JP2019127052A - Shear for aircraft decomposition and work vehicle for aircraft decomposition - Google Patents

Shear for aircraft decomposition and work vehicle for aircraft decomposition Download PDF

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JP2019127052A
JP2019127052A JP2018007839A JP2018007839A JP2019127052A JP 2019127052 A JP2019127052 A JP 2019127052A JP 2018007839 A JP2018007839 A JP 2018007839A JP 2018007839 A JP2018007839 A JP 2018007839A JP 2019127052 A JP2019127052 A JP 2019127052A
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JP6993684B2 (en
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可明 高倉
Yoshiaki Takakura
可明 高倉
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Nihon Sogou Recycle Co Ltd
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Abstract

To provide a shear for aircraft decomposition suitable for decomposing an aircraft such as a passenger aircraft using an aluminum alloy with high strength.SOLUTION: A shear for aircraft decomposition comprises: a shear blade of a first jaw part 25 having a tip blade whose cutting tip enters a shear object, a pair of first shear blades 32 which are bent in an obtuse angle relative to an entry direction of the tip blade and are arranged on opposite surfaces of a blade width, and a pair of second shear blades 33 which are bent in an obtuse angle relative to a first shear blade attachment parts and are arranged on opposite surfaces of the blade width; and a shear blade of a second jaw part 26 having a groove part for receiving all of the tip blade, the pair of first shear blades, and part of the pair of second shear blades so as to pass through, a tip blade receiving blade positioned on an inner wall face of the groove part of the area other than the area where the first shear blades pass, a pair of first shear blade receiving blades 36 positioned along an inner wall face of the groove part of the area where both outer peripheral faces of the first shear blades pass, and a pair of second shear blade receiving blades 37 positioned along an inner wall face of the groove part on the area where both outer peripheral faces of the second shear blades pass.SELECTED DRAWING: Figure 2

Description

本発明は、高強度のアルミ合金等を使用した旅客機等の飛行機を解体するに好適な飛行機解体用剪断機及びその剪断機を備えた飛行機解体用作業車に関するものである。   The present invention relates to an airplane dismantling shearing machine suitable for disassembling an airplane such as a passenger aircraft using a high-strength aluminum alloy or the like, and an airplane dismantling work vehicle equipped with the shearing machine.

近年、廃棄自動車のみならず、それ以外の種々のスクラップ対象物、例えば鉄筋や窓枠サッシ等の建築廃材、或いは給水管や配水管等の配管廃材等が通常の解体作業では処理しきれず、各地に各種のスクラップ対象物が集積されて解体を待つ状況となりつつある。これに対して、船舶、鉄骨建築、プラント、大型車両などの解体切断作業に際して、現場まで出向いて、鋼材等を切断してトラック等へ積み込み、製鉄所等へ原料として搬送することを目的として、自走車両に大型鋼材剪断機を備えた切断機が開発に至っている。このような切断機としては、自走車両に旋回可能及び伏仰可能に搭載された油圧作動ブームと、該ブームの先端に取付けられた遠隔操作によって開閉作動する切断用剪断機とを備える。   In recent years, not only scrap automobiles, but also various other scrap objects, such as building scraps such as reinforcing bars and window sashes, or pipe wastes such as water supply pipes and water distribution pipes, cannot be treated by normal dismantling work. Various kinds of scrap objects are gathered on the market and waiting for dismantling. On the other hand, for the dismantling and cutting work of ships, steel frame buildings, plants, large vehicles, etc., we went to the site, cut steel materials etc., loaded them into trucks etc., and transported them as raw materials to steelworks etc. Cutting machines equipped with large steel shears on self-propelled vehicles have been developed. Such a cutting machine includes a hydraulically operated boom that is mounted on a self-propelled vehicle so as to be turnable and prone, and a cutting shearing machine that is opened and closed by a remote operation attached to the tip of the boom.

この切断用剪断機は、ブーム構造へ取付け可能なフレームと、取付け部を有するワークピース破壊用の一対のジョーと、これらジョーをフレームに対して取付けるためのジョー取付け手段とを有し、ジョー取付け手段は前記両方のジョーをフレームに対してかつ相互に一つの軸のまわりに揺動させ得るようにジョーをフレームに取付け、ジョー取付け手段がジョーをフレームの取付け部へ取り外し可能に取付けるためのピン部を有し、ジョー取付け手段がピン部及びフレームと独立に両方のジョーを一体に保持するような回転可能な結合部を有するように構成されている(例えば、特許文献1参照)。   This shearing machine for cutting has a frame that can be attached to a boom structure, a pair of jaws for breaking a workpiece having an attachment portion, and jaw attachment means for attaching these jaws to the frame. Means for attaching the jaws to the frame so that both jaws can be swung relative to the frame and about one axis relative to each other, and a pin for the jaw attachment means to removably attach the jaws to the attachment part of the frame And the jaw attachment means is configured to have a rotatable coupling portion that holds both jaws together independently of the pin portion and the frame (see, for example, Patent Document 1).

