JP2020123583A - Complex cable and complex harness - Google Patents

Complex cable and complex harness Download PDF

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JP2020123583A
JP2020123583A JP2020070684A JP2020070684A JP2020123583A JP 2020123583 A JP2020123583 A JP 2020123583A JP 2020070684 A JP2020070684 A JP 2020070684A JP 2020070684 A JP2020070684 A JP 2020070684A JP 2020123583 A JP2020123583 A JP 2020123583A
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pair
twisted
wires
wire
electric
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JP7112811B2 (en
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良和 早川
Yoshikazu Hayakawa
良和 早川
知之 村山
Tomoyuki Murayama
知之 村山
江島 弘高
Hirotaka Ejima
弘高 江島
岡 史人
Fumito Oka
史人 岡
敬浩 二ツ森
Keiko Futatsumori
敬浩 二ツ森
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Proterial Ltd
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Hitachi Metals Ltd
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Abstract

To provide complex cable and complex harness in which worsening in operation environment for terminal machining may be suppressed while ensuring bending resistance.SOLUTION: It comprises: a first twisted pair cable in which a pair of first electrical lines 2 comprising a first center conductor 21 are twisted; a second twisted pair cable 5 in which a pair of second electrical lines 4 comprising a second center conductor 41 are twisted; a pair of third electrical lines 6 which comprises a third center conductor 61 having a cross section area larger than those of both center conductors 21, 41, which has an outer diameter larger than the first electrical line 2 and the second electrical line 4, and which is arranged between the first twisted pair cable 3 and the second twisted pair cable 5 in circumferential direction; a tape member 8 wound in a spiral shape on periphery of an assembly 7 in which the first twisted pair cable 3, the second twisted pair cable 5 and the pair of third electrical lines 6 are twisted. The twist direction of both of the twisted pair cables 3, 5 and the twist direction of the assembly 7 is the same, and the twist direction of the assembly 7 and winding direction of the tape member 8 are different.SELECTED DRAWING: Figure 2

Description

本発明は、複合ケーブル及び複合ハーネスに関し、特に、自動車等の車両において車輪側と車体側とを接続する複合ケーブル及び複合ハーネスに関する。 The present invention relates to a composite cable and a composite harness, and particularly to a composite cable and a composite harness that connect a wheel side and a vehicle body side in a vehicle such as an automobile.

近年、自動車等の車両において、電動式の制動装置が用いられている。 In recent years, electric braking devices have been used in vehicles such as automobiles.

電動式の制動装置としては、電気機械式ブレーキ(Electro-Mechanical Brake、EMB)や、電動パーキングブレーキ(Electric Parking Brake、EPB)が知られている。 As an electric braking device, an electro-mechanical brake (EMB) and an electric parking brake (EPB) are known.

電気機械式ブレーキは、単に電動ブレーキあるいは電気ブレーキとも呼称されるものであり、運転者によるブレーキペダルの操作量(踏力又は変位量)に応じて、車両の各車輪に備えられた専用の電気モータの回転駆動力を制御し、当該電気モータにより駆動されるピストンによりブレーキパッドを車輪のディスクロータに押し付けることにより、運転者の意図に応じた制動力を発生させるように構成されている。 The electromechanical brake is also simply referred to as an electric brake or an electric brake, and a dedicated electric motor provided for each wheel of the vehicle according to the operation amount (pedal force or displacement amount) of the brake pedal by the driver. The rotational driving force is controlled and the piston driven by the electric motor pushes the brake pad against the disc rotor of the wheel to generate a braking force according to the driver's intention.

電動パーキングブレーキは、車両の停止後に運転者がパーキングブレーキ作動スイッチを操作することにより、車両の各車輪に備えられた専用の電気モータを駆動させて、当該電気モータにより駆動されるピストンによりブレーキパッドを車輪のディスクロータに押し付けた状態とし、制動力を発生させるように構成されている。 In the electric parking brake, a driver operates a parking brake operation switch after the vehicle is stopped to drive a dedicated electric motor provided on each wheel of the vehicle, and a brake pad is driven by a piston driven by the electric motor. Is pressed against the disc rotor of the wheel to generate a braking force.

また、近年の車両においては、走行中の車輪の回転速度を検出するABS(Anti-lock Brake System)センサや、タイヤの空気圧を検出する空気圧センサ、温度センサなどのセンサ類が車輪に搭載されることが多い。 Further, in recent vehicles, sensors such as an ABS (Anti-lock Brake System) sensor that detects the rotational speed of a running wheel, an air pressure sensor that detects the tire air pressure, and a temperature sensor are mounted on the wheel. Often.

そこで、車輪に搭載されたセンサ用の信号線や電気機械式ブレーキの制御用の信号線と、電気機械式ブレーキや電動パーキングブレーキ用の電気モータに電力を供給する電源線とを共通のシースに収容した複合ケーブルを用い、車輪側と車体側とを接続することが行われている。この複合ケーブルの端部にコネクタを一体に設けたものは、複合ハーネスと呼称されている。 Therefore, use a common sheath for the signal lines for the sensors mounted on the wheels and the signal lines for controlling the electromechanical brakes, and the power supply lines that supply power to the electric motors for the electromechanical brakes and electric parking brakes. The wheel side and the vehicle body side are connected using the accommodated composite cable. A composite harness in which a connector is integrally provided at an end of this composite cable is called a composite harness.

特許文献1では、複数の電線とその複数の電線を一括して被覆するシースとの間に、タルク粉体等の潤滑剤を介在させることで、電線とシース間の摩擦を低減し、屈曲時に電線にかかるストレスを低減して耐屈曲性を向上させた複合ケーブルが提案されている。 In Patent Document 1, by interposing a lubricant such as talc powder between a plurality of electric wires and a sheath that collectively covers the plurality of electric wires, friction between the electric wires and the sheath is reduced, and at the time of bending. A composite cable has been proposed in which stress applied to an electric wire is reduced to improve bending resistance.

特開2014−135153号公報JP, 2014-135153, A

しかしながら、特許文献1に記載の複合ケーブルでは、端末加工を行う際に、タルク粉体等の潤滑剤が作業場に飛散し作業環境の悪化を招いてしまうという問題がある。 However, the composite cable described in Patent Document 1 has a problem that a lubricant such as talc powder scatters in the work place and deteriorates the work environment when the terminal processing is performed.

そこで、本発明は、耐屈曲性を維持しつつも端末加工の作業環境の悪化を抑制可能な複合ケーブル及び複合ハーネスを提供することを目的とする。 Therefore, an object of the present invention is to provide a composite cable and a composite harness capable of suppressing the deterioration of the working environment of terminal processing while maintaining the bending resistance.

本発明は、上記課題を解決することを目的として、第1中心導体と前記第1中心導体の外周に被覆されている第1絶縁体とを有する1対の第1電線が撚り合されてなる第1対撚線と、第2中心導体と前記第2中心導体の外周に被覆されている第2絶縁体とを有する1対の第2電線が撚り合されてなる第2対撚線と、前記第1中心導体及び前記第2中心導体よりも断面積が大きい第3中心導体と前記第3中心導体の外周に被覆されている第3絶縁体とを有し、前記第1電線及び前記第2電線よりも外径が大きく、かつ周方向において前記第1対撚線と前記第2対撚線との間に配置されている一対の第3電線と、前記第1対撚線、前記第2対撚線、及び前記一対の第3電線が撚り合わされてなる集合体の周囲に螺旋状に巻き付けられているテープ部材と、を備え、前記両対撚線の撚り方向と、前記集合体の撚り方向とが同じ方向であり、前記集合体の撚り方向と、前記テープ部材の巻き付け方向とが異なっている、複合ケーブルを提供する。 In order to solve the above problems, the present invention comprises a pair of first electric wires having a first central conductor and a first insulator coated on the outer periphery of the first central conductor, which are twisted together. A second twisted pair wire formed by twisting a pair of second electric wires having a first twisted pair wire, a second center conductor and a second insulator covering the outer periphery of the second center conductor; A third central conductor having a cross-sectional area larger than that of the first central conductor and the second central conductor; and a third insulator coated on the outer circumference of the third central conductor. A pair of third electric wires having an outer diameter larger than that of the two electric wires and arranged between the first twisted pair and the second twisted pair in the circumferential direction; the first twisted pair; A pair of twisted wires, and a tape member that is spirally wound around the assembly formed by twisting the pair of third electric wires, and a twisting direction of the pair of twisted wires, and a tape member of the assembly. Provided is a composite cable in which the twisting direction is the same direction, and the twisting direction of the aggregate and the winding direction of the tape member are different.

また、本発明は、上記課題を解決することを目的として、前記複合ケーブルと、前記第1電線、前記第2電線、及び前記第3電線の端部のうち、少なくとも何れかの端部に取り付けられたコネクタと、を備えた、複合ハーネスを提供する。 Moreover, this invention attaches to the composite cable and the end part of at least any one of the said 1st electric wire, the said 2nd electric wire, and the said 3rd electric wire for the purpose of solving the said subject. And a connector provided with the connector.

本発明によれば、耐屈曲性を維持しつつも端末加工の作業環境の悪化を抑制可能な複合ケーブル及び複合ハーネスを提供できる。 ADVANTAGE OF THE INVENTION According to this invention, the composite cable and composite harness which can suppress deterioration of the working environment of a terminal process can be provided, maintaining bending resistance.

本発明の一実施の形態に係る複合ケーブルを用いた車両の構成を示すブロック図である。It is a block diagram which shows the structure of the vehicle using the composite cable which concerns on one embodiment of this invention. (a)は本発明の一実施の形態に係る複合ケーブルの横断面図であり、(b)は複合ケーブルにおける両対撚線と第3電線の撚り方向及びテープ部材の巻方向を説明する図である。(A) is a cross-sectional view of a composite cable according to an embodiment of the present invention, (b) is a diagram for explaining the twisting direction of both twisted pair wire and the third wire and the winding direction of the tape member in the composite cable. Is. 本発明の一実施の形態に係る複合ハーネスの概略構成図である。It is a schematic block diagram of the composite harness which concerns on one embodiment of this invention.

[実施の形態]
以下、本発明の実施の形態を添付図面にしたがって説明する。
[Embodiment]
Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.

(複合ケーブルを適用する車両の説明)
図1は、本実施の形態に係る複合ケーブルを用いた車両の構成を示すブロック図である。
(Explanation of vehicle to which composite cable is applied)
FIG. 1 is a block diagram showing a configuration of a vehicle using the composite cable according to the present embodiment.

図1に示すように、車両100には、電動式の制動装置として、電動パーキングブレーキ(以下、EPBという)101が備えられている。 As shown in FIG. 1, a vehicle 100 is provided with an electric parking brake (hereinafter referred to as EPB) 101 as an electric braking device.

EPB101は、EPB用電気モータ101aと、EPB制御部101bと、を備えている。 The EPB 101 includes an EPB electric motor 101a and an EPB control unit 101b.

