JP2020148344A - Motor-operated valve - Google Patents

Motor-operated valve Download PDF

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Publication number
JP2020148344A
JP2020148344A JP2020101392A JP2020101392A JP2020148344A JP 2020148344 A JP2020148344 A JP 2020148344A JP 2020101392 A JP2020101392 A JP 2020101392A JP 2020101392 A JP2020101392 A JP 2020101392A JP 2020148344 A JP2020148344 A JP 2020148344A
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valve
pipe member
valve body
diameter
inner diameter
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原田 貴雄
Takao Harada
貴雄 原田
良太 荒井
Ryota Arai
良太 荒井
健資 田渕
Takemoto Tabuchi
健資 田渕
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Fujikoki Corp
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Fujikoki Corp
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Priority to JP2020101392A priority Critical patent/JP2020148344A/en
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Abstract

To provide a motor-operated valve that can restrain a decrease in a flow rate while being further reduced in size and cost.SOLUTION: A motor-operated valve comprises: a valve body 5 in which a valve chest 7 is defined; a valve seat member 8 comprising a valve seat 8a with a valve port 9 opened in the valve chest 7, and provided in a bottom part 8c of the valve body 5; a lateral pipe member 11 provided so as to communicate with a side part of the valve chest 7; a lower pipe member 12 provided so as to communicate with the valve chest 7 via the valve port; a valve element 20 arranged in the valve chest 7 so as to be capable of being elevated/lowered; and an elevating/lowering driving part for elevating/lowering the valve element with respect to the valve seat 8a. The inner diameter of the lateral pipe member 11 opened in the valve chest 7 is larger than the inner diameter of the lower pipe member 12. The inner diameter of the lateral pipe member 11 opened in the valve chest 7 is 1.1 or more times as large as the bore of the valve port 9.SELECTED DRAWING: Figure 1

Description

本発明は、電動弁に係り、例えばヒートポンプ式冷暖房システム等に使用される電動弁に関する。 The present invention relates to an electric valve, for example, an electric valve used in a heat pump type heating / cooling system or the like.

この種の電動弁の従来例を図4に示す。図示従来例の電動弁1'は、内部に弁室7が画成されるとともに側部及び底部に第1開口11a及び第2開口12aが形成された弁本体5と、弁室7に開口する弁口9付きの弁座8aを有して弁本体5の第2開口12aに固着された弁座部材8と、弁室7に昇降可能に配置された弁体20と、弁体20を弁座8aに対して昇降させる昇降駆動部としてのステッピングモータ50と、を備える。 A conventional example of this type of motorized valve is shown in FIG. In the illustrated conventional electric valve 1', a valve chamber 7 is defined inside, and a valve body 5 having a first opening 11a and a second opening 12a formed in a side portion and a bottom portion and a valve chamber 7 are opened. A valve seat member 8 having a valve seat 8a with a valve port 9 and fixed to a second opening 12a of the valve body 5, a valve body 20 arranged so as to be able to move up and down in a valve chamber 7, and a valve body 20 are valved. A stepping motor 50 as an elevating drive unit for elevating and lowering the seat 8a is provided.

詳しくは、前記従来例の電動弁1'は、板金製の底部付きの筒状基体6を有する弁本体5と、弁本体5に固着されたキャン58と、弁本体5及びキャン58によって画成された内部空間で弁本体5に固定配置された支持部材19と、支持部材19により支持されて前記内部空間に昇降可能に配置された弁体20と、弁体20を昇降させるべく弁本体5の上方に取り付けられたステッピングモータ(昇降駆動部)50と、を備えている。 Specifically, the electric valve 1'of the conventional example is defined by a valve body 5 having a tubular base body 6 with a bottom made of sheet metal, a can 58 fixed to the valve body 5, a valve body 5 and a can 58. A support member 19 fixedly arranged in the valve body 5 in the internal space, a valve body 20 supported by the support member 19 and arranged so as to be able to move up and down in the internal space, and a valve body 5 for raising and lowering the valve body 20. It is provided with a stepping motor (elevating drive unit) 50 mounted above the above.

弁本体5の筒状基体6は、その内部に弁室7が画成されると共に、その側部に弁室7に開口する横向きの第1開口11aが形成され、その底部に弁室7に開口する縦向きの第2開口12aが形成されている。弁本体5の筒状基体6の底部に形成された第2開口12aには、弁室7に開口する縦向きの弁口9付きの弁座8aを有する段付きの弁座部材8が固着されている。筒状基体6の側部に形成された第1開口11aには、導管継手としての横パイプ部材11が横向きに取り付けられ、弁座部材8の底部8c側に形成された弁口9よりも大径の接続口12bには、弁座部材8の弁口9に連通する導管継手としての下パイプ部材12が縦向きに取り付けられている。 In the tubular substrate 6 of the valve body 5, a valve chamber 7 is defined inside, and a lateral first opening 11a that opens into the valve chamber 7 is formed on the side thereof, and the valve chamber 7 is formed at the bottom thereof. A vertically oriented second opening 12a that opens is formed. A stepped valve seat member 8 having a valve seat 8a with a vertically oriented valve opening 9 that opens into the valve chamber 7 is fixed to the second opening 12a formed at the bottom of the tubular base 6 of the valve body 5. ing. A horizontal pipe member 11 as a conduit joint is laterally attached to the first opening 11a formed on the side portion of the tubular substrate 6, and is larger than the valve opening 9 formed on the bottom 8c side of the valve seat member 8. A lower pipe member 12 as a conduit joint communicating with the valve opening 9 of the valve seat member 8 is vertically attached to the connection port 12b having a diameter.

前記弁座部材8は、その底部8cが第2開口12aに嵌合されて筒状基体6の底部に固着され、その底部8c側に形成された前記接続口12bに下パイプ部材12が嵌挿されて取り付けられている。また、弁座部材8の上端部に、弁座8aに連接する傾斜面8bが形成され、この傾斜面8bの上端部8dが第1開口11aに取り付けられた横パイプ部材11の中央よりも僅かに下方に位置するように、弁座部材8と横パイプ部材11とが配設されている。 The bottom portion 8c of the valve seat member 8 is fitted into the second opening 12a and fixed to the bottom portion of the tubular base body 6, and the lower pipe member 12 is fitted into the connection port 12b formed on the bottom portion 8c side. It is installed. Further, an inclined surface 8b connected to the valve seat 8a is formed at the upper end portion of the valve seat member 8, and the upper end portion 8d of the inclined surface 8b is slightly smaller than the center of the horizontal pipe member 11 attached to the first opening 11a. The valve seat member 8 and the horizontal pipe member 11 are arranged so as to be located below.

