JP2020091348A - Data processing apparatus and image forming apparatus - Google Patents

Abstract

To derive a shift amount that can reduce color shift in superimposing a plurality of colors of toner images.SOLUTION: A data processing apparatus 200 acquires a first position P102Y and a second position P201B of pixels representing a first color and a second color from a specific color image 50. A control unit 8 further acquires third positions P301Y of a plurality of pixels representing the first color from a specific area SR32 of the specific color image 50. The specific area SR32 has, in a sub scanning direction SD12, a second specific length SL2 equal to or longer than a first specific length SL1 corresponding to the rotational period of an image carrier 231. The control unit 8 further derives a first color shift amount AD1Y in which the pixel of the second color shifts in a main scanning direction SD11 based on the plurality of third positions P301Y. The control unit 8 further derives a second color shift amount AD2C in which the pixels of the first color and the second color shift in the main scanning direction based on the first position P102Y and the second position P201B and the first color shift amount AD1Y.SELECTED DRAWING: Figure 8

Description

The present invention relates to a data processing device and a tandem type image forming device.

In the tandem type image forming apparatus, an exposure apparatus forms electrostatic latent images for a plurality of colors on a plurality of image carriers that rotate at a predetermined cycle. Thereafter, the plurality of electrostatic latent images are developed on the plurality of image carriers to form the toner images of the plurality of colors. The toner images of the plurality of colors are superposed on the intermediate transfer belt. As a result, a color image is formed.

The distance between the image carrier and the exposure device may change in a cycle in which the image carrier rotates (hereinafter referred to as a rotation cycle). Further, the variation of the distance in the rotation cycle may be different between the plurality of image carriers. Therefore, in the image forming apparatus, the toner images of the plurality of colors may be superimposed on the intermediate transfer belt in a state of being displaced from each other in the main scanning direction.

In the image forming apparatus, a specific color image is formed on the intermediate transfer belt for a displacement inspection before the image formation. The specific color image includes the specific patterns of the plurality of colors arranged in the sub-scanning direction. For example, as a related technique, an image forming apparatus in which a deviation amount in the main scanning direction of a specific pattern of the plurality of colors is derived and corrected based on specific image data obtained by optically reading the specific color image is provided. It is known (for example, refer to Patent Document 1).

JP, 2002-139880, A

When the lengths of the plurality of specific patterns in the sub-scanning direction are shorter than the length corresponding to the rotation cycle, the specific image data may not include the variation amount of the distance in the entire rotation cycle. Therefore, in the image formation after the deviation amount derived based on the specific pattern is corrected, when the toner images of the plurality of colors are superimposed on the intermediate transfer belt, the toner images of the plurality of colors are separated from each other. There may be a deviation in the main scanning direction.

An object of the present invention is to provide a data processing apparatus and an image forming apparatus that can derive a shift amount that can reduce the color shift of the toner images when the toner images of a plurality of colors are superimposed by the tandem method.

A data processing device according to one aspect of the present invention includes a first acquisition processing unit, a second acquisition processing unit, a first derivation processing unit, and a second derivation processing unit. The first acquisition processing unit is formed by a rotatable first image carrier and a second image carrier from a first specific area and a second specific area arranged in the sub-scanning direction in a color image based on image data. The first position and the second position in the main scanning direction of the pixels representing the first color and the second color are acquired, respectively. From the third specific area having the second specific length in the sub-scanning direction that is equal to or longer than the first specific length that is the circumferential length of the first image carrier in the color image, the second acquisition processing unit , A third position in the main scanning direction of a plurality of pixels representing the first color is acquired. The first derivation processing unit derives a first color shift amount in which the pixels of the first color are displaced in the main scanning direction in the third specific area based on the plurality of third positions. The second derivation processing unit derives a first amount of shake in which the first image carrier shakes at a first image height corresponding to the third specific area, based on the first color shift amount, Based on the position and the second position, and the first shake amount, a second color shift amount in which the first color is displaced from the second color in the main scanning direction in the first specific area is derived. ..

An image forming apparatus according to another aspect of the present invention includes the data processing device.

According to each aspect of the present invention, there is provided a derivable data processing device and an image forming device for deriving an amount of misregistration that can reduce color misregistration of toner images when toner images of a plurality of colors are superimposed by a tandem system. can do.

FIG. 1 is a schematic diagram showing the configuration of an image forming apparatus according to an embodiment of the present invention. FIG. 2 is a schematic diagram showing a detailed configuration of the image forming unit shown in FIG. FIG. 3A is a schematic diagram showing a detailed configuration of the LSU shown in FIG. FIG. 3B is a schematic view of the LSU and the image carrier shown in FIG. 1 when viewed from above. FIG. 4 is a block diagram showing the configuration of the image forming apparatus shown in FIG. FIG. 5 is a schematic diagram showing a specific color image represented by the inspection image data shown in 4. FIG. 6 is a schematic diagram showing the reference image and the second inspection image shown in FIG. FIG. 7 is a block diagram showing the configuration of the data processing device according to the embodiment of the present invention. FIG. 8 is a flowchart showing processing of the data processing device shown in FIG. FIG. 9 is a schematic diagram showing the first positions P101C, P101M, P101Y and the second position P201B acquired in step S106 of FIG. FIG. 10 is a schematic diagram showing the third position P301Y and the fourth position P401B acquired in step S107 of FIG. FIG. 11 is a schematic diagram showing the fifth position P501Y and the sixth position P601B acquired in step S108 of FIG. FIG. 12 is a graph showing the amount of color shift in the main scanning direction of the third position P301Y with respect to the position in the sub scanning direction SD12. FIG. 13 is a graph showing a color shift amount in the main scanning direction of the first differential position P701Y with respect to a position in the sub scanning direction SD12. FIG. 14 is a diagram showing the contents of the process of step S111 of FIG. FIG. 15 is a diagram showing the contents of the process of step S112 of FIG. FIG. 15 is a diagram showing the contents of the process of step S113 of FIG.

