JP2020066806A - Bonding device - Google Patents

Bonding device Download PDF

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JP2020066806A
JP2020066806A JP2018198212A JP2018198212A JP2020066806A JP 2020066806 A JP2020066806 A JP 2020066806A JP 2018198212 A JP2018198212 A JP 2018198212A JP 2018198212 A JP2018198212 A JP 2018198212A JP 2020066806 A JP2020066806 A JP 2020066806A
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roller
sheet
nozzle
transport direction
support
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俊幸 倉橋
Toshiyuki Kurahashi
俊幸 倉橋
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Brother Industries Ltd
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Brother Industries Ltd
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Priority to JP2018198212A priority Critical patent/JP2020066806A/en
Priority to CN201921773907.6U priority patent/CN212065822U/en
Publication of JP2020066806A publication Critical patent/JP2020066806A/en
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Abstract

To provide a bonding device which prevents unevenness in an application state of an adhesive even when a first sheet has a step part, and suppresses deterioration of bonding quality.SOLUTION: A bonding device comprises a transportation part, a nozzle, a supply part, a protrusion transportation control part, a first roller 761, a first drive part, a first movement control part, a first support part 58, and a guide part 762. The first roller 761 is arranged on an upstream side of the nozzle in a transportation direction so that it can rotate around a shaft extending in the transportation direction. The first support part 58 is on the upstream side in the transportation direction than the first roller 761, and supports the first sheet from below. The guide part 762 has a face 764 in which the upstream side in the transportation direction is positioned below a downstream side in the transportation direction and which supports the first sheet from below between the first roller 761 and the first support part 58 in the transportation direction, and guides the first sheet from the first support part 58 to an outer periphery 769 of the first roller 761 along the face 764.SELECTED DRAWING: Figure 7

Description

本発明は接着装置に関する。   The present invention relates to a bonding device.

接着剤を介して二枚のシートを互いに接着する接着装置がある。特許文献1の接着装置はノズル、搬送部、第一ローラ、第二ローラを備える。ノズルは第一シートと第二シートの間に位置し、第一シートに接着剤を塗布する。搬送部はノズルが接着剤を塗布した第一シートと第二シートを上下に重ね合わせて押圧位置で圧着しながら搬送方向に搬送する。第一ローラは押圧位置の搬送方向上流側で、搬送方向及び上下方向に直交する特定方向に第一シートを移動する。第二ローラは第一ローラに上方から対向し、第一シート上面に接触することで第一シートが第一ローラから浮き上がることを防止する。   There is a bonding device that bonds two sheets to each other via an adhesive. The bonding device of Patent Document 1 includes a nozzle, a conveyor, a first roller, and a second roller. The nozzle is located between the first sheet and the second sheet and applies the adhesive to the first sheet. The transport unit transports the first sheet and the second sheet coated with the adhesive by the nozzles in the transport direction while vertically stacking and pressing the first sheet and the second sheet at the pressing position. The first roller moves the first sheet in a specific direction orthogonal to the conveying direction and the vertical direction on the upstream side of the pressing position in the conveying direction. The second roller faces the first roller from above and contacts the upper surface of the first sheet to prevent the first sheet from floating from the first roller.

特開2018−90918号公報JP, 2018-90918, A

第一シートが段部を有する場合、上記接着装置では第一シートの段部が第一ローラの側面に接触する可能性がある。該時、第一ローラの側面が該段部の移動を規制する可能性がある。該時、第一シートは段部が第一ローラした位置と押圧位置との間で伸びるので、接着剤の塗布状態がばらつき、接着品質が低下する。   When the first sheet has a stepped portion, the stepped portion of the first sheet may come into contact with the side surface of the first roller in the bonding device. At this time, the side surface of the first roller may regulate the movement of the step. At this time, since the step portion of the first sheet extends between the position where the stepped portion is the first roller and the pressing position, the application state of the adhesive varies and the adhesive quality deteriorates.

本発明の目的は第一シートが段部を有する時にも接着剤の塗布状態がばらつかず、接着品質が低下することを抑制した接着装置を提供することにある。   An object of the present invention is to provide an adhesive device in which the application state of the adhesive does not fluctuate even when the first sheet has a step portion and the deterioration of the adhesive quality is suppressed.

本発明の第一態様に係る接着装置は接着剤を介して第一シートと第二シートとを上下に重ね合わせて圧着しながら、上下方向に交差する搬送方向に沿って搬送する搬送部と、前記第一シートに前記接着剤を吐出する吐出口を有し、前記搬送部よりも前記搬送方向上流側且つ前記上下方向において前記第一シートと前記第二シートとの間に配置したノズルと、前記ノズルに前記接着剤を供給する供給部と、前記搬送部と前記供給部とを制御して、前記吐出口から前記接着剤を吐出して前記第一シートの前記搬送方向及び前記上下方向に直交する特定方向の一方側の特定端部に前記接着剤を塗布しながら、前記第一シートと前記第二シートとを互いに圧着して搬送する吐出搬送制御部と、前記搬送方向において前記ノズルよりも上流側に、前記搬送方向に延びる軸周りに回動可能に配置し、外周が前記第一シートに下側から接触して、前記第一シートを前記特定方向に移動する第一ローラと、前記第一ローラに連結する第一駆動部と、前記吐出搬送制御部が前記搬送部と前記供給部とを制御する時に前記第一駆動部を制御して前記第一ローラを回転し、前記第一シートを前記特定方向に移動する第一移動制御部とを備えた接着装置において、前記第一ローラよりも前記搬送方向上流側にあり、前記第一シートを下側から支持する第一支持部と、前記搬送方向において前記第一ローラと前記第一支持部の間に、前記搬送方向上流側が前記搬送方向下流側よりも下方に位置し、前記第一シートを下側から支持する面を有し、該面に沿って前記第一シートを前記第一支持部から前記第一ローラの前記外周に案内する案内部とを備える。   A bonding apparatus according to the first aspect of the present invention, while a first sheet and a second sheet are vertically stacked via an adhesive agent and pressure-bonded, a transport unit that transports along a transport direction that intersects the vertical direction, A nozzle having a discharge port for discharging the adhesive on the first sheet, and a nozzle arranged between the first sheet and the second sheet in the vertical direction on the upstream side in the transport direction with respect to the transport unit, By controlling the supply unit that supplies the adhesive to the nozzle, the transport unit and the supply unit, the adhesive is discharged from the discharge port to the transport direction and the vertical direction of the first sheet. While applying the adhesive to one specific end on one side in a specific direction orthogonal to each other, a discharge transfer control unit that presses and transfers the first sheet and the second sheet to each other, and from the nozzle in the transfer direction. Also to the upstream side, Is arranged rotatably around an axis extending in the direction, the outer periphery of the first sheet is in contact with the first sheet from the lower side, and the first roller that moves the first sheet in the specific direction is connected to the first roller. When the first drive unit and the discharge transport control unit control the transport unit and the supply unit, the first drive unit is controlled to rotate the first roller, and the first sheet is moved in the specific direction. In a bonding device including a moving first movement control unit, a first supporting unit that is located on the upstream side in the transport direction with respect to the first roller and supports the first sheet from below, and the first support unit in the transport direction. Between the first roller and the first support portion, the upstream side in the transport direction is located below the downstream side in the transport direction, and has a surface for supporting the first sheet from below, along the surface. The first sheet from the first support portion to the first roller And a guide portion for guiding the outer periphery.

第一態様の接着装置は第一シートが段部を有する場合でも、案内部により第一支持部から第一ローラの外周に第一シートを案内できる。接着装置は、第一ローラの側面が該段部の移動を規制することに因り、接着剤の塗布状態がばらつき、接着品質が低下することを回避できる。   In the bonding apparatus of the first aspect, even when the first sheet has the step portion, the guide portion can guide the first sheet from the first support portion to the outer periphery of the first roller. The bonding apparatus can prevent the adhesive state from being varied and the adhesive quality being deteriorated due to the side surface of the first roller restricting the movement of the stepped portion.

第一態様の接着装置は前記第一ローラに上方から対向し、前記第一ローラとの間で前記第一シートを挟持可能な第二支持部と、前記搬送方向において前記ノズルと前記第一支持部の間に配置し、外周が前記第二シートに上側から接触して前記第二支持部との間で前記第二シートを挟持可能であり、前記第二シートを前記特定方向に移動する第二ローラと、前記第二ローラに連結する第二駆動部と、前記第二駆動部を制御して前記第二ローラを回転し、前記第二シートを前記特定方向に移動する第二移動制御部と、前記ノズルの下側で前記第一シートを下側から支持し、前記第一支持部よりも前記搬送方向下流側に設けた支持部材を有し、前記支持部材の上下位置を変更可能な支持機構と、前記第一ローラを前記上下方向に移動可能に支持する移動部と、前記第一ローラの上下位置に応じて前記支持機構を制御して前記支持部材の前記上下位置を調整する調整制御部とを更に備え、前記案内部は前記第一ローラと共に、前記上下方向に移動可能に設けてもよい。該接着装置は第一ローラの上下位置に応じて支持部材の上下位置を調整することで、第一シートが段部を有していても第一シートとノズルの吐出口との隙間を適切にできる。接着装置は第一ローラと第二ローラにより、第一シートの端部に対して、第二シートの端部の位置を適切に調整できる。   The bonding device of the first aspect faces the first roller from above, and a second support portion capable of sandwiching the first sheet with the first roller, the nozzle and the first support in the transport direction. The second sheet is disposed between the second sheet and the outer periphery is in contact with the second sheet from above to sandwich the second sheet between the second sheet and the second supporting section, and the second sheet is moved in the specific direction. Two rollers, a second drive unit connected to the second roller, and a second movement control unit that controls the second drive unit to rotate the second roller and move the second sheet in the specific direction. And a supporting member that supports the first sheet from below on the lower side of the nozzle and that is provided on the downstream side in the transport direction with respect to the first supporting portion, and the vertical position of the supporting member can be changed. A support mechanism and the first roller are movably supported in the vertical direction. Further comprising a moving part and an adjustment control part for controlling the support mechanism according to the vertical position of the first roller to adjust the vertical position of the support member, the guide part together with the first roller, It may be provided so as to be movable in the vertical direction. The bonding device adjusts the vertical position of the support member according to the vertical position of the first roller, so that the gap between the first sheet and the ejection port of the nozzle is appropriately adjusted even if the first sheet has a stepped portion. it can. The bonding device can appropriately adjust the position of the end portion of the second sheet with respect to the end portion of the first sheet by the first roller and the second roller.

第一態様の接着装置の前記第一駆動部は、前記搬送方向に延び、前記第一ローラを固定する軸部を有し、前記第一移動制御部は前記第一駆動部を制御して前記軸部を回転して前記第一ローラを回転し、前記案内部は前記軸部に固定した回転部材であってもよい。該接着装置は案内部は比較的簡単な構成に因り第一ローラと同軸で回転できる。   The first drive unit of the bonding device of the first aspect has a shaft portion that extends in the transport direction and fixes the first roller, and the first movement control unit controls the first drive unit to control the first drive unit. The guide may be a rotating member that rotates the shaft to rotate the first roller, and the guide is fixed to the shaft. Due to the relatively simple construction of the guide, the bonding device can rotate coaxially with the first roller.

第一態様の接着装置の前記案内部は前記第一ローラと一体に形成した部材であってもよい。該接着装置は案内部が第一ローラと別体である時よりも、部品点数を少なくできる。接着装置は案内部と第一ローラの間に第一シートが挟まることを確実に回避できる。   The guide portion of the bonding device of the first aspect may be a member formed integrally with the first roller. The bonding device can reduce the number of parts as compared with the case where the guide portion is separate from the first roller. The bonding device can reliably prevent the first sheet from being sandwiched between the guide portion and the first roller.

第一態様の接着装置の前記案内部の前記搬送方向上流側の端部の上下方向位置は、前記第一支持部の上面の上下方向位置よりも下方位置又は前記第一支持部の前記上面の前記上下方向位置と同位置であってもよい。該接着装置は第一シートが案内部の搬送方向上流側端部に引っ掛かりにくい。   The vertical position of the end of the guide unit of the bonding device of the first aspect on the upstream side in the transport direction is lower than the vertical position of the upper surface of the first support portion or the upper surface of the first support portion. It may be the same position as the vertical position. In the bonding device, the first sheet is unlikely to be caught at the upstream end of the guide portion in the transport direction.

第一態様の接着装置の前記第一ローラは、前記搬送方向と平行に延びる溝を前記外周に有し、前記案内部の前記搬送方向の長さは、前記溝の前記搬送方向の長さよりも長くてもよい。該接着装置は案内部の搬送方向の長さが溝の搬送方向の長さ以下である装置よりも、滑らかに第一シートを第一支持部から第一ローラの外周に案内できる。   The first roller of the bonding apparatus of the first aspect has a groove extending in parallel with the transport direction on the outer periphery, the length of the guide portion in the transport direction is greater than the length of the groove in the transport direction. May be long. The bonding device can guide the first sheet from the first support part to the outer periphery of the first roller more smoothly than the device in which the length of the guide portion in the transport direction is equal to or less than the length of the groove in the transport direction.

接着装置1の正面図。The front view of the adhesion apparatus 1. 接着装置1の左側面図。The left side view of the adhesion apparatus 1. 接着装置1の内部構造の斜視図。FIG. 3 is a perspective view of the internal structure of the bonding device 1. 接着装置1の左側面図の拡大図。The enlarged view of the left side view of the bonding apparatus 1. 支持板部51を除く下搬送装置50の斜視図。FIG. 6 is a perspective view of the lower conveyance device 50 excluding the support plate portion 51. 支持板部51を除く下搬送装置50の平面図。The top view of the lower conveyance apparatus 50 except the support plate part 51. 第一駆動部80の左側面図。The left side view of the 1st drive part 80. 第一駆動部80の斜視図。The perspective view of the 1st drive part 80. 隙間調整部77による隙間Kを調整する処理の説明図。Explanatory drawing of the process which adjusts the clearance K by the clearance adjustment part 77. 接着装置1の電機的構成を示すブロック図。FIG. 3 is a block diagram showing an electrical configuration of the bonding device 1. 主処理の流れ図。Flow chart of main processing. 接着処理の流れ図。Flow chart of the bonding process. 隙間調整処理の流れ図。The flow chart of gap adjustment processing. 接着装置1の左側面図の拡大図。The enlarged view of the left side view of the bonding apparatus 1. 第一駆動部82の左側面図。The left side view of the 1st drive part 82. 第一駆動部83の左側面図。The left side view of the 1st drive part 83.

本発明の実施形態を説明する。以下説明は図中に矢印で示す左右、前後、上下を使用する。図4、図5上に示す如く接着装置1は上布6と下布8を接着剤Zで接着する。上布6は下布8に上側から重なる。下布8と上布6はシート状の接着対象物であり、例えば可撓性を有する布である。接着装置1は下布8の右端部である下特定端部8Aと、上布6の左端部である上特定端部6Aを、接着剤Zを介して接着する。接着装置1は上布6と下布8とを後方向Yに搬送する。後方向を上布6と下布8の搬送方向下流側とも言い、前方向を搬送方向上流側とも言う。搬送方向と上下方向に直交する左右方向を直交方向、特定方向とも言う。   An embodiment of the present invention will be described. In the following description, left and right, front and rear, and up and down indicated by arrows in the drawing will be used. As shown in FIGS. 4 and 5, the bonding apparatus 1 bonds the upper cloth 6 and the lower cloth 8 with the adhesive Z. The upper cloth 6 overlaps the lower cloth 8 from above. The lower cloth 8 and the upper cloth 6 are sheet-shaped objects to be bonded, and are, for example, flexible cloths. The bonding apparatus 1 bonds the lower specific end portion 8A, which is the right end portion of the lower cloth 8, and the upper specific end portion 6A, which is the left end portion of the upper cloth 6, via the adhesive Z. The bonding apparatus 1 conveys the upper cloth 6 and the lower cloth 8 in the backward direction Y. The rearward direction is also referred to as the downstream side in the conveyance direction of the upper cloth 6 and the lower cloth 8, and the forward direction is also referred to as the upstream side in the conveyance direction. The left-right direction that is orthogonal to the transport direction and the up-down direction is also referred to as the orthogonal direction and the specific direction.

図1〜図9を参照し接着装置1の機械的構成を説明する。図1、図2に示す如く、接着装置1は台座部2、下搬送装置50、脚柱部3、腕部4、頭部5を備える。台座部2は直方体状であり、作業台に固定する。台座部2は、左面下部に固定面25を備える。固定面25は台座部2の左面であり、上下方向に平行な平面である。下搬送装置50は固定面25に固定する。脚柱部3は柱状であり、台座部2上面から上方に延びる。腕部4は脚柱部3上端部から左方に延びる。頭部5は腕部4左端部から左方に突出する。   The mechanical configuration of the bonding apparatus 1 will be described with reference to FIGS. As shown in FIGS. 1 and 2, the bonding device 1 includes a pedestal part 2, a lower transfer device 50, a pedestal part 3, an arm part 4, and a head part 5. The pedestal portion 2 has a rectangular parallelepiped shape and is fixed to the workbench. The pedestal portion 2 includes a fixed surface 25 on the lower left side. The fixed surface 25 is the left surface of the pedestal portion 2 and is a plane parallel to the vertical direction. The lower transfer device 50 is fixed to the fixed surface 25. The pedestal portion 3 has a columnar shape and extends upward from the upper surface of the pedestal portion 2. The arm 4 extends leftward from the upper end of the pillar 3. The head 5 projects leftward from the left end of the arm 4.

下搬送装置50は後述の上搬送機構70と協働し、上布6と下布8を重ね合わせて後方に搬送すると共に、下布8の特定方向の位置を制御する。下搬送装置50は搬送方向上流側から下流側に略水平に延びる細長筒状の先端部を備える所謂「筒型」である。図5上に示す如く、例えばTシャツ作成時、筒状に形成した布200の一端側を上布6とし、他端側を下布8として、布200を筒状態に接着する。下搬送装置50の先端部は細長筒状であるので、作業者は布200を下搬送装置50の先端部で取り回すことができる。   The lower conveyance device 50 cooperates with an upper conveyance mechanism 70, which will be described later, to superpose the upper cloth 6 and the lower cloth 8 and convey them to the rear, and control the position of the lower cloth 8 in a specific direction. The lower transport device 50 is a so-called “cylindrical type” having an elongated tubular tip portion that extends substantially horizontally from the upstream side to the downstream side in the transport direction. As shown in FIG. 5, when making a T-shirt, for example, one end side of a tubular cloth 200 is used as the upper cloth 6 and the other end side is used as the lower cloth 8, and the cloth 200 is bonded in a tubular state. Since the tip of the lower conveyance device 50 has an elongated tubular shape, an operator can handle the cloth 200 with the tip of the lower conveyance device 50.

