JP2019097479A - Molded foods including ingredients and manufacturing method therefor - Google Patents
Molded foods including ingredients and manufacturing method therefor Download PDFInfo
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- JP2019097479A JP2019097479A JP2017231873A JP2017231873A JP2019097479A JP 2019097479 A JP2019097479 A JP 2019097479A JP 2017231873 A JP2017231873 A JP 2017231873A JP 2017231873 A JP2017231873 A JP 2017231873A JP 2019097479 A JP2019097479 A JP 2019097479A
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Landscapes
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Abstract
Description
本発明は、手軽に喫食するのに適した、具材入り成形食品及びその製造方法に関する。 The present invention relates to an ingredient-containing shaped food product suitable for easy eating and a method for producing the same.
従来、穀物類やドライフルーツなどの具材を使用して手軽に栄養補給できるようにした、シリアルバーやグラノーラバーなどの具材入り成形食品が知られている。具材がないものは単一食感で飽きてしまうが、具材が含まれていると様々な食感が付与され、単なる栄養補給を目的とするだけではなく、食行為自体を楽しむことにもつながっている。 Heretofore, there has been known an ingredient-containing molded food such as a cereal bar or a granola bar, which can be easily supplied with nutrients using ingredients such as grains and dried fruits. Those without ingredients will get bored with a single texture, but if ingredients are included they will give a variety of textures, not just for the purpose of nutritional supplementation, but also for enjoying the act of eating itself Are also connected.
具材入り成形食品のなかには、糖液を煮詰めてバインダー液となし、これを所定加温下に具材と混合した後、成形し、常温にして固めてなるものがある。これによれば、バインダー液が発揮する結着力により具材どうしを結着させて、通常、非焼成でも一定の保形性を維持することができ、原料素材の本来の風味が変化したり、劣化したり、他に配合されるビタミンなどの熱に弱い栄養成分が過度の加熱により分解してしまう、などの問題が防がれるメリットがある。 Among the ingredient-containing formed food products, there are products which are prepared by boiling sugar solution into a binder solution, mixing it with ingredients under predetermined heating conditions, and then molding and solidifying at room temperature. According to this, it is possible to bind the ingredients by the binding force exerted by the binder liquid, and usually to maintain a certain shape retention property even in non-baking, and to change the original flavor of the raw material, It has the merit of preventing problems such as deterioration or nutrient components weak to heat such as vitamins and the like being decomposed by excessive heating.
しかしながら、そのようなバインダー液には砂糖や水あめが含まれているので、甘味の強い製品となり、甘すぎない風味のものを提供しづらいという側面があった。近年では、風味をさまざま楽しめるようにして、消費者の多様な嗜好の要請を満たす製品の提供が求められている。 However, since such a binder solution contains sugar and starch, it becomes a product with a strong sweetness, and it is difficult to provide a non-sweet flavored product. In recent years, it has been required to provide products that satisfy the demands of consumers' various tastes so that they can enjoy various flavors.
このような問題に関連して、例えば、特許文献1には、糖を含む結合剤によって塊を形成した穀物を含むクリスピーな食感のセイボリースナック食品が開示されている(特許文献1の請求項1)。そして、弱い知覚甘味(low perceived sweetness)および特定の糖の機械的特性の両方をうまく利用して、風味の良いスナック食品を提供できると記載されている(特許文献1の段落0008)。 In connection with such a problem, for example, Patent Document 1 discloses a crispy savory snack food containing grains having a lump formed by a binder containing sugar (claim of Patent Document 1) 1). And, it is described that it is possible to provide a savory snack food by making good use of both low perceived sweetness and mechanical properties of a specific sugar (Patent Document 1, paragraph 0008).
しかしながら、特許文献1では、溶液状にした糖を加熱して糖ガラスを形成させて具材を結着させる手法を基本としており、加熱による風味劣化等の問題があった。 However, Patent Document 1 is based on a method of heating sugar in a solution state to form sugar glass to bind ingredients, and there is a problem such as flavor deterioration due to heating.
