JP2020082505A - Mold manufacturing method, molding mold, and vehicle interior material manufacturing method - Google Patents

Mold manufacturing method, molding mold, and vehicle interior material manufacturing method Download PDF

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JP2020082505A
JP2020082505A JP2018219942A JP2018219942A JP2020082505A JP 2020082505 A JP2020082505 A JP 2020082505A JP 2018219942 A JP2018219942 A JP 2018219942A JP 2018219942 A JP2018219942 A JP 2018219942A JP 2020082505 A JP2020082505 A JP 2020082505A
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mold
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interior material
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die
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JP7087954B2 (en
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玉樹 幸祐
Kosuke Tamaki
幸祐 玉樹
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Toyota Boshoku Corp
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Abstract

To form suitably fine irregularities on a mold.SOLUTION: A manufacturing method of molding a mold 1 for molding a vehicle interior material includes: a mold forming process for forming a main body mold 11 having an interior material molding part 12 which is a portion which is recessed from a mold surface 10A and which molds a vehicle interior material, and a recess 13 which is a portion which is not a portion for molding the vehicle interior material and which is arranged outside of inner surface of the interior material molding part 12 and is depressed from the mold surface 10A, and a box-like mold 30 configured to be able to be taken in and out of the recess 13 and opened on the mold surface; and a concavo-convex forming step of forming fine concavo-convex 41, 43 on surfaces 12A, 31A on the mold surface 10A side in the main body mold 11 and the box-like mold 30. The concavo-convex forming step includes a confirming step of taking out the box-like mold 30 from the recess 13 and confirming a formation mode of the fine concavo-convex 43 in the box-like mold 30.SELECTED DRAWING: Figure 1

Description

本発明は、成形型の製造方法、成形型、乗物用内装材の製造方法に関する。 The present invention relates to a molding die manufacturing method, a molding die, and a vehicle interior material manufacturing method.

従来、成形型の製造方法として、特許文献1に記載のものが知られている。特許文献1では、微細な凹凸パターンを有する金型の製造方法において、液体を基材に着弾させて、所望の凹凸パターンを有する母型を形成する母型形成工程と、前記母型形成工程の後に、電鋳加工処理により前記母型に対して所定の金属を電気化学的に析出させて、前記母型と鏡像関係の金型を製造する金型製造工程と、を備えることを特徴とする金型の製造方法が開示されている。 Conventionally, a method described in Patent Document 1 is known as a method for manufacturing a mold. In Patent Document 1, in a method of manufacturing a mold having a fine concavo-convex pattern, a liquid is landed on a base material to form a master mold having a desired concavo-convex pattern, and a mother mold forming step. And a die manufacturing step of electrochemically depositing a predetermined metal on the mother die by an electroforming process to manufacture a die having a mirror image relationship with the mother die. A method of making a mold is disclosed.

特開2004−114379号公報JP 2004-114379 A

しかしながら、特許文献1に開示の成形型(金型)の製造方法では、成形型における微細な凹凸の形成態様を確認するためには、例えば成形型本体を搬送して検査しなければならないことがある。その場合、成形型に精度よく微細な凹凸を形成させるためには、手間やコストがかかる。 However, in the method for manufacturing a molding die (mold) disclosed in Patent Document 1, for example, in order to confirm the formation mode of fine irregularities in the molding die, it is necessary to convey the molding die body for inspection. is there. In that case, it takes time and cost to accurately form fine irregularities on the mold.

本発明は上記のような事情に基づいて完成されたものであって、成形型に微細な凹凸を好適に形成することを目的とする。 The present invention has been completed based on the above circumstances, and an object thereof is to suitably form fine irregularities on a molding die.

本発明は、乗物用内装材を成形する成形型の製造方法であって、
型表面から凹んでなり前記乗物用内装材を成形する部分である内装材成形部と前記乗物用内装材を成形する部分ではない部分であって前記内装材成形部の面内外側に配されて前記型表面から凹んでなる凹部とを有する本体型と、前記凹部に出し入れ可能な構成とされ、前記型表面に開口した箱状型と、を形成する型形成工程と、
前記本体型及び前記箱状型において、前記型表面側の面に微細な凹凸を形成する凹凸形成工程と、を含み、
前記凹凸形成工程では、前記凹部から前記箱状型を取り出して、前記箱状型における前記微細な凹凸の形成態様を確認する確認工程を含むことに特徴を有する。
The present invention is a method of manufacturing a molding die for molding a vehicle interior material,
The interior material molding portion which is recessed from the mold surface and which is the portion for molding the vehicle interior material, and the portion which is not the portion for molding the vehicle interior material, and which is arranged inside and outside the surface of the interior material molding portion. A mold forming step of forming a main body mold having a recessed part that is recessed from the mold surface, and a box-shaped mold that is configured to be able to be put in and taken out from the recessed part and that is open to the mold surface.
In the main body mold and the box-shaped mold, including an unevenness forming step of forming fine unevenness on the surface of the mold surface side,
The concavo-convex forming step includes a confirmation step of taking out the box-shaped mold from the concave part and confirming a mode of forming the fine concavo-convex in the box-shaped mold.

このような成形型の製造方法によると、凹凸形成工程にて、凹部から箱状型を取り出して微細な凹凸の形成態様を確認することで、本体型を直接確認することなく本体型における微細な凹凸の形成態様を推定することができる。仮に、箱状型に形成された微細な凹凸が所望の粗さやグロス等ではない場合は、本体型の型表面側の面に形成する微細な凹凸について、その形成に係る時間等の条件を適宜調整することで、その粗さやグロス等を所望の態様に調整することができる。 According to such a method for manufacturing a mold, in the concavo-convex forming step, the box-shaped mold is taken out from the concave portion and the formation mode of the fine concavo-convex is confirmed, so that the fine pattern in the main body die is not directly confirmed. It is possible to estimate the formation mode of the unevenness. If the fine irregularities formed in the box-shaped mold do not have the desired roughness or gloss, for the fine irregularities formed on the mold surface side of the main body mold, the conditions such as the time relating to the formation are appropriately set. By adjusting, the roughness, gloss, etc. can be adjusted to a desired aspect.

前記型形成工程において、前記箱状型における前記型表面側の面を、前記型表面から傾く斜面に形成することができる。 In the mold forming step, the surface of the box-shaped mold on the mold surface side may be formed as a slope inclined from the mold surface.

