JP2020023765A - wallpaper - Google Patents

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JP2020023765A
JP2020023765A JP2018148586A JP2018148586A JP2020023765A JP 2020023765 A JP2020023765 A JP 2020023765A JP 2018148586 A JP2018148586 A JP 2018148586A JP 2018148586 A JP2018148586 A JP 2018148586A JP 2020023765 A JP2020023765 A JP 2020023765A
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resin layer
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film layer
resin
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JP7154062B2 (en
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宗樹 松本
Muneki Matsumoto
宗樹 松本
憲章 朝日
Noriaki Asahi
憲章 朝日
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Lonseal Corp
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Abstract

To provide a wallpaper having a low degree of yellowness, excellent in dirt prevention effect and scratch resistance.SOLUTION: A wallpaper 4 comprises a substrate 1, a resin layer 2 containing a polyvinylchloride resin laminated on the substrate, and a film layer 3 laminated on the upper side of the resin layer. An oxybis-benzenesulfonyl hydrazide-based foaming agent is added to the resin layer, and substantially no azodicarbonamide-based foaming agent is added thereto.SELECTED DRAWING: Figure 1

Description

本発明は、床、壁、天井等の建築物内装材等の用途に用いる壁紙、及びその壁紙の製造方法に関する。   The present invention relates to a wallpaper used for applications such as building interior materials such as floors, walls, and ceilings, and a method for manufacturing the wallpaper.

壁紙は比較的安価で且つ大量生産可能であり更に意匠も多様であることから、室内装飾材料として国内外問わず幅広く普及している。   Wallpapers are relatively inexpensive, can be mass-produced, and have a variety of designs, and are widely used as interior decoration materials both in Japan and overseas.

壁紙には、ポリ塩化ビニル系樹脂やオレフィン系樹脂が多く用いられている。特にポリ塩化ビニル系樹脂は安価で諸物性に優れ、表面に微細な凹凸を形成するエンボス加工を施すことでさらに意匠性を付与できることから専ら採用されている。しかし、食事、煙草、手垢、落書き等による汚染、及びペットや過失の接触等による損傷を受け易いと云う問題があった。   For wallpaper, polyvinyl chloride resin and olefin resin are often used. In particular, polyvinyl chloride resins are used exclusively because they are inexpensive and have excellent physical properties, and can be further embellished by embossing to form fine irregularities on the surface. However, there has been a problem that it is susceptible to damage due to food, tobacco, hand stains, graffiti, and the like, and to damage due to contact with pets or negligence.

そこで従来、壁紙に汚れ防止性及び耐傷付き性を付与させる目的でフィルムを積層する手法が知られており、例えばエチレン・酢酸ビニル共重合体ケン化物フィルムを用いた壁紙が特許文献1に開示されている。またポリプロピレンフィルムを用いた壁紙が例えば特許文献2に開示されている。   Therefore, conventionally, a method of laminating a film for the purpose of imparting antifouling property and scratch resistance to a wallpaper has been known. For example, a wallpaper using a saponified ethylene-vinyl acetate copolymer film is disclosed in Patent Document 1. ing. Also, a wallpaper using a polypropylene film is disclosed in, for example, Patent Document 2.

特開2006−282834号公報JP 2006-282834A 特開2006−096021号公報JP-A-2006-096021

壁紙に意匠性を付与する目的で施されるエンボス加工は特に凹部と凸部の厚み差に大きくすると立体感が向上するため、往々にして樹脂層等に発泡剤が使用される。中でも安価でありガス発生量が大きいことからアゾジカルボンアミド系発泡剤が汎用されている。しかしながらこの発泡剤は黄色であり、加熱分解より脱色するものの、未分解残渣により製品が黄味を帯びる。即ち、黄色度が高くなり青白い色調を表現できないという課題があった。   Embossing for the purpose of imparting design to the wallpaper improves the three-dimensional appearance particularly when the thickness difference between the concave portion and the convex portion is increased, so that a foaming agent is often used for the resin layer and the like. Among them, azodicarbonamide-based blowing agents are widely used because they are inexpensive and generate a large amount of gas. However, although this foaming agent is yellow and decolorizes by thermal decomposition, the product becomes yellowish due to undecomposed residues. That is, there is a problem that the yellowness is increased and a pale color tone cannot be expressed.

すなわち、本発明は汚れ防止性及び耐傷付き性に優れ、且つ黄色度の低い壁紙を提供することを目的とする。   That is, an object of the present invention is to provide a wallpaper having excellent antifouling property and scratch resistance and low yellowness.

上記の課題に対して鋭意検証した結果、本発明が用いた手段は、基材と基材上に積層されるポリ塩化ビニル系樹脂を含有する樹脂層と樹脂層の上側に積層されるフィルム層とを備え、樹脂層にオキシビスベンゼンスルホニルヒドラジド系発泡剤が添加され、実質的にアゾジカルボンアミド系発泡剤が添加されない壁紙とすることである。樹脂層に過塩素酸金属塩を含有してもよく、オキシビスベンゼンスルホニルヒドラジド系発泡剤がポリ塩化ビニル系樹脂100重量部に対し、0.01〜4重量部添加されることが好ましい。樹脂層に酸化チタンがポリ塩化ビニル系樹脂100重量部に対し、1〜50重量部添加されることも好ましい。壁紙の黄色度は3.0未満であることが好ましい。基材の幅およびフィルム層の幅が樹脂層の幅よりも広く、基材とフィルム層とが両端部において直接接着されていることが好ましい。樹脂層が坪量100g/m〜220g/mである壁紙としても良く、また基材が普通紙である壁紙や、ポリ塩化ビニル系樹脂がペースト加工用ポリ塩化ビニル系樹脂である壁紙とすることができる。さらに、樹脂層の幅(R)、フィルム層の幅(F)について、「フィルム層の幅(F)−樹脂層の幅(R)≦4mm」を満たす壁紙や、基材の幅(P)について「基材の幅(P)−フィルム層の幅(F)>0mm」を満たす壁紙が好ましい。
さらに、基材の上側にポリ塩化ビニル系樹脂を含有する樹脂層を積層する工程と、樹脂層の上側にフィルム層を積層するフィルム積層工程とを備え、フィルム層の幅が前記樹脂層の幅よりも広く、フィルム積層工程において基材とフィルム層の両端部を直接接着する壁紙の製造方法を用いることができる。
As a result of earnestly examining the above-mentioned problem, the means used by the present invention include a substrate and a resin layer containing a polyvinyl chloride resin laminated on the substrate, and a film layer laminated on the resin layer. And an oxybisbenzenesulfonylhydrazide-based blowing agent is added to the resin layer, and the wallpaper is substantially free of an azodicarbonamide-based blowing agent. The resin layer may contain a metal perchlorate, and it is preferable to add 0.01 to 4 parts by weight of the oxybisbenzenesulfonylhydrazide-based blowing agent to 100 parts by weight of the polyvinyl chloride-based resin. It is also preferable that titanium oxide is added to the resin layer in an amount of 1 to 50 parts by weight based on 100 parts by weight of the polyvinyl chloride resin. Preferably, the yellowness of the wallpaper is less than 3.0. It is preferable that the width of the base material and the width of the film layer are wider than the width of the resin layer, and the base material and the film layer are directly bonded at both ends. May be a resin layer is a basis weight of 100g / m 2 ~220g / m 2 wallpapers and wallpaper substrate is plain paper, wallpaper polyvinyl chloride resin is paste processing polyvinyl chloride resin can do. Further, regarding the width (R) of the resin layer and the width (F) of the film layer, the width of the wallpaper or the substrate (P) satisfying “the width of the film layer (F) −the width of the resin layer (R) ≦ 4 mm”. Is preferable, a wallpaper satisfying “substrate width (P) −film layer width (F)> 0 mm”.
The method further includes a step of laminating a resin layer containing a polyvinyl chloride resin on the upper side of the base material, and a film laminating step of laminating a film layer on the upper side of the resin layer, wherein the width of the film layer is equal to the width of the resin layer. More broadly, it is possible to use a method for producing wallpaper in which both ends of a substrate and a film layer are directly bonded in a film laminating step.