また、本発明者らの研究によれば、甘すぎない味を指向して、具材を結着させる目的で配合する糖分の量を減らすと、結合力が低下して、製品の保形性に悪影響を与えるという問題があった。 Moreover, according to the research of the present inventors, when the amount of sugar compounded for the purpose of binding ingredients is reduced to direct the taste which is not too sweet, the bonding strength is reduced, and the shape retention of the product Had the problem of adversely affecting
したがって、本発明の目的は、保形性向上のための加熱の工程を経ずとも所定形状に成形が可能であって、具材を結着させる目的で配合する糖分の量を減らしても、一定の保形性が保たれるようにした、具材入り成形食品及びその製造方法を提供することにある。 Therefore, the object of the present invention is to form into a predetermined shape without passing through a heating step for shape retention, and even if the amount of sugar to be blended is reduced for the purpose of binding ingredients, An object of the present invention is to provide an ingredient-containing shaped food and a method for producing the same, in which a certain shape retention property is maintained.
上記課題を解決するため本発明者らが鋭意研究した結果、具材どうしを結合させるために用いるバインダー液に食用酢や食用酸を含有せしめることで、具材入り成形食品の保形性が向上することを見出し、本発明を完成するに至った。 As a result of intensive research conducted by the present inventors to solve the above problems, the shape retention property of the component-containing formed food is improved by containing vinegar and food acid in the binder solution used to combine the components. The present invention has been completed.
すなわち、本発明の第1は、粒状及び/又はフレーク状の具材と、前記具材を結着させる糖液組成物とを含み、非焼成で所定形状に成形されており、前記糖液組成物は食用酢及び/又は食用酸を含有する、具材入り成形食品を提供するものである。 That is, the first aspect of the present invention includes a granular and / or flake-like ingredient and a sugar liquid composition for binding the ingredient, and is formed into a predetermined shape by non-baking, and the sugar liquid composition The object is to provide an ingredient-containing shaped food which contains a vinegar and / or a food acid.
本発明の具材入り成形食品によれば、具材どうしを結着させる糖液組成物に食用酢及び/又は食用酸が含有されているので、その食用酢及び/又は食用酸により、全体に糖分の量を減量しても、一定の保形性が保たれる。また、非焼成で所定形状に成形されているので、原料素材の本来の風味や熱に弱い栄養成分が良好に保持される。よって、甘すぎない味を指向して、さまざまに風味付けされた具材入り成形食品の提供が容易となる。 According to the component-containing formed food of the present invention, since the edible vinegar and / or the edible acid is contained in the sugar liquid composition for binding the components, the whole is made with the edible vinegar and / or the edible acid. Even if the amount of sugar content is reduced, a certain shape retention can be maintained. Moreover, since it is shape | molded by the predetermined shape by non-baking, the nutrient component weak to the original flavor and heat of a raw material raw material is hold | maintained favorably. Therefore, it becomes easy to provide a shaped food with ingredients, which is variously flavored, aiming at a taste that is not too sweet.
本発明の具材入り成形食品においては、前記具材の含有量が40〜75質量%であることが好ましい。これによれば、具材の食感や風味をよく味わえる具材入り成形食品を提供することができる。 In the ingredient-containing molded food of the present invention, the content of the ingredient is preferably 40 to 75% by mass. According to this, it is possible to provide an ingredient-containing molded food which can taste the texture and taste of ingredients well.
また、水分活性が0.7以下であることが好ましい。これによれば、保存性の良好な具材入り成形食品を提供することができる。 Further, the water activity is preferably 0.7 or less. According to this, it is possible to provide an ingredient-containing molded food having good storage properties.
また、更に蛋白粉を含有することが好ましい。これによれば、より良好に保形性が備わる具材入り成形食品を提供することができる。 Furthermore, it is preferable to further contain protein powder. According to this, it is possible to provide an ingredient-containing molded food with better shape retention.
また、更に風味材を含有し、チキン味、野菜味、ビーフ味、ポーク味、コンソメ味、カレー味、ポタージュ味、塩味、チーズ味、シーフード味、中華風味、又は韓国風味とされていることが好ましい。これによれば、バラエティに富む風味を伴う具材入り成形食品を提供することができる。 In addition, it contains flavor material, and it is considered as chicken taste, vegetable taste, beef taste, pork taste, consommé taste, curry taste, potage taste, saltiness, cheese taste, seafood taste, Chinese flavor, or Korean flavor. preferable. According to this, it is possible to provide an ingredient-containing molded food with a variety of flavors.
