JP2020040711A - Bottle can and method for manufacturing same - Google Patents

Bottle can and method for manufacturing same Download PDF

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JP2020040711A
JP2020040711A JP2018169603A JP2018169603A JP2020040711A JP 2020040711 A JP2020040711 A JP 2020040711A JP 2018169603 A JP2018169603 A JP 2018169603A JP 2018169603 A JP2018169603 A JP 2018169603A JP 2020040711 A JP2020040711 A JP 2020040711A
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inclined portion
axis
forming
bottle
cylindrical
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JP7260979B2 (en
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一 実末
Hajime Jitsusue
一 実末
史晴 今野
Fumiharu Konno
史晴 今野
孝之 南馬
Takayuki Minamiuma
孝之 南馬
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Altemira Can Co Ltd
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Universal Can Corp
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Abstract

To provide: a method for manufacturing a bottle can having excellent designability which is capable of reducing manufacturing steps; and the bottle can.SOLUTION: A bottle can includes a cylindrical-shaped tubular body part, a lower inclined part whose diameter decreases as going from an upper end portion of the tubular body part toward upward in an axial direction of the can, a cylindrical part extending linearly along the axis of the can from an upper end of the lower inclined part toward upward in the axial direction of the can, an upper inclined part whose diameter decreases from an upper end of the cylindrical part toward upward in the axial direction of the can at an angle smaller than an angle of the lower inclined part relative to the axis of the can, and a mouth part disposed on an upper side in the axial direction of the can in the upper inclined part. A plurality of ribs extending from a lower side in the axial direction of the can toward upward in the axial direction of the can are formed over the entire circumference of the upper inclined part.SELECTED DRAWING: Figure 1

Description

本発明は、開口部に金属製キャップが装着され、飲料等の内容物が充填されるボトル缶及びその製造方法に関する。   The present invention relates to a bottle can in which a metal cap is attached to an opening and filled with contents such as a beverage, and a method for producing the same.

飲料等の内容物が充填される容器として、ボトル形状の缶(ボトル缶)の開口部に、金属製キャップを装着して密封する容器が知られている。ボトル缶は、一般に、胴部と底部とを有する有底円筒状に形成され、その胴部の開口部側に上方へ向かうに従い漸次縮径する肩部、縮径部が設けられ、縮径部の上端に口部が設けられた構成とされている。このようなボトル缶は、金属板材(アルミニウム合金材料の板材)にカッピング工程(絞り工程)及びDI工程(絞りしごき工程、Drawing & Ironing)を施すことにより、胴部及び底部を有する有底円筒状の缶に形成され、その有底円筒状の缶の胴部に縮径加工を施すことにより肩部及び縮径部が形成される。   2. Description of the Related Art As a container to be filled with contents such as beverages, there is known a container in which a metal cap is attached to an opening of a bottle-shaped can (bottle can) and sealed. A bottle can is generally formed in a bottomed cylindrical shape having a body and a bottom, and a shoulder portion and a diameter-reducing portion are provided on the opening side of the body, the diameter gradually decreasing upward, and the diameter-reducing portion is provided. Is provided with a mouth at the upper end. Such a bottle can is formed by subjecting a metal plate (a plate of an aluminum alloy material) to a cupping process (drawing process) and a DI process (drawing and ironing process, Drawing & Ironing) to form a bottomed cylindrical shape having a body and a bottom. The shoulder portion and the reduced diameter portion are formed by subjecting the body of the cylindrical can having a bottom to a diameter reduction process.

このようなボトル缶として、例えば、特許文献1に記載のボトル缶や特許文献2に記載のボトル缶が知られている。これらのうち、特許文献1に記載のボトル缶は、底部と胴部と肩部と首部(縮径部)と口部とを備えており、縮径部の傾斜角βが50°〜89°(缶軸方向を0°とした場合には、1°〜40°)に設定されている。また、特許文献2に記載のボトル缶は、特許文献1に記載のボトル缶と同じ構成を備えており、肩部が胴部から略45°(上記缶軸方向を0°とした場合において45°)の角度で延出しており、縮径部の傾斜角が略6°に設定されている。これら特許文献1及び2に記載のボトル缶は、複数の成形金型を使用したダイネック加工により缶の胴部を逐次変形させながら、テーパ面状の滑らかな形状に成形されている。   As such a bottle can, for example, a bottle can described in Patent Document 1 and a bottle can described in Patent Document 2 are known. Among these, the bottle can described in Patent Literature 1 includes a bottom portion, a body portion, a shoulder portion, a neck portion (reduced diameter portion), and a mouth portion, and the inclination angle β of the reduced diameter portion is 50 ° to 89 °. (1 ° to 40 ° when the can axis direction is 0 °). Further, the bottle can described in Patent Literature 2 has the same configuration as the bottle can described in Patent Literature 1, and the shoulder portion is approximately 45 ° from the body (when the can axis direction is 0 °, the shoulder is 45 °). °), and the inclination angle of the reduced diameter portion is set to approximately 6 °. The bottle cans described in Patent Literatures 1 and 2 are formed into a tapered smooth shape while successively deforming the body of the can by die necking using a plurality of molding dies.

特許第5323757号公報Japanese Patent No. 5323775 特表2017−526591号公報JP-T-2017-526591

しかし、上記形状のボトル缶では、肩部から首部にかけて滑らかな形状を得るためには、1回の加工量を小さくして、何回も縮径加工を施す必要がある。そして、その加工回数が増えると、製造ラインにおいて多くの成形金型を並べて配置する必要があり、その設置スペースも広く必要になる。このため、製造コストの増加を招く。   However, in the bottle can having the above shape, in order to obtain a smooth shape from the shoulder portion to the neck portion, it is necessary to reduce the amount of one processing and perform the diameter reducing process many times. When the number of times of processing increases, many molding dies must be arranged side by side on a production line, and a large installation space is required. This leads to an increase in manufacturing costs.

本発明は、このような事情に鑑みてなされたものであり、製造工程の短縮を図ることができるとともに、意匠性に優れたボトル缶を製造できるボトル缶の製造方法及びボトル缶を提供することを目的とする。   The present invention has been made in view of such circumstances, and provides a bottle can manufacturing method and a bottle can that can shorten the manufacturing process and can manufacture a bottle can with excellent design. With the goal.

本発明のボトル缶は、円筒状の筒胴部と、該筒胴部の上端部から缶軸方向上側に向かうに従って縮径する下側傾斜部と、該下側傾斜部の上端から缶軸に沿って缶軸方向上側に直線状に延びる円筒部と、該円筒部の上端から前記下側傾斜部の缶軸に対する角度よりも小さい角度で缶軸方向上側に向かうに従って縮径する上側傾斜部と、前記上側傾斜部の缶軸方向上側に設けられる口部と、を備え、前記上側傾斜部には、缶軸方向下側から缶軸方向上側に向かって延びる複数のリブが全周にわたって形成されている。   The bottle can of the present invention has a cylindrical tubular body, a lower inclined portion whose diameter is reduced from the upper end of the tubular body toward the upper side in the axial direction of the can, and a can shaft from the upper end of the lower inclined portion. A cylindrical portion that extends linearly upward along the can axis direction along the upper portion, and an upper inclined portion that decreases in diameter as going upward in the can axis direction at an angle smaller than the angle of the lower inclined portion with respect to the can axis from the upper end of the cylindrical portion. A plurality of ribs extending from the lower side in the can axis direction to the upper side in the can axis direction are formed in the upper inclined section over the entire circumference. ing.

