JP2019104184A - Device for fastening composite materials, method for fastening composite materials, and composite material - Google Patents

Device for fastening composite materials, method for fastening composite materials, and composite material Download PDF

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JP2019104184A
JP2019104184A JP2017238822A JP2017238822A JP2019104184A JP 2019104184 A JP2019104184 A JP 2019104184A JP 2017238822 A JP2017238822 A JP 2017238822A JP 2017238822 A JP2017238822 A JP 2017238822A JP 2019104184 A JP2019104184 A JP 2019104184A
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pin
composite material
composite
fastening
thickness direction
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JP2019104184A5 (en
JP6964505B2 (en
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宗太 加茂
Sota Kamo
宗太 加茂
清嘉 ▲高▼木
清嘉 ▲高▼木
Kiyoka Takagi
俊幸 高柳
Toshiyuki Takayanagi
俊幸 高柳
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Mitsubishi Heavy Industries Ltd
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Mitsubishi Heavy Industries Ltd
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Priority to PCT/JP2018/039368 priority patent/WO2019116733A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
    • B29C65/60Riveting or staking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/06Fibrous reinforcements only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/04Layered products comprising a layer of synthetic resin as impregnant, bonding, or embedding substance
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/12Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/28Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer impregnated with or embedded in a plastic substance
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B11/00Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B17/00Connecting constructional elements or machine parts by a part of or on one member entering a hole in the other and involving plastic deformation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B21/00Means for preventing relative axial movement of a pin, spigot, shaft or the like and a member surrounding it; Stud-and-socket releasable fastenings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B5/00Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Insertion Pins And Rivets (AREA)
  • Laminated Bodies (AREA)
  • Moulding By Coating Moulds (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Connection Of Plates (AREA)

Abstract

To provide a device for fastening composite materials and the like enabling the fastening of composite materials to be stronger.SOLUTION: A fastening device 20 of composite materials for fastening composite materials 11 overlapped together in the thickness direction, in which a pin 12 molded of a reinforcing fiber impregnated with a resin is used, includes: a pair of heads 21 provided on both sides in the thickness direction sandwiching the composite materials 11; a heating part 25 for heating the composite materials 11 sandwiched by the pair of the heads 21 to melt; and a pin striking part 28 provided on one head 21b, and for striking the pin 12 in the thickness direction into the molten part of the composite materials 11 melted by the heating part 25. The pin striking part 28 strikes the pin 12 from the one head 21b toward the other head 21a to bring the end of the pin 12 on the other side into contact with the other head 21a to deform it. The end on the other side of the deformed pin 12 is formed as a slip-off prevention part 12b on the other side.SELECTED DRAWING: Figure 4

Description

本発明は、複合材同士を締結する複合材の締結装置、複合材の締結方法及び複合構造体に関するものである。   BACKGROUND OF THE INVENTION Field of the Invention The present invention relates to a fastening device for a composite material for fastening composite materials, a fastening method for the composite material, and a composite structure.

従来、複合材積層構造物の厚さ方向にピンを差し込んで層間性能を補強したり、複数の積層部材を連結したりする装置が知られている(例えば、特許文献1参照)。この装置で用いられるピンは、複合材積層構造物の厚さに合わせた長さとなっており、このピンの抜け落ちを防止するために、複合材積層構造物の下面にフィルムが付着されている。   DESCRIPTION OF RELATED ART Conventionally, the apparatus which inserts a pin in the thickness direction of a composite material laminated structure, reinforces interlayer performance, or connects a several laminated member is known (for example, refer patent document 1). The pins used in this device have a length matched to the thickness of the composite laminate structure, and a film is attached to the lower surface of the composite laminate structure to prevent the pins from falling off.

特表2010−522655号公報Japanese Patent Publication No. 2010-522655

特許文献1の装置では、ピンが複合材積層構造物の厚さに合わせた長さとなっていることから、ピンの抜け落ちを防止するためには、複合材積層構造物の下面にフィルムを付着する必要があり、作業が煩雑となってしまう。また、一般的に、ピンは、強化繊維に熱硬化性樹脂を含浸させて成形されたものであることから、ピンを折り曲げることができず、ピンに抜け止め部を形成することが困難であった。   In the device of Patent Document 1, since the pin has a length corresponding to the thickness of the composite laminate structure, a film is attached to the lower surface of the composite laminate structure to prevent the pin from falling off. It is necessary and the work becomes complicated. Also, in general, since the pin is formed by impregnating a reinforcing fiber with a thermosetting resin, the pin can not be bent and it is difficult to form a retaining portion on the pin The

そこで、本発明は、複合材同士の締結をより強固なものとすることができる複合材の締結装置、複合材の締結方法及び複合構造体を提供することを課題とする。   Then, this invention makes it a subject to provide the fastening device of the composite material which can make fastening of composite materials firmer, the fastening method of a composite material, and a composite structure.

本発明の複合材の締結装置は、厚さ方向に重ね合わされた複合材同士を締結する複合材の締結装置であって、強化繊維に樹脂を含浸させて成形されたピンが使用されており、前記複合材を挟んで、前記厚さ方向の両側に設けられる一対のヘッドと、一対の前記ヘッドにより挟まれた前記複合材を加熱して溶融させる加熱部と、一方の前記ヘッドに設けられ、前記加熱部により溶融した前記複合材の溶融部に対して、前記ピンを前記厚さ方向に打ち込むピン打ち部と、を備え、前記ピン打ち部は、一方の前記ヘッドから他方の前記ヘッドへ向けて前記ピンを打ち込むことで、前記ピンの他方側の端部を他方の前記ヘッドに当接させて変形させ、変形させた前記ピンの他方側の端部を、他方側抜け止め部として形成することを特徴とする。   The fastening device for a composite material according to the present invention is a fastening device for a composite material for fastening composite materials stacked in the thickness direction, and a pin formed by impregnating a reinforcing fiber with a resin is used. A pair of heads provided on both sides in the thickness direction, sandwiching the composite material, a heating unit for heating and melting the composite material sandwiched between the pair of heads, and one of the heads; And a pin-punched part for driving the pin in the thickness direction with respect to a melted part of the composite material melted by the heating part, the pin-punching part being directed from the one head to the other head The other end of the pin is made to abut against the other head to be deformed by driving the pin, and the other end of the deformed pin is formed as the other side retaining part It is characterized by

また、本発明の複合材の締結方法は、厚さ方向に重ね合わされた複合材同士を締結する複合材の締結方法であって、強化繊維に樹脂を含浸させて成形されたピンが使用されており、前記厚さ方向の両側から、一対のヘッドにより前記複合材を挟み込む挟持工程と、一対の前記ヘッドにより挟まれた前記複合材を加熱して溶融させる加熱工程と、前記加熱部により溶融した前記複合材の溶融部に対して、前記ピンを前記厚さ方向に打ち込むピン打ち工程と、を備え、前記ピン打ち工程では、一方の前記ヘッドから他方の前記ヘッドへ向けて前記ピンを打ち込むことで、前記ピンの他方側の端部を他方の前記ヘッドに当接させて変形させ、変形させた前記ピンの他方側の端部を、他方側抜け止め部として形成することを特徴とする。   Moreover, the fastening method of the composite material of the present invention is a fastening method of the composite material for fastening the composite materials overlapped in the thickness direction, and a pin formed by impregnating a reinforcing fiber with a resin is used. And the step of holding the composite material by a pair of heads from both sides in the thickness direction, the heating step of heating and melting the composite material held by a pair of heads, and melting by the heating unit And c. Driving the pin in the thickness direction with respect to a molten portion of the composite material, wherein the pin driving step is to drive the pin from the one head toward the other head. The other end of the pin is brought into contact with the other head for deformation, and the other end of the deformed pin is formed as the other side retaining part.

