JP2020136082A - coaxial cable - Google Patents

coaxial cable Download PDF

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Publication number
JP2020136082A
JP2020136082A JP2019028398A JP2019028398A JP2020136082A JP 2020136082 A JP2020136082 A JP 2020136082A JP 2019028398 A JP2019028398 A JP 2019028398A JP 2019028398 A JP2019028398 A JP 2019028398A JP 2020136082 A JP2020136082 A JP 2020136082A
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Japan
Prior art keywords
tape member
insulator
coaxial cable
conductor
braided shield
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JP2019028398A
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JP6610817B1 (en
Inventor
晴之 渡辺
Haruyuki Watanabe
晴之 渡辺
得天 黄
Tokuten Ko
得天 黄
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Proterial Ltd
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Hitachi Metals Ltd
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Priority to JP2019028398A priority Critical patent/JP6610817B1/en
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Priority to CN202010000799.XA priority patent/CN111599528B/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B11/00Communication cables or conductors
    • H01B11/18Coaxial cables; Analogous cables having more than one inner conductor within a common outer conductor
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B11/00Communication cables or conductors
    • H01B11/18Coaxial cables; Analogous cables having more than one inner conductor within a common outer conductor
    • H01B11/1808Construction of the conductors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B11/00Communication cables or conductors
    • H01B11/18Coaxial cables; Analogous cables having more than one inner conductor within a common outer conductor
    • H01B11/1834Construction of the insulation between the conductors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • H01B7/186Sheaths comprising longitudinal lapped non-metallic layers

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  • Insulated Conductors (AREA)
  • Communication Cables (AREA)

Abstract

To provide a coaxial cable which prevents attenuation when a high-frequency signal is transmitted in a long distance, and is likely to be bent and routed when being laid in a long distance.SOLUTION: A coaxial cable includes: an internal conductor 2; an insulator 3 covering the periphery of the internal conductor 2; an external conductor 4 having a tape member 41 which has a resin layer 411 and a metal layer 412 provided on one surface of the resin layer 411, and is wound around the insulator 3, and a braid shield 42 covering the outer periphery of the tape member 41; and a sheath 5 covering the periphery of the external conductor 4, in which the internal conductor 2 is formed of a compressed twisted-wire conductor that is formed by twisting a plurality of element wires 2a and is compressed and worked so that a cross-sectional shape perpendicular to a cable longitudinal direction becomes a predetermined shape, and at least a part of the tape member 41 is not brought into close contact with the insulator 3 and is wound longitudinally around the insulator 3 with the metal layer 412 the outside.SELECTED DRAWING: Figure 1

Description

本発明は、同軸ケーブルに関する。 The present invention relates to a coaxial cable.

近年、生産性向上対策として人協働型ロボットや小型多関節ロボットの市場が拡大している。このようなロボットに使用されるロボットケーブルとして、ロボットの可動部に配線される可動部用ケーブルと、ロボットと制御機器とを接続する固定部用ケーブルとが用いられている。 In recent years, the market for human-cooperative robots and small articulated robots has been expanding as a measure to improve productivity. As the robot cable used for such a robot, a cable for a movable part wired to a movable part of the robot and a cable for a fixed part for connecting the robot and a control device are used.

なお、この出願の発明に関連する先行技術文献情報としては、特許文献1がある。 As prior art document information related to the invention of this application, there is Patent Document 1.

特許3671729号公報Japanese Patent No. 3671729

固定部用ケーブルでは、例えば、25m〜100m程度の長距離の伝送を行う場合がある。また、近年では、ロボット等に設置されたカメラで撮影された映像信号等の高周波信号(例えば、10MHz〜6GHzの帯域)を、同軸ケーブルを用いて伝送することが要求されている。そのため、固定部用ケーブルに用いられる同軸ケーブルでは、高周波信号を長距離伝送できる高い伝送特性が要求されている。 With the cable for the fixed portion, for example, transmission over a long distance of about 25 m to 100 m may be performed. Further, in recent years, it has been required to transmit a high frequency signal (for example, a band of 10 MHz to 6 GHz) such as a video signal taken by a camera installed in a robot or the like by using a coaxial cable. Therefore, the coaxial cable used for the fixed portion cable is required to have high transmission characteristics capable of transmitting high frequency signals over a long distance.

このような同軸ケーブルとして、樹脂層上に銅箔を設けた銅テープ等のテープ部材を外部導体に用いたものを適用することが考えられ得る。しかしながら、このような同軸ケーブルにおいて、銅テープ等のテープ部材を螺旋状に巻付けた場合では、所定の周波数帯域(例えば数GHzの帯域)で急激な減衰が生じるサックアウトと呼ばれる現象が発生してしまう。 As such a coaxial cable, it is conceivable to apply a tape member such as a copper tape in which a copper foil is provided on a resin layer as an outer conductor. However, in such a coaxial cable, when a tape member such as a copper tape is spirally wound, a phenomenon called sack-out occurs in which abrupt attenuation occurs in a predetermined frequency band (for example, a band of several GHz). It ends up.

また、固定部用ケーブルに用いられる同軸ケーブルとして、特許文献1に示されているような絶縁体の全周囲に当該絶縁体と密着した状態でテープ部材を縦添え巻きしたものを用いた場合では、ロボットから制御機器までの長距離を引き回して配策するときの形状や場所に制約が生じてしまう。例えば、同軸ケーブルを曲げて配策した場合には、曲がりにくい内部導体もしくはテープ部材によってそれらと密着している絶縁体が圧迫される等して、高周波信号の伝送特性が低下してしまう可能性があった。そのため、長距離伝送における良好な高周波信号の伝送特性(減衰特性)と柔軟性(可とう性)とを両立した同軸ケーブルが望まれる。 Further, as the coaxial cable used for the fixed portion cable, when a tape member is vertically attached and wound around the entire circumference of the insulator as shown in Patent Document 1 in a state of being in close contact with the insulator. , There are restrictions on the shape and location when arranging a long distance from the robot to the control device. For example, when a coaxial cable is bent and arranged, the insulators in close contact with the internal conductor or tape member, which is difficult to bend, may be pressed, and the transmission characteristics of high-frequency signals may be deteriorated. was there. Therefore, a coaxial cable that has both good high-frequency signal transmission characteristics (attenuation characteristics) and flexibility (flexibility) in long-distance transmission is desired.

そこで、本発明は、高周波信号を長距離伝送した際に減衰しにくく、長距離を引き回す際に曲げて配策しやすい同軸ケーブルを提供することを目的とする。 Therefore, an object of the present invention is to provide a coaxial cable that is hard to be attenuated when a high frequency signal is transmitted over a long distance and is easy to bend and arrange when routing a long distance.

本発明は、上記課題を解決することを目的として、内部導体と、前記内部導体の周囲を覆う絶縁体と、樹脂層と前記樹脂層の一方の面に設けられた金属層とを有し前記絶縁体の周囲に巻き付けられたテープ部材及び前記テープ部材の外周を覆う編組シールドを有する外部導体と、前記外部導体の周囲を覆うシースと、を備え、前記内部導体は、複数の素線を撚り合わせ、かつ、ケーブル長手方向に垂直な断面形状が所定形状となるように圧縮加工された圧縮撚線導体からなり、前記テープ部材の少なくとも一部は、前記絶縁体に密着されておらず、前記金属層を外側として、前記絶縁体の周囲に縦添え巻きされている、同軸ケーブルを提供する。 The present invention has an internal conductor, an insulator covering the periphery of the internal conductor, and a metal layer provided on one surface of the resin layer and the resin layer, for the purpose of solving the above problems. The inner conductor includes a tape member wound around the insulator, an outer conductor having a braided shield covering the outer periphery of the tape member, and a sheath covering the circumference of the outer conductor, and the inner conductor is made by twisting a plurality of strands. It is composed of a compression stranded wire conductor that has been compressed so that the cross-sectional shape perpendicular to the longitudinal direction of the cable is a predetermined shape, and at least a part of the tape member is not in close contact with the insulator, and the above Provided is a coaxial cable that is vertically attached around the insulator with the metal layer on the outside.