An embodiment of the present invention will be described below with reference to the accompanying drawings to provide an understanding of the present invention. The following embodiments are examples of embodying the present invention, and do not limit the technical scope of the present invention.

1 and 2, arrows X, Y, and Z respectively indicate the left-right direction, the front-back direction, and the up-down direction of the image forming apparatus 100.

In FIG. 1, the image forming apparatus 100 is a printer, a facsimile, a copy machine, or a multifunction machine. The multifunction peripheral has a plurality of functions such as a print function, a facsimile function and a copy function. The image forming apparatus 100 includes a feeding unit 1, an image forming unit 2, a discharging unit 3, and a control unit 4.

The feeding unit 1 includes a storage unit 11, a transport path 12, a plurality of roller pairs 13, and the like. The housing 11 is a cassette, a tray, or the like, and is provided at a position near the lower end of the housing 5 of the image forming apparatus 100. An unprinted sheet (paper or the like) S10 is stored in the storage unit 11. The transport path 12 passes through a position near the rear end of the housing 5 and extends from the storage section 11 to the discharge section 3. The discharge unit 3 is a discharge tray or the like provided at a position near the top of the housing 5. The plurality of roller pairs 13 are provided at a plurality of positions on the transport path 12 and transport the sheet S in the storage unit 11 toward the discharge unit 3.

The image forming unit 2 is a tandem type or electrophotographic type image forming unit, and is provided at a position between the housing unit 11 and the discharge unit 3 in the housing 5. The image forming unit 2 forms an image based on the image data, and transfers the image onto the sheet S10 at the secondary transfer position TP12 on the transport path 12. The image forming unit 2 further fixes the image on the sheet S10, and then sends it as a printed matter S11 to the downstream side of the transport path 12.

The control unit 4 includes a processor such as a CPU, a program storage unit such as a ROM, and a work area such as a RAM. The processor uses the work area to execute a program stored in advance in the program storage unit. As a result, the control unit 4 centrally controls each unit of the image forming apparatus 100. The control unit 4 may be an electronic circuit such as an ASIC (Application Specific Integrated Circuit) or a DSP (Digital Signal Processor).

Next, a more detailed configuration of the image forming unit 2 will be described. As shown in FIG. 1, the image forming unit 2 includes four image forming units 21, 22, 23, 24, two optical scanning units (hereinafter, referred to as LSUs) 25, 26, an intermediate transfer unit 27, and two. The next transfer unit 28 and the fixing unit 29 are provided.

The image forming units 21 to 24 are arranged at the same position in the vertical direction and the horizontal direction. The image forming units 21 to 24 are arranged at equal intervals in the order of the image forming units 21, 22, 23 and 24 from the front side toward the rear side. The image forming unit 2 may include a plurality of image forming units.

The image forming units 21, 22, 23 and 24 are provided corresponding to four colors of yellow, magenta, cyan and black. As shown in FIG. 2, the image forming unit 21 includes an image carrier 211, a charging unit 212, a developing unit 213, a primary transfer unit 214, and the like.

The image carrier 211 is, for example, a photosensitive drum having a cylindrical shape. The image carrier 211 extends in the left-right direction in the housing 5, and is supported by the housing 5 so as to be rotatable in the rotation direction RD11 (see inside the frame F1). The rotation direction RD11 is clockwise in a plan view from the right direction. A cycle in which the image carrier 211 rotates (hereinafter referred to as a rotation cycle) is predetermined.

The charging unit 212 is a charging roller or the like, and extends in the left-right direction along a charging position CP11 (see inside the frame F1) near the lower end of the image carrier 211. The charging unit 212 uniformly charges the peripheral surface of the image carrier 211.

The light L1 is scanned at the exposure position EP11 (see inside the frame F1) on the peripheral surface of the image carrier 211. As a result, a yellow electrostatic latent image is formed on the peripheral surface of the image carrier 211. The exposure position EP11 is a position downstream of the charging position CP11 in the rotation direction RD11. The light L1 is light modulated based on the image data and is emitted from the LSU 25 (see FIG. 1).

The developing unit 213 extends along the peripheral surface of the image carrier 211 at the developing position DP11 (see inside the frame F1) on the peripheral surface of the image carrier 211. The development position DP11 is a position downstream of the corresponding exposure position EP11 in the rotation direction RD11. The developing unit 213 supplies yellow toner to the developing position DP11. As a result, a yellow toner image is formed on the peripheral surface of the image carrier 211.

The primary transfer portion 214 extends in the left-right direction at a position spaced apart from the primary transfer position TP11 (see inside the frame F1) on the peripheral surface of the image carrier 211 in the upward direction. The primary transfer position TP11 is specifically a position on the downstream side of the developing position DP11 in the rotation direction RD11 and a position of the upper end of the image carrier 211. An intermediate transfer belt 271 is interposed between the primary transfer portion 214 and the image carrier 211. The primary transfer unit 214 transfers the toner image formed on the image carrier 211 to the intermediate transfer belt 271.

The image forming unit 22 includes an image carrier 221, a charging unit 222, a developing unit 223, a primary transfer unit 224, and the like. The image forming unit 23 includes an image carrier 231, a charging unit 232, a developing unit 233, a primary transfer unit 234, and the like. The image forming unit 24 includes an image carrier 241, a charging unit 242, a developing unit 243, a primary transfer unit 244, and the like. In comparison with the image forming unit 21, the image forming units 22, 23 and 24 are (1) points arranged at different positions in the front-rear direction, (2) exposure positions EP12 of the image carriers 221, 231, 241. The differences are that the light L2, L3, and L4 are scanned on EP13 and EP14, and (3) magenta, cyan, and black toner images are formed. Therefore, detailed description of the configuration of the image forming units 22 to 24 will be omitted.

In FIG. 1, the LSU 25 scans the exposure positions EP11 and EP12 with the lights L1 and L2, respectively. The LSU 26 scans the exposure positions EP13 and EP14 with the lights L3 and L4, respectively.

As shown in FIG. 2, the intermediate transfer unit 27 includes an intermediate transfer belt 271, a driving roller 272, and a driven roller 273.

