JP2020003717A5 - - Google Patents

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JP2020003717A5
JP2020003717A5 JP2018124969A JP2018124969A JP2020003717A5 JP 2020003717 A5 JP2020003717 A5 JP 2020003717A5 JP 2018124969 A JP2018124969 A JP 2018124969A JP 2018124969 A JP2018124969 A JP 2018124969A JP 2020003717 A5 JP2020003717 A5 JP 2020003717A5
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本発明者はこのような課題を解決するため、凝集前の樹脂粒子Xをオキサゾリン基含有重合体と混合及び加熱し、更に凝集後の融着温度を所定範囲とすることで、低温定着性に優れ、且つ、帯電性能維持率に優れる静電荷像現像用トナーが得られることを見出した。
本発明は、複合樹脂A及び結晶性ポリエステル樹脂Cを同一又は異なる樹脂粒子中に含む樹脂粒子Xと、オキサゾリン基含有重合体とを混合し、結晶性ポリエステル樹脂Cの融点以上の温度で加熱し、架橋樹脂粒子XCを得る工程、
前記架橋樹脂粒子XCを水系媒体中で凝集させて凝集粒子を得る工程、及び、
得られた前記凝集粒子を、前記結晶性ポリエステル樹脂Cの融点よりも10℃低い温度以上の温度で融着させる工程を含み、
前記複合樹脂Aが、アルコール成分及びカルボン酸成分の重縮合物であるポリエステル樹脂セグメントと、スチレン系化合物を含む原料モノマーの付加重合物であるビニル系樹脂セグメントとを含み、
前記オキサゾリン基含有重合体の添加量が、前記複合樹脂A及び前記結晶性ポリエステル樹脂C中の酸基のモル数に対する前記オキサゾリン基含有重合体のオキサゾリン基のモル数(Oxz当量)として、0.02当量以上である、静電荷像現像用トナーの製造方法に関する。
In order to solve such a problem, the present inventor mixes and heats the resin particles X before aggregation with an oxazoline group-containing polymer, and further sets the fusion temperature after aggregation within a predetermined range to achieve low temperature fixability. It has been found that a toner for static charge image development, which is excellent and has an excellent charge performance retention rate, can be obtained.
In the present invention, the resin particles X containing the composite resin A and the crystalline polyester resin C in the same or different resin particles are mixed with the oxazoline group-containing polymer and heated at a temperature equal to or higher than the melting point of the crystalline polyester resin C. , Step to obtain crosslinked resin particles XC,
A step of aggregating the crosslinked resin particles XC in an aqueous medium to obtain agglomerated particles, and
The resulting the aggregated particles, comprising the step of fusing at 10 ° C. lower temperature or higher than the melting point of the crystalline polyester resin C,
The composite resin A contains a polyester resin segment which is a polycondensate of an alcohol component and a carboxylic acid component, and a vinyl resin segment which is an addition polymer of a raw material monomer containing a styrene compound.
The amount of the oxazoline group-containing polymer added is 0, as the number of moles of oxazoline groups (Oxz equivalent) of the oxazoline group-containing polymer relative to the number of moles of acid groups in the composite resin A and the crystalline polyester resin C. The present invention relates to a method for producing a toner for developing an electrostatic charge image, which is equal to or more than 02 equivalents.