成形型で所望の外形の乗物用内装材を成形する際に、型表面から凹む深さによっては、その型表面側の面に微細な凹凸を精度よく形成させられないことがある。しかし、上記のような成形型の製造方法によると、箱状型における型表面側の面を、型表面から傾く斜面に形成しているため、凹凸形成工程にて当該型表面側の面に形成される微細な凹凸を確認することで、型表面から凹む深さと、微細な凹凸の形成態様との関係を推定することができる。これにより、本体型における微細な凹凸の形成態様の推定精度を向上することができる。 When molding a vehicle interior material having a desired outer shape with a molding die, depending on the depth of depression from the die surface, it may not be possible to accurately form fine irregularities on the die surface side. However, according to the method for manufacturing a mold as described above, since the surface of the box-shaped mold on the mold surface side is formed as a slope inclined from the mold surface, it is formed on the surface of the mold surface side in the unevenness forming step. By checking the fine irregularities formed, it is possible to estimate the relationship between the depth of depression from the mold surface and the mode of forming the fine irregularities. As a result, it is possible to improve the estimation accuracy of the formation mode of the fine irregularities in the main body mold.

また、本発明は、乗物用内装材を成形する成形型であって、
型表面から凹んでなり前記乗物用内装材を成形する部分である内装材成形部と前記乗物用内装材を成形する部分ではない部分であって前記内装材成形部の面内外側に配されて前記型表面から凹んでなる凹部とを有する本体型と、
前記凹部に出し入れ可能な構成とされ、前記型表面に開口した箱状型と、を備え、
前記本体型及び前記箱状型において、前記型表面側の面には、微細な凹凸が形成されていることに特徴を有する。
Further, the present invention is a molding die for molding a vehicle interior material,
The interior material molding portion which is recessed from the mold surface and which is the portion for molding the vehicle interior material, and the portion which is not the portion for molding the vehicle interior material, and which is arranged inside and outside the surface of the interior material molding portion. A main body mold having a recessed part that is recessed from the mold surface;
With a box-shaped mold that is configured to be able to be taken in and out of the recess and has an opening on the mold surface,
The main body mold and the box-shaped mold are characterized in that fine irregularities are formed on the surface on the mold surface side.

このような成形型によると、凹部から箱状型を取り出して微細な凹凸の形成を確認することができるので、成形型を製造する際に、本体型を直接確認することなく本体型における微細な凹凸の形成態様を推定することができる。 According to such a molding die, it is possible to take out the box-shaped mold from the concave portion and confirm the formation of the fine irregularities. Therefore, when manufacturing the molding die, it is possible to make a fine pattern in the main body mold without directly confirming the main body mold. It is possible to estimate the formation mode of the unevenness.

上記構成において、前記箱状型における前記型表面側の面は、前記型表面から傾く斜面をなすこととすることができる。 In the above configuration, the surface of the box-shaped mold on the mold surface side may be an inclined surface inclined from the mold surface.

このような成形型によると、箱状型における型表面側の面が、型表面から傾く斜面をなしているため、当該型表面側の面に形成された微細な凹凸を確認することで、型表面から凹む深さと、微細な凹凸の形成態様との関係を推定することができる。これにより、本体型における微細な凹凸の形成態様の推定精度を向上することができる。 According to such a molding die, the surface of the box-shaped die on the die surface side forms an inclined surface inclined from the die surface, and therefore, by confirming the fine irregularities formed on the die surface side, It is possible to estimate the relationship between the depth of depression from the surface and the mode of forming fine irregularities. As a result, it is possible to improve the estimation accuracy of the formation mode of the fine irregularities in the main body mold.

上記構成において、前記内装材成形部の面内外側に配された複数の前記凹部を有する前記本体型と、
前記複数の凹部に出し入れ可能な構成とされる複数の前記箱状型と、を備えることとすることができる。
In the above configuration, the main body mold having a plurality of the recesses arranged on the inside and outside of the surface of the interior material molding portion,
The plurality of box-shaped molds configured to be able to be taken in and out of the plurality of recesses can be provided.

このような成形型によると、成形型を製造する際に、箱状型の微細な凹凸を確認する工程を複数回に亘って繰り返すことができるので、本体型における微細な凹凸を精度よく形成することができる。また、成形型で乗物用内装材を何回も成形すると、微細な凹凸が劣化していくことが考えられる。上記のような成形型によると、乗物用内装材を成形する所定の回数ごとに、複数の凹部から箱状型を一つずつ取り出し、箱状型における微細な凹凸の劣化の具合を確認することができる。これにより、乗物用内装材を成形する回数と、微細な凹凸の劣化の具合との関係を推定することができる。 According to such a molding die, when the molding die is manufactured, the step of confirming the fine irregularities of the box-shaped die can be repeated a plurality of times, so that the fine irregularities of the main body die are accurately formed. be able to. In addition, it is conceivable that if the interior material for a vehicle is molded with a molding die many times, fine irregularities are deteriorated. According to the molding die as described above, the box-shaped molds are taken out one by one from the plurality of recesses at every predetermined number of moldings of the vehicle interior material, and the deterioration of the fine irregularities in the box-shaped mold is confirmed. You can This makes it possible to estimate the relationship between the number of times the vehicle interior material is molded and the degree of deterioration of fine irregularities.

また、上記に記載の前記成形型を用いて前記乗物用内装材を成形する成形工程を含み、
前記成形工程では、前記本体型と前記箱状型のそれぞれに樹脂を供給する乗物用内装材の製造方法とすることができる。
Also, including a molding step of molding the vehicle interior material using the molding die described above,
The molding step may be a method of manufacturing a vehicle interior material that supplies resin to each of the main body mold and the box-shaped mold.

このような乗物用内装材の製造方法によると、微細な凹凸を有する乗物用内装材を製造することができる。また、基材のうち、箱状型で成形された切れ端部に形成された微細な凹凸のみを確認することで、本体型で成形された内装材に形成された微細な凹凸の粗さやグロス等の関係を推定することができる。 According to such a method for producing a vehicle interior material, it is possible to produce a vehicle interior material having fine irregularities. Also, of the base material, by checking only the fine irregularities formed on the cut end formed by the box-shaped mold, the roughness and gloss of the fine irregularities formed on the interior material molded by the main body mold, etc. Can be estimated.

本発明によれば、成形型に微細な凹凸を好適に形成することが可能となる。 According to the present invention, it becomes possible to preferably form fine irregularities on the molding die.