The drive roller 272 and the driven roller 273 are separated from each other in the front-rear direction at a position above the image carriers 211 to 241 in the housing 5 (see FIG. 1). The drive roller 272 and the driven roller 273 extend in the left-right direction, and are supported by the housing 5 so as to be rotatable around an axis extending in the left-right direction. The intermediate transfer belt 271 is an endless belt and is stretched around a driving roller 272 and a driven roller 273. The intermediate transfer belt 271 rotates in the rotation direction RD12 by the rotation of the drive roller 272. While the intermediate transfer belt 271 is rotating, the toner images of the four colors formed on the image carriers 211, 221, 231, 241 are superposed on the outer peripheral surface of the intermediate transfer belt 271. As a result, a color image is formed on the outer peripheral surface. The intermediate transfer belt 271 carries the color image and conveys it toward the secondary transfer position TP12. The secondary transfer position TP12 is a position downstream of the respective primary transfer positions TP11 in the rotation direction RD12, and is a position where the intermediate transfer belt 271 and the secondary transfer portion 28 face each other.

The secondary transfer portion 28 is a secondary transfer roller or the like, extends along the left-right direction at the secondary transfer position TP12, and faces the driven roller 273 with the intermediate transfer belt 271 interposed therebetween. The sheet S10 is conveyed at the secondary transfer position TP12 in an obliquely upward conveying direction FD1. The secondary transfer unit 28 transfers the color image carried by the intermediate transfer belt 271 to the sheet S10 (see FIG. 1) at the secondary transfer position TP12.

In FIG. 1, the fixing unit 29 is provided on the transport path 12 at a position downstream of the secondary transfer position TP12. The fixing unit 29 includes a fixing roller and a pressure roller, and the secondary transfer unit 28 heats and presses the toner on the sheet S10. As a result, the color image is fixed on the sheet S10. The fixing unit 29 sends out the sheet S10 having the color image fixed thereon as a printed material S11 in the downstream direction of the transport path 12.

Next, a more detailed configuration of the LSU 25 will be described. As shown in FIG. 3A, the LSU 25 includes a housing 250, two light sources 251A and 251B, a polygon mirror 252, and a polygon motor 253. The LSU 25 further includes two fθ lenses 254A, three folding mirrors 256A, and a translucent member 259A corresponding to the light source 251A. The LSU 25 further includes two fθ lenses 254B, three folding mirrors 256B, and a translucent member 259B corresponding to the light source 251B.

The light sources 251A and 251B are laser diodes or the like. The light sources 251A and 251B are provided in the housing 250 at positions separated from each other in the front-rear direction. The light sources 251A and 251B emit the light modulated by the image data toward a polygon mirror 252 provided in the housing 250 to the left of the light sources 251A and 251B.

The polygon mirror 252 has a polygonal shape in a plan view from above and below and has the plurality of deflection surfaces. The polygon mirror 252 is rotated around the rotary shaft 253A along the vertical direction by the rotational driving force supplied from the polygon motor 253. By this rotation, the polygon mirror 252 sequentially deflects the light incident on each of the plurality of deflection surfaces from the light sources 251A and 251B toward the front and the rear, and scans in the main scanning direction SD11 at a constant angular velocity.

The main scanning direction SD11 is specifically the left-right direction. Further, hereinafter, the direction orthogonal to the main scanning direction SD11 will be referred to as the sub-scanning direction SD12. The sub-scanning direction SD12 is opposite to the rotation direction RD11 (see FIG. 2). Further, the sub-scanning direction SD12 is a direction opposite to the carrying direction FD1 for the sheet S10, and the main scanning direction SD11 is a direction orthogonal to the carrying direction FD1 for the sheet S10 (see FIG. 5).

The two fθ lenses 254A are provided in the housing 250, and the light deflected in the forward direction by the polygon mirror 252 is scanned at a constant speed in the main scanning direction SD11 on the exposure position EP11 (see FIG. 2). Convert to light. The three folding mirrors 256A guide the light passing through the two fθ lenses 254A to the light transmitting member 259A.

The two fθ lenses 254B are provided in the housing 250, and the light deflected backward by the polygon mirror 252 is scanned at a constant speed in the main scanning direction SD11 on the exposure position EP12 (see FIG. 2). Convert to light. The three folding mirrors 256B guide the light passing through the two fθ lenses 254B to the light transmitting member 259B.

Slits 250A and 250B that are long in the main scanning direction SD11 are formed on the upper surface of the housing 250 at intervals in the front-rear direction. The translucent members 259A and 259B are plate-shaped members made of a translucent material and close the slits 250A and 250B, respectively. The light guided to the translucent members 259A and 259B is imaged by being scanned in the main scanning direction SD11 at exposure positions EP11 and EP12 (see FIG. 2) as lights L1 and L2. The position (that is, the image height) H in the main scanning direction SD11 where the lights L1 and L2 form an image corresponds to the deflection angles θ1 and θ2, as shown in FIG. 3B. The deflection angles θ1 and θ2 are angles formed by the optical axes AX1 of the two fθ lenses 254A and 254B and the lights L1 and L2, and are changed by the rotation of the polygon mirror 252. The deflection angles θ1 and θ2 are angles of 0° or more. The image height H has an origin O at an intersection point between the optical axis AX1 and the 252 circumferential surfaces of the image carriers 211 and 221. Further, the image height H increases as the deflection angles θ1 and θ2 increase.

As compared with the LSU 25, the LSU 26 is (1) arranged at different positions in the front-back direction in the housing 5 as shown in FIG. 1, and (2) deflected by the polygon mirrors at deflection angles θ3 and θ4. The light beams L3 and L4 are scanned at exposure positions EP13 and EP14 (see FIG. 2) in the main scanning direction SD11. Therefore, the detailed description of the LSU 26 is omitted.

