JP2019099253A - Blow container and method of manufacturing the same - Google Patents
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Abstract
Description
本発明は、軟質合成樹脂よりなる折り畳み可能な略直方体のブロー容器とその製造方法に関する。 The present invention relates to a collapsible substantially rectangular blow container made of soft synthetic resin and a method of manufacturing the same.
折り畳み可能な略直方体のブロー容器は、軟質合成樹脂よりなり、ブロー成形で製造された容器であり、空の時には折り畳んで体積を小さくして重ね合わせて運搬でき、使用する際には段ボール箱に設置して、液体や粉体からなる収納物を注入すると共に膨らませ、段ボール箱と一緒に配送されている。 The foldable substantially rectangular blow container is a container made of soft synthetic resin and manufactured by blow molding. When empty, it can be folded to reduce the volume and carry it in an overlapping manner, and when used it can be used as a cardboard box It is placed and poured into a container filled with liquid or powder and inflated and delivered together with a cardboard box.
このようなブロー容器は種々提案されており、例えば、「ブロー成形,真空成形,等の成形法により得た,頂角が略直角である2等辺三角柱状の殻2個を,底面を対抗させ,その両者の接合部を共に外に向けて突き出した状態で周囲を溶着(当該溶着部をパーティングラインと称す)して得た直(又は立)方体を,一の三角柱体相当部分(折畳み内層と称す)をパーティングラインに沿い,他の三角柱体相当部分(折畳み外層と称す)の内側に反転して折り畳み,収容可能な構造を有する軟質プラスチック容器において,その折畳み内層となるべき側に,パーティングラインに沿い,かつ外側に向けて連続して円弧状に凸に膨出した突条(以下,単に突条と称す)を設け,その突条の中心線とパーティングラインの中心線との間隔を成形品の肉厚の薄い点において短く,厚い点において長くし,かつ突条の高さを成形品の肉厚の薄い点において低く,厚い点において高くすることを特徴とする折り畳み軟質プラスチック容器。」(例えば、特許文献1参照。)、「ブロー成形等の手段により軟質プラスチックを用いて成形される容器本体1に、その体積を実質的に二分割(1A,1B)する線に沿って外側に向けて補強リブ3を融着形成し、その一方の基体1Aの上部に開閉部2を設け、且つ、他方の折り込み体1Bに、前記補強リブ3の近傍位置で、該補強リブ3に沿って折り畳み用の薄肉の突条4を外側に向けて形成し、前記他方の折り込み体1Bを前記基体1Aの内側へ折り畳み可能に構成した軟質プラスチック容器に於いて、前記補強リブ3を、前記折り込み体1Bの充填拡張時には前記突条4の頂部4aを被覆するように変形し、且つ、前記基体1Aへの折り込み時には、前記突条4の側面4bの方に倒伏するように構成すると共に該補強リブ3の先端縁3aがその倒伏時に前記突条4の頂部4aよりも高く位置する長さLに構成してある、軟質プラスチック容器。」(例えば、特許文献2参照。)等が提案されている。 Various such blow containers have been proposed. For example, two shells of an isosceles triangular prismatic shape whose apex angle is substantially perpendicular obtained by a molding method such as blow molding, vacuum molding, etc. A straight (or upright) square obtained by welding the periphery (referred to as the parting line) in a state in which the two joint parts project outward together is a portion corresponding to one triangular cylinder ( A soft plastic container having a structure that can be folded and accommodated along the parting line and folded inside the other triangular column equivalent part (referred to as the folded outer layer) along the parting line, the side to be the folded inner layer A protruding ridge (hereinafter referred to simply as a protruding ridge) that bulges continuously in a circular arc along the parting line and toward the outside, and the center line of the ridge and the center of the parting line The distance between the wire and the molded part A foldable soft plastic container characterized in that it is short at the thin points, long at the thick points, and the height of the ridges is low at the thin points and thick points on the thickness of the molded article. Patent Document 1), “In the container body 1 molded using a soft plastic by means such as blow molding, reinforcement is made outward along a line which substantially divides the volume into two (1A, 1B) The rib 3 is formed by fusion, and the opening / closing portion 2 is provided on the upper portion of one of the base bodies 1A, and the other folded body 1B is folded along the reinforcing rib 3 at a position near the reinforcing rib 3 In the soft plastic container in which the thin rib 4 is formed outward and the other folded body 1B is configured to be foldable to the inside of the base 1A, the reinforcing rib 3 is filled with the folded body 1B. When it is stretched, it is deformed so as to cover the top 4a of the ridge 4 and when it is folded into the base 1A, it is configured to lie toward the side surface 4b of the ridge 4 and the tip of the reinforcing rib 3 A soft plastic container is configured such that the edge 3a has a length L located higher than the top portion 4a of the protrusion 4 when it is laid down "(see, for example, Patent Document 2) and the like.