弁本体5の筒状基体6の上方開口部には、上方に向かって縮径する段付きの筒状基台13が取り付けられている。筒状基台13の上端部には、天井部を有する円筒状のキャン58の下端部が溶接等により接合されている。また、支持部材19は、隔壁14c付き筒状保持部材14及び雌ねじ15i付き軸受部材15を有し、筒状基台13の内側に、前記筒状保持部材14が圧入等により固定され、筒状保持部材14の上部に、内周面下方に雌ねじ15iが螺設された筒状の軸受部材15がかしめ等により固定されている。なお、軸受部材15の下面の中心側には突設部15aが形成され、該突設部15aにも雌ねじ15iが螺設されている。また、筒状保持部材14の隔壁14cと軸受部材15との間にばね室14aが画成され、該ばね室14aに弁体20を開弁方向に付勢する開弁ばね25が収納されている。 A stepped tubular base 13 whose diameter is reduced upward is attached to the upper opening of the tubular substrate 6 of the valve body 5. The lower end of the cylindrical can 58 having a ceiling is joined to the upper end of the tubular base 13 by welding or the like. Further, the support member 19 has a tubular holding member 14 with a partition wall 14c and a bearing member 15 with a female screw 15i, and the tubular holding member 14 is fixed to the inside of the tubular base 13 by press fitting or the like to form a tubular shape. A tubular bearing member 15 having a female screw 15i screwed below the inner peripheral surface is fixed to the upper portion of the holding member 14 by caulking or the like. A protrusion 15a is formed on the center side of the lower surface of the bearing member 15, and a female screw 15i is also screwed into the protrusion 15a. Further, a spring chamber 14a is defined between the partition wall 14c of the tubular holding member 14 and the bearing member 15, and the valve opening spring 25 for urging the valve body 20 in the valve opening direction is housed in the spring chamber 14a. There is.

弁体20は、その中心部に該弁体20の昇降方向(上下方向)に沿う均圧通路32が形成された筒状体からなり、該弁体20の上部が前記筒状保持部材14における隔壁14cよりも下側の弁体ガイド穴14bに摺動自在に内嵌され、該弁体20の下部は前記筒状保持部材14(の弁体ガイド穴14b)から前記弁座部材8(の弁口9)に向けて突出している。弁体20は、上方から、内径が一定の上側円筒部20bと、弁座部材8の弁口9に向かって内径が連続的に拡がるスカート部20cとを有し、上側円筒部20bの内周面はスカート部20cの内周面と連続的に繋がっている。上側円筒部20bの中心穴は、推力伝達部材23の小径下部23cが嵌合固定される嵌合穴20dとされ、スカート部20cの下端部は、弁座部材8の弁座8aに接離して弁口9を開閉する略円錐台状の弁体部20aとされている。 The valve body 20 is formed of a tubular body in which a pressure equalizing passage 32 along the elevating direction (vertical direction) of the valve body 20 is formed in the central portion thereof, and the upper portion of the valve body 20 is the tubular holding member 14. It is slidably fitted in the valve body guide hole 14b below the partition wall 14c, and the lower part of the valve body 20 is from the tubular holding member 14 (valve body guide hole 14b) to the valve seat member 8 (of the valve body 20). It protrudes toward the valve port 9). The valve body 20 has an upper cylindrical portion 20b having a constant inner diameter and a skirt portion 20c whose inner diameter continuously expands toward the valve opening 9 of the valve seat member 8 from above, and the inner circumference of the upper cylindrical portion 20b. The surface is continuously connected to the inner peripheral surface of the skirt portion 20c. The center hole of the upper cylindrical portion 20b is a fitting hole 20d into which the small diameter lower portion 23c of the thrust transmission member 23 is fitted and fixed, and the lower end portion of the skirt portion 20c is separated from the valve seat 8a of the valve seat member 8. The valve body portion 20a has a substantially truncated cone shape that opens and closes the valve port 9.

一方、ステッピングモータ50は、ヨーク51、ボビン52、コイル53、樹脂モールドカバー54等からなるステータ55と、キャン58の内部に該キャン58に対して回転自在に配置され、ロータ支持部材56がその上部内側に固着されたロータ57と、を有している。ステータ55は、キャン58に外嵌固定されている。また、ロータ57の内周側には、ロータ支持部材56に一体に形成された太陽歯車41、筒状保持部材14の上部に固着された筒状体43の上端に固定された固定リング歯車47、太陽歯車41と固定リング歯車47との間に配置されてそれぞれに歯合する遊星歯車42、遊星歯車42を回転自在に支持するキャリア44、遊星歯車42に外側から歯合する有底リング状の出力歯車45、出力歯車45の底部に形成された孔にその上部が圧入等によって固着された出力軸46等からなる不思議遊星歯車式減速機構40が設けられている。ここで、固定リング歯車47の歯数は、出力歯車45の歯数とは異なるように設定されている。 On the other hand, the stepping motor 50 is rotatably arranged inside the can 58 with the stator 55 including the yoke 51, the bobbin 52, the coil 53, the resin mold cover 54, and the rotor support member 56. It has a rotor 57 fixed to the inside of the upper portion. The stator 55 is externally fitted and fixed to the can 58. Further, on the inner peripheral side of the rotor 57, a sun gear 41 integrally formed with the rotor support member 56, and a fixed ring gear 47 fixed to the upper end of the tubular body 43 fixed to the upper part of the tubular holding member 14. , A planetary gear 42 that is arranged between the sun gear 41 and the fixed ring gear 47 and meshes with each other, a carrier 44 that rotatably supports the planetary gear 42, and a bottomed ring that meshes with the planetary gear 42 from the outside. A mysterious planetary gear type speed reduction mechanism 40 including an output gear 45 and an output shaft 46 whose upper portion is fixed to a hole formed in the bottom of the output gear 45 by press fitting or the like is provided. Here, the number of teeth of the fixed ring gear 47 is set to be different from the number of teeth of the output gear 45.

出力軸46の上部の中心部には孔が形成され、該孔には太陽歯車41(ロータ支持部材56)とキャリア44の中心部を挿通した支持軸49の下部が挿通されている。この支持軸49の上部は、キャン58の内径と略同一の外径を有し、ロータ支持部材56の上側でキャン58に内接して配置される支持部材48の中心部に形成された孔に挿通されている。ロータ57自体は、支持部材48等によってキャン58の内部で上下動しないようになっており、キャン58に外嵌固定されたステータ55との位置関係が常に一定に維持されている。 A hole is formed in the central portion of the upper part of the output shaft 46, and the lower portion of the support shaft 49 through which the central portion of the sun gear 41 (rotor support member 56) and the carrier 44 is inserted is inserted into the hole. The upper portion of the support shaft 49 has an outer diameter substantially the same as the inner diameter of the can 58, and is formed in a hole formed in the central portion of the support member 48 arranged inscribed in the can 58 on the upper side of the rotor support member 56. It has been inserted. The rotor 57 itself is prevented from moving up and down inside the can 58 by a support member 48 or the like, and the positional relationship with the stator 55 externally fitted and fixed to the can 58 is always maintained constant.

減速機構40の出力軸46の下部は、該出力軸46等を支持する支持部材19を構成する筒状の軸受部材15の上部に回転自在に嵌挿され、出力軸46の下部には、その中心を通るように横方向に延びるスリット状の嵌合部46aが形成されている。軸受部材15の内周面下方に螺設された雌ねじ15iと螺合する雄ねじ17aが螺設された回転昇降軸17の上端には板状部17cが突設され、板状部17cがスリット状の嵌合部46aに摺動自在に嵌合されている。出力軸46がロータ57の回転に応じて回転すると、出力軸46の回転が回転昇降軸17に伝達され、軸受部材15の雌ねじ15iと回転昇降軸17の雄ねじ17aのねじ送りによって回転昇降軸17が回転しながら昇降する。 The lower portion of the output shaft 46 of the speed reduction mechanism 40 is rotatably fitted into the upper portion of the tubular bearing member 15 constituting the support member 19 that supports the output shaft 46 and the like, and the lower portion of the output shaft 46 is the lower portion thereof. A slit-shaped fitting portion 46a extending laterally so as to pass through the center is formed. A plate-shaped portion 17c is projected from the upper end of the rotary elevating shaft 17 into which a male screw 17a screwed with a female screw 15i screwed below the inner peripheral surface of the bearing member 15 is screwed, and the plate-shaped portion 17c has a slit shape. It is slidably fitted to the fitting portion 46a of the above. When the output shaft 46 rotates in accordance with the rotation of the rotor 57, the rotation of the output shaft 46 is transmitted to the rotary elevating shaft 17, and the rotary elevating shaft 17 is fed by the female screw 15i of the bearing member 15 and the male screw 17a of the rotary elevating shaft 17. Goes up and down while rotating.