The distance between the image carrier 211 and the LSU 25 varies in the rotation cycle of the image carrier 211 even if the reflection angle of the folding mirror 256A closest to the light transmitting member 259A on the optical path is constant. The distance variation in the rotation cycle is caused by the rotational shake of the image carrier 211. The distance between the image carrier 221 and the LSU 25, and the distance between each image carrier 231, 241 and the LSU 26 also vary. Further, the variation of the distance in the rotation cycle (hereinafter, simply referred to as distance variation) is different between the plurality of image carriers 211, 221, 231, 241. Therefore, in the image forming apparatus 100, the toner images of four colors may be superimposed on the outer peripheral surface of the intermediate transfer belt 271 in a state of being displaced from each other in the main scanning direction SD11.

In the image forming apparatus according to the related art described in the "Background Art" section, a specific color image is formed on the intermediate transfer belt for a displacement inspection before image formation. The specific color image includes the specific patterns of the plurality of colors arranged in the sub-scanning direction. In the image forming apparatus, the shift amount in the main scanning direction of the specific pattern of the plurality of colors is derived and corrected based on the specific image data obtained by optically reading the specific color image.

When the lengths of the plurality of specific patterns in the sub-scanning direction are shorter than the length corresponding to the rotation cycle, the specific image data may not include the variation amount of the distance in the entire rotation cycle. Therefore, in the image formation after the deviation amount derived based on the specific pattern is corrected, when the toner images of the plurality of colors are superimposed on the intermediate transfer belt, the toner images of the plurality of colors are separated from each other. There may be a deviation in the main scanning direction.

On the other hand, the data processing apparatus 200 according to the present embodiment derives a shift amount that can reduce the color shift of the plurality of toner images when the toner images of the plurality of colors are superposed in the tandem type image forming apparatus 100. Is possible.

In FIG. 4, the control unit 4 further includes a storage unit 41. The storage unit 41 is a non-volatile storage device. The image data for inspection (hereinafter, simply referred to as image data) 5 is stored in the storage unit 41 in advance.

The image data 5 represents the specific color image 50 for the displacement inspection, and is generated under the assumption that the image carrier 211, 221, 231, 241 (see FIG. 2) does not have the rotational shake. The image forming apparatus 100 executes image formation based on the image data 5 in the adjustment process before factory shipment. A specific color image 50 (see FIG. 5) is formed on a printed matter (hereinafter referred to as a specific printed matter) S11 obtained by the image formation. The specific color image 50 is an example of the color image in the present invention.

As shown in FIG. 4, the specific color image 50 includes four sets of first inspection images 51 to 54, one set of reference images 55, and two sets of second inspection images 56 and 57.

The first inspection image 51 includes six linear images 61 to 66. The linear image 61 includes a black image 61B1, a cyan image 61C, a magenta image 61M, a yellow image 61Y, and a black image 61B2. The black images 61B1 and 61B2 are linear black-color linear images and are displayed in the specific areas SR11 and SR15. The cyan image 61C, the magenta image 61D, and the yellow image 61Y are linear images of cyan single color, magenta single color, and yellow single color, and are formed in the specific areas SR12, SR13, and SR14.

The specific areas SR11 to SR15 have a linear shape that is long in the sub-scanning direction SD12. The specific areas SR11 to SR15 are arranged in the order of the specific areas SR11, SR12, SR13, SR14, and SR15 in the sub-scanning direction SD12 at the position P11 in the main scanning direction SD11. The position P11 is a position separated from the center line CL1 by the specific distance SL11 in the separation direction SD11A. The center line CL1 is a line that passes through the center of the specific printed material S11 in the main scanning direction SD11. The separation direction SD11A is a direction away from the center line CL1 in the main scanning direction SD11. The specific areas SR11 to SR15 are at the same position in the main scanning direction SD11 when the image carrier 211, 221, 231, 241 (see FIG. 2) does not generate rotational shake (hereinafter referred to as an ideal state). However, the specific printed matter S11 may deviate from each other in the main scanning direction SD11.

Here, the length corresponding to the rotation cycle in the main scanning direction SD11 is referred to as a first specific length SL1. In other words, the first specific length SL1 is the length of the peripheral surface of the image carrier 211, 221, 231, 241 in the rotation direction RD11. Each length TL3 of the specific areas SR11 to SR15 in the sub-scanning direction SD12 is shorter than the first specific length SL1.

In the ideal state, the linear images 62, 63, 64, 65, 66 specify the linear images 61, 62, 63, 64, 65 in the approach direction SD11B approaching the center line CL1 in the main scanning direction SD11. It is an image moved with an interval SG1.

The first inspection image 52 is formed at a position between the first inspection image 51 and the center line CL1 on the specific printed matter S11. In the ideal state, the first inspection image 52 is an image obtained by translating the first inspection image 51 in the proximity direction SD11B. In the ideal state, the first inspection images 53 and 54 are images having a symmetrical relationship with the first inspection images 52 and 51 with the center line CL1 as a reference.

The reference image 55 and the second inspection image 56 are separated from the position P21 in the sub-scanning direction SD12 in the sub-scanning direction SD12 by a distance corresponding to the first specific length SL1. The position P21 is a position of an end portion on the upstream side in the sub-scanning direction SD12 in the first inspection images 51 to 54. In the ideal state, the reference image 55 and the second inspection image 56 extend in the sub-scanning direction SD12 from the position P22 in the sub-scanning direction SD12 by a second specific length SL2 that is equal to or larger than the first specific length SL1. The position P22 is a position separated from the position P21 by the first specific length SL1 in the sub-scanning direction SD12.

Specifically, the reference image 55 includes five linear images 71 to 75, as shown in FIG. The linear images 71 and 75 are solid black images and are displayed in the specific areas SR21 and SR25, respectively. The linear images 72, 73, 74 are solid images of cyan, magenta, and yellow, and are displayed in the specific areas SR22, SR23, SR24, respectively.

