JP2020132112A - Rail conveying machine and rail conveying method - Google Patents

Rail conveying machine and rail conveying method Download PDF

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JP2020132112A
JP2020132112A JP2019032570A JP2019032570A JP2020132112A JP 2020132112 A JP2020132112 A JP 2020132112A JP 2019032570 A JP2019032570 A JP 2019032570A JP 2019032570 A JP2019032570 A JP 2019032570A JP 2020132112 A JP2020132112 A JP 2020132112A
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rail
engaging
drive wheel
rail carrier
main body
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JP7190367B2 (en
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庄二 上西
Shoji Uenishi
庄二 上西
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Koei Sangyo Inc
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Koei Sangyo Inc
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Abstract

To provide a rail conveying machine and a rail conveying method that can also improve the durability of a rail effectively.SOLUTION: In a monorail conveying machine 1, a drive wheel 3 includes a driving wheel 31, which rotates and serves as a disk-like drive wheel main body and an engagement pin 32, which is separated from a plurality of driving wheels 31 mounted at equal intervals on an outer periphery of the driving wheel 31 and has a convexity for forming concavo-convex engagement with respect to an engagement hole 2b. The engagement pin 32 has a rounded surface provided to prompt smooth insertion into the engagement hole 2b by gradually reducing a diameter over a tip end from a base end. The plurality of engagement pins 32 are always in concave-convex engagement at any angle phases of the drive wheel 3 with respect to the engagement hole 2b.SELECTED DRAWING: Figure 2

Description

この発明は、例えば、柑橘園や山林等に敷設した軌条に沿って人や物を運ぶような軌条運搬機、及び軌条運搬方法に関する。 The present invention relates to, for example, a rail carrier for transporting people and goods along rails laid in a citrus garden, a forest, or the like, and a rail transport method.

従来、柑橘園や山林等の傾斜地で軌条運搬機が使用されている。傾斜地には軌条運搬機が走行するための軌条が敷設され、その敷設された軌条の傾斜角は、登坂角45度〜降坂角45度の範囲に及ぶことがある。 Conventionally, rail carriers have been used on slopes such as citrus gardens and forests. A rail for the rail carrier to travel is laid on the slope, and the slope angle of the laid rail may range from an uphill angle of 45 degrees to a downhill angle of 45 degrees.

そしてこれまでには、4ストロークエンジンを搭載した軌条運搬機を念頭に置き、エンジンの許容傾斜角を超えることに起因するエンジンの焼き付きが発生するという欠点を回避することで、より耐久性を高めるための提案がなされてきた(例えば、特許文献1参照)。 And so far, we have improved the durability by keeping in mind the rail carrier equipped with a 4-stroke engine and avoiding the drawback of engine seizure caused by exceeding the allowable inclination angle of the engine. Proposals have been made for this (see, for example, Patent Document 1).

具体的に説明すると、出願人は上記特許文献1に記載の技術等を提供することにより、単軌条運搬機の傾斜を検知するセンサ、エンジンの回動位置を検知するセンサ、エンジンを回動させる電気シリンダー、及びこれらを制御する制御基板等といった電気部品を用いることを必要としない構成を実現した。これにより、振動等によってエンジン傾斜装置等の部品の耐用年数が下がり、適宜交換するなどのメンテナンスを有効に回避し得る技術を確立した。 Specifically, the applicant provides the technology and the like described in Patent Document 1 to rotate the sensor for detecting the inclination of the single rail carrier, the sensor for detecting the rotation position of the engine, and the engine. We have realized a configuration that does not require the use of electric components such as electric cylinders and control boards that control them. As a result, the service life of parts such as the engine tilting device is shortened due to vibration, etc., and we have established a technology that can effectively avoid maintenance such as replacement as appropriate.

特開2018−002015号公報JP-A-2018-002015

しかしながら、軌条運搬機自体の耐久性をより有効に高めるようにするためには、上記特許文献1に記載の技術のみならず、他にも解決すべき課題が存在することに出願人は着目した。具体的に説明すると、軌条運搬機には、軌条側に係り合う構成が必須である。斯かる構成を担う部分の耐久性を有効に向上させることが、軌条運搬機自体の耐久性をより有効に高めることに資することに出願人は着目した。 However, the applicant paid attention to the fact that there are other problems to be solved in addition to the technique described in Patent Document 1 in order to more effectively improve the durability of the rail carrier itself. .. Specifically, the rail carrier must have a configuration that engages with the rail side. The applicant paid attention to the fact that effectively improving the durability of the part responsible for such a configuration contributes to more effectively increasing the durability of the rail carrier itself.

本願発明は、上述の問題に鑑みてなされたものであり、軌条の耐久性までもより有効に高めるようにできる軌条運搬機、及び軌条運搬方法を提供することを目的とする。 The present invention has been made in view of the above problems, and an object of the present invention is to provide a rail carrier and a rail transport method capable of more effectively enhancing the durability of the rail.

本願発明は、回転出力する出力軸を有する駆動源と、前記出力軸に直接又は間接的に接続されて回転する駆動輪とを備え、勾配のある場所に設置された軌条の係合部に前記駆動輪が係合して移動する軌条運搬機であって、前記駆動輪が、回転動作する円盤状をなす駆動輪本体と、この駆動輪本体の外周に等間隔に複数取り付けられた前記駆動輪本体とは別体をなし前記係合部に対し凹凸係合する凸部とを備え、前記凸部が、基端から先端に亘って漸次径を小さくすることにより前記係合部への挿抜を円滑に促すべく設けられたアール面を有し前記係合部に対し前記駆動輪が何れの角度位相においても常に複数の前記凸部が凹凸係合するものである軌条運搬機、およびこれを用いた軌条運搬方法であることを特徴とする。 The present invention includes a drive source having an output shaft for rotating output and a driving wheel that is directly or indirectly connected to the output shaft to rotate, and is attached to an engaging portion of a rail installed in a sloped place. A rail carrier in which drive wheels engage and move, and the drive wheels are mounted on the outer periphery of the drive wheel main body in a disk shape and a plurality of the drive wheels at equal intervals. It is separate from the main body and is provided with a convex portion that engages with the engaging portion in a concavo-convex manner, and the convex portion is inserted into and removed from the engaging portion by gradually reducing the diameter from the base end to the tip end. A rail carrier having a rounded surface provided for smooth facilitation and having a plurality of the convex portions engaged with the engaging portion in any angle phase at all times, and a rail carrier using the same. It is characterized by being a rail transportation method.

本願発明により、耐久性をより有効に高めるようにできる軌条運搬機、及び軌条運搬方法を提供できる。 INDUSTRIAL APPLICABILITY According to the present invention, it is possible to provide a rail carrier and a rail transport method capable of increasing durability more effectively.

本実施形態に係る正面図。Front view according to this embodiment. 同右側面図。The right side view. 同実施形態に係る軌条ユニットの外観図。The external view of the rail unit which concerns on the same embodiment. 同軌条ユニットの構成説明図。Configuration explanatory view of the same rail unit. 図2の要部を示す側面図。A side view showing a main part of FIG. 同実施形態に係る構成説明図。Configuration explanatory view according to the same embodiment. 同実施形態に係る作用説明図。The operation explanatory drawing which concerns on the same embodiment. 同上。Same as above. 同上。Same as above. 本発明の一実施例を説明するための表及び図を示す図。The figure which shows the table and the figure for demonstrating one Example of this invention. 同上。Same as above. 同上。Same as above. 同上。Same as above.

以下、本願発明の一実施形態を図面と共に説明する。本実施形態は、本発明に相当する軌条運搬機たる単軌条運搬機1と、この単軌条運搬機1の走行方向を決定する単軌条2を擁する軌条ユニット2Uとを有する軌条運搬システムについて説明する。 Hereinafter, an embodiment of the present invention will be described with reference to the drawings. The present embodiment describes a rail transport system including a single rail carrier 1 which is a rail carrier corresponding to the present invention, and a rail unit 2U having a single rail 2 that determines a traveling direction of the single rail carrier 1. ..