実施形態1に係る成形型(下型)を示す斜視図A perspective view showing a molding die (lower die) according to the first embodiment. 成形型(下型)の断面図(図1におけるII−II線断面)Sectional view of molding die (lower die) (section taken along line II-II in FIG. 1) 箱状型の底面部を拡大した説明図Explanatory drawing which expanded the bottom of the box-shaped mold 成形型にめっき処理を行う態様を示す図The figure which shows the aspect which performs a plating process to a shaping die. 基材を成形型で成形する態様を示す図The figure which shows the aspect which shape|molds a base material with a shaping die. 成形された基材の一部を拡大した図Enlarged view of a part of the molded substrate 実施形態2に係る成形型(下型)を示す斜視図A perspective view showing a molding die (lower die) according to Embodiment 2.

<実施形態1>
本発明の実施形態1を図1から図6によって説明する。本実施形態では、車両用の内装材(乗物用内装材)を成形する成形型1を例示する。尚、図1に示すように、成形型1(下型10)は、便宜上直方体形状をなすものとし、その長手方向をX方向、その短手方向をY方向、これらXY平面に直交する方向をZ方向として各部を説明する。
<Embodiment 1>
A first embodiment of the present invention will be described with reference to FIGS. In this embodiment, a molding die 1 for molding a vehicle interior material (vehicle interior material) is exemplified. As shown in FIG. 1, the molding die 1 (lower die 10) has a rectangular parallelepiped shape for convenience, and its longitudinal direction is the X direction, its lateral direction is the Y direction, and the direction orthogonal to these XY planes is the same. Each part will be described as the Z direction.

図5に示すように、成形型1は、Z方向における上方に配され、基材60を内装材(乗物用内装材)61における裏面(車室外側の面)となる面側から成形する上型20と、上型20に対向するようにZ方向における下方に配され、基材60を内装材61における表面(車室内側の面)となる面側から成形する下型10と、を有する。上型20は、図示しない駆動装置(例えば、電動モータ、エアシリンダ、油圧シリンダ等)によって、下型10に対し上下方向へ移動が可能な可動型とされる。図5では、上型20を下型10に対し下方向へ移動させて型閉じした状態を示している。 As shown in FIG. 5, the molding die 1 is disposed above in the Z direction, and is used to mold the base material 60 from the surface side that is the back surface (the surface outside the vehicle interior) of the interior material (vehicle interior material) 61. It has a mold 20 and a lower mold 10 that is disposed below in the Z direction so as to face the upper mold 20 and molds the base material 60 from the surface side of the interior material 61 (the surface on the vehicle interior side). .. The upper mold 20 is a movable mold that can be moved in the vertical direction with respect to the lower mold 10 by a drive device (not shown) (for example, an electric motor, an air cylinder, a hydraulic cylinder, or the like). In FIG. 5, the upper mold 20 is moved downward with respect to the lower mold 10 to close the mold.

成形型1としては、例えば、鉄を主成分とし、炭素、ケイ素、マンガン、リン、硫黄等を含むものを採用することができる。また、基材60としては、例えば、熱可塑性樹脂を図示しない射出装置から型閉じした上型20と下型10との間に射出してなるものとされる。 As the mold 1, for example, a mold containing iron as a main component and containing carbon, silicon, manganese, phosphorus, sulfur and the like can be adopted. The base material 60 is, for example, a thermoplastic resin that is injected between an upper mold 20 and a lower mold 10 that are closed by an injection device (not shown).

下型10は、図1にも示すように、その大部分を占める本体型11と、後述する本体型11の凹部13に出し入れ可能な構成とされる箱状の箱状型30と、を備える。本体型11は、その面内内側に配され、Z方向における上側の面である型表面10Aから下方に凹んでなる内装材成形部12と、内装材成形部12の面内外側(本体型11における角側)に配されて型表面10Aから下方に凹んでなる凹部13と、を有する。 As shown in FIG. 1, the lower mold 10 includes a main body mold 11 that occupies most of the lower mold 10 and a box-shaped box-shaped mold 30 that can be inserted into and removed from a recess 13 of the main body mold 11 described later. .. The main body mold 11 is arranged inside the surface thereof and is recessed downward from the mold surface 10A which is the upper surface in the Z direction, and the inside and outside of the interior material molding part 12 (the main body mold 11). And a concave portion 13 which is arranged on the corner side in FIG.

図5に示すように、内装材成形部12は、基材60から内装材61を成形する部分である。一方、凹部13は、基材60から内装材61を成形する部分ではない部分であって、内装材61から切り離される切れ端部62を成形する部分である。すなわち、基材60は、上型20と内装材成形部12とによって内装材61と、上型20と凹部13とによって内装材61から切り離される切れ端部62と、に成形される。より詳しくは、後述する内装材61の製造方法にて説明する。 As shown in FIG. 5, the interior material molding portion 12 is a portion for molding the interior material 61 from the base material 60. On the other hand, the recess 13 is a portion that is not a portion where the interior material 61 is molded from the base material 60, and is a portion where the cut end portion 62 that is separated from the interior material 61 is molded. That is, the base material 60 is molded into the interior material 61 by the upper die 20 and the interior material molding portion 12, and the cut end portion 62 separated from the interior material 61 by the upper die 20 and the recess 13. More specifically, a method of manufacturing the interior material 61 described later will be described.

図1及び図5に示すように、凹部13は、内装材成形部12の面内外側に向かうほど(本体型11のX軸方向における端部側に向かうほど)、Z軸方向における下方へ型表面10Aから凹む形をなしており、平面視長方形状となっている。箱状型30は、凹部13に出し入れ可能な構成とされ、型表面10A(Z軸方向における上側)に開口した箱状をなす。すなわち、箱状型30は、凹部13がなす壁面の形状に倣う形であって、凹部13に収まることが可能な形とされる。 As shown in FIG. 1 and FIG. 5, the recessed portion 13 is formed such that the recessed portion 13 moves downward in the Z-axis direction toward the outside of the interior material molding portion 12 (toward the end portion side of the main body die 11 in the X-axis direction). It has a shape recessed from the surface 10A and has a rectangular shape in a plan view. The box-shaped mold 30 is configured to be able to be taken in and out of the recess 13, and has a box shape opened on the mold surface 10A (upper side in the Z-axis direction). That is, the box-shaped mold 30 has a shape that conforms to the shape of the wall surface formed by the recess 13 and can fit in the recess 13.