これにより、切断対象スクラップを切断する際に、切断対象スクラップの端面から平面視矩形状に切断できるが、その切断の幅は内側に侵入する破壊用ジョーの幅と同じとなる。即ち、一対のジョーのうち、内側に侵入する破壊用ジョーの両面及びこれら面に擦り合う外側の破壊ジョーの各々の切り刃の擦り合わせで鋏で紙を切るように切断対象スクラップを連続して切断できるので、鋼板等の切断対象スクラップの切断作業における手間と労力と時間を低減し、切断作業能率を向上することができる。   Thus, when cutting the scrap to be cut, it can be cut in a rectangular shape in plan view from the end face of the scrap to be cut, but the width of the cut is the same as the width of the breaking jaw that intrudes inside. That is, among the pair of jaws, the scrap to be cut is continuously cut so that the paper is cut with a scissors by rubbing each of the cutting blades of the breaking jaws that rub against both sides of the breaking jaws that enter the inside. Since it is possible to cut, it is possible to reduce labor, labor and time in cutting work of scraps to be cut such as steel plate, and to improve cutting work efficiency.

特公平6−92705号公報Japanese Examined Patent Publication 6-92705

しかしながら、このような従来の切断用剪断機では、高強度のアルミ合金等を使用した旅客機等の飛行機を解体する場合には、高強度のアルミ合金を挟み切ることに対して剪断開始時に挟持できず良好に挟み切ることができない場合があった。特に、飛行機の胴部と主翼等の羽根部とは、溶接ではなく、多数のリベットで胴部と羽根部とを結合するリベット結合が行われているため、剪断開始時に挟持できず、挟持できた場合でも擦り合わせ部分の切り刃に多大な負担が掛かることとなり、良好に挟み切ることができない場合があった。   However, with such a conventional shearing machine for cutting, when dismantling an airplane such as a passenger aircraft using a high-strength aluminum alloy or the like, it can be clamped at the start of shearing against slicing a high-strength aluminum alloy. There were times when it was not possible to cut off well. In particular, the airplane body and the wings such as the main wing are not welded but rivet-bonded to join the body and the blades with a large number of rivets. In this case, a great burden is placed on the cutting blade of the abraded part, and it may not be possible to cut it well.

本発明は、高強度のアルミ合金等を使用した旅客機等の飛行機を解体するに好適な飛行機解体用剪断機及び飛行機解体用作業車を得ることを目的とする。   An object of the present invention is to obtain a shear for aircraft dismantling and a work vehicle for aircraft dismantling suitable for dismantling an aircraft such as a passenger aircraft using high strength aluminum alloy or the like.

請求項1に記載された発明に係る飛行機解体用剪断機は、開放位置と閉鎖位置の間で相対的に回動して装備された剪断刃で剪断対象物を剪断する第1ジョー部及び第2ジョー部と、
前記第1ジョー部及び/又は前記第2ジョー部を回動する油圧駆動手段とを備えた剪断機であって、
前記第1ジョー部の剪断刃として、
この第1ジョー部の厚さと同じ最大幅を有し、剪断対象物に対して切っ先が侵入する先端刃と、
この先端刃の侵入方向に対して鈍角状に曲折して第1ジョー部の両面に各々配置された一対の第1剪断刃と、
この第1剪断刃取付部に対して鈍角状に曲折して第1ジョー部の両面に各々配置された一対の第2剪断刃とを備え、
前記第2ジョー部の剪断刃として、
前記第1ジョー部との相対移動の際に先端刃と一対の第1剪断刃との全部及び一対の第2剪断刃の各々の一部を通過可能に受け入れる溝部と、
前記通過する先端刃の外周面を囲むように前記第1剪断刃が通過する以外の領域の前記溝部の内壁面に配された先端刃受け刃と、
前記第1剪断刃の両外周面が通過する領域の前記溝部の内壁面に沿って各々配置された一対の第1剪断刃受け刃と、
前記第2剪断刃の両外周面が通過する領域の前記溝部の内壁面に沿って各々配置された一対の第2剪断刃受け刃とを備えたことを特徴とするものである。
According to a first aspect of the present invention, there is provided an aircraft disassembling shear according to a first aspect of the present invention, a first jaw portion and a first jaw portion for shearing an object to be sheared with a shearing blade mounted relatively in rotation between an open position and a closed position. 2 jaws,
A shearing machine comprising hydraulic drive means for rotating the first jaw part and / or the second jaw part,
As a shearing blade of the first jaw portion,
A tip blade having the same maximum width as the thickness of the first jaw part and having a cutting edge penetrated into the shearing object;
A pair of first shearing blades bent at an obtuse angle with respect to the intrusion direction of the tip blades and disposed on both surfaces of the first jaw part,
A pair of second shearing blades bent at an obtuse angle with respect to the first shearing blade mounting part and disposed on both sides of the first jaw part,
As a shearing blade of the second jaw part,
A groove portion that receives all of the tip blade and the pair of first shear blades and a part of each of the pair of second shear blades in a relative movement with the first jaw portion;
A tip blade receiving blade disposed on the inner wall surface of the groove in a region other than the region where the first shearing blade passes so as to surround the outer peripheral surface of the tip blade passing therethrough;
A pair of first shear blade receiving blades each disposed along an inner wall surface of the groove in a region through which both outer peripheral surfaces of the first shear blade pass;
And a pair of second shearing blade receiving blades arranged along the inner wall surface of the groove in a region through which both outer peripheral surfaces of the second shearing blade pass.

請求項2に記載された発明に係る飛行機解体用剪断機は、請求項1に記載の油圧駆動システムが、第1ジョー部を回動する第1油圧駆動手段と、前記第2ジョー部を回動する第2油圧駆動手段とを各々備えたことを特徴とするものである。   According to a second aspect of the present invention, there is provided a shearing machine for disassembling an aircraft, wherein the hydraulic drive system according to the first aspect is configured to rotate a first hydraulic drive means for rotating the first jaw portion and the second jaw portion. And a second hydraulic drive means that moves.