図1〜図5に示す如く、下搬送装置50は支持板部51、フレーム55、下搬送部60等を備える。支持板部51はフレーム55と下搬送部60を支持する。支持板部51は縦板511、横板512、斜面部513を備える。縦板511は左側面視上下方向に長い略矩形状の板部材である。縦板511右面は台座部2の固定面25に着脱可能に固定する。斜面部513は縦板511の左面前側を除く部位に設ける。斜面部513は正面視略三角形状であり、上部から左側に向けて下り傾斜する斜面を有する。斜面部513は上布6と下布8を貼り合わせて形成する布を滑らせることで布の引っ掛かりを防止する。横板512は縦板511下端部の前側部分から左方に略水平に延びる板状である。   As shown in FIGS. 1 to 5, the lower transfer device 50 includes a support plate portion 51, a frame 55, a lower transfer portion 60, and the like. The support plate portion 51 supports the frame 55 and the lower conveyance portion 60. The support plate portion 51 includes a vertical plate 511, a horizontal plate 512, and a slope portion 513. The vertical plate 511 is a substantially rectangular plate member that is long in the vertical direction when viewed from the left side. The right surface of the vertical plate 511 is detachably fixed to the fixing surface 25 of the pedestal portion 2. The slope portion 513 is provided on the vertical plate 511 except for the left front side. The slope portion 513 has a substantially triangular shape in a front view, and has a slope inclined downward from the upper part toward the left side. The slope portion 513 prevents the cloth from being caught by sliding the cloth formed by pasting the upper cloth 6 and the lower cloth 8 together. The horizontal plate 512 has a plate shape that extends substantially horizontally to the left from the front portion of the lower end of the vertical plate 511.

フレーム55は下搬送部60を収容する。フレーム55は支持板部51の縦板511左面の前側部分且つ横板512上面に螺子で固定する。フレーム55は収容部551、延伸部552、支持板57、第一支持部58、第二支持部314を備える。収容部551はフレーム55の搬送方向上流側の部位であり、上部が開口する略箱状である。収容部551は内部に下搬送部60の後述する複数のモータ63、68、72を収容する。延伸部552は収容部551の後部から搬送方向下流側に延びる細長略四角筒状である。延伸部552の上部は開口する。延伸部552は内部に下搬送部60の先端部分を収容する。延伸部552は後端部に開口部553を有する。下搬送部60の後端は開口部553から露出する。支持板57は水平に延びる板部材である。支持板57は収容部551の上部開口に螺子で固定する。第一支持部58は延伸部552の上部開口に螺子で固定する。第一支持部58は平面視前後方向に長い略矩形状の板部材である。   The frame 55 accommodates the lower transport unit 60. The frame 55 is fixed to the front part of the left side of the vertical plate 511 of the support plate 51 and the upper surface of the horizontal plate 512 with screws. The frame 55 includes a housing portion 551, an extending portion 552, a supporting plate 57, a first supporting portion 58, and a second supporting portion 314. The accommodating portion 551 is a portion on the upstream side in the transport direction of the frame 55, and has a substantially box shape with an open top. The accommodating portion 551 accommodates a plurality of motors 63, 68, 72 of the lower conveyance portion 60, which will be described later, inside. The extending portion 552 has an elongated rectangular tube shape extending from the rear portion of the housing portion 551 to the downstream side in the transport direction. The upper portion of the extending portion 552 is open. The extending portion 552 accommodates the tip portion of the lower conveyance unit 60 inside. The extending portion 552 has an opening 553 at the rear end. The rear end of the lower conveyance unit 60 is exposed through the opening 553. The support plate 57 is a plate member that extends horizontally. The support plate 57 is fixed to the upper opening of the housing portion 551 with a screw. The first support portion 58 is fixed to the upper opening of the extending portion 552 with a screw. The first support portion 58 is a substantially rectangular plate member that is long in the front-back direction in plan view.

図5、図6に示す如く、第二支持部314は第一支持部58の上面581の右後方角部にて固定軸部316を中心に回動可能に固定する。第二支持部314は平面視略矩形状の板部材である。第二支持部314は固定軸部316を中心に、図5上の稼働位置と図5下、図6の退避位置の間で水平方向に回動できる。稼働位置に在る第二支持部314は後述の第二ローラ32の直下且つ後述の下ローラ76の直上に位置する。図4に示す如く、第二ローラ32は第二支持部314の上面315との間に上布6を挟持できる。稼働位置に在る第二支持部314の下面317は後述のノズル板59と上下方向に離間する。下ローラ76は第二支持部314の下面317との間に下布8を挟持できる。第二支持部314は上面315に反射板95を設け、下面317に反射板96を設ける。第二支持部314が稼働位置に在る時、反射板96は後述のノズル板59に設けた開口部591の直上に位置する。   As shown in FIGS. 5 and 6, the second support portion 314 is rotatably fixed around the fixed shaft portion 316 at the right rear corner of the upper surface 581 of the first support portion 58. The second support portion 314 is a plate member having a substantially rectangular shape in plan view. The second support portion 314 can be horizontally rotated about the fixed shaft portion 316 between the operating position shown in FIG. 5 and the retracted position shown in FIG. The second support portion 314 in the operating position is located immediately below the second roller 32 described below and directly above the lower roller 76 described below. As shown in FIG. 4, the second roller 32 can sandwich the upper cloth 6 between the second roller 32 and the upper surface 315 of the second support portion 314. The lower surface 317 of the second support portion 314 in the operating position is vertically separated from the nozzle plate 59 described later. The lower roller 76 can sandwich the lower cloth 8 between the lower roller 76 and the lower surface 317 of the second support 314. The second support portion 314 has a reflection plate 95 on the upper surface 315 and a reflection plate 96 on the lower surface 317. When the second support portion 314 is in the operating position, the reflecting plate 96 is located immediately above the opening 591 provided in the nozzle plate 59 described later.

図3〜図9に示す如く、下搬送部60は支持フレーム61、下搬送機構66、隙間調整部77、第一駆動部80、位置検出部950、下検出部78を備える。支持フレーム61は搬送方向に対して平行に延び、搬送方向に直交する断面が上向きに開口する略U字状である。支持フレーム61は右板部611、左板部612、底板部613、先端板56、ノズル板59を備える。右板部611は上下方向に立設する前部804と、前部804から搬送方向に対して平行に延びる後部806を有する板部材である。前部804は下方に左側面視矩形状のカム穴631を備える。左板部612は右板部611の後部806に対して平行に立設する板部であって、搬送方向に対して平行に延びる左側面視細長略矩形状である。底板部613は右板部611の後部806と左板部612の後下端部の後側部分を略水平に連結する、底面視略矩形状の板部である。   As shown in FIGS. 3 to 9, the lower conveyance unit 60 includes a support frame 61, a lower conveyance mechanism 66, a gap adjustment unit 77, a first drive unit 80, a position detection unit 950, and a lower detection unit 78. The support frame 61 extends in parallel to the transport direction, and has a substantially U-shaped cross section that is orthogonal to the transport direction and opens upward. The support frame 61 includes a right plate portion 611, a left plate portion 612, a bottom plate portion 613, a tip plate 56, and a nozzle plate 59. The right plate portion 611 is a plate member having a front portion 804 standing upright in the vertical direction and a rear portion 806 extending from the front portion 804 in parallel with the transport direction. The front portion 804 is provided with a cam hole 631 having a rectangular shape in left side view on the lower side. The left plate portion 612 is a plate portion that stands upright in parallel to the rear portion 806 of the right plate portion 611, and has an elongated rectangular shape in left side view that extends parallel to the transport direction. The bottom plate portion 613 is a plate portion having a substantially rectangular shape in bottom view, which connects the rear portion 806 of the right plate portion 611 and the rear side portion of the rear lower end portion of the left plate portion 612 substantially horizontally.

先端板56は支持フレーム61の後端部に固定する。先端板56は上端部から後方に対して下り傾斜した状態で配置する。先端板56は上端部に矩形切欠き状の凹部561を備える。ノズル板59は支持フレーム61の上部後側部分に固定する。ノズル板59は搬送方向に対して略平行に延びる。ノズル板59はノズル11の吐出口13の直下、且つ支持フレーム61に固定した第一支持部58よりも搬送方向下流側に第一支持部58と隣接するように配置する。ノズル板59はノズル11の下側で下布8を下側から支持する。ノズル板59は開口部591、凹部592、834を備える。開口部591は吐出口13の直下に矩形状に設ける。凹部592はノズル板59後端部に設けた矩形切欠き状の凹部である。凹部834はノズル板59の前端部に設けた矩形切欠き状の凹部である。凹部834は搬送方向において第一支持部58と対向する。   The tip plate 56 is fixed to the rear end of the support frame 61. The tip plate 56 is arranged in a state of being inclined downward from the upper end toward the rear. The tip plate 56 has a rectangular notch-shaped recess 561 at the upper end. The nozzle plate 59 is fixed to the upper rear portion of the support frame 61. The nozzle plate 59 extends substantially parallel to the transport direction. The nozzle plate 59 is arranged immediately below the ejection port 13 of the nozzle 11 and on the downstream side in the transport direction of the first support portion 58 fixed to the support frame 61 so as to be adjacent to the first support portion 58. The nozzle plate 59 supports the lower cloth 8 below the nozzle 11 from below. The nozzle plate 59 has an opening 591 and recesses 592 and 834. The opening 591 is provided in a rectangular shape immediately below the ejection port 13. The recess 592 is a rectangular notch-shaped recess provided at the rear end of the nozzle plate 59. The recess 834 is a rectangular notch-shaped recess provided at the front end of the nozzle plate 59. The concave portion 834 faces the first support portion 58 in the transport direction.

図3〜図5に示す如く、下搬送機構66は後述の上搬送機構70と協働し、上布6と下布8を重ね合わせて後方に搬送する。下搬送機構66は下搬送モータ63、下搬送ローラ64、ノズル下ローラ65、搬送ベルト67等を備える。下搬送モータ63は右板部611の前部804右面に固定する。下搬送モータ63の駆動軸は前部804右面から左方に突出する。駆動軸は前部804に設けた貫通穴805に挿入し、支持フレーム61内側に突出する。下搬送ローラ64は支持フレーム61先端部の内側に回転可能に支持する。下搬送ローラ64の回転軸641は左右方向に延び、右板部611の後部806、左板部612に設けた穴部に対し回転可能に挿入する。下搬送ローラ64は上搬送ローラ12直下に配置し、上搬送ローラ12に対し下方から接触できる。下搬送ローラ64は先端板56の凹部561とノズル板59の凹部592により開口する開口部の内側に配置し、その上部はノズル板59よりも上方に突出する。   As shown in FIGS. 3 to 5, the lower transport mechanism 66 cooperates with an upper transport mechanism 70 described later to stack the upper cloth 6 and the lower cloth 8 and transport them backward. The lower transport mechanism 66 includes a lower transport motor 63, a lower transport roller 64, a nozzle lower roller 65, and a transport belt 67. The lower conveyance motor 63 is fixed to the right surface of the front portion 804 of the right plate portion 611. The drive shaft of the lower conveyance motor 63 projects leftward from the right surface of the front portion 804. The drive shaft is inserted into a through hole 805 provided in the front portion 804 and protrudes inside the support frame 61. The lower conveyance roller 64 is rotatably supported inside the tip of the support frame 61. The rotation shaft 641 of the lower conveyance roller 64 extends in the left-right direction and is rotatably inserted into the holes provided in the rear portion 806 of the right plate portion 611 and the left plate portion 612. The lower carrying roller 64 is arranged immediately below the upper carrying roller 12 and can contact the upper carrying roller 12 from below. The lower conveying roller 64 is arranged inside an opening opened by the recess 561 of the tip plate 56 and the recess 592 of the nozzle plate 59, and the upper portion thereof projects above the nozzle plate 59.

ノズル下ローラ65は下搬送ローラ64の搬送方向上流側で支持フレーム61先端部の内側に回転可能に支持する。ノズル下ローラ65の回転軸651は左右方向に延び、右板部611の後部806と左板部612に設けた穴部に対し回転可能に挿入する。ノズル下ローラ65はノズル11の底部に設けた吐出口13下方に配置する。ノズル下ローラ65はノズル板59の開口部591の内側に配置し、その上端はノズル板59よりも上方に突出する。搬送ベルト67は支持フレーム61の内側にて、下搬送モータ63の駆動軸、回転軸641、651の間に架け渡す。搬送ベルト67は下搬送モータ63の駆動力を下搬送ローラ64とノズル下ローラ65に伝達する。故に下搬送モータ63の駆動時、下搬送ローラ64とノズル下ローラ65は共に回転する。   The nozzle lower roller 65 is rotatably supported inside the front end of the support frame 61 on the upstream side of the lower conveying roller 64 in the conveying direction. The rotating shaft 651 of the lower nozzle roller 65 extends in the left-right direction and is rotatably inserted into the holes provided in the rear portion 806 of the right plate portion 611 and the left plate portion 612. The lower nozzle roller 65 is arranged below the discharge port 13 provided at the bottom of the nozzle 11. The lower nozzle roller 65 is arranged inside the opening 591 of the nozzle plate 59, and the upper end thereof projects above the nozzle plate 59. The conveyor belt 67 is bridged between the drive shaft of the lower conveyor motor 63 and the rotation shafts 641 and 651 inside the support frame 61. The conveyor belt 67 transmits the driving force of the lower conveyor motor 63 to the lower conveyor roller 64 and the nozzle lower roller 65. Therefore, when the lower transport motor 63 is driven, both the lower transport roller 64 and the nozzle lower roller 65 rotate.

図3、図9に示す如く、隙間調整部77は下搬送部60の支持フレーム61をフレーム55(図4参照)に対して揺動軸62を中心に揺動し、ノズル11の吐出口13とノズル板59の隙間Kを調整する。隙間調整部77は隙間調整モータ68、カム板69、揺動軸62、バネを備える。隙間調整モータ68は収容部551内部に固定する。隙間調整モータ68は下搬送モータ63の下方に設ける。隙間調整モータ68の駆動軸681は左方に突出する。駆動軸681は先端部に略円形状のカム板69を固定する。右板部611は隙間調整モータ68左方から上方に向かって延び、上部が搬送方向下流側に延びる。カム板69は支持フレーム61の右板部611に設けたカム穴631内側に配置し、カム板69の中心は隙間調整モータ68の駆動軸681から偏心する。   As shown in FIGS. 3 and 9, the gap adjusting unit 77 swings the support frame 61 of the lower conveyance unit 60 around the swing shaft 62 with respect to the frame 55 (see FIG. 4), and the discharge port 13 of the nozzle 11 is swung. And the gap K between the nozzle plate 59 is adjusted. The gap adjusting unit 77 includes a gap adjusting motor 68, a cam plate 69, a swing shaft 62, and a spring. The gap adjusting motor 68 is fixed inside the housing portion 551. The gap adjusting motor 68 is provided below the lower conveyance motor 63. The drive shaft 681 of the gap adjusting motor 68 projects leftward. The drive shaft 681 has a substantially circular cam plate 69 fixed to the tip thereof. The right plate portion 611 extends upward from the left side of the gap adjusting motor 68, and the upper portion extends downstream in the transport direction. The cam plate 69 is arranged inside the cam hole 631 provided in the right plate portion 611 of the support frame 61, and the center of the cam plate 69 is eccentric from the drive shaft 681 of the gap adjusting motor 68.

揺動軸62は支持フレーム61の長さ方向略中心にて、右板部611と左板部612の間を左右方向に貫通し、右板部611の後部806、左板部612に設けた穴部621、622に回転可能に挿入する。揺動軸62の左右両端部は右板部611と左板部612の左右両側に夫々突出する。揺動軸62の両端部はフレーム55の延伸部552に固定する。バネは支持フレーム61先端部側が下方に揺動する方向に支持フレーム61を付勢する。故にカム板69はカム穴631の下縁部と接触する。図9に示す如く、隙間調整モータ68の駆動でカム板69が回転時、カム板69の回転角度に応じて、支持フレーム61は揺動軸62を中心に揺動する。該時、第一駆動部80は揺動しない。隙間調整モータ68は支持フレーム61を上下動することで隙間Kを調整する。   The swing shaft 62 penetrates between the right plate portion 611 and the left plate portion 612 in the left-right direction at the approximate center of the length of the support frame 61, and is provided on the rear portion 806 and the left plate portion 612 of the right plate portion 611. It is rotatably inserted into the holes 621 and 622. The left and right ends of the swing shaft 62 project to the left and right sides of the right plate 611 and the left plate 612, respectively. Both ends of the swing shaft 62 are fixed to the extending portion 552 of the frame 55. The spring urges the support frame 61 in a direction in which the tip side of the support frame 61 swings downward. Therefore, the cam plate 69 contacts the lower edge of the cam hole 631. As shown in FIG. 9, when the cam plate 69 is rotated by driving the gap adjusting motor 68, the support frame 61 swings around the swing shaft 62 according to the rotation angle of the cam plate 69. At this time, the first drive unit 80 does not swing. The gap adjusting motor 68 adjusts the gap K by moving the support frame 61 up and down.