この構成によれば、加熱されることによって溶融した複合材の溶融部にピンを打ち込み、ピンの他方側の端部を他方側のヘッドに当接させて変形させることで、ピンに他方側抜け止め部を形成することができる。このため、他方側抜け止め部によりピンが複合材から抜けにくくなるため、ピンによる複合材同士の締結をより強固なものにすることができる。なお、他方側抜け止め部は、ピンの他方側の端部を一方向に折り曲げて変形させることで形成してもよいし、ピンの他方側の端部を放射方向に拡がるように変形させることで形成してもよい。   According to this configuration, the pin is driven into the melting portion of the composite material melted by heating, and the other end of the pin is abutted against the head on the other side to deform the other end of the pin. A stop can be formed. For this reason, since it becomes difficult to remove a pin from a composite material by the other side securing part, fastening of composite materials by a pin can be made stronger. The other side retaining portion may be formed by bending and deforming the other end of the pin in one direction, or deforming the other end of the pin so as to expand in the radial direction. It may be formed of

また、他方の前記ヘッドは、前記ピンが当接する当接面に形成され、前記ピンの他方側の端部を所定の方向に曲げる曲げガイドを有することが、好ましい。   Further, it is preferable that the other head has a bending guide which is formed on an abutting surface on which the pin abuts and which bends the other end of the pin in a predetermined direction.

この構成によれば、他方のヘッドの当接面にピンを当接させることで、曲げガイドに沿って打ち込まれるピンの他方側の端部を、好適に所定の方向に曲げることができる。   According to this configuration, by bringing the pin into contact with the contact surface of the other head, the other end of the pin driven along the bending guide can be suitably bent in a predetermined direction.

本発明の他の複合材の締結装置は、厚さ方向に重ね合わされた複合材同士を締結する複合材の締結装置であって、強化繊維に樹脂を含浸させて成形されたピンが使用されており、前記複合材を挟んで、前記厚さ方向の両側に設けられる一対のヘッドと、一対の前記ヘッドにより挟まれた前記複合材を加熱して溶融させる加熱部と、一方の前記ヘッドに設けられ、前記加熱部により溶融した前記複合材の溶融部に対して、前記ピンを前記厚さ方向に打ち込むピン打ち部と、を備え、前記ピン打ち部は、一方の前記ヘッドから他方の前記ヘッドへ向けて前記ピンを打ち込むことで、前記ピンの他方側の端部を前記複合材の内部で変形させ、変形させた前記ピンの他方側の端部を、他方側抜け止め部として形成することを特徴とする。   Another composite fastening device according to the present invention is a composite fastening device for fastening composites stacked in the thickness direction, and a pin formed by impregnating a reinforcing fiber with a resin is used. A pair of heads provided on both sides in the thickness direction, sandwiching the composite material, a heating unit for heating and melting the composite material sandwiched between the pair of heads, and one of the heads And a pin-punched part for driving the pin in the thickness direction with respect to the molten part of the composite material melted by the heating part, the pin-punching part moving from one head to the other head The other end of the pin is deformed in the inside of the composite by driving the pin toward the other, and the other end of the deformed pin is formed as the other side retaining part. It is characterized by

また、本発明の他の複合材の締結方法は、厚さ方向に重ね合わされた複合材同士を締結する複合材の締結方法であって、強化繊維に樹脂を含浸させて成形されたピンが使用されており、前記厚さ方向の両側から、一対のヘッドにより前記複合材を挟み込む挟持工程と、一対の前記ヘッドにより挟まれた前記複合材を加熱して溶融させる加熱工程と、前記加熱部により溶融した前記複合材の溶融部に対して、前記ピンを前記厚さ方向に打ち込むピン打ち工程と、を備え、前記ピン打ち工程では、一方の前記ヘッドから他方の前記ヘッドへ向けて前記ピンを打ち込むことで、前記ピンの他方側の端部を前記複合材の内部で変形させ、変形させた前記ピンの他方側の端部を、他方側抜け止め部として形成することを特徴とする。   Moreover, the fastening method of the other composite material of this invention is a fastening method of the composite material which fastens the composite materials piled together in the thickness direction, Comprising: The pin formed by impregnating resin with resin is used A sandwiching process of sandwiching the composite material by a pair of heads from both sides in the thickness direction, a heating process of heating and melting the composite material sandwiched by the pair of heads, and the heating unit And a pinning step of driving the pin in the thickness direction with respect to a melted portion of the molten composite material, and in the pinning step, the pin is moved from one head to the other head. The other end of the pin is deformed in the inside of the composite by driving, and the other end of the deformed pin is formed as the other side retaining part.

この構成によれば、加熱されることによって溶融した複合材の溶融部にピンを打ち込み、ピンの他方側の端部を複合材の内部において変形させることで、ピンに他方側抜け止め部を形成することができる。このため、他方側抜け止め部によりピンが複合材から抜けにくくなるため、ピンによる複合材同士の締結をより強固なものにすることができる。なお、他方側抜け止め部は、複合材の内部で折り曲がることによりアンカー効果を発揮可能な形状とすることがよい。   According to this configuration, the pin is driven into the molten part of the composite material melted by heating, and the other end of the pin is deformed in the composite material, thereby forming the other side retaining part on the pin can do. For this reason, since it becomes difficult to remove a pin from a composite material by the other side securing part, fastening of composite materials by a pin can be made stronger. In addition, it is good for the other side securing part to be made into the shape which can exhibit an anchor effect by bending inside a composite material.

また、前記ピン打ち部は、前記ピンの一方側の端部を前記複合材から露出させて打ち込み、一方の前記ヘッドは、前記複合材から露出する前記ピンの一方側の端部が変形するように移動し、変形させた前記ピンの一方側の端部を、一方側抜け止め部として形成することが、好ましい。   In addition, the pinning portion exposes and drives an end of one side of the pin from the composite material, and one of the heads has a shape such that an end of the one side of the pin exposed from the composite is deformed Preferably, one end of the pin moved and deformed is formed as a one-side retaining portion.

この構成によれば、一方のヘッドを移動させ、ピンの一方側の端部を変形させることで、ピンに一方側抜け止め部を形成することができる。このため、一方側抜け止め部によりピンが複合材から抜けにくくなるため、ピンによる複合材同士の締結をさらに強固なものにすることができる。   According to this configuration, it is possible to form the one-side retaining portion on the pin by moving one of the heads and deforming one end of the pin. For this reason, since it becomes difficult to remove a pin from a composite material by the one side securing part, fastening of the composite materials by a pin can be made still stronger.