請求項3に記載された発明に係る飛行機解体用剪断機は、請求項1又は2に記載の先端刃の切っ先が、第1ジョー部の厚さよりも小さい刃幅を有し、前記剪断対象物に対して当接可能な小口面を備え、
前記先端受け刃が、前記小口面の外辺に対向する幅受け刃と、前記先端刃の両側壁に各々対向する一対の両側受け刃とを備えたものであることを特徴とするものである。
In the shears for dismantling an airplane according to the invention described in claim 3, the tip of the tip blade according to claim 1 or 2 has a blade width smaller than the thickness of the first jaw portion, and the shearing object Has a small face that can be abutted against
The tip receiving blade includes a width receiving blade facing the outer side of the small edge surface and a pair of both side receiving blades facing each side wall of the tip blade. .

請求項4に記載された発明に係る飛行機用解体作業車は、請求項1〜3の何れか1項に記載の飛行機解体用剪断機を自走車両に旋回可能及び伏仰可能に搭載された油圧作動ブームの先端に取付けられたことを特徴とするものである。   An aircraft dismantling work vehicle according to the invention described in claim 4 is mounted on the self-propelled vehicle so that the aircraft dismantling work machine according to any one of claims 1 to 3 can turn and lie down. It is characterized in that it is attached to the tip of a hydraulically operated boom.

本発明は、高強度のアルミ合金等を使用した旅客機等の飛行機を解体するに好適な飛行機解体用剪断機及び飛行機解体用作業車を得ることができるという効果がある。   INDUSTRIAL APPLICABILITY The present invention has an effect that it is possible to obtain an airplane dismantling shearer and an airplane dismantling work vehicle suitable for disassembling an airplane such as a passenger aircraft using a high-strength aluminum alloy or the like.

本発明の飛行機解体用剪断機を備えた飛行機用解体作業車の一実施例の構成を示す説明図である。It is explanatory drawing which shows the structure of one Example of the dismantling working vehicle for airplanes provided with the shearing machine for airplane dismantling of this invention. 図1に示した飛行機解体用剪断機の構成を示す説明図である。It is explanatory drawing which shows the structure of the shear machine for airplane dismantling shown in FIG. 図2に示した飛行機解体用剪断機の第1ジョー部の先端刃の拡大図及び側面図である。It is the enlarged view and side view of the front-end | tip blade of the 1st jaw part of the shear machine for airplane dismantling shown in FIG. 図2の第2ジョー部の先端刃受け刃の平面図である。It is a top view of the front-end | tip blade receiving blade of the 2nd jaw part of FIG. 図2に示した飛行機解体用剪断機の要部の剪断動作を示す説明図である。It is explanatory drawing which shows the shearing operation | movement of the principal part of the shear machine for airplane dismantling shown in FIG.

本発明においては、開放位置と閉鎖位置の間で相対的に回動して装備された剪断刃で剪断対象物を剪断する第1ジョー部及び第2ジョー部と、第1ジョー部及び/又は第2ジョー部を回動する油圧駆動システムとを備えた剪断機である。   In the present invention, the first jaw portion and the second jaw portion that shear the object to be sheared with the shearing blade that is mounted by rotating relatively between the open position and the closed position, and the first jaw portion and / or And a hydraulic drive system that rotates the second jaw portion.

このような剪断機において、本発明では、第1ジョー部の剪断刃として、この第1ジョー部の厚さと同じ最大幅を有し、剪断対象物に対して切っ先が侵入する先端刃と、この先端刃の侵入方向に対して鈍角状に曲折して第1ジョー部の両面に各々配置された一対の第1剪断刃と、この第1剪断刃取付部に対して鈍角状に曲折して第1ジョー部の両面に各々配置された一対の第2剪断刃とを備える。   In such a shearing machine, according to the present invention, as the shearing blade of the first jaw portion, a tip blade having the same maximum width as the thickness of the first jaw portion, and the cutting edge enters the shearing object, A pair of first shearing blades bent at an obtuse angle with respect to the intrusion direction of the tip blade and disposed on both surfaces of the first jaw part, and bent at an obtuse angle with respect to the first shearing blade mounting part A pair of second shearing blades disposed on both sides of the one jaw portion.

更に、第2ジョー部の剪断刃として、第1ジョー部との相対移動の際に先端刃と一対の第1剪断刃との全部及び一対の第2剪断刃の各々の一部を通過可能に受け入れる溝部と、通過する先端刃の外周面を囲むように前記第1剪断刃が通過する以外の領域の前記溝部の内壁面に配された先端刃受け刃と、第1剪断刃の両外周面が通過する領域の前記溝部の内壁面に沿って各々配置された一対の第1剪断刃受け刃と、第2剪断刃の両外周面が通過する領域の前記溝部の内壁面に沿って各々配置された一対の第2剪断刃受け刃とを備える。   Further, as the shearing blade of the second jaw portion, the tip blade and the pair of first shearing blades and a part of each of the pair of second shearing blades can be passed when moving relative to the first jaw portion. A receiving groove, a tip blade receiving blade disposed on an inner wall surface of the groove in a region other than the region where the first shearing blade passes so as to surround an outer peripheral surface of the passing tip blade, and both outer peripheral surfaces of the first shearing blade A pair of first shear blade receiving blades arranged along the inner wall surface of the groove portion in the region where the blade passes, and an inner wall surface of the groove portion in the region where both outer peripheral surfaces of the second shear blade pass, respectively. And a pair of second shearing blade receiving blades.

