JP2020060235A - Housing device - Google Patents

Housing device Download PDF

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JP2020060235A
JP2020060235A JP2018191128A JP2018191128A JP2020060235A JP 2020060235 A JP2020060235 A JP 2020060235A JP 2018191128 A JP2018191128 A JP 2018191128A JP 2018191128 A JP2018191128 A JP 2018191128A JP 2020060235 A JP2020060235 A JP 2020060235A
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pipe
valve body
branch
peripheral surface
case body
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JP7141699B2 (en
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堀川 剛
Tsuyoshi Horikawa
堀川  剛
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Waterworks Technology Development Organization Co Ltd
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Waterworks Technology Development Organization Co Ltd
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Abstract

To provide a housing device which can prevent the hooking of a valve body while guiding rotations of the valve body disposed between an inner peripheral surface of a branch case body and an outer peripheral surface of a fluid pipe.SOLUTION: A housing device 9 is provided with a valve body 3 which rotates in a pipe peripheral direction between an inner peripheral surface of a branch case body 1 and an outer peripheral surface of a water service pipe K, and is configured to open/close a branch channel communicating an opening provided on a pipe wall of the water service pipe K and a connection pipe. A guide surface 17 which is opposite to an end surface of the valve body 3 in a pipe axial direction and guides rotations of the valve body 3 is provided on the branch case body 1 in the pipe peripheral direction, and on the end surface of the valve body 3 or the guide surface 17 opposite thereto, a projection portion 39 having a round shape is provided.SELECTED DRAWING: Figure 4

Description

本発明は、既設の流体管に装着される筐体装置に関する。   The present invention relates to a housing device mounted on an existing fluid pipe.

従来、水道管などの流体管の管壁を不断流状態で穿孔し、それにより設けられた開口を介して分岐流路を形成する工法が知られている。かかる工法では、既設の流体管の外周面を密封状態で取り囲む分岐ケース体と、分岐流路を開閉する弁装置とが用いられる。特許文献1には、弁装置としての仕切弁を備えた分岐管接続装置が記載されている。この仕切弁は、分岐ケース体に接続される本体(弁箱)の内部に弁体を有し、その弁体の昇降動作に応じて分岐流路を開閉可能に構成されている。   2. Description of the Related Art Conventionally, there is known a construction method in which a pipe wall of a fluid pipe such as a water pipe is perforated in an uninterrupted flow state and a branch flow path is formed through an opening provided thereby. In this construction method, a branch case body that surrounds the outer peripheral surface of the existing fluid pipe in a sealed state and a valve device that opens and closes the branch flow path are used. Patent Document 1 describes a branch pipe connecting device including a sluice valve as a valve device. This sluice valve has a valve body inside a main body (valve box) connected to a branch case body, and is configured so that a branch flow path can be opened / closed in accordance with a lifting operation of the valve body.

特許文献2では、分岐ケース体の内周面と流体管の外周面との間に弁体を配置し、その弁体を管周方向に回動させることで分岐流路を開閉する装置が提案されている。これによれば、分岐ケース体に接続される本体(弁箱)が省略されるため、流体管の穿孔に使用する穿孔機の小型化が可能となる。このように弁体を回動させる構造では、分岐ケース体の内部で弁体が引っ掛かって回動できなくなる事態を生じないよう、弁体の回動を適切にガイドすることが重要になる。   In Patent Document 2, a device is proposed in which a valve body is arranged between an inner peripheral surface of a branch case body and an outer peripheral surface of a fluid pipe, and the valve body is rotated in the pipe circumferential direction to open and close a branch flow path. Has been done. According to this, since the main body (valve box) connected to the branch case body is omitted, it becomes possible to downsize the punching machine used for drilling the fluid pipe. In such a structure for rotating the valve body, it is important to properly guide the rotation of the valve body so as to prevent the situation where the valve body is caught inside the branch case body and cannot be rotated.

本発明者が鋭意研究したところ、弁体の回動をガイドする構造を備えていても、弁体が管軸方向に偏っている状態では、分岐ケース体の内部で弁体が引っ掛かりやすくなるため、これを改善する余地があることが判明した。特許文献2に記載の装置は、分岐ケース体の内周面に設けられた案内支持部を弁体の内周面に当接させる、または接続管の端部に設けられたスリット形状の弁座に弁体を挿入する構造を有しているが、いずれも弁体の回動を管径方向からガイドするため、上記のような弁体の引っ掛かりを防止できない。   As a result of diligent research by the present inventor, even if the valve body is provided with a structure for guiding the rotation of the valve body, the valve body tends to be caught inside the branch case body when the valve body is biased in the pipe axis direction. , It turned out that there is room to improve this. In the device described in Patent Document 2, the guide support portion provided on the inner peripheral surface of the branch case body is brought into contact with the inner peripheral surface of the valve body, or a slit-shaped valve seat provided at the end portion of the connecting pipe. Although it has a structure for inserting the valve body in the above, since any of them guides the rotation of the valve body from the pipe radial direction, it is not possible to prevent the valve body from being caught as described above.

特開2007−309474号公報JP, 2007-309474, A 特開2014−20474号公報JP, 2014-20474, A

本発明は上記実情に鑑みてなされたものであり、その目的は、分岐ケース体の内周面と流体管の外周面との間に配置される弁体の回動をガイドしつつ、弁体の引っ掛かりを防止できる筐体装置を提供することにある。   The present invention has been made in view of the above circumstances, and an object thereof is to guide the rotation of a valve body arranged between an inner peripheral surface of a branch case body and an outer peripheral surface of a fluid pipe, while the valve body is being guided. An object of the present invention is to provide a housing device that can prevent the user from being caught.

本発明に係る筐体装置は、第1分割ケースと第2分割ケースとを含む複数の分割ケースで構成され、シール材を介して流体管の外周面を密封状態で取り囲む分岐ケース体と、前記第1分割ケースと前記第2分割ケースとの間に端部を挟み込んで前記分岐ケース体に接続される接続管と、前記分岐ケース体の内周面と前記流体管の外周面との間で管周方向に沿って回動し、前記流体管の管壁に設けられた開口と前記接続管とを連絡する分岐流路を開閉可能に構成された弁体と、を備え、管軸方向における前記弁体の端面に対向して前記弁体の回動をガイドするガイド面が管周方向に沿って前記分岐ケース体に設けられ、前記弁体の端面またはそれに対向する前記ガイド面に、丸みを帯びた形状の隆起部が設けられている。   A casing device according to the present invention includes a plurality of divided cases including a first divided case and a second divided case, and a branch case body that hermetically surrounds an outer peripheral surface of a fluid pipe via a sealing material. Between the connection pipe that is connected to the branch case body with the end portion sandwiched between the first split case and the second split case, and between the inner peripheral surface of the branch case body and the outer peripheral surface of the fluid pipe. A valve body configured to open and close a branch flow path that rotates along a pipe circumferential direction and connects an opening provided in a pipe wall of the fluid pipe and the connection pipe, and in a pipe axial direction. A guide surface that faces the end surface of the valve body and guides the rotation of the valve body is provided in the branch case body along the pipe circumferential direction, and the end surface of the valve body or the guide surface facing the end surface is rounded. A ridge having a ridged shape is provided.