図1は、水平姿勢の軌条運搬機たる単軌条運搬機1の一部断面正面図を、図2は、水平姿勢の単軌条運搬機1の右側面図、図3は、軌条ユニット2Uの外観図、図4は、軌条ユニット2Uのみをあらわす正面図を示す。図5は、図2の要部たるA部を拡大して示す構成説明図である。図6は、要部を構成する部品の説明図である。図7〜図9は、要部に係る作用説明図である。 FIG. 1 is a partial cross-sectional front view of a single rail carrier 1 which is a horizontal rail carrier, FIG. 2 is a right side view of the horizontal single rail carrier 1, and FIG. 3 is an external view of the rail unit 2U. FIG. 4 shows a front view showing only the rail unit 2U. FIG. 5 is a configuration explanatory view showing an enlarged portion A, which is a main part of FIG. FIG. 6 is an explanatory diagram of parts constituting the main part. 7 to 9 are explanatory views of the operation of the main part.

<軌条ユニットの構成>
まず、本実施形態に係る単軌条運搬機1の構成説明に先立ち、当該単軌条運搬機1を下方より支持する軌条たる単軌条2を擁する軌条ユニット2Uの構成を説明する。
<Structure of rail unit>
First, prior to the configuration description of the single rail carrier 1 according to the present embodiment, the configuration of the rail unit 2U having the single rail 2 that supports the single rail carrier 1 from below will be described.

軌条ユニット2Uは、図1ないし図4に示すように、単軌条運搬機1側に係り合う単軌条2を主体とするものである。軌条ユニット2Uは、単軌条2と、単軌条2を地上から支持するための支持機構20と、この支持機構20に支持されて、単軌条2の両側から単軌条運搬機1の荷重の略全てを受ける補助レール21とを有している。 As shown in FIGS. 1 to 4, the rail unit 2U is mainly composed of the single rail 2 engaged with the single rail carrier 1 side. The rail unit 2U is supported by the single rail 2, the support mechanism 20 for supporting the single rail 2 from the ground, and the support mechanism 20, and the load of the single rail carrier 1 is substantially all from both sides of the single rail 2. It has an auxiliary rail 21 to receive.

単軌条2は、図3及び図4に示すように、例えば鋼材の押し出しにより横断面視矩形状に成形するか、或いは長尺状の鋼板を横断面視矩形状に折り曲げることにより成形することによってなる角パイプ状をなす軌条本体2aと、この軌条本体2aの底面に等間隔に設けられた底面視真円形状をなす係合穴2bと、この係合穴2bの縁部において素材の断面を露出させてなる係合端面2cとを有している。 As shown in FIGS. 3 and 4, the single rail 2 is formed, for example, by extruding a steel material into a rectangular shape in a cross-sectional view, or by bending a long steel plate into a rectangular shape in a cross-sectional view. A rail body 2a having a square pipe shape, an engaging hole 2b having a perfect circular shape on the bottom surface provided at equal intervals on the bottom surface of the rail body 2a, and a cross section of a material at the edge of the engaging hole 2b. It has an exposed engaging end face 2c.

係合穴2bは、本実施形態では底面視(平面視)真円形状をなすものとしているが勿論、楕円形状をなすように形成してもよい。また、当該係合穴2bは単軌条運搬機1の経時的な使用によって徐々に進行方向に沿って縦長な楕円形状に変形する傾向にある。 In the present embodiment, the engaging hole 2b has a perfect circular shape in bottom view (plan view), but of course, it may be formed in an elliptical shape. Further, the engaging hole 2b tends to be gradually deformed into a vertically long elliptical shape along the traveling direction due to the use of the single rail carrier 1 over time.

補助レール21は、図3及び図4に示すように、断面視略真円形状である金属製丸パイプ状或いは中実な丸棒状、すなわち横断面視円形状をなすものである。この補助レール21は単軌条2から所定の間隔を隔てて対をなして配されている。また本実施形態では補助レール21は、単軌条2よりも所定寸法下方に配されている。これにより、軌条ユニット2Uは正面視概略山形形状をなす。 As shown in FIGS. 3 and 4, the auxiliary rail 21 has a metal round pipe shape or a solid round bar shape having a substantially perfect circular shape in a cross-sectional view, that is, a cross-sectional view circular shape. The auxiliary rails 21 are arranged in pairs with a predetermined interval from the single rail 2. Further, in the present embodiment, the auxiliary rail 21 is arranged below the single rail 2 by a predetermined dimension. As a result, the rail unit 2U has a substantially chevron shape when viewed from the front.

加えてこの補助レール21は、横断面視円形状をなすことにより上面側が湾曲面となる。これにより、単軌条運搬機1が走行中に側方に多少のブレを生じたとしても、安定して単軌条運搬機1を支持し得る。また補助パイプが横断面視円形状をなすということは、大きな荷重が掛かったとしても断面視変形し難くなっている。 In addition, the auxiliary rail 21 has a curved surface on the upper surface side due to the circular shape in cross-sectional view. As a result, even if the single rail carrier 1 causes some lateral shake during traveling, the single rail carrier 1 can be stably supported. Further, the fact that the auxiliary pipe has a circular shape in cross-sectional view makes it difficult for the auxiliary pipe to be deformed in cross-sectional view even when a large load is applied.

支持機構20は、図3及び図4に示すように、地面に設置される接地板22と、この接地板22に固定される接地支柱23と、接地支柱23の上端に配される横架フレーム24と、横架フレーム24から立設されるメイン支柱25並びに補助支柱26と、これらメイン支柱25並びに補助支柱26の上端に取り付けられ、単軌条2及び補助レール21をそれぞれ所要の向きで支持し得るメインブラケット27並びに補助ブラケット28とを有している。 As shown in FIGS. 3 and 4, the support mechanism 20 includes a grounding plate 22 installed on the ground, a grounding column 23 fixed to the grounding plate 22, and a horizontal frame arranged at the upper end of the grounding column 23. 24, the main support 25 and the auxiliary support 26 erected from the horizontal frame 24, and attached to the upper ends of the main support 25 and the auxiliary support 26, supporting the single rail 2 and the auxiliary rail 21 in the required directions, respectively. It has a main bracket 27 and an auxiliary bracket 28 to be obtained.

接地板22は、地面に設置される平面視矩形状をなす金属板である。この接地板22は、平面視一定の面積を保ちながら接地支柱23を固定することで、接地支柱23のみならず軌条ユニット2U全体が荷重により不要に沈下してしまうという不具合を有効に回避している。 The ground plate 22 is a metal plate having a rectangular shape in a plan view, which is installed on the ground. By fixing the grounding column 23 while maintaining a constant area in a plan view, the grounding plate 22 effectively avoids the problem that not only the grounding column 23 but also the entire rail unit 2U sinks unnecessarily due to the load. There is.

接地支柱23は、中間位置において接地板22に強固に固定され当該接地板22下側を地中に埋め込むことで接地板22上側を安定して支持し得るようにした金属製の柱である。 The grounding column 23 is a metal column that is firmly fixed to the grounding plate 22 at an intermediate position and can stably support the upper side of the grounding plate 22 by embedding the lower side of the grounding plate 22 in the ground.

