JP2020183724A - Mixing device - Google Patents

Mixing device Download PDF

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JP2020183724A
JP2020183724A JP2019087981A JP2019087981A JP2020183724A JP 2020183724 A JP2020183724 A JP 2020183724A JP 2019087981 A JP2019087981 A JP 2019087981A JP 2019087981 A JP2019087981 A JP 2019087981A JP 2020183724 A JP2020183724 A JP 2020183724A
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exhaust
urea water
shaped plate
mixer
additive
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JP7202252B2 (en
Inventor
井上 博史
Hiroshi Inoue
博史 井上
成美 磯野
Narumi Isono
成美 磯野
匠 長谷川
Takumi Hasegawa
匠 長谷川
菅原 克生
Katsuo Sugawara
克生 菅原
俊介 上田
Shunsuke Ueda
俊介 上田
奈穂 安田
Nao Yasuda
奈穂 安田
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HKT CORP
Proterial Ltd
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Hitachi Metals Ltd
HKT CORP
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

Abstract

To provide a mixing device which can convert an additive injected and supplied to exhaust emission to a reductant by favorably atomizing and evaporating it, and can effectively and favorably mix the reductant with the exhaust emission while suppressing exhaust resistance.SOLUTION: In this mixing device (mixer 10) for mixing a liquid additive injected and supplied to exhaust emission which flows in an exhaust passage of a combustion device and exhaust emission, thin-thickness band-shaped plates 11 which are formed into zigzags are constituted so that a prescribed clearance 11C is formed between the adjacent band-shaped plates 11 in a width direction along a thickness direction, and the band-shaped plates 11 are arranged so that exhaust emission flows in from a direction in which the prescribed clearance 11C is formed, and the injected and supplied additive collides with surfaces (collision surfaces 11D) of the thin-thickness band-shaped plates 11 from a direction in which the additive intersects with the surfaces.SELECTED DRAWING: Figure 3

Description

本発明は、燃焼機関の排気に排気処理装置(例えばNOx還元触媒)にて利用される液状の添加剤(例えば還元剤)を混合させる混合装置(ミキサー)に関する。 The present invention relates to a mixing device (mixer) that mixes a liquid additive (for example, a reducing agent) used in an exhaust treatment device (for example, a NOx reducing catalyst) with the exhaust gas of a combustion engine.

内燃機関等の燃焼装置からの排気を浄化して環境汚染の拡大を抑制することは重要な課題であるが、例えば、ディーゼル機関等の内燃機関の排気に含まれるNOx低減を実現するために、排気通路にNOx低減に有効な尿素SCR(Selective Catalytic Reduction)を介装することが提案されている。なお、尿素SCRとは、酸素共存下においても選択的にNOxを還元剤と反応させることができる特性を備えた選択還元型NOx触媒であって、毒性のない尿素水を排気に添加してアンモニアと炭酸ガスに熱分解し、この生成されたアンモニアを還元剤として用いて選択還元型NOx触媒上で排気中のNOxを還元して浄化しようとするものである。
なお、本明細書においては、NOx還元触媒における還元剤(例えばアンモニア)を生成する元となる添加剤(例えば尿素水)を、排気に添加される添加剤と表現することもある。
Purifying the exhaust gas from a combustion device such as an internal combustion engine to suppress the spread of environmental pollution is an important issue. For example, in order to reduce NOx contained in the exhaust gas of an internal combustion engine such as a diesel engine, It has been proposed that the exhaust passage be provided with urea SCR (Selective Catalytic Reduction), which is effective in reducing NOx. Urea SCR is a selective reduction NOx catalyst having the property of being able to selectively react NOx with a reducing agent even in the presence of oxygen, and is ammonia by adding non-toxic urea water to the exhaust. It is thermally decomposed into carbon dioxide gas, and the generated ammonia is used as a reducing agent to reduce and purify NOx in the exhaust on a selective reduction NOx catalyst.
In addition, in this specification, an additive (for example, urea water) which is a source of producing a reducing agent (for example, ammonia) in a NOx reduction catalyst may be expressed as an additive added to exhaust gas.

より詳細には、従来の排気処理装置においては、例えば、ディーゼル機関の排気通路上流側の排気温度が比較的高い位置に再生効率等の観点より酸化触媒付きディーゼルパティキュレートフィルタを介装し、その下流側に尿素水添加装置及びミキサー、尿素SCR触媒が介装されている。 More specifically, in the conventional exhaust treatment device, for example, a diesel particulate filter with an oxidation catalyst is interposed at a position where the exhaust temperature on the upstream side of the exhaust passage of the diesel engine is relatively high from the viewpoint of regeneration efficiency and the like. A urea water addition device, a mixer, and a urea SCR catalyst are interposed on the downstream side.

また、例えば特許文献1に記載されるような排気ガスシステムでは、ディーゼル機関の排気通路上流側の排気温度が比較的高い位置に酸化触媒を介装し、その下流側に尿素水添加装置及びミキサー、ディーゼルパティキュレートフィルタ及び尿素SCR触媒が介装されている。
特表2015−537145号公報
Further, for example, in an exhaust gas system as described in Patent Document 1, an oxidation catalyst is interposed at a position where the exhaust temperature on the upstream side of the exhaust passage of a diesel engine is relatively high, and a urea water addition device and a mixer are provided on the downstream side thereof. , Diesel particulate filter and urea SCR catalyst are interposed.
Special Table 2015-537145

しかし、これら従来の排気処理装置においては、排気に尿素水を添加する場所である尿素水添加装置から、比較的短い距離で尿素水を蒸発させてアンモニアに変換すると共にこれを均一に排気に混合して、尿素SCR触媒へ運ぶことが求められるといった実情がある。
これと同時に、燃費維持等の観点からミキサーには排気抵抗を低く抑えることも求められている。
However, in these conventional exhaust treatment devices, urea water is evaporated from the urea water addition device, which is a place where urea water is added to the exhaust gas, to be converted into ammonia in a relatively short distance, and this is uniformly mixed with the exhaust gas. Then, there is a fact that it is required to carry it to a urea SCR catalyst.
At the same time, from the viewpoint of maintaining fuel efficiency, the mixer is also required to keep the exhaust resistance low.

