JP2020008343A - Liquid level sensor - Google Patents

Liquid level sensor Download PDF

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JP2020008343A
JP2020008343A JP2018127527A JP2018127527A JP2020008343A JP 2020008343 A JP2020008343 A JP 2020008343A JP 2018127527 A JP2018127527 A JP 2018127527A JP 2018127527 A JP2018127527 A JP 2018127527A JP 2020008343 A JP2020008343 A JP 2020008343A
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detection
liquid storage
capacitance
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liquid
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章司 山崎
Shoji Yamazaki
章司 山崎
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Shin Etsu Polymer Co Ltd
Shin Etsu Chemical Co Ltd
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Shin Etsu Chemical Co Ltd
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Abstract

To provide a liquid level sensor with which it is possible to simplify means for detecting static capacitance.SOLUTION: The liquid level sensor comprises a conductive detection member 10 for forming static capacitance between a water 2 that gradually increases in a liquid retention container 1 and itself, and static capacitance detection means 20 of self-capacitance type that outputs a detection value in accordance with a change of static capacitance, the conductive detection member 10 being connected to the static capacitance detection means 20 by integrally rearranging a plurality of detection units, with the plurality of detection units arrayed in the height direction of the liquid retention container 1. One length of conductive wire 11 of the conductive detection member 10 is connected to the static capacitance detection means 20 and, furthermore, the conductive wire 11 is processed into a plurality of bend detection parts 12 and connection detection parts 13 and since the plurality of these bend detection parts 12 and connection detection parts 13 are integral as a detection unit, the number of terminals of the static capacitance detection means 20 can be reduced to one. Therefore, it can be expected that the configuration of the static capacitance detection means 20 is simplified.SELECTED DRAWING: Figure 1

Description

本発明は、各種の液体の液位を静電容量値を利用して計測する液位センサに関するものである。   The present invention relates to a liquid level sensor that measures liquid levels of various liquids by using a capacitance value.

水位センサには、様々な方式があるが、その一つとして、液体の非導電性や導電性を問わずに使用可能な静電容量方式があげられる。この静電容量方式の水位センサは、図示しないが、水位を検出する複数の検出電極と、この複数の検出電極に接続される検出手段とを備え、複数の検出電極がスライダーのように配置された構造に構成されている(特許文献1参照)。   There are various types of water level sensors, and one of them is a capacitance type that can be used regardless of the non-conductivity or conductivity of the liquid. Although not shown, the capacitance type water level sensor includes a plurality of detection electrodes for detecting a water level, and detection means connected to the plurality of detection electrodes, and the plurality of detection electrodes are arranged like a slider. (See Patent Document 1).

US 9,488,513US 9,488,513

従来における水位センサは、以上のように構成され、電力の抑制等が期待できるものの、複数の検出電極の検出値を取り込む構成なので、検出手段の端子数が増加し、その結果、検出手段の構成が複雑になるという問題がある。   The conventional water level sensor is configured as described above, and although suppression of power and the like can be expected, since it is a configuration that captures the detection values of a plurality of detection electrodes, the number of terminals of the detection means increases, and as a result, the configuration of the detection means Is complicated.

本発明は上記に鑑みなされたもので、静電容量を検出する手段の簡素化を図ることのできる液位センサを提供することを目的としている。   The present invention has been made in view of the above, and an object of the present invention is to provide a liquid level sensor that can simplify means for detecting capacitance.

本発明においては上記課題を解決するため、液体貯留体中で増減する液体との間に静電容量を形成する導電検出部材と、静電容量の変化に応じて検出値を出力する静電容量検出手段とを含み、
導電検出部材は、複数の検出部を一体的に並べ備えて静電容量検出手段に接続され、複数の検出部が高さ方向に配列されることを特徴としている。
In the present invention, in order to solve the above problems, a conductive detection member that forms a capacitance between a liquid that increases and decreases in a liquid reservoir, and a capacitance that outputs a detection value according to a change in the capacitance Detection means,
The conduction detecting member is characterized in that a plurality of detecting sections are integrally arranged and connected to the capacitance detecting means, and the plurality of detecting sections are arranged in the height direction.

なお、導電検出部材は、液体貯留体の壁に対向して静電容量検出手段に接続される導電線を含み、
導電線は、液体貯留体の高さ方向に所定の間隔で配列される複数の屈曲検出部と、この複数の屈曲検出部間を接続する接続検出部とを含み、
各屈曲検出部は、液体貯留体に導電線が略コイル巻きされて近接することにより形成されるようにすることができる。
Note that the conductivity detection member includes a conductive wire connected to the capacitance detection means facing the wall of the liquid storage body,
The conductive wire includes a plurality of bending detection units arranged at predetermined intervals in the height direction of the liquid storage body, and includes a connection detection unit that connects the plurality of bending detection units,
Each of the bend detecting portions can be formed by a conductive wire being wound around a liquid storage body and approaching the same.

また、導電検出部材は、液体貯留体の壁に対向して静電容量検出手段に接続される導電線を含み、
導電線は、液体貯留体の高さ方向に所定の間隔で配列される複数の屈曲検出部と、この複数の屈曲検出部間を接続する接続検出部とを含み、
各屈曲検出部は、接続検出部の端から横方向に伸びる伸長部分と、この伸長部分の端から接続検出部方向に略蛇腹形に折り返される折り返し部分とを含むようにすることができる。
In addition, the conductivity detection member includes a conductive wire connected to the capacitance detection unit facing the wall of the liquid storage body,
The conductive wire includes a plurality of bending detection units arranged at predetermined intervals in the height direction of the liquid storage body, and includes a connection detection unit that connects the plurality of bending detection units,
Each of the bending detecting portions may include an extended portion extending laterally from an end of the connection detecting portion, and a folded portion that is folded substantially in a bellows shape from the end of the extended portion toward the connection detecting portion.

また、導電検出部材は、液体貯留体の壁に対向して静電容量検出手段に接続される導電パターンを含み、
導電パターンは、液体貯留体の高さ方向に指向して静電容量検出手段に接続される検出幹片と、この検出幹片の一側部から横方向に伸びる複数の検出片とを含み、この複数の検出片が液体貯留体の高さ方向に所定の間隔で配列されるようにすることができる。
Further, the conductivity detection member includes a conductive pattern connected to the capacitance detection unit facing the wall of the liquid storage body,
The conductive pattern includes a detection trunk piece that is connected to the capacitance detection means in the height direction of the liquid storage body, and includes a plurality of detection pieces extending laterally from one side of the detection trunk piece, The plurality of detection pieces can be arranged at predetermined intervals in the height direction of the liquid storage body.

また、導電検出部材は、液体貯留体の壁に対向して静電容量検出手段に接続される導電パターンを含み、
導電パターンは、液体貯留体の高さ方向に指向して静電容量検出手段に接続される検出幹片と、この検出幹片の両側部から横方向に伸びる複数の検出片とを含み、この複数の検出片が液体貯留体の高さ方向に所定の間隔で配列されるようにすることができる。
Further, the conductivity detection member includes a conductive pattern connected to the capacitance detection means facing the wall of the liquid storage body,
The conductive pattern includes a detection trunk connected to the capacitance detecting means in the height direction of the liquid storage body, and a plurality of detection fragments extending laterally from both sides of the detection trunk. A plurality of detection pieces can be arranged at predetermined intervals in the height direction of the liquid storage body.