第一駆動部80は下布8を第二支持部314の下面317との間で挟持した状態で、下布8の左右方向の位置を制御できる。図3、図7、図8に示す如く第一駆動部80は固定台部71、下モータ72、連結軸910、支持枠部73、ベルト74、軸部75、下ローラ76、移動機構81等を備える。固定台部71は略直方体状であり、フレーム55の収容部551の内側部分に固定する。固定台部71は前後方向に貫通する円形状の貫通穴711を有し、貫通穴711の内側に回転部717を回転可能に保持する。下モータ72は回転部717の前面に固定する。下モータ72は固定台部71に対して回転部717と一体的に回転する。固定台部71は回転部717と共に下モータ72を回転可能に支持する。下モータ72は上面後部にピン940を設ける。ピン940は上方に突出する。下モータ72は左面後部にバネ946の一端部を固定する。バネ946は下方に延び、その他端部はフレーム55の収容部551の内側部に固定する。下モータ72の駆動軸は回転部717の中心部に設けた貫通穴に挿入し、連結軸910と連結する。連結軸910は回転部717後面から後方に突出する。支持枠部73は固定台部71の後方に配置し、回転部717の後面に固定する。故に支持枠部73は回転部717と一体的に回転する。バネ946は下モータ72を正面視反時計周り方向に常時付勢する。即ちバネ946は下ローラ76を上方に常時付勢する。支持枠部73は連結軸910の後端部を内側に収容する。支持枠部73は軸部75の後端部を回転可能に支持する。ベルト74は連結軸910と軸部75の間に架ける。軸部75は支持フレーム61の内側に配置し、搬送方向に対して平行に延びる。   The first drive unit 80 can control the position of the lower cloth 8 in the left-right direction in a state where the lower cloth 8 is sandwiched between the lower cloth 8 and the lower surface 317 of the second support portion 314. As shown in FIGS. 3, 7, and 8, the first drive unit 80 includes a fixed base 71, a lower motor 72, a connecting shaft 910, a support frame 73, a belt 74, a shaft 75, a lower roller 76, a moving mechanism 81, and the like. Equipped with. The fixed base portion 71 has a substantially rectangular parallelepiped shape, and is fixed to the inner portion of the housing portion 551 of the frame 55. The fixed base portion 71 has a circular through hole 711 penetrating in the front-rear direction, and rotatably holds the rotating portion 717 inside the through hole 711. The lower motor 72 is fixed to the front surface of the rotating unit 717. The lower motor 72 rotates integrally with the rotating portion 717 with respect to the fixed base portion 71. The fixed base portion 71 rotatably supports the lower motor 72 together with the rotating portion 717. The lower motor 72 has a pin 940 provided on the rear portion of the upper surface. The pin 940 projects upward. The lower motor 72 fixes one end of a spring 946 to the rear portion of the left surface. The spring 946 extends downward, and the other end portion is fixed to the inner portion of the housing portion 551 of the frame 55. The drive shaft of the lower motor 72 is inserted into a through hole provided in the center of the rotating portion 717, and is connected to the connecting shaft 910. The connecting shaft 910 projects rearward from the rear surface of the rotating portion 717. The support frame portion 73 is arranged behind the fixed base portion 71 and fixed to the rear surface of the rotating portion 717. Therefore, the support frame portion 73 rotates integrally with the rotating portion 717. The spring 946 constantly biases the lower motor 72 in a counterclockwise direction when viewed from the front. That is, the spring 946 constantly urges the lower roller 76 upward. The support frame portion 73 accommodates the rear end portion of the connecting shaft 910 inside. The support frame portion 73 rotatably supports the rear end portion of the shaft portion 75. The belt 74 is stretched between the connecting shaft 910 and the shaft portion 75. The shaft portion 75 is arranged inside the support frame 61 and extends parallel to the transport direction.

下ローラ76は軸部75の後端部に固定する。下ローラ76は第二ローラ32の下方に配置する。下ローラ76は第一ローラ761と案内部762を備える。第一ローラ761は下ローラ76の後部に設けた円盤状の部位である。第一ローラ761は搬送方向においてノズル11よりも上流側に、搬送方向に延びる軸周りに回動可能に配置し、外周769が下布8に下側から接触して、下布8を特定方向に移動する。第一ローラ761は搬送方向と平行に延びる溝763を外周769に有する。溝763は第一ローラ761の外周769に等間隔で複数設ける。第一ローラ761の外周769後端は面取りしてある。溝763後端は第一ローラ761の外周769後端の面取りした部分迄延びる。第一ローラ761の上端767は第一支持部58の上面581よりも上方に在る。   The lower roller 76 is fixed to the rear end of the shaft portion 75. The lower roller 76 is arranged below the second roller 32. The lower roller 76 includes a first roller 761 and a guide portion 762. The first roller 761 is a disc-shaped portion provided on the rear portion of the lower roller 76. The first roller 761 is arranged on the upstream side of the nozzle 11 in the transport direction so as to be rotatable about an axis extending in the transport direction, and the outer periphery 769 contacts the lower cloth 8 from the lower side to move the lower cloth 8 in a specific direction. Move to. The first roller 761 has a groove 763 extending parallel to the transport direction on the outer circumference 769. A plurality of grooves 763 are provided on the outer circumference 769 of the first roller 761 at equal intervals. The rear end of the outer periphery 769 of the first roller 761 is chamfered. The rear end of the groove 763 extends to the chamfered portion of the rear end of the outer periphery 769 of the first roller 761. The upper end 767 of the first roller 761 is located above the upper surface 581 of the first support portion 58.

案内部762は、下布8を下側から支持する面764を有し、面764に沿って下布8を第一支持部58から第一ローラ761の外周に案内する。案内部762は第一ローラ761の前側に設ける。案内部762は搬送方向において第一ローラ761と第一支持部58の間にて、搬送方向上流側が搬送方向下流側よりも下方に位置する。搬送方向において、案内部762は第一支持部58と離間する。案内部762は前側ほど径が小さい円錐台状である。案内部762の面764は左側面視直線状に傾斜する。案内部762の前端部は面取りしてある。図7に示す如く、下ローラ76が後述の上方位置に在る時、案内部762の搬送方向上流側の上端765の上下方向位置は第一支持部58の上面581の上下方向位置よりも下方位置である。案内部762の搬送方向上流側の端部の上端765の上下方向位置は第一ローラ761の搬送方向下流側の端部の上端766の上下方向位置よりも下方位置である。第一ローラ761の上端767と案内部762の搬送方向上流側の端部の上端765の上下方向の長さは溝763の深さよりも大きい。案内部762の搬送方向上流側の上端部の上下方向位置は第一支持部58の上面581の上下方向位置と同位置でもよい。案内部762は軸部75に固定した回転部材である。案内部762は第一ローラ761と一体に形成し、軸部75に固定する。案内部762は後述の移動機構81により第一ローラ761と共に、上下方向に移動できる。案内部762の搬送方向の長さD2は、溝763の搬送方向の長さD1よりも長い。下モータ72の駆動時、下モータ72の駆動軸、連結軸910、ベルト74を介して軸部75が回転する。故に下ローラ76は、軸部75を中心に軸部75と共に回転する。   The guide portion 762 has a surface 764 that supports the lower cloth 8 from below, and guides the lower cloth 8 from the first support portion 58 to the outer periphery of the first roller 761 along the surface 764. The guide portion 762 is provided on the front side of the first roller 761. The guide portion 762 is positioned between the first roller 761 and the first support portion 58 in the transport direction so that the upstream side in the transport direction is lower than the downstream side in the transport direction. The guide portion 762 is separated from the first support portion 58 in the transport direction. The guide portion 762 has a truncated cone shape whose diameter is smaller toward the front side. The surface 764 of the guide portion 762 inclines linearly when viewed from the left side. The front end of the guide portion 762 is chamfered. As shown in FIG. 7, when the lower roller 76 is in the upper position described later, the vertical position of the upper end 765 on the upstream side in the transport direction of the guide portion 762 is lower than the vertical position of the upper surface 581 of the first support portion 58. The position. The vertical position of the upper end 765 at the upstream end in the transport direction of the guide portion 762 is lower than the vertical position of the upper end 766 at the downstream end of the first roller 761 in the transport direction. The vertical lengths of the upper end 767 of the first roller 761 and the upper end 765 at the upstream end of the guide portion 762 in the transport direction are larger than the depth of the groove 763. The vertical position of the upper end of the guide portion 762 on the upstream side in the transport direction may be the same position as the vertical position of the upper surface 581 of the first support portion 58. The guide portion 762 is a rotating member fixed to the shaft portion 75. The guide portion 762 is formed integrally with the first roller 761 and fixed to the shaft portion 75. The guide portion 762 can be moved up and down together with the first roller 761 by a moving mechanism 81 described later. The length D2 of the guide portion 762 in the carrying direction is longer than the length D1 of the groove 763 in the carrying direction. When the lower motor 72 is driven, the shaft portion 75 rotates via the drive shaft of the lower motor 72, the connecting shaft 910, and the belt 74. Therefore, the lower roller 76 rotates around the shaft 75 together with the shaft 75.

移動機構81は下ローラ76を上方位置と下方位置に移動する。該時、下搬送機構66は移動しない。移動機構81は板部930、エアシリンダ931、板部材933を備える。板部930は固定台部71上面に設け、左右方向に延びる。エアシリンダ931は板部930左前部に設ける。エアシリンダ931の出力軸932は右方に延びる。板部材933は正面視L字状の部材であり、出力軸932の右端部に固定する。板部材933右端部は下モータ72のピン940に当接する。出力軸932が右方に進出時、板部材933がピン940を右方に動かす。図8矢印A、矢印Bで示す如く、ピン940の移動に伴い、下モータ72がバネ946の付勢力に抗して連結軸910を中心に支持枠部73と共に正面視時計回りに揺動する。故に図8矢印Cで示す如く、軸部75が下方に移動し、下ローラ76が下方に位置する下方位置に移動する。図4の二点鎖線で示す如く、下方位置は後述する第二支持部314の下面317に対して下方に離間した下ローラ76の位置である。エアシリンダ931が駆動し、ピン940を左方に移動時、下モータ72はバネ946の付勢力により支持枠部73と共に正面視反時計周り方向に揺動する。故に第一駆動部80は固定台部71に対して正面視反時計周り方向に回転し、下ローラ76は上方位置に移動する。図4の点線で示す如く、上方位置はバネ946の付勢力で第二支持部314の下面317に当接する迄上方に移動した下ローラ76の位置である。   The moving mechanism 81 moves the lower roller 76 to the upper position and the lower position. At this time, the lower transport mechanism 66 does not move. The moving mechanism 81 includes a plate portion 930, an air cylinder 931 and a plate member 933. The plate portion 930 is provided on the upper surface of the fixed base portion 71 and extends in the left-right direction. The air cylinder 931 is provided on the left front portion of the plate portion 930. The output shaft 932 of the air cylinder 931 extends rightward. The plate member 933 is an L-shaped member in a front view, and is fixed to the right end portion of the output shaft 932. The right end of the plate member 933 contacts the pin 940 of the lower motor 72. When the output shaft 932 advances to the right, the plate member 933 moves the pin 940 to the right. As shown by arrows A and B in FIG. 8, as the pin 940 moves, the lower motor 72 swings counterclockwise from the connecting shaft 910 together with the support frame 73 against the biasing force of the spring 946. . Therefore, as shown by the arrow C in FIG. 8, the shaft portion 75 moves downward, and the lower roller 76 moves to a lower position which is located below. As shown by the chain double-dashed line in FIG. 4, the lower position is the position of the lower roller 76 which is spaced downward from the lower surface 317 of the second support portion 314 described later. When the air cylinder 931 is driven to move the pin 940 to the left, the lower motor 72 swings counterclockwise in a front view together with the support frame 73 by the urging force of the spring 946. Therefore, the first drive unit 80 rotates counterclockwise as viewed from the front with respect to the fixed base unit 71, and the lower roller 76 moves to the upper position. As shown by the dotted line in FIG. 4, the upper position is the position of the lower roller 76 moved upward until it comes into contact with the lower surface 317 of the second support 314 by the urging force of the spring 946.

図8、図9に示す如く、位置検出部950は下ローラ76の上下位置を示す信号をCPU101に出力できる。位置検出部950は延設部材951、磁性体962、磁気センサ963を備える。延設部材951は上下方向に延びる板状である。延設部材951は下モータ72と共に回動する。磁性体962は延設部材951の下端部に固定した永久磁石である。磁性体962は延設部材951の回動に伴い左右方向に移動する。磁気センサ963は支持板998に固定する。支持板998は磁性体962の前方にて、固定台部71前面から下方に延びる。磁気センサ963は磁性体962の磁気を検出できる。磁気センサ963が検出する磁界は磁性体962の左右方向位置の変化に伴い変化する。故に、磁気センサ963は磁性体962の左右方向位置を検出できる。   As shown in FIGS. 8 and 9, the position detector 950 can output a signal indicating the vertical position of the lower roller 76 to the CPU 101. The position detector 950 includes an extension member 951, a magnetic body 962, and a magnetic sensor 963. The extending member 951 has a plate shape extending in the vertical direction. The extending member 951 rotates together with the lower motor 72. The magnetic body 962 is a permanent magnet fixed to the lower end of the extending member 951. The magnetic body 962 moves in the left-right direction as the extending member 951 rotates. The magnetic sensor 963 is fixed to the support plate 998. The support plate 998 extends downward from the front surface of the fixed base 71 in front of the magnetic body 962. The magnetic sensor 963 can detect the magnetism of the magnetic body 962. The magnetic field detected by the magnetic sensor 963 changes as the position of the magnetic body 962 in the left-right direction changes. Therefore, the magnetic sensor 963 can detect the horizontal position of the magnetic body 962.

図4〜図6に示す如く、下検出部78は支持フレーム61内部で、且つノズル板59に設けた開口部591下方に配置する。下検出部78は下発光部781と下受光部782(図10参照)が一体型になった光学式検出器である。下発光部781と下受光部782は互いに同じ高さ位置に在る。下発光部781はノズル板59の開口部591に向けて光を発する。開口部591を通過した光は、第二支持部314の下面317に設けた反射板96に反射する。反射板96が反射した反射光は開口部591を通過する。下受光部782は開口部591を通過した光を受光できる。   As shown in FIGS. 4 to 6, the lower detection unit 78 is arranged inside the support frame 61 and below the opening 591 provided in the nozzle plate 59. The lower detection unit 78 is an optical detector in which the lower light emitting unit 781 and the lower light receiving unit 782 (see FIG. 10) are integrated. The lower light emitting portion 781 and the lower light receiving portion 782 are at the same height position. The lower light emitting portion 781 emits light toward the opening 591 of the nozzle plate 59. The light that has passed through the opening 591 is reflected by the reflection plate 96 provided on the lower surface 317 of the second support 314. The reflected light reflected by the reflecting plate 96 passes through the opening 591. The lower light receiving unit 782 can receive the light that has passed through the opening 591.

例えば、下布8の下特定端部8Aがノズル板59の開口部591上方に在る時、下特定端部8Aは下発光部781が発した光を遮断する。故に下受光部782は下発光部781が発した光を受光しない。下特定端部8Aが開口部591上方にない時、下発光部781が発した光は反射板96が反射する。下受光部782は開口部591を介して反射光を受光する。故に下検出部78は開口部591上方に下特定端部8Aがあるか否か検出できる。ノズル板59の開口部591は、下検出部78が下特定端部8Aを検出する下検出位置に設ける。   For example, when the lower specific end 8A of the lower cloth 8 is above the opening 591 of the nozzle plate 59, the lower specific end 8A blocks the light emitted by the lower light emitting unit 781. Therefore, the lower light receiving unit 782 does not receive the light emitted by the lower light emitting unit 781. When the lower specific end portion 8A is not above the opening 591, the light emitted from the lower light emitting portion 781 is reflected by the reflecting plate 96. The lower light receiving unit 782 receives the reflected light through the opening 591. Therefore, the lower detection unit 78 can detect whether or not the lower specific end portion 8A is above the opening 591. The opening 591 of the nozzle plate 59 is provided at the lower detection position where the lower detection unit 78 detects the lower specific end 8A.

図1〜図4に示す如く、頭部5は上搬送機構70、保持機構98、ノズル揺動機構22、装着部41を備える。上搬送機構70は支持腕16、上搬送ローラ12、上搬送モータ112、伝達機構、エアシリンダ122(図10参照)、リンク機構124を備える。支持腕16は頭部5下方で後方から前方に延び、更に前下方に延びる。支持腕16は前下端部に上搬送ローラ12を回転可能に支持する。上搬送ローラ12は円盤状の部材であり、上搬送ローラ12の回転軸121は左右方向を向く。上搬送ローラ12はノズル11よりも搬送方向下流側に在る。上搬送ローラ12は下搬送ローラ64と協働し、接着剤Zが付着した下布8と上布6を搬送方向に搬送する。上搬送モータ112は支持腕16に設ける。上搬送モータ112は支持腕16内部に設けた伝達機構を介して、上搬送ローラ12に連結する。伝達機構は例えば図示しない、連結軸、一対のプーリと無端状ベルトを備える。連結軸は上搬送モータ112の出力軸と連結し、出力軸と共に回動する。一方のプーリは連結軸に固定し、他方のプーリは上搬送ローラ12の回転軸121に固定する。無端状ベルトは一対のプーリ間に架け渡す。故に上搬送ローラ12は上搬送モータ112の動力で回転する。   As shown in FIGS. 1 to 4, the head 5 includes an upper transport mechanism 70, a holding mechanism 98, a nozzle swing mechanism 22, and a mounting portion 41. The upper transport mechanism 70 includes a support arm 16, an upper transport roller 12, an upper transport motor 112, a transmission mechanism, an air cylinder 122 (see FIG. 10), and a link mechanism 124. The support arm 16 extends below the head 5 from the rear side to the front side, and further extends to the front lower side. The support arm 16 rotatably supports the upper conveyance roller 12 at the lower front end. The upper carrying roller 12 is a disk-shaped member, and the rotary shaft 121 of the upper carrying roller 12 faces the left-right direction. The upper transport roller 12 is located downstream of the nozzle 11 in the transport direction. The upper carrying roller 12 cooperates with the lower carrying roller 64 to carry the lower cloth 8 and the upper cloth 6 to which the adhesive Z is attached in the carrying direction. The upper conveyance motor 112 is provided on the support arm 16. The upper conveyance motor 112 is connected to the upper conveyance roller 12 via a transmission mechanism provided inside the support arm 16. The transmission mechanism includes, for example, a connecting shaft, a pair of pulleys, and an endless belt, which are not shown. The connecting shaft is connected to the output shaft of the upper conveyance motor 112 and rotates together with the output shaft. One pulley is fixed to the connecting shaft, and the other pulley is fixed to the rotating shaft 121 of the upper conveying roller 12. The endless belt is bridged between a pair of pulleys. Therefore, the upper conveyance roller 12 is rotated by the power of the upper conveyance motor 112.