箱状型30は、その底面を構成する底面部31を有する。底面部31は、内装材成形部12の面内外側に向かうほど、Z軸方向における下方へ傾いている。従って、底面部31における型表面10A側の面31Aは、型表面10AからZ軸方向における下方に傾く斜面をなしている。 The box-shaped mold 30 has a bottom surface portion 31 that constitutes the bottom surface thereof. The bottom surface portion 31 is inclined downward in the Z-axis direction as it goes toward the inside and outside of the interior material molding portion 12. Therefore, the surface 31A of the bottom surface portion 31 on the mold surface 10A side is an inclined surface inclined downward from the mold surface 10A in the Z-axis direction.

図2に示すように、本体型11の内装材成形部12と、箱状型30の底面部31と、において、型表面10A側の面(図5に示すように、基材60を車室内側の面となる面側から成形する面)12A,31Aには、微細な凹凸41,43が形成されている。微細な凹凸41,43は、例えば、クロムからなり、平均突起径が数マイクロメートル程のめっき層であるものとされる。基材60を成形する際には、基材60の車室内側の面となる面に、当該微細な凹凸41,43の形状が転写される。 As shown in FIG. 2, in the interior material molding portion 12 of the main body die 11 and the bottom surface portion 31 of the box-shaped die 30, a surface on the die surface 10A side (as shown in FIG. Fine concavities and convexities 41 and 43 are formed on the surfaces 12A and 31A which are formed from the inner surface side. The fine concavities and convexities 41 and 43 are made of, for example, chromium and are plating layers having an average protrusion diameter of several micrometers. When the base material 60 is molded, the shapes of the fine concavities and convexities 41 and 43 are transferred to the surface of the base material 60 that is the surface on the vehicle interior side.

図3に示すように、底面部31の面31Aに形成された微細な凹凸43は、底面部31において型表面10A側からより下方の部分に形成されたものほど(Z軸方向においてより下方の部分に形成されたものほど)、その凹凸の形成態様が粗くなる形状をなしている。 As shown in FIG. 3, the fine unevenness 43 formed on the surface 31A of the bottom surface portion 31 is formed in a lower portion of the bottom surface portion 31 from the mold surface 10A side (lower in the Z-axis direction. The more the part is formed), the rougher the irregularities are formed.

続いて、図1から図6を用いて成形型1の製造方法について説明する。成形型1の製造方法は、大別すると、内装材成形部12と凹部13とを有する本体型11と、箱状型30と、を形成する型形成工程と、本体型11の内装材成形部12と、箱状型30の底面部31と、において、型表面10A側の面12A,31Aに微細な凹凸41,43を形成する凹凸形成工程と、を含む。 Subsequently, a method for manufacturing the molding die 1 will be described with reference to FIGS. 1 to 6. The manufacturing method of the molding die 1 is roughly classified into a mold forming step of forming a main body mold 11 having an interior material molding portion 12 and a recess 13, and a box-shaped mold 30, and an interior material molding portion of the main body mold 11. 12 and the bottom surface portion 31 of the box-shaped mold 30 include a concavo-convex forming step of forming fine concavities and convexities 41 and 43 on the surfaces 12A and 31A on the mold surface 10A side.

型成形工程では、ブロック状の鋼材を切削して型表面10Aから凹んでなる内装材成形部12と凹部13とを有する本体型11を形成する。そして、当該凹部13がなす壁面の形状に倣う形であって、凹部13に収まることが可能な形の箱状型30を形成する。すなわち、箱状型30における型表面10A側の面31Aを、型表面10Aから傾く斜面に形成する。 In the mold forming step, a block-shaped steel material is cut to form a main body mold 11 having an interior material molding portion 12 and a recess 13 which are recessed from the mold surface 10A. Then, a box-shaped mold 30 having a shape that follows the shape of the wall surface formed by the concave portion 13 and that can fit in the concave portion 13 is formed. That is, the surface 31A of the box-shaped mold 30 on the mold surface 10A side is formed as a slope inclined from the mold surface 10A.

凹凸形成工程では、例えば、図4に示すように、クロム酸と硫酸を主成分とするめっき浴51に下型10(以降は、成形型1のうち下型10について説明する)を浸し、負極を成形型1、正極を電極52とし、電源53に接続することで下型10に対してめっき処理を行う。これにより、めっき浴51中のクロムイオンが還元され、下型10における型表面10Aにめっき層として析出する。そして、本体型11の内装材成形部12と、箱状型30の底面部31と、において、型表面10A側の面12A,31Aに、上記めっき層からなる微細な凹凸41,43が形成される。 In the unevenness forming step, for example, as shown in FIG. 4, the lower mold 10 (hereinafter, the lower mold 10 of the molding mold 1 will be described) is dipped in a plating bath 51 containing chromic acid and sulfuric acid as main components to form a negative electrode. Is used as the molding die 1, the positive electrode is the electrode 52, and the lower die 10 is plated by connecting to the power source 53. As a result, chromium ions in the plating bath 51 are reduced and deposited as a plating layer on the mold surface 10A of the lower mold 10. Then, in the interior material molding portion 12 of the main body die 11 and the bottom surface portion 31 of the box-shaped die 30, fine irregularities 41 and 43 made of the plating layer are formed on the surfaces 12A and 31A on the die surface 10A side. It

ここで、当該めっき処理中に、凹部13から箱状型30を取り出して(図1参照)、箱状型30における微細な凹凸43の形成態様を確認する(確認工程)。この確認工程では、箱状型30に形成された微細な凹凸43が、所望の粗さやグロス等であるか否かを確認する。確認した結果、めっき層の形成が足りない場合は、上記めっき処理を繰り返し、再度めっき層を形成させる。一方、めっき層の形成が過剰である場合は、上記めっき処理における電極を逆電極にすることで、めっき層を溶融させる。このようにして、本体型11における微細な凹凸41(めっき層)の形成態様を調整する。そして、めっき層の形成が所望の粗さやグロス等となった場合は、下型10をめっき浴51から取り出して加熱し、型表面10Aを硬化させることで、微細な凹凸41を有する本体型11(成形型1)を得る。尚、微細な凹凸43の形成の確認後、箱状型30は凹部13に戻してもよい。 Here, during the plating process, the box-shaped mold 30 is taken out from the recess 13 (see FIG. 1), and the formation mode of the fine irregularities 43 in the box-shaped mold 30 is confirmed (confirmation step). In this confirmation step, it is confirmed whether or not the fine unevenness 43 formed on the box-shaped mold 30 has a desired roughness or gloss. As a result of confirmation, if the formation of the plating layer is insufficient, the above plating treatment is repeated to form the plating layer again. On the other hand, when the plating layer is excessively formed, the plating layer is melted by setting the electrode in the above plating treatment to the reverse electrode. In this way, the mode of forming the fine irregularities 41 (plating layer) on the main body mold 11 is adjusted. When the formation of the plating layer has a desired roughness or gloss, the lower mold 10 is taken out of the plating bath 51 and heated to cure the mold surface 10A, whereby the main mold 11 having the fine irregularities 41 is formed. (Molding die 1) is obtained. Note that the box-shaped mold 30 may be returned to the recess 13 after confirming the formation of the fine irregularities 43.