横架フレーム24は、接地支柱23の上端に単軌条22の延出方向に直交する方向に延びる金属製のフレームである。この横架フレーム24の上方には、当該横架フレーム24の正面視中央から上方へ延びるメイン支柱25と、両側近傍から上方へ立設される補助支柱26と、メイン支柱25上端に配され単軌条2を片持ち支持することにより単軌条2の下面を開放した状態とし得るメインブラケット27と、補助支柱26上端に配され補助レール21を下方より支持する補助ブラケット28とが配される。 The horizontal frame 24 is a metal frame extending from the upper end of the ground support column 23 in a direction orthogonal to the extending direction of the single rail 22. Above the horizontal frame 24, a main support 25 extending upward from the center of the front view of the horizontal frame 24, an auxiliary support 26 erected upward from the vicinity of both sides, and a single support column 25 arranged at the upper end of the main support column 25. A main bracket 27 that can open the lower surface of the single rail 2 by cantilevering the rail 2 and an auxiliary bracket 28 that is arranged at the upper end of the auxiliary column 26 and supports the auxiliary rail 21 from below are arranged.

そして本実施形態では、このような軌条ユニット2U上方に単軌条運搬機1が走行可能に載置される。 Then, in the present embodiment, the single rail carrier 1 is movably mounted above the rail unit 2U.

<単軌条運搬機の全体構成>
続いて、上述した軌条ユニット2U上を好適に走行し得る、本実施形態に係る軌条運搬機たる単軌条運搬機1の構成について説明する。
<Overall configuration of single rail carrier>
Subsequently, the configuration of the single rail carrier 1 which is the rail carrier according to the present embodiment, which can suitably travel on the rail unit 2U described above, will be described.

単軌条運搬機1は、傾斜地に敷設された単軌条2を走行する運搬機であり、駆動輪3が下方から単軌条2側の係合部たる係合穴2bに一部が挿入されることにより凹凸係合する、換言すれば係合穴2bと係合しつつ回転することで、傾斜面でも滑り落ちることなく安定して、前進、後退、停止を実行できる。こうして、単軌条運搬機1は、通常、作業者を載せた乗用台車や荷物台車(図示せず)と連結され、それらを牽引する。 The single rail carrier 1 is a carrier that travels on the single rail 2 laid on a slope, and a part of the drive wheel 3 is inserted into the engaging hole 2b that is the engaging portion on the single rail 2 side from below. By rotating while engaging with the engaging hole 2b, that is, it is possible to stably advance, retract, and stop even on an inclined surface without slipping down. In this way, the single rail carrier 1 is usually connected to a passenger trolley or a luggage trolley (not shown) carrying a worker and tow them.

単軌条運搬機1は、図1及び図2に示すように、強固な箱状をなすメインボディ10と、メインボディ10に対し正面視中央下側に配された駆動輪3と、この駆動輪3に対し正面視両側に配された補助輪4と、メインボディ10に組付けられ単軌条運搬機1を操作するユーザを搭乗させるための座席5とを具備している。 As shown in FIGS. 1 and 2, the single rail carrier 1 includes a main body 10 having a strong box shape, drive wheels 3 arranged below the center of the front view with respect to the main body 10, and the drive wheels. It is provided with training wheels 4 arranged on both sides of the front view of No. 3 and seats 5 for boarding a user who is assembled to the main body 10 and operates the single rail carrier 1.

メインボディ10は、外観は略直方体形状をなしている。このメインボディ10の内部には、駆動源たるエンジン10a、単軌条運搬機1の傾斜角度が地面の斜度の変化により変わってもエンジン10aをほぼ一定の角度を保ちながら支持する変化保持機構、エンジン10aの出力を適度な速度及びトルクに変換しつつ駆動輪3へ伝達する動力伝達機構11や、補助輪4を回転可能に軸支するための補助アーム12等を有している。 The appearance of the main body 10 has a substantially rectangular parallelepiped shape. Inside the main body 10, a change holding mechanism that supports the engine 10a as a drive source and the engine 10a while maintaining a substantially constant angle even if the inclination angle of the single rail carrier 1 changes due to a change in the inclination of the ground. It has a power transmission mechanism 11 that transmits the output of the engine 10a to the drive wheels 3 while converting it into an appropriate speed and torque, an auxiliary arm 12 for rotatably supporting the auxiliary wheels 4, and the like.

エンジン10aは、例えば本実施形態では燃費や、排ガス汚染、騒音等の環境性の点から、4ストロークエンジンが用いられているが、勿論、バッテリの電力に駆動されるモータを駆動源として採用する構成を否定するものではない。 As the engine 10a, for example, in the present embodiment, a 4-stroke engine is used from the viewpoint of fuel efficiency, exhaust gas pollution, noise, and other environmental factors. Of course, a motor driven by battery power is used as a drive source. It does not deny the composition.

座席5は、特に図2に示すように、地面の傾斜に応じるべくメインボディ10に対し予め傾斜した姿勢で設けられている。本実施形態では具体的な構成は図示及び説明を行わないが、座席5がメインボディ10に対して傾斜する角度を適宜変更したり、調節可能としたりする機能を設ける態様を否定するものではない。 As shown in FIG. 2, the seat 5 is provided in a pre-tilted posture with respect to the main body 10 so as to correspond to the inclination of the ground. In the present embodiment, the specific configuration is not shown or described, but it does not deny the aspect of providing the function of appropriately changing or adjusting the angle at which the seat 5 is tilted with respect to the main body 10. ..

動力伝達機構11は、図1及び図2に示すように、エンジン10aの動力を駆動輪3へと伝達するための減速機を主体とする。この減速機は、既存の種々の構成を適宜適用し得るが、その一例としては、エンジン10aの動力を入力するための入力軸がエンジン10aの出力軸に平行に設けられているような態様を挙げることができる。なお図示及び詳細な説明を省略するが、この動力伝達機構11は、エンジン10aに接続する入力軸から駆動輪3まで適宜のギア、プーリベルト機構によって接続するものであり、入力軸の回転により駆動輪3が適宜の速度並びにトルクを保ちながら回転させることができる。 As shown in FIGS. 1 and 2, the power transmission mechanism 11 mainly includes a speed reducer for transmitting the power of the engine 10a to the drive wheels 3. Various existing configurations can be appropriately applied to this reducer, and as an example thereof, an aspect in which an input shaft for inputting power of the engine 10a is provided parallel to the output shaft of the engine 10a is used. Can be mentioned. Although illustration and detailed description are omitted, the power transmission mechanism 11 connects the input shaft connected to the engine 10a to the drive wheels 3 by an appropriate gear and pulley belt mechanism, and is driven by rotation of the input shaft. The wheel 3 can be rotated while maintaining an appropriate speed and torque.

補助輪4は、図1に示すように、駆動輪3の両側に正面視対をなして設けられ、メインボディ10側の補助アーム12の先端において位置づけられたローラ状をなすものである。この補助輪4の平面視の寸法は、側方に多少ズレようとしても、補助レール21に好適に支持され得るとともに、速やかにズレが戻るよう、補助レール21よりも幅広な、好適に例えば3倍以上に幅広な寸法に設定されている。 As shown in FIG. 1, the auxiliary wheels 4 are provided on both sides of the drive wheels 3 in a front view pair, and form a roller shape positioned at the tip of the auxiliary arm 12 on the main body 10 side. The plan view dimensions of the training wheels 4 are wider than the auxiliary rails 21 so that they can be suitably supported by the auxiliary rails 21 even if they are slightly displaced laterally, and the displacement is quickly returned, for example, 3. The dimensions are set to be more than double the width.

そして本実施形態に係る単軌条運搬機1は、メインボディ10両側端より下方に突出した補助フレームが補助輪4を回転可能に支持し、この補助輪4が上方から補助レール21に接する。これにより、補助アーム12が単軌条運搬機1の略全ての荷重を受けるように構成されている。 In the single rail carrier 1 according to the present embodiment, the auxiliary frames projecting downward from both side ends of the main body 10 rotatably support the auxiliary wheels 4, and the auxiliary wheels 4 come into contact with the auxiliary rails 21 from above. As a result, the auxiliary arm 12 is configured to receive substantially all the load of the single rail carrier 1.