本発明は黄色度が低く、且つ汚れ防止性及び耐傷付き性にも優れる壁紙を提供することができる。   INDUSTRIAL APPLICABILITY The present invention can provide a wallpaper having a low yellowness and excellent stain resistance and scratch resistance.

本発明の壁紙の一実施形態に係る断面図である。It is sectional drawing which concerns on one Embodiment of the wallpaper of this invention. 本発明の壁紙の一実施形態に係る断面図である。It is a sectional view concerning one embodiment of wallpaper of the present invention.

本発明の要諦は、基材と基材上に積層されるポリ塩化ビニル系樹脂を含有する樹脂層と樹脂層の上側に積層されるフィルム層とを備え、樹脂層にオキシビスベンゼンスルホニルヒドラジド系発泡剤が添加され、実質的にアゾジカルボンアミド系発泡剤が添加されない壁紙とすることである。ここで実質的にアゾジカルボンアミド系発泡剤が添加されないとはオキシビスベンゼンスルホニルヒドラジド系発泡剤の発泡性に影響を及ぼす範囲でアゾジカルボンアミド系発泡剤が添加されないことを意味する。これにより黄色度の低い壁紙を得ることが可能となる。   The essence of the present invention is to provide a base material and a resin layer containing a polyvinyl chloride resin laminated on the base material, and a film layer laminated on the resin layer, wherein the resin layer has an oxybisbenzenesulfonyl hydrazide type. A wallpaper to which a blowing agent is added and substantially no azodicarbonamide-based blowing agent is added. Here, the fact that the azodicarbonamide-based blowing agent is not substantially added means that the azodicarbonamide-based blowing agent is not added to the extent that the foaming property of the oxybisbenzenesulfonylhydrazide-based blowing agent is affected. This makes it possible to obtain a wallpaper having a low yellowness.

「樹脂層」
樹脂層に用いるオキシビスベンゼンスルホニルヒドラジド系発泡剤としては、p,p’−オキシビスベンゼンスルホニルヒドラジドが好ましい。その発泡性に影響を及ぼさない範囲に於いて添加剤を用いてもよい。
"Resin layer"
As the oxybisbenzenesulfonylhydrazide-based blowing agent used for the resin layer, p, p'-oxybisbenzenesulfonylhydrazide is preferable. Additives may be used within a range that does not affect the foamability.

ここで、オキシビスベンゼンスルホニルヒドラジド系発泡剤のみを用いることが好ましい。アゾジカルボンアミド系発泡剤を用いると黄変が大きくなり好ましくない。アゾジカルボンアミド系発泡剤とはアゾジカルボンアミドからなる発泡剤であり、それ単体や物性向上のために添加物を含有するものを含む。本発明においては、アゾジカルボンアミド系発泡剤を発泡剤として有効な添加量を添加しないこととなる。すなわち、アゾジカルボンアミド系発泡剤を実質的に添加せず、オキシビスベンゼンスルホニルヒドラジド系発泡剤を用いることで黄色度の低い壁紙が得られる。   Here, it is preferable to use only the oxybisbenzenesulfonylhydrazide-based blowing agent. Use of an azodicarbonamide-based blowing agent is not preferable because yellowing increases. The azodicarbonamide-based foaming agent is a foaming agent composed of azodicarbonamide, and includes a simple substance or a substance containing an additive for improving physical properties. In the present invention, an azodicarbonamide-based blowing agent is not added in an effective amount as a blowing agent. That is, a wallpaper with low yellowness can be obtained by using an oxybisbenzenesulfonylhydrazide-based blowing agent without substantially adding an azodicarbonamide-based blowing agent.

樹脂層に用いるポリ塩化ビニル系樹脂としては、塩化ビニルを主たる構成成分とすればよいが、塩化ビニル以外の共重合成分を含んでもよい。具体的にはポリ塩化ビニル、エチレン−塩化ビニル共重合体、プロピレン−塩化ビニル共重合体、塩化ビニル−アクリル系樹脂共重合体、塩化ビニル−ウレタン共重合体、塩化ビニル−塩化ビニリデン共重合体、塩化ビニル−酢酸ビニル共重合体などが挙げられる。また、塩化ビニル系樹脂としては、ペースト加工用ポリ塩化ビニル系樹脂やサスペンジョンポリ塩化ビニル系樹脂を用いることができる。さらにこれらポリ塩化ビニル系樹脂を1種単独でも2種以上を組み合わせて使用してもよい。特にペースト加工用ポリ塩化ビニル系樹脂を用いるとペーストコーティングが可能となり、安価な設備で多様な配合剤の多量配合による多様な発泡製品が可能となり、更に少量多品種製品に適するなど好ましい。耐傷付き性に限って言及すればサスペンジョンポリ塩化ビニル系樹脂を用いたカレンダー加工の方が達成し易いが、本発明では敢えて耐傷つき性に不利なペースト加工用ポリ塩化ビニル系樹脂を用いても、樹脂層とフィルム層を強固に接着させることで、耐傷付き性に優れ且つ樹脂層とフィルム層との接着性にも優れる壁紙を提供できることを見出した。   As the polyvinyl chloride resin used for the resin layer, vinyl chloride may be a main component, but may contain a copolymer component other than vinyl chloride. Specifically, polyvinyl chloride, ethylene-vinyl chloride copolymer, propylene-vinyl chloride copolymer, vinyl chloride-acrylic resin copolymer, vinyl chloride-urethane copolymer, vinyl chloride-vinylidene chloride copolymer And vinyl chloride-vinyl acetate copolymer. As the vinyl chloride resin, a polyvinyl chloride resin for paste processing or a suspension polyvinyl chloride resin can be used. Further, these polyvinyl chloride resins may be used alone or in combination of two or more. In particular, when a polyvinyl chloride resin for paste processing is used, paste coating becomes possible, and various foamed products can be produced by incorporation of a large amount of various compounding agents with inexpensive equipment. Although it is easier to achieve a calendering process using a suspension polyvinyl chloride resin if only mentioning the scratch resistance, it is possible to use a polyvinyl chloride resin for paste processing which is detrimental to the scratch resistance in the present invention. By firmly adhering the resin layer and the film layer, it has been found that a wallpaper having excellent scratch resistance and excellent adhesion between the resin layer and the film layer can be provided.