さらに、液体貯留体は、液体を貯留する第一の液体貯留体と、この第一の液体貯留体に外側から略隙間なく嵌合する第二の液体貯留体を含み、これら第一、第二の液体貯留体のいずれかの周壁に導電検出部材が取り付けられるようにすることが可能である。   Further, the liquid storage body includes a first liquid storage body that stores liquid, and a second liquid storage body that fits into the first liquid storage body from outside without substantially any gap. The conductive detection member can be attached to any one of the peripheral walls of the liquid reservoir.

ここで、特許請求の範囲における液体貯留体は、透明、不透明、半透明を特に問うものではない。この液体貯留体には、少なくとも各種のタンク、容器、ボトル、袋、浴槽等が含まれる。また、液体には、少なくとも水、純水、体液、塗料、粘液、薬液、溶液等が含まれる。この液体の増減には、液体の増加や減少が含まれる。導電検出部材は、液体貯留体の壁、具体的には、周壁の内面や外面の少なくとも一部に巻回、貼着、接着、粘着等の方法で取り付けられ、液体に接触しても良いし、接触しなくても良い。   Here, the liquid reservoir in the claims is not particularly limited to transparent, opaque, and translucent. The liquid reservoir includes at least various tanks, containers, bottles, bags, bathtubs, and the like. Further, the liquid includes at least water, pure water, body fluid, paint, mucus, drug solution, solution, and the like. This increase or decrease in liquid includes an increase or decrease in liquid. The conductive detection member may be attached to the wall of the liquid storage body, specifically, at least a part of the inner surface or outer surface of the peripheral wall by a method such as winding, sticking, bonding, or sticking, and may be in contact with the liquid. , Need not be in contact.

導電検出部材には、屈曲可能な樹脂シートと、静電容量検出手段に接続される導電線とを含み、これら樹脂シートと導電線のいずれかを液体貯留体の壁に直接取り付けることができる。また、屈曲可能な樹脂シートと、静電容量検出手段に接続される導電パターンとを含み、これら樹脂シートと導電パターンのいずれかを液体貯留体の壁に直接取り付けることもできる。   The conductive detection member includes a bendable resin sheet and a conductive wire connected to the capacitance detecting means, and any one of the resin sheet and the conductive wire can be directly attached to the wall of the liquid storage body. It also includes a bendable resin sheet and a conductive pattern connected to the capacitance detecting means, and any one of the resin sheet and the conductive pattern can be directly attached to the wall of the liquid storage body.

本発明によれば、導電検出部材が静電容量検出手段に接続され、導電検出部材の複数の検出部が別構造ではなく、一体構造なので、検出部を実質的に単一化することができ、静電容量検出手段の端子数を減少させることができる。   According to the present invention, the conductivity detection member is connected to the capacitance detection means, and the plurality of detection units of the conductivity detection member are not separate structures but are integrated structures, so that the detection units can be substantially unitized. In addition, the number of terminals of the capacitance detecting means can be reduced.

本発明によれば、導電検出部材が複数の検出部を一体的に並べ備え、この複数の検出部が高さ方向に配列されるので、静電容量を検出する手段の簡素化を図ることができるという効果がある。   According to the present invention, since the conductive detection member integrally includes the plurality of detection units and the plurality of detection units are arranged in the height direction, it is possible to simplify the means for detecting the capacitance. There is an effect that can be.

請求項2記載の発明によれば、導電検出部材の一本の導電線が静電容量検出手段に接続され、しかも、導電線の複数の屈曲検出部と接続検出部とが一体なので、静電容量検出手段の端子数を減少させることができる。したがって、静電容量検出手段の構成の簡素化が期待できる。また、屈曲検出部が、液体貯留体に導電線が略コイル巻きして形成されるので、静電容量の変化を高精度に検出することができ、導電線の上下方向への位置ずれを防止することもできる。   According to the second aspect of the present invention, since one conductive wire of the conductive detecting member is connected to the capacitance detecting means, and the plurality of bending detecting portions and the connection detecting portion of the conductive wire are integrated, The number of terminals of the capacitance detecting means can be reduced. Therefore, simplification of the configuration of the capacitance detecting means can be expected. In addition, since the bending detecting section is formed by winding the conductive wire around the liquid reservoir substantially in a coil, the change in capacitance can be detected with high accuracy, and the conductive wire is prevented from being displaced in the vertical direction. You can also.

請求項3記載の発明によれば、静電容量検出手段の構成の簡素化や導電線の形状の多様化を図ることが可能となる。また、液体貯留体の壁の一部に導電線を取り付けて液体の液位を検出することができるので、液体貯留体の壁全周に導電線を取り付ける必要がなく、取扱性を向上させることが可能となる。   According to the third aspect of the invention, it is possible to simplify the configuration of the capacitance detecting means and diversify the shape of the conductive wire. In addition, since the liquid level can be detected by attaching a conductive wire to a part of the wall of the liquid storage body, it is not necessary to attach a conductive wire to the entire circumference of the wall of the liquid storage body, thereby improving the handleability. Becomes possible.

請求項4記載の発明によれば、液体貯留体の壁に導電線を時間をかけて巻き付ける必要がないので、液位センサの製造作業の簡素化、迅速化、容易化が期待できる。
請求項5記載の発明によれば、液体貯留体の壁に導電線を巻き付ける必要性がないので、液位センサの製造作業の簡素化、迅速化、容易化を図ることが可能になる。さらに、導電パターンの検出片数を増加させるので、検出片の液体との対向面積が増大し、液位を高精度に検出することができる。
According to the fourth aspect of the present invention, since it is not necessary to wind the conductive wire around the wall of the liquid storage body over time, simplification, speeding up, and facilitation of the manufacturing operation of the liquid level sensor can be expected.
According to the fifth aspect of the present invention, since it is not necessary to wind a conductive wire around the wall of the liquid storage body, it is possible to simplify, speed up, and facilitate the manufacturing operation of the liquid level sensor. Further, since the number of detection pieces of the conductive pattern is increased, the area of the detection pieces facing the liquid increases, and the liquid level can be detected with high accuracy.

本発明に係る液位センサの実施形態を模式的に示す正面説明図である。It is a front explanatory view showing typically the embodiment of the liquid level sensor concerning the present invention. 本発明に係る液位センサの実施形態における液体貯留容器を机の上空に保持した状態を模式的に示す説明図である。It is explanatory drawing which shows typically the state which hold | maintained the liquid storage container in the sky of the desk in embodiment of the liquid level sensor which concerns on this invention. 本発明に係る液位センサの実施形態におけるRawカウントを模式的に示すグラフである。It is a graph which shows the Raw count in embodiment of the liquid level sensor which concerns on this invention typically. 本発明に係る液位センサの実施形態における動作原理を模式的に示す斜視説明図である。It is a perspective explanatory view showing typically the operation principle in an embodiment of a liquid level sensor concerning the present invention. 本発明に係る液位センサの第2の実施形態における液体貯留容器を金属部材の上空に保持した状態を模式的に示す説明図である。It is explanatory drawing which shows typically the state which hold | maintained the liquid storage container in 2nd Embodiment of the liquid level sensor which concerns on this invention above a metal member. 本発明に係る液位センサの第2の実施形態におけるRawカウントを模式的に示すグラフである。It is a graph which shows Raw count in a 2nd embodiment of the liquid level sensor concerning the present invention typically. 本発明に係る液位センサの第3の実施形態における液体貯留容器を金属部材の上空に低く保持した状態を模式的に示す説明図である。It is explanatory drawing which shows typically the state which kept the liquid storage container low above the metal member in 3rd Embodiment of the liquid level sensor which concerns on this invention. 本発明に係る液位センサの第3の実施形態におけるRawカウントを模式的に示すグラフである。It is a graph which shows Raw count in a 3rd embodiment of a liquid level sensor concerning the present invention typically. 本発明に係る液位センサの第4の実施形態における導電線を模式的に示す説明図である。It is explanatory drawing which shows typically the conductive wire in 4th Embodiment of the liquid level sensor which concerns on this invention. 本発明に係る液位センサの第5の実施形態を模式的に示す説明図である。It is explanatory drawing which shows 5th Embodiment of the liquid level sensor which concerns on this invention typically. 本発明に係る液位センサの第6の実施形態を模式的に示す説明図である。It is explanatory drawing which shows 6th Embodiment of the liquid level sensor which concerns on this invention typically. 本発明に係る液位センサの第6の実施形態における液体貯留容器を机の上空に保持した状態を模式的に示す説明図である。It is explanatory drawing which shows typically the state which hold | maintained the liquid storage container in 6th Embodiment of the liquid level sensor which concerns on this invention above a desk. 本発明に係る液位センサの第6の実施形態におけるRawカウントを模式的に示すグラフである。It is a graph which shows Raw count in the 6th embodiment of the liquid level sensor concerning the present invention typically. 本発明に係る液位センサの第7の実施形態を示す平面説明図である。It is a plane explanatory view showing a 7th embodiment of a liquid level sensor concerning the present invention.