そして本実施形態に係る単軌条運搬機1は、回転出力する出力軸を有する駆動源と、出力軸に直接又は間接的に接続されて回転する駆動輪3とを備え、勾配のある場所に設置された軌条たる単軌条2の係合部である係合穴2bに駆動輪3が係合して移動する軌条運搬機であって、駆動輪3が、回転動作する円盤状をなす駆動輪本体たる駆動ホイール31と、この駆動ホイール31の外周に等間隔に複数取り付けられた駆動ホイール31とは別体をなし係合穴2bに対し凹凸係合する凸部たる係合ピン32とを備え、係合ピン32が、基端から先端に亘って駆動輪3の周方向の厚みを漸次薄くすることにより係合穴2bへの挿抜を円滑に促すべく設けられたアール面(円滑係合面)を有し、係合穴2bに対し回転する駆動輪3が何れの角度位相においても常に複数の係合ピン32が凹凸係合することを特徴とする。言い換えると、駆動輪3は、漸次径が小さくなっていることにより係合穴2bへの挿抜を円滑に促すべく設けられたアール面(円滑係合面)を有していることを特徴とする。 The single-rail carrier 1 according to the present embodiment includes a drive source having an output shaft that rotates and outputs, and a drive wheel 3 that is directly or indirectly connected to the output shaft and rotates, and is installed in a place with a slope. A rail carrier in which the drive wheels 3 engage and move in the engaging holes 2b, which are the engaging portions of the single rail 2 that is the rail, and the drive wheels 3 form a disk-shaped drive wheel main body that rotates. The barrel drive wheel 31 and a plurality of drive wheels 31 attached to the outer periphery of the drive wheel 31 at equal intervals are separated from each other, and are provided with a convex engaging pin 32 that engages unevenly with the engaging hole 2b. A rounded surface (smooth engaging surface) provided on the engaging pin 32 to facilitate insertion and removal into the engaging hole 2b by gradually reducing the thickness of the drive wheel 3 in the circumferential direction from the base end to the tip end. The driving wheel 3 that rotates with respect to the engaging hole 2b is characterized in that a plurality of engaging pins 32 are always concavely engaged with each other in any angular phase. In other words, the drive wheel 3 is characterized by having a rounded surface (smooth engaging surface) provided to facilitate insertion and removal into the engaging hole 2b by gradually reducing the diameter. ..

以下、単軌条運搬機1の具体的な構成について、駆動輪3の構成を主に説明する。 Hereinafter, the configuration of the drive wheels 3 will be mainly described with respect to the specific configuration of the single rail carrier 1.

駆動輪3は、特に図1に示すように、移動方向に沿って複数、本実施形態では二つ近接させた態様で正面視略中央に設けられる。この駆動輪3は、上述した動力伝達機構11に軸支されながら駆動力が伝達される駆動ホイール31すなわち本発明の駆動輪本体と、この駆動ホイール31に例えば交換可能に取り付けられる係合ピン32すなわち本発明の係合部とを有している。 As shown in FIG. 1, a plurality of drive wheels 3 are provided in the substantially center of the front view in a manner in which a plurality of drive wheels 3 are brought close to each other in the present embodiment. The drive wheels 3 are a drive wheel 31 in which a driving force is transmitted while being pivotally supported by the power transmission mechanism 11 described above, that is, a drive wheel main body of the present invention, and an engaging pin 32 that is interchangeably attached to the drive wheel 31, for example. That is, it has an engaging portion of the present invention.

駆動ホイール31は、図1及び図2に示すように、動力伝達機構11に軸支される円板形状をなすホイール本体33と、ホイール本体33の外周に等間隔に設けられたピン固定穴34と、フランジ34とを有している。 As shown in FIGS. 1 and 2, the drive wheel 31 has a disc-shaped wheel body 33 pivotally supported by the power transmission mechanism 11 and pin fixing holes 34 provided at equal intervals on the outer circumference of the wheel body 33. And a flange 34.

ホイール本体33は、例えば直径が290mmに設定された円盤状をなすもので、単軌条2に下方から接し得る接触面33aを有している。ピン固定穴34は、図1及び図2に示すように、係合ピン32が、駆動ホイール31に対し12個以上取り付けられるよう、本実施形態では20個を等角度間隔で取り付けられるよう穿たれた雌ネジ穴である。 The wheel body 33 has, for example, a disk shape having a diameter set to 290 mm, and has a contact surface 33a that can come into contact with the single rail 2 from below. As shown in FIGS. 1 and 2, the pin fixing holes 34 are bored so that 12 or more engaging pins 32 can be attached to the drive wheel 31 and 20 can be attached at equal angular intervals in the present embodiment. It is a female screw hole.

フランジ34は、図1及び図2に示すように、ホイール本体33の両側に一体的に径方向に突出させて設けられた板状をなすものである。このフランジ34は、駆動輪3が単軌条2から側方にずれてしまうことを防ぐために単軌条2を両側からガイドするものである。 As shown in FIGS. 1 and 2, the flange 34 has a plate shape that is integrally provided on both sides of the wheel body 33 so as to project in the radial direction. The flange 34 guides the single rail 2 from both sides in order to prevent the drive wheels 3 from shifting laterally from the single rail 2.

係合ピン32は、図5及び図6に示すように、ホイール本体33の外周面である接触面33aに羅着されているものである。この係合ピン32は、本発明に係る凸部に相当する。 As shown in FIGS. 5 and 6, the engaging pin 32 is attached to the contact surface 33a, which is the outer peripheral surface of the wheel body 33. The engaging pin 32 corresponds to the convex portion according to the present invention.

係合ピン32は、特に図6に示すように、基端側においてピン固定穴34に対し螺合する雄ネジ部36と、雄ネジ部36から径方向に突出し先端側の面が上記接触面33aに略面一となるよう配される鍔部37と、鍔部37から単軌条2の係合穴2bに係合すべく突出するピン本体38とを有している。 As shown in FIG. 6, the engaging pin 32 has a male screw portion 36 that is screwed into the pin fixing hole 34 on the base end side and a surface that protrudes radially from the male screw portion 36 and has a front end side. It has a flange portion 37 arranged so as to be substantially flush with the 33a, and a pin body 38 protruding from the collar portion 37 so as to engage with the engagement hole 2b of the single rail 2.

ピン本体38は、鍔部37からほぼ円筒状に突出するストレート面38aと、このストレート面38aから側面視カーブを描きながらテーパ状にすぼむ形状をなすアール面38bと、このアール面38bの先端に形成される先端平面38cとを有している。 The pin body 38 has a straight surface 38a that protrudes substantially in a cylindrical shape from the flange portion 37, a rounded surface 38b that is tapered from the straight surface 38a while drawing a side view curve, and the rounded surface 38b. It has a tip plane 38c formed at the tip.

ここで、本実施形態に係る単軌条運搬機1は、図5、図7〜図9に示すように、係合穴2bに対し駆動輪3が何れの角度位相においても常に複数の係合ピン32が凹凸係合するものである。具体的には、凸部たる係合ピン32は、290mmの直径をなすホイール本体33の外周に対し等角度間隔にて20個取り付けられている。これにより、同図に示すように、係合ピン32たる係合ピン32が、何れの角度位相においても常に3つ以上係合部たる係合穴2bに対し係合するものである。 Here, in the single rail carrier 1 according to the present embodiment, as shown in FIGS. 5 and 7 to 9, the drive wheels 3 always have a plurality of engaging pins in any angular phase with respect to the engaging holes 2b. 32 is unevenly engaged. Specifically, 20 engaging pins 32, which are convex portions, are attached to the outer circumference of the wheel body 33 having a diameter of 290 mm at equal angular intervals. As a result, as shown in the figure, the engaging pin 32, which is the engaging pin 32, always engages with the engaging holes 2b, which are three or more engaging portions, in any angular phase.

