JP2019124114A - Substrate adjustment method using substrate corner material and substrate corner material used for the method - Google Patents

Substrate adjustment method using substrate corner material and substrate corner material used for the method Download PDF

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JP2019124114A
JP2019124114A JP2019038833A JP2019038833A JP2019124114A JP 2019124114 A JP2019124114 A JP 2019124114A JP 2019038833 A JP2019038833 A JP 2019038833A JP 2019038833 A JP2019038833 A JP 2019038833A JP 2019124114 A JP2019124114 A JP 2019124114A
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corner
corner material
base
longitudinal direction
hole
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JP6735866B2 (en
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真 二口
Makoto Futakuchi
真 二口
関根 啓次
Keiji Sekine
啓次 関根
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Yayoi Chemical Industry Co Ltd
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Abstract

To provide a substrate corner material with less thinness even when it is dried enough by performing a smoothing of a putty agent by a putty spatula etc.SOLUTION: A substrate adjustment method is provided that a substrate corner material 11 in a long body is arranged along an intersection line of a corner part of a projected corner or a recessed corner in which 2 wall surface lined with cloth intersect, a putty agent 15 in a slurry fluid is applied over the substrate adjustment corner material 11 for removing a step of the corner material 11 and the corner part to smooth both, and the long body comprises a curvature bent part along a central part along a longitudinal direction, a pair of flat plate part 12 formed on both side of the central part and a multiple of penetration hole 13 for penetrating a front and a rear surface on the pair of flat plate part 12, a maximum longitudinal width dimension along a longitudinal direction of the long body is a long hole relative to a maximum transverse width dimension in direction in which all of the multiple of penetration hole 13 is orthogonal to a longitudinal direction, a ratio of the maximum longitudinal width dimension relative to the maximum transverse width dimension of the long hole is more than 1.5 and the putty agent is spread along a longitudinal direction of the corner material 11 by the putty spatula 14.SELECTED DRAWING: Figure 1

Description

本発明は、例えば石膏ボード等のクロス下地同士がほぼ直角に結合された出隅または入隅に使用される下地コーナー材に関するものである。   The present invention relates to a ground corner material used at a corner or corner where cross grounds such as gypsum board are joined at substantially right angles.

建物の内装工事では、壁紙、布地、合成樹脂クロス等の壁装材(クロス)で施工することが主流となっている。この種の壁装材(クロス)を貼り付けする際、美麗な仕上げを得るためには、下地面を凹凸のない平滑な面に仕上げておく必要がある。通常用いられる石膏ボードや合板の表面は平坦であるが、その接合部には継ぎ目が表出する。   In interior construction of a building, it is mainstream to construct with wall coverings (cross) such as wallpaper, cloth, synthetic resin cloth and the like. When attaching a wall covering material (cross) of this type, in order to obtain a beautiful finish, it is necessary to finish the base surface to a smooth surface without unevenness. The surface of plasterboard and plywood commonly used is flat, but joints appear at the joints.

そのため、石膏ボードや合板の継ぎ目をパテ処理して平滑にする。特に出っ張った側の角である出隅部や、凹んだ側の角である入隅部では、多くの場合に石膏ボードや合板の継ぎ目となり、その下地仕上げは面倒の多いものであった。例えば、建物の壁面の出隅部や入隅部を平坦に仕上げるために、薄い合成樹脂製のL型コーナー材を出隅部や入隅部にあてがって角を出し、パテ剤等で各壁面を平滑化する施工が行われている。   Therefore, the plasterboard and plywood joints are putty-processed to be smoothed. In particular, in the case of the protruding corner which is the corner on the side which protrudes and the corner which is the corner on the side which is recessed, in many cases, it becomes a joint of gypsum board and plywood, and the base finishing is troublesome. For example, in order to flatten the raised and recessed corners of the wall of a building, a thin synthetic resin L-shaped corner material is placed on the protruding and recessed corners to form a corner, and each wall surface is putty with a putty agent etc. Construction is being carried out to smooth the

このL型コーナー材の材質としては、従来から紙製、金属製、合成樹脂製あるいはこれらの材質を組み合わせて複合体としたものが商品化されてきた。   As materials of the L-shaped corner material, conventionally, those made of paper, metal, synthetic resin, or a combination of these materials have been commercialized.

例えば、突出部を有するコーナー材によって、建物の構造材の2つの壁面が交差して角部を形成する隅部分の角部を明確に現出させるために、一対の剛性を有する平板部と、これら一対の平板部が前記2つの壁面のなす角度になるように一対の平板部間を屈曲可能に連絡する蝶番部と、この蝶番部に平板部の厚さ方向に対して少なくとも一側に突出する突出部とを一体的に設けたコーナー材が提案されている(例えば、特許文献1参照)。   For example, a flat plate portion having a pair of rigidity in order to clearly reveal the corner portion of the corner portion where the two wall surfaces of the structural material of the building intersect to form the corner portion by the corner member having the projecting portion; A hinge that allows the pair of flat plates to be connected in a bendable manner such that the pair of flat plates is at an angle between the two wall surfaces, and the hinge protrudes to at least one side with respect to the thickness direction of the flat A corner material integrally provided with a protruding portion is proposed (for example, see Patent Document 1).

