JP2020062729A - Cutting edge replaceable cutter, and cutter body of cutting edge replaceable cutter - Google Patents

Cutting edge replaceable cutter, and cutter body of cutting edge replaceable cutter Download PDF

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JP2020062729A
JP2020062729A JP2018196831A JP2018196831A JP2020062729A JP 2020062729 A JP2020062729 A JP 2020062729A JP 2018196831 A JP2018196831 A JP 2018196831A JP 2018196831 A JP2018196831 A JP 2018196831A JP 2020062729 A JP2020062729 A JP 2020062729A
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rear end
tip
cutter body
cutter
insert
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坂本 知良
Tomoyoshi Sakamoto
知良 坂本
佐藤 隆広
Takahiro Sato
隆広 佐藤
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Mitsubishi Materials Corp
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Mitsubishi Materials Corp
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Abstract

To perform corner change and replacement of a cutting insert while mounting a cutter body on a machine tool.SOLUTION: Cutting inserts 3 are detachably mounted on a plurality of insert mounting seats 2 disposed on a tip outer periphery of a cutter body 1 which is rotated in a cutter rotation direction around an axial line O. The cutter body 1 comprises a cutting insert attaching/detaching mechanism 4 which mounts two or more cutting inserts 3 of the cutting inserts 3 of the plurality of insert mounting seats 2, and includes: an attaching/detaching screw 9 screwed into the tip surface; a tip part movable plate 10 and a rear end part movable plate 11 engaged with the attaching/detaching screw 9 so as to be integrally advanceable/retractable; a wedge member 5 disposed at the tip side of the rear end part movable plate 11, formed with a wedge surface facing the bottom of the insert mounting seat 2, and capable of being abutted on an end face 11b directing the tip side of the rear end part movable plate 11; and an elastic member 8 elastically pressing the wedge member 5 to the rear end side.SELECTED DRAWING: Figure 7

Description

本発明は、円盤状のカッター本体の先端部外周に設けられた複数のインサート取付座に切削インサートが着脱可能に取り付けられる刃先交換式カッターに係わり、特にこれらの切削インサートをインサート取付座に取り付ける切削インサート着脱機構を備えた刃先交換式カッター、およびこの刃先交換式カッターのカッター本体に関するものである。   The present invention relates to a cutting edge replaceable cutter in which cutting inserts are removably attached to a plurality of insert mounting seats provided on the outer periphery of the tip end portion of a disk-shaped cutter body, and particularly to a cutting method for mounting these cutting inserts on the insert mounting seats. The present invention relates to a cutting edge replaceable cutter having an insert attaching / detaching mechanism, and a cutter body of the cutting edge exchangeable cutter.

このような切削インサート着脱機構を備えた刃先交換式カッターとして、例えば特許文献1には、個々のインサート取付座のカッター本体の周方向を向く底面に対向するクサビ面が先端部に形成されたクサビ部材と、このクサビ部材の先端部からカッター本体の後端側に延びる軸部をカッター本体の後端側に弾性的に押圧するコイルスプリングのような弾性部材とを備えたものが記載されている。   As a cutting edge exchange type cutter having such a cutting insert attaching / detaching mechanism, for example, in Patent Document 1, a wedge surface is formed at the tip end, which has a wedge surface facing the bottom surface of each insert mounting seat facing the circumferential direction of the cutter body. A member and an elastic member such as a coil spring that elastically presses a shaft portion extending from the tip end portion of the wedge member to the rear end side of the cutter body toward the rear end side of the cutter body is described. .

この特許文献1に記載された刃先交換式カッターでは、複数のインサート取付座に着座させられた切削インサートを、上記弾性部材によってカッター本体の後端側に押圧されるクサビ部材のクサビ面によってインサート取付座の底面に押し付けることにより、切削インサートをインサート取付座に固定して取り付けるようにしている。   In the cutting edge replaceable cutter described in Patent Document 1, the cutting insert seated on the plurality of insert mounting seats is attached by the wedge surface of the wedge member that is pressed to the rear end side of the cutter body by the elastic member. The cutting insert is fixed to the insert mounting seat by pressing it against the bottom surface of the seat.

また、この特許文献1に記載された刃先交換式カッターでは、切削に使用する切刃を交換するために切削インサートを回転させたり反転させたりしてインサート取付座に取り付け直してコーナーチェンジしたり、すべての切刃が使用された切削インサート自体を交換したりする際には、弾性部材の押圧力に抗して、レバーによりクサビ部材の軸部の後端部をカッター本体の先端側に押し付けたり、カッター本体を取り外して円環状の支持台に軸部の後端部を押し付けたり、あるいはカッター本体が工作機械の主軸に取り付けられた状態で軸部の後端部を工作機械の円板に押し付けたりして、クサビ部材をカッター本体の先端側に押し出すことにより切削インサートをインサート取付座で回転可能、あるいはインサート取付座から着脱可能としている。   Further, in the cutting edge exchange type cutter described in Patent Document 1, the cutting insert is rotated or inverted to replace the cutting edge used for cutting, and the cutting insert is reattached to the insert mounting seat to change corners, When exchanging the cutting insert itself where all cutting edges are used, the rear end of the wedge member shaft is pressed against the tip side of the cutter body by a lever against the pressing force of the elastic member. , Remove the cutter body and press the rear end of the shaft part to the annular support, or press the rear end of the shaft part to the disk of the machine tool with the cutter body attached to the main shaft of the machine tool. By pushing the wedge member toward the tip side of the cutter body, the cutting insert can be rotated with the insert mounting seat or can be detached from the insert mounting seat. There.

米国特許第3616507号明細書U.S. Pat. No. 3,616,507

しかしながら、この特許文献1に記載された刃先交換式カッターにおいては、上述のようにレバーによってクサビ部材の軸部の後端部をカッター本体の先端側に押し付けたり、クサビ部材の軸部の後端部を工作機械の円板に押し付けたりしてクサビ部材をカッター本体の先端側に押し出す場合には、カッター本体の複数のインサート取付座に取り付けられた複数の切削インサートを1つずつしかコーナーチェンジしたり着脱したりすることができない。   However, in the cutting edge exchange type cutter described in Patent Document 1, as described above, the rear end of the shaft portion of the wedge member is pressed against the tip side of the cutter body by the lever, or the rear end of the shaft portion of the wedge member is used. When pushing out the wedge member to the tip side of the cutter body by pressing the part against the disk of the machine tool, corner change only one cutting insert attached to each insert mounting seat of the cutter body. It cannot be attached or detached.

一方、クサビ部材の軸部の後端部を円環状の支持台によって押し付けることによりクサビ部材をカッター本体の先端側に押し出す場合には、カッター本体を工作機械の主軸から取り外さなければならない。このため、上記特許文献1に記載された刃先交換式カッターでは、カッター本体の複数のインサート取付座に取り付けられた2つ以上の切削インサート、例えばすべての切削インサートを、カッター本体を工作機械の主軸に取り付けたままコーナーチェンジしたり、交換したりすることはできない。   On the other hand, when pushing out the wedge member toward the tip side of the cutter body by pressing the rear end portion of the shaft portion of the wedge member with the annular support base, the cutter body must be removed from the spindle of the machine tool. Therefore, in the cutting edge exchange type cutter described in Patent Document 1, two or more cutting inserts attached to a plurality of insert mounting seats of the cutter body, for example, all the cutting inserts, the cutter body is the spindle of the machine tool. It is not possible to change or replace the corner while it is attached to the.

本発明は、このような背景の下になされたもので、カッター本体を工作機械に取り付けたまま、複数のインサート取付座に取り付けられた2つ以上の切削インサート、特にすべての切削インサートをコーナーチェンジしたり、交換したりすることが可能な刃先交換式カッターを提供することを目的としている。   The present invention has been made under such a background, and the corner change of two or more cutting inserts mounted on a plurality of insert mounting seats, especially all the cutting inserts, while the cutter body is mounted on the machine tool. It is an object of the present invention to provide a blade-exchangeable cutter that can be replaced or replaced.

上記課題を解決して、このような目的を達成するために、本発明は、軸線回りにカッター回転方向に回転させられる上記軸線を中心とした円盤状のカッター本体の先端部外周に複数のインサート取付座が周方向に間隔をあけて設けられ、これらのインサート取付座に切削インサートが着脱可能に取り付けられる刃先交換式カッターであって、上記インサート取付座は、上記カッター本体の周方向を向く底面を備えるとともに、上記カッター本体は、上記切削インサートを上記底面に押圧して上記インサート取付座に取り付ける切削インサート着脱機構を備え、上記切削インサート着脱機構は、上記カッター本体の先端面の中央部にねじ込まれて上記軸線方向に進退可能な着脱ネジと、この着脱ネジと上記軸線方向に係合して一体に進退可能とされるとともに、上記カッター本体の周方向には上記着脱ネジに対して摺動可能とされて該カッター本体に対しては回転されない先端部移動板と、この先端部移動板と上記軸線方向に連結されて一体に進退可能とされた上記カッター本体の後端部の外周側に張り出す円環板状の後端部移動板と、上記カッター本体の外周側において上記後端部移動板の先端側に上記軸線方向に進退可能に配設され、上記インサート取付座の底面に対向するように上記カッター本体の周方向を向くクサビ面が先端部に形成されるとともに、先端側に前進した上記後端部移動板の外周部の先端側を向く端面に後端部が当接可能とされたクサビ部材と、このクサビ部材を後端側に弾性的に押圧する弾性部材とを備え、上記複数のインサート取付座に取り付けられる複数の上記切削インサートのうち、2つ以上の切削インサートが上記切削インサート着脱機構によって取り付けられることを特徴とする。   In order to solve the above problems and achieve such an object, the present invention provides a plurality of inserts on the outer periphery of the tip end portion of a disk-shaped cutter body around the axis rotated in the cutter rotation direction around the axis. A cutting edge exchangeable cutter in which mounting seats are provided at intervals in the circumferential direction, and cutting inserts are removably mounted on these insert mounting seats, wherein the insert mounting seat is a bottom surface facing the circumferential direction of the cutter body. In addition, the cutter body is equipped with a cutting insert attaching / detaching mechanism that presses the cutting insert against the bottom surface to attach the cutting insert to the insert mounting seat, and the cutting insert attaching / detaching mechanism is screwed into the central portion of the tip end surface of the cutter body. And an attaching / detaching screw that can move forward / backward in the axial direction, and an engaging / disengaging screw and the screw can move in the axial direction integrally. At the same time, the tip moving plate that is slidable in the circumferential direction of the cutter body with respect to the attaching / detaching screw and is not rotated with respect to the cutter body is connected to the tip moving plate in the axial direction. And a rear end moving plate having an annular plate shape that extends to the outer peripheral side of the rear end of the cutter body that can be integrally advanced and retracted, and a front end side of the rear end moving plate on the outer peripheral side of the cutter body. A wedge surface, which is arranged so as to be movable back and forth in the axial direction and faces the bottom surface of the insert mounting seat and faces the circumferential direction of the cutter body, is formed at the tip portion, and the rear end portion that has advanced to the tip side is formed. A plurality of insert mounts, each of which is provided with a wedge member whose rear end is capable of abutting against an end face of the outer peripheral portion of the moving plate, the rear end of which is abuttable, and an elastic member which elastically presses the wedge member toward the rear end. Double attached to the seat Out of the cutting insert, two or more cutting inserts is characterized in that it is attached by the cutting insert removal mechanism.