エアシリンダ122は搬送方向に沿う姿勢で頭部5に設ける。エアシリンダ122は軸123を備え、軸123はリンク機構124を介して支持腕16に連結する。支持腕16はエアシリンダ122の駆動により上下方向に揺動する。エアシリンダ122が支持腕16を揺動することで、上搬送ローラ12は挟持位置と上退避位置の間を移動する。図4では、挟持位置に在る上搬送ローラ12を実線で図示し、上退避位置に在る上搬送ローラ12を二点鎖線で図示する。挟持位置に在る上搬送ローラ12は上布6に上側から接触し、下布8と上布6を下搬送ローラ64との間で挟む。上退避位置に在る上搬送ローラ12は上布6の上方に在り、上布6と離間する。   The air cylinder 122 is provided on the head 5 in a posture along the carrying direction. The air cylinder 122 includes a shaft 123, and the shaft 123 is connected to the support arm 16 via a link mechanism 124. The support arm 16 swings in the vertical direction by driving the air cylinder 122. When the air cylinder 122 swings the support arm 16, the upper transport roller 12 moves between the holding position and the upper retracted position. In FIG. 4, the upper conveyance roller 12 in the nipping position is shown by a solid line, and the upper conveyance roller 12 in the upper retracted position is shown by a chain double-dashed line. The upper conveyance roller 12 in the nipping position comes into contact with the upper cloth 6 from above and sandwiches the lower cloth 8 and the upper cloth 6 between the lower conveyance rollers 64. The upper carrying roller 12 in the upper retreat position is above the upper cloth 6 and is separated from the upper cloth 6.

保持機構98は下布8を上側から押さえて保持する。保持機構98はエアシリンダ974、984、保持部971、981、連結部983を備える。エアシリンダ974は出力軸972を下方に向けた姿勢でノズル11に対し搬送方向上流側に設ける。保持部971は出力軸972の下端に固定する。エアシリンダ984は出力軸982を下方に向けた姿勢でノズル11に対し搬送方向下流側に設ける。連結部983は出力軸982の下端と、保持部981の上端を連結する。保持部971、981の底面は前後方向に対して略平行である。出力軸972、982が下方に進出時、保持部971、981は保持位置に位置する。保持部971が保持位置に在る時、保持部971は第一支持部58に接近し、上側から下布8と接触できる。保持部981が保持位置に在る時、保持部981はノズル板59に接近し、上側から下布8と接触できる。出力軸972、982が上方に退入時、保持部971、981は図4に示す解除位置に位置し、下布8から離間する。   The holding mechanism 98 holds the lower cloth 8 by pressing it from above. The holding mechanism 98 includes air cylinders 974 and 984, holding portions 971 and 981, and a connecting portion 983. The air cylinder 974 is provided upstream of the nozzle 11 in the transport direction with the output shaft 972 facing downward. The holding portion 971 is fixed to the lower end of the output shaft 972. The air cylinder 984 is provided downstream of the nozzle 11 in the transport direction with the output shaft 982 facing downward. The connecting portion 983 connects the lower end of the output shaft 982 and the upper end of the holding portion 981. The bottom surfaces of the holding portions 971 and 981 are substantially parallel to the front-rear direction. When the output shafts 972 and 982 advance downward, the holding portions 971 and 981 are located at the holding position. When the holding portion 971 is in the holding position, the holding portion 971 can approach the first support portion 58 and contact the lower cloth 8 from the upper side. When the holding portion 981 is in the holding position, the holding portion 981 can approach the nozzle plate 59 and contact the lower cloth 8 from above. When the output shafts 972 and 982 retract upward, the holding portions 971 and 981 are located at the release position shown in FIG. 4 and are separated from the lower cloth 8.

ノズル揺動機構22はノズルレバー18、ノズル11、ノズルモータ113、支持軸等を備え、ノズルモータ113の動力で左右方向に延びる支持軸を中心にノズルレバー18を揺動可能な機構である。ノズルレバー18はノズル11を接近位置と退避位置の間で移動可能に支持する。ノズルレバー18はレバー部材9、カバー181を備える。レバー部材9は支持軸左端から下側へ延びる腕状である。レバー部材9は内部に流路21、ノズル装着部10、ヒータ132(図10参照)を備える。流路21は上下方向に延びる筒状である。ノズル装着部10はノズル11を取り外し可能に装着する。ノズル装着部10は吐出口13の左右方向の幅又は位置が互いに異なる複数種類のノズル11を着脱できる。ヒータ132は流路21近傍となるレバー部材9内部に設け、流路21を流れる接着剤Zを加熱する。カバー181は上下方向に延びる箱状であり、レバー部材9、エアシリンダ974を覆う。   The nozzle swing mechanism 22 includes a nozzle lever 18, a nozzle 11, a nozzle motor 113, a support shaft, and the like, and is a mechanism capable of swinging the nozzle lever 18 around a support shaft extending in the left-right direction by the power of the nozzle motor 113. The nozzle lever 18 movably supports the nozzle 11 between the approach position and the retracted position. The nozzle lever 18 includes a lever member 9 and a cover 181. The lever member 9 has an arm shape extending downward from the left end of the support shaft. The lever member 9 includes a flow passage 21, a nozzle mounting portion 10, and a heater 132 (see FIG. 10) inside. The flow path 21 has a tubular shape extending in the vertical direction. The nozzle mounting portion 10 detachably mounts the nozzle 11. The nozzle mounting portion 10 can attach and detach a plurality of types of nozzles 11 having mutually different widths or positions in the left-right direction of the ejection port 13. The heater 132 is provided inside the lever member 9 near the flow path 21 and heats the adhesive Z flowing in the flow path 21. The cover 181 has a box shape extending in the vertical direction and covers the lever member 9 and the air cylinder 974.

ノズル11はノズル装着部10から下方に突出し更に右方に突出する。ノズル11右部は左側面視略三角形の棒状である。ノズル11はノズル装着部10に螺子で装着する。ノズル11は内部に流路15を備える。流路15はレバー部材9に設けた流路21と連通する。ノズル11上端部は上布6を下側から支持する。吐出口13はノズル11下面に形成する。吐出口13は左右方向に略等間隔に並ぶ複数の円形孔である。ノズルモータ113は頭部5内部左側に設けたパルスモータである。ノズルモータ113はウォームを固定した出力軸を備える。支持軸はウォーム上方で左右方向に延びる筒状である。支持軸はウォーム上端と噛合うウォームホイールを支持する。支持軸はノズルモータ113の動力によりウォームホイールと共に回転する。   The nozzle 11 projects downward from the nozzle mounting portion 10 and further projects rightward. The right portion of the nozzle 11 has a rod shape that is a substantially triangular shape when viewed from the left side. The nozzle 11 is mounted on the nozzle mounting portion 10 with a screw. The nozzle 11 has a channel 15 inside. The flow path 15 communicates with the flow path 21 provided in the lever member 9. The upper end of the nozzle 11 supports the upper cloth 6 from below. The discharge port 13 is formed on the lower surface of the nozzle 11. The discharge ports 13 are a plurality of circular holes arranged in the left-right direction at substantially equal intervals. The nozzle motor 113 is a pulse motor provided on the left side inside the head 5. The nozzle motor 113 has an output shaft to which the worm is fixed. The support shaft has a tubular shape extending in the left-right direction above the worm. The support shaft supports a worm wheel that meshes with the upper end of the worm. The support shaft rotates together with the worm wheel by the power of the nozzle motor 113.

図2では、接近位置に在るノズル11を実線で図示し、退避位置に在るノズル11を二点鎖線で図示する。ノズル11が接近位置に在る時、吐出口13は下方を向き、下布8に上側から対向する。接着装置1はノズル11が接近位置に在る時、吐出口13から下布8に向けて接着剤Zを吐出する。ノズル11が退避位置に在る時、吐出口13は前下方を向く。   In FIG. 2, the nozzle 11 at the approaching position is shown by a solid line, and the nozzle 11 at the retracted position is shown by a two-dot chain line. When the nozzle 11 is in the approaching position, the discharge port 13 faces downward and faces the lower cloth 8 from above. The bonding apparatus 1 discharges the adhesive Z from the discharge port 13 toward the lower cloth 8 when the nozzle 11 is at the approaching position. When the nozzle 11 is in the retracted position, the discharge port 13 faces downward and forward.

図1〜図3に示す如く、装着部41は接着剤Zを収容したカートリッジを装着する。装着部41は頭部5略中央部に設け、カバー411、収容部412、蓋413、ヒータ131(図10参照)を備える。カバー411は略直方体の箱状であり、頭部5上面から上方に延びる。カバー411は上下方向に開口する。収容部412はカバー411内部に設ける。収容部412は略直方体の箱状であり、頭部5内部からカバー411上端迄延びる。収容部412は上方に開口する。収容部412は内部にカートリッジを着脱可能に収容する。蓋413は収容部412上側に着脱可能に設け、収容部412上部開口を開閉する。カートリッジは熱溶融性の接着剤Z(図4参照)を収容する。接着剤Zは所定温度に加熱すると液化し、所定温度よりも低い温度で固化する。ヒータ131は収容部412に設ける。ヒータ131は収容部412に収容したカートリッジを加熱する。接着剤Zはヒータ131の加熱により溶融して液化する。   As shown in FIGS. 1 to 3, the mounting portion 41 mounts the cartridge containing the adhesive Z. The mounting portion 41 is provided substantially at the center of the head 5, and includes a cover 411, a housing portion 412, a lid 413, and a heater 131 (see FIG. 10). The cover 411 has a substantially rectangular parallelepiped box shape and extends upward from the upper surface of the head 5. The cover 411 opens vertically. The housing portion 412 is provided inside the cover 411. The accommodating portion 412 has a substantially rectangular parallelepiped box shape and extends from the inside of the head 5 to the upper end of the cover 411. The accommodating portion 412 opens upward. The accommodating portion 412 accommodates the cartridge in a removable manner. The lid 413 is detachably provided on the upper side of the housing portion 412 and opens and closes the upper opening of the housing portion 412. The cartridge contains a heat-meltable adhesive Z (see FIG. 4). The adhesive Z liquefies when heated to a predetermined temperature and solidifies at a temperature lower than the predetermined temperature. The heater 131 is provided in the housing portion 412. The heater 131 heats the cartridge stored in the storage portion 412. The adhesive Z is melted and liquefied by the heating of the heater 131.

図1、図3に示す如く、腕部4は第二駆動部30、供給機構45、上検出部85を備える。第二駆動部30は上布6の左右方向の位置を制御する。第二駆動部30は腕部4下面に設ける。第二駆動部30は上アーム31、回転軸33、第二ローラ32、上モータ38、伝達機構、バネ37、エアシリンダ39等を備える。上アーム31は腕部4の下面右側部から下側且つ左側に延び、腕状且つ筒状である。上アーム31右端部は腕部4の下面左側部において軸線Wを中心に回動可能に支持する。上アーム31の左下端部は接近位置に在るノズル11の搬送方向上流側に配置する。回転軸33は上アーム31左下端部から後方に突出し、前後方向を軸方向とする。第二ローラ32は回転軸33の後端部に固定した円盤状の部材であり、回転軸33と共に前後方向を軸方向として回転できる。第二ローラ32は下ローラ76の上方に配置する。第二ローラ32は外周に搬送方向に延びる溝34を複数備える。上モータ38は正逆回転可能なモータである。伝達機構は上アーム31内部に設ける。伝達機構は例えば図示しない一対のプーリと無端状ベルトを備える。一方のプーリは上モータ38の出力軸に固定し、他方のプーリは第二ローラ32の回転軸33に固定する。無端状ベルトは一対のプーリ間に架け渡す。故に伝達機構は上モータ38の動力を第二ローラ32に伝達し、第二ローラ32を正逆方向に回転できる。   As shown in FIGS. 1 and 3, the arm portion 4 includes a second drive unit 30, a supply mechanism 45, and an upper detection unit 85. The second drive unit 30 controls the position of the upper cloth 6 in the left-right direction. The second drive unit 30 is provided on the lower surface of the arm 4. The second drive unit 30 includes an upper arm 31, a rotary shaft 33, a second roller 32, an upper motor 38, a transmission mechanism, a spring 37, an air cylinder 39 and the like. The upper arm 31 extends downward and leftward from the right side of the lower surface of the arm 4, and has an arm shape and a tubular shape. The right end of the upper arm 31 is rotatably supported around the axis W on the lower left side of the arm 4. The lower left end of the upper arm 31 is arranged on the upstream side in the transport direction of the nozzle 11 located at the approaching position. The rotary shaft 33 projects rearward from the lower left end of the upper arm 31, and the front-rear direction is the axial direction. The second roller 32 is a disk-shaped member fixed to the rear end of the rotating shaft 33, and can rotate together with the rotating shaft 33 in the front-rear direction as the axial direction. The second roller 32 is arranged above the lower roller 76. The second roller 32 has a plurality of grooves 34 on the outer periphery that extend in the transport direction. The upper motor 38 is a motor that can rotate forward and backward. The transmission mechanism is provided inside the upper arm 31. The transmission mechanism includes, for example, a pair of pulleys (not shown) and an endless belt. One pulley is fixed to the output shaft of the upper motor 38, and the other pulley is fixed to the rotation shaft 33 of the second roller 32. The endless belt is bridged between a pair of pulleys. Therefore, the transmission mechanism can transmit the power of the upper motor 38 to the second roller 32 and rotate the second roller 32 in the forward and reverse directions.

上アーム31は接触位置と離隔位置の間を、軸線Wを中心に回動する。接触位置は第二ローラ32下端が後述する第二支持部314の上面315と同じ高さ位置となる上アーム31の回動位置である。該時、第二ローラ32は上接触位置にある。離隔位置は第二ローラ32下端が第二支持部314の上面315よりも上方に離隔した位置となる上アーム31の回動位置である。該時、第二ローラ32は上離隔位置にある。バネ37は他部材を介して軸線Wを中心に正面視時計回りに上アーム31を常時付勢する。故にバネ37は上アーム31を接触位置から離隔位置に向かう回動方向に常時付勢する。上アーム31は先端部が上アーム31と第二ローラ32等の自重により、接触位置に向かう方向に回動する付勢力が働く。バネ37は該付勢力に抗して上アーム31を離隔位置に向かう回動方向に付勢するので、上アーム31が接触位置に向かう力が過剰になるのを抑止する。エアシリンダ39は軸線Wを中心に正面視時計回りに上アーム31を駆動することで、上アーム31を接触位置から離隔位置に回動する。   The upper arm 31 rotates about the axis W between the contact position and the separated position. The contact position is the rotational position of the upper arm 31 where the lower end of the second roller 32 is at the same height position as the upper surface 315 of the second support portion 314 described later. At this time, the second roller 32 is in the upper contact position. The separated position is the pivotal position of the upper arm 31 where the lower end of the second roller 32 is located above the upper surface 315 of the second support 314. At this time, the second roller 32 is in the upper separated position. The spring 37 always biases the upper arm 31 clockwise around the axis W in a front view through other members. Therefore, the spring 37 constantly urges the upper arm 31 in the rotation direction from the contact position to the separated position. The tip end of the upper arm 31 is biased by the weight of the upper arm 31 and the second roller 32 to rotate in the direction toward the contact position. Since the spring 37 urges the upper arm 31 in the rotational direction toward the separated position against the urging force, the excessive force of the upper arm 31 toward the contact position is suppressed. The air cylinder 39 drives the upper arm 31 clockwise around the axis W in a front view to rotate the upper arm 31 from the contact position to the separated position.

上検出部85は上発光部851と上受光部852(図10参照)が一体型になった光学式検出である。上検出部85は上搬送ローラ12と第二ローラ32の間にて支持する。上検出部85は上搬送ローラ12の回転軸121と同一高さ位置、又はそれ以下の高さ位置に支持する。上発光部851と上受光部852は互いに同じ高さ位置に在る。上発光部851は第二支持部314の上面315に設けた反射板95に向けて光を発する。上発光部851が発した光は反射板95にて反射する。上受光部852は反射板95にて反射した反射光を受光する。反射板95は上検出部85が上特定端部6Aを検出する上検出位置に設ける。例えば、上布6の上特定端部6Aが反射板95上方に在る時、上特定端部6Aは上発光部851が発した光を遮断する。故に上受光部852は上発光部851が発した光を受光しない。上特定端部6Aが反射板95上方にない時、上発光部851が発した光は反射板95にて反射する。上受光部852は反射光を受光する。故に上検出部85は第二支持部314の上面315に上特定端部6Aがあるか否か検出できる。   The upper detection unit 85 is an optical detection in which the upper light emitting unit 851 and the upper light receiving unit 852 (see FIG. 10) are integrated. The upper detection unit 85 supports between the upper conveyance roller 12 and the second roller 32. The upper detector 85 supports the upper transport roller 12 at the same height as the rotary shaft 121 or at a height lower than that. The upper light emitting portion 851 and the upper light receiving portion 852 are at the same height position. The upper light emitting portion 851 emits light toward the reflecting plate 95 provided on the upper surface 315 of the second supporting portion 314. The light emitted by the upper light emitting unit 851 is reflected by the reflecting plate 95. The upper light receiving section 852 receives the reflected light reflected by the reflecting plate 95. The reflection plate 95 is provided at an upper detection position where the upper detection unit 85 detects the upper specific end portion 6A. For example, when the upper specific end 6A of the upper cloth 6 is above the reflection plate 95, the upper specific end 6A blocks the light emitted by the upper light emitting unit 851. Therefore, the upper light receiving unit 852 does not receive the light emitted by the upper light emitting unit 851. When the upper specific end portion 6A is not above the reflection plate 95, the light emitted by the upper light emitting unit 851 is reflected by the reflection plate 95. The upper light receiving section 852 receives the reflected light. Therefore, the upper detector 85 can detect whether or not the upper specific end 6A is present on the upper surface 315 of the second support 314.

供給機構45はポンプモータ114とギアポンプ46を備える。ポンプモータ114の出力軸115はポンプモータ114から左方に延びる。ギアポンプ46は装着部41前側に設け、レバー部材9に連結する。出力軸115はギア461を介しギアポンプ46に連結する。ギアポンプ46は収容部412に収容したカートリッジから接着剤Zを吸引する。ギアポンプ46は吸引した接着剤Zをノズル11に供給する。   The supply mechanism 45 includes a pump motor 114 and a gear pump 46. The output shaft 115 of the pump motor 114 extends leftward from the pump motor 114. The gear pump 46 is provided on the front side of the mounting portion 41 and is connected to the lever member 9. The output shaft 115 is connected to the gear pump 46 via a gear 461. The gear pump 46 sucks the adhesive Z from the cartridge housed in the housing portion 412. The gear pump 46 supplies the sucked adhesive Z to the nozzle 11.