上記容器は段ボール箱に入れて配送するのに適しているが、段ボール箱に設置されると、収納物を注入する際には、段ボール箱の上蓋を外側に折り畳んで注入することになり、側面は段ボール箱の上蓋によって目隠しされるため、何を注入するのか、及び、使用する際(収納物を排出する際)にも段ボール箱の上蓋を外側に折り畳んで使用することになり、側面は段ボール箱の上蓋によって目隠しされるため、何が収納されているのか、上方から見てもわからないという欠点があった。又、使用する際(収納物を排出する際)に、段ボール箱を除去することも度々行われているが、この場合にも収納物がわからないという欠点があった。 The above container is suitable for delivery in a cardboard box, but when it is installed in a cardboard box, when the stored material is poured, the upper lid of the cardboard box is folded outward and poured, Is blinded by the upper lid of the cardboard box, so what is to be injected and when using (when discharging the contents) the upper lid of the cardboard box will be folded outward and the side is corrugated cardboard Since it is blinded by the upper lid of the box, there is a drawback that it can not be seen from the top as to what is stored. Moreover, when using it (when discharging stored goods), removing a corrugated-cardboard box is often performed, However, In this case, there existed a fault that a stored thing was not known.
本発明の目的は、上記問題点に鑑み、注入する際及び使用する際に何を注入・収納するのか及び何が収納されているのかが上部から見て確実に認識できる折り畳み可能な略直方体のブロー容器及びその製造方法を提供することにある。 SUMMARY OF THE INVENTION In view of the above problems, the object of the present invention is to provide a collapsible substantially rectangular parallelepiped that can be recognized from the top with certainty what is to be injected and stored and what is stored when injecting and using. A blow container and a method of manufacturing the same.
即ち、本発明は、
[1]相対する2側壁にその体積を略2等分する補強リブが形成されていると共に開口部を有し、該開口部に蓋体を篏合するための口金が設置されている、軟質合成樹脂よりなる折り畳み可能な略直方体のブロー容器であって、開口部周辺の容器の側壁に、容器に収納する収納物の名称が印字されていることを特徴とするブロー容器、及び、
[2]略三角柱状のキャビティを有する底側金型と、キャビティ側表面に容器に収納する収納物の名称を表す凹凸部が形成されていると共に筒状部を有する筒状金型と、該筒状金型の筒状部に摺動自在に挿入されている開口部形成用冶具よりなり、該筒状金型と開口部形成用冶具の間であって、キャビティ側に口金を収納するための空間が形成されている補助金型が設置されている、略三角柱状のキャビティを有する口金側金型よりなるブロー成形用金型に、該空間に口金を設置し、軟質合成樹脂よりなる溶融状態のパリソンを供給し、型締めした後、圧縮空気を注入しパリソンを膨張成形し、次いで、開口部形成用冶具で開口部を形成した後、型開け・脱型することを特徴とする上記[1]記載のブロー容器の製造方法
に関する。
That is, the present invention
[1] Two opposing side walls are formed with reinforcing ribs that divide the volume into approximately equal halves and have an opening, and the opening is provided with a mouthpiece for joining the lid, soft A blowable container having a foldable substantially rectangular parallelepiped shape made of a synthetic resin, wherein the side wall of the container in the vicinity of the opening is printed with the name of a storage item to be stored in the container;
[2] A bottom-side mold having a substantially triangular prism-like cavity, a cylindrical mold having a cylindrical portion and a concavo-convex portion representing the name of a stored item to be stored in a container formed on the cavity-side surface; An opening forming jig slidably inserted into a cylindrical portion of a cylindrical mold, for accommodating the die on the cavity side between the cylindrical mold and the opening forming jig A die is placed in the blow molding mold consisting of a die on the die side having a substantially triangular columnar cavity in which an auxiliary die in which the space is formed is installed, and the die is placed in the space, and melting made of soft synthetic resin After supplying the parison in the state and clamping it, compressed air is injected and expansion molding of the parison is performed, and then the opening forming jig is used to form an opening, and then the mold is opened and removed. [1] It relates to the manufacturing method of the blow container of a statement.
