JP2019143682A - Case device and mounting method of case device - Google Patents

Case device and mounting method of case device Download PDF

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JP2019143682A
JP2019143682A JP2018026813A JP2018026813A JP2019143682A JP 2019143682 A JP2019143682 A JP 2019143682A JP 2018026813 A JP2018026813 A JP 2018026813A JP 2018026813 A JP2018026813 A JP 2018026813A JP 2019143682 A JP2019143682 A JP 2019143682A
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protrusion
divided
case body
divided portion
gap
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JP6998591B2 (en
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保行 永森
Yasuyuki Nagamori
保行 永森
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Waterworks Technology Development Organization Co Ltd
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Abstract

To provide a case device easy in fastening management, and capable of coping with various outer diameters by selecting tube kinds and the like, and to provide a mounting method of the case device.SOLUTION: A case device includes an annular case body having a split portion 10 on at least one place in a circumferential direction and surrounding an outer peripheral face of a water service pipe in a sealed state through a seal material, and a fastener for joining a plurality of split pieces configuring the case body by fastening the split portion 10. Joining faces 14 disposed on circumferential end portions of the split pieces have projections 21 and projections 22 having a projection amount smaller than that of the projections 21. The projections 21 are constituted to define a clearance gap G1 to the split portion 10 when the split portion 10 is fastened. The projections 22 are constituted to define a clearance gap smaller than the clearance gap G1 to the split portion 10 when the projections 21 are removed and the split portion 10 is fastened.SELECTED DRAWING: Figure 4

Description

本発明は、流体管に装着される筐体装置及びその筐体装置の装着方法に関する。   The present invention relates to a casing device mounted on a fluid pipe and a mounting method of the casing device.

従来、水道管などの流体管の継手部で流体が漏洩したときに、筐体装置を用いて補修を行う場合がある。この筐体装置は、分割構造を有する環状のケース体と、そのケース体の分割部を締め付ける締結具とを備える。ケース体がシール材を介して流体管の外周面を密封状態で取り囲むことにより、漏洩した流体は内部空間内に留められ、流体の外部への漏出を防止できる。このような筐体装置は、例えば特許文献1に記載されている。また、筐体装置の別の例として、不断水工法で用いられる割T字管が挙げられる。このような筐体装置は、例えば特許文献2,3に記載されている。   Conventionally, when a fluid leaks at a joint portion of a fluid pipe such as a water pipe, repair may be performed using a casing device. The housing device includes an annular case body having a divided structure and a fastener for fastening the divided portion of the case body. When the case body surrounds the outer peripheral surface of the fluid pipe in a sealed state via the sealing material, the leaked fluid is retained in the internal space, and leakage of the fluid to the outside can be prevented. Such a casing device is described in Patent Document 1, for example. Another example of the casing device is a split T-shaped tube used in the continuous water construction method. Such a casing device is described in Patent Documents 2 and 3, for example.

筐体装置を流体管に装着する作業者は、締結具の操作によりケース体の分割部を締め付けて、ケース体を構成する複数の分割片を接合する。その際、分割部の隙間の大きさを視認することにより、または締結具のトルクに基づいて、締め付け管理を行うことができる。ところが、図10(a)及び(b)に示すように、シール材81の圧縮に応じて分割部80の隙間G8が規定される構成では、その隙間G8の大きさにバラツキを生じやすく、施工上、締め付け管理が煩雑であった。   An operator who attaches the casing device to the fluid pipe fastens the divided portion of the case body by operating the fastener, and joins the plurality of divided pieces constituting the case body. At that time, tightening management can be performed by visually recognizing the size of the gap between the divided portions or based on the torque of the fastener. However, as shown in FIGS. 10A and 10B, in the configuration in which the gap G8 of the divided portion 80 is defined according to the compression of the sealing material 81, the size of the gap G8 is likely to vary, and the construction Moreover, the tightening management was complicated.

これに対し、特許文献3の図5に記載されているように、分割部の接合面に突起(スペーサ)を形成することが考えられる。これによれば、突起の突出量(高さ)に応じて分割部の隙間が規定されるため、締め付け管理が容易となる。しかし、かかる筐体装置は、特定の外径を有する流体管に対して用いることができ、それとは外径が異なる流体管には用いることができない。そのため、例えば、呼び径φ200の鋳鉄管(外径:220.0mm)に用いられる筐体装置は、同じ呼び径φ200の鋼管(外径:216.3mm)には対応できず、経済的でない。   On the other hand, as described in FIG. 5 of Patent Document 3, it is conceivable to form protrusions (spacers) on the joint surfaces of the divided portions. According to this, since the gap between the divided portions is defined according to the protrusion amount (height) of the protrusion, tightening management becomes easy. However, such a casing device can be used for a fluid pipe having a specific outer diameter, and cannot be used for a fluid pipe having a different outer diameter. Therefore, for example, a casing device used for a cast iron pipe (outer diameter: 220.0 mm) having a nominal diameter φ200 cannot cope with a steel pipe (outer diameter: 216.3 mm) having the same nominal diameter φ200 and is not economical.

特開2002−276636号公報JP 2002-276636 A 特開2006−194344号公報JP 2006-194344 A 特開2006−214451号公報JP 2006-214451 A

本発明は上記実情に鑑みてなされたものであり、その目的は、締め付け管理が容易で、しかも管種等によって外径が異なる場合にも対応できる筐体装置と、その筐体装置の装着方法を提供することにある。   The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a casing device that can be easily tightened and can cope with a case where the outer diameter varies depending on the tube type and the like, and a mounting method of the casing device. Is to provide.

本発明に係る筐体装置は、周方向の少なくとも1箇所に分割部を有し、シール材を介して流体管の外周面を密封状態で取り囲む環状のケース体と、前記分割部を締め付けることにより、前記ケース体を構成する複数の分割片を接合する締結具と、を備え、前記分割片の周方向端部に設けられた接合面に、第1の突起と、前記第1の突起よりも突出量の小さい第2の突起とが形成されていて、前記第1の突起は、前記分割部を締め付けたときに、第1の隙間を前記分割部に規定可能であり、前記第2の突起は、前記第1の突起を取り除いて前記分割部を締め付けたときに、前記第1の隙間よりも小さい第2の隙間を前記分割部に規定可能である。   The casing device according to the present invention has a divided portion at least at one place in the circumferential direction, and an annular case body that surrounds the outer peripheral surface of the fluid pipe in a sealed state via a sealing material, and by tightening the divided portion A fastener that joins the plurality of divided pieces constituting the case body, and a joining surface provided at a circumferential end of the divided piece has a first protrusion and a first protrusion more than the first protrusion. A second protrusion having a small protruding amount is formed, and the first protrusion can define a first gap in the divided portion when the divided portion is tightened, and the second protrusion When the divided portion is tightened by removing the first protrusion, a second gap that is smaller than the first gap can be defined in the divided portion.

かかる構成によれば、分割部を締め付けたときに、接合面に形成された第1の突起によって第1の隙間を分割部に規定できる。また、必要に応じて第1の突起を取り除くことにより、分割部を締め付けたときに、接合面に形成された第2の突起によって第2の隙間を分割部に規定できる。いずれにしても、ケース体の分割部の締め付け管理が容易となる。しかも、分割部に規定する隙間として、第1の隙間と、それよりも小さい第2の隙間とを適宜に選択できるため、管種等によって外径が異なる場合にも対応することができる。   According to such a configuration, when the divided portion is tightened, the first gap can be defined in the divided portion by the first protrusion formed on the joint surface. Further, by removing the first protrusion as necessary, when the divided portion is tightened, the second gap can be defined in the divided portion by the second protrusion formed on the joint surface. In any case, the tightening management of the divided part of the case body becomes easy. In addition, since the first gap and the second gap smaller than the first gap can be appropriately selected as the gap defined in the divided portion, it is possible to cope with a case where the outer diameter varies depending on the pipe type or the like.

前記第1の突起及び/または前記第2の突起が、前記分割部を締め付けたときに互いに突き合わせられる一対の突起片で構成されていることが好ましい。これにより、分割部の隙間に介在するシール材を均等に圧縮することができる。また、各分割片の接合面に突起片が形成されることで、それらの分割片を他に流用するときに都合がよい場合がある。   It is preferable that the first protrusion and / or the second protrusion is formed of a pair of protrusion pieces that are brought into contact with each other when the divided portion is tightened. Thereby, the sealing material interposed in the clearance gap between division parts can be compressed uniformly. In addition, since the protruding pieces are formed on the joint surfaces of the divided pieces, it may be convenient when the divided pieces are used for other purposes.

前記接合面に第3の突起が形成されていて、前記分割部を締め付ける過程で前記第3の突起の側面が前記第2の突起の側面と接触するように構成されているものが好ましい。かかる構成によれば、分割片同士の相対的な位置ずれを抑制する効果が得られる。   It is preferable that a third protrusion is formed on the joint surface, and that the side surface of the third protrusion is in contact with the side surface of the second protrusion in the process of tightening the divided portion. According to such a configuration, an effect of suppressing the relative positional deviation between the divided pieces can be obtained.

