JP2020085257A - Header for heat exchanger, heat exchanger, outdoor unit, and air conditioner - Google Patents

Header for heat exchanger, heat exchanger, outdoor unit, and air conditioner Download PDF

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JP2020085257A
JP2020085257A JP2018214602A JP2018214602A JP2020085257A JP 2020085257 A JP2020085257 A JP 2020085257A JP 2018214602 A JP2018214602 A JP 2018214602A JP 2018214602 A JP2018214602 A JP 2018214602A JP 2020085257 A JP2020085257 A JP 2020085257A
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chamber
heat transfer
header
heat exchanger
refrigerant
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JP6817996B2 (en
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烈将 毛塚
Takemasa Kezuka
烈将 毛塚
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Hitachi Johnson Controls Air Conditioning Inc
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Hitachi Johnson Controls Air Conditioning Inc
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Abstract

To provide a header which enables a refrigerant to be distributed into each heat transfer pipe equally or at a preferable ratio at lower manufacturing costs, and to provide a heat exchanger, an outdoor unit, and an air conditioner.SOLUTION: A header for a heat exchanger includes: a housing 12 with which heat transfer pipes are connected; a partition member 16 which partitions an interior of the housing 12 into a heat transfer pipe side from the opposite side; first chambers 41, each of which is provided at the heat transfer pipe side of the partition member 16 and connected with the heat transfer pipes and into which a refrigerant flows; second chambers 42, each of which is provided below the first chamber 41 at the heat transfer pipe side of the partition member 16 and forms a space with which the heat transfer pipe is connected; third chambers 43, each of which is a space located at the opposite side of the heat transfer pipe side of the partition member 16 and at the back side of the first chamber 41 and the second chambers 42; first openings 25a provided at the partition member 16 and allowing communication between the first chamber 41 and the third chamber 43; and second openings 25b provided at the partition member 16 and allowing communication between each second chamber 42 and the third chamber 43.SELECTED DRAWING: Figure 8

Description

本発明は、熱交換器用のヘッダ、熱交換器、室外機及び空気調和機に関する。 The present invention relates to a heat exchanger header, a heat exchanger, an outdoor unit, and an air conditioner.

本技術分野の背景技術として、特開2017−133820号公報(特許文献1)がある。この公報には、「上下方向に延びるメインヘッダ室と、前記メインヘッダ室から水平方向へ分岐させて上下方向に並べて設けられた複数のサブヘッダ室と、を備え、前記メインヘッダ室に流入する冷媒を前記複数のサブヘッダ室にそれぞれ接続された冷媒管に対して流入させるためのヘッダであって、前記メインヘッダ室が、当該メインヘッダ室の内部へ気液混合状態の冷媒を水平方向に流入させる冷媒流入穴と、前記冷媒流入穴から流出する冷媒が衝突するように設けられ、冷媒の流れ方向を上下方向に変更する流れ方向変更機構とを備えた。」と記載されている(要約参照)。 As background art of this technical field, there is JP-A-2017-133820 (Patent Document 1). In this publication, "a main header chamber that extends in the vertical direction and a plurality of sub-header chambers that are horizontally branched from the main header chamber and are arranged side by side in the vertical direction are provided, and a refrigerant that flows into the main header chamber is provided. Is a header for inflowing into the refrigerant pipes respectively connected to the plurality of sub-header chambers, wherein the main header chamber horizontally flows the refrigerant in a gas-liquid mixed state into the inside of the main header chamber. And a flow direction changing mechanism which is provided so that the refrigerant flowing out from the refrigerant inflow hole collides with the refrigerant inflow hole and changes the flow direction of the refrigerant up and down." (see summary). ..

特開2017−133820号公報JP, 2017-133820, A

前記特許文献1には、空気調和機の熱交換器のヘッダについて記載されている。しかし、特許文献1の技術では、ヘッダから各伝熱管に冷媒を均等に分配するために多くの部品や複雑な構造を必要とし、製造コストが高いという不具合がある。 Patent Document 1 describes a header of a heat exchanger of an air conditioner. However, the technique of Patent Document 1 requires many parts and a complicated structure in order to evenly distribute the refrigerant from the header to the heat transfer tubes, and has a problem of high manufacturing cost.

そこで、本発明は、低製造コストで各伝熱管への冷媒の分配を均等に又は所望の割合にすることができる熱交換器用のヘッダ、熱交換器、室外機及び空気調和機を提供することを課題とする。 Therefore, the present invention provides a header for a heat exchanger, a heat exchanger, an outdoor unit, and an air conditioner that can distribute the refrigerant to each heat transfer tube evenly or at a desired ratio at a low manufacturing cost. Is an issue.

上記課題を解決するため、本発明の一形態は、伝熱管が接続される筐体と、前記筐体内部を前記伝熱管側とその反対側とに仕切る仕切り部材と、前記仕切り部材の前記伝熱管側に設けられ1又は複数本の前記伝熱管と接続されていて前記冷媒が流入する第1室と、前記仕切り部材の前記伝熱管側で前記第1室の下方に設けられそれぞれ前記伝熱管が接続されている1又は複数の空間である第2室と、前記仕切り部材の前記伝熱管側とは反対側の前記第1室及び前記第2室の裏側の空間である第3室と、前記仕切り部材に設けられ前記第1室と前記第3室とを連通する第1開口部と、前記仕切り部材に設けられ前記各第2室と前記第3室とを連通する第2開口部とを備える。 In order to solve the above problems, one aspect of the present invention is a housing to which a heat transfer tube is connected, a partition member that partitions the inside of the housing into the heat transfer tube side and an opposite side thereof, and the transfer of the partition member. A first chamber that is provided on the heat pipe side and is connected to one or more heat transfer pipes and into which the refrigerant flows, and a heat transfer pipe that is provided below the first chamber on the heat transfer pipe side of the partition member. A second chamber which is one or a plurality of spaces connected to each other, and a third chamber which is a space on the opposite side of the first chamber and the second chamber on the side opposite to the heat transfer tube side of the partition member, A first opening provided in the partition member for communicating the first chamber and the third chamber, and a second opening provided in the partition member for communicating the second chamber with the third chamber Equipped with.