接着剤Zの流路を説明する。接着剤Zはギアポンプ46内部、レバー部材9内部の流路21、ノズル11内部の流路15を流れて吐出口13に達する。レバー部材9は内部の流路近傍にヒータ132(図10参照)を備える。ヒータ132の熱はノズル装着部10を介しノズル11に伝わる。ヒータ132はレバー部材9内部で吐出口13へ流れる接着剤Zを加熱する。ポンプモータ114が駆動することで、ギアポンプ46は収容部412に収容したカートリッジから接着剤Zを吸引する。ヒータ131、132による加熱で溶解した接着剤Zはカートリッジから各流路を流れ、吐出口13は接着剤Zを下方へ吐出する。   The flow path of the adhesive Z will be described. The adhesive Z flows through the gear pump 46, the flow passage 21 inside the lever member 9 and the flow passage 15 inside the nozzle 11 to reach the discharge port 13. The lever member 9 includes a heater 132 (see FIG. 10) in the vicinity of the flow path inside. The heat of the heater 132 is transferred to the nozzle 11 via the nozzle mounting portion 10. The heater 132 heats the adhesive Z flowing to the ejection port 13 inside the lever member 9. When the pump motor 114 is driven, the gear pump 46 sucks the adhesive Z from the cartridge housed in the housing portion 412. The adhesive Z melted by heating by the heaters 131 and 132 flows from the cartridge through each flow path, and the ejection port 13 ejects the adhesive Z downward.

図10を参照し接着装置1の電気的構成を説明する。接着装置1は制御装置100を備える。制御装置100はCPU101、ROM102、RAM103、記憶装置104、駆動回路105、106を備える。CPU101は接着装置1の動作を統括制御する。CPU101はROM102、RAM103、記憶装置104、操作部19、踏板7、下検出部78、上検出部85、駆動回路105、106、ヒータ131、132、磁気センサ963と接続する。ROM102は各種処理を実行するプログラムを記憶する。RAM103は各種情報を一時的に記憶する。記憶装置104は不揮発性であり、各種設定値等を記憶する。   The electrical configuration of the bonding apparatus 1 will be described with reference to FIG. The bonding device 1 includes a control device 100. The control device 100 includes a CPU 101, a ROM 102, a RAM 103, a storage device 104, and drive circuits 105 and 106. The CPU 101 integrally controls the operation of the bonding device 1. The CPU 101 is connected to the ROM 102, the RAM 103, the storage device 104, the operation unit 19, the tread 7, the lower detection unit 78, the upper detection unit 85, the drive circuits 105 and 106, the heaters 131 and 132, and the magnetic sensor 963. The ROM 102 stores programs that execute various processes. The RAM 103 temporarily stores various information. The storage device 104 is non-volatile and stores various setting values and the like.

操作部19はスイッチ、膝スイッチ、情報入力部等を含む。スイッチは頭部5前面下部に設ける。膝スイッチは作業台の下部に設け、作業者の膝で操作する。情報入力部は液晶画面を備え、各種の情報を入力できる。情報入力部は作業台の上に設ける。作業者は操作部19を操作して接着装置1に各種指示を入力する。操作部19は各種指示を示す情報を検出結果としてCPU101に出力する。踏板7は作業台下部に設け、作業者の足で操作する。作業者は踏板7を介して後述の接着の開始指示又は終了指示を入力する。踏板7は接着の開始指示又は終了指示を示す情報を検出結果としてCPU101に出力する。下検出部78、上検出部85は検出結果をCPU101に出力する。   The operation unit 19 includes a switch, a knee switch, an information input unit, and the like. The switch is provided on the lower part of the front surface of the head 5. The knee switch is installed at the bottom of the workbench and operated by the operator's knee. The information input unit has a liquid crystal screen and can input various information. The information input section is provided on the workbench. The operator operates the operation unit 19 to input various instructions to the bonding apparatus 1. The operation unit 19 outputs information indicating various instructions as a detection result to the CPU 101. The tread 7 is provided at the bottom of the workbench and operated by the operator's foot. The operator inputs a bonding start instruction or an end instruction, which will be described later, through the tread 7. The tread 7 outputs, to the CPU 101, information indicating a bonding start instruction or an adhesion instruction as a detection result. The lower detection unit 78 and the upper detection unit 85 output the detection results to the CPU 101.

CPU101は駆動回路105に制御信号を送信することで、下搬送モータ63、上搬送モータ112、ノズルモータ113、ポンプモータ114、隙間調整モータ68、下モータ72、上モータ38の夫々を駆動制御する。CPU101は駆動回路106に制御信号を送信することで、エアシリンダ39、122、931、974、984の夫々を駆動制御する。CPU101はヒータ131、132を駆動する。ヒータ131はカートリッジ内の接着剤Zを加熱する。ヒータ132はレバー部材9内部の流路21を吐出口13に向けて流れる接着剤Zを加熱する。接着剤Zはヒータ131、132の加熱により液化する。CPU101は磁気センサ963の検出結果に因り下ローラ76の上下位置を検出できる。   The CPU 101 sends a control signal to the drive circuit 105 to drive and control the lower conveyance motor 63, the upper conveyance motor 112, the nozzle motor 113, the pump motor 114, the gap adjusting motor 68, the lower motor 72, and the upper motor 38. . The CPU 101 sends a control signal to the drive circuit 106 to drive and control each of the air cylinders 39, 122, 931, 974, and 984. The CPU 101 drives the heaters 131 and 132. The heater 131 heats the adhesive Z in the cartridge. The heater 132 heats the adhesive agent Z flowing through the flow path 21 inside the lever member 9 toward the discharge port 13. The adhesive Z is liquefied by heating the heaters 131 and 132. The CPU 101 can detect the vertical position of the lower roller 76 based on the detection result of the magnetic sensor 963.

図11〜図13を参照し主処理を説明する。例えば作業者が主処理の開始指示を操作部19に入力する。CPU101はプログラムをROM102から読み出して、主処理を開始する。主処理の開始前、接着装置1は初期状態である。接着装置1が初期状態の時、ノズル11は接近位置に在り、上搬送ローラ12は挟持位置に在り、第二ローラ32は上接触位置に在り、下ローラ76は上方位置に在る。図5上に示す如く、布200の一端側を上布6とし、他端側を下布8として、布200を筒状態に接着する例を説明する。布200は搬送方向に垂直な方向に延びる段部203を有する。段部203は二枚の布を上下に重ねて接着した部位である。   Main processing will be described with reference to FIGS. 11 to 13. For example, the operator inputs a main processing start instruction to the operation unit 19. The CPU 101 reads the program from the ROM 102 and starts the main processing. Before the start of the main processing, the bonding device 1 is in the initial state. When the bonding device 1 is in the initial state, the nozzle 11 is in the approaching position, the upper conveying roller 12 is in the nipping position, the second roller 32 is in the upper contact position, and the lower roller 76 is in the upper position. As shown in FIG. 5, an example will be described in which one end side of the cloth 200 is the upper cloth 6 and the other end side is the lower cloth 8, and the cloth 200 is bonded in a tubular state. The cloth 200 has a step portion 203 extending in a direction perpendicular to the transport direction. The step portion 203 is a portion where two pieces of cloth are vertically stacked and adhered.

CPU101は初期化処理を行う(S10)。初期化処理では、CPU101はヒータ131、132を駆動する。CPU101はローラ移動指示を検出したか否かを判断する(S11)。ローラ移動指示は上搬送ローラ12、第二ローラ32、下ローラ76を夫々移動する指示である。CPU101は操作部19の検出結果に因りローラ移動指示を検出する迄待機する(S11:NO)。CPU101はローラ移動指示を検出時(S11:YES)、エアシリンダ122を駆動制御して上搬送ローラ12を上昇する(S14)。上搬送ローラ12は挟持位置から上退避位置に上昇する。   The CPU 101 performs initialization processing (S10). In the initialization process, the CPU 101 drives the heaters 131 and 132. The CPU 101 determines whether or not a roller movement instruction has been detected (S11). The roller movement instruction is an instruction to move the upper conveyance roller 12, the second roller 32, and the lower roller 76, respectively. The CPU 101 waits until it detects a roller movement instruction due to the detection result of the operation unit 19 (S11: NO). When the CPU 101 detects the roller movement instruction (S11: YES), the CPU 101 drives and controls the air cylinder 122 to raise the upper conveyance roller 12 (S14). The upper transport roller 12 moves up from the holding position to the upper retracted position.

CPU101はエアシリンダ931を駆動制御して、下ローラ76を下降し、下ローラ76を上方位置から下方位置に移動する(S15)。該時、下ローラ76は第二支持部314の下面317から下方に離隔する。CPU101はエアシリンダ39を駆動制御して第二ローラ32を上昇し、第二ローラ32を上接触位置から上離隔位置に移動する(S16)。第二ローラ32は第二支持部314の上面315から上方に離隔する。   The CPU 101 drives and controls the air cylinder 931 to lower the lower roller 76 and move the lower roller 76 from the upper position to the lower position (S15). At this time, the lower roller 76 is separated downward from the lower surface 317 of the second support 314. The CPU 101 drives and controls the air cylinder 39 to raise the second roller 32 and move the second roller 32 from the upper contact position to the upper separated position (S16). The second roller 32 is separated upward from the upper surface 315 of the second support 314.

CPU101は操作部19の検出結果に因りノズル変位指示を検出したか否を判断する(S17)。ノズル変位指示はノズル11を接近位置と退避位置の間で変位する指示である。CPU101はノズル変位指示を検出する迄待機する(S17:NO)。作業者は第二支持部314を平面視反時計回りに回転し、稼働位置から退避位置に移動後、操作部19でノズル変位指示を入力する。ノズル変位指示を検出時(S17:YES)、CPU101はノズルモータ113を駆動制御してノズルレバー18を揺動し、ノズル11を接近位置から退避位置に変位する(S18)。CPU101は所定のパルス信号を制御信号として駆動回路105に入力することで、ノズル11は退避位置迄変位する。第二支持部314が退避位置に在るので、ノズル11は第二支持部314に接触せずに退避位置に変位する。ノズルレバー18は保持部971を備えるので、保持部971はノズルレバー18の移動と共に移動する。ノズル11が退避位置に到達時、ノズルモータ113は駆動停止する。   The CPU 101 determines whether or not the nozzle displacement instruction is detected based on the detection result of the operation unit 19 (S17). The nozzle displacement instruction is an instruction to displace the nozzle 11 between the approach position and the retracted position. The CPU 101 waits until the nozzle displacement instruction is detected (S17: NO). The operator rotates the second support portion 314 counterclockwise in plan view, moves from the operating position to the retracted position, and then inputs a nozzle displacement instruction using the operation unit 19. When the nozzle displacement instruction is detected (S17: YES), the CPU 101 drives and controls the nozzle motor 113 to swing the nozzle lever 18, and displaces the nozzle 11 from the approach position to the retracted position (S18). The CPU 101 inputs a predetermined pulse signal as a control signal to the drive circuit 105, whereby the nozzle 11 is displaced to the retracted position. Since the second support portion 314 is at the retracted position, the nozzle 11 is displaced to the retracted position without contacting the second support portion 314. Since the nozzle lever 18 includes the holding portion 971, the holding portion 971 moves as the nozzle lever 18 moves. When the nozzle 11 reaches the retracted position, the driving of the nozzle motor 113 is stopped.

CPU101は操作部19の検出結果に因りノズル変位指示を検出したか否かを判断する(S19)。CPU101はノズル変位指示を検出する迄待機する(S19:NO)。作業者はノズル板59と第一支持部58に下布8を載置後、操作部19でノズル変位指示を入力する。下搬送ローラ64、ノズル下ローラ65は何れも、下布8に下側から接触する。CPU101はノズル変位指示を検出時(S19:YES)、ノズルモータ113を駆動制御し、ノズル11を退避位置から接近位置迄変位する(S20)。CPU101が所定のパルス信号を制御信号として駆動回路105に入力することで、ノズル11は接近位置迄変位する。吐出口13は上方から下布8に対向する。   The CPU 101 determines whether or not the nozzle displacement instruction is detected based on the detection result of the operation unit 19 (S19). The CPU 101 waits until the nozzle displacement instruction is detected (S19: NO). After placing the lower cloth 8 on the nozzle plate 59 and the first support portion 58, the operator inputs a nozzle displacement instruction through the operation portion 19. Both the lower transport roller 64 and the nozzle lower roller 65 come into contact with the lower cloth 8 from below. When detecting the nozzle displacement instruction (S19: YES), the CPU 101 drives and controls the nozzle motor 113 to displace the nozzle 11 from the retracted position to the approach position (S20). When the CPU 101 inputs a predetermined pulse signal as a control signal to the drive circuit 105, the nozzle 11 is displaced to the approach position. The discharge port 13 faces the lower cloth 8 from above.

CPU101は上下位置調整処理を実行する(S21)。上下位置調整処理はノズル板59の上下位置を調整する処理である。作業者は隙間Kを調整時にノズル板59の上下位置を調整する。例えば作業者がノズル板59を上昇又は下降する指示を操作部19に入力する。CPU101は操作部19の検出結果に応じて、隙間調整モータ68を駆動制御して支持フレーム61を揺動し、ノズル板59を上下動する。適度な隙間Kが下布8と吐出口13の間に生じるように、作業者は操作部19を操作する。該時、第二支持部314は退避位置(図5下)に在り、上布6はノズル板59と第一支持部58に載置していない。故に作業者はノズル板59と吐出口13の上下方向距離を視認し易い。作業者が調整処理の終了指示を操作部19に入力時、CPU101は終了指示を検出し、処理をS22に移行する。   The CPU 101 executes vertical position adjustment processing (S21). The vertical position adjustment process is a process of adjusting the vertical position of the nozzle plate 59. The operator adjusts the vertical position of the nozzle plate 59 when adjusting the gap K. For example, the operator inputs an instruction to raise or lower the nozzle plate 59 into the operation unit 19. The CPU 101 drives and controls the gap adjusting motor 68 according to the detection result of the operation unit 19 to swing the support frame 61 and move the nozzle plate 59 up and down. The operator operates the operation unit 19 so that an appropriate gap K is created between the lower cloth 8 and the discharge port 13. At this time, the second support portion 314 is in the retracted position (lower part in FIG. 5), and the upper cloth 6 is not placed on the nozzle plate 59 and the first support portion 58. Therefore, the operator can easily visually recognize the vertical distance between the nozzle plate 59 and the discharge port 13. When the operator inputs an end instruction of the adjustment process to the operation unit 19, the CPU 101 detects the end instruction and moves the process to S22.

CPU101は操作部19の検出結果に因りローラ移動指示を検出したか否かを判断する(S22)。CPU101はローラ移動指示を検出しない時(S22:NO)、保持部移動指示を検出したか否かを判断する(S23)。保持部移動指示はCPU101が保持部971、981を移動制御する指示である。CPU101は保持部移動指示を検出時(S23:YES)、CPU101はエアシリンダ974、984を駆動制御し、保持部971、981を解除位置から保持位置に移動制御する(S24)。保持部971、981は下降し、第一支持部58、延伸部552のノズル板59との間で下布8を挟んで保持する。CPU101は保持部移動指示を検出しない時(S23:NO)又はS24の次に、処理をS22に戻す。   The CPU 101 determines whether or not the roller movement instruction is detected based on the detection result of the operation unit 19 (S22). When the roller movement instruction is not detected (S22: NO), the CPU 101 determines whether or not the holding portion movement instruction is detected (S23). The holding unit movement instruction is an instruction for the CPU 101 to control movement of the holding units 971 and 981. When the CPU 101 detects a holding unit movement instruction (S23: YES), the CPU 101 drives and controls the air cylinders 974 and 984 and controls the movement of the holding units 971 and 981 from the release position to the holding position (S24). The holding portions 971 and 981 descend and hold the lower cloth 8 between the first supporting portion 58 and the nozzle plate 59 of the extending portion 552. When the CPU 101 does not detect the holding unit movement instruction (S23: NO) or after S24, the process returns to S22.

作業者は第二支持部314を平面視時計回りに回転し、退避位置から稼働位置(図5上)に移動する。第二支持部314は下ローラ76の上方、且つ第二ローラ32の下方となる位置に移動する。作業者はノズル板59、第一支持部58、第二支持部314の上面315に上布6を載置する。例えば、延伸部552の周囲に布200を筒状にして配置する。上布6は下搬送ローラ64と上搬送ローラ12の間で、下布8に上側から重なる。該時、下特定端部8Aの上側に上特定端部6Aが重なる。作業者は上布6を載置後、操作部19にローラ移動指示を入力する。CPU101はローラ移動指示を検出時(S22:YES)、エアシリンダ122を駆動制御して上搬送ローラ12を挟持位置に下降する(S25)。上搬送ローラ12は下布8と上布6を下搬送ローラ64との間で挟む。   The worker rotates the second support portion 314 clockwise in plan view and moves from the retracted position to the working position (upper in FIG. 5). The second support portion 314 moves to a position above the lower roller 76 and below the second roller 32. The operator places the upper cloth 6 on the upper surfaces 315 of the nozzle plate 59, the first support portion 58, and the second support portion 314. For example, the cloth 200 is arranged in a tubular shape around the extending portion 552. The upper cloth 6 overlaps the lower cloth 8 from the upper side between the lower carrying roller 64 and the upper carrying roller 12. At this time, the upper specific end portion 6A overlaps the lower specific end portion 8A. After placing the top cloth 6, the operator inputs a roller movement instruction to the operation unit 19. When the CPU 101 detects the roller movement instruction (S22: YES), the CPU 101 drives and controls the air cylinder 122 to lower the upper conveyance roller 12 to the nipping position (S25). The upper carrying roller 12 sandwiches the lower cloth 8 and the upper cloth 6 between the lower carrying roller 64.

CPU101はエアシリンダ931を駆動制御して下ローラ76を上昇する(S26)。エアシリンダ931が出力軸932を左方に移動すると、バネ946の付勢力により支持枠部73が背面視で時計回りに回転し、軸部75と下ローラ76が上昇する。故に下ローラ76が、下方位置から上方位置に移動する。該時、下ローラ76は第二支持部314の下面317との間で下布8を挟む。   The CPU 101 drives and controls the air cylinder 931 to raise the lower roller 76 (S26). When the air cylinder 931 moves the output shaft 932 to the left, the support frame portion 73 rotates clockwise in rear view by the biasing force of the spring 946, and the shaft portion 75 and the lower roller 76 rise. Therefore, the lower roller 76 moves from the lower position to the upper position. At this time, the lower roller 76 sandwiches the lower cloth 8 with the lower surface 317 of the second supporting portion 314.