また、本発明の刃先交換式カッターのカッター本体は、このように構成された刃先交換式カッターのカッター本体であって、上記複数のインサート取付座に取り付けられる複数の上記切削インサートのうち、2つ以上の切削インサートを着脱可能に取り付ける上記切削インサート着脱機構が備えられていることを特徴とする。   Further, the cutter body of the blade-exchangeable cutter of the present invention is the cutter body of the blade-exchangeable cutter configured as described above, and is two of the plurality of cutting inserts attached to the plurality of insert mounting seats. The cutting insert attaching / detaching mechanism is detachably attached to the cutting insert.

このように構成された刃先交換式カッターおよび刃先交換式カッターのカッター本体では、切削インサート着脱機構が、カッター本体の先端面の中央部にねじ込まれて軸線方向に進退可能な着脱ネジと、この着脱ネジと軸線方向に係合して一体に進退可能とされるとともに、カッター本体の周方向には着脱ネジに対して摺動可能とされてカッター本体に対しては回転されない先端部移動板と、この先端部移動板と軸線方向に連結されて一体に進退可能とされたカッター本体の後端部の外周側に張り出す円環板状の後端部移動板とを備えており、着脱ネジを回転させることによりカッター本体に対して軸線方向に進退させると、先端部移動板と後端部移動板はカッター本体に対して回転しないまま着脱ネジと一体に進退させられる。   In the cutting edge replaceable cutter and the cutter body of the cutting edge replaceable cutter configured in this way, the cutting insert attachment / detachment mechanism has a detachable screw that is screwed into the central portion of the tip end surface of the cutter body and can be advanced and retracted in the axial direction, and the attachment / detachment screw. A tip moving plate that engages with the screw in the axial direction and is integrally movable back and forth, and that is slidable with respect to the detachable screw in the circumferential direction of the cutter body and is not rotated with respect to the cutter body. The front end moving plate is provided with an annular plate-shaped rear end moving plate that is connected to the axial direction and is capable of advancing and retreating integrally with the cutter body, and the rear end moving plate extends to the outer peripheral side of the cutter main body. When it is moved back and forth in the axial direction with respect to the cutter body by being rotated, the leading end moving plate and the trailing end moving plate are moved forward and backward together with the detachable screw without rotating with respect to the cutter body.

このため、複数のインサート取付座に取り付けられた切削インサートをインサート取付座の底面に押し付けて固定するクサビ部材のうち、2つ以上のクサビ部材の後端部を先端側に前進した後端部移動板の外周部の先端側を向く端面に当接可能としておけば、刃先交換式カッターを工作機械の主軸に取り付けたまま、カッター本体の先端側からの着脱ネジの回転操作により、これら2つ以上のクサビ部材によって取り付けられた2つ以上の切削インサートのコーナーチェンジや交換を行うことができる。   Therefore, of the wedge members that press and fix the cutting inserts attached to the plurality of insert mounting seats to the bottom surface of the insert mounting seat, the rear end movements of the rear end portions of two or more wedge members are advanced to the front end side. If it is possible to contact the end face of the outer peripheral part of the plate that faces the tip side, two or more of these can be done by rotating the detachable screw from the tip side of the cutter body with the cutting edge replaceable cutter attached to the spindle of the machine tool. It is possible to change or replace two or more cutting inserts attached by the wedge member.

従って、カッター本体に備えられたすべてのクサビ部材の後端部を後端部移動板の先端側を向く端面に当接可能としておけば、カッター本体の複数のインサート取付座に取り付けられる複数の切削インサートのすべてを上記切削インサート着脱機構によって取り付けて、カッター本体を工作機械の主軸に取り付けたまま、コーナーチェンジや交換を行うことが可能となる。   Therefore, if the rear end of all wedge members provided in the cutter body can be brought into contact with the end face facing the front end side of the rear end moving plate, a plurality of cutting attachments attached to a plurality of insert mounting seats of the cutter body All of the inserts can be attached by the cutting insert attachment / detachment mechanism, and corner change or replacement can be performed while the cutter body is attached to the spindle of the machine tool.

ここで、上記クサビ部材の上記クサビ面に、上記弾性部材による押圧力よりも小さな押圧力で上記切削インサートを上記インサート取付座の底面に押圧する切削インサート保持部材が備えることにより、着脱ネジを回転させて先端部移動板および後端部移動板をカッター本体の先端側に前進させることにより、クサビ部材による切削インサートの押し付けを解放したときに、この押し付けが開放された切削インサートがインサート取付座から脱落するのを防ぐことができる。   Here, the wedge surface of the wedge member is provided with a cutting insert holding member that presses the cutting insert against the bottom surface of the insert mounting seat with a pressing force smaller than the pressing force of the elastic member, thereby rotating the removable screw. By moving the leading end moving plate and the trailing end moving plate forward to the tip side of the cutter body, when the pressing of the cutting insert by the wedge member is released, the cutting insert with this pressing released is released from the insert mounting seat. It can be prevented from falling off.

また、上記クサビ部材を複数の上記弾性部材によって上記軸線方向後端側に弾性的に押圧することにより、個々の弾性部材による押圧力が小さい場合であっても、クサビ部材を確実に軸線方向後端側に押圧することにより切削インサートを固定することができるとともに、押圧力に応じて弾性部材の数を変更することによって押圧力を調整することもできる。   Further, by elastically pressing the wedge member toward the rear end side in the axial direction by the plurality of elastic members, even if the pressing force by each elastic member is small, the wedge member can be reliably moved in the axial rearward direction. It is possible to fix the cutting insert by pressing it to the end side, and it is also possible to adjust the pressing force by changing the number of elastic members according to the pressing force.

さらに、上記後端部移動板の外周部の先端側を向く上記端面を上記軸線に垂直な平面とし、上記クサビ部材には、上記クサビ面が形成された上記先端部から後端側に延びる軸部を備えるとともに、この軸部の後端部には上記軸線に垂直な方向に延びる板状の受け部材が取り付けられ、この受け部部材の先端側を向く先端面に上記弾性部材の後端が当接することによって後端側に弾性的に押圧されるようにするとともに、該受け部材の後端側を向く後端面を先端側に前進した上記後端部移動板の外周部の先端側を向く上記端面に当接可能とし、上記受け部材の上記後端面を、上記後端部移動板の外周部の先端側を向く上記端面に当接していない状態では、上記クサビ部材の先端部において上記クサビ面が向く上記カッター本体の周方向とは反対側に向かうに従い先端側に向かうように傾斜させることにより、切削インサートの押し付けを開放する際に後端部移動板が前進して受け部材の後端面に当接すると、この後端面に傾斜によってクサビ部材をインサート取付座の底面から離れる方向に傾けることができるので、クサビ面と切削インサートとの間のクリアランスを確保することができ、切削インサートのコーナーチェンジや交換を容易に行うことが可能となる。   Further, the end surface of the outer peripheral portion of the rear end moving plate facing the front end side is a plane perpendicular to the axis, and the wedge member has a shaft extending from the front end portion having the wedge surface to the rear end side. And a plate-shaped receiving member extending in the direction perpendicular to the axis is attached to the rear end of the shaft, and the rear end of the elastic member is attached to the front end surface of the receiving member facing the front end. By abutting, it is elastically pressed to the rear end side, and the rear end face facing the rear end side of the receiving member is advanced toward the front end toward the front end side of the outer peripheral portion of the rear end moving plate. When the rear end surface of the receiving member is not in contact with the end surface facing the front end side of the outer peripheral portion of the rear end moving plate, the wedge at the front end of the wedge member is possible. Opposite to the circumferential direction of the cutter body whose surface faces When the cutting insert is released from pressing, the rear end moving plate moves forward and comes into contact with the rear end surface of the receiving member, so that the wedge member is inclined due to the inclination of the rear end surface. Since it can be tilted away from the bottom surface of the insert mounting seat, a clearance between the wedge surface and the cutting insert can be secured, and the corner change or replacement of the cutting insert can be easily performed.

また、上記カッター本体に、上記先端部移動板の先端面から該カッター本体の後端面に貫通する取付孔を形成し、この取付孔に挿通した取付ボルトを工作機械の主軸に装着されるアーバーの先端部にねじ込むことにより、該カッター本体を上記軸線回りに回転させるようにした場合には、上記先端部移動板の先端面に開口する上記取付孔の開口部を、取付孔シール板によって覆うことにより、カッター本体の先端側に開口するこの取付孔の開口部から切屑等がカッター本体内に入り込んで着脱ネジの回転操作に支障が生じるような事態を防ぐことができる。   Further, a mounting hole is formed in the cutter body so as to penetrate from the front end surface of the front end moving plate to the rear end surface of the cutter body, and a mounting bolt inserted through the mounting hole is attached to a spindle of a machine tool of an arbor. When the cutter body is rotated around the axis by screwing into the tip, cover the opening of the attachment hole opened in the tip surface of the tip moving plate with the attachment hole seal plate. As a result, it is possible to prevent a situation in which chips and the like enter the cutter body from the opening portion of the attachment hole that is open to the tip side of the cutter body, and the rotation operation of the attachment / detachment screw is hindered.

さらに、上記着脱ネジと上記先端部移動板との間にベアリングを介装することにより、着脱ネジを回転させることによって特に弾性部材による押圧力に抗して着脱ネジと先端部移動板および後端部移動板とを前進させてクサビ部材によるインサート取付座の底面への切削インサートの押し付けを開放する場合に、着脱ネジを回転させるのに要する力を軽減することができる。   Further, by interposing a bearing between the attachment / detachment screw and the tip end moving plate, the attachment / detachment screw, the tip end moving plate and the rear end are rotated against the pressing force of the elastic member by rotating the attachment / detachment screw. The force required to rotate the attachment / detachment screw can be reduced when advancing the part moving plate to release the pressing of the cutting insert against the bottom surface of the insert mounting seat by the wedge member.

以上説明したように、本発明によれば、刃先交換式カッターを工作機械に取り付けたまま、カッター本体の複数のインサート取付座に取り付けられた2つ以上の切削インサート、特にすべての切削インサートをコーナーチェンジしたり、交換したりすることが可能となり、これら切削インサートのコーナーチェンジ作業や交換作業を短時間で容易に行うことができる。   As described above, according to the present invention, two or more cutting inserts mounted on a plurality of insert mounting seats of the cutter body, particularly all cutting inserts, are cornered while the cutting edge replaceable cutter is mounted on the machine tool. It is possible to change or replace, and it is possible to easily perform corner changing work and replacement work of these cutting inserts in a short time.