さらに、図8及び図9を用いて具体的に説明すると、係合ピン32は、単軌条2側の係合部たる係合穴2bに対し、常に3つの係合ピン32たる係合ピン32が係り合っている。同図を参照しつつ詳述すると、駆動輪3の回転動作により進行方向前方側の係合ピン32は、まずアール面38bが係合穴2bの係合端面2cに近接しながら係合穴2b内部へ挿入される。そして当該アール面38bは係合穴2bの係合端面2cに摺接しながら徐々に係合ピン32が係合穴2bに対し深く挿入される。このとき、当該アール面38bから係合端面2cに対し、徐々に強くエンジン10aからの駆動力が伝達される。 Further, to be specifically described with reference to FIGS. 8 and 9, the engaging pin 32 always has three engaging pins 32 with respect to the engaging hole 2b which is the engaging portion on the single rail 2 side. Are intertwined. To be described in detail with reference to the figure, the engaging pin 32 on the front side in the traveling direction due to the rotational operation of the drive wheel 3 first has an engaging hole 2b while the rounded surface 38b is close to the engaging end surface 2c of the engaging hole 2b. It is inserted inside. Then, the engaging pin 32 is gradually deeply inserted into the engaging hole 2b while the rounded surface 38b is in sliding contact with the engaging end surface 2c of the engaging hole 2b. At this time, the driving force from the engine 10a is gradually and strongly transmitted from the rounded surface 38b to the engaging end surface 2c.

しかる後、同図上端の係合ピン32に示されるように、単軌条2の係合端面2cは係合ピン32のストレート面38aに当接する。そしてこのストレート面38aが係合端面2cを進行方向に沿って単軌条2の素材の厚み方向に直交する面方向に正確にエンジン10aからの駆動力を伝えるべく押圧する。このときの係合ピン32が、エンジン10aからの駆動力を最も大きく単軌条2へ伝達している。 After that, as shown by the engaging pin 32 at the upper end of the figure, the engaging end surface 2c of the single rail 2 comes into contact with the straight surface 38a of the engaging pin 32. Then, the straight surface 38a presses the engaging end surface 2c along the traveling direction so as to accurately transmit the driving force from the engine 10a in the surface direction orthogonal to the thickness direction of the material of the single rail 2. The engaging pin 32 at this time transmits the driving force from the engine 10a to the single rail 2 in the largest manner.

そして同図上端から進行方向後側の係合ピン32は、係合端面2cに対しストレート面38aからアール面38bへと摺動しながら引き続きエンジン10aからの駆動力を伝達し続け、その後係合部たる係合穴2bから離間する。
このように、これらの複数の係合ピン32は、係合穴2bに係合した係合ピン32が少なくとも係合穴2bから抜け出す前に次の係合ピン32が次の係合穴2bに係合する間隔に配置されている。そして、アール面は、基端と先端の間が外側へ凸となるアール面に形成され、当該アール面の湾曲程度は、前記係合穴2bに係合している前記係合ピン32の係合点と、次の前記係合穴2bに係合している次の前記係合ピン32の係合点との距離が、何れの角度位相においても、隣接する2つの前記係合穴2bの配置距離と一致若しくはほぼ一致する構成となっている。
Then, the engaging pin 32 on the rear side in the traveling direction from the upper end of the figure continues to transmit the driving force from the engine 10a while sliding from the straight surface 38a to the rounded surface 38b with respect to the engaging end surface 2c, and then engages. It is separated from the engaging hole 2b which is a part.
In this way, in these plurality of engaging pins 32, the next engaging pin 32 becomes the next engaging hole 2b before the engaging pin 32 engaged with the engaging hole 2b comes out of the engaging hole 2b at least. Arranged at intervals of engagement. The rounded surface is formed as a rounded surface in which the space between the base end and the tip is convex outward, and the degree of curvature of the rounded surface is such that the engaging pin 32 engaged with the engaging hole 2b is engaged. The distance between the junction point and the engagement point of the next engagement pin 32 that is engaged with the next engagement hole 2b is the arrangement distance of the two adjacent engagement holes 2b in any angular phase. It has a structure that matches or almost matches with.

以上のように、本実施形態に係る単軌条運搬機1は、駆動輪3に設けられたホイール本体33の径、ホイール本体33に取り付けられた係合ピン32たる係合ピン32の角度間隔、数量が適宜調整されている。その結果、駆動輪3が何れの角度位相にあっても、当該駆動輪3に設けられた係合ピン32が常に複数、具体的には3つ単軌条2側に凹凸係合により係り合った状態が維持されている。これにより、エンジン10aからの駆動力が複数の係合ピン32に特定の箇所に集中することなく分散されながら進行方向に沿って無駄なく単軌条2に伝達される。その結果、安定した単軌条運搬機1の走行と、単軌条2の良好な耐久性を両立せしめている。 As described above, in the single rail carrier 1 according to the present embodiment, the diameter of the wheel body 33 provided on the drive wheel 3, the angular distance of the engagement pin 32, which is the engagement pin 32 attached to the wheel body 33, The quantity is adjusted accordingly. As a result, regardless of the angular phase of the drive wheels 3, a plurality of engagement pins 32 provided on the drive wheels 3 are always engaged with each other, specifically, three single rails 2 by uneven engagement. The state is maintained. As a result, the driving force from the engine 10a is distributed to the plurality of engaging pins 32 without being concentrated at a specific location, and is transmitted to the single rail 2 without waste along the traveling direction. As a result, both the stable running of the single rail carrier 1 and the good durability of the single rail 2 are achieved.

そして本実施形態では、凸部たる係合ピン32が、何れの角度位相においても常に3つ以上係合穴2bに対し係合するものであるので、更に走行時のトルクや荷重の集中を抑えられ、単軌条2及び駆動輪3の耐久性がより有効に高められている。詳述すると、急勾配の斜面を登る場合および下る場合に、単軌条運搬機1およびこれに連結された荷台と積載された資材の荷重は、複数の係合ピン32と係合穴2bの当接部位にかかる。仮に、この荷重が1つの係合ピン32と係合穴2bにかかると、軌条本体2aの係合穴2b部分がその荷重によって変形する可能性がある。これに対して、本実施形態では、常に複数の係合ピン32が係合穴2bに係合しているため、荷重が分散され、軌条本体2aや係合ピン32の変形を防止することができる。 Further, in the present embodiment, since the engaging pin 32, which is a convex portion, always engages with three or more engaging holes 2b in any angular phase, the concentration of torque and load during traveling is further suppressed. Therefore, the durability of the single rail 2 and the drive wheel 3 is more effectively enhanced. More specifically, when climbing and descending a steep slope, the load of the single rail carrier 1 and the loading platform connected to the single rail carrier 1 and the loaded material is the contact between the plurality of engaging pins 32 and the engaging holes 2b. It affects the contact area. If this load is applied to one engaging pin 32 and the engaging hole 2b, the engaging hole 2b portion of the rail body 2a may be deformed by the load. On the other hand, in the present embodiment, since a plurality of engaging pins 32 are always engaged with the engaging holes 2b, the load is dispersed and the rail main body 2a and the engaging pins 32 can be prevented from being deformed. it can.

また本実施形態では凸部たる係合ピン32が、駆動ホイール31たる駆動ホイール31に対し12個以上、正確には20個取り付けられる構成を適用することで、単軌条2及び駆動輪3の耐久性がさらに有効に高められている。 Further, in the present embodiment, the durability of the single rail 2 and the drive wheel 3 is increased by applying a configuration in which 12 or more, more accurately 20 are attached to the drive wheel 31 which is the drive wheel 31. The sex is further enhanced effectively.