本発明によれば、高周波信号を長距離伝送した際に減衰しにくく、長距離を引き回す際に曲げて配策しやすい同軸ケーブルを提供できる。 According to the present invention, it is possible to provide a coaxial cable that is hard to be attenuated when a high frequency signal is transmitted over a long distance and is easy to bend and arrange when routing a long distance.

本発明の一実施の形態に係る同軸ケーブルを示す図であり、(a)はケーブル長手方向に垂直な断面を示す断面図、(b)はそのA部拡大図である。It is a figure which shows the coaxial cable which concerns on one Embodiment of this invention, (a) is the sectional view which shows the cross section perpendicular to the cable longitudinal direction, (b) is the A part enlarged view. テープ部材の長手方向に垂直な断面を示す断面図である。It is sectional drawing which shows the cross section perpendicular to the longitudinal direction of a tape member. 可とう性の試験を説明する説明図である。It is explanatory drawing explaining the flexibility test.

[実施の形態]
以下、本発明の実施の形態を添付図面にしたがって説明する。
[Embodiment]
Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.

図1は、本実施の形態に係る同軸ケーブルを示す図であり、(a)はケーブル長手方向に垂直な断面を示す断面図、(b)はそのA部拡大図である。 1A and 1B are views showing a coaxial cable according to the present embodiment, FIG. 1A is a cross-sectional view showing a cross section perpendicular to the longitudinal direction of the cable, and FIG. 1B is an enlarged view of part A thereof.

図1に示すように、同軸ケーブル1は、内部導体2と、内部導体2の周囲を覆う絶縁体3と、絶縁体3の周囲を覆う外部導体4と、外部導体4の周囲を覆うシース5と、を備えている。同軸ケーブル1は、例えば、工場等でロボットと制御機器とを接続する固定部用ケーブルとして用いられるものであり、その長さは例えば25m〜100m程度である。 As shown in FIG. 1, the coaxial cable 1 includes an inner conductor 2, an insulator 3 that covers the periphery of the inner conductor 2, an outer conductor 4 that covers the periphery of the insulator 3, and a sheath 5 that covers the periphery of the outer conductor 4. And have. The coaxial cable 1 is used, for example, as a cable for a fixed portion that connects a robot and a control device in a factory or the like, and its length is, for example, about 25 m to 100 m.

(内部導体2)
本実施の形態に係る同軸ケーブル1では、内部導体2は、複数の素線2aを撚り合わせ、かつ、ケーブル長手方向に垂直な断面形状が円形状等の所定形状となるように圧縮加工された圧縮撚線導体からなる。本実施の形態では、7本の素線2aを同心撚りした撚線導体を、当該撚線導体よりも小径でかつ円形状の出口を有するダイスに通して圧縮することで、内部導体2を形成した。中心に配置される素線2aは、断面視で略六角形状となっており、周囲に配置される6本の素線2aは、断面視で略扇形状となっている。なお、図1に示す本実施の形態に係る同軸ケーブル1では、断面形状が円形状からなる圧縮撚線導体で内部導体2を構成する例で示したが、断面形状が円形状以外の形状(例えば、四角形状等の多角形状)に圧縮加工された圧縮撚線導体で内部導体2を構成してもよい。内部導体2は、断面形状が円形状からなる圧縮撚線導体であることにより、同軸ケーブル1をいずれの方向にも曲げやすくすることができるため、曲げて配策しやすい。
(Inner conductor 2)
In the coaxial cable 1 according to the present embodiment, the internal conductor 2 is made by twisting a plurality of strands 2a and compressing the inner conductor 2 so that the cross-sectional shape perpendicular to the longitudinal direction of the cable becomes a predetermined shape such as a circular shape. It consists of a compression stranded conductor. In the present embodiment, the internal conductor 2 is formed by compressing a stranded conductor obtained by concentrically twisting seven strands 2a through a die having a diameter smaller than that of the stranded conductor and having a circular outlet. did. The strands 2a arranged at the center have a substantially hexagonal shape in a cross-sectional view, and the six strands 2a arranged around the wires have a substantially fan shape in a cross-sectional view. In the coaxial cable 1 according to the present embodiment shown in FIG. 1, an example is shown in which the internal conductor 2 is composed of a compression stranded conductor having a circular cross-sectional shape, but the cross-sectional shape is a shape other than the circular shape ( For example, the inner conductor 2 may be composed of a compression stranded conductor that has been compressed into a polygonal shape such as a quadrangular shape. Since the inner conductor 2 is a compression stranded conductor having a circular cross section, the coaxial cable 1 can be easily bent in any direction, so that it is easy to bend and arrange.

通常の撚線導体は、単線導体よりも柔軟性を有し曲げやすいものの、素線間に隙間が多いために導電率が低い。本実施の形態のように、内部導体2として圧縮撚線導体を用いることで、素線2a同士が密着して素線2a間の隙間が無くなるため、導電率が向上し良好な減衰特性が得られると共に、曲げやすさも維持できる。また、圧縮撚線導体は撚線導体であるから、単線導体と比較して曲げたときに断線しにくい。 A normal stranded conductor is more flexible and easier to bend than a single wire conductor, but its conductivity is low because there are many gaps between the strands. By using a compression stranded conductor as the internal conductor 2 as in the present embodiment, the strands 2a are in close contact with each other and there is no gap between the strands 2a, so that the conductivity is improved and good damping characteristics are obtained. At the same time, the flexibility can be maintained. Further, since the compression stranded conductor is a stranded conductor, it is less likely to break when bent as compared with a single wire conductor.

良好な減衰特性を得るため、内部導体2として用いる圧縮撚線導体の導電率は、99%IACS以上とすることが望ましい。本実施の形態では、高い導電率を実現するため、内部導体2の素線2aとして、めっきを施していない純銅からなる軟銅線を用いた。ただし、導電率99%IACS以上のめっきであれば施してもよく、例えば銀めっきを施した軟銅線を素線2aとして用いてもよい。また、ダイスを通して圧縮することにより素線2aに歪みが付与され導電率が低下してしまうが、この後、加熱処理(アニール処理)を行うことで、歪みを除去して99%IACS以上の導電率を実現することができる。 In order to obtain good damping characteristics, it is desirable that the conductivity of the compression stranded conductor used as the internal conductor 2 is 99% IACS or more. In the present embodiment, in order to realize high conductivity, an annealed copper wire made of unplated pure copper is used as the wire 2a of the internal conductor 2. However, plating may be performed as long as it is plated with a conductivity of 99% IACS or higher, and for example, a silver-plated annealed copper wire may be used as the wire 2a. Further, by compressing through a die, strain is applied to the wire 2a and the conductivity is lowered. However, after that, heat treatment (annealing treatment) is performed to remove the strain and conduct conductivity of 99% IACS or more. The rate can be achieved.

(絶縁体3)
絶縁体3としては、高周波信号の伝送特性を向上させる(より詳細には、例えば、10MHz〜6GHzの帯域の高周波信号を長距離伝送した際に減衰しにくくする)ために、なるべく誘電率が低いものを用いることが望ましい。本実施の形態では、絶縁体3として、内部導体2の周囲を覆う発泡樹脂からなる発泡層31と、発泡層31の周囲を覆う非発泡樹脂からなる非発泡層32と、からなるものを用いた。
(Insulator 3)
As the insulator 3, the dielectric constant is as low as possible in order to improve the transmission characteristics of the high frequency signal (more specifically, for example, to make it difficult to attenuate the high frequency signal in the band of 10 MHz to 6 GHz when transmitted over a long distance). It is desirable to use one. In the present embodiment, as the insulator 3, a foam layer 31 made of a foamed resin that covers the periphery of the inner conductor 2 and a non-foamed layer 32 made of a non-foamed resin that covers the periphery of the foamed layer 31 are used. There was.