本発明のブロー容器の構成は上述の通りであり、収納物を注入する際及び使用する際に何を注入・収納するのか及び何が収納されているのかが上部から見て確実に認識でき、空の時には折り畳んで体積を小さくして重ね合わせて運搬でき、段ボール箱に設置されていても、液体や粉体からなる収納物を間違いなく注入すると共に膨らませ、段ボール箱と一緒に配送でき、使用する際に収納物を間違うことがない。又、本発明のブロー容器の製造方法の構成は上述の通りであり、上記ブロー容器を容易に製造することができる。 The configuration of the blow container of the present invention is as described above, and it is possible to reliably recognize from the upper part what is to be poured and stored and what is stored when pouring and using the stored material, When it is empty, it can be folded to reduce its volume and carried in layers, and even if it is installed in a cardboard box, it can infuse and inflate stored items consisting of liquid or powder and be delivered together with the cardboard box. There is no need to make mistakes in storing items. Further, the configuration of the method for producing a blow container of the present invention is as described above, and the blow container can be easily produced.
本発明のブロー容器は、相対する2側壁にその体積を略2等分する補強リブが形成されていると共に開口部を有し、該開口部に蓋体を篏合するための口金が設置されている、軟質合成樹脂よりなる折り畳み可能な略直方体のブロー容器であって、開口部周辺の容器の側壁に、容器に収納する収納物の名称が印字されていることを特徴とする。 The blow container of the present invention has reinforcing ribs formed on two opposite side walls to divide the volume into approximately equal halves and has an opening, and a mouthpiece for installing a lid is provided at the opening. The container is a collapsible substantially rectangular blow container made of soft synthetic resin, and the side wall of the container around the opening is marked with the name of the stored item to be stored in the container.
上記軟質合成樹脂としては、折り畳み可能な軟質合成樹脂であれば、特に限定されず、肉厚になれば硬質であっても薄肉になれば軟質になる合成樹脂であってもよく、例えば、オレフィン系樹脂、塩化ビニル系樹脂、アクリル系樹脂等が挙げられ、オレフィン系樹脂が好ましい。オレフィン系樹脂としては、例えば、高密度ポリエチレン樹脂、中密度ポリエチレン樹脂、低密度ポリエチレン樹脂、直鎖状低密度ポリエチレン樹脂、ポリプロピレン樹脂、エチレン−プロピレン共重合体、エチレン−1−ブテン共重合体、エチレン−1−ペンテン共重合体、エチレン−1−ヘキセン共重合体等が挙げられる。 The soft synthetic resin is not particularly limited as long as it is a foldable soft synthetic resin, and it may be hard if it is thick or synthetic resin that becomes soft if it is thin, for example, olefin Examples thereof include system resins, vinyl chloride resins, acrylic resins and the like, and olefin resins are preferable. As the olefin resin, for example, high density polyethylene resin, medium density polyethylene resin, low density polyethylene resin, linear low density polyethylene resin, polypropylene resin, ethylene-propylene copolymer, ethylene-1-butene copolymer, Ethylene-1-pentene copolymer, ethylene-1-hexene copolymer, etc. are mentioned.
次に、本発明のブロー容器を、図面を参照して説明する。図1は本発明のブロー容器の一例を示す平面図であり、図2はその側面図である。図3は図1におけるA−A断面図であり、図4は図1における開口部周辺の拡大平面図である。又、図5は上記ブロー容器を折り畳んだ状態の一例を示す側面図である。 Next, the blow container of the present invention will be described with reference to the drawings. FIG. 1 is a plan view showing an example of the blow container of the present invention, and FIG. 2 is a side view thereof. 3 is a cross-sectional view taken along the line A-A in FIG. 1, and FIG. 4 is an enlarged plan view around the opening in FIG. FIG. 5 is a side view showing an example of the blow container folded.