[静電荷像現像用トナーの製造方法]
本発明の静電荷像現像用トナー(以下、単に「トナー」ともいう)の製造方法は、
複合樹脂A及び結晶性ポリエステル樹脂Cを同一又は異なる樹脂粒子中に含む樹脂粒子Xと、オキサゾリン基含有重合体とを混合し、結晶性ポリエステル樹脂Cの融点以上の温度で加熱し、架橋樹脂粒子XCを得る工程、
架橋樹脂粒子XCを水系媒体中で凝集させて凝集粒子を得る工程、及び、
得られた凝集粒子を、結晶性ポリエステル樹脂Cの融点よりも10℃低い温度以上の温度で融着させる工程を含む。
そして、複合樹脂Aは、アルコール成分及びカルボン酸成分の重縮合物であるポリエステル樹脂セグメントと、スチレン系化合物を含む原料モノマーの付加重合物であるビニル系樹脂セグメントとを含む。
更に、オキサゾリン基含有重合体の添加量が、複合樹脂A及び結晶性ポリエステル樹脂C中の酸基のモル数に対するオキサゾリン基含有重合体のオキサゾリン基のモル数(Oxz当量)として、0.02当量以上である。
以上の方法により、低温定着性に優れ、且つ、帯電性能維持率に優れるトナーが得られる。
[Manufacturing method of toner for static charge image development]
The method for producing a toner for developing an electrostatic charge image of the present invention (hereinafter, also simply referred to as "toner") is
The resin particles X containing the composite resin A and the crystalline polyester resin C in the same or different resin particles are mixed with the oxazoline group-containing polymer and heated at a temperature equal to or higher than the melting point of the crystalline polyester resin C to obtain the crosslinked resin particles. The process of obtaining XC,
A step of aggregating the crosslinked resin particles XC in an aqueous medium to obtain agglomerated particles, and
The step of fusing the obtained agglomerated particles at a temperature equal to or higher than 10 ° C. lower than the melting point of the crystalline polyester resin C is included.
The composite resin A contains a polyester resin segment which is a polycondensate of an alcohol component and a carboxylic acid component, and a vinyl resin segment which is an addition polymer of a raw material monomer containing a styrene compound.
Further, the amount of the oxazoline group-containing polymer added is 0.02 equivalent as the number of moles of oxazoline groups (Oxz equivalent) of the oxazoline group-containing polymer with respect to the number of moles of acid groups in the composite resin A and the crystalline polyester resin C. That is all.
By the above method, a toner having excellent low-temperature fixability and an excellent charge performance retention rate can be obtained.

本発明の一実施態様に係るトナーの製造方法は、例えば
複合樹脂A及び結晶性ポリエステル樹脂Cを同一又は異なる樹脂粒子中に含む樹脂粒子Xと、オキサゾリン基含有重合体とを混合し、前記結晶性ポリエステル樹脂Cの融点以上の温度で加熱し、架橋樹脂粒子XCを得る工程(以下、「工程(1)」ともいう)、
前記架橋樹脂粒子XCを水系媒体中で凝集させて凝集粒子1を得る工程(以下、「工程(2)」ともいう)、
非晶性ポリエステル系樹脂Bを含む樹脂粒子Yを凝集粒子1に付着させて凝集粒子2を得る工程(以下、「工程(3)」ともいう)、及び、
得られた凝集粒子2を、結晶性ポリエステル樹脂Cの融点よりも10℃低い温度以上の温度で融着させる工程(以下、「工程(4)」ともいう)を含む。
以下、当該実施態様を例にとり、本発明について説明する。
In the method for producing a toner according to an embodiment of the present invention, for example, resin particles X containing a composite resin A and a crystalline polyester resin C in the same or different resin particles are mixed with an oxazoline group-containing polymer, and the crystals are described. A step of obtaining crosslinked resin particles XC by heating at a temperature equal to or higher than the melting point of the sex polyester resin C (hereinafter, also referred to as “step (1)”).
A step of aggregating the crosslinked resin particles XC in an aqueous medium to obtain agglomerated particles 1 (hereinafter, also referred to as “step (2)”).
A step of adhering resin particles Y containing an amorphous polyester resin B to agglomerated particles 1 to obtain agglomerated particles 2 (hereinafter, also referred to as “step (3)”), and
The step (hereinafter, also referred to as “step (4)”) of fusing the obtained agglomerated particles 2 at a temperature equal to or higher than 10 ° C. lower than the melting point of the crystalline polyester resin C is included.
Hereinafter, the present invention will be described by taking the embodiment as an example.