また、低排気温時(始動後間もない暖機前(冷機時))は、内燃機関及び排気処理装置が所定に暖機されるまでは、尿素水を良好に蒸発させてアンモニアに変換させることが難しく、例え尿素SCR触媒の早期活性化を図ったとしても、還元剤が良好に供給されずNOxを十分に還元して浄化することができない惧れがある。
従って、尿素水添加装置から噴射供給される尿素水を効率よく確実に蒸発・霧化させてアンモニアに変換させると共に、これを排気に均一に混合させることがミキサーには求められているといった実情がある。
In addition, when the exhaust temperature is low (before warming up shortly after starting (when cooling down)), urea water is satisfactorily evaporated and converted to ammonia until the internal combustion engine and the exhaust treatment device are warmed up predeterminedly. It is difficult, and even if the urea SCR catalyst is activated at an early stage, there is a possibility that the reducing agent cannot be supplied well and NOx cannot be sufficiently reduced and purified.
Therefore, there is a fact that the mixer is required to efficiently and surely evaporate and atomize the urea water jetted and supplied from the urea water addition device to convert it into ammonia, and to mix this uniformly with the exhaust gas. is there.

また、アンモニアへの変換過程で尿素水が脱水される際にカルバミン酸アンモニウムが生成されるため、これが原因となって、従来の一般的なステンレス材料(例えばSUS436材)ではミキサーの腐食が激しく耐久性に問題が生じることが解ってきており、この腐食に耐えて長期使用を可能にすることもミキサーには求められているといった実情がある。 In addition, ammonium carbamate is produced when urea water is dehydrated in the process of conversion to ammonia, which causes the mixer to be severely corroded and durable with conventional general stainless steel materials (for example, SUS436 material). It has been found that there is a problem with sexuality, and there is a fact that mixers are also required to withstand this corrosion and enable long-term use.

本発明は、上述した各種の実情に鑑みなされたもので、添加剤添加装置(尿素水添加装置)から排気に噴射供給される添加剤(例えば尿素水)を良好に霧化・蒸発させて還元剤(例えばアンモニア)に変換させることができると共に、排気抵抗を低く抑えながらこの還元剤を効果的に排気と良好に混合させることができ、以って始動後早期からNOx還元触媒(例えば尿素SCR触媒)によるNOx排出量の低減に貢献することができるミキサー(混合装置)を提供することを目的とする。 The present invention has been made in view of the various circumstances described above, and the additive (for example, urea water) injected and supplied to the exhaust gas from the additive addition device (urea water addition device) is satisfactorily atomized and evaporated to reduce it. It can be converted to an agent (for example, ammonia), and this reducing agent can be effectively mixed well with the exhaust while keeping the exhaust resistance low, so that a NOx reducing catalyst (for example, urea SCR) can be mixed from an early stage after starting. It is an object of the present invention to provide a mixer (mixing device) that can contribute to the reduction of NOx emissions by the catalyst).

このため、本発明は、
燃焼装置の排気通路を流れる排気に対して噴射供給される液状の添加剤と、排気と、を混合するための混合装置であって、
つづら折り状に形成された薄い帯状の板を、その幅方向に隣接する帯状の板の間に厚さ方向に沿って所定の間隙ができるように構成すると共に、
前記帯状の板は、排気が前記間隙が形成される方向から流入するように配設され、かつ、噴射供給された添加剤が薄い帯状の板の幅方向表面と交差する方向から衝突するように配設される
ことを特徴とする。
Therefore, the present invention
A mixing device for mixing the exhaust with the liquid additive injected and supplied to the exhaust flowing through the exhaust passage of the combustion device.
A thin strip-shaped plate formed in a zigzag shape is configured so that a predetermined gap is formed along the thickness direction between the strip-shaped plates adjacent in the width direction thereof.
The strip-shaped plate is arranged so that the exhaust gas flows in from the direction in which the gap is formed, and the additive supplied by injection collides with the thin strip-shaped plate in the direction intersecting the width direction surface. It is characterized in that it is arranged.

本発明に係る混合装置は、前記つづら折り状に形成された薄い帯状の板に通電することで電熱線式ヒーターとして機能させることを特徴とすることができる。 The mixing device according to the present invention can be characterized in that it functions as a heating wire type heater by energizing the thin strip-shaped plate formed in a zigzag shape.

本発明に係る混合装置は、
コールドスタート時には排気温度が所定温度となるまで通電され、
排気温度が所定温度を超えたときに通電が停止されるように通電が制御されることを特徴とすることができる。
The mixing device according to the present invention is
At the time of cold start, it is energized until the exhaust temperature reaches the specified temperature.
It can be characterized in that the energization is controlled so that the energization is stopped when the exhaust temperature exceeds a predetermined temperature.

本発明において、前記つづら折り状に形成された薄い帯状の板の材料が、Ni−Cr系合金であることを特徴とすることができる。 In the present invention, the material of the thin strip-shaped plate formed in a zigzag shape can be characterized by being a Ni—Cr based alloy.

本発明によれば、添加剤添加装置(尿素水添加装置)から排気に噴射供給される添加剤(例えば尿素水)を良好に霧化・蒸発させて還元剤(例えばアンモニア)に変換させることができると共に、排気抵抗を低く抑えながらこの還元剤を効果的に排気と良好に混合させることができ、以って始動後早期からNOx還元触媒(例えば尿素SCR触媒)によるNOx排出量の低減に貢献することができるミキサー(混合装置)を提供することができる。 According to the present invention, the additive (for example, urea water) injected and supplied to the exhaust gas from the additive addition device (urea water addition device) can be satisfactorily atomized and evaporated to be converted into a reducing agent (for example, ammonia). At the same time, this reducing agent can be effectively mixed with the exhaust gas while keeping the exhaust resistance low, which contributes to the reduction of NOx emissions by the NOx reducing catalyst (for example, urea SCR catalyst) from an early stage after starting. It is possible to provide a mixer (mixing device) that can be used.