回転昇降軸17の下方には、該回転昇降軸17の下方への推力がボール18、ボール受座16を介して伝達される段付き筒状の推力伝達部材23が配置されている。なお、回転昇降軸17と推力伝達部材23との間にボール18を介在させることにより、例えば回転昇降軸17が回転しながら下降しても、回転昇降軸17から推力伝達部材23へ下方への推力のみが伝達され、回転力は伝達されない。 Below the rotary elevating shaft 17, a stepped tubular thrust transmitting member 23 is arranged in which the downward thrust of the rotary elevating shaft 17 is transmitted via the balls 18 and the ball receiving seat 16. By interposing the ball 18 between the rotary lift shaft 17 and the thrust transmission member 23, for example, even if the rotary lift shaft 17 descends while rotating, the rotary lift shaft 17 moves downward to the thrust transmission member 23. Only thrust is transmitted, not rotational force.

推力伝達部材23は、上方から、内周に前記ボール受座16が嵌め込まれる大径上部23a、前記筒状保持部材14の隔壁14cに形成された孔に摺動自在に挿通される中間胴部23b、該中間胴部23bよりも小径の小径下部23cから構成され、その内部には、弁体20内に形成された均圧通路32の上部を構成する縦向きの貫通孔32d及び後述する背圧室30に開口する複数個の横孔32eが形成されている。なお、貫通孔32dの上端開口はボール受座16によって閉塞されている。 The thrust transmission member 23 is an intermediate body portion slidably inserted into a hole formed in a large-diameter upper portion 23a in which the ball receiving seat 16 is fitted on the inner circumference and a partition wall 14c of the tubular holding member 14 from above. It is composed of 23b, a small diameter lower part 23c having a diameter smaller than that of the intermediate body portion 23b, and inside the vertical through hole 32d forming the upper part of the pressure equalizing passage 32 formed in the valve body 20, and a back described later. A plurality of lateral holes 32e that open into the pressure chamber 30 are formed. The upper end opening of the through hole 32d is closed by the ball receiving seat 16.

推力伝達部材23の小径下部23cは、上記したように、弁体20の上側円筒部20dの嵌合穴20dに圧入等により嵌合固定されており、弁体20と推力伝達部材23は一体に昇降される。なお、弁体20の上端面と推力伝達部材23の中間胴部23bの下端段差部との間には、小径下部23cの圧入時において押さえ部材24が挟み込まれて固定され、この押さえ部材24と弁体20の上端部に形成された環状溝と弁体ガイド穴14bとの間にOリング等のシール部材38が装着されている。 As described above, the small diameter lower portion 23c of the thrust transmission member 23 is fitted and fixed to the fitting hole 20d of the upper cylindrical portion 20d of the valve body 20 by press fitting or the like, and the valve body 20 and the thrust transmission member 23 are integrally formed. It is raised and lowered. A pressing member 24 is sandwiched and fixed between the upper end surface of the valve body 20 and the lower end step portion of the intermediate body portion 23b of the thrust transmission member 23 when the small diameter lower portion 23c is press-fitted. A sealing member 38 such as an O-ring is mounted between the annular groove formed at the upper end of the valve body 20 and the valve body guide hole 14b.

また、筒状保持部材14の隔壁14cよりも上側のばね室14aには、圧縮コイルばねからなる開弁ばね25がその下端を隔壁14cに当接させた状態で配置されると共に、この開弁ばね25の付勢力(引き上げ力)を推力伝達部材23を介して弁体20に伝達すべく、上下に鍔状の引っ掛け部28a、28bを有する引き上げばね受け体28が配在されている。引き上げばね受け体28の上側の引っ掛け部28aは開弁ばね25の上部に載置され、下側の引っ掛け部28bは推力伝達部材23の大径上部23aの下端段差部に掛止される。また、筒状保持部材14には、前記ばね室14aとキャン58の内部を連通する連通孔14dが形成されている。 Further, in the spring chamber 14a above the partition wall 14c of the tubular holding member 14, a valve opening spring 25 made of a compression coil spring is arranged in a state where the lower end thereof is in contact with the partition wall 14c, and the valve opening is formed. In order to transmit the urging force (pulling force) of the spring 25 to the valve body 20 via the thrust transmitting member 23, a pulling spring receiving body 28 having flange-shaped hook portions 28a and 28b is arranged vertically. The upper hooking portion 28a of the pulling spring receiving body 28 is placed on the upper portion of the valve opening spring 25, and the lower hooking portion 28b is hooked on the lower end step portion of the large diameter upper portion 23a of the thrust transmission member 23. Further, the tubular holding member 14 is formed with a communication hole 14d that communicates between the spring chamber 14a and the inside of the can 58.

したがって、モータ50のロータ57を一方向に回転駆動させると、減速機構40の出力軸46を介してロータ57の回転が回転昇降軸17に減速されて伝達され、軸受部材15の雌ねじ15iと回転昇降軸17の雄ねじ17aによるねじ送りによって回転昇降軸17が回転しながら例えば下降され、回転昇降軸17の推力により推力伝達部材23及び弁体20が開弁ばね25の付勢力に抗して押し下げられ、最終的には弁体20のスカート部20cの下端部からなる弁体部20aが弁座8aに着座して弁口9が閉じられる。それに対し、モータ50のロータ57を他方向に回転駆動させると、減速機構40の出力軸46を介してロータ57の回転が回転昇降軸17に減速されて伝達され、前記雌ねじ15iと雄ねじ17aによるねじ送りによって回転昇降軸17が回転しながら例えば上昇され、それに伴い推力伝達部材23及び弁体20が開弁ばね25の付勢力によって引き上げられ、弁体部20aが弁座8aから離れて弁口9が開かれる(図4に示される状態)。 Therefore, when the rotor 57 of the motor 50 is rotationally driven in one direction, the rotation of the rotor 57 is decelerated and transmitted to the rotary elevating shaft 17 via the output shaft 46 of the reduction mechanism 40, and rotates with the female screw 15i of the bearing member 15. The rotary lifting shaft 17 is lowered while rotating by the screw feed by the male screw 17a of the lifting shaft 17, and the thrust transmitting member 23 and the valve body 20 are pushed down against the urging force of the valve opening spring 25 by the thrust of the rotary lifting shaft 17. Finally, the valve body portion 20a formed of the lower end portion of the skirt portion 20c of the valve body 20 is seated on the valve seat 8a, and the valve opening 9 is closed. On the other hand, when the rotor 57 of the motor 50 is rotationally driven in the other direction, the rotation of the rotor 57 is decelerated and transmitted to the rotary elevating shaft 17 via the output shaft 46 of the speed reduction mechanism 40, and is transmitted by the female screw 15i and the male screw 17a. The rotary elevating shaft 17 is raised while rotating by screw feeding, for example, the thrust transmission member 23 and the valve body 20 are pulled up by the urging force of the valve opening spring 25, and the valve body portion 20a is separated from the valve seat 8a and the valve opening. 9 is opened (state shown in FIG. 4).