また、前記ピンに含まれる前記樹脂及び前記複合材に含まれる樹脂は、熱可塑性樹脂及び熱硬化性樹脂の少なくとも一方を含むことが、好ましい。   Moreover, it is preferable that the resin contained in the pin and the resin contained in the composite material include at least one of a thermoplastic resin and a thermosetting resin.

この構成によれば、ピンの樹脂が熱可塑性樹脂で、複合材の樹脂が熱可塑性樹脂となるパターン、ピンの樹脂が熱可塑性樹脂で、複合材の樹脂が熱硬化性樹脂となるパターン、ピンの樹脂が熱硬化性樹脂で、複合材の樹脂が熱可塑性樹脂となるパターン、ピンの樹脂が熱硬化性樹脂で、複合材の樹脂が熱硬化性樹脂となるパターンの、4パターンがある。これらのパターンにおいて、加熱部によりピン及び複合材を適切に溶融させる加熱条件とすることで、複合材の溶融部におけるピンの打ち込みを好適に行うことができ、また、ピンの他方側抜け止め部の形成を好適に行うことができる。例えば、複合材の樹脂が熱硬化性樹脂である場合、所定の部位を熱硬化させる際にピンを打ち込むことで、熱硬化と同時に複合材の締結を行うことができる。   According to this configuration, a pattern in which the resin of the pin is a thermoplastic resin and the resin of the composite material is a thermoplastic resin, a pattern in which the resin of the pin is a thermoplastic resin and the resin of the composite is a thermosetting resin, the pin There are four patterns, a pattern in which the resin of the resin is a thermosetting resin and a resin of the composite material is a thermoplastic resin, and a pattern of the resin of the pins is a thermosetting resin and a resin of the composite material is a thermosetting resin. In these patterns, by setting the heating condition to appropriately melt the pin and the composite material by the heating portion, the pin can be suitably driven in the fusion portion of the composite material, and the other side retaining portion of the pin Can be suitably formed. For example, when the resin of the composite material is a thermosetting resin, fastening of the composite material can be performed simultaneously with the thermal curing by driving the pin when the predetermined portion is thermally cured.

また、前記ピンに含まれる前記樹脂と、前記複合材に含まれる樹脂とは、同じ樹脂であることが、好ましい。   Moreover, it is preferable that the said resin contained in the said pin and the resin contained in the said composite material are the same resin.

この構成によれば、複合材とピンとを好適に一体化させることができる。   According to this configuration, the composite material and the pin can be suitably integrated.

本発明の複合構造体は、厚さ方向に重ね合わされた複合材と、強化繊維に樹脂を含浸させて成形され、重ね合わされた前記複合材に打ち込まれることで、前記複合材同士を締結するピンと、を備え、前記ピンは、一方側の端部を変形させることで形成され、前記複合材からの前記ピンの抜け止めとなる一方側抜け止め部と、他方側の端部を変形させることで形成され、前記複合材からの前記ピンの抜け止めとなる他方側抜け止め部と、を有することを特徴とする。   The composite structure according to the present invention includes a composite material overlapped in the thickness direction, and a pin for fastening the composite materials by being driven into the composite material formed by impregnating a reinforcing fiber with a resin and being molded. , And the pin is formed by deforming one end portion, and is deformed by deforming the one end retaining portion that prevents the pin from coming off the composite material and the other end portion. And a second side retaining portion for retaining the pin from the composite material.

この構成によれば、ピンによる複合材同士の締結が強固となる複合構造体を提供することができる。なお、他方側抜け止め部は、複合材の外部に形成されてもよいし、複合材の内部に形成されてもよい。   According to this configuration, it is possible to provide a composite structure in which fastening of the composite materials by the pins is strong. In addition, the other side retaining part may be formed in the exterior of a composite material, and may be formed in the inside of a composite material.

図1は、実施形態1に係る複合構造体の模式図である。FIG. 1 is a schematic view of a composite structure according to the first embodiment. 図2は、実施形態1に係る締結装置の模式図である。FIG. 2 is a schematic view of the fastening device according to the first embodiment. 図3は、実施形態1に係る締結装置の動作を示す説明図である。FIG. 3 is an explanatory view showing the operation of the fastening device according to the first embodiment. 図4は、実施形態1に係る締結装置の動作を示す説明図である。FIG. 4 is an explanatory view showing the operation of the fastening device according to the first embodiment. 図5は、実施形態2に係る締結装置のヘッドを示す模式図である。FIG. 5 is a schematic view showing a head of a fastening device according to a second embodiment. 図6は、実施形態3に係る複合構造体の模式図である。FIG. 6 is a schematic view of a composite structure according to a third embodiment. 図7は、実施形態4に係る締結装置の動作を示す説明図である。FIG. 7 is an explanatory view showing the operation of the fastening device according to the fourth embodiment.

以下に、本発明に係る実施形態を図面に基づいて詳細に説明する。なお、この実施形態によりこの発明が限定されるものではない。また、下記実施形態における構成要素には、当業者が置換可能かつ容易なもの、あるいは実質的に同一のものが含まれる。さらに、以下に記載した構成要素は適宜組み合わせることが可能であり、また、実施形態が複数ある場合には、各実施形態を組み合わせることも可能である。   Hereinafter, embodiments according to the present invention will be described in detail based on the drawings. The present invention is not limited by this embodiment. In addition, constituent elements in the following embodiments include those that can be easily replaced by persons skilled in the art or those that are substantially the same. Furthermore, the components described below can be combined as appropriate, and when there are a plurality of embodiments, it is also possible to combine each embodiment.

[実施形態1]
実施形態1に係る締結装置20は、厚さ方向に重ね合わせた複合材同士を、ピンを用いて締結するものである。図1は、実施形態1に係る複合構造体の模式図である。図2は、実施形態1に係る締結装置の模式図である。図3及び図4は、実施形態1に係る締結装置の動作を示す説明図である。先ず、実施形態1の締結装置20の説明に先立ち、図1を参照して、ピンにより複合材同士を締結した複合構造体10について説明する。
Embodiment 1
The fastening device 20 according to the first embodiment is to fasten the composite materials stacked in the thickness direction using pins. FIG. 1 is a schematic view of a composite structure according to the first embodiment. FIG. 2 is a schematic view of the fastening device according to the first embodiment. 3 and 4 are explanatory views showing the operation of the fastening device according to the first embodiment. First, prior to the description of the fastening device 20 of the first embodiment, a composite structure 10 in which the composite materials are fastened by pins will be described with reference to FIG.

複合構造体10は、厚さ方向に重ね合わせた複数の複合材11と、複数の複合材11を締結するピン12とを備えている。なお、実施形態1では、複数の複合材11として、一対(2つ)の複合材11を重ね合わせているが、3つ以上の複合材11を重ね合わせてもよく、特に限定されない。   The composite structure 10 includes a plurality of composites 11 stacked in the thickness direction, and a pin 12 for fastening the plurality of composites 11. In the first embodiment, a pair of (two) composite materials 11 are stacked as the plurality of composite materials 11. However, three or more composite materials 11 may be stacked, and is not particularly limited.