本発明では、上側傾斜部に缶軸方向下側から缶軸方向上側に向かって延びる複数のリブが形成されているので、ボトル缶の意匠性を向上できる。また、複数のリブが形成された上側傾斜部の缶軸方向下側に円筒部が設けられているので、ボトル缶を首長に見せることができる。さらに、上側傾斜部に複数のリブが形成されていることから、ボトル缶を把持したときに、指に凹凸が触れるので、グリップ感があり、滑り止めとなって把持し易い。加えて、上側傾斜部に複数のリブが形成されていることから、ボトル缶からグラス等内に内用液を注ぐ際に、該内用液が複数のリブの内面により攪拌された様になり、泡立ち性を向上できる。   In the present invention, since the plurality of ribs extending from the lower side in the axial direction of the can to the upper side in the axial direction of the can are formed in the upper inclined portion, the design of the bottle can can be improved. Further, since the cylindrical portion is provided below the upper inclined portion on which the plurality of ribs are formed in the axial direction of the can, the bottle can can be seen like a neck. Further, since a plurality of ribs are formed on the upper inclined portion, when the bottle can is gripped, the fingers come into contact with the unevenness, so that there is a feeling of grip and it is slippery and easy to grip. In addition, since a plurality of ribs are formed on the upper inclined portion, when pouring the internal liquid into a glass or the like from a bottle can, the internal liquid is stirred by the inner surfaces of the plurality of ribs. , Foaming properties can be improved.

ここで、製造工程において、上側傾斜部を成形するには、下側傾斜部を成形した後に該下側傾斜部の上端から缶軸に沿って缶軸方向上側に直線状に延びる小円筒部を成形した後、小円筒部の上側に複数の縮径用金型を押し付けて相対移動させることにより、上側傾斜部を形成する。この際、縮径用金型を用いた縮径回数が少ないと、ボトル缶の周方向に階段状の跡(横すじ)が残るため、さらに複数の縮径用金型を押し付けて相対移動させるリフォーム工程を実行するか、上記階段状の跡が残らないように多くの縮径用金型を用いて細かく成形する必要がある。これに対し、本発明では、小円筒部の上側に縮径用金型を押し付けて相対移動させて該小円筒部の一部を傾斜させた後、リブ成形用金型を押し付けて相対移動させることにより、複数のリブを形成するので、ボトル缶の周方向に上記階段状の跡が残っていても、複数のリブにより上記階段状の跡を目立たなくすることができる。従って、多くの縮径用金型を押し付けて細かく成形する場合やリフォーム工程を実行する場合に比べて、ボトル缶の製造工程を短縮できる。   Here, in the manufacturing process, in order to form the upper inclined portion, after forming the lower inclined portion, a small cylindrical portion extending linearly upward in the can axis direction along the can axis from the upper end of the lower inclined portion. After molding, a plurality of diameter reducing dies are pressed against the upper side of the small cylindrical portion and relatively moved to form an upper inclined portion. At this time, if the number of times of diameter reduction using the diameter reducing mold is small, a step-like mark (horizontal streak) remains in the circumferential direction of the bottle can, so that a plurality of diameter reducing molds are further pressed and relatively moved. It is necessary to carry out a reforming step or to use a large number of dies for reducing the diameter so as not to leave the step-like trace. On the other hand, in the present invention, after the diameter reducing mold is pressed to the upper side of the small cylindrical portion and relatively moved to incline a part of the small cylindrical portion, the rib forming die is pressed and relatively moved. Thus, since the plurality of ribs are formed, even if the above-mentioned step-like mark remains in the circumferential direction of the bottle can, the above-mentioned step-like mark can be made inconspicuous by the plurality of ribs. Therefore, the manufacturing process of the bottle can can be shortened as compared with a case where many small-diameter dies are pressed and finely formed or a reforming process is performed.

本発明のボトル缶の製造方法は、上記ボトル缶の製造方法であって、円筒状の筒体を形成する筒体形成工程と、前記筒体を缶軸方向上側に向かうに従って縮径させることにより、前記下側傾斜部、前記円筒部及び前記上側傾斜部からなる縮径部を形成する縮径部成形工程を備え、前記縮径部成形工程は、前記筒体に成形面の径が異なる複数の縮径用金型を押し付けて缶軸方向に相対移動させることにより、前記下側傾斜部と、該下側傾斜部の上端部から缶軸に沿って缶軸方向上側に直線状に延びる小円筒部と、を成形する下側傾斜部形成工程と、前記下側傾斜部形成工程により形成された前記小円筒部の缶軸方向下側の領域を残した缶軸方向上側の領域を傾斜させた後、その外面に前記複数のリブを形成するためのリブ成形用金型を押し付けて相対移動させることにより、前記複数のリブを有する前記上側傾斜部を形成する上側傾斜部形成工程と、を備える。   The method for manufacturing a bottle can according to the present invention is the method for manufacturing a bottle can described above, wherein a cylindrical body forming step of forming a cylindrical cylindrical body, and the diameter of the cylindrical body is reduced toward the upper side in the axial direction of the can. A reduced-diameter portion forming step of forming a reduced-diameter portion including the lower inclined portion, the cylindrical portion, and the upper inclined portion, wherein the reduced-diameter portion forming process includes a plurality of cylindrical surfaces each having a different molding surface diameter. By pressing the mold for diameter reduction relative to the can axis direction by pressing against the lower inclined portion, a small linearly extending linearly upward along the can axis along the can axis from the upper end of the lower inclined portion. A cylindrical portion, a lower inclined portion forming step of molding, and an upper can axial direction region of the small cylindrical portion formed by the lower inclined portion forming step is inclined. After that, a rib-forming mold for forming the plurality of ribs is pressed against the outer surface thereof. By relatively moving, and a upper inclined portion forming step of forming the upper inclined portion having a plurality of ribs.

本発明では、小円筒部を成形した後、該小円筒部の缶軸方向下側の領域を残した缶軸方向上側の領域に上側傾斜部を形成する際に、下側傾斜部と同様の加工で複数のリブを成形リブ成形用金型できるので、製造工程を短縮でき、かつ、意匠性に優れたボトル缶を製造できる。   In the present invention, after forming the small cylindrical portion, when forming the upper inclined portion in the can axial direction upper region leaving the can axial direction lower region of the small cylindrical portion, the same as the lower inclined portion Since a plurality of ribs can be formed by processing, a manufacturing die can be shortened, and a bottle can excellent in design can be manufactured.

