl aromatic compounds include styrene, α-methylstyrene, 1-vinylnaphthalene, 2-vinylnaphthalene, 3-methylstyrene, 4-propylstyrene, 4-cyclohexylstyrene, 4-dodecylstyrene, and 2-ethyl. -4-benzylstyrene, 4- (phenylbutyl) styrene, monochlorostyrene, dichlorostyrene, methoxystyrene, inden, acenaphthylene, etc. can be mentioned, and one or more of these vinyl aromatic compounds should be used. Can be done. By containing a polymer block mainly composed of a vinyl aromatic compound, it is preferable that the affinity with both non-polar resin, polar resin and metal is easily improved. Good affinity with non-polar resins, polar resins and metals is useful because it can be applied to a wide range of resins and metals when used as an adhesive material such as a hot melt or heat seal material.
共役ジエン化合物としては、炭素数4〜20の共役ジエンが好ましく、具体例としては、ブタジエン、イソプレン、ヘキサジエンなどを挙げることができ、これらの共役ジエン化合物の1種類または2種以上を使用することができる。 The conjugated diene compound is preferably a conjugated diene having 4 to 20 carbon atoms, and specific examples thereof include butadiene, isoprene, and hexadiene, and one or more of these conjugated diene compounds may be used. Can be done.
また、本発明における、ビニル芳香族化合物を主体とする重合体ブロックと共役ジエン化合物を主体とする重合体ブロックを含有するブロック共重合体またはその水素添加物(A4)は、230℃、2.16kg荷重におけるメルトフローレート(MFR)が通常2000g/10min以下、好ましくは200g/10min以下、より好ましくは0.1〜100g/10minの範囲である。MFRが上記範囲にあると、流動性と機械特性、耐熱性のバランスに優れるため好ましい。 Further, in the present invention, the block copolymer containing a polymer block mainly composed of a vinyl aromatic compound and a polymer block mainly composed of a conjugated diene compound or a hydrogenated product thereof (A4) has a temperature of 230 ° C., 2. The melt flow rate (MFR) under a 16 kg load is usually in the range of 2000 g / 10 min or less, preferably 200 g / 10 min or less, and more preferably 0.1 to 100 g / 10 min. When the MFR is in the above range, it is preferable because the balance between fluidity, mechanical properties and heat resistance is excellent.
このような、ビニル芳香族化合物を主体とする重合体ブロックと共役ジエン化合物を主体とする重合体ブロックを含有するブロック共重合体またはその水素添加物(A4)は、水素添加されていない共重合体の具体例としては、例えばクレイトン社「Dシリーズ」、JSR社「TRシリーズ」、旭化成社製「タフプレン」「アサプレン」などが挙げられ、水素添加物の具体例としては、例えばクラレ社製「セプトン」「ハイブラー」、旭化成社製「タフテック」、JSR社製「ダイナロン」、クレイトンポリマー社製「Gシリーズ」などが挙げられる。 Such a block copolymer containing a polymer block mainly composed of a vinyl aromatic compound and a polymer block mainly composed of a conjugated diene compound or a hydrogenated product thereof (A4) has a copolymer weight without hydrogenation. Specific examples of coalescence include Clayton's "D series", JSR's "TR series", Asahi Kasei's "Toughprene" and "Asaprene", and specific examples of hydrogen additives include "Kurare's" Examples include Septon, Hybler, Tough Tech manufactured by Asahi Kasei, Dynaron manufactured by JSR, and G series manufactured by Clayton Polymer.
・その他の熱可塑性樹脂
本発明で用いられる熱可塑性樹脂(A)は、上述した(A1)〜(A4)の各成分から選ばれる1種以上の熱可塑性樹脂に加えて、本発明の目的を損なわない範囲で、必要に応じてその他の熱可塑性樹脂を含んでもよい。その他の熱可塑性樹脂としては、ポリスチレン、アクリロニトリル−スチレン共重合体、アクリロニトリル− ブタジエン−スチレン共重合体などのスチレン系重合体およびその水素添加物;ポリ塩化ビニル、ポリ塩化ビニリデン;ポリアクリル酸、ポリメタクリル酸、ポリアクリル酸メチル、ポリメタクリル酸メチル、ポリメタクリル酸エチルなどのビニルカルボン酸重合体およびビニルカルボン酸エステル重合体;エチレン−メタクリル酸共重合体、エチレン−メタクリル酸エステル共重合体、エチレン−ビニルアルコール共重合体、;ポリカーボネート、ポリエチレンテレフタレート、ポリブチレンテレフタレートなどのポリエステル;ナイロン6、ナイロン11、ナイロン12、ナイロン46、ナイロン66、ナイロンMXD6、全芳香族ポリアミド、半芳香族ポリアミドなどのポリアミド;ポリアセタール等が挙げられる。熱可塑性樹脂(A)全体中におけるその他の熱可塑性樹脂の含有量は、通常50質量%以下、好ましくは30質量%以下である。特に好ましくは、熱可塑性樹脂(A)がその他の熱可塑性樹脂を含まず、上述した(A1)〜(A4)の各成分よりなる群から選ばれる1種以上の熱可塑性樹脂のみから構成されるのが望ましい。
-Other Thermoplastic Resins The thermoplastic resin (A) used in the present invention has the purpose of the present invention in addition to one or more thermoplastic resins selected from the above-mentioned components (A1) to (A4). Other thermoplastic resins may be contained, if necessary, as long as they are not impaired. Other thermoplastic resins include styrene-based polymers such as polystyrene, acrylonitrile-styrene copolymer, and acrylonitrile-butadiene-styrene copolymer and their hydrogenated products; polyvinyl chloride, polyvinylidene chloride; polyacrylic acid, poly. Vinyl carboxylic acid polymers and vinyl carboxylic acid ester polymers such as methacrylic acid, methyl polyacrylate, polymethyl methacrylate, polyethyl methacrylate; ethylene-methacrylic acid copolymer, ethylene-methacrylic acid ester copolymer, ethylene -Vinyl alcohol copolymer ;; Polyester such as polycarbonate, polyethylene terephthalate, polybutylene terephthalate; Polyamide such as nylon 6, nylon 11, nylon 12, nylon 46, nylon 66, nylon MXD6, total aromatic polyamide, semi-aromatic polyamide, etc. ; Polyacetal and the like can be mentioned. The content of the other thermoplastic resin in the entire thermoplastic resin (A) is usually 50% by mass or less, preferably 30% by mass or less. Particularly preferably, the thermoplastic resin (A) does not contain other thermoplastic resins and is composed of only one or more thermoplastic resins selected from the group consisting of the above-mentioned components (A1) to (A4). Is desirable.
本発明における熱可塑性樹脂(A)を構成する、非晶性α−オレフィン(共)重合体(A1)、結晶性α−オレフィン(共)重合体(A2)、エチレン・酢酸ビニル共重合体(A3)、および、ビニル芳香族化合物を主体とする重合体ブロックと共役ジエン化合物を主体とする重合体ブロックを含有するブロック共重合体またはその水素添加物(A4)は、それぞれ、本発明の目的を損なわない範囲で、任意のビニル化合物と共重合したものであってもよい。 An amorphous α-olefin (co) polymer (A1), a crystalline α-olefin (co) polymer (A2), and an ethylene / vinyl acetate copolymer (A2) constituting the thermoplastic resin (A) in the present invention. A3) and a block copolymer containing a polymer block mainly composed of a vinyl aromatic compound and a polymer block mainly composed of a conjugated diene compound or a hydrogenated product thereof (A4) are the objects of the present invention, respectively. It may be copolymerized with any vinyl compound as long as it does not impair.
共重合可能なビニル化合物の具体例としては、例えば、エチレン、プロピレン、1−ブテン、1−ペンテン、1−ヘキセン、1−オクテン、1−ノネン、1−デセン、1−ウンデセン、1−ドデセン、1−トリセン、1−トリデセン、1−テトラデセン、1−ペンタデセン、1−ヘキサデセン、1−ヘプタデセン、1−オクタデセン、1−ノナデセン、1−エイコセンなどの直鎖状α−オレフィンや、3−メチル−1−ペンテン、4−メチル−1−ペンテン、8−メチル−1−ノネン、7−メチル−1−デセン、6−メチル−1−ウンデセン、6,8−ジメチル−1−デセンなどの分岐を有するα−オレフィン、環状オレフィンなどのオレフィン系化合物;スチレン、α-メチルスチレン、1−ビニルナフタレン、2−ビニルナフタレン、3−メチルスチレン、4−プロピルスチレン、4−シクロヘキシルスチレン、4−ドデシルスチレン、2−エチル−4−ベンジルスチレン、4−(フェニルブチル)スチレン、モノクロロスチレン、ジクロロスチレン、メトキシスチレン、インデン、アセナフチレンなどのビニル芳香族化合物;ブタジエン、イソプレン、ヘキサジエンなどの共役ジエン化合物;アクリル酸、メタクリル酸、アクリル酸メチル、メタクリル酸メチル、メタクリル酸エチルなどのビニルカルボン酸およびビニルカルボン酸エステル;酢酸ビニル、アクリロニトリル、塩化ビニル、塩化ビニリデン、ビニルアルコールなどを挙げることができる。任意のビニル化合物を共重合させることで、熱可塑性樹脂組成物の極性や軽量性の調整ができ易くなり、より広範囲な樹脂、金属などの材料や用途へ適応できる可能性があるため有用である。 Specific examples of copolymerizable vinyl compounds include, for example, ethylene, propylene, 1-butene, 1-pentene, 1-hexene, 1-octene, 1-nonene, 1-decene, 1-undecene, 1-dodecene, Linear α-olefins such as 1-tricene, 1-tridecene, 1-tetradecene, 1-pentadecene, 1-hexadecene, 1-heptadecene, 1-octadecene, 1-nonadecene, 1-eicosene, and 3-methyl-1 Α with branches such as −pentene, 4-methyl-1-pentene, 8-methyl-1-nonene, 7-methyl-1-decene, 6-methyl-1-undecene, 6,8-dimethyl-1-decene, etc. -Olefin compounds such as olefins and cyclic olefins; styrene, α-methylstyrene, 1-vinylnaphthalene, 2-vinylnaphthalene, 3-methylstyrene, 4-propylstyrene, 4-cyclohexylstyrene, 4-dodecylstyrene, 2- Vinyl aromatic compounds such as ethyl-4-benzylstyrene, 4- (phenylbutyl) styrene, monochlorostyrene, dichlorostyrene, methoxystyrene, inden, and acenaphthylene; conjugated diene compounds such as butadiene, isoprene, and hexadiene; acrylic acid, methacrylate , Vinyl carboxylic acids such as methyl acrylate, methyl methacrylate, ethyl methacrylate and vinyl carboxylic acid esters; vinyl acetate, acrylonitrile, vinyl chloride, vinylidene chloride, vinyl alcohol and the like can be mentioned. Copolymerization of any vinyl compound makes it easy to adjust the polarity and lightness of the thermoplastic resin composition, and is useful because it may be applicable to a wider range of materials and applications such as resins and metals. ..
また、本発明における熱可塑性樹脂(A)を構成する、非晶性α−オレフィン(共)重合体(A1)、結晶性α−オレフィン(共)重合体(A2)、エチレン・酢酸ビニル共重合体(A3)、および、ビニル芳香族化合物を主体とする重合体ブロックと共役ジエン化合物を主体とする重合体ブロックを含有するブロック共重合体またはその水素添加物(A4)は、それぞれ、本発明の目的を損なわない範囲で、変性されたものであってもよい。 In addition, the amorphous α-olefin (co) polymer (A1), the crystalline α-olefin (co) polymer (A2), and the ethylene / vinyl acetate copolymer constituting the thermoplastic resin (A) in the present invention. The coalesced (A3) and the block copolymer containing a polymer block mainly composed of a vinyl aromatic compound and a polymer block mainly composed of a conjugated diene compound or a hydrogenated product thereof (A4) are each of the present invention. It may be modified as long as it does not impair the purpose of.
変性の方法については、公知の種々の方法を利用することができ、例えば、酸化変性、クロロスルホン化、塩素化、臭素化などのハロゲン化変性、酸、酸無水物、エステル、アルコール、エポキシ、エーテル等の酸素含有基を有するビニル化合物、イソシアネート、アミド等の窒素含有基を有するビニル化合物、ビニルシラン等のケイ素含有基を有するビニル化合物とのグラフト変性や末端変性などが挙げられる。 As the modification method, various known methods can be used, for example, halogenation modification such as oxidation modification, chlorosulfonated, chlorination, bromination, acid, acid anhydride, ester, alcohol, epoxy, etc. Examples thereof include graft modification and end modification with a vinyl compound having an oxygen-containing group such as ether, a vinyl compound having a nitrogen-containing group such as isocyanate and amide, and a vinyl compound having a silicon-containing group such as vinyl silane.
グラフト変性や末端変性に用いられるビニル化合物の例としては、具体的には、不飽和グリシジルエーテル、不飽和グリシジルエステル(例えば、グリシジルメタクリレート)などの不飽和エポキシ単量体、トリメトキシビニルシラン、ジメチルメトキシビニルシラン、ジメトキシメチルビニルシラン、トリエトキシビニルシラン、トリメチルビニルシラン、ジエチルメチルビニルシラン、ジアセトキシエチルビニルシラン、ジエトキシメチルビニルシラン、エトキシジメチルビニルシラン、トリアセトキシビニルシラン、トリス(2−メトキシエトキシ)ビニルシラン、トリフエニルビニルシラン、トリフエノキシビニルシランなどのモノビニルシラン、ジフエニルジビニルシラン、アリロキシジメチルビニルシランなどのポリビニルシラン、メタクリロキシプロピルトリメトキシシラン、メタクリロキシプロピルトリエトキシシラン、アクリロキシプロピルトリメトキシシランなどの不飽和カルボン酸エステル系シラン化合物、スチリルトリメトキシシランなどのスチリル系シラン化合物などのケイ素含有基を有するビニル化合物、アクリル酸、マレイン酸、フマール酸、テトラヒドロフタル酸、イタコン酸、シトラコン酸、クロトン酸、イソクロトン酸、ナジック酸TM(エンドシス−ビシクロ[2,2,1]ヘプト−5−エン−2,3−ジカルボン酸)などの不飽和カルボン酸、および上記不飽和カルボン酸の酸ハライド化合物、アミド化合物、イミド化合物、酸無水物、及びエステル化合物などの誘導体、を挙げることができる。上記不飽和カルボン酸の誘導体の例としては、具体的には、塩化マレニル、マレイミド、無水マレイン酸、無水シトラコン酸、マレイン酸モノメチル、マレイン酸ジメチル、グリシジルマレエートなどがある。これらの中では、不飽和ジカルボン酸及びその酸無水物がより好ましく、特にマレイン酸、ナジック酸TM及びこれらの酸無水物が特に好ましく用いられる。 Specific examples of vinyl compounds used for graft modification and terminal modification include unsaturated epoxy monomers such as unsaturated glycidyl ether and unsaturated glycidyl ester (for example, glycidyl methacrylate), trimethoxyvinylsilane, and dimethylmethoxy. Vinylsilane, dimethoxymethylvinylsilane, triethoxyvinylsilane, trimethylvinylsilane, diethylmethylvinylsilane, diacetoxyethylvinylsilane, diethoxymethylvinylsilane, ethoxydimethylvinylsilane, triacetoxyvinylsilane, tris (2-methoxyethoxy) vinylsilane, triphenylvinylsilane, trifenoki Monovinylsilane such as sivinylsilane, polyvinylsilane such as diphenyldivinylsilane and allyloxydimethylvinylsilane, unsaturated carboxylic acid ester-based silane such as metharoxypropyltrimethoxysilane, methaloxypropyltriethoxysilane and acryloxypropyltrimethoxysilane. Compounds, vinyl compounds having silicon-containing groups such as styrylsilane compounds such as styryltrimethoxysilane, acrylic acid, maleic acid, fumaric acid, tetrahydrophthalic acid, itaconic acid, citraconic acid, crotonic acid, isocrotonic acid, and TM nadic acid Unsaturated carboxylic acids such as (endosys-bicyclo [2,2,1] hept-5-ene-2,3-dicarboxylic acid), and acid halide compounds, amide compounds, imide compounds, and acid anhydrides of the unsaturated carboxylic acids. Examples thereof include substances and derivatives such as ester compounds. Specific examples of the unsaturated carboxylic acid derivative include maleyl chloride, maleimide, maleic anhydride, citraconic anhydride, monomethyl maleate, dimethyl maleate, and glycidyl maleate. Among these, unsaturated dicarboxylic acids and their acid anhydrides are more preferable, and maleic acid, TM nadic acid and their acid anhydrides are particularly preferably used.
熱可塑性樹脂(A)として、変性された熱可塑性樹脂を用いた場合には、非極性樹脂、極性樹脂、金属、カーボンやシリカなどの無機材料等との親和性を調整することができるようになるため好ましい。 When a modified thermoplastic resin is used as the thermoplastic resin (A), the affinity with non-polar resin, polar resin, metal, inorganic materials such as carbon and silica can be adjusted. Therefore, it is preferable.
・熱可塑性樹脂(A)
本発明で用いられる熱可塑性樹脂(A)は、上述した、非晶性α−オレフィン(共)重合体(A1)、結晶性α−オレフィン(共)重合体(A2)、エチレン・酢酸ビニル共重合体(A3)、および、ビニル芳香族化合物を主体とする重合体ブロックと共役ジエン化合物を主体とする重合体ブロックを含有するブロック共重合体またはその水素添加物(A4)のいずれかを1種類以上含む。
-Thermoplastic resin (A)
The thermoplastic resin (A) used in the present invention includes the above-mentioned amorphous α-olefin (co) polymer (A1), crystalline α-olefin (co) polymer (A2), and ethylene / vinyl acetate. 1 is either a polymer (A3), a block copolymer containing a polymer block mainly composed of a vinyl aromatic compound and a polymer block mainly composed of a conjugated diene compound, or a hydrogenated product thereof (A4). Including more than one type.
その中でも、流動性や軽量性と機械強度、耐熱性、極性樹脂や金属との親和性のバランスに優れた熱可塑性樹脂組成物となり易い点から、非晶性α−オレフィン(共)重合体(A1)、結晶性α−オレフィン(共)重合体(A2)、エチレン・酢酸ビニル共重合体(A3)、および、ビニル芳香族化合物を主体とする重合体ブロックと共役ジエン化合物を主体とする重合体ブロックを含有するブロック共重合体またはその水素添加物(A4)のいずれかを、2種類以上を含むことが好ましい。 Among them, an amorphous α-olefin (co) polymer (co) polymer (co) polymer because it is easy to obtain a thermoplastic resin composition having an excellent balance between fluidity and lightness, mechanical strength, heat resistance, and affinity with polar resins and metals. A1), crystalline α-olefin (co) polymer (A2), ethylene / vinyl acetate copolymer (A3), and polymer block mainly composed of vinyl aromatic compound and weight mainly composed of conjugated diene compound. It is preferable that two or more kinds of the block copolymer containing the coalesced block or the hydrogenated product (A4) thereof are contained.
これらのうちでも、特に良好な流動性や軽量性を示し易い点から、非晶性α−オレフィン(共)重合体(A1)もしくは結晶性α−オレフィン(共)重合体(A2)を1種類以上含むことが特に好ましい。また、エチレン・酢酸ビニル共重合体(A3)やビニル芳香族化合物を主体とする重合体ブロックと共役ジエン化合物を主体とする重合体ブロックを含有するブロック共重合体またはその水素添加物(A4)は、非極性樹脂や極性樹脂、金属、カーボンやシリカなどの無機材料等、広い範囲の材料との親和性に優れることから、極性樹脂、金属、カーボンやシリカなどの無機材料等との親和性を高めたい場合に好適である。 Among these, one type is an amorphous α-olefin (co) polymer (A1) or a crystalline α-olefin (co) polymer (A2) because it is easy to show particularly good fluidity and light weight. It is particularly preferable to include the above. Further, a block copolymer containing a polymer block mainly composed of an ethylene / vinyl acetate copolymer (A3) or a vinyl aromatic compound and a polymer block mainly composed of a conjugated diene compound, or a hydrogenated product thereof (A4). Has excellent affinity with a wide range of materials such as non-polar resins, polar resins, metals, and inorganic materials such as carbon and silica, and therefore has compatibility with polar resins, metals, and inorganic materials such as carbon and silica. It is suitable when you want to increase.
