JP2020162468A - Producing method of refrigerated spaghetti-like food that is eaten as it is with liquid sauce - Google Patents

Producing method of refrigerated spaghetti-like food that is eaten as it is with liquid sauce Download PDF

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JP2020162468A
JP2020162468A JP2019065442A JP2019065442A JP2020162468A JP 2020162468 A JP2020162468 A JP 2020162468A JP 2019065442 A JP2019065442 A JP 2019065442A JP 2019065442 A JP2019065442 A JP 2019065442A JP 2020162468 A JP2020162468 A JP 2020162468A
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noodle
spaghetti
noodle band
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JP7171490B2 (en
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麻衣 内海
Mai Uchiumi
麻衣 内海
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Nissin Foods Holdings Co Ltd
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Abstract

To provide a producing method of a refrigerated spaghetti-like food that is eaten as it is with a liquid sauce, which has a good texture just by applying a liquid sauce without reheating and in which aging feeling during storage is suppressed.SOLUTION: A refrigerated spaghetti-like food is produced by: noodle raw materials containing hydroxypropylated phosphoric acid cross-linked starch, alginate propylene glycol ester, tamarind seed gum, and carrageenan are kneaded using a vacuum mixer to prepare noodle dough (dough), an outer layer noodle band prepared by combining the prepared dough and an inner layer noodle band prepared by extruding the prepared dough with an extruder are laminated to prepare a three-layer noodle band, and it is boiled, water-cooled, and then immersed in an acid dipping solution, packaged, subjected to heat sterilization and cooled.SELECTED DRAWING: None

Description

本発明は、液体ソースをかけてそのまま食べる冷蔵スパゲティ様食品の製造方法に関する。 The present invention relates to a method for producing a refrigerated spaghetti-like food that is eaten as it is with a liquid sauce.

従来、そばや冷やし中華においては、ほぐし液やタレなどをかけてそのまま喫食する比較的賞味期限が短いセット麺と呼ばれる冷蔵(チルド)麺や、流水でほぐして喫食する麺などが上市されている(特許文献1参照)。 Conventionally, in soba and chilled Chinese noodles, chilled noodles called set noodles, which have a relatively short expiration date and are eaten as they are by sprinkling loosening liquid or sauce, and noodles that are loosened with running water and eaten have been put on the market (patented). Reference 1).

また、スパゲッティー様食品に関していえば、いわゆるソフト麺とよばれるソフトスパゲッティ式麺が上市されている。ソフト麺は、小麦粉に水を加えて練り合わせて、製麺し、表面糊化した後、加工したものであり、具体的には、強力粉を食塩とともに練り、製麺化したものを蒸し、表面を糊化させた後茹でることにより製造される(非特許文献1参照)。ソフト麺は、一般的に調理前に再度加熱調理されるか、冷蔵されない状態で喫食される。また、予めソースがかかった状態の冷蔵(チルド)スパゲッティーも上市されているが、電子レンジ等で再加熱してから喫食するものがほとんどである。 Regarding spaghetti-like foods, so-called soft noodles, which are soft spaghetti-type noodles, are on the market. Soft noodles are made by adding water to wheat flour, kneading them, making noodles, gelatinizing the surface, and then processing them. Specifically, strong flour is kneaded with salt, and the noodles are steamed to make the surface. It is produced by gelatinizing and then boiling (see Non-Patent Document 1). Soft noodles are generally cooked again before cooking or eaten unrefrigerated. In addition, chilled spaghetti with sauce applied in advance is also on the market, but most of them are eaten after being reheated in a microwave oven or the like.

特開2002−65191号公報JP-A-2002-65191

生めん類の表示に関する公正競争規約第2条第7項Fair competition rules regarding labeling of raw noodles Article 2, Paragraph 7

本発明は、再加熱せずに液体ソースをかけるだけで良好な食感を有し、冷蔵保存中の老化感が抑制された液体ソースをかけてそのまま食べる冷蔵スパゲティ様食品の製造方法を提供することを課題とする。 The present invention provides a method for producing a refrigerated spaghetti-like food which has a good texture only by sprinkling a liquid sauce without reheating and is eaten as it is by sprinkling a liquid sauce in which the aging feeling during refrigerated storage is suppressed. That is the issue.

発明者らは、再加熱せずにそのまま液体ソースをかけるだけで簡便に喫食できる冷製スパゲッティー風の商品開発を行っていたが、ソフト麺のような手法では、表面に張りがあり、中が柔らかいため、冷製スパゲティ様として満足のいく食感が得られなかった。一方でスパゲッティーのような押出し麺を使用した場合、製造直後は満足のいく食感を得られるが、再加熱による糊化がないため、冷蔵保存すると急激に麺が老化したような堅脆い食感となった。そこで、鋭意研究した結果、本発明に至った。 The inventors have been developing a cold spaghetti-style product that can be easily eaten by simply sprinkling a liquid sauce without reheating, but with a method like soft noodles, the surface is taut and the inside is Because it was soft, I couldn't get a satisfactory texture as a cold spaghetti. On the other hand, when extruded noodles such as spaghetti are used, a satisfactory texture can be obtained immediately after production, but since there is no gelatinization due to reheating, the noodles have a hard and brittle texture that seems to have aged rapidly when stored in a refrigerator. It became. Therefore, as a result of diligent research, the present invention was reached.

すなわち、二枚の外層麺帯に内層麺帯を挟む形で積層して三層麺帯を作製する三層麺帯作製工程と、前記三層麺帯作製工程で作製した前記三層麺帯を圧延し、切り出して麺線を作製する麺線作製工程と、前記麺線作製工程で作製した前記麺線を茹で調理する茹で工程と、前記茹で工程で調理した前記麺線を水冷する水冷工程と、前記水冷工程により水冷した前記麺線を酸浸漬液に浸漬する酸浸漬工程と、前記酸浸漬工程で酸浸漬された前記麺線を包装する包装工程と、前記包装工程で包装された前記麺線を加熱殺菌する加熱殺菌工程と、前記加熱殺菌工程で殺菌された前記麺線を冷却する冷却工程と、を含む液体ソースをかけてそのまま食べる冷蔵スパゲティ様食品の製造方法であって、前記外層麺帯は、麺原料粉と、練り水と、を真空ミキサーで混捏したドウをロールにより成形した麺帯であり、前記内層麺帯は、麺原料粉と、練り水と、を真空ミキサーで混捏したドウをエクストルーダーにより減圧下で押出した押出麺帯であり、前記外層麺帯及び内層麺帯は、ヒドロキシプロピル化リン酸架橋澱粉と、アルギン酸ポリエチレングリコールエステルと、カラギーナンと、及びタマリンドシードガムと、を含むことを特徴とする液体ソースをかけてそのまま食べる冷蔵スパゲティ様食品の製造方法である。 That is, the three-layer noodle band manufacturing step of manufacturing the three-layer noodle band by laminating the inner layer noodle band between the two outer layer noodle bands and the three-layer noodle band produced in the three-layer noodle band manufacturing step. A noodle wire manufacturing step of rolling and cutting out to produce noodle strings, a boiling step of boiling the noodle strings produced in the noodle wire manufacturing step, and a water cooling step of water-cooling the noodle strings cooked in the boiling process. An acid dipping step of immersing the noodle wire water-cooled by the water cooling step in an acid dipping solution, a packaging step of packaging the noodle wire acid-immersed in the acid dipping step, and the noodle packaged in the packaging step. A method for producing a refrigerated spaghetti-like food, which comprises a heat sterilization step of heat sterilizing a wire and a cooling step of cooling the noodle wire sterilized in the heat sterilization step, and the noodles are eaten as they are with a liquid sauce. The noodle band is a noodle band formed by rolling a dough obtained by kneading noodle raw material powder and kneading water with a vacuum mixer, and the inner layer noodle band is made by mixing noodle raw material powder and kneading water with a vacuum mixer. The dough is extruded under reduced pressure by an extruder, and the outer layer noodle band and the inner layer noodle band are composed of hydroxypropylated phosphate crosslinked starch, alginate polyethylene glycol ester, carrageenan, and tamarind seed gum. This is a method for producing refrigerated spaghetti-like food, which is eaten as it is by sprinkling a liquid sauce containing.