前記接合面に第4の突起が形成されていて、前記シール材に、前記分割部を締め付けたときに前記ケース体の内部空間にはみ出すはみ出し部が形成されており、前記第4の突起が、前記はみ出し部の形成箇所における前記シール材の外側面に当接しているものが好ましい。かかる構成によれば、シール材のはみ出し部がケース体の内部空間にはみ出す量を確保するうえで有用である。   A fourth protrusion is formed on the joint surface, and a protruding portion that protrudes into the internal space of the case body when the divided portion is tightened is formed on the sealing material, and the fourth protrusion is What contacts the outer surface of the said sealing material in the formation location of the said protrusion part is preferable. According to such a configuration, it is useful for ensuring the amount of the protruding portion of the sealing material protruding into the internal space of the case body.

本発明に係る別の筐体装置は、周方向の少なくとも1箇所に分割部を有し、シール材を介して流体管の外周面を密封状態で取り囲む環状のケース体と、前記分割部を締め付けることにより、前記ケース体を構成する複数の分割片を接合する締結具と、を備え、前記分割片の周方向端部に設けられた接合面に、前記分割部を締め付けたときに隙間を前記分割部に規定可能な突起部と、前記分割片同士の相対的な位置ずれを抑制可能な凹凸部とが形成されていて、前記突起部を取り除いて前記分割部を締め付けたときに、相対する前記接合面が互いに密着するように構成されたものである。   Another casing device according to the present invention has a split portion at least at one place in the circumferential direction, and tightens the split portion with an annular case body that surrounds the outer peripheral surface of the fluid pipe in a sealed state via a sealing material. A fastener that joins a plurality of divided pieces constituting the case body, and a gap is formed when the divided portion is fastened to a joint surface provided at a circumferential end of the divided piece. Protrusions that can be defined in the split part and uneven parts that can suppress relative displacement between the split pieces are formed, and they face each other when the split part is tightened by removing the projection part. The joining surfaces are configured to be in close contact with each other.

かかる構成によれば、分割部を締め付けたときに、接合面に形成された突起部によって隙間を分割部に規定できる。また、必要に応じて突起部を取り除くことにより、分割部を締め付けたときに、相対する接合面が互いに密着する。いずれにしても、ケース体の分割部の締め付け管理が容易となる。また、凹凸部によって分割片同士の相対的な位置ずれを抑制できる。しかも、分割部に隙間が規定された状態と、分割部に隙間の無い状態とを適宜に選択できるため、管種等によって外径が異なる場合にも対応することができる。   According to such a configuration, when the divided portion is tightened, the gap can be defined in the divided portion by the protruding portion formed on the joint surface. Further, by removing the protrusions as necessary, when the divided portions are tightened, the opposing joint surfaces are in close contact with each other. In any case, the tightening management of the divided part of the case body becomes easy. Moreover, the relative position shift of division | segmentation pieces can be suppressed with an uneven | corrugated | grooved part. In addition, since a state in which a gap is defined in the divided portion and a state in which there is no gap in the divided portion can be appropriately selected, it is possible to cope with a case where the outer diameter varies depending on the pipe type or the like.

本発明に係る筐体装置の装着方法は、周方向の少なくとも1箇所に分割部を有する環状のケース体と、前記分割部を締め付けるための締結具とを備えた筐体装置の装着方法であって、前記ケース体を構成する複数の分割片の周方向端部に設けられた接合面には、第1の突起と、前記第1の突起よりも突出量の小さい第2の突起とが形成されており、前記第1の突起は、前記分割部を締め付けたときに第1の隙間を前記分割部に規定可能であり、前記ケース体で流体管の外周面を密封状態で取り囲む際、前記第1の突起を取り除いた前記分割部を締め付けて複数の前記分割片を接合し、前記第1の隙間よりも小さい第2の隙間を前記第2の突起によって前記分割部に規定するものである。   A mounting method for a casing device according to the present invention is a mounting method for a casing device that includes an annular case body having a split portion at at least one place in the circumferential direction and a fastener for fastening the split portion. A first projection and a second projection having a smaller projection amount than the first projection are formed on the joint surface provided at the circumferential end of the plurality of divided pieces constituting the case body. The first protrusion is capable of defining a first gap in the divided portion when the divided portion is tightened, and when surrounding the outer peripheral surface of the fluid pipe with the case body in a sealed state, The divided portion from which the first protrusion is removed is tightened to join the plurality of divided pieces, and a second gap smaller than the first gap is defined in the divided portion by the second protrusion. .

この筐体装置をそのまま使用した場合は、第1の突起によって第1の隙間が分割部に規定されるが、この方法では、第1の突起を取り除いていることにより、第1の突起よりも突出量の小さい第2の突起によって第2の隙間が分割部に規定される。いずれにしても、ケース体の分割部の締め付け管理が容易となる。しかも、分割部に規定する隙間として、第1の隙間と、それよりも小さい第2の隙間とを適宜に選択できるため、管種等によって外径が異なる場合にも対応することができる。   When this casing device is used as it is, the first gap defines the first gap in the divided portion. However, in this method, the first protrusion is removed, so that the first gap is more than the first protrusion. The second gap is defined in the divided portion by the second protrusion having a small protrusion amount. In any case, the tightening management of the divided part of the case body becomes easy. In addition, since the first gap and the second gap smaller than the first gap can be appropriately selected as the gap defined in the divided portion, it is possible to cope with a case where the outer diameter varies depending on the pipe type or the like.

前記分割部を締め付けたときに、前記第2の突起を構成する一対の突起片を互いに突き合わせ、それによって前記第2の隙間を前記分割部に規定することが好ましい。これにより、分割部の隙間に介在するシール材を均等に圧縮することができる。また、各分割片の接合面に突起片が形成されることで、それらの分割片を他に流用するときに都合がよい場合がある。   It is preferable that when the divided portion is tightened, a pair of protruding pieces constituting the second protrusion are abutted with each other, thereby defining the second gap in the divided portion. Thereby, the sealing material interposed in the clearance gap between division parts can be compressed uniformly. In addition, since the protruding pieces are formed on the joint surfaces of the divided pieces, it may be convenient when the divided pieces are used for other purposes.

前記分割部を締め付ける過程で、前記接合面に形成された第3の突起の側面を前記第2の突起の側面に対して接触させるものが好ましい。かかる方法によれば、分割片同士の相対的な位置ずれを抑制する効果が得られる。   In the process of tightening the divided portion, it is preferable that the side surface of the third protrusion formed on the joint surface is brought into contact with the side surface of the second protrusion. According to this method, the effect of suppressing the relative positional deviation between the divided pieces can be obtained.

前記分割部を締め付けることで、前記ケース体の内部に配置されたシール材のはみ出し部を前記ケース体の内部空間にはみ出させるとともに、前記接合面に形成された第4の突起を、前記はみ出し部の形成箇所における前記シール材の外側面に当接させておくものが好ましい。かかる方法によれば、シール材のはみ出し部がケース体の内部空間にはみ出す量を確保するうえで有用である。   By tightening the divided portion, the protruding portion of the sealing material disposed inside the case body is protruded into the internal space of the case body, and the fourth protrusion formed on the joint surface is provided with the protruding portion. What is made to contact | abut to the outer side surface of the said sealing material in the formation location of is preferable. According to such a method, it is useful for securing the amount of the protruding portion of the sealing material protruding into the internal space of the case body.

本発明に係る別の筐体装置の装着方法は、周方向の少なくとも1箇所に分割部を有する環状のケース体と、前記分割部を締め付けるための締結具とを備えた筐体装置の装着方法であって、前記ケース体を構成する複数の分割片の周方向端部に設けられた接合面には、前記分割部を締め付けたときに隙間を前記分割部に規定可能な突起部と、前記分割片同士の相対的な位置ずれを抑制可能な凹凸部とが形成されており、前記ケース体で流体管の外周面を密封状態で取り囲む際、前記突起部を取り除いた前記分割部を締め付けて複数の前記分割片を接合し、前記凹凸部によって前記分割片同士の相対的な位置ずれを抑制しつつ、相対する前記接合面を互いに密着させるものである。   Another mounting method for a casing device according to the present invention is a mounting method for a casing device comprising an annular case body having a split portion at least at one place in the circumferential direction, and a fastener for fastening the split portion. In the joint surface provided at the circumferential end of the plurality of divided pieces constituting the case body, a protrusion that can define a gap in the divided portion when the divided portion is tightened; and An uneven portion capable of suppressing a relative positional shift between the divided pieces is formed, and when the outer peripheral surface of the fluid pipe is surrounded in a sealed state by the case body, the divided portion from which the protruding portion is removed is tightened. A plurality of the divided pieces are joined together, and the opposed joining surfaces are brought into close contact with each other while suppressing the relative positional deviation between the divided pieces by the concave and convex portions.

この筐体装置をそのまま使用した場合は、突起部によって隙間が分割部に規定されるが、この方法では、突起部を取り除いていることにより、相対する接合面が互いに密着し、分割部に隙間の無い状態となる。いずれにしても、ケース体の分割部の締め付け管理が容易となる。また、凹凸部によって分割片同士の相対的な位置ずれを抑制できる。しかも、分割部に隙間が規定された状態と、分割部に隙間の無い状態とを適宜に選択できるため、管種等によって外径が異なる場合にも対応することができる。   When this casing device is used as it is, the gap is defined by the protruding portion in the divided portion. However, in this method, by removing the protruding portion, the opposing joining surfaces are in close contact with each other, and the gap is formed in the divided portion. It becomes a state without. In any case, the tightening management of the divided part of the case body becomes easy. Moreover, the relative position shift of division | segmentation pieces can be suppressed with an uneven | corrugated | grooved part. In addition, since a state in which a gap is defined in the divided portion and a state in which there is no gap in the divided portion can be appropriately selected, it is possible to cope with a case where the outer diameter varies depending on the pipe type or the like.

