JP2020050809A - Flame-retardant resin composition and molded body - Google Patents
Flame-retardant resin composition and molded body Download PDFInfo
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- JP2020050809A JP2020050809A JP2018183411A JP2018183411A JP2020050809A JP 2020050809 A JP2020050809 A JP 2020050809A JP 2018183411 A JP2018183411 A JP 2018183411A JP 2018183411 A JP2018183411 A JP 2018183411A JP 2020050809 A JP2020050809 A JP 2020050809A
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- component
- flame
- mass
- resin composition
- retardant resin
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- 150000001451 organic peroxides Chemical class 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- PQQKPALAQIIWST-UHFFFAOYSA-N oxomolybdenum Chemical compound [Mo]=O PQQKPALAQIIWST-UHFFFAOYSA-N 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000002530 phenolic antioxidant Substances 0.000 description 1
- 150000008301 phosphite esters Chemical class 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 230000007096 poisonous effect Effects 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 125000003367 polycyclic group Chemical group 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920013716 polyethylene resin Polymers 0.000 description 1
- 229920005606 polypropylene copolymer Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 229920005604 random copolymer Polymers 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 150000003377 silicon compounds Chemical class 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 235000010356 sorbitol Nutrition 0.000 description 1
- 229910002029 synthetic silica gel Inorganic materials 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 1
- 229910001887 tin oxide Inorganic materials 0.000 description 1
- BIKXLKXABVUSMH-UHFFFAOYSA-N trizinc;diborate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]B([O-])[O-].[O-]B([O-])[O-] BIKXLKXABVUSMH-UHFFFAOYSA-N 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- PZRXQXJGIQEYOG-UHFFFAOYSA-N zinc;oxido(oxo)borane Chemical compound [Zn+2].[O-]B=O.[O-]B=O PZRXQXJGIQEYOG-UHFFFAOYSA-N 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/01—Use of inorganic substances as compounding ingredients characterized by their specific function
- C08K3/013—Fillers, pigments or reinforcing additives
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/01—Hydrocarbons
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
- C08K5/51—Phosphorus bound to oxygen
- C08K5/52—Phosphorus bound to oxygen only
- C08K5/521—Esters of phosphoric acids, e.g. of H3PO4
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
本発明は、難燃性樹脂組成物及び成形体に関する。 The present invention relates to a flame-retardant resin composition and a molded article.
ポリオレフィンは、その優れた特性から成形材料として広範な分野で使用されているが、可燃性であるため、工業材料としての使用には難燃性の付与が要求される場合が多い。 Polyolefins are used in a wide range of fields as molding materials due to their excellent properties. However, since they are flammable, they are often required to have flame retardancy for use as industrial materials.
難燃性を目的として、ポリオレフィンに、アンチモン化合物を加えた組成物が知られている(例えば、特許文献1及び2)。 Compositions in which an antimony compound is added to polyolefin for the purpose of flame retardancy are known (for example, Patent Documents 1 and 2).
本発明の目的は、アンチモンの含有量を抑制し、難燃性に優れた成形体を得ることができる難燃性樹脂組成物及び成形体を提供することである。 An object of the present invention is to provide a flame-retardant resin composition and a molded article capable of suppressing the content of antimony and obtaining a molded article having excellent flame retardancy.
本発明者らは、その知見から、難燃性樹脂組成物がアンチモン化合物、特に三酸化二アンチモンを含む場合、三酸化二アンチモンが毒劇物であり、また特化則指定物質であるため、用途が限定されることに気付いた。
本発明者らは、鋭意検討した結果、天然無機フィラー、難燃剤及びラジカル発生剤を組み合わせて用い、特定の含有量とすることで、難燃性樹脂組成物中のアンチモンの含有量を抑制できることを見出し、本発明を完成させた。
The present inventors have found that, when the flame-retardant resin composition contains an antimony compound, particularly diantimony trioxide, diantimony trioxide is a poisonous substance and is a substance specified in the Specialization Law. I noticed that the applications were limited.
The present inventors have conducted intensive studies and found that the content of antimony in a flame-retardant resin composition can be suppressed by using a combination of a natural inorganic filler, a flame retardant, and a radical generator to a specific content. And completed the present invention.
本発明によれば、以下の難燃性樹脂組成物等が提供される。
1.下記(A)成分〜(D)成分を含み、
アンチモンを実質的に含まず、
前記(A)成分の含有量が、前記(A)成分〜(C)成分の含有量の合計100質量%を基準として、39.5質量%以上98.5質量%以下であり、
前記(B)成分の含有量が、前記(A)成分〜(C)成分の含有量の合計100質量%を基準として、1質量%以上60質量%以下であり、
前記(C)成分の含有量が、前記(A)成分〜(C)成分の含有量の合計100質量%を基準として、0.5質量%以上20質量%以下であり、
前記(D)成分の含有量が、前記(A)成分〜(C)成分の含有量の合計100質量部を基準として、0.01質量部以上3.0質量部以下である難燃性樹脂組成物。
(A)ポリオレフィン
(B)天然無機フィラー
(C)難燃剤
(D)ラジカル発生剤
2.難燃性樹脂組成物の230℃でのメルトフローレートが0.01g/10分以上100g/10分以下である1に記載の難燃性樹脂組成物。
3.前記(A)成分がポリプロピレンを含む1又は2に記載の難燃性樹脂組成物。
4.前記(A)成分の230℃でのメルトフローレートが0.01g/10分以上100g/10分以下である1〜3のいずれかに記載の難燃性樹脂組成物。
5.前記(A)成分がポリプロピレンである1〜4のいずれかに記載の難燃性樹脂組成物。
6.前記(B)成分がタルク及びウォラストナイトからなる群から選択される1以上を含む1〜5のいずれかに記載の難燃性樹脂組成物。
7.前記(B)成分がタルクであり、
前記(B)成分の平均粒径が7μm以上30μm以下である1〜6のいずれかに記載の難燃性樹脂組成物。
8.前記(C)成分がハロゲン系難燃剤を含む1〜7のいずれかに記載の難燃性樹脂組成物。
9.前記(C)成分が臭素系難燃剤を含む1〜8のいずれかに記載の難燃性樹脂組成物。
10.前記(C)成分がトリス(トリブロモネオペンチル)ホスフェートを含む1〜9のいずれかに記載の難燃性樹脂組成物。
11.前記(C)成分の融点が50℃以上250℃以下である1〜10のいずれかに記載の難燃性樹脂組成物。
12.前記(C)成分の分解温度が200℃以上400℃以下である1〜11のいずれかに記載の難燃性樹脂組成物。
13.前記(D)成分が2,3−ジメチルー2,3−ジフェニル−ブタン構造を含む1〜12のいずれかに記載の難燃性樹脂組成物。
14.前記(D)成分が2,3−ジメチルー2,3−ジフェニル−ブタン又はポリ-1,4−ジイソプロピルベンゼンである1〜13のいずれかに記載の難燃性樹脂組成物。
15.1〜14のいずれかに記載の難燃性樹脂組成物を用いて作製した成形体。
According to the present invention, the following flame-retardant resin composition and the like are provided.