また、本発明に係る外層麺帯と内層麺帯の麺原料として、外層麺帯及び内層麺帯共にヒドロキシプロピル化リン酸架橋澱粉を主原料粉中に30〜70重量%、主原料粉の重量に対してアルギン酸ポリエチレングリコールエステルを1.0〜2.0重量%、カラギーナン0.5〜2.0重量%、タマリンドシードガムを0.5〜1.5重量%配合することが好ましい。 Further, as the noodle raw materials for the outer layer noodle band and the inner layer noodle band according to the present invention, hydroxypropylated phosphoric acid cross-linked starch is contained in the main raw material powder for both the outer layer noodle band and the inner layer noodle band in an amount of 30 to 70% by weight, and the weight of the main raw material powder. It is preferable to add 1.0 to 2.0% by weight of alginate polyethylene glycol ester, 0.5 to 2.0% by weight of carrageenan, and 0.5 to 1.5% by weight of tamarind seed gum.

また、本発明に係る外層麺帯と内層麺帯の厚みの比率が1:2:1〜1:3.5:1であることが好ましい。 Further, it is preferable that the thickness ratio of the outer layer noodle band and the inner layer noodle band according to the present invention is 1: 2: 1 to 1: 3.5: 1.

また、本発明に係る液体ソースをかけてそのまま食べる冷蔵スパゲティ様食品の製造後の水分は68〜72重量%であることが好ましい。 In addition, the water content of the refrigerated spaghetti-like food that is eaten as it is by applying the liquid sauce according to the present invention is preferably 68 to 72% by weight.

本発明により、再加熱せずに液体ソースをかけるだけで良好な食感を有し、保存中の老化感が抑制された液体ソースをかけてそのまま食べる冷蔵スパゲティ様食品の製造方法を提供することができる。 INDUSTRIAL APPLICABILITY The present invention provides a method for producing a refrigerated spaghetti-like food which has a good texture only by applying a liquid sauce without reheating and is eaten as it is by applying a liquid sauce in which the aging feeling during storage is suppressed. Can be done.

以下、本発明について詳細に説明する。ただし、本発明は以下の記載に限定されるものではない。 Hereinafter, the present invention will be described in detail. However, the present invention is not limited to the following description.

1.麺原料配合
本発明に係る外層麺帯の原料及び内層麺帯の原料は、主原料粉として、小麦粉、澱粉及びグルテンを含む。小麦粉は、強力粉、準強力粉、中力粉、薄力粉及びデュラム粉の何れも使用できるが、強力粉、準強力粉、デュラム粉がグルテンなどのタンパク質含量が多く、製麺性、食感の点で好ましい。本発明においては、小麦粉の添加量としては主原料粉中に10〜65重量%が好ましい。小麦粉の含量が少ないと風味が悪く、逆に多すぎると老化感が強くなる。
1. 1. Noodle raw material blending The raw material of the outer layer noodle band and the raw material of the inner layer noodle band according to the present invention include wheat flour, starch and gluten as the main raw material flour. As the wheat flour, any of strong flour, semi-strength flour, medium-strength flour, weak flour and durum flour can be used, but strong flour, semi-strong flour and durum flour have a high protein content such as gluten and are preferable in terms of noodle-making property and texture. In the present invention, the amount of wheat flour added is preferably 10 to 65% by weight in the main raw material flour. If the content of flour is low, the flavor is bad, and if it is too high, the feeling of aging becomes strong.

また、澱粉としては、馬鈴薯澱粉、タピオカ澱粉及びコーンスターチ等の各種澱粉やα化澱粉、アセチル化澱粉、ヒドロキシプロピル化澱粉及び架橋澱粉等の加工澱粉を使用できる。本発明においては、老化を抑制するためにヒドロキシプロピル化リン酸架橋澱粉が好ましい。ヒドロキシプロピル化リン酸架橋澱粉の添加量は、主原料粉中に30〜70重量%含まれることが好ましい。ヒドロキシプロピル化リン酸架橋澱粉の添加量が30重量%未満であると老化感を充分に抑制できず、逆に70重量%よりも多くなると風味が悪く、製麺性を保つためのグルテンを多く配合する必要がある。 Further, as the starch, various starches such as potato starch, tapioca starch and corn starch, and processed starches such as pregelatinized starch, acetylated starch, hydroxypropylated starch and crosslinked starch can be used. In the present invention, hydroxypropylated phosphate cross-linked starch is preferable in order to suppress aging. The amount of the hydroxypropylated phosphoric acid crosslinked starch added is preferably 30 to 70% by weight in the main raw material powder. If the amount of hydroxypropylated phosphoric acid crosslinked starch added is less than 30% by weight, the aging sensation cannot be sufficiently suppressed, and conversely, if it is more than 70% by weight, the flavor is poor and a large amount of gluten is used to maintain the noodle-making property. Need to be compounded.

また、本発明は麺に大量の澱粉を添加する必要があり、製麺性を良くするために澱粉の添加量に合わせてグルテンを添加する。グルテンは活性グルテンを使用すればよく、添加量としては、澱粉の添加量に合わせて5〜20重量%添加することが好ましい。 Further, in the present invention, it is necessary to add a large amount of starch to the noodles, and gluten is added according to the amount of starch added in order to improve the noodle-making property. Active gluten may be used as the gluten, and the amount of gluten added is preferably 5 to 20% by weight according to the amount of starch added.

その他の副麺原料粉として、全卵粉、卵白粉などの卵粉、カルシウム製剤などの可溶性でない粉末物及びアルギン酸、アルギン酸プロピレングリコールエステル、カラギーナン、タマリンドシードガムなどの増粘剤を添加することができる。増粘剤は通常練り水に添加することが多いが、本発明においては、多量の増粘剤を添加するため、練り水に添加すると練り水の粘度が高くなりすぎ、製造しにくくなるため、副原料粉として添加することが好ましい。主原料粉及び副原料粉は粉体混合して均質な麺原料粉とする。 As other auxiliary noodle raw material powders, egg powders such as whole egg powder and egg white powder, insoluble powders such as calcium preparations, and thickeners such as alginic acid, propylene glycol alginate, carrageenan, and tamarind seed gum may be added. it can. The thickener is usually added to the kneading water in many cases, but in the present invention, since a large amount of the thickener is added, the viscosity of the kneading water becomes too high when added to the kneading water, which makes it difficult to manufacture. It is preferable to add it as an auxiliary raw material powder. The main raw material powder and the auxiliary raw material powder are powder-mixed to obtain a homogeneous noodle raw material powder.

麺原料粉以外のその他麺原料として、本発明では、麺の製造において一般に使用されている食塩やアルカリ剤、リン酸塩類、麺質改良剤、食用油脂、pH調整剤、乳化剤、酵素、カロチン色素等の各種色素及び保存料等を添加することができる。これらは、練り水に溶かすか懸濁させて添加すればよい。 As other noodle raw materials other than noodle raw material powder, in the present invention, salts, alkaline agents, phosphates, noodle quality improvers, edible oils and fats, pH adjusters, emulsifiers, enzymes, carotene pigments generally used in the production of noodles. Various pigments such as and preservatives can be added. These may be added by dissolving or suspending in kneading water.

本発明においては、外層麺帯及び内層麺帯の原料としてアルギン酸プロピレングリコールエステル、カラギーナン及びタマリンドシードガムを添加する。 In the present invention, propylene glycol alginate, carrageenan and tamarind seed gum are added as raw materials for the outer layer noodle band and the inner layer noodle band.

アルギン酸プロピレングリコールエステルは、スパゲッティーらしい硬さや歯切れの良さを出すために必要で、内層麺帯及び外層麺帯の麺主原料粉の重量に対して1.0〜2.0重量%添加することが好ましい。また、内層よりも外層に多く配合することでパスタらしい表面の硬さやほぐれの良い麺を得ることができる。 Propylene glycol alginate is necessary to give spaghetti-like hardness and crispness, and 1.0 to 2.0% by weight may be added to the weight of the main noodle flour of the inner layer noodle band and the outer layer noodle band. preferable. In addition, by blending more in the outer layer than in the inner layer, it is possible to obtain noodles with a surface hardness and looseness that are typical of pasta.

タマリンドシードガムは、みずみずしい食感や麺表面のつるみを得るために必要であり、内層麺帯及び外層麺帯の麺主原料粉の重量に対して0.5〜1.5重量%添加することが好ましい。 Tamarind seed gum is necessary to obtain a fresh texture and smoothness on the surface of the noodles, and 0.5 to 1.5% by weight should be added to the weight of the main noodle flour of the inner layer noodle band and the outer layer noodle band. Is preferable.