かかる構成によれば、分岐ケース体の内周面と流体管の外周面との間に配置された弁体の回動が、ガイド面によって管軸方向からガイドされる。しかも、丸みを帯びた形状の隆起部により、弁体の端面とそれに対向するガイド面との間隔が確保されるため、弁体の引っ掛かりを防いで、弁体を円滑に回動させることができる。また、この筐体装置では、分岐ケース体を構成する第1分割ケースと第2分割ケースとの間に接続管の端部が挟み込まれるため、地震などによる外力が接続管に作用したときに、第1分割ケースと第2分割ケースとの間が開きにくいという利点を有する。   With such a configuration, the rotation of the valve body arranged between the inner peripheral surface of the branch case body and the outer peripheral surface of the fluid pipe is guided from the pipe axis direction by the guide surface. Moreover, since the rounded ridge portion secures the gap between the end surface of the valve body and the guide surface facing it, the valve body can be prevented from being caught and the valve body can be smoothly rotated. . Further, in this casing device, since the end portion of the connecting pipe is sandwiched between the first split case and the second split case that form the branch case body, when an external force such as an earthquake acts on the connection pipe, There is an advantage that it is difficult to open between the first divided case and the second divided case.

前記隆起部が半球状に形成されていることが好ましい。これにより、弁体の引っ掛かりを効果的に防止できる。   It is preferable that the raised portion is formed in a hemispherical shape. This can effectively prevent the valve body from being caught.

前記隆起部が、前記弁体の端面またはそれに対向する前記ガイド面を局部的に隆起させて形成されているものでもよい。かかる構成によれば、隆起部を形成する手間を省略できる。また、隆起部の強度が確保されるため、ガイド作用が良好に発揮される。   The raised portion may be formed by locally raising the end surface of the valve body or the guide surface facing the end surface. With such a configuration, it is possible to omit the trouble of forming the raised portion. Further, since the strength of the raised portion is ensured, the guiding action is exhibited well.

前記隆起部が、前記弁体または前記分岐ケース体に取り付けられたネジの頭部で形成されているものでもよい。かかる構成によれば、既存の弁体または分岐ケース体に隆起部を簡単に設けることができる。   The raised portion may be formed by a head of a screw attached to the valve body or the branch case body. According to this structure, the raised portion can be easily provided on the existing valve body or the branch case body.

前記弁体が、一対の分割部を有する周方向二つ割り構造の環状体で形成されており、その一対の分割部の中間部となる二箇所を含む管周方向の複数箇所に前記隆起部が設けられていることが好ましい。これにより、管周方向の複数箇所でバランス良く弁体の引っ掛かりを防ぐことができる。   The valve body is formed of an annular body having a circumferentially divided structure having a pair of divided portions, and the raised portions are provided at a plurality of locations in the pipe circumferential direction including two portions which are intermediate portions of the pair of divided portions. Is preferably provided. As a result, it is possible to prevent the valve body from being caught at a plurality of positions in the pipe circumferential direction with good balance.

本発明に係る筐体装置の一例を示す斜視図A perspective view showing an example of a casing device according to the present invention. 筐体装置から第2分割ケースを取り外した状態を示す斜視図FIG. 3 is a perspective view showing a state where the second split case is removed from the housing device. 筐体装置を管軸方向から見た側面図Side view of the casing device seen from the tube axis direction 筐体装置の縦断面図Vertical cross-sectional view of housing device 筐体装置の縦断面図Vertical cross-sectional view of housing device 弁体とシール材とを抽出した斜視図Perspective view of the valve body and sealing material extracted 筐体装置から第2分割ケースを取り外した状態を示す斜視図FIG. 3 is a perspective view showing a state where the second split case is removed from the housing device. 弁体の斜視図Perspective view of valve body 第1分割片を示す四面図Four-sided view showing the first divided piece 第2分割片を示す四面図Four-sided view showing the second divided piece 弁体に装着されるパッキンの(A)三面図と(B)C−C断面図(A) Three-sided view and (B) C-C cross-sectional view of the packing attached to the valve body 弁体が有する接合部の拡大図Enlarged view of the joint part of the valve body 第1及び第2分割片の周方向端部を示す図The figure which shows the circumferential direction edge part of a 1st and 2nd division piece. (A)全閉時及び(B)全開時における筐体装置の縦断面図(A) Vertical cross-sectional view of the casing device at the time of fully closing and (B) at the time of fully opening 別実施形態に係る弁体を示す斜視図The perspective view which shows the valve body which concerns on another embodiment. 図15のD−D断面図DD sectional view of FIG.

本発明の実施の形態について図面を参照しながら説明する。   Embodiments of the present invention will be described with reference to the drawings.

図1は、既設の水道管K(流体管の一例)に装着された筐体装置9を示す。図2は、その筐体装置9から第2分割ケース12を取り外した状態を示す。図3は、その筐体装置9を管軸方向から見た側面図である。本明細書における「管周方向」、「管軸方向」及び「管径方向」は、特筆しない限り、それぞれ水道管Kにおける周方向、軸方向及び径方向を指す。図示の都合上、水道管Kの両側を断面で示しているが、実際には水道管Kが管軸方向に沿って延在しており、その内部を流体である水が流れている。水道管Kはダクタイル鋳鉄で形成されている。   FIG. 1 shows a casing device 9 mounted on an existing water pipe K (an example of a fluid pipe). FIG. 2 shows a state in which the second split case 12 is removed from the casing device 9. FIG. 3 is a side view of the casing device 9 as seen from the tube axis direction. Unless otherwise specified, the “pipe circumferential direction”, “pipe axial direction”, and “pipe radial direction” in the present specification refer to the circumferential direction, axial direction, and radial direction of the water pipe K, respectively. For the sake of convenience of illustration, both sides of the water pipe K are shown in cross section, but in reality, the water pipe K extends along the pipe axis direction, and water as a fluid flows inside thereof. The water pipe K is made of ductile cast iron.

図1〜3に示すように、筐体装置9は、分岐ケース体1と、接続管2と、弁体3とを備える。分岐ケース体1は、第1分割ケース11と第2分割ケース12とを含む複数の分割ケースで構成され、シール材4(図6参照)を介して水道管Kの外周面を密封状態で取り囲む。本実施形態では、分岐ケース体1が、水道管Kの下側に配置される第1分割ケース11と、水道管Kの上側に配置される第2分割ケース12とで構成され、それらが環状に接合されて水道管Kの一部を包囲している。分岐ケース体1は、例えばダクタイル鋳鉄によって形成される。   As shown in FIGS. 1 to 3, the housing device 9 includes a branch case body 1, a connecting pipe 2, and a valve body 3. The branch case body 1 is composed of a plurality of divided cases including a first divided case 11 and a second divided case 12, and surrounds the outer peripheral surface of the water pipe K in a sealed state with a sealing material 4 (see FIG. 6). . In the present embodiment, the branch case body 1 is composed of a first divided case 11 arranged below the water pipe K and a second divided case 12 arranged above the water pipe K, which are annular. It is joined to and surrounds a part of the water pipe K. The branch case body 1 is formed of, for example, ductile cast iron.

分岐ケース体1は、上下二つ割り構造の割T字管で形成されており、管周方向の二箇所に分割部10,10を有する。各分割部10では、フランジ状に形成された一対の接合面13,13が互いに対向している。一対の接合面13,13は、それぞれ第1及び第2分割ケース11,12の周方向端部に設けられている。各分割部10には、ボルトとナットで構成された締結具14が装着されている。各接合面13には、締結具14のボルトを挿通するためのボルト孔が設けられている。締結具14で分割部10を締め付けることにより、第1分割ケース11と第2分割ケース12とが互いに接合される。   The branch case body 1 is formed of a split T-shaped tube having an upper and lower split structure, and has split portions 10 and 10 at two locations in the pipe circumferential direction. In each divided portion 10, a pair of flange-shaped joining surfaces 13 and 13 are opposed to each other. The pair of joint surfaces 13 and 13 are provided at the circumferential ends of the first and second split cases 11 and 12, respectively. A fastener 14 composed of a bolt and a nut is attached to each of the divided portions 10. Each joint surface 13 is provided with a bolt hole for inserting the bolt of the fastener 14. By tightening the split portion 10 with the fastener 14, the first split case 11 and the second split case 12 are joined to each other.