複合材11は、強化繊維に樹脂を含浸させたものであり、実施形態1では、板状に形成されている。強化繊維としては、例えば、炭素繊維が用いられるが、炭素繊維に限定されず、その他のプラスチック繊維、ガラス繊維、天然繊維又は金属繊維でもよい。また、樹脂としては、熱可塑性樹脂が用いられるが、加熱することにより溶融する樹脂であれば特に限定されず、熱硬化性樹脂を用いてもよい。熱可塑性樹脂としては、例えば、ポリエーテルエーテルケトン(PEEK)、ポリエーテルケトンケトン(PEKK)、及びポリフェニレンサルファイド(PPS)等である。また、強化繊維基材に熱硬化性樹脂を含浸させた熱硬化プリプレグを用いてもよい。   The composite material 11 is obtained by impregnating a reinforcing fiber with a resin, and in the first embodiment, is formed in a plate shape. As the reinforcing fiber, for example, carbon fiber is used, but not limited to carbon fiber, other plastic fiber, glass fiber, natural fiber or metal fiber may be used. Although a thermoplastic resin is used as the resin, it is not particularly limited as long as it is a resin that melts by heating, and a thermosetting resin may be used. As a thermoplastic resin, it is polyetherether ketone (PEEK), polyether ketone ketone (PEKK), polyphenylene sulfide (PPS) etc., for example. Alternatively, a thermosetting prepreg may be used in which a reinforcing fiber substrate is impregnated with a thermosetting resin.

また、一対の複合材11は、板面内において、厚さ方向に重複して設けられる。一対の複合材11が重ね合わされる面同士、つまり、一対の複合材11が厚さ方向において対向する面同士は、溶着されることで接合している。   Further, the pair of composite materials 11 are provided overlapping in the thickness direction in the plate surface. The surfaces on which the pair of composite materials 11 are superimposed, that is, the surfaces on which the pair of composite materials 11 face in the thickness direction are joined by welding.

ピン12は、強化繊維に樹脂を含浸させたものであり、棒状に形成されている。ピン12は、一対の複合材11が重ね合わされる重複部位に打ち込まれている。ピン12は、複合材11と同様の強化繊維及び樹脂を用いてもよいし、締結に適した強化繊維及び樹脂を用いてもよく、特に限定されない。また、ピン12に含まれる樹脂は、加熱することにより溶融する樹脂であればよい。このピン12は、一対の複合材11の重複部位に挿通される挿通部位12aと、他方側(図1の上側)の端部に形成される他方側抜け止め部12bと、一方側(図1の下側)の端部に形成される一方側抜け止め部12cとを有する。挿通部位12aは、複合材11の厚さ方向に沿って設けられる。他方側抜け止め部12bは、挿通部位12aに対して屈曲して設けられ、他方側の複合材11aの板面に沿って設けられる。一方側抜け止め部12cは、挿通部位12aに対して屈曲して設けられ、一方側の複合材11bの板面に沿って設けられる。また、他方側抜け止め部12bと一方側抜け止め部12cとが屈曲する方向は、挿通部位12aに対して相互に逆方向となっている。なお、実施形態1では、他方側抜け止め部12bと一方側抜け止め部12cとが屈曲する方向を逆方向としたが、屈曲する方向については特に限定されない。   The pin 12 is a reinforcing fiber impregnated with a resin, and is formed in a rod shape. The pin 12 is driven into an overlapping portion where the pair of composites 11 is overlapped. The pin 12 may use the same reinforcing fiber and resin as the composite material 11, or may use a reinforcing fiber and resin suitable for fastening, and is not particularly limited. Further, the resin contained in the pin 12 may be any resin that melts by heating. The pin 12 has an insertion portion 12a which is inserted into the overlapping portion of the pair of composite materials 11, and the other side retaining portion 12b formed at the end of the other side (the upper side in FIG. 1). And one side retaining part 12c formed at the end of the lower side). The insertion portion 12 a is provided along the thickness direction of the composite material 11. The other side retaining portion 12b is provided to bend with respect to the insertion portion 12a, and is provided along the plate surface of the composite material 11a on the other side. The one side retaining portion 12c is provided to be bent with respect to the insertion portion 12a, and is provided along the plate surface of the one side composite material 11b. Further, the bending directions of the other side retaining portion 12b and the one side retaining portion 12c are opposite to each other with respect to the insertion portion 12a. In the first embodiment, the direction in which the other-side slip prevention portion 12b and the one-side slip prevention portion 12c are bent is the reverse direction, but the direction of bending is not particularly limited.

上記の複合構造体10は、ピン12に他方側抜け止め部12b及び一方側抜け止め部12cが設けられていることから、ピン12が一対の複合材11から抜け落ちることを抑制し、ピン12による一対の複合材11の連結を強固なものとしている。   Since the composite structure 10 described above is provided with the other side retaining portion 12 b and the one side retaining portion 12 c in the pin 12, the pin 12 is prevented from falling out of the pair of composite materials 11, and the pin 12 The connection of the pair of composite materials 11 is made strong.

次に、図2を参照して、実施形態1に係る締結装置20について説明する。締結装置20は、一対のヘッド21と、加熱部25と、ピン打ち部28と、を備えている。   Next, the fastening device 20 according to the first embodiment will be described with reference to FIG. The fastening device 20 includes a pair of heads 21, a heating unit 25, and a pin driving unit 28.

一対のヘッド21は、重ね合わされた一対の複合材11の重複部位を、厚さ方向の両側から挟み込んで配置される。一対のヘッド21は、例えば、鉛直方向の上側及び下側に設けられている。つまり、一対の複合材11は、上側のヘッド21aと下側のヘッド21bとの間に挟まれる。このため、一対の複合材11は、その厚さ方向が鉛直方向となる。   The pair of heads 21 is disposed so as to sandwich the overlapping portion of the pair of composite materials 11 overlapped from each other in the thickness direction. The pair of heads 21 is provided, for example, on the upper side and the lower side in the vertical direction. That is, the pair of composite materials 11 is sandwiched between the upper head 21 a and the lower head 21 b. For this reason, the thickness direction of the pair of composite materials 11 is the vertical direction.

加熱部25は、一対のヘッド21により挟まれた一対の複合材11の重複部位を加熱することで、重複部位における樹脂を溶融させている。加熱部25は、一対のヘッド21の内部にそれぞれ設けられるヒータ25a,25bを含む構成となっている。つまり、上側のヘッド21aの内部に、ヒータ25aが設けられ、下側のヘッド21bの内部に、ヒータ25bが設けられる。なお、加熱部25は、一対の複合材11の重複部位を加熱する構成であれば、いずれの構成であってもよく、例えば、磁場加熱等を適用してもよい。   The heating unit 25 melts the resin in the overlapping portion by heating the overlapping portion of the pair of composite materials 11 sandwiched by the pair of heads 21. The heating unit 25 is configured to include heaters 25 a and 25 b provided inside the pair of heads 21. That is, the heater 25a is provided inside the upper head 21a, and the heater 25b is provided inside the lower head 21b. In addition, as long as the heating part 25 is a structure which heats the duplication site | part of a pair of composite material 11, any structure may be sufficient, for example, magnetic field heating etc. may be applied.