さらに本実施形態では、動輪が、移動方向すなわち進退方向に沿って複数である2つ設けられる構成を適用することで、更に駆動輪3の耐久性を高め得るのみならず、走行方向に沿う方向における傾きやがたつきを補助輪4等の他の構成とともに有効に抑えている。 Further, in the present embodiment, by applying a configuration in which two driving wheels are provided along the moving direction, that is, the advancing / retreating direction, not only the durability of the driving wheels 3 can be further improved, but also the direction along the traveling direction. The tilt and rattling in the above are effectively suppressed together with other configurations such as the auxiliary wheel 4.

そして本実施形態では、駆動輪3を正面視略中央に設け、この駆動輪3の両側に、補助輪4を設けているので、走行方向に直交する方向の不要な傾きやがたつきをも有効に抑制し得る。 In the present embodiment, the drive wheels 3 are provided substantially in the center of the front view, and the auxiliary wheels 4 are provided on both sides of the drive wheels 3, so that unnecessary inclination and rattling in the direction orthogonal to the traveling direction can be achieved. It can be effectively suppressed.

更に補助輪4が、横断面視円形状をなす補助レール21に上方から接している構成を適用することで、進行方向に直交する方向の傾きに対応する際に補助レール21が単軌条運搬機1側の荷重を好適に受け得るものとなっている。 Further, by applying the configuration in which the training wheels 4 are in contact with the auxiliary rail 21 having a circular shape in cross-sectional view from above, the auxiliary rail 21 is a single rail carrier when it corresponds to the inclination in the direction orthogonal to the traveling direction. The load on one side can be suitably received.

特に本実施形態では、補助輪4が単軌条運搬機1側の荷重の略全てを受けるように構成することにより、駆動輪3から単軌条2への動力の伝達効率を有効に向上せしめている。 In particular, in the present embodiment, the auxiliary wheels 4 are configured to receive almost all the load on the single rail carrier 1, thereby effectively improving the power transmission efficiency from the drive wheels 3 to the single rail 2. ..

加えて本実施形態では、駆動輪3が、下方から単軌条2の係合穴2bに挿入されることにより凹凸係合する構成を適用することにより、駆動輪3には単軌条運搬機1自体や荷物による荷重が直接加わることに起因する駆動力の伝達ロスことが抑えることで、駆動輪3並びに単軌条2の耐久性をより向上させることが実現されている。 In addition, in the present embodiment, by applying a configuration in which the drive wheels 3 are inserted into the engagement holes 2b of the single rail 2 from below to engage in unevenness, the drive wheels 3 are fitted with the single rail carrier 1 itself. It is realized that the durability of the drive wheels 3 and the single rail 2 can be further improved by suppressing the transmission loss of the driving force due to the direct application of the load due to the load or the load.

なお、本願発明は本実施形態に限られない。
例えば、単軌条に限らず、複数の軌条に沿って移動する軌条運搬機など、軌条に沿って移動する適宜の軌条運搬機とすることができる。
また、駆動輪と軌条の係合は、駆動輪の突起と軌条の孔に限らず、駆動輪の外周に等間隔に設けた軸心方向と平行な外周リブと軌条に設けられた波型の凹凸が係合する構造など、適宜の構造とすることができる。
The present invention is not limited to this embodiment.
For example, the rail carrier is not limited to a single rail, and may be an appropriate rail carrier that moves along a plurality of rails, such as a rail carrier that moves along a plurality of rails.
Further, the engagement between the drive wheel and the rail is not limited to the protrusion of the drive wheel and the hole of the rail, but the outer peripheral ribs provided on the outer circumference of the drive wheel at equal intervals and parallel to the axial direction and the corrugated shape provided on the rail. An appropriate structure such as a structure in which irregularities are engaged can be used.

以下に、本発明の実施例について説明する。しかしながら当該実施例の記載は本発明を何ら限定するものではない。 Examples of the present invention will be described below. However, the description of the embodiment does not limit the present invention in any way.

本実施例では、本発明の請求の範囲に含まれる、駆動輪径を大きくし、走行中常に3つの係合ピンが単軌条たるレールの係合穴に凹凸係合する実施例1、実施例2と、駆動輪径を実施例1,2よりも小さくし、走行中係合ピンが一つしか係合穴に凹凸係合しない本発明の範囲に含まれない比較例1とを用い、複数の比較試験を行った。 In the present embodiment, within the scope of the claims of the present invention, the drive wheel diameter is increased, and three engaging pins are unevenly engaged with the engaging holes of the rail which is a single rail during traveling. Using 2 and Comparative Example 1 in which the drive wheel diameter is smaller than that of Examples 1 and 2 and only one engaging pin is unevenly engaged with the engaging hole during traveling, which is not included in the range of the present invention, a plurality of the driving wheels are used. A comparative test was conducted.

まず、図10(A)に表として、同図(B)、(C)には単軌条たるレールを図示し、試験1について説明する。
ここで、以下に記す各試験に関し、本来であれば行うべきである駆動輪やレール穴への注油を、一切行っていない。これは敢えて耐久性に乏しい状況を整えた状態でこれら各試験を行うことを意図とする。これら各試験において、各実施例並びに比較例との差を、短期間、換言すれば走行回数が少ない段階にて把握することが目的である。すなわち、これら各実施例や比較例について通常の如く駆動輪やレール穴への注油を行った場合は、何れの実施例、比較例においても長期に亘る安定した走行並びに耐久性を有したものとなることはいうまでもない。また、試験1にて用いる各駆動輪等はテスト用に作成したものであり、実際に使用する駆動輪等はこれにかぎられない。
First, as a table in FIG. 10 (A), a single rail is shown in FIGS. (B) and (C), and Test 1 will be described.
Here, for each of the tests described below, the drive wheels and rail holes, which should normally be performed, are not lubricated at all. This is intended to carry out each of these tests in a condition where the durability is poor. In each of these tests, the purpose is to grasp the difference between each example and the comparative example in a short period of time, in other words, at a stage where the number of runs is small. That is, when the drive wheels and rail holes are lubricated as usual in each of these Examples and Comparative Examples, it is assumed that all of these Examples and Comparative Examples have stable running and durability for a long period of time. Needless to say, it will be. Further, each drive wheel or the like used in Test 1 is created for the test, and the drive wheel or the like actually used is not limited to this.

<試験1>
以下、本発明の実施例に対する試験結果について記す。
本試験1では、実施例1として駆動輪径を大きくし(16ピン)、レール穴の摩擦を確認し、上述の比較例である駆動輪径を小さく(実施例1,2の約0.565倍)した態様のものとの比較を係合穴の外径(大きい方の径)、内径(小さい方の径)の計測及び単軌条の係合穴の外観を調べることにより行った。
<Test 1>
The test results for the examples of the present invention will be described below.
In this test 1, the drive wheel diameter was increased as Example 1 (16 pins), the friction of the rail hole was confirmed, and the drive wheel diameter, which was the above-mentioned comparative example, was reduced (about 0.565 of Examples 1 and 2). Comparison with the one in the doubled mode was performed by measuring the outer diameter (larger diameter) and inner diameter (smaller diameter) of the engaging hole and examining the appearance of the engaging hole of the single rail.

<結果>
同図(A)、(C)に示すように、小さい駆動輪では、150回を超えたあたりから変形(内側に向かってのへこみ)が大きくなり、摩擦というよりも変形のため、295回でハタツキを起こした。
ここで、ハタツキとは、レール側の歪み等により、軌条運搬車の走行が正常にできなくなった現象をさすものである。
<Result>
As shown in FIGS. (A) and (C), with a small drive wheel, deformation (dent inward) increases from around 150 times, and deformation rather than friction causes deformation at 295 times. I caused a flutter.
Here, "hatatsuki" refers to a phenomenon in which the rail carrier cannot normally travel due to distortion on the rail side or the like.