EPB用電気モータ101aは、車両100の車輪102に搭載されている車輪側装置である。EPB制御部101bは、車両100の車体側装置であるECU(電子制御ユニット)103に搭載されている。なお、EPB制御部101bは、ECU103以外のコントロールユニットに搭載されていてもよく、専用のハードウェアユニットに搭載されていてもよい。 The EPB electric motor 101a is a wheel side device mounted on the wheels 102 of the vehicle 100. The EPB control unit 101b is mounted on an ECU (electronic control unit) 103 which is a vehicle body side device of the vehicle 100. The EPB control unit 101b may be mounted on a control unit other than the ECU 103, or may be mounted on a dedicated hardware unit.

図示していないが、EPB用電気モータ101aには、ブレーキパッドが取り付けられたピストンが設けられており、当該ピストンをEPB用電気モータ101aの回転駆動により移動させることで、ブレーキパッドを車輪102の車輪のディスクロータに押し付け、制動力を発生させるように構成されている。EPB用電気モータ101aには、EPB用電気モータ101aに駆動電流を供給するための電源線として1対の第3電線6が接続されている。 Although not shown, the EPB electric motor 101a is provided with a piston to which a brake pad is attached. The wheel is pressed against the disc rotor to generate a braking force. A pair of third electric wires 6 are connected to the EPB electric motor 101a as power supply lines for supplying a drive current to the EPB electric motor 101a.

EPB制御部101bは、車両100の停止時に、パーキングブレーキ作動スイッチ101cがオフ状態からオン状態に操作されたとき、所定時間(例えば1秒間)にわたってEPB用電気モータ101aに駆動電流を出力することにより、ブレーキパッドを車輪102のディスクロータに押し付けた状態とし、車輪102に制動力を発生させるように構成されている。また、EPB制御部101bは、パーキングブレーキ作動スイッチ101cがオン状態からオフ状態に操作されたとき、あるいは、アクセルペダルが踏込操作されたときに、EPB用電気モータ101aに駆動電流を出力し、ブレーキパッドを車輪のディスクロータから離間させて、車輪102への制動力を解除するように構成される。つまり、EPB101の作動状態は、パーキングブレーキ作動スイッチ101cがオンされてから、パーキングブレーキ作動スイッチ101cがオフされるかアクセルペダルが踏み込まれるまで維持されるように構成されている。なお、パーキングブレーキ作動スイッチ101cは、レバー式又はペダル式のスイッチであってもよい。 The EPB control unit 101b outputs a drive current to the EPB electric motor 101a for a predetermined time (for example, 1 second) when the parking brake operation switch 101c is operated from the OFF state to the ON state when the vehicle 100 is stopped. The brake pad is pressed against the disc rotor of the wheel 102 to generate a braking force on the wheel 102. Further, the EPB control unit 101b outputs a drive current to the EPB electric motor 101a when the parking brake actuation switch 101c is operated from the ON state to the OFF state or when the accelerator pedal is stepped on, and the EPB control unit 101b brakes. The pad is separated from the disc rotor of the wheel to release the braking force on the wheel 102. That is, the operation state of the EPB 101 is configured to be maintained after the parking brake operation switch 101c is turned on until the parking brake operation switch 101c is turned off or the accelerator pedal is depressed. The parking brake operation switch 101c may be a lever type switch or a pedal type switch.

また、車両100には、ABS装置104が搭載されている。ABS装置104は、ABSセンサ104aと、ABS制御部104bと、を備えている。 An ABS device 104 is mounted on the vehicle 100. The ABS device 104 includes an ABS sensor 104a and an ABS control unit 104b.

ABSセンサ104aは、走行中の車輪102の回転速度を検出する回転速度検出センサであり、車輪102に搭載されている。ABS制御部104bは、急停止時に車輪102がロックされないように、ABSセンサ104aの出力に基づいて制動装置を制御し、車輪102の制動力を制御するものであり、ECU103に搭載されている。ABSセンサ104aには、信号線として1対の第1電線2が接続されている。 The ABS sensor 104a is a rotation speed detection sensor that detects the rotation speed of the running wheel 102, and is mounted on the wheel 102. The ABS control unit 104b controls the braking device based on the output of the ABS sensor 104a and controls the braking force of the wheels 102 so that the wheels 102 are not locked during a sudden stop, and is installed in the ECU 103. A pair of first electric wires 2 are connected as signal lines to the ABS sensor 104a.

また、車両100の車輪102には、車輪102に設けられたタイヤ(不図示)の空気圧を検出する空気圧センサ108が設けられている。空気圧センサ108には、信号線として1対の第2電線4が接続されている。ECU103には、空気圧センサ108の出力に基づいてタイヤの空気圧を検出する空気圧検出109が搭載されている。 Further, a wheel 102 of the vehicle 100 is provided with an air pressure sensor 108 that detects an air pressure of a tire (not shown) provided on the wheel 102. A pair of second electric wires 4 are connected to the air pressure sensor 108 as signal lines. The ECU 103 is equipped with an air pressure detector 109 that detects the tire air pressure based on the output of the air pressure sensor 108.

第1電線2と第2電線4と第3電線6とを一括してシース9(図2参照)で被覆したものが、本実施の形態に係る複合ケーブル1である。車輪102側から延出された複合ケーブル1は、車体105に設けられた中継ボックス106内にて電線群107に接続され、電線群107を介してECU103やバッテリ(不図示)に接続されている。 The first electric wire 2, the second electric wire 4, and the third electric wire 6 are collectively covered with the sheath 9 (see FIG. 2) to form the composite cable 1 according to the present embodiment. The composite cable 1 extending from the wheel 102 side is connected to a wire group 107 in a relay box 106 provided in the vehicle body 105, and is connected to the ECU 103 and a battery (not shown) via the wire group 107. ..

図1では、図の簡略化のために1つの車輪102のみを示しているが、EPB用電気モータ101a、ABSセンサ104a、及び空気圧センサ108は、車両100の各車輪102に搭載されていてもよく、例えば、車両100の前輪のみ、あるいは後輪のみに搭載されていてもよい。 Although only one wheel 102 is shown in FIG. 1 for simplification of the drawing, the EPB electric motor 101a, the ABS sensor 104a, and the air pressure sensor 108 may be mounted on each wheel 102 of the vehicle 100. Well, for example, it may be mounted only on the front wheels of the vehicle 100 or only on the rear wheels.

(複合ケーブル1の説明)
図2(a)は、本実施の形態に係る複合ケーブル1の横断面図、図2(b)は両対撚線と第3電線の撚り方向及びテープ部材の巻方向を説明する図である。
(Description of composite cable 1)
FIG. 2A is a cross-sectional view of the composite cable 1 according to the present embodiment, and FIG. 2B is a diagram for explaining the twisting direction of both twisted pair wires and the third wire and the winding direction of the tape member. ..

図2(a),(b)に示すように、複合ケーブル1は、1対の第1電線2が撚り合されてなる第1対撚線3と、1対の第2電線4が撚り合されてなる第2対撚線5と、第1電線2及び第2電線4よりも外径が大きい一対の第3電線6と、第1対撚線3、第2対撚線5、及び一対の第3電線6が撚り合わされてなる集合体7の周囲に螺旋状に巻き付けられているテープ部材8と、テープ部材8の外周に被覆されているシース9と、を備えている。 As shown in FIGS. 2(a) and 2(b), the composite cable 1 includes a first pair of twisted wires 3 formed by twisting a pair of first electric wires 2 and a pair of second electric wires 4 twisted together. The second twisted pair wire 5, the pair of third wires 6 having an outer diameter larger than that of the first wire 2 and the second wire 4, the first twisted wire 3, the second twisted wire 5, and the pair The tape member 8 is spirally wound around the assembly 7 in which the third electric wires 6 are twisted together, and the sheath 9 that covers the outer periphery of the tape member 8.

本実施の形態では、第1電線2は、車輪102に搭載されたABSセンサ104a用の信号線からなる。第1電線2は、第1中心導体21と、第1中心導体21の外周に被覆されている第1絶縁体22と、を有している。 In the present embodiment, the first electric wire 2 is a signal wire for the ABS sensor 104a mounted on the wheel 102. The first electric wire 2 has a first central conductor 21 and a first insulator 22 that covers the outer periphery of the first central conductor 21.

第1中心導体21は、銅等の良導電性の素線を撚り合わせた撚線導体からなり、第1絶縁体22は、架橋ポリエチレン等の絶縁性の樹脂からなる。第1中心導体21に用いる素線としては、直径0.05mm以上0.30mm以下のものを用いることができる。直径0.05mm未満の素線を用いた場合は十分な機械的強度が得られず耐屈曲性が低下するおそれがあり、直径0.30mmより大きい素線を用いた場合複合ケーブル1の可撓性が低下するおそれがある。 The first central conductor 21 is made of a stranded wire conductor in which strands of good conductivity such as copper are twisted together, and the first insulator 22 is made of an insulating resin such as crosslinked polyethylene. The wire used for the first central conductor 21 may have a diameter of 0.05 mm or more and 0.30 mm or less. If a wire having a diameter of less than 0.05 mm is used, sufficient mechanical strength may not be obtained and the bending resistance may be reduced. If a wire having a diameter of more than 0.30 mm is used, the composite cable 1 may be flexible. May deteriorate.

また、本実施の形態では、第2電線4は、車輪102に搭載された空気圧センサ108用の信号線からなる。第2電線4は、第2中心導体41と、第2中心導体41の外周に被覆されている第2絶縁体42と、を有している。第2中心導体41は、銅等の良導電性の素線を撚り合わせた撚線導体からなり、第2絶縁体42は、架橋ポリエチレン等の絶縁性の樹脂からなる。第2中心導体41に用いる素線としては、第1中心導体21と同様に、直径0.05mm以上0.30mm以下のものを用いることができる。 Further, in the present embodiment, the second electric wire 4 is a signal wire for the air pressure sensor 108 mounted on the wheel 102. The second electric wire 4 includes a second central conductor 41 and a second insulator 42 that covers the outer periphery of the second central conductor 41. The second center conductor 41 is made of a stranded wire conductor in which strands of good conductivity such as copper are twisted together, and the second insulator 42 is made of an insulating resin such as crosslinked polyethylene. As the wire used for the second center conductor 41, as with the first center conductor 21, a wire having a diameter of 0.05 mm or more and 0.30 mm or less can be used.

また、本実施の形態では、第3電線6は、車両100の車輪102に搭載されたEPB用電気モータ101aに駆動電流を供給するための電源線からなる。第3電線6は、第3中心導体61と、第3中心導体61の外周に被覆されている第3絶縁体62と、を有している。第3中心導体61は、銅等の良導電性の素線を撚り合わせた撚線導体からなり、第3絶縁体62は、架橋ポリエチレン等の絶縁性の樹脂からなる。第3中心導体61に用いる素線としては、第1中心導体21及び第2中心導体41と同様に、直径0.05mm以上0.30mm以下のものを用いることができる。 Further, in the present embodiment, the third electric wire 6 is a power supply line for supplying a drive current to the EPB electric motor 101a mounted on the wheels 102 of the vehicle 100. The third electric wire 6 includes a third central conductor 61 and a third insulator 62 that covers the outer periphery of the third central conductor 61. The third center conductor 61 is made of a stranded wire conductor in which strands of good conductivity such as copper are twisted together, and the third insulator 62 is made of an insulating resin such as crosslinked polyethylene. As the strands used for the third central conductor 61, similarly to the first central conductor 21 and the second central conductor 41, those having a diameter of 0.05 mm or more and 0.30 mm or less can be used.