本発明の一実施の形態に係る内燃機関の排気処理システムの一構成例を示すブロック図である。It is a block diagram which shows one configuration example of the exhaust treatment system of the internal combustion engine which concerns on one Embodiment of this invention. 同上実施の形態に係るミキサー及び添加剤添加装置の部分を抜き出して示す側面図である。It is a side view which shows the part of the mixer and the additive addition apparatus which concerns on the same embodiment by extracting. (A)は同上ミキサーを排気上流側から下流側に向けて斜めに見た斜視図であり、(B)は同上ミキサーを排気下流側から上流側に向けて斜めに見た斜視図である。(A) is a perspective view of the same mixer viewed obliquely from the exhaust upstream side to the downstream side, and (B) is a perspective view of the same mixer viewed obliquely from the exhaust downstream side to the upstream side. (A)は同上ミキサーを排気上流側から見た図(正面図)であり、(B)は同上ミキサーを排気下流側から見た図(背面図)である。(A) is a view (front view) of the same mixer as seen from the exhaust upstream side, and (B) is a view of the same mixer as seen from the exhaust downstream side (rear view). (A)は同上ミキサーを排気流れと直交する上方から見た図(平面図)であり、(B)は(A)の右側面図であり、(C)は(A)の左側面図である。(A) is a view (plan view) of the mixer as seen from above orthogonal to the exhaust flow, (B) is a right side view of (A), and (C) is a left side view of (A). is there. (A)は同上実施の形態に係るミキサーを電熱式(電熱線式)ヒーターとして機能するように構成した場合の一例を示す斜視図であり、(B)は通電加熱して帯状の板(帯状プレート)が発熱した状態を示す斜視図であり、(C)は同上ミキサーの加熱能力の計算値と実測値を示すテーブルである。(A) is a perspective view showing an example of a case where the mixer according to the same embodiment is configured to function as an electric heating type (heating wire type) heater, and (B) is a strip-shaped plate (belt-shaped) which is heated by energization. It is a perspective view which shows the state which a plate) generated heat, and (C) is a table which shows the calculated value and the actually measured value of the heating capacity of the same mixer. 尿素水を壁面に向けて噴射したときの微粒化・霧化の様子を温度に応じて確認したモデル実験における液滴の挙動を示す図である。It is a figure which shows the behavior of a droplet in a model experiment which confirmed the state of atomization and atomization when urea water was sprayed toward a wall surface according to the temperature. (A)は本実施の形態に係るNi−Cr系合金の組成成分を示す表であり、(B)は同Ni−Cr系合金の電気抵抗を示す表である。(A) is a table showing the composition components of the Ni—Cr based alloy according to the present embodiment, and (B) is a table showing the electric resistance of the Ni—Cr based alloy. 本実施の形態に係るNi−Cr系合金の耐腐食性に関する実験データを示すグラフである。It is a graph which shows the experimental data about the corrosion resistance of the Ni—Cr based alloy which concerns on this embodiment.

以下、本発明に係る一実施の形態を、添付の図面を参照しつつ説明する。なお、以下で説明する実施の形態により、本発明が限定されるものではない。 Hereinafter, an embodiment according to the present invention will be described with reference to the accompanying drawings. The present invention is not limited to the embodiments described below.

本発明の一実施の形態に係る排気処理装置は、図1に示すように、ディーゼル燃焼機関等の内燃機関1の排気通路2の最上流側の排気温度が比較的高い位置に再生効率等の観点より酸化触媒3とディーゼルパティキュレートフィルタ4を介装し、その下流側に尿素水添加装置(添加剤添加装置)5、尿素SCR触媒(NOx還元触媒)6を介装されている。なお、図1、図2、図3、図5において符号Eは、排気の流れ方向を示す。 As shown in FIG. 1, the exhaust treatment device according to the embodiment of the present invention has a regeneration efficiency or the like at a position where the exhaust temperature on the most upstream side of the exhaust passage 2 of the internal combustion engine 1 such as a diesel combustion engine is relatively high. From the viewpoint, an oxidation catalyst 3 and a diesel particulate filter 4 are interposed, and a urea water addition device (additive addition device) 5 and a urea SCR catalyst (NOx reduction catalyst) 6 are interposed on the downstream side thereof. In addition, in FIG. 1, FIG. 2, FIG. 3, and FIG. 5, reference numeral E indicates an exhaust flow direction.

ただし、酸化触媒3とディーゼルパティキュレートフィルタ4については、これらを省略したり、尿素水添加装置5、尿素SCR触媒6の排気下流側に介装する構成とすることも可能である。 However, the oxidation catalyst 3 and the diesel particulate filter 4 may be omitted, or may be interposed on the exhaust downstream side of the urea water addition device 5 and the urea SCR catalyst 6.

前記尿素水添加装置5は、排気に対して尿素水(還元剤の元となる添加剤)を所定のタイミングで噴射供給する電磁弁式の尿素水噴射ノズル5Aを含んで構成されている。なお、尿素水は、尿素水タンク(図示せず)から尿素水供給ポンプ(図示せず)を介して尿素水噴射ノズル5Aへ送られる。 The urea water addition device 5 is configured to include a solenoid valve type urea water injection nozzle 5A that injects and supplies urea water (an additive that is a source of a reducing agent) to exhaust gas at a predetermined timing. The urea water is sent from the urea water tank (not shown) to the urea water injection nozzle 5A via the urea water supply pump (not shown).

尿素水噴射ノズル5Aから噴射供給された尿素水は、排気通路2内に設けられているミキサー(混合装置)10に衝突して霧化され、蒸発が促進されるように構成されている。 The urea water injected and supplied from the urea water injection nozzle 5A collides with the mixer (mixing device) 10 provided in the exhaust passage 2 and is atomized to promote evaporation.

本実施の形態に係るミキサー10は、図3(A),(B)に示すように、冷間圧延を施して所定の厚み及び長さに調整した薄板にて形成された連続した一本の帯状の板(帯状プレート)11が、つづら折り状(ジグザグ状)に折り返されて直線部11A(例えば、幅2mm、厚さ0.5mm程度)(但し、幅1.5〜10mm程度(好ましくは、2〜5mm程度)、厚さ0.3〜1.5mm程度とすることができる)と折り返し部11Bとに形成され、幾つかの折り返し部11Bがブラケット12に支持されている。 As shown in FIGS. 3 (A) and 3 (B), the mixer 10 according to the present embodiment is a continuous single plate formed of a thin plate adjusted to a predetermined thickness and length by cold rolling. The strip-shaped plate (belt-shaped plate) 11 is folded back in a zigzag shape to form a straight portion 11A (for example, a width of about 2 mm and a thickness of about 0.5 mm) (however, a width of about 1.5 to 10 mm (preferably, about 1.5 to 10 mm). (It can be about 2 to 5 mm) and about 0.3 to 1.5 mm in thickness) and the folded-back portion 11B, and some folded-back portions 11B are supported by the bracket 12.