このようなコーナー材としては、コーナー部分を覆うように下地に貼り付け、コーナー材の上からパテ剤を展延塗布し、平滑化した後に展延塗布されたパテ剤を充分に乾燥させて、クロスを貼着する。パテ剤をパテベラ等で展延塗布する際に、パテ剤と下地とコーナー材との馴染みをよくするため、コーナー材の殆どには平板部に多数の貫通孔が穿設されている。   As such a corner material, it is applied to a base so as to cover the corner portion, and a putty agent is spread and applied from above the corner material, and after being smoothed, the spread applied putty agent is sufficiently dried; Stick the cross. When the putty agent is spread and applied with a patella or the like, in order to improve the familiarity of the putty agent, the base and the corner material, a large number of through holes are bored in the flat portion of most of the corner material.

貫通孔の種類については、丸形、長丸形、四角形、楕円形等々のものがあり、穿設位置についても、一つの平板部に2列以上、千鳥状に穿設されるのが殆どである。また、同一の貫通孔を平板部に備えるものはまれであり、平板部の列ごとに相違する貫通孔を備えるものや、丸形のみの貫通孔を備えるものが主流となっている。   The types of through holes are round, long round, square, oval, etc. Also, at most of the drilling positions, two or more rows in a single flat plate portion are staggered. is there. Further, it is rare that the same through hole is provided in the flat plate portion, and the one having the through hole different for each row of the flat plate portion or the one having the round through hole is the mainstream.

特開2006−183409号公報JP, 2006-183409, A

本発明者は、従来の下地コーナー材を個々に検証している内に、パテベラ等で同じように平滑化したパテ剤による下地調整について、下地コーナー材の貫通孔の種類に応じてパテ剤のヤセの度合いが相違することを見出して、本発明に至ったものである。   The present inventor has individually verified conventional base corner materials, and, regarding base adjustment by a putty agent similarly smoothed with patella, etc., depending on the type of through hole of the base corner material, the putty agent is used. The present invention has been made by finding that the degree of the generation is different.

本発明は、パテベラ等によるパテ剤の平滑化を行って充分に乾燥させた場合でも、ヤセの少ない下地コーナー材を得ることを目的とする。   An object of the present invention is to obtain a ground corner material with little haze even when the putty agent is smoothed with patella and the like and sufficiently dried.

請求項1に記載された発明に係る下地コーナー材を用いた下地調整法は、クロス張りされる2つの壁面が交わる入隅部又は出隅部のコーナ部の交線に沿って長尺体である下地コーナー材を配し、スラリー流体のパテ剤を下地コーナー材の上から塗って、前記コーナー材と前記コーナー部との段差を無くすように両者を平滑化する下地調整法であって、
前記長尺体が、長手方向に沿った中央部に沿った曲折部と、前記中央部の両側に形成された一対の平板部と、前記一対の平板部に表裏面を貫通する多数の貫通孔とを備え、
前記多数の貫通孔の全てが、前記長手方向に直交する方向の最大横幅長に対して、長尺体の長手方向に沿った最大縦幅長が長い長孔であり、
前記長孔の最大横幅長に対する最大縦幅長の比率が、1.5倍以上であり、
前記コーナー材の長手方向に沿ってパテベラで前記パテ剤を塗り広げることを特徴とするものである。
The ground adjustment method using the ground corner material according to the invention described in claim 1 is an elongated body along the line of intersection of the corner portion of the entry corner or the exit corner where the two wall surfaces to be crossed intersect. arrange some underlying corner material, the putty material slurry fluid paint from the top of the base corner member, a base adjustment method for smoothing both to eliminate the step between the corner member and the corner portion,
Said elongate body includes a bent portion along the central portion in the longitudinal direction, a pair of flat portions formed on opposite sides of said central portion, a large number of through-holes penetrating the front and back surfaces on the pair of plate portions Equipped with
The plurality of through holes are all long holes whose maximum longitudinal width along the longitudinal direction of the elongated body is long with respect to the maximum lateral width in the direction orthogonal to the longitudinal direction.
Maximum vertical width length ratio of state, and are 1.5 times or more to the maximum lateral width length of the slot,
It is characterized in that the putty agent is spread with a patella along the longitudinal direction of the corner material .

請求項2に記載された発明に係る下地コーナー材は、請求項1に記載の下地調整法で用いる下地コーナー材であって、
前記長孔が、長丸孔であることを特徴とするものである。
The ground corner material according to the invention described in claim 2 is a ground corner material used in the ground adjustment method according to claim 1, and
The long hole is a long round hole.

請求項3に記載された発明に係る下地コーナー材は、請求項1に記載の下地調整法で用いる下地コーナー材であって、
前記長孔が、楕円孔であることを特徴とするものである。
The ground corner material according to the invention described in claim 3 is a ground corner material used in the ground adjustment method according to claim 1, and
The long hole is an elliptical hole.

請求項4に記載された発明に係る下地コーナー材は、請求項1に記載の下地調整法で用いる下地コーナー材であって、
前記長孔が、ひし形孔であることを特徴とするものである。
The ground corner material according to the invention described in claim 4 is a ground corner material used in the ground adjustment method according to claim 1, and
The long hole is a diamond hole.