接続管2は、第1分割ケース11と第2分割ケース12との間に端部2aを挟み込んで分岐ケース体1に接続されている。分岐ケース体1から露出した接続管2の端部2bには、図示しない蓋体または分岐管が接続される。端部2bは、フランジを有する受口として形成されているが、これに限定されない。水道管Kの管壁には開口20が設けられており(図5参照)、その開口20と接続管2とを連絡する分岐流路が、水道管Kの管軸方向に沿った本流路から分岐して形成されている。開口20は、ホールソーなどの穿孔機を用いて、水道管Kの管壁を不断水状態で穿孔することにより設けられる。   The connection pipe 2 is connected to the branch case body 1 with the end portion 2a sandwiched between the first divided case 11 and the second divided case 12. A lid or a branch pipe (not shown) is connected to the end 2b of the connection pipe 2 exposed from the branch case body 1. The end 2b is formed as a socket having a flange, but is not limited to this. An opening 20 is provided on the pipe wall of the water pipe K (see FIG. 5), and a branch flow passage that connects the opening 20 and the connection pipe 2 is formed from the main flow passage along the pipe axial direction of the water pipe K. It is formed by branching. The opening 20 is provided by piercing the pipe wall of the water pipe K in an uninterrupted water state using a piercing machine such as a hole saw.

図4は、水道管Kの管軸を含む平面で切断した筐体装置9の縦断面図であり、図1のA−A矢視断面図に相当する。図5は、接続管2の管軸を含む平面で切断した筐体装置9の縦断面図であり、図1のB−B矢視断面図に相当する。図4,5では、いずれも後述する第1分割片31を上方に向けて弁体3が配置されている。図6は、弁体3とシール材4とを抽出して示す斜視図であり、弁体3は簡略的に描いている。分岐ケース体1の内部では密封空間がシール材4によって区画されているため、開口20から流出した水が外部に漏洩しない。   FIG. 4 is a vertical cross-sectional view of the housing device 9 taken along a plane including the pipe axis of the water pipe K and corresponds to a cross-sectional view taken along the line AA of FIG. FIG. 5 is a vertical cross-sectional view of the housing device 9 taken along a plane including the pipe axis of the connecting pipe 2, and corresponds to a cross-sectional view taken along the line BB of FIG. In FIGS. 4 and 5, the valve element 3 is arranged with the first divided piece 31 described below facing upward. FIG. 6 is a perspective view showing the valve element 3 and the sealing material 4 in an extracted manner, and the valve element 3 is drawn in a simplified manner. Since the sealed space is partitioned by the sealing material 4 inside the branch case body 1, the water flowing out from the opening 20 does not leak to the outside.

図4〜6に示すように、シール材4は、複数のパッキンで構成されており、本実施形態では八つのパッキン41〜48で構成されている。パッキン41,42は、それぞれ第1分割ケース11に装着される。パッキン43,44は、それぞれ第2分割ケース12に装着される。接続管2の端部2aが挟み込まれる分割部10の隙間はパッキン41及びパッキン43によって密封され、もう一方の分割部10の隙間はパッキン42及びパッキン44によって密封される。パッキン41〜44の両端部のうち、一方はパッキン45とパッキン46とがなす環状体に当接し、他方はパッキン47とパッキン48とがなす環状体に当接する。   As shown in FIGS. 4 to 6, the sealing material 4 is composed of a plurality of packings, and is composed of eight packings 41 to 48 in this embodiment. The packings 41 and 42 are attached to the first split case 11, respectively. The packings 43 and 44 are attached to the second split case 12, respectively. The gap of the divided portion 10 in which the end portion 2a of the connecting pipe 2 is sandwiched is sealed by the packing 41 and the packing 43, and the gap of the other divided portion 10 is sealed by the packing 42 and the packing 44. Of the both ends of the packings 41 to 44, one contacts the annular body formed by the packing 45 and the packing 46, and the other contacts the annular body formed by the packing 47 and the packing 48.

パッキン45,46は、それぞれ円弧状に形成されており、それらが管周方向に連なって環状に延びている。管軸方向における弁体3の一端部の内周面と水道管Kの外周面との隙間、及び、分岐ケース体1の内周面と弁体3の一端部の外周面との隙間は、パッキン45及びパッキン46によって密封される。パッキン47,48は、それぞれ円弧状に形成されており、それらが管周方向に連なって環状に延びている。管軸方向における弁体3の他端部の内周面と水道管Kの外周面との隙間、及び、分岐ケース体1の内周面と弁体3の他端部の外周面との隙間は、パッキン47及びパッキン48によって密封される。   The packings 45 and 46 are each formed in an arc shape, and they extend in an annular shape so as to be continuous in the pipe circumferential direction. The gap between the inner peripheral surface of one end of the valve body 3 and the outer peripheral surface of the water pipe K in the pipe axis direction, and the gap between the inner peripheral surface of the branch case body 1 and the outer peripheral surface of one end of the valve body 3 are: It is sealed by the packing 45 and the packing 46. The packings 47 and 48 are each formed in an arc shape, and they extend in an annular shape so as to be continuous in the pipe circumferential direction. A gap between the inner peripheral surface of the other end of the valve body 3 and the outer peripheral surface of the water pipe K in the pipe axis direction, and a gap between the inner peripheral surface of the branch case body 1 and the outer peripheral surface of the other end of the valve body 3. Are sealed by packing 47 and packing 48.

弁体3は、分岐ケース体1の内周面と水道管Kの外周面との間で管周方向に沿って回動し、開口20と接続管2とを連絡する分岐流路を開閉可能に構成されている。図2では、接続管2の端部2aが弁体3で閉鎖され、分岐流路が閉じられている。この弁体3を図7のように回動させて端部2aを開放すると、分岐流路が開かれる。図8に示すように、弁体3は、第1分割片31と第2分割片32とを含む複数の分割片を接合することで環状に形成されている。第1分割片31は、管周方向に沿って円弧状に湾曲した板状部材で形成され、第2分割片32は、管軸方向の長さが第1分割片31よりも小さく且つ管周方向に沿って円弧状に湾曲したバンド状部材で形成されている。   The valve body 3 rotates in the circumferential direction between the inner peripheral surface of the branch case body 1 and the outer peripheral surface of the water pipe K, and can open and close the branch flow path connecting the opening 20 and the connection pipe 2. Is configured. In FIG. 2, the end portion 2a of the connecting pipe 2 is closed by the valve body 3, and the branch flow passage is closed. When the valve body 3 is rotated as shown in FIG. 7 to open the end 2a, the branch passage is opened. As shown in FIG. 8, the valve element 3 is formed in an annular shape by joining a plurality of divided pieces including the first divided piece 31 and the second divided piece 32. The first divided piece 31 is formed of a plate-like member that is curved in an arc shape along the pipe circumferential direction, and the second divided piece 32 has a length in the pipe axis direction smaller than that of the first divided piece 31 and a pipe circumference. It is formed of a band-shaped member curved in an arc shape along the direction.

図9は、第1分割片31を示す四面図であり、図10は、第2分割片32を示す四面図である。図8〜10のように、本実施形態の弁体3は、一つの第1分割片31と、一対の第2分割片32,32とで構成されている。一対の第2分割片32,32のうち、一方は第1分割片31の一端部に接合されて環状をなし、他方は第1分割片31の他端部に接合されて環状をなす。弁体3は、一対の分割部30,30を有する周方向二つ割り構造の環状体で形成されている。このように環状に形成された弁体3は、円弧状に形成された弁体と比べて強度が高く、分岐流路の開閉操作時のガタツキや位置ずれを抑えることができ、止水性能(遮断性能)を良好に発揮できる。   FIG. 9 is a four-sided view showing the first divided piece 31, and FIG. 10 is a four-sided view showing the second divided piece 32. As shown in FIGS. 8 to 10, the valve body 3 of the present embodiment is composed of one first division piece 31 and a pair of second division pieces 32, 32. One of the pair of second divided pieces 32, 32 is joined to one end of the first divided piece 31 to form an annular shape, and the other is joined to the other end of the first divided piece 31 to form an annular shape. The valve body 3 is formed of an annular body having a circumferentially divided structure having a pair of divided portions 30 and 30. The valve body 3 thus formed in an annular shape has higher strength than the valve body formed in an arc shape, and can prevent rattling and displacement during the opening / closing operation of the branch flow path, and the waterproof performance ( The blocking performance) can be exhibited well.