本発明によれば、製造工程の短縮を図ることができるとともに、意匠性に優れたボトル缶を製造できる。   ADVANTAGE OF THE INVENTION According to this invention, while shortening a manufacturing process, it can manufacture a bottle can excellent in design.

本発明の第1実施形態に係るボトル缶の製造方法により製造されるボトル缶の正面図である。It is a front view of the bottle can manufactured by the manufacturing method of the bottle can according to the first embodiment of the present invention. 上記第1実施形態のボトル缶の製造方法のうち、カップを形成して筒体を形成するまでの工程を順に示す模式図であり、右半分については缶軸を通る縦断面にした正面図である。It is a schematic diagram which shows the process of forming a cup and forming a cylindrical body in order in the manufacturing method of the bottle can of the said 1st Embodiment in order, and is a front view which made the longitudinal section which passes a can axis | shaft about the right half. is there. 上記第1実施形態における下側傾斜部形成工程後の中間成形体を示す正面図である。It is a front view which shows the intermediate molded object after the lower inclined part formation process in the said 1st Embodiment. 上記第1実施形態における上側傾斜部形成工程中の中間成形体を示す正面図である。FIG. 4 is a front view showing the intermediate molded body during the upper inclined portion forming step in the first embodiment. 上記第1実施形態における傾斜部に複数のリブを形成するためのリブ成形用金型を示す断面図であるFIG. 4 is a cross-sectional view showing a rib-forming mold for forming a plurality of ribs on an inclined portion in the first embodiment. 上記第1実施形態における上側傾斜部形成工程後の中間成形体を示す正面図である。FIG. 4 is a front view showing the intermediate molded body after the upper inclined portion forming step in the first embodiment. 本発明の第2実施形態に係るボトル缶を示す正面図である。It is a front view showing a bottle can according to a second embodiment of the present invention.

[第1実施形態]
以下、本発明の第1実施形態について、図面を参照しながら説明する。
[First Embodiment]
Hereinafter, a first embodiment of the present invention will be described with reference to the drawings.

図1は、本発明の第1実施形態に係るボトル缶の製造方法において製造されるボトル缶1の正面図である。このボトル缶1は、開口端部にキャップ(図示省略)が装着されることにより、飲料等を収容する容器として用いられる。図2〜図6は、本実施形態のボトル缶の製造方法の各工程を示す説明図である。これらのうち、図2はカップを成形して筒体41を形成するまでの工程を順に示す模式図、図4〜6は縮径部成形工程を説明する図である。   FIG. 1 is a front view of a bottle can 1 manufactured by the method for manufacturing a bottle can according to the first embodiment of the present invention. The bottle can 1 is used as a container for accommodating a beverage or the like by attaching a cap (not shown) to an open end. 2 to 6 are explanatory views showing each step of the method for manufacturing a bottle can of the present embodiment. Among these, FIG. 2 is a schematic diagram sequentially showing the steps from forming the cup to forming the cylindrical body 41, and FIGS. 4 to 6 are diagrams illustrating the reduced diameter portion forming step.

ボトル缶1は、アルミニウム又はアルミニウム合金等の薄板金属からなり、図1に示すように、円筒状をなす胴部(ウォール)10とドーム状をなす底部(ボトム)20とを備える有底円筒状に形成されている。図1に示すように、胴部10及び底部20は互いに同軸に配置されており、本実施形態において、これらの共通軸を缶軸Oと称して説明を行う。   The bottle can 1 is made of a thin sheet metal such as aluminum or aluminum alloy, and has a bottomed cylindrical shape having a cylindrical body (wall) 10 and a dome-shaped bottom (bottom) 20 as shown in FIG. Is formed. As shown in FIG. 1, the body portion 10 and the bottom portion 20 are arranged coaxially with each other, and in the present embodiment, the common shaft will be described as a can shaft O.

また、缶軸Oに沿う方向(缶軸O方向)のうち、胴部10の開口端部10aから底部20側へ向かう方向を下方、底部20から開口端部10a側へ向かう方向を上方とし、以下の説明においては、図1〜図7に示す向きと同様に上下方向を定めるものとする。また、缶軸Oに直交する方向を径方向といい、径方向のうち、缶軸Oに接近する向きを径方向の内側(内方)、缶軸Oから離間する向きを径方向の外側(外方)とする。また、缶軸O回りに周回する方向を周方向とする。   In the direction along the can axis O (the can axis O direction), a direction from the opening end 10a of the body 10 toward the bottom 20 is defined as a downward direction, and a direction from the bottom 20 toward the opening end 10a is defined as an upward direction. In the following description, the vertical direction is determined in the same manner as the directions shown in FIGS. Also, a direction perpendicular to the can axis O is called a radial direction, and of the radial directions, a direction approaching the can axis O is radially inward (inward), and a direction away from the can axis O is radially outward ( Outside). Further, the direction of orbit around the can axis O is defined as a circumferential direction.

胴部10は、図1に示されるように、底部20側において円筒状に形成された筒胴部11と、筒胴部11の上端部から缶軸O方向上側(開口端部10a側)に向かうに従って縮径する下側傾斜部12と、下側傾斜部12の上端から缶軸Oに沿って缶軸O方向上側に直線状に延びる円筒部13と、円筒部13の缶軸O方向上側に設けられ、下側傾斜部12の缶軸Oに対する角度よりも小さい角度で缶軸O方向上側に向かうに従って縮径する上側傾斜部14と、上側傾斜部14の缶軸O方向上側に設けられる口部16と、を備えている。なお、下側傾斜部12、円筒部13及び上側傾斜部14により本発明の縮径部が構成されている。   As shown in FIG. 1, the body 10 includes a cylindrical body 11 formed in a cylindrical shape on the bottom 20 side, and an upper side in the can axis O direction (opening end 10a side) from the upper end of the cylindrical body 11. A lower inclined portion 12 whose diameter decreases as it goes toward the front end; a cylindrical portion 13 extending linearly upward from the upper end of the lower inclined portion 12 along the can axis O in the can axis O direction; And an upper inclined portion 14 whose diameter decreases toward the upper side in the can axis O at an angle smaller than the angle of the lower inclined portion 12 with respect to the can axis O, and is provided above the upper inclined portion 14 in the can axis O direction. A mouth 16. The reduced diameter portion of the present invention is constituted by the lower inclined portion 12, the cylindrical portion 13, and the upper inclined portion 14.