ペースト加工用ポリ塩化ビニル系樹脂とは、主に乳化重合法やミクロ懸濁重合法により得られる、1次粒子の平均粒子径が例えば0.02〜20.0μmである微細なポリマー粒子であり、可塑剤の添加によりペースト状になるのが一般的な特徴である。サスペンジョンポリ塩化ビニル系樹脂とは、主に懸濁重合法により得られる、1次粒子の平均粒子径が例えば50〜200μmでポーラスな不定形状の塩化ビニル系樹脂のことである。このポーラスな形状を有することで可塑剤等の液体を吸収できるため、ペースト状とならないのが特徴であり、押出加工やカレンダー加工で主に用いられる。   The polyvinyl chloride resin for paste processing is a fine polymer particle having an average primary particle size of, for example, 0.02 to 20.0 μm, which is mainly obtained by an emulsion polymerization method or a microsuspension polymerization method. It is a general feature that a paste is formed by adding a plasticizer. The suspension polyvinyl chloride resin is a porous, irregularly shaped vinyl chloride resin having an average primary particle size of, for example, 50 to 200 μm and mainly obtained by a suspension polymerization method. This porous shape allows liquids such as plasticizers to be absorbed, so that it does not become a paste, and is mainly used in extrusion and calendering.

樹脂層に過塩素酸金属塩を用いることでさらに黄色度の低い発泡壁紙を得ることができる。これは、過塩素酸金属塩が発泡ポリ塩化ビニル樹脂層のポリ塩化ビニル系樹脂の安定剤として作用するとともに、オキシビスベンゼンスルホニルヒドラジド系発泡剤による黄変を抑制していると推定している。オキシビスベンゼンスルホニルヒドラジド系発泡剤はそれ自体白色であるが、高温によって着色を呈し、また分解残渣が酸性であり且つ分解時の発熱量が多いためポリ塩化ビニル系樹脂の変色に関与するおそれがある。過塩素酸金属塩はオキシビスベンゼンスルホニルヒドラジド系発泡剤に起因する黄変を抑制すると考えられる。   By using metal perchlorate for the resin layer, a foamed wallpaper having a lower yellowness can be obtained. It is presumed that the metal perchlorate acts as a stabilizer for the polyvinyl chloride resin in the foamed polyvinyl chloride resin layer and suppresses yellowing caused by the oxybisbenzenesulfonylhydrazide foaming agent. . The oxybisbenzenesulfonyl hydrazide foaming agent itself is white, but it is colored by high temperatures, and the decomposition residue is acidic and generates a large amount of heat upon decomposition, which may contribute to the discoloration of the polyvinyl chloride resin. is there. It is considered that the metal perchlorate suppresses yellowing caused by the oxybisbenzenesulfonylhydrazide-based blowing agent.

さらに発泡ポリ塩化ビニル樹脂層には過塩素酸金属塩以外の安定剤を使用することでより黄色度低下させることが可能となる。安定剤としては、例えばバリウム系安定剤、カルシウム系安定剤、スズ系安定剤、亜鉛系安定剤、カリウム系安定剤等が挙げられ、これら2種以上を併用してもよい。特に、バリウム系安定剤、カルシウム系安定剤、カリウム系安定剤と亜鉛系安定剤を併用することで黄色度を低減させつつ充分な加工性が得られるため好ましい。   Further, by using a stabilizer other than the metal perchlorate in the foamed polyvinyl chloride resin layer, the yellowness can be further reduced. Examples of the stabilizer include a barium-based stabilizer, a calcium-based stabilizer, a tin-based stabilizer, a zinc-based stabilizer, and a potassium-based stabilizer, and two or more of these may be used in combination. In particular, it is preferable to use a barium-based stabilizer, a calcium-based stabilizer, or a potassium-based stabilizer together with a zinc-based stabilizer, since sufficient workability can be obtained while reducing the yellowness.

過塩素酸金属塩としては、過塩素酸リチウム、過塩素酸ナトリウム、過塩素酸カリウム、過塩素酸ストロンチウム、過塩素酸マグネシウム、過塩素酸カルシウム、過塩素酸バリウム、過塩素酸アンモニウムなどが挙げられる。中でも過塩素酸ナトリウム、過塩素酸カリウムが好適に用いられる。これらの過塩素酸塩類は無水物でも含水塩でもよく、ブチルジグリコール、ブチルジグリコールアジペート等のアルコール系およびエステル系の溶剤に溶かしたものおよびその脱水物でもよい。また、ハイドロタルサイトを過塩素酸で処理した過塩素酸含有ハイドロタルサイトでもよい。   Examples of the metal perchlorate include lithium perchlorate, sodium perchlorate, potassium perchlorate, strontium perchlorate, magnesium perchlorate, calcium perchlorate, barium perchlorate, and ammonium perchlorate. Can be Among them, sodium perchlorate and potassium perchlorate are preferably used. These perchlorates may be anhydrous or hydrated salts, and may be those dissolved in alcohol-based or ester-based solvents such as butyl diglycol and butyl diglycol adipate, and their dehydrated products. Further, perchloric acid-containing hydrotalcite obtained by treating hydrotalcite with perchloric acid may be used.

樹脂層に使用されるオキシビスベンゼンスルホニルヒドラジド系発泡剤は、ポリ塩化ビニル系樹脂100重量部に対し、0.01〜4重量部含有することが好適である。0.01重量部未満では発泡性が十分でない場合があり、4重量部超では発泡倍率が高くなり十分な耐傷付き性が得られないことがある。安定剤として過塩素酸金属塩を使用すると黄変を抑制でき、発泡剤の添加量を上げても低い黄色度を保ち易く好適である。
アゾジカルボンアミド系発泡剤は添加しないことが好ましいが、0.1重量部未満であれば黄変への影響が比較的少なく、0.01重量部未満であればより黄変への影響が少なくなり好ましい。
The oxybisbenzenesulfonylhydrazide foaming agent used in the resin layer is preferably contained in an amount of 0.01 to 4 parts by weight based on 100 parts by weight of the polyvinyl chloride resin. If the amount is less than 0.01 part by weight, the foaming property may not be sufficient, and if it is more than 4 parts by weight, the foaming ratio may be high and sufficient scratch resistance may not be obtained. When metal perchlorate is used as a stabilizer, yellowing can be suppressed, and even if the amount of the foaming agent added is increased, low yellowness is easily maintained, which is preferable.
It is preferable not to add an azodicarbonamide-based blowing agent, but if less than 0.1 part by weight, the effect on yellowing is relatively small, and if less than 0.01 part by weight, the effect on yellowing is less. It is preferable.