カラギーナンは、スパゲッティーらしい硬さや歯切れを出すために必要であり、食感や内層及び外層麺帯の麺主原料粉の重量に対して0.5〜2.0重量%添加することが好ましい。カラギーナンの種類としてはイオタカラギーナンが好ましく、後述する酸浸漬液にカルシウム塩を溶解させることにより、ゲル化させることが好ましい。また、内層よりも外層に多く配合することでパスタらしい表面の硬さやほぐれの良い麺を得ることができる。 Carrageenan is necessary for producing spaghetti-like hardness and crispness, and it is preferable to add 0.5 to 2.0% by weight based on the texture and the weight of the noodle main raw material powder of the inner layer and outer layer noodle bands. As the type of carrageenan, iota carrageenan is preferable, and gelation is preferable by dissolving a calcium salt in an acid dipping solution described later. In addition, by blending more in the outer layer than in the inner layer, it is possible to obtain noodles with a surface hardness and looseness that are typical of pasta.

2.混捏工程
麺原料粉に練り水を加えて混捏することにより、外層、内層の各層の麺生地(ドウ)を作製する。麺生地の作製方法としては、密度感を出し、食感の劣化を抑制する上で、真空ミキサーを用いて原料が均一に混ざるように混捏する。真空ミキサーの真空度としては−400mmHg以下の減圧下で行うことが好ましい。
2. Kneading step Noodle dough (dough) for each of the outer and inner layers is prepared by adding kneading water to the noodle raw material flour and kneading the noodles. As a method for producing the noodle dough, in order to give a feeling of density and suppress deterioration of the texture, the raw materials are kneaded so as to be uniformly mixed using a vacuum mixer. The degree of vacuum of the vacuum mixer is preferably −400 mmHg or less under reduced pressure.

3.三層麺帯作製工程
次いで作製したドウから各層麺帯を作製する。
3. 3. Three-layer noodle band production step Next, each layer noodle band is produced from the produced dough.

本発明に係る内層麺帯については、減圧下でエクストルーダーによりドウを押出して押出麺帯を作製する。押出麺帯とすることで麺帯が緻密な構造となり、好ましい減圧範囲は−400mmHg以下である。 For the inner layer noodle band according to the present invention, the dough is extruded with an extruder under reduced pressure to prepare an extruded noodle band. By using the extruded noodle band, the noodle band has a dense structure, and the preferable decompression range is −400 mmHg or less.

また、本発明に係る外層麺帯については、ドウをロールにより粗麺帯とした後、さらに複合することにより成形した複合麺帯を使用する。外層麺帯と内層麺帯に密度差を設けることで、スパゲッティー様の中芯感のあるアルデンテ様の食感となる。 As for the outer layer noodle band according to the present invention, a composite noodle band formed by rolling the dough into a coarse noodle band and then further combining the dough is used. By providing a density difference between the outer layer noodle band and the inner layer noodle band, an al dente-like texture with a spaghetti-like core feeling is obtained.

次いで、作製した外層麺帯と内層麺帯から三層麺帯を作製する。三層麺帯の作製方法は、特に限定はないが、二枚の外層麺帯の間に内層麺帯を挟んでロールにより圧延し、三層麺帯とする方法や、外層麺帯一枚と内層麺帯をロールにより圧延し、圧着した後、さらに外層麺帯一枚を加えてロールにより圧着し、三層麺帯とする方法が挙げられる。 Next, a three-layer noodle band is prepared from the prepared outer layer noodle band and inner layer noodle band. The method for producing the three-layer noodle band is not particularly limited, but a method in which an inner layer noodle band is sandwiched between two outer layer noodle bands and rolled by a roll to form a three-layer noodle band, or one outer layer noodle band An example is a method in which the inner layer noodle band is rolled by a roll and crimped, and then one outer layer noodle band is added and crimped by a roll to form a three-layer noodle band.

このとき、内層麺帯の割合が多すぎると冷蔵保存時に麺の老化が進行しやすくなり、内層麺帯の割合が少なすぎると、冷蔵保存時の老化の進行は抑制されるが食感がスパゲッティー様の食感が得られにくい。したがって、好ましい外層麺帯と内層麺帯の厚みの比は、外層:内層:外層が1:2:1〜1:3.5:1の範囲が好ましい。 At this time, if the proportion of the inner layer noodle band is too large, the noodles tend to age during refrigeration storage, and if the proportion of the inner layer noodle band is too small, the progress of aging during refrigeration storage is suppressed, but the texture is spaghetti. It is difficult to obtain the same texture. Therefore, the ratio of the thickness of the outer layer noodle band to the inner layer noodle band is preferably in the range of 1: 2: 1 to 1: 3.5: 1 for the outer layer: inner layer: outer layer.

4.麺線作製工程
次いで作製した三層麺帯から麺線を作製する。麺線の作製方法としては、三層麺帯をロールにより数回に分けて徐々に求める麺帯厚に圧延した後、切刃ロールと呼ばれるロールにより麺帯を切り出すことにより麺線を作製する。作製した麺線は所定の長さにカットする。
4. Noodle string preparation step Next, noodle strings are produced from the produced three-layer noodle band. As a method for producing noodle strings, a three-layer noodle band is rolled into several times with a roll to gradually obtain the desired thickness of the noodle band, and then the noodle band is cut out with a roll called a cutting edge roll to produce the noodle string. The prepared noodle strings are cut to a predetermined length.

5.茹で工程
カットした麺線を容易に喫食できるように茹で調理により麺線を予め調理する。茹で調理としては、茹で湯の温度が90℃以上なるように調整された茹で槽に麺線を60秒〜300秒程度浸漬させることで調理する方法が挙げられる。このとき、茹で調理は他の工程よりも水分量を調整しやすく、茹で工程において、冷蔵スパゲティ―様食品の水分が68〜72重量%となるように茹で時間を調整することが好ましい。
5. Boil process The noodles are cooked in advance by boiling so that the cut noodles can be easily eaten. Examples of the boiled cooking include a method of immersing the noodle strings in a boiling tank adjusted so that the temperature of the boiling water is 90 ° C. or higher for about 60 to 300 seconds. At this time, the boiling time is easier to adjust the water content than other steps, and it is preferable to adjust the boiling time so that the water content of the refrigerated spaghetti-like food is 68 to 72% by weight in the boiling step.

6.水冷工程
次いで、調理した麺線を水冷する。水冷することにより、表面のぬめりをとり、麺線を冷却し、引き締める。水冷する方法としては、4〜20℃程度の水槽に調理した麺線を浸漬させる方法が挙げられる。このとき、水槽を複数槽用意し、段階的に麺線を水洗冷却することができる。また、水槽中にエアを噴出させることにより、麺線を動かしながら水洗、冷却できる。
6. Water cooling step Next, the cooked noodle strings are water cooled. By cooling with water, the surface is slimmed down, and the noodle strings are cooled and tightened. Examples of the water cooling method include a method of immersing the cooked noodle strings in a water tank at about 4 to 20 ° C. At this time, a plurality of water tanks can be prepared, and the noodle strings can be washed and cooled step by step. In addition, by blowing air into the water tank, the noodle strings can be washed and cooled while moving.

7.酸浸漬工程
次いで、水冷した麺線を酸浸漬する。酸浸漬することにより、冷蔵保存中の微生物腐敗を抑制することができる。酸浸漬に用いる酸としては、乳酸、クエン酸、リンゴ酸、アジピン酸、リン酸、ピロリン酸などの酸を用いることができる。酸浸漬によって、pHを4.0〜5.5程度に調整する。この時、酸浸漬に用いる酸浸漬液中に塩化カルシウムや乳酸カルシウムなどのカルシウム塩を添加することが好ましい。カルシウム塩を添加することにより、カルシウム塩基がカラギーナンと反応してゲル化が起き、ほぐれや食感が改善する。カルシウム塩との反応は、通常茹で工程中に行うことが多いが、茹で湯中にカルシウム塩を添加すると逆に食感が柔らかくなるため好ましくなく、酸浸漬液中に添加し、反応させることが好ましい。
7. Acid dipping step Next, the water-cooled noodle strings are acid-immersed. By soaking in acid, microbial spoilage during refrigerated storage can be suppressed. As the acid used for acid immersion, acids such as lactic acid, citric acid, malic acid, adipic acid, phosphoric acid, and pyrophosphoric acid can be used. The pH is adjusted to about 4.0 to 5.5 by acid immersion. At this time, it is preferable to add a calcium salt such as calcium chloride or calcium lactate to the acid immersion liquid used for acid immersion. By adding the calcium salt, the calcium base reacts with carrageenan to cause gelation, which improves loosening and texture. The reaction with the calcium salt is usually carried out during the boiling process, but adding the calcium salt to the boiling water is not preferable because the texture becomes softer, and it is possible to add it to the acid dipping solution to react. preferable.