以下、図面を参照して本発明の好ましい実施の形態を説明すると、本実施形態における液位センサは、図1ないし図3に示すように、液体貯留容器1で徐々に増加する水2との間に静電容量を形成する導電検出部材10と、静電容量の変化に応じて検出値であるRawカウントを出力する自己容量方式の静電容量検出手段20とを有し、導電検出部材10が複数の検出部を一体的に並べ備え、この複数の検出部が液体貯留容器1の高さ方向に配列されており、水位の変化を静電容量の変化として検出する。   Hereinafter, a preferred embodiment of the present invention will be described with reference to the drawings. As shown in FIG. 1 to FIG. A conductive detection member that forms a capacitance between the conductive detection member and a self-capacitance type capacitance detection unit that outputs a RAW count that is a detection value according to a change in the capacitance; Is provided with a plurality of detection units integrally arranged, and the plurality of detection units are arranged in the height direction of the liquid storage container 1, and detects a change in water level as a change in capacitance.

液体貯留容器1は、図1や図2に示すように、特に限定されるものではないが、例えばフッ素樹脂により略試験管形の有底円筒形や有底筒形等に成形され、液体である水2を貯える。この液体貯留容器1には図示しない給水管が接続され、この給水管の給水作用により、液体貯留容器1中で水2が徐々に増加する。   As shown in FIGS. 1 and 2, the liquid storage container 1 is not particularly limited, but is formed of, for example, a substantially test tube-shaped bottomed cylindrical shape or a bottomed cylindrical shape by a fluororesin, and is formed of a liquid. Store some water 2 A water supply pipe (not shown) is connected to the liquid storage container 1, and water 2 gradually increases in the liquid storage container 1 by the water supply action of the water supply pipe.

導電検出部材10は、図1や図2に示すように、液体貯留容器1の周壁に巻回されて静電容量検出手段20に接続される一本の導電線11からなる。この導電線11は、特に限定されるものではないが、例えば塩化ビニル樹脂により被包された被覆銅線やエナメル被覆銅線等からなり、この被覆銅線が液体貯留容器1の周壁外面の下方向から上方向にかけて直接巻回されるとともに、透明の粘着テープ等により被覆され、位置決め固定されており、下端部が静電容量検出手段20に電気的に接続される。   As shown in FIGS. 1 and 2, the conductivity detecting member 10 is formed of a single conductive wire 11 wound around the peripheral wall of the liquid storage container 1 and connected to the capacitance detecting means 20. The conductive wire 11 is not particularly limited, but is made of, for example, a coated copper wire or an enamel-coated copper wire covered with a vinyl chloride resin. It is directly wound from the direction upward, covered with a transparent adhesive tape or the like, positioned and fixed, and the lower end is electrically connected to the capacitance detecting means 20.

導電線11は、液体貯留容器1の高さ方向、換言すれば、鉛直方向に所定の等間隔で配列される複数の屈曲検出部(本実施形態では4個)12と、この複数の屈曲検出部12間を縦に接続する複数の接続検出部(本実施形態では4本)13とを一体的に備え、これら複数の屈曲検出部12と接続検出部13が検出部として液体貯留容器1中の水2との間に静電容量を形成する。   The conductive wires 11 include a plurality of bend detection units (four in the present embodiment) 12 arranged at predetermined equal intervals in the height direction of the liquid storage container 1, in other words, in the vertical direction, and the plurality of bend detection units. A plurality of connection detectors (four in this embodiment) 13 for vertically connecting the parts 12 are integrally provided, and the plurality of bending detectors 12 and the connection detectors 13 serve as detectors in the liquid storage container 1. And the water 2 of the other.

複数の屈曲検出部12の間、及び最上段の屈曲検出部12と液体貯留容器1の上端部との間は、増加する水2の水位を計測する場合、下方向から上方向にかけて、例えばレベル1、レベル2、レベル3、レベル4として使用される(図2参照)。各屈曲検出部12は、液体貯留容器1の下部、中央部付近、上部に導電線11がきつくコイル巻きされ、このコイル巻きされた導電線11が隣接して近接することで形成される。   When measuring the increasing water level between the plurality of bend detection units 12 and between the uppermost bend detection unit 12 and the upper end of the liquid storage container 1, for example, a level 1, level 2, level 3, and level 4 (see FIG. 2). Each of the bend detecting units 12 is formed by winding the conductive wire 11 tightly around the lower part, near the center, and above the liquid storage container 1, and bringing the coiled conductive wire 11 into close proximity.

静電容量検出手段20は、例えばマイクロコントローラ等からなり、RAMに所定の履歴等が記憶されるとともに、ROMに所定のプログラムが記憶され、この所定のプログラムが制御コントローラにより、必要に応じて書き換えられる。マイクロコントローラとしては、特に限定されるものではないが、例えばCPU、RAM、ROM、I/Oブロック等を内蔵し、デジタル回路とアナログ回路とをIC内で別々に設計可能なサイプレス社製のPSoC(サイプレス セミコンダクター コーポレーションの登録商標)等が使用される。また、静電容量検出手段20は、導電線11の端部の他、必要に応じ、図示しないコンピュータ機器、モニター、各種報知器等が接続され、計測や監視の便宜が図られる。   The capacitance detecting means 20 includes, for example, a microcontroller or the like. A predetermined history and the like are stored in the RAM, a predetermined program is stored in the ROM, and the predetermined program is rewritten by the controller as necessary. Can be The microcontroller is not particularly limited, but includes, for example, a CPU, a RAM, a ROM, an I / O block, and the like, and a Cypress PSoC that can design digital and analog circuits separately in the IC. (A registered trademark of Cypress Semiconductor Corporation) or the like is used. The capacitance detecting means 20 is connected to a computer device (not shown), a monitor, various alarms, and the like, as necessary, in addition to the end of the conductive wire 11 to facilitate measurement and monitoring.