本発明は、パテベラ等によるパテ剤の平滑化を行って充分に乾燥させた場合でも、ヤセの少ない下地コーナー材を得ることができるという効果がある。   The present invention is effective in that it is possible to obtain a ground corner material with little haze, even when the putty agent is smoothed with patella and the like and sufficiently dried.

下地コーナー材の貫通孔へのパテ展延工程を説明する説明図である。It is explanatory drawing explaining the putty spreading process to the through-hole of a base corner material. 本発明の下地コーナー材の一実施例の構成を示す説明図であり、a図は平面図、b図は貫通孔の形状を示す説明図である。BRIEF DESCRIPTION OF THE DRAWINGS It is explanatory drawing which shows the structure of one Example of the base corner material of this invention, a figure is a top view, b figure is explanatory drawing which shows the shape of a through-hole. 本発明の下地コーナー材の別の実施例の構成を示す説明図であり、a図は平面図、b図は貫通孔の形状を示す説明図である。It is explanatory drawing which shows the structure of another Example of the base corner material of this invention, a figure is a top view, b figure is explanatory drawing which shows the shape of a through-hole. 本発明の下地コーナー材の比較例の構成を示す説明図であり、a図は平面図、b図は貫通孔の形状を示す説明図である。It is an explanatory view showing composition of a comparative example of a ground corner material of the present invention, and a figure is a top view and b figure is an explanatory view showing shape of a penetration hole. 本発明の下地コーナー材の別の比較例の構成を示す説明図であり、a図は平面図、b図は貫通孔の形状を示す説明図である。It is an explanatory view showing composition of another comparative example of a ground corner material of the present invention, and a figure is a top view and b figure is an explanatory view showing shape of a penetration hole. 本発明の下地コーナー材の更に別の比較例の構成を示す説明図であり、a図は平面図、b図は貫通孔の形状を示す説明図である。It is an explanatory view showing composition of another comparative example of a ground corner material of the present invention, and a figure is a top view and b figure is an explanatory view showing shape of a penetration hole.

本発明においては、クロス張りされる2つの壁面が交わる入隅部又は出隅部の交線に沿って配される長尺体である下地コーナー材であって、長尺体の長手方向に沿った中央部に沿った曲折部と、中央部の両側に形成された一対の平板部と、一対の平板部に表裏面を貫通する多数の貫通孔とを備え、多数の貫通孔の全てが、長手方向に直交する方向の最大横幅長に対して、長尺体の長手方向に沿った方向の最大縦幅長が長い長孔であるため、下地に貼り付けてパテ塗りして平滑化した後にパテ剤が乾燥してもヤセが少ない利点が得られる。   In the present invention, it is a base corner material which is an elongated body disposed along a line of intersection of an entering corner portion or an exiting corner portion where two wall surfaces to be cross-tensioned intersect each other, and along the longitudinal direction of the elongated body. And a plurality of through holes passing through the front and back surfaces of the pair of flat plate portions, and all of the plurality of through holes are Since the maximum longitudinal width in the direction along the longitudinal direction of the elongated body is long for the maximum transverse width in the direction orthogonal to the longitudinal direction, it is attached to the base and putty applied for smoothing. Even if the putty agent is dried, the advantage of reducing the haze is obtained.

具体的に説明すると、下地コーナー材を設置する際には、設置するコーナー部にパテ剤を薄く塗るか、コーナー材をコーナー部に両面テープで貼着した上で、更に、パテ剤を下地コーナー材の上から塗って、下地コーナー材とコーナー部との段差を無くすように両者をパテベラ等で平滑化する。この際、下地コーナー材とコーナー部との段差はコーナー材の長手方向に伸びているため、作業者は下地コーナー材の長手方向に沿ってパテベラ等でパテ剤を塗り広げることとなる。   Specifically, when the base corner material is installed, the putty agent may be thinly applied to the corner portion to be installed, or the corner material may be attached to the corner portion with double-sided tape, and then the putty agent may be used as the base corner. The paint is applied from the top of the material, and both are smoothed with patella or the like so as to eliminate the difference in level between the base corner material and the corner portion. At this time, since the step between the base corner material and the corner portion extends in the longitudinal direction of the corner material, the worker spreads the putty agent with a patella or the like along the longitudinal direction of the base corner material.

この際に、パテベラ等によって同じように平滑化させた下地について、下地コーナー材の貫通孔の種類に応じて明確な差が生じ、長手方向に直交する方向の最大横幅長に対して、長尺体の長手方向に沿った方向の最大縦幅長が長い長孔である貫通孔においては、パテ剤のヤセが少ないことが検証され、本発明に至ったものである。   At this time, a clear difference occurs depending on the type of the through hole of the base corner material for the base that has been smoothed in the same manner by a patella or the like, and the long width is longer than the maximum width in the direction orthogonal to the longitudinal direction. In the through-hole which is a long hole in which the maximum longitudinal width in the direction along the longitudinal direction of the body is long, it has been verified that the putty agent has less haze, and the present invention has been made.

