JP2020142408A - Frp composite molded article and method of producing the same - Google Patents

Frp composite molded article and method of producing the same Download PDF

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JP2020142408A
JP2020142408A JP2019039258A JP2019039258A JP2020142408A JP 2020142408 A JP2020142408 A JP 2020142408A JP 2019039258 A JP2019039258 A JP 2019039258A JP 2019039258 A JP2019039258 A JP 2019039258A JP 2020142408 A JP2020142408 A JP 2020142408A
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frp
cylinder
composite molded
metal cylinder
peripheral surface
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拓也 中
Takuya Naka
拓也 中
尚紀 木元
Naoki Kimoto
尚紀 木元
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Fujikura Composites Inc
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Fujikura Composites Inc
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Abstract

To provide an FRP composite molded article configured simply and excellent in bond strength with a bond-target article (e.g., other FRP composite molded articles), and a method of producing the same.SOLUTION: An FRP composite molded article includes: an FRP cylinder extending in a longitudinal direction; and a metal cylinder provided on an inner peripheral surface of at least one edge part of the FRP cylinder in the longitudinal direction and formed with a screw part that is screwed with a screw part of a bond-target article. A method of producing the FRP composite molded article comprises: a step of winding plural layers of prepreg on an outer peripheral surface of the metal cylinder; a step of thermally curing the plural layers of prepreg and integrally molding the FRP cylinder on the outer peripheral surface of the metal cylinder; a step of cutting the metal cylinder and the FRP cylinder in the longitudinal direction; and a step of forming the screw part in a cut-out part of the metal cylinder, the screw part being screwed with the screw part of the bond-target article.SELECTED DRAWING: Figure 1

Description

本発明は、FRP複合成形品及びその製造方法に関する。 The present invention relates to an FRP composite molded product and a method for producing the same.

特許文献1には、繊維強化プラスチック(FRP)製円筒部材と継ぎ手部材とを有する動力伝達部材が記載されている。継ぎ手部材の一方の端部に形成されたボス部の外周面には雄ねじが形成されており、繊維強化プラスチック(FRP)製円筒部材の内周面には雌ねじが形成されている。雄ねじと雌ねじを螺合させることによって繊維強化プラスチック(FRP)製円筒部材と継ぎ手部材とが結合される。 Patent Document 1 describes a power transmission member having a cylindrical member made of fiber reinforced plastic (FRP) and a joint member. Male threads are formed on the outer peripheral surface of the boss portion formed on one end of the joint member, and female threads are formed on the inner peripheral surface of the fiber reinforced plastic (FRP) cylindrical member. By screwing the male and female threads, the cylindrical member made of fiber reinforced plastic (FRP) and the joint member are joined.

また、特許文献1には、継ぎ手部材の外周面と繊維強化プラスチック(FRP)製円筒部材の内周面との間に接着剤を供給するための接着剤貯留部を継ぎ手部材に設けることが記載されている。また、特許文献1には、繊維強化プラスチック(FRP)製円筒部材の内周面に金属製の心材を結合することが記載されている。 Further, Patent Document 1 describes that the joint member is provided with an adhesive storage portion for supplying an adhesive between the outer peripheral surface of the joint member and the inner peripheral surface of the fiber reinforced plastic (FRP) cylindrical member. Has been done. Further, Patent Document 1 describes that a metal core material is bonded to the inner peripheral surface of a cylindrical member made of fiber reinforced plastic (FRP).

特開2010−107020号公報JP-A-2010-107020

しかしながら、特許文献1の動力伝達部材は、繊維強化プラスチック(FRP)製円筒部材の内周面に雌ねじを形成しているため、加工に高い精度が要求される。 However, since the power transmission member of Patent Document 1 has a female thread formed on the inner peripheral surface of a cylindrical member made of fiber reinforced plastic (FRP), high precision is required for processing.

また、特許文献1の動力伝達部材は、継ぎ手部材の雄ねじと繊維強化プラスチック(FRP)製円筒部材の雌ねじとの結合強度(例えば引張強度)が不十分であるという欠点がある。この欠点を補うべく、継ぎ手部材に接着剤貯留部を設けているが、継ぎ手部材に接着剤貯留部を加工して接着剤を貯留することは、製造の困難化、構造の複雑化、高コスト化等に繋がる。 Further, the power transmission member of Patent Document 1 has a drawback that the bonding strength (for example, tensile strength) between the male screw of the joint member and the female screw of the cylindrical member made of fiber reinforced plastic (FRP) is insufficient. In order to make up for this drawback, an adhesive storage part is provided in the joint member, but processing the adhesive storage part in the joint member to store the adhesive makes manufacturing difficult, makes the structure complicated, and costs high. It leads to the conversion.

また、特許文献1の動力伝達部材は、繊維強化プラスチック(FRP)製円筒部材の内周面に金属製の心材を結合しているが、繊維強化プラスチック(FRP)製円筒部材の内周面のうち、金属製の心材の結合領域は雌ねじの非形成領域に対応している。このため、繊維強化プラスチック(FRP)製円筒部材の内周面に雌ねじを形成する点に変わりはなく、継ぎ手部材の雄ねじと繊維強化プラスチック(FRP)製円筒部材の雌ねじとの結合強度(例えば引張強度)が不十分であるという欠点は、依然として解消していない。 Further, in the power transmission member of Patent Document 1, a metal core material is bonded to the inner peripheral surface of the cylindrical member made of fiber reinforced plastic (FRP), but the inner peripheral surface of the cylindrical member made of fiber reinforced plastic (FRP) Of these, the bonding region of the metal core material corresponds to the non-forming region of the female thread. Therefore, there is no change in forming a female thread on the inner peripheral surface of the fiber reinforced plastic (FRP) cylindrical member, and the bond strength between the male thread of the joint member and the female thread of the fiber reinforced plastic (FRP) cylindrical member (for example, tensile strength). The drawback of insufficient strength) has not yet been eliminated.

本発明は、以上の問題意識に基づいてなされたものであり、簡単な構成であると共に、結合対象物(例えば他のFRP複合成形品)との結合強度に優れたFRP複合成形品及びその製造方法を提供することを目的とする。 The present invention has been made based on the above awareness of the problems, and is an FRP composite molded product having a simple structure and excellent bonding strength with a bonding object (for example, another FRP composite molded product) and its production. The purpose is to provide a method.