図中1はブロー容器であり、軟質合成樹脂よりなる上壁1a、底壁1b、左側壁1c、右側壁1d、前壁1e及び後壁1fにより略直方体に形成されている。上壁1aには開口部2が形成され、開口部周辺は下方にへこまされた凹陥部12が形成されている。開口部周辺の凹陥部12に蓋体を篏合するための口金11が設置されており、その周辺の凹陥部12である容器の側壁に、容器に収納する収納物の名称13が印字されている。 In the figure, reference numeral 1 denotes a blow container, which is formed into a substantially rectangular parallelepiped by an upper wall 1a, a bottom wall 1b, a left side wall 1c, a right side wall 1d, a front wall 1e and a rear wall 1f made of soft synthetic resin. An opening 2 is formed in the upper wall 1a, and a recess 12 indented downward is formed around the opening. The mouthpiece 11 for fitting the lid to the recessed portion 12 around the opening is installed, and the name 13 of the stored item to be stored in the container is printed on the side wall of the container which is the recessed portion 12 around it. There is.
尚、口金11が凹陥部12の略中心部であって最も低い位置に設置されていると、ブロー容器を段ボール箱に設置した際に、蓋体が段ボール箱の蓋部分に突出した状態で当たらず運搬中に段ボール箱が壊れにくい。又、本発明のブロー容器は軟質合成樹脂よりなるので収納物を注入する際や排出する際には口金を上方に突出するように凹陥部12を突出させ、収納物を注入し口金11に蓋体を設置して密閉した後、口金11及び蓋体を下方の押し込んでもよい。こうすることにより、収納物をより容易に注入・排出でき、より多くの収納物を収納、運搬できると共に蓋体が突出した状態で段ボール箱の蓋部分に当たらず運搬中に段ボール箱が壊れにくくなるので好ましい。 It should be noted that when the mouthpiece 11 is installed at the lowest position at a substantially central portion of the recessed portion 12 and the blow container is installed in the cardboard box, the lid is in contact with the lid portion of the cardboard box The cardboard box is hard to break during transportation. Further, since the blow container of the present invention is made of soft synthetic resin, when the stored material is poured or discharged, the concave portion 12 is protruded so that the mouthpiece protrudes upward, the stored matter is poured, and the mouthpiece 11 is covered. After setting up and sealing the body, the mouthpiece 11 and the lid may be pushed downward. By doing this, the stored items can be more easily injected and discharged, and more stored items can be stored and transported, and the cardboard box is not easily broken during transportation without hitting the lid portion of the cardboard box with the lid protruding. It is preferable because
又、上記収納物の名称13の印字方法は、従来公知の任意の方法が採用されればよく、例えば、マジックインキ等の筆記用具で記入する方法、インクジェットプリンターで印刷する方法、溶融状態の容器表面に金型で刻印する方法等が挙げられる。 In addition, as the printing method of the name 13 of the above-mentioned stored item, any conventionally known method may be adopted, for example, a method of writing with a writing instrument such as magic ink, a method of printing with an inkjet printer, a container in a molten state The method etc. which stamp on a surface with a metal mold are mentioned.
図中14は補強リブであり、左側壁1c側から右側壁1d側方向に、前壁1e及び後壁1fの対角線に設けられており、補強リブ14に沿って、底壁1b及び右側壁1dをブロー容器1の内側方向に押すことにより、図5に示したように、補強リブ14に沿って、折り畳み可能になされている。 In the figure, 14 is a reinforcing rib, provided on the diagonal of the front wall 1e and the rear wall 1f in the direction from the left wall 1c side to the right wall 1d side, and along the reinforcing rib 14, the bottom wall 1b and the right wall 1d Is pushed inward of the blow container 1 so as to be foldable along the reinforcing rib 14 as shown in FIG.