〔混合条件〕
工程(1)では、複合樹脂A及び結晶性ポリエステル樹脂Cを同一又は異なる樹脂粒子中に含む樹脂粒子Xと、オキサゾリン基含有重合体とを混合し、結晶性ポリエステル樹脂Cの融点以上の温度で加熱し、架橋樹脂粒子XCを得る。結晶性ポリエステル樹脂Cの融点以上の温度で加熱することで、オキサゾリン基含有重合体と結晶性ポリエステル樹脂Cとの反応が促進され、帯電性能維持率を向上させることができる。
工程(1)の温度は、好ましくは結晶性ポリエステル樹脂Cの融点よりも5℃高い温度以上、より好ましくは結晶性ポリエステル樹脂Cの融点よりも10℃高い温度以上、更に好ましくは結晶性ポリエステル樹脂Cの融点よりも15℃高い温度以上であり、そして、好ましくは複合樹脂Aの軟化点よりも10℃高い温度以下、より好ましくは複合樹脂Aの軟化点よりも5℃高い温度以下、更に好ましくは複合樹脂Aの軟化点以下である。
工程(1)の加熱時間は、好ましくは0.5時間以上、より好ましくは1時間以上、更に好ましくは2時間以上であり、そして、好ましくは6時間以下、より好ましくは5時間以下、更に好ましくは4時間以下である。
ここで加熱時間とは、結晶性ポリエステル樹脂Cの融点以上の温度とする時間である。
なお、工程(1)において、混合方法は、公知の方法により行うことができる。
[Mixed conditions]
In the step (1), the resin particles X containing the composite resin A and the crystalline polyester resin C in the same or different resin particles are mixed with the oxazoline group-containing polymer, and at a temperature equal to or higher than the melting point of the crystalline polyester resin C. heating, Ru obtain crosslinked resin particles XC. By heating at a temperature equal to or higher than the melting point of the crystalline polyester resin C, the reaction between the oxazoline group-containing polymer and the crystalline polyester resin C is promoted, and the charge performance retention rate can be improved.
The temperature of the step (1) is preferably 5 ° C. or higher than the melting point of the crystalline polyester resin C, more preferably 10 ° C. or higher than the melting point of the crystalline polyester resin C, and further preferably the crystalline polyester resin. The temperature is 15 ° C. higher than the melting point of C, and preferably 10 ° C. or lower than the softening point of the composite resin A, more preferably 5 ° C. or higher than the softening point of the composite resin A, further preferably. Is less than or equal to the softening point of the composite resin A.
The heating time of the step (1) is preferably 0.5 hours or more, more preferably 1 hour or more, further preferably 2 hours or more, and preferably 6 hours or less, more preferably 5 hours or less, still more preferably. Is less than 4 hours.
Here, the heating time is a time at which the temperature is equal to or higher than the melting point of the crystalline polyester resin C.
In the step (1), the mixing method can be performed by a known method.

<工程(2)>
工程(2)では、架橋樹脂粒子XCを水系媒体中で凝集させて凝集粒子1を得る。
<Process (2)>
In the step (2), the crosslinked resin particles XC are agglomerated in an aqueous medium to obtain agglomerated particles 1.

〔離型剤〕
工程(2)では、架橋樹脂粒子XCと共に、離型剤を含む離型剤粒子を凝集させてもよい。
離型剤としては、例えば、ポリプロピレンワックス、ポリエチレンワックス、ポリプロピレンポリエチレン共重合体ワックス;マイクロクリスタリンワックス、パラフィンワックス、フィッシャートロプシュワックス、サゾールワックス等の炭化水素系ワックス又はそれらの酸化物;カルナウバワックス、モンタンワックス又はそれらの脱酸ワックス、脂肪酸エステルワックス等のエステル系ワックス;脂肪酸アミド類、脂肪酸類、高級アルコール類、脂肪酸金属塩が挙げられる。これらは1種又は2種以上を用いてもよい。
〔Release agent〕
In the step (2), the release agent particles containing the release agent may be aggregated together with the crosslinked resin particles XC.
Examples of the release agent include polypropylene wax, polyethylene wax, polypropylene-polyethylene copolymer wax; hydrocarbon waxes such as microcrystallin wax, paraffin wax, Fishertropch wax, and sazole wax, or oxides thereof; carnauba wax. , Montan wax or ester waxes such as deoxidizing waxes and fatty acid ester waxes; fatty acid amides, fatty acids, higher alcohols, fatty acid metal salts and the like. These may be used alone or in combination of two or more.