本実施形態のFRP複合成形品は、長手方向に延びるFRP円筒と、前記FRP円筒の長手方向の一端部の内周面に少なくとも設けられると共に、結合対象物のネジ部に螺合されるネジ部が形成された金属円筒と、を有することを特徴としている。 The FRP composite molded product of the present embodiment is provided at least on the inner peripheral surface of the FRP cylinder extending in the longitudinal direction and one end portion in the longitudinal direction of the FRP cylinder, and is screwed into the threaded portion of the object to be bonded. It is characterized by having a metal cylinder in which a is formed.

前記金属円筒は、前記FRP円筒の長手方向の全域の内周面に設けられてもよい。 The metal cylinder may be provided on the inner peripheral surface of the entire longitudinal direction of the FRP cylinder.

前記金属円筒は、前記FRP円筒の長手方向の一端部又は両端部の内周面に設けられてもよい。 The metal cylinder may be provided on the inner peripheral surface of one end or both ends of the FRP cylinder in the longitudinal direction.

前記FRP円筒は、前記金属円筒が設けられない前記FRP円筒の長手方向の中間部において、前記金属円筒と重複する径方向位置まで内周側に食い込んでいてもよい。 The FRP cylinder may bite into the inner peripheral side to a radial position overlapping the metal cylinder in the intermediate portion in the longitudinal direction of the FRP cylinder in which the metal cylinder is not provided.

前記FRP円筒は、前記金属円筒の外周面に複数層のプリプレグを巻回して熱硬化したものであり、前記複数層のプリプレグは、前記金属円筒の外周面に近い3層のうちの少なくとも1層に、繊維方向が前記FRP円筒の長手方向と平行をなす0°層プリプレグを含んでいてもよい。 The FRP cylinder is obtained by winding a plurality of layers of prepreg around the outer peripheral surface of the metal cylinder and thermosetting the FRP cylinder, and the plurality of layers of prepreg is at least one of three layers close to the outer peripheral surface of the metal cylinder. May include a 0 ° layer prepreg whose fiber direction is parallel to the longitudinal direction of the FRP cylinder.

前記複数層のプリプレグは、ゴム材料から構成されるゴム層プリプレグを含んでいてもよい。 The plurality of layers of prepreg may include a rubber layer prepreg made of a rubber material.

前記FRP円筒の径方向の長さをD1、前記金属円筒の径方向の長さをD2としたときに、D1/D2<4を満足することが好ましく、0.25<D1/D2<4を満足することがより好ましい。 When the radial length of the FRP cylinder is D1 and the radial length of the metal cylinder is D2, it is preferable that D1 / D2 <4 is satisfied, and 0.25 <D1 / D2 <4. It is more preferable to be satisfied.

前記FRP複合成形品の一端部又は両端部には、他のFRP複合成形品から切断したときの切断痕が形成されていてもよい。 Cut marks when cut from another FRP composite molded product may be formed on one end or both ends of the FRP composite molded product.

本実施形態のFRP複合成形品の製造方法は、金属円筒の外周面に複数層のプリプレグを巻回するステップと、前記複数層のプリプレグを熱硬化させて前記金属円筒の外周面にFRP円筒を一体成形するステップと、前記金属円筒と前記FRP円筒を長手方向において切断するステップと、前記金属円筒の切断部に結合対象物のネジ部に螺合されるネジ部を形成するステップと、を有することを特徴としている。 The method for manufacturing the FRP composite molded product of the present embodiment includes a step of winding a plurality of layers of prepreg around the outer peripheral surface of the metal cylinder, and heat-curing the multiple layers of prepreg to form an FRP cylinder on the outer peripheral surface of the metal cylinder. It includes a step of integrally forming, a step of cutting the metal cylinder and the FRP cylinder in the longitudinal direction, and a step of forming a threaded portion screwed into the threaded portion of the object to be coupled in the cut portion of the metal cylinder. It is characterized by that.

本実施形態によれば、簡単な構成であると共に、結合対象物(例えば他のFRP複合成形品)との結合強度に優れたFRP複合成形品及びその製造方法を提供することができる。 According to this embodiment, it is possible to provide an FRP composite molded product having a simple structure and excellent bonding strength with a bonding object (for example, another FRP composite molded product) and a method for producing the same.

隣接するFRP複合成形品の結合部を示す概念図である。It is a conceptual diagram which shows the joint part of the adjacent FRP composite molded article. FRP円筒と金属円筒の位置関係の第1の例を示す図である。It is a figure which shows the 1st example of the positional relationship between an FRP cylinder and a metal cylinder. FRP円筒と金属円筒の位置関係の第2の例を示す図である。It is a figure which shows the 2nd example of the positional relationship between an FRP cylinder and a metal cylinder. FRP円筒と金属円筒の位置関係の第3の例を示す図である。It is a figure which shows the 3rd example of the positional relationship between an FRP cylinder and a metal cylinder. FRP円筒を構成する複数層のプリプレグの積層構造の一例を示す図である。It is a figure which shows an example of the laminated structure of the prepreg of a plurality of layers which constitute an FRP cylinder. FRP円筒を構成する複数層のプリプレグの積層構造の別の例を示す図である。It is a figure which shows another example of the laminated structure of the prepreg of a plurality of layers constituting an FRP cylinder. FRP円筒と金属円筒の径方向の長さの比率の一例を示す図である。It is a figure which shows an example of the ratio of the length of the FRP cylinder and the metal cylinder in the radial direction. FRP複合成形品の製造工程の一例を示す図である。It is a figure which shows an example of the manufacturing process of the FRP composite molded article.