本発明によれば、低製造コストで各伝熱管への冷媒の分配を均等に又は所望の割合にすることができる熱交換器用のヘッダ、熱交換器、室外機及び空気調和機を提供することができる。 According to the present invention, it is possible to provide a header for a heat exchanger, a heat exchanger, an outdoor unit, and an air conditioner that can evenly distribute or distribute a refrigerant to each heat transfer tube at a low manufacturing cost. You can

上記した以外の課題、構成及び効果は、以下の実施形態の説明により明らかにされる。 Problems, configurations, and effects other than those described above will be clarified by the following description of the embodiments.

本発明の一実施例に係る空気調和機の全体構成を示す系統図である。It is a systematic diagram which shows the whole structure of the air conditioner which concerns on one Example of this invention. 本発明の一実施例に係る室外機の概略構成を示す斜視図である。It is a perspective view showing a schematic structure of an outdoor unit concerning one example of the present invention. 本発明の一実施例に係る熱交換器の正面図である。It is a front view of the heat exchanger which concerns on one Example of this invention. 本発明の一実施例に係る第1ヘッダの外観を示す斜視図である。It is a perspective view showing the appearance of the 1st header concerning one example of the present invention. 本発明の一実施例に係る第1ヘッダの分解斜視図である。It is an exploded perspective view of the 1st header concerning one example of the present invention. 本発明の一実施例に係る第1ヘッダの仕切り部材を伝熱管側から視た正面図である。It is the front view which looked at the partition member of the 1st header concerning one example of the present invention from the heat transfer tube side. 本発明の一実施例に係る仕切り部材の側面図である。It is a side view of the partition member which concerns on one Example of this invention. 本発明の一実施例に係る仕切り部材を伝熱管の反対側から視た背面図である。It is the rear view which looked at the partition member which concerns on one Example of this invention from the opposite side of the heat transfer tube. 本発明の一実施例に係る第1ヘッダの正面図である。It is a front view of the 1st header concerning one example of the present invention. 図7AのA−A断面図である。FIG. 7B is a sectional view taken along line AA of FIG. 7A. 主筐体の上部の一部を切り欠いた本発明の一実施例に係る第1ヘッダにおける上部の斜視図である。It is a perspective view of the upper part in the 1st header concerning one example of the present invention which cut away a part of upper part of a main case.

以下、本発明の実施例について図面を参照して説明する。 Hereinafter, embodiments of the present invention will be described with reference to the drawings.

図1は、本実施例に係る空気調和機100の全体構成を示す系統図である。空気調和機100は、圧縮機131、四方弁132、室内熱交換器101、膨張弁103、室外熱交換器1(熱交換器)等で構成され、各部材は配管121で接続されている。室内熱交換器101及び室内ファン102は室内機108に設けられている。圧縮機131、四方弁132、膨張弁103、室外熱交換器1、室外ファン107は室外機105に設けられている。なお、膨張弁103は、室内機108に設けてもよいし、室内機108及び室外機105の両方に設けてもよい。 FIG. 1 is a system diagram showing an overall configuration of an air conditioner 100 according to this embodiment. The air conditioner 100 includes a compressor 131, a four-way valve 132, an indoor heat exchanger 101, an expansion valve 103, an outdoor heat exchanger 1 (heat exchanger), etc., and each member is connected by a pipe 121. The indoor heat exchanger 101 and the indoor fan 102 are provided in the indoor unit 108. The compressor 131, the four-way valve 132, the expansion valve 103, the outdoor heat exchanger 1, and the outdoor fan 107 are provided in the outdoor unit 105. The expansion valve 103 may be provided in the indoor unit 108, or may be provided in both the indoor unit 108 and the outdoor unit 105.

圧縮機131は、圧縮機モータの駆動によって、低温低圧のガス冷媒を圧縮し、高温高圧のガス冷媒として吐出する装置である。 The compressor 131 is a device that drives a compressor motor to compress a low-temperature low-pressure gas refrigerant and discharge it as a high-temperature high-pressure gas refrigerant.

四方弁132は、空気調和機100の運転モードに応じて、冷媒の流路を切り替える弁である。 The four-way valve 132 is a valve that switches the flow path of the refrigerant according to the operation mode of the air conditioner 100.

膨張弁103は、「凝縮器」(空調運転の種類に応じて室外熱交換器1及び室内熱交換器101のうちの一方)で凝縮した冷媒を減圧する弁である。なお、膨張弁103において減圧された冷媒は、「蒸発器」(空調運転の種類に応じて室外熱交換器1及び室内熱交換器101のうちの他方)に導かれる。 The expansion valve 103 is a valve that decompresses the refrigerant condensed in the "condenser" (one of the outdoor heat exchanger 1 and the indoor heat exchanger 101 depending on the type of air conditioning operation). The refrigerant decompressed in the expansion valve 103 is guided to the “evaporator” (the other one of the outdoor heat exchanger 1 and the indoor heat exchanger 101 depending on the type of air conditioning operation).

室内熱交換器101は、その室外熱交換器1を通流する冷媒と、室内ファン102から送り込まれる室内空気(空調対象空間の空気)との間で熱交換を行う熱交換器である。 The indoor heat exchanger 101 is a heat exchanger that performs heat exchange between the refrigerant flowing through the outdoor heat exchanger 1 and the indoor air (air in the air-conditioned space) sent from the indoor fan 102.

室内ファン102は、室内熱交換器101に室内空気を送り込むファンであり、室内熱交換器101の近傍に設置されている。 The indoor fan 102 is a fan that sends indoor air to the indoor heat exchanger 101, and is installed near the indoor heat exchanger 101.

室外熱交換器1は、その伝熱管伝熱管(図3)を通流する冷媒と、室内ファン102から送り込まれる屋外空気との間で熱交換を行う熱交換器である。 The outdoor heat exchanger 1 is a heat exchanger that performs heat exchange between the refrigerant flowing through the heat transfer tubes (FIG. 3) and the outdoor air sent from the indoor fan 102.

室外ファン107は、室外熱交換器1に屋外空気を送り込むファンであり、室外熱交換器1の近傍に設置されている。 The outdoor fan 107 is a fan that sends outdoor air to the outdoor heat exchanger 1, and is installed near the outdoor heat exchanger 1.