一方、本発明の第2は、粒状及び/又はフレーク状の具材と、前記具材を結着させるための糖液組成物とを混合し、非焼成で所定形状に成形する具材入り成形食品の製造方法であって、前記糖液組成物は、食用酢及び/又は食用酸を含有することを特徴とする具材入り成形食品の製造方法を提供するものである。 On the other hand, according to the second aspect of the present invention, component-containing molding for mixing granular and / or flake-like ingredients with a sugar liquid composition for binding the ingredients and forming into a predetermined shape without firing It is a manufacturing method of foodstuffs, and the above-mentioned sugar liquid composition provides a manufacturing method of an ingredient-containing shaped food characterized by containing a vinegar and / or an edible acid.
本発明の具材入り成形食品の製造方法によれば、具材どうしを結着させるための糖液組成物に食用酢及び/又は食用酸が含有されているので、その食用酢及び/又は食用酸により、全体に糖分の量を減量しても、一定の保形性が保たれる。また、非焼成で所定形状に成形されているので、原料素材の本来の風味や熱に弱い栄養成分が良好に保持される。よって、甘すぎない味を指向して、さまざまに風味付けされた具材入り成形食品の提供が容易となる。 According to the method for producing the ingredient-containing formed food of the present invention, since the edible vinegar and / or the edible acid is contained in the sugar liquid composition for binding the ingredients, the vinegar and / or the edible By the acid, even if the amount of sugar is reduced overall, a certain shape retention can be maintained. Moreover, since it is shape | molded by the predetermined shape by non-baking, the nutrient component weak to the original flavor and heat of a raw material raw material is hold | maintained favorably. Therefore, it becomes easy to provide a shaped food with ingredients, which is variously flavored, aiming at a taste that is not too sweet.
本発明の具材入り成形食品の製造方法においては、前記糖液組成物のpHが3.0〜6.0となるように、前記食用酢及び/又は食用酸を含有させることが好ましい。 In the method for producing the ingredient-containing shaped food of the present invention, it is preferable that the edible vinegar and / or the edible acid be contained so that the pH of the sugar liquid composition is 3.0 to 6.0.
また、前記具材を蛋白粉と混合し、その後、前記糖液組成物と混合することが好ましい。これによれば、より良好に保形性が備わる具材入り成形食品を提供することができる。 Preferably, the ingredients are mixed with protein powder and then mixed with the sugar liquid composition. According to this, it is possible to provide an ingredient-containing molded food with better shape retention.
本発明によれば、具材入り成形食品において、具材どうしを結着させる糖液組成物に食用酢及び/又は食用酸が含有されているので、その食用酢及び/又は食用酸により、全体に糖分の量を減量しても、一定の保形性が保たれる。また、非焼成で所定形状に成形されているので、原料素材の本来の風味や熱に弱い栄養成分が良好に保持される。よって、甘すぎない味を指向して、さまざまに風味付けされた具材入り成形食品の提供が容易となる。 According to the present invention, in the ingredient-containing formed food, the vinegar and / or the food acid are contained in the sugar liquid composition for binding the ingredients, so that the whole is made by the vinegar and / or the food acid. Even if the amount of sugar content is reduced, certain shape retention can be maintained. Moreover, since it is shape | molded by the predetermined shape by non-baking, the nutrient component weak to the original flavor and heat of a raw material raw material is hold | maintained favorably. Therefore, it becomes easy to provide a shaped food with ingredients, which is variously flavored, aiming at a taste that is not too sweet.
本発明に用いられる粒状及び/又はフレーク状の具材としては、例えば、ドライベジタブル、穀物加工品、種実類、肉加工品などが挙げられる。 The granular and / or flake-like ingredients used in the present invention include, for example, dried vegetables, processed cereal products, seeds and nuts, meat products and the like.
ドライベジタブルとしては、ニンジン、カボチャ、オニオン、サツマイモ、ジャガイモ、ピーマン、トマト、ごぼう、レンコン、ネギ等、種々のものを用いることができ、特に制限はない。例えば、果実・野菜類からの採取部分をそのままの大きさで用いてもよく、あるいは適当な細断手段で長径およそ1〜10mm程度にカットして用いてもよい。 As the dried vegetables, various ones such as carrots, pumpkins, onions, sweet potatoes, potatoes, green peppers, tomatoes, burdocks, lotus root, green onions, etc. can be used without particular limitation. For example, the collected portion from fruits and vegetables may be used as it is or may be cut to about 1 to 10 mm in major diameter by an appropriate shredding means.