1. Including the following components (A) to (D),
Substantially free of antimony,
The content of the component (A) is 39.5% by mass or more and 98.5% by mass or less based on 100% by mass of the total of the components (A) to (C);
The content of the component (B) is 1% by mass or more and 60% by mass or less based on a total of 100% by mass of the contents of the components (A) to (C);
The content of the component (C) is 0.5% by mass or more and 20% by mass or less based on a total of 100% by mass of the contents of the components (A) to (C);
Flame-retardant resin in which the content of the component (D) is 0.01 part by mass or more and 3.0 parts by mass or less based on a total of 100 parts by mass of the components (A) to (C). Composition.
(A) Polyolefin
(B) natural inorganic filler (C) flame retardant (D) radical generator 2. The flame retardant resin composition according to 1, wherein the melt flow rate at 230 ° C. of the flame retardant resin composition is 0.01 g / 10 min or more and 100 g / 10 min or less.
3. 3. The flame-retardant resin composition according to 1 or 2, wherein the component (A) contains polypropylene.
4. 4. The flame-retardant resin composition according to any one of 1 to 3, wherein the component (A) has a melt flow rate at 230 ° C of 0.01 g / 10 min to 100 g / 10 min.
5. The flame-retardant resin composition according to any one of 1 to 4, wherein the component (A) is polypropylene.
6. The flame-retardant resin composition according to any one of 1 to 5, wherein the component (B) contains at least one selected from the group consisting of talc and wollastonite.
7. The component (B) is talc,
The flame-retardant resin composition according to any one of 1 to 6, wherein the component (B) has an average particle size of 7 μm or more and 30 μm or less.
8. The flame-retardant resin composition according to any one of 1 to 7, wherein the component (C) contains a halogen-based flame retardant.
9. The flame-retardant resin composition according to any one of 1 to 8, wherein the component (C) contains a brominated flame retardant.
10. The flame-retardant resin composition according to any one of 1 to 9, wherein the component (C) contains tris (tribromoneopentyl) phosphate.
11. The flame-retardant resin composition according to any one of 1 to 10, wherein the melting point of the component (C) is from 50 ° C to 250 ° C.
12. The flame-retardant resin composition according to any one of 1 to 11, wherein the decomposition temperature of the component (C) is from 200 ° C to 400 ° C.
13. 13. The flame-retardant resin composition according to any one of 1 to 12, wherein the component (D) contains a 2,3-dimethyl-2,3-diphenyl-butane structure.
14. The flame-retardant resin composition according to any one of 1 to 13, wherein the component (D) is 2,3-dimethyl-2,3-diphenyl-butane or poly-1,4-diisopropylbenzene.
15. A molded article produced using the flame-retardant resin composition according to any one of 1 to 14.
本発明によれば、アンチモンの含有量を抑制し、難燃性に優れた成形体を得ることができる難燃性樹脂組成物及び成形体が提供できる。 ADVANTAGE OF THE INVENTION According to this invention, the content of antimony can be suppressed and the flame-retardant resin composition and molded object which can obtain the molded object excellent in flame retardance can be provided.
本明細書において、「x〜y」は「x以上、y以下」を表わすものとする。
本明細書において、好ましいとされている規定は任意に採用することができ、好ましいもの同士の組み合わせはより好ましいと言える。
発明の効果を損なわない範囲で、任意構成要件を加えることができる。
In this specification, “x to y” represents “x or more and y or less”.
In the present specification, a rule that is preferable can be arbitrarily adopted, and it can be said that a combination of preferable ones is more preferable.
Arbitrary components can be added as long as the effects of the invention are not impaired.
本明細書において、「置換もしくは無置換の炭素数XX〜YYのZZ基」という表現における「炭素数XX〜YY」は、ZZ基が無置換である場合の炭素数を表すものであり、置換されている場合の置換基の炭素数は含めない。ここで、「YY」は「XX」よりも大きく、「XX」と「YY」はそれぞれ1以上の整数を意味する。 In the present specification, the “carbon number XX to YY” in the expression “substituted or unsubstituted ZZ group having XX to YY carbon atoms” represents the number of carbon atoms when the ZZ group is unsubstituted. The carbon number of the substituent in the case where it is performed is not included. Here, “YY” is larger than “XX”, and “XX” and “YY” each mean an integer of 1 or more.
本明細書において、「置換もしくは無置換の原子数XX〜YYのZZ基」という表現における「原子数XX〜YY」は、ZZ基が無置換である場合の原子数を表すものであり、置換されている場合の置換基の原子数は含めない。ここで、「YY」は「XX」よりも大きく、「XX」と「YY」はそれぞれ1以上の整数を意味する。 In the present specification, “the number of atoms XX to YY” in the expression “substituted or unsubstituted ZZ group having the number of atoms XX to YY” represents the number of atoms when the ZZ group is unsubstituted. Does not include the number of substituent atoms. Here, “YY” is larger than “XX”, and “XX” and “YY” each mean an integer of 1 or more.
「置換もしくは無置換の」という場合における「無置換」とは前記置換基で置換されておらず、水素原子が結合していることを意味する。 “Unsubstituted” in the case of “substituted or unsubstituted” means that the compound is not substituted with the substituent and a hydrogen atom is bonded.
本発明の難燃性樹脂組成物の一態様は、下記(A)成分〜(D)成分を含み、
アンチモンを実質的に含まず、(A)成分の含有量が、前記(A)成分〜(C)成分の含有量の合計100質量%を基準として、39.5〜98.5質量%(好ましくは、40〜97質量%、より好ましくは52〜96質量%、さらに好ましくは59〜95質量%、特に好ましくは66〜94質量%)であり、(B)成分の含有量が、前記(A)成分〜(C)成分の含有量の合計100質量%を基準として、1〜60質量%(好ましくは、2〜50質量%、より好ましくは3〜40質量%、さらに好ましくは4〜35質量%、特に好ましくは5〜30質量%)であり、(C)成分の含有量が、前記(A)成分〜(C)成分の含有量の合計100質量%を基準として、0.5〜20質量%(好ましくは、0.7〜10質量%、より好ましくは0.8〜8質量%、さらに好ましくは0.9〜6質量%、特に好ましくは1〜4質量%)であり、
前記(D)成分の含有量が、前記(A)成分〜(C)成分の含有量の合計100質量部を基準として、0.01〜3.0質量部(好ましくは、0.02〜1.0質量部、より好ましくは0.03〜0.8質量部、さらに好ましくは0.04〜0.5質量部、特に好ましくは0.05〜0.3質量部)である難燃性樹脂組成物。
(A)ポリオレフィン(以下、「(A)成分」ともいう。)
(B)天然無機フィラー(以下、「(B)成分」ともいう。)
(C)難燃剤(以下、「(C)成分」ともいう。)
(D)ラジカル発生剤(以下、「(D)成分」ともいう。)
One embodiment of the flame-retardant resin composition of the present invention contains the following components (A) to (D),
Antimony is not substantially contained, and the content of the component (A) is 39.5 to 98.5% by mass (preferably, based on 100% by mass of the total of the components (A) to (C)). Is from 40 to 97% by mass, more preferably from 52 to 96% by mass, still more preferably from 59 to 95% by mass, particularly preferably from 66 to 94% by mass, and the content of the component (B) is (A) 1) to 60% by mass (preferably 2 to 50% by mass, more preferably 3 to 40% by mass, and still more preferably 4 to 35% by mass) based on a total of 100% by mass of the components (A) to (C). %, Particularly preferably 5 to 30% by mass), and the content of the component (C) is 0.5 to 20% based on the total content of the components (A) to (C) being 100% by mass. % By mass (preferably 0.7 to 10% by mass, more preferably 0 to 10% by mass. 8 to 8 wt%, more preferably from 0.9 to 6% by weight, particularly preferably 1-4 wt%),
The content of the component (D) is 0.01 to 3.0 parts by mass (preferably 0.02 to 1 part by mass) based on a total of 100 parts by mass of the components (A) to (C). 0.0 parts by mass, more preferably 0.03 to 0.8 parts by mass, still more preferably 0.04 to 0.5 parts by mass, particularly preferably 0.05 to 0.3 parts by mass) Composition.