発泡層31としては、例えば、照射架橋発泡ポリエチレンからなるものを用いることができる。発泡層31における発泡度は、40〜70とすればよい。発泡層31の発泡度が40未満であると、誘電率が大きくなり高周波信号の伝送特性が劣化してしまい、発泡度が70を超えると発泡層31が柔らかくなりすぎて、曲げたときなどに同軸ケーブル1に生じる外力により潰れやすくなり、高周波信号の伝送特性が劣化してしまうためである。非発泡層32としては、発泡層31の周囲にチューブ押出成形によって形成された非発泡の照射架橋ポリエチレンからなるものを用いることができる。非発泡層32は、絶縁性を有しながら、発泡層31を保護する役割と、絶縁体3の外形(断面形状)を円形状に維持する役割とを果たしている。すなわち、非発泡層32を有することにより、同軸ケーブル1を曲げたときなどに、発泡層31が潰れてしまうことを防止することができるため、高周波信号の伝送特性が劣化するのを抑制することができる。 As the foam layer 31, for example, one made of irradiation-crosslinked polyethylene foam can be used. The degree of foaming in the foamed layer 31 may be 40 to 70. If the degree of foaming of the foamed layer 31 is less than 40, the dielectric constant becomes large and the transmission characteristics of high frequency signals deteriorate, and if the degree of foaming exceeds 70, the foamed layer 31 becomes too soft and when bent. This is because the coaxial cable 1 is easily crushed by an external force generated, and the transmission characteristics of high-frequency signals are deteriorated. As the non-foaming layer 32, one made of non-foaming irradiation cross-linked polyethylene formed by tube extrusion molding around the foaming layer 31 can be used. The non-foaming layer 32 plays a role of protecting the foaming layer 31 and a role of maintaining the outer shape (cross-sectional shape) of the insulator 3 in a circular shape while having an insulating property. That is, by having the non-foam layer 32, it is possible to prevent the foam layer 31 from being crushed when the coaxial cable 1 is bent, and thus it is possible to suppress deterioration of the transmission characteristics of the high frequency signal. Can be done.

(外部導体4)
外部導体4は、絶縁体3の周囲に縦添え巻きされているテープ部材41と、テープ部材41の外周を覆う編組シールド42と、を有している。
(Outer conductor 4)
The outer conductor 4 has a tape member 41 that is vertically attached around the insulator 3, and a braided shield 42 that covers the outer periphery of the tape member 41.

(テープ部材41)
図2は、テープ部材41の長手方向に垂直な断面を示す断面図である。図1及び図2に示すように、テープ部材41は、樹脂層411と、樹脂層411の一方の面に設けられた金属層(金属箔)412と、を有している。テープ部材41は、例えば、PET(ポリエチレンテレフタレート)からなる樹脂層411の一方の面に、銅やアルミニウムなどからなる金属層412を設けたものからなる。
(Tape member 41)
FIG. 2 is a cross-sectional view showing a cross section perpendicular to the longitudinal direction of the tape member 41. As shown in FIGS. 1 and 2, the tape member 41 has a resin layer 411 and a metal layer (metal foil) 412 provided on one surface of the resin layer 411. The tape member 41 is made of, for example, a resin layer 411 made of PET (polyethylene terephthalate) provided with a metal layer 412 made of copper, aluminum, or the like on one surface.

テープ部材41の少なくとも一部は、絶縁体3の一部に密着されていない。テープ部材41は、金属層412を外側として、絶縁体3の周囲に縦添え巻きされている。また、テープ部材41は、絶縁体3の外周に接着固定されていない。テープ部材41は、その外周に設けられる編組シールド42によって、巻きがほどけてしまわないように(縦添え巻きが開いて絶縁体3が露出してしまわないように)保持されている。 At least a part of the tape member 41 is not in close contact with a part of the insulator 3. The tape member 41 is vertically attached around the insulator 3 with the metal layer 412 as the outside. Further, the tape member 41 is not adhesively fixed to the outer periphery of the insulator 3. The tape member 41 is held by a braided shield 42 provided on the outer periphery thereof so that the winding is not unwound (so that the vertical winding is not opened and the insulator 3 is not exposed).

ここでいう「テープ部材41の少なくとも一部は、絶縁体3に密着されていない」とは、絶縁体3の周囲に縦添え巻きによって設けられたテープ部材41の一部又は全部が絶縁体3の表面に接していないことを意味している。具体的には、図1(b)に示すように、絶縁体3の表面からテープ部材41の内面(絶縁体3の表面に対向する面)までの最大距離dが5μm以上30μm以下である範囲内で、テープ部材41が絶縁体3の表面から編組シールド42側へ浮いている状態をいう。なお、最大距離dは、同軸ケーブル1を所定の位置で切断した後、切断した部分の横断面(ケーブル長手方向に垂直な断面)を光学顕微鏡あるいは電子顕微鏡を用いて観察したときに、絶縁体3の表面からテープ部材41の内面までの直線距離の最大値を測定することによって得られる。 Here, "at least a part of the tape member 41 is not in close contact with the insulator 3" means that a part or all of the tape member 41 provided around the insulator 3 by vertical winding is the insulator 3. It means that it is not in contact with the surface of. Specifically, as shown in FIG. 1B, the range in which the maximum distance d from the surface of the insulator 3 to the inner surface of the tape member 41 (the surface facing the surface of the insulator 3) is 5 μm or more and 30 μm or less. The tape member 41 floats from the surface of the insulator 3 toward the braided shield 42. The maximum distance d is an insulator when the coaxial cable 1 is cut at a predetermined position and then the cross section of the cut portion (the cross section perpendicular to the longitudinal direction of the cable) is observed using an optical microscope or an electron microscope. It is obtained by measuring the maximum value of the linear distance from the surface of No. 3 to the inner surface of the tape member 41.

同軸ケーブル1では、テープ部材41が上述したような状態で絶縁体3の周囲に縦添え巻きで設けられていることにより、同軸ケーブル1を曲げたときに、テープ部材41が絶縁体3の表面を周方向に沿って移動するように作用するため、曲げによって生じる絶縁体3への応力を緩和し、同軸ケーブル1に柔軟性を付与することができるようになる。その結果、同軸ケーブル1では、同軸ケーブル1が硬くならず、良好な柔軟性(例えば、テープ部材41を絶縁体3の周囲に螺旋状に巻いて設けてなる同軸ケーブル1よりもたわみやすい柔軟性(可とう性))を有することができる。すなわち、同軸ケーブル1は、長距離伝送において、高周波信号の伝送特性が良好であり、かつ、曲げを有して長距離を引き回すときに配策しやすい。特に、距離dが5μm以上30μm以下であるときに上述した作用、効果が得られやすい。 In the coaxial cable 1, the tape member 41 is provided around the insulator 3 by vertical winding in the state as described above, so that when the coaxial cable 1 is bent, the tape member 41 is on the surface of the insulator 3. Since it acts to move along the circumferential direction, the stress on the insulator 3 caused by bending can be relaxed, and the coaxial cable 1 can be provided with flexibility. As a result, in the coaxial cable 1, the coaxial cable 1 does not become stiff and has good flexibility (for example, flexibility that is easier to bend than the coaxial cable 1 in which the tape member 41 is spirally wound around the insulator 3). (Flexibility)). That is, the coaxial cable 1 has good transmission characteristics of high-frequency signals in long-distance transmission, and is easy to arrange when it is bent and routed over a long distance. In particular, when the distance d is 5 μm or more and 30 μm or less, the above-mentioned actions and effects can be easily obtained.