Each of the specific areas SR21 to SR25 has a linear shape and, in the ideal state, has a second specific length SL2 from the position P22 in the sub-scanning direction SD12. The specific areas SR21 to SR25 are positions closer to the center line CL1 than the specific areas SR31 to SR35, and are positioned between the first inspection images 52 and 53 (see FIG. 5) in the main scanning direction SD11, and are sub-scanned. It extends along the direction SD12. In particular, the specific area SR21 extends along the sub-scanning direction SD12 at a position P31 that is apart from the center line CL1 by the specific distance SL12. The specific areas SR22, SR23, SR24, SR25 are arranged from the specific areas SR21, SR22, SR23, SR24 at a specific interval SG2 in the main scanning direction SD11.

As shown in FIG. 5, the second inspection image 56 is formed at a position between the first inspection images 51 and 52 in the main scanning direction SD11. The second inspection image 56 includes five linear images 81 to 85, as shown in FIG. The linear images 81 and 85 are black solid images and are formed in the specific areas SR31 and SR35, respectively. The linear images 82, 83, 84 are solid images of cyan, magenta, and yellow, and are formed in the specific areas SR32, SR33, SR34, respectively. In the ideal state, the specific areas SR31 to SR35 are areas obtained by translating the specific areas SR21 to SR25 in the separation direction away from the center line CL1 in the main scanning direction SD11.

In FIG. 5, the second inspection image 57 is an image having a symmetrical relationship with the second inspection image 56 with the center line CL1 as a reference.

Next, the data processing device 200 according to the embodiment of the present invention will be described in detail. In FIG. 7, the data processing device 200 includes an image reading unit 6, an output unit 7, and a control unit 8.

The image reading unit 6 is a flatbed scanner or the like, and includes a contact unit, a carriage, and the like. The image reading section 6 optically reads the specific printed matter S11 set by the user on the contact section by the carriage and generates specific image data 58 (see FIG. 8) representing the specific color image 50. The specific image data 58 includes a color value and a position for each pixel arranged in each of the main scanning direction SD11 and the sub scanning direction SD12. The position of the pixel includes the position in each of the main scanning direction SD11 and the sub scanning direction SD12.

The output unit 7 is a display device or the like, and outputs various information transmitted by the control unit 8.

The control unit 8 includes a processor such as a CPU, a program storage unit such as a ROM, and a memory such as a RAM having a work area. The processor executes a program stored in the program storage unit in advance using a work area of the memory. As a result, the control unit 8 centrally controls the image reading unit 6 and the output unit 7. The control unit 8 may be an electronic circuit such as an ASIC (Application Specific Integrated Circuit) or a DSP (Digital Signal Processor).

The control unit 8 also includes a first acquisition processing unit 8A, a second acquisition processing unit 8B, a first derivation processing unit 8C, and a second derivation processing unit 8D as a plurality of processing units. Specifically, the control unit 8 functions as the plurality of processing units when the processor executes the program.

The first acquisition processing unit 8A is formed by rotatable image carriers 211 and 241 (see FIG. 2) from the specific areas SR11 and SR14 (see FIG. 5) arranged in the sub-scanning direction SD12 in the specific color image 50. The first position P101Y and the second position P201B (see FIG. 9) in the main scanning direction SD11 of the pixels representing yellow and black, respectively, are acquired. The specific color image 50 is an example of the color image in the present invention. The specific areas SR14 and SR11 are examples of the first specific area and the second specific area in the present invention. Yellow and black are examples of the first color and the second color in the present invention. Further, the image carriers 211 and 214 are examples of the first image carrier and the second image carrier in the present invention.

The second acquisition processing unit 8B determines, from the specific area SR34 (see FIG. 10) having the second specific length SL2 (see FIG. 5) in the sub-scanning direction SD12 in the specific color image 50, a plurality of pixels representing yellow. The third position P301Y (see FIG. 10) in the main scanning direction SD11 is acquired. The specific area SR34 is an example of the third specific area in the present invention.

The first derivation processing unit 8C derives a first color shift amount AD1Y (see FIG. 8) in which the yellow pixel is displaced in the main scanning direction SD11 in the specific area SR34 based on the plurality of third positions P301Y.

The second derivation processing unit 8D derives a first shake amount AS11Y at which the image carrier 211 shakes at the first image height H101Y corresponding to the specific area SR34, based on the first color shift amount AD1Y, and the first position P101Y, Based on the second position P201B and the first shake amount AS11Y, a second color shift amount AD2Y in which the yellow is displaced in the main scanning direction with respect to black in the specific area SR14 is derived.

The first derivation processing unit 8C derives the first color shift amount AD1Y based on the intermediate position between the third positions P301Y (see FIG. 13) at both ends in the main scanning direction SD11.

The first shake amount AS11Y is the amount by which the image carrier 211 shakes with respect to the position where the image height H is zero at the first image height H101Y.

The second acquisition processing unit 8B further acquires, from the specific area SR31, the fourth position P401B (see FIG. 10) in the main scanning direction SD11 of the plurality of pixels representing black from the specific area SR31 in the specific color image 50. The specific area SR31 is separated from the specific area SR34 in the main scanning direction SD11 in the specific color image 50, and has the second specific length SL2 in the sub-scanning direction SD12. The specific area SR31 is an example of the fourth specific area in the present invention.

The first derivation processing unit 8C further derives a third color deviation amount AD3B in which the black pixel in the specific area SR31 is displaced in the main scanning direction, based on the plurality of fourth positions P401B.

The second derivation processing unit 8D further derives a second shake amount AS21B in which the image carrier 241 shakes at the second image height H201B corresponding to the specific area 31, based on the third color shift amount AD3B, and the first position P101Y. , The second position P201B, the first shake amount AS11Y, and the second shake amount AS21B, the second color shift amount AD2Y is derived.

The second acquisition processing unit 8B further acquires the fifth position P501Y (see FIG. 11) in the main scanning direction SD11 of the plurality of pixels representing yellow from the specific area SR24 (see FIG. 11). The specific area SR24 is predetermined in the specific color image 50 closer to the center of the specific area SR34 (see FIG. 10) in the main scanning direction SD11, and has a second specific length SL2 in the sub-scanning direction SD12. .. The specific area SR24 is an example of the fifth specific area in the present invention.