8.包装工程
次いで、酸浸漬した麺線を所定重量ずつ、ポリエチレンやポリプロピレン等から成る包装フィルムに密封包装する。密封することで、後述する加熱殺菌工程で殺菌した後、外部からの新たな菌の付着を防止することができる。また、このとき、麺線の結着防止のため、ほぐれ剤を添加することができる。ほぐれ剤としては、各種使用できるが、大豆由来の水溶性ヘミセルロースやアラビアガム、キサンタンガムなどの水溶液がほぐれ効果が高く、また、風味の面でも好ましい。ほぐれ剤の添加量としては、1〜5重量%の水溶液を包装する麺線の重量に対して5〜15重量%添加することが好ましい。
8. Packaging Step Next, the acid-soaked noodle strings are hermetically packaged in a packaging film made of polyethylene, polypropylene, or the like in predetermined weight amounts. By sealing, it is possible to prevent the adhesion of new bacteria from the outside after sterilization in the heat sterilization step described later. At this time, a loosening agent can be added to prevent the noodle strings from binding. Various types of loosening agents can be used, but aqueous solutions such as soybean-derived water-soluble hemicellulose, gum arabic, and xanthan gum have a high loosening effect and are also preferable in terms of flavor. As the amount of the loosening agent added, it is preferable to add 5 to 15% by weight with respect to the weight of the noodle string for packaging the 1 to 5% by weight aqueous solution.

8.加熱殺菌工程
次いで包装工程で包装フィルムに密封した包装麺を60〜100℃の温度で加熱殺菌する。加熱殺菌の方法としては、例えば、60〜100℃となるように飽和水蒸気で調整した加熱殺菌庫に10〜50分間加熱殺菌する。
8. Heat sterilization step Next, in the packaging step, the wrapped noodles sealed in the wrapping film are sterilized by heating at a temperature of 60 to 100 ° C. As a method of heat sterilization, for example, heat sterilization is performed for 10 to 50 minutes in a heat sterilization chamber adjusted with saturated steam so as to be 60 to 100 ° C.

9.冷却工程
次いで加熱殺菌工程で殺菌した包装麺を冷却する。冷却方法は、特に限定はなく、冷水をシャワーして冷却する方法や自然放置、送風や冷風を当てて冷却する方法などにより冷却した後、10℃以下の低温庫に入れて麺線を冷却し、冷蔵スパゲティ様食品とする。
9. The packaged noodles sterilized by the cooling step and then the heat sterilization step are cooled. The cooling method is not particularly limited, and after cooling by a method of showering cold water to cool it, leaving it to stand naturally, or applying air or cold air to cool it, the noodle strings are cooled in a low temperature chamber of 10 ° C or less. , Refrigerated spaghetti-like food.

11.その他
冷却した冷蔵スパゲッティー様食品は、包装した液体ソースや具材を添付してさらに容器や袋に包装して最終製品とすることができる。なお、本発明に係る液体ソースをかけてそのまま食べる冷蔵スパゲティ様食品は、水分含量が68〜72重量%であることが好ましい。水分含量は、非常に重要で68重量%未満となると冷蔵保存時の老化が進みやすく、72重量%よりも高くなると食感が柔らかくなる。より好ましくは69〜71重量%の範囲である。また、水分量の調整方法としては、麺に加える水の量、茹で調理時間、水冷、酸浸漬、ほぐれ剤の添加などが挙げられるが、上述したように茹で時間を調整することで水分量を調整することが好ましい。
11. Other chilled refrigerated spaghetti-like foods can be made into final products by attaching packaged liquid sauces and ingredients and further packaging them in containers or bags. The refrigerated spaghetti-like food to be eaten as it is with the liquid sauce according to the present invention preferably has a water content of 68 to 72% by weight. The water content is very important, and when it is less than 68% by weight, aging easily progresses during refrigerated storage, and when it is more than 72% by weight, the texture becomes soft. More preferably, it is in the range of 69 to 71% by weight. Examples of the method for adjusting the water content include the amount of water added to the noodles, boiling cooking time, water cooling, acid soaking, and addition of a loosening agent. As described above, the water content can be adjusted by adjusting the boiling time. It is preferable to adjust.

以下に実施例を挙げて本実施形態をさらに詳細に説明する。 The present embodiment will be described in more detail below with reference to examples.

<実験1>麺配合の検討
(試験例1)
強力粉380g、ヒドロキシプロピル化リン酸架橋タピオカ澱粉500g、グルテン120gからなる麺主原料粉1kgに、卵白粉20gを加えた粉体原料に、食塩25g、トレハロース10g、クチナシ色素0.8gを水420gに溶解した練り水を加え、真空ミキサーにて常圧で4分間ミキシングした後、−600mmHgの減圧下で8分間ミキシングし、麺生地(ドウ)を作製した。
<Experiment 1> Examination of noodle composition (Test Example 1)
To powder raw material consisting of 380 g of strong flour, 500 g of hydroxypropylated phosphoric acid cross-linked tapioca starch, and 120 g of gluten, and 20 g of egg white flour, 25 g of salt, 10 g of trehalose, and 0.8 g of cutinashi pigment are added to 420 g of water. The dissolved kneading water was added and mixed with a vacuum mixer at normal pressure for 4 minutes, and then mixed under a reduced pressure of −600 mmHg for 8 minutes to prepare a noodle dough (dough).

作製したドウを複合して12mmの麺帯を作製し、ロール圧延にて1.5mmまで麺帯を圧延した後、20番角のロール切刃にて麺帯を切断し、麺線とした後、約30cmとなるように麺線をカットした。 After combining the prepared dough to prepare a 12 mm noodle band, rolling the noodle band to 1.5 mm by roll rolling, and then cutting the noodle band with a 20-square roll cutting blade to make a noodle string. The noodle strings were cut to a size of about 30 cm.

切断した麺線を沸騰水で3分間茹で調理し、10℃の冷水に30秒漬けて水洗を2回行い、十分に麺を冷却した後、乳酸1.7重量%の酸浸漬液に60秒浸漬し、麺150gをポリエチレン製の袋に入れ、大豆由来の水溶性ヘミセルロース5重量%、キサンタンガム0.25重量%水溶液からなるほぐれ剤を9g充填し、シールし密閉した。 Boil the cut noodles in boiling water for 3 minutes, soak them in cold water at 10 ° C for 30 seconds, wash them twice, cool the noodles sufficiently, and then soak them in an acid immersion solution of 1.7% by weight of lactic acid for 60 seconds. The noodles were soaked, 150 g of noodles were placed in a polyethylene bag, 9 g of a loosening agent consisting of 5% by weight of water-soluble hemicellulose derived from soybeans and 0.25% by weight of xanthan gum was filled, and the noodles were sealed and sealed.

密閉包装した麺線を蒸気で85℃に調整した加熱殺菌庫で25分間加熱殺菌した後、送風冷却をして粗熱を取り、10℃以下の冷蔵庫に一晩保存して、冷蔵スパゲティ様食品サンプルを作製した。さらに老化感の評価として冷蔵スパゲティ様食品サンプルを10℃以下の冷蔵庫で4日間保存した。 After heat sterilizing the hermetically wrapped noodles in a heat sterilizer adjusted to 85 ° C with steam for 25 minutes, remove the rough heat by blowing air cooling and store in a refrigerator at 10 ° C or less overnight to refrigerate spaghetti-like food. A sample was prepared. Further, as an evaluation of aging feeling, a refrigerated spaghetti-like food sample was stored in a refrigerator at 10 ° C. or lower for 4 days.

(試験例2)
麺主原料粉の配合を強力小麦粉130gヒドロキシプロピル化リン酸架橋タピオカ澱粉700g、グルテン170gとする以外は、試験例1の方法に従って冷蔵スパゲティ様食品サンプルを作製した。さらに老化感の評価として冷蔵スパゲティ様食品サンプルを10℃以下の冷蔵庫で4日間保存した。
(Test Example 2)
A refrigerated spaghetti-like food sample was prepared according to the method of Test Example 1 except that the main raw material flour for noodles was 130 g of strong wheat flour, 700 g of hydroxypropylated phosphoric acid cross-linked tapioca starch, and 170 g of gluten. Further, as an evaluation of aging feeling, a refrigerated spaghetti-like food sample was stored in a refrigerator at 10 ° C. or lower for 4 days.