ピン打ち部28は、一対の複合材11の重複部位に対して、下側のヘッド21bから上側のヘッド21aへ向かって、ピン12を打ち込むものである。ピン打ち部28は、下側のヘッド21bの内部に設けられている。ピン打ち部28は、ピン12を複合材11へ向けて射出させるための複数の射出孔23を含んで構成されている。複数の射出孔23は、下側のヘッド21bの複合材に当接する当接面から、複合材11の厚さ方向を深さ方向として形成されている。そして、ピン打ち部28は、図示しない押出手段によりピン12を射出孔23から押し出すことで、ピン12を複合材11へ向けて射出する。   The pinning portion 28 drives the pin 12 from the lower head 21 b toward the upper head 21 a with respect to the overlapping portion of the pair of composite materials 11. The pinning portion 28 is provided inside the lower head 21b. The pin portion 28 includes a plurality of injection holes 23 for injecting the pin 12 toward the composite material 11. The plurality of injection holes 23 are formed with the thickness direction of the composite material 11 as the depth direction from the contact surface in contact with the composite material of the lower head 21b. Then, the pinning unit 28 ejects the pin 12 toward the composite material 11 by pushing the pin 12 out of the injection hole 23 by an extrusion unit (not shown).

次に、図2から図4を参照して、締結装置20を用いて、厚さ方向に重ね合わされた複合材同士を締結する複合材の締結方法について説明する。先ず、図2に示すように、締結装置20は、一対のヘッド21により、重ね合わされた一対の複合材11の重複部位を、厚さ方向の両側から挟み込む(ステップS11:挟持工程)。この後、締結装置20は、加熱部25により一対のヘッド21を加熱することで、一対の複合材11の重複部位を加熱して溶融させる(ステップS12:加熱工程)。このため、一対の複合材11の重複部位は、溶融部となる。   Next, with reference to FIGS. 2 to 4, a fastening method of a composite material will be described in which the composite materials stacked in the thickness direction are fastened using the fastening device 20. First, as shown in FIG. 2, the fastening device 20 sandwiches the overlapping portions of the pair of composite materials 11 overlapped by the pair of heads 21 from both sides in the thickness direction (step S11: pinching step). Thereafter, the fastening device 20 heats and melts the overlapping portion of the pair of composite materials 11 by heating the pair of heads 21 by the heating unit 25 (step S12: heating step). For this reason, the overlap part of a pair of composite materials 11 turns into a fusion part.

続いて、締結装置20は、下側のヘッド21bに設けられるピン打ち部28により、複数の射出孔23から複数のピン12を射出する(ステップS13:ピン打ち工程)。射出されたピン12は、下側のヘッド21bから上側のヘッド21aへ向かって、一対の複合材11の重複部位に挿通される。重複部位を通過したピン12は、図3に示すように、その他方側の端部が、上側ヘッド21aに突き当たることで屈曲し、上側のヘッド21aの複合材11に当接する当接面に沿って変形する。そして、変形したピン12の他方側の端部は、他方側抜け止め部12bとして機能する。一方で、射出後のピン12は、その一方側の端部が、複合材11から露出し、射出孔23に格納された状態となる。締結装置20は、図4に示すように、下側のヘッド21bを、複合材11の板面に沿って、他方側抜け止め部12bが延在する方向とは反対側の方向へ移動させる。そして、下側のヘッド21bが移動することにより、ピン12の一方側の端部は、複合材11の板面に沿って屈曲し、一方側抜け止め部12cとして機能する。   Subsequently, the fastening device 20 ejects the plurality of pins 12 from the plurality of ejection holes 23 by the pinning portion 28 provided in the lower head 21b (step S13: pinning step). The ejected pin 12 is inserted from the lower head 21 b toward the upper head 21 a into the overlapping portion of the pair of composite materials 11. As shown in FIG. 3, the other end of the pin 12 which has passed through the overlapping portion is bent as it abuts on the upper head 21a and is along the contact surface of the upper head 21a that abuts on the composite material 11 To transform. The other end of the deformed pin 12 functions as the other side retaining portion 12b. On the other hand, one end of the pin 12 after injection is exposed from the composite material 11 and stored in the injection hole 23. The fastening device 20 moves the lower head 21b along the plate surface of the composite material 11 in the direction opposite to the direction in which the other side retaining portion 12b extends, as shown in FIG. Then, when the lower head 21b moves, the end on one side of the pin 12 is bent along the plate surface of the composite material 11, and functions as the one side retaining portion 12c.

以上のように、実施形態1によれば、加熱されることによって溶融した複合材11の重複部位にピン12を打ち込み、ピン12の他方側の端部を上側のヘッド21aに当接させて変形させることで、ピン12に他方側抜け止め部12bを形成することができる。このため、他方側抜け止め部12bによりピン12が複合材11から抜けにくくなるため、ピン12による複合材11同士の締結をより強固なものにすることができる。   As described above, according to the first embodiment, the pin 12 is driven into the overlapping portion of the composite material 11 melted by heating, and the other end of the pin 12 is brought into contact with the upper head 21 a to deform By doing this, the other side retaining portion 12 b can be formed on the pin 12. For this reason, since it becomes difficult for the pin 12 to come off from the composite material 11 by the other side retaining part 12b, fastening of the composite material 11 with each other by the pin 12 can be made stronger.

また、実施形態1によれば、下側のヘッド21bを移動させ、ピン12の一方側の端部を変形させることで、ピン12に一方側抜け止め部12cを形成することができる。このため、一方側抜け止め部12cによりピン12が複合材11から抜けにくくなるため、ピン12による複合材11同士の締結をさらに強固なものにすることができる。   Further, according to the first embodiment, by moving the lower head 21 b and deforming the end of one side of the pin 12, the one side retaining portion 12 c can be formed on the pin 12. For this reason, since it becomes difficult for the pin 12 to come off from the composite material 11 by the one side retaining part 12c, fastening of the composite material 11 with each other by the pin 12 can be further strengthened.

また、実施形態1によれば、ピン12に含まれる樹脂及び複合材11に含まれる樹脂を熱可塑性樹脂とすることで、加熱部25によりピン12及び複合材11を適切に溶融させることができる。このため、複合材11の重複部位(溶融部)におけるピン12の打ち込みを好適に行うことができ、また、ピン12の他方側抜け止め部12bの形成を好適に行うことができる。   Further, according to the first embodiment, by using the resin contained in the pin 12 and the resin contained in the composite material 11 as the thermoplastic resin, the heating unit 25 can appropriately melt the pin 12 and the composite material 11. . Therefore, the pin 12 can be suitably driven in the overlapping portion (melted portion) of the composite material 11, and the other side retaining portion 12b of the pin 12 can be suitably formed.