本発明の第1実施形態に係る筐体装置を示す半断面図The half sectional view showing the case device concerning a 1st embodiment of the present invention. 図1の筐体装置を軸方向から見たときの半断面図Half sectional view of the casing device of FIG. 1 viewed from the axial direction 図2のC−C断面図CC sectional view of FIG. 分割部の正面図Front view of split part 第1の突起を取り除いた分割部の正面図Front view of the divided part with the first protrusion removed 本発明の第2実施形態に係る筐体装置を示す正面図The front view which shows the housing | casing apparatus which concerns on 2nd Embodiment of this invention. 図6の筐体装置を構成する分割片を示す平面図The top view which shows the division | segmentation piece which comprises the housing | casing apparatus of FIG. 本発明の他の実施形態に係る分割部の正面図The front view of the division part which concerns on other embodiment of this invention. 本発明の他の実施形態に係る突起形状を示す正面図The front view which shows the protrusion shape which concerns on other embodiment of this invention. 従来の筐体装置が備えるケース体の分割部を示す断面図Sectional drawing which shows the division part of the case body with which the conventional housing device is provided

本発明の実施の形態について図面を参照しながら説明する。   Embodiments of the present invention will be described with reference to the drawings.

[第1実施形態]
第1実施形態では、図1〜5を参照して、既設の水道管の継手部の漏洩補修に用いられる筐体装置を例示する。図1は、筐体装置としての漏洩補修装置の半断面図である。図1の上半分は図2のB−B断面に相当するが、水道管は断面でなく外観で示している。図2は、その漏洩補修装置を軸方向から見たときの半断面図である。図2の上半分は図1のA−A断面に相当する。図3は、図2のC−C断面図である。図4,5は、それぞれケース体の分割部の正面図であり、図示の都合上、締結具を省略して描いている。
[First Embodiment]
In 1st Embodiment, with reference to FIGS. 1-5, the housing | casing apparatus used for the leak repair of the joint part of the existing water pipe is illustrated. FIG. 1 is a half sectional view of a leakage repair device as a housing device. The upper half of FIG. 1 corresponds to the BB cross section of FIG. 2, but the water pipe is shown not in cross section but in appearance. FIG. 2 is a half sectional view of the leakage repair device as viewed from the axial direction. The upper half of FIG. 2 corresponds to the AA cross section of FIG. 3 is a cross-sectional view taken along the line CC of FIG. 4 and 5 are front views of the divided portions of the case body, respectively, and are drawn with the fasteners omitted for convenience of illustration.

図1,2では、漏洩補修装置1(筐体装置の一例)によって、既設の水道管K(流体管の一例)の継手部が補修され、継手部から漏洩した流体が外部へ漏出しないように処置されている。本実施形態では、水道管Kが、呼び径φ200のダクタイル鋳鉄管(外径D1:220.0mm)である例を示す。漏洩補修装置1は、周方向の少なくとも1箇所(本実施形態では3箇所)に分割部10を有し、シール材11を介して水道管Kの外周面を密封状態で取り囲む環状のケース体12と、その分割部10を締め付けるための締結具13とを備える。   1 and 2, the leak repair device 1 (an example of a casing device) repairs a joint portion of an existing water pipe K (an example of a fluid pipe) so that fluid leaked from the joint portion does not leak to the outside. Being treated. In the present embodiment, an example is shown in which the water pipe K is a ductile cast iron pipe (outer diameter D1: 220.0 mm) having a nominal diameter of φ200. The leak repair device 1 has a split portion 10 at least at one place in the circumferential direction (three places in the present embodiment), and an annular case body 12 that surrounds the outer peripheral surface of the water pipe K in a sealed state via a sealing material 11. And a fastener 13 for fastening the divided portion 10.

ケース体12は、水道管Kの外周に周隙間を形成するように外嵌装着され、その内部に密閉空間が形成されている。ケース体12は、例えばダクタイル鋳鉄によって形成される。ケース体12は、円筒状に形成されており、その両端部と水道管Kとの間がシール材11で密封されている。ケース体12は、複数の分割片12a〜12cで構成されており、本実施形態では三つ割り構造であるが、これに限られない。締結具13は、分割部10を締め付けることにより、ケース体12を構成する複数の分割片12a〜12cを接合する。締結具13は、ボルトとナットで構成されている。   The case body 12 is externally fitted so as to form a circumferential gap on the outer periphery of the water pipe K, and a sealed space is formed therein. The case body 12 is made of, for example, ductile cast iron. The case body 12 is formed in a cylindrical shape, and the space between both ends and the water pipe K is sealed with a sealing material 11. The case body 12 is composed of a plurality of divided pieces 12a to 12c and has a tri-section structure in the present embodiment, but is not limited thereto. The fastener 13 joins the plurality of divided pieces 12 a to 12 c constituting the case body 12 by fastening the divided portion 10. The fastener 13 includes a bolt and a nut.

シール材11は、分割片12a〜12cの各々に取り付けられている。分割片12a〜12cの周方向端部には、それぞれ接合面14が設けられている。シール材11は、図3のように、ケース体12の両端部の間で連続しており、接合面14に沿って水道管Kの軸方向に延在している。接合面14はフランジ状に設けられていて、その表面に形成された溝15にシール材11が嵌入されている。図3(及び後述する図7)では、図面上での区別を容易にするためシール材11をグレーに着色して描いている。   The sealing material 11 is attached to each of the divided pieces 12a to 12c. The joining surface 14 is provided in the circumferential direction edge part of division piece 12a-12c, respectively. As shown in FIG. 3, the sealing material 11 is continuous between both end portions of the case body 12, and extends in the axial direction of the water pipe K along the joint surface 14. The joining surface 14 is provided in a flange shape, and the sealing material 11 is inserted into a groove 15 formed on the surface. In FIG. 3 (and FIG. 7 described later), the sealing material 11 is drawn in gray to facilitate distinction on the drawing.

各分割部10では、一対の接合面14,14が互いに対向し、締結具13の締め付けに伴って互いに密着したシール材11,11が分割部10の隙間を密封する。分割片12a〜12cは、それぞれ、図2に示すような円弧状の部材であり、その両端部に設けられた接合面14,14には、それぞれ締結具13のボルトを挿通するためのボルト孔14hが設けられている。上方に配置された分割片12cには圧力抜き用プラグ16が設けられているが、この点を除き、分割片12a〜12cの基本的な構造は同じである。   In each divided portion 10, the pair of joining surfaces 14 and 14 face each other, and the sealing materials 11 and 11 that are in close contact with each other as the fastener 13 is tightened seal the gap between the divided portions 10. Each of the split pieces 12a to 12c is an arc-shaped member as shown in FIG. 2, and a bolt hole for inserting a bolt of the fastener 13 into each of the joint surfaces 14 and 14 provided at both ends thereof. 14h is provided. The split piece 12c disposed above is provided with a pressure relief plug 16, but the basic structure of the split pieces 12a to 12c is the same except for this point.

図4は、分割部10において互いに対向する一対の接合面14,14を示しており、図1のD矢視に相当する。接合面14には、突起21(第1の突起に相当)と、その突起21よりも突出量の小さい突起22(第2の突起に相当)とが形成されている。突起21,22の突出量は、接合面14を基準とした高さである。突起21は、接合面14と一体的に設けられており、ケース体12の材料(例えば、ダクタイル鋳鉄などの金属)によって形成されている。このことは、突起22及び後述する突起23においても同じである。   FIG. 4 shows a pair of joint surfaces 14, 14 facing each other in the divided portion 10, and corresponds to the direction of arrow D in FIG. 1. A protrusion 21 (corresponding to a first protrusion) and a protrusion 22 (corresponding to a second protrusion) having a smaller protrusion amount than the protrusion 21 are formed on the joint surface 14. The protrusion amount of the protrusions 21 and 22 is a height with respect to the joint surface 14. The protrusion 21 is provided integrally with the joint surface 14 and is formed of the material of the case body 12 (for example, a metal such as ductile cast iron). This also applies to the protrusion 22 and the protrusion 23 described later.

本実施形態では、突起21が、分割部10を締め付けたときに互いに突き合わせられる一対の突起片21a,21bで構成されている。突起21の突出量は、その一対の突起片21a,21bの突出量(高さ)の合計として表される。突起22は、同じく一対の突起片22a,22bで構成されており、その突起22の突出量は一対の突起片22a,22bの突出量(高さ)の合計である。突起22の突出量は突起21の突出量よりも小さいため、一対の突起片21a,21bを互いに突き合わせた状態では、図4のように一対の突起片22a,22bの間に隙間が形成される。   In the present embodiment, the protrusion 21 is composed of a pair of protrusion pieces 21 a and 21 b that are brought into contact with each other when the dividing portion 10 is tightened. The protrusion amount of the protrusion 21 is expressed as the sum of the protrusion amount (height) of the pair of protrusion pieces 21a and 21b. The protrusion 22 is similarly composed of a pair of protrusion pieces 22a and 22b, and the protrusion amount of the protrusion 22 is the sum of the protrusion amount (height) of the pair of protrusion pieces 22a and 22b. Since the protrusion amount of the protrusion 22 is smaller than the protrusion amount of the protrusion 21, a gap is formed between the pair of protrusion pieces 22 a and 22 b as shown in FIG. 4 when the pair of protrusion pieces 21 a and 21 b are in contact with each other. .