穀物加工品としては、小麦、オーツ麦、ライ麦、大麦、大豆、玄米、精米、トウモロコシ等、種々のものを用いることができ、特に制限はないが、例えば、穀物全粒及び/又はその粉砕物を膨化したり(例えば、パフ状にしたり)、焙煎したりして用いることが好ましい。また、コーンフレーク、ブランフレーク、米フレーク等、穀物全粒の粉状物や粒状物に加水して、加熱・圧扁してフレーク状にして用いてもよい。これにより、菌類の繁殖速度を遅らせて常温での十分な日持ちを付与したり、穀物の香ばしい風味を増したりすることができる。また、穀物加工品は、例えば、穀物全粒をそのままの大きさで用いてもよく、あるいは適当な粉砕手段で長径およそ1〜10mm程度にカットして用いてもよい。 As processed cereal products, various products such as wheat, oats, rye, barley, soybeans, brown rice, milled rice, corn and the like can be used, and there is no particular limitation. For example, whole grains of grains and / or ground products thereof Are preferably used (for example, puffed) or roasted. In addition, corn flakes, bran flakes, rice flakes, etc. may be added to the whole grain flours or granules, such as corn flakes, bran flakes, rice flakes, etc., and heated and pressed to form flakes. Thereby, the propagation speed of the fungus can be delayed to provide sufficient shelf life at normal temperature, or to add to the savory flavor of the grain. In addition, for example, whole grains of grain may be used in the same size as that of the processed grain products, or may be used after being cut to about 1 to 10 mm in major diameter by a suitable grinding means.
種実類としては、アーモンド、カシューナッツ、マカダミアナッツ、ピーナッツ、クルミ、ヘイゼルナッツ、ピスタチオ、クリ、ヒマワリの種、カボチャの種等、種々のものを用いることができ、特に制限はないが、例えば、種実全粒及び/又はその粉砕物を乾燥したり、焙煎したりして用いることが好ましい。これにより、菌類の繁殖速度を遅らせて常温での十分な日持ちを付与したり、種実類の香ばしい風味を増したりすることができる。また、種実類は、例えば、種実全粒をそのままの大きさで用いてもよく、あるいは適当な細断手段で長径およそ1〜10mm程度にカットして用いてもよい。 As the seeds and seeds, various species such as almonds, cashew nuts, macadamia nuts, peanuts, walnuts, hazelnuts, pistachios, chestnuts, sunflower seeds, pumpkin seeds, etc. can be used, and there is no particular limitation. It is preferable to use whole grains and / or ground products after drying or roasting. Thereby, the propagation speed of the fungus can be delayed to give sufficient shelf life at normal temperature, or to add flavor and aroma of seeds and seeds. Also, for the seeds and seeds, for example, whole seeds and seeds may be used as it is or may be cut to about 1 to 10 mm in major diameter by a suitable shredding means.
肉加工品としては、乾燥肉、ジャーキー等のそのまま食することができるもの、または、それらの加工品を用いることができ、特に制限はない。この場合、例えば、加工品をそのままの大きさで用いてもよく、あるいは適当な細断手段で長径およそ1〜10mm程度にカットして用いてもよい。 As processed meat products, those which can be eaten as such, such as dried meat and jerky, or processed products thereof can be used without any particular limitation. In this case, for example, the processed product may be used as it is or may be cut to about 1 to 10 mm in major diameter by an appropriate shredding means.
上記具材は、1種類を用いてもよく、2種類以上を用いてもよい。2種類以上を用いると、よりバリエーションに富む食感と風味を味わうことができる。その大きさとしては、長径が1〜10mm程度であることが好ましい。また、その含有量としては、具材入り成形食品の全体中に、具材全量として40〜75質量%含有することが好ましく、50〜70質量%含有することがより好ましい。 The ingredients may be used alone or in combination of two or more. By using two or more types, it is possible to taste a more varied food texture and flavor. As the size, it is preferable that a major axis is about 1 to 10 mm. Moreover, as the content, it is preferable to contain 40-75 mass% as ingredients whole quantity in the whole of a component-containing molded food, and it is more preferable to contain 50-70 mass%.