続いて、内装材61の製造方法ついて説明する。図5に示すように、上型20を下型10に対して所定圧にて近接させて型閉じし、図示しない射出装置から熱可塑性樹脂を上型20と下型10との間に射出して(即ち、本体型11と箱状型30のそれぞれに樹脂を供給して)基材60を成形する。すると、上型20と下型10とがなす凹凸形状に倣う基材60が成形される。このとき、基材60としては、上型20と内装材成形部12とによって内装材61と、上型20と凹部13とによって内装材61から切り離される切れ端部62と、が成形される。尚、内装材61は、例えば、車両のドアパネルに取り付けられるドアトリムとされる。 Next, a method of manufacturing the interior material 61 will be described. As shown in FIG. 5, the upper mold 20 is brought close to the lower mold 10 at a predetermined pressure to close the mold, and a thermoplastic resin is injected between the upper mold 20 and the lower mold 10 from an injection device (not shown). (That is, by supplying resin to each of the main body mold 11 and the box-shaped mold 30), the base material 60 is molded. Then, the base material 60 that follows the uneven shape formed by the upper mold 20 and the lower mold 10 is molded. At this time, as the base material 60, the interior material 61 is molded by the upper die 20 and the interior material molding portion 12, and the cut end portion 62 separated from the interior material 61 by the upper die 20 and the recess 13 is molded. The interior material 61 is, for example, a door trim attached to a vehicle door panel.

また、内装材61及び切れ端部62の車室内側の面には、本体型11の内装材成形部12と、箱状型30の底面部31と、において、型表面10A側の面12A,31Aに形成された微細な凹凸41,43(図2,3参照)の形状が転写される。そして、内装材61と切れ端部62とを冷却し、成形型1から外す。すると、内装材61の製造が完了する。 Further, the interior material molding portion 12 of the main body mold 11 and the bottom surface portion 31 of the box-shaped mold 30 have surfaces 12A, 31A on the mold surface 10A side on the surfaces of the interior material 61 and the cut-out portion 62 on the vehicle interior side. The shapes of the fine concavities and convexities 41 and 43 (see FIGS. 2 and 3) formed on the are transferred. Then, the interior material 61 and the piece 62 are cooled and removed from the mold 1. Then, the manufacturing of the interior material 61 is completed.

図6に示すように、内装材61の製造と共に得られる切れ端部62の車室内側の面には、箱状型30に形成された微細な凹凸43(図3参照)の形状が転写されることで、微細な凹凸63が形成される。ここで、当該微細な凹凸63の粗さやグロス等を確認する。これにより、内装材61に形成された微細な凹凸と、本体型11及び箱状型30の型表面10A側の面に形成された微細な凹凸41,43と、の粗さやグロス等の関係を推定することができる。 As shown in FIG. 6, the shape of the fine irregularities 43 (see FIG. 3) formed on the box-shaped die 30 is transferred to the surface of the cut end portion 62, which is obtained when the interior material 61 is manufactured, on the vehicle interior side. Thereby, the fine unevenness 63 is formed. Here, the roughness and gloss of the fine irregularities 63 are confirmed. As a result, the relationship between the fine irregularities formed on the interior material 61 and the fine irregularities 41 and 43 formed on the surface of the main body mold 11 and the box-shaped mold 30 on the mold surface 10A side, such as roughness and gloss, is shown. Can be estimated.

続いて、本実施形態の効果について説明する。本発明は、内装材61を成形する成形型1(下型10)の製造方法であって、型表面10Aから凹んでなり内装材61を成形する部分である内装材成形部12と内装材61を成形する部分ではない部分であって内装材成形部12の面内外側に配されて型表面10Aから凹んでなる凹部13とを有する本体型11と、凹部13に出し入れ可能な構成とされ、型表面10Aに開口した箱状型30と、を形成する型形成工程と、本体型11及び箱状型30において、型表面10A側の面12A,31Aに微細な凹凸41,43を形成する凹凸形成工程と、を含み、凹凸形成工程では、凹部13から箱状型30を取り出して、箱状型30における微細な凹凸43の形成態様を確認する確認工程を含むことに特徴を有する。 Then, the effect of this embodiment is explained. The present invention is a method of manufacturing a molding die 1 (lower mold 10) for molding an interior material 61, which is a portion which is recessed from the mold surface 10A and which molds the interior material 61 and the interior material 61. A main body mold 11 having a concave portion 13 which is a portion which is not a portion to be molded and which is arranged inside and outside the surface of the interior material molding portion 12 and which is concave from the mold surface 10A; A mold forming step of forming a box-shaped mold 30 having an opening on the mold surface 10A, and a concavo-convex pattern for forming fine concavities and convexities 41 and 43 on the surfaces 12A and 31A on the mold surface 10A side in the main mold 11 and the box-shaped mold 30. The forming step includes a forming step, and the uneven forming step includes a confirming step of taking out the box-shaped mold 30 from the recess 13 and confirming the formation mode of the fine unevenness 43 in the box-shaped mold 30.

このような成形型1の製造方法によると、凹凸形成工程にて、凹部13から箱状型30を取り出して微細な凹凸43の形成態様を確認することで、本体型11を直接確認することなく本体型11における微細な凹凸41の形成態様を推定することができる。箱状型30に形成された微細な凹凸43が所望の粗さやグロス等ではない場合は、本体型11の型表面10A側の面に形成する微細な凹凸41について、その形成に係る時間等の条件を適宜調整することで、その粗さやグロス等を所望の態様に調整することができる。 According to the method for manufacturing the molding die 1 as described above, the box-shaped die 30 is taken out from the recess 13 in the concavo-convex forming step and the formation mode of the fine concavo-convex 43 is confirmed. It is possible to estimate the formation mode of the fine irregularities 41 in the main body mold 11. When the fine irregularities 43 formed on the box-shaped die 30 do not have desired roughness or gloss, the fine irregularities 41 formed on the surface of the main body die 11 on the die surface 10A side need to have the same time, etc. By appropriately adjusting the conditions, the roughness, gloss, etc. can be adjusted to a desired aspect.