CPU101はエアシリンダ39を駆動制御して第二ローラ32を下降する(S27)。第二ローラ32は上離隔位置から上接触位置に移動する。第二ローラ32は第二支持部314の上面315との間で上布6を挟む。CPU101は接着処理を実行する(S28)。   The CPU 101 drives and controls the air cylinder 39 to lower the second roller 32 (S27). The second roller 32 moves from the upper separated position to the upper contact position. The second roller 32 sandwiches the upper cloth 6 with the upper surface 315 of the second support portion 314. The CPU 101 executes a bonding process (S28).

図12を参照し接着処理を説明する。接着処理は下布8の下特定端部8Aと、上布6の上特定端部6Aを接着剤Zで接着する処理である。CPU101は作業者が踏板7を足で操作したか否かにより開始指示を検出したか否かを判断する(S51)。開始指示は接着動作を開始する指示である。開始指示は保持位置に在る保持部971、981を解除位置に移動する指示も含む。CPU101は開始指示を検出する迄待機する(S51:NO)。   The bonding process will be described with reference to FIG. The bonding process is a process for bonding the lower specific end portion 8A of the lower cloth 8 and the upper specific end portion 6A of the upper cloth 6 with the adhesive Z. The CPU 101 determines whether or not the start instruction is detected depending on whether or not the operator operates the tread 7 with his / her foot (S51). The start instruction is an instruction to start the bonding operation. The start instruction also includes an instruction to move the holding portions 971 and 981 in the holding position to the release position. The CPU 101 waits until the start instruction is detected (S51: NO).

CPU101は開始指示を検出時(S51:YES)、保持部971、981が保持位置に在るか否かを判断する(S52)。保持部971、981が解除位置に在る時(S52:NO)、処理はS54に進む。CPU101は保持部971、981が保持位置に在る時(S52:YES)、エアシリンダ974、984を駆動制御し、保持部971、981を保持位置から解除位置に移動制御する(S53)。保持部971、981は上昇し、下布8の保持を解除する。   When the CPU 101 detects the start instruction (S51: YES), the CPU 101 determines whether the holding units 971 and 981 are at the holding position (S52). When the holders 971 and 981 are in the release position (S52: NO), the process proceeds to S54. When the holding portions 971 and 981 are in the holding position (S52: YES), the CPU 101 drives and controls the air cylinders 974 and 984 and controls the movement of the holding portions 971 and 981 from the holding position to the release position (S53). The holding portions 971 and 981 are lifted to release the holding of the lower cloth 8.

CPU101は上搬送モータ112と下搬送モータ63を駆動制御して、上搬送ローラ12と下搬送ローラ64の夫々の駆動を開始する(S54)。上搬送ローラ12と下搬送ローラ64は協働して下布8と上布6を後側へ搬送する。ノズル下ローラ65は下搬送ローラ64と共に回転し、下布8を補助的に後方に向けて搬送する。下布8は下搬送ローラ64、ノズル下ローラ65と接触し、搬送方向に移動する。案内部762の面764は第一支持部58の上面581の下布8を第一ローラ761の上端767へ案内する。下布8は第一支持部58の上面581から第一ローラ761の上端767に円滑に移動する。   The CPU 101 drives and controls the upper transport motor 112 and the lower transport motor 63 to start driving the upper transport roller 12 and the lower transport roller 64, respectively (S54). The upper carrying roller 12 and the lower carrying roller 64 cooperate to carry the lower cloth 8 and the upper cloth 6 to the rear side. The nozzle lower roller 65 rotates together with the lower conveyance roller 64, and conveys the lower cloth 8 to the rear side auxiliary. The lower cloth 8 contacts the lower conveying roller 64 and the nozzle lower roller 65, and moves in the conveying direction. The surface 764 of the guide portion 762 guides the lower cloth 8 of the upper surface 581 of the first support portion 58 to the upper end 767 of the first roller 761. The lower cloth 8 smoothly moves from the upper surface 581 of the first support portion 58 to the upper end 767 of the first roller 761.

CPU101はポンプモータ114を駆動制御し、接着剤Zの吐出を開始する(S55)。接着剤Zはヒータ131、132の発熱により液化する。供給機構45はポンプモータ114の駆動により接着剤Zをノズル11に供給する。吐出口13(図7参照)は下方に在る下特定端部8Aに向けて接着剤Zを吐出する。吐出口13が下特定端部8Aに接着剤Zを塗布しながら、上搬送ローラ12、下搬送ローラ64、ノズル下ローラ65は下布8と上布6を後側に搬送する。   The CPU 101 drives and controls the pump motor 114 to start discharging the adhesive Z (S55). The adhesive Z is liquefied by the heat generated by the heaters 131 and 132. The supply mechanism 45 supplies the adhesive Z to the nozzle 11 by driving the pump motor 114. The ejection port 13 (see FIG. 7) ejects the adhesive Z toward the lower specific end portion 8A located below. While the ejection port 13 applies the adhesive Z to the lower specific end portion 8A, the upper conveyance roller 12, the lower conveyance roller 64, and the nozzle lower roller 65 convey the lower cloth 8 and the upper cloth 6 to the rear side.

CPU101は下検出部78の検出結果に因り、下特定端部8Aが下検出位置に在るか否かを判断する(S56)。下検出部78の受光部が光を受光しない時、CPU101は下特定端部8Aが下検出位置に在ると判断する(S56:YES)。該時、CPU101は下モータ72を駆動制御して、下ローラ76を第一出力方向に回転駆動する(S57)。第一出力方向は下ローラ76上端が左側に向かう回転方向である。第一出力方向に回転する下ローラ76は下特定端部8Aを左側に移動する。該時、下特定端部8Aは下検出位置から外れる方向に移動する。   The CPU 101 determines whether the lower specific end portion 8A is at the lower detection position based on the detection result of the lower detection unit 78 (S56). When the light receiving unit of the lower detection unit 78 does not receive light, the CPU 101 determines that the lower specific end portion 8A is at the lower detection position (S56: YES). At this time, the CPU 101 drives and controls the lower motor 72 to rotationally drive the lower roller 76 in the first output direction (S57). The first output direction is a rotation direction in which the upper end of the lower roller 76 is directed to the left. The lower roller 76 rotating in the first output direction moves the lower specific end portion 8A to the left. At this time, the lower specific end portion 8A moves in a direction away from the lower detection position.

下検出部78の受光部が光を受光した時、CPU101は下特定端部8Aが下検出位置にないと判断する(S56:NO)。CPU101は下モータ72を駆動制御して下ローラ76を第二出力方向に回転駆動する(S58)。第二出力方向は第一出力方向と反対方向である。第二出力方向に回転する下ローラ76は下特定端部8Aを右側に移動する。該時、下特定端部8Aは下検出位置に近付く方向に移動する。   When the light receiving unit of the lower detection unit 78 receives light, the CPU 101 determines that the lower specific end portion 8A is not at the lower detection position (S56: NO). The CPU 101 drives and controls the lower motor 72 to rotate the lower roller 76 in the second output direction (S58). The second output direction is opposite to the first output direction. The lower roller 76 rotating in the second output direction moves the lower specific end portion 8A to the right. At this time, the lower specific end portion 8A moves in a direction approaching the lower detection position.

S57、S58の次にCPU101は上検出部85の検出結果に因り、上特定端部6Aが上検出位置に在るか否かを判断する(S59)。上検出部85の受光部が光を受光しない時、CPU101は上特定端部6Aが上検出位置に在ると判断する(S59:YES)。CPU101は上モータ38を駆動制御して第二ローラ32を第三出力方向に回転駆動する(S60)。第三出力方向は第二ローラ32下端が右側に向かう回転方向である。第三出力方向に回転する第二ローラ32は上特定端部6Aを右側に移動する。該時、上特定端部6Aは上検出位置から外れる方向に移動する。   After S57 and S58, the CPU 101 determines whether the upper specific end 6A is at the upper detection position based on the detection result of the upper detection unit 85 (S59). When the light receiving unit of the upper detection unit 85 does not receive light, the CPU 101 determines that the upper specific end 6A is at the upper detection position (S59: YES). The CPU 101 drives and controls the upper motor 38 to rotationally drive the second roller 32 in the third output direction (S60). The third output direction is a rotation direction in which the lower end of the second roller 32 is directed to the right. The second roller 32 rotating in the third output direction moves the upper specific end 6A to the right. At this time, the upper specific end 6A moves in a direction away from the upper detection position.

上検出部85の受光部が光を受光しない時、CPU101は上特定端部6Aが上検出位置にないとCPU101は判断する(S59:NO)。CPU101は上モータ38を駆動制御して第二ローラ32を第四出力方向に回転駆動する(S61)。第四出力方向は第三出力方向と反対方向である。第四出力方向に回転する第二ローラ32は上特定端部6Aを左側に移動する。該時、上特定端部6Aは上検出位置に近付く方向に移動する。   When the light receiving unit of the upper detection unit 85 does not receive light, the CPU 101 determines that the upper specific end portion 6A is not at the upper detection position (S59: NO). The CPU 101 drives and controls the upper motor 38 to rotationally drive the second roller 32 in the fourth output direction (S61). The fourth output direction is opposite to the third output direction. The second roller 32 rotating in the fourth output direction moves the upper specific end 6A to the left. At this time, the upper specific end 6A moves in a direction approaching the upper detection position.

S60、S61の次に、CPU101は隙間調整処理を実行する(S62)。隙間調整処理は下ローラ76の上下位置に応じて、隙間Kを調整する処理である。図13に示す如く、隙間調整処理ではCPU101は、磁気センサ963の検出結果に因り下ローラ76が下降したか否かを判断する(S101)。下布8の内、段部203でない部位又は下布8の段部203が下ローラ76と第二支持部314の下面317との間を通過している間、下ローラ76は下降することなく第一出力方向又は第二出力方向に回転する。該時、延設部材951は左右方向に移動せず、磁気センサ963の検出結果は一定となる。故に、CPU101は下ローラ76が下降しなかったと判断し(S101:NO)、処理をS109に移行する。CPU101は記憶装置104を参照し、下降フラグがONであるか否かを判断する(S109)。下降フラグは記憶装置104が記憶する。下降フラグの初期値はOFFである。下降フラグがOFFである時(S109:NO)、CPU101は処理をS201に移行する。   After S60 and S61, the CPU 101 executes a gap adjusting process (S62). The gap adjusting process is a process of adjusting the gap K according to the vertical position of the lower roller 76. As shown in FIG. 13, in the gap adjusting process, the CPU 101 determines whether or not the lower roller 76 has descended due to the detection result of the magnetic sensor 963 (S101). While the portion of the lower cloth 8 that is not the step portion 203 or the step portion 203 of the lower cloth 8 passes between the lower roller 76 and the lower surface 317 of the second support portion 314, the lower roller 76 does not descend. Rotate in the first output direction or the second output direction. At this time, the extending member 951 does not move in the left-right direction, and the detection result of the magnetic sensor 963 becomes constant. Therefore, the CPU 101 determines that the lower roller 76 has not descended (S101: NO), and moves the process to S109. The CPU 101 refers to the storage device 104 and determines whether or not the descending flag is ON (S109). The descending flag is stored in the storage device 104. The initial value of the descending flag is OFF. When the descending flag is OFF (S109: NO), the CPU 101 shifts the processing to S201.

図4に示す如く、下布8の段部203の内、下側後端部202が下ローラ76と第二支持部314の下面317との間に進入した時、下布8の厚みの変化量分(以下、段部の高さと称す)、段部後端部は下ローラ76を下方に押し下げる。軸部75は連結軸910を中心に正面視時計回りに回動する。故に、延設部材951は連結軸910を中心に正面視時計回りに回動し、磁性体962は左方に向けて移動する。磁気センサ963は磁性体962の左方への移動を検出し、且つ移動後の左右方向位置を検出する。該時、CPU101は下ローラ76が下降したと判断し(S101:YES)。磁気センサ963の検出結果に因り下ローラ76の下降量を取得する(S103)。S101の実行時、磁気センサ963は移動前後における磁性体962の夫々の左右方向位置を検出結果としてCPU101に出力する。CPU101は磁気センサ963の検出結果に因り磁性体962の左右方向の移動量を取得し、取得した移動量に因り下ローラ76の下降量を取得する(S103)。   As shown in FIG. 4, when the lower rear end portion 202 of the stepped portion 203 of the lower cloth 8 enters between the lower roller 76 and the lower surface 317 of the second support portion 314, the change in the thickness of the lower cloth 8 is changed. The lower portion of the stepped portion is pushed downward by the amount (hereinafter referred to as the height of the stepped portion) of the stepped portion. The shaft portion 75 rotates clockwise around the connecting shaft 910 in a front view. Therefore, the extending member 951 rotates clockwise around the connecting shaft 910 in a front view, and the magnetic body 962 moves leftward. The magnetic sensor 963 detects the leftward movement of the magnetic body 962, and also detects the horizontal position after the movement. At this time, the CPU 101 determines that the lower roller 76 has descended (S101: YES). The descending amount of the lower roller 76 is acquired based on the detection result of the magnetic sensor 963 (S103). When S101 is executed, the magnetic sensor 963 outputs the left-right position of the magnetic body 962 before and after the movement to the CPU 101 as a detection result. The CPU 101 acquires the lateral movement amount of the magnetic body 962 based on the detection result of the magnetic sensor 963, and acquires the lowering amount of the lower roller 76 based on the acquired movement amount (S103).

CPU101は計時を開始する(S105)。CPU101は計時結果をRAM103に順次記憶する。CPU101は記憶装置104に記憶の下降フラグをONに更新する(S107)。CPU101はS105で計時を開始してから所定時間が経過したか否かを判断する(S111)。所定時間は下布8の搬送速度に因り下側後端部202がノズル11とノズル下ローラ65の間に進入するタイミングに設定してある。段部後端部がノズル11とノズル下ローラ65の間に在る時、所定時間は経過していない(S111:NO)。該時、CPU101は処理をS201に移行する。   The CPU 101 starts timing (S105). The CPU 101 sequentially stores the time measurement result in the RAM 103. The CPU 101 updates the descending flag stored in the storage device 104 to ON (S107). The CPU 101 determines whether or not a predetermined time has elapsed after starting the time counting in S105 (S111). The predetermined time is set to the timing when the lower rear end portion 202 enters between the nozzle 11 and the nozzle lower roller 65 due to the conveyance speed of the lower cloth 8. When the rear end of the stepped portion is between the nozzle 11 and the nozzle lower roller 65, the predetermined time has not elapsed (S111: NO). At this time, the CPU 101 shifts the processing to S201.

所定時間が経過した時(S111:YES)、CPU101は隙間調整モータ68を駆動制御し、S103で取得した下ローラ76の下降量分、支持フレーム61を下降する(S113)。該特、ノズル11の吐出口13とノズル板59の隙間Kが移動前よりも広がる。支持フレーム61は下側後端部202がノズル下ローラ65とノズル11の間に進入するタイミングで、下方への移動を終了する。故に、下側後端部202がノズル下ローラ65とノズル11の間に進入する前後で、接着装置1は吐出距離を一定に保つことができる。吐出距離はノズル11の吐出口13と下布8の間の最短距離である。CPU101は計時を終了し(S115)、記憶装置104に記憶の下降フラグをOFFに更新し(S119)、処理をS201に移行する。   When the predetermined time has elapsed (S111: YES), the CPU 101 drives and controls the gap adjusting motor 68, and lowers the support frame 61 by the lowering amount of the lower roller 76 acquired in S103 (S113). In particular, the gap K between the discharge port 13 of the nozzle 11 and the nozzle plate 59 is wider than before the movement. The support frame 61 ends the downward movement at the timing when the lower rear end 202 enters between the nozzle lower roller 65 and the nozzle 11. Therefore, before and after the lower rear end portion 202 enters between the nozzle lower roller 65 and the nozzle 11, the bonding apparatus 1 can keep the discharge distance constant. The discharge distance is the shortest distance between the discharge port 13 of the nozzle 11 and the lower cloth 8. The CPU 101 ends the time measurement (S115), updates the descending flag stored in the storage device 104 to OFF (S119), and shifts the processing to S201.

CPU101は磁気センサ963の検出結果に因り下ローラ76が上昇したか否かを判断する(S201)。下布8の内、段部203ではない部位又は下布8の段部203が下ローラ76と第二支持部314の下面317との間を通過する間、下ローラ76は上昇することなく、第一出力方向又は第二出力方向に回転する。該時、延設部材951は左右方向に移動せず、磁気センサ963の検出結果は一定となる。故に、CPU101は下ローラ76が上昇しなかったと判断し(S201:NO)、処理をS209に移行する。CPU101は記憶装置104を参照し上昇フラグがONであるか否かを判断する(S209)。上昇フラグは記憶装置104が記憶する。上昇フラグの初期値はOFFである。上昇フラグがOFFである時(S209:NO)、CPU101は隙間調整処理を終了し、処理を図12の接着処理に戻す。   The CPU 101 determines whether or not the lower roller 76 has risen due to the detection result of the magnetic sensor 963 (S201). While the portion of the lower cloth 8 that is not the step portion 203 or the step portion 203 of the lower cloth 8 passes between the lower roller 76 and the lower surface 317 of the second support portion 314, the lower roller 76 does not rise, Rotate in the first output direction or the second output direction. At this time, the extending member 951 does not move in the left-right direction, and the detection result of the magnetic sensor 963 becomes constant. Therefore, the CPU 101 determines that the lower roller 76 has not moved up (S201: NO), and moves the process to S209. The CPU 101 refers to the storage device 104 and determines whether the rising flag is ON (S209). The rising flag is stored in the storage device 104. The initial value of the rising flag is OFF. When the rising flag is OFF (S209: NO), the CPU 101 ends the gap adjusting process and returns the process to the adhering process of FIG.