また、前記弁体20の上方で押さえ部材24と筒状保持部材14の隔壁14cとの間に背圧室30が画成されている。弁体20内には、該弁体20の下端部と前記背圧室30とを連通させるべく、下方から、下端が弁口9に向かって開口したスカート部20cの内周面からなる太通路部32bと、上側円筒部20bの内周面からなる細通路部32c(嵌合穴20d)とを有する均圧通路32が形成され、その細通路部32cが推力伝達部材23の貫通孔32d及び横孔32eを介して背圧室30に連通している。ここでは、閉弁状態において弁体20に作用する押し下げ力(閉弁方向に働く力)と弁体20に作用する押し上げ力(開弁方向に働く力)とをバランス(差圧をキャンセル)させるべく、背圧室30の室径と弁口9の口径とは略同一に設定されている。 Further, a back pressure chamber 30 is defined above the valve body 20 between the pressing member 24 and the partition wall 14c of the tubular holding member 14. Inside the valve body 20, a thick passage consisting of an inner peripheral surface of a skirt portion 20c whose lower end opens toward the valve opening 9 from below in order to communicate the lower end portion of the valve body 20 and the back pressure chamber 30. A pressure equalizing passage 32 having a narrow passage portion 32c (fitting hole 20d) composed of a portion 32b and an inner peripheral surface of the upper cylindrical portion 20b is formed, and the narrow passage portion 32c forms a through hole 32d of the thrust transmission member 23 and a through hole 32d. It communicates with the back pressure chamber 30 through the lateral hole 32e. Here, the pushing-down force acting on the valve body 20 (force acting in the valve closing direction) and the pushing-up force acting on the valve body 20 (force acting in the valve opening direction) in the valve closed state are balanced (the differential pressure is canceled). Therefore, the diameter of the back pressure chamber 30 and the diameter of the valve opening 9 are set to be substantially the same.

また、前記従来例の電動弁1'では、モータ50のロータ57を他方向に回転させて弁口9を開弁した際、流体(冷媒)が第1流れ方向(第1開口11aに接続された横パイプ部材11から第2開口12aの弁座部材8に接続された下パイプ部材12へ向かう流れ方向)とその逆の第2流れ方向の双方向に流されるが、気体からなる冷媒(ガス冷媒)が第1流れ方向に流される場合に、弁体20に設けられたスカート部20c(昇降方向に沿って内径が変化する部分)により、電動弁1'に生じる異音が低減されるようになっている(下記特許文献1参照)。 Further, in the motorized valve 1'of the conventional example, when the rotor 57 of the motor 50 is rotated in the other direction to open the valve port 9, the fluid (refrigerant) is connected to the first flow direction (first opening 11a). A refrigerant (gas) composed of gas, which is flowed in both directions from the horizontal pipe member 11 toward the lower pipe member 12 connected to the valve seat member 8 of the second opening 12a and vice versa. When the refrigerant) is flowed in the first flow direction, the skirt portion 20c (the portion whose inner diameter changes along the elevating direction) provided on the valve body 20 reduces the abnormal noise generated in the motorized valve 1'. (See Patent Document 1 below).

特開2015−094372号公報Japanese Unexamined Patent Publication No. 2015-09432

ところで、前記した図4に示される従来例の電動弁1'では、施工のし易さやコスト等の観点から、弁本体5の側部に接続された横パイプ部材11のパイプ径(内径及び外径)と弁座部材8の底部8cに接続された下パイプ部材12のパイプ径(内径及び外径)とは同径とされている。また、流量を確保すべく、弁口9の口径が、横パイプ部材11の内径及び下パイプ部材12の内径と略同径(φA)とされている。また、ここでは、弁本体5の筒状基体6の内径φCは、弁口9の口径φAの約2倍に設定されているが、近年では、当該電動弁1'の容量を低下させることなく、更に小型化・低コスト化することが望まれている。 By the way, in the conventional motorized valve 1'shown in FIG. 4 described above, the pipe diameter (inner diameter and outer diameter) of the horizontal pipe member 11 connected to the side portion of the valve body 5 is considered from the viewpoint of ease of construction and cost. The diameter) and the pipe diameter (inner diameter and outer diameter) of the lower pipe member 12 connected to the bottom portion 8c of the valve seat member 8 are the same. Further, in order to secure the flow rate, the diameter of the valve port 9 is set to be substantially the same diameter (φA) as the inner diameter of the horizontal pipe member 11 and the inner diameter of the lower pipe member 12. Further, here, the inner diameter φC of the tubular base 6 of the valve body 5 is set to be about twice the diameter φA of the valve opening 9, but in recent years, the capacity of the motorized valve 1'has not been reduced. Further, it is desired to reduce the size and cost.

しかしながら、例えば当該電動弁の容量を維持したまま、つまり、横パイプ部材及び下パイプ部材の内径、並びに弁口の口径を維持したままで、弁本体(の筒状基体)を小型化する(例えば、筒状基体の管径を小さくする)と、弁室内の流速が速くなり、流量損失が大きくなるために、流量が低下するという事象が発生することが本発明者等により確認された。 However, for example, while maintaining the capacity of the electric valve, that is, maintaining the inner diameters of the horizontal pipe member and the lower pipe member, and the diameter of the valve opening, the valve body (cylindrical base) is miniaturized (for example). It has been confirmed by the present inventors that when the pipe diameter of the tubular substrate is reduced), the flow velocity in the valve chamber becomes faster and the flow rate loss becomes larger, so that the flow rate decreases.

本発明は、前記事情に鑑みてなされたものであって、その目的とするところは、更なる小型化・低コスト化を図りながら、流量低下を抑制することのできる電動弁を提供することにある。 The present invention has been made in view of the above circumstances, and an object of the present invention is to provide an electric valve capable of suppressing a decrease in flow rate while further reducing the size and cost. is there.

上記する課題を解決するために、本発明に係る電動弁は、内部に弁室が画成された弁本体と、前記弁室に開口する弁口付きの弁座を有して前記弁本体の底部に設けられた弁座部と、前記弁室の側部に連通するように設けられた横パイプ部材と、前記弁口を介して前記弁室に連通するように設けられた下パイプ部材と、前記弁室に昇降可能に配置された弁体と、該弁体を前記弁座に対して昇降させる昇降駆動部と、を備え、前記弁室内に開口した前記横パイプ部材の内径が、前記下パイプ部材の内径よりも大きいことを特徴としている。 In order to solve the above-mentioned problems, the electric valve according to the present invention has a valve body in which a valve chamber is defined inside and a valve seat with a valve opening that opens into the valve chamber. A valve seat provided at the bottom, a horizontal pipe member provided so as to communicate with the side portion of the valve chamber, and a lower pipe member provided so as to communicate with the valve chamber via the valve opening. The inner diameter of the lateral pipe member opened in the valve chamber is the inner diameter of the lateral pipe member, which includes a valve body arranged so as to be able to move up and down in the valve chamber and an elevating drive unit for raising and lowering the valve body with respect to the valve seat. It is characterized by being larger than the inner diameter of the lower pipe member.

好ましい態様では、前記弁室内に開口した前記横パイプ部材の内径が、前記弁口の口径の1.1倍以上とされる。 In a preferred embodiment, the inner diameter of the lateral pipe member opened in the valve chamber is 1.1 times or more the diameter of the valve opening.