本発明の下地コーナー材の一対の平板部形成される長孔の貫通孔については、好ましくは、長孔の最大横幅長に対する最大縦幅長の比率が、1.5倍以上であるものがヤセが少なく良好である。具体的な長孔としては、例えば、長孔が、長丸孔、楕円孔、ひし形孔等が挙げられる。   In the through holes of the long holes formed by the pair of flat plate portions of the base corner material of the present invention, preferably, the ratio of the maximum longitudinal width to the maximum horizontal width of the long holes is 1.5 or more. Is good. Specific examples of the long holes include long holes, long round holes, elliptical holes, diamond holes and the like.

この現象の作用機構については、種々の仮説が考慮されるが、次の仮説が最も有力であると思われる。即ち、塗り広げられるパテ剤は微細な骨材と、水や接着剤等の液体とが混合されたものであり、所謂「スラリー流体」の一種であり、このスラリー流体の挙動による作用機構が良好な説明を与える。即ち、長手方向に沿ってパテベラを往復してパテ剤を展延塗布しながら平滑化する場合、パテベラの素早い動きによって、スラリー流体のパテ剤がずり応力に対向するために固化したり、その後パテベラが通り過ぎた後に流動化したりする。   Although various hypotheses are considered for the mechanism of action of this phenomenon, the following hypotheses seem to be the most powerful. That is, the putty agent to be spread is a mixture of a fine aggregate and a liquid such as water or an adhesive, and is a kind of so-called "slurry fluid", and the action mechanism by the behavior of the slurry fluid is good Give an explanation. That is, when smoothing is performed while spreading the putty agent back and forth along the longitudinal direction of the patella, the quick movement of the patellar solidifies the slurry fluid's putty agent to resist shear stress, and then the patellar Or become fluid after passing by.

詳しくは、スラリー流体とは液体と固体粒子との懸濁液であり、泥漿(でいしよう)とも呼ばれ、状況によって固体のような挙動と、液体のような挙動とをとる。更に詳しくは、スラリー流体の一種とされるチキソトロピーは、非ニュートン流体の一種で、ゲルのような塑性固体とゾルのような中間的な物質を示す。下地調整に用いられるパテ剤についても、似たような挙動を示すと考えられる。   More specifically, a slurry fluid is a suspension of liquid and solid particles, also called a slurry, which, depending on the circumstances, behaves like a solid and behaves like a liquid. More specifically, thixotropy, which is considered to be a type of slurry fluid, is a type of non-Newtonian fluid and exhibits an intermediate substance such as a gel-like plastic solid and a sol. It is considered that the putty agent used for the preparation of the substrate also exhibits similar behavior.

図1は下地コーナー材の貫通孔へのパテ展延工程を説明する説明図である。図1のa図に示す通り、下地コーナー材11の平板部12上にパテベラ14がパテ剤15を展延しながら貫通孔13へ移動させる。b図に示す通り、平板部12の貫通孔13上にパテベラ14に押されてパテ剤が移動されてくるとパテベラ14で押されたパテ剤15は貫通孔13内に逃げる。この際には、貫通孔13の全ての方向に押されるため、貫通孔13の幅が広い場合には、広い幅全体に行き渡り、パテベラ14の先端を超えて展延方向と反対する方向へのパテ剤の逃げは殆ど無いと考えられる。   FIG. 1 is an explanatory view for explaining a putty spreading process to a through hole of a base corner material. As shown in FIG. 1 a, the patella 7 is moved to the through hole 13 while spreading the putty agent 15 on the flat plate portion 12 of the base corner material 11. As shown in FIG. 6 b, when the putty agent is moved by being pushed onto the through hole 13 of the flat plate portion 12 and the putty agent is moved, the putty agent 15 pushed by the putty barber escapes into the through hole 13. In this case, since the through holes 13 are pushed in all directions, if the through holes 13 are wide, they spread over the entire wide width and go beyond the tip of the patella 14 and in the direction opposite to the spreading direction. It is thought that there is almost no escape of the putty agent.

c図に示す通り、貫通孔13の幅が狭く、パテベラ14の展延方向に長い場合には、パテベラ14の先端を超えて展延方向と反対する方向へのパテ剤の逃げが発生し、その流れが一旦平滑化した貫通孔部分の表面を持ち上げ、結果的に膨れる現象が生じたものと考えられる。   As shown in Fig. c, when the width of the through hole 13 is narrow and it is long in the spreading direction of the patella 10, the putty agent escapes in the direction opposite to the spreading direction beyond the tip of the patella 14; It is considered that the flow lifts the surface of the through hole portion once smoothed, resulting in a swelling phenomenon.

d図に示す通り、貫通孔13からパテベラ14が外れる寸前には、貫通孔13の底面方向へのパテ剤15の逃げがなくなるため、一旦膨れた表面はそのままの状態となり、パテ剤の乾燥に伴って、水分が蒸発しても、結果的にヤセが発生し難く、更には膨れの状態となることもあるとと考えられる。   As shown in FIG. d, just before the patella 14 is removed from the through hole 13, the escape of the putty agent 15 in the direction of the bottom of the through hole 13 disappears, so the surface once swelled remains as it is and dry the putty agent. Along with this, even if the water is evaporated, it is thought that as a result it is difficult to generate haze, and furthermore, it may be in a state of swelling.