したがって、「テープ部材41の少なくとも一部は、絶縁体3に密着されていない」とは、テープ部材41の周方向における一方の端部が他方の端部の外周に重なることによってテープ部材41の周方向の端部付近に絶縁体3に密着されていない部分が生じること、あるいは、同軸ケーブル1に曲げ加工などを施した後に絶縁体3とテープ部材41との間に形成される空気層によってテープ部材41が絶縁体3に密着されていない部分が生じることなどを含まない。 Therefore, "at least a part of the tape member 41 is not in close contact with the insulator 3" means that one end of the tape member 41 in the circumferential direction overlaps the outer periphery of the other end of the tape member 41. A portion that is not in close contact with the insulator 3 is generated near the end portion in the circumferential direction, or an air layer formed between the insulator 3 and the tape member 41 after the coaxial cable 1 is bent or the like. It does not include the occurrence of a portion where the tape member 41 is not in close contact with the insulator 3.

なお、同軸ケーブル1を曲げやすくするという観点からは、テープ部材41を螺旋状に巻き付けた方が好ましい。しかし、この場合、所定の周波数帯域(例えば数GHzの帯域)で急激な減衰が生じるサックアウトと呼ばれる現象が発生する。本実施の形態では、このようなサックアウトを抑制し、長距離伝送における高周波信号の伝送特性を向上させるため、テープ部材41を縦添え巻きした構造としている。 From the viewpoint of making the coaxial cable 1 easy to bend, it is preferable to wind the tape member 41 in a spiral shape. However, in this case, a phenomenon called suckout occurs in which abrupt attenuation occurs in a predetermined frequency band (for example, a band of several GHz). In the present embodiment, in order to suppress such a suckout and improve the transmission characteristics of a high frequency signal in long-distance transmission, the tape member 41 is vertically attached and wound.

樹脂層411の厚さd1は、9μm以上16μm以下とするとよい。厚さd1が9μm未満であるとテープ部材41が破れやすくなり、16μmを超えると硬くなり同軸ケーブル1を曲げにくくなってしまうためである。金属層412の厚さd2は、7μm以上11μm以下とするとよい。厚さd2が7μm未満であると屈曲時等に金属層412に割れが生じやすくなり、11μmを超えると硬くなり同軸ケーブル1を曲げにくくなってしまうためである。本実施の形態では、樹脂層411の厚さd1を12μm、金属層412の厚さd2を9μmとした。 The thickness d1 of the resin layer 411 is preferably 9 μm or more and 16 μm or less. This is because if the thickness d1 is less than 9 μm, the tape member 41 is easily torn, and if it exceeds 16 μm, the tape member 41 becomes hard and it becomes difficult to bend the coaxial cable 1. The thickness d2 of the metal layer 412 is preferably 7 μm or more and 11 μm or less. This is because if the thickness d2 is less than 7 μm, the metal layer 412 is likely to be cracked at the time of bending or the like, and if it exceeds 11 μm, the metal layer 412 becomes hard and it becomes difficult to bend the coaxial cable 1. In the present embodiment, the thickness d1 of the resin layer 411 is 12 μm, and the thickness d2 of the metal layer 412 is 9 μm.

テープ部材41は、その一部が編組シールド42の径方向内側に形成された素線間の隙間6(図1(b)参照)に入り込む等して、絶縁体3とテープ部材41との間に、内側空気層7が形成されている。例えば、図1(b)に示すように、後述する編組シールド42の第1編組シールド421を構成する複数本の第1素線421a同士の間に隙間6が形成されており、この隙間6に第1編組シールド421と接するように設けられたテープ部材41が入り込む構造となっている。そして、テープ部材41が隙間6に入り込んだ部分において、絶縁体3とテープ部材41との間に内側空気層7が設けられている。テープ部材41は、絶縁体3との間に内側空気層7が形成されるように、絶縁体3の周囲に緩く(絶縁体3の表面と密着させずに)縦添え巻きされている。 A part of the tape member 41 enters between the insulator 3 and the tape member 41 by entering a gap 6 (see FIG. 1B) between the strands formed inside the braided shield 42 in the radial direction. The inner air layer 7 is formed in the air layer 7. For example, as shown in FIG. 1B, a gap 6 is formed between a plurality of first strands 421a constituting the first braided shield 421 of the braided shield 42 described later, and the gap 6 is formed. The structure is such that the tape member 41 provided in contact with the first braided shield 421 can be inserted. An inner air layer 7 is provided between the insulator 3 and the tape member 41 at a portion where the tape member 41 has entered the gap 6. The tape member 41 is loosely wound vertically around the insulator 3 (without being in close contact with the surface of the insulator 3) so that the inner air layer 7 is formed between the tape member 41 and the insulator 3.

例えば、テープ部材41を絶縁体3の周囲に縦添え巻きするときに、テープ部材41の内面の一部が絶縁体3の表面に接触しないように緩く縦添え巻きし、次いで、緩く縦添え巻きしたテープ部材41の外周の全面を、編組シールド42の第1編組シールド421が絶縁体3側に押し付ける(締め付ける)ように、第1編組シールド421をテープ部材41の周囲に設ける。これにより、テープ部材41の一部が第1編組シールド421を構成する第1素線421a同士の間の隙間6に入り込む構造となり、テープ部材41が隙間6に入り込んだ部分において、絶縁体3とテープ部材41との間に内側空気層7を形成することができる。このように構成することで、配策時に同軸ケーブル1を曲げた際等に、テープ部材41と絶縁体3とがケーブル長手方向あるいはケーブル周方向に対して相対的に動く(滑る)ことが可能になるため、同軸ケーブル1の柔軟性(可とう性)が向上し、同軸ケーブル1が曲げやすくなる。なお、テープ部材41と第1編組シールド421との形成は、同一の製造ライン上で連続して行うことがよい。 For example, when the tape member 41 is wound vertically around the insulator 3, the tape member 41 is loosely wound vertically so that a part of the inner surface of the tape member 41 does not come into contact with the surface of the insulator 3, and then loosely wound vertically. The first braided shield 421 is provided around the tape member 41 so that the first braided shield 421 of the braided shield 42 presses (tightens) the entire outer periphery of the tape member 41 against the insulator 3 side. As a result, a part of the tape member 41 enters the gap 6 between the first strands 421a constituting the first braided shield 421, and in the portion where the tape member 41 enters the gap 6, the insulator 3 and the insulator 3 An inner air layer 7 can be formed between the tape member 41 and the tape member 41. With this configuration, when the coaxial cable 1 is bent during arrangement, the tape member 41 and the insulator 3 can move (slide) relative to the cable longitudinal direction or the cable circumferential direction. Therefore, the flexibility (flexibility) of the coaxial cable 1 is improved, and the coaxial cable 1 becomes easy to bend. The tape member 41 and the first braided shield 421 may be formed continuously on the same production line.

テープ部材41と絶縁体3間の滑りをより良くするために、テープ部材41の樹脂層411を、フッ素樹脂で構成してもよい。また、樹脂層411は、内部導体2と金属層412間に位置し、伝送特性に寄与するために、なるべく誘電率が低いことが望ましい。誘電率が低く樹脂層411に好適なフッ素樹脂としては、PTFE(ポリテトラフルオロエチレン)が挙げられる。PTFEからなる樹脂層411を有するテープ部材41を用いることで、より曲げやすく、より高周波信号の伝送特性に優れた同軸ケーブル1を実現できる。 In order to improve the sliding between the tape member 41 and the insulator 3, the resin layer 411 of the tape member 41 may be made of fluororesin. Further, the resin layer 411 is located between the inner conductor 2 and the metal layer 412, and in order to contribute to the transmission characteristics, it is desirable that the dielectric constant is as low as possible. Examples of the fluororesin having a low dielectric constant and suitable for the resin layer 411 include PTFE (polytetrafluoroethylene). By using the tape member 41 having the resin layer 411 made of PTFE, it is possible to realize the coaxial cable 1 which is easier to bend and has more excellent transmission characteristics of high frequency signals.