樹脂層には酸化チタンをポリ塩化ビニル系樹脂100重量部に対し、1〜50重量部含有すると隠蔽性と耐候性が向上するため好適である。1重量部未満では隠蔽性又は耐候性向上効果が得られ難く、50重量部超では加工性低下や黄色度増加をもたらすことがある。   It is preferable that the resin layer contains titanium oxide in an amount of 1 to 50 parts by weight based on 100 parts by weight of the polyvinyl chloride resin because the concealing property and the weather resistance are improved. If the amount is less than 1 part by weight, the effect of improving hiding properties or weather resistance is difficult to be obtained, and if it exceeds 50 parts by weight, workability may decrease and yellowness may increase.

本発明に用いる樹脂層の坪量は隠ぺい性と防火性の点から100g/m〜220g/mであることが好ましい。100g/m未満であると隠蔽性に欠ける場合がある。220g/mを超過すると防火性が低下する場合がある。さらに、樹脂層の坪量を制限することで耐傷つき性は向上し、220g/m以下とすることが好ましく、160g/m以下がより好ましい。
よって、隠ぺい性と耐傷つき性の点からも、100g/m〜220g/mであることが好ましく、120g/m〜160g/mがより好ましい。
The basis weight of the resin layer used in the present invention is preferable from the viewpoint of hiding and fire resistance is 100g / m 2 ~220g / m 2 . If it is less than 100 g / m 2 , concealing properties may be lacking. If it exceeds 220 g / m 2 , the fire protection may decrease. Further, the scratch resistance is improved by limiting the basis weight of the resin layer, and is preferably 220 g / m 2 or less, more preferably 160 g / m 2 or less.
Therefore, from the viewpoint of hiding and scratch resistance also is preferably 100g / m 2 ~220g / m 2 , 120g / m 2 ~160g / m 2 is more preferable.

樹脂層には課題解決に支障を来さない限りにおいて、安定剤、可塑剤、充填剤、発泡剤、着色剤、加工助剤、抗菌剤、防カビ剤、難燃剤、防炎剤、脱泡剤等の各種添加剤を適宜加えてもよい。   In the resin layer, stabilizers, plasticizers, fillers, foaming agents, coloring agents, processing aids, antibacterial agents, fungicides, flame retardants, flame retardants, defoaming, as long as they do not hinder problem solving Various additives such as an agent may be appropriately added.

可塑剤としては特に限定されないが、例えばジー2−エチルヘキシルフタレート、ジオクチルテレフタレート、ジイソノニルフタレート、ジブチルフタレート、ジヘキシルフタレート、ジイソデシルフタレート、ブチルベンジルフタレート、トリオクチルフタレート、ジオクチルアジペート、塩素化脂肪酸エステル、塩素化パラフィン、エポキシ化大豆油、エポキシ化脂肪酸エステル、ポリエステル系等が挙げられ、2種以上を併用してもよい。   Although it does not specifically limit as a plasticizer, For example, di 2-ethylhexyl phthalate, dioctyl terephthalate, diisononyl phthalate, dibutyl phthalate, dihexyl phthalate, diisodecyl phthalate, butyl benzyl phthalate, trioctyl phthalate, dioctyl adipate, chlorinated fatty acid ester, chlorinated paraffin Epoxidized soybean oil, epoxidized fatty acid esters, polyesters, and the like.

「基材」
本発明に用いる基材としては、普通紙(パルプ主体で公知のサイズ剤により処理したもの)、難燃紙(パルプ主体でスルファミン酸グアニジン、リン酸グアニジン等の難燃剤により処理したもの)、無機質紙(水酸化マグネシウム、水酸化アルミニウム等の無機添加剤を含むもの)、フリース紙(パルプとポリエステル等の合成繊維等を混合して抄紙したもの)が挙げられる。特に普通紙を用いると耐傷付き性、施工性が向上するため好ましい。
"Base material"
Examples of the base material used in the present invention include plain paper (pulp-based and treated with a known sizing agent), flame-retardant paper (pulp-based and treated with a flame retardant such as guanidine sulfamate and guanidine phosphate), and inorganic materials. Paper (containing inorganic additives such as magnesium hydroxide and aluminum hydroxide) and fleece paper (made by mixing pulp and synthetic fibers such as polyester) are used. In particular, it is preferable to use plain paper because scratch resistance and workability are improved.

基材の坪量としては特に限定されないが、隠ぺい性と施工性から50g/m〜170g/mであると好ましい。50g/m未満であると隠蔽性に欠けたり、施工性が低下したりする場合がある。170g/mを超過すると防火性が低下する場合がある。 No particular limitation is imposed on the basis weight of the substrate, preferably from workability and concealing property is 50g / m 2 ~170g / m 2 . If it is less than 50 g / m 2 , the coverability may be lacking or the workability may be reduced. If it exceeds 170 g / m 2 , the fire protection may decrease.

「フィルム層」
本発明のフィルム層に用いる樹脂としては特に限定されないが、ポリエチレン系やポリプロピレン系等のポリオレフィン系、ポリブチレン系、エチレン−ビニルアルコール系共重合体、メタクリル系、熱可塑性ポリエステル系、ポリビニルアルコール系、ポリエチレンテレフチレート系、ポリ乳酸系、ポリ塩化ビニル系、ポリテトラフルオロエチレン系、エチレン−テトラフルオロエチレン系共重合体、ポリカーボネート系、シリコーン系が挙げられる。特にポリオレフィン系、エチレン−ビニルアルコール系共重合体樹脂が汚れ防止性、耐傷付き性、耐カール性、経済性の観点から好適である。
"Film layer"
The resin used for the film layer of the present invention is not particularly limited, but polyolefins such as polyethylene and polypropylene, polybutylene, ethylene-vinyl alcohol copolymer, methacrylic, thermoplastic polyester, polyvinyl alcohol, polyethylene Examples include terephthalate, polylactic acid, polyvinyl chloride, polytetrafluoroethylene, ethylene-tetrafluoroethylene copolymer, polycarbonate, and silicone. In particular, polyolefin-based and ethylene-vinyl alcohol-based copolymer resins are preferred from the viewpoints of stain resistance, scratch resistance, curl resistance, and economy.

フィルム層の厚さは特に限定されないが、10μm〜25μmであると好ましい。10μm未満であると耐傷付き性が欠ける場合がある。25μmを超過すると施工性や防火性が低下する場合がある。   The thickness of the film layer is not particularly limited, but is preferably from 10 μm to 25 μm. If it is less than 10 μm, the scratch resistance may be lacking. If it exceeds 25 μm, workability and fire protection may decrease.