本発明の好ましい態様においては、上記具材の少なくとも一部が蛋白素材からなることが好ましい。これによれば、その蛋白素材による食感や風味を味わうことができるとともに、具材入り成形食品の蛋白含量を高めることができる。 In a preferred embodiment of the present invention, it is preferable that at least a part of the above-mentioned ingredients consist of a protein material. According to this, it is possible to taste the texture and taste of the protein material and to increase the protein content of the ingredient-containing shaped food.
そのような目的に用いられる蛋白素材としては、例えば、大豆パフ、大豆蛋白粒状物、ホエイパフ等が挙げられる。これら素材としては、蛋白含量が30〜90質量%であることが好ましく、50〜90質量%であることがより好ましい。これによれば、効果的に蛋白含量を高めることができる。また、水分含量が5質量%以下であることが好ましく、3質量%以下であることがより好ましい。これによれば、菌類の繁殖速度を遅らせて常温での十分な日持ちを付与することができるとともに、カリカリとした食感を付与することができる。なお、大豆パフとは、大豆の全粒及び/又はその粉砕物を膨化してパフ状に調製された大豆加工食品であり、例えば、不二製油株式会社製の「ソヤパフ30」、「ソヤパフ40」等を用いることができる。また、大豆蛋白粒状物とは、脱脂大豆を押出成型して長径1〜10mmの粒状に調製された大豆蛋白素材であり、例えば、昭和産業株式会社製の「昭和ミーテックスK−13」等を用いることができる。また、ホエイパフとは、例えば、乳性蛋白を、澱粉原料と膨張剤とともに、押出し成形したり、または、蒸練して乾燥してペレットにした後、膨化して長径1〜10mmの粒状に調製された乳蛋白素材であり、例えば、Body360 Nutritionals製の「BodyCrunch Whey Protein Puffs」等を用いることができる。蛋白素材は、1種類を単独で用いてもよく2種類以上を併用してもよい。 Examples of protein materials used for such purposes include soy puff, soy protein granules, whey puff and the like. As these materials, the protein content is preferably 30 to 90% by mass, and more preferably 50 to 90% by mass. According to this, the protein content can be effectively increased. Further, the water content is preferably 5% by mass or less, more preferably 3% by mass or less. According to this, the propagation speed of the fungus can be delayed to give a sufficient shelf life at normal temperature, and also a crispy texture can be imparted. The soybean puff is a soybean processed food prepared by puffing whole grains of soybean and / or a pulverized product thereof, and for example, "Soya puff 30" and "Soya puff 40" manufactured by Fuji Oil Co., Ltd. Etc. can be used. In addition, soybean protein granules are soybean protein materials prepared by extruding defatted soybean into particles having a long diameter of 1 to 10 mm, and, for example, “Showa Mitex K-13” manufactured by Showa Sangyo Co., Ltd. It can be used. In addition, whey puff is, for example, extruding or digesting milk protein together with a starch raw material and a swelling agent, and drying and pelletizing it, and then it is expanded to prepare granules having a long diameter of 1 to 10 mm. For example, "BodyCrunch Whey Protein Puffs" manufactured by Body360 Nutritionals can be used. The protein material may be used alone or in combination of two or more.
上記蛋白素材を上記具材の少なくとも一部として用いる場合には、その含有量は、上記具材全体中の含有量として(複数種類含む場合はその合量として)、10〜100質量%であることが好ましく、40〜100質量%であることがより好ましく、70〜100質量%であることがさらにより好ましい。また、具材入り成形食品の全体中の含有量として(複数種類含む場合はその合量として)、5〜70質量%であることが好ましく、10〜65質量%であることがより好ましく、40〜60質量%であることがさらにより好ましい。 When using the said protein raw material as at least one part of the said ingredient, the content is 10-100 mass% as a content in the said whole ingredient (when multiple types are included as that total amount) Is preferably 40 to 100% by mass, and still more preferably 70 to 100% by mass. Moreover, as content in the whole of a component-containing molded food (in the case of containing a plurality of types, the total amount thereof) is preferably 5 to 70% by mass, more preferably 10 to 65% by mass, 40 It is even more preferable that it is 60 mass%.
また、本発明の効果に影響を与えない範囲で、ドライフルーツや焼き菓子粉砕品等の他の具材を配合することもできる。 In addition, other ingredients such as dried fruits and crushed baked confectionery products can be blended as long as the effects of the present invention are not affected.