図1を用いて、暖房運転時を例に、ヒートポンプ式の空気調和機100の冷凍サイクルを説明する。空気調和機100において、暖房運転時の冷媒の流れは実線矢印141で示している。圧縮機131は、ガス冷媒を圧縮する装置であり、圧縮機131で高温・高圧状態になった冷媒は、四方弁132を介して室内機108内の室内熱交換器101(凝縮器)に導かれる。そして、室内熱交換器101を流れる高温の冷媒が、室内ファン102から供給される室内空気に放熱することで、室内が暖められる。このとき、室外熱交換器1内では、熱を奪われたガス冷媒が次第に液化し、室内熱交換器101の出口からは、飽和温度よりも数℃程度低温の過冷却状態の液冷媒が流出する。 A refrigeration cycle of the heat pump type air conditioner 100 will be described with reference to FIG. 1 by taking a heating operation as an example. In the air conditioner 100, the flow of the refrigerant during the heating operation is indicated by the solid arrow 141. The compressor 131 is a device that compresses a gas refrigerant, and the refrigerant that has become a high temperature/high pressure state in the compressor 131 is guided to the indoor heat exchanger 101 (condenser) in the indoor unit 108 via the four-way valve 132. Get burned. Then, the high temperature refrigerant flowing through the indoor heat exchanger 101 radiates heat to the indoor air supplied from the indoor fan 102, thereby warming the room. At this time, in the outdoor heat exchanger 1, the heat-deprived gas refrigerant gradually liquefies, and the supercooled liquid refrigerant at a temperature of several degrees Celsius lower than the saturation temperature flows out from the outlet of the indoor heat exchanger 101. To do.

その後、室内機108から流出した液冷媒は、膨張弁103を通過時の膨張作用により低温・低圧状態の気液二相冷媒となる。この低温・低圧の気液二相冷媒は、室外機105内の室外熱交換器1(蒸発器)に導かれる。そして、室外熱交換器1の伝熱管内を流れる低温の冷媒が、室外ファン107から供給される外気から吸熱することで、冷媒の乾き度(=ガス冷媒の質量速度/(液冷媒の質量速度+ガス冷媒の質量速度))が高まる。室外熱交換器1の出口では、冷媒はガス化して数℃程度、過熱度が上昇した状態で圧縮機131に戻る。以上で説明した、一連の冷凍サイクルによって、空気調和機100の暖房運転が実現される。 Then, the liquid refrigerant flowing out from the indoor unit 108 becomes a gas-liquid two-phase refrigerant in a low temperature/low pressure state due to the expansion action when passing through the expansion valve 103. The low-temperature low-pressure gas-liquid two-phase refrigerant is guided to the outdoor heat exchanger 1 (evaporator) in the outdoor unit 105. Then, the low-temperature refrigerant flowing in the heat transfer tube of the outdoor heat exchanger 1 absorbs heat from the outside air supplied from the outdoor fan 107, so that the dryness of the refrigerant (=mass velocity of gas refrigerant/(mass velocity of liquid refrigerant) + Mass velocity of gas refrigerant)) is increased. At the outlet of the outdoor heat exchanger 1, the refrigerant is gasified and returned to the compressor 131 in a state where the degree of superheat is increased by about several degrees Celsius. The heating operation of the air conditioner 100 is realized by the series of refrigeration cycles described above.

一方、冷房運転時の冷媒の流れは破線矢印142で示している。冷房運転時には、四方弁132を切り替えて、破線矢印142方向に冷媒が循環する冷凍サイクルを形成する。この場合、室内熱交換器101が蒸発器として作用し、室外熱交換器1が凝縮器として作用する。この一連の冷凍サイクルによって、空気調和機100の冷房運転が実現される。 On the other hand, the flow of the refrigerant during the cooling operation is shown by the broken line arrow 142. During the cooling operation, the four-way valve 132 is switched to form a refrigeration cycle in which the refrigerant circulates in the direction of the broken arrow 142. In this case, the indoor heat exchanger 101 acts as an evaporator, and the outdoor heat exchanger 1 acts as a condenser. The cooling operation of the air conditioner 100 is realized by this series of refrigeration cycles.

なお、空気調和機100を冷房運転専用の装置として実現してもよいし、暖房運転専用の装置として実現してもよい。これらの場合は、四方弁132は不要になる。 The air conditioner 100 may be realized as a device dedicated to cooling operation or may be realized as a device dedicated to heating operation. In these cases, the four-way valve 132 becomes unnecessary.

図2は、本実施例に係る室外機105の概略構成を示す斜視図である。室外機105内には、前記のとおり圧縮機131が収納されるほか、図示はされていないが、四方弁132、膨張弁103及び室外ファン107が設けられている。また、室外熱交換器1には、室外ファン107の駆動により外気が通風されて、外気と冷媒との熱交換を行う。 FIG. 2 is a perspective view showing a schematic configuration of the outdoor unit 105 according to this embodiment. As described above, the compressor 131 is housed in the outdoor unit 105, and a four-way valve 132, an expansion valve 103, and an outdoor fan 107 are provided, which are not shown. In addition, the outdoor heat exchanger 1 is driven by the outdoor fan 107 to ventilate the outside air, thereby exchanging heat between the outside air and the refrigerant.

次に、本実施例に係る室外熱交換器1について詳細に説明する。図3は、室外熱交換器1の正面図である。図3では、便宜上、室外熱交換器1を左右の長手方向に直線状に図示しているが、室外熱交換器1として使用するときは、図2のようなL字型、あるいは“[”字形等に屈曲して室外機105に収納するのが一般的である。また、図3では、便宜上、室外熱交換器1の長さを切り欠いて短くして図示している。 Next, the outdoor heat exchanger 1 according to the present embodiment will be described in detail. FIG. 3 is a front view of the outdoor heat exchanger 1. In FIG. 3, for convenience, the outdoor heat exchanger 1 is illustrated as a straight line in the left and right longitudinal directions, but when used as the outdoor heat exchanger 1, it is L-shaped as shown in FIG. It is generally bent in a letter shape or the like and stored in the outdoor unit 105. Further, in FIG. 3, for convenience, the length of the outdoor heat exchanger 1 is cut out and shortened.