本発明では、一対の平板部に表裏面を貫通する多数の貫通孔の全てが、長手方向に直交する最大横幅長に対して、長尺体の長手方向に沿った最大縦幅長が長い長孔であるため、下地に貼り付けてパテ塗りして平滑化した後にパテ剤が乾燥してもヤセが少ない利点が得られるものである。   In the present invention, all of the large number of through holes passing through the front and back surfaces in the pair of flat plate portions have a long maximum longitudinal width along the longitudinal direction of the elongated body with respect to the maximum lateral width orthogonal to the longitudinal direction. Since it is a hole, even if the putty agent is dried after being attached to the base, putty-coated and smoothed, an advantage of reducing the haze is obtained.

本発明の下地コーナー材は、クロス張りされる2つの壁面が交わる入隅部又は出隅部の交線に沿って配される長尺体であればよく、紙製、金属製、合成樹脂製あるいはこれらの材質を組み合わせて複合体とした素材で構成されればよい。例えば、金属製又はプラスチック製で可撓性のないL字状のコーナー材や、合成樹脂製の可撓性のあるテープ材で長手方向中央に曲折部を備え、使用時に曲折部で追ってL字状にするコーナーテープ材とも呼ばれるものであればよい。特に、可撓性を有する素材であれば、曲折部と一対の平板部とを同一の可撓性を有する素材で構成か、一対の平板部が平板状を保持可能である程度に腰がある素材とし尚且つ曲折部及びその近傍を可撓性を有する素材で構成するコーナーテープ材が汎用性が高い。   The base corner material of the present invention may be a long body disposed along the line of intersection of the in-corner portion or the out-corner portion where the two wall surfaces to be crossed cross each other, and made of paper, metal, synthetic resin Or what is necessary is just to be comprised with the raw material made into the composite body combining these materials. For example, an L-shaped corner material made of metal or plastic and not flexible, or a flexible tape material made of a synthetic resin is provided with a bent portion at the center in the longitudinal direction. What is also called corner tape material to be formed may be used. In particular, if it is a material having flexibility, it is possible to configure the bent portion and the pair of flat portions with the same flexibility, or to have a stiffness that allows the pair of flat portions to be able to hold a flat shape. In addition, a corner tape material which is made of a material having flexibility at the bent portion and the vicinity thereof is highly versatile.

これら曲折部と一対の平板部とを構成する合成樹脂素材としては、ポリ塩化ビニル、PET樹脂、HIPS樹脂、ABS樹脂、エラストマ樹脂ゴム、或いはこれらの複合体等の合成樹脂が挙げられる。また、可撓性については、一対の平板部が曲折部に対して平たい状態でロール状に捲回可能であり、尚且つ、長尺体に力を加えない状態時に一対の平板部が曲折部を間にして互いに略直交する断面形状を保つ復元性を有する程度の可撓性があればよい。このためには、ある程度の薄さが必要となり、具体的には、平板部0.3〜1.0mm、好ましくは0.4〜0.6mmの厚さとし、曲折部は平板部よりも薄く、具体的には、0.2〜0.7mm、好ましくは0.25〜0.5mmの厚さとする。   Examples of the synthetic resin material constituting the bent portion and the pair of flat plate portions include synthetic resins such as polyvinyl chloride, PET resin, HIPS resin, ABS resin, elastomeric resin rubber, or a composite of these. Further, with regard to flexibility, the pair of flat plate portions can be wound in a roll shape in a state flat with respect to the bent portion, and the pair of flat portions can be bent when no force is applied to the elongated body. There should be a degree of flexibility having a restoring property to keep the cross-sectional shape substantially orthogonal to each other. For this purpose, a certain degree of thickness is required. Specifically, the flat plate portion has a thickness of 0.3 to 1.0 mm, preferably 0.4 to 0.6 mm, and the bent portion is thinner than the flat portion, Specifically, the thickness is 0.2 to 0.7 mm, preferably 0.25 to 0.5 mm.

例えば、合成樹脂素材を押し出し機で押し出しつつ、中央部の曲折部に対して一対の平板部をL字状に成形して長尺体を得ればよい。この場合、得られた長尺体は、一対の平板部が曲折部に対して平たい状態でロール状に捲回可能であり、尚且つ、長尺体に力を加えない状態時に一対の平板部が曲折部を間にして互いに略直交する断面形状を保つ復元性を有するように構成されればよい。   For example, while extruding a synthetic resin material with an extruder, a long body may be obtained by forming a pair of flat plate portions with respect to a bent portion at the central portion in an L shape. In this case, the obtained elongated body can be wound in a roll while the pair of flat plate portions is flat with respect to the bent portion, and the pair of flat plate portions when no force is applied to the elongated body. May be configured to have resiliency in which cross-sectional shapes substantially orthogonal to each other with the bent portions interposed therebetween.