第3電線6の第3中心導体61の断面積(導体断面積)、及び第3絶縁体62の厚さは、要求される駆動電流の大きさに応じて適宜設定すればよい。本実施の形態では、第1電線2及び第2電線4は信号線として用いられ、第3電線6は電源線として用いられることから、第3中心導体61は、第1中心導体21及び第2中心導体41よりも断面積(導体断面積)が大きく設定されている。本実施の形態では、第3電線6がEPB用電気モータ101aに駆動電流を供給するための電源線であることを考慮し、第3中心導体61の外径を1.5mm以上3.0mm以下に設定すると共に、第3電線6の外径を2.0mm以上4.0mm以下に設定した。 The cross-sectional area (conductor cross-sectional area) of the third central conductor 61 of the third electric wire 6 and the thickness of the third insulator 62 may be appropriately set according to the magnitude of the drive current required. In the present embodiment, since the first electric wire 2 and the second electric wire 4 are used as signal lines and the third electric wire 6 is used as a power supply line, the third central conductor 61 is the first central conductor 21 and the second central conductor 21. The cross-sectional area (conductor cross-sectional area) is set larger than that of the central conductor 41. In the present embodiment, considering that the third electric wire 6 is a power supply wire for supplying a drive current to the EPB electric motor 101a, the outer diameter of the third central conductor 61 is 1.5 mm or more and 3.0 mm or less. And the outer diameter of the third electric wire 6 was set to 2.0 mm or more and 4.0 mm or less.

第3電線6の外径は、第1電線2及び第2電線4の外径よりも大きい。本実施の形態では、1対(2本)の第1電線2を撚り合わせた第1対撚線3と、1対(2本)の第2電線4を撚り合わせた第2対撚線5と、1対の第1電線2とを撚り合わせて集合体7を構成するため、複合ケーブル1の外径を円形状に近づけるという観点から、第1電線2及び第2電線4としては、第3電線6の外径の半分程度のものを用いることが望ましいといえる。 The outer diameter of the third electric wire 6 is larger than the outer diameters of the first electric wire 2 and the second electric wire 4. In the present embodiment, a first twisted pair wire 3 in which a pair of (two) first electric wires 2 are twisted together and a second twisted pair wire 5 in which a pair of (two) second electric wires 4 are twisted together. In order to make the outer diameter of the composite cable 1 close to a circular shape, the first electric wire 2 and the second electric wire 4 are It can be said that it is desirable to use a wire having about half the outer diameter of the three electric wires 6.

具体的には、第1電線2及び第2電線4としては、外径1.0mm以上1.8mm以下のものを用いることができる。ここでは、第1電線2として、第1中心導体21の導体断面積が0.13mm2以上0.30mm2以下のものを用い、第2電線4として、第2中心導体41の導体断面積が0.30mm2以上0.50mm2以下のものを用いた。本実施の形態では、第1電線2における導体断面積よりも第2電線4における導体断面積が大きくなるように設定したが、両電線2,4の導体断面積は同じであってもよい。複合ケーブル1の断面形状をより円形状に近づけるという観点からは、両電線2,4の外径は略等しくされること(例えば、両電線2,4の外径の差が電線2の外径の20%以内であること)が望ましいといえる。 Specifically, as the first electric wire 2 and the second electric wire 4, those having an outer diameter of 1.0 mm or more and 1.8 mm or less can be used. Here, as the first electric wire 2, a conductor having a conductor cross-sectional area of the first center conductor 21 of 0.13 mm 2 or more and 0.30 mm 2 or less is used, and as the second electric wire 4, the conductor cross-sectional area of the second center conductor 41 is 0.30 mm 2 or more 0.50 mm 2 we used the following ones. In the present embodiment, the conductor cross-sectional area of the second electric wire 4 is set to be larger than the conductor cross-sectional area of the first electric wire 2, but the conductor cross-sectional areas of the two electric wires 2 and 4 may be the same. From the viewpoint of making the cross-sectional shape of the composite cable 1 closer to a circular shape, the outer diameters of both electric wires 2 and 4 should be substantially equal (for example, the difference between the outer diameters of both electric wires 2 and 4 is the outer diameter of the electric wire 2). Within 20% of).

第1対撚線3の撚りピッチP1、及び第2対撚線5の撚りピッチP2は、第1電線2や第2電線4の外径を考慮し、第1電線2や第2電線4に不要な負荷がかからない程度に設定するとよい。ここでは、両対撚線3,5の撚りピッチP1,P2を約30mmとしたが、対撚線3,5の撚りピッチP1,P2はこれに限定されるものではない。また、両対撚線3,5の撚りピッチP1,P2が互いに異なっていていてもよい。なお、第1対撚線3の撚りピッチP1とは、任意の第1電線2が第1対撚線3の周方向において同じ位置となる第1対撚線3の長手方向に沿った間隔である。また、第2対撚線5の撚りピッチP2とは、任意の第2電線4が第2対撚線5の周方向において同じ位置となる第2対撚線5の長手方向に沿った間隔である。 The twist pitch P1 of the first twisted pair wire 3 and the twist pitch P2 of the second twisted pair wire 5 are set to the first wire 2 and the second wire 4 in consideration of the outer diameters of the first wire 2 and the second wire 4. It should be set so that unnecessary load is not applied. Here, the twist pitches P1 and P2 of both twisted pair wires 3 and 5 are set to about 30 mm, but the twist pitches P1 and P2 of the twisted pair wires 3 and 5 are not limited to this. Further, the twist pitches P1 and P2 of the twisted pair wires 3 and 5 may be different from each other. In addition, the twist pitch P1 of the first twisted pair wire 3 is an interval along the longitudinal direction of the first twisted pair wire 3 where any first electric wire 2 is at the same position in the circumferential direction of the first twisted pair wire 3. is there. Further, the twist pitch P2 of the second twisted pair wire 5 is an interval along the longitudinal direction of the second twisted pair wire 5 in which any second electric wire 4 is located at the same position in the circumferential direction of the second twisted pair wire 5. is there.

集合体7は、第1対撚線3と、第2対撚線5と、1対の第3電線6とを撚り合わせて構成される。本実施の形態では、周方向において第1対撚線3と第2対撚線5との間に第3電線6が配置されている。図2(a)の断面においては、時計回り方向に、第2対撚線5、一方の第3電線6、第1対撚線3、他方の第3電線6が順次配置されている。 The aggregate 7 is formed by twisting the first twisted pair wire 3, the second twisted pair wire 5, and the pair of third electric wires 6. In the present embodiment, the third electric wire 6 is arranged between the first twisted pair wire 3 and the second twisted pair wire 5 in the circumferential direction. In the cross section of FIG. 2A, the second twisted pair 5, the one third wire 6, the first twisted pair 3, and the other third wire 6 are sequentially arranged in the clockwise direction.

なお、第3電線6を周方向に隣り合うように配置した場合(両対撚線3,5を隣り合うように配置した場合)には、集合体7の重心が集合体7の中心位置から大きくずれてしまい、この状態で両対撚線3,5と第3電線6とを撚り合わせて集合体7を構成すると、集合体7が全体的に捩れた状態となってしまう。そのため、直線状の複合ケーブル1を作製することが困難となり、また長手方向の一部において曲げにくい方向が発生するなどして、可撓性が低下してしまう問題も生じる。本実施の形態のように、周方向において第1対撚線3と第2対撚線5との間に第3電線6が配置される構成とすることで、直線状の複合ケーブル1を容易に実現可能となり、かつ、長手方向の一部において曲げにくい方向が発生するといった不具合を抑制して、可撓性の低下を抑制できる。 When the third electric wires 6 are arranged so as to be adjacent to each other in the circumferential direction (when the paired twisted wires 3 and 5 are arranged so as to be adjacent to each other), the center of gravity of the assembly 7 is changed from the center position of the assembly 7. If the twisted paired wires 3 and 5 and the third electric wire 6 are twisted together to form the aggregate 7, the aggregate 7 will be twisted as a whole. Therefore, it is difficult to manufacture the linear composite cable 1, and there is a problem that flexibility is deteriorated due to occurrence of a direction that is difficult to bend in a part of the longitudinal direction. As in the present embodiment, by arranging the third electric wire 6 between the first twisted pair wire 3 and the second twisted pair wire 5 in the circumferential direction, the linear composite cable 1 can be easily manufactured. In addition, it is possible to realize the above, and it is possible to suppress a defect that a direction that is difficult to bend occurs in a part of the longitudinal direction, and to suppress deterioration of flexibility.

さらに、本実施の形態では、第1対撚線3、第2対撚線5、1対の第3電線6、及びテープ部材8との間に、複合ケーブル1の長手方向に延びる糸状(繊維状)の複数の介在10を配置し、両対撚線3,5及び第3電線6と共に撚り合わせることにより、集合体7を構成した。このため、複数の介在10の撚り方向及び撚りピッチは、集合体7の撚り方向及び撚りピッチと同じになる。複数の介在10は、両対撚線3,5と第3電線6とテープ部材8との間の隙間を埋めるように配置されており、集合体7の外周にテープ部材8を巻き付けた際の断面形状がより円形状に近づくようにしている。なお、複数の介在10の一部は、対撚線3,5と第3電線6の間である谷間や、1対の第1電線2の間である谷間、あるいは1対の第2電線4の間である谷間にも配置されてもよい。 Further, in the present embodiment, a yarn shape (fiber) extending in the longitudinal direction of the composite cable 1 is provided between the first twisted pair wire 3, the second twisted pair wire 5, the pair of third wires 6, and the tape member 8. A plurality of interposers 10 of the shape) are arranged and twisted together with the paired twisted wires 3, 5 and the third electric wire 6 to form the assembly 7. Therefore, the twisting direction and the twisting pitch of the plurality of interpositions 10 are the same as the twisting direction and the twisting pitch of the aggregate 7. The plurality of interpositions 10 are arranged so as to fill the gaps between the pair of twisted wires 3, 5, the third electric wire 6, and the tape member 8, and when the tape member 8 is wound around the outer periphery of the assembly 7. The cross-sectional shape is made closer to a circular shape. In addition, a part of the plurality of interpositions 10 is a valley between the pair of twisted wires 3 and 5 and the third electric wire 6, a valley between the pair of first electric wires 2, or a pair of the second electric wires 4. It may also be arranged in a valley between them.