また、上記型形成工程において、箱状型30における型表面10A側の面31Aを、型表面10Aから傾く斜面に形成する。 In the mold forming step, the surface 31A of the box-shaped mold 30 on the mold surface 10A side is formed as an inclined surface inclined from the mold surface 10A.

成形型1で所望の外形の内装材61を成形する際に、型表面10Aから凹む深さ(型表面10Aからの距離)によっては、その型表面10A側の面12A,31Aに微細な凹凸41,43を精度よく形成させられないことがある。しかし、上記のような成形型1の製造方法によると、箱状型30における型表面10A側の面31Aを、型表面10Aから下方に傾く斜面に形成しているため、凹凸形成工程にて当該型表面10A側の面31Aに形成される微細な凹凸43を確認することで、型表面10Aから凹む深さと、微細な凹凸43の形成態様との関係を推定することができる。これにより、本体型11における微細な凹凸41の形成態様の推定精度を向上することができる。 When molding the interior material 61 having a desired outer shape with the molding die 1, depending on the depth recessed from the mold surface 10A (distance from the mold surface 10A), the fine irregularities 41 are formed on the surfaces 12A and 31A on the mold surface 10A side. , 43 may not be formed accurately. However, according to the method for manufacturing the molding die 1 as described above, the surface 31A on the die surface 10A side of the box-shaped die 30 is formed as an inclined surface that is inclined downward from the die surface 10A. By confirming the fine irregularities 43 formed on the surface 31A on the mold surface 10A side, it is possible to estimate the relationship between the depth of depression from the mold surface 10A and the formation mode of the fine irregularities 43. As a result, it is possible to improve the estimation accuracy of the formation mode of the fine irregularities 41 in the main body mold 11.

また、本実施形態では、内装材61を成形する成形型1であって、型表面10Aから凹んでなり内装材61を成形する部分である内装材成形部12と内装材61を成形する部分ではない部分であって内装材成形部12の面内外側に配されて型表面10Aから凹んでなる凹部13とを有する本体型11と、凹部13に出し入れ可能な構成とされ、型表面10Aに開口した箱状型30と、を備え、本体型11及び箱状型30において、型表面10A側の面12A,31Aには、微細な凹凸41,43が形成されている。 Further, in the present embodiment, in the molding die 1 that molds the interior material 61, the interior material molding portion 12 that is a portion that is recessed from the mold surface 10A and that molds the interior material 61 and the portion that molds the interior material 61. A main body mold 11 having a concave portion 13 which is a non-existing portion and which is arranged inside and outside the interior material molding portion 12 and is concave from the mold surface 10A; In the main body mold 11 and the box-shaped mold 30, fine irregularities 41 and 43 are formed on the surfaces 12A and 31A on the mold surface 10A side.

このような成形型1によると、凹部13から箱状型30を取り出して微細な凹凸43の形成を確認することができるので、成形型1を製造する際に、本体型11を直接確認することなく本体型11における微細な凹凸41の形成態様を推定することができる。 According to such a molding die 1, it is possible to take out the box-shaped die 30 from the concave portion 13 and confirm the formation of the fine irregularities 43. Therefore, when the molding die 1 is manufactured, the main body die 11 should be directly checked. Instead, it is possible to estimate the formation mode of the fine irregularities 41 in the main body mold 11.

また、上記構成において、箱状型30における型表面10A側の面31Aは、型表面10Aから傾く斜面をなす。 Further, in the above configuration, the surface 31A of the box-shaped mold 30 on the mold surface 10A side is an inclined surface inclined from the mold surface 10A.

このような成形型1によると、箱状型30における型表面10A側の面31Aが、型表面10Aから傾く斜面をなしているため、当該型表面10A側の面31Aに形成された微細な凹凸43を確認することで、型表面10Aから凹む深さと、微細な凹凸41,43の形成態様との関係を推定することができる。これにより、本体型11における微細な凹凸41,43の形成態様推定の精度を向上することができる。 According to such a mold 1, the surface 31A on the mold surface 10A side of the box-shaped mold 30 forms a slope inclined from the mold surface 10A, and therefore, the fine unevenness formed on the surface 31A on the mold surface 10A side. By checking 43, it is possible to estimate the relationship between the depth of depression from the mold surface 10A and the form of the fine irregularities 41 and 43. As a result, the accuracy of estimating the formation mode of the fine irregularities 41 and 43 in the main body mold 11 can be improved.

また、上記に記載の成形型1を用いて内装材61を成形する成形工程を含み、成形工程では、本体型11と箱状型30のそれぞれに樹脂を供給する内装材61を製造している。 Further, it includes a molding step of molding the interior material 61 using the molding die 1 described above, and in the molding step, the interior material 61 for supplying the resin to each of the main body mold 11 and the box-shaped mold 30 is manufactured. ..

このような内装材61の製造方法によると、微細な凹凸を有する内装材61を製造することができる。また、基材60のうち、箱状型30で成形された切れ端部62に形成された微細な凹凸63を確認することで、本体型11で成形された内装材61に形成された微細な凹凸の粗さやグロス等の関係を推定することができる。 According to such a method of manufacturing the interior material 61, the interior material 61 having fine irregularities can be manufactured. Further, by confirming the fine irregularities 63 formed on the cut end portion 62 formed by the box-shaped die 30 in the base material 60, the fine irregularities formed on the interior material 61 formed by the main body die 11 are confirmed. It is possible to estimate the relations such as roughness and gloss.

<実施形態2>
次に、本発明の実施形態2を図7によって説明する。本実施形態では、実施形態1とは下型の構成が異なる成形型101及びその製造方法を例示する。なお、本実施形態では、上記実施形態と同じ部位には、同一の符号を用い、構造、作用及び効果について重複する説明は省略する。
<Embodiment 2>
Next, a second embodiment of the present invention will be described with reference to FIG. In the present embodiment, a forming die 101 having a lower die configuration different from that of the first embodiment and a manufacturing method thereof will be exemplified. In the present embodiment, the same parts as those in the above-mentioned embodiment are designated by the same reference numerals, and the duplicated description of the structure, action and effect will be omitted.