本発明の下地コーナー材の一対の平板部同士のなす角度は、略直交、より具体的には、84°以上90°以下、より好ましくは86°以上90°以下である。90°を越えると出隅のコーナーに配する際に平板部をコーナーの一面に貼着する際に湾曲又は浮き上がりしやすくなり、同様に、84°を下回ると入隅のコーナーに配する際に平板部をコーナーの一面に貼着する際に湾曲しやすくなるためである。   The angle between a pair of flat plate portions of the base corner material of the present invention is substantially orthogonal, more specifically, 84 ° or more and 90 ° or less, and more preferably 86 ° or more and 90 ° or less. If it exceeds 90 °, it tends to bend or float up when attaching the flat plate to one side of the corner when it is placed at the corner of the out corner, and similarly when it is placed at the corner of the inside corner when it falls below 84 °. It is because it becomes easy to curve when sticking a flat part on one side of a corner.

図2は本発明の下地コーナー材の一実施例の構成を示す説明図であり、a図は平面図、b図は貫通孔の形状を示す説明図である。図3は本発明の下地コーナー材の別の実施例の構成を示す説明図であり、a図は平面図、b図は貫通孔の形状を示す説明図である。図4は本発明の下地コーナー材の比較例の構成を示す説明図であり、a図は平面図、b図は貫通孔の形状を示す説明図である。図5は本発明の下地コーナー材の別の比較例の構成を示す説明図であり、a図は平面図、b図は貫通孔の形状を示す説明図である。図6は本発明の下地コーナー材の更に別の比較例の構成を示す説明図であり、a図は平面図、b図は貫通孔の形状を示す説明図である。   FIG. 2 is an explanatory view showing the construction of an embodiment of the base corner material of the present invention, wherein a is a plan view and b is an explanatory view showing the shape of a through hole. FIG. 3 is an explanatory view showing the construction of another embodiment of the base corner material of the present invention, wherein a is a plan view and b is an explanatory view showing the shape of a through hole. FIG. 4 is an explanatory view showing the configuration of a comparative example of the base corner material of the present invention, wherein a is a plan view and b is an explanatory view showing the shape of a through hole. FIG. 5 is an explanatory view showing the configuration of another comparative example of the base corner material of the present invention, wherein a is a plan view and b is an explanatory view showing the shape of the through hole. FIG. 6 is an explanatory view showing the configuration of still another comparative example of the base corner material of the present invention, wherein a is a plan view and b is an explanatory view showing the shape of a through hole.

図2に示された実施例の下地コーナー材20は、長尺体21の長手方向に沿った中央部に沿った曲折部22と、長尺体21の中央部の両側に形成された一対の平板部23と、一対の平板部23に表裏面を貫通する3列に亘って形成された多数の貫通孔24とを備える。これら多数の貫通孔24の全てが、長手方向に直交する方向の最大横幅長に対して、長尺体の長手方向に沿った方向の最大縦幅長が長い長丸孔24である。より具体的には、最大横幅長が2.66mmであり、最大縦幅長が5.32mmのカプセル形とした。   The base corner material 20 of the embodiment shown in FIG. 2 includes a bent portion 22 along a central portion along the longitudinal direction of the elongated body 21 and a pair of formed on both sides of the central portion of the elongated body 21. A flat plate portion 23 and a large number of through holes 24 formed in a pair of flat plate portions 23 extending in three rows penetrating the front and back surfaces are provided. All of the large number of through holes 24 are long round holes 24 whose maximum longitudinal width in the direction along the longitudinal direction of the elongated body is long with respect to the maximum lateral width in the direction orthogonal to the longitudinal direction. More specifically, the capsule shape has a maximum lateral width of 2.66 mm and a maximum longitudinal width of 5.32 mm.

図3に示された実施例の下地コーナー材30は、図2と同様に、長尺体31の長手方向に沿った中央部に沿った曲折部32と、長尺体31の中央部の両側に形成された一対の平板部33と、一対の平板部33に表裏面を貫通する3列に亘って形成された多数の貫通孔34とを備える。これら多数の貫通孔34の全てが、長手方向に直交する方向の最大横幅長に対して、長尺体の長手方向に沿った方向の最大縦幅長が長いひし形孔34である。より具体的には、最大横幅長が2.66mmであり、最大縦幅長が9.14mmのひし形とした。   The base corner material 30 of the embodiment shown in FIG. 3 is, similarly to FIG. 2, the bent portion 32 along the central portion along the longitudinal direction of the elongated body 31 and both sides of the central portion of the elongated body 31. And a plurality of through holes 34 formed in three rows penetrating the front and back surfaces in the pair of flat plate portions 33. All of the large number of through holes 34 are diamond holes 34 in which the maximum longitudinal width in the direction along the longitudinal direction of the elongated body is longer than the maximum lateral width in the direction orthogonal to the longitudinal direction. More specifically, it was a diamond having a maximum lateral width of 2.66 mm and a maximum longitudinal width of 9.14 mm.