本発明の一実施形態を示す切削インサートが押し付けられて固定された状態のカッター本体の後端側から見た斜視図である。It is the perspective view seen from the rear end side of the cutter body in the state where the cutting insert showing one embodiment of the present invention was pressed and fixed. 図1に示す実施形態をカッター本体の先端側から見た斜視図である。It is the perspective view which looked at the embodiment shown in Drawing 1 from the tip side of a cutter body. 図1に示す実施形態をカッター本体の後端側から見た平面図である。It is the top view which looked at the embodiment shown in FIG. 1 from the rear end side of a cutter main body. 図1に示す実施形態をカッター本体の先端側から見た底面図である。It is the bottom view which looked at the embodiment shown in FIG. 1 from the front end side of a cutter main body. 図3における矢線A方向視の側面図である。It is a side view of the arrow A direction in FIG. 図3における矢線B方向視の側面図である。It is a side view of the arrow B direction in FIG. 図3におけるCC断面図である。It is CC sectional drawing in FIG. 図1に示す実施形態をカッター本体の後端側から見た第1の部分破断斜視図である。It is the 1st partial fracture perspective view which saw the embodiment shown in Drawing 1 from the back end side of a cutter body. 図1に示す実施形態をカッター本体の後端側から見た第2の部分破断斜視図である。It is the 2nd partial fracture perspective view which saw the embodiment shown in Drawing 1 from the rear end side of a cutter body. 図3におけるDD断面図である。It is DD sectional drawing in FIG. 図1に示す実施形態を、アーバーを介して工作機械の主軸に取り付けた状態を示す図3におけるEE断面図である。FIG. 4 is an EE sectional view in FIG. 3 showing a state in which the embodiment shown in FIG. 1 is attached to a spindle of a machine tool via an arbor. 切削インサートの押し付けが開放された状態の図3におけるCC断面に相当する断面図である。FIG. 4 is a cross-sectional view corresponding to the CC cross section in FIG. 3 in a state in which the pressing of the cutting insert is released. 切削インサートの押し付けが開放された状態の図3におけるDD断面に相当する断面図である。FIG. 4 is a cross-sectional view corresponding to the DD cross section in FIG. 3 in a state where pressing of the cutting insert is released. 切削インサートの押し付けが開放された状態の図3におけるEE断面に相当する断面図である。FIG. 4 is a cross-sectional view corresponding to the EE cross section in FIG. 3 in a state where pressing of the cutting insert is released. 図1に示す実施形態における切削インサート着脱機構が取り付けられていない状態のカッター本体の平面図である。It is a top view of the cutter main body in the state where the cutting insert attachment / detachment mechanism in the embodiment shown in FIG. 1 is not attached. 図15に示すカッター本体の底面図である。FIG. 16 is a bottom view of the cutter body shown in FIG. 15. 図15における矢線A方向視の側面図である。FIG. 16 is a side view as seen from the direction of arrow A in FIG. 15. 図15における矢線B方向視の側面図である。FIG. 16 is a side view as seen from the direction of arrow B in FIG. 15. 図1に示す実施形態の切削インサートとクサビ部材をカッター回転方向から見た正面図である。It is the front view which saw the cutting insert and wedge member of the embodiment shown in FIG. 1 from the cutter rotation direction. 図19における左側面図(カッター本体の内周側から見た側面図)である。FIG. 20 is a left side view in FIG. 19 (a side view seen from the inner peripheral side of the cutter body). 図19における右側面図(カッター本体の外周側から見た側面図)である。FIG. 20 is a right side view (a side view seen from the outer peripheral side of the cutter body) in FIG. 19. 図19におけるカッター本体の後端側から見た平面図である。It is the top view seen from the rear end side of the cutter main body in FIG. 図19におけるカッター本体の先端側から見た底面図である。It is the bottom view seen from the front end side of the cutter main body in FIG. 図19におけるAA断面図である。FIG. 20 is a sectional view taken along line AA in FIG. 19.

図1〜図14は、本発明の刃先交換式カッターおよび刃先交換式カッターのカッター本体の一実施形態を示すものであり、図15〜図18はこの実施形態の切削インサート着脱機構が取り付けられていない状態のカッター本体を示すものであり、図19〜図24は、このカッター本体に取り付けられる切削インサートとクサビ部材を示すものである。本実施形態において、切削インサートは超硬合金等の硬質材料により多角形板状に形成されており、この切削インサート以外の刃先交換式カッターの部品は概ね鋼材等の金属材料によって形成されている。   1 to 14 show an embodiment of a cutting edge replaceable cutter and a cutter body of the cutting edge replaceable cutter of the present invention, and FIGS. 15 to 18 show a cutting insert attaching / detaching mechanism of this embodiment. FIG. 19 to FIG. 24 show a cutting insert and a wedge member attached to the cutter main body in a state where the cutter main body is not present. In the present embodiment, the cutting insert is formed of a hard material such as cemented carbide into a polygonal plate shape, and the components of the cutting edge replaceable cutter other than this cutting insert are generally formed of a metal material such as steel.

カッター本体1は図15〜図18に示すように軸線Oを中心とした円盤状に形成されており、その後端部(図17および図18において上側部分)は、先端部(図17および図18において下側部分)よりも一段小径の円板状とされていて、その後端面に図11に示すようなアーバーRの先端部に設けられたキーが嵌合するキー溝1aが形成された取付部1Aとされている。   The cutter body 1 is formed in a disk shape with the axis O as the center as shown in FIGS. 15 to 18, and the rear end portion (upper side portion in FIGS. 17 and 18) has a tip portion (FIGS. 17 and 18). 11) is a disk shape having a diameter one step smaller than that of the lower part), and a rear end surface thereof is provided with a key groove 1a into which a key provided at the tip of the arbor R is fitted, as shown in FIG. It is set to 1A.

また、この取付部1Aよりも先端側の部分は、カッター本体1において外径が最も大きな円板状の大径部1Bとされており、さらにこの大径部1Bよりも先端側のカッター本体1の先端部は、複数(本実施形態では10)のインサート取付座2が周方向に等間隔に形成された切刃部1Cとされている。   Further, a portion closer to the tip than the mounting portion 1A is a disk-shaped large-diameter portion 1B having the largest outer diameter in the cutter body 1, and the cutter body 1 further tip than the large-diameter portion 1B. The front end portion of is a cutting edge portion 1C in which a plurality (10 in the present embodiment) of insert mounting seats 2 are formed at equal intervals in the circumferential direction.

このような刃先交換式カッターのカッター本体1は、図11に示すように上記取付部1Aが上記アーバーRの先端部に取り付けられて、このアーバーRを介して工作機械の主軸Sに取り付けられ、主軸Sの回転に伴って軸線O回りにカッター回転方向Tに回転されつつ、切刃部1Cのインサート取付座2に取り付けられた切削インサート3によって被削材の切削加工を行う。   As shown in FIG. 11, the cutter body 1 of such a cutting edge replaceable cutter has the mounting portion 1A mounted on the tip of the arbor R and mounted on the spindle S of the machine tool via the arbor R. The work piece is cut by the cutting insert 3 attached to the insert mounting seat 2 of the cutting edge portion 1C while being rotated in the cutter rotation direction T about the axis O along with the rotation of the main shaft S.

この切削インサート3は、本実施形態では図19〜図24に示すように正7角形の板状に形成されており、この正7角形をなす2つの側面の中央部には、切削インサート3を貫通する貫通孔3aが開口しているとともに、これら2つの側面における貫通孔3aの開口部周辺は互いに平行な平坦面とされ、これらの平坦面の間の厚さが切削インサート3において最も厚くなるようにされている。さらに、切削インサート3の2つの側面がなす正7角形の各辺稜部には切刃3bが形成されている。   In the present embodiment, the cutting insert 3 is formed in a regular heptagonal plate shape as shown in FIGS. 19 to 24, and the cutting insert 3 is formed at the center of two side surfaces forming the regular heptagon. The through hole 3a penetrating therethrough is opened, and the periphery of the opening of the through hole 3a on these two side surfaces is a flat surface parallel to each other, and the thickness between these flat surfaces is the thickest in the cutting insert 3. Is being done. Further, a cutting edge 3b is formed at each side edge portion of a regular heptagon formed by the two side surfaces of the cutting insert 3.

このような切削インサート3が取り付けられる上記インサート取付座2は、上記カッター回転方向Tを向いてカッター本体1の先端側に向かうに従いカッター回転方向Tとは反対側に僅かに傾斜する平坦な底面2aと、この底面2aからカッター回転方向Tに向けて延びるカッター本体1の先端側を向く壁面およびカッター本体1の外周側を向く壁面とを備えている。   The insert mounting seat 2 to which such a cutting insert 3 is attached is a flat bottom surface 2a that is slightly inclined in the opposite direction to the cutter rotation direction T as it faces the cutter rotation direction T toward the tip side of the cutter body 1. And a wall surface extending from the bottom surface 2a toward the cutter rotation direction T and facing the tip end side of the cutter body 1 and a wall surface facing the outer peripheral side of the cutter body 1.

このようなインサート取付座2に、上記切削インサート3は、上記2つの側面のうち1つの側面の上記平坦面を底面2aに密着させるとともに、2つの側面の間の7つの周面のうち1つの周面をカッター本体1の先端側を向くインサート取付座2の壁面に当接させ、さらに他の1つの周面をカッター本体1の外周側を向く壁面に当接させることにより着座させられる。   On such an insert mounting seat 2, the cutting insert 3 makes the flat surface of one of the two side surfaces adhere to the bottom surface 2a, and also makes one of the seven peripheral surfaces between the two side surfaces. The peripheral surface is brought into contact with the wall surface of the insert mounting seat 2 facing the tip side of the cutter body 1, and the other peripheral surface is brought into contact with the wall surface facing the outer peripheral side of the cutter body 1 to be seated.

こうして着座させられた切削インサート3を押し付けて固定する本実施形態における切削インサート着脱機構4のクサビ部材5は、同じく図19〜図24に示すように、その先端部(図19〜図21、図24において下側部分)がクサビ部5aとされるとともに、このクサビ部5aよりも後端側(図19〜図21、図24において上側)の部分はクサビ中心線Lを中心とした円柱状の軸部5bとされている。さらに、この軸部5bよりも後端側のクサビ部材5の後端部には、軸部5bと同軸で軸部5bよりも小径の雄ネジ部5cが形成されている。   The wedge member 5 of the cutting insert attaching / detaching mechanism 4 in the present embodiment for pressing and fixing the seated cutting insert 3 in this manner, as shown in FIGS. 19 to 24, has its tip portion (FIGS. 19 to 21, FIG. 24 is a wedge portion 5a, and a portion on the rear end side (upper side in FIGS. 19 to 21 and FIG. 24) of the wedge portion 5a has a columnar shape centered on the wedge center line L. It is the shaft portion 5b. Further, a male screw portion 5c coaxial with the shaft portion 5b and having a smaller diameter than the shaft portion 5b is formed at the rear end portion of the wedge member 5 on the rear end side of the shaft portion 5b.

また、クサビ部5aのカッター回転方向Tを向く側面は、軸部5bよりも大径でクサビ中心線Lを中心とした略1/2凸円筒面状に形成されている。一方、この側面とは反対のクサビ部5aのカッター回転方向Tとは反対側を向く側面は、クサビ部材5の先端側に向かうに従いカッター回転方向Tとは反対側に僅かに傾斜する平面状のクサビ面5dとされていて、インサート取付座2の底面2aおよび該インサート取付座2に着座させられた切削インサート3のカッター回転方向Tを向く側面に対向しており、このクサビ面5dがクサビ中心線Lに対してなす傾斜角は、インサート取付座2の底面2aがカッター本体1の軸線Oに平行な直線に対してなす傾斜角と略等しく設定されている。   The side surface of the wedge portion 5a facing the cutter rotation direction T is formed in a substantially ½ convex cylindrical surface having a diameter larger than that of the shaft portion 5b and centered on the wedge center line L. On the other hand, the side surface of the wedge portion 5a, which is opposite to the side surface and faces the side opposite to the cutter rotation direction T, has a planar shape that slightly inclines toward the opposite side of the cutter rotation direction T toward the tip side of the wedge member 5. The wedge surface 5d faces the bottom surface 2a of the insert mounting seat 2 and the side surface of the cutting insert 3 seated on the insert mounting seat 2 in the cutter rotation direction T. The wedge surface 5d is the center of the wedge. The inclination angle formed with respect to the line L is set to be substantially equal to the inclination angle formed by the bottom surface 2a of the insert mounting seat 2 with respect to a straight line parallel to the axis O of the cutter body 1.