(A) Polyolefin (hereinafter also referred to as “component (A)”)
(B) Natural inorganic filler (hereinafter, also referred to as “(B) component”)
(C) Flame retardant (hereinafter also referred to as “component (C)”)
(D) Radical generator (hereinafter, also referred to as “(D) component”)
これにより、アンチモンの含有量を抑制し、難燃性に優れた成形体を得ることができる。
また、任意の効果として、(C)成分の含有量を削減することができる。そのため、任意の効果として、コストを削減することができる。
また、任意の効果として、得られる成形体が薄物であっても、充分な難燃性(例えば、後述のV−2)を得ることができる。
Thereby, the content of antimony can be suppressed and a molded article excellent in flame retardancy can be obtained.
Further, as an optional effect, the content of the component (C) can be reduced. Therefore, cost can be reduced as an optional effect.
Further, as an optional effect, sufficient flame retardancy (for example, V-2 described later) can be obtained even if the obtained molded body is a thin material.
本発明の難燃性樹脂組成物の一態様は、難燃性及び成形性の観点から、230℃でのメルトフローレート(MFR)が0.01〜100g/10分が好ましく、0.1〜90g/10分がより好ましく、1〜70g/10分がさらに好ましく、3〜50g/10分が特に好ましい。
本発明の難燃性樹脂組成物の一態様では、MFRをASTM D−1238(2013年)に準拠し、230℃、2.16kgの条件で測定する。
In one embodiment of the flame-retardant resin composition of the present invention, the melt flow rate (MFR) at 230 ° C. is preferably from 0.01 to 100 g / 10 minutes, and from 0.1 to 100 g, from the viewpoint of flame retardancy and moldability. 90 g / 10 min is more preferable, 1 to 70 g / 10 min is further preferable, and 3 to 50 g / 10 min is particularly preferable.
In one embodiment of the flame-retardant resin composition of the present invention, the MFR is measured at 230 ° C. and 2.16 kg in accordance with ASTM D-1238 (2013).
本発明の難燃性樹脂組成物の一態様は、アンチモンを実質的に含まない。
「アンチモンを実質的に含まない」とは、下記測定装置の検出限界(2000ppm)未満であることを示す。
アンチモン含有量については、JSM−6390LA(日本電子株式会社製)内蔵のEDS(エネルギー分散型X線分析)装置を用いて測定する。
One embodiment of the flame-retardant resin composition of the present invention does not substantially contain antimony.
The expression "substantially free of antimony" indicates that the content is less than the detection limit (2000 ppm) of the following measuring apparatus.
The antimony content is measured using an EDS (energy dispersive X-ray analysis) device built in JSM-6390LA (manufactured by JEOL Ltd.).
ポリオレフィンとしては、特に制限はないが、ホモポリオレフィン、オレフィン共重合体等が挙げられる。
ポリオレフィンは、ポリプロピレン及びポリエチレン等が挙げられる。成形体の耐熱性の観点から、ポリプロピレンが好ましい。
The polyolefin is not particularly limited, and examples thereof include a homopolyolefin and an olefin copolymer.
Examples of the polyolefin include polypropylene and polyethylene. From the viewpoint of heat resistance of the molded article, polypropylene is preferable.
オレフィンとしては、エチレン、プロピレン、ブテン、ヘキセン、α−オレフィン等が挙げられる。
α−オレフィンとしては、1−ブテン、1−ヘキセン、1−ペンテン、4−メチル−1−ペンテン、1−オクテン、1−デセン、1−ドデセン、1−テトラデセン、1−ヘキサデセン、1−オクタデセン、及び1−エイコセン等が挙げられる。
Examples of the olefin include ethylene, propylene, butene, hexene, and α-olefin.
Examples of the α-olefin include 1-butene, 1-hexene, 1-pentene, 4-methyl-1-pentene, 1-octene, 1-decene, 1-dodecene, 1-tetradecene, 1-hexadecene, 1-octadecene, And 1-eicosene.
ホモポリオレフィンとしては、ホモポリエチレン(例えば、低密度ポリエチレン、線状低密度ポリエチレン、直鎖状低密度ポリエチレン、高密度ポリエチレン)、ホモポリプロピレン等が挙げられる。成形体の耐熱性の観点から、ホモポリプロピレンが好ましい。 Examples of the homopolyolefin include homopolyethylene (for example, low-density polyethylene, linear low-density polyethylene, linear low-density polyethylene, and high-density polyethylene), and homopolypropylene. From the viewpoint of heat resistance of the molded article, homopolypropylene is preferred.
オレフィン共重合体は、ブロック共重合体でも、ランダム共重合体でもよく、これらの混合物でもよい。 The olefin copolymer may be a block copolymer, a random copolymer, or a mixture thereof.
オレフィン共重合体としては、プロピレン共重合体、エチレン共重合体等が挙げられる。プロピレン共重合体は、プロピレンと、プロピレン以外の上述のオレフィンとの共重合体等が挙げられる。また、エチレン共重合体は、エチレンと、エチレン以外の上述のオレフィンとの共重合体等が挙げられる。オレフィンは、1種単独でも、2種以上を組み合わせてもよい。 Examples of the olefin copolymer include a propylene copolymer and an ethylene copolymer. Examples of the propylene copolymer include a copolymer of propylene and the above-mentioned olefin other than propylene. Examples of the ethylene copolymer include a copolymer of ethylene and the above-mentioned olefin other than ethylene. The olefins may be used alone or in combination of two or more.
難燃性樹脂組成物の軽量さ、成形性、成形体の剛性、成形体の耐衝撃性の観点から、(A)成分の230℃でのMFRが0.01〜100g/10分であることが好ましく、0.1〜90g/10分がより好ましく、1〜70g/10分がさらに好ましく、3〜50g/10分が特に好ましい。 From the viewpoint of light weight, moldability, rigidity of the molded article, and impact resistance of the molded article, the MFR of the component (A) at 230 ° C. is 0.01 to 100 g / 10 min. Is preferably, 0.1 to 90 g / 10 min is more preferable, 1 to 70 g / 10 min is more preferable, and 3 to 50 g / 10 min is particularly preferable.
(A)成分の230℃でのMFRは、MFRはASTM D−1238(2013年)に準拠し、230℃、2.16kgの条件で測定する。 The MFR of the component (A) at 230 ° C. is measured at 230 ° C. and 2.16 kg according to ASTM D-1238 (2013).