図1に示すように、下側傾斜部12の缶軸Oに対する傾斜角度θ1は、20°以上60°以下に設定されており、上側傾斜部14の缶軸Oに対する傾斜角度θ2は、1°以上20°未満に設定されている。すなわち、下側傾斜部12の傾斜角度θ1は、上側傾斜部14の傾斜角度θ2よりも大きい角度に設定されており、上側傾斜部14が下側傾斜部12よりも缶軸O方向に立った形状に形成されている。なお、筒胴部11、下側傾斜部12、円筒部13、上側傾斜部14は、それぞれ胴部10の周方向全周にわたって延びる環状をなしている。   As shown in FIG. 1, the inclination angle θ1 of the lower inclined portion 12 with respect to the can axis O is set to 20 ° or more and 60 ° or less, and the inclined angle θ2 of the upper inclined portion 14 with respect to the can axis O is 1 °. At least 20 ° is set. That is, the inclination angle θ1 of the lower inclined part 12 is set to be larger than the inclination angle θ2 of the upper inclined part 14, and the upper inclined part 14 stands more in the direction of the can axis O than the lower inclined part 12. It is formed in a shape. The cylindrical body 11, the lower inclined portion 12, the cylindrical portion 13, and the upper inclined portion 14 each have an annular shape extending over the entire circumference of the body 10 in the circumferential direction.

また、これら筒胴部11と、下側傾斜部12と、円筒部13と、上側傾斜部14とは、互いに滑らかに連なっており、互いの間に段差を形成することなく滑らかに接続されている。具体的には、筒胴部11と下側傾斜部12との間には、径方向外側かつ上側へ向けて凸となる凸曲面により構成される第1接続部12aが設けられ、この第1接続部12aにより筒胴部11と下側傾斜部12の下端部が接続されている。また、下側傾斜部12と円筒部13との間には、径方向外側かつ下側に向けて凹となる凹曲面により構成される第2接続部13aが設けられ、この第2接続部13aにより下側傾斜部12の上端部と円筒部13の下端部とが接続されている。   Further, the cylindrical body 11, the lower inclined portion 12, the cylindrical portion 13, and the upper inclined portion 14 are smoothly connected to each other, and are connected smoothly without forming a step between each other. I have. Specifically, a first connecting portion 12a formed by a convex curved surface that is convex radially outward and upward is provided between the cylindrical body portion 11 and the lower inclined portion 12. The lower end of the cylindrical body 11 and the lower inclined portion 12 are connected by the connecting portion 12a. In addition, a second connecting portion 13a is provided between the lower inclined portion 12 and the cylindrical portion 13, and the second connecting portion 13a is formed of a concave curved surface that is concave toward the outside in the radial direction and toward the lower side. The upper end portion of the lower inclined portion 12 and the lower end portion of the cylindrical portion 13 are connected to each other.

また、胴部10の上部に配置された口部16は、上側傾斜部14の缶軸O方向上側に位置する凹部の上端で一旦拡径された大径部161と、大径部161の上端に形成されたねじ部162と、ねじ部162の上端の開口端部10aに形成されたカール部163とを有している。このように、口部16は、開口端部10aにより外部に開口しており、飲料等の内容物は口部16を通じてボトル缶1の内部に充填される。この口部16にキャップ(図示省略)を装着することにより、ボトル缶1の内部に充填された内容物が密封されるようになっている。   In addition, the mouth portion 16 disposed on the upper portion of the body portion 10 has a large-diameter portion 161 which is once enlarged at the upper end of a concave portion located above the upper inclined portion 14 in the direction of the can axis O, and an upper end of the large-diameter portion 161. And a curl portion 163 formed at the open end 10a at the upper end of the screw portion 162. As described above, the mouth 16 is opened to the outside by the opening end 10a, and contents such as beverages are filled into the bottle can 1 through the mouth 16. By attaching a cap (not shown) to the mouth 16, the contents filled in the inside of the bottle can 1 are sealed.

これらのうち、上側傾斜部14には、缶軸O方向下側から缶軸O方向上側に向かって缶軸O方向に沿って直線状に延びる複数のリブ15を備えている。各リブ15の間は、溝部152となる。これら複数のリブ15のそれぞれは、径方向外側に向かって突出する部位であり、例えば、複数のリブ15は、上側傾斜部14の全周にわたって8個以上30個以下、好ましくは12個以上24個以下の数の範囲で形成されているとよい。例えば、図1に示す例では16個形成されている。このリブ15の数が少ないと、成形時にしわが生じ易く、多過ぎると加工しにくくなる。このリブ15は、缶軸Oに直交する横断面でV字状となるように形成されており、その底部は、缶軸O方向の下側から上側に向けて相互間隔が漸次小さくなるように形成される。   Among these, the upper inclined portion 14 is provided with a plurality of ribs 15 that extend linearly along the can axis O direction from the lower side in the can axis O direction to the upper side in the can axis O direction. A groove 152 is formed between the ribs 15. Each of the plurality of ribs 15 is a portion projecting radially outward. For example, the number of the plurality of ribs 15 is 8 or more and 30 or less, preferably 12 or more and 24 It may be formed in a range of not more than the number. For example, in the example shown in FIG. 1, 16 are formed. If the number of the ribs 15 is small, wrinkles are likely to occur during molding, and if it is too large, processing becomes difficult. The rib 15 is formed so as to have a V-shape in a cross section orthogonal to the can axis O, and the bottom thereof is formed such that the interval between the ribs gradually decreases from the lower side to the upper side in the can axis O direction. It is formed.

詳述すると、複数のリブ15において、缶軸O方向下側の幅L5は、2mm〜16mm、缶軸O方向上側の幅L6は2mm〜12mmとされ、その高さ(溝部152の深さ)は、0.3mm以上6mm以下、好ましくは0.5mm以上4mm以下に設定されている。なお、これら複数のリブ15は、リブ成形用金型を複数回押し付けて移動させることにより成形されることから、各リブ15が円筒部13の上端と上側傾斜部14の缶軸O方向上側に位置する凹部の下端とを結ぶテーパ面から径方向外側に突出しているわけではなく、溝部152が径方向内側に凹んでいることで、各リブ15の最も径方向外側に位置する部位151が径方向外側に突出しているように錯覚させるものである。このような複数のリブ15が形成されているので、ボトル缶1を把持したときに、指に凹凸が触れるので、グリップ感があり、滑り止めとなって把持し易くなるとともに、ボトル缶1の意匠性を向上できる。   More specifically, in the plurality of ribs 15, the width L5 on the lower side in the can axis O direction is 2 mm to 16 mm, and the width L6 on the upper side in the can axis O is 2 mm to 12 mm, and the height (depth of the groove 152). Is set to 0.3 mm or more and 6 mm or less, preferably 0.5 mm or more and 4 mm or less. Since the plurality of ribs 15 are formed by pressing and moving the rib-forming mold a plurality of times, each rib 15 is positioned above the upper end of the cylindrical portion 13 and the upper side of the upper inclined portion 14 in the can axis O direction. The groove 152 is not radially outwardly protruded from the tapered surface connecting the lower end of the recessed portion, but the groove 151 is concaved inwardly in the radial direction, so that the portion 151 located on the radially outermost side of each rib 15 has a diameter. This is an illusion that it protrudes outward in the direction. Since such a plurality of ribs 15 are formed, when the bottle can 1 is gripped, the fingers come into contact with unevenness, so that there is a feeling of grip, it becomes slippery, and it is easy to grip. The design can be improved.