図1〜図8を参照して、本実施形態によるFRP(Fiber Reinforced Plastics)複合成形品1について詳細に説明する。FRP複合成形品1は、現在又は将来のあらゆる技術分野に適用可能であるが、具体的な用途として、ドローンのフレーム、ロボットアーム、ジャングルジム等を想定することができる。例えば、FRP複合成形品1は、隣接するFRP複合成形品1どうしを「結合対象物」として結合して長尺部材とすることができる。また、FRP複合成形品1は、他装置の基部を「結合対象物」として当該基部に結合することができる。さらに、FRP複合成形品1は、ゴルフクラブシャフトとゴルフクラブヘッドの結合構造に適用することもできる。例えば、端部内周面に雌ネジ部が形成されたFRP複合成形品1をゴルフクラブシャフトに適用し、端部外周面に雄ネジ部が形成された「結合対象物」をゴルフクラブヘッドに適用して、ゴルフクラブシャフトとゴルフクラブヘッドを着脱可能(交換可能)にすることができる。あるいは/加えて、ゴルフクラブシャフトを長手方向(軸方向)に分割して、各々の分割シャフトを結合するために、本実施形態による結合構造を適用することができる。この場合、各々の分割シャフトの長さや結合ブロック(結合ピース)数に応じて、ゴルフクラブシャフトの長さを調整することができる。 The FRP (Fiber Reinforced Plastics) composite molded product 1 according to the present embodiment will be described in detail with reference to FIGS. 1 to 8. The FRP composite molded product 1 can be applied to all technical fields now or in the future, but as a specific application, a drone frame, a robot arm, a jungle gym, or the like can be assumed. For example, the FRP composite molded product 1 can be made into a long member by joining adjacent FRP composite molded products 1 as "bonding objects". Further, the FRP composite molded product 1 can be bonded to the base of the other device as a "bonding object". Further, the FRP composite molded product 1 can also be applied to a coupling structure of a golf club shaft and a golf club head. For example, an FRP composite molded product 1 having a female threaded portion formed on the inner peripheral surface of an end portion is applied to a golf club shaft, and a "bonding object" having a male threaded portion formed on an outer peripheral surface of the end portion is applied to a golf club head. Then, the golf club shaft and the golf club head can be made removable (replaceable). Alternatively / in addition, the coupling structure according to the present embodiment can be applied in order to divide the golf club shaft in the longitudinal direction (axial direction) and connect the divided shafts. In this case, the length of the golf club shaft can be adjusted according to the length of each divided shaft and the number of connecting blocks (joining pieces).

図1は、隣接するFRP複合成形品1X、1Yの結合部を示す概念図である。FRP複合成形品1Xは、長手方向に延びるFRP円筒10Xと、FRP円筒10Xの内周面に設けられる金属円筒20Xとを有している。FRP複合成形品1Yは、長手方向に延びるFRP円筒10Yと、FRP円筒10Yの内周面に設けられる金属円筒20Yとを有している。金属円筒20Xの一端部(図1の右端部)の内周面には、雌ネジ部(ネジ部)21Xが形成されており、金属円筒20Yの一端部(図1の左端部)の外周面には、雄ネジ部(ネジ部)21Yが形成されている。雌ネジ部21Xと雄ネジ部21Yを螺合することにより、隣接するFRP複合成形品1X、1Yが結合される。 FIG. 1 is a conceptual diagram showing a joint portion of adjacent FRP composite molded products 1X and 1Y. The FRP composite molded product 1X has an FRP cylinder 10X extending in the longitudinal direction and a metal cylinder 20X provided on the inner peripheral surface of the FRP cylinder 10X. The FRP composite molded product 1Y has an FRP cylinder 10Y extending in the longitudinal direction and a metal cylinder 20Y provided on the inner peripheral surface of the FRP cylinder 10Y. A female screw portion (screw portion) 21X is formed on the inner peripheral surface of one end portion (right end portion in FIG. 1) of the metal cylinder 20X, and the outer peripheral surface of one end portion (left end portion in FIG. 1) of the metal cylinder 20Y. Is formed with a male screw portion (screw portion) 21Y. By screwing the female screw portion 21X and the male screw portion 21Y, the adjacent FRP composite molded products 1X and 1Y are combined.

金属円筒20Yの雄ネジ部21Yは、例えば、次のようにして構成されている。すなわち、金属円筒20Yの一端部(図1の左端部)の内周面には、金属円筒20Xの雌ネジ部21Xと同様の雌ネジ部が形成されており、雌ネジ部に雄ネジ部アタッチメントが螺合されている。この雄ネジ部アタッチメントは、長手方向(図1の左右方向)の中間部で区画された雄ネジ部を有している。雄ネジ部アタッチメントの雄ネジ部のうち、図1の右側半分が金属円筒20Yの内周面の雌ネジ部に螺合されており、図1の左側半分が金属円筒20Yの雄ネジ部21Yとして露出している。すなわち、本実施形態では、雄ネジ部アタッチメントを金属円筒20Yの一部として捉えている。なお、金属円筒20Yの雄ネジ部21Yをどのように構成するのかには自由度があり、種々の設計変更が可能である。 The male screw portion 21Y of the metal cylinder 20Y is configured as follows, for example. That is, on the inner peripheral surface of one end (left end in FIG. 1) of the metal cylinder 20Y, a female screw portion similar to the female screw portion 21X of the metal cylinder 20X is formed, and a male screw portion attachment is formed on the female screw portion. Is screwed. This male threaded portion attachment has a male threaded portion partitioned at an intermediate portion in the longitudinal direction (left-right direction in FIG. 1). Of the male threaded portions of the male threaded portion attachment, the right half of FIG. 1 is screwed into the female threaded portion of the inner peripheral surface of the metal cylinder 20Y, and the left half of FIG. 1 is the male threaded portion 21Y of the metal cylinder 20Y. It is exposed. That is, in the present embodiment, the male screw portion attachment is regarded as a part of the metal cylinder 20Y. There is a degree of freedom in how to configure the male screw portion 21Y of the metal cylinder 20Y, and various design changes are possible.

図2は、FRP円筒10と金属円筒20の位置関係の第1の例を示す図である。図2では、金属円筒20が、FRP円筒10の長手方向の全域の内周面に設けられている。図2のように構成されたFRP複合成形品1を製造する場合、金属円筒20の外周面に複数層のプリプレグを巻回した後、複数層のプリプレグを熱硬化させることにより、金属円筒20の外周面にFRP円筒10を一体成形する。 FIG. 2 is a diagram showing a first example of the positional relationship between the FRP cylinder 10 and the metal cylinder 20. In FIG. 2, the metal cylinder 20 is provided on the inner peripheral surface of the entire area of the FRP cylinder 10 in the longitudinal direction. When the FRP composite molded product 1 configured as shown in FIG. 2 is manufactured, the metal cylinder 20 is formed by winding a plurality of layers of prepregs around the outer peripheral surface of the metal cylinder 20 and then thermosetting the plurality of layers of prepregs. The FRP cylinder 10 is integrally molded on the outer peripheral surface.