本発明では樹脂層よりフィルム層の幅を大きくすることが好ましい。これを壁紙の幅方向の断面図である図1、2を用いて説明する。壁紙4は基材1の上に樹脂層2、フィルム層3が積層されている。そして、フィルム層3が樹脂層2よりも幅が広く、フィルム層3が基材1よりも幅が狭い。また、壁紙4の端部5−1、5−2においてフィルム層3が基材1と接着されている。すなわち、フィルム層3と基材1とが両端部5において接着されている。
これにより樹脂層2の端部までフィルム層3が積層され樹脂層2の端部においてもフィルム層3が樹脂層2に充分に接合されることとなる。そのため、壁紙の端部5−1、5−2においてフィルム層3が樹脂層2から剥離しにくくなり好ましい。
さらにフィルム層3と基材1とが壁紙4の両端部5において接着されるようにすることにより、壁紙4の全幅においてフィルム層3と樹脂層2とが強く接着されることになる。これにより壁紙4として樹脂層とその上側に積層されるフィルム層との接着性に優れることとなる。またこのように樹脂層とフィルム層との接着性が優れることで、フィルム層が剥がれにくくなるため耐傷付き性に優れる壁紙4が得られるため好ましい。
In the present invention, it is preferable to make the width of the film layer larger than that of the resin layer. This will be described with reference to FIGS. 1 and 2 which are cross-sectional views in the width direction of the wallpaper. The wallpaper 4 has a resin layer 2 and a film layer 3 laminated on a substrate 1. The film layer 3 is wider than the resin layer 2, and the film layer 3 is narrower than the substrate 1. The film layer 3 is adhered to the substrate 1 at the ends 5-1 and 5-2 of the wallpaper 4. That is, the film layer 3 and the substrate 1 are bonded at both ends 5.
As a result, the film layer 3 is laminated to the end of the resin layer 2, and the film layer 3 is sufficiently joined to the resin layer 2 even at the end of the resin layer 2. Therefore, the film layer 3 is not easily peeled off from the resin layer 2 at the ends 5-1 and 5-2 of the wallpaper, which is preferable.
Furthermore, by making the film layer 3 and the base material 1 adhere at both ends 5 of the wallpaper 4, the film layer 3 and the resin layer 2 are strongly adhered over the entire width of the wallpaper 4. Thereby, the adhesiveness between the resin layer as the wallpaper 4 and the film layer laminated thereon is excellent. In addition, since the adhesiveness between the resin layer and the film layer is excellent, the film layer is hardly peeled off, and the wallpaper 4 having excellent scratch resistance is obtained, which is preferable.

樹脂層2とフィルム層3との幅の差を大きくし過ぎないことが好ましい。この差を大きくし過ぎなければ、施工時に排除する部分を少なくすることができ経済的に好ましい。具体的には樹脂層2の幅(R)とフィルム層3の幅(F)との差を4mm以下とすること(「フィルム層の幅(F)」−「樹脂層の幅(R)」≦「4mm」)が好ましい。   It is preferable that the difference in width between the resin layer 2 and the film layer 3 is not too large. If this difference is not made too large, it is economically preferable that the portion to be eliminated during construction can be reduced. Specifically, the difference between the width (R) of the resin layer 2 and the width (F) of the film layer 3 is set to 4 mm or less (“width of film layer (F)” − “width of resin layer (R)”). ≦ “4 mm”).

また、基材の幅(P)がフィルム層(F)よりも大きいことが好ましい。これによりフィルム層は基材よりも内側に入ることとなり、フィルム層が引っ掛かりフィルム層が剥離されるとの不具合を低減することができる。   Further, it is preferable that the width (P) of the substrate is larger than the film layer (F). As a result, the film layer enters the inside of the base material, and the problem that the film layer is caught and the film layer is peeled can be reduced.

さらに、フィルム層と樹脂層との密着性をあげるために両層間に接着層を施しても良い。接着層を付与する手段としては特に限定されず公知の方法を用いることができるが、例えば溶剤塗工法等で塗布により得る方法として、メチルエチルケトン、メチルイソブチルケトン、酢酸エチル等の有機溶剤に溶かした接着剤をグラビア印刷機やドライラミネート機にて等によりフィルム層または樹脂層に塗布する方法を挙げることができる。   Further, an adhesive layer may be provided between the film layer and the resin layer in order to increase the adhesion between the two layers. Means for providing the adhesive layer is not particularly limited, and a known method can be used.For example, as a method for obtaining by coating with a solvent coating method or the like, methyl ethyl ketone, methyl isobutyl ketone, adhesion dissolved in an organic solvent such as ethyl acetate, etc. Examples thereof include a method of applying the agent to the film layer or the resin layer by a gravure printing machine or a dry laminating machine.

本発明の発泡壁紙は「JIS K 7373」で定義される黄色度は3.0未満がより好ましく更に2.5未満が更に好ましい。   In the foamed wallpaper of the present invention, the yellowness defined by “JIS K 7373” is more preferably less than 3.0, further preferably less than 2.5.

本発明の壁紙には、課題解決に支障を来さない限りに於いて樹脂層上に印刷層を設けてもよい。印刷層を付与する方法としては公知の方法を用いることができ、例えばグラビア印刷、フレキソ印刷、オフセット印刷、シルクスクリーン印刷等が挙げられる。また印刷層の塗着性向上や低艶化の目的で、各種表面処理剤を併用してもよい。その顔料やバインダー樹脂としては公知のものを用いることができる。
また、印刷層を樹脂層とフィルム層の間に設ける場合には、フィルム層は樹脂層、印刷層との充分に接合されていることを要する。印刷層を設ける場合、樹脂層を完全に覆うように前面に印刷を行うより柄上に印刷を行うことが多く、この場合には樹脂層と印刷層の双方にフィルム層が充分に接合されることがより好ましい。また、樹脂層を覆うように前面に印刷を行う場合でも、例えばグラビア印刷においてはグラビア印刷ロールのメッシュ形状に沿って印刷が施されるため、樹脂層の表面を完全に覆うように印刷層が設けられる場合はまれであり、このような場合にも樹脂層と印刷層にフィルム層が充分に接合されることがより好ましい態様となる。さらにフィルム層と樹脂層及び印刷層との密着性を向上させるためにフィルム層と樹脂層または印刷層の間に接着層を施しても良い。
The wallpaper of the present invention may be provided with a printed layer on the resin layer as long as it does not hinder the solution of the problem. A known method can be used as a method for providing the printing layer, and examples thereof include gravure printing, flexographic printing, offset printing, and silk screen printing. Further, various surface treatment agents may be used in combination for the purpose of improving the coating property of the print layer and reducing the gloss. Known pigments and binder resins can be used.
When the printing layer is provided between the resin layer and the film layer, the film layer needs to be sufficiently bonded to the resin layer and the printing layer. When a printing layer is provided, printing is often performed on a pattern rather than printing on the front surface so as to completely cover the resin layer. In this case, the film layer is sufficiently bonded to both the resin layer and the printing layer Is more preferable. Also, even when printing on the front surface so as to cover the resin layer, for example, in gravure printing, printing is performed along the mesh shape of the gravure printing roll, so that the printing layer is completely covered with the surface of the resin layer. It is rarely provided, and in such a case, it is a more preferable embodiment that the film layer is sufficiently bonded to the resin layer and the printing layer. Further, an adhesive layer may be provided between the film layer and the resin layer or the printing layer in order to improve the adhesion between the film layer and the resin layer or the printing layer.