また、この筐体装置9では、既述のように、分岐ケース体1が上下二つ割り構造であり、その分割部10に接続管2の端部2aが挟み込まれる。かかる構成によれば、締結具14のボルトが鉛直に向けられるため、地震などによる外力が接続管2に作用しても、分割部10の隙間(第1分割ケース11と第2分割ケース12との間)が開きにくい。これに対し、分岐ケース体が左右二つ割り構造であって、締結具のボルトが水平に向けられている場合は、地震などによる外力が接続管に作用したときにボルトが伸長してしまい、分割部の隙間が開きやすい。   Further, in the casing device 9, as described above, the branch case body 1 has an upper and lower split structure, and the end portion 2a of the connection pipe 2 is sandwiched between the split portions 10. According to this structure, the bolts of the fastener 14 are oriented vertically, so that even if an external force such as an earthquake acts on the connecting pipe 2, the gap between the split portions 10 (the first split case 11 and the second split case 12 is different from each other). Between) is difficult to open. On the other hand, if the branch case body is divided into left and right parts and the fastener bolts are oriented horizontally, the bolts will expand when an external force such as an earthquake acts on the connecting pipe, and The gap is easy to open.

第1及び第2分割片31,32は、ダクタイル鋳鉄で形成されているが、鋼や樹脂など他の材料で形成してもよい。第1分割片31は、開口20を閉鎖できるよう、管周方向及び管軸方向において開口20よりも大きく形成されている。第1分割片31の外周面にはシール材33が貼り付けられている。シール材33は、分岐流路を閉じる際に接続管2の端面に当接する。シール材33は、環状に形成されているが、これに限られない。弁体3の外周面に代えて、接続管2の端面にシール材33を貼り付けておくことも可能である。第1分割片31は、その四隅から管周方向に突出した四本の連接部31pを有し、その各々に第2分割片32の周方向端部が連接される。   The first and second divided pieces 31 and 32 are made of ductile cast iron, but may be made of other materials such as steel and resin. The first split piece 31 is formed to be larger than the opening 20 in the tube circumferential direction and the tube axis direction so that the opening 20 can be closed. A seal material 33 is attached to the outer peripheral surface of the first divided piece 31. The sealing material 33 contacts the end surface of the connecting pipe 2 when closing the branch flow path. The sealing material 33 is formed in a ring shape, but is not limited to this. Instead of the outer peripheral surface of the valve body 3, the seal material 33 may be attached to the end surface of the connecting pipe 2. The first divided piece 31 has four connecting portions 31p projecting from the four corners in the pipe circumferential direction, and the circumferential end portions of the second divided piece 32 are connected to each of them.

図11は、第2分割片32に装着されるパッキン46の(A)三面図と(B)C−C断面図である。パッキン46は、円弧状に延びた中空部46eを有するとともに、それ自体が管周方向に沿って円弧状に湾曲している。中空部46eはパッキン46を管軸方向に貫通しており、パッキン46は環状に形成されている。この環状のパッキン46が第2分割片32の周囲に装着され(図8参照)、第2分割片32の内周面と水道管Kの外周面との間、及び、分岐ケース体1の内周面と第2分割片32の外周面との間が、それぞれパッキン46によって密封される。第2分割片32には、パッキン46を装着するためのパッキン溝32gが管周方向に沿って設けられている。   FIG. 11 is a (A) three-sided view and a (B) C-C cross-sectional view of the packing 46 attached to the second divided piece 32. The packing 46 has a hollow portion 46e extending in an arc shape, and itself is curved in an arc shape along the pipe circumferential direction. The hollow portion 46e penetrates the packing 46 in the tube axis direction, and the packing 46 is formed in an annular shape. This annular packing 46 is attached around the second divided piece 32 (see FIG. 8), and is provided between the inner peripheral surface of the second divided piece 32 and the outer peripheral surface of the water pipe K and inside the branch case body 1. The space between the peripheral surface and the outer peripheral surface of the second divided piece 32 is sealed by packings 46, respectively. The second split piece 32 is provided with a packing groove 32g for mounting the packing 46 along the pipe circumferential direction.

パッキン45,47,48も、パッキン46と同様に環状に形成されている。パッキン45,47は、それぞれ第1分割片31の端部の周囲に装着され、第1分割片31の両端部の内周面と水道管Kの外周面との間、及び、分岐ケース体1の内周面と第1分割片31の両端部の外周面との間は、それぞれパッキン45,47によって密封される。第1分割片31には、パッキン45,47を装着するためのパッキン溝31gが管周方向に沿って設けられている。パッキン48は、パッキン46と同様にして第2分割片32に装着される。かかる装着構造によれば、弁体3と一緒に回動するパッキン46〜48の位置ずれを適切に防止できる。   The packings 45, 47, 48 are also formed in an annular shape like the packing 46. The packings 45 and 47 are respectively mounted around the ends of the first divided piece 31, between the inner peripheral surfaces of both ends of the first divided piece 31 and the outer peripheral surface of the water pipe K, and the branch case body 1 The inner peripheral surface of the first divided piece 31 and the outer peripheral surfaces of both ends of the first divided piece 31 are sealed by packings 45 and 47, respectively. A packing groove 31g for mounting the packings 45 and 47 is provided on the first divided piece 31 along the pipe circumferential direction. The packing 48 is attached to the second split piece 32 in the same manner as the packing 46. According to such a mounting structure, it is possible to appropriately prevent the displacement of the packings 46 to 48 that rotate together with the valve body 3.

パッキン溝31gからパッキン45が部分的にでもはみ出ていると、弁体3を回動させる際に、そのはみ出た部分が、弁体3の内周面と水道管Kの外周面との間、または分岐ケース体1の内周面と弁体3の外周面との間で挟み込まれ、それによって弁体3の回動における抵抗が大きくなる場合がある。そのため、パッキン溝31gの溝幅を通常よりも大きく設定し、パッキン45のはみ出しを抑制することが望ましい。例えば、溝底から開口に向かって溝幅が次第に拡がる形状のパッキン溝31gでは、その開口において、非圧縮状態のパッキン45の側面とパッキン溝31gの溝壁との間に1.5mm以上の隙間が設けられるように設定することが考えられる。パッキン46〜48についても、これと同様である。   If the packing 45 partially protrudes from the packing groove 31g, when the valve body 3 is rotated, the protruding part is located between the inner peripheral surface of the valve body 3 and the outer peripheral surface of the water pipe K. Alternatively, it may be sandwiched between the inner peripheral surface of the branch case body 1 and the outer peripheral surface of the valve body 3, which may increase the resistance in the rotation of the valve body 3. Therefore, it is desirable to set the groove width of the packing groove 31g larger than usual to suppress the protrusion of the packing 45. For example, in the packing groove 31g having a shape in which the groove width gradually expands from the groove bottom toward the opening, in the opening, a gap of 1.5 mm or more is provided between the side surface of the uncompressed packing 45 and the groove wall of the packing groove 31g. It is conceivable to set so that The same applies to the packings 46 to 48.