また、実施形態1によれば、ピン12に含まれる樹脂と、複合材11に含まれる樹脂とを同じ樹脂とすることで、複合材11とピン12とを好適に一体化させることができる。   Further, according to the first embodiment, by making the resin contained in the pin 12 and the resin contained in the composite material 11 the same resin, the composite material 11 and the pin 12 can be suitably integrated.

また、実施形態1によれば、他方側抜け止め部12b及び一方側抜け止め部12cが形成されたピン12により、一対の複合材11を強固に締結できるため、ピン12による複合材11同士の締結が強固となる複合構造体10を提供することができる。   Further, according to the first embodiment, since the pair of composite materials 11 can be firmly fastened by the pins 12 on which the other-side slip prevention portion 12b and the one-side slip prevention portion 12c are formed, The composite structure 10 in which the fastening is strong can be provided.

なお、実施形態1では、ピン12の他方側の端部を上側のヘッド21aに当接させて変形させることで、ピン12に他方側抜け止め部12bを形成したが、ピン12の他方側の端部を上側のヘッド21aに当接させず、複合材11中に留めてもよい。この場合においても、ピン12による複合材11同士の締結を行うことができる。   In the first embodiment, the other end of the pin 12 is brought into contact with the upper head 21 a and deformed to form the other side retaining portion 12 b in the pin 12. However, the other end of the pin 12 is formed. The end may not be in contact with the upper head 21 a, and may be held in the composite 11. Also in this case, fastening of the composite materials 11 by the pins 12 can be performed.

[実施形態2]
次に、図5を参照して、実施形態2に係る締結装置30について説明する。なお、実施形態2では、重複した記載を避けるべく、実施形態1と異なる部分について説明し、実施形態1と同様の構成である部分については、同じ符号を付して説明する。図5は、実施形態2に係る締結装置のヘッドを示す模式図である。
Second Embodiment
Next, a fastening device 30 according to a second embodiment will be described with reference to FIG. In addition, in the second embodiment, in order to avoid redundant description, portions different from the first embodiment will be described, and portions having the same configuration as the first embodiment will be described with the same reference numerals. FIG. 5 is a schematic view showing a head of a fastening device according to a second embodiment.

実施形態2の締結装置30は、実施形態1の締結装置20の構成に加え、上側のヘッド21aの複合材11が当接する当接面に、ピン12を所定の方向に曲げる曲げガイド31が形成されている。   In the fastening device 30 of the second embodiment, in addition to the configuration of the fastening device 20 of the first embodiment, a bending guide 31 which bends the pin 12 in a predetermined direction is formed on the contact surface of the upper head 21a on which the composite material 11 contacts. It is done.

曲げガイド31は、上側のヘッド21aの当接面に対して窪んで形成される溝である。当接面の曲げガイド31に突き当たるピン12は、その他方側の端部が、所定の方向に屈曲する。   The bending guide 31 is a groove formed to be recessed with respect to the contact surface of the upper head 21a. The other end of the pin 12 which abuts against the bending guide 31 of the contact surface is bent in a predetermined direction.

以上のように、実施形態2によれば、上側のヘッド21aの当接面にピン12を当接させることで、曲げガイド31に沿って打ち込まれるピン12の他方側の端部を、好適に所定の方向に曲げることができる。このため、ピン12の形状をコントロールし易いものにすることができる。   As described above, according to the second embodiment, by bringing the pin 12 into contact with the contact surface of the upper head 21a, the other end of the pin 12 driven along the bending guide 31 is preferably provided. It can be bent in a predetermined direction. Therefore, the shape of the pin 12 can be easily controlled.

なお、実施形態2の曲げガイド31は、ピン12の他方側の端部を所定の方向に屈曲させる形状となっているが、この形状に特に限定されない。   In addition, although the bending guide 31 of Embodiment 2 has a shape in which the other end of the pin 12 is bent in a predetermined direction, the shape is not particularly limited to this shape.

[実施形態3]
次に、図6を参照して、実施形態3に係る複合構造体40について説明する。なお、実施形態3では、重複した記載を避けるべく、実施形態1及び2と異なる部分について説明し、実施形態1及び2と同様の構成である部分については、同じ符号を付して説明する。図6は、実施形態3に係る複合構造体の模式図である。
Third Embodiment
Next, a composite structure 40 according to the third embodiment will be described with reference to FIG. In the third embodiment, parts different from the first and second embodiments will be described to avoid overlapping descriptions, and the same components as those in the first and second embodiments will be described with the same reference numerals. FIG. 6 is a schematic view of a composite structure according to a third embodiment.

実施形態3に係る複合構造体40は、ピン41の形状が、実施形態1のピン12の形状と異なっている。具体的に、ピン41は、一対の複合材11の重複部位に挿通される挿通部位41aと、他方側(図6の上側)の端部に形成される他方側抜け止め部41bと、一方側(図6の下側)の端部に形成される一方側抜け止め部41cとを有する。挿通部位41aは、実施形態1と同様に、複合材11の厚さ方向に沿って設けられる。他方側抜け止め部41bは、挿通部位12aを中心に、他方側の複合材11aの板面に沿って放射状に広がって設けられる。一方側抜け止め部41cは、他方側抜け止め部41bと同様に、挿通部位12aを中心に、一方側の複合材11bの板面に沿って放射状に広がって設けられる。   In the composite structure 40 according to the third embodiment, the shape of the pin 41 is different from the shape of the pin 12 of the first embodiment. Specifically, the pin 41 has an insertion portion 41a which is inserted into the overlapping portion of the pair of composite materials 11, and the other side retaining portion 41b formed at the end of the other side (the upper side in FIG. 6) It has the one side retaining part 41c formed in the end of (the lower side of FIG. 6). The insertion portion 41 a is provided along the thickness direction of the composite material 11 as in the first embodiment. The other side retaining portion 41b is provided so as to radially spread along the plate surface of the composite material 11a on the other side centering on the insertion portion 12a. The one-side retaining portion 41c is provided so as to radially spread along the plate surface of the one side composite material 11b around the insertion portion 12a, similarly to the other-side retaining portion 41b.

上記のような他方側抜け止め部41b及び一方側抜け止め部41cを、実施形態1の締結装置20を用いて形成する場合、締結装置20は、例えば、各ヘッド21a,21bを、複合材11の板面に対して叩くように動作させ、ピン41の端部を潰すことで、ピン41の端部を放射状に広がる形状とすることができる。また、上記のような他方側抜け止め部41b及び一方側抜け止め部41cを、実施形態2の締結装置30を用いて形成する場合、締結装置30は、例えば、曲げガイド31を、ピン41の端部を放射状に広げることが可能な形状とする。   In the case where the other side retaining portion 41b and the one side retaining portion 41c as described above are formed using the fastening device 20 of the first embodiment, the fastening device 20 includes, for example, the respective heads 21a and 21b and the composite material 11 The end portion of the pin 41 can be shaped so as to expand radially by crushing the end portion of the pin 41 so that the end portion of the pin 41 is crushed. Further, in the case where the other side retaining portion 41 b and the one side retaining portion 41 c as described above are formed using the fastening device 30 of the second embodiment, the fastening device 30 may, for example, The end is shaped to be able to expand radially.