さらに、クサビ部材5のクサビ部5aには、その後端側に、クサビ面5dに垂直に延びてクサビ中心線Lに交差する雌ネジ孔がクサビ部5aを貫通するように形成されており、この雌ネジ孔には、本実施形態における切削インサート保持部材5eとしてボールプランジャーがねじ込まれて取り付けられている。   Further, the wedge portion 5a of the wedge member 5 is formed on its rear end side with a female screw hole extending perpendicularly to the wedge surface 5d and intersecting the wedge center line L so as to penetrate the wedge portion 5a. A ball plunger is screwed and attached to the female screw hole as the cutting insert holding member 5e in the present embodiment.

すなわち、この切削インサート保持部材5eは、上記雌ネジ孔にねじ込み可能な雄ネジ部が外周面に形成された有底円筒状の保持部材本体の内周部に、この内周部の底部に向けて順にコイルスプリング等の圧縮された状態の弾性部材と金属球とが抜け止めされて挿入されたものであり、金属球はクサビ部5aのクサビ面5dから突出して、切削インサート3が固定された状態では、2つの上記側面のうちカッター回転方向Tを向く側面の上記平坦面、またはその内周の貫通孔3aの開口部周縁に当接可能とされている。   That is, the cutting insert holding member 5e is directed to the inner peripheral portion of a bottomed cylindrical holding member main body having an outer peripheral surface formed with a male screw portion that can be screwed into the female screw hole, and is directed toward the bottom portion of the inner peripheral portion. In this order, the elastic member in a compressed state such as a coil spring and the metal ball are inserted while being prevented from coming off. The metal ball projects from the wedge surface 5d of the wedge portion 5a, and the cutting insert 3 is fixed. In the state, it can be brought into contact with the flat surface of the two side surfaces facing the cutter rotation direction T, or the peripheral edge of the opening of the through hole 3a on the inner periphery thereof.

このようなクサビ部材5は、カッター本体1の先端面および外周面とインサート取付座2側に開口するようにインサート取付座2のカッター回転方向T側に形成された凹溝状のクサビ部取付部6aにクサビ部5aが収容されるとともに、このクサビ部取付部6aの底面(カッター本体1の先端側を向く面)に形成された軸部挿入孔6bに上記軸部5bが挿入されて、軸線O方向に進退可能にカッター本体1に取り付けられる。   Such a wedge member 5 is a wedge-shaped wedge portion attachment portion formed on the insert rotation seat T side of the insert attachment seat 2 so as to open to the tip end surface and outer peripheral surface of the cutter body 1 and the insert attachment seat 2 side. The wedge portion 5a is housed in the shaft portion 6a, and the shaft portion 5b is inserted into the shaft portion insertion hole 6b formed in the bottom surface of the wedge portion mounting portion 6a (the surface facing the tip end side of the cutter body 1) to form an axis line. It is attached to the cutter body 1 so that it can move back and forth in the O direction.

クサビ部取付部6aのカッター回転方向T側の内壁面は、カッター本体1の軸線Oと略平行な中心線を有してクサビ部5aのカッター回転方向Tを向く側面が摺接可能な内径の略1/2凹円筒面状に形成されている。また、軸部挿入孔6bは、このクサビ部取付部6aのカッター回転方向T側の内壁面と同軸の断面円形で、クサビ部材5の軸部5bが嵌め入れ可能な内径とされている。   The inner wall surface of the wedge mounting portion 6a on the cutter rotation direction T side has a center line substantially parallel to the axis O of the cutter body 1 and has an inner diameter such that the side surface of the wedge portion 5a facing the cutter rotation direction T is slidable. It is formed into a substantially ½ concave cylindrical surface. The shaft portion insertion hole 6b has a circular cross section coaxial with the inner wall surface of the wedge portion mounting portion 6a on the cutter rotation direction T side, and has an inner diameter into which the shaft portion 5b of the wedge member 5 can be fitted.

さらに、カッター本体1の上記大径部1Bの後端面には、互いに等しい内径と深さで軸線Oに平行な中心線を有する断面円形の複数の弾性部材収容孔1bが、それぞれその中心線を軸線Oから軸部挿入孔6bの中心線までの半径と等しい半径の円周上に位置させて周方向に間隔をあけて形成されている。本実施形態では、1つのインサート取付座2ごとに複数の3つの弾性部材収容孔1bが形成されており、従ってこれら弾性部材収容孔1bの総数は30である。なお、各弾性部材収容孔1bの内径は軸部挿入孔6bの内径よりも大きい。   Further, on the rear end surface of the large diameter portion 1B of the cutter body 1, a plurality of elastic member accommodating holes 1b each having a circular cross section and having a center line parallel to the axis O with equal inner diameters and depths are formed. They are formed on the circumference of a circle having a radius equal to the radius from the axis O to the center line of the shaft portion insertion hole 6b, and are formed at intervals in the circumferential direction. In this embodiment, a plurality of three elastic member accommodating holes 1b are formed for each insert mounting seat 2, so that the total number of these elastic member accommodating holes 1b is 30. The inner diameter of each elastic member accommodation hole 1b is larger than the inner diameter of the shaft portion insertion hole 6b.

これら1つのインサート取付座2ごとに3つの弾性部材収容孔1bは、周方向に隣接する弾性部材収容孔1b同士の周方向の間隔が互いに等しくされている。また、この互いに等しくされた1つのインサート取付座2ごとに3つの弾性部材収容孔1bの間隔よりも、他の1つのインサート取付座2の3つの弾性部材収容孔1bと周方向に隣接する弾性部材収容孔1b同士の間隔は僅かに大きくされている。   The three elastic member accommodation holes 1b for each one of the insert mounting seats 2 are arranged such that the circumferentially adjacent elastic member accommodation holes 1b have equal intervals in the circumferential direction. Further, rather than the intervals of the three elastic member accommodating holes 1b for each of the equalized one insert mounting seats 2, the elasticity adjacent to the three elastic member accommodating holes 1b of the other one insert mounting seat 2 in the circumferential direction. The space between the member accommodating holes 1b is slightly increased.

そして、上記軸部挿入孔6bは、これら1つのインサート取付座2ごとに3つの弾性部材収容孔1bのうち周方向に中央の弾性部材収容孔1bの底面(カッター本体1の後端側を向く面)に同軸に開口しており、この軸部挿入孔6bに挿入されたクサビ部材5の軸部5bはこの中央の弾性部材収容孔1b内にその上記中心線に沿って突出するとともに、図8等に示すように軸部5bの後端の上記雄ネジ部5cは大径部1Bの後端面よりもカッター本体1の後端側に突出している。   The shaft portion insertion hole 6b has a bottom surface of the elastic member accommodating hole 1b at the center in the circumferential direction among the three elastic member accommodating holes 1b for each one of these insert mounting seats 2 (the rear end side of the cutter body 1 is directed). The shaft portion 5b of the wedge member 5 inserted into the shaft portion insertion hole 6b projects into the central elastic member housing hole 1b along the above center line, and As shown in FIG. 8 and the like, the male screw portion 5c at the rear end of the shaft portion 5b projects toward the rear end side of the cutter body 1 rather than the rear end surface of the large diameter portion 1B.

さらに、こうしてカッター本体1の大径部1Bの後端面から突出したクサビ部材5の雄ネジ部5cには、図9等に示すように軸線Oに垂直な方向に延びる板状の受け部材7が取り付けられている。この受け部材7は、軸線Oを中心とした円弧板状に形成されており、周方向には上記1つのインサート取付座2ごとに3つの弾性部材収容孔1bの開口部を1つの受け部材7が覆うように配設されている。   Further, the male screw portion 5c of the wedge member 5 projecting from the rear end surface of the large-diameter portion 1B of the cutter body 1 is provided with a plate-shaped receiving member 7 extending in a direction perpendicular to the axis O as shown in FIG. It is installed. The receiving member 7 is formed in a circular arc plate shape with the axis O as the center, and in the circumferential direction, the opening portions of the three elastic member accommodating holes 1b are provided for each one of the insert mounting seats 2 as one receiving member 7. Are arranged so as to cover.

このような受け部材7は、周方向の中央部に形成された貫通孔に上記雄ネジ部5cが挿通され、この受け部材7のカッター本体1先端側を向く先端面(底面)が軸部5bと雄ネジ部5cとの段差部に当接させられた上で、雄ネジ部5cにナット5fがねじ込まれることにより、クサビ部材5に取り付けられる。なお、この受け部材7のカッター本体1先端側を向く先端面(底面)は、切削インサート3がインサート取付座2に固定された状態では軸線Oに垂直な平面状である。   In such a receiving member 7, the male screw portion 5c is inserted into a through hole formed in the central portion in the circumferential direction, and the tip surface (bottom surface) of the receiving member 7 facing the tip side of the cutter body 1 is the shaft portion 5b. The nut 5f is screwed into the male screw portion 5c after being brought into contact with the step portion between the male screw portion 5c and the male screw portion 5c, so that the male screw portion 5c is attached to the wedge member 5. The tip surface (bottom surface) of the receiving member 7 facing the tip side of the cutter body 1 is a flat surface perpendicular to the axis O when the cutting insert 3 is fixed to the insert mounting seat 2.

これに対して、受け部材7のカッター本体1後端側を向く後端面7aには、そのカッター回転方向Tとは反対側の角部に断面L字状の切り欠き7bがカッター本体1の径方向に延びるように形成されており、切削インサート3がインサート取付座2に固定された状態で、この切り欠き7bからカッター回転方向Tに向かうに従い後端面7aはカッター本体1の先端側に向かうように僅かに傾斜している。この状態での後端面7aの軸線Oに垂直な平面に対する傾斜角θは、例えば0.5°程度である。すなわち、受け部材7は、切り欠き7bを除いて、カッター回転方向Tに向かうに従い僅かに薄肉となるように形成されている。   On the other hand, on the rear end surface 7a of the receiving member 7 facing the rear end side of the cutter body 1, a notch 7b having an L-shaped cross section is formed at a corner portion on the side opposite to the cutter rotation direction T. The cutting insert 3 is fixed to the insert mounting seat 2, the rear end surface 7a extends toward the tip side of the cutter body 1 from the cutout 7b in the cutter rotation direction T. It is slightly inclined to. In this state, the inclination angle θ of the rear end surface 7a with respect to the plane perpendicular to the axis O is, for example, about 0.5 °. That is, the receiving member 7 is formed so as to be slightly thinner in the cutter rotation direction T, excluding the notch 7b.