弁体3は、第1分割片31の周方向端部(連接部31pの端部)と第2分割片32の周方向端部とを互いに突き合わせた接合部34を有する。図12,13に拡大して示すように、接合部34には、ボルト35bとナット35nとを備えた接合具35が取り付けられている。本実施形態では、接合部34の各々において、一対の接合具35が管軸方向に間隔を設けて配置されている。これにより、接合具35による締め付けが安定し、第1分割片31に対する第2分割片32の捻じれを防止できる。また、接合部35を締め付けることで、パッキン45,46(及びパッキン47,48)の周方向端部が互いに密着する。   The valve body 3 has a joint portion 34 in which the circumferential end portion of the first divided piece 31 (the end portion of the connecting portion 31p) and the circumferential end portion of the second divided piece 32 are butted against each other. As shown in FIGS. 12 and 13 in an enlarged manner, a joining tool 35 including a bolt 35b and a nut 35n is attached to the joining portion 34. In the present embodiment, in each of the joining portions 34, a pair of joining tools 35 are arranged at intervals in the tube axis direction. Thereby, the tightening by the joining tool 35 is stabilized, and the twist of the second divided piece 32 with respect to the first divided piece 31 can be prevented. Further, by tightening the joint portion 35, the circumferential ends of the packings 45 and 46 (and the packings 47 and 48) are in close contact with each other.

第1分割片31及び第2分割片32には、それぞれボルト35bが挿通されるボルト孔31h,32hが形成されている。そのうちボルト35bの頭部に近い方のボルト孔、即ち本実施形態における第2分割片32のボルト孔32hは、楕円状に設けられている。ボルト35bの基端部も楕円状に設けられており、これが楕円状のボルト孔32hに嵌入されている。これによって、第2分割片32に対するボルト35bの回転を防止する回り止め構造が構成されるため、ナット35nを締め付ける際にボルト35bの頭部を固定する必要がなく、施工性が向上する。   The first divided piece 31 and the second divided piece 32 are formed with bolt holes 31h and 32h, respectively, into which the bolt 35b is inserted. The bolt hole closer to the head of the bolt 35b, that is, the bolt hole 32h of the second divided piece 32 in the present embodiment, is provided in an elliptical shape. The base end portion of the bolt 35b is also provided in an elliptical shape, and this is fitted into the elliptical bolt hole 32h. As a result, a detent structure for preventing the rotation of the bolt 35b with respect to the second divided piece 32 is configured, so that it is not necessary to fix the head of the bolt 35b when tightening the nut 35n, and the workability is improved.

図12,13に示すように、第1分割片31の周方向端部(連接部31pの端部)と第2分割片32の周方向端部とは互いに嵌まり合う凹凸形状を有し、接合部34では、管周方向、管軸方向及び管径方向の三方向でメタルタッチしている。これにより、接合部34における各方向でのガタツキや位置ずれを防いで、弁体3の強度を効果的に高めることができる。また、接合部34では、パッキン45とパッキン46とが周方向に連なるように互いに突き合わされている。パッキン45,46の周方向端部は、それぞれ平坦に形成されているため、互いに密着させやすい。パッキン47,48についても、これらと同様である。   As shown in FIGS. 12 and 13, the circumferential end portion of the first split piece 31 (the end portion of the connecting portion 31p) and the circumferential end portion of the second split piece 32 have a concavo-convex shape that fits together. At the joint portion 34, a metal touch is made in three directions: the pipe circumferential direction, the pipe axial direction, and the pipe radial direction. As a result, rattling and displacement of the joint portion 34 in each direction can be prevented, and the strength of the valve body 3 can be effectively increased. Further, at the joint portion 34, the packing 45 and the packing 46 are butted against each other so as to be continuous in the circumferential direction. Since the packing 45, 46 has flat circumferential end portions, it is easy to bring them into close contact with each other. The same applies to the packings 47 and 48.

図2,7及び8に示すように、弁体3にはギヤ36が設けられている。ギヤ36は、管周方向に沿って円弧状に形成されている。ギヤ36は、後述するギヤ50とともに、弁体3を回動させる回動機構を構成する。ギヤ36の端部には、ギヤ50が噛み合わないストッパ部36sが形成されている。ギヤ36は、第1及び第2分割片31,32とは別個の部材として構成され、ネジ37によって固定されている。本実施形態では、ギヤ36が第1分割片31に固定されているが、第2分割片32に固定してもよい。ギヤ36は、例えばダクタイル鋳鉄によって形成されるが、これに限られない。   As shown in FIGS. 2, 7 and 8, the valve body 3 is provided with a gear 36. The gear 36 is formed in an arc shape along the pipe circumferential direction. The gear 36 constitutes a rotation mechanism that rotates the valve body 3 together with a gear 50 described later. At the end of the gear 36, a stopper portion 36s that does not mesh with the gear 50 is formed. The gear 36 is configured as a member separate from the first and second divided pieces 31 and 32, and is fixed by a screw 37. In the present embodiment, the gear 36 is fixed to the first divided piece 31, but it may be fixed to the second divided piece 32. The gear 36 is formed of, for example, ductile cast iron, but is not limited to this.

弁体3の回動操作は、分岐ケース体1に設けられる操作部5によって行われる。図2,7のように、操作部5は、弁体3に設けられたギヤ36に噛み合うギヤ50を備える。ギヤ50は、水平方向(より具体的には、水道管Kの管軸方向)に向けられた回転軸50aを有する平歯車で構成されている。分岐ケース体1には、ギヤ50を覆うカバー51が着脱自在に設けられている(図1参照)。このカバー51から露出した回転軸50aを操作することで、弁体3を回動させることができる。上方に向けられた操作軸を有するギヤボックスをカバー51の側方に取り付け、その操作軸を介して回転軸50aを操作することも可能である。   The rotation operation of the valve body 3 is performed by the operation unit 5 provided in the branch case body 1. As shown in FIGS. 2 and 7, the operation unit 5 includes a gear 50 that meshes with a gear 36 provided on the valve body 3. The gear 50 is composed of a spur gear having a rotating shaft 50a oriented in the horizontal direction (more specifically, the pipe axis direction of the water pipe K). The branch case body 1 is detachably provided with a cover 51 that covers the gear 50 (see FIG. 1). By operating the rotary shaft 50a exposed from the cover 51, the valve body 3 can be rotated. It is also possible to attach a gear box having an operation shaft directed upwards to the side of the cover 51 and operate the rotary shaft 50a via the operation shaft.

図14は、操作部5を通る平面で切断した筐体装置9の縦断面である。分岐ケース体1(の第2分割ケース12)には貫通孔15が設けられており、その貫通孔15を介して分岐ケース体1の内部に侵入したギヤ50の一部がギヤ36に噛み合っている。ギヤ36は、シール材4で区画される密封空間の外側に配置されており、分岐流路を開いた状態でも水に触れないため、操作部5の防食面や維持管理面において有利である。また、貫通孔15の水密性を確保する必要がなく、カバー51を簡易な構造にできる。更に、グリスなどの潤滑剤をギヤ36に塗布している場合でも、水質に影響を及ぼさない。   FIG. 14 is a vertical cross section of the casing device 9 taken along a plane passing through the operation unit 5. A through hole 15 is provided in (the second divided case 12 of) the branch case body 1, and a part of the gear 50 that has entered the inside of the branch case body 1 through the through hole 15 meshes with the gear 36. There is. The gear 36 is arranged outside the sealed space defined by the seal material 4, and does not come into contact with water even when the branch flow path is open, which is advantageous in terms of corrosion resistance and maintenance of the operation unit 5. Further, it is not necessary to secure the watertightness of the through hole 15, and the cover 51 can have a simple structure. Further, even when a lubricant such as grease is applied to the gear 36, it does not affect the water quality.