このように形成されるボトル缶1の底部20の底面からカール部163の上面までの高さ(ボトル缶1の高さ)L0は、110mm〜240mmに設定されている。また、下側傾斜部12の缶軸O方向下側の端部から上側傾斜部14の缶軸O方向上側の端部までの長さL1は、35mm〜100mmに設定され、より好ましくは40mm〜70mmに設定されるとよい。また、下側傾斜部12の缶軸O方向下側の端部から缶軸O方向上側の端部までの距離、すなわち、下側傾斜部12の缶軸Oに沿う方向の長さL2は、10mm〜30mmに設定され、より好ましくは15mm〜25mmに設定されるとよい。さらに、円筒部13の長さL3は、1mm〜80mmに設定され、より好ましくは5mm〜20mmに設定されるとよい。また、上側傾斜部14の缶軸O方向下側の端部から缶軸O方向上側の端部、すなわち、上側傾斜部14の缶軸O方向に沿う距離L4は10mm〜80mmに設定され、より好ましくは15mm〜50mmに設定されるとよい。本実施形態では、円筒部13を備え、かつ、複数のリブ15を備えた上側傾斜部14の距離を上記範囲とすることで、ボトル缶1の首長効果を得ることとしている。   The height L0 (the height of the bottle can 1) from the bottom surface of the bottom portion 20 of the bottle can 1 thus formed to the upper surface of the curled portion 163 is set to 110 mm to 240 mm. Further, the length L1 from the lower end of the lower inclined portion 12 in the direction of the can axis O to the upper end of the upper inclined portion 14 in the direction of the can axis O is set to 35 mm to 100 mm, more preferably 40 mm to 100 mm. It may be set to 70 mm. The distance from the lower end of the lower inclined portion 12 in the can axis O direction to the upper end of the can axis O direction, that is, the length L2 of the lower inclined portion 12 in the direction along the can axis O is: It may be set to 10 mm to 30 mm, and more preferably, to 15 mm to 25 mm. Further, the length L3 of the cylindrical portion 13 is set to 1 mm to 80 mm, and more preferably, 5 mm to 20 mm. In addition, a distance L4 along the can axis O direction of the upper inclined part 14 from the lower end of the can inclined direction in the can axis O direction, that is, a distance L4 along the can axis O direction of the upper inclined part 14 is set to 10 mm to 80 mm. Preferably, it is set to 15 mm to 50 mm. In the present embodiment, the neck length effect of the bottle can 1 is obtained by setting the distance between the upper inclined portion 14 having the cylindrical portion 13 and the plurality of ribs 15 to the above range.

このように構成されるボトル缶1のその他の諸寸法について一例を挙げると、ボトル缶1の缶軸Oを通る縦断面視において、製品となる筒胴部11の外径が140mm〜220mm、上側傾斜部14の上端の外径(上側傾斜部14と口部16との接点の外径)は例えば60mm〜120mmの範囲内とされる。ただし、上記寸法は、上記数値範囲に限られるものではない。   As an example of other dimensions of the bottle can 1 configured as described above, in a vertical cross-sectional view passing through the can axis O of the bottle can 1, the outer diameter of the cylinder body 11 as a product is 140 mm to 220 mm, The outer diameter of the upper end of the inclined portion 14 (the outer diameter of the contact point between the upper inclined portion 14 and the mouth portion 16) is, for example, in the range of 60 mm to 120 mm. However, the above dimensions are not limited to the above numerical ranges.

このような下側傾斜部12、円筒部13及び複数のリブ15を有する上側傾斜部14を備えるボトル缶1は、以下に説明する製造方法により製造される。このボトル缶1の製造方法は、筒体形成工程、縮径部成形工程、及び口部形成工程を備える。   The bottle can 1 including the lower inclined portion 12, the cylindrical portion 13, and the upper inclined portion 14 having the plurality of ribs 15 is manufactured by a manufacturing method described below. The method for manufacturing the bottle can 1 includes a tubular body forming step, a reduced diameter part forming step, and a mouth part forming step.

[筒体形成工程]
まず、アルミニウム合金等のアルミニウム板材を打ち抜いて絞り加工することにより、図2(a)に示すように比較的大径で浅いカップ40を成形した後、このカップ40に再度の絞り加工及びしごき加工(DI加工)を加えて、図2(b)に示すように所定高さの有底円筒状の筒体41を成形し、その上端をトリミングにより切り揃える。このDI加工により、筒体41の底部は最終のボトル缶1としての底部20の形状に成形される。また、板厚は、プレス成形前の元板厚が0.250mm〜0.500mmであり、図2(b)に示す筒体41の底部20側の板厚(ウォール厚)t1が0.100mm〜0.250mmに形成され、開口端部側の板厚(フランジ厚)t2が0.200mm〜0.400mmに形成される。
[Tube forming step]
First, a relatively large diameter and shallow cup 40 is formed as shown in FIG. 2A by punching and drawing an aluminum plate material such as an aluminum alloy, and then drawing and ironing the cup 40 again. By adding (DI processing), as shown in FIG. 2 (b), a bottomed cylindrical body 41 having a predetermined height is formed, and its upper end is trimmed and trimmed. By this DI processing, the bottom of the cylindrical body 41 is formed into the shape of the bottom 20 as the final bottle can 1. The original thickness before press forming is 0.250 mm to 0.500 mm, and the thickness (wall thickness) t1 on the bottom 20 side of the cylindrical body 41 shown in FIG. The thickness (flange thickness) t2 at the opening end is 0.200 mm to 0.400 mm.

[縮径部成形工程]
なお、縮径部成形工程は、下側傾斜部12及び缶軸O方向上側に缶軸Oに沿って直線状に延びる小円筒部140を成形する下側傾斜部形成工程と、円筒部13及び複数のリブ15を有する上側傾斜部14を形成する上側傾斜部形成工程と、を備える。
[Reduced diameter forming step]
The reduced diameter portion forming step includes a lower inclined portion forming step of forming a small cylindrical portion 140 extending linearly along the can axis O on the upper side of the lower inclined portion 12 and the can axis O; Forming an upper inclined portion 14 having a plurality of ribs 15.

[下側傾斜部形成工程]
下側傾斜部形成工程では、図2(b)に示す状態まで形成した筒体41に、図2(b)に二点鎖線で示した加工径の異なる環状の成形面を有する複数個の縮径用金型70(ダイネッキング型)を加工径の大きい順で押し付けて、缶軸O方向に相対移動させることにより、缶軸Oに対する角度が20°以上60°以下であり、缶軸Oを通る縦断面が直線状の下側傾斜部12を成形し、下側傾斜部12の上端部から缶軸Oに沿って缶軸O方向上側に直線状に延びる小円筒部140を成形する。なお、図3に示した形状が、下側傾斜部12、及び小円筒部140を形成した中間成形体42である。
[Lower inclined portion forming step]
In the lower inclined portion forming step, the cylindrical body 41 formed up to the state shown in FIG. 2B is provided with a plurality of shrinkage parts having annular forming surfaces having different processing diameters indicated by two-dot chain lines in FIG. By pressing the diameter mold 70 (die-necking mold) in the order of the processing diameter and moving it relatively in the direction of the can axis O, the angle with respect to the can axis O is not less than 20 ° and not more than 60 °. The lower inclined portion 12 having a straight vertical cross section is formed, and the small cylindrical portion 140 linearly extending upward from the upper end of the lower inclined portion 12 along the can axis O in the can axis O direction. In addition, the shape shown in FIG. 3 is the intermediate molded body 42 in which the lower inclined portion 12 and the small cylindrical portion 140 are formed.