図3は、FRP円筒10と金属円筒20の位置関係の第2の例を示す図である。図3では、金属円筒20が、FRP円筒10の長手方向の一端部(図3の右端部)の内周面に設けられている。図3のように構成されたFRP複合成形品1を製造する場合、金属円筒20の端面(図3の左端面)に金属円筒20と同径の芯金(図示略)を突き当てて、金属円筒20と芯金の外周面に複数層のプリプレグを巻回した後、複数層のプリプレグを熱硬化させることにより、金属円筒20の外周面にFRP円筒10を一体成形する。その後、芯金を金属円筒20とは反対側(図3の左側)に引き抜いて除去する。 FIG. 3 is a diagram showing a second example of the positional relationship between the FRP cylinder 10 and the metal cylinder 20. In FIG. 3, the metal cylinder 20 is provided on the inner peripheral surface of one end (right end in FIG. 3) of the FRP cylinder 10 in the longitudinal direction. When manufacturing the FRP composite molded product 1 configured as shown in FIG. 3, a core metal (not shown) having the same diameter as the metal cylinder 20 is abutted against the end surface (left end surface of FIG. 3) of the metal cylinder 20 to form a metal. After winding a plurality of layers of prepreg around the outer peripheral surfaces of the cylinder 20 and the core metal, the FRP cylinder 10 is integrally formed on the outer peripheral surface of the metal cylinder 20 by thermosetting the plurality of layers of prepreg. After that, the core metal is pulled out to the side opposite to the metal cylinder 20 (left side in FIG. 3) to remove it.

図4は、FRP円筒10と金属円筒20の位置関係の第3の例を示す図である。図4では、金属円筒20が、FRP円筒10の長手方向の両端部(図3の左端部と右端部)の内周面に設けられている。また、FRP円筒10は、金属円筒20が設けられないFRP円筒10の長手方向の中間部において、金属円筒20と重複する径方向位置まで内周側に食い込んでいる。図4のように構成されたFRP複合成形品1を製造する場合、予め用意した小径FRP円筒の両端面(図4の左端面と右端面)に金属円筒20を突き当てて、小径FRP円筒と金属円筒20の外周面に複数層のプリプレグを巻回した後、複数層のプリプレグを熱硬化させる。すると、金属円筒20の外周面にFRP円筒10が一体成形されるとともに、当該FRP円筒10が小径FRP円筒と一体化される。 FIG. 4 is a diagram showing a third example of the positional relationship between the FRP cylinder 10 and the metal cylinder 20. In FIG. 4, metal cylinders 20 are provided on the inner peripheral surfaces of both ends (left end and right end in FIG. 3) of the FRP cylinder 10 in the longitudinal direction. Further, the FRP cylinder 10 bites into the inner peripheral side up to a radial position overlapping the metal cylinder 20 in the intermediate portion in the longitudinal direction of the FRP cylinder 10 in which the metal cylinder 20 is not provided. When manufacturing the FRP composite molded product 1 configured as shown in FIG. 4, the metal cylinder 20 is abutted against both end faces (left end face and right end face of FIG. 4) of the small diameter FRP cylinder prepared in advance, and the small diameter FRP cylinder is formed. After winding the plurality of layers of prepreg around the outer peripheral surface of the metal cylinder 20, the plurality of layers of prepreg are thermoset. Then, the FRP cylinder 10 is integrally formed on the outer peripheral surface of the metal cylinder 20, and the FRP cylinder 10 is integrated with the small-diameter FRP cylinder.

図2〜図4に示すように、金属円筒20は、FRP円筒10の長手方向の一端部の内周面に少なくとも設けられていればよい。 As shown in FIGS. 2 to 4, the metal cylinder 20 may be provided at least on the inner peripheral surface of one end of the FRP cylinder 10 in the longitudinal direction.

上述したように、FRP円筒10は、金属円筒20の外周面に複数層のプリプレグを巻回して熱硬化したものである。以下では、図5A〜図5Fを参照して、FRP円筒10を構成する複数層のプリプレグの積層構造について説明する。図5A〜図5Fにおいて、順番1が最内層の金属円筒20を示しており、順番2−6が複数層のプリプレグを示している。順番が小さいほど金属円筒20の外周面に近い内層側のプリプレグであり、順番が大きいほど金属円筒20の外周面から遠い外層側のプリプレグである。図5A〜図5Fでは、複数層のプリプレグとして、カーボン繊維を未硬化熱硬化性樹脂に含浸したプリプレグを用いる場合を例示しているが、使用する繊維はカーボン繊維に限定されず、他の種類の強化繊維を使用することができる。 As described above, the FRP cylinder 10 is obtained by winding a plurality of layers of prepreg around the outer peripheral surface of the metal cylinder 20 and thermosetting the FRP cylinder 10. In the following, with reference to FIGS. 5A to 5F, a laminated structure of a plurality of layers of prepregs constituting the FRP cylinder 10 will be described. In FIGS. 5A-5F, order 1 indicates the innermost metal cylinder 20, and order 2-6 indicates a plurality of layers of prepreg. The smaller the order, the prepreg on the inner layer side closer to the outer peripheral surface of the metal cylinder 20, and the larger the order, the prepreg on the outer layer side farther from the outer peripheral surface of the metal cylinder 20. 5A to 5F exemplify a case where a prepreg in which carbon fibers are impregnated with an uncured thermosetting resin is used as the prepregs of a plurality of layers, but the fibers used are not limited to carbon fibers and are of other types. Reinforcing fiber can be used.

図5Aでは、金属円筒20の外周面に近い内層側から外層側に向かって順に、繊維方向がFRP円筒10の長手方向と平行をなす0°層プリプレグ(以下単に0°層プリプレグと呼ぶ)を連続して3層(3プライ)巻回し、繊維方向がFRP円筒10の長手方向と直交する90°層プリプレグ(以下単に90°層プリプレグと呼ぶ)を1層(1プライ)巻回し、0°層プリプレグを1層(1プライ)巻回している。 In FIG. 5A, 0 ° layer prepregs (hereinafter simply referred to as 0 ° layer prepregs) whose fiber directions are parallel to the longitudinal direction of the FRP cylinder 10 are arranged in order from the inner layer side close to the outer peripheral surface of the metal cylinder 20 to the outer layer side. Three layers (3 plies) are wound continuously, and one layer (1 ply) of 90 ° layer prepreg (hereinafter simply referred to as 90 ° layer prepreg) whose fiber direction is orthogonal to the longitudinal direction of the FRP cylinder 10 is wound at 0 °. One layer (1 ply) of layer prepreg is wound.