室外熱交換器1は、当該室外熱交換器1の長手方向の一端側に設けられて、冷媒が流入する第1ヘッダ2(熱交換器用のヘッダ)と、当該室外熱交換器1の長手方向の他端側に設けられて、冷媒が流出する第2ヘッダ3とを備えている。室外熱交換器1は、連続的に並んでいるフィン5の両端部にそれぞれ第1ヘッダ2と第2ヘッダ3とを接続し、第1ヘッダ2及び第2ヘッダ3の長手方向(図3で上下方向)に複数本並んだ伝熱管4を備えている。伝熱管4は、径方向断面形状が扁平で、内部は冷媒が流通する多数個の流路に分割されている扁平伝熱管などを用いるのが望ましい。室外熱交換器1は、多数枚のフィン5を備えている。フィン5は、各伝熱管4にそれぞれ掛け渡されて当該各伝熱管4に接続され、当該各伝熱管4の長手方向(図3で左右方向)に多数枚並んだ薄板状の部材である。 The outdoor heat exchanger 1 is provided on one end side in the longitudinal direction of the outdoor heat exchanger 1, and has a first header 2 (a header for a heat exchanger) into which a refrigerant flows, and a longitudinal direction of the outdoor heat exchanger 1. And a second header 3 which is provided on the other end side of which the refrigerant flows out. In the outdoor heat exchanger 1, the first header 2 and the second header 3 are connected to both ends of the fins 5 which are continuously arranged, and the longitudinal direction of the first header 2 and the second header 3 (in FIG. 3). A plurality of heat transfer tubes 4 are arranged in the vertical direction). As the heat transfer tube 4, it is preferable to use a flat heat transfer tube or the like having a flat cross section in the radial direction and having an inside divided into a large number of passages through which a refrigerant flows. The outdoor heat exchanger 1 includes a large number of fins 5. The fins 5 are thin plate-shaped members that are respectively laid over the heat transfer tubes 4 and connected to the heat transfer tubes 4, and that a large number of fins 5 are arranged in the longitudinal direction of the heat transfer tubes 4 (the horizontal direction in FIG. 3 ).

第1ヘッダ2及び第2ヘッダ3は、例えば径方向断面形状が矩形状である長尺状の部材であり、第1ヘッダ2には複数個(図3の例で6個であるが、本発明はこれに限定されない)の冷媒の入口11が設けられている。また、図示はしないが、第2ヘッダ3には、冷媒の出口が設けられている。第1ヘッダ2は、後記するように、その内部に流入する冷媒を分配して各伝熱管4の入口に送り込み、各伝熱管4の出口から流出した冷媒は第2ヘッダ3で合流して前記の出口から流出する。 The first header 2 and the second header 3 are long members having, for example, a rectangular radial cross-section, and the first header 2 has a plurality of members (six in the example of FIG. The invention is not limited to this), and a refrigerant inlet 11 is provided. Although not shown, the second header 3 is provided with a refrigerant outlet. As will be described later, the first header 2 distributes the refrigerant flowing into the first header 2 and sends the refrigerant to the inlets of the heat transfer tubes 4, and the refrigerant flowing out of the outlets of the heat transfer tubes 4 joins at the second header 3 to be combined with each other. Flows out of the exit.

ここで、前記した特許文献1の技術では、ヘッダから各伝熱管に冷媒を均等に分配するために多くの部品や複雑な構造を必要とし、製造コストが高いという不具合がある。そこで、本実施例の室外熱交換器1では、第1ヘッダ2の構造や製法を工夫して、低製造コストで各伝熱管への冷媒の分配を均等に又は所望の割合にすることができるようにしている。以下では、このような第1ヘッダ2の構造や作用効果について詳細に説明する。 Here, in the technique of Patent Document 1 described above, many components and a complicated structure are required to evenly distribute the refrigerant from the header to each heat transfer tube, and there is a problem that the manufacturing cost is high. Therefore, in the outdoor heat exchanger 1 of the present embodiment, the structure and manufacturing method of the first header 2 can be devised so that the distribution of the refrigerant to each heat transfer tube can be made uniform or at a desired ratio at a low manufacturing cost. I am trying. In the following, the structure and the effect of the first header 2 will be described in detail.

図4は、第1ヘッダ2の外観を示す斜視図である。前記のとおり、第1ヘッダ2の筐体12は、その外形が、前記のとおり、径方向断面が矩形状で上下方向に長尺状である。筐体12の伝熱管4側の面12aには、各伝熱管4を差し込んで固定するための伝熱管固定孔13が伝熱管4の本数だけ上下に等間隔で並んでいる。面12aと隣り合う面12bには、例えば丸孔で形成された冷媒の入口11が複数個、本実施例の場合で前記のとおり6個、上下に例えば等間隔で設けられている。 FIG. 4 is a perspective view showing the outer appearance of the first header 2. As described above, the outer shape of the housing 12 of the first header 2 is rectangular in the radial cross section and long in the vertical direction as described above. On the surface 12a of the housing 12 on the heat transfer tube 4 side, heat transfer tube fixing holes 13 for inserting and fixing the heat transfer tubes 4 are arranged vertically at equal intervals by the number of the heat transfer tubes 4. On the surface 12b adjacent to the surface 12a, a plurality of refrigerant inlets 11 formed of, for example, round holes, six in the case of the present embodiment, as described above, are provided at the upper and lower sides, for example, at equal intervals.

図5は、第1ヘッダ2の分解斜視図である。第1ヘッダ2は、主筐体14と、背板15と、仕切り部材16とを備えている。主筐体14は、径方向断面形状が“[”字形の板材で、面12aと、面12aと隣り合う2つの面12b、12cとを備えている。前記のとおり、面12bには冷媒の入口11が複数個形成されている。背板15は主筐体14の開口部14dに嵌め合わされて接合される。主筐体14と背板15との間には仕切り部材16が収納され、仕切り部材16は主筐体14と背板15とに接合されている。仕切り部材16は、筐体12内部を伝熱管4側とその反対側とに仕切る部材である。 FIG. 5 is an exploded perspective view of the first header 2. The first header 2 includes a main housing 14, a back plate 15, and a partition member 16. The main housing 14 is a plate material having a "[" shape in a radial cross-sectional shape, and includes a surface 12a and two surfaces 12b and 12c adjacent to the surface 12a. As described above, the surface 12b is provided with a plurality of refrigerant inlets 11. The back plate 15 is fitted and joined to the opening 14d of the main housing 14. A partition member 16 is housed between the main housing 14 and the back plate 15, and the partition member 16 is joined to the main housing 14 and the back plate 15. The partition member 16 is a member that partitions the inside of the housing 12 into the heat transfer tube 4 side and the opposite side.