具体的には、例えば、薄板状の金属製の平板プレート(例えば、厚さ0.5mm)(但し、厚さ0.3〜1.5mm程度とすることができる)に、図5(A)に示すような切れ目を、レーザー加工等により、つづら折り状に入れて、その後、図3や図4に示すように厚さ方向(高さ方向)に各直線部11Aの間隔が離間するように引き伸ばすことで形成することができる。但し、複数の直線部11Aの一方の端部を互い違いに接合することで、図3〜図5と同様の構成のものを作成することも可能である。なお、図5(B)、(C)において、符号Zは、添加剤(尿素水)の噴射方向中心を示している。 Specifically, for example, on a thin metal flat plate (for example, a thickness of 0.5 mm) (however, the thickness can be about 0.3 to 1.5 mm), FIG. 5 (A) A cut as shown in is made into a zigzag shape by laser processing or the like, and then stretched so that the distance between the straight portions 11A is separated in the thickness direction (height direction) as shown in FIGS. 3 and 4. Can be formed by However, by joining one end of the plurality of straight portions 11A in a staggered manner, it is possible to create a structure similar to that shown in FIGS. 3 to 5. In FIGS. 5B and 5C, reference numeral Z indicates the center of the injection direction of the additive (urea water).

そして、ブラッケット12は、排気通路2の内側に固定されるが、排気流れの上流側から下流側に向かって見たときに、図4(A)の配置となるように固定される。 The bracket 12 is fixed to the inside of the exhaust passage 2, but is fixed so as to have the arrangement shown in FIG. 4A when viewed from the upstream side to the downstream side of the exhaust flow.

このため、ディーゼル燃焼機関1から排出され、酸化触媒3とディーゼルパティキュレートフィルタ4を通過して上流側から流れてくる排気は、各直線部11Aの間に形成されている各間隙11Cを通過して下流側へと流れることになる。
従って、本実施の形態に係るミキサー10は、排気の通気抵抗を低く抑えることができることになる。
Therefore, the exhaust gas discharged from the diesel combustion engine 1, passing through the oxidation catalyst 3 and the diesel particulate filter 4 and flowing from the upstream side passes through the gaps 11C formed between the straight line portions 11A. Will flow to the downstream side.
Therefore, the mixer 10 according to the present embodiment can suppress the ventilation resistance of the exhaust gas to a low level.

この一方で、尿素水噴射ノズル5Aから噴射供給される尿素水は、図2に示すように、ミキサー10の上方から下方に向かって噴出される。図2において、符号Xは尿素水の供給通路を示し、符号Yは尿素水噴射ノズル5Aから噴射供給された尿素水の噴霧の様子の一例を示している。 On the other hand, the urea water jetted and supplied from the urea water injection nozzle 5A is ejected from the upper side to the lower side of the mixer 10 as shown in FIG. In FIG. 2, reference numeral X indicates a urea water supply passage, and reference numeral Y indicates an example of spraying urea water injected and supplied from the urea water injection nozzle 5A.

このとき、尿素水噴射ノズル5A側からミキサー10を見たときは、図5(A)に示したように、複数の直線部11Aは隙間なく並列に(横に)並ぶように配設されているため、尿素水噴射ノズル5Aから噴射供給された尿素水は、直線部11Aの上面(衝突面11D)に確実に衝突され、微粒化・霧化を促進できることになる。 At this time, when the mixer 10 is viewed from the urea water injection nozzle 5A side, as shown in FIG. 5A, the plurality of straight portions 11A are arranged so as to be arranged in parallel (horizontally) without a gap. Therefore, the urea water injected and supplied from the urea water injection nozzle 5A is surely collided with the upper surface (collision surface 11D) of the straight line portion 11A, and atomization / atomization can be promoted.

すなわち、本実施の形態に係るミキサー10によれば、排気の通気抵抗を低く抑えながら、効果的に尿素水を面積の広い壁面に衝突させることができるので微粒化・霧化を促進することができ、延いては尿素水のアンモニアへの変換の促進に貢献可能である。 That is, according to the mixer 10 according to the present embodiment, urea water can be effectively collided with a wall surface having a large area while suppressing the ventilation resistance of the exhaust gas to be low, so that atomization / atomization can be promoted. It can contribute to the promotion of conversion of urea water to ammonia.

更に、本実施の形態に係るミキサー10によれば、上流側から流れてくる排気は、複数の直線部11Aの間に形成されている複数の間隙11Cを通過するが、その際に、各直線部11Aの上面(衝突面11D)に衝突して微粒化・霧化された尿素水と混合されながら下流側へと流れるため、排気と尿素水とを均一に混合することができるという作用効果を奏することもできる。 Further, according to the mixer 10 according to the present embodiment, the exhaust gas flowing from the upstream side passes through the plurality of gaps 11C formed between the plurality of straight line portions 11A, and at that time, each straight line is formed. Since it collides with the upper surface (collision surface 11D) of the portion 11A and flows to the downstream side while being mixed with the atomized / atomized urea water, the exhaust gas and the urea water can be uniformly mixed. You can also play.

言い換えると、排気通路2の横断面(径方向断面)を見たときに、図3や図4に示されるように、尿素水との衝突面である直線部11Aの上面(衝突面11D)が当該横断面内において複数存在し、それらが当該横断面内において分散して存在していることから、排気通路の横断面内において均等に尿素水延いてはアンモニアを分散させることができ、尿素SCR触媒6でのNOx還元効率の改善に貢献することができる。 In other words, when looking at the cross section (radial cross section) of the exhaust passage 2, as shown in FIGS. 3 and 4, the upper surface (collision surface 11D) of the straight portion 11A, which is the collision surface with urea water, is Since there are a plurality of them in the cross section and they are dispersed in the cross section, urea water can be spread evenly in the cross section of the exhaust passage to disperse ammonia, and urea SCR can be dispersed. It can contribute to the improvement of NOx reduction efficiency in the catalyst 6.

このように、本実施の形態では、ミキサー10を構成する薄い帯状の板11をつづら折り状に形成し、隣接する帯状の板11の間に厚さ方向(薄い帯状の板11の厚さ方向)において隙間(間隙11C)ができるように(厚さ方向に引き伸ばすように)配設すると共に、排気が当該隙間(間隙11C)が形成される方向(厚さ方向)から流入するように配設し、かつ、添加剤が排気の流れと交差する方向(薄い帯状の板11の上面に対面する方向)から噴射されるように構成する。 As described above, in the present embodiment, the thin strip-shaped plates 11 constituting the mixer 10 are formed in a zigzag shape, and the thickness direction (thickness direction of the thin strip-shaped plates 11) is formed between the adjacent strip-shaped plates 11. Is arranged so that a gap (gap 11C) is formed (stretched in the thickness direction), and exhaust gas flows in from the direction (thickness direction) in which the gap (gap 11C) is formed. In addition, the additive is sprayed from the direction intersecting the exhaust flow (the direction facing the upper surface of the thin strip-shaped plate 11).