図5Bでは、金属円筒20の外周面に近い内層側から外層側に向かって順に、0°層プリプレグを連続して2層(2プライ)巻回し、90°層プリプレグを1層(1プライ)巻回し、0°層プリプレグを1層(1プライ)巻回し、90°層プリプレグを1層(1プライ)巻回している。 In FIG. 5B, the 0 ° layer prepreg is continuously wound in two layers (2 plies) and the 90 ° layer prepreg is wound in one layer (1 ply) in order from the inner layer side near the outer peripheral surface of the metal cylinder 20 to the outer layer side. The 0 ° layer prepreg is wound one layer (1 ply), and the 90 ° layer prepreg is wound one layer (1 ply).

図5Cでは、金属円筒20の外周面に近い内層側から外層側に向かって順に、0°層プリプレグを1層(1プライ)巻回し、90°層プリプレグを1層(1プライ)巻回し、0°層プリプレグを1層(1プライ)巻回し、90°層プリプレグを1層(1プライ)巻回し、0°層プリプレグを1層(1プライ)巻回している。 In FIG. 5C, the 0 ° layer prepreg is wound by one layer (1 ply) and the 90 ° layer prepreg is wound by one layer (1 ply) in order from the inner layer side close to the outer peripheral surface of the metal cylinder 20 to the outer layer side. The 0 ° layer prepreg is wound one layer (1 ply), the 90 ° layer prepreg is wound one layer (1 ply), and the 0 ° layer prepreg is wound one layer (1 ply).

図5Dでは、金属円筒20の外周面に近い内層側から外層側に向かって順に、90°層プリプレグを連続して3層(3プライ)巻回し、0°層プリプレグを1層(1プライ)巻回し、90°層プリプレグを1層(1プライ)巻回している。 In FIG. 5D, the 90 ° layer prepreg is continuously wound in three layers (3 plies) and the 0 ° layer prepreg is wound in one layer (1 ply) in order from the inner layer side near the outer peripheral surface of the metal cylinder 20 to the outer layer side. It is wound and a 90 ° layer prepreg is wound in one layer (1 ply).

図5Eでは、金属円筒20の外周面に近い内層側から外層側に向かって順に、90°層プリプレグを連続して2層(2プライ)巻回し、0°層プリプレグを1層(1プライ)巻回し、90°層プリプレグを1層(1プライ)巻回し、0°層プリプレグを1層(1プライ)巻回している。 In FIG. 5E, the 90 ° layer prepreg is continuously wound in two layers (2 plies) and the 0 ° layer prepreg is wound in one layer (1 ply) in order from the inner layer side near the outer peripheral surface of the metal cylinder 20 to the outer layer side. The 90 ° layer prepreg is wound one layer (1 ply), and the 0 ° layer prepreg is wound one layer (1 ply).

図5Fでは、金属円筒20の外周面に近い内層側から外層側に向かって順に、90°層プリプレグを1層(1プライ)巻回し、0°層プリプレグを1層(1プライ)巻回し、90°層プリプレグを1層(1プライ)巻回し、0°層プリプレグを1層(1プライ)巻回し、90°層プリプレグを1層(1プライ)巻回している。 In FIG. 5F, the 90 ° layer prepreg is wound by one layer (1 ply) and the 0 ° layer prepreg is wound by one layer (1 ply) in order from the inner layer side close to the outer peripheral surface of the metal cylinder 20 to the outer layer side. The 90 ° layer prepreg is wound one layer (1 ply), the 0 ° layer prepreg is wound one layer (1 ply), and the 90 ° layer prepreg is wound one layer (1 ply).

図5A〜図5C、図5E、図5Fに示すように、複数層のプリプレグは、金属円筒20の外周面に近い3層のうちの少なくとも1層に、繊維方向がFRP円筒10の長手方向と平行をなす0°層プリプレグを含んでいる。これにより、FRP円筒10と金属円筒20の接合強度(例えば引張強度)を向上することができる。 As shown in FIGS. 5A to 5C, 5E, and 5F, the multi-layer prepreg has at least one of the three layers near the outer peripheral surface of the metal cylinder 20, and the fiber direction is the longitudinal direction of the FRP cylinder 10. Includes parallel 0 ° layer prepregs. Thereby, the joint strength (for example, tensile strength) of the FRP cylinder 10 and the metal cylinder 20 can be improved.

図5A〜図5Cに示すように、複数層のプリプレグは、金属円筒20の外周面に近い1層に位置する0°層プリプレグを含んでいる。図5A、図5Bに示すように、複数層のプリプレグは、金属円筒20の外周面に近い2層に亘って連続する0°層プリプレグを含んでいる。図5Aに示すように、複数層のプリプレグは、金属円筒20の外周面に近い3層に亘って連続する0°層プリプレグを含んでいる。これにより、FRP円筒10と金属円筒20の接合強度(例えば引張強度)をより一層向上することができる。図5Aの接合強度が最も高く、図5Bの接合強度が2番目に高く、図5Cの接合強度が3番目に高い。 As shown in FIGS. 5A-5C, the multi-layer prepreg includes a 0 ° layer prepreg located in one layer near the outer peripheral surface of the metal cylinder 20. As shown in FIGS. 5A and 5B, the multi-layer prepreg includes a continuous 0 ° layer prepreg over two layers near the outer peripheral surface of the metal cylinder 20. As shown in FIG. 5A, the multi-layer prepreg includes a continuous 0 ° layer prepreg over three layers near the outer peripheral surface of the metal cylinder 20. Thereby, the joint strength (for example, tensile strength) of the FRP cylinder 10 and the metal cylinder 20 can be further improved. The joint strength of FIG. 5A is the highest, the joint strength of FIG. 5B is the second highest, and the joint strength of FIG. 5C is the third highest.