このような静電容量検出手段20は、CPUがRAM領域を作業領域としてROMに記憶された所定のプログラムを読み込むことにより、コンピュータとして所定の機能を実現し、水位の計測に資するよう機能する。すなわち、静電容量検出手段20は、水2と導電線11との間の静電容量の変化をRawカウント(検出値)に変換して検出する機能と、この検出したRawカウントを記録する機能とを実現する。   Such a capacitance detecting means 20 functions as a computer when the CPU reads a predetermined program stored in the ROM using the RAM area as a work area, thereby realizing a predetermined function as a computer and contributing to water level measurement. That is, the capacitance detecting means 20 has a function of converting a change in capacitance between the water 2 and the conductive wire 11 into a Raw count (detected value) to detect the change, and a function of recording the detected Raw count. And realize.

次に、液位センサによる水位の計測原理について説明する。例えば図1に示すように、フッ素樹脂により外径12mmの試験管形に成形された液体貯留容器1の周壁外面に、導電検出部材10の導電線11、具体的には線径0.55mmのエナメル被覆銅線を巻着して液位センサを構成し、この液位センサの導電線11の端部を静電容量検出手段20に接続し、空の液体貯留容器1を図2に示すように机30の上空高さ47mmに保持した後、静電容量検出手段20によりRawカウントを計測・記録する。   Next, the principle of measuring the water level by the liquid level sensor will be described. For example, as shown in FIG. 1, a conductive wire 11 of a conductive detection member 10, specifically a wire diameter of 0.55 mm, is formed on the outer surface of a peripheral wall of a liquid storage container 1 formed of a fluororesin into a test tube shape having an outer diameter of 12 mm. An enamel-coated copper wire is wound around to form a liquid level sensor, and the end of the conductive wire 11 of the liquid level sensor is connected to the capacitance detecting means 20, and the empty liquid storage container 1 is set as shown in FIG. After the table 30 is held at a height of 47 mm above the desk 30, the Raw count is measured and recorded by the capacitance detecting means 20.

次いで、液体貯留容器1に水2を充填してその水位をレベル1に調整し、静電容量検出手段20によりRawカウントを計測・記録する。その後、液体貯留容器1に水2を段階的に充填してその水位をレベル2、レベル3、レベル4に順次調整し、水位の調整毎に静電容量検出手段20でRawカウントを計測・記録する。これらのRawカウントをグラフに表すと、図3に示すように、レベル1のRawカウントが約6150、レベル4のRawカウントが約6370、これらの比が+3.57%となるので、Rawカウントを計測すれば、水位の連続的な検出が可能となる。   Next, the liquid storage container 1 is filled with water 2 and its water level is adjusted to level 1, and the RAW count is measured and recorded by the capacitance detecting means 20. Thereafter, the liquid storage container 1 is filled with water 2 in a stepwise manner, and the water level is sequentially adjusted to level 2, level 3, and level 4, and the RAW count is measured and recorded by the capacitance detecting means 20 every time the water level is adjusted. I do. When these Raw counts are represented in a graph, as shown in FIG. 3, the raw count of level 1 is about 6150, the raw count of level 4 is about 6370, and the ratio thereof is + 3.57%. If measured, the water level can be continuously detected.

次に、液位センサの動作原理について説明すると、液位センサの動作原理は、自己容量方式の通常のタッチスイッチと同様である。自己容量方式の通常のタッチスイッチは、静電容量検出手段20の入力端子に接続されている導電性の検出電極がその周囲の導電物や誘電体を通して静電容量検出手段20のGNDとの間に静電容量を形成する。PSoC使用の静電容量検出手段20は、係る静電容量を検出し、この静電容量に比例したRawカウントを出力する。   Next, the operation principle of the liquid level sensor will be described. The operation principle of the liquid level sensor is the same as that of a normal touch switch of the self-capacitance type. In a normal touch switch of the self-capacitance type, a conductive detection electrode connected to an input terminal of the capacitance detecting means 20 is connected between a GND of the capacitance detecting means 20 through a conductive material or a dielectric around the conductive detecting electrode. To form a capacitance. The capacitance detection means 20 using the PSoC detects the capacitance and outputs a Raw count proportional to the capacitance.

ここで、検出電極に人体が触れるということは、人体が触れていない場合に、空気が触れていた検出電極に、空気よりも比誘電率の大きい人体が触れるということなので、検出電極とGNDとの間の静電容量が大きくなる。このため、Rawカウントは、人体が触れていない場合に比べると、人体が触れた場合に大きくなるので、カウント値の変化を人体が触れたと解釈することができる。また、検出電極に触れる人体の面積が広いほど、Rawカウントの変化も大きくなる。これは、図4のコンデンサと式(1)に示すように、静電容量が対向面積に比例するからである。   Here, the fact that the human body touches the detection electrode means that, when the human body is not touching, the human body having a higher relative dielectric constant than air touches the detection electrode that air has touched. The capacitance between the two increases. For this reason, the RAW count becomes larger when the human body touches, as compared with the case where the human body does not touch, so that a change in the count value can be interpreted as the human body touching. Also, the larger the area of the human body touching the detection electrode, the larger the change in the Raw count. This is because the capacitance is proportional to the facing area as shown in the equation (1) with the capacitor in FIG.

図4において、コンデンサの静電容量Cは、コンデンサの静電容量をC[F]、誘電体の誘電率をε[F/m]、相対向する電極板の面積をS[m]、相対向する電極板間の間隔をd[m]とすると、
C=εεS/d …(式1)
ここで、ε=比誘電率
ε=8.85418781762×10−12(真空中の誘電率)
In FIG. 4, the capacitance C of the capacitor is C [F], the dielectric constant of the dielectric is ε [F / m], the area of the opposing electrode plates is S [m 2 ], Assuming that the distance between the opposing electrode plates is d [m],
C = ε r ε 0 S / d (Equation 1)
Where ε r = dielectric constant
ε 0 = 8.85418781762 × 10 −12 (dielectric constant in vacuum)

以上を踏まえて本実施形態における液位センサを説明すると、液体貯留容器1に水2が充填され、この水2が導電線11に対向すると、この導電線11、具体的には屈曲検出部12と接続検出部13は、タッチスイッチの検出電極と同様、検出電極として機能する。この際、液体貯留容器1中の水2は、タッチスイッチの人体同様、被検出物となるので、Rawカウントの変化を惹起する。   The liquid level sensor according to the present embodiment will be described based on the above description. When the liquid 2 is filled in the liquid storage container 1 and the water 2 faces the conductive wire 11, the conductive wire 11, specifically, the bending detecting unit 12 is used. The connection detection unit 13 functions as a detection electrode similarly to the detection electrode of the touch switch. At this time, the water 2 in the liquid storage container 1 becomes an object to be detected like the human body of the touch switch, and thus causes a change in the Raw count.

液体貯留容器1中に水2がさらに充填され、水量が増加すると、液体貯留容器1中の水2と導電線11の屈曲検出部12と接続検出部13の対向面積が拡大し、この拡大に応じ、Rawカウントの変化量が大きくなる。すなわち、Rawカウントは、液体貯留容器1が空よりも、液体貯留容器1に水2が充填され、水量が増加するに伴い、大きくなる。以上が液位センサの動作原理である。   When the water 2 is further filled in the liquid storage container 1 and the amount of water increases, the facing area of the water 2 in the liquid storage container 1 and the bending detection unit 12 and the connection detection unit 13 of the conductive wire 11 increases. Accordingly, the amount of change in the Raw count increases. That is, the RAW count increases as the liquid storage container 1 is filled with the water 2 and the amount of water increases, as compared with the case where the liquid storage container 1 is empty. The above is the operation principle of the liquid level sensor.