また、例えばテープ部材41が絶縁体3に接着される等して、絶縁体3にきつく巻かれている(密着している)と、同軸ケーブル1を曲げた際にテープ部材41が突っ張って曲げにくくなったり、曲げによりテープ部材41が破断してしまったりするおそれが生じる。また、この場合では、同軸ケーブル1を曲げたときに、絶縁体3にクラックが生じること、あるいは編組シールド42を構成する素線の配置が乱れて素線が断線すること等のおそれがある。本実施の形態のように、テープ部材41を絶縁体3の周囲に緩く巻き付けることで、同軸ケーブル1をより曲げやすくなり、同軸ケーブル1を曲げた際のテープ部材41の破断も抑制でき、さらに、絶縁体3にクラックが生じることや編組シールド42を構成する素線が断線すること等を防止することができる。 Further, if the tape member 41 is tightly wound (closely adhered) to the insulator 3 by being adhered to the insulator 3, the tape member 41 is stretched and bent when the coaxial cable 1 is bent. There is a risk that it will be difficult or the tape member 41 will break due to bending. Further, in this case, when the coaxial cable 1 is bent, there is a risk that the insulator 3 may be cracked, or the arrangement of the wires constituting the braided shield 42 may be disturbed and the wires may be broken. By loosely winding the tape member 41 around the insulator 3 as in the present embodiment, the coaxial cable 1 can be bent more easily, the breakage of the tape member 41 when the coaxial cable 1 is bent can be suppressed, and further. It is possible to prevent the insulator 3 from being cracked and the wires constituting the braided shield 42 from being broken.

同軸ケーブル1を曲げた際に、テープ部材41が開いて(縦添え巻きがほどけて)絶縁体3が露出してしまわないように、テープ部材41は、その周方向における一方の端部が、他方の端部の外周に重なるように縦添え巻きされているとよい。つまり、テープ部材41の長手方向に垂直な幅wは、絶縁体3の外周の長さよりも大きいとよい。より具体的には、テープ部材41の幅wは、絶縁体3の外周の長さの1.3倍以上1.7倍未満であることが望ましい。テープ部材41の幅wが絶縁体3の外周の長さの1.3倍未満であると、同軸ケーブル1を曲げた際にテープ部材41が開いて絶縁体3が露出してしまうおそれがあり、絶縁体3の外周の長さの1.7倍を超えると、重なり部分が多くなり過ぎ同軸ケーブル1が硬く曲げにくくなってしまうおそれがあるためである。また、テープ部材41の幅wを、絶縁体3の外周の長さの1.3倍以上1.7倍未満とすることにより、複数本の第1素線421a同士の間に形成された隙間6に、第1編組シールド421と接するように設けられたテープ部材41が入り込みやすくなり、絶縁体3とテープ部材41との間に内側空気層7を設けるのに有効である。 To prevent the tape member 41 from opening (unwinding the vertical winding) and exposing the insulator 3 when the coaxial cable 1 is bent, the tape member 41 has one end in the circumferential direction. It is preferable that the cable is vertically attached so as to overlap the outer circumference of the other end. That is, the width w perpendicular to the longitudinal direction of the tape member 41 is preferably larger than the length of the outer circumference of the insulator 3. More specifically, it is desirable that the width w of the tape member 41 is 1.3 times or more and less than 1.7 times the length of the outer circumference of the insulator 3. If the width w of the tape member 41 is less than 1.3 times the length of the outer circumference of the insulator 3, the tape member 41 may open and the insulator 3 may be exposed when the coaxial cable 1 is bent. This is because if the length of the outer periphery of the insulator 3 exceeds 1.7 times, the overlapping portion becomes too large and the coaxial cable 1 may become hard and difficult to bend. Further, by setting the width w of the tape member 41 to 1.3 times or more and less than 1.7 times the length of the outer periphery of the insulator 3, a gap formed between a plurality of first strands 421a is formed. The tape member 41 provided in contact with the first braided shield 421 can easily enter the sixth, which is effective for providing the inner air layer 7 between the insulator 3 and the tape member 41.

(編組シールド42)
編組シールド42は、テープ部材41の周囲に設けられ、第1素線421aを編み合わせてなる第1編組シールド421と、第1編組シールド421の周囲に設けられ、第1素線421aよりも外径が大きい第2素線422aを編み合わせてなる第2編組シールド422と、を有している。編組シールド42は、例えば、上述したように、絶縁体3の周囲に緩く縦添え巻きされたテープ部材42の周囲に、複数の素線421aを編み組みして第1編組シールド421を設け、さらに、第1編組シールド421の周囲に、複数の素線422aを編み組みして第2編組シールド422を第1編組シールド421に接触するように設けることによって形成することができる。第1編組シールド421と第2編組シールド422との形成は、同一の製造ラインで連続して行うことでもよく、又は別々の製造ライン上で行うことでもよい。
(Braid shield 42)
The braided shield 42 is provided around the tape member 41 and is provided around the first braided shield 421 formed by knitting the first wire 421a and the first braided shield 421, and is outside the first wire 421a. It has a second braided shield 422 formed by knitting a second wire 422a having a large diameter. In the braided shield 42, for example, as described above, a plurality of strands 421a are braided around a tape member 42 loosely vertically wound around the insulator 3 to provide a first braided shield 421. , A plurality of strands 422a are braided around the first braided shield 421, and the second braided shield 422 is provided so as to be in contact with the first braided shield 421. The formation of the first braided shield 421 and the second braided shield 422 may be continuously performed on the same production line, or may be performed on separate production lines.

外側に設けられる第2編組シールド422は、主に外部からのノイズを遮蔽するためのものである。同軸ケーブル1は、例えば工場等で用いられるものであり、ロボットや制御機器等を駆動させるモータのオンオフによる低周波ノイズ等のエネルギーの大きいノイズの影響を受ける。そのため、第2編組シールド422では、外径の大きい第2素線422aを用い、導体抵抗を低くすることが望ましい。 The second braided shield 422 provided on the outside is mainly for shielding noise from the outside. The coaxial cable 1 is used in, for example, a factory, and is affected by high-energy noise such as low-frequency noise due to on / off of a motor that drives a robot, a control device, or the like. Therefore, in the second braided shield 422, it is desirable to use a second wire 422a having a large outer diameter to reduce the conductor resistance.

これに対して、内側に設けられる第1編組シールド421は、主に内部の信号が外部へと放射されることを抑制するためのものである。同軸ケーブル1は、例えば10MHz〜6GHzの高周波信号を伝送するため、編組シールドの網目(素線間の隙間)が大きいと、信号が外部へと放射されやすくなる。そのため、第1編組シールド421では、外径の小さい第1素線421aを用い、網目を小さくすることが望ましい。また、第1編組シールド421の第1素線421aの外径を大きくすると、同軸ケーブル1を曲げにくくなってしまう。 On the other hand, the first braided shield 421 provided inside is mainly for suppressing the internal signal from being radiated to the outside. Since the coaxial cable 1 transmits a high-frequency signal of, for example, 10 MHz to 6 GHz, if the mesh of the braided shield (gap between the strands) is large, the signal is likely to be radiated to the outside. Therefore, in the first braided shield 421, it is desirable to use the first wire 421a having a small outer diameter and reduce the mesh size. Further, if the outer diameter of the first wire 421a of the first braided shield 421 is increased, it becomes difficult to bend the coaxial cable 1.