(離型剤粒子の分散液)
離型剤は、離型剤粒子の分散液として、架橋樹脂粒子XCと混合し、凝集させることで、凝集粒子1に含有させることが好ましい。
離型剤粒子の分散液は、界面活性剤を用いて得ることも可能であるが、離型剤と後述する樹脂粒子Zとを混合して得ることが好ましい。離型剤と樹脂粒子Zを用いて離型剤粒子を調製することで、樹脂粒子Zにより離型剤粒子が安定化され、界面活性剤を使用しなくても離型剤を水系媒体中に分散させることが可能となる。離型剤粒子の分散液中では、離型剤粒子の表面に樹脂粒子Zが多数付着した構造を有していると考えられる。
(Dispersion of release agent particles)
The release agent is preferably contained in the agglomerated particles 1 by mixing with the crosslinked resin particles XC and aggregating the release agent particles as a dispersion liquid.
The dispersion liquid of the release agent particles can be obtained by using a surfactant, but it is preferably obtained by mixing the release agent and the resin particles Z described later. By preparing the release agent particles using the release agent and the resin particles Z, the release agent particles are stabilized by the resin particles Z, and the release agent can be placed in the aqueous medium without using a surfactant. It becomes possible to disperse. It is considered that the dispersion liquid of the release agent particles has a structure in which a large number of resin particles Z are adhered to the surface of the release agent particles.

〔着色剤〕
工程(2)では、架橋樹脂粒子XCと共に、着色剤を含む着色剤粒子を凝集させてもよい。
着色剤としては、トナー用着色剤として用いられている染料、顔料等のすべてを使用することができる。
着色剤としては、例えば、カーボンブラック、フタロシアニンブルー、パーマネントブラウンFG、ブリリアントファーストスカーレット、ピグメントグリーンB、ローダミン−Bベース、ソルベントレッド49、ソルベントレッド146、ソルベントブルー35、キナクリドン、カーミン6B、ジスアゾエローが挙げられる。トナーは、黒トナー、黒以外のカラートナーのいずれであってもよい。
[Colorant]
In the step (2), the colorant particles containing the colorant may be aggregated together with the crosslinked resin particles XC.
As the colorant, all of the dyes, pigments and the like used as the colorant for toner can be used.
Examples of the colorants include carbon black, phthalocyanine blue, permanent brown FG, brilliant first scarlet, pigment green B, rhodamine-B base, solvent red 49, solvent red 146, solvent blue 35, quinacridone, carmine 6B, and disazoero. Be done. The toner may be either black toner or color toner other than black.

(着色剤粒子の分散液)
着色剤は、着色剤粒子の分散液として、架橋樹脂粒子XCと混合し、凝集させることで、凝集粒子1に含有させることが好ましい。
着色剤粒子の分散液は、着色剤と水系媒体とを、ホモジナイザー、超音波分散機等の分散機を用いて分散して得ることが好ましい。当該分散は、着色剤の分散安定性を向上させる観点から、界面活性剤の存在下で行うことが好ましい。当該界面活性剤としては、例えば、非イオン性界面活性剤、アニオン性界面活性剤、カチオン性界面活性剤が挙げられ、着色剤粒子の分散安定性を向上させる観点から、好ましくはアニオン性界面活性剤である。アニオン性界面活性剤としては、例えば、ドデシルベンゼンスルホン酸塩、ドデシル硫酸塩、ラウリルエーテル硫酸塩、アルケニルコハク酸塩が挙げられる。これらの中でも、ドデシルベンゼンスルホン酸塩が好ましい。
(Dispersion of colorant particles)
The colorant is preferably contained in the agglomerated particles 1 by mixing with the crosslinked resin particles XC and aggregating the colorant as a dispersion liquid of the colorant particles.
The dispersant of the colorant particles is preferably obtained by dispersing the colorant and an aqueous medium using a disperser such as a homogenizer or an ultrasonic disperser. The dispersion is preferably carried out in the presence of a surfactant from the viewpoint of improving the dispersion stability of the colorant. Examples of the surfactant include nonionic surfactants, anionic surfactants, and cationic surfactants, and from the viewpoint of improving the dispersion stability of the colorant particles, anionic surfactants are preferable. It is an agent. Examples of the anionic surfactant include dodecylbenzene sulfonate, dodecyl sulfate, lauryl ether sulfate, and alkenyl succinate. Of these, dodecylbenzene sulfonate is preferred.