本発明によれば、弁室に連通するように弁本体の側部に形成された第1開口に接続された横パイプ部材のうち前記弁室に開口する部分が、他の部分より内径が大きい拡管部とされているので、弁本体を小型化した場合でも、第1流れ方向や第2流れ方向(特に、第1流れ方向)に流体が流されるときに、弁室内の流速が遅くなり、流量損失が小さくなるため、流量低下を抑制することが可能となる。 According to the present invention, of the horizontal pipe members connected to the first opening formed on the side portion of the valve body so as to communicate with the valve chamber, the portion opening to the valve chamber has a larger inner diameter than the other portions. Since it is a pipe expansion part, even if the valve body is miniaturized, the flow velocity in the valve chamber becomes slow when the fluid flows in the first flow direction or the second flow direction (particularly, the first flow direction). Since the flow rate loss is small, it is possible to suppress the decrease in the flow rate.

本発明に係る電動弁の一実施形態を示す縦断面図。The vertical sectional view which shows one Embodiment of the electric valve which concerns on this invention. 図1のU−U矢視断面図。FIG. 1 is a cross-sectional view taken along the line UU in FIG. 図1に示す電動弁の、横パイプ部材の拡管部内径に対する流量の変化を示すグラフ。The graph which shows the change of the flow rate with respect to the inner diameter of the expansion part of the lateral pipe member of the electric valve shown in FIG. 従来構造の電動弁を示す縦断面図。The vertical sectional view which shows the electric valve of a conventional structure.

以下、本発明に係る電動弁の実施形態を図面を参照しながら説明する。 Hereinafter, embodiments of the motorized valve according to the present invention will be described with reference to the drawings.

図1は、本発明に係る電動弁の一実施形態を示す縦断面図、図2は、図1のU−U矢視断面図である。なお、図2では、弁体を省略して示している。 FIG. 1 is a vertical sectional view showing an embodiment of an electric valve according to the present invention, and FIG. 2 is a sectional view taken along the line UU of FIG. In FIG. 2, the valve body is omitted.

図示実施形態の電動弁1は、例えばヒートポンプ式冷暖房システム等において膨張弁として使用され、流体(冷媒)が双方向(第1流れ方向とその逆の第2流れ方向)に流動し、かつ、少なくとも一方向には大流量が流動する流路に対応した双方向流通型の電動弁である。 The motorized valve 1 of the illustrated embodiment is used as an expansion valve in, for example, a heat pump type heating / cooling system, in which a fluid (refrigerant) flows in both directions (a second flow direction opposite to the first flow direction) and at least. It is a bidirectional flow type motorized valve that corresponds to a flow path in which a large flow rate flows in one direction.

本実施形態の電動弁1は、図4に示す従来例の電動弁1'と同様、板金製の筒状基体6を有する弁本体5と、弁本体5に固着されたキャン58と、弁本体5及びキャン58によって画成された内部空間で弁本体5に固定配置された支持部材19と、支持部材19により支持されて前記内部空間に昇降可能に配置された弁体20と、弁体20を昇降させるべく弁本体5の上方に取り付けられたステッピングモータ(昇降駆動部)50と、を備えている。 The electric valve 1 of the present embodiment has a valve body 5 having a tubular base body 6 made of sheet metal, a can 58 fixed to the valve body 5, and a valve body, similarly to the conventional electric valve 1'shown in FIG. A support member 19 fixedly arranged in the valve body 5 in the internal space defined by the 5 and the can 58, a valve body 20 supported by the support member 19 and arranged so as to be able to move up and down in the internal space, and a valve body 20. It is provided with a stepping motor (elevating drive unit) 50 mounted above the valve body 5 so as to raise and lower the valve body 5.

ここで、本実施形態の電動弁1において、弁本体5に固定されたキャン58、支持部材19(隔壁14c付き筒状保持部材14及び雌ねじ15i付き軸受部材15)、弁本体5の弁室7内に昇降可能に配置された弁体20、弁体20を弁座部材8の弁座8aに対して昇降させるためのステッピングモータ50(不思議遊星歯車式減速機構40を含む)、弁体20とステッピングモータ50との間に介装される回転昇降軸17及び推力伝達部材23等の構成は、(例えば支持部材19の筒状保持部材14の下端部分が若干短くされている以外は)図4に示す従来例の電動弁1'とほぼ同じである。したがって、図4に示す従来例の電動弁1'と同様の機能を有する部分には、同様の符号を付してその詳細な説明を省略し、以下では、前記従来例の電動弁1'との相違点であって本発明の特徴部分である、弁本体5(の筒状基体6)及び該弁本体5に接続された横パイプ部材11等の構成について詳述する。 Here, in the motorized valve 1 of the present embodiment, the can 58 fixed to the valve body 5, the support member 19 (cylindrical holding member 14 with partition wall 14c and bearing member 15 with female screw 15i), and the valve chamber 7 of the valve body 5 A valve body 20 arranged so as to be able to move up and down, a stepping motor 50 (including a mysterious planetary gear type reduction mechanism 40) for raising and lowering the valve body 20 with respect to the valve seat 8a of the valve seat member 8, and the valve body 20. The configuration of the rotary elevating shaft 17 and the thrust transmission member 23, etc., interposed between the stepping motor 50 and the like is shown in FIG. 4 (except that the lower end portion of the tubular holding member 14 of the support member 19 is slightly shortened). It is almost the same as the electric valve 1'of the conventional example shown in. Therefore, the portion having the same function as that of the conventional motorized valve 1'shown in FIG. 4 is designated by the same reference numerals and detailed description thereof will be omitted. The configuration of the valve body 5 (cylindrical base 6) and the horizontal pipe member 11 connected to the valve body 5, which is a feature of the present invention, will be described in detail.

本実施形態の電動弁1において、弁本体5を構成する筒状基体6は、軸線(中心線)O方向に沿って同径の円筒体で構成されており(つまり、前記従来例の電動弁1'と異なり、筒状基体6が底部を有していない)、その内部に円筒状空所からなる弁室7が画成されると共に、その側部に弁室7に開口する横向きの第1開口11aが形成されている。弁本体5の筒状基体6の下端開口(第2開口12a)には、弁室7に開口する縦向きの弁口9付きの弁座8aを有する段付き円筒状の弁座部材8が固着されている。筒状基体6の側部に形成された第1開口11aには、弁室7に連通する導管継手としての横パイプ部材11がろう付け等により横向きに取り付けられ、弁座部材8の底部8c側に形成された弁口9よりも大径の接続口12bには、弁座部材8の弁口9に連通する導管継手としての下パイプ部材12がろう付け等により縦向きに取り付けられている。 In the electric valve 1 of the present embodiment, the tubular substrate 6 constituting the valve body 5 is formed of a cylindrical body having the same diameter along the axis (center line) O direction (that is, the electric valve of the conventional example. Unlike 1', the tubular substrate 6 does not have a bottom), and a valve chamber 7 composed of a cylindrical void is defined inside the tubular substrate 6), and a laterally oriented valve chamber 7 opens to the valve chamber 7 on its side. One opening 11a is formed. A stepped cylindrical valve seat member 8 having a valve seat 8a with a vertically oriented valve opening 9 that opens into the valve chamber 7 is fixed to the lower end opening (second opening 12a) of the tubular base 6 of the valve body 5. Has been done. A horizontal pipe member 11 as a conduit joint communicating with the valve chamber 7 is laterally attached to the first opening 11a formed on the side portion of the tubular base 6 by brazing or the like, and the bottom portion 8c side of the valve seat member 8 is attached. A lower pipe member 12 as a conduit joint communicating with the valve port 9 of the valve seat member 8 is vertically attached to the connection port 12b having a diameter larger than that of the valve port 9 formed in the valve seat member 8 by brazing or the like.