図4に示された比較例の下地コーナー材40は、長尺体41の長手方向に沿った中央部に沿った曲折部42と、長尺体41の中央部の両側に形成された一対の平板部43と、一対の平板部43に表裏面を貫通する3列に亘って形成された多数の貫通孔44とを備える。これら多数の貫通孔44の全てが、長手方向に直交する長さと、長尺体の長手方向に沿った長さとが等しいひし形孔44である。より具体的には、長手方向に直交する長さ及び沿った長さが共に4.79mmのひし形とした。   The base corner material 40 of the comparative example shown in FIG. 4 includes a bent portion 42 along the central portion along the longitudinal direction of the elongated body 41 and a pair of formed on both sides of the central portion of the elongated body 41. A flat plate portion 43 and a large number of through holes 44 formed in a pair of flat plate portions 43 extending in three rows penetrating the front and back surfaces are provided. All of the large number of through holes 44 are diamond holes 44 having the same length in the longitudinal direction of the elongated body and the length orthogonal to the longitudinal direction. More specifically, it was a diamond with a length orthogonal to the longitudinal direction and a length along the length of 4.79 mm.

図5に示された比較例の下地コーナー材50は、長尺体51の長手方向に沿った中央部に沿った曲折部52と、長尺体51の中央部の両側に形成された一対の平板部53と、一対の平板部53に表裏面を貫通する3列に亘って形成された多数の貫通孔54とを備える。これら多数の貫通孔54の全てが、丸孔54である。より具体的には、直径が4mmの丸形とした。   The base corner material 50 of the comparative example shown in FIG. 5 includes a bent portion 52 along the central portion along the longitudinal direction of the elongated body 51 and a pair of the corner portions formed on both sides of the central portion of the elongated body 51. A flat plate portion 53 and a plurality of through holes 54 formed in a pair of flat plate portions 53 extending in three rows penetrating the front and back surfaces are provided. All of the many through holes 54 are round holes 54. More specifically, it has a round shape with a diameter of 4 mm.

図6に示された比較例の下地コーナー材60は、長尺体61の長手方向に沿った中央部に沿った曲折部62と、長尺体61の中央部の両側に形成された一対の平板部63と、一対の平板部63に表裏面を貫通する3列に亘って形成された多数の貫通孔64とを備える。これら多数の貫通孔64の全てが、長手方向に直交する方向の長さに対して、長尺体の長手方向に沿った方向の長さが短い横長の長丸孔64である。より具体的には、図2に示した長丸孔24を90度回転させたものであり、長手方向に直交する長さが5.32mm、長手方向に沿った長さが2.66mmのカプセル形とした。   The base corner material 60 of the comparative example shown in FIG. 6 includes a bent portion 62 along the central portion along the longitudinal direction of the elongated body 61 and a pair of formed on both sides of the central portion of the elongated body 61. A flat plate portion 63 and a large number of through holes 64 formed in a pair of flat plate portions 63 extending in three rows penetrating the front and back surfaces are provided. All of the large number of through holes 64 are laterally long elongated round holes 64 whose length in the direction along the longitudinal direction of the elongated body is short with respect to the length in the direction orthogonal to the longitudinal direction. More specifically, a capsule obtained by rotating the elongated round hole 24 shown in FIG. 2 by 90 degrees and having a length of 5.32 mm orthogonal to the longitudinal direction and a length of 2.66 mm along the longitudinal direction It was shaped.

これら図2〜図6に示した下地コーナー材を用いて、下地調整を行って貫通孔部分のヤセを検証した。具体的には、個々の下地コーナー材を出隅部を模した角柱材上の試験片に両面テープで貼着した後、同一のパテ剤を用いて、同一の操作手順及び操作速度でパテベラでパテ剤の展延塗布操作を行った。個々の下地コーナー材について、各々3つの試験片で同じ操作を行った。   The base corner material shown in FIGS. 2 to 6 was used to perform base layer adjustment to verify the haze of the through hole portion. Specifically, after attaching each base corner material to a test piece on a square pillar material imitating an output corner with a double-sided tape, using the same putty agent, with the same operation procedure and operation speed, with patellar The spreading application operation of the putty agent was performed. The same operation was performed on each of the ground corner materials with three test pieces each.

展延塗布操作を行った翌日に、下地調整の貫通孔部分のヤセを検証した。検証は下地調整を行ったものと相違する者が行い、具体的にどの下地コーナー材を用いたのかを伏せて行った。結果を表1に示す。尚、表中のヤセの量は、個々の平均値を示しており、パテ塗布面よりヤセている場合はマイナス、逆に膨らんでいる場合はプラスとし、数値が大きいほど良好な値である。   On the next day after the spreading coating operation was performed, the haze of the through hole portion of the substrate adjustment was verified. The verification was performed by a person different from the one in which the ground adjustment was performed, and specifically, which ground corner material was used was laid down. The results are shown in Table 1. The amount of haze in the table shows the average value of each individual, and is negative when it is rougher than the putty-coated surface, and positive when it is swollen, and the larger the value, the better the value.

表1に示した通り、下地コーナー材の長手方向に長い孔形状ほど、ヤセが少なく良好な結果が得られた。逆に横巾方向に長い孔形状にすると、縦横寸法が同じである丸孔やひし形に比べてむしろ悪い結果となることが示された。尚、ヤセの量がプラスになっている場合は、表面から出ているパテ剤を削れば良いため、パテ剤を塗布する手間に比べれば短時間に処理できる。   As shown in Table 1, as the hole shape is longer in the longitudinal direction of the base corner material, a better result is obtained with less haze. On the other hand, it has been shown that when the hole is elongated in the width direction, the result is rather worse than that of a round hole or a diamond having the same vertical and horizontal dimensions. In addition, since it is sufficient to remove the putty agent coming out of the surface when the amount of the haze is positive, it can be processed in a short time as compared with the trouble of applying the putty agent.