図6A〜図6Dは、FRP円筒10を構成する複数層のプリプレグの積層構造の別の例を示す図である。図6A〜図6Dは、基本的なプリプレグの積層構造として、金属円筒20の外周面に近い内層側から外層側に向かって順に、0°層プリプレグを連続して3層(3プライ)巻回し、90°層プリプレグを1層(1プライ)巻回し、0°層プリプレグを1層(1プライ)巻回し、90°層プリプレグを1層(1プライ)巻回し、0°層プリプレグを1層(1プライ)巻回し、90°層プリプレグを1層(1プライ)巻回している。その上で、基本的なプリプレグの積層構造のいずれかの部位に、ゴム材料から構成されるゴム層プリプレグを含ませている。ゴム層プリプレグを設けることにより、FRP円筒1ひいてはFRP複合成形品1の振動減衰性能を向上させることができる。 6A to 6D are views showing another example of a laminated structure of a plurality of layers of prepregs constituting the FRP cylinder 10. 6A to 6D show, as a basic laminated structure of prepregs, 0 ° layer prepregs are continuously wound in three layers (3 plies) in order from the inner layer side close to the outer peripheral surface of the metal cylinder 20 toward the outer layer side. , 90 ° layer prepreg wound 1 layer (1 ply), 0 ° layer prepreg wound 1 layer (1 ply), 90 ° layer prepreg wound 1 layer (1 ply), 0 ° layer prepreg wound 1 layer (1 ply) winding, 90 ° layer prepreg is wound 1 layer (1 ply). On top of that, a rubber layer prepreg made of a rubber material is included in any part of the basic prepreg laminated structure. By providing the rubber layer prepreg, the vibration damping performance of the FRP cylinder 1 and thus the FRP composite molded product 1 can be improved.

図6Aでは、金属円筒20の外周面と0°層プリプレグの1層目(1プライ目)の間(順番2)にゴム層プリプレグを設けている。図6Bでは、0°層プリプレグの1層目(1プライ目)と2層目(2プライ目)の間(順番3)にゴム層プリプレグを設けている。図6Cでは、順番5の90°層プリプレグと順番7の0°層プリプレグの間(順番6)にゴム層プリプレグを設けている。図6Dでは、順番6の0°層プリプレグと順番8の90°層プリプレグの間(順番7)にゴム層プリプレグを設けている。 In FIG. 6A, the rubber layer prepreg is provided between the outer peripheral surface of the metal cylinder 20 and the first layer (first ply) of the 0 ° layer prepreg (in order 2). In FIG. 6B, the rubber layer prepreg is provided between the first layer (first ply) and the second layer (second ply) (order 3) of the 0 ° layer prepreg. In FIG. 6C, the rubber layer prepreg is provided between the 90 ° layer prepreg in order 5 and the 0 ° layer prepreg in order 7 (order 6). In FIG. 6D, the rubber layer prepreg is provided between the 0 ° layer prepreg in order 6 and the 90 ° layer prepreg in order 8 (order 7).

図7A、図7Bは、FRP円筒10と金属円筒20の径方向の長さの比率の一例を示す図である。FRP円筒10の径方向の長さをD1、金属円筒20の径方向の長さをD2としたときに、D1/D2<4を満足することが好ましく、0.25<D1/D2<4を満足することがより好ましい。すなわち、金属円筒20の外周面に一体成形するFRP円筒10は、金属円筒20に対して厚すぎても薄すぎても不具合が生じるおそれがある。 7A and 7B are diagrams showing an example of the ratio of the radial lengths of the FRP cylinder 10 and the metal cylinder 20. When the radial length of the FRP cylinder 10 is D1 and the radial length of the metal cylinder 20 is D2, it is preferable that D1 / D2 <4 is satisfied, and 0.25 <D1 / D2 <4. It is more preferable to be satisfied. That is, the FRP cylinder 10 integrally molded on the outer peripheral surface of the metal cylinder 20 may be defective if it is too thick or too thin with respect to the metal cylinder 20.

上記の条件式の上限を超えてFRP円筒10が厚くなりすぎた場合(D1/D2≧4)、金属部分(金属円筒20)がほとんどを占めFRP複合成形品1の本来の優位性である軽さが損なわれてしまう。また、FRP複合成形品1の特性である異方性も損なわれてしまう。上記の条件式の下限を超えてFRP円筒10が薄くなりすぎた場合(D1/D2≦0.25)、ネジ加工を施すために必要な金属管(金属円筒20)の厚みと強度を確保できなくなってしまう。ちなみに、図7Aは上記の条件式の上限に該当する場合(D1/D2=4)を描いており、図7Bは上記の条件式の下限に該当する場合(D1/D2=0.25)を描いている。 When the FRP cylinder 10 becomes too thick (D1 / D2 ≧ 4) beyond the upper limit of the above conditional expression, the metal portion (metal cylinder 20) occupies most of the thickness, which is the original advantage of the FRP composite molded product 1. Is impaired. In addition, the anisotropy, which is a characteristic of the FRP composite molded product 1, is also impaired. When the FRP cylinder 10 becomes too thin (D1 / D2 ≦ 0.25) beyond the lower limit of the above conditional expression, the thickness and strength of the metal tube (metal cylinder 20) required for threading can be secured. It will disappear. By the way, FIG. 7A depicts a case corresponding to the upper limit of the above conditional expression (D1 / D2 = 4), and FIG. 7B shows a case corresponding to the lower limit of the above conditional expression (D1 / D2 = 0.25). I'm drawing.

図8A〜図8Dを適宜参照して、FRP複合成形品1の製造方法について説明する。 A method for manufacturing the FRP composite molded product 1 will be described with reference to FIGS. 8A to 8D as appropriate.

<プリプレグ巻回工程>
金属円筒20の外周面に複数層のプリプレグを巻回する。複数層のプリプレグは、例えば、図5A〜図5F又は図6A〜図6Dの積層構造を用いることができる。
<Prepreg winding process>
A plurality of layers of prepreg are wound around the outer peripheral surface of the metal cylinder 20. For the multi-layer prepreg, for example, the laminated structure of FIGS. 5A to 5F or 6A to 6D can be used.

<熱硬化工程>
複数層のプリプレグを熱硬化させて金属円筒20の外周面にFRP円筒10を一体成形する。図8Aは、FRP円筒10と金属円筒20の一体成形品であるFRP複合成形品1を示している。
<Thermosetting process>
The FRP cylinder 10 is integrally molded on the outer peripheral surface of the metal cylinder 20 by thermosetting the plurality of layers of prepreg. FIG. 8A shows an FRP composite molded product 1 which is an integrally molded product of the FRP cylinder 10 and the metal cylinder 20.