本発明の壁紙には、課題解決に支障を来さない限りに於いて樹脂層上に機能性付与処理層を設けてもよい。機能性付与層により付加される機能としては特に制限されないが、例えば消臭性、帯電防止性、マイナスイオン性、リラックス効果が挙げられ、2種以上を併用してもよい。尚、機能性付与処理層に加え印刷層を付与する場合は、印刷層の上に機能性付与処理層を付与することが好ましい。   The wallpaper of the present invention may be provided with a function-imparting treatment layer on the resin layer as long as it does not hinder the solution of the problem. The function added by the functionality-imparting layer is not particularly limited, but includes, for example, deodorant properties, antistatic properties, anionic properties, and relaxing effects, and two or more of them may be used in combination. When a printing layer is provided in addition to the functional layer, it is preferable to provide the functional layer on the printing layer.

本発明の壁紙の製造方法としては公知の方法が用いることができるが、基材の上側にポリ塩化ビニル系樹脂を含有する樹脂層を積層する工程と、樹脂層の上側にフィルム層を積層するフィルム積層工程を有していればよい。例えば基材上にペーストコーティング法又はカレンダー法にて樹脂層を積層した後、ヒーターエンボス機または発泡エンボス機にて樹脂層を発泡させ、メカニカルエンボスを得、さらにフィルム層を積層させることが挙げられる。特にメカニカルエンボスを施す場合、ヒーターエンボス機を使用すると黄色度増加を抑制しやすく好ましい
ここで、樹脂層を発泡させる発泡工程とメカニカルエンボスを行うメカニカルエンボス工程とフィルムを積層するフィルム積層工程は、これらの3工程を連続的に行っても良いし、2つまたは3つの工程に分け逐次的に行っても良いし、複数の工程を同時に行っても良い。また、発泡を行う必要がない場合は発泡工程を用いなくても良い。
また基材に樹脂層を積層する際にペーストコーティングを用いると多様な配合剤の多量配合にも適応可能となり望ましい。樹脂層上に印刷層を付与する場合はグラビア印刷、フレキソ印刷、オフセット印刷、シルクスクリーン印刷等を用いることができる。
As a method for producing the wallpaper of the present invention, a known method can be used, and a step of laminating a resin layer containing a polyvinyl chloride resin on the upper side of the base material and laminating a film layer on the upper side of the resin layer What is necessary is just to have a film lamination process. For example, after laminating a resin layer on a base material by a paste coating method or a calendar method, foaming the resin layer with a heater embossing machine or a foaming embossing machine, obtaining a mechanical emboss, and further laminating a film layer. . Especially when applying mechanical embossing, it is preferable to use a heater embossing machine because it is easy to suppress the increase in yellowness.Here, the foaming step of foaming the resin layer, the mechanical embossing step of performing mechanical embossing, and the film laminating step of laminating the film, May be performed continuously, may be performed in two or three steps, and may be performed sequentially, or a plurality of steps may be performed simultaneously. When it is not necessary to perform foaming, the foaming step may not be used.
Use of paste coating when laminating the resin layer on the base material is desirable because it can be applied to a large amount of various compounding agents. When a printing layer is provided on the resin layer, gravure printing, flexographic printing, offset printing, silk screen printing, or the like can be used.

以下に、本発明を実施例により詳細に説明するが、本発明はこれら実施例に制限されるものではない。   Hereinafter, the present invention will be described in detail with reference to examples, but the present invention is not limited to these examples.

「黄色度評価」
得られた発泡壁紙の黄色度を「JIS K 7373」に準拠しスガ試験機(株)製SMカラーコンピューターを用いて測定した。
"Yellowness evaluation"
The yellowness of the obtained foamed wallpaper was measured using an SM color computer manufactured by Suga Test Instruments Co., Ltd. in accordance with "JIS K 7373".

「汚れ防止性」
壁紙工業会規定の規格「汚れ防止壁紙性能規定」に準拠した試験とした。汚染物はコーヒー、醤油、水性ペン(黒色)、クレヨン(赤色)とした。コーヒー及び醤油は45度に傾斜した試験台に試験体(A4サイズ)を貼付し、その上から汚染物100mLを汚染状態が約10cm幅になるように振り掛けた。水性ペンは試験体(30mm×220mm)上を長さ10cmの直線を約2mm間隔で5本平行に書いた。クレヨンはJIS L 0849で規定する摩擦試験機II型の摩擦子に取り付け、試験体(30mm×220mm)上120mmの間を荷重200gで毎分30回往復の速度で5往復摩擦した。室温で24時間静置後、水を含ませた布で拭き取った。なお、水性ペン、クレヨンの除去については、水を含ませた布で拭き取った後、中性洗剤を含ませた布を用いて拭き取った。各汚染物の除去について、JIS L 0805の汚染用グレースケールを用いて汚れが4〜5号程度であれば良、1〜3号程度の場合は不可とした。
"Stain prevention"
The test was conducted in accordance with the standard of the Wallpaper Industry Association, "Stain prevention wallpaper performance rule". Contaminants were coffee, soy sauce, aqueous pen (black), and crayon (red). For the coffee and soy sauce, a test specimen (A4 size) was stuck on a test table inclined at 45 degrees, and 100 mL of contaminants were sprinkled thereon so that the contaminated state became about 10 cm wide. For the aqueous pen, five straight lines of 10 cm in length were drawn in parallel on the test piece (30 mm × 220 mm) at intervals of about 2 mm. The crayon was attached to a friction tester II type friction element specified by JIS L0849, and rubbed 5 times at a reciprocating speed of 30 times per minute at a load of 200 g between 120 mm on a test piece (30 mm × 220 mm). After allowing to stand at room temperature for 24 hours, it was wiped off with a cloth moistened with water. The aqueous pen and crayon were removed by wiping with a cloth soaked in water and then using a cloth soaked with a neutral detergent. Regarding the removal of each contaminant, using a gray scale for contamination according to JIS L 0805, it was determined that the contamination was good when the stain was about 4 to 5 pieces, and was not possible when the stain was about 1 to 3 pieces.