図6Aは、仕切り部材16を伝熱管4側から視た正面図、図6Bは、仕切り部材16の側面図、図6Cは、仕切り部材16を伝熱管4の反対側から視た背面図である。仕切り部材16は筐体12内部を伝熱管4側とその反対側とに仕切る、第1ヘッダ2の内部空間の上端から下端まで延びた中央仕切り板21を備えている。中央仕切り板21からは、伝熱管4側に向かって上下に複数枚並んだ仕切り板22が延出していて、この仕切り板22の先端部は主筐体14の内周面に接合される。また、中央仕切り板21のこれとは反対側の面からは、伝熱管4の反対側に向かって上下に複数枚並んだ仕切り板23が延出していて、この仕切り板23の先端部は背板15の内周面に接合される。 6A is a front view of the partition member 16 viewed from the heat transfer tube 4 side, FIG. 6B is a side view of the partition member 16, and FIG. 6C is a rear view of the partition member 16 viewed from the opposite side of the heat transfer tube 4. .. The partition member 16 includes a central partition plate 21 that partitions the inside of the housing 12 into the heat transfer tube 4 side and the opposite side thereof and extends from the upper end to the lower end of the internal space of the first header 2. A plurality of vertically arranged partition plates 22 extend from the central partition plate 21 toward the heat transfer tube 4 side, and a tip end portion of the partition plate 22 is joined to an inner peripheral surface of the main housing 14. Further, a plurality of partition plates 23, which are vertically arranged, extend from the surface of the central partition plate 21 on the opposite side to the opposite side of the heat transfer tube 4, and the tip portion of the partition plate 23 is a spine. It is joined to the inner peripheral surface of the plate 15.

仕切り板22としては、複数個、本実施例で上下に連続する4個ずつ(一例であり、4個に限定されない)の伝熱管固定孔13の上部に位置する上仕切り板22aと下部に位置する下仕切り板22bとが存在する(図7Bも参照)。第1ヘッダ2の最上部に位置する上仕切り板22aは第1ヘッダ2の天板となり、最下部に位置する下仕切り板22bは第1ヘッダ2の底板となる。これら、天板、底板となる上仕切り板22aと下仕切り板22bとの間の中間的な高さに位置する仕切り板22は、一枚の仕切り板22が上仕切り板22aと下仕切り板22bとを兼用している。 As the partition plates 22, a plurality of partition plates 22 are arranged at the upper part of the heat transfer tube fixing holes 13 at the upper part of the heat transfer tube fixing holes 13 at the upper part and the lower part in the present embodiment. And a lower partition plate 22b (see also FIG. 7B). The upper partition plate 22a located at the uppermost part of the first header 2 serves as the top plate of the first header 2, and the lower partition plate 22b located at the lowermost part serves as the bottom plate of the first header 2. Among the partition plates 22 located at an intermediate height between the upper partition plate 22a and the lower partition plate 22b which are the top plate and the bottom plate, one partition plate 22 is an upper partition plate 22a and a lower partition plate 22b. Is also used as.

また、1枚の上仕切り板22aと、その直下に位置する1枚の下仕切り板22bとの間には、仕切り板22として、1又は複数枚、本実施例で2枚(一例であり、2枚に限定されない)の中間仕切り板22cが存在する。2枚の中間仕切り板22cのうち、一番上に位置する中間仕切り板22cは、上仕切り板22aの下から2個目と3個目に存在する伝熱管固定孔13の間の高さに位置し、主筐体14に先端部が接合されている(図7Bも参照)。2枚の中間仕切り板22cのうち、一番下に位置する中間仕切り板22cは、上仕切り板22aの下から3個目と4個目に存在する伝熱管固定孔13の間の高さに位置し、主筐体14に先端部が接合されている(図7Bも参照)。 Further, between one upper partition plate 22a and one lower partition plate 22b located immediately below it, one or a plurality of partition plates 22 are provided, and two are provided in this embodiment (an example, There is an intermediate partition plate 22c (not limited to two sheets). Of the two intermediate partition plates 22c, the intermediate partition plate 22c located at the top has a height between the second and third heat transfer tube fixing holes 13 located below the upper partition plate 22a. The main housing 14 is located at the front end and is joined to the main housing 14 (see also FIG. 7B). Of the two intermediate partition plates 22c, the intermediate partition plate 22c located at the bottom is at the height between the heat transfer tube fixing holes 13 which are the third and fourth from the bottom of the upper partition plate 22a. The main housing 14 is located at the front end and is joined to the main housing 14 (see also FIG. 7B).

仕切り板23は、中央仕切り板21の伝熱管4側と反対側の面から背板15に向かって延出している。仕切り板23の高さは、上仕切り板22a及び下仕切り板22bの高さと同じである。よって、仕切り板23も、上下に連続する4個ずつの伝熱管固定孔13ごとにその上下に設けられている。そして、仕切り板23も、仕切り板22と同様、4個というのは一例であり4個には限定されないが、上仕切り板22a及び下仕切り板22bの高さと同じ高さにするのが望ましい。 The partition plate 23 extends from the surface of the central partition plate 21 opposite to the heat transfer tube 4 side toward the back plate 15. The height of the partition plate 23 is the same as the height of the upper partition plate 22a and the lower partition plate 22b. Therefore, the partition plates 23 are also provided above and below each of the four heat transfer tube fixing holes 13 that are continuous in the vertical direction. As with the partition plate 22, the partition plate 23 is an example, and is not limited to four, but it is desirable that the partition plate 23 has the same height as the upper partition plate 22a and the lower partition plate 22b.