上記構成によれば、導電検出部材10の一本の導電線11が静電容量検出手段20に接続され、しかも、導電線11が複数の屈曲検出部12と接続検出部13とに加工され、これら複数の屈曲検出部12と接続検出部13とが一体なので、静電容量検出手段20の端子数を1個とすることができる。したがって、静電容量検出手段20の構成の簡素化が大いに期待できる。   According to the above configuration, one conductive wire 11 of the conductive detection member 10 is connected to the capacitance detecting means 20, and the conductive wire 11 is processed into a plurality of bending detection units 12 and connection detection units 13. Since the plurality of bending detection units 12 and the connection detection unit 13 are integrated, the number of terminals of the capacitance detection unit 20 can be one. Therefore, simplification of the configuration of the capacitance detecting means 20 can be greatly expected.

また、屈曲検出部12が、液体貯留容器1に導電線11がコイル巻きされることで形成されるので、静電容量の変化を高精度に検出することができる。また、液体貯留容器1に導電線11がきつくコイル巻きされるので、導電線11の上下方向への位置ずれを有効に防止することができる。さらに、静電容量で計測するので、液位センサ表面の汚れ付着に対して誤作動が減少し、塵埃、雨等の影響を受けにくくすることが可能となる。さらに、導電検出部材10の周囲の誘電率を低下させれば、導電検出部材10の検出能力を向上させることが可能となる。   Further, since the bending detecting unit 12 is formed by winding the conductive wire 11 around the liquid storage container 1, a change in capacitance can be detected with high accuracy. In addition, since the conductive wire 11 is wound tightly around the liquid storage container 1, the displacement of the conductive wire 11 in the vertical direction can be effectively prevented. Further, since the measurement is performed by using the capacitance, malfunctions due to adhesion of dirt on the surface of the liquid level sensor are reduced, and it is possible to reduce the influence of dust, rain, and the like. Furthermore, if the dielectric constant around the conductivity detection member 10 is reduced, the detection capability of the conductivity detection member 10 can be improved.

次に、図5は本発明の第2の実施形態を示すもので、この場合には、液体貯留容器1の下方に位置する机30上に金属部材31を配置して静電容量検出手段20のGNDに接続するようにしている。   Next, FIG. 5 shows a second embodiment of the present invention. In this case, a metal member 31 is arranged on a desk 30 located below the liquid storage container 1 so that a capacitance detecting means 20 is provided. Is connected to GND.

金属部材31は、特に限定されるものではないが、例えば薄膜のアルミ箔等が使用され、液体貯留容器1の下端部までの高さが上記実施形態と同様の高さ(例えば、47mm)に設定される。その他の部分については、上記実施形態と同様であるので説明を省略する。   Although the metal member 31 is not particularly limited, for example, a thin aluminum foil or the like is used, and the height up to the lower end of the liquid storage container 1 is the same as the above-described embodiment (for example, 47 mm). Is set. The other parts are the same as those in the above-described embodiment, and a description thereof will be omitted.

上記構成において、空の液体貯留容器1を図5に示すように金属部材31の上空に保持し、静電容量検出手段20によりRawカウントを計測・記録した後、液体貯留容器1に水2を充填してその水位をレベル1に調整し、静電容量検出手段20によりRawカウントを計測・記録する。そしてその後、液体貯留容器1に水2を段階的に充填してその水位をレベル2、レベル3、レベル4に順次調整し、水位の調整毎に静電容量検出手段20でRawカウントを計測・記録する。   In the above configuration, the empty liquid storage container 1 is held above the metal member 31 as shown in FIG. 5, and after the Raw count is measured and recorded by the capacitance detecting means 20, the water 2 is poured into the liquid storage container 1. After filling, the water level is adjusted to level 1 and the Raw count is measured and recorded by the capacitance detecting means 20. After that, the liquid 2 is gradually filled into the liquid storage container 1 and the water level is sequentially adjusted to level 2, level 3, and level 4, and the RAW count is measured by the capacitance detecting means 20 every time the water level is adjusted. Record.

これらのRawカウントをグラフに表すと、図6に示すように、レベル1のRawカウントが約6250、レベル4のRawカウントが約6470、これらの比が+3.52%となるので、Rawカウントの計測により、水位の検出が可能となる。また、金属部材31の配置により、Rawカウントを大きくすることができる。   When these raw counts are represented in a graph, as shown in FIG. 6, the raw count of level 1 is about 6250, the raw count of level 4 is about 6470, and the ratio thereof is + 3.52%. The measurement enables the water level to be detected. Further, the Raw count can be increased by disposing the metal member 31.

次に、図7は本発明の第3の実施形態を示すもので、この場合には、液体貯留容器1の下方に位置する机30上に金属部材31を配置して静電容量検出手段20のGNDに接続し、金属部材31から液体貯留容器1の下端部までの高さを上記実施形態よりも低く(例えば、16mm)設定するようにしている。その他の部分については、上記実施形態と同様であるので説明を省略する。   Next, FIG. 7 shows a third embodiment of the present invention. In this case, a metal member 31 is arranged on a desk 30 located below the liquid storage container 1 and a capacitance detecting means 20 is provided. And the height from the metal member 31 to the lower end of the liquid storage container 1 is set lower (for example, 16 mm) than in the above embodiment. The other parts are the same as those in the above-described embodiment, and a description thereof will be omitted.

上記構成において、空の液体貯留容器1を図7に示すように金属部材31の上空に保持し、静電容量検出手段20によりRawカウントを計測・記録した後、液体貯留容器1に水2を充填してその水位をレベル1に調整し、静電容量検出手段20によりRawカウントを計測・記録する。そしてその後、液体貯留容器1に水2を段階的に充填してその水位をレベル2、レベル3、レベル4に順次調整し、水位の調整毎に静電容量検出手段20でRawカウントを計測・記録する。   In the above configuration, the empty liquid storage container 1 is held above the metal member 31 as shown in FIG. 7, and after the Raw count is measured and recorded by the capacitance detecting means 20, the water 2 is poured into the liquid storage container 1. After filling, the water level is adjusted to level 1 and the Raw count is measured and recorded by the capacitance detecting means 20. After that, the liquid 2 is gradually filled into the liquid storage container 1 and the water level is sequentially adjusted to level 2, level 3, and level 4, and the RAW count is measured by the capacitance detecting means 20 every time the water level is adjusted. Record.

これらのRawカウントをグラフに表すと、図8に示すように、レベル1のRawカウントが約6380、レベル4のRawカウントが約6590、これらの比が+3.29%となるので、Rawカウントの計測により、水位の検出が可能となる。また、金属部材31から液体貯留容器1の下端部までの高さを低く調整するので、Rawカウントの値をさらに大きくすることができる。   When these Raw counts are represented in a graph, as shown in FIG. 8, the Raw count of level 1 is about 6380, the raw count of level 4 is about 6590, and the ratio thereof is + 3.29%. The measurement enables the water level to be detected. Further, since the height from the metal member 31 to the lower end of the liquid storage container 1 is adjusted to be low, the value of the Raw count can be further increased.

次に、図9は本発明の第4の実施形態を示すもので、この場合には、導電検出部材10を、液体貯留容器1の壁の一部に貼着されて静電容量検出手段20に接続される一本の導電線11とするようにしている。   Next, FIG. 9 shows a fourth embodiment of the present invention. In this case, the conductivity detection member 10 is attached to a part of the wall of the liquid storage Is connected to one conductive line 11.