分割部10を締め付けた状態では、一対の接合面14,14の間に突起21が介在し、その突起21の突出量(即ち、一対の突起片21a,21bの突出量の合計)に応じた大きさの隙間G1(第1の隙間に相当)が規定される。このように、突起21は、分割部10を締め付けたときに、隙間G1を分割部10に規定可能に構成されている。突起21の突出量は、ケース体12が水道管Kの外周面を密封するのに望ましい隙間が分割部10に規定されるよう、つまりはシール材11を密着させるうえで適度な大きさの隙間が分割部10に規定されるよう、所定の寸法に設定されている。   In a state in which the divided portion 10 is tightened, the protrusion 21 is interposed between the pair of joint surfaces 14 and 14 and corresponds to the protrusion amount of the protrusion 21 (that is, the total protrusion amount of the pair of protrusion pieces 21a and 21b). A gap G1 having a size (corresponding to the first gap) is defined. Thus, the protrusion 21 is configured such that the gap G1 can be defined in the divided portion 10 when the divided portion 10 is tightened. The protruding amount of the protrusion 21 is such that a gap that is desirable for the case body 12 to seal the outer peripheral surface of the water pipe K is defined in the divided portion 10, that is, a gap that is moderately large for closely contacting the sealing material 11. Is set to a predetermined size so that the dividing portion 10 is defined.

水道管Kに漏洩補修装置1を装着する作業者は、分割部10を締め付けて複数の分割片12a〜12cを接合する際、突起21によって隙間G1が規定されるまで締結具13を操作するだけでよい。つまり、一対の接合面14,14の間で突起21が挟まれる(一対の突起片21a,21bが互いに突き合わせられる)まで分割部10を締め付ければよく、それによって突起21の突出量に相当する隙間G1が分割部10に規定される。シール材11の圧縮に応じて分割部10の隙間が規定されるものではないため、隙間の大きさにバラツキを生じることなく、施工上、締め付け管理が容易である。   An operator who attaches the leakage repair device 1 to the water pipe K only operates the fastener 13 until the gap G1 is defined by the protrusion 21 when the divided portion 10 is tightened to join the plurality of divided pieces 12a to 12c. It's okay. That is, the dividing portion 10 may be tightened until the protrusion 21 is sandwiched between the pair of joining surfaces 14 and 14 (the pair of protrusion pieces 21a and 21b are abutted with each other), which corresponds to the protrusion amount of the protrusion 21. A gap G1 is defined in the dividing portion 10. Since the gap between the divided portions 10 is not defined in accordance with the compression of the sealing material 11, tightening management is easy in construction without causing variations in the size of the gap.

本実施形態では、突起21が、分割部10を締め付けたときに互いに突き合わせられる一対の突起片21a,21bで構成されている。これにより、分割部10の隙間に介在するシール材11,11を均等に圧縮することができる。また、各分割片の接合面に突起片が形成されることで、それらの分割片を他に流用するときに都合がよい場合がある。例えば、後述するような割T字管の下側の分割片32aを二つ使用して漏洩補修装置のケース体として流用することが可能となる。但し、これに限られず、一対の突起片21a,21bの突出量の合計に相当する突出量を有した1つの突起21を、一対の接合面14,14の一方のみに形成した構造でも構わない。このことは、突起22においても同じである。   In the present embodiment, the protrusion 21 is composed of a pair of protrusion pieces 21 a and 21 b that are brought into contact with each other when the dividing portion 10 is tightened. Thereby, the sealing materials 11 and 11 interposed in the clearance gap between the division parts 10 can be compressed uniformly. In addition, since the protruding pieces are formed on the joint surfaces of the divided pieces, it may be convenient when the divided pieces are used for other purposes. For example, it becomes possible to divert as a case body of a leak repair apparatus using two division pieces 32a on the lower side of the split T-shaped tube as will be described later. However, the present invention is not limited to this, and one protrusion 21 having a protrusion amount corresponding to the total protrusion amount of the pair of protrusion pieces 21a and 21b may be formed on only one of the pair of joint surfaces 14 and 14. . This also applies to the protrusion 22.

突起21の突出量は、呼び径φ200のダクタイル鋳鉄管(外径D1:220.0mm)である水道管Kの外周面にシール材11を密着させるうえで望ましい隙間G1を規定するように設定されている。そのため、水道管Kと外径が異なる流体管に漏洩補修装置1をそのまま適用しても、適度な密封状態が得られない。例えば、水道管Kとは外径が異なる呼び径φ200の鋼管(外径:216.3mm)に装着した場合、その突起21によって規定される隙間G1が必要以上に大きいため、シール材11が十分に圧縮されない恐れがある。しかし、この漏洩補修装置1は、そのように管種等によって外径が異なる場合にも対応可能である。   The protrusion amount of the protrusion 21 is set so as to define a desirable gap G1 for bringing the sealing material 11 into close contact with the outer peripheral surface of the water pipe K which is a ductile cast iron pipe (outer diameter D1: 220.0 mm) having a nominal diameter of φ200. ing. Therefore, even if the leak repair apparatus 1 is directly applied to a fluid pipe having an outer diameter different from that of the water pipe K, an appropriate sealed state cannot be obtained. For example, when mounted on a steel pipe (outer diameter: 216.3 mm) having a nominal diameter φ 200 different from the outer diameter of the water pipe K, the gap G1 defined by the protrusion 21 is larger than necessary, so that the sealing material 11 is sufficient. There is a risk that it will not be compressed. However, this leakage repair device 1 can also cope with the case where the outer diameter varies depending on the pipe type or the like.

図5は、突起21を取り除いたときの、分割部10において互いに対向する一対の接合面14,14を示す。ここで、突起21を取り除くことには、図5のように突起21を完全に取り払う場合のみならず、突起21の突出量を小さくして突起22の突出量と同等かそれ以下にすることにより、突起21が「第1の突起」に該当しない状態にする場合も含まれる。突起21は、例えばディスクグラインダーを用いた切削加工により取り除くことができる。この作業は、施工現場で行ってもよいが、装置を施工現場に運搬する前に予め行うことも可能である。   FIG. 5 shows a pair of bonding surfaces 14 and 14 that face each other in the divided portion 10 when the protrusion 21 is removed. Here, the removal of the protrusion 21 is not only when the protrusion 21 is completely removed as shown in FIG. 5 but also by reducing the protrusion amount of the protrusion 21 to be equal to or less than the protrusion amount of the protrusion 22. In addition, the case where the protrusion 21 does not correspond to the “first protrusion” is also included. The protrusion 21 can be removed, for example, by cutting using a disk grinder. This operation may be performed at the construction site, but can also be performed in advance before the apparatus is transported to the construction site.

図5では、突起21を取り除いているため、突起22を構成する一対の突起片22a,22bが互いに突き合わされている。分割部10を締め付けた状態では、一対の接合面14,14の間に突起22が介在し、その突起22の突出量(即ち、一対の突起片22a,22bの突出量の合計)に応じた大きさの隙間G2(第2の隙間に相当)が規定される。このように、突起22は、突起21を取り除いて分割部10を締め付けたときに、隙間G1よりも小さい隙間G2を分割部10に規定可能に構成されている。突起22の突出量は、水道管Kよりも外径の小さい流体管(例えば、呼び径φ200の鋼管)の外周面を密封するのに望ましい隙間が分割部10に規定されるよう、所定の寸法に設定されている。   In FIG. 5, since the protrusion 21 is removed, the pair of protrusion pieces 22a and 22b constituting the protrusion 22 are abutted with each other. In a state in which the divided portion 10 is tightened, the protrusion 22 is interposed between the pair of joint surfaces 14 and 14 and corresponds to the protrusion amount of the protrusion 22 (that is, the total protrusion amount of the pair of protrusion pieces 22a and 22b). A gap G2 having a size (corresponding to the second gap) is defined. Thus, the protrusion 22 is configured to be able to define a gap G2 smaller than the gap G1 in the divided part 10 when the protrusion 21 is removed and the divided part 10 is tightened. The protruding amount of the protrusion 22 is a predetermined dimension such that a desired gap is defined in the divided portion 10 for sealing the outer peripheral surface of a fluid pipe (for example, a steel pipe having a nominal diameter of φ200) having an outer diameter smaller than that of the water pipe K. Is set to

締結具13を操作して複数の分割片12a〜12cを接合する際の作業は、突起21を取り除いていない場合と同じであるが、一対の接合面14,14の間では突起22が挟まれ(一対の突起片22a,22bが互いに突き合わせられ)、その突起22の突出量に相当する隙間G2が分割部10に規定される。この場合も、シール材11の圧縮に応じて分割部10の隙間が規定されるものではないため、施工上、締め付け管理が容易である。   The operation when the plurality of pieces 12a to 12c are joined by operating the fastener 13 is the same as when the projection 21 is not removed, but the projection 22 is sandwiched between the pair of joining surfaces 14 and 14. (A pair of protrusion pieces 22a and 22b are abutted with each other), and a gap G2 corresponding to the protrusion amount of the protrusion 22 is defined in the divided portion 10. Also in this case, since the gap between the divided portions 10 is not defined according to the compression of the sealing material 11, tightening management is easy in construction.