図14に示す如く、下布8の段部203の内、上側前端部201が下ローラ76と第二支持部314の下面317との間を抜ける時、下ローラ76はバネ946の付勢力により段部の高さ分上方に移動する。軸部75は連結軸910を中心に正面視反時計回りに回動する。故に、延設部材951は連結軸910を中心に正面視反時計回りに回動し、磁性体962は右方に向けて移動する。磁気センサ963は磁性体962の右方への移動を検出し、且つ移動後の左右方向位置を検出する。該時CPU101は、下ローラ76が上昇したと判断し(S201:YES)、磁気センサ963の検出結果に因り、下ローラ76の上昇量を取得する(S203)。磁気センサ963は、移動前後における磁性体962の左右方向位置を検出結果としてCPU101に出力する。CPU101は、磁気センサ963の検出結果に因り磁性体962の左右方向の移動量を取得し、取得した移動量に因り下ローラ76の上昇量を取得する(S203)。   As shown in FIG. 14, when the upper front end 201 of the stepped portion 203 of the lower cloth 8 passes between the lower roller 76 and the lower surface 317 of the second support 314, the lower roller 76 is urged by the spring 946. Move up by the height of the step. The shaft portion 75 rotates counterclockwise in a front view about the connecting shaft 910. Therefore, the extending member 951 rotates counterclockwise in front view about the connecting shaft 910, and the magnetic body 962 moves to the right. The magnetic sensor 963 detects the rightward movement of the magnetic body 962, and also detects the lateral position after the movement. At this time, the CPU 101 determines that the lower roller 76 has risen (S201: YES), and acquires the amount by which the lower roller 76 has risen based on the detection result of the magnetic sensor 963 (S203). The magnetic sensor 963 outputs the left-right position of the magnetic body 962 before and after the movement to the CPU 101 as a detection result. The CPU 101 obtains the lateral movement amount of the magnetic body 962 due to the detection result of the magnetic sensor 963, and the elevation amount of the lower roller 76 due to the obtained movement amount (S203).

CPU101は計時を開始する(S205)。CPU101は計時結果をRAM103に順次記憶する。CPU101は記憶装置104に記憶の上昇フラグをONに更新する(S207)。CPU101はS205で計時を開始してから所定時間が経過したか否かを判断する(S211)。S211の所定時間はS111と同様に設定する。所定時間経過していない時(S211:NO)、CPU101は上昇処理を終了して、処理を図12の接着処理に戻す。   The CPU 101 starts clocking (S205). The CPU 101 sequentially stores the time measurement result in the RAM 103. The CPU 101 updates the rising flag stored in the storage device 104 to ON (S207). The CPU 101 determines whether or not a predetermined time has elapsed after starting the time counting in S205 (S211). The predetermined time of S211 is set similarly to S111. When the predetermined time has not elapsed (S211: NO), the CPU 101 ends the rising process and returns the process to the bonding process of FIG.

所定時間が経過した時(S211:YES)、CPU101は隙間調整モータ68を駆動制御し、S203で取得した下ローラ76の上昇量分、支持フレーム61を上昇する(S213)。該特、ノズル11の吐出口13とノズル板59の隙間Kが移動前よりも狭まる。上側前端部201がノズル下ローラ65とノズル11の間を抜けるタイミングで、支持フレーム61は上方への移動を終了する。故に、上側前端部201がノズル下ローラ65とノズル11の間を抜ける前後で、接着装置1は吐出距離を一定に保つことができる。CPU101は計時を終了し(S215)、記憶装置104に記憶の上昇フラグをOFFに更新し(S219)、以上で隙間調整処理を終了し、処理を図12の接着処理に戻す。CPU101は踏板7の検出結果に因り接着処理の終了指示を検出したか否かを判断する(S63)。CPU101は接着処理の終了指示を検出しない時(S63:NO)、処理をS56に戻す。CPU101は接着処理の終了指示を検出時(S63:YES)、CPU101は上搬送モータ112、下搬送モータ63、ポンプモータ114、下モータ72、上モータ38の駆動を停止する(S68)。CPU101は接着処理を終了し、主処理を終了する。   When the predetermined time has elapsed (S211: YES), the CPU 101 drives and controls the gap adjusting motor 68, and raises the support frame 61 by the amount of rise of the lower roller 76 acquired in S203 (S213). In particular, the gap K between the discharge port 13 of the nozzle 11 and the nozzle plate 59 becomes narrower than before the movement. At the timing when the upper front end portion 201 passes between the nozzle lower roller 65 and the nozzle 11, the support frame 61 ends the upward movement. Therefore, before and after the upper front end portion 201 passes between the nozzle lower roller 65 and the nozzle 11, the bonding apparatus 1 can keep the ejection distance constant. The CPU 101 ends the time measurement (S215), updates the rising flag stored in the storage device 104 to OFF (S219), ends the gap adjusting process, and returns the process to the bonding process of FIG. The CPU 101 determines whether or not an instruction to end the bonding process is detected based on the detection result of the tread 7 (S63). When the CPU 101 does not detect an instruction to end the bonding process (S63: NO), the process returns to S56. When the CPU 101 detects an instruction to end the bonding process (S63: YES), the CPU 101 stops driving the upper conveyance motor 112, the lower conveyance motor 63, the pump motor 114, the lower motor 72, and the upper motor 38 (S68). The CPU 101 ends the adhesion process and ends the main process.

上記実施形態において、接着装置1、吐出口13、ノズル11、供給機構45は本発明の接着装置、吐出口、ノズル、供給部の一例である。上搬送機構70、下搬送機構66は本発明の搬送部の一例である。下布8、上布6は本発明の第一シート、第二シートの一例である。吐出口13、ノズル11、供給機構45は本発明の吐出口、ノズル、供給部の一例である。S54、S55を実行するCPU101は本発明の吐出搬送制御部の一例である。第一ローラ761、軸部75、溝763、第一駆動部80は本発明の第一ローラ、軸部、溝、第一駆動部の一例である。S57、S58を実行するCPU101は本発明の第一移動制御部の一例である。第一支持部58、面764、案内部762は本発明の第一支持部、面、案内部の一例である。第二支持部314、第二ローラ32、第二駆動部30は本発明の第二支持部、第二ローラ、第二駆動部の一例である。ノズル板59、隙間調整部77は本発明の支持部材、支持機構の一例である。S60、S61の処理を実行するCPU101は本発明の第二移動制御部の一例である。移動機構81は本発明の移動部の一例である。S62を実行するCPU101は本発明の調整制御部の一例である。   In the above embodiment, the bonding device 1, the discharge port 13, the nozzle 11, and the supply mechanism 45 are examples of the bonding device, the discharge port, the nozzle, and the supply unit of the present invention. The upper transport mechanism 70 and the lower transport mechanism 66 are examples of the transport unit of the present invention. The lower cloth 8 and the upper cloth 6 are examples of the first sheet and the second sheet of the present invention. The discharge port 13, the nozzle 11, and the supply mechanism 45 are examples of the discharge port, the nozzle, and the supply unit of the present invention. The CPU 101 that executes S54 and S55 is an example of the ejection / transport control unit of the present invention. The first roller 761, the shaft portion 75, the groove 763, and the first drive portion 80 are examples of the first roller, shaft portion, groove, and first drive portion of the present invention. The CPU 101 that executes S57 and S58 is an example of the first movement control unit of the present invention. The first support portion 58, the surface 764, and the guide portion 762 are examples of the first support portion, surface, and guide portion of the present invention. The second support portion 314, the second roller 32, and the second drive portion 30 are examples of the second support portion, the second roller, and the second drive portion of the present invention. The nozzle plate 59 and the gap adjusting portion 77 are examples of the supporting member and the supporting mechanism of the present invention. The CPU 101 that executes the processing of S60 and S61 is an example of the second movement control unit of the present invention. The moving mechanism 81 is an example of the moving unit of the present invention. The CPU 101 that executes S62 is an example of the adjustment control unit of the present invention.

上記実施形態の接着装置1は下布8が段部を有する場合でも、案内部762により第一支持部58から下ローラ76の外周に下布8を案内できる。接着装置1は下ローラ76の側面が該段部の移動を規制することに因り、接着剤Zの塗布状態がばらつき、接着品質が低下することを回避できる。   Even if the lower cloth 8 has a step portion, the adhesive device 1 of the above-described embodiment can guide the lower cloth 8 from the first support portion 58 to the outer periphery of the lower roller 76 by the guide portion 762. The bonding apparatus 1 can prevent the application state of the adhesive Z from being varied and the adhesive quality from being deteriorated due to the side surface of the lower roller 76 restricting the movement of the stepped portion.

接着装置1は第二支持部314、第二ローラ32、第二駆動部30を備える。第二支持部314は第一ローラ761に上方から対向し、第一ローラ761との間で下布8を挟持できる。第二ローラ32は第二駆動部30は搬送方向においてノズル11と第一支持部58の間に配置し、外周が上布6に上側から接触して第二支持部314との間で上布6を挟持でき、上布6を特定方向に移動する。第二駆動部30は第二ローラ32に連結する。CPU101は第二駆動部30を制御して第二ローラ32を回転し、上布6を特定方向に移動する(S60、S61)。接着装置1は第一ローラ761を上下方向に移動可能に支持する移動機構81を備える。接着装置1はノズル板59を有し、ノズル板59の上下位置を変更可能な隙間調整部77を有する。ノズル板59はノズル11の下側で下布8を下側から支持し、第一支持部58よりも搬送方向下流側に設ける。CPU101は下ローラ76の上下位置に応じて隙間調整部77を制御してノズル板59の上下位置を変更する(S62)。案内部762は第一ローラ761と共に、上下方向に移動可能に設ける。故に接着装置1は第一ローラ761の上下位置に応じてノズル板59の上下位置を変更することで、下布8が段部を有していても下布8とノズル11の吐出口13との隙間を適切にできる。接着装置1は第一ローラ761と第二ローラ32により、下布8の端部に対して、上布6の端部の位置を適切に調整できる。   The bonding device 1 includes a second support part 314, a second roller 32, and a second drive part 30. The second support portion 314 faces the first roller 761 from above and can sandwich the lower cloth 8 with the first roller 761. The second driving unit 30 of the second roller 32 is disposed between the nozzle 11 and the first support unit 58 in the transport direction, and the outer periphery of the second roller 32 contacts the upper fabric 6 from above, and the second drive unit 30 and the second support unit 314 form the upper fabric. 6 can be pinched, and the upper cloth 6 is moved in a specific direction. The second driving unit 30 is connected to the second roller 32. The CPU 101 controls the second drive unit 30 to rotate the second roller 32 and move the upper cloth 6 in a specific direction (S60, S61). The bonding apparatus 1 includes a moving mechanism 81 that supports the first roller 761 so as to be vertically movable. The bonding device 1 has a nozzle plate 59 and a gap adjusting portion 77 capable of changing the vertical position of the nozzle plate 59. The nozzle plate 59 supports the lower cloth 8 from below under the nozzle 11, and is provided on the downstream side of the first support portion 58 in the transport direction. The CPU 101 changes the vertical position of the nozzle plate 59 by controlling the gap adjusting unit 77 according to the vertical position of the lower roller 76 (S62). The guide portion 762 is provided so as to be vertically movable together with the first roller 761. Therefore, the adhering device 1 changes the vertical position of the nozzle plate 59 according to the vertical position of the first roller 761 so that the lower cloth 8 and the discharge port 13 of the nozzle 11 can be connected even if the lower cloth 8 has a step. The gap can be adjusted appropriately. The bonding device 1 can appropriately adjust the position of the end portion of the upper cloth 6 with respect to the end portion of the lower cloth 8 by the first roller 761 and the second roller 32.

具体的には、下布8の段部が下ローラ76と第二支持部314の下面317の間に進入した時、下ローラ76はバネ946の付勢力に抗して下方に移動する。該時、磁性体962は左方に移動し、磁気センサ963の検出結果である出力電圧は変化する(S101:YES)。該時、CPU101は磁気センサ963の検出結果に因り段部の高さ分支持フレーム61を下降する(S113)。段部が下ローラ76と第二支持部314の下面317の間を抜けた時、下ローラ76はバネ946の付勢力で上方に移動する。該時、磁性体962は右方に移動し、磁気センサ963の出力電圧は変化する(S201:YES)。CPU101は磁気センサ963の検出結果に因り段部がノズル下ローラ65とノズル11の間を抜けるタイミングで支持フレーム61を上昇する(S213)。故に接着装置1は第二支持部314と下ローラ76を通過する下布8の厚みに応じて吐出距離を調節できる。故に、接着装置1は段部がある下布8の接着時の作業効率低下を抑制しつつ、吐出距離の変化に起因する接着不具合を抑制できる。   Specifically, when the step portion of the lower cloth 8 enters between the lower roller 76 and the lower surface 317 of the second support portion 314, the lower roller 76 moves downward against the biasing force of the spring 946. At this time, the magnetic body 962 moves to the left, and the output voltage which is the detection result of the magnetic sensor 963 changes (S101: YES). At this time, the CPU 101 lowers the support frame 61 by the height of the step due to the detection result of the magnetic sensor 963 (S113). When the step portion passes between the lower roller 76 and the lower surface 317 of the second support portion 314, the lower roller 76 moves upward by the biasing force of the spring 946. At this time, the magnetic body 962 moves to the right and the output voltage of the magnetic sensor 963 changes (S201: YES). The CPU 101 raises the support frame 61 at the timing when the stepped portion passes between the nozzle lower roller 65 and the nozzle 11 due to the detection result of the magnetic sensor 963 (S213). Therefore, the bonding device 1 can adjust the discharge distance according to the thickness of the lower cloth 8 that passes through the second support portion 314 and the lower roller 76. Therefore, the bonding device 1 can suppress the deterioration of the working efficiency when bonding the lower cloth 8 having the stepped portion, and at the same time, can suppress the bonding failure due to the change in the ejection distance.

磁気センサ963は磁性体962の左右方向位置を検出する。即ち、磁気センサ963は延設部材951の回動位置を検出する。延設部材951の回動位置は下ローラ76の上下位置と相関する。接着装置1は光学センサ又はリミットスイッチ等で下ローラ76の上下位置を直接的に検出する時よりも磁気センサ963を下布8から上下方向に離れた位置に配置できる。故に、接着装置1は下布8の搬送領域を確保し易い。   The magnetic sensor 963 detects the lateral position of the magnetic body 962. That is, the magnetic sensor 963 detects the rotational position of the extension member 951. The rotational position of the extending member 951 correlates with the vertical position of the lower roller 76. The adhesive device 1 can arrange the magnetic sensor 963 at a position vertically separated from the lower cloth 8 as compared with the case where the upper and lower positions of the lower roller 76 are directly detected by an optical sensor or a limit switch. Therefore, the bonding apparatus 1 can easily secure the transport area for the lower cloth 8.

接着装置1の第一駆動部80は搬送方向に延び、第一ローラ761を固定する軸部75を有し、CPU101は第一駆動部80を制御して軸部75を回転して第一ローラ761を回転し、案内部762は軸部75に固定した回転部材である。故に接着装置1の案内部762は比較的簡単な構成に因り第一ローラ761と同軸で回転できる。   The first drive unit 80 of the bonding apparatus 1 has a shaft portion 75 that extends in the transport direction and fixes the first roller 761. The CPU 101 controls the first drive unit 80 to rotate the shaft portion 75 and rotate the first roller. The guide portion 762 is a rotating member that rotates the 761 and is fixed to the shaft portion 75. Therefore, the guide portion 762 of the bonding apparatus 1 can rotate coaxially with the first roller 761 due to the relatively simple structure.

接着装置1の案内部762は第一ローラ761と一体に形成した部材である。故に接着装置1は案内部762が第一ローラ761と別体である時よりも、部品点数を少なくできる。接着装置1は案内部762と第一ローラ761の間に下布8が挟まることを確実に回避できる。   The guide portion 762 of the bonding device 1 is a member integrally formed with the first roller 761. Therefore, the bonding apparatus 1 can reduce the number of parts as compared with the case where the guide portion 762 is separate from the first roller 761. The bonding device 1 can reliably prevent the lower cloth 8 from being sandwiched between the guide portion 762 and the first roller 761.

接着装置1の案内部762の搬送方向上流側の端部の上下方向位置は、第一支持部58の上面581の上下方向位置よりも下方位置又は第一支持部58の上面581の上下方向位置と同位置である。接着装置1は下布8が案内部762の搬送方向上流側端部に引っ掛かりにくい。   The vertical position of the end of the guide portion 762 of the bonding apparatus 1 on the upstream side in the transport direction is lower than the vertical position of the upper surface 581 of the first support portion 58 or the vertical position of the upper surface 581 of the first support portion 58. It is the same position as. In the bonding device 1, the lower cloth 8 is unlikely to be caught on the upstream end of the guide portion 762 in the transport direction.

接着装置1の第一ローラ761は搬送方向と平行に延びる溝763を外周に有し、案内部762の搬送方向の長さD2は溝763の搬送方向の長さD1よりも長い。接着装置1は案内部762の搬送方向の長さが溝763の搬送方向の長さD1以下である装置よりも、滑らかに下布8を第一支持部58から第一ローラ761の外周769に案内できる。   The first roller 761 of the bonding device 1 has a groove 763 extending in parallel with the transport direction on the outer circumference, and the length D2 of the guide portion 762 in the transport direction is longer than the length D1 of the groove 763 in the transport direction. The bonding device 1 smoothly transfers the lower cloth 8 from the first support part 58 to the outer circumference 769 of the first roller 761 as compared with a device in which the length of the guide portion 762 in the transport direction is equal to or less than the length D1 of the groove 763 in the transport direction. I can guide you.

本発明は上記実施形態の他に種々の変更ができる。接着装置は布以外の材質であるシート同士を接着する接着装置であってもよい。下搬送装置の形状、構造は上記実施形態とは異なるものでもよく、例えば、細長筒状の先端部を備える筒型の下搬送装置50に替えて、水平方向に延び、下布8を下方から支持する板部材を備えてもよい。下搬送装置は取り外し不能であってもよい。   The present invention can be modified in various ways other than the above embodiment. The bonding device may be a bonding device that bonds sheets made of a material other than cloth. The shape and structure of the lower conveyance device may be different from those in the above-described embodiment. For example, instead of the cylindrical lower conveyance device 50 having an elongated tubular tip, the lower conveyance device 50 extends horizontally and the lower cloth 8 is pushed from below. A supporting plate member may be provided. The lower transport device may not be removable.