中央仕切り板21において、1枚の上仕切り板22aからその直下の下仕切り板22bまでの区間には、上下に並んだ各複数の孔(本実施例では、各2つであるが、本発明はこれに限定されない)である第1開口部25a、第2開口部25bが貫通している。この第1開口部25a、第2開口部25bによって仕切り部材16の中央仕切り板21は、伝熱管4側とその反対側との空間が連通している。1枚の上仕切り板22aからその直下の下仕切り板22bまでの区間におけるこれら4つの孔のうち、上側2つが第1開口部25aを構成し、下側の2つが第2開口部25bを構成する。本実施例においては、第1及び第2開口部25a,25bはいずれも円形であるが、これらの孔の形状は円形に限定されるものではない。また、2つの第2開口部25bのうち、上側のものは下側のものよりサイズが大きい。また、この上側の第2開口部25bのサイズは、2つの第1開口部25aのサイズよりも大きい。なお、これらの第1及び第2開口部25a,25bのサイズも一例であって、本発明を限定するものではない。なお、仕切り部材16の製造方法の一例を示すと、アルミニウムを押し出し成形して穴あけして形成することができる。あるいはアルミニウムの鋳造によって製造することもできる。 In the central partition plate 21, in the section from one upper partition plate 22a to the lower partition plate 22b immediately below it, a plurality of holes arranged vertically (two in this embodiment, respectively, Is not limited to this), and the first opening 25a and the second opening 25b penetrate therethrough. With the first opening 25a and the second opening 25b, the central partition plate 21 of the partition member 16 communicates with the space between the heat transfer tube 4 side and the opposite side. Of these four holes in the section from one upper partition plate 22a to the lower partition plate 22b immediately below, the upper two configure the first opening 25a and the lower two configure the second opening 25b. To do. In this embodiment, the first and second openings 25a and 25b are both circular, but the shape of these holes is not limited to circular. Also, of the two second openings 25b, the upper one is larger in size than the lower one. The size of the upper second opening 25b is larger than the size of the two first openings 25a. The sizes of the first and second openings 25a and 25b are also examples and do not limit the present invention. As an example of a method of manufacturing the partition member 16, aluminum can be formed by extrusion molding and punching. Alternatively, it can be manufactured by casting aluminum.

図7Aは、第1ヘッダ2の正面図であり、図7Bは、図7AのA−A断面図である。図7Aは長手方向の中間部の一部を切り欠いて図示している。前記のような主筐体14、背板15及び仕切り部材16を組み合わせて接合して構成される第1ヘッダ2は、それぞれがほぼ同一構成の複数のブロック31から構成される。図7Bの例では、第1ヘッダ2は、上下方向に並ぶ6個のブロック31から構成されるが、6個はあくまでも一例であり、5個以下でも、7個以上でもよい。 7A is a front view of the first header 2, and FIG. 7B is a sectional view taken along line AA of FIG. 7A. FIG. 7A shows a part of the intermediate portion in the longitudinal direction by cutting out. The first header 2 configured by combining and joining the main housing 14, the back plate 15, and the partition member 16 as described above is composed of a plurality of blocks 31 each having substantially the same configuration. In the example of FIG. 7B, the first header 2 is composed of six blocks 31 arranged in the vertical direction, but six is merely an example, and may be five or less or seven or more.

各ブロック31の構造について説明する。隣接する各ブロック31は、上仕切り板22a(下仕切り板22b)によって仕切られている。各ブロック31において、上仕切り板22aと、その直下の中間仕切り板22cと、中央仕切り板21と、主筐体14とに囲まれた空間は第1室41を構成する。各第1室41の主筐体14部分には、それぞれ上下2つの伝熱管固定孔13が形成され、当該各伝熱管固定孔13に伝熱管4の端部が接合される。なお、第1室41に接続される伝熱管4の本数は2本に限定されるものではなく、1本でも3本以上でもよい。また、各第1室41の主筐体14部分には冷媒の入口11が形成されている。この入口11の高さは、例えば各第1室41に接続されている2本の伝熱管4の中間位置の高さである。 The structure of each block 31 will be described. Each adjacent block 31 is partitioned by an upper partition plate 22a (lower partition plate 22b). In each block 31, the space surrounded by the upper partition plate 22 a, the intermediate partition plate 22 c immediately below the upper partition plate 22 a, the central partition plate 21, and the main housing 14 constitutes a first chamber 41. Two upper and lower heat transfer tube fixing holes 13 are formed in the main housing 14 portion of each first chamber 41, and an end portion of the heat transfer tube 4 is joined to each heat transfer tube fixing hole 13. The number of heat transfer tubes 4 connected to the first chamber 41 is not limited to two, and may be one or three or more. Further, a refrigerant inlet 11 is formed in the main housing 14 portion of each first chamber 41. The height of the inlet 11 is, for example, the height of the intermediate position of the two heat transfer tubes 4 connected to each first chamber 41.

各第1室41の直下には、各ブロック31の上側の中間仕切り板22cと、下側の中間仕切り板22cと、中央仕切り板21と、主筐体14とに囲まれた空間である第2室42が配置されている。この第2室42の直下には、下側の中間仕切り板22cと、下仕切り板22bと、中央仕切り板21と、主筐体14とに囲まれた空間であるもうひとつの第2室42が配置されている。このように、各第1室41の直下には、上下に並んだ2つの第2室42が配置されている。各第2室42の主筐体14部分には、各1個の伝熱管固定孔13が形成されていて、この各伝熱管固定孔13に各1本の伝熱管4の端部が接合される。なお、第2室42を2つとしたのはあくまで一例であり、1つでも3つ以上でもよい。また、各第2室42に接続される伝熱管4の本数も1本に限定されるものではなく、2本以上としてもよい。 Immediately below each first chamber 41 is a space surrounded by the upper intermediate partition plate 22c of each block 31, the lower intermediate partition plate 22c, the central partition plate 21, and the main housing 14. Two chambers 42 are arranged. Immediately below the second chamber 42, there is another second chamber 42 which is a space surrounded by the lower intermediate partition plate 22c, the lower partition plate 22b, the central partition plate 21, and the main housing 14. Are arranged. As described above, immediately below each of the first chambers 41, the two second chambers 42 arranged vertically are arranged. In the main housing 14 portion of each second chamber 42, one heat transfer tube fixing hole 13 is formed, and each heat transfer tube fixing hole 13 is joined to one end of each heat transfer tube 4. It Note that the number of the second chambers 42 is two, which is merely an example, and the number of the second chambers 42 may be one or three or more. Further, the number of heat transfer tubes 4 connected to each second chamber 42 is not limited to one, and may be two or more.

各ブロック31において、各第1室41及び各第2室42の中央仕切り板21の伝熱管4側とは反対側には、単一の第3室43が設けられている。各第3室43は、上下の仕切り板23と、の中央仕切り板21と、背板15と主筐体14とで囲まれた空間である。 In each block 31, a single third chamber 43 is provided on the opposite side of the central partition plate 21 of each first chamber 41 and each second chamber 42 from the heat transfer tube 4 side. Each third chamber 43 is a space surrounded by the upper and lower partition plates 23, the central partition plate 21, the back plate 15 and the main housing 14.