具体的には、本発明で用いる熱可塑性樹脂(A)の好ましい態様として、たとえば、
(1)非晶性α−オレフィン(共)重合体(A1)を含み、且つ、
結晶性α−オレフィン(共)重合体(A2)、エチレン・酢酸ビニル共重合体(A3)および、ビニル芳香族化合物を主体とする重合体ブロックと共役ジエン化合物を主体とする重合体ブロックを含有するブロック共重合体またはその水素添加物(A4)よりなる群から選ばれる1種類以上を含む熱可塑性樹脂(A)、
(2)結晶性α−オレフィン(共)重合体(A2)を含み、且つ、
エチレン・酢酸ビニル共重合体(A3)、および、ビニル芳香族化合物を主体とする重合体ブロックと共役ジエン化合物を主体とする重合体ブロックを含有するブロック共重合体またはその水素添加物(A4)の1種類以上を含む熱可塑性樹脂(A)
等が挙げられる。
Specifically, as a preferred embodiment of the thermoplastic resin (A) used in the present invention, for example,
(1) Contains an amorphous α-olefin (co) polymer (A1) and
Contains a crystalline α-olefin (co) polymer (A2), an ethylene / vinyl acetate copolymer (A3), a polymer block mainly composed of a vinyl aromatic compound, and a polymer block mainly composed of a conjugated diene compound. A thermoplastic resin (A) containing at least one selected from the group consisting of a block copolymer or a hydrogenated product thereof (A4).
(2) Contains a crystalline α-olefin (co) polymer (A2) and
A block copolymer containing an ethylene-vinyl acetate copolymer (A3), a polymer block mainly composed of a vinyl aromatic compound and a polymer block mainly composed of a conjugated diene compound, or a hydrogenated product thereof (A4). Thermoplastic resin (A) containing one or more of
And so on.
特に、上記熱可塑性樹脂(A)の好ましい態様(1)においては、熱可塑性樹脂(A)全体における非晶性α−オレフィン(共)重合体(A1)の含有量は、好ましくは10〜90質量%、より好ましくは30〜70質量%であり、また、熱可塑性樹脂(A)全体に対する結晶性α−オレフィン(共)重合体(A2)、エチレン・酢酸ビニル共重合体(A3)および、ビニル芳香族化合物を主体とする重合体ブロックと共役ジエン化合物を主体とする重合体ブロックを含有するブロック共重合体またはその水素添加物(A4)よりなる群から選ばれる成分の含有量の合計は、好ましくは10〜90質量%、より好ましくは30〜70質量%である。 In particular, in the preferred embodiment (1) of the thermoplastic resin (A), the content of the amorphous α-olefin (co) polymer (A1) in the entire thermoplastic resin (A) is preferably 10 to 90. By mass%, more preferably 30 to 70% by mass, the crystalline α-olefin (co) polymer (A2), the ethylene / vinyl acetate copolymer (A3), and the ethylene / vinyl acetate copolymer (A3) with respect to the entire thermoplastic resin (A), and The total content of the components selected from the group consisting of a block copolymer containing a polymer block mainly composed of a vinyl aromatic compound and a polymer block mainly composed of a conjugated diene compound or a hydrogenated product thereof (A4) is , It is preferably 10 to 90% by mass, and more preferably 30 to 70% by mass.
また特に、上記熱可塑性樹脂(A)の好ましい態様(2)においては、熱可塑性樹脂(A)全体における結晶性α−オレフィン(共)重合体(A2)の含有量は、好ましくは10〜90質量%、より好ましくは30〜70質量%であり、また、熱可塑性樹脂(A)全体に対するエチレン・酢酸ビニル共重合体(A3)および、ビニル芳香族化合物を主体とする重合体ブロックと共役ジエン化合物を主体とする重合体ブロックを含有するブロック共重合体またはその水素添加物(A4)よりなる群から選ばれる成分の含有量の合計は、好ましくは10〜90質量%、より好ましくは30〜70質量%である。 In particular, in the preferred embodiment (2) of the thermoplastic resin (A), the content of the crystalline α-olefin (co) polymer (A2) in the entire thermoplastic resin (A) is preferably 10 to 90. It is by mass%, more preferably 30 to 70% by mass, and is conjugated with a polymer block mainly composed of an ethylene / vinyl acetate copolymer (A3) and a vinyl aromatic compound with respect to the entire thermoplastic resin (A). The total content of the components selected from the group consisting of the block copolymer containing the polymer block mainly composed of the compound or the hydrogenated product thereof (A4) is preferably 10 to 90% by mass, more preferably 30 to 30 to 90% by mass. It is 70% by mass.
・熱可塑性樹脂(A)の含有量
本発明の熱可塑性樹脂組成物全体における熱可塑性樹脂(A)の含有量は、5〜99.99質量%、好ましくは20〜99.99質量%、さらに好ましくは30〜90質量%、特に好ましくは40〜80質量%である。
-Content of Thermoplastic Resin (A) The content of the thermoplastic resin (A) in the entire thermoplastic resin composition of the present invention is 5 to 99.99% by mass, preferably 20 to 99.99% by mass, and further. It is preferably 30 to 90% by mass, particularly preferably 40 to 80% by mass.
本発明の熱可塑性樹脂組成物全体における熱可塑性樹脂(A)の含有量が、上記下限値以上であると、熱可塑性樹脂組成物が、熱可塑性樹脂(A)の特性である機械物性、耐熱性などに優れたものとなるため好ましい。一方、上記熱可塑性樹脂組成物全体における熱可塑性樹脂(A)の含有量が、上記上限値以下であると、熱可塑性樹脂組成物が、好適な量の低分子量α−オレフィン(共)重合体(B)を含有でき、成形時の流動性や柔軟性に、軽量性等に優れたものとなるため好ましい。 When the content of the thermoplastic resin (A) in the entire thermoplastic resin composition of the present invention is at least the above lower limit value, the thermoplastic resin composition has mechanical properties and heat resistance which are the characteristics of the thermoplastic resin (A). It is preferable because it has excellent properties. On the other hand, when the content of the thermoplastic resin (A) in the entire thermoplastic resin composition is not more than the above upper limit value, the thermoplastic resin composition is a suitable amount of low molecular weight α-olefin (co) polymer. (B) can be contained, and it is preferable because it has excellent fluidity and flexibility during molding and light weight.
低分子量α−オレフィン(共)重合体(B)
本発明で用いられる低分子量α−オレフィン(共)重合体(B)は、後述する要件(b−1)〜(b−5)を満たす。本発明において、低分子量α−オレフィン(共)重合体(B)は、好ましくは炭素原子数2〜20のα−オレフィンの単独重合体あるいは二種以上のα−オレフィンの共重合体である。
Low molecular weight α-olefin (co) polymer (B)
The low molecular weight α-olefin (co) polymer (B) used in the present invention satisfies the requirements (b-1) to (b-5) described later. In the present invention, the low molecular weight α-olefin (co) polymer (B) is preferably a homopolymer of an α-olefin having 2 to 20 carbon atoms or a copolymer of two or more kinds of α-olefins.
本発明に係る低分子量α−オレフィン(共)重合体(B)を構成する炭素原子数2〜20のα−オレフィンの例として、エチレン、プロピレン,1−ブテン、1−ペンテン、1−ヘキセン、1−オクテン、1−ノネン、1−デセン、1−ウンデセン、1−ドデセン、1−トリセン、1−トリデセン、1−テトラデセン、1−ペンタデセン、1−ヘキサデセン、1−ヘプタデセン、1−オクタデセン、1−ノナデセン、1−エイコセンなどの直鎖状α−オレフィンや、3−メチル−1−ペンテン、4−メチル−1−ペンテン、8−メチル−1−ノネン、7−メチル−1−デセン、6−メチル−1−ウンデセン、6,8−ジメチル−1−デセンなどの分岐を有するα−オレフィンを挙げることができる。これらのα−オレフィンは1種単独でまたは2種以上を組み合わせて用いることができる。 Examples of α-olefins having 2 to 20 carbon atoms constituting the low molecular weight α-olefin (co) polymer (B) according to the present invention include ethylene, propylene, 1-butene, 1-pentene, 1-hexene, and so on. 1-octene, 1-nonene, 1-decene, 1-undecene, 1-dodecene, 1-tricene, 1-tridecene, 1-tetradecene, 1-pentadecene, 1-hexadecene, 1-heptadecene, 1-octadecene, 1- Linear α-olefins such as nonadecenes and 1-eicosene, 3-methyl-1-pentene, 4-methyl-1-pentene, 8-methyl-1-nonene, 7-methyl-1-decene, 6-methyl Examples thereof include α-olefins having branches such as -1-undecene and 6,8-dimethyl-1-decene. These α-olefins can be used alone or in combination of two or more.
・要件(b−1)
1H−NMRから測定されるメチル基指標が、25〜60%である。
ここで、当該メチル基指標とは、上記低分子量α−オレフィン(共)重合体(B)を重クロロホルム中に溶解させて1H−NMRを測定し、重クロロホルム中のCHCl3に基づく7.24ppmに現れる溶媒ピークをリファレンスとしたときにおける、0.50〜2.20ppmの範囲内にあるピークの積分値に対する、0.50〜1.15ppmの範囲内にあるピークの積分値の割合をいう。
このように、本発明に係る低分子量α−オレフィン(共)重合体(B)は、全プロトン中に占めるメチル基の割合がある一定の範囲内、すなわち25〜60%の範囲内にある。
・ Requirements (b-1)
1 The methyl group index measured by 1 H-NMR is 25-60%.
Here, the methyl group index is based on CHCl 3 in deuterated chloroform by dissolving the low molecular weight α-olefin (co) polymer (B) in deuterated chloroform and measuring 1 1 H-NMR. The ratio of the integrated value of peaks in the range of 0.50 to 1.15 ppm to the integrated value of peaks in the range of 0.50 to 2.20 ppm when the solvent peak appearing at 24 ppm is used as a reference. ..
As described above, the low molecular weight α-olefin (co) polymer (B) according to the present invention has a ratio of methyl groups in all protons within a certain range, that is, within a range of 25 to 60%.
一般的にメチル基のプロトンは1H−NMR測定において高磁場側にピークが観測されることが知られている(「高分子分析ハンドブック」(朝倉書店 発行 P163〜170))。このため、本願では1H−NMRで測定したときに観測される高磁場側のピークの割合をメチル基の指標として用いた。具体的には、低分子量α−オレフィン(共)重合体(B)を重クロロホルム中に溶解させて1H−NMRを測定し、重クロロホルム中のCHCl3に基づく溶媒ピークをリファレンス(7.24ppm)としたときにおける、0.50〜2.20ppmの範囲内にあるピークの積分値に対する、0.50〜1.15ppmの範囲内にあるピークの積分値の割合をメチル基指標とした。ここで、0.50〜2.20ppmの範囲内にはα−オレフィン(共)重合体に基づくピークがほぼ含まれる。この範囲のうち、メチル基に基づくピークは、0.50〜1.15ppmの範囲内に含まれる可能性が高い。 It is generally known that the proton of a methyl group has a peak on the high magnetic field side in 1 H-NMR measurement (“Polymer Analysis Handbook” (P163-170, published by Asakura Shoten)). Therefore, in the present application, the ratio of the peak on the high magnetic field side observed when measured by 1 H-NMR is used as an index of the methyl group. Specifically, the low molecular weight α-olefin (co) polymer (B) was dissolved in deuterated chloroform to measure 1 H-NMR, and the solvent peak based on CHCl 3 in deuterated chloroform was referred to (7.24 ppm). ), The ratio of the integral value of the peak in the range of 0.50 to 1.15 ppm to the integral value of the peak in the range of 0.50 to 2.20 ppm was used as the methyl group index. Here, a peak based on the α-olefin (co) polymer is substantially included in the range of 0.50 to 2.20 ppm. Within this range, the peak based on the methyl group is likely to be contained in the range of 0.50 to 1.15 ppm.
本発明に係る低分子量α−オレフィン(共)重合体(B)はメチル基指標が25〜60%であり、その中でも好ましい一態様は25〜40%であり、別の好ましい一態様は40〜60%である。メチル基指標は、低分子量α−オレフィン(共)重合体(B)中の分岐の割合を示す指標であるため、メチル基指標が上記の下限値以上であると、低分子量α−オレフィン(共)重合体(B)の分岐が充分に存在することから、分子鎖同士が配向しにくく、分子運動性を有し、良好な流動性、柔軟性、軽量性が得られるため好ましい。一方で、低分子量α−オレフィン(共)重合体(B)のメチル基指標が上記の上限値以下であると、低分子量α−オレフィン(共)重合体(B)の側鎖が密に存在しすぎず、分子運動性が低下せず、良好な流動性や柔軟性、軽量性を保持できるため好ましい。メチル基指標が上記の上限値より大きいと、低分子量α−オレフィン(共)重合体(B)の分岐構造が多くなるため、高温に晒された際に、分子鎖の分解が進みやすくなり、耐熱性が低下する懸念がある。言い換えると、低分子量α−オレフィン(共)重合体(B)のメチル基指標が上記範囲内にあると、耐熱性を維持したまま、低分子量α−オレフィン(共)重合体(B)が優れた分子運動性を示すようになり、良好な流動性や軽量性、柔軟性、耐熱性を示す熱可塑性樹脂組成物が得られ易くなると考えられるため好ましい。 The low molecular weight α-olefin (co) polymer (B) according to the present invention has a methyl group index of 25 to 60%, of which one preferred embodiment is 25 to 40% and another preferred embodiment is 40 to 40%. It is 60%. Since the methyl group index is an index indicating the ratio of branching in the low molecular weight α-olefin (co) polymer (B), when the methyl group index is equal to or higher than the above lower limit value, the low molecular weight α-olefin (co) ) Since the polymer (B) is sufficiently branched, the molecular chains are less likely to be oriented, have molecular motility, and have good fluidity, flexibility, and light weight, which is preferable. On the other hand, when the methyl group index of the low molecular weight α-olefin (co) polymer (B) is not more than the above upper limit value, the side chains of the low molecular weight α-olefin (co) polymer (B) are densely present. It is preferable because it does not excessively, does not reduce molecular motility, and can maintain good fluidity, flexibility, and lightness. When the methyl group index is larger than the above upper limit value, the branched structure of the low molecular weight α-olefin (co) polymer (B) increases, so that the decomposition of the molecular chain easily proceeds when exposed to a high temperature. There is a concern that the heat resistance will decrease. In other words, when the methyl group index of the low molecular weight α-olefin (co) polymer (B) is within the above range, the low molecular weight α-olefin (co) polymer (B) is excellent while maintaining heat resistance. It is preferable because it is considered that a thermoplastic resin composition exhibiting good molecular mobility, light weight, flexibility, and heat resistance can be easily obtained.
本発明に係る低分子量α−オレフィン(共)重合体(B)におけるメチル基指標は、適切なα−オレフィンを選定し重合することで制御可能である。例えば、プロピレンやブテン、イソブテン等の炭素数3〜5のα−オレフィンの単独重合体はモノマーに対するメチル基の割合が高くなりすぎてしまうので、メチル基指標を上記範囲内に調整することが困難である。単独重合体によって上記範囲内のメチル基指標を達成しようとする場合、α−オレフィンとして炭素数6〜20のα−オレフィンを選定する必要がある。 The methyl group index in the low molecular weight α-olefin (co) polymer (B) according to the present invention can be controlled by selecting and polymerizing an appropriate α-olefin. For example, homopolymers of α-olefins having 3 to 5 carbon atoms such as propylene, butene, and isobutylene have an excessively high ratio of methyl groups to monomers, and it is difficult to adjust the methyl group index within the above range. Is. When trying to achieve a methyl group index within the above range with a homopolymer, it is necessary to select an α-olefin having 6 to 20 carbon atoms as the α-olefin.
このような要件(b−1)を満たす重合体としては、例えば、本発明における低分子量α−オレフィン(共)重合体(B)の好ましい一態様である高級α−オレフィン(共)重合体(PAO)が挙げられる。当該高級α−オレフィン(共)重合体(PAO)の詳細については後述する。また例えば、メチル基指標を高めたエチレン系重合体が挙げられる。エチレンの単独重合体はメチル基を有さないため、エチレン系重合体の場合には、エチレンに炭素数3〜20のα−オレフィンを適切に共重合させ、メチル基の割合を高めたものが挙げられる。具体的には、低分子量α−オレフィン(共)重合体(B)の好ましい別の一態様であるエチレン・α−オレフィン共重合体であり、その詳細については後述する。 Examples of the polymer satisfying such requirement (b-1) include the higher α-olefin (co) polymer (B-1), which is a preferred embodiment of the low molecular weight α-olefin (co) polymer (B) in the present invention. PAO) can be mentioned. Details of the higher α-olefin (co) polymer (PAO) will be described later. Further, for example, an ethylene-based polymer having an increased methyl group index can be mentioned. Since the homopolymer of ethylene does not have a methyl group, in the case of an ethylene-based polymer, an α-olefin having 3 to 20 carbon atoms is appropriately copolymerized with ethylene to increase the proportion of the methyl group. Can be mentioned. Specifically, it is an ethylene / α-olefin copolymer which is another preferable embodiment of the low molecular weight α-olefin (co) polymer (B), and the details thereof will be described later.
・要件(b−2)
示差走査熱量分析(DSC)において融点が観測されない。
本発明に係る低分子量α−オレフィン(共)重合体(B)は、示差走査熱量分析(DSC)で測定される融点が観測されない、という要件(b−2)を満たす。ここで、融点(Tm)が観測されないとは、示差走査型熱量測定(DSC)で測定される融解熱量(ΔH)(単位:J/g)が実質的に計測されないことをいう。融解熱量(ΔH)が実質的に計測されないとは、示差走査熱量計(DSC)測定においてピークが観測されないか、あるいは観測された融解熱量が40J/g以下であることである。
・ Requirements (b-2)
No melting point is observed in differential scanning calorimetry (DSC).
The low molecular weight α-olefin (co) polymer (B) according to the present invention satisfies the requirement (b-2) that the melting point measured by differential scanning calorimetry (DSC) is not observed. Here, the fact that the melting point (Tm) is not observed means that the heat of fusion (ΔH) (unit: J / g) measured by differential scanning calorimetry (DSC) is not substantially measured. The fact that the heat of fusion (ΔH) is not substantially measured means that no peak is observed in the differential scanning calorimetry (DSC) measurement, or the amount of heat of fusion observed is 40 J / g or less.
本発明に係る低分子量α−オレフィン(共)重合体(B)の融点(Tm)および融解熱量(ΔH)は、示差走査熱量計(DSC)測定を行い、−100℃まで冷却してから昇温速度10℃/minで200℃まで昇温したときにDSC曲線をJIS K7121を参考に解析して求める。低分子量α−オレフィン(共)重合体(B)は、融点が観測されないと、良好な流動性改良効果や軽量性、柔軟性の付与効果が得られ易く好ましい。 The melting point (Tm) and heat of fusion (ΔH) of the low molecular weight α-olefin (co) polymer (B) according to the present invention are measured by a differential scanning calorimeter (DSC), cooled to -100 ° C, and then increased. The DSC curve is obtained by analyzing with reference to JIS K7121 when the temperature is raised to 200 ° C. at a temperature rate of 10 ° C./min. The low molecular weight α-olefin (co) polymer (B) is preferable because if the melting point is not observed, a good fluidity improving effect, light weight, and flexibility imparting effect can be easily obtained.
・要件(b−3)
ゲルパーミエーションクロマトグラフィー(GPC)により求められる重量平均分子量(Mw)が1,000〜20,000である。
・ Requirements (b-3)
The weight average molecular weight (Mw) determined by gel permeation chromatography (GPC) is 1,000 to 20,000.
本発明に係る低分子量α−オレフィン(共)重合体(B)は、重量平均分子量(Mw)が1,000〜20,000の範囲であり、好ましくは1,500〜15,000であり、より好ましくは2,000〜9,000であり、特に好ましくは2,000〜5,500の範囲である。重量平均分子量が上記下限値以上であると、熱可塑性樹脂組成物中での低分子量α−オレフィン(共)重合体(B)の運動性が高くなりすぎず、ブリードアウトが起こりにくいため好ましい。一方、低分子量α−オレフィン(共)重合体(B)の重量平均分子量が上記上限値以下であると、十分な流動性改良効果が得られ、成形性が向上するため好ましく、また、熱可塑性樹脂(A)と良好な相容性を示しやすく、機械物性の低下やブリードアウトを生じにくいため好ましい。すなわち、低分子量α−オレフィン(共)重合体(B)の重量平均分子量が上記範囲内にあると、機械特性の低下やブリードアウト等の問題を生じることなく、良好な流動性を示す熱可塑性樹脂組成物が得やすくなるため好ましい。また、低分子量α−オレフィン(共)重合体(B)の重量平均分子量が上記下限値以上であると、低分子量α−オレフィン(共)重合体(B)の分子鎖が、熱可塑性樹脂(A)の分子鎖と絡み合いを形成できるようになるため、熱可塑性樹脂(A)と相互作用しながら、均一に軟化させることができ、熱可塑性樹脂組成物が各種添加剤を含む場合には、その分散性が向上する可能性があるため有用である。 The low molecular weight α-olefin (co) polymer (B) according to the present invention has a weight average molecular weight (Mw) in the range of 1,000 to 20,000, preferably 1,500 to 15,000. It is more preferably 2,000 to 9,000, and particularly preferably in the range of 2,000 to 5,500. When the weight average molecular weight is at least the above lower limit value, the motility of the low molecular weight α-olefin (co) polymer (B) in the thermoplastic resin composition does not become too high, and bleed-out is unlikely to occur, which is preferable. On the other hand, when the weight average molecular weight of the low molecular weight α-olefin (co) polymer (B) is not more than the above upper limit value, a sufficient fluidity improving effect can be obtained and moldability is improved, which is preferable. It is preferable because it easily shows good compatibility with the resin (A) and does not easily cause deterioration of mechanical properties or bleed-out. That is, when the weight average molecular weight of the low molecular weight α-olefin (co) polymer (B) is within the above range, the thermoplasticity exhibits good fluidity without causing problems such as deterioration of mechanical properties and bleed-out. This is preferable because the resin composition can be easily obtained. When the weight average molecular weight of the low molecular weight α-olefin (co) polymer (B) is equal to or higher than the above lower limit, the molecular chain of the low molecular weight α-olefin (co) polymer (B) becomes a thermoplastic resin (B). Since it becomes possible to form an entanglement with the molecular chain of A), it can be uniformly softened while interacting with the thermoplastic resin (A), and when the thermoplastic resin composition contains various additives, it can be softened uniformly. It is useful because its dispersibility may be improved.