介在10としては、ポリプロピレンヤーンや、スフ糸(レーヨンステープルファイバー)、アラミド繊維、ナイロン繊維、あるいは繊維系プラスチック等の繊維状体や、紙もしくは綿糸を用いることができる。また、図2(a)の横断面視において、介在10の断面積は、第1電線2の断面積、第2電線4の断面積、及び第3電線6の断面積を合計した電線2,4,6の合計断面積よりも大きいとよい。 As the interposition 10, polypropylene yarn, soft yarn (rayon staple fiber), aramid fiber, nylon fiber, fibrous material such as fiber-based plastic, or paper or cotton yarn can be used. In addition, in the cross-sectional view of FIG. 2A, the cross-sectional area of the interposition 10 is the electric wire 2, which is the sum of the cross-sectional area of the first electric wire 2, the cross-sectional area of the second electric wire 4, and the cross-sectional area of the third electric wire 6. It is preferable that it is larger than the total cross-sectional area of 4, 6.

なお、EPB101では、パーキングブレーキ作動スイッチ101cが操作された際に短時間駆動電流を供給するものであり、信号線として用いられる第1電線2や第2電線4へのノイズの影響が小さい。そこで、本実施の形態では、第3電線6や対撚線3,5の周囲に設けられるシールド導体を省略している。シールド導体を省略することで、シールド導体を設けた場合と比較して複合ケーブル1の外径を小さくすることができ、また部品点数を削減してコストを抑制することも可能になる。 The EPB 101 supplies a short-time drive current when the parking brake operation switch 101c is operated, and the influence of noise on the first electric wire 2 and the second electric wire 4 used as signal lines is small. Therefore, in the present embodiment, the shield conductor provided around the third electric wire 6 and the twisted pair wires 3 and 5 is omitted. By omitting the shield conductor, the outer diameter of the composite cable 1 can be reduced as compared with the case where the shield conductor is provided, and the number of parts can be reduced and the cost can be suppressed.

また、本実施の形態では、主に車両の停車後にEPB101へ駆動電流を供給する一対の第3電線6により、車両の走行時に電気信号を伝送する第1対撚線3と、同じく車両の走行時に電気信号を伝送する第2対撚線5と、を離間させている。これにより、対撚線3,5の周囲に設けられるシールド導体を省略したとしても、第1対撚線3と第2対撚線5との間のクロストークを低減することが可能となる。 Further, in the present embodiment, the first pair twisted wire 3 that transmits an electric signal when the vehicle is traveling is mainly driven by the pair of third electric wires 6 that supply the drive current to the EPB 101 after the vehicle is stopped, and the vehicle traveling is also the same. The second twisted pair wire 5, which sometimes transmits an electric signal, is separated from the second twisted wire 5. Thereby, even if the shield conductors provided around the twisted pair wires 3 and 5 are omitted, it is possible to reduce the crosstalk between the first twisted pair wire 3 and the second twisted pair wire 5.

なお、ここでは第3電線6がEPB用電気モータ101aに駆動電流を供給するものである場合を説明しているが、第3電線6は、例えば、車輪102に設けられた電気機械式ブレーキ(以下、EMBという)の電気モータに駆動電流を供給するために用いられてもよい。この場合、第3電線6に駆動電流が頻繁に流れることになるため、信号線として用いられる第1電線2や第2電線4へのノイズの影響を抑制するために、対撚線3,5の周囲(あるいは各電線2,4の周囲)にシールド導体を設けることが望ましいといえる。 In addition, although the case where the third electric wire 6 supplies a drive current to the EPB electric motor 101a is described here, the third electric wire 6 is, for example, an electromechanical brake ( Hereinafter, referred to as EMB), may be used to supply drive current to an electric motor. In this case, since the drive current frequently flows through the third electric wire 6, in order to suppress the influence of noise on the first electric wire 2 and the second electric wire 4 used as signal lines, the twisted pair wires 3, 5 It can be said that it is desirable to provide a shield conductor around (or around each of the electric wires 2 and 4).

また、ここでは第1電線2がABSセンサ104a用の信号線であり、第2電線4が空気圧センサ108用の信号線である場合を説明しているが、第1電線2及び第2電線4は、車輪102に設けられる他のセンサ、例えば温度センサ等に用いられる信号線であってもよいし、車両100の制振装置の制御に用いられるダンパ線であってもよく、さらにはEMB制御用の信号線(CANケーブル等)であってもよい。 Further, here, the case where the first electric wire 2 is the signal wire for the ABS sensor 104a and the second electric wire 4 is the signal wire for the air pressure sensor 108 has been described, but the first electric wire 2 and the second electric wire 4 are described. May be a signal line used for another sensor provided on the wheel 102, for example, a temperature sensor or the like, a damper line used for controlling a vibration damping device of the vehicle 100, and further, an EMB control. It may be a signal line for use (CAN cable or the like).

集合体7全体の外径は、例えば、5mm〜9mm程度である。集合体7の撚りピッチP3は、集合体7の外径を考慮し、対撚線3,5と第3電線6に不要な負荷がかからない程度に設定するとよい。ここでは、集合体7の撚りピッチP3を約60mmとしたが、集合体7の撚りピッチP3はこれに限定されるものではない。なお、集合体7の撚りピッチP3とは、任意の対撚線3,5または第3電線6が集合体7の周方向において同じ位置となる集合体7の長手方向に沿った間隔である。 The outer diameter of the entire assembly 7 is, for example, about 5 mm to 9 mm. The twist pitch P3 of the assembly 7 is preferably set in consideration of the outer diameter of the assembly 7 so as not to apply an unnecessary load to the twisted pair wires 3, 5 and the third electric wire 6. Here, the twist pitch P3 of the aggregate 7 is set to about 60 mm, but the twist pitch P3 of the aggregate 7 is not limited to this. The twist pitch P3 of the aggregate 7 is an interval along the longitudinal direction of the aggregate 7 in which any pair of twisted wires 3, 5 or the third electric wire 6 is at the same position in the circumferential direction of the aggregate 7.

集合体7の周囲には、テープ部材8が螺旋状に巻き付けられており、テープ部材8は、テープ部材8が覆う全ての電線(1対の第1電線2、1対の第2電線4、及び1対の第3電線6)に接触している。テープ部材8は、集合体7とシース9との間に介在し、屈曲時に集合体7(電線2,4,6)とシース9間の摩擦を低減する役割を果たす。すなわち、テープ部材8を設けることで、従来のようにタルク粉体等の潤滑剤を用いることなく、電線2,4,6とシース9間の摩擦を低減し、屈曲時に電線2,4,6にかかるストレスを低減して、耐屈曲性を向上させることが可能になる。 A tape member 8 is spirally wound around the assembly 7, and the tape member 8 covers all the electric wires (the pair of first electric wires 2 and the pair of second electric wires 4, which are covered by the tape member 8). And a pair of third electric wires 6). The tape member 8 is interposed between the assembly 7 and the sheath 9 and plays a role of reducing friction between the assembly 7 (electric wires 2, 4, 6) and the sheath 9 when bent. That is, by providing the tape member 8, the friction between the electric wires 2, 4, 6 and the sheath 9 can be reduced without using a lubricant such as talc powder as in the conventional case, and the electric wires 2, 4, 6 can be bent. It is possible to reduce the stress applied to the body and improve the bending resistance.

テープ部材8としては、第1電線2の第1絶縁体22、第2電線4の第2絶縁体42、及び第3電線6の第3絶縁体62に対して、滑りやすいもの(摩擦係数が小さいもの)を用いることが望ましく、例えば、不織布や紙、あるいは樹脂(樹脂フィルム等)からなるものを用いることができる。より具体的には、テープ部材8としては、テープ部材8と絶縁体22,42,62間の摩擦係数(静摩擦係数)が、テープ部材8を設けなかった際におけるシース9と絶縁体22,42,62間の摩擦係数(静摩擦係数)よりも小さい部材を用いるとよい。 The tape member 8 is slippery with respect to the first insulator 22 of the first electric wire 2, the second insulator 42 of the second electric wire 4, and the third insulator 62 of the third electric wire 6 (the friction coefficient is It is desirable to use a small one, and for example, a non-woven fabric, paper, or a resin (resin film) can be used. More specifically, as the tape member 8, the coefficient of friction (static friction coefficient) between the tape member 8 and the insulators 22, 42, 62 is the sheath 9 and the insulators 22, 42 when the tape member 8 is not provided. , 62, it is preferable to use a member having a smaller coefficient of friction (static coefficient of friction).

なお、テープ部材8としては、2層以上の積層構造となっているものも用いることができる。この場合、テープ部材8の集合体7と接触する面が、不織布、紙、樹脂層のいずれかからなるものを用いればよい。例えば、テープ部材8として、紙の一方の面に樹脂層を形成したものを用い、より摩擦係数が小さい樹脂層を集合体7側として巻き付けるように構成することもできる。 The tape member 8 may have a laminated structure of two or more layers. In this case, the surface of the tape member 8 that comes into contact with the aggregate 7 may be made of non-woven fabric, paper, or a resin layer. For example, as the tape member 8, a paper having a resin layer formed on one surface thereof may be used, and the resin layer having a smaller friction coefficient may be wound around the assembly 7 side.

テープ部材8は、その幅方向(テープ部材8の長手方向及び厚さ方向と垂直な方向)の一部が重なり合うように、螺旋状に集合体7に巻き付けられている。テープ部材8が重なり合う幅は、例えば、テープ部材8の幅の1/4以上1/2以下である。なお、本実施の形態において、テープ部材8が重なり合う部分は、接着剤等により接着されていない。 The tape member 8 is spirally wound around the assembly 7 so that the widthwise portions thereof (directions perpendicular to the longitudinal direction and the thickness direction of the tape member 8) overlap each other. The overlapping width of the tape members 8 is, for example, 1/4 or more and 1/2 or less of the width of the tape members 8. In the present embodiment, the overlapping portions of the tape members 8 are not adhered by an adhesive or the like.

テープ部材8の幅は、テープ部材8を巻き付けた際にテープ部材8に皺が寄らない程度の幅とすればよく、集合体7全体の外径が小さくなるほど幅の狭いテープ部材8を用いることが望ましい。具体的には、集合体7の外径が5mm〜9mmである場合、テープ部材8の幅は、20mm〜50mm程度とすればよい。テープ部材8の巻きピッチP4、すなわちテープ部材8が周方向の同じ位置となる長手方向に沿った間隔(例えば幅方向の一端部同士の間隔)は、テープ部材8の幅及び重なり幅(テープ部材8の巻き付け角度)に依存し、この場合最大で40mm程度となる。ここでは、テープ部材8の巻きピッチP4を約30mmとしたが、テープ部材8の巻きピッチP4はこれに限定されるものではない。 The width of the tape member 8 may be such that the tape member 8 does not become wrinkled when the tape member 8 is wound, and the tape member 8 having a smaller width is used as the outer diameter of the entire assembly 7 becomes smaller. Is desirable. Specifically, when the outer diameter of the aggregate 7 is 5 mm to 9 mm, the width of the tape member 8 may be about 20 mm to 50 mm. The winding pitch P4 of the tape member 8, that is, the interval along the longitudinal direction where the tape member 8 is at the same position in the circumferential direction (for example, the interval between the one ends in the width direction) is the width and the overlapping width of the tape member 8 (tape member). 8 winding angle), and in this case, the maximum is about 40 mm. Although the winding pitch P4 of the tape member 8 is about 30 mm here, the winding pitch P4 of the tape member 8 is not limited to this.