一方、同図(A)、(B)に示すように、実施例1である駆動輪径を大きくした態様では、変形が無く、摩擦のみで300回を超えても走行可能状態であった。すなわち、今回の実施例1の如く従来用いられている比較例よりも駆動輪径が大きくなると、係合ピンが係合穴に入る際、常に複数の係合ピンが係合穴に入ることで滑る面積が減り、各係合穴の負荷が減ったためと思われる。 On the other hand, as shown in FIGS. (A) and (B), in the embodiment in which the drive wheel diameter was increased in Example 1, there was no deformation and the vehicle was in a state where it could run even if it exceeded 300 times only by friction. That is, when the drive wheel diameter is larger than that of the conventionally used comparative example as in the first embodiment, when the engaging pin enters the engaging hole, a plurality of engaging pins always enter the engaging hole. This is probably because the sliding area has decreased and the load on each engagement hole has decreased.

<試験2>
続いて、上記試験1と同じ条件で、積載量を1000kgに増やし、係合穴の変形を確認し、前回の比較例である駆動輪径を小さくした比較例との比較を行った試験2についての説明を記す。
<Test 2>
Subsequently, under the same conditions as in Test 1, the load capacity was increased to 1000 kg, the deformation of the engaging hole was confirmed, and the test 2 was compared with the previous comparative example in which the drive wheel diameter was reduced. I will write the explanation of.

<結果(1000kg積載、注油無)>
図11(A)に表として、同図(B)、(C)において単軌条たるレールを図示するように、実施例1(大きい駆動輪径)にて100回走行した場合も、レールの変形(へこみ)が見られたが、ハタツキは無かった。他方比較例では49回の走行でハタツキを起こした。これは、上記実施形態並びに図7〜図9の如く、実施例1では上端にある1つの係合ピンの前後の係合ピン、すなわち計3つの係合ピンが噛み込んでいるため、耐久力が向上しているものと思われる。
<Result (loading 1000 kg, no lubrication)>
As shown in FIGS. 11 (A) and 11 (A) as a table, as shown in FIGS. (B) and (C), the rail is deformed even when the rail is traveled 100 times in Example 1 (large drive wheel diameter). (Dent) was seen, but there was no rattling. On the other hand, in the comparative example, fluttering occurred after 49 runs. This is because, as shown in the above-described embodiment and FIGS. 7 to 9, in the first embodiment, the engaging pins before and after the one engaging pin at the upper end, that is, a total of three engaging pins are engaged, so that the durability is durable. Seems to be improving.

<試験3>
続いて、試験3について図12及び図13を用いて説明する。
当該試験3では、図12(A)に模式的に示すように、実施例1に対し係合ピンの形状を変更した実施例2を用い、レールの摩耗を確認する。
<Test 3>
Subsequently, the test 3 will be described with reference to FIGS. 12 and 13.
In the test 3, as schematically shown in FIG. 12A, the wear of the rail is confirmed by using Example 2 in which the shape of the engaging pin is changed with respect to Example 1.

この実施例2は、図12(A)に示すように、ピン根元にストレート面を設け、係合ピンのピン先である先端平面の径を大きくする形状とした。その目的とは、上記実施例1同様、常に複数の係合ピンが穴へと当たる構成としつつ、係合ピンの前後の係合ピンの係合穴に対する当たり(面積)を増やし、負荷が減るか否かを確認する。 In the second embodiment, as shown in FIG. 12 (A), a straight surface is provided at the base of the pin to increase the diameter of the tip plane which is the pin tip of the engaging pin. The purpose is to increase the contact (area) of the engaging pins before and after the engaging pins with respect to the engaging holes and reduce the load while making the configuration in which a plurality of engaging pins always hit the holes as in the first embodiment. Check if it is.

<結果>
この試験3では、図12(B)、に示すように大きい駆動輪径で、積載量を500kg及び1000kgとし、上記同様の試験を行った。
<Result>
In this test 3, as shown in FIG. 12 (B), the same test as described above was performed with a large drive wheel diameter and a load capacity of 500 kg and 1000 kg.

図12(C)、(D)に示すように、単軌条の外径と内径の差、すなわち摩擦の差が減っている。これは、ピンの形状によるところが大きい。勿論、1ピンの前後のピンも穴に当たっており、合計3ピンで負荷を受けているため実施例1同様、摩擦も小さいが、実施例2ではさらに減っていることを意味している。 As shown in FIGS. 12C and 12D, the difference between the outer diameter and the inner diameter of the single rail, that is, the difference in friction is reduced. This is largely due to the shape of the pin. Of course, the pins before and after pin 1 also hit the holes, and since the load is applied by a total of 3 pins, the friction is small as in the first embodiment, but it means that the friction is further reduced in the second embodiment.

そして、図12(E)では、上記試験2における試験後の実施例1に係る単軌条を図示し、同図(F)において当該試験3における試験後の実施例2に係る単軌条を図示することにより、実施例1と実施例2との比較を行った。このように、実施例2では、実施例1よりもさらに係合穴の変形が抑えられていることが分かる。 Then, FIG. 12 (E) illustrates the single rail according to Example 1 after the test in the above test 2, and FIG. 12 (F) illustrates the single rail according to Example 2 after the test in the test 3. As a result, a comparison was made between Example 1 and Example 2. As described above, it can be seen that in the second embodiment, the deformation of the engaging hole is further suppressed as compared with the first embodiment.

<試験4>
この試験4では、1000kg積載で、下方から係合ピンが凹凸係合する下張レールに実施例2に係る係合ピンを付けた大きい駆動輪径の駆動輪を走行させることで、係合ピンの当たり具合と、単軌条たるレールの摩耗を確認した。
<Test 4>
In this test 4, when a load of 1000 kg is loaded, a drive wheel having a large drive wheel diameter with the engagement pin according to the second embodiment is run on the underlay rail on which the engagement pin is unevenly engaged from below. We confirmed the contact condition and the wear of the single rail.

<結果>
図13(A)に係合穴の径を、同図(B)、(C)に単軌条の外観を示す。このように、単軌条の変形は全くといって良いほど無かった。摩擦量も試験3に比べて極端といって良いほどに減っており、良好な結果が得られたと言える。係合ピンについても、異常な当たりによる変形や、極端に摩耗した箇所は確認されなかった。
<Result>
13 (A) shows the diameter of the engaging hole, and FIGS. 13 (B) and 13 (C) show the appearance of the single rail. In this way, there was almost no deformation of the single rail. The amount of friction is also extremely reduced as compared with Test 3, and it can be said that good results have been obtained. As for the engaging pin, no deformation due to abnormal contact or extremely worn part was confirmed.

<結論>
実施例1及び実施例2のように駆動輪径を比較例よりも大きくすることによって、係合ピンが係合穴に入り込む際、滑りの面積が減るためにレールたる単軌条に対する負荷が減り、摩擦量も減っている。単軌条の変形(内側へのへこみ)も減っている。
<Conclusion>
By making the drive wheel diameter larger than that of the comparative example as in the first and second embodiments, when the engaging pin enters the engaging hole, the sliding area is reduced and the load on the single rail as the rail is reduced. The amount of friction is also reduced. Deformation of the single rail (dent inward) is also reduced.

また、ピンの形状を変更した場合はさらに、前後のピンも進退方向に沿った負荷を受けてピンとレールとの摩擦量も減り、図示の通り良好な結果が得られた。 Further, when the shape of the pin was changed, the front and rear pins were also subjected to the load along the advancing / retreating direction, and the amount of friction between the pin and the rail was also reduced, and good results were obtained as shown in the figure.