さらに、上記弾性部材収容孔1bには、この受け部材7をカッター本体1の後端側に弾性的に押圧するコイルスプリング等の弾性部材8が圧縮された状態で収容されており、この弾性部材8が伸張する際の押圧力によって受け部材7はカッター本体1の後端側に押圧される。本実施形態では、1つのインサート取付座2ごとに3つの弾性部材収容孔1bのすべてに弾性部材8が収容されており、周方向に中央の弾性部材収容孔1bのコイルスプリングである弾性部材8は、その中心の空洞部にクサビ部材5の軸部5bが挿通されている。なお、上記切削インサート保持部材5eの弾性部材の押圧力は、個々の弾性部材収容孔1bに収容される弾性部材8の押圧力よりも小さい。   Further, an elastic member 8 such as a coil spring that elastically presses the receiving member 7 toward the rear end side of the cutter body 1 is accommodated in the elastic member accommodating hole 1b in a compressed state. The receiving member 7 is pressed toward the rear end side of the cutter body 1 by the pressing force when the 8 is extended. In this embodiment, the elastic member 8 is housed in all the three elastic member housing holes 1b for each one insert mounting seat 2, and the elastic member 8 is a coil spring of the elastic member housing hole 1b at the center in the circumferential direction. The shaft portion 5b of the wedge member 5 is inserted through the hollow portion at the center. The pressing force of the elastic member of the cutting insert holding member 5e is smaller than the pressing force of the elastic member 8 housed in each elastic member housing hole 1b.

そして、さらに本実施形態の刃先交換式カッターおよびカッター本体1における切削インサート着脱機構4においては、カッター本体1の先端面の中央部にねじ込まれて軸線O方向に進退可能な着脱ネジ9と、この着脱ネジ9と軸線O方向に係合して一体に進退可能とされるとともに、カッター本体1の周方向には着脱ネジ9に対して摺動可能とされてカッター本体1に対しては回転されない先端部移動板10と、この先端部移動板10と軸線O方向に連結されて一体に進退可能とされたカッター本体1の後端部の外周側に張り出す円環板状の後端部移動板11とを備えている。   In addition, in the cutting edge attachment / detachment mechanism and the cutting insert attachment / detachment mechanism 4 in the cutter body 1 of the present embodiment, the attachment / detachment screw 9 that is screwed into the central portion of the tip end surface of the cutter body 1 and is capable of advancing and retracting in the direction of the axis O; It is engaged with the attachment / detachment screw 9 in the direction of the axis O so as to be integrally movable back and forth, and is slidable with respect to the attachment / detachment screw 9 in the circumferential direction of the cutter body 1 and is not rotated with respect to the cutter body 1. The tip end moving plate 10 and the annular plate-like rear end movement that projects to the outer peripheral side of the rear end of the cutter body 1 that is connected to the tip end moving plate 10 in the direction of the axis O and is capable of advancing and retracting integrally. And a plate 11.

ここで、カッター本体1の先端面の中央部には、上記取付部1Aの外径よりも大きな内径で断面円形に一段凹む凹部1cが形成されており、この凹部1cの底面(カッター本体1の先端側を向く面)の中央部にはネジ孔が形成されていて、着脱ネジ9はこのネジ孔にカッター本体1の先端側から軸線Oと同軸にねじ込まれている。着脱ネジ9は、このネジ孔にねじ込まれる雄ネジ部9aよりも先端側が一段小径の先端軸部9bとされ、この先端軸部9bの先端面には軸線Oを中心とした例えば断面6角形等の多角形の係合孔9cが形成されている。   Here, a concave portion 1c having an inner diameter larger than the outer diameter of the mounting portion 1A and having a stepwise recess in a circular cross section is formed in the central portion of the tip surface of the cutter body 1, and the bottom surface of the concave portion 1c (of the cutter body 1) is formed. A screw hole is formed in the center of the surface (facing the tip side), and the attachment / detachment screw 9 is screwed into this screw hole from the tip side of the cutter body 1 coaxially with the axis O. The attaching / detaching screw 9 has a tip shaft portion 9b having a diameter one step smaller than the male screw portion 9a screwed into the screw hole. The tip surface of the tip shaft portion 9b has, for example, a hexagonal cross section around the axis O. The polygonal engagement hole 9c is formed.

また、この着脱ネジ9の先端軸部9bの外周面には、軸線Oに沿った断面が方形状をなして内周側に凹む環状溝9dが形成されている。さらに、着脱ネジ9の後端面には断面円形の凹孔9eが形成されており、この凹孔9eは、カッター本体1の取付部1Aに軸線Oを中心として形成された貫通孔1dと連通している。ただし、凹孔9eの内径は貫通孔1dの内径よりも僅かに大きい。   An annular groove 9d is formed on the outer peripheral surface of the tip shaft portion 9b of the attachment / detachment screw 9 and has a rectangular cross section along the axis O and is recessed toward the inner peripheral side. Further, a concave hole 9e having a circular cross section is formed on the rear end surface of the attaching / detaching screw 9, and the concave hole 9e communicates with a through hole 1d formed around the axis O in the mounting portion 1A of the cutter body 1. ing. However, the inner diameter of the concave hole 9e is slightly larger than the inner diameter of the through hole 1d.

先端部移動板10は円環板状に形成され、その内周部は着脱ネジ9の先端軸部の外周部に摺接可能とされるとともに、外周部はカッター本体1の凹部1cの内周部に摺接可能とされている。また、先端部移動板10の先端面からカッター本体1の取付部1Aの後端面にかけては、互いに連通して軸線O方向に貫通する取付孔10a、1eが、取付部1Aのキー溝1aを避けるようにして周方向に複数(本実施形態では4つ)形成されており、このうちカッター本体1の取付孔1eは先端側が大径とされた段付き孔とされるとともに、先端部移動板10の取付孔10aはカッター本体1の取付孔1eの大径部と等しい内径とされている。   The tip portion moving plate 10 is formed in an annular plate shape, the inner peripheral portion of which can be slidably contacted with the outer peripheral portion of the tip shaft portion of the attaching / detaching screw 9, and the outer peripheral portion thereof is the inner peripheral portion of the concave portion 1c of the cutter body 1. It is possible to make sliding contact with the part. Further, from the front end surface of the front end moving plate 10 to the rear end surface of the mounting portion 1A of the cutter body 1, mounting holes 10a and 1e communicating with each other and penetrating in the direction of the axis O avoid the key groove 1a of the mounting portion 1A. In this way, a plurality (four in the present embodiment) are formed in the circumferential direction. Of these, the attachment holes 1e of the cutter body 1 are stepped holes with a large diameter on the tip side, and the tip portion moving plate 10 is provided. The mounting hole 10a has an inner diameter equal to the large diameter portion of the mounting hole 1e of the cutter body 1.

さらに、着脱ネジ9の上記環状溝9dには、半割円環板状の2つの係合部材10bが略円環状をなすように摺動可能に嵌め入れられるとともに、これらの係合部材10bの外周部には円環板状の取付孔シール板10cが配設され、これら係合部材10bと取付孔シール板10cとは先端部移動板10の先端面(カッター本体1の先端側を向く面)にボルト止めされている。なお、取付孔シール板10cは、先端部移動板10の取付孔10aの先端側の開口部を覆うように配設される。   Further, two engaging members 10b in the shape of a half annular plate are slidably fitted into the annular groove 9d of the attaching / detaching screw 9 so as to form a substantially annular shape. An annular plate-shaped mounting hole seal plate 10c is disposed on the outer peripheral portion, and the engaging member 10b and the mounting hole seal plate 10c are the front end surface of the tip end moving plate 10 (the surface facing the front end side of the cutter body 1). ) Is bolted to. The mounting hole seal plate 10c is arranged so as to cover the opening on the front end side of the mounting hole 10a of the front end moving plate 10.

このように係合部材10bが環状溝9dに摺動可能に嵌め入れられることにより、先端部移動板10は、着脱ネジ9のねじ込み、ねじ緩めの際のカッター本体1に対する回転に関わらず、上述のようにカッター本体1に対しては回転せずに着脱ネジ9と軸線O方向に係合して一体に進退可能とされる。   In this way, the engaging member 10b is slidably fitted into the annular groove 9d, so that the distal end moving plate 10 is irrespective of whether the detachable screw 9 is screwed in or rotated with respect to the cutter body 1 when loosening the screw. As described above, it does not rotate with respect to the cutter body 1 and engages with the attachment / detachment screw 9 in the direction of the axis O so that the cutter body 1 can integrally move forward and backward.

なお、先端部移動板10の後端面(カッター本体1の後端側を向く面)の内周部には、着脱ネジ9の雄ネジ部9aの外径よりも僅かに大きな内径の断面L字状の切り欠きが形成されている。そして、この切り欠きのカッター本体1後端側を向く面と着脱ネジ9の雄ネジ部9aの先端側を向く面との間には、スラスト軸受け等のベアリング10dが介装されている。   It should be noted that the inner peripheral portion of the rear end surface of the front end moving plate 10 (the surface facing the rear end side of the cutter body 1) has an L-shaped cross section with an inner diameter slightly larger than the outer diameter of the male screw portion 9a of the attaching / detaching screw 9. Shaped notches are formed. A bearing 10d such as a thrust bearing is interposed between a surface of the notch facing the rear end side of the cutter body 1 and a surface of the detachable screw 9 facing the front end side of the male screw portion 9a.

また、後端部移動板11は、内周部がカッター本体1の上記取付部1Aの外周部に摺接可能な大きさの円環板状に形成されており、この内周部にはカッター本体1の後端側が一段大径となる軸線Oに平行な段付きの貫通孔が周方向に等間隔に複数形成されている。一方、先端部移動板10の外周部には、カッター本体1の上記取付部1Aの外径を越えた位置においてカッター本体1の径方向および周方向に後端部移動板11の貫通孔と等しい位置に、同じく軸線Oに平行でカッター本体1の先端側が一段大径となる段付きの貫通孔が周方向に等間隔に複数形成されている。   Further, the rear end moving plate 11 is formed in an annular plate shape having an inner peripheral portion slidably in contact with the outer peripheral portion of the mounting portion 1A of the cutter body 1, and the inner peripheral portion has a cutter. A plurality of stepped through holes are formed at equal intervals in the circumferential direction in parallel with the axis O having a larger diameter on the rear end side of the main body 1. On the other hand, on the outer peripheral portion of the tip end moving plate 10, at a position beyond the outer diameter of the mounting portion 1A of the cutter body 1, the through hole of the rear end moving plate 11 is equal to the radial direction and the circumferential direction of the cutter body 1. At the position, a plurality of stepped through holes, which are also parallel to the axis O and whose tip side of the cutter body 1 has a larger diameter by one step, are formed at equal intervals in the circumferential direction.

さらに、カッター本体1の大径部1Bにも、これら先端部移動板10および後端部移動板11の貫通孔と径方向および周方向に等しい位置に軸線Oに平行な一定内径の貫通孔が周方向に等間隔に複数形成されている。そして、これらカッター本体1の各貫通孔には、両端部の内周部に雌ネジ部が形成された円筒状の連結ステー12が軸線O方向に摺動可能に嵌め入れられており、この連結ステー12の両端部の雌ネジ部に、カッター本体1の先端側からは先端部移動板10の段付きの貫通孔に挿通された取付ボルトがねじ込まれ、またカッター本体1の後端側からは後端部移動板11の段付きの貫通孔に挿通された取付ボルトがねじ込まれることにより、先端部移動板10と後端部移動板11は一体に軸線O方向に進退可能とされている。   Further, the large-diameter portion 1B of the cutter body 1 also has through-holes having a constant inner diameter parallel to the axis O at the same positions in the radial direction and the circumferential direction as the through-holes of the front end moving plate 10 and the rear end moving plate 11. A plurality are formed at equal intervals in the circumferential direction. A cylindrical connecting stay 12 having female screw portions formed at the inner peripheral portions of both ends is slidably fitted in each through hole of the cutter body 1 in the direction of the axis O. From the tip end side of the cutter body 1, the mounting bolts inserted into the stepped through holes of the tip end moving plate 10 are screwed into the female screw portions of both ends of the stay 12, and from the rear end side of the cutter body 1. The front end moving plate 10 and the rear end moving plate 11 can be integrally moved back and forth in the axis O direction by screwing the mounting bolts inserted into the stepped through holes of the rear end moving plate 11.