「耐傷付き性」
壁紙工業会規定の規格「表面強化壁紙性能規定」に準じるが、30mm×250mmの試験体表面を荷重400gfとした摩擦子を装備したJIS L 0849で規定する摩擦試験機II型を用いて毎分30回往復の速度で引掻き、樹脂層が破れて基材が明らかに見えるまでの引掻き回数が100回以上であれば良、同じく荷重200gfとした摩擦子を用いて毎分30回往復の速度で5回引掻きで比較的大きな表面層の破れ等が見られなければ可、表面層の破れが明確に見えれば不可とした。
"Scratch resistance"
According to the standard specified by the Wallpaper Industry Association, "Surface Enhanced Wallpaper Performance Rules", but using a friction tester type II specified by JIS L 0849 equipped with a friction element with a load of 400 gf on the surface of a 30 mm x 250 mm specimen, every minute Scratching at a reciprocating speed of 30 times, it is good if the number of scratches until the resin layer is broken and the substrate is clearly visible is 100 times or more, and at a reciprocating speed of 30 times per minute using a friction element with a load of 200 gf. It was judged as acceptable if no relatively large tearing of the surface layer was observed after scratching five times, and was not accepted if the tearing of the surface layer was clearly visible.

「接着性」
試験体をA4サイズとし基材裏面に刷毛で水を任意量塗布して裏面同士を合わせて5分間養生した後、長手方向に対し半分となるように且つ裏面が内側または外側になるように折り畳み、硝子板で1.74kgの荷重を均等に掛け室温で1時間静置した。その後、裏面内側、裏面外側の両方の試験体について折り畳み部の表面状態を目視にて観察し、裏面内側及び裏面外側に折り畳んだ両方に於いてフィルム層の剥離及びシワが無ければ良、両方とも剥離は無いが何れかでもシワがあれば可、何れかでも剥離があれば不可とした。
"Adhesiveness"
A test body is A4 size, water is applied to the back surface of the base material with a brush, and the back surfaces are combined and cured for 5 minutes, and then folded so as to be half of the longitudinal direction and the back surface is inside or outside. Then, a load of 1.74 kg was evenly applied to the glass plate and allowed to stand at room temperature for 1 hour. Thereafter, the surface condition of the folded portion is visually observed for both the inside of the back surface and the outside of the back surface, and if there is no peeling and wrinkling of the film layer in both the inside of the back surface and the outside of the back surface, both are good. There was no peeling, but any wrinkles were acceptable, and any peeling was not possible.

実施例1では、基材として普通紙を用い、表1に示す如く所定量でペースト加工用ポリ塩化ビニル樹脂、p,p‘−オキシビスベンゼンスルホニルヒドラジド、ジー2−エチルヘキシルフタレート、バリウム−亜鉛系安定剤、過塩素酸ナトリウム系安定剤、炭酸カルシウム及び二酸化チタンを混合したペーストゾルを、ペーストコーターで塗布することで基材上に樹脂層を付与した。その後、ヒーターエンボス機を用いてエチレン−ビニルアルコール系共重合体から成るフィルム層を積層しメカニカルエンボスを施した。基材の幅及びフィルム層の幅を樹脂層の幅よりも広くし、且つ基材とフィルム層を両端部で接着させた。   In Example 1, plain paper was used as a base material, and polyvinyl chloride resin for paste processing, p, p'-oxybisbenzenesulfonyl hydrazide, di-2-ethylhexyl phthalate, and barium-zinc were used in predetermined amounts as shown in Table 1. A resin layer was provided on the substrate by applying a paste sol obtained by mixing a stabilizer, a sodium perchlorate-based stabilizer, calcium carbonate, and titanium dioxide with a paste coater. Then, using a heater embossing machine, a film layer composed of an ethylene-vinyl alcohol copolymer was laminated and subjected to mechanical embossing. The width of the substrate and the width of the film layer were made larger than the width of the resin layer, and the substrate and the film layer were bonded at both ends.

実施例2では過塩素酸ナトリウム系安定剤を不使用とした他は実施例1に準拠した。   Example 2 was based on Example 1 except that the sodium perchlorate-based stabilizer was not used.

実施例3ではp,p‘−オキシビスベンゼンスルホニルヒドラジドの配合量を変更した他は実施例1に準拠した。   Example 3 was the same as Example 1 except that the amount of p, p , -oxybisbenzenesulfonylhydrazide was changed.

実施例4では二酸化チタンの配合量及び坪量を変更した他は実施例1に準拠した。   Example 4 was the same as Example 1 except that the blending amount and basis weight of titanium dioxide were changed.

実施例5では端部での基材とフィルム層の接着を阻止した他は実施例1に準拠した。   Example 5 was based on Example 1 except that the adhesion between the base material and the film layer at the edge was prevented.

実施例6では基材を無機質紙(水酸化アルミ紙)に変更した他は実施例1に準拠した。   Example 6 was based on Example 1 except that the base material was changed to inorganic paper (aluminum hydroxide paper).

実施例7ではポリプロピレン系樹脂から成るフィルム層を積層し、フィルム層と樹脂層の幅差及び基材と樹脂層の幅差を変更した他は実施例1に準拠した。   Example 7 was based on Example 1 except that a film layer made of a polypropylene resin was laminated, and the width difference between the film layer and the resin layer and the width difference between the base material and the resin layer were changed.

実施例8では樹脂層の坪量を変更し、グラビア印刷にて印刷層を施した他は実施例1に準拠した。   Example 8 was based on Example 1 except that the basis weight of the resin layer was changed and the print layer was applied by gravure printing.

Figure 2020023765
Figure 2020023765

比較例1では発泡剤をp,p‘−オキシビスベンゼンスルホニルヒドラジドからアゾジカルボンアミドに変更し、基材の幅よりフィルム層の幅を大きくし基材とフィルム層の端部での接着を阻止した他は実施例1に準拠した。   In Comparative Example 1, the foaming agent was changed from p, p'-oxybisbenzenesulfonylhydrazide to azodicarbonamide, the width of the film layer was made larger than the width of the substrate, and the adhesion at the edge of the substrate and the film layer was prevented. Other than that, it conformed to Example 1.

比較例2では発泡剤としてp,p‘−オキシビスベンゼンスルホニルヒドラジドとアゾジカルボンアミドを併用し、樹脂層の幅よりフィルム層の幅を小さくし基材とフィルム層の端部での接着を阻止した他は実施例1に準拠した。   In Comparative Example 2, p, p'-oxybisbenzenesulfonylhydrazide and azodicarbonamide were used in combination as foaming agents, and the width of the film layer was made smaller than the width of the resin layer to prevent adhesion at the edges of the substrate and the film layer. Other than that, it conformed to Example 1.