本発明の請求項1記載のブロー容器の製造方法は、略三角柱状のキャビティを有する底側金型と、キャビティ側表面に容器に収納する収納物の名称を表す凹凸部が形成されていると共に筒状部を有する筒状金型と、該筒状金型の筒状部に摺動自在に挿入されている開口部形成用冶具よりなり、該筒状金型と開口部形成用冶具の間であって、キャビティ側に口金を収納するための空間が形成されている補助金型が設置されている、略三角柱状のキャビティを有する固定金型よりなるブロー成形用金型に、該空間に口金を設置し、軟質合成樹脂よりなる溶融状態のパリソンを供給し、型締めした後、圧縮空気を注入しパリソンを膨張成形し、次いで、開口部形成用冶具で開口部を形成した後、型開き・脱型することを特徴とする。 In the method of manufacturing a blow container according to claim 1 of the present invention, a bottom side mold having a substantially triangular prism-like cavity, and a concavo-convex portion representing the name of a stored item to be stored in the container is formed on the cavity side surface. A cylindrical mold having a cylindrical portion and an opening forming jig slidably inserted into the cylindrical portion of the cylindrical mold, and between the cylindrical mold and the opening forming jig A blow molding mold comprising a fixed mold having a substantially triangular prism-shaped cavity, in which an auxiliary mold having a space for housing a die formed therein is provided on the cavity side; A die is placed, and a molten parison made of soft synthetic resin is supplied and clamped, and then compressed air is injected to expansively mold the parison, and then an opening is formed with an opening forming jig, and then the mold is formed. It is characterized by opening and demolding.
次に、本発明のブロー容器の製造方法を、図面を参照して説明する。図6は上記ブロー成形用金型の一例を示す断面図であり、図7は補助金型のキャビティ側表面の一例を示す断面図である。 Next, a method of manufacturing the blow container of the present invention will be described with reference to the drawings. FIG. 6 is a cross-sectional view showing an example of the blow molding die, and FIG. 7 is a cross-sectional view showing an example of the cavity side surface of the auxiliary die.
図中3は底側金型であり、略三角柱状のキャビティ31を有する。4は口金側金型であり、キャビティ31と略同一形状の略三角柱状のキャビティ41を有する。底側金型3と口金側金型4は、キャビティ31とキャビティ41が対向し、型締めされた際に略直方体のキャビティを形成するように設置されている。 In the figure, 3 is a bottom side mold and has a cavity 31 of a substantially triangular prism shape. Denoted at 4 is a die on the die side, which has a substantially triangular prism-like cavity 41 of substantially the same shape as the cavity 31. The bottom-side mold 3 and the die-side mold 4 are installed so that the cavity 31 and the cavity 41 face each other and form a substantially rectangular cavity when clamped.
5は口金側金型4に設置されている補助金型であり、口金側金型4のキャビティ41の一面に対し、略垂直に設置されている。補助金型5は筒状金型51と開口部形成用冶具52よりなる。筒状金型51の長さ方向中心部には筒状に開口された筒状部51aが穿設され、キャビティ側表面51bには容器に収納する収納物の名称を表す凹凸部51cが形成されている。開口部形成用冶具52は、略棒状体であって、筒状金型51の筒状部51aに摺動自在に挿入されている。 Reference numeral 5 denotes an auxiliary mold installed in the die 4 on the die side, and installed substantially perpendicular to one surface of the cavity 41 of the die 4 on the die side. The auxiliary mold 5 comprises a cylindrical mold 51 and an opening forming jig 52. A cylindrical portion 51a opened in a cylindrical shape is bored at the central portion in the longitudinal direction of the cylindrical mold 51, and a concavo-convex portion 51c is formed on the cavity side surface 51b to indicate the name of the item to be stored in the container. ing. The opening forming jig 52 is a substantially rod-like body, and is slidably inserted into the cylindrical portion 51 a of the cylindrical mold 51.
筒状金型51の出口部付近(キャビティ側表面付近)は切削され、開口部形成用冶具52の間に口金を収納するための空間53が形成されている。又、筒状金型51のキャビティ側表面はブロー成形した際に凹陥部12を成形できるようになだらかな凸状に形成されている。 The vicinity of the outlet of the cylindrical mold 51 (near the surface on the cavity side) is cut, and a space 53 for accommodating the die is formed between the opening forming jigs 52. Further, the cavity side surface of the cylindrical mold 51 is formed in a gentle convex shape so that the concave portion 12 can be formed when blow molding is performed.