なお、テープ部材8の幅を大きくし、巻きピッチP4を大きくしていくと、テープ部材8を縦添えした状態に近くなり、複合ケーブル1の柔軟性が失われて曲げにくくなる。そのため、テープ部材8の巻きピッチP4は、40mm以下とすることが望ましい。 When the width of the tape member 8 is increased and the winding pitch P4 is increased, the tape member 8 becomes closer to a vertically attached state, and the flexibility of the composite cable 1 is lost, and it becomes difficult to bend the composite cable 1. Therefore, it is desirable that the winding pitch P4 of the tape member 8 be 40 mm or less.

テープ部材8の周囲には、シース9が設けられる。シース9は、例えばウレタン樹脂からなる。本実施の形態では、第3電線6がEPB用電気モータ101aに駆動電流を供給するものであり、第3電線6に駆動電流が流れる時間が比較的短いため、テープ部材8の周囲に設けられるシールド導体を省略しているが、第3電線6の用途等に応じて、テープ部材8とシース9との間、あるいはシース9の外周にシールド導体を設けてもよい。 A sheath 9 is provided around the tape member 8. The sheath 9 is made of urethane resin, for example. In the present embodiment, the third electric wire 6 supplies the drive current to the EPB electric motor 101a, and the time period during which the drive current flows through the third electric wire 6 is relatively short. Therefore, the third electric wire 6 is provided around the tape member 8. Although the shield conductor is omitted, a shield conductor may be provided between the tape member 8 and the sheath 9 or on the outer periphery of the sheath 9 depending on the application of the third electric wire 6 and the like.

(対撚線3,5と集合体7の撚り方向、テープ部材8の巻き付け方向)
本実施の形態に係る複合ケーブル1では、両対撚線3,5の撚り方向と集合体7の撚り方向とが同じ方向であり、集合体7の撚り方向とテープ部材8の巻き付け方向とが異なる方向となっている。
(Twisting direction of the twisted pair wires 3, 5 and the assembly 7, winding direction of the tape member 8)
In the composite cable 1 according to the present embodiment, the twisting directions of the paired twisted wires 3 and 5 are the same as the twisting direction of the assembly 7, and the twisting direction of the assembly 7 and the winding direction of the tape member 8 are the same. It's a different direction.

なお、ここでいう撚り方向とは、複合ケーブル1を先端側(図2(b)の左側、テープ部材8の重なりが上となる側)から見たときに、電線2,4,6が基端側から先端側にかけて回転している方向をいう。ここでは、対撚線3,5の撚り方向、及び集合体7の撚り方向が右回り(時計回り)となる。なお、対撚線3,5の撚り方向とは、2本の電線2,4を撚り合わせる方向であり、集合体7の撚り方向とは、対撚線3,5と第3電線6とを撚り合わせる方向である。 The twisting direction here means that when the composite cable 1 is viewed from the tip side (the left side in FIG. 2B, the side where the tape member 8 is overlapped), the wires 2, 4, 6 are the bases. The direction of rotation from the end side to the tip side. Here, the twisting direction of the twisted pair wires 3 and 5 and the twisting direction of the assembly 7 are clockwise (clockwise). The twisting direction of the twisted pair wires 3 and 5 is the direction in which the two electric wires 2 and 4 are twisted together, and the twisting direction of the assembly 7 is the twisting direction of the twisted pair wires 3 and 5 and the third wire 6. It is the twisting direction.

また、テープ部材8の巻き付け方向とは、複合ケーブル1を先端側(図2(b)の左側、テープ部材8の重なりが上となる側)から見た時に、テープ部材8が基端側から先端側にかけて回転している方向をいう。ここでは、テープ部材8の巻き付け方向は右回り(時計回り)となる。図2(a)では、先端側から見たときの断面図を示しており、第1対撚線3の撚り方向を破線矢印A、第2対撚線5の撚り方向を破線矢印B、集合体7の撚り方向を破線矢印C、テープ部材8の巻き付け方向を破線矢印Dで表している。 Further, the winding direction of the tape member 8 means that the tape member 8 is from the base end side when the composite cable 1 is viewed from the tip end side (the left side in FIG. 2B, the side where the tape members 8 overlap each other). The direction of rotation toward the tip side. Here, the winding direction of the tape member 8 is clockwise (clockwise). FIG. 2A shows a cross-sectional view when viewed from the tip side, in which the twisting direction of the first twisted pair wire 3 is indicated by a broken arrow A, the twisting direction of the second twisted pair wire 5 is indicated by a broken arrow B, and The twisting direction of the body 7 is indicated by a broken arrow C, and the winding direction of the tape member 8 is indicated by a broken arrow D.

本実施の形態では、図2(b)の側面視(先端側を左側、基端側を右側として複合ケーブル1を左右に直線状に配置した状態での側面視)においては、テープ部材8が左上がりとなるように巻回されており、かつ、集合体7を構成する対撚線3,5と第3電線6は左下がりとなるように撚り合わされている。つまり、図2(b)の側面視においては、テープ部材8が傾斜している方向と、対撚線3,5や第3電線6(あるいは対撚線3,5と第3電線6間の溝)が傾斜している方向とが、逆方向となっている。また、対撚線3,5を構成する電線2,4は、図2(b)の側面視においては、左下がりとなるように撚り合わされている。よって、図2(b)の側面視においては、電線2,4(あるいは電線2,4間の溝)が傾斜している方向は、テープ部材8が傾斜している方向と逆方向となり、対撚線3,5や第3電線6(あるいは対撚線3,5と第3電線6間の溝)が傾斜している方向と同じ方向となっている。なお、ここでいう「傾斜している方向」とは、複合ケーブル1の長手方向(すなわち左右方向)に対して傾斜している方向である。 In the present embodiment, in a side view of FIG. 2B (side view in a state where the composite cable 1 is linearly arranged left and right with the front end side on the left side and the base end side on the right side), the tape member 8 is The pair of twisted wires 3 and 5 forming the assembly 7 and the third electric wire 6 are wound so as to rise to the left and twisted so as to descend to the left. That is, in the side view of FIG. 2B, the twisted direction of the tape member 8 and the twisted pair wires 3, 5 and the third electric wire 6 (or between the twisted pair wires 3, 5 and the third electric wire 6). The direction in which the grooves are inclined is the opposite direction. In addition, the electric wires 2 and 4 forming the twisted pair wires 3 and 5 are twisted so as to be downward leftward in the side view of FIG. 2B. Therefore, in the side view of FIG. 2B, the direction in which the electric wires 2 and 4 (or the groove between the electric wires 2 and 4) is inclined is opposite to the direction in which the tape member 8 is inclined, and The twisted wires 3 and 5 and the third electric wire 6 (or the groove between the twisted paired wires 3 and 5 and the third electric wire 6) are inclined in the same direction. The “inclined direction” mentioned here is a direction inclined with respect to the longitudinal direction (that is, the left-right direction) of the composite cable 1.

対撚線3,5の撚り方向と集合体7の撚り方向を同じ方向とすることにより、集合体7を撚り合わせる際に、2本の電線2,4を撚ることにより対撚線3,5に付与される曲がり癖に沿った方向に対撚線3,5と第3電線6を撚り合せることになる。このため、複合ケーブル1が屈曲する際に、対撚線3,5と第3電線6とが同調して複合ケーブル1の長手方向に伸縮するため、複合ケーブル1が曲がりやすくなり、複合ケーブル1の可撓性を向上させることが可能になる。 By setting the twisting direction of the twisted pair wires 3 and 5 to be the same as the twisting direction of the aggregate 7, when twisting the aggregate 7, the two wires 2 and 4 are twisted to twist the twisted pair wires 3, 4. The twisted pair wires 3, 5 and the third electric wire 6 are twisted together in the direction along the bending tendency given to the wire 5. Therefore, when the composite cable 1 bends, the twisted pair wires 3, 5 and the third electric wire 6 are synchronized with each other and expand and contract in the longitudinal direction of the composite cable 1, so that the composite cable 1 is easily bent and the composite cable 1 It is possible to improve the flexibility of the.

また、本実施の形態では、対撚線3,5の曲がり癖に沿った方向に撚り合せて集合体7を形成しているため、シース9を手作業でほどかずに、専用のストリップ装置等でシース9とテープ部材8とを同時に除去した場合に、対撚線3,5の曲がり癖の影響により、対撚線3,5と第3電線6とが撚られた状態のまま維持され易くなる。端末加工時にシース9の除去長を長くする場合には、複数回に分けてストリップ作業を行うが、複合ケーブル1では、1度ストリップ作業を行った後にも対撚線3,5と第3電線6とが撚られた状態で維持されるため、複数回のストリップ作業を容易に行うことが可能になる。 Further, in the present embodiment, since the assembly 7 is formed by twisting the twisted pair wires 3 and 5 in the direction along the bending habit, the sheath 9 is not manually unwound, and a dedicated strip device or the like is used. When the sheath 9 and the tape member 8 are removed at the same time, it is easy to maintain the twisted state of the twisted pair wires 3 and 5 and the third electric wire 6 due to the bending tendency of the twisted pair wires 3 and 5. Become. When the removal length of the sheath 9 is lengthened at the time of terminal processing, the stripping work is performed in plural times. However, in the composite cable 1, even after the stripping work is performed once, the twisted pair wires 3 and 5 and the third wire Since 6 and 6 are maintained in a twisted state, it is possible to easily perform a plurality of strip operations.

さらに、対撚線3,5の撚り方向と集合体7の撚り方向とを同じ方向とすることで、端末加工をする際に、集合体7の撚りをほぐすと対撚線3,5の撚りが自然にほぐれることになり、電線2,4,6をほぐし易くなる。これにより、複合ケーブル1の解体性が向上し、端末加工を行う際の作業性が向上する。 Furthermore, by twisting the twisted directions of the twisted pair wires 3 and 5 and the twisted direction of the aggregate 7 in the same direction, when twisting the aggregate 7 when the terminal processing is performed, the twisted pairs 3 and 5 are twisted. Will be naturally unraveled, and the electric wires 2, 4, 6 will be easily unraveled. As a result, disassemblability of the composite cable 1 is improved, and workability at the time of terminal processing is improved.