本発明に用いられる糖液組成物としては、上記に説明した具材どうしを結着させることができるバインダーとしての機能を有しているものであればよく、特に制限はないが、例えば、単糖、二糖、異性化糖、糖アルコール、オリゴ糖、デキストリン、多糖類、澱粉等を含有する、例えば、コーンシロップ、シロップ、水飴等、それら糖類を溶解した水溶液など、あるいはそれらの混合物などである。また、そのBrix値が75〜85程度になるよう煮詰めて調製されたものなどを用いることが好ましい。糖液組成物には、本発明の構成を損なわない範囲であれば、糖類以外にも、水溶性食物繊維、油脂、ビタミン、ミネラル等の成分が含有されていてもよいし、また、風味材、香料、調味料、乳化剤、粘調剤等を添加・配合してもよい。なお、求める具材の硬さや食感によっては、その具材は、事前に糖液組成物に添加しておいてもよい。また、上記糖液組成物に水溶性食物繊維が含有されると、甘味が抑えられ食べやすい風味と成し易い。水溶性食物繊維としては、例えば、イソマルトデキストリン、イヌリン、難消化性デキストリン、ポリデキストロース、サイリウム、ベータグルカン、アガロース等が好ましく、水溶性食物繊維を多く含む野菜類や穀物類等を粉末加工したものでもよい。 The sugar liquid composition used in the present invention is not particularly limited as long as it has a function as a binder capable of binding the ingredients described above, and there is no particular limitation. A sugar, a disaccharide, an isomerized sugar, a sugar alcohol, an oligosaccharide, a dextrin, a polysaccharide, a starch, etc., for example, a corn syrup, a syrup, a starch syrup etc., an aqueous solution containing such saccharides, etc., or a mixture thereof is there. Moreover, it is preferable to use those prepared by boiling so that the Brix value becomes about 75 to 85. The sugar liquid composition may contain components such as water-soluble dietary fiber, fats and oils, vitamins, minerals and the like in addition to sugars, as long as the composition of the present invention is not impaired. Flavors, seasonings, emulsifiers, viscous preparations, etc. may be added and blended. The ingredients may be added in advance to the sugar liquid composition depending on the hardness and texture of the ingredients to be obtained. In addition, when a water-soluble dietary fiber is contained in the above-mentioned sugar solution composition, sweetness is suppressed and it is easy to make it into an easy-to-eat flavor. As the water-soluble dietary fiber, for example, isomaltextrin, inulin, indigestible dextrin, polydextrose, pylium, beta glucan, agarose and the like are preferable, and vegetables and grains containing a large amount of water-soluble dietary fiber are powder-processed It may be something.
上記糖液組成物は、上記具材の全体量100質量部に対し、35〜80質量部配合することが好ましく、50〜70質量部配合することがより好ましい。また、具材入り成形食品の全体中の含有量として30〜60質量%であることが好ましく、35〜45質量%であることがより好ましい。 It is preferable to mix | blend 35-80 mass parts with respect to 100 mass parts of whole quantity of the said ingredient, and, as for the said sugar-liquid composition, it is more preferable to mix | blend 50-70 mass parts. Moreover, it is preferable that it is 30-60 mass% as content in the whole of a component-containing molded food, and it is more preferable that it is 35-45 mass%.
本発明の具材入り成形食品は、上記に説明した具材が、上記に説明した糖液組成物を介し、その具材どうしが結着して、非焼成で所定形状に成形されているものである。以下、その調製方法について更に詳細に説明する。ただし、本発明の範囲は、以下に説明する調製方法に限定されるものではない。 In the ingredient-containing formed food of the present invention, the ingredients described above are formed into a predetermined shape by non-baking, with the ingredients joined together through the sugar liquid composition described above It is. Hereinafter, the preparation method will be described in more detail. However, the scope of the present invention is not limited to the preparation method described below.
