JP2020192303A - 360 degree type toothbrush with hair tips that each have tapered shape and manufacturing method therefor - Google Patents
360 degree type toothbrush with hair tips that each have tapered shape and manufacturing method therefor Download PDFInfo
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- JP2020192303A JP2020192303A JP2019124813A JP2019124813A JP2020192303A JP 2020192303 A JP2020192303 A JP 2020192303A JP 2019124813 A JP2019124813 A JP 2019124813A JP 2019124813 A JP2019124813 A JP 2019124813A JP 2020192303 A JP2020192303 A JP 2020192303A
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- 238000004519 manufacturing process Methods 0.000 title claims description 20
- 210000004209 hair Anatomy 0.000 title abstract description 4
- 238000000034 method Methods 0.000 claims description 5
- 125000006850 spacer group Chemical group 0.000 claims description 4
- 238000010030 laminating Methods 0.000 claims description 3
- 229920001971 elastomer Polymers 0.000 claims description 2
- 230000002093 peripheral effect Effects 0.000 claims 2
- 238000002844 melting Methods 0.000 claims 1
- 230000008018 melting Effects 0.000 claims 1
- 238000004140 cleaning Methods 0.000 abstract description 6
- 208000005888 Periodontal Pocket Diseases 0.000 abstract description 5
- 238000003780 insertion Methods 0.000 abstract description 4
- 230000037431 insertion Effects 0.000 abstract description 4
- 210000000214 mouth Anatomy 0.000 abstract description 3
- 229920000728 polyester Polymers 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- 238000005498 polishing Methods 0.000 description 3
- 206010016322 Feeling abnormal Diseases 0.000 description 2
- 244000208734 Pisonia aculeata Species 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229920001707 polybutylene terephthalate Polymers 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 238000004904 shortening Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 241000579895 Chlorostilbon Species 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010976 emerald Substances 0.000 description 1
- 229910052876 emerald Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- -1 polybutylene terephthalate Polymers 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Brushes (AREA)
Abstract
Description
本願発明は、360°型歯ブラシにおいて、該毛先がテーパー形状である歯ブラシと、該製造方法に関する。The present invention relates to a 360 ° type toothbrush, the toothbrush having tapered bristles, and the manufacturing method.
現在、市販される360°型歯ブラシは大別して図1の形状の商品と、図2に示す回軸歯ブラシがあり、それに関する特許文献を下記に示した。Currently, the 360 ° type toothbrushes on the market are roughly classified into the products having the shape shown in FIG. 1 and the rotating toothbrushes shown in FIG. 2, and the patent documents relating to them are shown below.
前記、文献に記載され現在市販される360°型歯ブラシ及び、回転歯ブラシにおいては、ブラシ毛先端部の加工が一切なされていない商品が大半であり、口腔内清掃の際、口当りが悪く歯周ポケットに挿入することも難かしいばかりか、該部分を傷つける場合もあった。これら前記課題を解決する口当りが良く、歯周ポケット清掃にも適合した溶着歯ブラシ製造を課題とした。Most of the 360 ° type toothbrushes and rotary toothbrushes described in the literature and currently on the market have no processing of the tip of the brush bristles, and the periodontal pocket has a bad mouthfeel when cleaning the oral cavity. Not only was it difficult to insert into the tooth, but the part was sometimes damaged. The subject was to manufacture a welded toothbrush that has a good mouthfeel and is suitable for cleaning periodontal pockets to solve these problems.
360°全方向にブラシ毛を有する360°型歯ブラシ図1の製造後または、ディスク型ブラシ素子を製造後専用小径軸に通し両端を固定した後、前記各ブラシ径より小径の内部全面にペーパー部を有し、両端部に開口部を設けた筒形状の専用機に挿入し前進させる行程と、該各ブラシを一旦外部に出し後退(引き戻す)させる工程に加え、筒形状の専用機を左右に回転させるか、寸動させることで内蔵された前記ペーパー部によって、ブラシ毛先端部にテーパー部が完成する。360 ° type toothbrush with brush bristles in all directions of 360 ° After manufacturing FIG. 1 or after manufacturing a disc type brush element, pass it through a dedicated small diameter shaft and fix both ends, and then the paper part on the entire inner surface smaller than each brush diameter. In addition to the process of inserting and advancing into a tubular special machine with openings at both ends and the process of pulling each brush out and retracting (pulling back), the tubular special machine is moved to the left and right. A tapered portion is completed at the tip of the brush bristles by the paper portion built in by rotating or oscillating.