市販のポリオレフィンとしては、プライムポリマー株式会社製のポリプロピレン「プライムポリプロ」、「ポリファイン」、「プライムTPO」等の各シリーズ(例えば、品番「J−700GP」、「J106MG」、「J707G」、「H700」、「H−100M」、「J105P」、「J707P」、「F−300SP」、「J−466HP」「E−105GM」);出光興産株式会社製のポリプロピレン(例えば、品番「J−966HP」);プライムポリマー株式会社製の各種ポリエチレン樹脂「ハイゼックス」、「ネオゼックス」、「ウルトゼックス」、「モアテック」、「エボリュー」等の各シリーズ(例えば、高密度ポリエチレン樹脂、品番「2200J」);東ソー株式会社製の低密度ポリエチレン(例えば、品番「ペトロセン190」)等が挙げられる。 Examples of commercially available polyolefins include Prime Polymer Co., Ltd.'s polypropylene "Prime Polypro", "Polyfine", "Prime TPO" and other series (for example, part numbers "J-700GP", "J106MG", "J707G", " H700 "," H-100M "," J105P "," J707P "," F-300SP "," J-466HP "," E-105GM "); polypropylene manufactured by Idemitsu Kosan Co., Ltd. (for example, product number" J-966HP ") )); Various polyethylene resins manufactured by Prime Polymer Co., Ltd. such as "HIZEX", "NEOSEX", "UltZEX", "MORETECH", "EVOLUE" and the like (for example, high-density polyethylene resin, product number "2200J"); Low-density polyethylene manufactured by Tosoh Corporation (for example, Sen 190 "), and the like.
(A)成分は、成形体の耐熱性の観点から、ポリプロピレンであることが好ましい。 The component (A) is preferably polypropylene from the viewpoint of heat resistance of the molded article.
(A)成分は、1種単独でも、2種以上を組み合わせてもよい。 The component (A) may be used alone or in combination of two or more.
(B)成分としては、タルク、ウォラストナイト等が挙げられる。
(B)成分は、難燃性の観点から、タルク及びウォラストナイトからなる群から選択される1以上を含むことが好ましい。
Examples of the component (B) include talc and wollastonite.
The component (B) preferably contains at least one selected from the group consisting of talc and wollastonite from the viewpoint of flame retardancy.
(B)成分がタルクである場合の平均粒径(D50)は、難燃性樹脂組成物の難燃性を向上させる観点から7〜30μmが好ましく、10〜20μmがより好ましい。
平均粒径(D50)とは、粉体をある粒子径から2つに分けたとき、大きい側と小さい側が等量になる径をいう。
(B)成分がタルクである場合、(B)成分の平均粒径(D50)は、レーザー回析式粒度分布測定装置により測定する。
When the component (B) is talc, the average particle size (D50) is preferably from 7 to 30 μm, more preferably from 10 to 20 μm, from the viewpoint of improving the flame retardancy of the flame-retardant resin composition.
The average particle diameter (D50) refers to a diameter at which, when a powder is divided into two from a certain particle diameter, the larger side and the smaller side have the same amount.
When the component (B) is talc, the average particle size (D50) of the component (B) is measured by a laser diffraction type particle size distribution analyzer.
(B)成分がウォラストナイトである場合、樹脂組成物の難燃性を向上させる観点から、400メッシュ(ASTM規格)通過率が、好ましくは90%以上、より好ましくは95%以上、さらに好ましくは98%以上である。また、100%以下が好ましい。
400メッシュ通過率は、400メッシュ上にサンプルを置き、振動ふるいによってふるった際の通過率によって求める。
When the component (B) is wollastonite, a 400 mesh (ASTM standard) passage rate is preferably 90% or more, more preferably 95% or more, and still more preferably from the viewpoint of improving the flame retardancy of the resin composition. Is 98% or more. Further, it is preferably 100% or less.
The 400 mesh pass rate is determined by a pass rate when a sample is placed on a 400 mesh and sieved with a vibration sieve.
(B)成分がタルクである場合の水分は、コンパウンド(混合)の観点から、また、成形時の不良現象抑制の観点から、0〜0.5%が好ましく、0〜0.1%がより好ましい。
(B)成分の水分は、カールフィッシャ法を用いて測定する。
From the viewpoint of the compound (mixing) and from the viewpoint of suppressing the failure phenomenon during molding, the water content when the component (B) is talc is preferably 0 to 0.5%, more preferably 0 to 0.1%. preferable.
The water content of the component (B) is measured using the Karl Fischer method.
(B)成分がタルクである場合の白色度W値は、成形体の外観の観点から、50〜100%が好ましく、70〜100%がより好ましい。
(B)成分の白色度W値は、SMカラーコンピューターを用いて測定する。
When the component (B) is talc, the whiteness W value is preferably from 50 to 100%, more preferably from 70 to 100%, from the viewpoint of the appearance of the molded article.
The whiteness W value of the component (B) is measured using an SM color computer.
(B)成分がタルクである場合の見かけ比重は、コンパウンド時のフィードの観点から、0.2〜0.8g/mlが好ましく、0.3〜0.5g/mlがより好ましい。
(B)成分の見かけ比重は、JIS K5101準拠にて測定する。
In the case where the component (B) is talc, the apparent specific gravity is preferably from 0.2 to 0.8 g / ml, more preferably from 0.3 to 0.5 g / ml, from the viewpoint of feed during compounding.
The apparent specific gravity of the component (B) is measured according to JIS K5101.
(B)成分がタルクである場合の強熱減量500℃は、成形体の外観の観点から、0〜6%が好ましく、0〜3%がより好ましい。
(B)成分がタルクである場合の強熱減量500℃は、マッフル炉を用いて測定する。
When the component (B) is talc, the ignition loss of 500 ° C. is preferably 0 to 6%, more preferably 0 to 3%, from the viewpoint of the appearance of the molded article.
(B) The ignition loss of 500 ° C. when the component is talc is measured using a muffle furnace.
(B)成分は、1種単独でも、2種以上を組み合わせてもよい。 As the component (B), one type may be used alone, or two or more types may be used in combination.
(C)成分の融点は、難燃性の観点から、50〜250℃であることが好ましく、100〜200℃がより好ましい。
(C)成分の融点は、後述のTGA(熱重量分析)/DSC(示差走査熱量計)1を用いて測定する。
The melting point of the component (C) is preferably from 50 to 250 ° C, more preferably from 100 to 200 ° C, from the viewpoint of flame retardancy.
The melting point of the component (C) is measured using TGA (thermogravimetric analysis) / DSC (differential scanning calorimeter) 1 described later.
(C)成分の分解温度は、耐熱性の観点から、200〜400℃であることが好ましく、250〜350℃がより好ましい。
(C)成分の分解温度は、後述のTGA/DSC1を用いて測定する。
The decomposition temperature of the component (C) is preferably from 200 to 400 ° C, more preferably from 250 to 350 ° C, from the viewpoint of heat resistance.
The decomposition temperature of the component (C) is measured using TGA / DSC1 described below.
(C)成分としては、ハロゲン系難燃剤、リン系難燃剤等が挙げられる。 Examples of the component (C) include a halogen-based flame retardant and a phosphorus-based flame retardant.