より詳しくは、前記弁座部材8は、例えばSUS等の金属製とされ、前記弁座8a及び弁口9が設けられた小径上部8Aと前記接続口12bが設けられた大径下部8Bとを有し、大径下部8Bの外周部分(に設けられた鍔状部)に円筒体からなる前記筒状基体6の下端部(第2開口12a)が突き合わせ溶接等により接合され、その大径下部8Bに形成された前記接続口12bに下パイプ部材12が嵌挿されて取り付けられている。また、弁座部材8の小径上部8Aの上端部に、弁座8aに連接する傾斜面8bが形成され、この傾斜面8bの上端部8dが第1開口11aに取り付けられた横パイプ部材11の中央よりも僅かに下方に位置するように、弁座部材8と横パイプ部材11とが配設されている。 More specifically, the valve seat member 8 is made of a metal such as SUS, and has a small diameter upper portion 8A provided with the valve seat 8a and a valve opening 9 and a large diameter lower portion 8B provided with the connection port 12b. The lower end portion (second opening 12a) of the cylindrical base 6 made of a cylindrical body is joined to the outer peripheral portion (the flange-shaped portion provided in) of the large-diameter lower portion 8B by butt welding or the like, and the large-diameter lower portion thereof. The lower pipe member 12 is fitted and attached to the connection port 12b formed in 8B. Further, an inclined surface 8b connected to the valve seat 8a is formed at the upper end of the small diameter upper portion 8A of the valve seat member 8, and the upper end 8d of the inclined surface 8b is attached to the first opening 11a of the horizontal pipe member 11. The valve seat member 8 and the horizontal pipe member 11 are arranged so as to be located slightly below the center.

図4に示す従来例の電動弁1'では、筒状基体6の内径φCは弁口9の口径φAの約2倍とされているが、本例の電動弁1では、前記筒状基体6の内径φCは弁口9の口径φAの約1.7倍とされ、これにより、弁本体5(の筒状基体6)の小型化・軽量化が図られている。また、当該筒状基体6は、軸線(中心線)O方向に沿って同径の円筒体で構成されているので、その加工(製造)コストも抑えられる。 In the conventional electric valve 1'shown in FIG. 4, the inner diameter φC of the tubular base 6 is about twice the diameter φA of the valve opening 9, but in the electric valve 1 of this example, the tubular base 6 The inner diameter φC of the valve port 9 is about 1.7 times the diameter φA of the valve port 9, which makes it possible to reduce the size and weight of the valve body 5 (cylindrical base body 6). Further, since the tubular substrate 6 is formed of cylindrical bodies having the same diameter along the axis (center line) O direction, the processing (manufacturing) cost thereof can be suppressed.

なお、この筒状基体6の形状変更に合わせて、弁本体5の筒状基体6の上方開口部に取り付けられる(例えばSUS等の金属製の)筒状基台13の外径も、前記従来例の電動弁1'より小さくされており、これによっても、小型化・軽量化が図られている。 The outer diameter of the tubular base 13 (for example, made of metal such as SUS) attached to the upper opening of the tubular base 6 of the valve body 5 is also changed according to the shape change of the tubular base 6. It is smaller than the motorized valve 1'in the example, and this also makes it possible to reduce the size and weight.

また、図4に示す従来例の電動弁1'では、弁本体5(の筒状基体6)の側部に形成された第1開口11aの口径と弁座部材8の底部8c側に形成された接続口12bの口径とが同じとされているが、本例の電動弁1では、第1開口11aの口径が接続口12bの口径より大きくされるとともに、横パイプ部材11の一端(第1開口11aに接続されて弁室7に開口する側の端部)(の所定長の部分)が、拡管加工等により拡管されている(拡管部11B)。なお、本例においても、施工のし易さやコスト等の観点から、横パイプ部材11のうち前記拡管部11B以外の部分(一般部11A)のパイプ径(内径及び外径)と下パイプ部材12のパイプ径(内径及び外径)とは同径とされるとともに、流量を確保すべく、弁口9の口径が、横パイプ部材11の一般部11Aの内径及び下パイプ部材12の内径と略同径(φA)とされている。図示例では、前記横パイプ部材11における拡管部11Bの内径φBは、一般部11Aの内径φAの約1.3倍とされている。 Further, in the conventional motorized valve 1'shown in FIG. 4, the diameter of the first opening 11a formed on the side of the valve body 5 (cylindrical base 6) and the bottom 8c side of the valve seat member 8 are formed. Although the diameter of the connection port 12b is the same as that of the connection port 12b, in the motorized valve 1 of this example, the diameter of the first opening 11a is made larger than the diameter of the connection port 12b, and one end of the horizontal pipe member 11 (first). The end portion on the side connected to the opening 11a and opening to the valve chamber 7 (the portion having a predetermined length) is expanded by pipe expansion processing or the like (tube expansion portion 11B). Also in this example, from the viewpoint of ease of construction, cost, and the like, the pipe diameter (inner diameter and outer diameter) and the lower pipe member 12 of the portion (general portion 11A) other than the pipe expansion portion 11B of the horizontal pipe member 11 The diameter of the valve port 9 is approximately the same as the inner diameter of the general portion 11A of the horizontal pipe member 11 and the inner diameter of the lower pipe member 12 in order to secure the flow rate. It has the same diameter (φA). In the illustrated example, the inner diameter φB of the pipe expansion portion 11B in the horizontal pipe member 11 is about 1.3 times the inner diameter φA of the general portion 11A.

かかる構成とされた本実施形態の電動弁1においても、モータ50のロータ57を一方向に回転駆動させると、減速機構40の出力軸46を介してロータ57の回転が回転昇降軸17に減速されて伝達され、軸受部材15の雌ねじ15iと回転昇降軸17の雄ねじ17aによるねじ送りによって回転昇降軸17が回転しながら例えば下降され、回転昇降軸17の推力により推力伝達部材23及び弁体20が開弁ばね25の付勢力に抗して押し下げられ、最終的には弁体20のスカート部20cの下端部からなる弁体部20aが弁座8aに着座して弁口9が閉じられる。それに対し、モータ50のロータ57を他方向に回転駆動させると、減速機構40の出力軸46を介してロータ57の回転が回転昇降軸17に減速されて伝達され、前記雌ねじ15iと雄ねじ17aによるねじ送りによって回転昇降軸17が回転しながら例えば上昇され、それに伴い推力伝達部材23及び弁体20が開弁ばね25の付勢力によって引き上げられ、弁体部20aが弁座8aから離れて弁口9が開かれる(図1に示される状態)。 Even in the electric valve 1 of the present embodiment having such a configuration, when the rotor 57 of the motor 50 is rotationally driven in one direction, the rotation of the rotor 57 is decelerated to the rotary elevating shaft 17 via the output shaft 46 of the reduction mechanism 40. The rotary elevating shaft 17 is lowered while rotating by screw feeding by the female screw 15i of the bearing member 15 and the male screw 17a of the rotary elevating shaft 17, and the thrust transmitting member 23 and the valve body 20 are lowered by the thrust of the rotary elevating shaft 17. Is pushed down against the urging force of the valve opening spring 25, and finally the valve body portion 20a formed of the lower end portion of the skirt portion 20c of the valve body 20 is seated on the valve seat 8a and the valve opening 9 is closed. On the other hand, when the rotor 57 of the motor 50 is rotationally driven in the other direction, the rotation of the rotor 57 is decelerated and transmitted to the rotary elevating shaft 17 via the output shaft 46 of the speed reduction mechanism 40, and is transmitted by the female screw 15i and the male screw 17a. The rotary elevating shaft 17 is raised while rotating by screw feeding, for example, the thrust transmission member 23 and the valve body 20 are pulled up by the urging force of the valve opening spring 25, and the valve body portion 20a is separated from the valve seat 8a and the valve opening. 9 is opened (state shown in FIG. 1).