Figure 2020023765
Figure 2020023765

なお、表1、表2において、「フィルム層」、「基材」、「印刷層」の欄の「○」はその該当の層を有することを示し、「−」はその該当の層を有していないことを示す。また、「基材とフィルム層の接着」の欄の「○」は基材とフィルム層とが接着されていることを示し、「×」は基材とフィルム層とが接着されていないことを示す。例えば、実施例1では、エチレン−ビニルアルコール系共重合体のフィルム層および普通紙である基材を有し、印刷層を有せず、基材とフィルム層とが接着されていることを表している。
また、「F−R」欄はフィルム層の幅(F)−樹脂層の幅(R)の値、すなわちフィルム層の幅(F)と樹脂層の幅(R)との差を表している。同様に「幅差」の「P−F」欄は基材の幅(P)−フィルム層の幅(F)の値、すなわち基材の幅(P)とフィルム層の幅(F)との差を表している。
In Tables 1 and 2, “2” in the column of “Film layer”, “Substrate”, and “Printed layer” indicates that the corresponding layer is provided, and “−” indicates that the corresponding layer is provided. Indicates that they have not. Further, in the column of “Adhesion of substrate and film layer”, “O” indicates that the substrate and the film layer are adhered, and “X” indicates that the substrate and the film layer are not adhered. Show. For example, Example 1 has a film layer of an ethylene-vinyl alcohol copolymer and a substrate that is plain paper, has no printing layer, and indicates that the substrate and the film layer are adhered. ing.
The “FR” column indicates a value of (film layer width (F) −resin layer width (R)), that is, a difference between the film layer width (F) and the resin layer width (R). . Similarly, the “PF” column of “width difference” is a value of the width of the substrate (P) −the width of the film layer (F), that is, the value of the width of the substrate (P) and the width of the film layer (F) Represents the difference.

「評価結果」
実施例1乃至8は黄色度を3.0未満に低減し、汚れ防止性、耐傷付き性及び接着性にも優れることを示している。特に実施例1、2及び4は何れも優れており、本発明の望ましい形態である。
"Evaluation results"
Examples 1 to 8 show that the yellowness is reduced to less than 3.0, and that the stain resistance, the scratch resistance and the adhesion are excellent. In particular, Examples 1, 2 and 4 are all excellent, and are desirable embodiments of the present invention.

これに対し、比較例1及び2ではアゾジカルボンアミドを含有するため4.0以上の高い黄色度となり、さらに基材とフィルム層の接着がないため特に接着性が乏しい。   On the other hand, Comparative Examples 1 and 2 contained azodicarbonamide and had a high yellowness of 4.0 or more, and had particularly poor adhesion since there was no adhesion between the substrate and the film layer.

Claims (12)

基材と前記基材上に積層されるポリ塩化ビニル系樹脂を含有する樹脂層と前記樹脂層の上側に積層されるフィルム層とを備え、前記樹脂層にオキシビスベンゼンスルホニルヒドラジド系発泡剤が添加され、実質的にアゾジカルボンアミド系発泡剤が添加されないことを特徴とする壁紙。   A substrate and a resin layer containing a polyvinyl chloride resin laminated on the substrate and a film layer laminated on the resin layer, the oxybisbenzenesulfonyl hydrazide foaming agent in the resin layer A wallpaper which is added and substantially does not contain an azodicarbonamide-based blowing agent. 前記樹脂層が過塩素酸金属塩を含有することを特徴とする請求項1に記載の壁紙。   The wallpaper according to claim 1, wherein the resin layer contains a metal salt of perchlorate. 前記オキシビスベンゼンスルホニルヒドラジド系発泡剤が前記ポリ塩化ビニル樹脂系樹脂100重量部に対し、0.01〜4重量部添加されていることを特徴とする請求項1又は請求項2に記載の壁紙。   The wallpaper according to claim 1 or 2, wherein the oxybisbenzenesulfonylhydrazide-based blowing agent is added in an amount of 0.01 to 4 parts by weight based on 100 parts by weight of the polyvinyl chloride resin-based resin. . 前記樹脂層に酸化チタンが前記ポリ塩化ビニル系樹脂100重量部に対し、1〜50重量部添加されていることを特徴とする請求項1乃至請求項3の何れか1項に記載の壁紙。   The wallpaper according to any one of claims 1 to 3, wherein 1 to 50 parts by weight of titanium oxide is added to the resin layer based on 100 parts by weight of the polyvinyl chloride resin. 黄色度が3.0未満であることを特徴とする請求項1乃至請求項4の何れか1項に記載の壁紙。   The wallpaper according to any one of claims 1 to 4, wherein the yellowness is less than 3.0. 前記基材の幅および前記フィルム層の幅が前記樹脂層の幅よりも広く、前記基材と前記フィルム層とが両端部において直接接着されていることを特徴とする請求項1乃至請求項5の何れか1項に記載の壁紙。   The width of the base material and the width of the film layer are wider than the width of the resin layer, and the base material and the film layer are directly bonded at both ends. The wallpaper according to any one of the above. 前記樹脂層が坪量100g/m〜220g/mであることを特徴とする請求項1乃至請求項6の何れか1項に記載の壁紙。 Wallpaper according to any one of claims 1 to 6, wherein the resin layer is a basis weight of 100g / m 2 ~220g / m 2 . 前記基材が普通紙であることを特徴とする請求項1乃至請求項7の何れか1項に記載の壁紙。   The wallpaper according to any one of claims 1 to 7, wherein the base material is plain paper. 前記ポリ塩化ビニル系樹脂がペースト加工用ポリ塩化ビニル系樹脂であることを特徴とする請求項1乃至請求項8の何れか1項に記載の壁紙。   The wallpaper according to any one of claims 1 to 8, wherein the polyvinyl chloride resin is a polyvinyl chloride resin for paste processing. 前記樹脂層の幅(R)、前記フィルム層の幅(F)について、
「フィルム層の幅(F)−樹脂層の幅(R)≦4mm」を満たすことを特徴とする請求項1乃至請求項9の何れか1項に記載の壁紙。
Regarding the width (R) of the resin layer and the width (F) of the film layer,
The wallpaper according to any one of claims 1 to 9, wherein “the width (F) of the film layer−the width (R) of the resin layer ≦ 4 mm” is satisfied.
前記基材の幅(P)について
「基材の幅(P)−フィルム層の幅(F)>0mm」を満たすことを特徴とする請求項1乃至請求項10の何れか1項に記載の壁紙。
The width (P) of the base material satisfies “the width (P) of the base material−the width (F) of the film layer> 0 mm”, wherein the width (P) of the film layer is greater than 0 mm. wallpaper.
基材の上側にポリ塩化ビニル系樹脂を含有する樹脂層を積層する工程と、
前記樹脂層の上側にフィルム層を積層するフィルム積層工程とを備え、
前記フィルム層の幅が前記樹脂層の幅よりも広く、前記フィルム積層工程において前記基材と前記フィルム層の両端部を直接接着する請求項1から請求項11の何れか1項に記載の壁紙の製造方法。
A step of laminating a resin layer containing a polyvinyl chloride resin on the upper side of the base material,
A film laminating step of laminating a film layer on the upper side of the resin layer,
The wallpaper according to any one of claims 1 to 11, wherein the width of the film layer is wider than the width of the resin layer, and the substrate and the both ends of the film layer are directly bonded in the film laminating step. Manufacturing method.
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