各ブロック31において、2つの第1開口部25aは、第1室41と、その背後の第3室43とを連通している。また、各ブロック31において、第2開口部25bは、上側の1つが上側の第2室42と第3室43とを連通し、下側の1つが下側の第2室42と第3室43とを連通している。 In each block 31, the two first openings 25a communicate the first chamber 41 and the third chamber 43 behind it. In each block 31, the second opening 25b is such that one on the upper side communicates with the second chamber 42 on the upper side and the third chamber 43, and one on the lower side is the second chamber 42 and the third chamber on the lower side. 43 in communication with each other.

次に、第1ヘッダ2の作用効果について説明する。 Next, the function and effect of the first header 2 will be described.

図8は、主筐体14の上部の一部を切り欠いた第1ヘッダ2における上部の斜視図である。図8は、第1ヘッダ2の最上部のブロック31を主として示している。矢印51は、冷媒の入口11(図7B)から第1室41に流入する冷媒の流路を示すものである。第1室41に流入した冷媒は、第1室41の内壁面によって向きを変えられ、一部は、矢印52で示すように第1室41に接続されている2本の伝熱管4に直接流入する。残りの一部の冷媒は、2つの第1開口部25aを通過して、矢印53で示すように第3室43に流入する。この第3室43に流入した冷媒は矢印54で示すように第3室43内を流れ落ちる。そして、当該冷媒は、2つの第2開口部25bを介して矢印55に示すように2つの第2室42にそれぞれ流れ込んで、各第2室42にそれぞれ1本ずつ接続されている伝熱管4に流入する。このようにして、各ブロック31では、そのブロック31に接続されている各伝熱管4に冷媒が分配されて流入する。 FIG. 8 is a perspective view of the upper portion of the first header 2 in which a part of the upper portion of the main housing 14 is cut away. FIG. 8 mainly shows the uppermost block 31 of the first header 2. The arrow 51 indicates the flow path of the refrigerant flowing into the first chamber 41 from the refrigerant inlet 11 (FIG. 7B). The refrigerant flowing into the first chamber 41 is turned by the inner wall surface of the first chamber 41, and a part of the refrigerant directly flows to the two heat transfer tubes 4 connected to the first chamber 41 as shown by an arrow 52. Inflow. The remaining part of the refrigerant passes through the two first openings 25a and flows into the third chamber 43 as shown by an arrow 53. The refrigerant flowing into the third chamber 43 flows down in the third chamber 43 as indicated by an arrow 54. Then, the refrigerant flows into the two second chambers 42 through the two second openings 25b as shown by the arrows 55, and the heat transfer tubes 4 connected to the second chambers 42 are connected to the heat transfer tubes 4 respectively. Flow into. In this way, in each block 31, the refrigerant is distributed and flows into each heat transfer tube 4 connected to the block 31.

ここで、第2室42は上下に2つ用意されている。そして、第3室43に流入した冷媒は重力で落下し第3室43の下方にたまりやすいので、2つある第2室42のうち、下側の第2室42の方により多くの冷媒が第2開口部25bを介して流入しやすい。そのため、上側の第2室42に接続されている伝熱管4よりも下側の第2室42に接続されている伝熱管4の方が、より多くの冷媒が流入しやすいこととなる。そこで、下側に位置する第2室42よりも上側に位置する第2室42の方に形成された第2開口部25bのサイズを大きくすることで、上側の第2室42への冷媒の流入が多くなるようにしている。これによって、上側と下側の第2室42に接続されている2本の伝熱管4にそれぞれ流入する冷媒の量を均等に近づけることができる。 Here, two upper and lower second chambers 42 are prepared. Then, since the refrigerant flowing into the third chamber 43 easily falls under the third chamber 43 due to gravity, more of the refrigerant is discharged to the lower second chamber 42 of the two second chambers 42. It easily flows in through the second opening 25b. Therefore, the heat transfer tube 4 connected to the lower second chamber 42 is more likely to flow into the heat transfer tube 4 than the heat transfer tube 4 connected to the upper second chamber 42. Therefore, by increasing the size of the second opening 25b formed in the second chamber 42 located above the second chamber 42 located below, the refrigerant flowing into the second chamber 42 located above is prevented. We try to increase the inflow. This makes it possible to make the amounts of the refrigerants flowing into the two heat transfer tubes 4 connected to the upper and lower second chambers 42 evenly close to each other.

本実施例の第1ヘッダ2によれば、各ブロック31は、内部を、第1室41、第2室42、第3室43に分割し、第1開口部25a、第2開口部25bを設けるだけのシンプルな構成である。そして、第1開口部25a、第2開口部25bのサイズを様々に選択することで、各伝熱管4に流入させる冷媒の単位時間当たりの流量を様々に調整することができる。すなわち、各伝熱管4の流量をほぼ均等にすることもできるし、何らかの目的のために伝熱管4によって流入する冷媒の流量に差をつけることもできる。 According to the first header 2 of the present embodiment, each block 31 is divided into a first chamber 41, a second chamber 42, and a third chamber 43, and the first opening 25a and the second opening 25b are formed. It is a simple configuration that only needs to be provided. Then, by selecting the sizes of the first opening 25a and the second opening 25b variously, it is possible to variously adjust the flow rate of the refrigerant flowing into each heat transfer tube 4 per unit time. That is, the flow rate of each heat transfer tube 4 can be made substantially equal, or the flow rate of the refrigerant flowing through the heat transfer tube 4 can be made different for some purpose.

特に、本実施例のように上側の第2室42と下側の第2室42とでは、上側の第2室42の方が第2開口部25bのサイズが大きく、下側の第2室42に冷媒が集中することを抑制して、上下の第2室42で流入する冷媒の流れをほぼ均等にできる。これによって、上側の第2室42と下側の第2室42とで伝熱管4に流入する冷媒の流量をほぼ均等にすることができる。 Particularly, in the upper second chamber 42 and the lower second chamber 42 as in the present embodiment, the upper second chamber 42 has a larger size of the second opening 25b, and the lower second chamber 42 is larger. It is possible to prevent the refrigerant from concentrating on 42, and to make the flow of the refrigerant flowing in the upper and lower second chambers 42 substantially even. This makes it possible to make the flow rates of the refrigerant flowing into the heat transfer tubes 4 substantially equal in the upper second chamber 42 and the lower second chamber 42.