図14(A)は、分岐流路を完全に閉じた全閉時の状態を示し、図2に対応する。この状態では、第1分割片31が開口20に対向し、接続管2の端面にシール材33が当接する。分岐ケース体1の内周面には、ストッパ部36sに当接する位置決め突起16が設けられている。分岐流路を閉じる際には、この位置決め突起16にストッパ部36sが当接するまで、図14の時計回り方向に弁体3を回動させればよい。図14(B)は、分岐流路を完全に開いた全開時の状態を示し、図7に対応する。この状態では、第1分割片31が開口20から遠ざかり、接続管2の端面が開放される。分岐流路を開く際には、ギヤ50がストッパ部36sに係止して回らなくなるまで、図14の反時計回り方向に弁体3を回動させればよい。   FIG. 14A shows a fully closed state in which the branch flow channel is completely closed, and corresponds to FIG. In this state, the first divided piece 31 faces the opening 20, and the sealing material 33 contacts the end surface of the connection pipe 2. Positioning protrusions 16 that come into contact with the stopper portions 36s are provided on the inner peripheral surface of the branch case body 1. When closing the branch flow passage, the valve body 3 may be rotated clockwise in FIG. 14 until the stopper portion 36s comes into contact with the positioning protrusion 16. FIG. 14 (B) shows a state in which the branch channel is completely opened and fully opened, and corresponds to FIG. 7. In this state, the first divided piece 31 moves away from the opening 20, and the end surface of the connecting pipe 2 is opened. When opening the branch channel, the valve body 3 may be rotated in the counterclockwise direction in FIG. 14 until the gear 50 is locked by the stopper portion 36s and cannot rotate.

図4のように、分岐ケース体1には、管軸方向における弁体3の端面に対向して弁体3の回動をガイドするガイド面17が管周方向に沿って設けられている。これにより、弁体3の回動がガイド面17によって管軸方向からガイドされる。分岐ケース体1の軸方向端部は内鍔状に設けられ、その内壁面がガイド面17として形成されている。ガイド面17は、シール材4で区画される密封空間の外側に配置されている。弁体3の一端部では、ギヤ36と突部38とがガイド面17でガイドされ、弁体3の他端部では、一対の突部38,38がガイド面17でガイドされる。突部38は、第1及び第2分割片31,32の側面から管軸方向に突出して設けられている。   As shown in FIG. 4, the branch case body 1 is provided with a guide surface 17 that faces the end surface of the valve body 3 in the pipe axis direction and guides the rotation of the valve body 3 along the pipe circumferential direction. As a result, the rotation of the valve body 3 is guided by the guide surface 17 from the pipe axis direction. An axial end portion of the branch case body 1 is provided in an inner flange shape, and an inner wall surface thereof is formed as a guide surface 17. The guide surface 17 is arranged outside the sealed space defined by the sealing material 4. At one end of the valve element 3, the gear 36 and the protrusion 38 are guided by the guide surface 17, and at the other end of the valve element 3, the pair of protrusions 38, 38 are guided by the guide surface 17. The protrusion 38 is provided so as to protrude from the side surfaces of the first and second divided pieces 31 and 32 in the pipe axis direction.

図4,8に示すように、弁体3の端面であるギヤ36の側面及び突部38の側面には、それぞれ丸みを帯びた形状の隆起部39が設けられている。これにより、弁体3の端面とそれに対向するガイド面17との間隔が確保され、弁体3が管軸方向に偏った状態にならない。その結果、分岐ケース体1の内部で弁体3が引っ掛かることを防いで、弁体3を円滑に回動させることができる。かかる隆起部39をガイド面17に設けることも可能であるが、ギヤ36や突部38を起点とした引っ掛かりを防ぐ観点から、弁体3の端面に隆起部39を設けることが好ましい。   As shown in FIGS. 4 and 8, rounded ridges 39 are provided on the side surface of the gear 36 and the side surface of the protrusion 38, which are the end surfaces of the valve body 3. As a result, a gap is secured between the end surface of the valve body 3 and the guide surface 17 that faces the end surface, and the valve body 3 is not biased in the pipe axis direction. As a result, the valve body 3 can be prevented from being caught inside the branch case body 1, and the valve body 3 can be smoothly rotated. Although it is possible to provide the raised portion 39 on the guide surface 17, it is preferable to provide the raised portion 39 on the end surface of the valve body 3 from the viewpoint of preventing the gear 36 and the protrusion 38 from being caught.

本実施形態では、隆起部39が半球状に形成されているため、ガイド面17との接触面が略点状になり、ガイド面17に対して滑り接触しやすく、それ故に弁体3の円滑な回動を妨げない。ギヤ36に設けられた隆起部39は、ネジ37の頭部で形成されているが、これに限られず、弁体3の端面であるギヤ36の側面を局部的に隆起させて形成されたものでもよい。突部38に設けられた隆起部39は、鋳出しによって設けられ、弁体3の端面である突部38の側面を局部的に隆起させて形成されているが、これに限られず、弁体3に取り付けたネジの頭部で形成されたものでもよい。隆起部39を構成するネジには、なべ小ねじが好ましく用いられる。   In the present embodiment, since the raised portion 39 is formed in a hemispherical shape, the contact surface with the guide surface 17 is substantially point-shaped, and it is easy to make sliding contact with the guide surface 17, and therefore the smoothness of the valve body 3 is achieved. It does not hinder proper rotation. The raised portion 39 provided on the gear 36 is formed by the head of the screw 37, but is not limited to this, and is formed by locally raising the side surface of the gear 36 that is the end face of the valve body 3. But it's okay. The raised portion 39 provided on the protrusion 38 is formed by casting and is formed by locally raising the side surface of the protrusion 38, which is the end face of the valve body 3, but is not limited to this. It may be formed by the heads of the screws attached to 3. A pan head screw is preferably used as the screw forming the raised portion 39.

既述のように、弁体3は、一対の分割部30,30を有する周方向二つ割り構造の環状体で形成されている。隆起部39は、その一対の分割部30,30の中間部となる二箇所を含む管周方向の複数箇所に配置されている。これにより、管周方向の複数箇所でバランス良く弁体3の引っ掛かりを防ぐことができる。本実施形態では、ギヤ36の側面に多数の(具体的には十二個の)隆起部39が設けられ、各突部38の側面には隆起部39が一つずつ設けられている。   As described above, the valve body 3 is formed of an annular body having a circumferentially divided structure having the pair of divided portions 30 and 30. The raised portions 39 are arranged at a plurality of locations in the pipe circumferential direction including two locations which are intermediate portions of the pair of divided portions 30, 30. As a result, it is possible to prevent the valve body 3 from being caught at a plurality of locations in the pipe circumferential direction with good balance. In the present embodiment, a large number (specifically, twelve) of raised portions 39 are provided on the side surface of the gear 36, and one raised portion 39 is provided on the side surface of each protrusion 38.

本実施形態では、図3のように、水道管Kの外周面に当接する回転止め突起18を分岐ケース体1に設けて、水道管Kに対する分岐ケース体1の相対回転を阻止している。これにより、操作部5を操作した際に分岐ケース体1が回転することを防いで、確実に弁体3を回動させることができる。回転止め突起18は、管周方向の複数箇所(本実施形態では略等間隔で六箇所)に設けられている。回転止め突起18は、内鍔状に設けられた分岐ケース体1の軸方向端部を局部的に管径方向内側に突出させて形成されている。回転止め突起18は、略台形状に形成されているが、これに限られず、例えばV字状に先細りしたウェッジ形状にして回転止め作用を高めてもよい。   In the present embodiment, as shown in FIG. 3, the branch case body 1 is provided with a rotation stopper projection 18 that comes into contact with the outer peripheral surface of the water pipe K to prevent relative rotation of the branch case body 1 with respect to the water pipe K. Accordingly, the branch case body 1 is prevented from rotating when the operation portion 5 is operated, and the valve body 3 can be reliably rotated. The rotation stopper protrusions 18 are provided at a plurality of locations in the pipe circumferential direction (six locations at substantially equal intervals in this embodiment). The rotation stopper projection 18 is formed by locally projecting an axial end portion of the branch case body 1 provided in an inner flange shape inward in the pipe radial direction. The anti-rotation protrusion 18 is formed in a substantially trapezoidal shape, but the invention is not limited to this, and the anti-rotation action may be enhanced by forming a wedge shape that is tapered in a V shape, for example.