すなわち、本実施の形態に係るミキサー10は、つづら折り状に形成された薄い帯状の板11を、その幅方向に隣接する帯状の板11の間に厚さ方向に沿って所定の間隙11Cができるように構成すると共に、当該ミキサー10は、排気が前記間隙11Cが形成される方向(帯状の板11の厚さ方向)から流入するように配設され、かつ、噴射供給された添加剤が薄い帯状の板11の幅方向表面(衝突面11D)と交差する方向(所定角度で対面する方向)から衝突するように配設される。
なお、前記所定角度は、略直角とすることができるが、それ以外の交差角度(0度より大きく180度より小さい交差角度)とすることができるものである。
That is, in the mixer 10 according to the present embodiment, a predetermined gap 11C is formed along the thickness direction between the thin strip-shaped plates 11 formed in a zigzag shape and adjacent to the strip-shaped plates 11 in the width direction. In addition to the above, the mixer 10 is arranged so that the exhaust gas flows in from the direction in which the gap 11C is formed (the thickness direction of the strip-shaped plate 11), and the additive supplied by injection is thin. The strip-shaped plate 11 is arranged so as to collide from the widthwise surface (collision surface 11D) and the direction (direction facing each other at a predetermined angle).
The predetermined angle can be a substantially right angle, but can be any other crossing angle (crossing angle larger than 0 degrees and smaller than 180 degrees).

これにより、排気は当該隙間(間隙11C)を通過するので通気抵抗を小さく維持できる一方、添加剤は噴射方向から見たときに隙間が無いような形態で配設されている薄い帯状の板11の上面に衝突されるので添加剤の微粒化を促進でき、以って添加剤の霧化・蒸発・還元剤への変換の促進、延いてはNOx還元触媒のNOx低減効果の改善に貢献可能である。 As a result, the exhaust gas passes through the gap (gap 11C), so that the ventilation resistance can be kept small, while the additive is arranged in a form such that there is no gap when viewed from the injection direction. Since it collides with the upper surface of the NOx, it is possible to promote the atomization of the additive, thereby promoting the atomization, evaporation, and conversion of the additive to a reducing agent, which in turn can contribute to the improvement of the NOx reduction effect of the NOx reduction catalyst. Is.

なお、本実施の形態では、図3(B)、図5(A)などに示したように、当該図において最上部にある折り返し部11Bより排気下流側には、折り返し部11B(最上部11B1)から下方に向かう直線部11A及び折り返し部11B(排気下流側の部分)を複数設けるように構成したが、これは、折り返し部11B(最上部11B1)より排気下流側(後ろ側)にも帯状の板(帯状プレート)11を設けることで、排気が直線部11Aに接触する機会を増やすことで、排気と、蒸発した尿素延いてはアンモニアと、の混合を一層促進させるもので、所望に混合できる場合や設置スペース等に制約がある場合には省略することも可能である。 In the present embodiment, as shown in FIGS. 3B and 5A, the folding portion 11B (top portion 11B1) is located on the exhaust downstream side of the folding portion 11B at the uppermost portion in the drawing. ), A plurality of straight portions 11A and folded portions 11B (parts on the downstream side of the exhaust) are provided, but this is also strip-shaped on the downstream side (rear side) of the exhaust from the folded portions 11B (top 11B1). By providing the plate (belt-shaped plate) 11 of the above, the chance of the exhaust coming into contact with the straight portion 11A is increased, thereby further promoting the mixing of the exhaust and the evaporated urea and thus the ammonia. It can be omitted if it is possible or if there are restrictions on the installation space.

ただし、折り返し部11B(最上部11B1)より排気下流側(後ろ側)にも帯状の板(帯状プレート)11を設けることで、排気と、蒸発した尿素延いてはアンモニアと、の混合を一層促進させることができるため、NOx還元触媒のNOx低減効果の改善に貢献可能である。 However, by providing a strip-shaped plate (belt-shaped plate) 11 on the downstream side (rear side) of the exhaust from the folded-back portion 11B (uppermost portion 11B1), the mixing of the exhaust and the evaporated urea and thus the ammonia is further promoted. Therefore, it is possible to contribute to the improvement of the NOx reduction effect of the NOx reduction catalyst.

ところで、既述したように、内燃機関1の低排気温時(始動後間もない暖機前(冷機時))は、内燃機関1及び排気処理装置が所定に暖機されるまでは、尿素水を良好に蒸発させてアンモニアに変換させることが難しく、例え尿素SCR触媒6の早期活性化を図ったとしても、還元剤が良好に供給されずNOxを十分に還元して浄化することができないといった惧れがある。 By the way, as described above, when the internal combustion engine 1 has a low exhaust temperature (before warming up shortly after starting (during cooling)), urea is used until the internal combustion engine 1 and the exhaust treatment device are warmed up to a predetermined value. It is difficult to satisfactorily evaporate water and convert it to ammonia, and even if the urea SCR catalyst 6 is activated at an early stage, the reducing agent is not supplied well and NOx cannot be sufficiently reduced and purified. There is a fear that.

このため、本実施の形態に係るミキサー10は、図6(A)に示すように、帯状の板(帯状プレート)11を金属により構成すると共に、ブラケット12と接触する部分(折り返し部11B)の周囲を、アルミナなどの絶縁体11Eで覆うことで、帯状の板(帯状プレート)11を通電加熱できるように構成することができる。 Therefore, in the mixer 10 according to the present embodiment, as shown in FIG. 6A, the strip-shaped plate (belt-shaped plate) 11 is made of metal, and the portion (folded portion 11B) in contact with the bracket 12 is formed. By covering the periphery with an insulator 11E such as alumina, the strip-shaped plate (belt-shaped plate) 11 can be configured to be energized and heated.

すなわち、本実施の形態に係るミキサー10は、電熱式(電熱線式)ヒーターとして機能するように構成することができる。そして、図6(B)(白く見える部分が高温部分を示している)、図6(C)に示したように、本実施の形態に係るミキサー10には十分なヒーターとして加熱能力があることが確認されている(直線部11Aを、例えば、幅2mm、厚さ0.5mm程度としたNi−Cr系合金を用いた場合)。 That is, the mixer 10 according to the present embodiment can be configured to function as a heating type (heating wire type) heater. Then, as shown in FIGS. 6 (B) (the portion that looks white indicates the high temperature portion) and FIG. 6 (C), the mixer 10 according to the present embodiment has a sufficient heating capacity as a heater. (When a Ni—Cr alloy having a width of 2 mm and a thickness of about 0.5 mm is used for the straight portion 11A) has been confirmed.