ハロゲン系難燃剤としては、2,4,6−トリス(2,4,6−トリブロモフェノキシ)−1,3,5−トリアジン、臭素化エポキシオリゴマー、エチレンビス(ペンタブロモフェニル)、エチレンビス(テトラブロモフタルイミド)、デカブロモジフェニルエーテル、テトラブロモビスフェノールA、ハロゲン化ポリカーボネート、ハロゲン化ポリカーボネート(共)重合体、ハロゲン化ポリカーボネート又はハロゲン化ポリカーボネート(共)重合体のオリゴマー、ハロゲン化ポリスチレン、ハロゲン化ポリオレフィン等が挙げられる。 Examples of the halogen-based flame retardant include 2,4,6-tris (2,4,6-tribromophenoxy) -1,3,5-triazine, brominated epoxy oligomer, ethylenebis (pentabromophenyl), ethylenebis ( Tetrabromophthalimide), decabromodiphenyl ether, tetrabromobisphenol A, halogenated polycarbonate, halogenated polycarbonate (co) polymer, halogenated polycarbonate or oligomer of halogenated polycarbonate (co) polymer, halogenated polystyrene, halogenated polyolefin, etc. Is mentioned.
また、ハロゲン系難燃剤としては、臭素系難燃剤等が挙げられる。
(C)成分は、難燃性の観点から、臭素系難燃剤を含むことが好ましい。
臭素系難燃剤としては、
2,2−ビス[3,5−ジブロモ−4−(2,3−ジブロモプロポキシ)フェニル]プロパン、ビス[3,5−ジブロモ−4−(2,3−ジブロモプロポキシ)フェニル]スルホン、ペンタブロモベンジルアクリレートポリマー、1,2,5,6,9,10−ヘキサブロモシクロドデカン、2,4,6−トリス−(2,4,6−トリブロモフェノキシ)−1,3,5−トリアジン、2,2−ビス(ブロモメチル)−1,3−プロパンジオール、トリブロモ−ネオペンチルアルコール、2,2−ビス(4−アリルオキシ−3,5−ジブロモフェニル)プロパン、BC−52テトラブロモビスフェノールA、BC−58テトラブロモビスフェノールA、テトラブロモビスフェノールA、1,1’−[エチレンビス(オキシ)]ビス(2,4,6−トリブロモベンゼン)、ペンタブロモベンジルアクリレート、トリブロモフェノールアクリレート、オクタブロモジフェニルエーテル、2,2’−[イソプロピリデンビス[(2,6−ジブロモ−4,1−フェニレン)オキシ]]ジエタノール、N−メチルヘキサブロモジフェニルアミン、TBAビスブロモエチルエーテル、
トリス(トリブロモネオペンチル)ホスフェート、トリス−ジブロモプロピルイソシアヌレート等が挙げられる。
(C)成分は、トリス(トリブロモネオペンチル)ホスフェート、トリス−ジブロモプロピルイソシアヌレートを含むことが好ましく、難燃性の観点から、トリス(トリブロモネオペンチル)ホスフェートを含むことがより好ましい。
Examples of the halogen-based flame retardant include a brominated flame retardant.
The component (C) preferably contains a brominated flame retardant from the viewpoint of flame retardancy.
As brominated flame retardants,
2,2-bis [3,5-dibromo-4- (2,3-dibromopropoxy) phenyl] propane, bis [3,5-dibromo-4- (2,3-dibromopropoxy) phenyl] sulfone, pentabromo Benzyl acrylate polymer, 1,2,5,6,9,10-hexabromocyclododecane, 2,4,6-tris- (2,4,6-tribromophenoxy) -1,3,5-triazine, , 2-bis (bromomethyl) -1,3-propanediol, tribromo-neopentyl alcohol, 2,2-bis (4-allyloxy-3,5-dibromophenyl) propane, BC-52 tetrabromobisphenol A, BC- 58 tetrabromobisphenol A, tetrabromobisphenol A, 1,1 '-[ethylenebis (oxy)] bis (2,4,6-to Libromobenzene), pentabromobenzyl acrylate, tribromophenol acrylate, octabromodiphenyl ether, 2,2 ′-[isopropylidenebis [(2,6-dibromo-4,1-phenylene) oxy]] diethanol, N-methyl Hexabromodiphenylamine, TBA bisbromoethyl ether,
Tris (tribromoneopentyl) phosphate, tris-dibromopropyl isocyanurate and the like can be mentioned.
The component (C) preferably contains tris (tribromoneopentyl) phosphate and tris-dibromopropylisocyanurate, and more preferably contains tris (tribromoneopentyl) phosphate from the viewpoint of flame retardancy.
(C)成分は1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。 As the component (C), one type may be used alone, or two or more types may be used in combination.
(D)成分の分解温度は、難燃性の観点から、80〜280℃が好ましく、120〜240℃がより好ましい。
(D)成分の分解温度は後述のTGA/DSC1を用いて測定する。
The decomposition temperature of the component (D) is preferably from 80 to 280 ° C, more preferably from 120 to 240 ° C, from the viewpoint of flame retardancy.
The decomposition temperature of the component (D) is measured using TGA / DSC1 described below.
(D)成分の融点は、難燃性の観点から、50〜250℃であることが好ましく、100〜200℃がより好ましい。
(D)成分の融点は、後述のTGA/DSC1を用いて測定する。
The melting point of the component (D) is preferably from 50 to 250 ° C, more preferably from 100 to 200 ° C, from the viewpoint of flame retardancy.
The melting point of the component (D) is measured using TGA / DSC1 described below.
(D)成分は、有機過酸化物、炭素炭素結合が開裂する開始剤、窒素窒素結合が開裂する開始剤等が挙げられる。
(D)成分は、2,3−ジメチルー2,3−ジフェニル−ブタン構造(ジクメン構造ともいう。)を含むことが好ましい。
(D)成分は、2,3−ジメチルー2,3−ジフェニル−ブタン、ポリ1,4−ジイソプロピルベンゼン(トリ1,4−ジイソプロピルベンゼン)等が挙げられる。
(D)成分は、難燃性の観点から、2,3−ジメチルー2,3−ジフェニル−ブタンであることが好ましい。
(D)成分は、難燃性の観点から、ポリ-1,4−ジイソプロピルベンゼンであることが好ましい。
Examples of the component (D) include organic peroxides, initiators in which carbon-carbon bonds are cleaved, and initiators in which nitrogen-nitrogen bonds are cleaved.
The component (D) preferably contains a 2,3-dimethyl-2,3-diphenyl-butane structure (also referred to as a dicumene structure).
Examples of the component (D) include 2,3-dimethyl-2,3-diphenyl-butane and poly-1,4-diisopropylbenzene (tri-1,4-diisopropylbenzene).
The component (D) is preferably 2,3-dimethyl-2,3-diphenyl-butane from the viewpoint of flame retardancy.
The component (D) is preferably poly-1,4-diisopropylbenzene from the viewpoint of flame retardancy.
本発明の難燃性樹脂組成物の一態様は、必要に応じて、さらに添加剤を含んでもよい。
添加剤としては、例えば、紫外線吸収剤、光安定剤、酸化防止剤、滑剤、結晶核剤、軟化剤、帯電防止剤、金属不活性化剤、抗菌又は抗カビ剤、顔料等が挙げられる。
One embodiment of the flame-retardant resin composition of the present invention may further contain an additive, if necessary.