より具体的には、第1素線421aの外径は、曲げやすさと網目の細かさを実現するため、0.08mm以上0.14mm以下であるとよい。また、第2素線422aの外径は、曲げやすさと小さい導体抵抗とを実現するため、0.10mm以上0.16mm以下であるとよい。また、第1編組シールド421と第2編組シールド422のそれぞれの機能を明確とするために、第1素線421aの外径は、第2素線422aの外径の90%以下にするとよい。ここでは、第1素線421aの外径を0.12mmとし、第2素線422aの外径を0.14mmとした。 More specifically, the outer diameter of the first wire 421a is preferably 0.08 mm or more and 0.14 mm or less in order to realize flexibility and fineness of the mesh. The outer diameter of the second wire 422a is preferably 0.10 mm or more and 0.16 mm or less in order to realize flexibility and small conductor resistance. Further, in order to clarify the functions of the first braided shield 421 and the second braided shield 422, the outer diameter of the first wire 421a may be 90% or less of the outer diameter of the second wire 422a. Here, the outer diameter of the first wire 421a is 0.12 mm, and the outer diameter of the second wire 422a is 0.14 mm.

(シース5)
シース5は、PVC(ポリ塩化ビニル)、ウレタン、あるいはポリオレフィン等の絶縁樹脂から構成される。シース5は、押出成形により形成されるが、充実成形を行うと、シース5を構成する樹脂が編組シールド42の素線422a間に入り込んでしまい、同軸ケーブル1が硬く曲げにくくなってしまう。そこで、本実施の形態では、シース5をチューブ押出により成形した。これにより、シース5を構成する樹脂が編組シールド42の素線422a間に入り込むことが抑制され、シース5と編組シールド42とが分離される。つまり、本実施の形態では、シース5と編組シールド42とが密着しておらず、編組シールド42を構成する素線422a同士の間に空気層8が形成されている。このように構成することで、シース5内で編組シールド42が比較的自由に動けるようになり、同軸ケーブル1が曲げやすくなる。
(Sheath 5)
The sheath 5 is made of an insulating resin such as PVC (polyvinyl chloride), urethane, or polyolefin. The sheath 5 is formed by extrusion molding, but when solid molding is performed, the resin constituting the sheath 5 gets into between the strands 422a of the braided shield 42, and the coaxial cable 1 becomes hard and difficult to bend. Therefore, in the present embodiment, the sheath 5 is formed by tube extrusion. As a result, the resin constituting the sheath 5 is suppressed from entering between the strands 422a of the braided shield 42, and the sheath 5 and the braided shield 42 are separated. That is, in the present embodiment, the sheath 5 and the braided shield 42 are not in close contact with each other, and the air layer 8 is formed between the strands 422a constituting the braided shield 42. With this configuration, the braided shield 42 can move relatively freely in the sheath 5, and the coaxial cable 1 can be easily bent.

(同軸ケーブル1の特性)
本発明による実施例1の同軸ケーブル1を上述した製造方法によって作製し、減衰特性を測定した。実施例1の同軸ケーブル1では、特性インピーダンスは75Ωとし、絶縁体3の表面から縦添え巻きしてなるテープ部材41の内面までの距離dは5μm以上30μm以下の範囲とし、外径は7.65mmとした。比較のため、内部導体として通常の撚線導体を用い、テープ部材を螺旋状に巻き回した以外は実施例1と略同様の構成の比較例1の同軸ケーブルを作製し、減衰特性を測定した。実施例1及び比較例1の測定結果を表1に示す。
(Characteristics of coaxial cable 1)
The coaxial cable 1 of Example 1 according to the present invention was manufactured by the above-mentioned manufacturing method, and the damping characteristics were measured. In the coaxial cable 1 of the first embodiment, the characteristic impedance is 75Ω, the distance d from the surface of the insulator 3 to the inner surface of the tape member 41 vertically wound is in the range of 5 μm or more and 30 μm or less, and the outer diameter is 7. It was set to 65 mm. For comparison, a normal stranded conductor was used as the internal conductor, and a coaxial cable of Comparative Example 1 having substantially the same configuration as that of Example 1 except that the tape member was spirally wound was produced, and the damping characteristics were measured. .. The measurement results of Example 1 and Comparative Example 1 are shown in Table 1.

Figure 2020136082
Figure 2020136082

表1に示すように、実施例1の同軸ケーブル1は、0.625GHz帯での減衰特性が0.17dB/m、1.25GHz帯での減衰特性が0.28dB/m、6GHz帯での減衰特性が0.82dB/mと、非常に良好な減衰特性が実現されていることが分かる。これに対して、比較例1の同軸ケーブルでは、サックアウトの影響も受けるために、0.625GHz帯での減衰特性が0.49dB/m、1.25GHz帯での減衰特性が1.41dB/m、6GHz帯での減衰特性が1.58dB/mと、非常に減衰の大きい特性となっている。 As shown in Table 1, the coaxial cable 1 of Example 1 has an attenuation characteristic of 0.17 dB / m in the 0.625 GHz band, an attenuation characteristic of 0.28 dB / m in the 1.25 GHz band, and a attenuation characteristic in the 6 GHz band. It can be seen that a very good damping characteristic is realized with a damping characteristic of 0.82 dB / m. On the other hand, in the coaxial cable of Comparative Example 1, the attenuation characteristic in the 0.625 GHz band is 0.49 dB / m and the attenuation characteristic in the 1.25 GHz band is 1.41 dB / m because it is also affected by the suckout. The attenuation characteristic in the m and 6 GHz band is 1.58 dB / m, which is a characteristic with extremely large attenuation.

次に、本発明による実施例2の同軸ケーブル1を実施例1の同軸ケーブルと同様に作製し、可とう性について試験を行った。実施例2の同軸ケーブル1では、絶縁体3の表面から縦添え巻きしてなるテープ部材41の内面までの距離dは5μm以上30μm以下の範囲とした。図3に示すように、可とう性の試験では、同軸ケーブル1の一端部を台座91に固定し、他端を台座91から1000mm付き出し、自重で吊り下げたときの、同軸ケーブル1のたわみ量を測定した。たわみ量は、台座91の表面から300mm下方の位置における、台座91から同軸ケーブル1までの距離とした。同軸ケーブル1には曲り癖が付与されることを考慮し、曲り癖が付与されている方向(曲がり癖方向)とその逆方向について、それぞれたわみ量を測定した。 Next, the coaxial cable 1 of Example 2 according to the present invention was produced in the same manner as the coaxial cable of Example 1, and the flexibility was tested. In the coaxial cable 1 of the second embodiment, the distance d from the surface of the insulator 3 to the inner surface of the tape member 41 wound vertically is set to be in the range of 5 μm or more and 30 μm or less. As shown in FIG. 3, in the flexibility test, the deflection of the coaxial cable 1 when one end of the coaxial cable 1 is fixed to the pedestal 91, the other end is extended 1000 mm from the pedestal 91, and the coaxial cable 1 is suspended by its own weight. The amount was measured. The amount of deflection was defined as the distance from the pedestal 91 to the coaxial cable 1 at a position 300 mm below the surface of the pedestal 91. Considering that the coaxial cable 1 is provided with a bending habit, the amount of deflection was measured in the direction in which the bending habit is applied (bending habit direction) and in the opposite direction.

比較のために、内部導体の構成を変更し、かつ、テープ部材を絶縁体の周囲に密着するように縦添え巻きして設けた比較例2,3を作成し、同様の試験を行った。比較例2では内部導体2を単線導体とし、比較例3では内部導体2を撚線導体とした。実施例2、比較例2,3のいずれにおいても、導体断面積は0.82mmとし、特性インピーダンスは75Ωとした。可とう性の試験結果を表2にまとめて示す。 For comparison, Comparative Examples 2 and 3 were prepared in which the configuration of the internal conductor was changed and the tape member was vertically attached and wound so as to be in close contact with the periphery of the insulator, and the same test was performed. In Comparative Example 2, the inner conductor 2 was a single wire conductor, and in Comparative Example 3, the inner conductor 2 was a stranded conductor. In both Example 2 and Comparative Examples 2 and 3, the conductor cross section was 0.82 mm 2 , and the characteristic impedance was 75 Ω. The results of the flexibility test are summarized in Table 2.