本発明に係る低分子量α−オレフィン(共)重合体(B)のゲルパーミエーションクロマトグラフィーによって測定した分子量分布(Mw/Mn)は特に限定されるものではないが、通常3以下であり、好ましくは2.5以下、更に好ましくは2以下である。また分子量分布(Mw/Mn)は、通常1.0以上であり、好ましくは1.2以上である。α−オレフィン(共)重合体の分子量分布が上記範囲内であると、Mw/Mnが充分に小さく、ブリードアウトや機械物性の低下の原因となり得る低分子量または高分子量の成分の含有量が抑制されるため好ましい。 The molecular weight distribution (Mw / Mn) measured by gel permeation chromatography of the low molecular weight α-olefin (co) polymer (B) according to the present invention is not particularly limited, but is usually 3 or less, which is preferable. Is 2.5 or less, more preferably 2 or less. The molecular weight distribution (Mw / Mn) is usually 1.0 or more, preferably 1.2 or more. When the molecular weight distribution of the α-olefin (co) polymer is within the above range, Mw / Mn is sufficiently small, and the content of low molecular weight or high molecular weight components that may cause bleed-out or deterioration of mechanical properties is suppressed. It is preferable because it is used.
本発明に係る低分子量α−オレフィン(共)重合体(B)の重量平均分子量、および分子量分布は、分子量既知の標準物質(単分散ポリスチレン)を用いて較正されたゲルパーミエーションクロマトグラフィー(GPC)によって測定することができる。 The weight average molecular weight and molecular weight distribution of the low molecular weight α-olefin (co) polymer (B) according to the present invention are calibrated using a standard substance (monodisperse polystyrene) having a known molecular weight by gel permeation chromatography (GPC). ) Can be measured.
・要件(b−4)
ピクノメータ法により測定される密度が810〜870kg/m3である。
本発明に係る低分子量α−オレフィン(共)重合体(B)は、密度が810〜870kg/m3であり、好ましくは820〜855kg/m3であり、より好ましくは830〜850kg/m3であり、特に好ましくは840〜850kg/m3である。低分子量α−オレフィン(共)重合体(B)の密度が上記範囲内にあると、熱可塑性樹脂組成物が良好な軽量性を示し易くなり好ましい。また、低分子量α−オレフィン(共)重合体(B)の密度が上記範囲内にあると、熱可塑性樹脂(A)との相容性が良好になり易く、熱可塑性樹脂組成物の機械物性を保持することができる。特に、熱可塑性樹脂(A)が非晶性α−オレフィン(共)重合体(A1)や結晶性α−オレフィン(共)重合体(A2)である場合、その非晶部と低分子量α−オレフィン(共)重合体(B)とが優れた相容性を示すことから、樹脂組成物のブリードアウトを防ぐとともに、機械物性や外観を良好に保持することができる。
・ Requirements (b-4)
The density measured by the pycnometer method is 810 to 870 kg / m 3 .
The low molecular weight α-olefin (co) polymer (B) according to the present invention has a density of 810 to 870 kg / m 3 , preferably 820 to 855 kg / m 3 , and more preferably 830 to 850 kg / m 3. It is particularly preferably 840 to 850 kg / m 3 . When the density of the low molecular weight α-olefin (co) polymer (B) is within the above range, the thermoplastic resin composition tends to exhibit good lightness, which is preferable. Further, when the density of the low molecular weight α-olefin (co) polymer (B) is within the above range, the compatibility with the thermoplastic resin (A) tends to be good, and the mechanical properties of the thermoplastic resin composition Can be retained. In particular, when the thermoplastic resin (A) is an amorphous α-olefin (co) polymer (A1) or a crystalline α-olefin (co) polymer (A2), the amorphous portion and the low molecular weight α- Since the olefin (co) polymer (B) exhibits excellent compatibility, it is possible to prevent the resin composition from bleeding out and to maintain good mechanical properties and appearance.
・要件(b−5)
40℃における動粘度が10〜70,000mm2/sである。
本発明に係る低分子量α−オレフィン(共)重合体(B)は、40℃における動粘度が10〜50,000mm2/sであり、好ましくは100〜50,000mm2/sであり、より好ましくは600〜45,000mm2/s、さらに好ましくは5,000〜45,000mm2/s、特に好ましくは5,000〜25,000mm2/sである。
・ Requirements (b-5)
The kinematic viscosity at 40 ° C. is 10 to 70,000 mm 2 / s.
The low molecular weight α-olefin (co) polymer (B) according to the present invention has a kinematic viscosity at 40 ° C. of 10 to 50,000 mm 2 / s, preferably 100 to 50,000 mm 2 / s, and more. It is preferably 600 to 45,000 mm 2 / s, more preferably 5,000 to 45,000 mm 2 / s, and particularly preferably 5,000 to 25,000 mm 2 / s.
α−オレフィン(共)重合体(B)の40℃における動粘度の下限値が上記の値以上であると、揮発性や流動性の高い低分子量成分の含有量が多くなりすぎず、熱可塑性樹脂組成物の耐熱性を維持でき、ブリードアウトを引き起こしにくくする傾向があるため好ましい。また、α−オレフィン(共)重合体(B)の40℃における動粘度が上記上限値以下であると、流動性や柔軟性が良好で、α−オレフィン(共)重合体(B)による流動性や柔軟性の改良効果が得られやすくなるため好ましい。 When the lower limit of the kinematic viscosity of the α-olefin (co) polymer (B) at 40 ° C. is equal to or higher than the above value, the content of low molecular weight components having high volatility and fluidity does not become too large, and the thermoplasticity It is preferable because the heat resistance of the resin composition can be maintained and bleed-out tends to be less likely to occur. Further, when the kinematic viscosity of the α-olefin (co) polymer (B) at 40 ° C. is not more than the above upper limit value, the fluidity and flexibility are good, and the flow by the α-olefin (co) polymer (B) This is preferable because it is easy to obtain the effect of improving the property and flexibility.
・低分子量α−オレフィン(共)重合体(B)の態様
本発明に係る低分子量α−オレフィン(共)重合体(B)は、上記の要件(b−1)〜(b−5)の要件をすべて満たすものであればよく、特に限定されるものではないが、たとえば、高級α−オレフィン(共)重合体、エチレン・α−オレフィン共重合体などが、好ましい態様として挙げられる。以下、低分子量α−オレフィン(共)重合体(B)のこれらおよびその他の好適な態様についてさらに説明する。
Aspects of low-molecular-weight α-olefin (co) polymer (B) The low-molecular-weight α-olefin (co) polymer (B) according to the present invention meets the above requirements (b-1) to (b-5). Anything that satisfies all the requirements is sufficient, and is not particularly limited, but for example, a higher α-olefin (co) polymer, an ethylene / α-olefin copolymer, and the like can be mentioned as preferable embodiments. Hereinafter, these and other suitable embodiments of the low molecular weight α-olefin (co) polymer (B) will be further described.
〈高級α−オレフィン(共)重合体〉
本発明に係る低分子量α−オレフィン(共)重合体(B)の好ましい一態様は、1種以上の炭素原子数6〜20のα−オレフィンからなる単量体の(共)重合体である。ここでいう、1種以上の炭素原子数6〜20のα−オレフィンからなる単量体の(共)重合体とは、炭素原子数6〜20のα−オレフィン単独重合体、または、炭素原子数6〜20のα−オレフィンに対応する構成単位を1種以上含む炭素原子数6〜20のα−オレフィン共重合体である。本明細書において、このようなα−オレフィン(共)重合体を、便宜上「高級α−オレフィン(共)重合体」と呼ぶ場合がある。更に、このようなα−オレフィン(共)重合体には、必要に応じて50モル%を超えない範囲で、エチレン及び/または炭素原子数3〜5のα−オレフィンを共重合成分として導入することもできる。このような高級α−オレフィン(共)重合体は一般的にPAOと総称される。
<Higher α-olefin (co) polymer>
A preferred embodiment of the low molecular weight α-olefin (co) polymer (B) according to the present invention is a monomer (co) polymer composed of one or more α-olefins having 6 to 20 carbon atoms. .. The (co) polymer of one or more kinds of monomers composed of α-olefins having 6 to 20 carbon atoms is an α-olefin homopolymer having 6 to 20 carbon atoms or a carbon atom. It is an α-olefin copolymer having 6 to 20 carbon atoms and containing at least one structural unit corresponding to the α-olefin of the number 6 to 20. In the present specification, such an α-olefin (co) polymer may be referred to as a “higher α-olefin (co) polymer” for convenience. Further, in such an α-olefin (co) polymer, ethylene and / or an α-olefin having 3 to 5 carbon atoms is introduced as a copolymerization component in a range not exceeding 50 mol%, if necessary. You can also do it. Such higher α-olefin (co) polymers are generally collectively referred to as PAO.
なお、本明細書において、ある(共)重合体を構成するオレフィンをAとしたときに、「Aから導かれる構成単位」なる表現が用いられることがあるが、これは「Aに対応する構成単位」、すなわち、Aの二重結合を構成するπ結合が開くことにより形成される、一対の結合手を有する構成単位をいう。 In the present specification, when the olefin constituting a certain (co) polymer is A, the expression "a structural unit derived from A" may be used, and this is a configuration corresponding to "A". "Unit", that is, a structural unit having a pair of coupling hands formed by opening the π bond constituting the double bond of A.
高級α−オレフィン(共)重合体(PAO)の製造に用いられる炭素原子数6〜20のα−オレフィンとしては、1−ヘキセン、1−オクテン、1−ノネン、1−デセン、1−ウンデセン、1−ドデセン、1−トリセン、1−トリデセン、1−テトラデセン、1−ペンタデセン、1−ヘキサデセン、1−ヘプタデセン、1−オクタデセン、1−ノナデセン、1−エイコセンなどの直鎖状α−オレフィンや、3−メチル−1−ペンテン、4−メチル−1−ペンテン、8−メチル−1−ノネン、7−メチル−1−デセン、6−メチル−1−ウンデセン、6,8−ジメチル−1−デセンなどの分岐を有するα−オレフィンを挙げることができるが、好ましくは炭素原子数8〜12の直鎖状α−オレフィンであり、特に好ましくは1−オクテン、1−デセンである。
これらのα−オレフィンは1種単独でまたは2種以上組合せて用いることができる。
Examples of α-olefins having 6 to 20 carbon atoms used in the production of higher α-olefin (co) polymers (PAOs) include 1-hexene, 1-octene, 1-nonene, 1-decene, 1-undecene. Linear α-olefins such as 1-dodecene, 1-tricene, 1-tridecene, 1-tetradecene, 1-pentadecene, 1-hexadecene, 1-heptadecene, 1-octadecene, 1-nonadecene, 1-eicosene, and 3 -Methyl-1-pentene, 4-methyl-1-pentene, 8-methyl-1-nonene, 7-methyl-1-decene, 6-methyl-1-undecene, 6,8-dimethyl-1-decene, etc. Examples thereof include branched α-olefins, preferably linear α-olefins having 8 to 12 carbon atoms, and particularly preferably 1-octene and 1-decene.
These α-olefins can be used alone or in combination of two or more.
低分子量α−オレフィン(共)重合体(B)として好適に用いられる高級α−オレフィン(共)重合体(PAO)は、これを構成する炭素原子数6〜20のα−オレフィンからなる単量体から導かれる構成単位の含有率は50〜100モル%の範囲であり、好ましくは55〜100モル%、更に好ましくは60〜100モル%である。 The higher α-olefin (co) polymer (PAO) preferably used as the low molecular weight α-olefin (co) polymer (B) is a single amount composed of the α-olefin having 6 to 20 carbon atoms constituting the higher α-olefin (co) polymer (PAO). The content of the constituent units derived from the body is in the range of 50 to 100 mol%, preferably 55 to 100 mol%, and more preferably 60 to 100 mol%.
また、本発明において高級α−オレフィン(共)重合体(PAO)を構成するエチレンから導かれる構成単位の含有率は0〜50モル%の範囲であり、好ましくは0〜45モル%、さらに好ましくは0〜40モル%の範囲である。 Further, in the present invention, the content of the structural unit derived from ethylene constituting the higher α-olefin (co) polymer (PAO) is in the range of 0 to 50 mol%, preferably 0 to 45 mol%, more preferably 0 to 45 mol%. Is in the range of 0-40 mol%.
更に、必要に応じて、高級α−オレフィン(共)重合体(PAO)に炭素数3〜5のα−オレフィンから導かれる構成単位を0〜30モル%の割合で含有させることもできる。この様な炭素原子数3〜5のα−オレフィンとしてはプロピレン,1−ブテン、1−ペンテンなどの直鎖状α−オレフィンや、3−メチル−1−ブテンなどの分岐を有するα−オレフィンを挙げることができる。これらの炭素数3〜5のα−オレフィンは、1種単独でまたは2種以上を組合せて用いることができる。 Further, if necessary, the higher α-olefin (co) polymer (PAO) may contain a structural unit derived from an α-olefin having 3 to 5 carbon atoms in a proportion of 0 to 30 mol%. Examples of such α-olefins having 3 to 5 carbon atoms include linear α-olefins such as propylene, 1-butene and 1-pentene, and α-olefins having branches such as 3-methyl-1-butene. Can be mentioned. These α-olefins having 3 to 5 carbon atoms can be used alone or in combination of two or more.
高級α−オレフィン(共)重合体(PAO)のメチル基指標は、25〜60%の範囲内であれば特に限定されるものではないが、良好な流動性や軽量性、柔軟性を示しやすくなる点から、25〜40%が好ましく、25〜35%がより好ましい。 The methyl group index of the higher α-olefin (co) polymer (PAO) is not particularly limited as long as it is in the range of 25 to 60%, but it tends to show good fluidity, light weight, and flexibility. From this point of view, 25 to 40% is preferable, and 25 to 35% is more preferable.
上記のような高級α−オレフィン(共)重合体(PAO)は、米国特許第3,382,291号公報、米国特許第3,763,244号公報、米国特許第5,171,908号公報、米国特許第3,780,128号公報、米国特許第4,032,591号公報、特開平1−163136号公報、米国特許第4,967,032号公報、米国特許4,926,004号公報に記載のように三フッ化ホウ素、クロム酸触媒等の酸触媒によるオリゴメリゼーションにより得ることがきる。また、特開昭63−037102号公報、特開2005−200447号公報、特開2005−200448号公報、特開2009−503147号公報、特開2009−501836号公報に記載のようなメタロセン化合物を含むジルコニウム、チタン、ハフニウム等の遷移金属錯体を用いた触媒系を用いる方法等によっても得ることができる。高級α−オレフィン(共)重合体(PAO)の製造方法としては、製造方法の汎用性、得られるα−オレフィン(共)重合体(PAO)の入手容易性の観点で、酸触媒によるオリゴメリゼーションが好ましい。低規則性構造が得られる点で、酸触媒のうちでは三フッ化ホウ素が特に好ましい。 The higher α-olefin (co) polymer (PAO) as described above is described in US Pat. No. 3,382,291, US Pat. No. 3,763,244, and US Pat. No. 5,171,908. , US Pat. No. 3,780,128, US Pat. No. 4,032,591, JP-A-1-163136, US Pat. No. 4,967,032, US Pat. No. 4,926,004. As described in the publication, it can be obtained by oligomerization with an acid catalyst such as boron trifluoride or a chromium acid catalyst. Further, metallocene compounds as described in JP-A-63-037102, JP-A-2005-200437, JP-A-2005-2000148, JP-A-2009-503147, and JP-A-2009-501836 are used. It can also be obtained by a method using a catalytic system using a transition metal complex such as zirconium, titanium, or hafnium. As a method for producing a higher α-olefin (co) polymer (PAO), an acid-catalyzed oligomery is used from the viewpoint of versatility of the production method and availability of the obtained α-olefin (co) polymer (PAO). Zation is preferred. Boron trifluoride is particularly preferable among acid catalysts in that a low regularity structure can be obtained.
〈エチレン・α−オレフィン共重合体〉
本発明に係る低分子量α−オレフィン(共)重合体(B)の好ましい別の一態様は、エチレンと炭素原子数3以上のα−オレフィンとの共重合体(以下、「エチレン・α−オレフィン共重合体」とも呼ぶ。)である。
<Ethylene / α-olefin copolymer>
Another preferred embodiment of the low molecular weight α-olefin (co) polymer (B) according to the present invention is a copolymer of ethylene and an α-olefin having 3 or more carbon atoms (hereinafter, “ethylene α-olefin”). It is also called a "copolymer").
低分子量α−オレフィン(共)重合体(B)として用いられるエチレン・α−オレフィン共重合体を構成するα−オレフィンとしては、エチレン以外のα−オレフィンが挙げられ、典型例として、プロピレン,1−ブテン、1−ペンテン、1−ヘキセン、1−ヘプテン、1−オクテン、1−ノネン、1−デセン、1−ウンデセン、1−ドデセン、1−トリデセン、1−テトラデセン、1−ペンタデセン、1−ヘキサデセン、1−ヘプタデセン、1−オクタデセン、1−ノナデセン、1−エイコセンなどの炭素数3〜20の直鎖状α−オレフィンや、3−メチル−1−ペンテン、4−メチル−1−ペンテン、8−メチル−1−ノネン、7−メチル−1−デセン、6−メチル−1−ウンデセン、6,8−ジメチル−1−デセンなどの炭素数3〜20の分岐を有するα−オレフィンなどを例示することができる。エチレン・α−オレフィン共重合体中には、これらα−オレフィンを1種単独で用いてもよく、あるいは、2種以上併用してもよい。ただし、本発明では、上記「高級α−オレフィン(共)重合体」との区別のため、エチレン・α−オレフィン共重合体における、炭素原子数6〜20のα−オレフィンに対応する構成単位の含量は50モル%未満とする。これらのα−オレフィンの内では、効果的に結晶性を低下させて樹脂組成物を液状にし、流動性を改良する効果および、低分子量α−オレフィン(共)重合体(B)と熱可塑性樹脂(A)との相容性を改善する効果の点で、炭素数3〜10のα−オレフィンが好ましく、特にプロピレンが好ましい。 Examples of the α-olefin constituting the ethylene / α-olefin copolymer used as the low molecular weight α-olefin (co) polymer (B) include α-olefins other than ethylene, and propylene, 1 is a typical example. -Buten, 1-pentene, 1-hexene, 1-heptene, 1-octene, 1-nonen, 1-decene, 1-ethylene, 1-dodecene, 1-tridecene, 1-tetradecene, 1-pentadecene, 1-hexadecene , 1-Heptadecene, 1-Octadecene, 1-Nonadecene, 1-Eicocene and other linear α-olefins having 3 to 20 carbon atoms, 3-methyl-1-pentene, 4-methyl-1-pentene, 8- Examples of α-olefins having branches having 3 to 20 carbon atoms such as methyl-1-nonene, 7-methyl-1-decene, 6-methyl-1-undecene, and 6,8-dimethyl-1-decene should be exemplified. Can be done. In the ethylene / α-olefin copolymer, these α-olefins may be used alone or in combination of two or more. However, in the present invention, in order to distinguish it from the above-mentioned "higher α-olefin (co) polymer", the structural unit corresponding to the α-olefin having 6 to 20 carbon atoms in the ethylene / α-olefin copolymer The content shall be less than 50 mol%. Among these α-olefins, the effect of effectively lowering the crystallinity to liquefy the resin composition and improving the fluidity, and the low molecular weight α-olefin (co) polymer (B) and the thermoplastic resin. In terms of the effect of improving compatibility with (A), α-olefin having 3 to 10 carbon atoms is preferable, and propylene is particularly preferable.