Examples of the additive include an ultraviolet absorber, a light stabilizer, an antioxidant, a lubricant, a crystal nucleating agent, a softener, an antistatic agent, a metal deactivator, an antibacterial or antifungal agent, and a pigment.
紫外線吸収剤としては、特に限定されないが、ベンゾフェノン系化合物、ベンゾトリアゾール系化合物、ベンゾエート系化合物、ポリアミドポリエーテルブロック共重合体(永久帯電防止性能付与)等が挙げられる。
酸化防止剤としては、特に限定されないが、フェノール系酸化防止剤、リン系酸化防止剤、チオエーテル系酸化防止剤等が挙げられる。
滑剤としては、特に限定されないが、脂肪酸アミド系滑剤、脂肪酸エステル系滑剤、脂肪酸系滑剤、脂肪酸金属塩系滑剤等が挙げられる。
結晶核剤としては、特に限定されないが、ソルビトール類、リン系核剤、ロジン類、石油樹脂類等が挙げられる。
軟化剤としては、特に限定されないが、流動パラフィン、鉱物油系軟化剤(プロセスオイル)、非芳香族系ゴム用鉱物油系軟化剤(プロセスオイル)等が挙げられる。
The ultraviolet absorber is not particularly limited, and examples thereof include a benzophenone-based compound, a benzotriazole-based compound, a benzoate-based compound, and a polyamide polyether block copolymer (providing permanent antistatic performance).
Although it does not specifically limit as an antioxidant, A phenolic antioxidant, a phosphorus antioxidant, a thioether antioxidant, etc. are mentioned.
Examples of the lubricant include, but are not particularly limited to, fatty acid amide lubricants, fatty acid ester lubricants, fatty acid lubricants, and fatty acid metal salt lubricants.
Examples of the crystal nucleating agent include, but are not particularly limited to, sorbitols, phosphorus-based nucleating agents, rosins, petroleum resins, and the like.
Examples of the softener include, but are not particularly limited to, liquid paraffin, mineral oil-based softener (process oil), and mineral oil-based softener for non-aromatic rubber (process oil).
帯電防止剤としては、特に限定されないが、例えば、カチオン系帯電防止剤、アニオン系帯電防止剤、ノニオン系帯電防止剤、両性系帯電防止剤、グリセリン脂肪酸モノエステル等の脂肪酸部分エステル類が挙げられる。
金属不活性化剤としては、特に限定されないが、ヒドラジン系金属不活性化剤、窒素化合物系金属不活性化剤、亜リン酸エステル系金属不活性化剤等が挙げられる。
抗菌又は抗カビ剤としては、特に限定されないが、有機化合物系抗菌又は抗カビ剤、天然物有機系抗菌抗カビ剤、無機物系抗菌又は抗カビ剤等が挙げられる。
顔料としては、特に限定されないが、無機顔料、有機顔料等が挙げられる。
無機顔料としては、酸化チタン、炭酸カルシウム、カーボンブラック等が挙げられる。
有機顔料としては、アゾ顔料、酸性染料レーキ、塩基性染料レーキ、縮合多環顔料等が挙げられる。
The antistatic agent is not particularly limited, and examples thereof include cationic antistatic agents, anionic antistatic agents, nonionic antistatic agents, amphoteric antistatic agents, and fatty acid partial esters such as glycerin fatty acid monoester. .
Although it does not specifically limit as a metal deactivator, A hydrazine type metal deactivator, a nitrogen compound type metal deactivator, a phosphite ester type metal deactivator, etc. are mentioned.
The antibacterial or antifungal agent is not particularly limited, and examples thereof include an organic compound antibacterial or antifungal agent, a natural organic antibacterial and antifungal agent, and an inorganic antibacterial or antifungal agent.
Examples of the pigment include, but are not particularly limited to, inorganic pigments and organic pigments.
Examples of the inorganic pigment include titanium oxide, calcium carbonate, carbon black, and the like.
Examples of the organic pigment include an azo pigment, an acid dye lake, a basic dye lake, a condensed polycyclic pigment, and the like.
また、添加剤として、窒素系化合物、金属水酸化物、シリコーン系難燃剤、有機アルカリ金属塩、有機アルカリ土類金属塩、
ホウ酸亜鉛、メタホウ酸亜鉛、メタホウ酸バリウム、ホウ酸アルミニウム、ポリホウ酸ナトリウム等のホウ酸化合物、
シリカ(二酸化ケイ素)、合成非晶質シリカ(二酸化ケイ素)、ケイ酸アルミニウム、ケイ酸マグネシウム、ケイ酸カルシウム、ケイ酸ジルコニウム、ケイ藻土等のケイ素化合物、
酸化アルミニウム、酸化マグネシウム、酸化バリウム、酸化チタン、酸化亜鉛、酸化スズ、酸化ジルコニウム、酸化モリブデン、ジルコニウム−アンチモン複合酸化物等の金属酸化物、及び
膨張性黒鉛等を、発明の効果が損なわれない範囲で添加してもよい。
Further, as additives, nitrogen compounds, metal hydroxides, silicone-based flame retardants, organic alkali metal salts, organic alkaline earth metal salts,
Boric acid compounds such as zinc borate, zinc metaborate, barium metaborate, aluminum borate, sodium polyborate,
Silicon compounds such as silica (silicon dioxide), synthetic amorphous silica (silicon dioxide), aluminum silicate, magnesium silicate, calcium silicate, zirconium silicate, and diatomaceous earth;
Metal oxides such as aluminum oxide, magnesium oxide, barium oxide, titanium oxide, zinc oxide, tin oxide, zirconium oxide, molybdenum oxide, zirconium-antimony composite oxide, and expandable graphite do not impair the effects of the invention. You may add in the range.
上記の添加剤は、1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。添加剤の配合量は、難燃性樹脂組成物の特性が損なわれない範囲であれば特に制限はない。 One of the above additives may be used alone, or two or more thereof may be used in combination. The amount of the additive is not particularly limited as long as the properties of the flame-retardant resin composition are not impaired.
本発明の難燃性樹脂組成物の一態様は、本質的に、(A)成分〜(D)成分、及び任意に添加剤からなっており、本発明の効果を損なわない範囲で他に不可避不純物を含んでもよい。
本発明の難燃性樹脂組成物の一態様の、例えば、80〜100質量%、90〜100質量%、95〜100質量%、98〜100質量%又は100質量%が、
(A)成分〜(D)成分、又は
(A)成分〜(D)成分、及び任意に添加剤からなっていてもよい。
One embodiment of the flame-retardant resin composition of the present invention essentially comprises the components (A) to (D) and optionally additives, and is unavoidable unless the effects of the present invention are impaired. It may contain impurities.
For example, 80 to 100% by mass, 90 to 100% by mass, 95 to 100% by mass, 98 to 100% by mass or 100% by mass of one embodiment of the flame-retardant resin composition of the present invention,
It may be composed of components (A) to (D), or components (A) to (D), and optionally additives.