また、モータ50のロータ57を他方向に回転させて弁口9を開弁した際、流体(冷媒)が第1流れ方向(第1開口11aに接続された横パイプ部材11から第2開口12aの弁座部材8に接続された下パイプ部材12へ向かう流れ方向)とその逆の第2流れ方向の双方向に流されるが、本実施形態の電動弁1では、上述のように、弁室7に連通するように弁本体5の側部に形成された第1開口11aに接続された横パイプ部材11のうち前記弁室7に開口する部分が、他の部分(一般部11A)より内径が大きい拡管部11Bとされている(言い換えれば、弁室7に開口する部分(拡径部11B)の内径φBが、他の部分(一般部11B)の内径φAより大きくされている)ので、弁本体5を小型化した場合でも、第1流れ方向や第2流れ方向(特に、第1流れ方向)に流体が流されるときに、弁室7内の流速が遅くなり、流量損失が小さくなるため、流量低下を抑制することが可能となる。 Further, when the rotor 57 of the motor 50 is rotated in the other direction to open the valve port 9, the fluid (refrigerant) flows in the first flow direction (from the horizontal pipe member 11 connected to the first opening 11a to the second opening 12a). (Flow direction toward the lower pipe member 12 connected to the valve seat member 8) and the opposite second flow direction, but in the motorized valve 1 of the present embodiment, as described above, the valve chamber Of the horizontal pipe member 11 connected to the first opening 11a formed on the side portion of the valve body 5 so as to communicate with 7, the portion opening to the valve chamber 7 has an inner diameter larger than that of the other portion (general portion 11A). Is a large pipe expanding portion 11B (in other words, the inner diameter φB of the portion opening to the valve chamber 7 (diameter expanding portion 11B) is larger than the inner diameter φA of the other portion (general portion 11B)). Even when the valve body 5 is miniaturized, when the fluid flows in the first flow direction or the second flow direction (particularly, the first flow direction), the flow velocity in the valve chamber 7 becomes slow and the flow rate loss becomes small. Therefore, it is possible to suppress a decrease in the flow rate.

特に、横パイプ部材11における拡管部11Bの内径φBが、弁口9の口径φAの1.1倍以上とされている場合には、弁本体5を小型化した(具体的には、弁本体5の筒状基体6の管径を小さくした)場合でも、第1流れ方向や第2流れ方向に流体が流されるときに、前記従来例の電動弁1'と同等の流量が得られることが本発明者等により確認されている(後で詳述)。 In particular, when the inner diameter φB of the pipe expansion portion 11B in the horizontal pipe member 11 is 1.1 times or more the diameter φA of the valve port 9, the valve body 5 is downsized (specifically, the valve body 5). Even when the pipe diameter of the tubular substrate 6 of 5 is reduced), when the fluid flows in the first flow direction or the second flow direction, the same flow rate as that of the conventional motorized valve 1'can be obtained. It has been confirmed by the present inventor and others (detailed later).

また、上記に加えて、横パイプ部材11における拡管部11Bの長さ(横パイプ部材11の中心線方向の長さ)Lが、弁室7の内径(=筒状基体6の内径φC)の1/2以上とされている場合、すなわち、拡管部11Bの長さLが、横パイプ部材11が接続される第1開口11aから弁本体5の筒状基体6の同一軸線(中心線)O上に配置された弁座部材8(の弁口9)や下パイプ部材12の軸線(中心線)Oまでの(横方向での)距離以上とされている場合には、弁室7内の流速をより確実に低下させられると考えられるので、流量低下をより効果的に抑制することが可能となる。 Further, in addition to the above, the length L of the pipe expansion portion 11B in the horizontal pipe member 11 (the length in the center line direction of the horizontal pipe member 11) is the inner diameter of the valve chamber 7 (= inner diameter φC of the tubular base 6). When it is set to 1/2 or more, that is, the length L of the pipe expanding portion 11B is the same axis (center line) O of the tubular base 6 of the valve body 5 from the first opening 11a to which the horizontal pipe member 11 is connected. When the distance (in the lateral direction) to the axis (center line) O of the valve seat member 8 (valve port 9) or the lower pipe member 12 arranged above is set to be greater than or equal to the distance, the inside of the valve chamber 7 Since it is considered that the flow velocity can be reduced more reliably, it is possible to more effectively suppress the decrease in the flow rate.

[横パイプ部材の拡管部内径に対する流量の変化を検証した結果]
本発明者等は、上記した弁本体5(の筒状基体6)及び該弁本体5に連結された横パイプ部材11の形状変更による効果を確認するために、横パイプ部材11の一般部11Aと下パイプ部材12との間に所定の圧力差をかけながら、弁口の口径(=横パイプ部材の一般部の内径)に対して拡管部の内径を変更したときの流量変化を数値解析により検証した。
[Results of verifying the change in flow rate with respect to the inner diameter of the expanded pipe member of the horizontal pipe member]
The present inventors, in order to confirm the effect of changing the shape of the valve body 5 (cylindrical base 6) and the horizontal pipe member 11 connected to the valve body 5, the general part 11A of the horizontal pipe member 11 Numerical analysis shows the change in flow rate when the inner diameter of the expansion portion is changed with respect to the diameter of the valve opening (= inner diameter of the general portion of the horizontal pipe member) while applying a predetermined pressure difference between the pipe member 12 and the lower pipe member 12. I verified it.

図3は、図1に示す電動弁の、横パイプ部材の拡管部内径に対する流量の変化を示すグラフである。図中、横軸は、弁口の口径(=横パイプ部材の一般部の内径)に対する拡管部の内径の比率(=φB/φA)、縦軸は、弁本体5を小型化した(具体的には、筒状基体6の内径φCを弁口9の口径φAの約1.7倍とした)電動弁の流量を基準(1.0)としたときの流量の上昇割合を示しており、●(黒丸)は、第1流れ方向(横→下)における流量の上昇割合の変化、△は、第2流れ方向(下→横)における流量の上昇割合の変化を示している。なお、図3には、前記図4に示される従来例の電動弁1'の、第1流れ方向(横→下)における流量(■:横パイプ部材内径/弁口径=1.0で流量上昇割合=1.07)と第2流れ方向(下→横)における流量(□:横パイプ部材内径/弁口径=1.0で流量上昇割合=1.01)とが併せて示されている。 FIG. 3 is a graph showing a change in the flow rate of the motorized valve shown in FIG. 1 with respect to the inner diameter of the expanded portion of the horizontal pipe member. In the figure, the horizontal axis is the ratio of the inner diameter of the expanded pipe portion to the diameter of the valve opening (= the inner diameter of the general portion of the horizontal pipe member) (= φB / φA), and the vertical axis is the miniaturization of the valve body 5 (specifically). Shows the rate of increase in the flow rate when the flow rate of the electric valve (with the inner diameter φC of the tubular substrate 6 set to about 1.7 times the diameter φA of the valve port 9) as the reference (1.0). ● (black circle) indicates a change in the flow rate increase rate in the first flow direction (horizontal → horizontal), and Δ indicates a change in the flow rate increase rate in the second flow direction (bottom → horizontal). In addition, in FIG. 3, the flow rate of the conventional electric valve 1'shown in FIG. 4 in the first flow direction (horizontal → downward) (■: horizontal pipe member inner diameter / valve diameter = 1.0) increases the flow rate. The ratio = 1.07) and the flow rate in the second flow direction (bottom → lateral) (□: horizontal pipe member inner diameter / valve diameter = 1.0 and flow rate increase ratio = 1.01) are also shown.