<切断工程>
図8Bに示すように、FRP円筒10と金属円筒20の一体成形品であるFRP複合成形品1を長手方向において切断する。ここで、図8Bの左右のいずれか一方のFRP複合成形品1に注目すると、切断部であるFRP複合成形品1の一端部又は両端部には、他方(他)のFRP複合成形品1から切断したときの切断痕が形成される。
<Cutting process>
As shown in FIG. 8B, the FRP composite molded product 1 which is an integrally molded product of the FRP cylinder 10 and the metal cylinder 20 is cut in the longitudinal direction. Here, paying attention to one of the left and right FRP composite molded products 1 in FIG. 8B, one end or both ends of the FRP composite molded product 1 which is a cut portion is from the other (other) FRP composite molded product 1. Cutting marks are formed when cutting.

<面取工程>
図8Cに示すように、FRP複合成形品1の一端部又は両端部において、金属円筒20の内周面に面取加工を施して面取部22を形成する。
<Chamfering process>
As shown in FIG. 8C, at one end or both ends of the FRP composite molded product 1, the inner peripheral surface of the metal cylinder 20 is chamfered to form the chamfered portion 22.

<ネジ部形成工程>
図8Dに示すように、FRP複合成形品1の一端部又は両端部において、金属円筒20の内周面にネジ部形成治具30をねじ込んで、雌ネジ部21を形成する。すなわち、金属円筒20の切断部に、結合対象物のネジ部(例えば図1のFRP複合成形品1Yの金属円筒20Yの雄ネジ部21Y)に螺合されるネジ部(例えば図1のFRP複合成形品1Xの金属円筒20Xの雌ネジ部21X)が形成される。ネジ部形成工程では、金属円筒20の内周面に面取部22が形成されていることで、金属円筒20の内周面にネジ部形成治具30をねじ込みやすくすることができる。
<Screw part forming process>
As shown in FIG. 8D, at one end or both ends of the FRP composite molded product 1, the screw portion forming jig 30 is screwed into the inner peripheral surface of the metal cylinder 20 to form the female screw portion 21. That is, the threaded portion of the metal cylinder 20 is screwed into the threaded portion of the object to be joined (for example, the male threaded portion 21Y of the metal cylinder 20Y of the FRP composite molded product 1Y of FIG. 1) (for example, the FRP composite of FIG. 1). The female screw portion 21X) of the metal cylinder 20X of the molded product 1X is formed. In the threaded portion forming step, since the chamfered portion 22 is formed on the inner peripheral surface of the metal cylinder 20, the threaded portion forming jig 30 can be easily screwed into the inner peripheral surface of the metal cylinder 20.

本発明者は、図5A〜図5Fのプリプレグ積層構造を持つFRP複合成形品1を実際に作製して、強度試験(引張強度試験)を行った。その結果を以下に示す。試験は、FRP複合成形品1の両端に金具を取り付け、両端から金具を引っ張ることによって金属(金属円筒20)とFRP(FRP円筒10)間の接合強度を測定した。試験機にはインストロン社製、万能試験機(型式:5582)を用い、引張試験の条件は5mm/minで行った。その結果、金属(金属円筒20)とFRP(FRP円筒10)間の強度は、プリプレグ積層構造の最内層が0°のプリプレグであることが好ましく、さらに好ましくは0°のプリプレグが2層(2プライ)以上であると、金属(金属円筒20)とFRP(金属円筒10)間の高強度が期待できることがわかった。すなわち、図5A〜図5Fのプリプレグ積層構造を持つFRP複合成形品1のうち、最も接合強度が高いのは図5Aであり、2番目に接合強度が高いのは図5Bであり、3番目に接合強度が高いのは図5Cであった。 The present inventor actually produced an FRP composite molded product 1 having a prepreg laminated structure of FIGS. 5A to 5F, and conducted a strength test (tensile strength test). The results are shown below. In the test, metal fittings were attached to both ends of the FRP composite molded product 1, and the joint strength between the metal (metal cylinder 20) and the FRP (FRP cylinder 10) was measured by pulling the metal fittings from both ends. A universal testing machine (model: 5582) manufactured by Instron was used as the testing machine, and the tensile test conditions were 5 mm / min. As a result, the strength between the metal (metal cylinder 20) and the FRP (FRP cylinder 10) is preferably that the innermost layer of the prepreg laminated structure is a prepreg with 0 °, and more preferably two layers (2) of 0 ° prepreg. It was found that when the amount is more than ply), high strength between the metal (metal cylinder 20) and the FRP (metal cylinder 10) can be expected. That is, among the FRP composite molded products 1 having the prepreg laminated structure of FIGS. 5A to 5F, FIG. 5A has the highest bonding strength, FIG. 5B has the second highest bonding strength, and the third It was shown in FIG. 5C that the joint strength was high.

このように、本実施形態のFRP複合成形品は、長手方向に延びるFRP円筒と、FRP円筒の長手方向の一端部の内周面に少なくとも設けられると共に、結合対象物のネジ部に螺合されるネジ部が形成された金属円筒とを有している。これにより、簡単な構成であると共に、結合対象物(例えば他のFRP複合成形品)との結合強度に優れたFRP複合成形品を実現することができる。 As described above, the FRP composite molded product of the present embodiment is provided at least on the inner peripheral surface of the FRP cylinder extending in the longitudinal direction and one end portion in the longitudinal direction of the FRP cylinder, and is screwed into the threaded portion of the object to be bonded. It has a metal cylinder on which a threaded portion is formed. As a result, it is possible to realize an FRP composite molded product having a simple structure and excellent bonding strength with a bonding object (for example, another FRP composite molded product).