なお、本発明は上記した実施例に限定されるものではなく、様々な変形例が含まれる。例えば、上記した実施例は本発明を分かりやすく説明するために詳細に説明したものであり、必ずしも説明した全ての構成を備えるものに限定されるものではない。 It should be noted that the present invention is not limited to the above-described embodiments, but includes various modifications. For example, the above-described embodiments have been described in detail in order to explain the present invention in an easy-to-understand manner, and are not necessarily limited to those having all the configurations described.

例えば、前記の実施例では第1ヘッダ2を備えているのは室外熱交換器1であるが、室内熱交換器101に用いてもよい。 For example, although the outdoor heat exchanger 1 is provided with the first header 2 in the above embodiment, it may be used for the indoor heat exchanger 101.

1 熱交換器(室外熱交換器)
2 第1ヘッダ(熱交換器用のヘッダ)
3 第2ヘッダ
4 伝熱管
5 フィン
12 筐体
16 仕切り部材
25a 第1開口部
25b 第2開口部
41 第1室
42 第2室
43 第3室
101 室内熱交換器
103 膨張弁
131 圧縮機
1 heat exchanger (outdoor heat exchanger)
2 First header (header for heat exchanger)
3 2nd header 4 Heat transfer pipe 5 Fin 12 Housing 16 Partition member 25a 1st opening part 25b 2nd opening part 41 1st chamber 42 2nd chamber 43 3rd chamber 101 Indoor heat exchanger 103 Expansion valve 131 Compressor

Claims (5)

伝熱管が接続される筐体と、
前記筐体内部を前記伝熱管側とその反対側とに仕切る仕切り部材と、
前記仕切り部材の前記伝熱管側に設けられ1又は複数本の前記伝熱管と接続されていて冷媒が流入する第1室と、
前記仕切り部材の前記伝熱管側で前記第1室の下方に設けられそれぞれ1又は複数本の前記伝熱管が接続されている1又は複数の空間である第2室と、
前記仕切り部材の前記伝熱管側とは反対側の前記第1室及び前記第2室の裏側の空間である第3室と、
前記仕切り部材に設けられ前記第1室と前記第3室とを連通する第1開口部と、
前記仕切り部材に設けられ前記各第2室と前記第3室とを連通する第2開口部とを備える熱交換器用のヘッダ。
A case to which the heat transfer tube is connected,
A partition member for partitioning the inside of the housing into the heat transfer tube side and the opposite side thereof,
A first chamber provided on the heat transfer tube side of the partition member, connected to one or more heat transfer tubes, and into which a refrigerant flows;
A second chamber that is one or a plurality of spaces that are provided below the first chamber on the heat transfer tube side of the partition member and that are connected to one or a plurality of the heat transfer tubes, respectively.
A third chamber that is a space on the opposite side of the partition member from the heat transfer tube side, the space being the back side of the first chamber and the second chamber;
A first opening provided in the partition member to communicate the first chamber and the third chamber;
A header for a heat exchanger, comprising a second opening provided in the partition member, the second opening communicating with each of the second chambers and the third chamber.
前記第2室は前記第1室の下方に上下に並んで複数設けられ、
前記各第2室に連通している前記各第2開口部は上方の前記第2室に連通しているものほど径サイズが大きい請求項1に記載のヘッダ。
A plurality of the second chambers are vertically arranged below the first chamber,
The header according to claim 1, wherein each second opening communicating with each of the second chambers has a larger diameter size as communicating with the second chamber above.
前記冷媒が流入する請求項1又は請求項2に記載の熱交換器用のヘッダである第1ヘッダと、
前記冷媒が流出する第2ヘッダと、
前記第1ヘッダと前記第2ヘッダとがそれぞれ両端部に接続され当該第1ヘッダ及び第2ヘッダの長手方向に複数本並んだ伝熱管と、
前記各伝熱管にそれぞれ掛け渡されて接続され当該各伝熱管の長手方向に複数枚並んだフィンとを備える熱交換器。
A first header which is a header for the heat exchanger according to claim 1 or 2, wherein the refrigerant flows in;
A second header through which the refrigerant flows,
A heat transfer tube in which the first header and the second header are respectively connected to both ends, and a plurality of heat transfer tubes are arranged in the longitudinal direction of the first header and the second header;
A heat exchanger comprising: a plurality of fins, which are respectively laid over and connected to the respective heat transfer tubes, and arranged in a longitudinal direction of the respective heat transfer tubes.
前記冷媒を圧縮する圧縮機と、
外気と前記冷媒との熱交換を行う請求項3に記載の熱交換器とを備えることを特徴とする室外機。
A compressor for compressing the refrigerant,
An outdoor unit comprising: the heat exchanger according to claim 3, which performs heat exchange between the outside air and the refrigerant.
前記冷媒を圧縮する圧縮機と、
前記冷媒を減圧する膨張弁と、
前記冷媒と室外空気との熱交換を行う室外熱交換器と、
前記冷媒と室内空気との熱交換を室内熱交換器とを備え、
前記室外熱交換器及び前記室内熱交換器の少なくとも一方は請求項3に記載の熱交換器である空気調和機。
A compressor for compressing the refrigerant,
An expansion valve for decompressing the refrigerant,
An outdoor heat exchanger that performs heat exchange between the refrigerant and outdoor air,
An indoor heat exchanger is provided for heat exchange between the refrigerant and indoor air,
An air conditioner that is the heat exchanger according to claim 3, wherein at least one of the outdoor heat exchanger and the indoor heat exchanger.
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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016176615A (en) * 2015-03-19 2016-10-06 日軽熱交株式会社 Parallel flow type heat exchanger
JP2017133820A (en) * 2016-01-21 2017-08-03 三星電子株式会社Samsung Electronics Co.,Ltd. Header and heat exchanger

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016176615A (en) * 2015-03-19 2016-10-06 日軽熱交株式会社 Parallel flow type heat exchanger
JP2017133820A (en) * 2016-01-21 2017-08-03 三星電子株式会社Samsung Electronics Co.,Ltd. Header and heat exchanger

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