Figure 2020136082
Figure 2020136082

表2に示すように、本発明による実施例2の同軸ケーブル1は、曲り癖方向とその逆方向共に、たわみ量が150mm以下と小さく、良好な可とう性が得られていることが分かる。これに対して、単線導体を用い絶縁体とテープ部材とを密着させた比較例2では、曲り癖方向とその逆方向共に、たわみ量が200mm以上となっており、十分な可とう性が得られていない。比較例2では、撚線導体を用いることで、比較例2と比較して若干たわみ量が小さくなっているものの、密着して巻かれているテープ部材41の影響により、たわみ量は180mm以上と大きくなっている。このように、本発明による同軸ケーブル1は、良好な減衰特性と、良好な可とう性とを共に実現している。 As shown in Table 2, it can be seen that the coaxial cable 1 of the second embodiment according to the present invention has a small bending amount of 150 mm or less in both the bending habit direction and the opposite direction, and good flexibility is obtained. On the other hand, in Comparative Example 2 in which the insulator and the tape member are brought into close contact with each other using a single wire conductor, the amount of deflection is 200 mm or more in both the bending habit direction and the opposite direction, and sufficient flexibility is obtained. Not done. In Comparative Example 2, the amount of deflection is slightly smaller than that of Comparative Example 2 by using the stranded conductor, but the amount of deflection is 180 mm or more due to the influence of the tape member 41 wound in close contact with the conductor. It's getting bigger. As described above, the coaxial cable 1 according to the present invention realizes both good damping characteristics and good flexibility.

(実施の形態の作用及び効果)
以上説明したように、本実施の形態に係る同軸ケーブル1では、内部導体2は、複数の素線2aを撚り合わせ、かつ、ケーブル長手方向に垂直な断面形状が所定形状となるように圧縮加工された圧縮撚線導体からなり、テープ部材41の少なくとも一部は、絶縁体3に密着されておらず、金属層412を外側として、絶縁体3の周囲に縦添え巻きされている。
(Actions and effects of embodiments)
As described above, in the coaxial cable 1 according to the present embodiment, the internal conductor 2 is compressed so that a plurality of strands 2a are twisted together and the cross-sectional shape perpendicular to the longitudinal direction of the cable becomes a predetermined shape. At least a part of the tape member 41 is made of a compressed stranded conductor and is not in close contact with the insulator 3, and is vertically attached around the insulator 3 with the metal layer 412 as the outside.

内部導体2を圧縮撚線導体で構成し、テープ部材41を絶縁体3の周囲に緩く(絶縁体3の表面と密着させずに)縦添え巻きし、かつ、シース5をチューブ押出により形成して編組シールド42と密着しないようにすることで、同軸ケーブル1の高周波信号の伝送特性(減衰特性)を向上させることができ、また、同軸ケーブル1の可とう性を向上して曲げやすくすることができる。その結果、高周波信号を長距離伝送した際に減衰しにくく、長距離を引き回す際に曲げて配策しやすい同軸ケーブル1を実現できる。 The inner conductor 2 is composed of a compression stranded conductor, the tape member 41 is loosely wound around the insulator 3 (without being in close contact with the surface of the insulator 3), and the sheath 5 is formed by tube extrusion. By preventing the coaxial cable 1 from being in close contact with the braided shield 42, the transmission characteristics (attenuation characteristics) of the high-frequency signal of the coaxial cable 1 can be improved, and the flexibility of the coaxial cable 1 can be improved to make it easier to bend. Can be done. As a result, it is possible to realize a coaxial cable 1 that is not easily attenuated when a high-frequency signal is transmitted over a long distance and is easy to bend and arrange when routing a long distance.

(実施の形態のまとめ)
次に、以上説明した実施の形態から把握される技術思想について、実施の形態における符号等を援用して記載する。ただし、以下の記載における各符号等は、特許請求の範囲における構成要素を実施の形態に具体的に示した部材等に限定するものではない。
(Summary of embodiments)
Next, the technical idea grasped from the above-described embodiment will be described with reference to the reference numerals and the like in the embodiment. However, the respective symbols and the like in the following description are not limited to the members and the like in which the components in the claims are specifically shown in the embodiment.

[1]内部導体(2)と、前記内部導体(2)の周囲を覆う絶縁体(3)と、樹脂層(411)と前記樹脂層(411)の一方の面に設けられた金属層(412)とを有し前記絶縁体(3)の周囲に巻き付けられたテープ部材(41)及び前記テープ部材(41)の外周を覆う編組シールド(42)を有する外部導体(4)と、前記外部導体(4)の周囲を覆うシース(5)と、を備え、前記内部導体(2)は、複数の素線(2a)を撚り合わせ、かつ、ケーブル長手方向に垂直な断面形状が所定形状となるように圧縮加工された圧縮撚線導体からなり、前記テープ部材(41)の少なくとも一部は、前記絶縁体(3)に密着されておらず、前記金属層(412)を外側として、前記絶縁体(3)の周囲に縦添え巻きされている、同軸ケーブル(1)。 [1] An inner conductor (2), an insulator (3) that covers the periphery of the inner conductor (2), and a metal layer provided on one surface of the resin layer (411) and the resin layer (411) (1). An outer conductor (4) having a tape member (41) having 412) and wound around the insulator (3) and a braided shield (42) covering the outer periphery of the tape member (41), and the outer side. A sheath (5) that covers the periphery of the conductor (4) is provided, and the internal conductor (2) has a plurality of strands (2a) twisted together and has a predetermined cross-sectional shape perpendicular to the longitudinal direction of the cable. It is composed of a compression stranded conductor that has been compression-processed so as to be such that at least a part of the tape member (41) is not in close contact with the insulator (3), and the metal layer (412) is on the outside. A coaxial cable (1) that is vertically attached around an insulator (3).

[2]前記外部導体(4)は、前記編組シールド(42)が前記シース(5)と密着しておらず、前記編組シールド(42)を構成する素線(422a)同士の間に空気層(8)を有する、[1]に記載の同軸ケーブル(1)。 [2] In the outer conductor (4), the braided shield (42) is not in close contact with the sheath (5), and an air layer is formed between the strands (422a) constituting the braided shield (42). The coaxial cable (1) according to [1], which has (8).

[3]前記テープ部材(41)は、前記絶縁体(3)との間に内側空気層(7)が形成されるように、前記絶縁体(3)の周囲に縦添え巻きされている、[1]または[2]に記載の同軸ケーブル(1)。 [3] The tape member (41) is vertically attached around the insulator (3) so that an inner air layer (7) is formed between the tape member (41) and the insulator (3). The coaxial cable (1) according to [1] or [2].

[4]前記テープ部材(41)の一部が、前記編組シールド(42)の素線(421a)間の隙間(6)に入り込むことで、前記空気層(7)が形成されている、[3]に記載の同軸ケーブル。 [4] The air layer (7) is formed by a part of the tape member (41) entering the gap (6) between the strands (421a) of the braided shield (42). 3] The coaxial cable described in.

[5]前記テープ部材(41)は、その周方向における一方の端部が、他方の端部の外周に重なるように巻き付けられている、[1]乃至[4]の何れか1項に記載の同軸ケーブル(1)。 [5] The item according to any one of [1] to [4], wherein one end of the tape member (41) in the circumferential direction is wound so as to overlap the outer periphery of the other end. Coaxial cable (1).