分岐ケース体1の分割部10では、一対の接合面13,13がメタルタッチしている。このため、水圧による分岐ケース体1の変形(特に上方への膨らみ)が抑えられる。図3のように、一対の接合面13,13は、管周方向に突出したボス13bを介してメタルタッチするので、締結具14を締め付けた状態でも分割部10には隙間が設けられる。かかる構成によれば、締結具14の過度の締め付けを防いで、分割部10の隙間を常に一定にできるため、分岐ケース体1の内周面と弁体3の外周面との間隔が安定し、弁体3を円滑に回動できる。また、水道管Kの外周面に回転止め突起18が当接した後で、ボス13bのみの無駄な締め付けを抑制することができる。   In the split portion 10 of the branch case body 1, the pair of joint surfaces 13 and 13 are metal-touched. For this reason, the deformation (particularly bulging upward) of the branch case body 1 due to water pressure is suppressed. As shown in FIG. 3, since the pair of joint surfaces 13 and 13 are metal-touched via the boss 13b protruding in the pipe circumferential direction, a gap is provided in the split portion 10 even when the fastener 14 is tightened. According to such a configuration, it is possible to prevent the fastener 14 from being excessively tightened and to keep the gap between the divided portions 10 constant, so that the distance between the inner peripheral surface of the branch case body 1 and the outer peripheral surface of the valve body 3 is stable. The valve body 3 can be smoothly rotated. Further, after the rotation stopping projection 18 contacts the outer peripheral surface of the water pipe K, it is possible to suppress unnecessary tightening of only the boss 13b.

不断水工法によって水道管Kを穿孔する工事について、簡単に説明する。まず、既設の水道管Kの一部を取り囲むようにして第1分割片31と第2分割片32とを環状に連ねて、水道管Kに弁体3を取り付ける。次に、その弁体3を覆うようにして分岐ケース体1を外嵌する。その際、分岐ケース体1の分割部10を締結具14で締め付け、接続管2の端部2aを挟み込むとともに、一対の接合面13,13をメタルタッチさせる。その後、分岐ケース体1の貫通孔15にギヤ50やカバー51などを取り付け、操作部5を設置する。   The construction for piercing the water pipe K by the uninterrupted water method will be briefly described. First, the valve body 3 is attached to the water pipe K by connecting the first divided piece 31 and the second divided piece 32 in an annular shape so as to surround a part of the existing water pipe K. Next, the branch case body 1 is externally fitted so as to cover the valve body 3. At that time, the divided portion 10 of the branch case body 1 is fastened with the fastener 14, the end portion 2a of the connection pipe 2 is sandwiched, and the pair of joint surfaces 13 and 13 are metal-touched. After that, the gear 50, the cover 51, and the like are attached to the through holes 15 of the branch case body 1, and the operation unit 5 is installed.

続いて、ホールソーを備えた穿孔機(図示せず)を接続管2に接続する。そして、接続管2を介してホールソーを分岐ケース体1の内部に挿入し、水道管Kの管壁を不断水状態で穿孔して開口20を設ける。ホールソーと干渉しないように、弁体3の第1分割片31を接続管2の端部2aから遠ざけておく(図7参照)ことは、言うまでもない。穿孔が完了したら、切片とともにホールソーを引き戻し、操作部5により弁体3を回動させて接続管2の端部2aを閉鎖する。その後、接続管2からホールソーを備えた穿孔機を撤去し、必要に応じて蓋体や分岐管を接続管2に接続する。   Subsequently, a punching machine (not shown) equipped with a hole saw is connected to the connecting pipe 2. Then, a hole saw is inserted into the inside of the branch case body 1 through the connecting pipe 2, and the pipe wall of the water pipe K is perforated in the uninterrupted water state to provide the opening 20. It goes without saying that the first divided piece 31 of the valve body 3 is kept away from the end 2a of the connecting pipe 2 so as not to interfere with the hole saw (see FIG. 7). When the perforation is completed, the hole saw is pulled back together with the section, and the valve body 3 is rotated by the operation portion 5 to close the end portion 2a of the connecting pipe 2. After that, the punching machine equipped with the hole saw is removed from the connecting pipe 2, and the lid and the branch pipe are connected to the connecting pipe 2 as required.

上記のような工事により、開口20と接続管2とを連絡する分岐流路が形成される。分岐流路は、弁体3の回動操作に応じて通水状態と止水状態とに切り替えられる。このように、弁体3は、不断水分岐工法における従来の仕切弁の代わりに使用できる。分岐流路を利用して本流路を止水する場合は、接続管2からホールソーを撤去した後に挿入機(図示せず)を接続し、開口20を通じて水道管Kの内部にバルブ(プラグ)を挿入する。止水後に弁体3を撤去し、それを他の工事で再使用することも可能である。このように、弁体3は、不断水インサート工法における従来の作業弁の代わりに使用できる。   By the construction as described above, a branch flow path that connects the opening 20 and the connection pipe 2 is formed. The branch flow passage is switched between a water-passing state and a water-stopping state according to the turning operation of the valve body 3. Thus, the valve body 3 can be used instead of the conventional sluice valve in the uninterrupted water branching method. When the main flow path is stopped using the branch flow path, after removing the hole saw from the connection pipe 2, an insertion machine (not shown) is connected, and a valve (plug) is provided inside the water pipe K through the opening 20. insert. It is also possible to remove the valve body 3 after stopping the water and reuse it in another construction. In this way, the valve element 3 can be used in place of the conventional working valve in the uninterrupted water insert method.

前述の実施形態では、弁体3と接続管2の端部2aとの間をシール材33で密封する例を示したが、これに限定されず、例えば、弁体3と水道管Kの開口20との間を密封する構造でもよい。その場合、第1分割片31の内周面にシール材を貼り付けておき、そのシール材によって第1分割片31の内周面と水道管Kの外周面との間を密封することが考えられる。かかる構成によれば、分岐流路を閉じた状態では弁体3の周囲に水が行き渡らないため、漏水の懸念が軽減される。   In the above-described embodiment, the example in which the space between the valve body 3 and the end portion 2a of the connection pipe 2 is sealed by the sealing material 33 has been shown, but the invention is not limited to this, and for example, the opening of the valve body 3 and the water pipe K may be formed. It may have a structure in which the space between 20 and 20 is sealed. In that case, it is conceivable that a sealing material is attached to the inner peripheral surface of the first divided piece 31 and the inner peripheral surface of the first divided piece 31 and the outer peripheral surface of the water pipe K are sealed by the sealing material. To be According to this configuration, water does not spread around the valve body 3 in a state where the branch flow passage is closed, so that the concern of water leakage is reduced.

前述の実施形態では、ギヤ36が、第1及び第2分割片31,32とは別個の部材として構成されている例を示したが、これに限定されず、弁体を構成する第1分割片または第2分割片と一体的に(即ち、同一の部材として)構成されていてもよい。また、前述の実施形態では、弁体3の回動機構がギヤ36を利用したものであったが、かかる構成に限られず、弁体にギヤが設けられていなくてもよい。   In the above-described embodiment, the example in which the gear 36 is configured as a member separate from the first and second split pieces 31 and 32 is shown, but the invention is not limited to this, and the first split that configures the valve body. It may be configured integrally with the piece or the second divided piece (that is, as the same member). Further, in the above-described embodiment, the rotation mechanism of the valve body 3 uses the gear 36, but the structure is not limited to this, and the valve body may not be provided with a gear.