このように、漏洩補修装置1は、突起21を取り除くか否かを選択することによって、分割部10に規定される隙間G1を隙間G2に変更するオプションを有しているため、異なる外径の水道管に対応できる。本実施形態であれば、呼び径φ200のダクタイル鋳鉄管に装着する場合は、図4のように突起21を残した状態で使用され、呼び径φ200の鋼管に装着する場合は、図5のように突起21を取り除いた状態で使用されるが、いずれの場合も分割部10の締め付け管理は容易である。しかも、管種等によって外径が異なる場合でも同じ漏洩補修装置1で対応できるため、経済的である。   Thus, since the leak repair apparatus 1 has the option to change the gap G1 prescribed | regulated to the division | segmentation part 10 by selecting whether the protrusion 21 is removed, it has a different outer diameter. Compatible with water pipes. In the present embodiment, when mounting on a ductile cast iron pipe having a nominal diameter of φ200, it is used with the projection 21 left as shown in FIG. 4, and when mounting on a steel pipe having a nominal diameter of φ200, as shown in FIG. In any case, the tightening management of the divided portion 10 is easy. Moreover, even if the outer diameter varies depending on the pipe type or the like, the same leakage repair device 1 can cope with it, which is economical.

本実施形態では、接合面14に突起23(第3の突起に相当)が形成されている。突起23の側面は、図5のように分割部10を締め付ける過程で突起22の側面と接触するように構成されている。かかる構成によれば、水道管Kの軸方向における分割片同士の相対的な位置ずれを抑制する効果が得られる。突起22,23の側面は、それぞれ水道管Kの周方向(図5では上下方向)に対して傾いた傾斜面により形成されている。突起23は、ケース体12の軸方向の中央部に配置されており、分割部10の締め付けによって一対の突起22の間に嵌入される。突起23の側面は、突起22の側面に対して面接触するが、これに限られず、線接触(例えば、図9(a)参照)や点接触であっても位置ずれを抑制する効果が得られる。   In the present embodiment, a protrusion 23 (corresponding to a third protrusion) is formed on the bonding surface 14. The side surface of the protrusion 23 is configured to come into contact with the side surface of the protrusion 22 in the process of tightening the dividing portion 10 as shown in FIG. According to such a configuration, an effect of suppressing the relative positional deviation between the divided pieces in the axial direction of the water pipe K can be obtained. The side surfaces of the protrusions 22 and 23 are formed by inclined surfaces that are inclined with respect to the circumferential direction of the water pipe K (the vertical direction in FIG. 5). The protrusion 23 is disposed in the central portion of the case body 12 in the axial direction, and is fitted between the pair of protrusions 22 by tightening the dividing portion 10. The side surface of the protrusion 23 is in surface contact with the side surface of the protrusion 22, but the present invention is not limited to this, and an effect of suppressing displacement is obtained even in line contact (for example, see FIG. 9A) or point contact. It is done.

本実施形態では、図4,5のように分割部10を正面から見たときに、突起21及び突起22が、それぞれケース体12の軸方向の中央部を挟んで左右2箇所に配置されている。分割部10を締め付ける際は、これらが左右で均等に当接するまで締め付ければよく、そうすることで適切に締め付け管理ができる。突起21及び/または突起22は、図3のように接合面14の外側の端面に配置されていることが好ましい。これによって作業者が突起21,22の状態を視認しやすくなり、作業性を向上できる。   In this embodiment, when the division part 10 is seen from the front as shown in FIGS. 4 and 5, the protrusions 21 and the protrusions 22 are arranged at two positions on the left and right sides of the central part in the axial direction of the case body 12. Yes. When the divided portion 10 is tightened, it may be tightened until they are evenly contacted on the left and right sides, so that tightening management can be appropriately performed. The protrusions 21 and / or protrusions 22 are preferably disposed on the outer end face of the joint surface 14 as shown in FIG. This makes it easier for the operator to visually recognize the state of the protrusions 21 and 22 and improves workability.

本実施形態では、突起21及び突起22が、それぞれ接合面14と一体的に設けられている例を示したが、これに限られず、例えば、突起21及び/または突起22を接合面14に対して着脱自在に構成してもよい。かかる構成によれば、突起21を簡単に取り除くことができるとともに、取り除いた突起21を復旧させることも可能になる。このような場合であっても、突起21及び突起22は、シール材11よりも硬質の材料で形成され、好ましくは樹脂材料や金属材料などの剛体によって形成される。   In the present embodiment, the example in which the protrusion 21 and the protrusion 22 are integrally provided with the joint surface 14 is shown. However, the present invention is not limited to this, and for example, the protrusion 21 and / or the protrusion 22 is connected to the joint surface 14. It may be configured to be detachable. According to such a configuration, the protrusion 21 can be easily removed and the removed protrusion 21 can be recovered. Even in such a case, the protrusion 21 and the protrusion 22 are formed of a material harder than the sealing material 11, and are preferably formed of a rigid body such as a resin material or a metal material.

[第2実施形態]
第2実施形態では、図6,7を参照して、既設の水道管の不断水工法に用いられる筐体装置を例示する。図6は、筐体装置としての外弁箱の正面図である。図7は、その外弁箱を構成する複数の分割片のうち、下側の分割片を示す平面図である。第2実施形態は、以下に説明する事項の他は第1実施形態と同様であるので、なるべく共通点を省略して主に相違点について説明する。第1実施形態で説明したものと同じ部材には同一の符号を付し、重複した説明を省略する。
[Second Embodiment]
In 2nd Embodiment, with reference to FIG.6, 7, the housing | casing apparatus used for the continuous waterworks method of the existing water pipe is illustrated. FIG. 6 is a front view of an outer valve box as a casing device. FIG. 7 is a plan view showing a lower divided piece among a plurality of divided pieces constituting the outer valve box. Since the second embodiment is the same as the first embodiment except for the items described below, the differences will be mainly described while omitting the common points as much as possible. The same members as those described in the first embodiment are denoted by the same reference numerals, and redundant description is omitted.

図6,7は、既設の水道管Kの不断水工法に用いられる弁装置の外弁箱3(筐体装置の一例)を示す。外弁箱3は、周方向の少なくとも1箇所(本実施形態では2箇所)に分割部30を有し、シール材31を介して水道管K(図7では図示せず)の外周面を密封状態で取り囲む環状のケース体32と、分割部30を締め付けることにより、ケース体32を構成する複数の分割片32a,32bを接合する締結具33とを備える。ケース体32は、上下二つ割りの割T字管として構成されている。ケース体32は、例えばダクタイル鋳鉄によって形成される。   6 and 7 show an outer valve box 3 (an example of a casing device) of a valve device used in an existing water pipe K continuous water construction method. The outer valve box 3 has a divided portion 30 at least at one place in the circumferential direction (two places in the present embodiment), and seals the outer peripheral surface of the water pipe K (not shown in FIG. 7) via a sealing material 31. An annular case body 32 that surrounds in the state is provided, and a fastener 33 that joins the plurality of divided pieces 32a and 32b constituting the case body 32 by fastening the divided portion 30. The case body 32 is configured as a split T-shaped tube that is divided into upper and lower parts. The case body 32 is made of, for example, ductile cast iron.

分割片32a,32bの周方向端部には、それぞれフランジ状の接合面34が設けられている。下側の分割片32aには、図7のようにシール材31が取り付けられており、シール材31は、接合面34に形成された溝35に嵌入されている。上側の分割片32bにおいても、これと同様にシール材が取り付けられている。各分割部30では、一対の接合面34,34が互いに対向し、締結具33の締め付けに伴って互いに密着したシール材31が分割部30の隙間を密封する。上側の分割片32bには、上方へ向けて開口した開口部36が設けられている。   Flange-shaped joining surfaces 34 are provided at the circumferential ends of the divided pieces 32a and 32b, respectively. A sealing material 31 is attached to the lower divided piece 32 a as shown in FIG. 7, and the sealing material 31 is fitted into a groove 35 formed in the joining surface 34. The sealing material is also attached to the upper divided piece 32b in the same manner. In each divided portion 30, the pair of joining surfaces 34 and 34 face each other, and the sealing material 31 that is in close contact with each other as the fastener 33 is tightened seals the gap between the divided portions 30. The upper divided piece 32b is provided with an opening 36 that opens upward.

外弁箱3(のケース体32)の内部には、弁体を内蔵した内弁箱(図示せず)が収容され、その内弁箱の上方が弁蓋(図示せず)によって施蓋される。弁体は、その弁蓋に支持された弁軸の操作に応じて昇降または回転自在に構成されており、その弁体の昇降または回転に応じて、水道管K内を流れる水の流路の遮断または切替が行われる。内弁箱は、全体として円筒状をなし、その軸方向を上下に向けた状態で開口部36を通じて外弁箱3の内部に配置される。外弁箱3と内弁箱との間は、シール材31(のはみ出し部31p)によって密封される。かかる弁装置は、例えば本出願人による特開2016−173133号公報に記載されている。   An inner valve box (not shown) containing a valve body is accommodated in the outer valve box 3 (case body 32), and the upper part of the inner valve box is covered with a valve lid (not shown). The The valve body is configured to move up and down or rotate according to the operation of the valve shaft supported by the valve lid, and the flow path of the water flowing in the water pipe K according to the lift or rotation of the valve body. Blocking or switching is performed. The inner valve box has a cylindrical shape as a whole, and is disposed inside the outer valve box 3 through the opening 36 in a state where the axial direction thereof is directed vertically. The space between the outer valve box 3 and the inner valve box is sealed by a sealing material 31 (the protruding portion 31p). Such a valve device is described in, for example, JP-A-2006-173133 by the present applicant.