FRP製品(例えばCFRP製品)は連続繊維によって高い強度を示すため、一旦成形した製品は後加工によって継ぎ足しができない。また、各装置の限界値(例えば同軸性や強度等を保証するための軸方向長さ)は決まっており、それを超える製品は製作することができない。本実施形態のFRP複合成形品では、円筒状に成形したFRP製品の内部に金属を組み込んで成形している。内部の金属とFRPは高密着性を有しており、円筒状FRPの中心部に金属が位置している。中心部にある金属をネジ加工して、当該ネジによって連結することで、円筒状FRPの長さを延長することができる。また、内部の金属とFRPは高密着性を有しているため、製品は長手方向・引張方向・周方向・曲げ方向に高い強度を持たせることができる。 Since FRP products (for example, CFRP products) show high strength due to continuous fibers, once molded products cannot be replenished by post-processing. In addition, the limit value of each device (for example, the axial length for guaranteeing coaxiality and strength) is fixed, and a product exceeding that limit cannot be manufactured. In the FRP composite molded product of the present embodiment, a metal is incorporated and molded inside the FRP product formed into a cylindrical shape. The metal inside and the FRP have high adhesion, and the metal is located at the center of the cylindrical FRP. The length of the cylindrical FRP can be extended by screwing the metal in the center and connecting with the screws. Further, since the metal inside and the FRP have high adhesion, the product can have high strength in the longitudinal direction, the tensile direction, the circumferential direction, and the bending direction.

1 1X 1Y FRP複合成形品(Fiber Reinforced Plastics)(結合対象物)
10 10X 10Y FRP円筒
20 20X 20Y 金属円筒
21 21X 雌ネジ部(ネジ部)
21Y 雄ネジ部(ネジ部)
22 面取部
30 ネジ部形成治具
1 1X 1Y FRP composite molded product (Fiber Reinforced Plastics) (object to be combined)
10 10X 10Y FRP cylinder 20 20X 20Y Metal cylinder 21 21X Female thread part (thread part)
21Y male screw part (screw part)
22 Chamfering part 30 Threaded part forming jig

Claims (9)

長手方向に延びるFRP円筒と、
前記FRP円筒の長手方向の一端部の内周面に少なくとも設けられると共に、結合対象物のネジ部に螺合されるネジ部が形成された金属円筒と、
を有することを特徴とするFRP複合成形品。
FRP cylinder extending in the longitudinal direction and
A metal cylinder provided on the inner peripheral surface of one end of the FRP cylinder in the longitudinal direction and having a threaded portion screwed into the threaded portion of the object to be coupled.
An FRP composite molded product characterized by having.
前記金属円筒は、前記FRP円筒の長手方向の全域の内周面に設けられる、
ことを特徴とする請求項1に記載のFRP複合成形品。
The metal cylinder is provided on the inner peripheral surface of the entire longitudinal direction of the FRP cylinder.
The FRP composite molded product according to claim 1, characterized in that.
前記金属円筒は、前記FRP円筒の長手方向の一端部又は両端部の内周面に設けられる、
ことを特徴とする請求項1に記載のFRP複合成形品。
The metal cylinder is provided on the inner peripheral surface of one end or both ends of the FRP cylinder in the longitudinal direction.
The FRP composite molded product according to claim 1, characterized in that.
前記FRP円筒は、前記金属円筒が設けられない前記FRP円筒の長手方向の中間部において、前記金属円筒と重複する径方向位置まで内周側に食い込んでいる、
ことを特徴とする請求項3に記載のFRP複合成形品。
The FRP cylinder bites into the inner peripheral side to a radial position overlapping the metal cylinder in the intermediate portion in the longitudinal direction of the FRP cylinder in which the metal cylinder is not provided.
The FRP composite molded product according to claim 3, characterized in that.
前記FRP円筒は、前記金属円筒の外周面に複数層のプリプレグを巻回して熱硬化したものであり、
前記複数層のプリプレグは、前記金属円筒の外周面に近い3層のうちの少なくとも1層に、繊維方向が前記FRP円筒の長手方向と平行をなす0°層プリプレグを含んでいる、
ことを特徴とする請求項1から請求項4のいずれかに記載のFRP複合成形品。
The FRP cylinder is obtained by winding a plurality of layers of prepreg around the outer peripheral surface of the metal cylinder and thermosetting the FRP cylinder.
The plurality of layers of the prepreg include, in at least one of the three layers near the outer peripheral surface of the metal cylinder, a 0 ° layer prepreg whose fiber direction is parallel to the longitudinal direction of the FRP cylinder.
The FRP composite molded product according to any one of claims 1 to 4, characterized in that.
前記複数層のプリプレグは、ゴム材料から構成されるゴム層プリプレグを含んでいる、
ことを特徴とする請求項5に記載のFRP複合成形品。
The multi-layer prepreg includes a rubber layer prepreg made of a rubber material.
The FRP composite molded product according to claim 5, characterized in that.
前記FRP円筒の径方向の長さをD1、前記金属円筒の径方向の長さをD2としたときに、D1/D2<4を満足する、
ことを特徴とする請求項1から請求項6のいずれかに記載のFRP複合成形品。
When the radial length of the FRP cylinder is D1 and the radial length of the metal cylinder is D2, D1 / D2 <4 is satisfied.
The FRP composite molded product according to any one of claims 1 to 6, characterized in that.
前記FRP複合成形品の一端部又は両端部には、他のFRP複合成形品から切断したときの切断痕が形成されている、
ことを特徴とする請求項1から請求項7のいずれかに記載のFRP複合成形品。
At one end or both ends of the FRP composite molded product, cutting marks when cut from another FRP composite molded product are formed.
The FRP composite molded product according to any one of claims 1 to 7, characterized in that.
金属円筒の外周面に複数層のプリプレグを巻回するステップと、
前記複数層のプリプレグを熱硬化させて前記金属円筒の外周面にFRP円筒を一体成形するステップと、
前記金属円筒と前記FRP円筒を長手方向において切断するステップと、
前記金属円筒の切断部に結合対象物のネジ部に螺合されるネジ部を形成するステップと、
を有することを特徴とするFRP複合成形品の製造方法。
A step of winding multiple layers of prepreg around the outer peripheral surface of a metal cylinder,
A step of thermosetting the plurality of layers of prepreg to integrally form an FRP cylinder on the outer peripheral surface of the metal cylinder.
A step of cutting the metal cylinder and the FRP cylinder in the longitudinal direction,
The step of forming a threaded portion screwed into the threaded portion of the object to be bonded in the cut portion of the metal cylinder
A method for producing an FRP composite molded product, which comprises.
JP2019039258A 2019-03-05 2019-03-05 Frp composite molded article and method of producing the same Pending JP2020142408A (en)

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