この第1ジョー部と第2ジョー部によって、剪断開始時に第1ジョー部の先端刃の切っ先が剪断対象物に当接し、油圧駆動システムの圧力をこの切っ先に集中させることができるため、高強度のアルミ合金等を使用した旅客機等の飛行機を解体することも容易に行うことができる。即ち、第1ジョー部の先端刃の切っ先のみが飛行機の高強度のアルミ合金に当接することにより、油圧の圧力を集中して与えることにより、穿設孔が形成される。形成された穿設孔に続いて第1剪断刃と第1剪断刃受け刃とによって良好に剪断されることができる。   The first jaw portion and the second jaw portion allow the tip edge of the first jaw portion to abut against the object to be sheared at the start of shearing, so that the pressure of the hydraulic drive system can be concentrated on the tip. It is also possible to easily dismantle airplanes such as passenger aircraft using aluminum alloys. That is, only the cutting edge of the tip blade of the first jaw portion abuts on the high strength aluminum alloy of the aircraft, and the pressure of the hydraulic pressure is concentrated to form a drilled hole. It can be well sheared by the first shearing blade and the first shearing blade following the drilled hole formed.

尚、第1ジョー部の先端刃の切っ先は、剪断対象物に対して略垂直方向に押圧されることにより、切っ先が押圧箇所から外れることがなく油圧の圧力が良好に押圧箇所に集中して成されることができる。即ち、溶接ではなく、多数のリベットで胴部と羽根部とを結合するリベット結合が行われている飛行機の胴部と主翼等の羽根部との切断においては、第1ジョー部の先端刃の切っ先を切断箇所に押し当て、この切っ先部分に圧力を集中させることにより、切っ先が押圧箇所から外れることがなく、切っ先によって穿設孔が容易に形成され、先端刃の後方の第1剪断刃及び第2剪断刃によって、高強度のアルミ合金が剪断される。   The tip of the tip blade of the first jaw portion is pressed in a direction substantially perpendicular to the object to be sheared, so that the tip does not come off from the pressed portion, and the hydraulic pressure is well concentrated at the pressed portion. Can be made. That is, in cutting the wing of an aircraft such as a wing and a wing of an airplane in which riveting is performed to connect the body and the wing with a large number of rivets, not welding, the tip blade of the first jaw is used. By pressing the cutting tip to the cutting location and concentrating pressure on this cutting tip, the cutting tip does not come off from the pressing location, and a drilling hole is easily formed by the cutting tip, and the first shearing blade behind the tip blade and The second shearing blade shears the high strength aluminum alloy.

本発明の剪断機の第1ジョー部と第2ジョー部とは、開放位置と閉鎖位置の間で相対的に回動して装備された剪断刃で剪断対象物を剪断するものであればよく、第1ジョー部と第2ジョー部とは各々油圧ピストン・シリンダからなる油圧駆動手段で回動させてもよいし、一方のジョー部のみを1つの油圧駆動手段で回動させてもよい。   The first jaw portion and the second jaw portion of the shearing machine of the present invention may be any one that shears the object to be sheared with a shearing blade that is equipped by rotating relatively between the open position and the closed position. The first jaw portion and the second jaw portion may be rotated by a hydraulic drive means including a hydraulic piston / cylinder, or only one jaw portion may be rotated by one hydraulic drive means.

しかしながら、剪断対象物に対して、先端刃の切っ先を略垂直方向から押圧させることにより、切っ先が押圧箇所から外れることがなく、油圧駆動手段の押圧力を良好に剪断対象物の押圧箇所に集中させるため、第1ジョー部と第2ジョー部との両方を回動させ、第1ジョー部の先端刃の切っ先に対して、第2ジョー部の開閉角度を調節して、厚みのある剪断対象物であっても、先端刃の切っ先を略垂直方向から押圧されるように調整する方が好ましい。従って、本発明の油圧駆動システムとしては、より好ましくは、第1ジョー部を回動する第1油圧駆動手段と、前記第2ジョー部を回動する第2油圧駆動手段とを各々備える。   However, by pressing the cutting edge of the tip blade against the shearing object from a substantially vertical direction, the cutting edge does not come off from the pressing position, and the pressing force of the hydraulic drive means is well concentrated on the pressing position of the shearing object. Therefore, by rotating both the first jaw portion and the second jaw portion and adjusting the opening / closing angle of the second jaw portion with respect to the cutting edge of the tip blade of the first jaw portion, a thick shear target Even if it is a thing, it is preferable to adjust so that the tip of a front-end | tip blade may be pressed from a substantially perpendicular direction. Accordingly, the hydraulic drive system according to the present invention more preferably includes first hydraulic drive means for rotating the first jaw portion and second hydraulic drive means for rotating the second jaw portion.