(試験例3)
麺主原料粉の配合を強力小麦粉630gヒドロキシプロピル化リン酸架橋タピオカ澱粉300g、グルテン70gとする以外は、試験例1の方法に従って冷蔵スパゲティ様食品サンプルを作製した。さらに老化感の評価として冷蔵スパゲティ様食品サンプルを10℃以下の冷蔵庫で4日間保存した。
(Test Example 3)
A refrigerated spaghetti-like food sample was prepared according to the method of Test Example 1 except that the main raw material flour for noodles was 630 g of strong wheat flour, 300 g of hydroxypropylated phosphoric acid crosslinked tapioca starch, and 70 g of gluten. Further, as an evaluation of aging feeling, a refrigerated spaghetti-like food sample was stored in a refrigerator at 10 ° C. or lower for 4 days.

(試験例4)
麺主原料粉1Kgに対して、アルギン酸プロピレングリコールエステル5gを粉体原料として添加する以外は試験例1の方法に従って冷蔵スパゲティ様食品サンプルを作製した。さらに老化感の評価として冷蔵スパゲティ様食品サンプルを10℃以下の冷蔵庫で4日間保存した。
(Test Example 4)
A refrigerated spaghetti-like food sample was prepared according to the method of Test Example 1 except that 5 g of propylene glycol alginate was added as a powder raw material to 1 kg of the noodle main raw material powder. Further, as an evaluation of aging feeling, a refrigerated spaghetti-like food sample was stored in a refrigerator at 10 ° C. or lower for 4 days.

(試験例5)
麺主原料粉1Kgに対して、アルギン酸プロピレングリコールエステルを10g添加する以外は試験例4の方法に従って冷蔵スパゲティ様食品サンプルを作製した。さらに老化感の評価として冷蔵スパゲティ様食品サンプルを10℃以下の冷蔵庫で4日間保存した。
(Test Example 5)
A refrigerated spaghetti-like food sample was prepared according to the method of Test Example 4 except that 10 g of propylene glycol alginate was added to 1 kg of the main raw material powder of noodles. Further, as an evaluation of aging feeling, a refrigerated spaghetti-like food sample was stored in a refrigerator at 10 ° C. or lower for 4 days.

(試験例6)
麺主原料粉1Kgに対して、アルギン酸プロピレングリコールエステルを15g添加する以外は試験例4の方法に従って冷蔵スパゲティ様食品サンプルを作製した。さらに老化感の評価として冷蔵スパゲティ様食品サンプルを10℃以下の冷蔵庫で4日間保存した。
(Test Example 6)
A refrigerated spaghetti-like food sample was prepared according to the method of Test Example 4 except that 15 g of propylene glycol alginate was added to 1 kg of the main raw material powder of noodles. Further, as an evaluation of aging feeling, a refrigerated spaghetti-like food sample was stored in a refrigerator at 10 ° C. or lower for 4 days.

(試験例7)
麺主原料粉1Kgに対して、アルギン酸プロピレングリコールエステルを20g添加する以外は試験例4の方法に従って冷蔵スパゲティ様食品サンプルを作製した。さらに老化感の評価として冷蔵スパゲティ様食品サンプルを10℃以下の冷蔵庫で4日間保存した。
(Test Example 7)
A refrigerated spaghetti-like food sample was prepared according to the method of Test Example 4 except that 20 g of propylene glycol alginate was added to 1 kg of the noodle main raw material powder. Further, as an evaluation of aging feeling, a refrigerated spaghetti-like food sample was stored in a refrigerator at 10 ° C. or lower for 4 days.

(試験例8)
麺主原料粉1Kgに対して、タマリンドシードガム5gを粉体原料として添加する以外は試験例6の方法に従って冷蔵スパゲティ様食品サンプルを作製した。さらに老化感の評価として冷蔵スパゲティ様食品サンプルを10℃以下の冷蔵庫で4日間保存した。
(Test Example 8)
A refrigerated spaghetti-like food sample was prepared according to the method of Test Example 6 except that 5 g of tamarind seed gum was added as a powder raw material to 1 kg of the noodle main raw material powder. Further, as an evaluation of aging feeling, a refrigerated spaghetti-like food sample was stored in a refrigerator at 10 ° C. or lower for 4 days.

(試験例9)
麺主原料粉1Kgに対して、タマリンドシードガムを10g添加する以外は試験例8の方法に従って冷蔵スパゲティ様食品サンプルを作製した。さらに老化感の評価として冷蔵スパゲティ様食品サンプルを10℃以下の冷蔵庫で4日間保存した。
(Test Example 9)
A refrigerated spaghetti-like food sample was prepared according to the method of Test Example 8 except that 10 g of tamarind seed gum was added to 1 kg of the noodle main raw material powder. Further, as an evaluation of aging feeling, a refrigerated spaghetti-like food sample was stored in a refrigerator at 10 ° C. or lower for 4 days.

(試験例10)
麺主原料粉1Kgに対して、タマリンドシードガムを15g添加する以外は試験例8の方法に従って冷蔵スパゲティ様食品サンプルを作製した。さらに老化感の評価として冷蔵スパゲティ様食品サンプルを10℃以下の冷蔵庫で4日間保存した。
(Test Example 10)
A refrigerated spaghetti-like food sample was prepared according to the method of Test Example 8 except that 15 g of tamarind seed gum was added to 1 kg of the noodle main raw material powder. Further, as an evaluation of aging feeling, a refrigerated spaghetti-like food sample was stored in a refrigerator at 10 ° C. or lower for 4 days.

(試験例11)
麺主原料粉1Kgに対して、イオタカラギーナン10gを粉体原料として添加し、茹で湯に塩化カルシウムを0.1重量%添加する以外は試験例9の方法に従って冷蔵スパゲティ様食品サンプルを作製した。さらに老化感の評価として冷蔵スパゲティ様食品サンプルを10℃以下の冷蔵庫で4日間保存した。
(Test Example 11)
A refrigerated spaghetti-like food sample was prepared according to the method of Test Example 9 except that 10 g of Iota carrageenan was added as a powder raw material to 1 kg of the noodle main raw material powder and 0.1% by weight of calcium chloride was added to boiling water. Further, as an evaluation of aging feeling, a refrigerated spaghetti-like food sample was stored in a refrigerator at 10 ° C. or lower for 4 days.

(試験例12)
麺主原料粉1Kgに対して、イオタカラギーナン10gを粉体原料として添加し、酸浸漬液に塩化カルシウムを0.1重量%添加する以外は試験例9の方法に従って冷蔵スパゲティ様食品サンプルを作製した。さらに老化感の評価として冷蔵スパゲティ様食品サンプルを10℃以下の冷蔵庫で4日間保存した。
(Test Example 12)
A refrigerated spaghetti-like food sample was prepared according to the method of Test Example 9 except that 10 g of Iota carrageenan was added as a powder raw material to 1 kg of the noodle main raw material powder and 0.1% by weight of calcium chloride was added to the acid immersion liquid. .. Further, as an evaluation of aging feeling, a refrigerated spaghetti-like food sample was stored in a refrigerator at 10 ° C. or lower for 4 days.

(試験例13)
麺主原料粉1Kgに対して、イオタカラギーナンを5g添加する以外は試験例12の方法に従って冷蔵スパゲティ様食品サンプルを作製した。さらに老化感の評価として冷蔵スパゲティ様食品サンプルを10℃以下の冷蔵庫で4日間保存した。
(Test Example 13)
A refrigerated spaghetti-like food sample was prepared according to the method of Test Example 12 except that 5 g of iota carrageenan was added to 1 kg of the noodle main raw material flour. Further, as an evaluation of aging feeling, a refrigerated spaghetti-like food sample was stored in a refrigerator at 10 ° C. or lower for 4 days.

(試験例14)
麺主原料粉1Kgに対して、イオタカラギーナンを15g添加する以外は試験例12の方法に従って冷蔵スパゲティ様食品サンプルを作製した。さらに老化感の評価として冷蔵スパゲティ様食品サンプルを10℃以下の冷蔵庫で4日間保存した。
(Test Example 14)
A refrigerated spaghetti-like food sample was prepared according to the method of Test Example 12 except that 15 g of iota carrageenan was added to 1 kg of the noodle main raw material flour. Further, as an evaluation of aging feeling, a refrigerated spaghetti-like food sample was stored in a refrigerator at 10 ° C. or lower for 4 days.