下型110は、その大部分を占める本体型111と、後述する本体型111の複数の凹部113A,113B,113C,113Dに出し入れ可能な構成とされる箱状の複数の箱状型130A,130B,130C,130Dと、を備える。本体型111は、その面内内側に配され、Z方向における上側の面である型表面110Aから下方に凹んでなる内装材成形部12と、内装材成形部12の面内外側であって、Y軸方向に所定間隔で並設され、型表面110Aから下方に凹んでなる複数の凹部113A,113B,113C,113Dと、を有する。尚、図7においては、複数の凹部113A,113B,113C,113Dに複数の箱状型130A,130B,130C,130Dがそれぞれ嵌められた状態の下型110を示す。 The lower mold 110 occupies most of the main mold 111, and a plurality of box-shaped molds 130A, 130B configured to be able to be taken in and out from a plurality of recesses 113A, 113B, 113C, 113D of the main mold 111 described later. , 130C, 130D. The main body mold 111 is disposed inside the surface thereof, and is an interior material molding portion 12 recessed downward from a mold surface 110A which is an upper surface in the Z direction, and an interior surface outside of the interior material molding portion 12, It has a plurality of recesses 113A, 113B, 113C, 113D which are arranged in parallel in the Y-axis direction at a predetermined interval and are recessed downward from the mold surface 110A. Note that FIG. 7 shows the lower mold 110 in which a plurality of box-shaped molds 130A, 130B, 130C, and 130D are fitted in the plurality of recesses 113A, 113B, 113C, and 113D, respectively.

続いて、成形型101の製造方法について説明する。凹凸形成工程において、めっき処理中に、複数の凹部113A,113B,113C,113Dから、複数の箱状型130A,130B,130C,130Dのうち、その一つを取り出し、当該取り出した箱状型における微細な凹凸の形成を確認する(確認工程)。確認した結果、めっき層の形成が足りない場合は、上記めっき処理を繰り返し、再度めっき層を形成させる。一方、めっき層の形成が過剰である場合は、上記めっき処理における電極を逆電極にすることで、めっき層を溶融させる。 Next, a method for manufacturing the molding die 101 will be described. In the unevenness forming step, one of the plurality of box-shaped molds 130A, 130B, 130C, 130D is taken out from the plurality of recesses 113A, 113B, 113C, 113D during the plating process, and The formation of fine irregularities is confirmed (confirmation step). As a result of confirmation, if the formation of the plating layer is insufficient, the above plating treatment is repeated to form the plating layer again. On the other hand, when the plating layer is excessively formed, the plating layer is melted by setting the electrode in the above plating treatment as the reverse electrode.

その後、先ほど取り出した箱状型とは異なる箱状型を一つ取り出し、当該取り出した箱状型における微細な凹凸の形成を確認する。そして、所望の状態の微細な凹凸が得られるまで、上記工程を繰り返す。このようにして、本体型111における微細な凹凸(めっき層)の形成態様を複数回に亘って調整する。 Then, one box-shaped mold different from the box-shaped mold taken out earlier is taken out, and formation of fine irregularities in the taken-out box-shaped mold is confirmed. Then, the above steps are repeated until the fine irregularities in a desired state are obtained. In this way, the mode of forming the fine irregularities (plating layer) on the main body mold 111 is adjusted a plurality of times.

続いて、本実施形態の効果について説明する。本実施形態における成形型101は、内装材成形部12の面内外側に配された複数の凹部113A,113B,113C,113Dを有する本体型111と、複数の凹部113A,113B,113C,113Dに出し入れ可能な構成とされる複数の箱状型130A,130B,130C,130Dと、を備える。 Then, the effect of this embodiment is explained. The molding die 101 according to the present embodiment includes a main body mold 111 having a plurality of concave portions 113A, 113B, 113C, 113D arranged on the inside and outside of the interior material molding portion 12, and a plurality of concave portions 113A, 113B, 113C, 113D. A plurality of box-shaped molds 130A, 130B, 130C, and 130D that can be taken in and out are provided.

このような成形型101によると、成形型101を製造する際に、箱状型130A,130B,130C,130Dの微細な凹凸を確認する工程を複数回に亘って繰り返すことができるので、本体型111における微細な凹凸を精度よく形成することができる。また、成形型101で内装材を何回も成形すると、微細な凹凸が劣化していくことが考えられる。上記のような成形型101によると、内装材を成形する所定の回数ごとに、複数の凹部113A,113B,113C,113Dから箱状型130A,130B,130C,130Dを一つずつ取り出し、箱状型130A,130B,130C,130Dにおける微細な凹凸の劣化の具合を確認することができる。これにより、内装材を成形する回数と、微細な凹凸の劣化の具合との関係を推定することができる。 According to such a molding die 101, when the molding die 101 is manufactured, the step of confirming the fine irregularities of the box-shaped dies 130A, 130B, 130C, and 130D can be repeated a plurality of times. The fine irregularities in 111 can be accurately formed. Further, it is conceivable that if the interior material is molded with the molding die 101 many times, fine irregularities are deteriorated. According to the molding die 101 as described above, the box-shaped molds 130A, 130B, 130C, and 130D are taken out one by one from the plurality of recesses 113A, 113B, 113C, and 113D at a predetermined number of times for molding the interior material to form a box-shaped mold. It is possible to confirm the degree of deterioration of fine irregularities in the molds 130A, 130B, 130C, and 130D. This makes it possible to estimate the relationship between the number of times the interior material is molded and the degree of deterioration of fine irregularities.

<他の実施形態>
本発明は上記記述及び図面によって説明した実施形態に限定されるものではなく、例えば次のような実施形態も本発明の技術的範囲に含まれ、さらに、下記以外にも要旨を逸脱しない範囲内で種々変更して実施することができる。
<Other Embodiments>
The present invention is not limited to the embodiments described above and the drawings. For example, the following embodiments are also included in the technical scope of the present invention, and within the scope not departing from the gist other than the following. Can be variously modified and implemented.

(1)上記実施形態以外にも、微細な凹凸の構成は適宜変更可能である。上記実施形態では、微細な凹凸は、クロムからなるめっき層であるものとしたが、これに限られない。例えば、微細な凹凸は、鉄、銀、その他の金属からなるめっき層であってもよい。 (1) Besides the above-described embodiment, the configuration of the fine irregularities can be changed as appropriate. In the above embodiment, the fine unevenness is the plating layer made of chromium, but the present invention is not limited to this. For example, the fine irregularities may be a plating layer made of iron, silver, or another metal.