〔界面活性剤〕
工程(2)では、混合分散液を調製した後に架橋樹脂粒子XCを凝集させることが好ましい。
混合分散液を調製する際、架橋樹脂粒子XC及び必要に応じて添加される離型剤粒子等の任意成分の分散安定性を向上させる観点から、界面活性剤の存在下で行ってもよい。界面活性剤としては、例えば、アルキルベンゼンスルホン酸塩、アルキルエーテル硫酸塩等のアニオン性界面活性剤;ポリオキシエチレンアルキルエーテル、ポリオキシエチレンアルケニルエーテル類等の非イオン性界面活性剤が挙げられる。
界面活性剤を使用する場合、その使用量は、架橋樹脂粒子XC 100質量部に対して、好ましくは0.1質量部以上、より好ましくは0.5質量部以上であり、そして、好ましくは10質量部以下、より好ましくは5質量部以下、更に好ましくは3質量部以下である。
[Surfactant]
In the step (2), it is preferable to agglomerate the crosslinked resin particles XC after preparing the mixed dispersion liquid.
When preparing the mixed dispersion liquid, it may be carried out in the presence of a surfactant from the viewpoint of improving the dispersion stability of arbitrary components such as the crosslinked resin particles XC and the release agent particles added as needed. Examples of the surfactant include anionic surfactants such as alkylbenzene sulfonates and alkyl ether sulfates; and nonionic surfactants such as polyoxyethylene alkyl ethers and polyoxyethylene alkenyl ethers.
When a surfactant is used, the amount used is preferably 0.1 part by mass or more, more preferably 0.5 part by mass or more, and preferably 10 parts by mass with respect to 100 parts by mass of the crosslinked resin particles XC. It is less than or equal to parts by mass, more preferably 5 parts by mass or less, and even more preferably 3 parts by mass or less.

前述の架橋樹脂粒子XCの分散液、及び任意成分の混合は、常法により行われる。当該混合により得られた混合分散液に、凝集を効率的に行う観点から、凝集剤を添加することが好ましい。 The dispersion liquid of the crosslinked resin particles XC and the optional components described above are mixed by a conventional method. From the viewpoint of efficient aggregation, it is preferable to add a flocculant to the mixed dispersion obtained by the mixing.

凝集剤を用いて、例えば、0℃以上40℃以下の架橋樹脂粒子XCを含む混合分散液に、架橋樹脂粒子XC 100質量部に対し5質量部以上50質量部以下の凝集剤を添加し、架橋樹脂粒子XCを水系媒体中で凝集させて、凝集粒子1を得る。更に、凝集を促進させる観点から、凝集剤を添加した後に分散液の温度を上げることが好ましい。 Using a coagulant, for example, the mixed dispersion containing 0 ℃ least 40 ° C. below the crosslinked resin particles XC, was added 5 parts by mass or more 50 parts by weight of the flocculant to the crosslinked resin particles XC 100 parts by weight, The crosslinked resin particles XC are agglomerated in an aqueous medium to obtain agglomerated particles 1. Further, from the viewpoint of promoting aggregation, it is preferable to raise the temperature of the dispersion after adding the flocculant.

Claims (7)