(試験例15)
麺主原料粉1Kgに対して、イオタカラギーナンを20g添加する以外は試験例12の方法に従って冷蔵スパゲティ様食品サンプルを作製した。さらに老化感の評価として冷蔵スパゲティ様食品サンプルを10℃以下の冷蔵庫で4日間保存した。
(Test Example 15)
A refrigerated spaghetti-like food sample was prepared according to the method of Test Example 12 except that 20 g of iota carrageenan was added to 1 kg of the noodle main raw material flour. Further, as an evaluation of aging feeling, a refrigerated spaghetti-like food sample was stored in a refrigerator at 10 ° C. or lower for 4 days.

作製した冷蔵スパゲティ様食品サンプル及び冷蔵保存した冷蔵スパゲティ様食品に、市販の冷製パスタソース(トマトソース)を50g加え、よくほぐした後喫食し、ほぐれ、風味、食感(表面のつるみ、麺のみずみずしさ、歯切れの良さ、中芯感(アルデンテ様食感))、老化感について確認した。評価は、トレーニングを積んだベテランのパネラー5人によって行い、5人のパネラーの総意によるオープンパネル形式で評価を行った。それぞれの評価は5段階で行い、評価5が非常に良好、評価4が良好、評価3が製品レベルとして可、評価2が劣る、評価1が非常に劣るとした。評価結果を下記表1に示す。 Add 50g of commercially available cold pasta sauce (tomato sauce) to the prepared refrigerated spaghetti-like food sample and refrigerated spaghetti-like food, and after loosening well, eat, loosen, flavor, texture (smooth surface, noodles) We confirmed the freshness, crispness, core feeling (al dente-like texture), and aging feeling. The evaluation was conducted by five trained veteran panelists, and the evaluation was conducted in an open panel format by the consensus of the five panelists. Each evaluation was performed in 5 stages, and evaluation 5 was very good, evaluation 4 was good, evaluation 3 was acceptable as a product level, evaluation 2 was inferior, and evaluation 1 was very inferior. The evaluation results are shown in Table 1 below.

Figure 2020162468
Figure 2020162468

試験例1〜3で示すようにヒドロキシプロピル化リン酸架橋タピオカ澱粉の添加量が多いほど、冷蔵保存時の老化感が抑えられるが、小麦の風味が少なくなり、食感が柔らかくなり、ほぐれが悪化する。逆にヒドロキシプロピル化リン酸架橋タピオカ澱粉の量が少ないと小麦の風味がよく、食感も硬くなるが、冷蔵保存時の老化が抑えられにくくなる。よって好ましいヒドロキシプロピル化リン酸架橋澱粉の添加量としては、麺主原料粉の重量に対して30〜70重量%である。 As shown in Test Examples 1 to 3, the larger the amount of hydroxypropylated phosphoric acid cross-linked tapioca starch added, the less the aging feeling during refrigerated storage, but the less the flavor of wheat, the softer the texture, and the looser the looseness. Getting worse. On the contrary, when the amount of hydroxypropylated phosphoric acid cross-linked tapioca starch is small, the flavor of wheat is good and the texture is hard, but aging during refrigerated storage is difficult to be suppressed. Therefore, the preferable amount of the hydroxypropylated phosphoric acid crosslinked starch added is 30 to 70% by weight with respect to the weight of the noodle main raw material flour.

試験例4〜7で示すように、アルギン酸ポリエチレングリコールエステル(PGA)を添加することにより、麺の歯切れや硬さが改善され、ほぐれも改善する。しかしながら、添加量が少なすぎると食感改善効果が認められず、逆に添加量が多くなりすぎると麺の硬くなり、歯切れが悪くなる。よって好ましいアルギン酸ポリエチレングリコールエステルの添加量としては麺主原料粉の重量に対して1.0〜2.0重量%の範囲である。 As shown in Test Examples 4 to 7, by adding alginate polyethylene glycol ester (PGA), the crispness and hardness of the noodles are improved, and the loosening is also improved. However, if the addition amount is too small, the texture improving effect is not recognized, and conversely, if the addition amount is too large, the noodles become hard and crisp. Therefore, the preferable amount of the polyethylene glycol alginate added is in the range of 1.0 to 2.0% by weight with respect to the weight of the noodle main raw material flour.

試験例8〜10で示すように、タマリンドシードガムを添加することにより、加熱殺菌した麺の表面のつるみのなさやみずみずしさのなさを改善することができる。ただし、添加量が増えるとつるみではなくぬめりが出て好ましくない。よって好ましいタマリンドシードガムの添加量は麺主原料粉の重量に対して1.0〜2.0重量%の範囲である。 As shown in Test Examples 8 to 10, by adding tamarind seed gum, it is possible to improve the lack of smoothness and freshness of the surface of the heat-sterilized noodles. However, if the amount added is increased, it becomes slimy rather than smooth, which is not preferable. Therefore, the preferable amount of tamarind seed gum added is in the range of 1.0 to 2.0% by weight with respect to the weight of the noodle main raw material flour.

試験例11〜14で示すように、カラギーナンを添加することにより、アルギン酸ポリエチレングリコールエステルだけでは足りない、ほぐれや食感の歯切れの良さや硬さを改善することができる。ただし、試験例11で示すように茹で湯に塩化カルシウムを使用すると、麺の表面が溶け、柔らかくなるため、塩化カルシウムは試験例12〜14で示すように酸浸漬液に添加してカラギーナンのゲル化を進めることが好ましい。また、カラギーナンを添加しすぎると麺が硬くなりすぎ、歯切れも悪くなる。よって好ましいカラギーナンの添加量としては麺主原料粉の重量に対して0.5〜2.0重量%の範囲である。 As shown in Test Examples 11 to 14, by adding carrageenan, it is possible to improve the crispness and hardness of loosening and texture, which are not enough with the polyethylene glycol alginate ester alone. However, when calcium chloride is used in boiling water as shown in Test Example 11, the surface of the noodles melts and becomes soft. Therefore, calcium chloride is added to the acid dipping solution as shown in Test Examples 12 to 14 to gel carrageenan. It is preferable to proceed with the conversion. In addition, if carrageenan is added too much, the noodles become too hard and the noodles become crisp. Therefore, the preferable amount of carrageenan added is in the range of 0.5 to 2.0% by weight with respect to the weight of the noodle main raw material flour.

実験1では、老化が抑えられ、ほぐれがよく、スパゲッティーらしい硬さや歯切れの良さがあり、表面のつるみや麺のみずみずしさがあるスパゲッティー様食品が得られたが、食感が単調であり、アルデンテ様の中芯感のある食感は得られなかった。 In Experiment 1, spaghetti-like foods with suppressed aging, good loosening, spaghetti-like hardness and crispness, and smooth surface and fresh noodles were obtained, but the texture was monotonous and al dente. I couldn't get the texture with the core feeling.

<実験2>アルデンテ様の食感の検討
(試験例16)
試験例12の配合で試験例12と同様に麺生地(ドウ)を作製した後、エクストルーダーを用いて、−680mmHgの減圧下で押出し、厚さ12mmの押出麺帯を作製する以外は、麺帯作製以降の操作は試験例12の方法に従って冷蔵スパゲティ様食品サンプルを作製した。さらに老化感の評価として冷蔵スパゲティ様食品サンプルを10℃以下の冷蔵庫で4日間保存した。
<Experiment 2> Examination of texture of al dente (Test Example 16)
Noodles are prepared by blending Test Example 12 in the same manner as in Test Example 12, and then extruded under a reduced pressure of −680 mmHg using an extruder to prepare an extruded noodle band having a thickness of 12 mm. As for the operation after the band preparation, a refrigerated spaghetti-like food sample was prepared according to the method of Test Example 12. Further, as an evaluation of aging feeling, a refrigerated spaghetti-like food sample was stored in a refrigerator at 10 ° C. or lower for 4 days.