(2)上記実施形態以外にも、凹凸形成工程は適宜変更可能である。上記実施形態では、凹凸形成工程において、めっき処理を行うことによって微細な凹凸を形成するものとしたが、これに限られない。例えば、凹凸形成工程において、サンドブラスト加工や化学エッチングによって微細な凹凸を形成するものとしてもよい。 (2) In addition to the above-described embodiment, the unevenness forming process can be appropriately changed. In the above-described embodiment, the fine unevenness is formed by performing the plating process in the unevenness forming step, but the present invention is not limited to this. For example, in the unevenness forming step, fine unevenness may be formed by sandblasting or chemical etching.

(3)上記実施形態以外にも、箱状型の構成は適宜変更可能である。上記実施形態では、箱状型は、斜面状の底面部を有するものとしたが、これに限られない。例えば、箱状型は、平面状の(型表面と平行な平面をなす)底面部を有するものであってもよい。 (3) In addition to the above embodiment, the box-shaped structure can be changed as appropriate. In the above embodiment, the box-shaped mold has the inclined bottom surface, but the invention is not limited to this. For example, the box-shaped mold may have a planar bottom surface (that forms a plane parallel to the mold surface).

(4)上記実施形態で例示した乗物用内装材は、車両用に提供されるもの限られず、種々の乗物において提供されるものであってもよい。例えば、地上の乗物としての列車や遊戯用車両、飛行用乗物としての飛行機やヘリコプター、海上や海中用乗物としての船舶や潜水艇などの乗物についても上記乗物用内装材を適用することができる。また、乗物用内装材は、ドアトリムに限らない。 (4) The vehicle interior material exemplified in the above embodiment is not limited to the vehicle interior material, and may be provided in various vehicles. For example, the vehicle interior material can be applied to vehicles such as trains and amusement vehicles as ground vehicles, airplanes and helicopters as flying vehicles, and ships and submersible vehicles as offshore and undersea vehicles. Further, the vehicle interior material is not limited to the door trim.

1,101…成形型、10,110…下型、10A…型表面、11…本体型、12…内装材成形部、13…凹部、20…上型、30…箱状型、31…底面部、41,43…微細な凹凸、60…基材、61…内装材(乗物用内装材) 1, 101... Mold, 10, 110... Lower mold, 10A... Mold surface, 11... Main body mold, 12... Interior material molding part, 13... Recess, 20... Upper mold, 30... Box mold, 31... Bottom part , 41, 43... Fine irregularities, 60... Base material, 61... Interior material (vehicle interior material)

Claims (6)

乗物用内装材を成形する成形型の製造方法であって、
型表面から凹んでなり前記乗物用内装材を成形する部分である内装材成形部と前記乗物用内装材を成形する部分ではない部分であって前記内装材成形部の面内外側に配されて前記型表面から凹んでなる凹部とを有する本体型と、前記凹部に出し入れ可能な構成とされ、前記型表面に開口した箱状型と、を形成する型形成工程と、
前記本体型及び前記箱状型において、前記型表面側の面に微細な凹凸を形成する凹凸形成工程と、を含み、
前記凹凸形成工程では、前記凹部から前記箱状型を取り出して、前記箱状型における前記微細な凹凸の形成態様を確認する確認工程を含むことを特徴とする成形型の製造方法。
A method for manufacturing a molding die for molding an interior material for a vehicle, comprising:
The interior material molding portion which is recessed from the mold surface and which is the portion for molding the vehicle interior material, and the portion which is not the portion for molding the vehicle interior material, and which is arranged inside and outside the surface of the interior material molding portion. A mold forming step of forming a main body mold having a recessed part that is recessed from the mold surface, and a box-shaped mold that is configured to be able to be put in and taken out from the recessed part and that is open to the mold surface.
In the main body mold and the box-shaped mold, including an unevenness forming step of forming fine unevenness on the surface of the mold surface side,
The unevenness forming step includes a confirmation step of taking out the box-shaped mold from the recessed portion and confirming a formation mode of the fine unevenness in the box-shaped mold.
前記型形成工程において、前記箱状型における前記型表面側の面を、前記型表面から傾く斜面に形成することを特徴とする請求項1に記載の成形型の製造方法。 The method of manufacturing a molding die according to claim 1, wherein, in the die forming step, a surface of the box-shaped die on the die surface side is formed as an inclined surface inclined from the die surface. 乗物用内装材を成形する成形型であって、
型表面から凹んでなり前記乗物用内装材を成形する部分である内装材成形部と前記乗物用内装材を成形する部分ではない部分であって前記内装材成形部の面内外側に配されて前記型表面から凹んでなる凹部とを有する本体型と、
前記凹部に出し入れ可能な構成とされ、前記型表面に開口した箱状型と、を備え、
前記本体型及び前記箱状型において、前記型表面側の面には、微細な凹凸が形成されていることを特徴とする成形型。
A molding die for molding interior materials for vehicles,
The interior material molding portion which is recessed from the mold surface and which is the portion for molding the vehicle interior material, and the portion which is not the portion for molding the vehicle interior material, and which is arranged inside and outside the surface of the interior material molding portion. A main body mold having a recessed part that is recessed from the mold surface;
With a box-shaped mold that is configured to be able to be taken in and out of the recess and has an opening on the mold surface,
A forming die, wherein in the main body die and the box-like die, fine irregularities are formed on a surface on the die surface side.
前記箱状型における前記型表面側の面は、前記型表面から傾く斜面をなすことを特徴とする請求項3に記載の成形型。 The molding die according to claim 3, wherein a surface of the box-shaped die on the die surface side is an inclined surface inclined from the die surface. 前記内装材成形部の面内外側に配された複数の前記凹部を有する前記本体型と、
前記複数の凹部に出し入れ可能な構成とされる複数の前記箱状型と、を備えることを特徴とする請求項3または請求項4に記載の成形型。
The main body mold having a plurality of the recesses arranged inside and outside the surface of the interior material molding portion,
The molding die according to claim 3 or 4, further comprising: a plurality of the box-shaped dies configured to be able to be taken in and out of the plurality of recesses.
請求項3から請求項5のいずれか1項に記載の前記成形型を用いて前記乗物用内装材を成形する成形工程を含み、
前記成形工程では、前記本体型と前記箱状型のそれぞれに樹脂を供給することを特徴とする乗物用内装材の製造方法。
A molding step of molding the interior material for a vehicle using the molding die according to any one of claims 3 to 5,
In the molding step, a resin is supplied to each of the main body mold and the box-shaped mold, and a method for manufacturing a vehicle interior material.
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