本発明において低分子量α−オレフィン(共)重合体(B)として用いられるエチレン・α−オレフィン共重合体は、好ましくはエチレン構造単位含有率が30〜80モル%、より好ましくは40〜75モル%、さらに好ましくは40〜60モル%、特に好ましくは40〜55モル%、最も好ましくは40〜48モル%である。エチレン構造単位含有率が多すぎる、または少なすぎると、結晶性が高くなり熱可塑性樹脂(A)との相容性が悪化し、機械物性や流動性改良効果が低下する場合がある。反対に、エチレン構造単位含有率が上記範囲であると、結晶性を持たなくなり、機械物性の保持や良好な流動性改良効果、軽量性や柔軟性の付与効果を得ることができる。 The ethylene / α-olefin copolymer used as the low molecular weight α-olefin (co) copolymer (B) in the present invention preferably has an ethylene structural unit content of 30 to 80 mol%, more preferably 40 to 75 mol. %, More preferably 40-60 mol%, particularly preferably 40-55 mol%, most preferably 40-48 mol%. If the ethylene structural unit content is too high or too low, the crystallinity will be high, the compatibility with the thermoplastic resin (A) will be deteriorated, and the mechanical properties and the effect of improving the fluidity may be lowered. On the contrary, when the ethylene structural unit content is in the above range, it does not have crystallinity, and it is possible to obtain the effect of maintaining mechanical properties, improving the good fluidity, and imparting lightness and flexibility.
本発明において、エチレン・α−オレフィン共重合体のエチレン含量は、13C−NMR法で測定することができ、例えば後述する方法および「高分子分析ハンドブック」(朝倉書店 発行 P163〜170)に記載の方法に従ってピークの同定と定量とを行うことで測定することができる。 In the present invention, the ethylene content of the ethylene / α-olefin copolymer can be measured by the 13 C-NMR method, and is described in, for example, the method described later and the "Polymer Analysis Handbook" (P163-170 published by Asakura Shoten). It can be measured by identifying and quantifying the peak according to the above method.
本発明において低分子量α−オレフィン(共)重合体(B)として用いられるエチレン・α−オレフィン共重合体は、NMRで測定したブロックネス(B値)が、通常0.9以上、好ましくは1.0以上であることが好ましい。B値は共重合モノマー連鎖分布のランダム性を示すパラメータであり、B値が小さくなると、結晶性が高くなり、機械物性や流動性改良効果が低下する場合がある。 The ethylene / α-olefin copolymer used as the low molecular weight α-olefin (co) polymer (B) in the present invention has a blockness (B value) of usually 0.9 or more, preferably 1 as measured by NMR. It is preferably 0.0 or more. The B value is a parameter indicating the randomness of the copolymerization monomer chain distribution, and when the B value becomes small, the crystallinity becomes high, and the mechanical properties and the effect of improving the fluidity may decrease.
本発明において低分子量α−オレフィン(共)重合体(B)として用いられるエチレン・α−オレフィン共重合体のメチル基指標は、20〜60%の範囲内(上述した要件(b−1)を満たす範囲内)であれば特に限定されるものではないが、良好な流動性や軽量性、柔軟性を示しやすくなる点から、40〜60%が好ましく、40〜55%がより好ましく、45〜52%がさらに好ましい。 The methyl group index of the ethylene / α-olefin copolymer used as the low molecular weight α-olefin (co) polymer (B) in the present invention is in the range of 20 to 60% (the above-mentioned requirement (b-1)). It is not particularly limited as long as it is within the range to be satisfied), but 40 to 60% is preferable, 40 to 55% is more preferable, and 45 to 55% is preferable from the viewpoint of easily showing good fluidity, light weight, and flexibility. 52% is even more preferred.
エチレン・α−オレフィン共重合体の製造方法は特に限定されないが、特公平2−1163号公報、特公平2−7998号公報に記載されているようなバナジウム化合物と有機アルミニウム化合物とからなるバナジウム系触媒を用いる方法が挙げられる。また、高い重合活性で共重合体を製造する方法として特開昭61−221207号、特公平7−121969号公報、特許第2796376号公報に記載されているようなジルコノセンなどのメタロセン化合物と有機アルミニウムオキシ化合物(アルミノキサン)からなる触媒系を用いる方法等を用いてもよく、この方法は、得られる共重合体の塩素含量、およびα−オレフィンの2,1−挿入が低減できるため、より好ましい。 The method for producing the ethylene / α-olefin copolymer is not particularly limited, but is a vanadium-based compound composed of a vanadium compound and an organoaluminum compound as described in JP-A-2-1163 and JP-B-2,798. A method using a catalyst can be mentioned. Further, as a method for producing a copolymer with high polymerization activity, a metallocene compound such as zirconocene and organoaluminum as described in JP-A-61-221207, JP-A-7-121969, and Patent No. 2796376 are used. A method using a catalyst system composed of an oxy compound (aluminoxane) may be used, and this method is more preferable because the chlorine content of the obtained copolymer and the 2,1-insertion of α-olefin can be reduced.
バナジウム系触媒を用いる方法では、メタロセン系触媒を用いる方法に比較し、助触媒に塩素化合物をより多く使用するため、得られるエチレン・α−オレフィン共重合体中(B)に微量の塩素が残存する可能性が高い。一方、メタロセン系触媒を用いる方法では、実質的に塩素を残存させないため、塩素による熱可塑性樹脂組成物の劣化を防止できる点で好ましい。塩素含量は100ppm以下であることが好ましく、50ppm以下であることがより好ましく、20ppm以下であることがさらに好ましく、5ppm以下であることが特に好ましい。塩素含量は種々の公知の方法で定量することができる。例えば、サーモフィッシャーサイエンティフィック社ICS−1600を用い、エチレン・α−オレフィン共重合体を、試料ボートに入れてAr/O2気流中、燃焼炉設定温度900℃にて燃焼分解し、このときの発生ガスを吸収液に吸収させ、イオンクロマトグラフ法にて定量する方法などがある。 Compared with the method using a metallocene catalyst, the method using a vanadium-based catalyst uses a larger amount of chlorine compounds as a co-catalyst, so that a small amount of chlorine remains in the obtained ethylene / α-olefin copolymer (B). There is a high possibility of doing so. On the other hand, the method using a metallocene-based catalyst is preferable in that chlorine does not substantially remain, and therefore deterioration of the thermoplastic resin composition due to chlorine can be prevented. The chlorine content is preferably 100 ppm or less, more preferably 50 ppm or less, further preferably 20 ppm or less, and particularly preferably 5 ppm or less. The chlorine content can be quantified by various known methods. For example, using Thermo Fisher Scientific ICS-1600, an ethylene / α-olefin copolymer was placed in a sample boat and burned and decomposed in an Ar / O 2 stream at a combustion furnace set temperature of 900 ° C. at this time. There is a method of absorbing the generated gas in an absorbent solution and quantifying it by an ion chromatograph method.
また、α−オレフィンの2,1−挿入低減は、共重合体分子内のエチレン連鎖をより低減することを可能にし、エチレンの分子内結晶性を抑制できることから、熱可塑性樹脂(A)との相容性を向上させ、機械物性の低下やブリードアウトを抑制できる。α−オレフィンの2,1−挿入量は、特開平7−145212号公報に記載された方法に従って13C−NMR測定の解析によって求められ、好ましくは1%未満、さらに好ましくは0〜0.5%、より好ましくは0〜0.1%である。13C−NMR測定において15.0〜17.5ppmの範囲にピークが観察されないものが特に好ましい。 Further, the reduction of 2,1-insertion of α-olefin makes it possible to further reduce the ethylene chain in the copolymer molecule and suppress the intramolecular crystallinity of ethylene, so that it can be compared with the thermoplastic resin (A). It is possible to improve compatibility and suppress deterioration of mechanical properties and bleed-out. The amount of 2,1-insertion of α-olefin is determined by analysis of 13 C-NMR measurement according to the method described in JP-A-7-145212, and is preferably less than 1%, more preferably 0 to 0.5. %, More preferably 0 to 0.1%. 13 It is particularly preferable that no peak is observed in the range of 15.0 to 17.5 ppm in the C-NMR measurement.
〈その他の態様〉
本発明に係る低分子量α−オレフィン(共)重合体(B)は、非変性体であってもよいし、あるいは、変性体であってもよい。変性の方法については、公知の種々の方法を利用することができ、例えば、酸化変性、クロロスルホン化、塩素化、臭素化などのハロゲン化変性、酸、酸無水物、エステル、アルコール、エポキシ、エーテル等の酸素含有基を有するビニル化合物、イソシアネート、アミド等の窒素含有基を有するビニル化合物、ビニルシラン等のケイ素含有基を有するビニル化合物とのグラフト変性や末端変性などが挙げられる。グラフト変性や末端変性に用いられるビニル化合物の例としては、具体的には、不飽和グリシジルエーテル、不飽和グリシジルエステル(例えば、グリシジルメタクリレート)などの不飽和エポキシ単量体、トリメトキシビニルシラン、ジメチルメトキシビニルシラン、ジメトキシメチルビニルシラン、トリエトキシビニルシラン、トリメチルビニルシラン、ジエチルメチルビニルシラン、ジアセトキシエチルビニルシラン、ジエトキシメチルビニルシラン、エトキシジメチルビニルシラン、トリアセトキシビニルシラン、トリス(2−メトキシエトキシ)ビニルシラン、トリフエニルビニルシラン、トリフエノキシビニルシランなどのモノビニルシラン、ジフエニルジビニルシラン、アリロキシジメチルビニルシランなどのポリビニルシラン、メタクリロキシプロピルトリメトキシシラン、メタクリロキシプロピルトリエトキシシラン、アクリロキシプロピルトリメトキシシランなどの不飽和カルボン酸エステル系シラン化合物、スチリルトリメトキシシランなどのスチリル系シラン化合物などのケイ素含有基を有するビニル化合物、アクリル酸、マレイン酸、フマール酸、テトラヒドロフタル酸、イタコン酸、シトラコン酸、クロトン酸、イソクロトン酸、ナジック酸TM(エンドシス−ビシクロ[2,2,1]ヘプト−5−エン−2,3−ジカルボン酸)などの不飽和カルボン酸、および上記不飽和カルボン酸の酸ハライド化合物、アミド化合物、イミド化合物、酸無水物、及びエステル化合物などの誘導体、を挙げることができる。上記不飽和カルボン酸の誘導体の例としては、具体的には、塩化マレニル、マレイミド、無水マレイン酸、無水シトラコン酸、マレイン酸モノメチル、マレイン酸ジメチル、グリシジルマレエートなどがある。これらの中では、不飽和ジカルボン酸及びその酸無水物がより好ましく、特にマレイン酸、ナジック酸TM及びこれらの酸無水物が特に好ましく用いられる。
<Other aspects>
The low molecular weight α-olefin (co) polymer (B) according to the present invention may be a non-modified product or a modified product. As the modification method, various known methods can be used, for example, halogenation modification such as oxidation modification, chlorosulfonated, chlorination, bromination, acid, acid anhydride, ester, alcohol, epoxy, etc. Examples thereof include graft modification and end modification with a vinyl compound having an oxygen-containing group such as ether, a vinyl compound having a nitrogen-containing group such as isocyanate and amide, and a vinyl compound having a silicon-containing group such as vinyl silane. Specific examples of vinyl compounds used for graft modification and terminal modification include unsaturated epoxy monomers such as unsaturated glycidyl ether and unsaturated glycidyl ester (for example, glycidyl methacrylate), trimethoxyvinylsilane, and dimethylmethoxy. Vinylsilane, dimethoxymethylvinylsilane, triethoxyvinylsilane, trimethylvinylsilane, diethylmethylvinylsilane, diacetoxyethylvinylsilane, diethoxymethylvinylsilane, ethoxydimethylvinylsilane, triacetoxyvinylsilane, tris (2-methoxyethoxy) vinylsilane, triphenylvinylsilane, triphenyleneki Monovinylsilane such as sivinylsilane, polyvinylsilane such as diphenyldivinylsilane and allyloxydimethylvinylsilane, unsaturated carboxylic acid ester-based silane such as metharoxypropyltrimethoxysilane, methaloxypropyltriethoxysilane, and acryloxypropyltrimethoxysilane. Compounds, vinyl compounds having silicon-containing groups such as styrylsilane compounds such as styryltrimethoxysilane, acrylic acid, maleic acid, fumaric acid, tetrahydrophthalic acid, itaconic acid, citraconic acid, crotonic acid, isocrotonic acid, and TM nadic acid. Unsaturated carboxylic acids such as (endosys-bicyclo [2,2,1] hept-5-ene-2,3-dicarboxylic acid), and acid halide compounds, amide compounds, imide compounds, and acid anhydrides of the unsaturated carboxylic acids. Examples thereof include substances and derivatives such as ester compounds. Specific examples of the unsaturated carboxylic acid derivative include maleyl chloride, maleimide, maleic anhydride, citraconic anhydride, monomethyl maleate, dimethyl maleate, and glycidyl maleate. Among these, unsaturated dicarboxylic acids and their acid anhydrides are more preferable, and maleic acid, TM nadic acid and their acid anhydrides are particularly preferably used.
なお、低分子量α−オレフィン(共)重合体(B)が変性体である場合、上記のビニル化合物又はその誘導体がグラフトする位置は特に制限されず、低分子量α−オレフィン(共)重合体の任意の炭素原子に結合していればよい。 When the low molecular weight α-olefin (co) polymer (B) is a modified product, the position where the above vinyl compound or its derivative is grafted is not particularly limited, and the low molecular weight α-olefin (co) polymer It may be bonded to any carbon atom.
本発明では、変性体である低分子量α−オレフィン(共)重合体(B)を用いた場合には、非極性樹脂、極性樹脂、金属、カーボンやシリカ、シリコーンなどの無機材料等との親和性を調整することができるようになるため好ましい。非極性樹脂、極性の樹脂及び金属、無機材料などとの親和性が良好であると、例えば、ホットメルト接着剤やヒートシール材料等の接着材料として使用した際に、広範囲な樹脂、金属へ適応できるようになるため有用である。 In the present invention, when a modified low molecular weight α-olefin (co) polymer (B) is used, it has an affinity with non-polar resins, polar resins, metals, and inorganic materials such as carbon, silica, and silicone. It is preferable because the sex can be adjusted. Good compatibility with non-polar resins, polar resins and metals, inorganic materials, etc. makes it suitable for a wide range of resins and metals when used as an adhesive material such as hot melt adhesives and heat seal materials. It is useful because you will be able to do it.
上記のような、変性体である低分子量α−オレフィン(共)重合体(B)(変性α−オレフィン(共)重合体)は、従来公知の種々の方法、例えば、次のような方法を用いて調製できる。 As described above, the low molecular weight α-olefin (co) polymer (B) (modified α-olefin (co) polymer) which is a modified product can be prepared by various conventionally known methods, for example, the following methods. Can be prepared using.
(1)上記低分子量α−オレフィン(共)重合体を押出機、バッチ式反応機などで混合させて、極性基を有するビニル化合物又はその誘導体などを添加してグラフト共重合させる方法。
(2)上記低分子量α−オレフィン(共)重合体を溶媒に溶解させて、極性基を有するビニル化合物又はその誘導体などを添加してグラフト共重合させる方法。
(1) A method in which the low molecular weight α-olefin (co) polymer is mixed by an extruder, a batch reactor or the like, and a vinyl compound having a polar group or a derivative thereof is added for graft copolymerization.
(2) A method in which the low molecular weight α-olefin (co) polymer is dissolved in a solvent, and a vinyl compound having a polar group or a derivative thereof is added for graft copolymerization.
上記いずれの方法も、上記極性基を有するビニル化合物又はその誘導体のグラフトモノマーを効率よくグラフト共重合させるために、ラジカル開始剤の存在下でグラフト反応を行うことが好ましい。 In any of the above methods, it is preferable to carry out the graft reaction in the presence of a radical initiator in order to efficiently carry out the graft copolymerization of the graft monomer of the vinyl compound having the polar group or its derivative.
上記ラジカル開始剤として、例えば、有機ペルオキシド、アゾ化合物などが使用される。上記有機ペルオキシドとしては、ベンゾイルペルオキシド、ジクロルベンゾイルペルオキシド、ジクミルペルオキシドなどが挙げられ、上記アゾ化合物としては、アゾビスイソブチルニトリル、ジメチルアゾイソブチレートなどがある。 As the radical initiator, for example, an organic peroxide, an azo compound or the like is used. Examples of the organic peroxide include benzoyl peroxide, dichlorobenzoyl peroxide, dicumyl peroxide and the like, and examples of the azo compound include azobisisobutylnitrile and dimethylazoisobutyrate.
このようなラジカル開始剤としては、具体的には、ジクミルペルオキシド、ジ−tert−ブチルペルオキシド、2,5−ジメチル−2,5−ジ(tert−ブチルペルオキシ)ヘキシン−3、2,5−ジメチル−2,5−ジ(tert−ブチルペルオキシ)ヘキサン、1,4−ビス(tert−ブチルペルオキシイソプロピル)ベンゼンなどのジアルキルペルオキシドが好ましく用いられる。 Specific examples of such radical initiators include dicumyl peroxide, di-tert-butyl peroxide, and 2,5-dimethyl-2,5-di (tert-butylperoxy) hexin-3,2,5-. Dialkyl peroxides such as dimethyl-2,5-di (tert-butylperoxy) hexane and 1,4-bis (tert-butylperoxyisopropyl) benzene are preferably used.
これらのラジカル開始剤は、低分子量α−オレフィン(共)重合体100質量部に対して、通常は0.001〜1質量部、好ましくは0.003〜0.5質量部、さらに好ましくは0.05〜0.3質量部の量で用いられる。 These radical initiators are usually 0.001 to 1 part by mass, preferably 0.003 to 0.5 part by mass, and more preferably 0, based on 100 parts by mass of the low molecular weight α-olefin (co) polymer. It is used in an amount of .05 to 0.3 parts by mass.
上記のようなラジカル開始剤を用いたグラフト反応、あるいは、ラジカル開始剤を使用しないで行うグラフト反応における反応温度は、通常60〜350℃、好ましくは120〜300℃の範囲に設定される。 The reaction temperature in the graft reaction using the radical initiator as described above or the graft reaction performed without using the radical initiator is usually set in the range of 60 to 350 ° C., preferably 120 to 300 ° C.
このようにして得られる変性体である低分子量α−オレフィン(共)重合体(B)中の極性基を有するビニル化合物のグラフト量は、変性オレフィン系重合体の質量を100質量%とした場合に、通常0.01〜15質量%、好ましくは0.05〜10質量%である。 The graft amount of the vinyl compound having a polar group in the low molecular weight α-olefin (co) polymer (B) which is the modified product thus obtained is when the mass of the modified olefin polymer is 100% by mass. In addition, it is usually 0.01 to 15% by mass, preferably 0.05 to 10% by mass.
〈低分子量α−オレフィン(共)重合体(B)の含有量〉
本発明の熱可塑性樹脂組成物全体における低分子量α−オレフィン(共)重合体(B)の含有量は、0.01〜95質量%、好ましくは0.1〜50質量%、さらに好ましくは1〜30質量%、特に好ましくは5〜20質量%である。
<Content of low molecular weight α-olefin (co) polymer (B)>
The content of the low molecular weight α-olefin (co) polymer (B) in the entire thermoplastic resin composition of the present invention is 0.01 to 95% by mass, preferably 0.1 to 50% by mass, and more preferably 1. ~ 30% by mass, particularly preferably 5 to 20% by mass.
上記樹脂組成物全体における低分子量α−オレフィン(共)重合体(B)の含有量が、上記下限値以上であると、低分子量α−オレフィン(共)重合体(B)による流動性改良効果や軽量性、柔軟性の付与効果が十分に発現されるため好ましい。一方、上記樹脂組成物全体における低分子量α−オレフィン(共)重合体(B)の含有量が、上記上限値以下であると、樹脂組成物の機械特性や耐熱性の低下、ブリードアウトなどの問題が生じにくいため好ましい。言い換えると、低分子量α−オレフィン(共)重合体(B)の含量が、上記範囲内にあると、ブリードアウトがなく、機械特性や耐熱性を損なうことなく、流動性や軽量性、柔軟性に優れた樹脂組成物が得られ易いため好ましい。 When the content of the low molecular weight α-olefin (co) polymer (B) in the entire resin composition is at least the above lower limit value, the fluidity improving effect of the low molecular weight α-olefin (co) polymer (B) It is preferable because the effect of imparting lightness, lightness and flexibility is sufficiently exhibited. On the other hand, when the content of the low molecular weight α-olefin (co) polymer (B) in the entire resin composition is not more than the above upper limit value, the mechanical properties and heat resistance of the resin composition are lowered, bleed-out, etc. It is preferable because it is less likely to cause problems. In other words, when the content of the low molecular weight α-olefin (co) polymer (B) is within the above range, there is no bleed-out, and fluidity, lightness, and flexibility are not impaired in mechanical properties and heat resistance. It is preferable because an excellent resin composition can be easily obtained.
粘着性樹脂(C)
本発明の熱可塑性樹脂組成物は、上述した熱可塑性樹脂(A)および低分子量α−オレフィン共重合体(B)に加えて、必要に応じて、粘着性樹脂(C)を含有してもよい。特に本発明の熱可塑性樹脂組成物をホットメルト接着剤用樹脂組成物として用いる場合には、粘着性樹脂(C)を含有することが好ましい。
Adhesive resin (C)
The thermoplastic resin composition of the present invention may contain an adhesive resin (C), if necessary, in addition to the above-mentioned thermoplastic resin (A) and low molecular weight α-olefin copolymer (B). Good. In particular, when the thermoplastic resin composition of the present invention is used as a resin composition for a hot melt adhesive, it preferably contains an adhesive resin (C).