また、後端部移動板11の外径は、カッター本体1の大径部1Bの外径よりも大きくされており、後端部移動板11の最外周部は軸線Oを中心とした円筒状とされて、大径部1Bの外周部の後端側に嵌め入れられている。さらに、この後端部移動板11の外周部の先端面(カッター本体1の先端側を向く面)には、内周部の先端面に対してカッター本体1の後端側に凹むようにして軸線Oに沿った断面が長方形状の収容溝11aが軸線Oを中心として環状に形成されており、この収容溝11aは、カッター本体1の径方向の幅が受け部材7を収容可能な幅とされている。   Further, the outer diameter of the rear end moving plate 11 is larger than the outer diameter of the large diameter portion 1B of the cutter body 1, and the outermost peripheral portion of the rear end moving plate 11 has a cylindrical shape centered on the axis O. Therefore, it is fitted into the rear end side of the outer peripheral portion of the large diameter portion 1B. Further, the front end surface (the surface facing the front end side of the cutter body 1) of the outer peripheral portion of the rear end moving plate 11 is recessed toward the rear end side of the cutter main body 1 with respect to the front end surface of the inner peripheral portion so that the axis O An accommodating groove 11a having a rectangular cross section is formed in an annular shape around the axis O, and the accommodating groove 11a has a width in the radial direction of the cutter body 1 that can accommodate the receiving member 7. There is.

さらにまた、この収容溝11aの底面、すなわち後端部移動板11の外周部の先端側を向く端面11bは軸線Oに垂直な平面状とされて、本実施形態では軸線O回りの全周に亙って軸線O方向に等しい位置となるようにされている。さらに、この端面11bまでの収容溝11aの軸線O方向の深さは、後述するように着脱ネジ9、先端部移動板10、および後端部移動板11を先端側に一体に前進させたときに、受け部材7の後端面7aに当接可能な深さとされている。なお、この収容溝11aの端面11bには、受け部材7の後端面7aから突出したクサビ部材5の雄ネジ部5cおよびナット5fを収容可能な凹所が形成されている。   Furthermore, the bottom surface of the accommodation groove 11a, that is, the end surface 11b facing the front end side of the outer peripheral portion of the rear end moving plate 11 is a flat surface perpendicular to the axis O, and in the present embodiment, the entire circumference around the axis O. The positions are set to be equal to each other in the direction of the axis O. Further, the depth of the accommodation groove 11a to the end surface 11b in the direction of the axis O is when the attaching / detaching screw 9, the leading end moving plate 10, and the trailing end moving plate 11 are integrally advanced to the leading end side as described later. In addition, the depth is such that it can contact the rear end surface 7a of the receiving member 7. The end surface 11b of the accommodation groove 11a is formed with a recess for accommodating the male screw portion 5c and the nut 5f of the wedge member 5 protruding from the rear end surface 7a of the receiving member 7.

このように構成された刃先交換式カッターは、取付孔シール板10cが取り外された状態で、カッター本体1の取付部1Aの後端面のキー溝1aにアーバーRの先端面の図示されないキーが嵌め入れられるとともに、この後端面の中央の貫通孔1dにはアーバーRのキーの中央部に位置する図示されない円柱状の突起が嵌め入れられることにより、軸線Oに対する径方向と周方向に位置決めされる。   In the blade tip exchange type cutter configured as described above, with the mounting hole seal plate 10c removed, the key groove 1a on the rear end surface of the mounting portion 1A of the cutter body 1 is fitted with a key (not shown) on the front end surface of the arbor R. While being inserted, a cylindrical protrusion (not shown) located at the center of the key of the arbor R is fitted into the through hole 1d at the center of the rear end face of the arbor R so that it is positioned in the radial direction and the circumferential direction with respect to the axis O. .

次いで、図14に示すように取付孔10a、1eに先端側から挿入された取付ボルト13がアーバーRの先端部にねじ込まれることにより、カッター本体1は図11に示すようにアーバーRの先端部に取り付けられる。さらに、取付孔シール板10cを取り付けて先端部移動板10の取付孔10aの開口部を覆うとともに、図11に示すようにアーバーRを工作機械の主軸Sに取り付けることにより、カッター本体1は軸線O回りにカッター回転方向Tに回転可能に支持される。   Then, as shown in FIG. 14, the attachment bolts 13 inserted into the attachment holes 10a, 1e from the tip side are screwed into the tip portion of the arbor R, so that the cutter body 1 has the tip portion of the arbor R as shown in FIG. Attached to. Further, by attaching the attachment hole seal plate 10c to cover the opening of the attachment hole 10a of the tip end moving plate 10 and attaching the arbor R to the spindle S of the machine tool as shown in FIG. It is rotatably supported around the O in the cutter rotation direction T.

このように工作機械の主軸Sに取り付けられた状態において、切削インサート3の切刃3bによって切削を行う場合には、係合孔9cに六角レンチ等の作業用工具を係合させて着脱ネジ9をねじ込むことによりカッター本体1の後端側に後退させる。これにより、着脱ネジ9と一体に軸線O方向に進退可能とされた先端部移動板10と、この先端部移動板10に連結ステー12を介して連結された後端部移動板11とを後退させ、後端部移動板11の外周部の先端側を向く端面11bを受け部材7の後端面7aよりもカッター本体1の後端側に位置させる。   When cutting is to be performed by the cutting edge 3b of the cutting insert 3 in the state of being attached to the spindle S of the machine tool in this way, a work tool such as a hexagon wrench is engaged with the engaging hole 9c to attach and detach the screw 9 The cutter body 1 is retracted to the rear end side by screwing. As a result, the front end moving plate 10 that is integrally movable with the attachment / detachment screw 9 in the direction of the axis O and the rear end moving plate 11 that is connected to the front end moving plate 10 via the connecting stay 12 are retracted. Then, the end surface 11b of the outer peripheral portion of the rear end moving plate 11 facing the front end side is positioned closer to the rear end side of the cutter body 1 than the rear end surface 7a of the receiving member 7.

これにより、受け部材7は弾性部材8の弾性力を受けて後端側に押圧され、クサビ部材5とともにカッター本体1の後端側に押し込まれて、クサビ部材5のクサビ部5aのクサビ面5dが上述のようにインサート取付座2に着座させられた切削インサート3のカッター回転方向Tを向く側面の上記平坦面を押圧し、切削インサート3がインサート取付座2の底面2aに押し付けられて図1〜図11に示すように固定される。   As a result, the receiving member 7 receives the elastic force of the elastic member 8 and is pushed toward the rear end side, and is pushed together with the wedge member 5 toward the rear end side of the cutter body 1, and the wedge surface 5d of the wedge portion 5a of the wedge member 5 is pressed. 1 presses the flat surface of the side surface of the cutting insert 3 seated on the insert mounting seat 2 facing the cutter rotation direction T as described above, and the cutting insert 3 is pressed against the bottom surface 2a of the insert mounting seat 2 ~ It is fixed as shown in FIG.

このように切削インサート3がインサート取付座2に押し付けられて固定された状態から、カッター本体1がアーバーRを介して工作機械に主軸Sに取り付けられたまま、図12〜図14に示すようにこの切削インサート3の押し付けを開放された状態にするには、上記とは逆に着脱ネジ9を緩めて先端部移動板10および後端部移動板11をカッター本体1の先端側に前進させ、後端部移動板11の外周部の先端側を向く端面11bを受け部材7の後端面7aに当接させる。   From the state in which the cutting insert 3 is pressed and fixed to the insert mounting seat 2 in this way, the cutter body 1 is attached to the spindle S on the machine tool via the arbor R as shown in FIGS. In order to release the pressing force of the cutting insert 3, contrary to the above, the attachment / detachment screw 9 is loosened to move the front end moving plate 10 and the rear end moving plate 11 forward to the front end side of the cutter body 1, The end surface 11b of the rear end moving plate 11 facing the front end side of the outer peripheral portion is brought into contact with the rear end surface 7a of the receiving member 7.

そして、さらに弾性部材8の押圧力に抗して着脱ネジ9を緩めると、受け部材7が後端部移動板11によって先端側に押圧されてクサビ部材5とともにカッター本体1の先端側に押し出され、クサビ部材5のクサビ部5aのクサビ面5dが切削インサート3のカッター回転方向Tを向く側面の上記平坦面から離れ、切削インサート3の押し付けが開放される。従って、切削インサート3を回転させたり反転させたりして着座し直すことにより、切削によって摩耗が生じた切刃3bを摩耗のない未使用の切刃3bにコーナーチェンジしたり、あるいはすべての切刃3bが摩耗した切削インサート3を交換したりすることができる。   Then, when the attachment / detachment screw 9 is further loosened against the pressing force of the elastic member 8, the receiving member 7 is pressed toward the tip side by the rear end moving plate 11 and pushed out together with the wedge member 5 toward the tip side of the cutter body 1. The wedge surface 5d of the wedge portion 5a of the wedge member 5 is separated from the flat surface of the side surface of the cutting insert 3 facing the cutter rotation direction T, and the pressing force of the cutting insert 3 is released. Therefore, by rotating or reversing the cutting insert 3 and seating it again, the cutting edge 3b worn by cutting is corner-changed to an unused cutting edge 3b having no wear, or all cutting edges are cut. The cutting insert 3 whose 3b is worn can be replaced.

ここで、本実施形態では、後端部移動板11の外周部の先端側を向く端面11b(軸線Oを中心とする環状の収容溝11aの底面)が、軸線Oに垂直な平面状であって、軸線O回りの全周に亙って軸線O方向に等しい位置となるようにされているので、後端部移動板11がカッター本体1の先端側に前進したときには、この端面11bがすべての受け部材7の後端面7aに当接する。従って、さらに着脱ネジ9を緩めて後端部移動板11が前進すると、カッター本体1の複数のインサート取付座2に取り付けられる複数の切削インサート3のすべてのコーナーチェンジや交換を、カッター本体1を工作機械の主軸Sに取り付けたまま短時間で容易に行うことが可能となる。   Here, in the present embodiment, the end surface 11b (the bottom surface of the annular housing groove 11a centering on the axis O) facing the front end side of the outer peripheral portion of the rear end moving plate 11 is a flat surface perpendicular to the axis O. Since it is arranged so as to be in the same position in the direction of the axis O over the entire circumference around the axis O, when the rear end moving plate 11 advances toward the tip side of the cutter body 1, the end surface 11b is entirely The contact member 7 comes into contact with the rear end surface 7a. Therefore, when the rear end moving plate 11 is further advanced by loosening the attachment / detachment screw 9, all corner changes and replacements of the plurality of cutting inserts 3 attached to the plurality of insert mounting seats 2 of the cutter body 1 are performed by the cutter body 1. It can be easily carried out in a short time while being attached to the spindle S of the machine tool.