また、尿素水を壁面に向けて噴射したときの微粒化・霧化の様子を温度に応じて確認したモデル実験の結果を、図7に示す(各温度での噴射直後から10数msecの間を撮影した連続写真)。図中、微粒化・霧化の度合いが強いほど、白色の度合いが強くなることを示す。図7において最上段は尿素水噴射開始直後の画像を示しており、その後、撮影動画を数msec毎にコマ送りして得た画像を下段に行くに従って示している。この図から、100℃以下では微粒化・霧化がなく、それ以上では温度が上がるほど、短時間に微粒化・霧化が完了することがわかる。
<噴射中>
図7のコマ送り画像の上から2段目までが噴射中に該当するが、沸点87°Cの尿素水に対して、ミキサー表面温度100°Cまでは噴霧が衝突及び反射するだけで微粒化され難いことが解る。すなわち、白色の度合いが低いことがわかる。
In addition, the results of a model experiment in which the state of atomization and atomization when the urea water was sprayed toward the wall surface was confirmed according to the temperature are shown in FIG. 7 (for a period of 10 msec immediately after the injection at each temperature). A series of photographs taken). In the figure, it is shown that the stronger the degree of atomization / atomization, the stronger the degree of whiteness. In FIG. 7, the uppermost row shows an image immediately after the start of urea water injection, and then the image obtained by frame-advancing the captured moving image every several msec is shown in the lower row. From this figure, it can be seen that there is no atomization / atomization at 100 ° C. or lower, and that the higher the temperature, the shorter the atomization / atomization is completed.
<Injecting>
The second stage from the top of the frame-by-frame image in FIG. 7 corresponds to during injection, but the spray is atomized by collision and reflection of urea water having a boiling point of 87 ° C up to a mixer surface temperature of 100 ° C. It turns out that it is difficult to do. That is, it can be seen that the degree of whiteness is low.

一方で、尿素衝突壁面(ミキサー10の直線部11Aの上面(尿素水との衝突面11D)に相当)の表面温度を、所定温度(一例ではあるが、例えば125°C)以上とした場合には、尿素水噴射ノズルから噴射された尿素水が壁面に衝突した直後から、蒸発による霧化が進むことが解った。 On the other hand, when the surface temperature of the urea collision wall surface (corresponding to the upper surface of the straight portion 11A of the mixer 10 (corresponding to the collision surface 11D with urea water)) is set to a predetermined temperature (for example, 125 ° C) or higher. It was found that immediately after the urea water injected from the urea water injection nozzle collided with the wall surface, atomization due to evaporation proceeded.

<噴射後>
図7のコマ送り画像の上から3段目以降が噴射後に該当するが、噴射後(噴射終了後)においては、尿素衝突壁面の表面温度が100°Cより低い場合は、蒸発は起きていないように観察される。
125°C以上では、表面温度により蒸発速度(蒸発度合い)が異なっており、霧化促進の観点から150°C以上とすることが好ましい。
<After injection>
The third and subsequent stages from the top of the frame-by-frame image in FIG. 7 correspond to after injection, but after injection (after the end of injection), if the surface temperature of the urea collision wall surface is lower than 100 ° C, evaporation does not occur. Observed as.
At 125 ° C or higher, the evaporation rate (degree of evaporation) differs depending on the surface temperature, and it is preferable to set it at 150 ° C or higher from the viewpoint of promoting atomization.

すなわち、内燃機関1の低排気温時(始動後間もない暖機前(冷機時))(所謂コールドスタート時)は、ミキサー10の排気入口付近の排気温度が、所定温度(噴射された尿素水の霧化・蒸発が促進される150°C(好ましくは尿素水が蒸発する180°C))となるまで、ミキサー10に通電してミキサー10を電熱式ヒーターとして機能させて、尿素水の微粒化、霧化を促進してアンモニアへの変換を促進することで、尿素SCR触媒6によるNOx低減効果を始動後早期に発揮させることに貢献可能である。 That is, when the internal combustion engine 1 has a low exhaust temperature (before warming up shortly after starting (when cooling down)) (so-called cold start), the exhaust temperature near the exhaust inlet of the mixer 10 becomes a predetermined temperature (injected urea). The mixer 10 is energized to operate the mixer 10 as an electric heater until the temperature reaches 150 ° C (preferably 180 ° C at which urea water evaporates), which promotes atomization and evaporation of water. By promoting atomization and atomization and promoting conversion to ammonia, it is possible to contribute to exerting the NOx reduction effect of the urea SCR catalyst 6 at an early stage after starting.

また、内燃機関1や排気処理システムが暖機された暖機後(所定温度(ミキサー10の排気入口付近の排気温度が、噴射された尿素水の霧化・蒸発が促進される150°C(好ましくは尿素水が蒸発する180°C))より高温となったとき)には、ミキサー10への通電を停止して通常の混合装置としてミキサー10を機能させるようにエンジンコントローラ(ECU)100(図1参照)が制御することが好ましい。なお、図1において、符号101は添加剤噴射供給制御信号を示しており、符号102は電熱式ヒーター通電制御信号を示している。 Further, after warming up the internal combustion engine 1 and the exhaust treatment system (the predetermined temperature (the exhaust temperature near the exhaust inlet of the mixer 10 is 150 ° C., which promotes atomization and evaporation of the injected urea water). Preferably, when the temperature becomes higher than 180 ° C)) where the urea water evaporates), the engine controller (ECU) 100 (ECU) 100 (ECU) so as to stop the energization of the mixer 10 and operate the mixer 10 as a normal mixing device. (See FIG. 1) is preferably controlled. In FIG. 1, reference numeral 101 indicates an additive injection supply control signal, and reference numeral 102 indicates an electric heater energization control signal.

このように、本実施の形態に係るミキサー10は、細長い薄い帯状の板(帯状プレート)11をつづら折り状に構成しているので、これを直接電熱線として利用することができるため、別途、電熱式ヒーター等を備える必要がないため、構成の簡略化、低コスト化、軽量コンパクト化を図りながら、ミキサー10での尿素水の霧化・蒸発促進に貢献することができる。 As described above, in the mixer 10 according to the present embodiment, since the elongated thin strip-shaped plate (belt-shaped plate) 11 is formed in a zigzag shape, this can be directly used as a heating wire. Since it is not necessary to provide a type heater or the like, it is possible to contribute to the promotion of atomization and evaporation of urea water in the mixer 10 while simplifying the configuration, reducing the cost, and reducing the weight and size.