本発明において、粘着性樹脂(C)は、熱可塑性樹脂組成物の溶融時の粘度を調整し、ホットタック性や濡れ性を向上させるために配合されうる。本発明において、粘着性樹脂(C)としては、粘着付与剤として公知の樹脂をいずれも用いることができる。 In the present invention, the adhesive resin (C) can be blended in order to adjust the viscosity of the thermoplastic resin composition at the time of melting and to improve hot tackiness and wettability. In the present invention, as the adhesive resin (C), any resin known as a tackifier can be used.
粘着性樹脂(C)としては、例えば、脂肪族系水添タッキファイヤー、ロジン、変性ロジンまたはこれらのエステル化物、脂肪族系石油樹脂、脂環族系石油樹脂、芳香族系石油樹脂、脂肪族成分と芳香族成分の共重合石油樹脂、低分子量スチレン系樹脂、イソプレン系樹脂、アルキルフェノール樹脂、テルペン樹脂、水添テルペン樹脂、クマロン・インデン樹脂等が挙げられる。粘着性樹脂(C)は、1種単独でも2種以上を組み合わせて用いてもよい。本発明の熱可塑性樹脂組成物は、低分子量α−オレフィン(共)重合体(B)の分子鎖が、熱可塑性樹脂(A)の分子鎖と絡み合いを形成することで、熱可塑性樹脂(A)と相互作用しながら、均一に軟化させることができるため、上記粘着性樹脂(C)が良好な分散性を示しやすくなり、結果、ホットタック性や濡れ性に優れた熱可塑性樹脂組成物が得られ易くなるため有用である。 Examples of the adhesive resin (C) include aliphatic hydrogenated tack fire, rosin, modified rosin or esterified products thereof, aliphatic petroleum resin, alicyclic petroleum resin, aromatic petroleum resin, and aliphatic. Examples thereof include copolymerized petroleum resin of component and aromatic component, low molecular weight styrene resin, isoprene resin, alkylphenol resin, terpene resin, hydrogenated terpene resin, kumaron inden resin and the like. The adhesive resin (C) may be used alone or in combination of two or more. In the thermoplastic resin composition of the present invention, the molecular chain of the low molecular weight α-olefin (co) polymer (B) is entangled with the molecular chain of the thermoplastic resin (A) to form a thermoplastic resin (A). ), So that the adhesive resin (C) can easily exhibit good dispersibility, and as a result, a thermoplastic resin composition having excellent hot tackiness and wettability can be obtained. It is useful because it is easy to obtain.
本発明の熱可塑性樹脂組成物が、粘着性樹脂(C)を含有する場合、熱可塑性樹脂組成物全体における粘着性樹脂(C)の含有量は、特に限定されるものではないが、通常1〜80質量%、好ましくは5〜70質量%である。粘着性樹脂(C)をこのような量で含有する熱可塑性樹脂組成物は、通常の成形体製造用に用いられるほか、ホットメルト接着剤や、ヒートシール材料、粘着テープ等の接着剤や粘着剤に好適に使用できるため好ましい。特に、本発明の熱可塑性樹脂組成物が、ホットメルト接着剤用樹脂組成物である場合には、熱可塑性樹脂組成物全体における粘着性樹脂(C)の含有量が、好ましくは1〜70質量%、より好ましくは10〜60質量%である。 When the thermoplastic resin composition of the present invention contains the adhesive resin (C), the content of the adhesive resin (C) in the entire thermoplastic resin composition is not particularly limited, but is usually 1. ~ 80% by mass, preferably 5 to 70% by mass. The thermoplastic resin composition containing the adhesive resin (C) in such an amount is used for ordinary molding production, and is also used as a hot melt adhesive, a heat seal material, an adhesive such as an adhesive tape, or adhesive. It is preferable because it can be preferably used as an agent. In particular, when the thermoplastic resin composition of the present invention is a resin composition for a hot melt adhesive, the content of the adhesive resin (C) in the entire thermoplastic resin composition is preferably 1 to 70 mass by mass. %, More preferably 10 to 60% by mass.
その他の成分
本発明の熱可塑性樹脂組成物は、必要に応じて、酸化防止剤、紫外線吸収剤、光安定剤等の安定剤、金属石鹸、充填剤、難燃剤、抗菌剤、防カビ剤、顔料、発泡剤、架橋剤等の添加剤を含有してもよい。
Other Ingredients The thermoplastic resin composition of the present invention contains , if necessary, stabilizers such as antioxidants, ultraviolet absorbers and light stabilizers, metal soaps, fillers, flame retardants, antibacterial agents and fungicides. It may contain additives such as pigments, foaming agents and cross-linking agents.
上記安定剤としては、フィンダードフェノール系化合物、フォスファイト系化合物、チオエーテル系化合物などの酸化防止剤;ベンゾトリアゾール系化合物、ベンゾフェノン系化合物などの紫外線吸収剤;ヒンダードアミン系化合物などの光安定剤が挙げられる。 Examples of the stabilizer include antioxidants such as findard phenol compounds, phosphite compounds and thioether compounds; ultraviolet absorbers such as benzotriazole compounds and benzophenone compounds; and light stabilizers such as hindered amine compounds. Be done.
上記金属石鹸としては、ステアリン酸マグネシウム、ステアリン酸カルシウム、ステアリン酸バリウム、ステアリン酸亜鉛などのステアリン酸塩等が挙げられる。 Examples of the metal soap include stearate such as magnesium stearate, calcium stearate, barium stearate, and zinc stearate.
上記充填剤としては、ガラス繊維、シリカ繊維、金属繊維(ステンレス、アルミニウム、チタン、銅等)、天然繊維(木粉、木質繊維、竹、竹繊維、綿花、セルロース、ナノセルロース、羊毛、麦わら、麻、亜麻、ケナフ、カポック、ジュート、ラミー、サイザル麻、ヘネッケン、トウモロコシ、木の実の殻、木材パルプ、レーヨン、コットン等)、カーボンブラック、グラファイト、活性炭、黒鉛、単層カーボンナノチューブ、多層カーボンナノチューブ、カーボンナノファイバー、カーボンナノホーン、グラフェンナノプレートレット、ナノポーラスカーボン、カーボン繊維、シリカ、ガラスビーズ、珪酸塩(珪酸カルシウム、タルク、クレー等)、金属酸化物(酸化鉄、酸化チタン、酸化マグネシウム、アルミナ等)、金属の炭酸塩(炭酸カルシウム、炭酸バリウム等)、硫酸塩(硫酸カルシウム、硫酸バリウム等)及び各種金属(マグネシウム、珪素、アルミニウム、チタン、銅等)粉末、マイカ、ガラスフレーク、軽石粉、軽石バルン、水酸化アルミニウム、水酸化マグネシウム、塩基性炭酸マグネシウム、ドロマイト、チタン酸カルシウム、亜硫酸カルシウム、アスベスト、モンモリロナイト、ベントナイト、硫化モリブデン、有機充填剤(リグニン、スターチなど)、及びその含有製品等が挙げられる。 The fillers include glass fiber, silica fiber, metal fiber (stainless steel, aluminum, titanium, copper, etc.), natural fiber (wood flour, wood fiber, bamboo, bamboo fiber, cotton, cellulose, nanocellulose, wool, straw, etc. Hemp, flax, kenaf, capoc, jute, ramie, sisal hemp, henneken, corn, nut shells, wood pulp, rayon, cotton, etc.), carbon black, graphite, activated charcoal, graphite, single layer carbon nanotubes, multilayer carbon nanotubes, Carbon nanofibers, carbon nanohorns, graphene nanoplatelets, nanoporous carbon, carbon fibers, silica, glass beads, silicates (calcium silicate, talc, clay, etc.), metal oxides (iron oxide, titanium oxide, magnesium oxide, alumina, etc.) ), Metal carbonate (calcium carbonate, barium carbonate, etc.), sulfate (calcium sulfate, barium sulfate, etc.) and various metal (magnesium, silicon, aluminum, titanium, copper, etc.) powder, mica, glass flakes, pebbles powder, Pallet balun, aluminum hydroxide, magnesium hydroxide, basic magnesium carbonate, dolomite, calcium titanate, calcium sulfite, asbestos, montmorillonite, bentonite, molybdenum sulfide, organic fillers (lignin, starch, etc.), and their contained products Can be mentioned.
特にガラス繊維、シリカ繊維、金属繊維、天然繊維、カーボンナノチューブ、カーボンナノファイバー、カーボンナノホーン、カーボン繊維などの構造に異方性を有する充填剤は、混練時の剪断により充填剤が破断することで、異方性が低下し、その特徴が損なわれ易いが、低分子量α−オレフィン(共)重合体(B)は、流動性改良効果にて混錬時の剪断を低減し、異方性を維持し易くするため有用である。 In particular, fillers having structural anisotropy such as glass fiber, silica fiber, metal fiber, natural fiber, carbon nanotube, carbon nanofiber, carbon nanohorn, and carbon fiber are caused by breakage of the filler due to shearing during kneading. Although the anisotropy is reduced and its characteristics are easily impaired, the low molecular weight α-olefin (co) polymer (B) reduces shearing during kneading due to the effect of improving fluidity and improves anisotropy. It is useful because it is easy to maintain.
また本発明の熱可塑性樹脂組成物は、低分子量α−オレフィン(共)重合体(B)の分子鎖が、熱可塑性樹脂(A)の分子鎖と絡み合いを形成することで、熱可塑性樹脂(A)と相互作用しながら、均一に軟化させることができ、上記充填剤が良好な分散性を示しやすくなると考えられるため、有用である。 Further, in the thermoplastic resin composition of the present invention, the molecular chain of the low molecular weight α-olefin (co) polymer (B) is entangled with the molecular chain of the thermoplastic resin (A) to form a thermoplastic resin (co). It is useful because it can be uniformly softened while interacting with A), and it is considered that the filler tends to exhibit good dispersibility.
上記難燃剤としては、デガブロムジフェニルエーテル、オクタブロムジフェニルエーテル等のハロゲン化ジフェニルエーテル、ハロゲン化ポリカーボネイトなどのハロゲン化合物;三酸化アンチモン、四酸化アンチモン、五酸化アンチモン、ピロアンチモン酸ソーダ、水酸化アルミニウムなどの無機化合物;リン系化合物などが挙げられる。また、ドリップ防止のため難燃助剤としてはテトラフルオロエチレン等の化合物を添加することができる。 Examples of the flame retardant include halogenated diphenyl ethers such as degabromdiphenyl ether and octabromdiphenyl ether, halogen compounds such as halogenated polycarbonate; antimony trioxide, antimony tetroxide, antimony pentoxide, sodium pyroantimonate, aluminum hydroxide and the like. Inorganic compounds; phosphorus-based compounds and the like can be mentioned. In addition, a compound such as tetrafluoroethylene can be added as a flame retardant aid to prevent drip.
本発明の熱可塑性樹脂組成物は、低分子量α−オレフィン(共)重合体(B)の分子鎖が、熱可塑性樹脂(A)の分子鎖と絡み合いを形成することで、熱可塑性樹脂(A)と相互作用しながら、均一に軟化させることができ、上記難燃剤が良好な分散性を示しやすくなると考えられるため、結果、難燃剤の必要添加量の削減効果や良好な難燃効果が得られ易くなり有用である。 In the thermoplastic resin composition of the present invention, the molecular chain of the low molecular weight α-olefin (co) polymer (B) is entangled with the molecular chain of the thermoplastic resin (A) to form a thermoplastic resin (A). ), And it is considered that the flame retardant can easily show good dispersibility. As a result, the effect of reducing the required amount of the flame retardant and the good flame retardant effect can be obtained. It is easy to use and useful.
上記抗菌剤、防カビ剤としては、イミダゾール系化合物、チアゾール系化合物、ニトリル系化合物、ハロアルキル系化合物、ピリジン系化合物などの有機化合物;銀、銀系化合物、亜鉛系化合物、銅系化合物、チタン系化合物などの無機物質、無機化合物などが挙げられる。 Examples of the antibacterial agent and antifungal agent include organic compounds such as imidazole compounds, thiazole compounds, nitrile compounds, haloalkyl compounds and pyridine compounds; silver, silver compounds, zinc compounds, copper compounds and titanium compounds. Examples include inorganic substances such as compounds and inorganic compounds.
上記顔料としては、合成樹脂の着色に従来から用いられている顔料を使用できる。具体的には、アルミニウム、銀、金などの金属類;炭酸カルシウム、炭酸バリウムなどの炭酸塩;ZnO、TiO2などの酸化物;Al2O3・nH2O、Fe2O3・nH2Oなどの水酸化物;CaSO4、BaSO4などの硫酸塩;Bi(OH)2NO3などの硝酸塩;PbCl2などの塩化物;CaCrO4、BaCrO4などのクロム酸塩;CoCrO4などの亜クロム酸塩、マンガン酸塩および過マンガン酸塩;Cu(BO)2などの硼酸塩;Na2U2O7・6H2Oなどのウラン酸塩;K3Co(NO2)6・3H2Oなどの亜硝酸塩;SiO2などの珪酸塩;CuAsO3・Cu(OH)2などのヒ酸塩および亜ヒ酸塩;Cu(C2H3O2)2・Cu(OH)2などの酢酸塩;(NH4)2MnO2(P2O7)2などの燐酸塩;アルミ酸塩、モリブデン酸塩、亜鉛酸塩、アンチモン酸塩、タングステン酸塩セレン化物、チタン酸塩、シアン化鉄塩、フタル酸塩、CaS、ZnS、CdS、黒鉛、カーボンブラックなどの無機顔料、コチニール・レーキ、マダー・レーキなどの天然有機顔料、ナフトール・グリーンY、ナフトール・グリーンBなどのニトロソ顔料;ナフトールエローS、ピグメント・クロリン2Gなどのニトロ顔料;パーマネント・レッド4R;ハンザエロー、ブリリアント・カーミン68、スカーレット2Rなどのアゾ顔料;マラカイン・グリーン、ローダミンBなどの塩基性染料レーキ、アシツド、グリーンレーキ、エオシン・レーキなどの酸性染料レーキ、アリザリン・レーキ、プルプリン・レーキ、などの媒染染料レーキ、チオ・インジゴ・レッドB、インタンスレン・オレンジなどの建染染料顔料、フタロシアニンブルー、フタロシアニングリーンなどのフタロシアニン顔料などの有機顔料などが挙げられる。 As the pigment, a pigment conventionally used for coloring synthetic resins can be used. Specifically, metals such as aluminum, silver, and gold; carbonates such as calcium carbonate and barium carbonate; oxides such as ZnO and TiO 2 ; Al 2 O 3 · nH 2 O, Fe 2 O 3 · nH 2 Hydroxide such as O; Sulfate such as CaSO 4 , BaSO 4 ; Nitrate such as Bi (OH) 2 NO 3 ; Chromate such as PbCl 2 ; Chromate such as CaCrO 4 , BaCrO 4 ; CoCrO 4 etc. chromite, manganese salts and permanganate; Cu (BO) borate, such as 2; Na 2 U 2 O 7 · 6H 2 uranium salts such as O; K 3 Co (NO 2 ) 6 · 3H Ninitates such as 2 O; Silates such as SiO 2 ; Hylates and hydrates such as CuAsO 3 · Cu (OH) 2 ; Cu (C 2 H 3 O 2 ) 2 · Cu (OH) 2 etc. Acetate; Phosphate such as (NH 4 ) 2 MnO 2 (P 2 O 7 ) 2 ; Aluminate, molybdenate, zincate, antimonate, tetrant selenium, titanate, cyanide Inorganic pigments such as iron salts, phthalates, CaS, ZnS, CdS, graphite and carbon black, natural organic pigments such as cochineal lake and madder lake, nitroso pigments such as naphthol green Y and naphthol green B; Nitro pigments such as Naphthol Yellow S and Pigment Chlorin 2G; Permanent Red 4R; Azo pigments such as Hansa Yellow, Brilliant Carmin 68, Scarlet 2R; Basic dyes such as Malakine Green and Rhodamine B Acid dye lakes such as eosin lake, medium dye lakes such as alizarin lake and purpurin lake, building dye pigments such as thio-indigo red B and intenslen orange, phthalocyanine such as phthalocyanine blue and phthalocyanine green. Examples include organic pigments such as pigments.
本発明の熱可塑性樹脂組成物は、低分子量α−オレフィン(共)重合体(B)の分子鎖が、熱可塑性樹脂(A)の分子鎖と絡み合いを形成することで、熱可塑性樹脂(A)と相互作用しながら、均一に軟化させることができ、上記顔料が良好な分散性を示しやすくなると考えられるため、結果、顔料の必要添加量の削減や良好な発色効果が得られ易くなり有用である。 In the thermoplastic resin composition of the present invention, the molecular chain of the low molecular weight α-olefin (co) polymer (B) is entangled with the molecular chain of the thermoplastic resin (A) to form a thermoplastic resin (A). ) Can be uniformly softened, and it is considered that the above-mentioned pigment tends to show good dispersibility. As a result, it is easy to reduce the required addition amount of the pigment and obtain a good color-developing effect, which is useful. Is.
上記発泡剤としては、アゾジカルボンアミド(ADCA)、1,1’−アゾビス(1−アセトキシ―1―フェニルエタン)、ジメチルー2,2’−アゾビスブチレート、ジメチルー2,2’−アゾビスイソブチレート、2,2'−アゾビス(2,4,4―トリメチルペンタン)、1,1'−アゾビス(シクロヘキサンー1―カルボニトリル)、2,2’−アゾビス[N―(2―カルボキシエチル)―2―メチル-プロピオンアミジン]等のアゾ化合物;N,N'-ジニトロソペンタメチレンテトラミン(DPT)等のニトロソ化合物;4,4'‐オキシビス(ベンゼンスルホニルヒドラジド)、ジフェニルスルホンー3,3’−ジスルホニルヒドラジド等のヒドラジン誘導体;p−トルエンスルホニルセミカルバジド等のセミカルバジド化合物;トリヒドラジノトリアジンなどの有機系熱分解型発泡剤、炭酸水素ナトリウム、炭酸水素アンモニウム等の重炭酸塩、炭酸ナトリウム、炭酸アンモニウム等の炭酸塩;亜硝酸アンモニウム等の亜硝酸塩、水素化合物などの無機系熱分解型発泡剤などの化学発泡剤、および、メタノール、エタノール、プロパン、ブタン、ペンタン、ヘキサン等の各種脂肪族炭化水素類;ジクロルエタン、ジクロルメタン、四塩化炭素等の各種塩化炭化水素類;フロン等の各種フッ化塩化炭化水素類などの有機系物理発泡剤、さらには、空気、二酸化炭素、窒素、アルゴン、水などの無機系物理発泡剤などが挙げられる。 Examples of the foaming agent include azodicarboxylic amide (ADCA), 1,1'-azobis (1-acetoxy-1-phenylethane), dimethyl-2,2'-azobisbutyrate, and dimethyl-2,2'-azobisiso. Butyrate, 2,2'-azobis (2,4,4-trimethylpentane), 1,1'-azobis (cyclohexane-1-carbonitrile), 2,2'-azobis [N- (2-carboxyethyl) -2-Methyl-propion amidine] and other azo compounds; N, N'-dinitrosopentamethylenetetramine (DPT) and other nitroso compounds; 4,4'-oxybis (benzenesulfonylhydrazide), diphenylsulfone 3,3' -Hydrazine derivatives such as disulfonylhydrazide; semi-carbazide compounds such as p-toluenesulfonyl semicarbazide; organic heat-decomposable foaming agents such as trihydradinotriazine, hydrocarbons such as sodium hydrogencarbonate and ammonium hydrogencarbonate, sodium carbonate, carbonate Carbonates such as ammonium; nitrites such as ammonium nitrite, chemical foaming agents such as inorganic thermal decomposition foaming agents such as hydrogen compounds, and various aliphatic hydrocarbons such as methanol, ethanol, propane, butane, pentane, and hexane. Kind: Various hydrocarbons such as dichloroethane, dichloromethane, carbon tetrachloride; Organic physical foaming agents such as various fluorohydrocarbons such as Freon, and air, carbon dioxide, nitrogen, argon, water, etc. Examples include inorganic physical foaming agents.