導電線11は、液体貯留容器1の高さ方向に所定の間隔で配列される複数の屈曲検出部12Aと、この複数の屈曲検出部12A間を縦に接続する複数の接続検出部13とを一体に備え、液体貯留容器1の周壁の内面あるいは外面に透明の粘着テープ等により被覆され、位置決め固定される。各屈曲検出部12Aは、接続検出部13の端から横方向に水平に伸びる伸長部分14と、この伸長部分14の端から接続検出部13方向に略蛇腹形に複数連続して折り返される折り返し部分15とから一体形成される。その他の部分については、上記実施形態と同様であるので説明を省略する。   The conductive wire 11 includes a plurality of bend detection units 12A arranged at predetermined intervals in the height direction of the liquid storage container 1, and a plurality of connection detection units 13 that vertically connect the plurality of bend detection units 12A. The liquid storage container 1 is integrally provided, and the inner or outer surface of the peripheral wall of the liquid storage container 1 is covered with a transparent adhesive tape or the like, and is positioned and fixed. Each of the bending detecting portions 12A includes an extended portion 14 extending horizontally from an end of the connection detecting portion 13 in a horizontal direction, and a folded portion which is continuously folded from the end of the extended portion 14 in the direction of the connection detecting portion 13 in a substantially bellows shape. 15 and is integrally formed. The other parts are the same as those in the above-described embodiment, and a description thereof will be omitted.

本実施形態においても上記実施形態と同様の作用効果が期待でき、しかも、導電線11の形状の多様化を図ることができるのは明らかである。また、液体貯留容器1の周壁の一部に導電線11を貼着することができるので、液体貯留容器1の周壁全周に導電線11を取り付ける必要がなく、導電線11の取扱性を大幅に向上させることができる。   It is apparent that the same effects as those of the above embodiment can be expected in this embodiment, and that the shape of the conductive wire 11 can be diversified. In addition, since the conductive wire 11 can be attached to a part of the peripheral wall of the liquid storage container 1, it is not necessary to attach the conductive wire 11 to the entire peripheral wall of the liquid storage container 1, and the handling of the conductive wire 11 is greatly improved. Can be improved.

次に、図10は本発明の第5の実施形態を示すもので、この場合には、導電検出部材10を、液体貯留容器1の壁に貼着される樹脂シート16と、この樹脂シート16に形成されて液体貯留容器1の壁に対向する導電パターン17とから形成し、導電パターン17を静電容量検出手段20に接続するようにしている。   Next, FIG. 10 shows a fifth embodiment of the present invention. In this case, a conductive sheet 16 is attached to a wall of the liquid storage container 1, And the conductive pattern 17 facing the wall of the liquid storage container 1, and the conductive pattern 17 is connected to the capacitance detecting means 20.

樹脂シート16は、特に限定されるものではないが、例えばポリエステル系、ポリプロピレン系、ポリエチレン、ポリエチレンテレフタレート、ポリカーボネート、ポリアミド、ポリイミド、フェノール樹脂系、ガラス繊維含浸エポキシ樹脂、ABS樹脂、アクリル樹脂、あるいはこれらのアロイ製の絶縁シート等からなる。この樹脂シート16は、導電パターン17の形成後、平面略櫛歯形にカットされ、液体貯留容器1の周壁外面に粘着テープ等を介し粘着される。   The resin sheet 16 is not particularly limited, but may be, for example, polyester, polypropylene, polyethylene, polyethylene terephthalate, polycarbonate, polyamide, polyimide, phenol resin, glass fiber impregnated epoxy resin, ABS resin, acrylic resin, or these. Made of an alloy insulating sheet. After the formation of the conductive pattern 17, the resin sheet 16 is cut into a substantially comb-like planar shape, and is adhered to the outer surface of the peripheral wall of the liquid storage container 1 via an adhesive tape or the like.

導電パターン17は、液体貯留容器1の高さ方向に直線的に指向して端部が静電容量検出手段20に接続される細長い検出幹片18と、この検出幹片18の一側部から水平横方向にそれぞれ伸びる複数の検出片19とを一体に備え、樹脂シート16に平面略櫛歯形に印刷される。この導電パターン17は、例えば金、銀、銅、ニッケル、クロム、アルミニウム、真鍮、これらの積層部材や合金、導電ペースト、カーボンナノチューブ、カーボンナノファイバー、導電性ポリマー等の導電材料を使用してスクリーン印刷される。   The conductive pattern 17 is linearly oriented in the height direction of the liquid storage container 1 and has an elongated detection trunk piece 18 whose end is connected to the capacitance detection means 20. A plurality of detection pieces 19 each extending in the horizontal and horizontal directions are integrally provided, and are printed on the resin sheet 16 in a substantially comb-shaped plane. The conductive pattern 17 is screened using a conductive material such as gold, silver, copper, nickel, chromium, aluminum, brass, a laminated member or alloy thereof, a conductive paste, carbon nanotube, carbon nanofiber, or a conductive polymer. Printed.

検出幹片18と複数の検出片19とは、検出部として、液体貯留容器1中の水2との間に静電容量を形成する。複数の検出片19は、液体貯留容器1の高さ方向に所定の間隔で配列され、各検出片19が検出幹片18よりも太い平面長方形に形成される。   The detection trunk piece 18 and the plurality of detection pieces 19 form a capacitance between the detection trunk piece 18 and the water 2 in the liquid storage container 1 as a detection unit. The plurality of detection pieces 19 are arranged at predetermined intervals in the height direction of the liquid storage container 1, and each detection piece 19 is formed in a flat rectangular shape that is thicker than the detection trunk piece 18.

このような液位センサを製造する場合には、樹脂シート16に導電パターン17用の導電材料を平面略櫛歯形にスクリーン印刷して乾燥硬化させることにより、導電パターン17を形成し、この導電パターン17の周縁部に沿って樹脂シート16をカットし、その後、この樹脂シート16を液体貯留容器1の周壁外面に粘着テープ等を介して粘着すれば良い。その他の部分については、上記実施形態と同様であるので説明を省略する。   In the case of manufacturing such a liquid level sensor, a conductive material for the conductive pattern 17 is screen-printed on the resin sheet 16 in a substantially comb-shaped plane and dried and cured to form the conductive pattern 17. The resin sheet 16 may be cut along the peripheral edge portion 17 and then the resin sheet 16 may be adhered to the outer surface of the peripheral wall of the liquid storage container 1 via an adhesive tape or the like. The other parts are the same as those in the above-described embodiment, and a description thereof will be omitted.

本実施形態においても上記実施形態と同様の作用効果が期待でき、導電パターン17が検出幹片18と複数の検出片19とに分割され、これら検出幹片18と複数の検出片19とが一体なので、検出部分の単一化を図ることができる。したがって、静電容量検出手段20の端子数を1個とすることができ、静電容量検出手段20の構成の簡素化を実現することが可能になる。また、液体貯留容器1の周壁に一本の導電線11を時間をかけて慎重に巻き上げる必要がないので、液位センサの製造作業の簡素化、迅速化、容易化が大いに期待できる。   In this embodiment, the same operation and effect as the above embodiment can be expected, and the conductive pattern 17 is divided into a detection trunk piece 18 and a plurality of detection pieces 19, and these detection trunk pieces 18 and the plurality of detection pieces 19 are integrated. Therefore, the detection part can be unified. Therefore, the number of terminals of the capacitance detecting means 20 can be reduced to one, and the configuration of the capacitance detecting means 20 can be simplified. Also, since it is not necessary to carefully wind up one conductive wire 11 around the peripheral wall of the liquid storage container 1 over time, simplification, speeding up, and simplification of the manufacturing operation of the liquid level sensor can be greatly expected.