[実施形態4]
次に、図7を参照して、実施形態4に係る締結装置50について説明する。なお、実施形態4でも、重複した記載を避けるべく、実施形態1から3と異なる部分について説明し、実施形態1から3と同様の構成である部分については、同じ符号を付して説明する。図7は、実施形態4に係る締結装置の動作を示す説明図である。
Fourth Embodiment
Next, a fastening device 50 according to a fourth embodiment will be described with reference to FIG. Also in the fourth embodiment, in order to avoid redundant description, parts different from the first to third embodiments will be described, and parts having the same configuration as the first to third embodiments will be described with the same reference numerals. FIG. 7 is an explanatory view showing the operation of the fastening device according to the fourth embodiment.

実施形態4の締結装置50は、実施形態1のピン打ち工程S13に代えて、他方側の複合材11aの内部で他方側抜け止め部12bを形成するピン打ち工程S13aを行っている。なお、締結装置50は、実施形態1の締結装置20と同様の構成となっており、ピン12の他方側の端部を他方側の複合材11aの内部で変形させるように、ピン打ち部28からピン12を射出する。   The fastening device 50 of the fourth embodiment performs the pinning step S13a for forming the other side retaining portion 12b inside the composite material 11a on the other side, instead of the pinning step S13 of the first embodiment. The fastening device 50 has the same configuration as the fastening device 20 of the first embodiment, and the pin driving portion 28 is configured to deform the other end of the pin 12 inside the composite 11a on the other side. Eject pin 12 from.

具体的に、ピン打ち工程S13aでは、締結装置50のピン打ち部28の複数の射出孔23から複数のピン12を射出する。射出されたピン12は、下側のヘッド21bから上側のヘッド21aへ向かい、その他方側の端部が、他方側の複合材11aの内部で変形する。変形したピン12の他方側の端部は、他方側抜け止め部12bとして機能する。なお、図7では、他方側抜け止め部12bが一方向に屈曲する形状として図示しているが、この形状に特に限定されず、アンカー効果を発揮可能な形状であれば、いずれの形状であってもよい。ここで、ピン12の他方側の端部を、他方側の複合材11aの内部で変形させる場合、ピン打ち工程S13aの前工程となる加熱工程S12では、上側のヘッド21aにより他方側の複合材11aの表面を加熱せずに、下側のヘッド21bにより一方側の複合材11bを加熱することがよい。これにより、他方側の複合材11aの表面が軟化することがないことから、ピン12が複合材11の内部で変形し易いものにできる。   Specifically, in the pinning step S13a, the plurality of pins 12 are injected from the plurality of injection holes 23 of the pinning portion 28 of the fastening device 50. The ejected pin 12 goes from the lower head 21b to the upper head 21a, and the other end is deformed inside the composite 11a on the other side. The other end of the deformed pin 12 functions as the other side retaining portion 12b. In FIG. 7, the other side retaining portion 12 b is illustrated as a shape bent in one direction, but the shape is not particularly limited to this shape, and any shape may be used as long as it can exhibit an anchor effect. May be Here, when the end on the other side of the pin 12 is deformed inside the composite 11a on the other side, in the heating step S12, which is a step prior to the pinning step S13a, the composite on the other side by the upper head 21a. It is preferable to heat the composite material 11b on one side by the lower head 21b without heating the surface 11a. As a result, the surface of the other side composite material 11 a is not softened, so that the pin 12 can be easily deformed inside the composite material 11.

以上のように、実施形態4によれば、加熱されることによって溶融した複合材11の重複部位にピン12を打ち込み、ピン12の他方側の端部を複合材11の内部で変形させることで、ピン12に他方側抜け止め部12bを形成することができる。このため、他方側抜け止め部12bによりピン12が複合材11から抜けにくくなるため、ピン12による複合材11同士の締結をより強固なものにすることができる。   As described above, according to the fourth embodiment, the pin 12 is driven into the overlapping portion of the composite material 11 melted by heating, and the other end of the pin 12 is deformed inside the composite material 11. The other side retaining portion 12 b can be formed on the pin 12. For this reason, since it becomes difficult for the pin 12 to come off from the composite material 11 by the other side retaining part 12b, fastening of the composite material 11 with each other by the pin 12 can be made stronger.

10 複合構造体
11 複合材
12 ピン
12a 挿通部位
12b 他方側抜け止め部
12c 一方側抜け止め部
20 締結装置
21 ヘッド
23 射出孔
25 加熱部
25a,25b ヒータ
28 ピン打ち部
30 締結装置(実施形態2)
31 曲げガイド
40 複合構造体(実施形態3)
41 ピン
41a 挿通部位
41b 他方側抜け止め部
41c 一方側抜け止め部
50 締結装置(実施形態4)
DESCRIPTION OF SYMBOLS 10 composite structure 11 composite material 12 pin 12a insertion site | part 12b other side securing part 12c one side securing part 20 fastening apparatus 21 head 23 injection hole 25 heating part 25a, 25b heater 28 pinning part 30 fastening apparatus (Embodiment 2 )
31 bending guide 40 composite structure (third embodiment)
41 pin 41a insertion portion 41b other side retaining portion 41c one side retaining portion 50 fastening device (fourth embodiment)

Claims (9)