前述の実施形態では、弁体3が、一つの第1分割片31と、一対の第2分割片32,32とで構成された例を示したが、これに限られない。例えば、図15,16に示す弁体6のように、一つの第1分割片61と四つの第2分割片62とで構成されたものでもよい。第1分割片61の両端部には、それぞれ環状に連ねた一対の第2分割片62,62がボルト63を介して接続されており、そのうち一つの第2分割片62にギヤ66が設けられている。弁体6は、第2分割片62の周方向端部とそれとは別の第2分割片62の周方向端部とを互いに突き合わせた接合部64を有する。   In the above-described embodiment, the example in which the valve body 3 is composed of one first divided piece 31 and the pair of second divided pieces 32, 32 is shown, but the present invention is not limited to this. For example, the valve body 6 shown in FIGS. 15 and 16 may be configured by one first divided piece 61 and four second divided pieces 62. A pair of second divided pieces 62, 62 connected in an annular shape are connected to both ends of the first divided piece 61 via bolts 63, and one of the second divided pieces 62 is provided with a gear 66. ing. The valve body 6 has a joint 64 in which a circumferential end of the second divided piece 62 and another circumferential end of the second divided piece 62 are abutted against each other.

前述の実施形態では、弁体3が、第1分割片31と第2分割片31とを含む複数の分割片を接合することで環状に形成されている例を示したが、これに限られず、したがって、例えば、弁体が全体として円弧状に形成されたものであってもよい。   In the above embodiment, the example in which the valve body 3 is formed in an annular shape by joining a plurality of divided pieces including the first divided piece 31 and the second divided piece 31 has been shown, but the present invention is not limited to this. Therefore, for example, the valve body may be formed in an arc shape as a whole.

前述の実施形態では、ダクタイル鋳鉄管としての水道管Kに筐体装置を装着する例を示したが、これに限られず、鋼管や塩ビ管など他の材料で形成された流体管を対象にすることもできる。   In the above-described embodiment, an example in which the housing device is attached to the water pipe K as a ductile cast iron pipe has been shown, but the present invention is not limited to this, and a fluid pipe formed of another material such as a steel pipe or a vinyl chloride pipe is targeted. You can also

本発明に係る筐体装置は、水道管に適用できるものであるが、これに限られず、水以外の各種の液体、気体などの流体に用いる流体管に幅広く適用できる。   The casing device according to the present invention is applicable to a water pipe, but is not limited to this, and can be widely applied to fluid pipes used for fluids such as various liquids other than water and gas.

本発明は上述した実施形態に何ら限定されるものではなく、本発明の趣旨を逸脱しない範囲内で種々の改良変更が可能である。   The present invention is not limited to the embodiments described above, and various improvements and modifications can be made without departing from the spirit of the present invention.

1 分岐ケース体
2 接続管
3 弁体
4 シール材
5 操作部
9 筐体装置
10 分割部
11 第1分割ケース
12 第2分割ケース
17 ガイド面
20 開口
37 ネジ
38 突部
39 隆起部
K 水道管(流体管の一例)
1 Branch Case Body 2 Connection Pipe 3 Valve Body 4 Sealing Material 5 Operating Unit 9 Casing Device 10 Dividing Unit 11 First Dividing Case 12 Second Dividing Case 17 Guide Surface 20 Opening 37 Screw 38 Protrusion 39 Raised K Water Pipe ( (Example of fluid pipe)

Claims (5)

第1分割ケースと第2分割ケースとを含む複数の分割ケースで構成され、シール材を介して流体管の外周面を密封状態で取り囲む分岐ケース体と、
前記第1分割ケースと前記第2分割ケースとの間に端部を挟み込んで前記分岐ケース体に接続される接続管と、
前記分岐ケース体の内周面と前記流体管の外周面との間で管周方向に沿って回動し、前記流体管の管壁に設けられた開口と前記接続管とを連絡する分岐流路を開閉可能に構成された弁体と、を備え、
管軸方向における前記弁体の端面に対向して前記弁体の回動をガイドするガイド面が管周方向に沿って前記分岐ケース体に設けられ、前記弁体の端面またはそれに対向する前記ガイド面に、丸みを帯びた形状の隆起部が設けられている筐体装置。
A branch case body that is composed of a plurality of split cases including a first split case and a second split case, and that surrounds the outer peripheral surface of the fluid pipe in a sealed state via a sealing material;
A connecting pipe having an end portion sandwiched between the first split case and the second split case and connected to the branch case body;
A branch flow that rotates along the pipe circumferential direction between the inner peripheral surface of the branch case body and the outer peripheral surface of the fluid pipe and connects the opening provided in the pipe wall of the fluid pipe and the connection pipe. A valve body configured to open and close the passage,
A guide surface that faces the end surface of the valve element in the pipe axis direction and guides the rotation of the valve element is provided in the branch case body along the pipe circumferential direction, and the end surface of the valve element or the guide that faces the end surface. A casing device in which a rounded ridge is provided on the surface.
前記隆起部が半球状に形成されている請求項1に記載の筐体装置。   The housing device according to claim 1, wherein the raised portion is formed in a hemispherical shape. 前記隆起部が、前記弁体の端面またはそれに対向する前記ガイド面を局部的に隆起させて形成されている請求項1または2に記載の筐体装置。   The housing device according to claim 1, wherein the raised portion is formed by locally raising an end surface of the valve body or the guide surface facing the end surface. 前記隆起部が、前記弁体または前記分岐ケース体に取り付けられたネジの頭部で形成されている請求項1または2に記載の筐体装置。   The casing device according to claim 1, wherein the raised portion is formed by a head portion of a screw attached to the valve body or the branch case body. 前記弁体が、一対の分割部を有する周方向二つ割り構造の環状体で形成されており、その一対の分割部の中間部となる二箇所を含む管周方向の複数箇所に前記隆起部が設けられている請求項1〜4いずれか1項に記載の筐体装置。   The valve body is formed of an annular body having a circumferentially divided structure having a pair of divided portions, and the raised portions are provided at a plurality of locations in the pipe circumferential direction including two portions which are intermediate portions of the pair of divided portions. The casing device according to any one of claims 1 to 4.
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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4615248Y1 (en) * 1967-12-08 1971-05-27
JPS5712187A (en) * 1980-06-25 1982-01-22 Tokyo Shibaura Electric Co Joining device for pipings
JPH1057416A (en) * 1996-08-26 1998-03-03 Shinichiro Hayashi Poultice sticking roller
JP2000055213A (en) * 1998-08-10 2000-02-22 Cosmo Koki Co Ltd Selector valve device
JP2014020474A (en) * 2012-07-19 2014-02-03 Cosmo Koki Co Ltd Branch device
JP2014084920A (en) * 2012-10-22 2014-05-12 Cosmo Koki Co Ltd Branch device
US20180119823A1 (en) * 2016-10-28 2018-05-03 Advanced Valve Technologies, Inc. Biasing members for valve assembly

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4615248Y1 (en) * 1967-12-08 1971-05-27
JPS5712187A (en) * 1980-06-25 1982-01-22 Tokyo Shibaura Electric Co Joining device for pipings
JPH1057416A (en) * 1996-08-26 1998-03-03 Shinichiro Hayashi Poultice sticking roller
JP2000055213A (en) * 1998-08-10 2000-02-22 Cosmo Koki Co Ltd Selector valve device
JP2014020474A (en) * 2012-07-19 2014-02-03 Cosmo Koki Co Ltd Branch device
JP2014084920A (en) * 2012-10-22 2014-05-12 Cosmo Koki Co Ltd Branch device
US20180119823A1 (en) * 2016-10-28 2018-05-03 Advanced Valve Technologies, Inc. Biasing members for valve assembly

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