また、上記発泡剤は、必要に応じて、発泡助剤と共に用いることができる。発泡助剤の具体例としては、酸化亜鉛(ZnO)、ステアリン酸亜鉛、サリチル酸、フタル酸、ステアリン酸、しゅう酸等の有機酸、尿素またはその誘導体などが挙げられる。本発明の熱可塑性樹脂組成物は、低分子量α−オレフィン(共)重合体(B)の分子鎖が、熱可塑性樹脂(A)の分子鎖と絡み合いを形成することで、熱可塑性樹脂(A)と相互作用しながら、均一に軟化させることができるため、上記発泡剤が良好な分散性を示しやすくなると考えられる。その結果、均一な発泡構造が得られ、柔軟性や軽量性、反発性や低圧縮永久歪性に優れた熱可塑性樹脂組成物が得られ易くなると考えられるため有用である。 In addition, the foaming agent can be used together with a foaming aid, if necessary. Specific examples of the foaming aid include organic acids such as zinc oxide (ZnO), zinc stearate, salicylic acid, phthalic acid, stearic acid, and oxalic acid, urea, and derivatives thereof. In the thermoplastic resin composition of the present invention, the molecular chain of the low molecular weight α-olefin (co) polymer (B) is entangled with the molecular chain of the thermoplastic resin (A) to form a thermoplastic resin (A). ), It is considered that the foaming agent tends to exhibit good dispersibility because it can be softened uniformly. As a result, a uniform foam structure can be obtained, and it is considered that a thermoplastic resin composition having excellent flexibility, light weight, resilience and low compression permanent strain can be easily obtained, which is useful.
上記架橋剤としては、ジクミルペルオキシド、ジ−t−ブチルペルオキシド、2,5−ジメチル−2,5−ジ−(t−ブチルペルオキシ)ヘキサン、2,5−ジメチル−2,5−ジ−(t−ブチルペルオキシ)ヘキシン−3,1,3−ビス(t−ブチルペルオキシイソプロピル)ベンゼン、1,1−ビス(t−ブチルペルオキシ)−3,3,5−トリメチルシクロヘキサン、n−ブチル−4,4−ビス(t−ブチルペルオキシ)バレレート、ベンゾイルペルオキシド、p−クロロベンゾイルペルオキシド、2,4−ジクロロベンゾイルペルオキシド、t−ブチルペルオキシベンゾエート、t−ブチルペルベンゾエート、t−ブチルペルオキシイソプロピルカーボネート、ジアセチルペルオキシド、ラウロイルペルオキシド、t−ブチルクミルペルオキシドなどの有機過酸化物架橋剤が挙げられる。 Examples of the cross-linking agent include dicumyl peroxide, di-t-butyl peroxide, 2,5-dimethyl-2,5-di- (t-butylperoxy) hexane, and 2,5-dimethyl-2,5-di- (t-butylperoxy) hexane. t-butylperoxy) hexin-3,1,3-bis (t-butylperoxyisopropyl) benzene, 1,1-bis (t-butylperoxy) -3,3,5-trimethylcyclohexane, n-butyl-4, 4-bis (t-butylperoxy) valerate, benzoyl peroxide, p-chlorobenzoyl peroxide, 2,4-dichlorobenzoyl peroxide, t-butylperoxybenzoate, t-butylperbenzoate, t-butylperoxyisopropyl carbonate, diacetylperoxide, Examples thereof include organic peroxide peroxide cross-linking agents such as lauroyl peroxide and t-butylcumyl peroxide.
また、上記架橋剤は、必要に応じて、架橋助剤と共に用いることができる。架橋助剤の具体例としては、硫黄、p−キノンジオキシム、p,p’−ジベンゾイルキノンジオキシム、N―メチル−N−4−ジニトロソアニリン、ニトロソベンゼン、ジフェニルグアニジン、トリメチロールプロパン−N,N'―m―フェニレンジマレイミドのような有機過酸化物架橋用助剤;あるいはジビニルベンゼン、トリアリルシアヌレート(TAC)、トリアリルイソシアヌレート(TAIC)が好ましい。また、エチレングリコールジメタクリレート、ジエチレングリコールジメタクリレート、ポリエチレングリコールジメタクリレート、トリメチロールプロパントリメタクリレート、アリルメタクリレート等の多官能性メタクリレートモノマー、ビニルブチラート、ビニルステアレートのような多官能性ビニルモノマーなどが挙げられる。 Further, the above-mentioned cross-linking agent can be used together with a cross-linking aid, if necessary. Specific examples of the cross-linking aid include sulfur, p-quinone dioxime, p, p'-dibenzoylquinone dioxime, N-methyl-N-4-dinitrosoaniline, nitrosobenzene, diphenylguanidine, and trimethylpropan-. Auxiliary agents for cross-linking organic peroxides such as N, N'-m-phenylenedimaleimide; or divinylbenzene, triallyl cyanurate (TAC), triallyl isocyanurate (TAIC) are preferred. Examples thereof include polyfunctional methacrylate monomers such as ethylene glycol dimethacrylate, diethylene glycol dimethacrylate, polyethylene glycol dimethacrylate, trimethylolpropane trimethacrylate and allyl methacrylate, and polyfunctional vinyl monomers such as vinyl butyrate and vinyl stearate. Be done.
本発明の熱可塑性樹脂組成物は、低分子量α−オレフィン(共)重合体(B)の分子鎖が、熱可塑性樹脂(A)の分子鎖と絡み合いを形成することで、熱可塑性樹脂(A)と相互作用しながら、均一に軟化させることができるため、上記架橋剤や架橋助剤が良好な分散性を示しやすくなると考えられる。結果、均一な架橋構造が得られ、引張強度や耐熱性、反発性や低圧縮永久歪性に優れた熱可塑性樹脂組成が得られ易くなるため有用である。
上記添加剤は、本発明の効果を損なわない範囲で、任意の割合および任意の添加方法にて使用できる。
In the thermoplastic resin composition of the present invention, the molecular chain of the low molecular weight α-olefin (co) polymer (B) is entangled with the molecular chain of the thermoplastic resin (A) to form a thermoplastic resin (A). ), Since it can be uniformly softened, it is considered that the above-mentioned cross-linking agent and cross-linking aid are likely to exhibit good dispersibility. As a result, a uniform crosslinked structure can be obtained, and a thermoplastic resin composition having excellent tensile strength, heat resistance, resilience and low compression permanent strain can be easily obtained, which is useful.
The above additives can be used in any proportion and any addition method as long as the effects of the present invention are not impaired.
熱可塑性樹脂組成物の配合
本発明にかかる熱可塑性樹脂組成物は、熱可塑性樹脂(A)および低分子量α−オレフィン(共)重合体(B)を必須成分とすることを特徴とする。また、発明の効果を損なわない範囲にて、上述のその他成分を含有することができる。
Formulation of Thermoplastic Resin Composition The thermoplastic resin composition according to the present invention is characterized by containing a thermoplastic resin (A) and a low molecular weight α-olefin (co) polymer (B) as essential components. In addition, the above-mentioned other components can be contained as long as the effects of the invention are not impaired.
熱可塑性樹脂組成物の製造方法
本発明に係る熱可塑性樹脂組成物は、発明の効果を損なわない範囲で種々の方法により製造することができるが、特に、熱可塑性樹脂(A)、低分子量α−オレフィン(共)重合体(B)及び必要に応じた添加剤を、1軸押出機、2軸押出機、プラストミル、ブラベンダー、ニーダー、ロールミキサー、バンバリーミキサー等により、溶融混練することによって製造する方法が望ましい。例えば、熱可塑性樹脂(A)と低分子量α−オレフィン(共)重合体(B)とを、ヘンシェルミキサーなどの高速ミキサーやタンブラーなどを用いてドライブレンドした後に押出機等により溶融混練する方法や、熱可塑性樹脂(A)を押出機により溶融混練している際に、低分子量α−オレフィン(共)重合体(B)を開放部から直接添加したり、サイドフィーダーや液体フィードポンプにより挿入したりすることで溶融混練する方法などが挙げられる。また、低分子量α−オレフィン(共)重合体(B)は、熱可塑性樹脂(A)の一部やその他樹脂と共に事前に溶融混錬して製造したマスターバッチや、ポリエチレンやエチレン・酢酸ビニル共重合体、ポリブテン、ポリブタジエン等からなる溶融袋へ充填する方式などを用いて添加することもできる。
Method for Producing Thermoplastic Resin Composition The thermoplastic resin composition according to the present invention can be produced by various methods as long as the effects of the present invention are not impaired. In particular, the thermoplastic resin (A) and the low molecular weight α -Manufactured by melt-kneading the olefin (co) polymer (B) and, if necessary, additives with a single-screw extruder, twin-screw extruder, plastic mill, brabender, kneader, roll mixer, Banbury mixer, etc. The method of doing is desirable. For example, a method in which a thermoplastic resin (A) and a low molecular weight α-olefin (co) polymer (B) are dry-blended using a high-speed mixer such as a Henschel mixer or a tumbler and then melt-kneaded by an extruder or the like. , When the thermoplastic resin (A) is melt-kneaded by an extruder, the low molecular weight α-olefin (co) polymer (B) is added directly from the open portion, or inserted by a side feeder or a liquid feed pump. Examples include a method of melt-kneading by squeezing. The low molecular weight α-olefin (co) polymer (B) is a masterbatch produced by pre-melting and kneading a part of the thermoplastic resin (A) and other resins, as well as polyethylene and ethylene / vinyl acetate. It can also be added by using a method of filling a molten bag made of a polymer, polybutene, polybutadiene or the like.
<成形体>
本発明の成形体は、上記の本発明の熱可塑性樹脂組成物を含む成形体である。本発明の成形体は、例えば、上記本発明の熱可塑性樹脂組成物を、Tダイ成形、ブロー成形、射出成形、その他公知の成形方法により、成形することで得られる。また、本発明の成形体は、上記本は詰めの熱可塑性樹脂に発泡剤や架橋剤を加え、発泡成形や架橋成形させることにより得られる発泡体や架橋体であってもよい。
<Molded body>
The molded product of the present invention is a molded product containing the above-mentioned thermoplastic resin composition of the present invention. The molded product of the present invention can be obtained, for example, by molding the thermoplastic resin composition of the present invention by T-die molding, blow molding, injection molding, or other known molding methods. Further, the molded product of the present invention may be a foamed product or a crosslinked product obtained by adding a foaming agent or a crosslinking agent to the packed thermoplastic resin and performing foam molding or crosslinking.
本発明の熱可塑性樹脂組成物およびその成形体の用途は、特には限定されず、種々の用途に使用することができる。具体的には、ホットメルト接着剤やヒートシール材料、粘着テープなどの接着剤や粘着剤、シーラント、電線、ワイヤー、ケーブル、ワイヤーハーネス、ライニング、ホース、チューブ、パイプ、ボトル、セパレーター、モール材、マンドレル、ベルト、衝撃吸収パッド、プロテクター、ヘルメットやガードなどの保護具、ゴルフクラブやテニスラケット、バット、工具などの各種グリップ部材、マウスガード、野球ボールやテニスボール、ゴルフボールなどの各種ボール、制振パレット、衝撃吸収ダンパー、インシュレーター、履物用衝撃吸収材、衝撃吸収発泡体、歯ブラシ、床材、電動工具部材、農機具部材、放熱材、透明基板、防音材、クッション材、ガスケット、キャップ、薬栓、パッキング材、キャップライナー、靴底や靴底ソール、靴のミッドソール、インナーソール、ソールなどのシューズやサンダル部材、レザー、不織布、繊維、布材、包装用や光学用、離形用、熱伝動用、導電用、防塵用、転写用、保護用、衝撃吸収用など各種用途に使用されるフィルムやシート、バンパー、ドアトリム、リアーパッケージトリム、シートバックガーニッシュ、インストルメントパネル、内装材、外装材、フィラーや色素、オイル、繊維などを含有したペレットやパウダー、ペーストなどのマスターバッチ、押出成形品や射出成形品、中空成形品、発泡成形品。架橋成形品などの各種成形品、建築資材、自動車部材、家電用部材、工業用部材、服飾部材、日用雑貨用部材、台所用品部材、スポーツ用品向け部材などを挙げることができる。 The use of the thermoplastic resin composition of the present invention and the molded product thereof is not particularly limited, and can be used for various purposes. Specifically, hot melt adhesives and heat seal materials, adhesives and adhesives such as adhesive tapes, sealants, electric wires, wires, cables, wire harnesses, linings, hoses, tubes, pipes, bottles, separators, molding materials, Mandrel, belt, shock absorbing pad, protector, protective equipment such as helmet and guard, various grip members such as golf club, tennis racket, bat, tool, mouth guard, various balls such as baseball ball, tennis ball, golf ball, control Shaking pallets, shock absorbing dampers, insulators, shock absorbing materials for footwear, shock absorbing foams, toothbrushes, flooring materials, power tool parts, agricultural machinery parts, heat dissipation materials, transparent substrates, soundproofing materials, cushioning materials, gaskets, caps, chemical plugs , Packing material, cap liner, sole and sole sole, shoe midsole, inner sole, sole and other shoes and sandal parts, leather, non-woven fabric, fiber, cloth material, packaging and optical, mold separation, heat Films and seats, bumpers, door trims, rear package trims, seat back garnishes, instrument panels, interior materials, exterior materials used for various purposes such as transmission, conductivity, dustproof, transfer, protection, and shock absorption. , Master batches of pellets, powders, pastes, etc. containing fillers, pigments, oils, fibers, etc., extrusion molded products, injection molded products, hollow molded products, foam molded products. Examples thereof include various molded products such as crosslinked molded products, building materials, automobile parts, household appliances parts, industrial parts, clothing parts, daily miscellaneous goods parts, kitchen goods parts, and sports goods parts.
これらの中でも、本発明の熱可塑性樹脂組成物が良好な流動性を示し、柔軟性および軽量性、機械強度や耐熱性にも優れることから、ホットメルト接着剤やヒートシール材料、粘着テープなどの接着剤や粘着剤など、溶融時の流動性と、柔軟性および軽量性、機械強度や耐熱性が重要視されるような用途に特に好適である。 Among these, the thermoplastic resin composition of the present invention exhibits good fluidity, is excellent in flexibility and light weight, mechanical strength and heat resistance, and therefore, it is used as a hot melt adhesive, a heat seal material, an adhesive tape, etc. It is particularly suitable for applications such as adhesives and adhesives where fluidity at the time of melting, flexibility and lightness, mechanical strength and heat resistance are important.
以下、実施例に基づいて本発明をさらに具体的に説明するが、本発明はこれらの実施例に限定されるものではない。
以下の実施例および比較例において、各物性は、以下の方法により測定あるいは評価した。
Hereinafter, the present invention will be described in more detail based on Examples, but the present invention is not limited to these Examples.
In the following examples and comparative examples, each physical property was measured or evaluated by the following method.
〔メチル基指標〕
日本電子(株)製EX270型核磁気共鳴装置を用い、溶媒として重クロロホルム,試料濃度として55mg/0.6mL、測定温度として室温、観測核として1H(270MHz)、シーケンスとしてシングルパルス、パルス幅として6.5μ秒(45°パルス)、繰り返し時間として5.5秒、積算回数としては16回、ケミカルシフトの基準値として重クロロホルム中のCHCl3に基づく溶媒ピークの7.24ppmを用いて測定した。
[Methyl group index]
Using the EX270 type nuclear magnetic resonance device manufactured by JEOL Ltd., deuterated chloroform as a solvent, 55 mg / 0.6 mL as a sample concentration, room temperature as a measurement temperature, 1 H (270 MHz) as an observation nucleus, a single pulse as a sequence, and a pulse width. Measured using 6.5 μsec (45 ° pulse), 5.5 seconds as the repetition time, 16 times as the number of integrations, and 7.24 ppm of the solvent peak based on CHCl 3 in deuterated chloroform as the reference value for chemical shift. did.
上記のようにして測定された1H−NMRスペクトルから得られたスペクトルにおける、0.50〜2.20ppmの範囲内にあるピークの積分値に対する、0.50〜1.15ppmの範囲内にあるピークの積分値の割合をメチル基指標とした。ここで、0.50〜2.20ppmの範囲内にはα−オレフィン(共)重合体に基づくピークがほぼ含まれる。この範囲のうち、メチル基に基づくピークは、0.50〜1.15ppmの範囲内に含まれる可能性が高い。 It is in the range of 0.50 to 1.15 ppm with respect to the integral value of the peak in the range of 0.50 to 2.20 ppm in the spectrum obtained from the 1 H-NMR spectrum measured as described above. The ratio of the integrated values of the peaks was used as the methyl group index. Here, a peak based on the α-olefin (co) polymer is substantially included in the range of 0.50 to 2.20 ppm. Within this range, the peak based on the methyl group is likely to be contained in the range of 0.50 to 1.15 ppm.
〔融点〕
融点は、セイコーインスツルメント社製X−DSC−7000を用いて測定した。簡易密閉できるアルミサンプルパンに約8mgのサンプルを入れてDSCセルに配置し、DSCセルを窒素雰囲気下にて室温から、200℃まで10℃/分で昇温し、次いで、200℃で5分間保持した後、10℃/分で降温し、DSCセルを−100℃まで冷却した(降温過程)。次いで、−100℃で5分間保持した後、10℃/分で200℃まで昇温し、昇温過程で得られるエンタルピー曲線が極大値を示す温度を融点(Tm)とし、融解に伴う吸熱量の総和を融解熱量(ΔH)とした。ピークが観測されないか、融解熱量(ΔH)の値が40J/g以下の場合、融点(Tm)は観測されないとみなした。融点(Tm)、および融解熱量(ΔH)の求め方はJIS K7121に基づいて行った。
[Melting point]
The melting point was measured using X-DSC-7000 manufactured by Seiko Instruments Inc. A sample of about 8 mg is placed in a simple sealable aluminum sample pan and placed in a DSC cell, and the DSC cell is heated from room temperature to 200 ° C. at 10 ° C./min under a nitrogen atmosphere, and then at 200 ° C. for 5 minutes. After holding, the temperature was lowered at 10 ° C./min, and the DSC cell was cooled to −100 ° C. (temperature lowering process). Then, after holding at −100 ° C. for 5 minutes, the temperature is raised to 200 ° C. at 10 ° C./min, and the temperature at which the enthalpy curve obtained in the heating process shows the maximum value is set as the melting point (Tm), and the amount of heat absorbed due to melting Was taken as the heat of fusion (ΔH). If no peak was observed or the value of heat of fusion (ΔH) was 40 J / g or less, the melting point (Tm) was considered not to be observed. The melting point (Tm) and the amount of heat of fusion (ΔH) were determined based on JIS K7121.
〔重量平均分子量(Mw)および分子量分布(Mw/Mn)〕
低分子量α−オレフィン(共)重合体(B)の分子量は、下記の高速GPC測定装置を用い測定を行った。標準物質として分子量既知の単分散ポリスチレンを用い校正を行った。
測定装置:東ソー社製HLC8320GPC
移動相:THF(和光純薬工業社製、安定剤不含有、液体クロマトグラフィー用グレード)
カラム:東ソー社製TSKgel Super MultiporeHZ−M 2本を直列連結した。
サンプル濃度:5mg/mL
移動相流速:0.35mL/分
測定温度:40℃
検量線用標準サンプル:東ソー社製PStQuick MP−M
[Weight average molecular weight (Mw) and molecular weight distribution (Mw / Mn)]
The molecular weight of the low molecular weight α-olefin (co) polymer (B) was measured using the following high-speed GPC measuring device. Calibration was performed using monodisperse polystyrene with a known molecular weight as a standard substance.
Measuring device: Tosoh HLC8320GPC
Mobile phase: THF (manufactured by Wako Pure Chemical Industries, Ltd., stabilizer-free, liquid chromatography grade)
Column: Two TSKgel Super Multipore HZ-M manufactured by Tosoh Corporation were connected in series.
Sample concentration: 5 mg / mL
Mobile phase flow velocity: 0.35 mL / min Measurement temperature: 40 ° C
Standard sample for calibration curve: PStQuick MP-M manufactured by Tosoh Corporation
また、比較例で用いたポリエチレンワックスの分子量は、下記の測定装置を用い測定を行った。標準物質として分子量既知の単分散ポリスチレンを用い校正を行った。
測定装置:東ソー社製HLC―8321GPC/HT型
移動相:o−ジクロロベンゼン
カラム:東ソー社製TSKgel GMH6−HTを2本、TSKgel GMH6−HTLを2本直列に接続
サンプル濃度:0.1mg/mL
移動相流速:1.0mL/分
測定温度:140℃
検量線用標準サンプル:東ソー社製単分散ポリスチレン #3 std set
The molecular weight of the polyethylene wax used in the comparative example was measured using the following measuring device. Calibration was performed using monodisperse polystyrene with a known molecular weight as a standard substance.
Measuring device: Tosoh HLC-8321GPC / HT type Mobile phase: o-dichlorobenzene Column: Two Tosoh TSKgel GMH6-HT and two TSKgel GMH6-HTL connected in series Sample concentration: 0.1 mg / mL
Mobile phase flow velocity: 1.0 mL / min Measurement temperature: 140 ° C
Standard sample for calibration curve: Tosoh monodisperse polystyrene # 3 std set
〔密度〕
低分子量α−オレフィン(共)重合体(B)の密度は、JIS K2249−3に準じて、ピクノメータ法により求めた。
〔density〕
The density of the low molecular weight α-olefin (co) polymer (B) was determined by the pycnometer method according to JIS K2249-3.