(試験例17)
強力粉380g、ヒドロキシプロピル化リン酸架橋タピオカ澱粉500g、グルテン120gからなる麺主原料粉1kgに、アルギン酸ポリエチレングリコールエステルを15g、タマリンドシードガムを10g、イオタカラギーナンを15g、卵白粉20gを加えた粉体原料に、食塩25g、トレハロース10g、クチナシ色素0.8gを水420gに溶解した練り水を加え、真空ミキサーにて常圧で4分間ミキシングした後、−680mmHgの減圧下で8分間ミキシングし、麺生地(ドウ)を作製した。作製したドウを複合して12mmの麺帯を作製し、圧延ロールにて6mmとし、2枚に切断して外層麺帯とした。
(Test Example 17)
Powder made by adding 15 g of alginate polyethylene glycol ester, 10 g of tamarind seed gum, 15 g of iotacarrageenan, and 20 g of egg white flour to 1 kg of noodle main raw material flour consisting of 380 g of strong flour, 500 g of hydroxypropylated phosphoric acid crosslinked tapioca starch, and 120 g of gluten. To the raw materials, kneaded water prepared by dissolving 25 g of salt, 10 g of trehalose, and 0.8 g of carrageenan pigment in 420 g of water was added, mixed with a vacuum mixer at normal pressure for 4 minutes, and then mixed under a reduced pressure of -680 mmHg for 8 minutes to make noodles. The dough was made. The prepared dough was combined to prepare a 12 mm noodle band, which was cut into 6 mm by a rolling roll and cut into two pieces to obtain an outer layer noodle band.

次いで、強力粉380g、ヒドロキシプロピル化リン酸架橋タピオカ澱粉500g、グルテン120gからなる麺主原料粉1kgに、アルギン酸ポリエチレングリコールエステルを10g、タマリンドシードガムを10g、イオタカラギーナンを10g、卵白粉20gを加えた粉体原料に、食塩25g、トレハロース10g、クチナシ色素0.8gを水420gに溶解した練り水を加え、真空ミキサーにて常圧で4分間ミキシングした後、−600mmHgの減圧下で8分間ミキシングし、麺生地(ドウ)を作製した。作製したドウをエクストルーダーを用いて、−680mmHgの減圧下で押出し、厚さ12mmの押出麺帯を作製し内層麺帯とした。 Next, 10 g of alginate polyethylene glycol ester, 10 g of tamarind seed gum, 10 g of iotacarrageenan, and 20 g of egg white flour were added to 1 kg of noodle main raw material flour consisting of 380 g of strong flour, 500 g of hydroxypropylated phosphoric acid crosslinked tapioca starch, and 120 g of gluten. To the powder raw material, kneaded water prepared by dissolving 25 g of salt, 10 g of trehalose, and 0.8 g of carrageenan pigment in 420 g of water was added, mixed with a vacuum mixer at normal pressure for 4 minutes, and then mixed under a reduced pressure of -600 mmHg for 8 minutes. , Noodle dough (dough) was prepared. The prepared dough was extruded using an extruder under a reduced pressure of −680 mmHg to prepare an extruded noodle band having a thickness of 12 mm, which was used as an inner layer noodle band.

作製した外層麺帯2枚の間に内層麺帯を挟んで圧延ロールにて圧着させ三層麺帯を作製した(内外層比1:2:1)。麺帯作製以降の操作については、試験例12の方法に従って冷蔵スパゲティ様食品サンプルを作製した。さらに老化感の評価として冷蔵スパゲティ様食品サンプルを10℃以下の冷蔵庫で4日間保存した。 The inner layer noodle band was sandwiched between the two outer layer noodle bands and crimped with a rolling roll to prepare a three-layer noodle band (inner / outer layer ratio 1: 2: 1). For the operation after the noodle band preparation, a refrigerated spaghetti-like food sample was prepared according to the method of Test Example 12. Further, as an evaluation of aging feeling, a refrigerated spaghetti-like food sample was stored in a refrigerator at 10 ° C. or lower for 4 days.

(試験例18)
外層麺帯の厚みを4.8mmとする以外は、実施例17の方法に従って冷蔵スパゲティ様食品サンプルを作製した(内外層比1:2.5:1)。さらに老化感の評価として冷蔵スパゲティ様食品サンプルを10℃以下の冷蔵庫で4日間保存した。
(Test Example 18)
A refrigerated spaghetti-like food sample was prepared according to the method of Example 17 except that the thickness of the outer layer noodle band was 4.8 mm (inner / outer layer ratio 1: 2.5: 1). Further, as an evaluation of aging feeling, a refrigerated spaghetti-like food sample was stored in a refrigerator at 10 ° C. or lower for 4 days.

(試験例19)
外層麺帯の厚みを4mmとする以外は、実施例17の方法に従って冷蔵スパゲティ様食品サンプルを作製した(内外層比1:3:1)(水分含量70重量%)。さらに老化感の評価として冷蔵スパゲティ様食品サンプルを10℃以下の冷蔵庫で4日間保存した。
(Test Example 19)
A refrigerated spaghetti-like food sample was prepared according to the method of Example 17 except that the thickness of the outer layer noodle band was 4 mm (inner / outer layer ratio 1: 3: 1) (water content 70% by weight). Further, as an evaluation of aging feeling, a refrigerated spaghetti-like food sample was stored in a refrigerator at 10 ° C. or lower for 4 days.

(試験例20)
外層麺帯の厚みを3.4mmとする以外は、実施例17の方法に従って冷蔵スパゲティ様食品サンプルを作製した(内外層比1:3.5:1)。さらに老化感の評価として冷蔵スパゲティ様食品サンプルを10℃以下の冷蔵庫で4日間保存した。
(Test Example 20)
A refrigerated spaghetti-like food sample was prepared according to the method of Example 17 except that the thickness of the outer layer noodle band was 3.4 mm (inner / outer layer ratio 1: 3.5: 1). Further, as an evaluation of aging feeling, a refrigerated spaghetti-like food sample was stored in a refrigerator at 10 ° C. or lower for 4 days.

(試験例21)
外層麺帯の厚みを3mmとする以外は、実施例17の方法に従って冷蔵スパゲティ様食品サンプルを作製した(内外層比1:4:1)。さらに老化感の評価として冷蔵スパゲティ様食品サンプルを10℃以下の冷蔵庫で4日間保存した。
(Test Example 21)
A refrigerated spaghetti-like food sample was prepared according to the method of Example 17 except that the thickness of the outer layer noodle band was 3 mm (inner / outer layer ratio 1: 4: 1). Further, as an evaluation of aging feeling, a refrigerated spaghetti-like food sample was stored in a refrigerator at 10 ° C. or lower for 4 days.

実験2について実験1同様に評価を行った。評価結果について表2に示す。 Experiment 2 was evaluated in the same manner as in Experiment 1. The evaluation results are shown in Table 2.

Figure 2020162468
Figure 2020162468

試験例16で示すようにエクストルーダーで押出された押出麺帯を使用することで、中芯感のある冷蔵スパゲッティー様食品を得ることができたが、冷蔵保存すると麺表面が堅脆くなり、老化感が著しかった。 By using the extruded noodle strip extruded by the extruder as shown in Test Example 16, a refrigerated spaghetti-like food with a core feeling could be obtained, but when stored in a refrigerator, the surface of the noodles became hard and brittle and aged. The feeling was remarkable.

試験例17〜21で示すように三層構造とし、内層をエクストルーダーで押出した押出麺帯とすることで中芯感を改善できるが、内層の割合が少ないと冷蔵保存時に老化感はないものの中芯感が弱く、逆に内層の割合が多いと中芯感はあるものの冷蔵保存時の老化感が強く出るため、好ましい内外層の割合としては、1:2:1〜1:3.5:1である。 As shown in Test Examples 17 to 21, a three-layer structure is used, and the inner layer is an extruded noodle band extruded with an extruder to improve the core feeling. However, if the ratio of the inner layer is small, there is no feeling of aging during refrigerated storage. If the core feeling is weak and the ratio of the inner layer is large, the core feeling is felt, but the aging feeling during refrigerated storage is strong. Therefore, the preferable ratio of the inner and outer layers is 1: 2: 1 to 1: 3.5. It is 1.

<実験3>水分量の調整
(試験例22)
茹で時間を2分35秒とする以外は、試験例19の方法に従って冷蔵スパゲティ様食品サンプルを作製した(水分含量68重量%)。さらに老化感の評価として冷蔵スパゲティ様食品サンプルを10℃以下の冷蔵庫で4日間保存した。
<Experiment 3> Adjustment of water content (Test Example 22)
A refrigerated spaghetti-like food sample was prepared according to the method of Test Example 19 except that the boiling time was 2 minutes and 35 seconds (water content: 68% by weight). Further, as an evaluation of aging feeling, a refrigerated spaghetti-like food sample was stored in a refrigerator at 10 ° C. or lower for 4 days.