The first derivation processing unit 8C derives the first color shift amount DA1Y in which the yellow pixel in the specific area SR34 is displaced in the main scanning direction SD11 based on the plurality of third positions P301Y and the plurality of fifth positions P501Y.

The second derivation processing unit 8D further sets the first shake amount AS11Y at the first image height H101Y corresponding to the specific area SR34 to the third position corresponding to the specific area SR14 based on the first position P101Y and the third position P301Y. It is converted into the first shake amount AS11Y at the image height H301Y, and the second color shift amount AD2Y is derived based on the converted first shake amount AS11Y, the first position P101Y, and the second position P201B.

Hereinafter, each process performed by the data processing device 200 will be described more specifically with reference to FIGS. 8 to 15. In the following, a process of deriving a second color shift amount AD2Y indicating the amount of pixel shift in the yellow image 61Y (that is, the specific area SR14) with respect to the black image 61B1 (that is, the specific area SR11) will be described. The details will be described.

In step S101 of FIG. 8, the control unit 8 acquires the specific image data 58 from the image reading unit 6 from the specific printed material S11 set in the image reading unit 6 by the person in charge of the adjustment process, and stores it in the RAM ( Step S101). The specific image data 58 includes information on color values and positions of pixels arranged in each of the main scanning direction SD11 and the sub scanning direction SD12.

The specific printed matter S11 may be obliquely set on the contact portion. Therefore, the control unit 8 next performs the correction process on the information of the pixels included in the specific areas SR11, SR14, SR21, SR24, SR31, and SR34 (step S102). Specifically, the control unit 8 derives the skewness of the linear images 71 and 75 with respect to the sub-scanning direction SD12 based on the information (particularly, the pixel positions) included in the specific areas SR21 and SR25. When the skewness is outside the allowable range, the control unit 8 sets the positional information of the pixels included in the specific areas SR11, SR14, SR21, SR24, SR31, and SR34 so that the skewness falls within the allowable range. To correct. In the image reading unit 6, the lens or the like may have optical distortion, or the specific printed material S11 may be deformed. In step S102, the distortion or the deformation may be corrected.

Next, the control unit 8 extracts the information of the pixels included in the specific areas SR11 and SR14 from the specific image data 58 in step S103. Next, the control part 8 extracts the information of the pixel contained in specific area SR21, SR24, SR25 from specific image data 58 in step S104. Next, the control part 8 extracts the information of the pixel contained in specific area SR31, SR34 from the specific image data 58 in step S105.

Next, in step S106, the control unit 8 functions as the first acquisition processing unit 8A and acquires the first position P101Y and the second position P201B (see FIG. 9) in the main scanning direction SD11.

In step S106, specifically, the first acquisition processing unit 8A acquires the position in the main scanning direction SD11 as the first position P101Y from the information of the specific pixel 611Y in the specific area SR14, as shown in FIG. .. The first acquisition processing unit 8A acquires the position in the main scanning direction SD11 as the second position P201B from the information of the specific pixel 611B in the specific area SR11. The specific pixels 611Y and 611B are, for example, pixels located at the center of the main scanning direction SD11 among pixels having predetermined positions P41Y and P41B in the sub scanning direction SD12.

Next, in step S107, the control unit 8 functions as the second acquisition processing unit 8B, and acquires information on the plurality of third positions P301Y and fourth positions P401B (see FIG. 10) in the main scanning direction SD11.

Specifically, in step S107, the second acquisition processing unit 8B acquires information on pixels included in the plurality of partial specific areas SR41B and SR41Y (see FIG. 10) in the specific areas SR31 and SR34. Each of the plurality of partial specific areas SR41B is a linear area having a third specific length SL13 in the sub-scanning direction SD12 in the specific area SR31, and is arranged in the sub-scanning direction SD12 with a specific spacing SG3. The uppermost stream side partial specific area SR41B in the sub-scanning direction SD12 includes a position P42B that is separated from the position P41B by the first specific length SL1. The plurality of partial specific areas SR41Y are linear areas having the third specific length SL13 in the sub-scanning direction SD12 in the specific area SR34, and are arranged in the sub-scanning direction SD12 with a specific spacing SG3. The fourth partial specific area SR41Y from the most upstream side in the sub-scanning direction SD12 includes a position P42Y which is separated from the position P41Y by the first specific length SL1.

In step S107, the second acquisition processing unit 8B further acquires a plurality of third positions P301Y and a plurality of fourth positions P401B from the information of the pixels included in the partial specific areas SR41Y and SR41B. As shown in FIG. 10, the plurality of third positions P301Y and the plurality of fourth positions P401B are positions in the main scanning direction of pixels located at the centers of the corresponding partial specific areas SR41Y and SR41B.

Next, in step S108, the control unit 8 functions as the second acquisition processing unit 8B and acquires information on the fifth position P501Y and the sixth position P601B (see FIG. 11) in the main scanning direction SD11.

Specifically, in step S108, the second acquisition processing unit 8B acquires information included in the plurality of partial specific areas SR51B and SR51Y, as shown in FIG. 11. The plurality of partial specific areas SR51B and SR51Y are linear areas having the third specific length SL13 in the sub-scanning direction SD12 in the specific areas SR21 and SR24, and are arranged in the sub-scanning direction SD12 with a specific spacing SG3.

In step S108, the second acquisition processing unit 8B further sets the positions of the pixels, which are located at the centers of the partial specifying areas SR51Y and SR51B, in the main scanning direction SD11 as the plurality of fifth positions P501Y and the plurality of sixth positions P601B. get.

In the ideal state, since the rotational shake of the image carrier 211 does not occur, the color shift in the main scanning direction SD11 that occurs at the plurality of third positions P301Y is constant at zero. However, due to the rotational shake, the plurality of third positions P301Y include a color shift that varies depending on the position in the sub-scanning direction SD12, as indicated by a black circle in FIG. Further, as indicated by the black squares in FIG. 12, the plurality of fifth positions P501Y include a shift that varies depending on the position in the sub-scanning direction SD12. The amount of rotational shake of the image carrier 211 is larger in the portion closer to the end in the main scanning direction SD11 than in the portion closer to the center in the main scanning direction SD11. Therefore, the plurality of fifth positions P501Y include a larger color shift than the plurality of third positions P301Y.