〔メルトフローレート(MFR)〕
熱可塑性樹脂(A)のMFRは、JIS K 7210に準拠し、190℃、 試験荷重2.16kgfもしくは230℃、 試験荷重2.16kgfの条件にて測定した。
また熱可塑性樹脂組成物のMFRは、JIS K 7210に準拠し、190℃、 試験荷重2.16kgfの条件にて測定した。
[Melt flow rate (MFR)]
The MFR of the thermoplastic resin (A) was measured under the conditions of 190 ° C., a test load of 2.16 kgf or 230 ° C., and a test load of 2.16 kgf in accordance with JIS K 7210.
The MFR of the thermoplastic resin composition was measured in accordance with JIS K 7210 under the conditions of 190 ° C. and a test load of 2.16 kgf.
〔溶融粘度〕
熱可塑性樹脂(A)の溶融粘度は、Brookfield Engineering社製、デジタル粘度計HBDV2Tを用い、190℃条件にて測定した。
[Melting viscosity]
The melt viscosity of the thermoplastic resin (A) was measured under 190 ° C. conditions using a digital viscometer HBDV2T manufactured by Brookfield Engineering.
以下の実施例および比較例において、原料としては次のものを用いた。
熱可塑性樹脂(A)
〔非晶性α−オレフィン(共)重合体:APAO1〕
REXtac.LLC.社製 非晶性ポリαオレフィン RT2180(溶融粘度(190℃)=8,000 mPa・s,融解エンタルピー(ΔH)=5J/g,固体のため、40℃における動粘度は測定できない。)
In the following examples and comparative examples, the following raw materials were used.
Thermoplastic resin (A)
[Amorphous α-olefin (co) polymer: APAO1]
REXtac. LLC. Amorphous poly α-olefin RT2180 manufactured by the company (melt viscosity (190 ° C) = 8,000 mPa · s, melt enthalpy (ΔH) = 5 J / g, solid, so kinematic viscosity at 40 ° C cannot be measured.)
〔結晶性α−オレフィン(共)重合体:POE1〕
Dow Chemical Company製 ポリオレフィン・エラストマー ENGAGE 8003EL(MFR(190℃,2.16kg)=1g/10min,融点=77℃)
[Crystally α-olefin (co) polymer: POE1]
Polyolefin elastomer ENGAGE 8003EL manufactured by Dow Chemical Company (MFR (190 ° C, 2.16 kg) = 1 g / 10 min, melting point = 77 ° C)
〔結晶性α−オレフィン(共)重合体:POE2〕
Exxon Mobil Corporation製 ポリオレフィン・エラストマー Vistamax 6502(MFR(190℃,2.16kg)=21g/10min,融点=107℃)
[Crystally α-olefin (co) polymer: POE2]
Exxon Mobil Corporation Polyolefin Elastomer Vistamax 6502 (MFR (190 ° C, 2.16 kg) = 21 g / 10 min, melting point = 107 ° C)
〔エチレン・酢酸ビニル共重合体:EVA1〕
三井・ダウポリケミカル社製 エチレン・酢酸ビニル共重合体 エバフレックス EV460(MFR(190℃,2.16kg)=2.5g/10min,酢酸ビニル分率:19質量%)
[Ethylene-vinyl acetate copolymer: EVA1]
Ethylene-vinyl acetate copolymer Evaflex EV460 (MFR (190 ° C, 2.16 kg) = 2.5 g / 10 min, vinyl acetate fraction: 19% by mass) manufactured by Mitsui Dow Polychemical Co., Ltd.
〔エチレン・酢酸ビニル共重合体:EVA2〕
三井・ダウポリケミカル社製 エチレン・酢酸ビニル共重合体 エバフレックス EV150(MFR(190℃,2.16kg)=30g/10min,酢酸ビニル分率:19質量%)
[Ethylene-vinyl acetate copolymer: EVA2]
Ethylene-vinyl acetate copolymer Evaflex EV150 manufactured by Mitsui Dow Polychemical Co., Ltd. (MFR (190 ° C, 2.16 kg) = 30 g / 10 min, vinyl acetate fraction: 19% by mass)
〔ビニル芳香族化合物を主体とする重合体ブロックと共役ジエン化合物を主体とする重合体ブロックを含有するブロック共重合体またはその水素添加物:SEBS1〕
クラレ社製 水添スチレン−b−ブタジエン−b−スチレン共重合体 セプトン 2007(MFR(230℃,2.16kg)=2.4g/10min,スチレン分率30質量%)
[Block copolymer containing a polymer block mainly composed of a vinyl aromatic compound and a polymer block mainly composed of a conjugated diene compound or a hydrogenated product thereof: SEBS1]
Hydrogenated styrene-b-butadiene-b-styrene copolymer Septon 2007 (MFR (230 ° C, 2.16 kg) = 2.4 g / 10 min, styrene fraction 30% by mass) manufactured by Kuraray Co., Ltd.
〔ビニル芳香族化合物を主体とする重合体ブロックと共役ジエン化合物を主体とする重合体ブロックを含有するブロック共重合体またはその水素添加物:SEPS1〕
クラレ社製 水添スチレン−b−ブタジエン−b−スチレン共重合体 セプトン 8076(MFR(230℃,2.16kg)=65g/10min,スチレン分率30質量%)
[Block copolymer containing a polymer block mainly composed of a vinyl aromatic compound and a polymer block mainly composed of a conjugated diene compound or a hydrogenated product thereof: SEPS1]
Hydrogenated styrene-b-butadiene-b-styrene copolymer manufactured by Kuraray Septon 8076 (MFR (230 ° C, 2.16 kg) = 65 g / 10 min, styrene fraction 30% by mass)
低分子量α−オレフィン(共)重合体(B)
〔低分子量エチレン・α−オレフィン共重合体1の製造例〕
低分子量エチレン・α−オレフィン共重合体1は以下の方法で製造した。
Low molecular weight α-olefin (co) polymer (B)
[Production example of low molecular weight ethylene / α-olefin copolymer 1]
The low molecular weight ethylene / α-olefin copolymer 1 was produced by the following method.
<メタロセン化合物の合成>
〔合成例1〕
[メチルフェニルメチレン(η5−シクロペンタジエニル)(η5−2,7−ジ−t−ブチルフルオレニル)]ジルコニウムジクロリドの合成
(i)6−メチル−6−フェニルフルベンの合成
窒素雰囲気下、200mL三口フラスコにリチウムシクロペンタジエン7.3g (1
01.6mmol)および脱水テトラヒドロフラン100mLを加えて攪拌した。溶液をアイスバスで冷却し、アセトフェノン15.0g(111.8mmol)を滴下した。その後、室温で20時間攪拌し、得られた溶液を希塩酸水溶液でクエンチした。ヘキサン100mLを加えて可溶分を抽出し、この有機層を水、飽和食塩水で洗浄後、無水硫酸マグネシウムで乾燥した。その後、溶媒を留去し、得られた粘性液体をカラムクロマトグラフィー(ヘキサン)で分離し、目的物である6−メチル−6−フェニルフルベン(赤色粘性液体)を得た。
<Synthesis of metallocene compounds>
[Synthesis Example 1]
[Methylphenylmethylene (η5-cyclopentadienyl) (η5-2,7-di-t-butylfluorenyl)] Synthesis of zirconium dichloride (i) Synthesis of 6-methyl-6-phenylfluben Under a nitrogen atmosphere, 7.3 g of lithium cyclopentadiene in a 200 mL three-necked flask (1)
01.6 mmol) and 100 mL of dehydrated tetrahydrofuran were added and stirred. The solution was cooled in an ice bath and 15.0 g (111.8 mmol) of acetophenone was added dropwise. Then, the mixture was stirred at room temperature for 20 hours, and the obtained solution was quenched with a dilute aqueous hydrochloric acid solution. 100 mL of hexane was added to extract the soluble component, and the organic layer was washed with water and saturated brine, and dried over anhydrous magnesium sulfate. Then, the solvent was distilled off, and the obtained viscous liquid was separated by column chromatography (hexane) to obtain the target product, 6-methyl-6-phenylfulvene (red viscous liquid).
(ii)メチル(シクロペンタジエニル)(2,7−ジ−t−ブチルフルオレニル)(フェニル)メタンの合成
窒素雰囲気下、100mL三口フラスコに2,7−ジ−t−ブチルフルオレン2.01g(7.20mmol)および脱水t−ブチルメチルエーテル50mLを添加した。氷浴で冷却しながらn−ブチルリチウム/ヘキサン溶液(1.65M)4.60mL(7.59mmol)を徐々に添加し、室温で16時間攪拌した。6−メチル−6−フェニルフルベン1.66g(9.85mmol)を添加した後、加熱還流下で1時間攪拌した。氷浴で冷却しながら水50mLを徐々に添加し、得られた二層の溶液を200mL分液漏斗に移した。ジエチルエーテル50mLを加えて数回振った後水層を除き、有機層を水50mLで3回、飽和食塩水50mLで1回洗浄した。無水硫酸マグネシウムで30分間乾燥した後、減圧下で溶媒を留去した。少量のヘキサンを加えて得た溶液に超音波を当てたところ固体が析出したので、これを採取して少量のヘキサンで洗浄した。減圧下で乾燥し、白色固体としてメチル(シクロペンタジエニル)(2,7−ジ−t−ブチルフルオレニル)(フェニル)メタン2.83gを得た。
(Ii) Synthesis of methyl (cyclopentadienyl) (2,7-di-t-butylfluorenyl) (phenyl) methane Under a nitrogen atmosphere, 2,7-di-t-butylfluorene in a 100 mL three-necked flask 2. 01 g (7.20 mmol) and 50 mL of dehydrated t-butyl methyl ether were added. 4.60 mL (7.59 mmol) of n-butyllithium / hexane solution (1.65 M) was gradually added while cooling in an ice bath, and the mixture was stirred at room temperature for 16 hours. After adding 1.66 g (9.85 mmol) of 6-methyl-6-phenylfluven, the mixture was stirred under heating under reflux for 1 hour. 50 mL of water was gradually added while cooling in an ice bath, and the resulting two-layer solution was transferred to a 200 mL separatory funnel. After adding 50 mL of diethyl ether and shaking several times, the aqueous layer was removed, and the organic layer was washed 3 times with 50 mL of water and once with 50 mL of saturated brine. After drying over anhydrous magnesium sulfate for 30 minutes, the solvent was distilled off under reduced pressure. When a small amount of hexane was added and ultrasonic waves were applied to the obtained solution, a solid was precipitated. Therefore, this was collected and washed with a small amount of hexane. Drying under reduced pressure gave 2.83 g of methyl (cyclopentadienyl) (2,7-di-t-butylfluorenyl) (phenyl) methane as a white solid.
(iii)[メチルフェニルメチレン(η5−シクロペンタジエニル)(η5−2,7−ジ−t−ブチルフルオレニル)]ジルコニウムジクロリドの合成
窒素雰囲気下、100mLシュレンク管にメチル(シクロペンタジエニル)(2,7−ジ−t−ブチルフルオレニル)(フェニル)メタン1.50g(3.36mmol)、脱水トルエン50mLおよびTHF 570μL(7.03mmol)を順次添加した。氷浴で冷却しながらn−ブチルリチウム/ヘキサン溶液(1.65M)4.20mL(6.93mmol)を徐々に添加し、45℃で5時間攪拌した。減圧下で溶媒を留去し、脱水ジエチルエーテル40mLを添加して赤色溶液とした。メタノール/ドライアイス浴で冷却しながら四塩化ジルコニウム 728mg(3.12mmol)を添加し、室温まで徐々に昇温しながら16時間攪拌したところ、赤橙色スラリーが得られた。減圧下で溶媒を留去して得られた固体をグローブボックス内に持ち込み、ヘキサンで洗浄した後、ジクロロメタンで抽出した。減圧下で溶媒を留去して濃縮した後、少量のヘキサンを加え、−20℃で放置したところ赤橙色固体が析出した。この固体を少量のヘキサンで洗浄した後、減圧下で乾燥することにより、赤橙色固体として[メチルフェニルメチレン(η5−シクロペンタジエニル)(η5−2,7−ジ−t−ブチルフルオレニル)]ジルコニウムジクロリド1.20gを得た。
(Iii) [Methylphenylmethylene (η5-cyclopentadienyl) (η5-2,7-di-t-butylfluorenyl)] Synthesis of zirconium dichloride Methyl (cyclopentadienyl) in a 100 mL Schlenk tube under a nitrogen atmosphere ) (2,7-di-t-butylfluorenyl) (phenyl) methane 1.50 g (3.36 mmol), dehydrated toluene 50 mL and THF 570 μL (7.03 mmol) were added sequentially. 4.20 mL (6.93 mmol) of n-butyllithium / hexane solution (1.65 M) was gradually added while cooling in an ice bath, and the mixture was stirred at 45 ° C. for 5 hours. The solvent was distilled off under reduced pressure, and 40 mL of dehydrated diethyl ether was added to prepare a red solution. 728 mg (3.12 mmol) of zirconium tetrachloride was added while cooling in a methanol / dry ice bath, and the mixture was stirred for 16 hours while gradually raising the temperature to room temperature to obtain a red-orange slurry. The solid obtained by distilling off the solvent under reduced pressure was brought into a glove box, washed with hexane, and then extracted with dichloromethane. After distilling off the solvent under reduced pressure and concentrating, a small amount of hexane was added and left at −20 ° C. to precipitate a red-orange solid. After washing this solid with a small amount of hexane, it is dried under reduced pressure to obtain a red-orange solid [methylphenylmethylene (η5-cyclopentadienyl) (η5-2,7-di-t-butylfluorenyl). )] 1.20 g of zirconium dichloride was obtained.
<重合例1>
充分に窒素置換した内容積2Lのステンレス製オートクレーブにヘプタン710mLおよびプロピレン145gを装入し、系内の温度を150℃に昇温した後、水素0.40MPa、エチレン0.27MPaを供給することにより全圧を3MPaGとした。次にトリイソブチルアルミニウム0.4mmol、[メチルフェニルメチレン(η5−シクロペンタジエニル)(η5−2,7−ジ−t−ブチルフルオレニル)]ジルコニウムジクロリド 0.0001mmolおよびN,N−ジメチルアニリニウムテトラキス(ペンタフルオロフェニル)ボレート0.001mmolを窒素で圧入し、攪拌回転数を400rpmにすることにより重合を開始した。その後、エチレンのみを連続的に供給することにより全圧を3MPaGに保ち、150℃で5分間重合を行った。少量のエタノールを系内に添加することにより重合を停止した後、未反応のエチレン、プロピレン、水素をパージした。得られたポリマー溶液を、0.2mol/Lの塩酸1000mLで3回、次いで蒸留水1000mLで3回洗浄し、硫酸マグネシウムで乾燥後、溶媒を減圧留去した。
<Polymerization example 1>
By charging 710 mL of heptane and 145 g of propylene into a stainless steel autoclave having an internal volume of 2 L sufficiently substituted with nitrogen, the temperature in the system was raised to 150 ° C., and then 0.40 MPa of hydrogen and 0.27 MPa of ethylene were supplied. The total pressure was 3 MPaG. Next, triisobutylaluminum 0.4 mmol, [methylphenylmethylene (η5-cyclopentadienyl) (η5-2,7-di-t-butylfluorenyl)] zirconium dichloride 0.0001 mmol and N, N-dimethylanily Polymerization was initiated by press-fitting 0.001 mmol of niumtetrakis (pentafluorophenyl) borate with nitrogen and setting the stirring speed to 400 rpm. Then, by continuously supplying only ethylene, the total pressure was maintained at 3 MPaG, and polymerization was carried out at 150 ° C. for 5 minutes. After terminating the polymerization by adding a small amount of ethanol into the system, unreacted ethylene, propylene, and hydrogen were purged. The obtained polymer solution was washed 3 times with 1000 mL of 0.2 mol / L hydrochloric acid and then 3 times with 1000 mL of distilled water, dried over magnesium sulfate, and the solvent was evaporated under reduced pressure.
さらに、内容積1Lのステンレス製オートクレーブに0.5質量%Pd/アルミナ触媒のヘキサン溶液100mLおよびヘキサン溶液500mLに溶解したポリマーのを加え、オートクレーブを密閉した後、窒素置換を行なった。次いで、撹拌をしながら140℃まで昇温し、系内を水素置換した後、水素で1.5MPaまで昇圧して15分間水添反応を実施した。 Further, a polymer dissolved in 100 mL of a hexane solution of 0.5 mass% Pd / alumina catalyst and 500 mL of a hexane solution was added to a stainless steel autoclave having an internal volume of 1 L, the autoclave was sealed, and then nitrogen substitution was performed. Then, the temperature was raised to 140 ° C. with stirring, the inside of the system was replaced with hydrogen, the pressure was increased to 1.5 MPa with hydrogen, and a hydrogenation reaction was carried out for 15 minutes.
得られたポリマー溶液の溶媒を減圧留去した後、80℃の減圧下で一晩乾燥し、低分子量エチレン・α−オレフィン共重合体1を52.2gを得た。得られた低分子量α−オレフィン共重合体1は、メチル基指標:47%、重量平均分子量(Mw):8700、分子量分布(Mw/Mn):1.9、密度:848kg/m3、40℃における動粘度は9,900mm2/sであり、融点は観測されなかった。 The solvent of the obtained polymer solution was evaporated under reduced pressure and then dried under reduced pressure at 80 ° C. overnight to obtain 52.2 g of a low molecular weight ethylene / α-olefin copolymer 1. The obtained low molecular weight α-olefin copolymer 1 has a methyl group index of 47%, a weight average molecular weight (Mw) of 8700, a molecular weight distribution (Mw / Mn) of 1.9, and a density of 848 kg / m 3 , 40. The kinematic viscosity at ° C was 9,900 mm 2 / s and no melting point was observed.
粘着性樹脂(C)
〔粘着性樹脂〕
粘着性樹脂(C)(粘着付与剤)として、ヤスハラケミカル社製、水添テルペン樹脂、アルコン P125(軟化点125℃)を用いた。
Adhesive resin (C)
[Adhesive resin]
As the adhesive resin (C) (adhesive imparting agent), a hydrogenated terpene resin manufactured by Yasuhara Chemical Co., Ltd. and Archon P125 (softening point 125 ° C.) were used.
その他の成分
〔酸化防止剤〕
酸化防止剤として、BASFジャパン株式会社社製 フェノール系酸化防止剤 イルガノックス1010を用いた。
Other ingredients [antioxidant]
As the antioxidant, the phenolic antioxidant Ilganox 1010 manufactured by BASF Japan Ltd. was used.
〔ワックス〕
ワックスとして、日本精鑞社製 パラフィンワックス 140(融点61℃)を用いた。
〔wax〕
As the wax, paraffin wax 140 (melting point 61 ° C.) manufactured by Nippon Seiro Co., Ltd. was used.
〔ポリイソブチレン〕
ポリイソブチレンとして、日本石油株式会社製、日石ポリブテン HV−300(メチル基指標:74%、重量平均分子量(Mw):2900、分子量分布(Mw/Mn):1.7、密度:898kg/m3、融点無し)。
[Polyisobutylene]
As polyisobutylene, manufactured by Nippon Oil Co., Ltd., Nisseki Polybutene HV-300 (methyl group index: 74%, weight average molecular weight (Mw): 2900, molecular weight distribution (Mw / Mn): 1.7, density: 898 kg / m 3 , no melting point).
〔実施例1〕
表1に示す配合量に従い、APAO1、低分子量エチレン・α−オレフィン共重合体1および酸化防止剤を、ラボプラストミル(東洋精機製)にて混練し、熱可塑性樹脂組成物を得た(混練条件:190℃、5min、60rpm)。得られた熱可塑性樹脂組成物は、卓上テストプレス機(神藤金属工業所社製)を用いて、厚さ2mmのシート状に成形し、下記の方法にて各種物性を評価した。熱可塑性樹脂組成物の評価結果を表1に示す。
[Example 1]
APAO1, low molecular weight ethylene / α-olefin copolymer 1, and antioxidant were kneaded with a laboplastomill (manufactured by Toyo Seiki Co., Ltd.) according to the blending amounts shown in Table 1 to obtain a thermoplastic resin composition (kneading). Conditions: 190 ° C., 5 min, 60 rpm). The obtained thermoplastic resin composition was formed into a sheet having a thickness of 2 mm using a tabletop test press machine (manufactured by Kondo Metal Industry Co., Ltd.), and various physical properties were evaluated by the following methods. The evaluation results of the thermoplastic resin composition are shown in Table 1.
〔実施例2〜7、比較例1〜7〕
表1および表2に示した配合量に従い、実施例1と同様の方法にて各配合剤を混錬し、熱可塑性樹脂組成物を得た。得られた熱可塑性樹脂組成物は、卓上テストプレス機(神藤金属工業所社製)を用いて、厚さ2mmのシート状に成形し、下記の方法にて各種物性を評価した。熱可塑性樹脂組成物の評価結果を表1および表2に示す。
[Examples 2 to 7, Comparative Examples 1 to 7]
According to the compounding amounts shown in Tables 1 and 2, each compounding agent was kneaded in the same manner as in Example 1 to obtain a thermoplastic resin composition. The obtained thermoplastic resin composition was formed into a sheet having a thickness of 2 mm using a tabletop test press machine (manufactured by Kondo Metal Industry Co., Ltd.), and various physical properties were evaluated by the following methods. The evaluation results of the thermoplastic resin composition are shown in Tables 1 and 2.