第一ローラ、案内部の形状は適宜変更してよい。第一ローラ、案内部は別体でもよい。例えば、接着装置は図15に示す第一駆動部82を備えてもよい。第一駆動部82は下ローラ76に替えて、第一ローラ91、案内部92を備える点で上記実施形態の第一駆動部80と異なる。第一ローラ91は円盤状の部材であり軸部75の後端に固定する。第一ローラ91は外周911に搬送方向に延びる溝912を複数有する。案内部92は搬送方向において第一ローラ91と第一支持部58の間に設け、搬送方向上流側が搬送方向下流側よりも下方に位置する面921を有する。案内部92は円錐台状の部材であり、第一ローラ91と別体の部材である。案内部92は第一ローラ91の搬送方向上流側に第一ローラ91と離間して軸部75に固定する。案内部92は第一ローラ91と接触してもよい。案内部92の搬送方向上流側の上端922の上下方向位置は第一支持部58の上面581の上下方向位置よりも下方位置である。案内部92の搬送方向上流側の端部の上端922の上下方向位置は第一ローラ91の搬送方向下流側の端部の上端913の上下方向位置よりも下方位置である。案内部92の搬送方向下流側の端部の上端923の上下方向位置は第一ローラ91の搬送方向下流側の端部の上端913の上下方向位置と同位置である。第一ローラ91の上端914と案内部92の搬送方向上流側の端部の上端922の上下方向の長さは溝912の深さよりも大きい。移動機構81が駆動時、案内部92は第一ローラ91と共に上下動する。板部材94の搬送方向の長さD4は溝912の搬送方向の長さD3よりも長い。   The shapes of the first roller and the guide portion may be appropriately changed. The first roller and the guide portion may be separate bodies. For example, the bonding device may include the first drive unit 82 shown in FIG. The first drive unit 82 differs from the first drive unit 80 of the above-described embodiment in that it includes a first roller 91 and a guide unit 92 instead of the lower roller 76. The first roller 91 is a disk-shaped member and is fixed to the rear end of the shaft portion 75. The first roller 91 has a plurality of grooves 912 on the outer circumference 911 that extend in the transport direction. The guide part 92 is provided between the first roller 91 and the first support part 58 in the carrying direction, and has a surface 921 whose upstream side in the carrying direction is located below the downstream side in the carrying direction. The guide portion 92 is a truncated cone-shaped member and is a member separate from the first roller 91. The guide portion 92 is separated from the first roller 91 on the upstream side in the transport direction of the first roller 91 and is fixed to the shaft portion 75. The guide portion 92 may contact the first roller 91. The vertical position of the upper end 922 of the guide portion 92 on the upstream side in the transport direction is lower than the vertical position of the upper surface 581 of the first support portion 58. The vertical position of the upper end 922 of the upstream end of the guide portion 92 in the transport direction is lower than the vertical position of the upper end 913 of the downstream end of the first roller 91 in the transport direction. The vertical position of the upper end 923 at the downstream end in the transport direction of the guide portion 92 is the same as the vertical position of the upper end 913 at the downstream end of the first roller 91 in the transport direction. The vertical lengths of the upper end 914 of the first roller 91 and the upper end 922 of the upstream end of the guide portion 92 in the transport direction are larger than the depth of the groove 912. When the moving mechanism 81 is driven, the guide portion 92 moves up and down together with the first roller 91. The length D4 of the plate member 94 in the carrying direction is longer than the length D3 of the groove 912 in the carrying direction.

案内部の構成は適宜変更してよく、例えば、案内部は第一ローラを固定する軸部に固定しなくてもよいし、第一ローラと共に回転する回転体で無くてもよい。例えば、接着装置は図16に示す第一駆動部83を備えてもよい。第一駆動部83は下ローラ76に替えて、第一ローラ91、板部材94を備える点で上記実施形態の第一駆動部80と異なる。第一ローラ91は図15の第一駆動部82と同様である。板部材94は第一ローラ91の搬送方向上流側に設けた搬送方向に延びる板状の部材である。板部材94は板部941と、案内部942を備える。板部941は軸部75に対して略平行に延びる板状の部位である。板部941の前端は支持枠部73の後上端に固定する。案内部942は板部941後端と連結する。案内部942は搬送方向において第一ローラ91と第一支持部58の間に設け、搬送方向上流側が搬送方向下流側よりも下方に位置する。案内部942は板部941の延設方向に対して後側ほど上方に直線状に傾斜する。案内部942の搬送方向の長さD5は溝912の搬送方向の長さD3よりも長い。第一ローラ91が回転時、板部材94は回転しない。移動機構81が駆動時、板部材94は第一ローラ91と共に上下動する。   The configuration of the guide unit may be appropriately changed, and for example, the guide unit may not be fixed to the shaft unit that fixes the first roller, or may not be a rotating body that rotates with the first roller. For example, the bonding device may include the first driving unit 83 shown in FIG. The first drive unit 83 differs from the first drive unit 80 of the above-described embodiment in that it includes a first roller 91 and a plate member 94 instead of the lower roller 76. The first roller 91 is similar to the first drive unit 82 in FIG. The plate member 94 is a plate-like member provided on the upstream side of the first roller 91 in the transport direction and extending in the transport direction. The plate member 94 includes a plate portion 941 and a guide portion 942. The plate portion 941 is a plate-shaped portion that extends substantially parallel to the shaft portion 75. The front end of the plate portion 941 is fixed to the rear upper end of the support frame portion 73. The guide portion 942 is connected to the rear end of the plate portion 941. The guide portion 942 is provided between the first roller 91 and the first support portion 58 in the transport direction, and the upstream side in the transport direction is located below the downstream side in the transport direction. The guide portion 942 is linearly inclined upward toward the rear side with respect to the extending direction of the plate portion 941. The length D5 of the guide portion 942 in the carrying direction is longer than the length D3 of the groove 912 in the carrying direction. When the first roller 91 rotates, the plate member 94 does not rotate. When the moving mechanism 81 is driven, the plate member 94 moves up and down together with the first roller 91.

第一ローラ、第二ローラは外周に溝部を備えなくてもよい。案内部の搬送方向の長さは溝の搬送方向の長さと同じ又は短くてもよい。案内部の形状は適宜変更してよく、例えば、側面視の形状が曲線状の面を有してもよい。第一ローラ、第二ローラは搬送方向に交差する方向に延びる溝部、外周面から突出する突起部等を外周に備えてもよい。案内部の搬送方向上流側の端部の上下方向位置は第一支持部の上面の上下方向位置よりも上方でもよい。接着装置は第二ローラ、第二駆動部を省略してもよい。該時、S16、S27、S59〜S61の処理を適宜変更してよい。移動機構81、位置検出部950は適宜省略してよい。該時、S62の処理を適宜省略してよい。磁気センサ963は光学センサ又はリミットスイッチ等の他の検出器でもよい。   The first roller and the second roller do not have to have grooves on the outer circumference. The length of the guide portion in the transport direction may be the same as or shorter than the length of the groove in the transport direction. The shape of the guide portion may be changed as appropriate, and for example, the shape in side view may have a curved surface. The first roller and the second roller may be provided with a groove portion extending in a direction intersecting the transport direction, a protrusion protruding from the outer peripheral surface, and the like on the outer circumference. The vertical position of the upstream end of the guide portion in the transport direction may be higher than the vertical position of the upper surface of the first support portion. The bonding device may omit the second roller and the second driving unit. At that time, the processes of S16, S27, and S59 to S61 may be appropriately changed. The moving mechanism 81 and the position detector 950 may be omitted as appropriate. At that time, the process of S62 may be appropriately omitted. The magnetic sensor 963 may be an optical sensor or another detector such as a limit switch.

第二駆動部30は省略してもよい。該時、移動機構81を省略してよく、下ローラ76は上方位置と下方位置に移動できなくてよい。例えば、下ローラ76との間で下布8を挟持でき、上下動可能な挟持部材を設け、挟持部材の上下位置を示す信号をCPU101に出力できる位置検出部を備えてもよい。   The second drive unit 30 may be omitted. At this time, the moving mechanism 81 may be omitted, and the lower roller 76 may not move to the upper position and the lower position. For example, a holding member that can hold the lower cloth 8 with the lower roller 76 and that can move up and down may be provided, and a position detection unit that can output a signal indicating the vertical position of the holding member to the CPU 101 may be provided.

隙間調整処理における各処理は適宜変更してよい。例えばS113の処理で、隙間調整モータ68の駆動制御により支持フレーム61を下降する下降量は、S103で取得した下ローラ76の下降量分でなく予め設定した量でもよい。該時、S103の処理は省略してよい。S213の処理で、隙間調整モータ68の駆動制御により支持フレーム61を上昇する上昇量は、S203で取得した下ローラ76の上昇量分でなく予め設定した量でもよい。該時、S203の処理は省略してよい。   Each process in the gap adjusting process may be appropriately changed. For example, in the process of S113, the descending amount of descending the support frame 61 by the drive control of the gap adjusting motor 68 may be a preset amount instead of the descending amount of the lower roller 76 acquired in S103. At this time, the process of S103 may be omitted. In the process of S213, the amount by which the support frame 61 is raised by the drive control of the gap adjusting motor 68 may be a preset amount instead of the amount of the lower roller 76 obtained in S203. At this time, the process of S203 may be omitted.

接着装置が主処理を実行する為の指令を含むプログラムは接着装置が主処理を実行する迄に、接着装置が備える記憶機器が記憶すればよい。プログラムの取得方法、取得経路、プログラムを記憶する機器の各々は適宜変更してよい。接着装置は制御部が実行するプログラムをケーブル又は無線通信を介して他の装置から受信し、フラッシュメモリ等の記憶装置に記憶してもよい。他の装置は例えばPC、ネットワーク網を介して接続するサーバを含む。接着装置が実行する処理の各ステップはCPU101が実行する例に限らず、他の電子機器(例えば、ASIC)が一部又は全部の処理を実行してもよい。上記処理の各ステップは複数の電子機器(例えば、複数のCPU)が分散処理してもよい。上記実施形態の主処理の各ステップは必要に応じて順序の変更、ステップの省略と追加ができる。本発明は接着装置の制御部からの指令に因り、接着装置上で稼動するオペレーティングシステム(OS)等が実際の処理の一部又は全部を行い、該処理に依り上記実施形態の機能を実現する態様も含む。   The program including the command for the bonding device to execute the main process may be stored in the storage device of the bonding device before the bonding device executes the main process. Each of the acquisition method of the program, the acquisition route, and the device storing the program may be appropriately changed. The adhesive device may receive the program executed by the control unit from another device via a cable or wireless communication and store the program in a storage device such as a flash memory. Other devices include, for example, a PC and a server connected via a network. Each step of the processing executed by the bonding apparatus is not limited to the example executed by the CPU 101, and another electronic device (for example, ASIC) may execute a part or all of the processing. A plurality of electronic devices (for example, a plurality of CPUs) may perform distributed processing in each step of the above processing. The order of each step of the main processing of the above-described embodiment can be changed, and steps can be omitted or added as necessary. According to the present invention, an operating system (OS) or the like running on the bonding apparatus performs a part or all of actual processing in response to a command from the control unit of the bonding apparatus, and the functions of the above-described embodiment are realized by the processing. Aspect is also included.

1 接着装置
6 上布
8 下布
11 ノズル
13 吐出口
30 第二駆動部
32 第二ローラ
45 供給機構
58 第一支持部
59 ノズル板
75 軸部
77 隙間調整部
80、82、83 第一駆動部
81 移動機構
101 CPU
314 第二支持部
761、91 第一ローラ
762、92、942 案内部
763、912 溝
764、921 面
769、911 外周
1 Adhesion Device 6 Upper Cloth 8 Lower Cloth 11 Nozzle 13 Discharge Port 30 Second Driving Section 32 Second Roller 45 Supply Mechanism 58 First Supporting Section 59 Nozzle Plate 75 Shaft 77 Gap Adjusting Section 80, 82, 83 First Driving Section 81 moving mechanism 101 CPU
314 2nd support part 761,91 1st roller 762,92,942 Guide part 763,912 Groove 764,921 surface
769, 911 outer circumference

Claims (6)

接着剤を介して第一シートと第二シートとを上下に重ね合わせて圧着しながら、上下方向に交差する搬送方向に沿って搬送する搬送部と、
前記第一シートに前記接着剤を吐出する吐出口を有し、前記搬送部よりも前記搬送方向上流側且つ前記上下方向において前記第一シートと前記第二シートとの間に配置したノズルと、
前記ノズルに前記接着剤を供給する供給部と、
前記搬送部と前記供給部とを制御して、前記吐出口から前記接着剤を吐出して前記第一シートの前記搬送方向及び前記上下方向に直交する特定方向の一方側の特定端部に前記接着剤を塗布しながら、前記第一シートと前記第二シートとを互いに圧着して搬送する吐出搬送制御部と、
前記搬送方向において前記ノズルよりも上流側に、前記搬送方向に延びる軸周りに回動可能に配置し、外周が前記第一シートに下側から接触して、前記第一シートを前記特定方向に移動する第一ローラと、
前記第一ローラに連結する第一駆動部と、
前記吐出搬送制御部が前記搬送部と前記供給部とを制御する時に前記第一駆動部を制御して前記第一ローラを回転し、前記第一シートを前記特定方向に移動する第一移動制御部と
を備えた接着装置において、
前記第一ローラよりも前記搬送方向上流側にあり、前記第一シートを下側から支持する第一支持部と、
前記搬送方向において前記第一ローラと前記第一支持部の間に、前記搬送方向上流側が前記搬送方向下流側よりも下方に位置し、前記第一シートを下側から支持する面を有し、該面に沿って前記第一シートを前記第一支持部から前記第一ローラの前記外周に案内する案内部と、
を備えたことを特徴とする接着装置。
A conveying unit that conveys along a conveying direction that intersects the vertical direction while pressing the first sheet and the second sheet one on top of the other through an adhesive and pressing them together.
A nozzle having a discharge port for discharging the adhesive on the first sheet, and a nozzle arranged between the first sheet and the second sheet in the vertical direction on the upstream side in the transport direction with respect to the transport unit,
A supply unit that supplies the adhesive to the nozzle,
By controlling the transport unit and the supply unit, the adhesive is discharged from the discharge port, and the first sheet is provided at a specific end on one side in a specific direction orthogonal to the transport direction and the vertical direction of the first sheet. While applying an adhesive, a discharge conveyance control unit that presses and conveys the first sheet and the second sheet to each other,
The upstream side of the nozzle in the transport direction is disposed rotatably around an axis extending in the transport direction, and the outer periphery contacts the first sheet from below to move the first sheet in the specific direction. The first roller to move,
A first drive unit connected to the first roller;
A first movement control that controls the first drive unit to rotate the first roller and moves the first sheet in the specific direction when the discharge conveyance control unit controls the conveyance unit and the supply unit. In a bonding device including a section,
A first support portion, which is on the upstream side in the transport direction with respect to the first roller, supports the first sheet from below,
Between the first roller and the first support portion in the transport direction, the transport direction upstream side is located below the transport direction downstream side, and has a surface that supports the first sheet from below, A guide portion that guides the first sheet from the first support portion to the outer periphery of the first roller along the surface;
An adhesive device comprising:
前記第一ローラに上方から対向し、前記第一ローラとの間で前記第一シートを挟持可能な第二支持部と、
前記搬送方向において前記ノズルと前記第一支持部の間に配置し、外周が前記第二シートに上側から接触して前記第二支持部との間で前記第二シートを挟持可能であり、前記第二シートを前記特定方向に移動する第二ローラと、
前記第二ローラに連結する第二駆動部と、
前記第二駆動部を制御して前記第二ローラを回転し、前記第二シートを前記特定方向に移動する第二移動制御部と、
前記ノズルの下側で前記第一シートを下側から支持し、前記第一支持部よりも前記搬送方向下流側に設けた支持部材を有し、前記支持部材の上下位置を変更可能な支持機構と、
前記第一ローラを前記上下方向に移動可能に支持する移動部と、
前記第一ローラの上下位置に応じて前記支持機構を制御して前記支持部材の前記上下位置を調整する調整制御部と
を更に備え、
前記案内部は前記第一ローラと共に、前記上下方向に移動可能に設けることを特徴とする請求項1に記載の接着装置。
A second support portion that faces the first roller from above, and that can sandwich the first sheet between the first roller and the first roller,
It is arranged between the nozzle and the first support portion in the transport direction, and the outer periphery is in contact with the second sheet from above so that the second sheet can be held between the second support portion and the second sheet, A second roller that moves the second sheet in the specific direction,
A second drive unit connected to the second roller;
A second movement control unit that controls the second drive unit to rotate the second roller to move the second sheet in the specific direction,
A support mechanism that supports the first sheet from the lower side of the nozzle from below and has a support member provided on the downstream side in the transport direction with respect to the first support portion, and is capable of changing the vertical position of the support member. When,
A moving portion that supports the first roller so as to be movable in the vertical direction,
Further comprising an adjustment control unit that controls the support mechanism according to the vertical position of the first roller to adjust the vertical position of the support member,
The bonding device according to claim 1, wherein the guide portion is provided so as to be movable in the up-down direction together with the first roller.
前記第一駆動部は、
前記搬送方向に延び、前記第一ローラを固定する軸部を有し、
前記第一移動制御部は前記第一駆動部を制御して前記軸部を回転して前記第一ローラを回転し、
前記案内部は前記軸部に固定した回転部材であることを特徴とする請求項1又は2に記載の接着装置。
The first drive unit,
Having a shaft portion extending in the transport direction and fixing the first roller,
The first movement control unit controls the first drive unit to rotate the shaft portion to rotate the first roller,
The adhesive device according to claim 1, wherein the guide portion is a rotating member fixed to the shaft portion.
前記案内部は前記第一ローラと一体に形成した部材であることを特徴とする請求項1から3の何れかに記載の接着装置。     The said guide part is a member integrally formed with the said 1st roller, The adhesive device in any one of Claim 1 to 3 characterized by the above-mentioned. 前記案内部の前記搬送方向上流側の端部の上下方向位置は、前記第一支持部の上面の上下方向位置よりも下方位置又は前記第一支持部の前記上面の上下方向位置と同位置であることを特徴とする請求項1から4の何れかに記載の接着装置。   The vertical position of the end of the guide portion on the upstream side in the transport direction is lower than the vertical position of the upper surface of the first support portion or the same position as the vertical position of the upper surface of the first support portion. The adhesive device according to claim 1, wherein the adhesive device is present. 前記第一ローラは、前記搬送方向と平行に延びる溝を前記外周に有し、
前記案内部の前記搬送方向の長さは、前記溝の前記搬送方向の長さよりも長いことを特徴とする請求項1から5の何れかに記載の接着装置。
The first roller has a groove extending in parallel with the transport direction on the outer periphery,
The bonding device according to claim 1, wherein a length of the guide portion in the transport direction is longer than a length of the groove in the transport direction.
JP2018198212A 2018-10-22 2018-10-22 Bonding device Pending JP2020066806A (en)

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