更に、既述したように、尿素水が脱水される際にカルバミン酸アンモニウムが生成され、これが原因となって、従来の一般的なステンレス材料(例えばSUS436材)ではミキサーの腐食が激しく耐久性に問題が生じる恐れがある。また、耐食性の高いSUS447材(30%Cr)を使用してもまだ腐食を効果的に抑制することができなかった。 Further, as described above, ammonium carbamate is produced when the urea water is dehydrated, which causes the mixer to be severely corroded and durable in the conventional general stainless steel material (for example, SUS436 material). Problems can occur. Further, even if SUS447 material (30% Cr) having high corrosion resistance was used, corrosion could not be effectively suppressed yet.

このため、本実施の形態では、ミキサー10の帯状の板(帯状プレート)11やブラケット12などの腐食が激しい部位(尿素水が衝突して蒸発する場所)を、Ni−Cr系合金により作成し、これにより比較的高温化で尿素水が衝突されるミキサー10の腐食摩耗を効果的に抑制することができることを確認した。
なお、図9に、テストピースを用いた代用試験ではあるが、Ni−Cr系合金の沸騰硝酸における腐食速度を他の材料と比較した実験結果の一例を示しておく。
Therefore, in the present embodiment, a highly corroded portion (a place where urea water collides and evaporates) such as a strip-shaped plate (belt-shaped plate) 11 and a bracket 12 of the mixer 10 is created with a Ni—Cr alloy. As a result, it was confirmed that the corrosion wear of the mixer 10 to which the urea water collides with the relatively high temperature can be effectively suppressed.
Although it is a substitute test using a test piece, FIG. 9 shows an example of experimental results in which the corrosion rate of a Ni—Cr alloy in boiling nitric acid is compared with that of other materials.

なお、前記「Ni−Cr系合金」は、質量%でCrを40〜50%含んだNi基の合金をいう。なかでも、耐食・耐熱両面で卓越した特性を示す高Cr含有Ni基耐熱耐腐食合金(代表成分:Ni−45Cr−1Mo(mass%))が好ましい(組成については図8(A)の「Ni−Cr系合金」参照)。特に好ましい成分範囲は以下のとおりである。 The "Ni—Cr alloy" refers to a Ni-based alloy containing 40 to 50% Cr in mass%. Of these, a high Cr-containing Ni-based heat-resistant corrosion-resistant alloy (representative component: Ni-45Cr-1Mo (mass%)), which exhibits excellent properties in terms of both corrosion resistance and heat resistance, is preferable (for the composition, "Ni" in FIG. 8 (A). -Cr alloys "). A particularly preferable component range is as follows.

質量%で、Cr:40〜50%、Mo:0.1〜2.0%、Fe:0%を超えて3%以下、Mn:0%を超えて0.5%以下、Si:0%を超えて0.1%以下、Al:0%を超えて0.3%以下、Ti:0%を超えて0.3%以下、Mg:0.01%以下、N:0.04%以下、B:0.01%以下を含有し、更に、選択元素として、Co:3%以下、V:0.1%以下、Zr:0.05%以下、Cu:0.02%以下、W:0.1%以下、Nb:0.1%以下、Ca:0.002%以下、の何れか一種以上を更に含有することができる、残部がNi及び不可避的不純物からなる組成を有する合金である。 By mass%, Cr: 40 to 50%, Mo: 0.1 to 2.0%, Fe: more than 0% and 3% or less, Mn: more than 0% and 0.5% or less, Si: 0% More than 0.1%, Al: more than 0% and less than 0.3%, Ti: more than 0% and less than 0.3%, Mg: 0.01% or less, N: 0.04% or less , B: 0.01% or less, and as selective elements, Co: 3% or less, V: 0.1% or less, Zr: 0.05% or less, Cu: 0.02% or less, W: An alloy having a composition in which the balance is composed of Ni and unavoidable impurities, which can further contain any one or more of 0.1% or less, Nb: 0.1% or less, and Ca: 0.002% or less. ..

また、ミキサー10の帯状の板(帯状プレート)11やブラケット12などの腐食が激しい部位(尿素水が衝突して蒸発する場所)は、ヒーターとしての加熱能力を発揮させるためには、電気抵抗が100〜150μΩ・mにあることが好ましい。図8(A)に示される代表的なNi−Cr系合金の電気抵抗は、図8(B)に示す通り110μΩ・mです。一方、従来材であるステンレス鋼は電気抵抗が小さく、実用サイズでは加熱が得られず断面積を小さくしなければならなくなるので、好ましくない。 Further, in the severely corroded part (the place where urea water collides and evaporates) such as the strip-shaped plate (belt-shaped plate) 11 and the bracket 12 of the mixer 10, the electric resistance is increased in order to exert the heating capacity as a heater. It is preferably in the range of 100 to 150 μΩ · m. The electrical resistance of a typical Ni—Cr alloy shown in FIG. 8 (A) is 110 μΩ · m as shown in FIG. 8 (B). On the other hand, stainless steel, which is a conventional material, has a small electric resistance, and cannot be heated at a practical size, and the cross-sectional area must be reduced, which is not preferable.

このように、本実施の形態によれば、ミキサー10の少なくとも帯状の板(帯状プレート)11の材料を高Cr含有Ni基耐熱耐腐食合金(Ni−45Cr−1Mo(mass%))とすることで、尿素水からアンモニアへの変換過程で生成されるカルバミン酸アンモニウムに対しても腐食を効果的に抑制することができるため、尿素SCR触媒6用のミキサーとして採用しても長期の使用に耐えることが可能となる。 As described above, according to the present embodiment, the material of at least the strip-shaped plate (belt-shaped plate) 11 of the mixer 10 is a high Cr-containing Ni-based heat-resistant corrosion-resistant alloy (Ni-45Cr-1Mo (mass%)). Since corrosion can be effectively suppressed even for ammonium carbamate produced in the process of converting urea water to ammonia, it can withstand long-term use even if it is used as a mixer for urea SCR catalyst 6. It becomes possible.

以上のように、本実施の形態によれば、添加剤添加装置(尿素水添加装置)から排気に噴射供給される添加剤(例えば尿素水)を良好に霧化・蒸発させて還元剤(例えばアンモニア)に変換させることができると共に、排気抵抗を低く抑えながらこの還元剤を効果的に排気と良好に混合させることができ、以って始動後早期からNOx還元触媒(例えば尿素SCR触媒)によるNOx排出量の低減に貢献することができるミキサー(混合装置)を提供することができる。 As described above, according to the present embodiment, the additive (for example, urea water) injected and supplied from the additive addition device (urea water addition device) to the exhaust gas is satisfactorily atomized and evaporated to satisfactorily atomize and evaporate the reducing agent (for example). It can be converted to (ammonia), and this reducing agent can be effectively mixed well with the exhaust while keeping the exhaust resistance low, so that a NOx reducing catalyst (for example, urea SCR catalyst) can be used from an early stage after starting. It is possible to provide a mixer (mixing device) that can contribute to the reduction of NOx emissions.