接合面34には、突起41(第1の突起に相当)と、その突起41よりも突出量の小さい突起42(第2の突起に相当)とが形成されている。突起41は、分割部30を締め付けたときに隙間G1’(第1の隙間に相当)を分割部30に規定し、突起42は、突起41を取り除いて分割部30を締め付けたときに、隙間G1’よりも小さい隙間(第2の隙間に相当)を分割部30に規定する。分割部30において互いに対向する一対の接合面34,34は、図6に示されているが、この拡大図については第1実施形態で示した図4,5を参照できる。   A protrusion 41 (corresponding to a first protrusion) and a protrusion 42 (corresponding to a second protrusion) having a smaller protrusion amount than the protrusion 41 are formed on the joint surface 34. The protrusion 41 defines a gap G1 ′ (corresponding to a first gap) when the dividing portion 30 is tightened, and the protrusion 42 is a gap when the dividing portion 30 is tightened by removing the protrusion 41. A gap (corresponding to the second gap) smaller than G1 ′ is defined in the dividing section 30. A pair of joining surfaces 34 and 34 facing each other in the dividing portion 30 are shown in FIG. 6, and FIGS. 4 and 5 shown in the first embodiment can be referred to for this enlarged view.

図6(及び図4,5)のように、突起41及び突起42は、いずれも分割部30を締め付けたときに互いに突き合わせられる一対の突起片で構成されている。図7に示す突起片41a,42aは、それぞれ突起41,突起42を構成する一対の突起片の片方である。また、接合面34には、突起43(第3の突起に相当)が形成されている。これら第1〜第3の突起に相当する突起41〜43の詳しい構成と作用については、第1実施形態において既に説明した通りである。   As shown in FIG. 6 (and FIGS. 4 and 5), each of the protrusion 41 and the protrusion 42 is composed of a pair of protrusion pieces that are brought into contact with each other when the dividing portion 30 is tightened. The protrusion pieces 41a and 42a shown in FIG. 7 are one of a pair of protrusion pieces constituting the protrusion 41 and the protrusion 42, respectively. Further, a protrusion 43 (corresponding to a third protrusion) is formed on the bonding surface 34. The detailed configuration and operation of the protrusions 41 to 43 corresponding to the first to third protrusions are as already described in the first embodiment.

本実施形態では、シール材31に、分割部30を締め付けたときにケース体32の内部空間にはみ出すはみ出し部31pが形成されている。はみ出し部31pは、ケース体32の内部空間にはみ出すことで、ケース体32の内部に配置された部材(即ち、内弁箱)に当接し、その部材と外弁箱3との間を密封する。はみ出し部31pは、ケース体32の軸方向の中央部を挟んで左右2箇所に設定されているが、これに限られず、例えば1箇所でも構わない。   In the present embodiment, a protruding portion 31 p that protrudes into the internal space of the case body 32 when the divided portion 30 is tightened is formed in the sealing material 31. The protruding portion 31p protrudes into the internal space of the case body 32, thereby abutting against a member (that is, an inner valve box) disposed inside the case body 32 and sealing between the member and the outer valve box 3. . The protruding portion 31p is set at two places on the left and right sides with respect to the central portion of the case body 32 in the axial direction, but is not limited thereto, and may be one place, for example.

既述のように、この外弁箱3では、突起41が形成された状態で分割部30を締め付ける場合と、突起41を取り除いて分割部30を締め付ける場合があり得る。後者の場合は、分割部30の締め付け量が相対的に大きいため、はみ出し部31pが十分にはみ出やすいが、前者の場合は、分割部30の締め付け量が相対的に小さいため、はみ出し部31pが十分にはみ出ない恐れがある。そこで、はみ出し部31pが十分にはみ出るよう、接合面34に突起44(第4の突起に相当)が形成されている。突起44は、はみ出し部31pの形成箇所におけるシール材31の外側面に当接している。   As described above, in the outer valve box 3, there are a case where the dividing portion 30 is tightened in a state where the protrusion 41 is formed, and a case where the dividing portion 30 is tightened by removing the protrusion 41. In the latter case, since the amount of tightening of the divided portion 30 is relatively large, the protruding portion 31p is easily protruded sufficiently. In the former case, the amount of tightening of the divided portion 30 is relatively small, so that the protruding portion 31p is There is a risk that it will not protrude sufficiently. Therefore, a protrusion 44 (corresponding to a fourth protrusion) is formed on the joint surface 34 so that the protrusion 31p protrudes sufficiently. The protrusion 44 is in contact with the outer surface of the sealing material 31 at the location where the protruding portion 31p is formed.

この突起44により、シール材31のはみ出し部31pの形成箇所での外側(流体管の径方向外側)への膨出が抑えられ、その結果、突起41が形成されている状態で分割部30を締め付ける場合において、はみ出し部31pの内側への(即ち、ケース体32の内部空間への)はみ出しを促すことができる。突起41を取り除いて分割部30を締め付ける場合は、必要に応じて、突起44やはみ出し部31p周辺の溝壁を取り除いて(削り取って)はみ出し量を調整してもよい。これにより、突起41が存する場合とそうでない場合とで、はみ出し部31pがはみ出す量を同等にできる。   The protrusions 44 suppress the bulging of the sealing material 31 to the outside (the radially outer side of the fluid pipe) where the protrusions 31p are formed. When tightening, the protrusion to the inside of the protrusion 31p (that is, the internal space of the case body 32) can be promoted. When removing the protrusion 41 and tightening the dividing portion 30, the protrusion amount may be adjusted by removing (shaving) the protrusion 44 and the groove wall around the protrusion 31 p as necessary. Thereby, the amount of protrusion of the protrusion 31p can be made equal between the case where the protrusion 41 is present and the case where the protrusion 41 is not.

また、図7に示すように、接合面34に形成された溝35内に突起45(言わば、第5の突起)を形成しておき、その突起45によってはみ出し部31pの内側へのはみ出しを促すようにしてもよい。かかる構成は、上述した締め付け量の差が大きい場合において特に有用である。突起45は、突起44に代えてまたは加えて形成することが可能である。   Further, as shown in FIG. 7, a protrusion 45 (in other words, a fifth protrusion) is formed in the groove 35 formed in the joint surface 34, and the protrusion 45 promotes the protrusion to the inside of the protruding portion 31 p. You may do it. Such a configuration is particularly useful when the above-described difference in tightening amount is large. The protrusion 45 can be formed instead of or in addition to the protrusion 44.

次に、不断水工法によって弁装置を設置する手順の一例について、簡単に説明する。まずは、水道管(例えば、呼び径φ200の鋳鉄管)の管路のうち所要の区域に外弁箱3を装着する。このとき、締結具33の操作によって分割部30を締め付け、分割片32aに分割片32bを接合し、分割部30の隙間をシール材31によって密封する。より外径の小さい水道管(例えば、呼び径φ200の鋼管)に装着する場合は、突起41を取り除いた分割部30を締め付けて分割片32a,32bを接合し、突起41により規定される隙間G1’よりも小さい隙間を突起42によって分割部30に規定する。   Next, an example of a procedure for installing the valve device by the continuous water construction method will be briefly described. First, the outer valve box 3 is mounted in a required area of a pipe of a water pipe (for example, a cast iron pipe having a nominal diameter of φ200). At this time, the divided portion 30 is tightened by the operation of the fastener 33, the divided piece 32 b is joined to the divided piece 32 a, and the gap of the divided portion 30 is sealed with the sealing material 31. When mounting on a water pipe having a smaller outer diameter (for example, a steel pipe having a nominal diameter of φ200), the divided portion 30 from which the protrusion 41 is removed is tightened to join the divided pieces 32a and 32b, and the gap G1 defined by the protrusion 41 A gap smaller than 'is defined in the divided portion 30 by the protrusion 42.

締結具33による分割部30の締め付けが完了したら、開口部36に穿孔装置であるホールソーを取り付け、不断水状態で水道管を切断する。必要に応じてドレン37を開放して排水を行い、切断により発生した切屑を外部に排出する。水道管の切断が完了したら、ホールソーを引き上げる。そして、弁体を内蔵した内弁箱を外弁箱3の内部に挿入し、その上方を弁蓋で施蓋して弁装置の設置作業を完了する。外弁箱3のプラグ38を取り外したときに水が続けて排出されるか否かに基づいて、外弁箱3と内弁箱との間のシール性能を確認できる。   When the fastening of the divided portion 30 by the fastener 33 is completed, a hole saw as a perforating device is attached to the opening 36, and the water pipe is cut in an indefinite water state. If necessary, the drain 37 is opened to drain water, and chips generated by cutting are discharged to the outside. When the water pipe has been cut, lift the hole saw. Then, the inner valve box containing the valve body is inserted into the outer valve box 3, and the upper part thereof is covered with a valve lid to complete the installation work of the valve device. The sealing performance between the outer valve box 3 and the inner valve box can be confirmed based on whether or not water is continuously discharged when the plug 38 of the outer valve box 3 is removed.