本発明の先端刃としては、第1ジョー部の剪断刃として、第1ジョー部の厚さと同じ最大幅を有し、剪断対象物に対して切っ先が侵入するものであればよく、好ましい態様としては、本発明の先端刃の切っ先としては、第1ジョー部の厚さよりも小さい刃幅を有し、尚且つ、剪断対象物に対して当接可能な小口面を備える。対向する先端受け刃としては、小口面の外辺に対向する幅受け刃と、先端刃の両側壁に各々対向する一対の両側受け刃とを備える。これにより、第1ジョー部の厚さよりも小さい幅の小口面と幅受け刃とに油圧駆動システムの押圧力が良好に剪断応力が発生し、高強度のアルミ合金の剪断対象物でも容易に先端刃の切っ先が侵入し、穿設孔が形成される。   As a tip blade of the present invention, as a shearing blade of the first jaw part, it is sufficient if it has the same maximum width as the thickness of the first jaw part and the cutting edge penetrates the shearing object, and as a preferable aspect The tip end of the present invention has a tip width smaller than the thickness of the first jaw portion as the tip end of the tip end, and further has a fore-end surface that can be abutted against the object to be sheared. The opposed tip receiving blades include a width receiving blade that faces the outer side of the small edge surface and a pair of both side receiving blades that face the both side walls of the tip blade. As a result, the pressing force of the hydraulic drive system is satisfactorily generated on the facet and width receiving blade having a width smaller than the thickness of the first jaw portion, and even a high-strength aluminum alloy shearing object can be easily tipped. The cutting edge of the blade enters and a drilling hole is formed.

尚、本発明の剪断刃の互いに対向する刃の開き角度であるシャー角は、直刃においては、片側の刃物(通常は、可動側の刃物)に角度をつけることで、切断に必要な力を減少し、一方向から連続して切り進むことできれいな切り口を得るようになる。シャー角を大きくすると「最大せん断力」が小さくなり、シャー(切断機)のパワーも小さくできるが、シャー角が大きくなるにつれて、 切断時の曲りやねじれが大きくなったり、板の寸法が切りはじめと切り終わり側で異なってくる等、せん断製品の品質・品位が低下する。   The shear angle, which is the opening angle of the opposing blades of the shearing blade of the present invention, is the force required for cutting by straightening the blade on one side (usually the blade on the movable side). By reducing the value and continuously cutting from one direction, you can get a clean cut. When the shear angle is increased, the “maximum shear force” decreases, and the power of the shear (cutting machine) can be decreased. However, as the shear angle increases, bending or twisting at the time of cutting increases, or the plate size starts to cut. The quality and quality of sheared products are degraded, for example, they become different on the cut end side.

更に、本発明の剪断刃の対向する刃のすきま(クリアランス)の大きさによって、切り口の良否や必要なせん断力、側方力などが変化する。せん断機では、切断する板厚やいくらかの鋼種分類でクリアランス値の標準値を示している場合も多いが、被切断材の機械的性質の違いや機械精度、板押さえ力などに切り口の性状(良否)が変わるために、最適なクリアランスを選定する。例えば、20mm板厚に対してその厚さの20%のクリアランスを取る。   Furthermore, the quality of the cut edge, the necessary shearing force, the lateral force, and the like vary depending on the size of the clearance (clearance) between the opposing blades of the shearing blade of the present invention. Shearing machines often show standard values of clearance values for the thickness of the sheet to be cut and some types of steel, but the characteristics of the cut surface due to differences in mechanical properties of the material to be cut, mechanical accuracy, plate holding force, etc. Select the optimal clearance to change the quality. For example, for a 20 mm plate thickness, take a clearance of 20% of the thickness.

本発明の飛行機用解体作業車は、飛行機解体用剪断機を自走車両に旋回可能及び伏仰可能に搭載された油圧作動ブームの先端に取付けられる。   The aircraft dismantling work vehicle of the present invention is mounted on the tip of a hydraulically operated boom on which a shear for disassembling the aircraft is mounted on a self-propelled vehicle so as to be turnable and lie down.

図1は本発明の飛行機解体用剪断機を備えた飛行機用解体作業車の一実施例の構成を示す説明図である。図2は図1に示した飛行機解体用剪断機の構成を示す説明図である。図3は図2に示した飛行機解体用剪断機の第1ジョー部の先端刃の拡大図及び側面図である。図4は図2の第2ジョー部の先端刃受け刃の平面図である。図5は図2に示した飛行機解体用剪断機の要部の剪断動作を示す説明図である。   FIG. 1 is an explanatory view showing the configuration of an embodiment of an airplane dismantling work vehicle equipped with an airplane dismantling shearer according to the present invention. FIG. 2 is an explanatory diagram showing a configuration of the airplane dismantling shear shown in FIG. FIG. 3 is an enlarged view and a side view of the tip blade of the first jaw portion of the aircraft dismantling shear shown in FIG. FIG. 4 is a plan view of the tip blade receiving blade of the second jaw portion of FIG. FIG. 5 is an explanatory diagram showing the shearing operation of the main part of the airplane dismantling shear shown in FIG.

図1に示す通り、本実施例の飛行機用解体作業車10は、自走車両11と、この自走車両11に旋回可能、伏仰可能に搭載された油圧作動ブーム14の先端に取り付けられた解体用剪断機20とからなる。より詳しくは、自走車両11にはエンジン出力又は外部電源から供給される電力で駆動される旋回ステージ12が搭載されている。   As shown in FIG. 1, the aircraft dismantling work vehicle 10 of the present embodiment is attached to the front end of a self-propelled vehicle 11 and a hydraulically operated boom 14 that is mounted on the self-propelled vehicle 11 so as to be capable of turning and lying down. It consists of a shearing machine 20 for disassembly. More specifically, the self-propelled vehicle 11 is equipped with a turning stage 12 that is driven by electric power supplied from an engine output or an external power source.