前記、専用機筒の内にモース硬化がブラシ素材物性より高い粉体(超微粉末)を挿入することで、内蔵されたペーパーに加え前記粉体が媒体となることで、ブラシ毛先端テーパー部の製造時間短縮と、超微粉未を使用することで表面粗度が高く滑らかとなり、仕上りも好適となる。By inserting a powder (ultrafine powder) whose moth hardening is higher than the physical properties of the brush material into the special machine cylinder, the powder becomes a medium in addition to the built-in paper, so that the brush tip taper portion By shortening the production time and using non-fine powder, the surface roughness becomes high and smooth, and the finish is also suitable.
360°型歯ブラシのブラシ毛先端部をテーパー形状に加工することで、現在販売されているテーパー毛植毛歯ブラシ同様に口腔内清掃の際、歯周ポケット内部の清掃も可能となった。加えて、歯間部の清掃効果も上昇した。By processing the tip of the brush bristles of the 360 ° type toothbrush into a tapered shape, it is possible to clean the inside of the periodontal pocket when cleaning the oral cavity like the tapered bristles flocked toothbrush currently on the market. In addition, the cleaning effect of the interdental part was also improved.
そして、今迄のブラシ毛先端がカットするだけで角が鋭利に尖った状態から、テーパー形状となることから口当りが良くソフトとなった。And, from the state where the corners were sharply pointed just by cutting the tip of the brush bristles so far, it became a tapered shape, so it became soft and smooth.
また、ディスク型ブラシ製造面から考えると、ブラシ毛先端部をテーパー形状(細くする)とすることで、腰が有り且、硬く吸水性に優れ安価である飽和ポリエステル(PET)、ポリブチルテレフタレート(PBT)毛を使用することが可能となった。そして、ブラシ毛の丈が短かいことから、柔らかい使用感を演出するために必要以上の細いブラシ毛径0、07mmなどを使用する必要もなくなり、口当りが良くソフトな感覚からブラシ毛の丈を1〜2mm長くする(円筒ブラシ直径が通常の15mmから17〜19mm)ことが可能となった。In addition, from the viewpoint of disc type brush manufacturing, by making the tip of the brush bristles tapered (thinner), saturated polyester (PET) and polybutylene terephthalate (PET), which are stiff, hard, excellent in water absorption and inexpensive, are used. PBT) It has become possible to use hair. And since the length of the brush bristles is short, it is not necessary to use a finer brush bristles diameter of 0,07 mm, etc. than necessary to produce a soft feeling of use, and the length of the brush bristles can be increased from a soft feeling with a pleasant mouthfeel. It has become possible to increase the length by 1 to 2 mm (the diameter of the cylindrical brush is 17 to 19 mm from the usual 15 mm).
以下、本願発明を実施するための最良の形態を図をもって説明する。Hereinafter, the best mode for carrying out the present invention will be described with reference to the drawings.
図1は、歯ブラシハンドル2の先端部の延長線上に突出した小径軸に、ディスク型ブラシ素子1とスペーサー3(小径のディスク型ブラシ素子、ゴム製のディスク型ブラシ素子、側面全周に凸部を有するディスク型ブラシ素子の場合も有り)を交互に好適量積層し、先端溶着部2Aにより固定した360°型歯ブラシの全体製造を示す正面図である。FIG. 1 shows a disc-
図2は、歯ブラシハンドル2の先端部の延長線垂直方向に、回転軸4を設け該軸に回転自由に前記、ディスク型ブラシ素子1とスペーサー3等を交互に挿入し、回転自由に回転軸4両端を固定したものである。In FIG. 2, a rotation shaft 4 is provided in the direction perpendicular to the extension line of the tip of the
そして、図3はデスク型ブラシ素子1の構造を示す拡大平面図と側面図であり、放射状に広がるブラシ毛1Aの中心部に中央小孔1Dを設け、該周囲全体に溶着部1Cを有し、該中央小孔1Dに前記、歯ブラシハンドル2の先端部の延長線上に突出した小径軸または、回転軸4に前記で示す方法でディスク型ブラシ素子を積層し、小径軸先端部に溶着部1Cを設けて固定する。FIG. 3 is an enlarged plan view and a side view showing the structure of the desk-
図3において、円内点線で示したブラシ毛先端テーパ部1Bの形状を、図4に拡大して示した。現在、市販される360°型歯ブラシのブラシ毛先端形状は1Aに示すように、カットしただけの形状か、仕上げカットしただけの形状であるが、本願発明のブラシ毛先端テーパー部製造装置5を使用することで、1Bに示すようなテーパー部が完成する。3, the bristle tip end tapered