本発明の難燃性樹脂組成物の一態様は、例えば、(A)成分〜(D)成分と、必要に応じて、添加剤とを配合し、熱溶融混合(混練)することで製造できる。例えば、ヘンシェルミキサー、バンバリーミキサー、単軸スクリュー押出機、二軸スクリュー押出機、多軸スクリュー押出機、コニーダ等より上記成分を配合、混練することができる。混練時の加熱温度は、通常、160〜250℃である。
また、通常用いられる機器(例えば、リボンブレンダー、ドラムタンブラー等)により上記成分を配合、予備混合した後、上記装置により混練してもよい。
One embodiment of the flame-retardant resin composition of the present invention can be produced, for example, by blending the components (A) to (D) and, if necessary, an additive, followed by hot-melt mixing (kneading). . For example, the above components can be blended and kneaded using a Henschel mixer, a Banbury mixer, a single screw extruder, a twin screw extruder, a multi-screw extruder, a coneder, or the like. The heating temperature during kneading is usually 160 to 250 ° C.
Further, the above components may be blended and preliminarily mixed by a commonly used device (for example, a ribbon blender, a drum tumbler, etc.), and then kneaded by the above device.
本発明の難燃性樹脂組成物の一態様の形状は、ペレット等が挙げられる。 Examples of the shape of one embodiment of the flame-retardant resin composition of the present invention include pellets.
本発明の成形体の一態様は、上述の難燃性樹脂組成物を用いて作製することができる。
作製は、例えば、射出成形法、射出圧縮成形法、押出成形法、ブロー成形法、プレス成形法、真空成形法、発泡成形法等により行うことができる。
本発明の成形体の一態様は、例えば、自動車、産業資材、建材、電子・電気機器、OA機器、機械分野、家電、家電(ハイグレード)に好適に用いることができる。
One embodiment of the molded article of the present invention can be manufactured using the above-described flame-retardant resin composition.
The production can be performed by, for example, an injection molding method, an injection compression molding method, an extrusion molding method, a blow molding method, a press molding method, a vacuum molding method, a foam molding method, or the like.
One embodiment of the molded article of the present invention can be suitably used for, for example, automobiles, industrial materials, building materials, electronic and electrical equipment, OA equipment, mechanical fields, home appliances, and home appliances (high-grade).
実施例1〜14及び比較例1〜9
[難燃性樹脂組成物の製造]
表1及び2に示す各成分を、表1及び2に示す配合割合((A)成分〜(C)成分の含有量の合計100質量%を基準とする質量%、又は(A)成分〜(C)成分の含有量の合計100質量部を基準とする質量部)で、2軸押出機PCM−30(株式会社池貝製)により、200℃、250rpmで溶融混合し、ペレット(難燃性樹脂組成物)を製造した。
Examples 1 to 14 and Comparative Examples 1 to 9
[Production of flame-retardant resin composition]
The components shown in Tables 1 and 2 were mixed with the mixing ratios shown in Tables 1 and 2 (% by mass based on a total of 100% by mass of the contents of the components (A) to (C), or the components (A) to ( C) The components are melt-mixed with a twin-screw extruder PCM-30 (manufactured by Ikegai Co., Ltd.) at 200 ° C. and 250 rpm to give pellets (flame-retardant resin). Composition).
用いた成分を以下に示す。
(A)成分
樹脂A:J−700GP(プライムポリマー株式会社製、ホモポリプロピレン、230℃でのメルトフローレート(MFR):8.0g/10分)
樹脂B:J106MG(プライムポリマー株式会社製、ホモポリプロピレン、230℃でのMFR:15g/10分)
樹脂C:J707G(プライムポリマー株式会社製、ブロックポリプロピレン、230℃でのMFR:30g/10分)
The components used are shown below.
(A) Component Resin A: J-700GP (manufactured by Prime Polymer Co., Ltd., homopolypropylene, melt flow rate (MFR) at 230 ° C .: 8.0 g / 10 minutes)
Resin B: J106MG (Homopolypropylene, manufactured by Prime Polymer Co., Ltd., MFR at 230 ° C .: 15 g / 10 minutes)
Resin C: J707G (manufactured by Prime Polymer Co., Ltd., block polypropylene, MFR at 230 ° C .: 30 g / 10 minutes)
(B)成分
天然無機フィラーA:ILF−BAH(浅田製粉株式会社製、平均粒径(D50):17μm、タルク、水分:0.04%、白色度W値:92%、見かけ比重:0.4g/ml、強熱減量500℃:0.02%)
天然無機フィラーB:Jilin Prov.Lishu Dadingshan Wollastonite(吉林省)(Hulan Wollastonite Mining社製、ウォラストナイト、分布:400メッシュ(ASTM規格)通過率98.2%)
(B) Component Natural inorganic filler A: ILF-BAH (manufactured by Asada Flour Milling Co., Ltd., average particle size (D50): 17 μm, talc, moisture: 0.04%, whiteness W value: 92%, apparent specific gravity: 0. 4 g / ml, loss on ignition 500 ° C: 0.02%)
Natural inorganic filler B: Jilin Prov. Lishu Daddingshan Wollastonite (Jilin Province) (manufactured by Hulan Wollastonite Mining, wollastonite, distribution: 400 mesh (ASTM standard) transmission rate 98.2%)
(C)成分
難燃剤A:CR−900(大八化学工業株式会社製、トリス(トリブロモネオペンチル)ホスフェート、融点:182℃、分解温度:313℃(TGA(熱重量分析)1%loss))
(C) Component Flame retardant A: CR-900 (manufactured by Daihachi Chemical Industry Co., Ltd., tris (tribromoneopentyl) phosphate, melting point: 182 ° C, decomposition temperature: 313 ° C (TGA (thermogravimetric analysis) 1% loss) )
(D)成分
ラジカル発生剤A:ノフマーBC−90(日油株式会社製、2,3−ジメチルー2,3−ジフェニル−ブタン、純度:86%、下記式で表される化合物、融点:80〜130℃、分解温度:140℃(TGA(熱重量分析)1%loss))
(A)成分のMFRはASTM D−1238(2013年)に準拠し、230℃、2.16kgの条件で測定した。 The MFR of the component (A) was measured at 230 ° C. and 2.16 kg in accordance with ASTM D-1238 (2013).
(B)成分において、天然無機フィラーAの平均粒径は、レーザー回析式粒度分布測定装置LA−300(株式会社堀場製作所製)により測定した。 In the component (B), the average particle size of the natural inorganic filler A was measured by a laser diffraction type particle size distribution analyzer LA-300 (manufactured by Horiba, Ltd.).
(B)成分において、天然無機フィラーBの分布は、400メッシュ(ASTM規格)通過率により測定した。
400メッシュ通過率は、400メッシュ上にサンプルを置き、振動ふるいによってふるった際の通過率によって求めた。
In the component (B), the distribution of the natural inorganic filler B was measured by a 400 mesh (ASTM standard) passage rate.
The 400 mesh passage rate was determined from the passage rate when a sample was placed on a 400 mesh and sieved with a vibration sieve.