厚さ方向に重ね合わされた複合材同士を締結する複合材の締結装置であって、
強化繊維に樹脂を含浸させて成形されたピンが使用されており、
前記複合材を挟んで、前記厚さ方向の両側に設けられる一対のヘッドと、
一対の前記ヘッドにより挟まれた前記複合材を加熱して溶融させる加熱部と、
一方の前記ヘッドに設けられ、前記加熱部により溶融した前記複合材の溶融部に対して、前記ピンを前記厚さ方向に打ち込むピン打ち部と、を備え、
前記ピン打ち部は、一方の前記ヘッドから他方の前記ヘッドへ向けて前記ピンを打ち込むことで、前記ピンの他方側の端部を他方の前記ヘッドに当接させて変形させ、変形させた前記ピンの他方側の端部を、他方側抜け止め部として形成することを特徴とする複合材の締結装置。
It is a fastening device of a composite material which fastens composite materials piled up in the thickness direction,
Pins molded by impregnating resin with reinforcing fiber are used,
A pair of heads provided on both sides in the thickness direction across the composite material;
A heating unit that heats and melts the composite material sandwiched by a pair of the heads;
And a pin driving section provided on one of the heads and driving the pin in the thickness direction with respect to the melting section of the composite material melted by the heating section.
The pin-punched portion is configured to cause the other end of the pin to abut against the other head, thereby deforming the pin by hitting the pin from one head toward the other head. A compound fastening device characterized in that an end on the other side of a pin is formed as the other side retaining portion.
他方の前記ヘッドは、前記ピンが当接する当接面に形成され、前記ピンの他方側の端部を所定の方向に曲げる曲げガイドを有することを特徴とする請求項1に記載の複合材の締結装置。   The composite according to claim 1, wherein the other head is formed on an abutting surface on which the pin abuts, and has a bending guide that bends the other end of the pin in a predetermined direction. Fastening device. 厚さ方向に重ね合わされた複合材同士を締結する複合材の締結装置であって、
強化繊維に樹脂を含浸させて成形されたピンが使用されており、
前記複合材を挟んで、前記厚さ方向の両側に設けられる一対のヘッドと、
一対の前記ヘッドにより挟まれた前記複合材を加熱して溶融させる加熱部と、
一方の前記ヘッドに設けられ、前記加熱部により溶融した前記複合材の溶融部に対して、前記ピンを前記厚さ方向に打ち込むピン打ち部と、を備え、
前記ピン打ち部は、一方の前記ヘッドから他方の前記ヘッドへ向けて前記ピンを打ち込むことで、前記ピンの他方側の端部を前記複合材の内部で変形させ、変形させた前記ピンの他方側の端部を、他方側抜け止め部として形成することを特徴とする複合材の締結装置。
It is a fastening device of a composite material which fastens composite materials piled up in the thickness direction,
Pins molded by impregnating resin with reinforcing fiber are used,
A pair of heads provided on both sides in the thickness direction across the composite material;
A heating unit that heats and melts the composite material sandwiched by a pair of the heads;
And a pin driving section provided on one of the heads and driving the pin in the thickness direction with respect to the melting section of the composite material melted by the heating section.
The other end of the pin is deformed in the inside of the composite material by driving the pin from one head toward the other head, and the other of the pin is deformed. A composite fastening device characterized in that an end on one side is formed as the other side retaining part.
前記ピン打ち部は、前記ピンの一方側の端部を前記複合材から露出させて打ち込み、
一方の前記ヘッドは、前記複合材から露出する前記ピンの一方側の端部が変形するように移動し、変形させた前記ピンの一方側の端部を、一方側抜け止め部として形成することを特徴とする請求項1から3のいずれか1項に記載の複合材の締結装置。
The pinning portion is driven by exposing one end of the pin from the composite material.
One of the heads is moved so that one end of the pin exposed from the composite material is deformed, and one end of the deformed pin is formed as a one-side retaining part. The fastening device of the composite material according to any one of claims 1 to 3, characterized in that
前記ピンに含まれる前記樹脂及び前記複合材に含まれる樹脂は、熱可塑性樹脂及び熱硬化性樹脂の少なくとも一方を含むことを特徴とする請求項1から4のいずれか1項に記載の複合材の締結装置。   The composite according to any one of claims 1 to 4, wherein the resin contained in the pin and the resin contained in the composite material include at least one of a thermoplastic resin and a thermosetting resin. Fastening device. 前記ピンに含まれる前記樹脂と、前記複合材に含まれる樹脂とは、同じ樹脂であることを特徴とする請求項1から5のいずれか1項に記載の複合材の締結装置。   The said resin contained in the said pin and resin contained in the said composite material are the same resin, The fastening apparatus of the composite material of any one of Claim 1 to 5 characterized by the above-mentioned. 厚さ方向に重ね合わされた複合材同士を締結する複合材の締結方法であって、
強化繊維に樹脂を含浸させて成形されたピンが使用されており、
前記厚さ方向の両側から、一対のヘッドにより前記複合材を挟み込む挟持工程と、
一対の前記ヘッドにより挟まれた前記複合材を加熱して溶融させる加熱工程と、
前記加熱部により溶融した前記複合材の溶融部に対して、前記ピンを前記厚さ方向に打ち込むピン打ち工程と、を備え、
前記ピン打ち工程では、一方の前記ヘッドから他方の前記ヘッドへ向けて前記ピンを打ち込むことで、前記ピンの他方側の端部を他方の前記ヘッドに当接させて変形させ、変形させた前記ピンの他方側の端部を、他方側抜け止め部として形成することを特徴とする複合材の締結方法。
It is a fastening method of a composite material for fastening composite materials superposed in the thickness direction,
Pins molded by impregnating resin with reinforcing fiber are used,
A sandwiching step of sandwiching the composite material by a pair of heads from both sides in the thickness direction;
A heating step of heating and melting the composite material sandwiched by a pair of the heads;
And a pinning step of driving the pin in the thickness direction with respect to the molten portion of the composite material melted by the heating unit.
In the pinning step, the other end portion of the pin is made to abut against the other head to be deformed by driving the pin from one head toward the other head. The other end of the pin is formed as the other side retaining part, and the fastening method of the composite material is characterized.
厚さ方向に重ね合わされた複合材同士を締結する複合材の締結方法であって、
強化繊維に樹脂を含浸させて成形されたピンが使用されており、
前記厚さ方向の両側から、一対のヘッドにより前記複合材を挟み込む挟持工程と、
一対の前記ヘッドにより挟まれた前記複合材を加熱して溶融させる加熱工程と、
前記加熱部により溶融した前記複合材の溶融部に対して、前記ピンを前記厚さ方向に打ち込むピン打ち工程と、を備え、
前記ピン打ち工程では、一方の前記ヘッドから他方の前記ヘッドへ向けて前記ピンを打ち込むことで、前記ピンの他方側の端部を前記複合材の内部で変形させ、変形させた前記ピンの他方側の端部を、他方側抜け止め部として形成することを特徴とする複合材の締結方法。
It is a fastening method of a composite material for fastening composite materials superposed in the thickness direction,
Pins molded by impregnating resin with reinforcing fiber are used,
A sandwiching step of sandwiching the composite material by a pair of heads from both sides in the thickness direction;
A heating step of heating and melting the composite material sandwiched by a pair of the heads;
And a pinning step of driving the pin in the thickness direction with respect to the molten portion of the composite material melted by the heating unit.
In the pinning step, the other end of the pin is deformed in the composite material by driving the pin from one head toward the other head, and the other of the deformed pin is deformed. A method of fastening a composite material, comprising: forming an end on one side as the other side retaining part.
厚さ方向に重ね合わされた複合材と、
強化繊維に樹脂を含浸させて成形され、重ね合わされた前記複合材に打ち込まれることで、前記複合材同士を締結するピンと、を備え、
前記ピンは、
一方側の端部を変形させることで形成され、前記複合材からの前記ピンの抜け止めとなる一方側抜け止め部と、
他方側の端部を変形させることで形成され、前記複合材からの前記ピンの抜け止めとなる他方側抜け止め部と、を有することを特徴とする複合構造体。
Composites stacked in the thickness direction,
And a pin for fastening the composites together by impregnating the reinforcing fibers with a resin, molding the composites, and driving the composites into a pile.
The pin is
A one-side retaining portion which is formed by deforming one end portion and serves as a retaining for the pin from the composite material;
A composite structure comprising: a second side retaining portion which is formed by deforming an end portion on the other side and serves as a retaining means for the pin from the composite material.
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