さらにまた、対撚線3,5の撚り方向と集合体7の撚り方向とを同じ方向とすることで、複合ケーブル1に捩れが加わった際に、対撚線3,5と集合体7とが同調して開いたり閉じたりすることになり、捩れに対する耐久性を向上させることが可能になる。 Furthermore, by making the twisting direction of the twisted pair wires 3 and 5 the same as the twisting direction of the assembly 7, when twisting is applied to the composite cable 1, the twisted pair wires 3 and 5 and the assembly 7 are separated from each other. Will open and close in synchronism with each other, and the durability against twisting can be improved.

これに関し、対撚線3,5の撚り方向と集合体7の撚り方向とを逆方向とした場合、例えば集合体7が開く(撚りがほぐれる)方向に複合ケーブル1に捩じれが加わった際には、対撚線3,5の撚りが締まり、捩れによるストレスが第1電線2と第2電線4に集中して、第1電線2や第2電線4の一部分に過大な負荷が加わってしまうおそれがある。また、集合体7が閉じる(撚りが締まる)方向に複合ケーブル1に捩じれが加わった際には、対撚線3,5の撚りがほぐれ、捩れによるストレスが第3電線6に集中して、第3電線6の一部分に過大な負荷が加わってしまうおそれがある。そのため、本実施の形態では、対撚線3,5の撚り方向と集合体7の撚り方向とを同じ方向とし、対撚線3,5と集合体7とが同調して開いたり閉じたりするようにしている。これにより、複合ケーブル1の捩じれに対する耐久性を向上させることが可能となる。 In this regard, when the twisting directions of the twisted pair wires 3 and 5 and the twisting direction of the assembly 7 are opposite to each other, for example, when twist is applied to the composite cable 1 in the direction in which the assembly 7 is opened (twisted). The twist of the twisted pair wires 3 and 5 is tightened, and the stress due to the twist is concentrated on the first electric wire 2 and the second electric wire 4, and an excessive load is applied to a part of the first electric wire 2 and the second electric wire 4. There is a risk. Further, when twist is applied to the composite cable 1 in the direction in which the assembly 7 is closed (twist is tightened), the twist of the twisted pair wires 3 and 5 is unraveled, and the stress due to the twist is concentrated on the third electric wire 6, An excessive load may be applied to a part of the third electric wire 6. Therefore, in the present embodiment, the twisting directions of the twisted pair wires 3 and 5 are the same as the twisting direction of the aggregate 7, and the twisted pair wires 3 and 5 and the aggregate 7 are opened and closed in synchronization. I am trying. As a result, the durability of the composite cable 1 against twisting can be improved.

なお、本実施の形態では、対撚線3,5の撚り方向と集合体7の撚り方向を同じ方向としているため、対撚線3,5の撚りピッチP1,P2と集合体7の撚りピッチP3が同じであると、第1電線2や第2電線4と第3電線6との位置関係が長手方向で常に同じとなり、複合ケーブル1の外観がいびつになってしまう可能性がある。そのため、対撚線3,5の撚りピッチP1,P2と集合体7の撚りピッチP3とを異ならせること(具体的には、対撚線3,5の撚りピッチP1,P2を、集合体7の撚りピッチP3よりも、集合体7の撚りピッチP3の10%以上80%以下小さくすること)が望ましい。対撚線3,5の撚りピッチP1,P2を集合体7の撚りピッチP3よりも大きくすると、集合体7を撚り合わせる際に対撚線3,5の撚りピッチP1,P2が変動してしまうおそれがあるため、対撚線3,5の撚りピッチP1,P2は、少なくとも集合体7の撚りピッチP3よりも小さいことが望ましい。 In the present embodiment, since the twisting directions of the twisted pair wires 3 and 5 and the twisting direction of the aggregate 7 are the same, the twisting pitches P1 and P2 of the twisted paired wires 3 and 5 and the twisting pitch of the aggregate 7 are the same. If P3 is the same, the positional relationship between the first electric wire 2, the second electric wire 4, and the third electric wire 6 is always the same in the longitudinal direction, and the appearance of the composite cable 1 may be distorted. Therefore, the twist pitches P1 and P2 of the twisted pair wires 3 and 5 and the twist pitch P3 of the aggregate 7 are made different (specifically, the twist pitches P1 and P2 of the twisted pair wires 3 and 5 are set to the aggregate 7 10% or more and 80% or less of the twist pitch P3 of the assembly 7 is preferable to the twist pitch P3 of No. If the twist pitches P1 and P2 of the twisted pair wires 3 and 5 are made larger than the twist pitch P3 of the aggregate 7, the twist pitches P1 and P2 of the twisted pair wires 3 and 5 change when the aggregate 7 is twisted together. Therefore, the twist pitches P1 and P2 of the twisted pair wires 3 and 5 are preferably at least smaller than the twist pitch P3 of the assembly 7.

集合体7の撚りピッチP3を小さくすると、複合ケーブル1を曲げやすくなり可撓性が向上するが、撚りに余裕がなくなり捩れに対する耐久性は低下してしまう。逆に、集合体7の撚りピッチP3を大きくすると、捩じれに対する耐久性は向上するが可撓性は低下する。本実施の形態では、捩れが加わった際に、対撚線3,5と集合体7とが同調して開いたり閉じたりして負荷を分散できるため、集合体7の撚りピッチP3を小さくして可撓性を向上させた場合であっても、捩れに対する耐久性を十分に確保することが可能である。 When the twisting pitch P3 of the assembly 7 is reduced, the composite cable 1 is easily bent and the flexibility is improved, but the twisting has no margin and the durability against twisting is reduced. On the contrary, if the twist pitch P3 of the aggregate 7 is increased, the durability against twisting is improved but the flexibility is decreased. In the present embodiment, when twist is applied, the twisted pair P3 of the assembly 7 can be reduced because the twisted pair 3, 5 and the assembly 7 can be opened and closed in synchronization with each other to distribute the load. Even when the flexibility is improved by the above method, it is possible to sufficiently secure the durability against twisting.

また、本実施の形態では、集合体7の撚り方向とテープ部材8の巻き付け方向とを異ならせているため、集合体7の曲がり癖とテープ部材8を巻き付けることによる曲がり癖とが逆方向となって互いに相殺されることになり、曲がり癖を抑制した直線状の複合ケーブル1を容易に実現できる。その結果、複合ケーブル1の長手方向における屈曲特性のばらつきを抑制することが可能になる。 Further, in the present embodiment, since the twisting direction of the assembly 7 and the winding direction of the tape member 8 are different, the curl habit of the assembly 7 and the curl habit caused by winding the tape member 8 are opposite to each other. As a result, the linear composite cables 1 in which the bending tendency is suppressed can be easily realized. As a result, it becomes possible to suppress variations in the bending characteristics of the composite cable 1 in the longitudinal direction.

本実施の形態では、テープ部材8を巻き付けることによる曲がり癖により、集合体7の曲がり癖を矯正しているため、テープ部材8の巻きピッチP4を、曲がり癖を付与できる程度に小さくする必要がある。そのため、テープ部材8の巻きピッチP4は、少なくとも集合体7の撚りピッチP3よりも小さくすることが望ましい。本実施の形態では、対撚線3,5の撚りピッチP1,P2を約30mm、集合体7の撚りピッチP3を約60mmとしており、テープ部材8の巻きピッチP4を約30mmとしている。 In the present embodiment, since the curl habit of the assembly 7 is corrected by the curl habit caused by winding the tape member 8, it is necessary to make the winding pitch P4 of the tape member 8 small enough to impart the curl habit. is there. Therefore, it is desirable that the winding pitch P4 of the tape member 8 be smaller than at least the twist pitch P3 of the aggregate 7. In the present embodiment, the twist pitches P1 and P2 of the twisted pair wires 3 and 5 are about 30 mm, the twist pitch P3 of the assembly 7 is about 60 mm, and the winding pitch P4 of the tape member 8 is about 30 mm.

また、テープ部材8の巻きピッチP4は、対撚線3,5の撚りピッチP1,P2以上にすればよい。このようにすることで、対撚線3,5と接触している部分におけるテープ部材8の歪みを低減でき、複合ケーブル1の断面形状を円形状に成形しやくなる。 The winding pitch P4 of the tape member 8 may be set to be equal to or greater than the twist pitches P1 and P2 of the twisted pair wires 3 and 5. By doing so, the distortion of the tape member 8 in the portion in contact with the twisted pair wires 3 and 5 can be reduced, and the cross-sectional shape of the composite cable 1 can be easily formed into a circular shape.

なお、テープ部材8の巻きピッチP4が対撚線3,5の撚りピッチP1,P2より小さいと、複合ケーブル1を屈曲させた際に、巻きピッチP4が小さいテープ部材8は長手方向に伸縮して屈曲による負荷を受けにくくなり、撚りピッチP1,P2が大きく長手方向に伸縮しにくい対撚線3,5に屈曲による負荷が集中してしまう。テープ部材8の巻きピッチP4を、対撚線3,5の撚りピッチP1,P2以上とすることで、屈曲による負荷の一部をテープ部材8に負担させ、対撚線3,5に屈曲による負荷が集中してしまうことを抑制でき、屈曲耐久性を向上させることが可能になる。 If the winding pitch P4 of the tape member 8 is smaller than the twisting pitches P1 and P2 of the twisted pair wires 3 and 5, the tape member 8 having a small winding pitch P4 expands and contracts in the longitudinal direction when the composite cable 1 is bent. Therefore, the load due to bending is less likely to be received, and the load due to bending is concentrated on the twisted pair wires 3 and 5 in which the twist pitches P1 and P2 are large and it is difficult to expand and contract in the longitudinal direction. By setting the winding pitch P4 of the tape member 8 to be equal to or greater than the twist pitches P1 and P2 of the twisted pair wires 3 and 5, a part of the load due to bending is applied to the tape member 8 and the twisted pair wires 3 and 5 are bent. It is possible to prevent the load from being concentrated, and it is possible to improve the bending durability.

また、集合体7の撚り方向とテープ部材8の巻き付け方向とを異ならせることで、テープ部材8を巻き付ける際に、集合体7の撚りピッチP3が変化しにくくなり、集合体7の撚りピッチP3を安定させることが可能になる。 Further, by making the twist direction of the aggregate 7 different from the winding direction of the tape member 8, the twist pitch P3 of the aggregate 7 is less likely to change when the tape member 8 is wound, and the twist pitch P3 of the aggregate 7 is less likely to change. Can be stabilized.