Next, the control unit 8 functions as the first derivation processing unit 8C in step S109 of FIG. The first derivation processing unit 8C selects a set of the third position P301Y and the fifth position P501Y at the same position in the sub-scanning direction SD12 from the information of the plurality of third positions P301Y and the plurality of fifth positions P501Y. .. The first derivation processing unit 8C derives a first difference position P701Y that is a difference between the third position P301Y and the fifth position P501Y for each set. The plurality of first differential positions P701Y vary depending on the position in the sub-scanning direction SD12, as plotted by the black triangles in FIG. The first derivation processing unit 8C further derives a second difference position P801B that is a difference between the fourth position P401B and the sixth position P601B at the same position in the sub-scanning direction SD12.

Next, in step S110 of FIG. 8, the control unit 8 functions as the first derivation processing unit 8C and derives the first color shift amount AD1Y and the third color shift amount AD3B.

In step S109, the first derivation processing unit 8C specifically, as shown in FIG. 13, includes two first difference positions P701Y (maximum value and minimum value in FIG. 13) located at both ends in the main scanning direction SD11. (Indicated by) is derived.

The first derivation processing unit 8C further acquires a first difference position P701Y corresponding to the position P42Y in the sub-scanning direction SD12 in step S109. Next, the first derivation processing unit 8C derives the difference value between the first difference position P701Y corresponding to the position P42Y and the intermediate difference position P702Y as the first color shift amount AD1Y occurring at the third position P301Y. .. By the same procedure, the first derivation processing unit 8C determines the difference value between the intermediate difference position P802B of the second difference positions P801B at both ends in the main scanning direction SD11 and the second difference position P801B corresponding to the position P42B as the third difference value. It is derived as the color shift amount AD3B.

Note that the first derivation processing unit 8C may derive the intermediate position P302Y (see FIG. 12) of the third positions P301Y at both ends in the main scanning direction SD11 in step S109. The first derivation processing unit 8C may further derive a difference value between the third position P301Y corresponding to the position P42Y in the sub-scanning direction SD12 and the intermediate position P302Y as another example of the first color shift amount AD1C. .. In this case, the first derivation processing unit 8C derives the intermediate position P402B of the fourth positions P401B at both ends in the main scanning direction SD11, and the fourth position P401B corresponding to the position P42Y in the sub-scanning direction SD12 and the intermediate position P402B. The difference value of is derived as another example of the third color shift amount AD3B.

Next, in step S111, the control unit 8 functions as the second derivation processing unit 8D and derives the first shake amount AS11Y and the second shake amount AS21B. The first shake amount AS11Y is the amount by which the image carrier 211 shakes with respect to the origin O at the first image height H101Y (see FIG. 14) corresponding to the specific area SR34. The first image height H101Y is specifically the image height corresponding to the third position P301Y. The second shake amount AS21B is the amount that the image carrier 241 shakes with respect to the origin O at the second image height H201B (see FIG. 14) corresponding to the specific area SR31. The second image height H201B is specifically the image height corresponding to the fourth position P401B.

More specifically, the first color shift amount AD1Y derived in step S110 is Z1, and the deflection angle θ1 corresponding to the first image height H101Y is θz1. The second derivation processing unit 8D derives the first shake amount AS11Y by calculating Z1/tan θz1. The second derivation processing unit 8D stores in advance the correspondence between the image height H of the pixels formed on the image carrier 211 and the deflection angles θ1 to θ4. By the same process, the second derivation processing unit 8D derives the second shake amount AS21B based on the second color shift amount AD2B and the second image height H210B.

Next, in step S112, the control unit 8 functions as the second derivation processing unit 8D, and as shown in FIG. 15, adds the first shake amount AS11Y and the second shake amount AS21B derived in step S110. Then, the relative shake amount AS31Y corresponding to the specific area SR34 is derived.

As shown in FIGS. 5 and 6, in the specific color image 50, the linear image 61 is formed at a position different from the second inspection image 56 in the main scanning direction SD11. Therefore, the relative shake amount AS31Y derived in step S110 does not correspond to the first position P101Y. However, the relative shake amount AS31Y increases substantially linearly with the image height H. Therefore, in step S113, the control unit 8 functions as the second derivation processing unit 8D and converts the relative shake amount AS31Y corresponding to the specific area SR34 into the relative shake amount AS31Y corresponding to the specific area SR14.

Specifically, in step S113, the second derivation processing unit 8D causes the linear image 84 to have a third position P301Y corresponding to the position P42Y (see FIG. 10) and the yellow image 61Y to have a position P41Y (see FIG. 9). The distances SL14 and SL15 (see FIG. 16) from the respective center lines CL1 are derived. Further, the relative shake amount AS31Y after conversion is set to Ya, and the relative shake amount AS31Y before conversion is set to Xa. In this case, the second derivation processing unit 8D derives the relative shake amount AS31Y at the third image height H301Y corresponding to the first position P101Y of the specific area SR14 by calculating Ya=Xa×SL15/SL14.

Next, the control unit 8 functions as the second derivation processing unit 8D in step S114. The second derivation processing unit 8D derives a correction value CV41Y for the amount of deviation of the first position P101Y from the second position P201B in the main scanning direction SD11 based on the relative shake amount AS31Y. More specifically, the relative shake amount AS31Y is Z2, and the deflection angle θ1 corresponding to the first position P101Y is θz2. The second derivation processing unit 8D derives the correction value CV41Y by calculating Z2×tan θz2.

Next, in step S115, the control unit 8 functions as the second derivation processing unit 8D and subtracts the second displacement amount AD2Y of the first position 101Y from the second position P201B from the first position 101Y. It is derived by adding the correction value CV41Y to the value obtained by.