〔密度〕
熱可塑性樹脂組成物の密度は、JIS K7112に従い、密度勾配管法により測定した。熱可塑性樹脂組成物の密度が870kg/m3未満である場合を◎、870kg/m3以上、900kg/m3未満である場合を0、900kg/m3以上である場合を△として評価し、表1及び表2に測定結果を示した。熱可塑性樹脂組成物の密度が小さいである程、成形体の軽量化効果が期待できるため好ましい。
〔density〕
The density of the thermoplastic resin composition was measured by the density gradient tube method according to JIS K7112. Where density of the thermoplastic resin composition is less than 870kg / m 3 ◎, 870kg / m 3 or more, evaluates the case where the case is less than 900kg / m 3 0,900kg / m 3 or more as △, The measurement results are shown in Tables 1 and 2. The smaller the density of the thermoplastic resin composition, the lighter the weight of the molded product can be expected, which is preferable.
〔メルトフローレート(MFR)〕
熱可塑性樹脂組成物のMFRは、JIS K 7210に準拠し、190℃、 試験荷重2.16kgfの条件にて測定した。熱可塑性樹脂組成物のMFRが、40g/10min以上である場合を◎、40g/10min未満10g/10min以上である場合を〇、10g/10min未満である場合を△として評価し、表1及び表2に示した。MFRの値が大きい程、溶融時の流動性に優れることを示しており、熱可塑性樹脂組成物の成形性改善の観点から好ましい。
[Melt flow rate (MFR)]
The MFR of the thermoplastic resin composition was measured in accordance with JIS K 7210 under the conditions of 190 ° C. and a test load of 2.16 kgf. When the MFR of the thermoplastic resin composition is 40 g / 10 min or more, it is evaluated as ⊚, when it is less than 40 g / 10 min and 10 g / 10 min or more, it is evaluated as 〇, and when it is less than 10 g / 10 min, it is evaluated as Δ. Shown in 2. The larger the MFR value, the better the fluidity at the time of melting, which is preferable from the viewpoint of improving the moldability of the thermoplastic resin composition.
〔柔軟性(硬度)〕
熱可塑性樹脂組成物の柔軟性の指標として、JIS K 7215に従い、室温下でのDuro−A硬度を測定した。硬度75未満を◎、硬度75以上80未満を〇、硬度80以上を△として評価し、表1及び表2に結果を示す。硬度が小さい程、熱可塑性樹脂組成物がより柔軟性に優れることを示しており、より好ましい。例として、本発明の熱可塑性樹脂組成物を、電線やワイヤーやケーブル、シューズやサンダル、ゴルフクラブやテニスラケットのグリップ等に使用した場合、折り曲げが容易になったり、クッション性や手への密着性が良好になるため好ましい。
[Flexibility (hardness)]
As an index of the flexibility of the thermoplastic resin composition, the Duro-A hardness at room temperature was measured according to JIS K 7215. A hardness of less than 75 is evaluated as ⊚, a hardness of 75 or more and less than 80 is evaluated as ◯, and a hardness of 80 or more is evaluated as Δ, and the results are shown in Tables 1 and 2. The smaller the hardness, the more flexible the thermoplastic resin composition is, which is more preferable. As an example, when the thermoplastic resin composition of the present invention is used for electric wires, wires, cables, shoes, sandals, grips of golf clubs, tennis rackets, etc., it can be easily bent, has cushioning properties, and adheres to hands. It is preferable because it improves the properties.
〔引張抗張積〕
JIS K 7161に従い、23℃条件での引張破断強度および引張破断伸びを測定し、以下の式に従って、熱可塑性樹脂組成物の引張抗張積を求めた。
「引張抗張積」=「引張破断強度」×「引張破断伸び」
得られた結果について、引張抗張積が1,000MPa・%以上である場合を◎、1,000MPa・%未満、100MPa・%以上である場合を〇、100MPa・%未満である場合を△として評価し、表1及び表2に結果を示す。引張抗張積の値がより大きい程、熱可塑性樹脂組成物が引張の破断に強く、機械特性に優れることを表しており好ましい。熱可塑性樹脂組成物の機械特性が優れると、成形体の亀裂発生や破断、へたれの抑制が期待できるため好ましく、例として、電線やワイヤーやケーブル、シューズやサンダル、ゴルフクラブやテニスラケットのグリップ、各種フィルムやシートなどに好適である。
[Tensile tensile product]
Tensile breaking strength and tensile breaking elongation under 23 ° C. conditions were measured according to JIS K 7161, and the tensile tensile strength of the thermoplastic resin composition was determined according to the following formula.
"Tensile tensile product" = "Tensile breaking strength" x "Tensile breaking elongation"
Regarding the obtained results, the case where the tensile tensile product is 1,000 MPa ·% or more is ⊚, the case where it is less than 1,000 MPa ·%, the case where it is 100 MPa ·% or more is 〇, and the case where it is less than 100 MPa ·% is Δ. Evaluate and the results are shown in Tables 1 and 2. The larger the value of the tensile tensile product, the more resistant the thermoplastic resin composition is to tensile fracture and the better the mechanical properties, which is preferable. Excellent mechanical properties of the thermoplastic resin composition are preferable because cracking, breaking, and sagging of the molded product can be expected. For example, electric wires, wires, cables, shoes, sandals, grips of golf clubs, tennis rackets, etc. Suitable for various films and sheets.
〔耐熱クリープ性〕
熱可塑性樹脂組成物の耐熱クリープ性の評価は、粘弾性測定装置(ティー・エイ・インスツルメント社製、RSA-III)を用いた。室温下で試験片の上下端をチャック治具で軽く固定し、−40℃に冷却後しっかりと固定し、次に80℃まで昇温させ温度が安定した後、0.1MPaの張力を加え、歪(%)を測定した。歪が20%未満の場合には◎、歪が20%以上、40%未満の場合には〇、歪が40%以上もしくは測定終了までの30分間に伸びきった場合を△として評価し、表1及び表2に結果を示す。歪が小さい程、熱可塑性樹脂組成物の耐熱性に優れることを示しており好ましい。
[Heat-resistant creep property]
The thermostable creep property of the thermoplastic resin composition was evaluated using a viscoelasticity measuring device (RSA-III manufactured by TA Instruments Co., Ltd.). Lightly fix the upper and lower ends of the test piece with a chuck jig at room temperature, cool it to -40 ° C and fix it firmly, then raise the temperature to 80 ° C to stabilize the temperature, and then apply a tension of 0.1 MPa. The strain (%) was measured. If the strain is less than 20%, it is evaluated as ◎, if the strain is 20% or more and less than 40%, it is evaluated as 〇, and if the strain is 40% or more or it is fully extended in 30 minutes until the end of measurement, it is evaluated as Δ. The results are shown in 1 and Table 2. The smaller the strain, the better the heat resistance of the thermoplastic resin composition, which is preferable.
次に、本発明の熱可塑性樹脂組成物が、良好な流動性を示し、柔軟性および軽量性、機械強度や耐熱性にも優れる点から、ホットメルト接着剤やヒートシール材料、粘着テープ等の接着材や粘着材用組成物として特に有用であることから、1つの例として、粘着性樹脂(C)を配合した場合について説明する。 Next, since the thermoplastic resin composition of the present invention exhibits good fluidity, is excellent in flexibility and light weight, mechanical strength and heat resistance, hot melt adhesives, heat seal materials, adhesive tapes, etc. Since it is particularly useful as an adhesive or a composition for an adhesive, a case where the adhesive resin (C) is blended will be described as an example.
〔実施例8〕
表3に示す配合量に従い、APAO1、粘着性樹脂、低分子量エチレン・α−オレフィン共重合体1および酸化防止剤を、ラボプラストミル(東洋精機製)にて混練し、熱可塑性樹脂組成物を得た(混練条件:190℃、5min、40rpm)。得られた熱可塑性樹脂組成物は、下記の方法にて各種物性を評価した。熱可塑性樹脂組成物の評価結果を表3に示す。
[Example 8]
According to the blending amounts shown in Table 3, APAO1, an adhesive resin, a low molecular weight ethylene / α-olefin copolymer 1 and an antioxidant are kneaded with a laboplastomill (manufactured by Toyo Seiki Co., Ltd.) to obtain a thermoplastic resin composition. Obtained (kneading conditions: 190 ° C., 5 min, 40 rpm). Various physical properties of the obtained thermoplastic resin composition were evaluated by the following methods. The evaluation results of the thermoplastic resin composition are shown in Table 3.
〔実施例9〜14、比較例8〜15〕
表3および表4に示した配合に従い、実施例8と同様の方法にて各配合成分を混錬し、熱可塑性樹脂組成物を得た。得られた熱可塑性樹脂組成物は、下記の方法にて各種物性を評価した。熱可塑性樹脂組成物の評価結果を表3および表4に示す。
[Examples 9 to 14, Comparative Examples 8 to 15]
According to the formulations shown in Tables 3 and 4, each compounding component was kneaded in the same manner as in Example 8 to obtain a thermoplastic resin composition. Various physical properties of the obtained thermoplastic resin composition were evaluated by the following methods. The evaluation results of the thermoplastic resin composition are shown in Tables 3 and 4.
〔密度〕
熱可塑性樹脂組成物の密度は、JIS K7112に従い、密度勾配管法により測定した。熱可塑性樹脂組成物の密度が880kg/m3未満である場合を◎、880kg/m3以上、900kg/m3未満である場合を〇、900kg/m3以上である場合を△として評価し、表3および表4に測定結果を示した。熱可塑性樹脂組成物の密度が小さいである程、成形体の軽量化効果が期待できるため好ましい。
〔density〕
The density of the thermoplastic resin composition was measured by the density gradient tube method according to JIS K7112. Where density of the thermoplastic resin composition is less than 880kg / m 3 ◎, 880kg / m 3 or more, evaluates if it is less than 900 kg / m 3 〇, the case where 900 kg / m 3 or more as △, The measurement results are shown in Tables 3 and 4. The smaller the density of the thermoplastic resin composition, the lighter the weight of the molded product can be expected, which is preferable.
〔溶融粘度〕
熱可塑性樹脂組成物の溶融粘度は、Brookfield Engineering社製、デジタル粘度計HBDV2Tを用い、190℃条件にて測定した。熱可塑性樹脂組成物の溶融粘度が、10,000mPa・s未満である場合を◎、10,000mPa・s以上、30,000mPa・s未満である場合を〇、30,000mPa・s以上、100,000mPa・s未満である場合を△として評価し、表3および表4に結果を示した。溶融粘度が低い程、熱可塑性樹脂組成物の流動性が高い事を示しており好ましい。特に、本発明の熱可塑性樹脂組成物をホットメルト接着剤やヒートシール材料、粘着テープ等の接着剤や粘着材に用いる場合、優れた流動性を示すことから、溶融させた際の塗工が容易になったり、より低温での塗工が可能となったりするため、好適である。
[Melting viscosity]
The melt viscosity of the thermoplastic resin composition was measured under 190 ° C. conditions using a digital viscometer HBDV2T manufactured by Brookfield Engineering. When the melt viscosity of the thermoplastic resin composition is less than 10,000 mPa · s ◎, when it is 10,000 mPa · s or more and less than 30,000 mPa · s, 〇, 30,000 mPa · s or more, 100, The case of less than 000 mPa · s was evaluated as Δ, and the results are shown in Tables 3 and 4. The lower the melt viscosity, the higher the fluidity of the thermoplastic resin composition, which is preferable. In particular, when the thermoplastic resin composition of the present invention is used as an adhesive or adhesive material such as a hot melt adhesive, a heat seal material, or an adhesive tape, it exhibits excellent fluidity, so that the coating when melted is performed. It is suitable because it facilitates coating and allows coating at a lower temperature.
〔柔軟性(硬度)〕
得られた熱可塑性樹脂組成物を、卓上テストプレス機(神藤金属工業所社製)を用いて、厚さ2mmのシート状に成形し、JIS K 7215に従い、室温下でのDuro−A硬度を測定した。硬度60未満を◎、硬度60以上63未満を〇、硬度63以上を△として評価し、表3および表4に結果を示す。硬度が小さい程、熱可塑性樹脂組成物がより柔軟性に優れることを示しており、より好ましい。特に、本発明の熱可塑性樹脂組成物をホットメルト接着剤やヒートシール材料、粘着テープ等の接着剤や粘着材に用いる場合、優れた柔軟性を示すことから、基材が折り曲げられた際も、接着材や粘着材が追従できるようになり、接着材や粘着材の剥がれを抑制できるため好適である。
[Flexibility (hardness)]
The obtained thermoplastic resin composition was formed into a sheet having a thickness of 2 mm using a tabletop test press machine (manufactured by Kondo Kinzoku Kogyo Co., Ltd.), and the Duro-A hardness at room temperature was determined according to JIS K 7215. It was measured. A hardness of less than 60 is evaluated as ⊚, a hardness of 60 or more and less than 63 is evaluated as ◯, and a hardness of 63 or more is evaluated as Δ, and the results are shown in Tables 3 and 4. The smaller the hardness, the more flexible the thermoplastic resin composition is, which is more preferable. In particular, when the thermoplastic resin composition of the present invention is used as an adhesive or adhesive material such as a hot melt adhesive, a heat seal material, or an adhesive tape, it exhibits excellent flexibility, and therefore even when the base material is bent. , The adhesive and the adhesive can follow, and the peeling of the adhesive and the adhesive can be suppressed, which is preferable.
〔接着強度〕
得られた熱可塑性樹脂組成物を、卓上テストプレス機(神藤金属工業所社製)を用いて、厚さ0.3mmのシート状に成形し、接着層とした。続いて、被着体PPとして0.3mm厚みのホモポリプロピレンのキャストシートを用い、ヒートシーラーを用いて、被着体PP/接着層/被着体PPからなる構成の積層サンプルを作成した。シール条件は、170℃、0.1MPa、5秒とした。得られた積層サンプルの被着体同士をそれぞれ、23℃条件下および80℃条件下にて1日置いた後、同温度条件にて引っ張り、剥離試験を実施した(180°、200mm/分、幅15mm)。その際の最大応力を対PP接着力(N/15mm)とした。得られた結果について、23℃条件での接着強度は、接着強度が15N/15mm以上である場合を◎、15N/15mm未満、5N/15mm以上である場合を〇、5N/15mm未満である場合を△として評価し、表3及び表4に結果を示した。また、80℃条件での接着強度は、接着強度が7N/15mm以上である場合を◎、7N/15mm未満、3N/15mm以上である場合を〇、3N/15mm未満である場合を△として評価し、表3及び表4に結果を示した。本発明の熱可塑性樹脂組成物をホットメルト接着剤やヒートシール材料、粘着テープ等の接着剤や粘着材に用いる場合、接着強度が高い程、基材同士の剥がれを防止できるため、好ましい。特に80℃での接着強度に優れると、高温環境下でも接着材や粘着材として使用できるようになるため好ましい。
[Adhesive strength]
The obtained thermoplastic resin composition was formed into a sheet having a thickness of 0.3 mm using a tabletop test press machine (manufactured by Kondo Metal Industry Co., Ltd.) to form an adhesive layer. Subsequently, a cast sheet of homopolypropylene having a thickness of 0.3 mm was used as the adherend PP, and a heat sealer was used to prepare a laminated sample having a structure consisting of the adherend PP / the adhesive layer / the adherend PP. The sealing conditions were 170 ° C., 0.1 MPa, and 5 seconds. The adherends of the obtained laminated samples were left under the conditions of 23 ° C. and 80 ° C. for 1 day, respectively, and then pulled under the same temperature conditions to carry out a peeling test (180 °, 200 mm / min, Width 15 mm). The maximum stress at that time was defined as the adhesive force against PP (N / 15 mm). Regarding the obtained results, the adhesive strength under the condition of 23 ° C. is ⊚ when the adhesive strength is 15 N / 15 mm or more, less than 15 N / 15 mm, 0 when the adhesive strength is 5 N / 15 mm or more, and less than 5 N / 15 mm. Was evaluated as Δ, and the results are shown in Tables 3 and 4. The adhesive strength under the condition of 80 ° C. is evaluated as ⊚ when the adhesive strength is 7N / 15mm or more, 〇 when the adhesive strength is less than 7N / 15mm, 3N / 15mm or more, and Δ when it is less than 3N / 15mm. The results are shown in Tables 3 and 4. When the thermoplastic resin composition of the present invention is used as an adhesive or adhesive material such as a hot melt adhesive, a heat seal material, or an adhesive tape, the higher the adhesive strength, the more the base materials can be prevented from peeling off, which is preferable. In particular, if the adhesive strength at 80 ° C. is excellent, it can be used as an adhesive or an adhesive even in a high temperature environment, which is preferable.
Claims (9)
下記の要件(b−1)〜(b−4)を満たす低分子量α−オレフィン(共)重合体(B)と
を含有する熱可塑性樹脂組成物。
(b−1)1H−NMRから測定されるメチル基指標が25〜60%である。(ここで、当該メチル基指標とは、上記α−オレフィン(共)重合体を重クロロホルム中に溶解させて1H−NMRを測定し、重クロロホルム中のCHCl3に基づく7.24ppmに現れる溶媒ピークをリファレンスとしたときにおける、0.50〜2.20ppmの範囲内にあるピークの積分値に対する、0.50〜1.15ppmの範囲内にあるピークの積分値の割合をいう。)
(b−2)示差走査熱量分析(DSC)において融点が観測されない。
(b−3)ゲルパーミエーションクロマトグラフィー(GPC)により求められる重量平均分子量(Mw)が1,000〜20,000である。
(b−4)ピクノメータ法により測定される密度が810〜870kg/m3である。
(b−5)40℃における動粘度が10〜70,000mm2/sである。 Mainly composed of amorphous α-olefin (co) polymer (A1), crystalline α-olefin (co) polymer (A2), ethylene / vinyl acetate copolymer (A3), and vinyl aromatic compound. A thermoplastic resin (A) containing at least one selected from the group consisting of a block copolymer containing a polymer block and a polymer block mainly composed of a conjugated diene compound or a hydrogenated product thereof (A4).
A thermoplastic resin composition containing a low molecular weight α-olefin (co) polymer (B) that satisfies the following requirements (b-1) to (b-4).
(B-1) 1 The methyl group index measured by 1 H-NMR is 25 to 60%. (Here, the methyl group index is a solvent that appears at 7.24 ppm based on CHCl 3 in deuterated chloroform when 1 H-NMR is measured by dissolving the α-olefin (co) polymer in deuterated chloroform. The ratio of the integrated value of peaks in the range of 0.50 to 1.15 ppm to the integrated value of peaks in the range of 0.50 to 2.20 ppm when the peak is used as a reference.)
(B-2) No melting point is observed in differential scanning calorimetry (DSC).
(B-3) The weight average molecular weight (Mw) determined by gel permeation chromatography (GPC) is 1,000 to 20,000.
(B-4) The density measured by the pycnometer method is 810 to 870 kg / m 3 .
(B-5) The kinematic viscosity at 40 ° C. is 10 to 70,000 mm 2 / s.
結晶性α−オレフィン(共)重合体(A2)、エチレン・酢酸ビニル共重合体(A3)および、ビニル芳香族化合物を主体とする重合体ブロックと共役ジエン化合物を主体とする重合体ブロックを含有するブロック共重合体またはその水素添加物(A4)よりなる群から選ばれる1種類以上を含む、請求項1または2に記載の熱可塑性樹脂組成物。 The thermoplastic resin (A) contains an amorphous α-olefin (co) polymer (A1), and
Contains a crystalline α-olefin (co) polymer (A2), an ethylene / vinyl acetate copolymer (A3), a polymer block mainly composed of a vinyl aromatic compound, and a polymer block mainly composed of a conjugated diene compound. The thermoplastic resin composition according to claim 1 or 2, which comprises at least one selected from the group consisting of a block copolymer or a hydrogenated product thereof (A4).
エチレン・酢酸ビニル共重合体(A3)、および、ビニル芳香族化合物を主体とする重合体ブロックと共役ジエン化合物を主体とする重合体ブロックを含有するブロック共重合体またはその水素添加物(A4)の1種類以上を含む、請求項1または2に記載の熱可塑性樹脂組成物。 The thermoplastic resin (A) contains a crystalline α-olefin (co) polymer (A2), and
A block copolymer containing an ethylene-vinyl acetate copolymer (A3), a polymer block mainly composed of a vinyl aromatic compound and a polymer block mainly composed of a conjugated diene compound, or a hydrogenated product thereof (A4). The thermoplastic resin composition according to claim 1 or 2, which comprises one or more of the above-mentioned.
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