[6]前記編組シールド(42)は、前記テープ部材(41)の周囲に設けられ、第1素線(421a)を編み合わせてなる第1編組シールド(421)と、前記第1編組シールド(421)の周囲に設けられ、前記第1素線(421a)よりも直径が大きい第2素線(422a)を編み合わせてなる第2編組シールド(422)と、を有する、[1]乃至[5]の何れか1項に記載の同軸ケーブル(1)。 [6] The braided shield (42) is provided around the tape member (41), and is formed by braiding the first wire (421a) to the first braided shield (421) and the first braided shield (421). A second braided shield (422) provided around the 421) and formed by braiding a second wire (422a) having a diameter larger than that of the first wire (421a), [1] to [ 5] The coaxial cable (1) according to any one of the items.

[7]前記テープ部材(41)の前記樹脂層(411)が、フッ素樹脂からなる、[1]乃至[6]の何れか1項に記載の同軸ケーブル(1)。 [7] The coaxial cable (1) according to any one of [1] to [6], wherein the resin layer (411) of the tape member (41) is made of a fluororesin.

以上、本発明の実施の形態を説明したが、上記に記載した実施の形態は特許請求の範囲に係る発明を限定するものではない。また、実施の形態の中で説明した特徴の組合せの全てが発明の課題を解決するための手段に必須であるとは限らない点に留意すべきである。 Although the embodiments of the present invention have been described above, the embodiments described above do not limit the invention according to the claims. It should also be noted that not all combinations of features described in the embodiments are essential to the means for solving the problems of the invention.

また、本発明は、その趣旨を逸脱しない範囲で適宜変形して実施することが可能である。 In addition, the present invention can be appropriately modified and implemented without departing from the spirit of the present invention.

1…同軸ケーブル
2…内部導体
2a…素線
3…絶縁体
4…外部導体
41…テープ部材
411…樹脂層
412…金属層
42…編組シールド
421…第1編組シールド
421a…第1素線
422…第2編組シールド
422a…第2素線
5…シース
7…内側空気層
8…空気層
1 ... Coaxial cable 2 ... Inner conductor 2a ... Wire 3 ... Insulator 4 ... Outer conductor 41 ... Tape member 411 ... Resin layer 412 ... Metal layer 42 ... Braided shield 421 ... First braided shield 421a ... First wire 422 ... 2nd braided shield 422a ... 2nd wire 5 ... sheath 7 ... inner air layer 8 ... air layer

本発明は、上記課題を解決することを目的として、内部導体と、前記内部導体の周囲を覆う絶縁体と、樹脂層と前記樹脂層の一方の面に設けられた金属層とを有し前記絶縁体の周囲に巻き付けられたテープ部材及び前記テープ部材の外周を覆う編組シールドを有する外部導体と、前記外部導体の周囲を覆うシースと、を備え、前記内部導体は、複数の素線を撚り合わせ、かつ、ケーブル長手方向に垂直な断面形状が所定形状となるように圧縮加工された圧縮撚線導体からなり、前記テープ部材の少なくとも一部は、前記編組シールドの素線間の隙間に入り込むことによって前記絶縁体との間に内側空気層を有し、前記内側空気層において、前記絶縁体の表面から前記テープ部材の内面までの最大距離が5μm以上30μm以下である範囲内で、前記絶縁体の表面から前記編組シールド側へ浮いており前記テープ部材は、前記金属層を外側として、前記絶縁体の周囲に縦添え巻きされている、同軸ケーブルを提供する。 The present invention has an internal conductor, an insulator covering the periphery of the internal conductor, and a metal layer provided on one surface of the resin layer and the resin layer, for the purpose of solving the above problems. The inner conductor includes a tape member wound around an insulator, an outer conductor having a braided shield covering the outer periphery of the tape member, and a sheath covering the circumference of the outer conductor, and the inner conductor twists a plurality of strands. It is composed of a compression stranded conductor that has been compressed so that the cross-sectional shape perpendicular to the longitudinal direction of the cable is a predetermined shape, and at least a part of the tape member enters the gap between the strands of the braided shield. As a result, an inner air layer is provided between the insulator and the inner air layer, and the insulation is provided within a range in which the maximum distance from the surface of the insulator to the inner surface of the tape member is 5 μm or more and 30 μm or less. The tape member provides a coaxial cable that floats from the surface of the body to the braided shield side and is vertically attached around the insulator with the metal layer on the outside.

Claims (7)

内部導体と、
前記内部導体の周囲を覆う絶縁体と、
樹脂層と前記樹脂層の一方の面に設けられた金属層とを有し前記絶縁体の周囲に巻き付けられたテープ部材及び前記テープ部材の外周を覆う編組シールドを有する外部導体と、
前記外部導体の周囲を覆うシースと、を備え、
前記内部導体は、複数の素線を撚り合わせ、かつ、ケーブル長手方向に垂直な断面形状が所定形状となるように圧縮加工された圧縮撚線導体からなり、
前記テープ部材の少なくとも一部は、前記絶縁体に密着されておらず、前記金属層を外側として、前記絶縁体の周囲に縦添え巻きされている、
同軸ケーブル。
With the inner conductor
An insulator that surrounds the inner conductor and
An outer conductor having a resin layer and a metal layer provided on one surface of the resin layer, a tape member wound around the insulator, and a braided shield covering the outer periphery of the tape member.
A sheath that covers the periphery of the outer conductor is provided.
The internal conductor is composed of a compression stranded conductor obtained by twisting a plurality of strands and compression-processing so that the cross-sectional shape perpendicular to the longitudinal direction of the cable becomes a predetermined shape.
At least a part of the tape member is not in close contact with the insulator, and is vertically attached around the insulator with the metal layer on the outside.
coaxial cable.
前記外部導体は、前記編組シールドが前記シースと密着しておらず、前記編組シールドを構成する素線同士の間に空気層を有する、
請求項1に記載の同軸ケーブル。
In the outer conductor, the braided shield is not in close contact with the sheath and has an air layer between the wires constituting the braided shield.
The coaxial cable according to claim 1.
前記テープ部材は、前記絶縁体との間に内側空気層が形成されるように、前記絶縁体の周囲に縦添え巻きされている、
請求項1または2に記載の同軸ケーブル。
The tape member is vertically attached around the insulator so that an inner air layer is formed between the tape member and the insulator.
The coaxial cable according to claim 1 or 2.
前記テープ部材の一部が、前記編組シールドの素線間の隙間に入り込むことで、前記内側空気層が形成されている、
請求項3に記載の同軸ケーブル。
The inner air layer is formed by a part of the tape member entering the gap between the strands of the braided shield.
The coaxial cable according to claim 3.
前記テープ部材は、その周方向における一方の端部が、他方の端部の外周に重なるように巻き付けられている、
請求項1乃至4の何れか1項に記載の同軸ケーブル。
The tape member is wound so that one end in the circumferential direction overlaps the outer periphery of the other end.
The coaxial cable according to any one of claims 1 to 4.
前記編組シールドは、前記テープ部材の周囲に設けられ、第1素線を編み合わせてなる第1編組シールドと、前記第1編組シールドの周囲に設けられ、前記第1素線よりも直径が大きい第2素線を編み合わせてなる第2編組シールドと、を有する、
請求項1乃至5の何れか1項に記載の同軸ケーブル。
The braided shield is provided around the tape member and is provided around the first braided shield formed by knitting the first wire and the first braided shield, and has a diameter larger than that of the first wire. It has a second braided shield made by braiding the second wire.
The coaxial cable according to any one of claims 1 to 5.
前記テープ部材の前記樹脂層が、フッ素樹脂からなる、
請求項1乃至6の何れか1項に記載の同軸ケーブル。
The resin layer of the tape member is made of fluororesin.
The coaxial cable according to any one of claims 1 to 6.
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