ただし、本実施形態では、このようにカッター本体1の複数のインサート取付座2に取り付けられる複数の切削インサート3のすべてが切削インサート着脱機構4によって取り付けられて着脱可能とされているが、例えばカッター本体1の先端面にサライ刃(ワイパー刃)を備えた切削インサートがネジ止めなどで取り付けられている場合には、このような切削インサートは切削インサート着脱機構4によって着脱されなくてもよい。また、場合によっては、端面11bに部分的に凹部を設けて特定の切削インサート3は切削インサート着脱機構4によって着脱されなくてもよい。   However, in the present embodiment, all of the plurality of cutting inserts 3 thus mounted on the plurality of insert mounting seats 2 of the cutter body 1 are mounted by the cutting insert attaching / detaching mechanism 4 to be attachable / detachable. When a cutting insert having a saray blade (wiper blade) is attached to the tip surface of the main body 1 by screwing or the like, such a cutting insert may not be attached and detached by the cutting insert attaching / detaching mechanism 4. Further, in some cases, the end surface 11b may be partially provided with a recess, and the particular cutting insert 3 may not be attached or detached by the cutting insert attaching / detaching mechanism 4.

また、本実施形態では、クサビ部材5のクサビ部5aのクサビ面5dに、受け部材7およびクサビ部材5を後端側に弾性的に押圧する弾性部材8による押圧力よりも小さな押圧力で切削インサート3をインサート取付座2の底面2aに押圧するボールプランジャーのような切削インサート保持部材5eが備えられている。このため、着脱ネジ9を緩めてクサビ部材5による切削インサート3の押し付けを解放したときに、切削インサート3を回転させたりインサート取付座2に着脱したりするのに大きな力を要さない範囲で、切削インサート3がインサート取付座2から脱落するのを防ぐことができる。   Further, in the present embodiment, cutting is performed on the wedge surface 5d of the wedge portion 5a of the wedge member 5 with a smaller pressing force than the pressing force of the receiving member 7 and the elastic member 8 that elastically presses the wedge member 5 to the rear end side. A cutting insert holding member 5e such as a ball plunger that presses the insert 3 against the bottom surface 2a of the insert mounting seat 2 is provided. Therefore, when the attachment / detachment screw 9 is loosened and the pressing force of the cutting insert 3 by the wedge member 5 is released, a large force is not required to rotate the cutting insert 3 or attach / detach to / from the insert mounting seat 2. It is possible to prevent the cutting insert 3 from falling off the insert mounting seat 2.

さらに、本実施形態では、クサビ部材5が複数(3つ)の弾性部材8によって軸線O方向後端側に弾性的に押圧されており、個々の弾性部材8による押圧力が小さくても、切削インサート3を確実に固定することができる。また、これらの弾性部材8を収容する弾性部材収容孔1bも複数(3つ)であるので、押圧力に応じて弾性部材8を変更することにより、押圧力を調整することもできる。   Further, in the present embodiment, the wedge member 5 is elastically pressed toward the rear end side in the direction of the axis O by the plurality (three) of elastic members 8, and even if the pressing force of each elastic member 8 is small, cutting is performed. The insert 3 can be securely fixed. Further, since there are a plurality (three) of elastic member accommodating holes 1b for accommodating the elastic members 8, the pressing force can be adjusted by changing the elastic member 8 according to the pressing force.

例えば、個々の弾性部材8の押圧力が大きい場合には、3つの弾性部材収容孔1bのうち周方向の両端の弾性部材収容孔1bに弾性部材8を収容したり、さらに弾性部材8の押圧力が大きい場合には、周方向の中央の弾性部材収容孔1bに弾性部材8を収容したりすればよい。特に、このように弾性部材8の押圧力が大きくて周方向の中央の弾性部材収容孔1bだけに弾性部材8を収容すればよい場合には、1つのインサート取付座2ごとの3つの弾性部材収容孔1bのうち周方向の両端部の弾性部材収容孔1bをなくして、弾性部材8が収容される弾性部材収容孔1b同士の周方向の間隔を狭めることにより、切刃3bの多刃化を図ることができる。   For example, when the pressing force of each elastic member 8 is large, the elastic member 8 is housed in the elastic member housing holes 1b at both ends in the circumferential direction of the three elastic member housing holes 1b, or the elastic member 8 is further pressed. When the pressure is large, the elastic member 8 may be housed in the elastic member housing hole 1b at the center in the circumferential direction. In particular, when the pressing force of the elastic member 8 is so large that the elastic member 8 only needs to be housed in the elastic member housing hole 1b at the center in the circumferential direction, three elastic members for each insert mounting seat 2 are provided. By eliminating the elastic member accommodation holes 1b at both ends of the accommodation hole 1b in the circumferential direction and narrowing the circumferential interval between the elastic member accommodation holes 1b in which the elastic members 8 are accommodated, the cutting blade 3b has multiple blades. Can be achieved.

さらにまた、本実施形態では、後端部移動板11の外周部の先端側を向く端面11bが軸線Oに垂直な平面とされる一方、受け部材7の後端面7aは、上記端面11bに当接していない状態では、カッター回転方向Tに向かうに従いカッター本体1の先端側に向かうように僅かな傾斜角θで傾斜させられている。従って、後端部移動板11の前進に伴い、上記端面11bは、受け部材7の後端面7aの切り欠き7bとの交差稜線部から当接することになる。   Furthermore, in this embodiment, the end surface 11b of the outer peripheral portion of the rear end moving plate 11 facing the front end side is a plane perpendicular to the axis O, while the rear end surface 7a of the receiving member 7 contacts the end surface 11b. In the non-contact state, it is inclined at a slight inclination angle θ toward the tip side of the cutter body 1 as it goes in the cutter rotation direction T. Therefore, as the rear end moving plate 11 moves forward, the end surface 11b comes into contact with the rear end surface 7a of the receiving member 7 from the ridge line intersecting with the notch 7b.

そして、さらに後端部移動板11が前進すると、この交差稜線部を中心として図13に示すように受け部材7は上記傾斜角θが小さくなる方向に傾き、これによってクサビ部材5の軸部5bは僅かに撓んでクサビ部材5がインサート取付座2の底面2aから離れる方向に傾き、クサビ部5aはカッター回転方向T側に押さえ付けられることになる。このため、クサビ面5dも切削インサート3から離れてクサビ面5dと切削インサート3とのクリアランスを確保することができるので、切削インサート3のコーナーチェンジや交換を容易に行うことが可能となる。   Then, when the rear end moving plate 11 further advances, the receiving member 7 is tilted around the intersecting ridge line in the direction in which the tilt angle θ becomes smaller as shown in FIG. 13, whereby the shaft portion 5b of the wedge member 5 is moved. Will bend slightly and the wedge member 5 will tilt away from the bottom surface 2a of the insert mounting seat 2, and the wedge portion 5a will be pressed in the cutter rotation direction T side. For this reason, the wedge surface 5d can also be separated from the cutting insert 3 to secure the clearance between the wedge surface 5d and the cutting insert 3, so that the corner change or replacement of the cutting insert 3 can be easily performed.

また、本実施形態では、カッター本体1に、先端部移動板10の先端面からカッター本体1の取付部1Aの後端面にかけて貫通する取付孔10a、1eが形成されており、この取付孔10a、1eに挿通した取付ボルト13が工作機械の主軸Sに装着されるアーバーRの先端部にねじ込まれることによって、カッター本体1が軸線O回りに回転可能に支持される。   Further, in the present embodiment, the cutter body 1 is formed with mounting holes 10a and 1e which penetrate from the tip end surface of the tip end moving plate 10 to the rear end surface of the mounting portion 1A of the cutter body 1. The cutter body 1 is rotatably supported around the axis O by screwing the mounting bolt 13 inserted through 1e into the tip of the arbor R mounted on the spindle S of the machine tool.

そして、こうして取付ボルト13が取付孔10a、1eに挿通されてアーバーRの先端部にねじ込まれた後は、本実施形態では、先端部移動板10の先端面に開口する取付孔10aの開口部を取付孔シール板10cによって覆うことにより、図14に示すようにこの取付孔10aの開口部から切屑Cがカッター本体1内に入り込むのを防ぐことができ、このような切屑Cによって着脱ネジ9の回転が阻害されるような事態が生じるのを防止することができる。   Then, after the mounting bolt 13 is thus inserted into the mounting holes 10a, 1e and screwed into the tip of the arbor R, in the present embodiment, the opening of the mounting hole 10a opened in the tip surface of the tip moving plate 10. By covering the mounting hole seal plate 10c with the mounting hole seal plate 10c, it is possible to prevent the chips C from entering the cutter body 1 from the opening of the mounting hole 10a as shown in FIG. It is possible to prevent a situation in which the rotation of the is blocked.

さらに、本実施形態では、この着脱ネジ9と先端部移動板10との間に、スラスト軸受け等のベアリング10dが介装されている。このため、着脱ネジ9を回転させることによって、特に弾性部材8による押圧力に抗して先端部移動板10および後端部移動板11を前進させてクサビ部材5による切削インサート3の押し付けを開放する場合に、着脱ネジ9を回転させるのに必要とされる力を軽減することができ、一層容易に切削インサート3のコーナーチェンジや交換を行うことができる。   Further, in this embodiment, a bearing 10d such as a thrust bearing is interposed between the attaching / detaching screw 9 and the tip end moving plate 10. Therefore, by rotating the attachment / detachment screw 9, in particular, the tip end moving plate 10 and the rear end moving plate 11 are advanced against the pressing force of the elastic member 8 to release the pressing of the cutting insert 3 by the wedge member 5. In this case, the force required to rotate the attaching / detaching screw 9 can be reduced, and the corner change or replacement of the cutting insert 3 can be performed more easily.

なお、本実施形態では、インサート取付座2の底面2aがカッター回転方向Tを向いていて、このインサート取付座2に着座させられた切削インサート3をクサビ部材5によってカッター回転方向Tとは反対側に押し付けることにより固定するようにしているが、これとは逆に、インサート取付座2の底面2aがカッター回転方向Tとは反対側を向いていて、このインサート取付座2に着座させられた切削インサート3をクサビ部材5によってカッター回転方向Tに押し付けることにより固定する刃先交換式カッターに本発明を適用することも可能である。   In the present embodiment, the bottom surface 2a of the insert mounting seat 2 faces the cutter rotation direction T, and the cutting insert 3 seated on the insert mounting seat 2 is opposite to the cutter rotation direction T by the wedge member 5. The bottom surface 2a of the insert mounting seat 2 faces the side opposite to the cutter rotation direction T, and the cutting seated on the insert mounting seat 2 is oppositely fixed. The present invention can also be applied to a cutting edge exchange type cutter that fixes the insert 3 by pressing the insert 3 in the cutter rotation direction T by the wedge member 5.