ところで、本実施の形態において、ディーゼル燃焼機関1を例に説明したが、本発明はこれに限定されるものではなく、排気を伴う燃焼装置であれば、ガソリンエンジン、ガスタービン、その他の内燃機関の他、外燃機関とすることもでき、燃焼方式に拘わらず、あらゆる移動式・定置式の燃焼装置とすることができる。 By the way, in the present embodiment, the diesel combustion engine 1 has been described as an example, but the present invention is not limited to this, and if it is a combustion device including exhaust, a gasoline engine, a gas turbine, or another internal combustion engine. In addition, it can be an external combustion engine, and can be any mobile or stationary combustion device regardless of the combustion method.

また、本実施の形態では、NOx還元触媒として尿素SCR触媒6を例示し、NOx還元触媒に供給する還元剤を生成する元となる添加剤を尿素水として説明したが、本発明はこれらに限定されるものではなく、排気通路を流れる排気に対して液状の添加剤を添加し、当該添加剤と、排気と、を混合することが要求されるミキサー(混合装置)であれば、本発明を適用可能である。 Further, in the present embodiment, the urea SCR catalyst 6 is exemplified as the NOx reduction catalyst, and the additive that is the source of producing the reducing agent supplied to the NOx reduction catalyst is described as urea water, but the present invention is limited thereto. If it is a mixer (mixing device) that is required to add a liquid additive to the exhaust gas flowing through the exhaust passage and mix the additive and the exhaust gas, the present invention is used. Applicable.

例えば、尿素SCR触媒に代えてNOx還元触媒としてHC(炭化水素)選択還元型NOx触媒{HC−SCR(HC−Selective Catalytic Reduction)方式の触媒(HC−SCR触媒)を介装した場合には、当該HC選択還元型NOx触媒の還元剤であるHCを生成する元となる軽油や灯油等の液状の添加剤が、本発明に係る液状の添加剤の一例に相当することになる。 For example, when an HC (hydrocarbon) selective reduction NOx catalyst {HC-SCR (HC-Selective Catalytic Reduction) type catalyst (HC-SCR catalyst) is interposed as a NOx reduction catalyst instead of the urea SCR catalyst, A liquid additive such as light oil or kerosene, which is a source of producing HC which is a reducing agent for the HC selective reduction NOx catalyst, corresponds to an example of the liquid additive according to the present invention.

以上で説明した本実施の形態は、本発明を説明するための例示に過ぎず、本発明の要旨を逸脱しない範囲内において、種々変更を加え得ることは可能である。 The embodiments described above are merely examples for explaining the present invention, and various modifications can be made without departing from the gist of the present invention.

1 内燃機関(ディーゼル燃焼機関等)
2 排気通路
3 酸化触媒
4 ディーゼルパティキュレートフィルタ
5 尿素水添加装置
5A 尿素水噴射ノズル
6 尿素SCR触媒
10 ミキサー(混合装置)
11 帯状の板(帯状プレート)(本発明に係る薄い帯状の板)
11A 直線部11A
11B 折り返し部
11C 間隙
11D 衝突面(直線部11Aの上面)
11E 絶縁体
12 ブラケット
1 Internal combustion engine (diesel combustion engine, etc.)
2 Exhaust passage 3 Oxidation catalyst 4 Diesel particulate filter 5 Urea water addition device 5A Urea water injection nozzle 6 Urea SCR catalyst 10 Mixer (mixing device)
11 Strip-shaped plate (belt-shaped plate) (thin strip-shaped plate according to the present invention)
11A Straight line part 11A
11B Folded part 11C Gap 11D Collision surface (upper surface of straight part 11A)
11E Insulator 12 Bracket

Claims (4)

燃焼装置の排気通路を流れる排気に対して噴射供給される液状の添加剤と、排気と、を混合するための混合装置であって、
つづら折り状に形成された薄い帯状の板を、その幅方向に隣接する帯状の板の間に厚さ方向に沿って所定の間隙ができるように構成すると共に、
前記帯状の板は、排気が前記間隙が形成される方向から流入するように配設され、かつ、噴射供給された添加剤が薄い帯状の板の幅方向表面と交差する方向から衝突するように配設される
ことを特徴とする混合装置。
A mixing device for mixing the exhaust with the liquid additive injected and supplied to the exhaust flowing through the exhaust passage of the combustion device.
A thin strip-shaped plate formed in a zigzag shape is configured so that a predetermined gap is formed along the thickness direction between the strip-shaped plates adjacent in the width direction thereof.
The strip-shaped plate is arranged so that the exhaust gas flows in from the direction in which the gap is formed, and the additive supplied by injection collides with the thin strip-shaped plate in the direction intersecting the width direction surface. A mixing device, characterized in that it is disposed.
前記つづら折り状に形成された薄い帯状の板に通電することで電熱線式ヒーターとして機能させることを特徴とする請求項1に記載の混合装置。 The mixing device according to claim 1, wherein the thin strip-shaped plate formed in a zigzag shape is energized to function as a heating wire type heater. コールドスタート時には排気温度が所定温度となるまで通電され、
排気温度が所定温度を超えたときに通電が停止されるように通電が制御されることを特徴とする請求項2に記載の混合装置。
At the time of cold start, it is energized until the exhaust temperature reaches the specified temperature.
The mixing device according to claim 2, wherein the energization is controlled so that the energization is stopped when the exhaust temperature exceeds a predetermined temperature.
前記つづら折り状に形成された薄い帯状の板の材料が、Ni−Cr系合金であることを特徴とする請求項1〜請求項3の何れか1つに記載の混合装置。 The mixing apparatus according to any one of claims 1 to 3, wherein the material of the thin strip-shaped plate formed in a zigzag shape is a Ni—Cr alloy.
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JP2010121597A (en) * 2008-11-21 2010-06-03 Toyota Motor Corp Urea water solution dispersing device
JP2016211434A (en) * 2015-05-08 2016-12-15 イビデン株式会社 Exhaust system component and exhaust emission control system
JP2017172332A (en) * 2016-03-18 2017-09-28 いすゞ自動車株式会社 engine

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010121597A (en) * 2008-11-21 2010-06-03 Toyota Motor Corp Urea water solution dispersing device
JP2016211434A (en) * 2015-05-08 2016-12-15 イビデン株式会社 Exhaust system component and exhaust emission control system
JP2017172332A (en) * 2016-03-18 2017-09-28 いすゞ自動車株式会社 engine

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