[上側傾斜部形成工程]
上側傾斜部形成工程は、小円筒部140の缶軸O方向下側の領域を残した缶軸O方向上側の領域を缶軸O方向上側に向けて漸次縮径するテーパ面状に成形する仮成形部形成工程と、仮成形部形成工程により形成された仮成形部を必要に応じてリフォームして小円筒部140の缶軸O方向下側の領域を残した缶軸O方向上側の領域を滑らかに傾斜させるリフォーム工程と、その外面にリブ成形用金型複数のリブを形成するためのリブ成形用金型を押し付けて相対移動させることにより、複数のリブを形成するリブ成形工程と、を備える。
[Step of forming upper inclined portion]
In the upper inclined portion forming step, the upper region of the small cylindrical portion 140 in the direction of the can axis O except for the region of the lower side in the direction of the can axis O is formed into a tapered surface shape whose diameter gradually decreases toward the upper side in the direction of the can axis O. The forming section forming step and the temporary forming section formed in the temporary forming section forming step are reformed as necessary to leave an area above the can axis O in the can axis O direction below the area of the small cylindrical section 140 below the can axis O. A reforming step of smoothly inclining, and a rib forming step of forming a plurality of ribs by pressing a rib forming mold to form a plurality of ribs for forming a plurality of ribs on the outer surface thereof and relatively moving the ribs. Prepare.

(仮成形部形成工程)
仮成形部形成工程では、図3に示した形状の中間成形体42に対して、加工径の異なる環状の成形面を有する複数個(例えば、4個)の縮径用金型を加工径の大きい側から押し付けて、缶軸O方向に相対移動させることにより、缶軸Oを通る縦断面が上側に向かうに従って縮径する仮成形部を成形する。この工程においては、仮成形部は、缶軸O方向上側に向けて階段状に縮径するものであってもよい。また、仮成形部形成工程では、仮成形部の上端部から缶軸Oに沿う上側に直線状に延び、かつ、小円筒部140より径の小さい口部用円筒部16aも併せて形成する。
(Temporary molded part forming step)
In the temporary forming portion forming step, a plurality of (for example, four) diameter reducing dies having annular forming surfaces having different working diameters are formed on the intermediate formed body 42 having the shape shown in FIG. By pressing from the large side and relatively moving in the direction of the can axis O, a temporary formed portion whose diameter decreases as the vertical cross section passing through the can axis O goes upward. In this step, the provisionally formed portion may be reduced in diameter stepwise toward the upper side in the direction of the can axis O. In the temporary forming portion forming step, an opening cylindrical portion 16 a that extends linearly upward from the upper end of the temporary forming portion along the can axis O and has a smaller diameter than the small cylindrical portion 140 is also formed.

(リフォーム工程)
リフォーム工程では、仮成形部の外面に加工径の異なる環状の成形面を有する複数個(例えば、3個)の縮径用金型を押し付けて相対移動させることにより、仮成形部を滑らかにリフォームして、缶軸Oに対する角度が1°以上20°未満であり、缶軸Oを通る縦断面が直線状の傾斜部14aを成形する。
(Reform process)
In the reforming process, a plurality of (for example, three) diameter reducing dies having annular forming surfaces having different processing diameters are pressed against the outer surface of the temporary forming portion and relatively moved, so that the temporary forming portion is smoothly reformed. Then, the angle with respect to the can axis O is 1 ° or more and less than 20 °, and the vertical section passing through the can axis O forms a linearly inclined portion 14a.

(リブ成形工程)
リフォーム工程を経て、図4に示す状態となった中間成形体42の傾斜部14aの外面に対して、図5に示すリブ成形用金型60を用いて、複数のリブ15を形成する。このリブ成形用金型60は、全体として筒状に形成され、その内周部の先端部が、先端方向に向かうにしたがって漸次拡径するテーパ状に形成されていることにより、軸方向の先端部にテーパ状成形部61、基端部に円筒状案内部62が形成されている。そして、そのテーパ状成形部61に、その傾斜方向に沿って延びる凸条が周方向に相互間隔をおいて等間隔で複数形成されている。そして、図5に示すように、このリブ成形用金型60の軸C2と中間成形体42の缶軸Oとを一致させた状態で、リブ成形用金型60のテーパ状成形部61を中間成形体42の開口端に対向配置し、これらを缶軸O方向に接近させることにより、傾斜部14aの下端部から上端部までを成形するように缶軸O方向に押圧する。これにより、傾斜部14aの全周にわたって複数のリブ15が形成され、上側傾斜部14となる。
(Rib forming process)
After the reforming step, a plurality of ribs 15 are formed on the outer surface of the inclined portion 14a of the intermediate molded body 42 in the state shown in FIG. 4 by using the rib molding die 60 shown in FIG. The rib forming die 60 is formed in a cylindrical shape as a whole, and the distal end portion of the inner peripheral portion is formed in a tapered shape that gradually increases in diameter toward the distal direction, so that the axial distal end is formed. A tapered shaped portion 61 is formed at the portion, and a cylindrical guide portion 62 is formed at the base end. A plurality of ridges extending along the inclined direction are formed at regular intervals in the circumferential direction on the tapered molded portion 61. Then, as shown in FIG. 5, with the axis C2 of the rib forming die 60 and the can axis O of the intermediate formed body 42 aligned with each other, the tapered forming portion 61 of the rib forming die 60 is The inclined body 14 is pressed in the direction of the can axis O such that the portion from the lower end to the upper end of the inclined portion 14a is formed by disposing the molded body 42 to face the open end and approaching the can in the direction of the can axis O. As a result, a plurality of ribs 15 are formed over the entire circumference of the inclined portion 14a, and become the upper inclined portion 14.

[口部形成工程]
そして、図6に示す状態の中間成形体42の口部用円筒部16aに対して、図1に示すように、上側傾斜部14の上端よりも大径の大径部161を形成し、この大径部161を形成した後にキャップのねじ部(図示省略)が螺合するねじ部162を形成する。そして、最後に、口部用円筒部16aの上端部に対してカーリング加工を施してカール部163を形成し、口部16を有するボトル缶1を製造する。
[Mouth forming step]
Then, as shown in FIG. 1, a large-diameter portion 161 having a diameter larger than the upper end of the upper inclined portion 14 is formed on the mouth cylindrical portion 16a of the intermediate molded body 42 in the state shown in FIG. After the large diameter portion 161 is formed, a screw portion 162 to which a screw portion (not shown) of the cap is screwed is formed. Finally, curling is performed on the upper end of the cylindrical portion 16a for the mouth to form the curled portion 163, and the bottle can 1 having the mouth 16 is manufactured.