複合樹脂A及び結晶性ポリエステル樹脂Cを同一又は異なる樹脂粒子中に含む樹脂粒子Xと、オキサゾリン基含有重合体とを混合し、前記結晶性ポリエステル樹脂Cの融点以上の温度で加熱し、架橋樹脂粒子XCを得る工程、
前記架橋樹脂粒子XCを水系媒体中で凝集させて凝集粒子を得る工程、及び、
得られた前記凝集粒子を、前記結晶性ポリエステル樹脂Cの融点よりも10℃低い温度以上の温度で融着させる工程を含み、
前記複合樹脂Aが、アルコール成分及びカルボン酸成分の重縮合物であるポリエステル樹脂セグメントと、スチレン系化合物を含む原料モノマーの付加重合物であるビニル系樹脂セグメントとを含み、
前記オキサゾリン基含有重合体の添加量が、前記複合樹脂A及び前記結晶性ポリエステル樹脂C中の酸基のモル数に対する前記オキサゾリン基含有重合体のオキサゾリン基のモル数(Oxz当量)として、0.02当量以上である、静電荷像現像用トナーの製造方法。
The resin particles X containing the composite resin A and the crystalline polyester resin C in the same or different resin particles are mixed with the oxazoline group-containing polymer and heated at a temperature equal to or higher than the melting point of the crystalline polyester resin C to form a crosslinked resin. The process of obtaining particle XC,
A step of aggregating the crosslinked resin particles XC in an aqueous medium to obtain agglomerated particles, and
The step of fusing the obtained agglomerated particles at a temperature equal to or higher than 10 ° C. lower than the melting point of the crystalline polyester resin C is included.
The composite resin A contains a polyester resin segment which is a polycondensate of an alcohol component and a carboxylic acid component, and a vinyl resin segment which is an addition polymer of a raw material monomer containing a styrene compound.
The amount of the oxazoline group-containing polymer added is 0, as the number of moles of oxazoline groups (Oxz equivalent) of the oxazoline group-containing polymer relative to the number of moles of acid groups in the composite resin A and the crystalline polyester resin C. A method for producing a toner for developing an electrostatic charge image, which is 02 equivalents or more.
前記凝集粒子を得る工程において、前記架橋樹脂粒子XCを水系媒体中で凝集させた後に、更に、非晶性ポリエステル系樹脂Bを含む樹脂粒子Yを凝集粒子に付着させて凝集粒子を得る、請求項1に記載の静電荷像現像用トナーの製造方法。 In the step of obtaining the agglomerated particles, after the crosslinked resin particles XC are agglomerated in an aqueous medium, the resin particles Y containing the amorphous polyester resin B are further adhered to the agglomerated particles to obtain the agglomerated particles. Item 2. The method for producing an electrostatic charge image developing toner according to Item 1. 前記融着させる工程において、前記結晶性ポリエステル樹脂Cの融点よりも10℃低い温度以上の温度で、1.5時間以上6時間以下保持する、請求項1又は2に記載の静電荷像現像用トナーの製造方法。 The static charge image development according to claim 1 or 2, wherein in the fusing step, the crystalline polyester resin C is held at a temperature of 10 ° C. or higher lower than the melting point of the crystalline polyester resin C for 1.5 hours or more and 6 hours or less. Toner manufacturing method. 前記樹脂粒子X中の前記結晶性ポリエステル樹脂Cと前記複合樹脂Aとの質量比〔結晶性ポリエステル樹脂C/複合樹脂A〕が、15/85以上60/40以下である、請求項1〜3のいずれかに記載の静電荷像現像用トナーの製造方法。 Claims 1 to 3 that the mass ratio [crystalline polyester resin C / composite resin A] of the crystalline polyester resin C and the composite resin A in the resin particles X is 15/85 or more and 60/40 or less. The method for producing a toner for static charge image development according to any one of. 前記オキサゾリン基含有重合体の添加量が、前記複合樹脂A及び前記結晶性ポリエステル樹脂C中の酸基のモル数に対する前記オキサゾリン基含有重合体のオキサゾリン基のモル数(Oxz当量)として、0.02当量以上0.55当量以下である、請求項1〜4のいずれかに記載の静電荷像現像用トナーの製造方法。 The amount of the oxazoline group-containing polymer added is 0. The method for producing a static charge image developing toner according to any one of claims 1 to 4, wherein the amount is 02 equivalents or more and 0.55 equivalents or less. 前記オキサゾリン基含有重合体の添加量が、前記複合樹脂A及び前記結晶性ポリエステル樹脂Cの合計量100質量部に対して、0.1質量部以上2.5質量部以下である、請求項1〜5のいずれかに記載の静電荷像現像用トナーの製造方法。 Claim 1 in which the amount of the oxazoline group-containing polymer added is 0.1 parts by mass or more and 2.5 parts by mass or less with respect to 100 parts by mass of the total amount of the composite resin A and the crystalline polyester resin C. 5. The method for producing a static charge image developing toner according to any one of 5. 前記結晶性ポリエステル樹脂Cが、α,ω−脂肪族ジオールを含むアルコール成分と、脂肪族ジカルボン酸を含むカルボン酸成分との重縮合物である、請求項1〜6のいずれかに記載の静電荷像現像用トナーの製造方法。 The static product according to any one of claims 1 to 6, wherein the crystalline polyester resin C is a polycondensate of an alcohol component containing an α, ω-aliphatic diol and a carboxylic acid component containing an aliphatic dicarboxylic acid. A method for manufacturing a toner for charge image development.
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