さらに、集合体7の撚り方向とテープ部材8の巻き付け方向とを異ならせることで、テープ部材8が対撚線3,5と第3電線6との間の隙間に入り込んでしまうことが抑制され、テープ部材8の外周にシース9を押出被覆した際のテープ部材8の断面形状をより円形状に近くすることが可能になる。その結果、複合ケーブル1の外観を向上させると共に、シース9を除去するストリップ作業を容易に行うことが可能になる。本実施の形態に係る複合ケーブル1は、断面形状が円形状に近く、かつ、対撚線3,5の曲がり癖の影響により1度ストリップ作業を行った後にも対撚線3,5と第3電線6とが撚られた状態で維持されるため、複数回のストリップ作業をより容易に行うことが可能になる。 Furthermore, by making the twisting direction of the assembly 7 different from the winding direction of the tape member 8, it is possible to prevent the tape member 8 from entering the gap between the twisted pair wires 3, 5 and the third electric wire 6. The cross-sectional shape of the tape member 8 when the outer periphery of the tape member 8 is extrusion-coated with the sheath 9 can be made closer to a circular shape. As a result, the appearance of the composite cable 1 can be improved and the stripping operation for removing the sheath 9 can be easily performed. In the composite cable 1 according to the present embodiment, the cross-sectional shape is close to a circular shape, and even after the stripping work is performed once due to the influence of the bending tendency of the twisted pair wires 3, 5, the twisted pair wires 3, 5 Since the three electric wires 6 are maintained in a twisted state, it is possible to more easily perform the stripping operation a plurality of times.

さらにまた、集合体7の撚り方向とテープ部材8の巻き付け方向とを異ならせることで、集合体7が座屈し易い方向とテープ部材8が座屈し易い方向とを異ならせることができ、例えば複合ケーブル1に捩じれと曲げが同時に加わったような場合であっても、座屈しにくい複合ケーブル1を実現できる。 Furthermore, by making the twisting direction of the assembly 7 different from the winding direction of the tape member 8, the direction in which the assembly 7 is likely to buckle and the direction in which the tape member 8 is likely to buckle can be made different. Even if the cable 1 is twisted and bent at the same time, it is possible to realize the composite cable 1 that is less likely to buckle.

(複合ケーブル1を用いた複合ハーネスの説明)
図3は、本実施の形態に係る複合ハーネスの概略構成図である。
(Description of composite harness using composite cable 1)
FIG. 3 is a schematic configuration diagram of the composite harness according to the present embodiment.

図3に示すように、複合ハーネス11は、本実施の形態に係る複合ケーブル1と、第1電線2、第2電線4、及び第3電線6の端部のうち、少なくとも何れかの端部に取り付けられたコネクタと、を備えて構成される。 As shown in FIG. 3, the composite harness 11 includes at least one end of the composite cable 1 according to the present embodiment and the ends of the first electric wire 2, the second electric wire 4, and the third electric wire 6. And a connector attached to.

図3では、図示左側が車輪102側の端部を示し、図示右側が車体105側(中継ボックス106側)の端部を示している。以下の説明では、複合ハーネス11の車輪102側の端部を「一端部」、車体105側(中継ボックス106側)の端部を「他端部」という。 In FIG. 3, the left side in the figure shows the end on the wheel 102 side, and the right side in the figure shows the end on the vehicle body 105 side (the relay box 106 side). In the following description, the wheel 102 side end of the composite harness 11 is referred to as “one end”, and the vehicle body 105 side (relay box 106 side) end is referred to as “other end”.

1対の第1電線2(第1対撚線3)の一端部には、第1電線2の端部を覆うように樹脂モールドにより形成されたABSセンサ104aが取り付けられ、1対の第1電線2(第1対撚線3)の他端部には、中継ボックス106内における電線群107との接続のための車体側ABS用コネクタ13が取り付けられている。 An ABS sensor 104a formed by resin molding so as to cover the end portion of the first electric wire 2 is attached to one end portion of the pair of first electric wire 2 (first pair twisted wire 3). At the other end of the electric wire 2 (first twisted pair wire 3), a vehicle body side ABS connector 13 for connecting to the electric wire group 107 in the relay box 106 is attached.

1対の第2電線4(第2対撚線5)の一端部には、空気圧センサ108との接続のための空気圧センサ用コネクタ14aが取り付けられ、1対の第2電線4(第2対撚線5)の他端部には、中継ボックス106内における電線群107との接続のための空気圧センサ用車体側コネクタ14bが取り付けられている。 An air pressure sensor connector 14a for connection with the air pressure sensor 108 is attached to one end portion of the pair of second electric wires 4 (second pair twisted wire 5), and the pair of second electric wires 4 (second pair). At the other end of the stranded wire 5), a vehicle body side connector 14b for an air pressure sensor for connecting to the wire group 107 in the relay box 106 is attached.

1対の第3電線6の一端部には、EPB用電気モータ101aとの接続のための車輪側電源コネクタ12aが取り付けられ、1対の第3電線6の他端部には、中継ボックス106内における電線群107との接続のための車体側電源コネクタ12bが取り付けられている。 The wheel-side power supply connector 12a for connection with the EPB electric motor 101a is attached to one end of the pair of third electric wires 6, and the relay box 106 is attached to the other end of the pair of third electric wires 6. A power supply connector 12b on the vehicle body side for connection with the electric wire group 107 therein is attached.

なお、ここでは、第1電線2(第1対撚線3)、第2電線4(第2対撚線5)、及び第3電線6に個別にコネクタを設ける場合を説明したが、各電線2,4,6を一括して接続する専用のコネクタを備えるようにしても構わない。 In addition, here, the case where the connectors are individually provided to the first electric wire 2 (first twisted pair wire 3), the second electric wire 4 (second twisted pair wire 5), and the third electric wire 6 has been described. A dedicated connector for collectively connecting 2, 4, 6 may be provided.

(実施の形態の作用及び効果)
以上説明したように、本実施の形態に係る複合ケーブル1では、集合体7の周囲に螺旋状に巻き付けられているテープ部材8を備え、両対撚線3,5の撚り方向と集合体7の撚り方向とが同じ方向であり、集合体7の撚り方向とテープ部材8の巻き付け方向とが異なっている。
(Operation and Effect of Embodiment)
As described above, the composite cable 1 according to the present embodiment is provided with the tape member 8 that is spirally wound around the assembly 7, and the twist direction of the paired twisted wires 3 and 5 and the assembly 7 are arranged. And the winding direction of the tape member 8 are different from each other.

テープ部材8を備えることで、タルク粉体等の潤滑剤を用いずとも、電線2,4,6とシース9間の摩擦を低減し、屈曲時に電線2,4,6にかかるストレスを低減して、耐屈曲性を向上させることが可能になる。つまり、本実施の形態によれば、屈曲耐久性を維持しつつも端末加工の作業環境の悪化を抑制することが可能になる。 By providing the tape member 8, the friction between the electric wires 2, 4, 6 and the sheath 9 can be reduced and the stress applied to the electric wires 2, 4, 6 at the time of bending can be reduced without using a lubricant such as talc powder. Thus, it becomes possible to improve the bending resistance. That is, according to the present embodiment, it is possible to suppress deterioration of the working environment for terminal processing while maintaining bending durability.

また、両対撚線3,5の撚り方向と集合体7の撚り方向とを同じ方向とし、かつ、集合体7の撚り方向とテープ部材8の巻き付け方向とを異ならせることで、捩れに対する耐久性を向上させつつも、集合体7の周囲のテープ部材8の断面形状をより円形状に近くしてシース9のストリップ作業を容易に行うことが可能になり、捩れに対する耐久性と端末加工の作業性を共に向上することができる。 Further, by making the twisting direction of both twisted pair wires 3 and 5 the same as the twisting direction of the aggregate 7, and making the twisting direction of the aggregate 7 different from the winding direction of the tape member 8, durability against twisting is obtained. It is possible to easily perform the stripping operation of the sheath 9 by making the cross-sectional shape of the tape member 8 around the assembly 7 closer to a circular shape while improving the durability, and to improve the durability against twisting and the end processing. Workability can be improved together.

さらに、対撚線3,5の撚り方向と集合体7の撚り方向とを同じ方向とすることで可撓性を向上でき、かつ、集合体7の撚り方向とテープ部材8の巻き付け方向とを異なる方向とすることで曲がり癖を矯正できるので、曲げやすく長手方向における屈曲特性のばらつきも少ない配策性の良好な複合ケーブル1を実現できる。 Further, by making the twisting directions of the twisted pair wires 3 and 5 and the twisting direction of the assembly 7 the same, flexibility can be improved, and the twisting direction of the assembly 7 and the winding direction of the tape member 8 can be changed. Since the bending tendency can be corrected by making the directions different, it is possible to realize the composite cable 1 which is easy to bend and has little variation in bending characteristics in the longitudinal direction and has good routing performance.

(実施の形態のまとめ)
次に、以上説明した実施の形態から把握される技術思想について、実施の形態における符号等を援用して記載する。ただし、以下の記載における各符号等は、特許請求の範囲における構成要素を実施の形態に具体的に示した部材等に限定するものではない。
(Summary of Embodiments)
Next, the technical idea grasped from the embodiment described above will be described with reference to the reference numerals and the like in the embodiment. However, the reference numerals and the like in the following description are not intended to limit the constituent elements in the claims to the members and the like specifically shown in the embodiments.

[1]第1中心導体(21)と前記第1中心導体(21)の外周に被覆されている第1絶縁体(22)とを有する1対の第1電線(2)が撚り合されてなる第1対撚線(3)と、第2中心導体(41)と前記第2中心導体(41)の外周に被覆されている第2絶縁体(42)とを有する1対の第2電線(4)が撚り合されてなる第2対撚線(5)と、前記第1中心導体(21)及び前記第2中心導体(41)よりも断面積が大きい第3中心導体(61)と前記第3中心導体(61)の外周に被覆されている第3絶縁体(62)とを有し、前記第1電線(2)及び前記第2電線(4)よりも外径が大きく、かつ周方向において前記第1対撚線(3)と前記第2対撚線(4)との間に配置されている一対の第3電線(6)と、前記第1対撚線(3)、前記第2対撚線(5)、及び前記一対の第3電線(6)が撚り合わされてなる集合体(7)の周囲に螺旋状に巻き付けられているテープ部材(8)と、を備え、前記両対撚線(3,5)の撚り方向と、前記集合体(7)の撚り方向とが同じ方向であり、前記集合体(7)の撚り方向と、前記テープ部材(8)の巻き付け方向とが異なっている、複合ケーブル(1)。 [1] A pair of first electric wires (2) having a first central conductor (21) and a first insulator (22) coated on the outer circumference of the first central conductor (21) are twisted together. Pair of second electric wires having a first twisted pair wire (3), a second central conductor (41), and a second insulator (42) coated on the outer circumference of the second central conductor (41). A second twisted pair wire (5) formed by twisting (4), and a third central conductor (61) having a larger cross-sectional area than the first central conductor (21) and the second central conductor (41). A third insulator (62) covering the outer periphery of the third central conductor (61), and having a larger outer diameter than the first electric wire (2) and the second electric wire (4), and A pair of third electric wires (6) arranged between the first twisted pair (3) and the second twisted pair (4) in the circumferential direction, and the first twisted pair (3), A second twisted pair wire (5) and a tape member (8) spirally wound around an assembly (7) formed by twisting the pair of third electric wires (6), The twisting directions of the paired twisted wires (3, 5) and the twisting direction of the aggregate (7) are the same, and the twisting direction of the aggregate (7) and the winding of the tape member (8) Composite cable (1) with different directions.