また、導電パターン17をスクリーン印刷するので、複数の検出片19を均一、かつ高精度に形成することができ、しかも、優れた量産性が期待できる。また、スクリーン印刷法によれば、導電材料の「先入れ先出し」の原理で導電材料が供給、印刷されるので、他の印刷工法と比較し、粘度の高い導電材料を連続して使用することが可能となる。さらに、樹脂シート16に複数の導電パターン17をそれぞれスクリーン印刷し、これら複数の導電パターン17を噛合させれば、樹脂シート16に無駄な領域が少なくなり、樹脂シート16を効率的に活用することが可能となる。   Further, since the conductive pattern 17 is screen-printed, the plurality of detection pieces 19 can be formed uniformly and with high accuracy, and excellent mass productivity can be expected. In addition, according to the screen printing method, the conductive material is supplied and printed according to the principle of "first-in first-out" of the conductive material, so that a conductive material having a higher viscosity can be used continuously than other printing methods. Becomes Further, if a plurality of conductive patterns 17 are screen-printed on the resin sheet 16 and the plurality of conductive patterns 17 are engaged with each other, a useless area on the resin sheet 16 is reduced, and the resin sheet 16 can be efficiently used. Becomes possible.

次に、図11ないし図13は本発明の第6の実施形態を示すもので、この場合には、導電検出部材10を、液体貯留容器1の壁に貼着される樹脂シート16と、この樹脂シート16にスクリーン印刷等により形成されて液体貯留容器1の壁に対向する導電パターン17とから形成し、導電パターン17のパターンを変更して静電容量検出手段20に接続するようにしている。   Next, FIG. 11 to FIG. 13 show a sixth embodiment of the present invention. In this case, the conductive detection member 10 is provided with a resin sheet 16 adhered to the wall of the liquid storage container 1, The conductive sheet 17 is formed on the resin sheet 16 by screen printing or the like, and is formed from the conductive pattern 17 facing the wall of the liquid storage container 1. The pattern of the conductive pattern 17 is changed and connected to the capacitance detecting means 20. .

導電パターン17は、液体貯留容器1の高さ方向に直線的に指向して端部が静電容量検出手段20に接続される細長い検出幹片18と、この検出幹片18の両側部から水平横方向にそれぞれ伸びる複数の検出片19とを一体に備え、複数のT字が縦一列に配列された形で樹脂シート16に印刷される。   The conductive pattern 17 is linearly oriented in the height direction of the liquid storage container 1 and has an elongated detection trunk piece 18 whose end is connected to the capacitance detection means 20. A plurality of detection pieces 19 each extending in the horizontal direction are integrally provided, and a plurality of T-characters are printed on the resin sheet 16 in a form of being arranged in a vertical line.

検出幹片18と複数の検出片19とは、検出部として、液体貯留容器1中の水2との間に静電容量を形成する。複数の検出片19は、液体貯留容器1の高さ方向に所定の間隔で配列され、各検出片19が検出幹片18よりも太い平面長方形に形成される。複数の検出片19の間は、増加する水2の水位を計測する場合には、下方向から上方向にかけて、例えばレベル1、レベル2、レベル3、レベル4として使用される(図12参照)。その他の部分については、上記実施形態と同様であるので説明を省略する。   The detection trunk piece 18 and the plurality of detection pieces 19 form a capacitance between the detection trunk piece 18 and the water 2 in the liquid storage container 1 as a detection unit. The plurality of detection pieces 19 are arranged at predetermined intervals in the height direction of the liquid storage container 1, and each detection piece 19 is formed in a flat rectangular shape that is thicker than the detection trunk piece 18. When measuring the water level of the increasing water 2 between the plurality of detection pieces 19, the water level is used as, for example, level 1, level 2, level 3, and level 4 from below to above (see FIG. 12). . The other parts are the same as those in the above-described embodiment, and a description thereof will be omitted.

上記構成において、空の液体貯留容器1を机30の上空に保持し、静電容量検出手段20によりRawカウントを計測・記録した後、液体貯留容器1に水2を充填してその水位をレベル1に調整し、静電容量検出手段20によりRawカウントを計測・記録する。そして、液体貯留容器1に水2を段階的に充填してその水位をレベル2、レベル3、レベル4に順次調整し、水位の調整毎に静電容量検出手段20でRawカウントを計測・記録する。これらのRawカウントをグラフに表すと、図13に示すように、レベル1のRawカウントが約7885、レベル4のRawカウントが約7945、これらの比が+0.76%となるので、Rawカウントの計測により、水位の検出が可能となる。   In the above configuration, the empty liquid storage container 1 is held above the desk 30, and the Raw count is measured and recorded by the capacitance detecting means 20, and then the liquid storage container 1 is filled with water 2 and the water level is set to the level. It is adjusted to 1 and the Raw count is measured and recorded by the capacitance detecting means 20. Then, the liquid 2 is gradually filled into the liquid storage container 1 and the water level is sequentially adjusted to level 2, level 3, and level 4, and the RAW count is measured and recorded by the capacitance detecting means 20 every time the water level is adjusted. I do. When these raw counts are represented in a graph, as shown in FIG. 13, the raw count of level 1 is about 7885, the raw count of level 4 is about 7945, and the ratio thereof is + 0.76%. The measurement enables the water level to be detected.

本実施形態においても上記実施形態と同様の作用効果が期待でき、導電パターン17が検出幹片18と複数の検出片19とに分割され、これら検出幹片18と複数の検出片19とが一体なので、検出部分の単一化を図ることができ、静電容量検出手段20の端子数を1個とすることができる。したがって、静電容量検出手段20の構成の簡素化を図ることが可能になる。さらに、複数の検出片19の数が上記実施形態よりも多いので、検出片19の水2との対向面積が増大し、水位を高精度に検出することができる。   In this embodiment, the same operation and effect as the above embodiment can be expected, and the conductive pattern 17 is divided into a detection trunk piece 18 and a plurality of detection pieces 19, and these detection trunk pieces 18 and the plurality of detection pieces 19 are integrated. Therefore, the detection portion can be unified, and the number of terminals of the capacitance detection means 20 can be reduced to one. Therefore, the configuration of the capacitance detecting means 20 can be simplified. Further, since the number of the plurality of detecting pieces 19 is larger than that in the above embodiment, the area of the detecting pieces 19 facing the water 2 increases, and the water level can be detected with high accuracy.

次に、図14は本発明の第7の実施形態を示すもので、この場合には、液体貯留容器1を、水2を貯留する第一の液体貯留容器3と、この第一の液体貯留容器3に外側から隙間なく嵌合して保護する第二の液体貯留容器4とに二分割し、第一の液体貯留容器3の周壁外面、あるいは第二の液体貯留容器4の周壁内面に導電検出部材10を取り付けるようにしている。   Next, FIG. 14 shows a seventh embodiment of the present invention. In this case, the liquid storage container 1 is divided into a first liquid storage container 3 for storing water 2 and a first liquid storage container 3. The second liquid storage container 4 is fitted into the container 3 from the outside without any gap and protected, and is divided into two parts. The conductive liquid is applied to the outer surface of the peripheral wall of the first liquid storage container 3 or the inner surface of the peripheral wall of the second liquid storage container 4. The detection member 10 is attached.