図3のグラフから、横パイプ部材の拡管部の内径が弁口の口径(=横パイプ部材の一般部の内径)より大きくなるに従って、電動弁の流量が増加することが分かる。特に、第1流れ方向(横→下)では、第2流れ方向(下→横)よりも、流量の上昇割合が大きくなることが分かる。 From the graph of FIG. 3, it can be seen that the flow rate of the motorized valve increases as the inner diameter of the expanded portion of the horizontal pipe member becomes larger than the diameter of the valve opening (= the inner diameter of the general portion of the horizontal pipe member). In particular, it can be seen that the rate of increase in the flow rate is larger in the first flow direction (horizontal → lower) than in the second flow direction (lower → horizontal).

また、横パイプ部材の拡管部の内径が弁口の口径(=横パイプ部材の一般部の内径)の1.1倍以上である場合には、第1流れ方向及び第2流れ方向の双方において、前記図4に示される従来例の電動弁1'以上の流量が得られることが分かる。 When the inner diameter of the expanded portion of the horizontal pipe member is 1.1 times or more the diameter of the valve opening (= the inner diameter of the general portion of the horizontal pipe member), it is in both the first flow direction and the second flow direction. It can be seen that a flow rate of 1'or higher than that of the conventional motorized valve shown in FIG. 4 can be obtained.

なお、弁口の口径(=横パイプ部材の一般部の内径)に対する拡管部の内径の比率(=φB/φA)が1.1〜1.5のときの流量係数(Cv)は、5.2〜5.7であった。 The flow rate coefficient (Cv) when the ratio of the inner diameter of the expanded pipe portion (= φB / φA) to the diameter of the valve opening (= the inner diameter of the general portion of the horizontal pipe member) is 1.1 to 1.5 is 5. It was 2 to 5.7.

以上の検証結果から、横パイプ部材の拡管部の内径が弁口の口径(=横パイプ部材の一般部の内径)より大きくなるほど電動弁の流量が増加する傾向にあり、特に、横パイプ部材の拡管部の内径が弁口の口径(=横パイプ部材の一般部の内径)の1.1倍以上であれば、前記図4に示される従来例の電動弁1'以上の流量が得られることが確認された。 From the above verification results, the flow rate of the electric valve tends to increase as the inner diameter of the expanded portion of the horizontal pipe member becomes larger than the diameter of the valve opening (= the inner diameter of the general portion of the horizontal pipe member). If the inner diameter of the pipe expansion portion is 1.1 times or more the diameter of the valve opening (= the inner diameter of the general portion of the horizontal pipe member), a flow rate of 1'or higher than that of the conventional electric valve shown in FIG. 4 can be obtained. Was confirmed.

なお、前述の説明において本実施形態の電動弁は、例えばヒートポンプ式冷暖房システム等において膨張弁として使用され、流体が双方向に流動する双方向流通型の電動弁としたが、本発明の電動弁は、ヒートポンプ式冷暖房システム以外の他のシステムにも適用し得ることは言うまでもなく、また流体が一方向のみに流動する電動弁に適用されるものであってもよいことは当然である。 In the above description, the solenoid valve of the present embodiment is used as an expansion valve in, for example, a heat pump type heating / cooling system, and is a bidirectional flow type solenoid valve in which a fluid flows in both directions. However, the solenoid valve of the present invention is used. Needless to say, can be applied to other systems other than the heat pump type heating / cooling system, and it is natural that it may be applied to an electric valve in which a fluid flows in only one direction.

1 電動弁
5 弁本体
6 筒状基体
7 弁室
8 弁座部材
8a 弁座
8A 小径上部
8B 大径下部
8c 底部
9 弁口
11 横パイプ部材
11a 第1開口
11A 横パイプ部材の一般部
11B 横パイプ部材の拡管部
12 下パイプ部材
12a 第2開口
13 筒状基台
14 筒状保持部材
15 軸受部材
15i 雌ねじ
17 回転昇降軸
17a 雄ねじ
19 支持部材
20 弁体
23 推力伝達部材
40 不思議遊星歯車式減速機構
50 ステッピングモータ(昇降駆動部)
55 ステータ
57 ロータ
58 キャン
1 Electric valve 5 Valve body 6 Cylindrical base 7 Valve chamber 8 Valve seat member 8a Valve seat 8A Small diameter upper 8B Large diameter lower 8c Bottom 9 Valve port 11 Horizontal pipe member 11a First opening 11A General part of horizontal pipe member 11B Horizontal pipe Pipe expansion part 12 Lower pipe member 12a Second opening 13 Cylindrical base 14 Cylindrical holding member 15 Bearing member 15i Female screw 17 Rotating elevating shaft 17a Male screw 19 Support member 20 Valve body 23 Thrust transmission member 40 Mysterious planetary gear type reduction mechanism 50 Stepping motor (elevating drive unit)
55 Stator 57 Rotor 58 Can

Claims (2)

内部に弁室が画成された弁本体と、前記弁室に開口する弁口付きの弁座を有して前記弁本体の底部に設けられた弁座部と、前記弁室の側部に連通するように設けられた横パイプ部材と、前記弁口を介して前記弁室に連通するように設けられた下パイプ部材と、前記弁室に昇降可能に配置された弁体と、該弁体を前記弁座に対して昇降させる昇降駆動部と、を備え、
前記弁室内に開口した前記横パイプ部材の内径が、前記下パイプ部材の内径よりも大きいことを特徴とする電動弁。
A valve body having a valve chamber defined inside, a valve seat having a valve seat with a valve opening that opens into the valve chamber and provided at the bottom of the valve body, and a side portion of the valve chamber. A horizontal pipe member provided so as to communicate with the lower pipe member provided so as to communicate with the valve chamber via the valve opening, a valve body arranged so as to be able to move up and down in the valve chamber, and the valve. A lifting drive unit for raising and lowering the body with respect to the valve seat is provided.
An electric valve characterized in that the inner diameter of the horizontal pipe member opened in the valve chamber is larger than the inner diameter of the lower pipe member.
前記弁室内に開口した前記横パイプ部材の内径が、前記弁口の口径の1.1倍以上とされていることを特徴とする、請求項1に記載の電動弁。 The electric valve according to claim 1, wherein the inner diameter of the horizontal pipe member opened in the valve chamber is 1.1 times or more the diameter of the valve port.
JP2020101392A 2020-06-11 2020-06-11 Motor-operated valve Pending JP2020148344A (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050247900A1 (en) * 2004-05-10 2005-11-10 Eaton Corporation Valve assembly
JP2008241144A (en) * 2007-03-27 2008-10-09 Daikin Ind Ltd Expansion valve and refrigerating unit using this expansion valve

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050247900A1 (en) * 2004-05-10 2005-11-10 Eaton Corporation Valve assembly
JP2008241144A (en) * 2007-03-27 2008-10-09 Daikin Ind Ltd Expansion valve and refrigerating unit using this expansion valve

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