ステージ12上には、走行時に前向きとなるように運転キャビン13が前部左側に設けられており、また、中央部には油圧作動ブーム14が起伏シリンダ15で起伏可能に枢支されており、ブーム14は先端に油圧ピストン・シリンダからなる油圧駆動手段16で伏仰可能に枢支された解体用剪断機20を有している。また、このステージ12の後方には油圧発生装置17が搭載されている。尚、このブーム14は車両11をトレーラトラックなどによって搬送する際には所定の角度に伏仰され、折りたたまれる。   A driving cabin 13 is provided on the front left side on the stage 12 so as to be forward when traveling, and a hydraulically actuated boom 14 is pivotally supported by a relief cylinder 15 at a central portion thereof, The boom 14 has a dismantling shearing machine 20 pivotally supported by a hydraulic drive means 16 comprising a hydraulic piston / cylinder at the tip thereof so as to be prone. Further, a hydraulic pressure generating device 17 is mounted behind the stage 12. The boom 14 is turned upside down and folded at a predetermined angle when the vehicle 11 is transported by a trailer truck or the like.

図2に示す通り、解体用剪断機20は、回動手段によって回動するフレーム台を備えたフレーム装置21上で図示しない自在に保持される。フレーム装置21は支点22によって油圧作動ブーム14へ傾斜可能に取付けられている。フレーム装置21は運転キャビン13の操縦によって回動手段及び油圧駆動手段16を駆動して様々な角度に回動及び伏仰される。   As shown in FIG. 2, the dismantling shearing machine 20 is held freely (not shown) on a frame device 21 provided with a frame base that is rotated by a rotating means. The frame device 21 is attached to the hydraulic operation boom 14 by a fulcrum 22 so as to be tiltable. The frame device 21 drives the pivoting means and the hydraulic drive means 16 by steering the driving cabin 13 to be pivoted and lowered at various angles.

解体用剪断機20は、フレーム装置21のフレーム台上に設置された2つのパネルを備えた本体部23と、本体部23の2つのパネルの間に配された開放位置と閉鎖位置の間で相対的に支点24を中心として回動される第1ジョー部25と第2ジョー部26と、第1ジョー部25を支点24を中心にして回動させる第1油圧駆動手段27と、第2ジョー部26を支点24を中心にして回動させる第2油圧駆動手段28とを備える。   The dismantling shearing machine 20 includes a main body 23 having two panels installed on a frame base of the frame device 21, and an open position and a closed position disposed between the two panels of the main body 23. A first jaw portion 25 and a second jaw portion 26 that are relatively rotated about the fulcrum 24; a first hydraulic drive means 27 that rotates the first jaw portion 25 about the fulcrum 24; And second hydraulic drive means 28 for rotating the jaw portion 26 around the fulcrum 24.

第1ジョー部25は、支点24より前方の剪断刃として、剪断対象物に対して切っ先が侵入する先端刃31と、先端刃31の侵入方向に対して鈍角状に曲折して第1ジョー部25の両面に各々配置された一対の第1剪断刃32と、第1剪断刃取付部に対して鈍角状に曲折して第1ジョー部25の両面に各々配置された一対の第2剪断刃33とを備える。   The first jaw portion 25 is a front cutting edge 31 into which a cutting edge enters a shearing object as a shearing blade in front of the fulcrum 24, and the first jaw portion is bent at an obtuse angle with respect to the intrusion direction of the front cutting edge 31. A pair of first shearing blades 32 disposed on both surfaces of the first shearing blade 25 and a pair of second shearing blades disposed on both surfaces of the first jaw portion 25 by being bent at an obtuse angle with respect to the first shearing blade mounting portion. And 33.

第2ジョー部26も、支点24より前方の剪断刃として、第1ジョー部25との相対移動の際に先端刃31と一対の第1剪断刃32との全部及び一対の第2剪断刃33の各々の一部が通過する先端刃31の外周面を囲むように配された溝部34と、先端刃31が通過する外周囲を囲み第1剪断刃領域が通過する以外の領域の溝部34の内壁面に沿って配された先端刃受け刃35と、第1剪断刃32の各々が通過する領域の溝部34の内壁面に沿って各々配置された一対の第1剪断刃受け刃36と、第2剪断刃33の各々が通過する領域の溝部34の内壁面に沿って各々配置された一対の第2剪断刃受け刃37とを備える。   The second jaw portion 26 is also a shear blade in front of the fulcrum 24, and the tip blade 31 and the pair of first shear blades 32 as well as the pair of second shear blades 33 when moving relative to the first jaw portion 25. A groove portion 34 arranged so as to surround the outer peripheral surface of the tip blade 31 through which a part of each of the first blade blade 31 passes, and a groove portion 34 in a region other than the region surrounding the outer periphery through which the tip blade 31 passes and the first shear blade region passes. A tip blade receiving blade 35 disposed along the inner wall surface, and a pair of first shear blade receiving blades 36 respectively disposed along the inner wall surface of the groove portion 34 in a region through which each of the first shear blades 32 passes. And a pair of second shear blade receiving blades 37 disposed along the inner wall surface of the groove portion 34 in a region through which each of the second shear blades 33 passes.

より詳しくは、図2の第1ジョー部25の先端部は、第1ジョー部25の先端部に着脱可能に取付けられ、図3及び図4に示す通り、先端刃31の切っ先は第1ジョー部25の厚さよりも小さい刃幅を有し、剪断対象物に対して当接可能な小口面31aを備える。第2ジョー部26の先端受け刃35は、図4に示す通り、一点鎖線で示した先端刃31の小口面31aの外辺に対向する幅受け刃35aと、先端刃31の両側壁に各々対向する一対の両側受け刃35bとを備える。   More specifically, the distal end portion of the first jaw portion 25 in FIG. 2 is detachably attached to the distal end portion of the first jaw portion 25, and the cutting edge of the distal end blade 31 is the first jaw as shown in FIGS. The small edge surface 31a which has a blade width smaller than the thickness of the part 25 and can contact | abut with respect to a shearing target object is provided. The tip end receiving blade 35 of the second jaw portion 26 is, as shown in FIG. 4, a width receiving edge 35 a that faces the outer edge of the fore-end surface 31 a of the tip end blade 31 indicated by a dashed dotted line, and both side walls of the tip end blade 31. And a pair of opposing receiving blades 35b.