[2]前記両対撚線(3,5)の撚りピッチが、前記集合体(7)の撚りピッチよりも小さく、前記テープ部材(8)の巻きピッチが、前記集合体(7)の撚りピッチよりも小さく、前記両対撚線(3,5)の撚りピッチ以上である、[1]に記載の複合ケーブル(1)。 [2] The twist pitch of the paired twisted wires (3, 5) is smaller than the twist pitch of the aggregate (7), and the winding pitch of the tape member (8) is the twist of the aggregate (7). The composite cable (1) according to [1], which is smaller than the pitch and is equal to or more than the twist pitch of the pair of twisted wires (3, 5).

[3]前記テープ部材(8)は、その前記集合体(7)と接触する面が、不織布、紙、樹脂層のいずれかからなる、[1]または[2]に記載の複合ケーブル(1)。 [3] The composite cable (1) according to [1] or [2], wherein a surface of the tape member (8) that comes into contact with the aggregate (7) is made of a nonwoven fabric, paper, or a resin layer. ).

[4]前記第3電線(6)が、車両(100)の車輪(102)に搭載された電動パーキングブレーキ(101)用の電気モータ(101a)に駆動電流を供給するための電源線からなる、[1]乃至[3]の何れか1項に記載の複合ケーブル(1)。 [4] The third electric wire (6) is a power supply line for supplying a drive current to an electric motor (101a) for an electric parking brake (101) mounted on a wheel (102) of a vehicle (100). The composite cable (1) according to any one of [1] to [3].

[5]前記両対撚線(3,5)の少なくとも一方は、車両(100)の車輪(102)に搭載されたセンサ用の信号線からなる、[1]乃至[4]の何れか1項に記載の複合ケーブル(1)。 [5] At least one of the paired twisted wires (3, 5) is a signal wire for a sensor mounted on a wheel (102) of a vehicle (100), and is any one of [1] to [4]. A composite cable (1) according to item.

[6]前記集合体(7)は、前記第1対撚線(3)、前記第2対撚線(5)、前記1対の第3電線(6)、及び前記テープ部材(8)との間に配置された糸状の複数の介在(10)を有し、前記複数の介在(10)は、前記第1対撚線(3)、前記第2対撚線(5)、及び前記1対の第3電線(6)と共に撚り合わせられており、前記複数の介在(10)の撚り方向は、前記集合体(7)の撚り方向と同じであり、前記テープ部材(8)の巻き付け方向と異なっている、[1]乃至[5]の何れか1項に記載の複合ケーブル(1)。 [6] The aggregate (7) includes the first pair of twisted wires (3), the second pair of twisted wires (5), the pair of third electric wires (6), and the tape member (8). A plurality of threaded interpositions (10) disposed between the plurality of interpositions (10), the plurality of interpositions (10) including the first twisted pair wire (3), the second twisted pair wire (5), and The twisted direction of the plurality of interpositions (10) is the same as the twisted direction of the assembly (7), and the winding direction of the tape member (8). The composite cable (1) according to any one of [1] to [5], which is different from the above.

[7][1]乃至[6]の何れか1項に記載の複合ケーブル(1)と、前記第1電線(2)、前記第2電線(4)、及び前記第3電線(6)の端部のうち、少なくとも何れかの端部に取り付けられたコネクタと、を備えた、複合ハーネス(11)。 [7] The composite cable (1) according to any one of [1] to [6], the first electric wire (2), the second electric wire (4), and the third electric wire (6). A composite harness (11), comprising: a connector attached to at least one of the ends.

以上、本発明の実施の形態を説明したが、上記に記載した実施の形態は特許請求の範囲に係る発明を限定するものではない。また、実施の形態の中で説明した特徴の組合せの全てが発明の課題を解決するための手段に必須であるとは限らない点に留意すべきである。 Although the embodiments of the present invention have been described above, the embodiments described above do not limit the invention according to the claims. Further, it should be noted that not all combinations of the features described in the embodiments are essential to the means for solving the problems of the invention.

本発明は、その趣旨を逸脱しない範囲で適宜変形して実施することが可能である。 The present invention can be appropriately modified and implemented without departing from the spirit of the present invention.

1…複合ケーブル
2…第1電線
21…第1中心導体
22…第1絶縁体
3…第1対撚線
4…第2電線
41…第2中心導体
42…第2絶縁体
5…第2対撚線
6…第3電線
61…第3中心導体
62…第3絶縁体
7…集合体
8…テープ部材
9…シース
10…介在
DESCRIPTION OF SYMBOLS 1... Composite cable 2... 1st electric wire 21... 1st center conductor 22... 1st insulator 3... 1st pair twisted wire 4... 2nd electric wire 41... 2nd center conductor 42... 2nd insulator 5... 2nd pair Stranded wire 6... Third electric wire 61... Third central conductor 62... Third insulator 7... Assembly 8... Tape member 9... Sheath 10... Interposition

Claims (7)

第1中心導体と前記第1中心導体の外周に被覆されている第1絶縁体とを有する1対の第1電線が撚り合されてなる第1対撚線と、
第2中心導体と前記第2中心導体の外周に被覆されている第2絶縁体とを有する1対の第2電線が撚り合されてなる第2対撚線と、
前記第1中心導体及び前記第2中心導体よりも断面積が大きい第3中心導体と前記第3中心導体の外周に被覆されている第3絶縁体とを有し、前記第1電線及び前記第2電線よりも外径が大きく、かつ周方向において前記第1対撚線と前記第2対撚線との間に配置されている一対の第3電線と、
前記第1対撚線、前記第2対撚線、及び前記一対の第3電線が撚り合わされてなる集合体の周囲に螺旋状に巻き付けられているテープ部材と、を備え、
前記両対撚線の撚り方向と、前記集合体の撚り方向とが同じ方向であり、
前記集合体の撚り方向と、前記テープ部材の巻き付け方向とが異なっている、
複合ケーブル。
A pair of first electric wires having a first central conductor and a first insulator coated on the outer circumference of the first central conductor, and a first twisted pair wire,
A second twisted pair wire formed by twisting a pair of second electric wires having a second center conductor and a second insulator covering the outer periphery of the second center conductor;
A third central conductor having a cross-sectional area larger than that of the first central conductor and the second central conductor; and a third insulator coated on the outer circumference of the third central conductor. A pair of third electric wires having an outer diameter larger than that of the two electric wires and arranged between the first twisted pair and the second twisted pair in the circumferential direction;
A first twisted pair, a second twisted pair, and a tape member that is spirally wound around an assembly formed by twisting the pair of third wires,
The twisting direction of the paired twisted wires is the same as the twisting direction of the aggregate,
The twisting direction of the aggregate and the winding direction of the tape member are different,
Composite cable.
前記両対撚線の一部が、前記一対の第3電線の間に入り込んでおり、
前記両対撚線の撚りピッチが、前記集合体の撚りピッチよりも小さく、
前記テープ部材の巻きピッチが、前記集合体の撚りピッチよりも小さく、前記両対撚線の撚りピッチ以上である、
請求項1に記載の複合ケーブル。
A part of the pair of twisted wires is inserted between the pair of third electric wires,
The twist pitch of the pair of twisted wires is smaller than the twist pitch of the aggregate,
The winding pitch of the tape member is smaller than the twist pitch of the assembly, and is equal to or more than the twist pitch of the pair twisted wire,
The composite cable according to claim 1.
前記テープ部材は、その前記集合体と接触する面が、不織布、紙、樹脂層のいずれかからなる、
請求項1または2に記載の複合ケーブル。
The tape member has a surface in contact with the aggregate, which is made of non-woven fabric, paper, or resin layer,
The composite cable according to claim 1 or 2.
前記第3電線が、車両の車輪に搭載された電動パーキングブレーキ用の電気モータに駆動電流を供給するための電源線からなる、
請求項1乃至3の何れか1項に記載の複合ケーブル。
The third electric wire is a power supply wire for supplying a drive current to an electric motor for an electric parking brake mounted on a wheel of a vehicle.
The composite cable according to any one of claims 1 to 3.
前記両対撚線の少なくとも一方は、車両の車輪に搭載されたセンサ用の信号線からなる、
請求項1乃至4の何れか1項に記載の複合ケーブル。
At least one of the pair of twisted wires comprises a signal wire for a sensor mounted on a vehicle wheel,
The composite cable according to any one of claims 1 to 4.
前記集合体は、前記第1対撚線、前記第2対撚線、前記1対の第3電線、及び前記テープ部材との間に配置された糸状の複数の介在を有し、
前記複数の介在は、前記第1対撚線、前記第2対撚線、及び前記1対の第3電線と共に撚り合わせられており、
前記複数の介在の撚り方向は、前記集合体の撚り方向と同じであり、前記テープ部材の巻き付け方向と異なっている、
請求項1乃至5の何れか1項に記載の複合ケーブル。
The assembly has a plurality of thread-like interpositions arranged between the first pair twisted wire, the second pair twisted wire, the pair of third electric wires, and the tape member,
The plurality of interpositions are twisted together with the first pair of twisted wires, the second pair of twisted wires, and the pair of third electric wires,
The twisting direction of the plurality of interpositions is the same as the twisting direction of the aggregate, and is different from the winding direction of the tape member,
The composite cable according to any one of claims 1 to 5.
請求項1乃至6の何れか1項に記載の複合ケーブルと、
前記第1電線、前記第2電線、及び前記第3電線の端部のうち、少なくとも何れかの端部に取り付けられたコネクタと、を備えた、
複合ハーネス。
A composite cable according to any one of claims 1 to 6,
A connector attached to at least one of the ends of the first electric wire, the second electric wire, and the third electric wire,
Composite harness.
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JPH08241632A (en) * 1995-03-06 1996-09-17 Sumitomo Wiring Syst Ltd Multiple core shield cable and manufacture thereof
JP2012124005A (en) * 2010-12-08 2012-06-28 Yazaki Corp Cable and communication system
WO2012105142A1 (en) * 2011-01-31 2012-08-09 オリンパスメディカルシステムズ株式会社 Endoscope signal cable
JP2014220043A (en) * 2013-05-01 2014-11-20 住友電気工業株式会社 Insulation cable

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JP5541331B2 (en) 2012-04-20 2014-07-09 日立金属株式会社 Composite harness
JP6804858B2 (en) 2016-04-01 2020-12-23 日立金属株式会社 Composite cable and composite harness

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JPH08241632A (en) * 1995-03-06 1996-09-17 Sumitomo Wiring Syst Ltd Multiple core shield cable and manufacture thereof
JP2012124005A (en) * 2010-12-08 2012-06-28 Yazaki Corp Cable and communication system
WO2012105142A1 (en) * 2011-01-31 2012-08-09 オリンパスメディカルシステムズ株式会社 Endoscope signal cable
JP2014220043A (en) * 2013-05-01 2014-11-20 住友電気工業株式会社 Insulation cable

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20220028579A1 (en) * 2018-12-07 2022-01-27 Sumitomo Wiring Systems, Ltd. Composite cable

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