(試験例23)
茹で時間を2分45秒とする以外は、試験例19の方法に従って冷蔵スパゲティ様食品サンプルを作製した(水分含量69重量%)。さらに老化感の評価として冷蔵スパゲティ様食品サンプルを10℃以下の冷蔵庫で4日間保存した。
(Test Example 23)
A refrigerated spaghetti-like food sample was prepared according to the method of Test Example 19 except that the boiling time was 2 minutes and 45 seconds (water content 69% by weight). Further, as an evaluation of aging feeling, a refrigerated spaghetti-like food sample was stored in a refrigerator at 10 ° C. or lower for 4 days.

(試験例24)
茹で時間を3分15秒とする以外は、試験例19の方法に従って冷蔵スパゲティ様食品サンプルを作製した(水分含量71重量%)。さらに老化感の評価として冷蔵スパゲティ様食品サンプルを10℃以下の冷蔵庫で4日間保存した。
(Test Example 24)
A refrigerated spaghetti-like food sample was prepared according to the method of Test Example 19 except that the boiling time was 3 minutes and 15 seconds (water content: 71% by weight). Further, as an evaluation of aging feeling, a refrigerated spaghetti-like food sample was stored in a refrigerator at 10 ° C. or lower for 4 days.

(試験例25)
茹で時間を3分30秒とする以外は、試験例19の方法に従って冷蔵スパゲティ様食品サンプルを作製した(水分含量72重量%)。さらに老化感の評価として冷蔵スパゲティ様食品サンプルを10℃以下の冷蔵庫で4日間保存した。
(Test Example 25)
A refrigerated spaghetti-like food sample was prepared according to the method of Test Example 19 except that the boiling time was 3 minutes and 30 seconds (water content 72% by weight). Further, as an evaluation of aging feeling, a refrigerated spaghetti-like food sample was stored in a refrigerator at 10 ° C. or lower for 4 days.

実験3について実験1同様に評価を行った。評価結果について表3に示す。 Experiment 3 was evaluated in the same manner as in Experiment 1. The evaluation results are shown in Table 3.

Figure 2020162468
Figure 2020162468

本発明においては、加熱殺菌を行うため、茹で時間に関わらず、糊化については十分進むため、冷蔵スパゲティ様食品サンプルの水分量により食感や老化感の違いを検証した。実験3で示すように、水分量が多いほど食感は柔らかく、中芯感が弱くなり、水分量が少ないほど、麺の硬さや中芯感があるものの保存中に老化しやすくなった。よって、冷蔵スパゲティ様食品の好ましい水分量としては68〜72重量%である。 In the present invention, since heat sterilization is performed, gelatinization proceeds sufficiently regardless of the boiling time. Therefore, the difference in texture and aging feeling was verified depending on the water content of the refrigerated spaghetti-like food sample. As shown in Experiment 3, the larger the water content, the softer the texture and the weaker the core feeling, and the smaller the water content, the harder the noodles and the more the core feeling, but the easier it is to age during storage. Therefore, the preferable water content of the refrigerated spaghetti-like food is 68 to 72% by weight.

Claims (4)

二枚の外層麺帯に内層麺帯を挟む形で積層して三層麺帯を作製する三層麺帯作製工程と、
前記三層麺帯作製工程で作製した前記三層麺帯を圧延し、切り出して麺線を作製する麺線作製工程と、
前記麺線作製工程で作製した前記麺線を茹で調理する茹で工程と、
前記茹で工程で調理した前記麺線を水冷する水冷工程と、
前記水冷工程により水冷した前記麺線を酸浸漬液に浸漬する酸浸漬工程と、
前記酸浸漬工程で酸浸漬された前記麺線を包装する包装工程と、
前記包装工程で包装された前記麺線を加熱殺菌する加熱殺菌工程と、
前記加熱殺菌工程で殺菌された前記麺線を冷却する冷却工程と、を含む液体ソースをかけてそのまま食べる冷蔵スパゲティ様食品の製造方法であって、
前記外層麺帯は、
麺原料粉と、練り水と、を真空ミキサーで混捏したドウをロールにより成形した麺帯であり、
前記内層麺帯は、
麺原料粉と、練り水と、を真空ミキサーで混捏したドウをエクストルーダーにより減圧下で押出した押出麺帯であり、
前記外層麺帯及び内層麺帯は、ヒドロキシプロピル化リン酸架橋澱粉と、アルギン酸ポリエチレングリコールエステルと、カラギーナンと、及びタマリンドシードガムと、を含むことを特徴とする液体ソースをかけてそのまま食べる冷蔵スパゲティ様食品の製造方法。
A three-layer noodle band production process in which two outer layer noodle bands are laminated with an inner layer noodle band sandwiched between them to produce a three-layer noodle band.
A noodle string production step of rolling and cutting out the three-layer noodle band produced in the three-layer noodle band production step to produce a noodle string.
A boiling process in which the noodle strings produced in the noodle string manufacturing process are boiled and cooked,
A water-cooling step of water-cooling the noodle strings cooked in the boiling step and
An acid dipping step in which the noodle strings water-cooled by the water cooling step are immersed in an acid dipping solution, and
A packaging step of packaging the noodle strings soaked in acid in the acid dipping step, and
A heat sterilization step of heat sterilizing the noodle strings packaged in the packaging step,
A method for producing refrigerated spaghetti-like food, which comprises a cooling step of cooling the noodle strings sterilized in the heat sterilization step and a liquid sauce containing the same and eaten as it is.
The outer layer noodle band
A noodle band made by rolling a dough made by kneading noodle raw material powder and kneading water with a vacuum mixer.
The inner layer noodle band
It is an extruded noodle band made by extruding dough, which is made by kneading noodle raw material flour and kneading water with a vacuum mixer, under reduced pressure with an extruder.
The outer layer noodle band and the inner layer noodle band are refrigerated spaghetti that is eaten as it is with a liquid sauce containing hydroxypropylated phosphate crosslinked starch, alginate polyethylene glycol ester, carrageenan, and tamarind seed gum. How to make food.
前記ヒドロキシプロピル化リン酸架橋澱粉が前記内層麺帯及び前記外層麺帯の主原料粉中に30〜70重量%含み、
前記アルギン酸ポリエチレングリコールエステルが前記内層麺帯及び前記外層麺帯の主原料粉の重量に対して1.0〜2.0重量%含み、
前記カラギーナンが前記内層麺帯及び前記外層麺帯の主原料粉の重量に対して0.5〜2.0重量%含み、
前記タマリンドシードガムが前記内層麺帯及び前記外層麺帯の主原料粉の重量に対して0.5〜1.5重量%含むことを特徴とする請求項1記載の液体ソースをかけてそのまま食べる冷蔵スパゲティ様食品の製造方法。
The hydroxypropylated phosphoric acid crosslinked starch is contained in the main raw material powder of the inner layer noodle band and the outer layer noodle band in an amount of 30 to 70% by weight.
The alginic acid polyethylene glycol ester contains 1.0 to 2.0% by weight based on the weight of the main raw material powder of the inner layer noodle band and the outer layer noodle band.
The carrageenan contains 0.5 to 2.0% by weight based on the weight of the main raw material powder of the inner layer noodle band and the outer layer noodle band.
The liquid sauce according to claim 1, wherein the tamarind seed gum contains 0.5 to 1.5% by weight based on the weight of the main raw material powder of the inner layer noodle band and the outer layer noodle band, and is eaten as it is. How to make refrigerated spaghetti-like food.
前記外層麺帯と前記内層麺帯の厚みの比が1:2:1〜1:3.5:1であることを特徴とする請求項1または2記載の液体ソースをかけてそのまま食べる冷蔵スパゲティ様食品の製造方法。 The refrigerated spaghetti to be eaten as it is by sprinkling the liquid sauce according to claim 1 or 2, wherein the ratio of the thickness of the outer layer noodle band to the thickness of the inner layer noodle band is 1: 2: 1 to 1: 3.5: 1. How to make food. 前記液体ソースをかけてそのまま食べる冷蔵スパゲティ様食品の製造後の水分が68〜72重量%であることを特徴とする請求項1〜3何れか一項記載の液体ソースをかけてそのまま食べる冷蔵スパゲティ様食品の製造方法。 Refrigerated spaghetti to be eaten as it is with the liquid sauce The refrigerated spaghetti to be eaten as it is with the liquid sauce according to any one of claims 1 to 3, wherein the water content of the refrigerated spaghetti-like food after production is 68 to 72% by weight. How to make food.
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