次に、図5において該製造方法を詳細に説明する。前記したように溶着部1Cにより溶着固定され終った360°型歯ブラシまたは、大量生産及び、回転歯ブラシ製造の場合は、ディスク型ブラシ素子1を予め、専用小径軸に通し両端を固定した後、ブラシ毛先端テーパー部製造装置5を使用して、ブラシ毛先端テーパー部1Bを加工する。該手順(工程)を360°型歯ブラシの場合をもって説明する。Next, the manufacturing method will be described in detail in FIG. Wherein the 360 ° toothbrush or finished is welded and fixed by
ブラシ毛先端テーパー部製造装置5の筒状ブラシ挿入内部全体にはペーパー部5Aを有し、360°型歯ブラシ入口、出口開口部5Bを設けた筒状ブラシ入口部に360°型歯ブラシを挿入し、出口開口部より外部に突出させる。次に、360°型歯ブラシを引き戻し入口開口部より外部に突出させる。この工程を「くり返す」ことで360°型歯ブラシのブラシ毛1は、ブラシ毛先端テーパー部製造装置5内部で、挿入ブラシ形状7と、引き戻しブラシ形状8となる。このブラシ形状を実現するために「ブラシ毛1を外部に突出」させる必要がある(X方向前進及び、後退)。A tubular brush insertion entire interior of the bristle tip tapered portion manufacturing apparatus 5 includes a paper portion 5 A, 360 ° toothbrush inlet, a 360 ° toothbrush to the cylindrical brush inlet portion provided with an outlet opening 5 B Insert and project outward from the outlet opening. Next, the 360 ° type toothbrush is pulled back and protrudes outward from the entrance opening. By "repeating" this step, the
次に、ブラシ毛先端テーパー部製造装置5筒状ブラシ挿入部に、左回転(YZ軸+)、右回転(YZ軸−)を加える。これは物理学的には両方向に対する「寸動」でもよい。これにより、ディスク型ブラシ素子1のブラシ毛1A先端部には、XYZ軸±両方向(全方向)に力が均等に掛ることでテーパー形状(針形状)となる。また、この工程を短縮することで砲弾形状のブラシ毛1A先端を製造することも可能である。それに加え、前記ペーパー部5Aをモース硬度の高いエメラルド、ダイヤモンド研磨剤に変更し、[図6]で示した研磨剤供給装置6から放出する研磨剤6Aを使用することで、該研磨剤6Aが媒体となりブラシ毛1の研磨力は著しく上昇する。このように、360°型歯ブラシに使用されるディスク型ブラシ素子1先端が、テーパー毛となることで、前記した飽和ポリエステル、ポリブチルテレフタレート毛も使用可能となった。Next, the bristle tip tapered portion manufacturing apparatus 5 cylindrical brush insertion portion, left rotation (YZ axis +), right rotation (YZ axis -) is added. This may physically be a "dimension" in both directions. As a result, the tip of the
1、 ディスク型ブラシ素子。
1A、ブラシ毛.
1B、ブラシ毛先端テーパー部.
1C、溶着部、
1D、中央小孔、
2、 歯ブラシハンドル.
2A、先端溶着部.
3、 スペーサー.
4、 回転軸.
5、 ブラシ毛先端テーパー部製造装置.
5A、ペーパー部.
5B、入口、出口開口部.
6、 研磨剤供給装置.
6A、研磨剤、
7、 挿入ブラシ形状
8、 引き戻しブラシ形状1. Disc type brush element.
1 A , brush bristles.
1 B , brush tip taper part.
1 C , welded part,
1 D , central small hole,
2. Toothbrush handle.
2 A , tip welded part.
3, spacer.
4, rotation axis.
5. Brush bristles taper manufacturing equipment.
5 A , paper section.
5 B , entrance, exit opening.
6. Abrasive supply device.
6 A , Abrasive,
7,
Claims (6)
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2009101675A1 (en) * | 2008-02-13 | 2009-08-20 | Hiromi Hujita | Process for producing material sheet for rotary toothbrush |
WO2009113681A1 (en) * | 2008-03-13 | 2009-09-17 | 株式会社鳴門屋 | Circular tubular toothbrush |
JP3208743U (en) * | 2015-04-27 | 2017-02-16 | 時悟 柳 | toothbrush |
WO2017175793A1 (en) * | 2016-04-05 | 2017-10-12 | ライオン株式会社 | Bristle removal method, bristle removal device, toothbrush production method, and toothbrush production device |
JP2017192682A (en) * | 2016-04-21 | 2017-10-26 | 医療法人社団弘英会 | toothbrush |
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2009101675A1 (en) * | 2008-02-13 | 2009-08-20 | Hiromi Hujita | Process for producing material sheet for rotary toothbrush |
WO2009113681A1 (en) * | 2008-03-13 | 2009-09-17 | 株式会社鳴門屋 | Circular tubular toothbrush |
JP3208743U (en) * | 2015-04-27 | 2017-02-16 | 時悟 柳 | toothbrush |
WO2017175793A1 (en) * | 2016-04-05 | 2017-10-12 | ライオン株式会社 | Bristle removal method, bristle removal device, toothbrush production method, and toothbrush production device |
JP2017192682A (en) * | 2016-04-21 | 2017-10-26 | 医療法人社団弘英会 | toothbrush |
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