また、アンカー効果については、孔の形状では明確な差はなく、孔の面積とピッチに依存している(孔の面積が大きく、ピッチが細かい程強くなる)ため、従来の製品の孔を本発明の孔形状に面積を同じにして置き換えれば、アンカー効果を維持したままヤセを少なく改善できる。   Also, regarding the anchor effect, there is no clear difference in the shape of the hole, and it depends on the area and pitch of the hole (the area of the hole is larger and the finer the pitch is, the stronger the hole). If the area is replaced with the same shape as the hole shape of the invention, it is possible to improve the generation of a little jade while maintaining the anchor effect.

Figure 2019124114
Figure 2019124114

11…下地コーナー材、
12…平板部、
13…貫通孔、
14…パテベラ、
15…パテ剤、
20…下地コーナー材、
21…長尺体、
22…曲折部、
23…平板部、
24…貫通孔、
30…下地コーナー材、
31…長尺体、
32…曲折部、
33…平板部、
34…貫通孔、
11: Base corner material,
12 ... flat portion,
13 ... through hole,
14 ... Patebella,
15 ... Putty,
20 ... base corner material,
21 ... Long body,
22 ... bent part,
23 ... flat portion,
24 ... through hole,
30 ... base corner material,
31 ... Long body,
32 ... bent part,
33 ... flat portion,
34 ... through hole,

Claims (4)

クロス張りされる2つの壁面が交わる入隅部又は出隅部のコーナ部の交線に沿って長尺体である下地コーナー材を配し、スラリー流体のパテ剤を下地コーナー材の上から塗って、前記コーナー材と前記コーナー部との段差を無くすように両者を平滑化する下地調整法であって、
前記長尺体が、長手方向に沿った中央部に沿った曲折部と、前記中央部の両側に形成された一対の平板部と、前記一対の平板部に表裏面を貫通する多数の貫通孔とを備え、
前記多数の貫通孔の全てが、前記長手方向に直交する方向の最大横幅長に対して、長尺体の長手方向に沿った最大縦幅長が長い長孔であり、
前記長孔の最大横幅長に対する最大縦幅長の比率が、1.5倍以上であり、
前記コーナー材の長手方向に沿ってパテベラで前記パテ剤を塗り広げることを特徴とする下地コーナー材を用いた下地調整法
The base corner material, which is a long body, is placed along the intersection line of the corners of the in- corner or out-corner where the two wall surfaces to be crossed intersect, and the putty agent of the slurry fluid is applied from above A base adjustment method of smoothing both the corner material and the corner portion so as to eliminate the difference in level between the corner material and the corner portion ,
Said elongate body includes a bent portion along the central portion in the longitudinal direction, a pair of flat portions formed on opposite sides of said central portion, a large number of through-holes penetrating the front and back surfaces on the pair of plate portions Equipped with
The plurality of through holes are all long holes whose maximum longitudinal width along the longitudinal direction of the elongated body is long with respect to the maximum lateral width in the direction orthogonal to the longitudinal direction.
Maximum vertical width length ratio of state, and are 1.5 times or more to the maximum lateral width length of the slot,
A base adjustment method using a base corner material , characterized in that the putty agent is spread with patella along the longitudinal direction of the corner material.
前記請求項1に記載の下地調整法で用いる下地コーナー材であって、
前記長孔が、長丸孔であることを特徴とする下地コーナー材。
A base corner material used in the base adjustment method according to claim 1;
The base corner material, wherein the long hole is a long round hole.
前記請求項1に記載の下地調整法で用いる下地コーナー材であって、
前記長孔が、楕円孔であることを特徴とする下地コーナー材。
A base corner material used in the base adjustment method according to claim 1;
A ground corner material characterized in that the long hole is an elliptical hole.
前記請求項1に記載の下地調整法で用いる下地コーナー材であって、
前記長孔が、ひし形孔であることを特徴とする下地コーナー材。
A base corner material used in the base adjustment method according to claim 1;
The ground corner material characterized in that the long hole is a diamond hole.
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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5752353A (en) * 1996-12-02 1998-05-19 Trim-Tex, Inc. Drywall-trimming article having curved surface covered with discrete fibers
JP2008057248A (en) * 2006-08-31 2008-03-13 Sansei Tsusho Kk Corner material
JP2013199778A (en) * 2012-03-26 2013-10-03 Tadashi Hashimoto Corner material for wall-covering and forming method of the same
US20140260019A1 (en) * 2013-03-15 2014-09-18 John S. Conboy Drywall Corner Bead

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5752353A (en) * 1996-12-02 1998-05-19 Trim-Tex, Inc. Drywall-trimming article having curved surface covered with discrete fibers
JP2008057248A (en) * 2006-08-31 2008-03-13 Sansei Tsusho Kk Corner material
JP2013199778A (en) * 2012-03-26 2013-10-03 Tadashi Hashimoto Corner material for wall-covering and forming method of the same
US20140260019A1 (en) * 2013-03-15 2014-09-18 John S. Conboy Drywall Corner Bead

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