第1ジョー部25及び第2ジョー部26の動きとしては、即ち、例えば小さな翼状の剪断対象物50を裁断する場合を説明する。図5のa図に示す通り、開放状態の第1ジョー部25及び第2ジョー部26を徐々に閉塞させていく。この場合、第1ジョー部25の先端刃31の切っ先の小口面31aが剪断対象物50に対して、略垂直方向に押圧するように第1ジョー部25と第2ジョー部26とを調整する(a図)。   As the movement of the first jaw 25 and the second jaw 26, that is, for example, the case of cutting a small wing-like sheared object 50 will be described. As shown in FIG. 5a, the first jaw 25 and the second jaw 26 in the open state are gradually closed. In this case, the first jaw portion 25 and the second jaw portion 26 are adjusted such that the fore edge surface 31a of the tip blade 31 of the first jaw portion 25 presses the shearing target 50 in a substantially vertical direction. (A figure).

図5のb図に示す通り、a図に示した状態から第1油圧駆動手段27及び第2油圧駆動手段28とを駆動して、小口面31aを剪断対象物50に侵入させるように押圧する。即ち、図3に示す通り、第1ジョー部25の厚さよりも小さい幅を有し、剪断対象物に対して当接可能な小口面31aを有する先端刃31は略垂直方向から剪断対象物50に当接して第1ジョー部25及び第2ジョー部26を各々の油圧駆動手段27,28で回動するため、押圧力が良好に剪断応力が発生し、高強度のアルミ合金の剪断対象物でも容易に先端刃の切っ先が侵入し、穿設孔が形成される。   As shown in FIG. 5b, the first hydraulic drive means 27 and the second hydraulic drive means 28 are driven from the state shown in FIG. 5a to press the small edge surface 31a into the shearing object 50. . That is, as shown in FIG. 3, the tip edge 31 having a width smaller than the thickness of the first jaw portion 25 and having a fore-end surface 31 a that can be abutted against the object to be sheared Since the first jaw portion 25 and the second jaw portion 26 are rotated by the respective hydraulic drive means 27 and 28 in contact with each other, a shearing stress is generated satisfactorily and a high-strength aluminum alloy shearing object is obtained. However, the tip of the tip blade easily enters and a drilling hole is formed.

また、先端刃31の侵入に伴って、穿設孔が徐々に広くなり、先端刃受け刃35の両側受け刃35bで剪断されつつ、図5のb図からc図に示す通り、支点24側の第1剪断刃32と第1剪断刃受け刃36との剪断によって貫通孔が切り開かれ、図5のd図に示す通り、第2剪断刃33と第2剪断刃受け刃37との剪断によって剪断対象物50が剪断される。   Further, as the tip blade 31 enters, the drilling hole gradually widens and is sheared by the both-side receiving blades 35b of the tip blade receiving blade 35, and as shown in FIGS. The through-hole is opened by shearing the first shearing blade 32 and the first shearing blade receiving blade 36, and as shown in FIG. 5 d, by shearing between the second shearing blade 33 and the second shearing blade receiving blade 37. The object to be sheared 50 is sheared.

10 …飛行機用解体作業車、
11 …自走車両、
12 …旋回ステージ、
13 …運転キャビン、
14 …油圧作動ブーム、
15 …起伏シリンダ、
16 …油圧駆動手段、
17 …油圧発生装置、
20 …解体用剪断機、
21 …フレーム装置、
22 …支点、
23 …本体部、
24 …支点、
25 …第1ジョー部、
26 …第2ジョー部、
27 …第1油圧駆動手段、
28 …第2油圧駆動手段、
31 …先端刃、
31a…小口面、
32 …第1剪断刃、
33 …第2剪断刃、
34 …溝部、
35 …先端刃受け刃、
35a…幅受け刃、
35b…両側受け刃、
36 …第1剪断刃受け刃、
37 …第2剪断刃受け刃、
50 …剪断対象物、
10 ... Demolition work vehicle for plane,
11 ... Self-propelled vehicle,
12 ... swivel stage,
13 ... driving cabin,
14 ... hydraulically operated boom,
15 ... relief cylinder,
16 ... hydraulic drive means,
17 ... Hydraulic pressure generator,
20 ... Disassembly shears,
21 ... frame device,
22 ... fulcrum,
23 ... Main body,
24 ... fulcrum,
25 ... 1st jaw part,
26 ... 2nd jaw part,
27 ... first hydraulic drive means,
28 ... second hydraulic drive means,
31 ... tip blade,
31a ... small edge face,
32 ... 1st shearing blade,
33 ... second shearing blade,
34 ... groove portion,
35 ... Tip blade receiving blade,
35a ... width receiving blade,
35b ... both sides receiving blade,
36 ... 1st shear blade receiving blade,
37 ... 2nd shear blade receiving blade,
50 ... sheared object,

Claims (4)