なお、このようにして製造されたボトル缶1の内部には、飲料等の内容物が充填され、口部16にキャップ(図示省略)が巻き締められ、内部が密封された容器が製造される。   In addition, the inside of the bottle can 1 manufactured in this manner is filled with contents such as beverages, and a cap (not shown) is wound around the mouth portion 16 to manufacture a sealed container. .

以上説明した本実施形態に係るボトル缶1は、上側傾斜部14に缶軸O方向下側から缶軸O方向上側に向かって延びる複数のリブ15が形成されているので、ボトル缶1の意匠性を向上できる。また、複数のリブ15が形成された上側傾斜部14の缶軸O方向下側に円筒部13が設けられているので、ボトル缶1を首長に見せることができる。さらに、上側傾斜部14に複数のリブ15が形成されていることから、ボトル缶1を把持したときに、指に凹凸が触れるので、グリップ感があり、滑り止めとなって把持し易い。加えて、上側傾斜部14に複数のリブ15が形成されていることから、ボトル缶1からグラス等内に内用液を注ぐ際に、該内用液が複数のリブ15の内面により攪拌された様になり、泡立ち性を向上できる。   In the bottle can 1 according to the present embodiment described above, since the plurality of ribs 15 extending upward from the lower side in the can axis O direction to the upper side in the can axis O direction are formed in the upper inclined portion 14, the design of the bottle can 1 is improved. Performance can be improved. Further, since the cylindrical portion 13 is provided below the upper inclined portion 14 on which the plurality of ribs 15 are formed in the direction of the can axis O, the bottle can 1 can be seen as a long neck. Further, since the plurality of ribs 15 are formed on the upper inclined portion 14, when the bottle can 1 is gripped, the fingers come into contact with the irregularities. In addition, since the plurality of ribs 15 are formed on the upper inclined portion 14, when the internal liquid is poured into the glass or the like from the bottle can 1, the internal liquid is stirred by the inner surfaces of the plurality of ribs 15. And foamability can be improved.

また、小円筒部140の上側に縮径用金型を押し付けて相対移動させて該小円筒部140の一部を傾斜させた後、リブ成形用金型60を押し付けて相対移動させることにより、複数のリブ15を形成するので、ボトル缶1の周方向に仮成形部形成工程により生じた階段状の跡が残っていても、複数のリブ15により上記階段状の跡を目立たなくすることができる。従って、多くの縮径用金型を押し付けて細かく成形する場合やリフォーム工程を実行する場合に比べて、ボトル缶1の製造工程を短縮できる。   Also, by pressing a small-diameter mold against the upper side of the small cylindrical portion 140 and relatively moving the small-diameter portion 140 to incline, and then pressing the rib-forming mold 60 to relatively move the small cylindrical portion 140, Since the plurality of ribs 15 are formed, even if a stair-like mark generated by the temporary forming portion forming step remains in the circumferential direction of the bottle can 1, the plurality of ribs 15 can make the stair-like mark inconspicuous. it can. Therefore, the manufacturing process of the bottle can 1 can be shortened as compared with a case where many small diameter dies are pressed and finely formed or a case where a reforming process is performed.

また、本実施形態のボトル缶1の製造方法では、小円筒部140を成形した後、該小円筒部140の缶軸O方向下側の領域を残した缶軸O方向上側の上側傾斜部14を形成する際に、下側傾斜部12と同様の加工、すなわち、従来のボトル缶における縮径部を形成するダイネッキング加工と同様の加工方法で複数のリブ15を成形できるので、製造工程を短縮でき、かつ、意匠性に優れたボトル缶1を製造できる。   Further, in the method for manufacturing the bottle can 1 of the present embodiment, after the small cylindrical portion 140 is formed, the upper inclined portion 14 on the upper side in the can axis O direction leaving a region below the small cylindrical portion 140 in the can axis O direction. When forming a plurality of ribs 15, it is possible to form a plurality of ribs 15 by the same processing as the lower inclined portion 12, that is, the same processing method as the conventional die-necking forming a reduced diameter portion in a bottle can. It is possible to manufacture the bottle can 1 which can be shortened and has excellent design properties.

[第2実施形態]
次に、本発明の第2実施形態について図面を用いて説明する。図7は、第2実施形態に係るボトル缶1Aを示す正面図である。このボトル缶1Aは、上側傾斜部14Aの複数のリブ15Aが上記第1実施形態の複数のリブ15と異なっている。具体的には、第1実施形態の複数のリブ15のそれぞれが缶軸O方向下側から上側に向けて缶軸O方向に沿って直線状に延びているのに対し、複数のリブ15Aのそれぞれは、図7に示すように缶軸O方向下側から上側に向けて、上側傾斜部14Aの缶軸Oを通る縦断面において、該上側傾斜部14Aの上端(缶軸O方向上側に位置する凹部の下端部)と下端(円筒部13の上端)とを結ぶ線(上側傾斜部14Aに概説する円錐面の母線)に対して1°以上65°以下の範囲で傾斜して延びている。
[Second embodiment]
Next, a second embodiment of the present invention will be described with reference to the drawings. FIG. 7 is a front view showing a bottle can 1A according to the second embodiment. In the bottle can 1A, a plurality of ribs 15A of the upper inclined portion 14A are different from the plurality of ribs 15 of the first embodiment. Specifically, while each of the plurality of ribs 15 of the first embodiment linearly extends along the can axis O direction from the lower side in the can axis O direction to the upper side, the plurality of ribs 15A As shown in FIG. 7, each of the upper ends of the upper inclined portions 14A (located on the upper side in the can axis O direction) in a vertical section passing through the can axis O of the upper inclined portion 14A from the lower side to the upper side in the can axis O direction. And a line connecting the lower end (the upper end of the cylindrical portion 13) and the lower end (the upper end of the cylindrical portion 13) of the conical surface outlined in the upper inclined portion 14A. .

また、これら各リブ15Aは、上記リブ15と同様に、各リブ15A間は、溝部152Aとなっている。これら複数のリブ15Aは、上側傾斜部14Aの全周にわたって8個以上30個以下、好ましくは12個以上24個以下の数の範囲で形成されているとよく、例えば図7に示す例では15個形成されている。なお、本実施形態の複数のリブ15Aは、上述した第1実施形態の複数のリブ15と同様に傾斜部14aに対してリブ成形金型を押し付けて形成されるが、各リブ15Aが上述したように傾斜しているため、傾斜部14aの缶軸Oに対する傾斜角度は、10°以上50°以下であることが好ましい。   Each of the ribs 15A has a groove 152A between the ribs 15A, similarly to the rib 15 described above. The plurality of ribs 15A may be formed in a range of 8 or more and 30 or less, preferably 12 or more and 24 or less over the entire circumference of the upper inclined portion 14A. For example, in the example shown in FIG. Individually formed. The plurality of ribs 15A of the present embodiment are formed by pressing a rib forming die against the inclined portion 14a in the same manner as the plurality of ribs 15 of the above-described first embodiment. Thus, the inclination angle of the inclined portion 14a with respect to the can axis O is preferably 10 ° or more and 50 ° or less.