この場合の導電検出部材10は、特に限定されるものではなく、導電線タイプでも良いし、導電パターンタイプでも良い。その他の部分については、上記実施形態と同様であるので説明を省略する。
本実施形態においても上記実施形態と同様の作用効果が期待でき、しかも、液体貯留容器1や液位センサの構成の多様化が期待できる。
The conductivity detecting member 10 in this case is not particularly limited, and may be a conductive wire type or a conductive pattern type. The other parts are the same as those in the above-described embodiment, and a description thereof will be omitted.
In this embodiment, the same operation and effect as those in the above embodiment can be expected, and furthermore, diversification of the configuration of the liquid storage container 1 and the liquid level sensor can be expected.

なお、上記実施形態の導電検出部材10は、例え周囲に誘電率の高い物が存在しても、水位の変化を静電容量の変化として検出することが可能であるが、検出能力の向上を図る場合には、誘電率の高い物から距離をおいて取り付けられるのが望ましい。また、上記実施形態では導電線11の複数の屈曲検出部12を4個としたが、何らこれに限定されるものではなく、必要に応じ、適宜増減しても良い。   Note that the conductivity detection member 10 of the above embodiment can detect a change in water level as a change in capacitance, even if there is an object with a high dielectric constant in the surroundings. In this case, it is desirable to mount the device at a distance from an object having a high dielectric constant. In the above-described embodiment, the number of the plurality of bending detectors 12 of the conductive wire 11 is four, but the number is not limited to this and may be increased or decreased as needed.

また、導電パターン17の複数の検出片19についても、4本としたが、何らこれに限定されるものではなく、必要に応じ、適宜増減しても良い。また、液体貯留容器1中で徐々に減少する水2との間に静電容量を形成する導電検出部材10と、静電容量の変化に応じて検出値を出力する自己容量方式の静電容量検出手段20とを備えた液位センサでも良い。この場合、Rawカウントは、液体貯留容器1中の水2が減少するに伴い、小さくなる。   In addition, the number of the plurality of detection pieces 19 of the conductive pattern 17 is also four, but the number is not limited thereto, and may be increased or decreased as needed. Further, a conductive detection member 10 for forming a capacitance between the water 2 that gradually decreases in the liquid storage container 1 and a self-capacitance type capacitance for outputting a detection value according to a change in the capacitance. A liquid level sensor including the detection unit 20 may be used. In this case, the Raw count decreases as the amount of water 2 in the liquid storage container 1 decreases.

本発明に係る液位センサは、各種液体の液位を計測する分野で使用される。   The liquid level sensor according to the present invention is used in the field of measuring liquid levels of various liquids.

1 液体貯留容器(液体貯留体)
2 水(液体)
3 第一の液体貯留容器
4 第一の液体貯留容器
10 導電検出部材
11 導電線
12 屈曲検出部(検出部)
12A 屈曲検出部(検出部)
13 接続検出部(検出部)
14 伸長部分
15 折り返し部分
16 樹脂シート
17 導電パターン
18 検出幹片(検出部)
19 検出片(検出部)
20 静電容量検出手段
1 liquid storage container (liquid storage body)
2 water (liquid)
3 First liquid storage container 4 First liquid storage container 10 Conduction detection member 11 Conduction wire 12 Bend detection unit (detection unit)
12A Bending detector (detector)
13 Connection detection unit (detection unit)
14 Elongated part 15 Folded part 16 Resin sheet 17 Conductive pattern 18 Detection trunk piece (detection part)
19 Detection piece (detection part)
20 Capacitance detection means

Claims (5)

液体貯留体中で増減する液体との間に静電容量を形成する導電検出部材と、静電容量の変化に応じて検出値を出力する静電容量検出手段とを含み、
導電検出部材は、複数の検出部を一体的に並べ備えて静電容量検出手段に接続され、複数の検出部が高さ方向に配列されることを特徴とする液位センサ。
A conductive detection member that forms a capacitance between the liquid that increases and decreases in the liquid reservoir, and a capacitance detection unit that outputs a detection value according to a change in the capacitance,
The liquid level sensor, wherein the conductive detection member is provided with a plurality of detection units integrally arranged and connected to a capacitance detection unit, and the plurality of detection units are arranged in a height direction.
導電検出部材は、液体貯留体の壁に対向して静電容量検出手段に接続される導電線を含み、
導電線は、液体貯留体の高さ方向に所定の間隔で配列される複数の屈曲検出部と、この複数の屈曲検出部間を接続する接続検出部とを含み、
各屈曲検出部は、液体貯留体に導電線が略コイル巻きされて近接することにより形成される請求項1記載の液位センサ。
The conductivity detection member includes a conductive wire connected to the capacitance detection means facing the wall of the liquid storage body,
The conductive wire includes a plurality of bend detection units arranged at predetermined intervals in the height direction of the liquid storage body, and a connection detection unit that connects the plurality of bend detection units,
The liquid level sensor according to claim 1, wherein each of the bend detecting units is formed by a conductive wire being substantially coiled and approaching the liquid storage body.
導電検出部材は、液体貯留体の壁に対向して静電容量検出手段に接続される導電線を含み、
導電線は、液体貯留体の高さ方向に所定の間隔で配列される複数の屈曲検出部と、この複数の屈曲検出部間を接続する接続検出部とを含み、
各屈曲検出部は、接続検出部の端から横方向に伸びる伸長部分と、この伸長部分の端から接続検出部方向に略蛇腹形に折り返される折り返し部分とを含んでなる請求項1記載の液位センサ。
The conductivity detection member includes a conductive wire connected to the capacitance detection means facing the wall of the liquid storage body,
The conductive wire includes a plurality of bending detection units arranged at predetermined intervals in the height direction of the liquid storage body, and includes a connection detection unit that connects the plurality of bending detection units,
2. The liquid according to claim 1, wherein each of the bending detecting portions includes an extended portion that extends laterally from an end of the connection detecting portion, and a folded portion that is folded from the end of the extended portion in a substantially bellows shape toward the connection detecting portion. Position sensor.
導電検出部材は、液体貯留体の壁に対向して静電容量検出手段に接続される導電パターンを含み、
導電パターンは、液体貯留体の高さ方向に指向して静電容量検出手段に接続される検出幹片と、この検出幹片の一側部から横方向に伸びる複数の検出片とを含み、この複数の検出片が液体貯留体の高さ方向に所定の間隔で配列される請求項1記載の液位センサ。
The conductive detection member includes a conductive pattern that is connected to the capacitance detection unit facing the wall of the liquid storage body,
The conductive pattern includes a detection trunk piece that is connected to the capacitance detection means in the height direction of the liquid storage body, and includes a plurality of detection pieces extending laterally from one side of the detection trunk piece, The liquid level sensor according to claim 1, wherein the plurality of detection pieces are arranged at predetermined intervals in a height direction of the liquid storage body.
導電検出部材は、液体貯留体の壁に対向して静電容量検出手段に接続される導電パターンを含み、
導電パターンは、液体貯留体の高さ方向に指向して静電容量検出手段に接続される検出幹片と、この検出幹片の両側部から横方向に伸びる複数の検出片とを含み、この複数の検出片が液体貯留体の高さ方向に所定の間隔で配列される請求項1記載の液位センサ。
The conductive detection member includes a conductive pattern that is connected to the capacitance detection unit facing the wall of the liquid storage body,
The conductive pattern includes a detection trunk connected to the capacitance detecting means in the height direction of the liquid storage body, and a plurality of detection fragments extending laterally from both sides of the detection trunk. The liquid level sensor according to claim 1, wherein the plurality of detection pieces are arranged at predetermined intervals in a height direction of the liquid storage body.
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