開放位置と閉鎖位置の間で相対的に回動して装備された剪断刃で剪断対象物を剪断する第1ジョー部及び第2ジョー部と、
前記第1ジョー部及び/又は前記第2ジョー部を回動する油圧駆動手段とを備えた剪断機であって、
前記第1ジョー部の剪断刃として、
この第1ジョー部の厚さと同じ最大幅を有し、剪断対象物に対して切っ先が侵入する先端刃と、
この先端刃の侵入方向に対して鈍角状に曲折して第1ジョー部の両面に各々配置された一対の第1剪断刃と、
この第1剪断刃取付部に対して鈍角状に曲折して第1ジョー部の両面に各々配置された一対の第2剪断刃とを備え、
前記第2ジョー部の剪断刃として、
前記第1ジョー部との相対移動の際に先端刃と一対の第1剪断刃との全部及び一対の第2剪断刃の各々の一部を通過可能に受け入れる溝部と、
前記通過する先端刃の外周面を囲むように前記第1剪断刃が通過する以外の領域の前記溝部の内壁面に配された先端刃受け刃と、
前記第1剪断刃の両外周面が通過する領域の前記溝部の内壁面に沿って各々配置された一対の第1剪断刃受け刃と、
前記第2剪断刃の両外周面が通過する領域の前記溝部の内壁面に沿って各々配置された一対の第2剪断刃受け刃とを備えたことを特徴とする飛行機解体用剪断機。
A first jaw portion and a second jaw portion that shear a shearing object with a shearing blade that is pivotally mounted between an open position and a closed position;
A shearing machine comprising hydraulic drive means for rotating the first jaw part and / or the second jaw part,
As a shearing blade of the first jaw portion,
A tip blade having the same maximum width as the thickness of the first jaw part and having a cutting edge penetrated into the shearing object;
A pair of first shearing blades bent at an obtuse angle with respect to the intrusion direction of the tip blades and disposed on both surfaces of the first jaw part,
A pair of second shearing blades bent at an obtuse angle with respect to the first shearing blade mounting part and disposed on both sides of the first jaw part,
As a shearing blade of the second jaw part,
A groove portion that receives all of the tip blade and the pair of first shear blades and a part of each of the pair of second shear blades in a relative movement with the first jaw portion;
A tip blade receiving blade disposed on the inner wall surface of the groove in a region other than the region where the first shearing blade passes so as to surround the outer peripheral surface of the tip blade passing therethrough;
A pair of first shear blade receiving blades each disposed along an inner wall surface of the groove in a region through which both outer peripheral surfaces of the first shear blade pass;
A shearing machine for aircraft dismantling comprising: a pair of second shearing blade receiving blades disposed along the inner wall surface of the groove in a region through which both outer peripheral surfaces of the second shearing blade pass.
前記油圧駆動システムが、第1ジョー部を回動する第1油圧駆動手段と、前記第2ジョー部を回動する第2油圧駆動手段とを各々備えたことを特徴とする請求項1に記載の飛行機解体用剪断機。   The hydraulic drive system according to claim 1, wherein the hydraulic drive system comprises: first hydraulic drive means for rotating the first jaw portion; and second hydraulic drive means for rotating the second jaw portion. Shears for airplane dismantling. 前記先端刃の切っ先が、第1ジョー部の厚さよりも小さい刃幅を有し、前記剪断対象物に対して当接可能な小口面を備え、
前記先端受け刃が、前記小口面の外辺に対向する幅受け刃と、前記先端刃の両側壁に各々対向する一対の両側受け刃とを備えたものであることを特徴とする請求項1又は2に記載の飛行機解体用剪断機。
The cutting edge of the tip blade has a blade width smaller than the thickness of the first jaw part, and has a fore surface that can come into contact with the shearing object,
The said front-end | tip receiving blade is equipped with the width | variety receiving blade which opposes the outer side of the said fore edge surface, and a pair of both-side receiving blade respectively opposing the both-sides wall of the said front-end | tip blade. Or the shearing machine for airplane disassembly as described in 2.
請求項1〜3の何れか1項に記載の飛行機解体用剪断機を自走車両に旋回可能及び伏仰可能に搭載された油圧作動ブームの先端に取付けられたことを特徴とする飛行機解体用作業車。   An aircraft dismantling shearer according to any one of claims 1 to 3 is attached to a tip of a hydraulically operated boom mounted on a self-propelled vehicle so as to be capable of turning and prone to be lifted. Work car.
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JPH04109750A (en) * 1990-08-30 1992-04-10 Toshiba Corp Facsimile equipment
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US5671892A (en) * 1994-10-13 1997-09-30 Ohyodo Diesel Co., Ltd. Shearing machine
JP2006022615A (en) * 2004-07-09 2006-01-26 Amagasaki Juki Kk Shearing equipment
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JPH04109750A (en) * 1990-08-30 1992-04-10 Toshiba Corp Facsimile equipment
DE4205781A1 (en) * 1992-02-26 1993-09-02 Ort Oberlaender Recycling Tech Device for breaking up scrap metal - has cutter ram with shearing jaws and replaceable knifes mounted with their drives in main body under bearing area
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JP2006022615A (en) * 2004-07-09 2006-01-26 Amagasaki Juki Kk Shearing equipment
JP2011036981A (en) * 2009-08-18 2011-02-24 Marujun Heavy Industry Co Ltd Cutter for hydraulic shovel
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JP2020001011A (en) * 2018-06-29 2020-01-09 日本総合リサイクル株式会社 Shearing machine for dismantling large aircraft

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