本実施形態では、複数のリブ15Aが缶軸O方向下側から上側に向けて缶軸Oに対して傾斜して延びているので、ボトル缶1Aの美観をさらに高めることができるとともに、ボトル缶1Aのグリップ感をより高めることができる。   In the present embodiment, the plurality of ribs 15A extend obliquely from the lower side in the direction of the can axis O to the upper side with respect to the can axis O, so that the aesthetic appearance of the bottle can 1A can be further enhanced and the bottle can 1A can be further improved. The grip feeling of 1A can be further improved.

なお、本発明は上記各実施形態の構成のものに限定されるものではなく、細部構成においては、本発明の趣旨を逸脱しない範囲において種々の変更を加えることが可能である。例えば、ボトル缶として、予め有底円筒状の筒体41を形成して、その開口端部を成形したが、筒体は底部を有していないものも含むものとし、縮径部を成形した後に、筒体の胴部に、別に形成した底部を巻き締めるようにしてもよい。   The present invention is not limited to the configuration of each of the above embodiments, and various changes can be made in the detailed configuration without departing from the spirit of the present invention. For example, as a bottle can, a cylindrical body 41 with a bottom is formed in advance, and the opening end thereof is formed. However, the cylindrical body includes one having no bottom, and after forming the reduced diameter portion, Alternatively, a separately formed bottom may be wound around the body of the cylindrical body.

上記各実施形態では、上側傾斜部形成工程は、仮成形部形成工程と、リフォーム工程と、リブ成形工程と、を備えることとしたが、これに限らない。例えば、上側傾斜部形成工程では、仮成形部形成工程後にリフォーム工程を行うことなく、リブ成形工程を実行することとしてもよい。また、上側傾斜部形成工程は、複数の縮径用金型を押し付けて小円筒部の上記部位を細かく成形して滑らかな傾斜部14aを成形した後、仮成形部形成工程を経ることなくリブ成形工程を実行することとしてもよい。   In each of the above embodiments, the upper inclined portion forming step includes the temporary forming portion forming step, the reforming step, and the rib forming step, but is not limited thereto. For example, in the upper inclined part forming step, the rib forming step may be performed without performing the reforming step after the temporary forming part forming step. In the upper inclined portion forming step, the plurality of diameter reducing dies are pressed to finely form the above-described portion of the small cylindrical portion to form a smooth inclined portion 14a, and then the rib is formed without performing the temporary forming portion forming step. A molding step may be performed.

1 1A ボトル缶
10 胴部
10a 開口端部
11 筒胴部
12 下側傾斜部
12a 第1接続部
13 円筒部
13a 第2接続部
14 14A 上側傾斜部
14a 傾斜部
15 15A リブ
151 部位
152 溝部
16 口部
16a 口部用円筒部
20 底部
40 カップ
41 筒体
42 中間成形体(筒体)
60 リブ成形用金型
70 縮径用金型
140 小円筒部
161 大径部
162 ねじ部
163 カール部
1 1A Bottle can 10 Body 10a Open end 11 Tube body 12 Lower inclined part 12a First connecting part 13 Cylindrical part 13a Second connecting part 14 14A Upper inclined part 14a Inclined part 15 15A Rib 151 Site 152 Groove 16 mouth Portion 16a Cylindrical portion 20 for mouth Bottom portion 40 Cup 41 Cylindrical body 42 Intermediate molded body (cylindrical body)
60 Mold for forming rib 70 Mold for reducing diameter 140 Small cylindrical part 161 Large diameter part 162 Screw part 163 Curl part

Claims (2)

円筒状の筒胴部と、該筒胴部の上端部から缶軸方向上側に向かうに従って縮径する下側傾斜部と、該下側傾斜部の上端から缶軸に沿って缶軸方向上側に直線状に延びる円筒部と、該円筒部の上端から前記下側傾斜部の缶軸に対する角度よりも小さい角度で缶軸方向上側に向かうに従って縮径する上側傾斜部と、前記上側傾斜部の缶軸方向上側に設けられる口部と、を備え、
前記上側傾斜部には、缶軸方向下側から缶軸方向上側に向かって延びる複数のリブが全周にわたって形成されていることを特徴とするボトル缶。
A cylindrical tubular body, a lower inclined portion whose diameter is reduced from the upper end of the tubular body toward the upper side in the can axis direction, and a can axial direction upward along the can axis from the upper end of the lower inclined portion. A cylindrical portion extending linearly, an upper inclined portion whose diameter decreases from an upper end of the cylindrical portion toward an upper side in the can axial direction at an angle smaller than an angle with respect to the can axis of the lower inclined portion, and a can of the upper inclined portion A mouth provided on the upper side in the axial direction,
A plurality of ribs extending from the lower side in the axial direction of the can to the upper side in the axial direction of the can are formed over the entire circumference of the upper inclined portion.
請求項1に記載のボトル缶の製造方法であって、
円筒状の筒体を形成する筒体形成工程と、前記筒体を缶軸方向上側に向かうに従って縮径させることにより、前記下側傾斜部、前記円筒部及び前記上側傾斜部からなる縮径部を形成する縮径部成形工程を備え、
前記縮径部成形工程は、前記筒体に成形面の径が異なる複数の縮径用金型を押し付けて缶軸方向に相対移動させることにより、前記下側傾斜部と、該下側傾斜部の上端部から缶軸に沿って缶軸方向上側に直線状に延びる小円筒部と、を成形する下側傾斜部形成工程と、
前記下側傾斜部形成工程により形成された前記小円筒部の缶軸方向下側の領域を残した缶軸方向上側の領域を傾斜させた後、その外面に前記複数のリブを形成するためのリブ成形用金型を押し付けて相対移動させることにより、前記複数のリブを有する前記上側傾斜部を形成する上側傾斜部形成工程と、を備えることを特徴とするボトル缶の製造方法。
It is a manufacturing method of the bottle can of Claim 1,
A tubular body forming step of forming a cylindrical tubular body, and reducing the diameter of the tubular body toward the upper side in the can axis direction, thereby reducing the diameter of the lower inclined portion, the cylindrical portion, and the upper inclined portion. A step of forming a reduced diameter portion for forming
The reduced diameter portion forming step includes: pressing the plurality of reduced diameter dies having different molding surface diameters onto the cylindrical body to relatively move in the can axis direction, thereby forming the lower inclined portion and the lower inclined portion. A small cylindrical portion extending linearly upward in the can axis direction along the can axis from the upper end of the lower inclined portion forming step,
After inclining an upper region of the small cylindrical portion formed in the lower inclined portion forming step in the can axial direction, leaving a region on the lower side of the can axial direction, forming the plurality of ribs on the outer surface thereof. Forming an upper inclined portion having the plurality of ribs by pressing and moving a rib forming die relative to the mold. A method for manufacturing a bottle can.
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