ブロー容器を製造するには、最初に補助金型5の空間53に口金11を設置する。次に、軟質合成樹脂よりなる溶融状態のパリソンを型開きしている底側金型3と口金側金型4の間のキャビティ31、41に、図6において垂直方向から垂れるように供給する。 In order to manufacture a blow container, the die 11 is first installed in the space 53 of the auxiliary mold 5. Next, a molten parison made of a soft synthetic resin is supplied to the cavities 31 and 41 between the mold-opening bottom side mold 3 and the die side mold 4 so as to hang from the vertical direction in FIG.
次いで、底側金型3と口金側金型4を型締めして略直方体のキャビティ形成した後、圧縮空気を注入しパリソンを膨張成形する。パリソンが膨張することによりキャビティ表面に沿った形状に成形された後、開口部形成用冶具52を前後に摺動することにより開口部2を形成する。 Then, the bottom mold 3 and the die 4 are clamped to form a substantially rectangular cavity, and then compressed air is injected to form a parison by expansion. After the parison is formed into a shape along the cavity surface by expansion, the opening forming jig 52 is slid back and forth to form the opening 2.
尚、底側金型3と口金側金型4を型締めして略直方体のキャビティ形成した際の、その接するところに補強リブ14が形成されるので、補強リブ14を太くするために底側金型3と口金側金型4キャビティの接触部に凹条を形成してもよい。 In addition, since the reinforcing rib 14 is formed where the bottom side mold 3 and the die side mold 4 are clamped to form a substantially rectangular cavity, the bottom side is used to make the reinforcing rib 14 thicker. A groove may be formed in the contact portion between the mold 3 and the die-side mold 4 cavity.
又、開口部2をより正確に形成するために、開口部形成用冶具52のキャビティ側表面に開口部の形状の切断刃を立設し、開口部形成用冶具52を内側方向に押圧すると共に回転させて開口部を形成してもよい。 Also, in order to form the opening 2 more accurately, a cutting blade in the shape of the opening is erected on the cavity side surface of the opening forming jig 52, and the opening forming jig 52 is pressed inward. The opening may be formed by rotation.
パリソンが膨張することによりキャビティ表面に沿った形状に成形される際に、凹陥部12が成形されると共に、キャビティ側表面51bに形成されている容器に収納する収納物の名称を表す凹凸部51cが、その外表面に転写され、容器に収納する収納物の名称が刻印される。又、同時に、空間53に設置されている口金11は凹陥部12の略中心部に熱融着される。 When the parison is formed into a shape along the cavity surface by expansion, the concave portion 12 is formed, and an uneven portion 51c representing the name of the stored item to be stored in the container formed on the cavity side surface 51b. Is transferred to the outer surface, and the name of the stored item to be stored in the container is engraved. At the same time, the mouthpiece 11 installed in the space 53 is heat-sealed to the approximate center of the recess 12.
最後に、冷却し、型開きして脱型することによりブロー容器が得られる。 Finally, the container is cooled, opened and demolded to obtain a blow container.
本発明のブロー容器は、空の時には折り畳んで体積を小さくして重ね合わせて運搬し、使用する際には段ボール箱に設置して、液体や粉体からなる収納物を注入すると共に膨らませ、段ボール箱と一緒に配送するのに適しており、液体や粉体を搬送する包装資材分野で広く使用できる。 The blow container according to the present invention is folded to reduce the volume and stacked to be transported when empty, and installed in a cardboard box when used, for filling and expanding contents made of liquid and powder, and cardboard It is suitable for delivery with boxes and can be widely used in the field of packaging materials that transport liquids and powders.
1 ブロー容器
11 口金
12 凹陥部
13 収納物の名称
14 補強リブ
2 開口部
3 底側金型
4 口金側金型
31、41 キャビティ
5 補助金型
51 筒状金型
51a 筒状部
51b キャビティ側表面
51c 凹凸部
52 開口部形成用冶具
53 空間
DESCRIPTION OF SYMBOLS 1 blow container 11 nozzle 12 concave part 13 name of stored item 14 reinforcing rib 2 opening 3 bottom side mold 4 base side mold 31 and 41 cavity 5 auxiliary mold 51 cylindrical mold 51 a cylindrical portion 51 b cavity side surface 51 c uneven portion 52 opening forming jig 53 space
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