[第3実施形態]
第3実施形態では、図8を参照して、既設の水道管の継手部の漏洩補修に用いられる筐体装置を例示する。第3実施形態は、以下に説明する事項の他は第1実施形態と同様であるので、ケース体や締結具などの共通点は省略して、主に相違点について説明する。第1実施形態で説明したものと同じ部材には同一の符号を付し、重複した説明を省略する。第3実施形態で説明する分割部の構成は、不断水工法に用いられる筐体装置にも適用可能である。
[Third Embodiment]
In 3rd Embodiment, with reference to FIG. 8, the housing | casing apparatus used for the leak repair of the coupling part of the existing water pipe is illustrated. Since the third embodiment is the same as the first embodiment except for the items described below, common points such as a case body and a fastener are omitted, and differences will be mainly described. The same members as those described in the first embodiment are denoted by the same reference numerals, and redundant description is omitted. The structure of the division | segmentation part demonstrated by 3rd Embodiment is applicable also to the housing | casing apparatus used for a continuous water construction method.

図8の例では、接合面14に、分割部10を締め付けたときに隙間Cを分割部10に規定可能な突起部51と、分割片同士の相対的な位置ずれを抑制可能な凹凸部53とが形成されている。突起部51及び凹凸部53は、それぞれ前述の実施形態における突起21(第1の突起),突起23(第3の突起)と同様の形状を有するため、重複した説明を省略する。但し、凹凸部53は、一対の接合面14,14のうち一方に形成された凸部分が、他方に形成された凹部分に嵌まることで、分割片同士の相対的な位置ずれを抑制する。凹凸部53は、後述する図9のような形状でもよい。   In the example of FIG. 8, the protrusion 51 that can define the gap C in the divided portion 10 when the divided portion 10 is fastened to the joint surface 14, and the uneven portion 53 that can suppress the relative displacement between the divided pieces. And are formed. Since the protrusion 51 and the concavo-convex part 53 have the same shape as the protrusion 21 (first protrusion) and the protrusion 23 (third protrusion) in the above-described embodiment, respectively, redundant description is omitted. However, the concavo-convex portion 53 suppresses a relative positional shift between the divided pieces by fitting a convex portion formed on one of the pair of joint surfaces 14 and 14 into a concave portion formed on the other. . The uneven portion 53 may have a shape as shown in FIG.

図8(a)は、分割部10を締め付けた状態を示す。分割部10には、突起部51によって隙間Cが形成されている。突起部51の突出量は、相対的に外径の大きい流体管(例えば、呼び径φ200のダクタイル鋳鉄管)にシール材11(図8では図示せず)を密着させるうえで適度な大きさの隙間Cが分割部10に規定されるよう、所定の寸法に設定されている。作業者は、突起部51によって隙間Cが規定されるまで、締結具13(図8では図示せず)を操作して分割部10を締め付けるだけでよいため、締め付け管理が容易である。   FIG. 8A shows a state in which the dividing portion 10 is tightened. A gap C is formed in the dividing portion 10 by the protrusion 51. The amount of protrusion of the protrusion 51 is an appropriate size for bringing the seal material 11 (not shown in FIG. 8) into close contact with a fluid pipe having a relatively large outer diameter (for example, a ductile cast iron pipe having a nominal diameter of φ200). The gap C is set to a predetermined size so as to be defined in the dividing portion 10. Since the operator only has to operate the fastener 13 (not shown in FIG. 8) and tighten the divided portion 10 until the gap C is defined by the protrusion 51, tightening management is easy.

図8(b)は、突起部51を取り除いて分割部10を締め付けた状態を示す。相対する接合面14,14が互いに密着しており、分割部10には隙間が無い。このケース体は、相対する接合面14,14が互いに密着したときに、相対的に外径の小さい流体管(例えば、呼び径φ200の鋼管)にシール材11が適度に密着するように設計されている。作業者は、相対する接合面14,14が互いに密着するまで分割部10を締め付けるだけでよいため、締め付け管理が容易である。また、凹凸部53によって分割片同士の相対的な位置ずれを抑制できるとともに、突起部5を取り除くか否かを選択することで、異なる外径の流体管に対応できる。   FIG. 8B shows a state in which the protruding portion 51 is removed and the dividing portion 10 is tightened. Opposing bonding surfaces 14 and 14 are in close contact with each other, and there is no gap in the divided portion 10. This case body is designed so that when the joint surfaces 14 and 14 facing each other are in close contact with each other, the sealing material 11 is appropriately in close contact with a fluid pipe having a relatively small outer diameter (for example, a steel pipe having a nominal diameter of φ200). ing. Since the operator only needs to tighten the dividing portion 10 until the opposing joining surfaces 14 and 14 are in close contact with each other, the tightening management is easy. In addition, the uneven position 53 can suppress the relative displacement between the divided pieces, and by selecting whether or not to remove the protrusion 5, it is possible to cope with fluid pipes having different outer diameters.

[他の実施形態]
前述の第1実施形態では、突起21を取り除いて分割部10を締め付ける過程で、突起23の側面が突起22の側面と接触する例を示したが、これに限られない。例えば図9(a)のように、突起21が形成されている分割部を締め付ける過程で、突起23の側面を突起22の側面に接触させ、それによって分割片同士の相対的な位置ずれを抑制してもよい。図9(a)では、突起23の側面が突起22の側面に線接触している。図9(b)は、突起21を取り除いて分割部を締め付けた状態を示し、突起23の側面が突起22の側面に面接触している。突起22,23の側面は、その途中から傾斜面で形成されており、これによって位置ずれを抑制する効果を高めている。かかる形状は、第2実施形態でも適用可能である。
[Other Embodiments]
In the first embodiment described above, an example in which the side surface of the projection 23 is in contact with the side surface of the projection 22 in the process of removing the projection 21 and tightening the dividing portion 10 has been described. For example, as shown in FIG. 9A, in the process of tightening the divided portion where the protrusion 21 is formed, the side surface of the protrusion 23 is brought into contact with the side surface of the protrusion 22, thereby suppressing the relative displacement between the divided pieces. May be. In FIG. 9A, the side surface of the protrusion 23 is in line contact with the side surface of the protrusion 22. FIG. 9B shows a state in which the protrusion 21 is removed and the dividing portion is tightened, and the side surface of the protrusion 23 is in surface contact with the side surface of the protrusion 22. The side surfaces of the protrusions 22 and 23 are formed as inclined surfaces from the middle thereof, thereby enhancing the effect of suppressing displacement. Such a shape is also applicable in the second embodiment.

前述の実施形態では、ダクタイル鋳鉄管または鋼管としての水道管Kに筐体装置を装着する例を示したが、これに限られず、塩ビ管など他の材料で形成された流体管を対象にすることもできる。   In the above-mentioned embodiment, although the example which mounts a housing | casing apparatus to the water pipe K as a ductile cast iron pipe or a steel pipe was shown, it is not restricted to this, The fluid pipe | tube formed with other materials, such as a vinyl chloride pipe | tube, is made into object. You can also

本発明に係る筐体 装置は、水道管に適用できるものであるが、これに限られず、水以外の各種の液体、気体などの流体に用いる流体管に幅広く適用できる。   The casing device according to the present invention can be applied to water pipes, but is not limited to this, and can be widely applied to fluid pipes used for various liquids other than water, such as gas.

本発明は上述した実施形態に何ら限定されるものではなく、本発明の趣旨を逸脱しない範囲内で種々の改良変更が可能である。   The present invention is not limited to the embodiment described above, and various improvements and modifications can be made without departing from the spirit of the present invention.

1 漏洩補修装置(筐体装置の一例)
3 外弁箱(筐体装置の一例)
10 分割部
11 シール材
12 ケース体
12a 分割片
12b 分割片
12c 分割片
13 締結具
14 接合面
21 突起(第1の突起)
21a 突起片
21b 突起片
22 突起(第2の突起)
22a 突起片
22b 突起片
23 突起(第3の突起)
30 分割部
31 シール材
31p はみ出し部
32 ケース体
33 締結具
34 接合面
41 突起(第1の突起)
42 突起(第2の突起)
43 突起(第3の突起)
44 突起(第4の突起)
45 突起(第5の突起)
51 突起部
53 凹凸部
C 隙間
G1 隙間(第1の隙間)
G2 隙間(第2の隙間)
1 Leakage repair device (an example of a housing device)
3 Outer valve box (an example of a housing device)
DESCRIPTION OF SYMBOLS 10 Dividing part 11 Sealing material 12 Case body 12a Dividing piece 12b Dividing piece 12c Dividing piece 13 Fastener 14 Joining surface 21 Protrusion (1st protrusion)
21a Projection piece 21b Projection piece 22 Projection (second projection)
22a Projection piece 22b Projection piece 23 Projection (third projection)
30 Dividing part 31 Sealing material 31p Protruding part 32 Case body 33 Fastener 34 Joining surface 41 Protrusion (first protrusion)
42 Protrusion (second protrusion)
43 Protrusion (third protrusion)
44 Protrusion (fourth protrusion)
45 protrusion (fifth protrusion)
51 Protrusion 53 Concavity and convexity C Crevice G1 Gap (first gap)
G2 gap (second gap)

Claims (10)