本願発明は、柑橘園等の山あいの栽培地での運搬産業、山林内での鉄塔、橋、道路等の建設時における資材や人の運搬産業など、道路のない場所に軌条を敷設して軌条運搬機により人や物を運搬する種々の産業に利用することができる。 According to the present invention, rails are laid in places where there are no roads, such as the transportation industry in mountainous cultivated areas such as citrus gardens, the transportation industry for materials and people during construction of steel towers, bridges, roads, etc. It can be used in various industries that transport people and goods by means of a carrier.

1…軌条運搬機(単軌条運搬機)
2…単軌条
2b…係合部(係合穴)
2U…軌条ユニット
3…駆動輪
32…凸部(係合ピン)
38a…ストレート面
38b…アール面
1 ... Rail carrier (single rail carrier)
2 ... Single rail 2b ... Engagement part (engagement hole)
2U ... Rail unit 3 ... Drive wheel 32 ... Convex part (engagement pin)
38a ... Straight surface 38b ... R surface

Claims (10)

回転出力する出力軸を有する駆動源と、
前記出力軸に直接又は間接的に接続されて回転する駆動輪とを備え、
勾配のある場所に設置された軌条の係合部に前記駆動輪が係合して移動する軌条運搬機であって、
前記駆動輪が、回転動作する円盤状をなす駆動輪本体と、この駆動輪本体の外周に等間隔に複数取り付けられた前記駆動輪本体とは別体をなし前記係合部に対し凹凸係合する凸部とを備え、
前記凸部が、基端から先端に亘って前記駆動輪本体の周方向の厚みを漸次薄くすることにより前記係合部への挿抜を円滑に促すべく設けられた円滑係合面を有し、前記係合部に対し前記駆動輪が何れの角度位相においても常に複数の前記凸部が凹凸係合するものである
軌条運搬機。
A drive source with an output shaft that rotates and outputs
It is provided with a driving wheel that is directly or indirectly connected to the output shaft and rotates.
It is a rail carrier that moves by engaging the drive wheels with the engaging part of the rail installed in a place with a slope.
The drive wheel main body having a disk shape that rotates and the drive wheel main body is separated from the drive wheel main body that is attached to the outer periphery of the drive wheel main body at equal intervals, and is unevenly engaged with the engaging portion. With a convex part to
The convex portion has a smooth engaging surface provided to facilitate insertion and removal to the engaging portion by gradually reducing the thickness of the drive wheel body in the circumferential direction from the base end to the tip end. A rail carrier in which a plurality of the convex portions are always concavely engaged with the engaging portion at any angle phase of the drive wheels.
複数の前記凸部は、前記係合部に係合した前記凸部が少なくとも前記係合部から抜け出す前に次の前記凸部が前記係合部に係合する間隔に配置されている
請求項1記載の軌条運搬機。
Claim that the plurality of the convex portions are arranged at intervals at which the next convex portion engages with the engaging portion at least before the convex portion engaged with the engaging portion comes out of the engaging portion. The rail carrier described in 1.
前記円滑係合面は、基端と先端の間が外側へ凸となるアール面に形成され、
当該アール面の湾曲程度は、前記係合部に係合している前記凸部の係合点と、次の前記係合部に係合している次の前記凸部の係合点との距離が、何れの角度位相においても、隣接する2つの前記係合部の配置距離と一致若しくはほぼ一致する構成である
請求項2記載の軌条運搬機。
The smooth engaging surface is formed as a rounded surface in which the space between the base end and the tip end is convex outward.
The degree of curvature of the rounded surface is determined by the distance between the engaging point of the convex portion engaged with the engaging portion and the engaging point of the next convex portion engaged with the next engaging portion. The rail carrier according to claim 2, wherein the rail carrier has a configuration that matches or substantially matches the arrangement distance of the two adjacent engaging portions in any angular phase.
前記凸部が、何れの角度位相においても常に3つ以上前記係合部に対し係合するものである
請求項1、2または3記載の軌条運搬機。
The rail carrier according to claim 1, 2 or 3, wherein the convex portions are always engaged with the engaging portions in any angle phase.
前記凸部が、前記駆動輪本体に対し12個以上取り付けられる
請求項1から4のいずれか1つに記載の軌条運搬機。
The rail carrier according to any one of claims 1 to 4, wherein 12 or more of the convex portions are attached to the drive wheel main body.
前記駆動輪が、移動方向に沿って複数設けられる
請求項1から5のいずれか1つに記載の軌条運搬機。
The rail carrier according to any one of claims 1 to 5, wherein a plurality of drive wheels are provided along the moving direction.
前記駆動輪が正面視略中央に設けられたものであり、この駆動輪の両側に、補助輪を更に有している
請求項1から6のいずれか1つに記載の軌条運搬機。
The rail carrier according to any one of claims 1 to 6, wherein the drive wheels are provided substantially in the center of the front view, and auxiliary wheels are further provided on both sides of the drive wheels.
前記補助輪が、横断面視円形状をなす補助レールに上方から接している
請求項7記載の軌条運搬機。
The rail carrier according to claim 7, wherein the training wheels are in contact with an auxiliary rail having a circular shape in cross-sectional view from above.
前記凸部が、下方から前記係合部に対し凹凸係合する
請求項1から8のいずれか1つに記載の軌条運搬機。
The rail carrier according to any one of claims 1 to 8, wherein the convex portion engages with the engaging portion in an uneven manner from below.
回転出力する出力軸を有する駆動源と、前記出力軸からの出力が入力される入力軸を有する減速機と、前記減速機に接続されて回転する駆動輪とを備え、勾配のある場所に設置された軌条の係合部に前記駆動輪が係合して移動する軌条運搬機を用いて運搬する軌条運搬方法であって、
前記軌条運搬機は、
前記駆動輪が、回転動作する円盤状をなす駆動輪本体と、この駆動輪本体の外周に等間隔に複数取り付けられた前記駆動輪本体とは別体をなし前記係合部に対し凹凸係合する凸部とを備え、
前記凸部が、基端から先端に亘って漸次径を小さくすることにより前記係合部への挿抜を円滑に促すべく設けられたアール面を有し、前記係合部に対し前記駆動輪が何れの角度位相においても常に複数の前記凸部が凹凸係合しつつ運搬を行う
軌条運搬方法。
A drive source having an output shaft for rotating output, a speed reducer having an input shaft for inputting output from the output shaft, and a driving wheel connected to the speed reducer and rotating are provided and installed in a sloped place. It is a rail transportation method that uses a rail carrier that moves by engaging the drive wheels with the engaged portion of the rail.
The rail carrier
The drive wheel main body having a disk shape that rotates and the drive wheel main body is separated from the drive wheel main body that is attached to the outer periphery of the drive wheel main body at equal intervals, and is unevenly engaged with the engaging portion. With a convex part to
The convex portion has a rounded surface provided to facilitate insertion and removal from the engaging portion by gradually reducing the diameter from the base end to the tip, and the driving wheel is provided with respect to the engaging portion. A rail transportation method in which a plurality of the convex portions are always engaged with each other in any angle phase.
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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2552544A1 (en) * 1975-11-22 1977-06-02 Willy Habegger Monorail track pinion drive - with edge rounded involute serration on toothed steel sheet strip
JPS5655006U (en) * 1979-09-29 1981-05-13

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000273803A (en) 1999-03-24 2000-10-03 Koei Sangyo Kk Track device for single rail transportation vehicle
JP6794157B2 (en) 2016-07-05 2020-12-02 光永産業株式会社 Rail carrier and rail transport method

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2552544A1 (en) * 1975-11-22 1977-06-02 Willy Habegger Monorail track pinion drive - with edge rounded involute serration on toothed steel sheet strip
JPS5655006U (en) * 1979-09-29 1981-05-13

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