The processes of steps S103 to S115 are similarly executed for the magenta image 61M and the cyan image 61C. As a result, the data processing device 200 indicates the amount by which the pixels in the magenta image 61M and the cyan image 61C (that is, the specific areas SR13 and SR12) are displaced from the pixels of the black image 61B1 (that is, the specific area SR11). The two-color shift amounts AD2M and AD2C can be derived. Further, the processing of steps S103 to S115 may be similarly performed on the other first inspection images 52 to 54.

Next, the control unit 8 displays the second color shift amounts AD2Y, AD2M, and AD2C for yellow, magenta, and cyan on the display unit 7 in step S116. The inspector adjusts the timing of forming the yellow, magenta, and cyan toner images in the image forming unit 2 so as to eliminate the second color shift amounts AD2Y, AD2M, and AD2C.

In the present embodiment, the first color shift amount AD1C is derived based on the specific areas SR22 and SR32 having the second specific length SL2 that is equal to or larger than the first specific length SL1 and corresponds to the rotation cycle of the image carrier 231. The positions of the pixels included in the specific areas SR22 and SR23 in the main scanning direction SD11 include the variation amount of the distance between the LSU 25 and the image carrier 231 in the entire area in the rotation direction RD11 of the image carrier 231. The first color shift amount AD1C based on the specific areas SR22 and SR23 is more accurate than the color shift amount based on the specific pattern having a length less than the first specific length SL1. For the same reason, the first color shift amounts AD1M and AD1Y and the third color shift amount AD3B also show accurate shift amounts. In the present embodiment, the second color shift amounts AD2C, AD2M, AD2Y are derived based on the first color shift amounts AD1M, AD1Y and the third color shift amount AD3B. Therefore, in the image formation after the second color shift amounts AD2C, AD2M, and AD2Y are corrected in the image forming apparatus 100, when the toner images of the plurality of colors are superimposed on the intermediate transfer belt 271, the toner images of the respective colors are overlapped. It is possible to reduce the occurrence of the deviation in the main scanning direction SD11 during the period.

In the present embodiment, the data processing device 200 derives the second color shift amount AD2Y based on the relative shake amount AS31Y. However, the present invention is not limited to this, and it is also possible to derive only the first shake amount AS11Y and derive the second color shift amount AD2Y based on the first shake amount AS11Y.

Further, in the embodiment, the control unit 8 includes the plurality of processing units (that is, the first acquisition processing unit 8A, the second acquisition processing unit 8B, the first derivation processing unit 8C, and the second derivation processing unit 8D). I explained an example. However, not limited to this, the control unit 4 may include the plurality of processing units. In this case, the control unit 4 can acquire the specific image data 58 from the image reading device included in the image forming apparatus 100.

Further, in the embodiment, the example in which the specific image data 58 is the image data representing the specific color image 50 transferred to the sheet S10 has been described. However, not limited to this, the specific image data 58 may be image data represented by the specific color image 50 transferred to the intermediate transfer belt 271. In this case, the image reading unit 6 reads the specific color image 50 at a position apart from all the primary transfer positions TP11 on the downstream side in the rotation direction RD12 by a specific distance in the housing 5 (see FIG. 1).

100 image forming apparatus 2 image forming section 211, 221, 231, 241 image carrier 25, 26 optical scanning device (LSU)
4 control part 200 data processing device 6 image reading part 7 output part 8 control part 8A 1st acquisition processing part 8B 2nd acquisition processing part 8C 1st derivation processing part 8D 2nd derivation processing part

Claims (7)

In the color image based on the image data, the first color and the second color formed by the rotatable first image carrier and the second image carrier are represented from the first specific area and the second specific area arranged in the sub-scanning direction. A first acquisition processing unit that respectively acquires a first position and a second position of the pixel in the main scanning direction;
In the color image, from the third specific area having a second specific length in the sub-scanning direction that is equal to or longer than the first specific length that is the length in the circumferential direction of the first image carrier, a plurality of the first colors are displayed. A second acquisition processing unit that acquires a third position of the pixel in the main scanning direction;
A first derivation processing unit that derives a first color shift amount in which the pixels of the first color are displaced in the main scanning direction in the third specific area based on a plurality of the third positions;
Based on the first color shift amount, a first shake amount that the first image carrier shakes at a first image height corresponding to the third specific area is derived, and the first position and the second position, A second derivation processing unit that derives a second color shift amount in the first specific area where the first color deviates from the second color in the main scanning direction based on the first shake amount,
A data processing device including. The data processing device according to claim 1, wherein the first derivation processing unit derives the first color misregistration amount based on an intermediate position between the third positions at both ends in the main scanning direction. The data processing device according to claim 1, wherein the first shake amount is a shake amount of the first image carrier with respect to a position where the image height is zero and the image height is zero. The second acquisition processing unit further includes, from the fourth specific area in the color image, spaced from the third specific area in the main scanning direction and having the second specific length in the sub-scanning direction, the second color. Acquiring a plurality of fourth positions in the main scanning direction of a plurality of pixels representing
The first derivation processing unit further derives a third color shift amount in which the pixels of the second color are displaced in the main scanning direction in the fourth specific area based on the plurality of fourth positions,
The second derivation processing unit further derives a second shake amount by which the second image carrier shakes at a second image height corresponding to the second specific area, based on the third color shift amount, and Deriving the second color shift amount based on the first position, the second position, the first shake amount, and the second shake amount,
The data processing device according to claim 1. The second acquisition processing unit is further predetermined in a position closer to the center in the main scanning direction in the color image than in the third specific area, and has a second specific length in the sub scanning direction. From the area, obtain a fifth position in the main scanning direction of a plurality of pixels representing the first color,
The first derivation processing unit determines, based on the plurality of third positions and the plurality of fifth positions, a first color shift amount in which the pixels of the first color are displaced in the main scanning direction in the third specific area. Derive,
The data processing device according to claim 1. The second derivation processing unit further corresponds, based on the first position and the third position, the first shake amount at the first image height corresponding to the third specific area to the first specific area. Converting to the first shake amount at the third image height, and deriving the second color shift amount based on the converted first shake amount, the first position, and the second position,
The data processing device according to claim 1. An image forming apparatus comprising the data processing device according to claim 1.