(B)成分において、天然無機フィラーAの水分は、水分測定装置VA−06/CA−06(三菱化成株式会社製)を用い、カールフィッシャ法により測定した。
(B)成分において、天然無機フィラーAの白色度W値は、SMカラーコンピューターSM45(スガ試験機株式会社製)を用いて測定した。
(B)成分において、天然無機フィラーAの見かけ比重は、JIS K5101準拠にて測定した。
(B)成分において、天然無機フィラーAの強熱減量500℃は、マッフル炉F0610(ヤマト科学株式会社製)を用い、天然無機フィラーAを1g秤量し、500℃、3時間の条件にて測定した。
In the component (B), the water content of the natural inorganic filler A was measured by the Karl Fischer method using a water content measuring device VA-06 / CA-06 (manufactured by Mitsubishi Kasei Corporation).
In the component (B), the whiteness W value of the natural inorganic filler A was measured using an SM color computer SM45 (manufactured by Suga Test Instruments Co., Ltd.).
In the component (B), the apparent specific gravity of the natural inorganic filler A was measured according to JIS K5101.
In the component (B), the ignition loss of the natural inorganic filler A at 500 ° C. was measured using a muffle furnace F0610 (manufactured by Yamato Scientific Co., Ltd.), weighing 1 g of the natural inorganic filler A, and measuring at 500 ° C. for 3 hours. did.
(C)成分及び(D)成分の融点は、TGA/DSC1(METTLER TOLEDO社製)を用いて測定した。30℃から600℃に昇温、昇温速度20℃/分、N2雰囲気下で測定した。
(C)成分及び(D)成分の分解温度はTGA/DSC1を用いて測定した。30℃から600℃に昇温、昇温速度20℃/分、N2雰囲気下で測定し、1%重量減少した温度を分解温度とした。
The melting points of the components (C) and (D) were measured using TGA / DSC1 (manufactured by METTLER TOLEDO). The temperature was increased from 30 ° C. to 600 ° C., the temperature was increased at a rate of 20 ° C./min, and the measurement was performed in an N 2 atmosphere.
The decomposition temperatures of the components (C) and (D) were measured using TGA / DSC1. The temperature was increased from 30 ° C. to 600 ° C., the temperature was increased at a rate of 20 ° C./min, and the temperature was measured under a N 2 atmosphere.
[難燃性樹脂組成物のMFRの測定]
得られたペレットについて、MFRをASTM D−1238(2013年)に準拠し、230℃、2.16kgの条件で測定した。結果を表1及び2に示す。
[Measurement of MFR of flame-retardant resin composition]
The MFR of the obtained pellet was measured at 230 ° C. and 2.16 kg in accordance with ASTM D-1238 (2013). The results are shown in Tables 1 and 2.
[成形体の製造]
得られたペレットを80℃で乾燥後、射出成形機(日精樹脂工業株式会社製「NEX110III」)により200℃で成形し、厚さが、それぞれ、0.8mm、又は1.6mmのUL試験片(下記UL94試験用の試験片)(成形体)を製造した。
[Manufacture of molded body]
After drying the obtained pellets at 80 ° C., they were molded at 200 ° C. by an injection molding machine (“NEX110III” manufactured by Nissei Plastics Industries, Ltd.), and UL test pieces having a thickness of 0.8 mm or 1.6 mm, respectively. (Test specimen for UL94 test described below) (molded body) was produced.
[アンチモン(Sb)含有量の測定]
得られたペレット及び成形体について、JSM−6390LA(日本電子株式会社製)内蔵のEDS(エネルギー分散型X線分析)装置を用い、加速電圧20kVにて測定をした。結果を表1及び2に示す。「−」は検出限界(2000ppm)未満であることを示す。
[Measurement of antimony (Sb) content]
The obtained pellets and compacts were measured at an accelerating voltage of 20 kV using an EDS (energy dispersive X-ray analysis) device built in JSM-6390LA (manufactured by JEOL Ltd.). The results are shown in Tables 1 and 2. "-" Indicates that it is below the detection limit (2000 ppm).
[難燃性評価1(厚さ0.8mm)]
成形体の製造で得られた厚さ0.8mmのUL試験片について、難燃性評価試験機(Atlas社製、HVULプラスチックUL燃焼テストチャンバー)を用いて、UL94規格に従って垂直燃焼試験(UL94試験)を行った。具体的に、5本の試験片について、それぞれ1回目と2回目の燃焼時間、及び綿の発火の有無等から、UL94規格に従って難燃性のランクを付けた。
結果を表1及び2に示す。
[Flame retardancy evaluation 1 (thickness 0.8 mm)]
For a 0.8 mm thick UL test specimen obtained in the production of a molded article, a vertical flame test (UL94 test) was performed using a flame retardancy evaluation tester (HVUL plastic UL combustion test chamber manufactured by Atlas) in accordance with UL94 standard. ) Was done. Specifically, the five test pieces were ranked in flame retardancy according to the UL94 standard based on the first and second burning times and whether or not cotton was ignited.
The results are shown in Tables 1 and 2.
[難燃性評価2(厚さ1.6mm)]
厚さ0.8mmのUL試験片に代えて、成形体の製造で得られた厚さ1.6mmのUL試験片を用いた以外、難燃性評価1と同様に評価した。結果を表1及び2に示す。
[Flame retardancy evaluation 2 (thickness 1.6 mm)]
The evaluation was performed in the same manner as in the evaluation of flame retardancy 1, except that the UL test piece having a thickness of 1.6 mm obtained in the production of the molded article was used instead of the UL test piece having a thickness of 0.8 mm. The results are shown in Tables 1 and 2.
Claims (15)
アンチモンを実質的に含まず、
前記(A)成分の含有量が、前記(A)成分〜(C)成分の含有量の合計100質量%を基準として、39.5質量%以上98.5質量%以下であり、
前記(B)成分の含有量が、前記(A)成分〜(C)成分の含有量の合計100質量%を基準として、1質量%以上60質量%以下であり、
前記(C)成分の含有量が、前記(A)成分〜(C)成分の含有量の合計100質量%を基準として、0.5質量%以上20質量%以下であり、
前記(D)成分の含有量が、前記(A)成分〜(C)成分の含有量の合計100質量部を基準として、0.01質量部以上3.0質量部以下である難燃性樹脂組成物。
(A)ポリオレフィン
(B)天然無機フィラー
(C)難燃剤
(D)ラジカル発生剤 Including the following components (A) to (D),
Substantially free of antimony,
The content of the component (A) is 39.5% by mass or more and 98.5% by mass or less based on 100% by mass of the total of the components (A) to (C);
The content of the component (B) is 1% by mass or more and 60% by mass or less based on a total of 100% by mass of the contents of the components (A) to (C);
The content of the component (C) is 0.5% by mass or more and 20% by mass or less based on a total of 100% by mass of the contents of the components (A) to (C);
Flame-retardant resin in which the content of the component (D) is 0.01 part by mass or more and 3.0 parts by mass or less based on a total of 100 parts by mass of the components (A) to (C). Composition.
(A) Polyolefin
(B) Natural inorganic filler (C) Flame retardant (D) Radical generator
前記(B)成分の平均粒径が7μm以上30μm以下である請求項1〜6のいずれかに記載の難燃性樹脂組成物。 The component (B) is talc,
The flame-retardant resin composition according to any one of claims 1 to 6, wherein the component (B) has an average particle diameter of 7 µm or more and 30 µm or less.
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KR102578326B1 (en) | 2020-12-28 | 2023-09-14 | 롯데케미칼 주식회사 | Thermoplastic resin composition and article produced therefrom |
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