1 カッター本体
1A 取付部
1B 大径部
1C 切刃部
1b 弾性部材収容孔
1e カッター本体1の取付孔
2 インサート取付座
2a インサート取付座2の底面
3 切削インサート
3b 切刃
4 切削インサート着脱機構
5 クサビ部材
5a クサビ部
5b 軸部
5c 雄ネジ部
5d クサビ面
5e 切削インサート保持部材
5f ナット
7 受け部材
7a 受け部材7の後端面
8 弾性部材
9 着脱ネジ
9a 着脱ネジ9の雄ネジ部
10 先端部移動板
10a 先端部移動板10の取付孔
10b 係合部材
10c 取付孔シール板
10d ベアリング
11 後端部移動板
11a 収容溝
11b 後端部移動板11の外周部の先端側を向く端面(収容溝11aの底面)
12 連結ステー
13 取付ボルト
R アーバー
S 工作機械の主軸
O カッター本体1の軸線
T カッター回転方向
L クサビ中心線
θ 受け部材7の後端面7aの軸線Oに垂直な平面に対する傾斜角
1 Cutter Main Body 1A Mounting Part 1B Large Diameter Part 1C Cutting Edge Part 1b Elastic Member Housing Hole 1e Cutter Main Body 1 Mounting Hole 2 Insert Mounting Seat 2a Insert Mounting Seat 2 Bottom 3 Cutting Insert 3b Cutting Edge 4 Cutting Insert Attachment / Detachment Mechanism 5 Wedge Member 5a Wedge portion 5b Shaft portion 5c Male screw portion 5d Wedge surface 5e Cutting insert holding member 5f Nut 7 Receiving member 7a Retaining member 7 rear end surface 8 Elastic member 9 Attaching / detaching screw 9a Attaching / detaching screw 9 male screw portion 10 Tip moving plate 10a Mounting hole of tip part moving plate 10 Engaging member 10c Mounting hole Seal plate 10d Bearing 11 Rear end moving plate 11a Housing groove 11b End surface of rear end moving plate 11 facing the front end side (of the housing groove 11a Bottom)
12 connecting stay 13 mounting bolt R arbor S spindle of machine tool O axis of cutter body 1 cutter rotation direction L wedge center line θ inclination angle of the rear end surface 7a of the receiving member 7 with respect to a plane perpendicular to the axis O

Claims (8)

軸線回りにカッター回転方向に回転させられる上記軸線を中心とした円盤状のカッター本体の先端部外周に複数のインサート取付座が周方向に間隔をあけて設けられ、これらのインサート取付座に切削インサートが着脱可能に取り付けられる刃先交換式カッターであって、
上記インサート取付座は、上記カッター本体の周方向を向く底面を備えるとともに、
上記カッター本体は、上記切削インサートを上記底面に押圧して上記インサート取付座に取り付ける切削インサート着脱機構を備え、
上記切削インサート着脱機構は、
上記カッター本体の先端面の中央部にねじ込まれて上記軸線方向に進退可能な着脱ネジと、
この着脱ネジと上記軸線方向に係合して一体に進退可能とされるとともに、上記カッター本体の周方向には上記着脱ネジに対して摺動可能とされて該カッター本体に対しては回転されない先端部移動板と、
この先端部移動板と上記軸線方向に連結されて一体に進退可能とされた上記カッター本体の後端部の外周側に張り出す円環板状の後端部移動板と、
上記カッター本体の外周側において上記後端部移動板の先端側に上記軸線方向に進退可能に配設され、上記インサート取付座の底面に対向するように上記カッター本体の周方向を向くクサビ面が先端部に形成されるとともに、先端側に前進した上記後端部移動板の外周部の先端側を向く端面に後端部が当接可能とされたクサビ部材と、
このクサビ部材を後端側に弾性的に押圧する弾性部材とを備え、
上記複数のインサート取付座に取り付けられる複数の上記切削インサートのうち、2つ以上の切削インサートが上記切削インサート着脱機構によって取り付けられることを特徴とする刃先交換式カッター。
A plurality of insert mounting seats are provided at intervals in the circumferential direction on the outer periphery of the tip end of the disk-shaped cutter body that is rotated around the axis in the cutter rotation direction, and the cutting insert is mounted on these insert mounting seats. Is a replaceable blade type cutter that can be detachably attached,
The insert mounting seat includes a bottom surface facing the circumferential direction of the cutter body,
The cutter body includes a cutting insert attaching / detaching mechanism that presses the cutting insert against the bottom surface to attach the insert to the insert mounting seat,
The cutting insert attachment / detachment mechanism is
A detachable screw that is screwed into the central portion of the tip surface of the cutter body and is capable of advancing and retracting in the axial direction,
The attaching / detaching screw is engaged with the attaching / detaching screw in the axial direction so that the attaching / detaching screw can advance and retreat integrally with the attaching / detaching screw. A tip moving plate,
An annular plate-shaped rear end moving plate that is connected to the distal end moving plate in the axial direction and that can be integrally advanced and retracted so as to project to the outer peripheral side of the rear end of the cutter body,
A wedge surface facing the circumferential direction of the cutter body is disposed on the outer peripheral side of the cutter body so as to be capable of advancing and retracting in the axial direction on the front end side of the rear end moving plate, and facing the bottom surface of the insert mounting seat. A wedge member that is formed on the tip portion and has a rear end portion capable of abutting on the end surface facing the tip side of the outer peripheral portion of the rear end moving plate that has advanced to the tip side,
An elastic member that elastically presses the wedge member toward the rear end side,
Among the plurality of cutting inserts attached to the plurality of insert mounting seats, two or more cutting inserts are attached by the cutting insert attaching / detaching mechanism, and the cutting edge exchange type cutter.
上記複数のインサート取付座に取り付けられる複数の上記切削インサートのすべてが上記切削インサート着脱機構によって取り付けられることを特徴とする請求項1に記載の刃先交換式カッター。   The cutting edge replaceable cutter according to claim 1, wherein all of the plurality of cutting inserts mounted on the plurality of insert mounting seats are mounted by the cutting insert attaching / detaching mechanism. 上記クサビ部材の上記クサビ面には、上記弾性部材による押圧力よりも小さな押圧力で上記切削インサートを上記インサート取付座の底面に押圧する切削インサート保持部材が備えられていることを特徴とする請求項1または請求項2に記載の刃先交換式カッター。   The wedge surface of the wedge member is provided with a cutting insert holding member that presses the cutting insert against the bottom surface of the insert mounting seat with a pressing force smaller than the pressing force of the elastic member. The blade tip exchange type cutter according to claim 1 or 2. 上記クサビ部材は複数の上記弾性部材によって上記軸線方向後端側に弾性的に押圧されることを特徴とする請求項1から請求項3のうちいずれか一項に記載の刃先交換式カッター。   The cutting edge exchangeable cutter according to any one of claims 1 to 3, wherein the wedge member is elastically pressed toward the rear end side in the axial direction by the plurality of elastic members. 上記後端部移動板の外周部の先端側を向く上記端面は上記軸線に垂直な平面とされ、
上記クサビ部材は、上記クサビ面が形成された上記先端部から後端側に延びる軸部を備えるとともに、この軸部の後端部には上記軸線に垂直な方向に延びる板状の受け部材が取り付けられ、この受け部部材の先端側を向く先端面に上記弾性部材の後端が当接することによって後端側に弾性的に押圧されるとともに、該受け部材の後端側を向く後端面が先端側に前進した上記後端部移動板の外周部の先端側を向く上記端面に当接可能とされ、
上記受け部材の上記後端面は、上記後端部移動板の外周部の先端側を向く上記端面に当接していない状態で、上記クサビ部材の先端部において上記クサビ面が向く上記カッター本体の周方向とは反対側に向かうに従い先端側に向かうように傾斜していることを特徴とする請求項1から請求項4のうちいずれか一項に記載に記載の刃先交換式カッター。
The end face facing the tip side of the outer peripheral portion of the rear end moving plate is a plane perpendicular to the axis,
The wedge member includes a shaft portion extending from the front end portion where the wedge surface is formed to the rear end side, and a plate-shaped receiving member extending in a direction perpendicular to the axis is provided at the rear end portion of the shaft portion. The rear end surface of the receiving member, which is attached and is elastically pressed toward the rear end side by contacting the rear end of the elastic member with the front end surface facing the front end side, has a rear end surface facing the rear end side. The rear end moving plate that has advanced to the front end side can be brought into contact with the end face facing the front end side of the outer peripheral portion,
The rear end surface of the receiving member is a peripheral portion of the cutter body facing the wedge surface at the tip end of the wedge member in a state where the rear end surface of the rear end moving plate is not in contact with the end surface facing the tip end side of the outer peripheral portion. The cutting edge exchange-type cutter according to any one of claims 1 to 4, wherein the blade is inclined so as to be directed toward a tip side as it goes to a side opposite to the direction.
上記カッター本体には、上記先端部移動板の先端面から該カッター本体の後端面に貫通する取付孔が形成され、
この取付孔に挿通された取付ボルトが工作機械の主軸に装着されるアーバーの先端部にねじ込まれることにより、該カッター本体は上記軸線回りに回転させられ、
上記先端部移動板の先端面に開口する上記取付孔の開口部は、取付孔シール板によって覆われることを特徴とする請求項1から請求項5のうちいずれか一項に記載の刃先交換式カッター。
The cutter body is provided with a mounting hole penetrating from the tip surface of the tip moving plate to the rear end surface of the cutter body,
The cutter body is rotated around the axis by screwing the mounting bolt inserted through the mounting hole into the tip of the arbor mounted on the spindle of the machine tool,
The blade tip exchange type according to any one of claims 1 to 5, wherein an opening portion of the attachment hole that is opened in the tip end surface of the tip end moving plate is covered with an attachment hole seal plate. cutter.
上記着脱ネジと上記先端部移動板との間にはベアリングが介装されていることを特徴とする請求項1から請求項6のうちいずれか一項に記載の刃先交換式カッター。   A cutting edge exchange type cutter according to any one of claims 1 to 6, wherein a bearing is interposed between the attaching / detaching screw and the tip end moving plate. 請求項1から請求項7のうちいずれか一項に記載の刃先交換式カッターのカッター本体であって、
上記複数のインサート取付座に取り付けられる複数の上記切削インサートのうち、2つ以上の切削インサートを着脱可能に取り付ける上記切削インサート着脱機構が備えられていることを特徴とする刃先交換式カッターのカッター本体。
A cutter body of the replaceable blade type cutter according to any one of claims 1 to 7,
A cutter body of a cutting edge replaceable cutter, comprising: the cutting insert attaching / detaching mechanism detachably attaching two or more cutting inserts among the plurality of cutting inserts attached to the plurality of insert mounting seats. .
JP2018196831A 2018-10-18 2018-10-18 Cutting edge replaceable cutter, and cutter body of cutting edge replaceable cutter Pending JP2020062729A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023088049A1 (en) * 2021-11-18 2023-05-25 安徽科达机电股份有限公司 Intelligent cutting machine and automatic grooving tool switching apparatus therefor
RU2821063C2 (en) * 2021-11-18 2024-06-17 Анхуэй Кеда Индастриал Ко., Лтд Cutting machine and device for automatic switching of its cutters for planing slots

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS55103113U (en) * 1979-01-13 1980-07-18
JPS62192817U (en) * 1986-05-27 1987-12-08
US6120218A (en) * 1997-08-29 2000-09-19 Bishop; Todd Planing tool
JP2001162430A (en) * 1999-12-14 2001-06-19 Ebisuya Kogu Seisakusho:Kk Face milling cutter

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS55103113U (en) * 1979-01-13 1980-07-18
JPS62192817U (en) * 1986-05-27 1987-12-08
US6120218A (en) * 1997-08-29 2000-09-19 Bishop; Todd Planing tool
JP2001162430A (en) * 1999-12-14 2001-06-19 Ebisuya Kogu Seisakusho:Kk Face milling cutter

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023088049A1 (en) * 2021-11-18 2023-05-25 安徽科达机电股份有限公司 Intelligent cutting machine and automatic grooving tool switching apparatus therefor
RU2821063C2 (en) * 2021-11-18 2024-06-17 Анхуэй Кеда Индастриал Ко., Лтд Cutting machine and device for automatic switching of its cutters for planing slots

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