周方向の少なくとも1箇所に分割部を有し、シール材を介して流体管の外周面を密封状態で取り囲む環状のケース体と、
前記分割部を締め付けることにより、前記ケース体を構成する複数の分割片を接合する締結具と、を備え、
前記分割片の周方向端部に設けられた接合面に、第1の突起と、前記第1の突起よりも突出量の小さい第2の突起とが形成されていて、
前記第1の突起は、前記分割部を締め付けたときに、第1の隙間を前記分割部に規定可能であり、
前記第2の突起は、前記第1の突起を取り除いて前記分割部を締め付けたときに、前記第1の隙間よりも小さい第2の隙間を前記分割部に規定可能である筐体装置。
An annular case body having a divided portion at least in one circumferential direction and surrounding the outer peripheral surface of the fluid pipe in a sealed state via a sealing material;
A fastener that joins a plurality of divided pieces constituting the case body by tightening the divided portion; and
A first projection and a second projection having a smaller projection amount than the first projection are formed on a joint surface provided at a circumferential end of the divided piece,
The first protrusion can define a first gap in the divided portion when the divided portion is tightened;
The casing device capable of defining a second gap smaller than the first gap in the divided portion when the second projection is removed and the divided portion is tightened.
前記第1の突起及び/または前記第2の突起が、前記分割部を締め付けたときに互いに突き合わせられる一対の突起片で構成されている請求項1に記載の筐体装置。   The casing device according to claim 1, wherein the first protrusion and / or the second protrusion is formed of a pair of protrusion pieces that are brought into contact with each other when the divided portion is tightened. 前記接合面に第3の突起が形成されていて、
前記分割部を締め付ける過程で前記第3の突起の側面が前記第2の突起の側面と接触するように構成されている請求項1または2に記載の筐体装置。
A third protrusion is formed on the joint surface;
3. The housing device according to claim 1, wherein a side surface of the third protrusion comes into contact with a side surface of the second protrusion in a process of tightening the divided portion.
前記接合面に第4の突起が形成されていて、
前記シール材に、前記分割部を締め付けたときに前記ケース体の内部空間にはみ出すはみ出し部が形成されており、
前記第4の突起が、前記はみ出し部の形成箇所における前記シール材の外側面に当接している請求項1〜3いずれか1項に記載の筐体装置。
A fourth protrusion is formed on the joint surface;
A protruding portion that protrudes into the internal space of the case body when the divided portion is fastened to the sealing material is formed,
The casing device according to any one of claims 1 to 3, wherein the fourth protrusion is in contact with an outer surface of the sealing material at a location where the protruding portion is formed.
周方向の少なくとも1箇所に分割部を有し、シール材を介して流体管の外周面を密封状態で取り囲む環状のケース体と、
前記分割部を締め付けることにより、前記ケース体を構成する複数の分割片を接合する締結具と、を備え、
前記分割片の周方向端部に設けられた接合面に、前記分割部を締め付けたときに隙間を前記分割部に規定可能な突起部と、前記分割片同士の相対的な位置ずれを抑制可能な凹凸部とが形成されていて、
前記突起部を取り除いて前記分割部を締め付けたときに、相対する前記接合面が互いに密着するように構成されている筐体装置。
An annular case body having a divided portion at least in one circumferential direction and surrounding the outer peripheral surface of the fluid pipe in a sealed state via a sealing material;
A fastener that joins a plurality of divided pieces constituting the case body by tightening the divided portion; and
Protrusions that can define a gap in the split portion when the split portion is tightened to the joint surface provided at the circumferential end of the split piece, and relative displacement between the split pieces can be suppressed. And uneven parts are formed,
A casing device configured such that when the protruding portion is removed and the divided portion is tightened, the opposing joint surfaces are in close contact with each other.
周方向の少なくとも1箇所に分割部を有する環状のケース体と、前記分割部を締め付けるための締結具とを備えた筐体装置の装着方法であって、
前記ケース体を構成する複数の分割片の周方向端部に設けられた接合面には、第1の突起と、前記第1の突起よりも突出量の小さい第2の突起とが形成されており、前記第1の突起は、前記分割部を締め付けたときに第1の隙間を前記分割部に規定可能であり、
前記ケース体で流体管の外周面を密封状態で取り囲む際、前記第1の突起を取り除いた前記分割部を締め付けて複数の前記分割片を接合し、前記第1の隙間よりも小さい第2の隙間を前記第2の突起によって前記分割部に規定することを特徴とする筐体装置の装着方法。
A mounting method of a casing device comprising an annular case body having a divided portion at least at one place in the circumferential direction, and a fastener for fastening the divided portion,
A first protrusion and a second protrusion having a smaller protrusion amount than the first protrusion are formed on a joint surface provided at a circumferential end of the plurality of divided pieces constituting the case body. The first protrusion can define a first gap in the divided portion when the divided portion is tightened;
When the case body surrounds the outer peripheral surface of the fluid pipe in a sealed state, the divided portion from which the first protrusion is removed is tightened to join the plurality of divided pieces, and a second smaller than the first gap. A mounting method for a casing device, wherein a gap is defined in the divided portion by the second protrusion.
前記分割部を締め付けたときに、前記第2の突起を構成する一対の突起片を互いに突き合わせ、それによって前記第2の隙間を前記分割部に規定する請求項6に記載の筐体装置の装着方法。   The mounting | wearing of the housing | casing apparatus of Claim 6 by which a pair of projection piece which comprises the said 2nd protrusion mutually abuts when the said division | segmentation part is clamp | tightened, and thereby defines the said 2nd clearance gap in the said division | segmentation part. Method. 前記分割部を締め付ける過程で、前記接合面に形成された第3の突起の側面を前記第2の突起の側面に対して接触させる請求項6または7に記載の筐体装置の装着方法。   The mounting method of the housing | casing apparatus of Claim 6 or 7 which makes the side surface of the 3rd protrusion formed in the said joint surface contact the side surface of the said 2nd protrusion in the process of tightening the said division | segmentation part. 前記分割部を締め付けることで、前記ケース体の内部に配置されたシール材のはみ出し部を前記ケース体の内部空間にはみ出させるとともに、前記接合面に形成された第4の突起を、前記はみ出し部の形成箇所における前記シール材の外側面に当接させておく請求項6〜8いずれか1項に記載の筐体装置の装着方法。   By tightening the divided portion, the protruding portion of the sealing material disposed inside the case body is protruded into the internal space of the case body, and the fourth protrusion formed on the joint surface is provided with the protruding portion. The mounting method of the housing | casing apparatus of any one of Claims 6-8 contact | abutted on the outer surface of the said sealing material in the formation location. 周方向の少なくとも1箇所に分割部を有する環状のケース体と、前記分割部を締め付けるための締結具とを備えた筐体装置の装着方法であって、
前記ケース体を構成する複数の分割片の周方向端部に設けられた接合面には、前記分割部を締め付けたときに隙間を前記分割部に規定可能な突起部と、前記分割片同士の相対的な位置ずれを抑制可能な凹凸部とが形成されており、
前記ケース体で流体管の外周面を密封状態で取り囲む際、前記突起部を取り除いた前記分割部を締め付けて複数の前記分割片を接合し、前記凹凸部によって前記分割片同士の相対的な位置ずれを抑制しつつ、相対する前記接合面を互いに密着させることを特徴とする筐体装置の装着方法。
A mounting method of a casing device comprising an annular case body having a divided portion at least at one place in the circumferential direction, and a fastener for fastening the divided portion,
On the joint surface provided at the circumferential end of the plurality of divided pieces constituting the case body, a protrusion that can define a gap in the divided portion when the divided portion is tightened, and the divided pieces An uneven portion that can suppress relative displacement is formed,
When the outer peripheral surface of the fluid pipe is surrounded in a sealed state by the case body, the divided portions from which the protrusions have been removed are tightened to join the plurality of divided pieces, and the relative positions of the divided pieces by the uneven portions. A mounting method for a housing apparatus, wherein the opposing joint surfaces are brought into close contact with each other while suppressing displacement.
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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4652023A (en) * 1984-02-13 1987-03-24 Timmons Fred A Repair coupler
JPS6343094A (en) * 1986-08-07 1988-02-24 東京瓦斯株式会社 Pipe joint of branch piping of novel branch pipe through which gas flow and existing supply pipe
JP2006194344A (en) * 2005-01-13 2006-07-27 Cosmo Koki Co Ltd Water stop-free restrictor installing device
JP2006214451A (en) * 2005-02-01 2006-08-17 Cosmo Koki Co Ltd Case device
JP2015036561A (en) * 2013-08-12 2015-02-23 株式会社荏原製作所 Seal structure, container, and casing structure of pump
JP2017019517A (en) * 2015-07-09 2017-01-26 日本車輌製造株式会社 tank

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4652023A (en) * 1984-02-13 1987-03-24 Timmons Fred A Repair coupler
JPS6343094A (en) * 1986-08-07 1988-02-24 東京瓦斯株式会社 Pipe joint of branch piping of novel branch pipe through which gas flow and existing supply pipe
JP2006194344A (en) * 2005-01-13 2006-07-27 Cosmo Koki Co Ltd Water stop-free restrictor installing device
JP2006214451A (en) * 2005-02-01 2006-08-17 Cosmo Koki Co Ltd Case device
JP2015036561A (en) * 2013-08-12 2015-02-23 株式会社荏原製作所 Seal structure, container, and casing structure of pump
JP2017019517A (en) * 2015-07-09 2017-01-26 日本車輌製造株式会社 tank

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