まず、糖液組成物を準備する。このとき、糖液組成物には、食用酢及び/又は食用酸を含有せしめる必要がある。これにより、具材入り成形食品から糖分を減量しても、一定の保形性が保たれる効果が得られる。食用酢としては、リンゴ酢、ブドウ酢、イチジク酢、ザクロ酢、レモン酢、パイナップル酢、梅酢等の果実酢、米酢、米黒酢、大麦黒酢、玄米酢、キビ酢等の穀物酢、黒豆酢、紅芋酢、白ワイン酢、アルコール酢等が挙げられる。食用酸としては、クエン酸、リンゴ酸、グルコン酸、乳酸、酒石酸、フィチン酸等の有機酸、リン酸、塩酸、硫酸等の無機酸等が挙げられる。 First, a molasses composition is prepared. At this time, it is necessary to contain a vinegar and / or an edible acid in the sugar liquid composition. As a result, even if the sugar content is reduced from the ingredient-containing molded food, the effect of maintaining a certain shape-retaining property can be obtained. Edible vinegar includes apple vinegar, grape vinegar, fig vinegar, pomegranate vinegar, lemon vinegar, pineapple vinegar, plum vinegar and other fruit vinegar, rice vinegar, rice black vinegar, barley black vinegar, brown rice vinegar, grain vinegar such as millet vinegar, Black bean vinegar, crimson orange vinegar, white wine vinegar, alcohol vinegar etc. are mentioned. Examples of edible acids include organic acids such as citric acid, malic acid, gluconic acid, lactic acid, tartaric acid and phytic acid, and inorganic acids such as phosphoric acid, hydrochloric acid and sulfuric acid.
食用酢及び/又は食用酸の含有量は、得られる具材入り成形食品の保形性を維持するのに有効量であればよく、適宜に設定すればよいが、典型的には、例えば、糖液組成物に0.5〜15v/w%含有せしめることが好ましく、2〜8v/w%含有せしめることがより好ましい(複数種類含む場合はその合量として)。また、糖液組成物のpHがpH3.0〜6.0となるように含有せしめることが好ましく、pH3.0〜5.0となるように含有せしめることが好ましい。 The content of the vinegar and / or the food acid may be any amount as long as it is an amount effective to maintain the shape-retaining properties of the obtained ingredient-containing shaped food, and typically, for example, It is preferable to add 0.5 to 15 v / w% to the sugar liquid composition, and it is more preferable to include 2 to 8 v / w% (when two or more types are included, the total amount thereof). Moreover, it is preferable to contain so that pH of a sugar liquid composition may be pH 3.0-6.0, and it is preferable to contain so that pH 3.0-5.0.
糖液組成物の糖分としては、所望する風味に応じて適宜その値を選択することが可能であるが、甘すぎないものを提供する観点からは、その糖液組成物の甘味度は、1w/w%砂糖水溶液の甘味度を1とし、50w/w%砂糖水溶液の甘味度を50としたときの相対値が、25〜50となるようにすることが好ましく、30〜45となるようにすることがより好ましい。このような範囲にすることで、甘味が過度に付与されることを防ぎ、得られる具材入り成形食品の風味を多様化することができる。なお、甘味度は、複数人の専門パネラーによる官能評価により、客観的な測定も可能である。また、典型的な糖類、糖アルコール類の甘味度は、例えば下表に示すように、当業者に知られた甘味度の値があるので、そのように周知の各成分に固有の甘味度を、下記計算式にあてはめることによっても、糖液組成物の甘味度が客観的に評価可能である。 The sugar content of the sugar liquid composition can be selected as appropriate depending on the desired flavor, but from the viewpoint of providing one that is not too sweet, the sweetness of the sugar liquid composition is 1 w The relative value is preferably 25 to 50 when the degree of sweetness of 1 w / w% aqueous sugar solution is 1 and the degree of sweetness of 50 w / w% aqueous sugar solution is 50, so that 30 to 45 It is more preferable to do. By setting it in such a range, it is possible to prevent sweetness from being excessively imparted, and to diversify the flavor of the obtained component-containing shaped food. The sweetness can also be objectively measured by sensory evaluation by a plurality of expert panelists. Also, since the sweetness of typical sugars and sugar alcohols have the sweetness value known to those skilled in the art, as shown in the following table, for example, the sweetness inherent to each such well-known ingredient is The sweetness of the sugar liquid composition can also be objectively evaluated by applying the following formula.
・甘味度={(糖1の甘味度×糖1の含有量(%))+(糖2の甘味度×糖2の含有量(%))+・・・+(糖nの甘味度×糖nの含有量(%))}×100 Sweetness = {(sweetness of sugar 1 × content of sugar 1 (%)) + (sweetness of sugar 2 × content of sugar 2 (%)) + ··· (sweetness of sugar n × Sugar n content (%))} × 100
また、糖液組成物の単糖、二糖、異性化糖、糖アルコール、及びオリゴ糖の合計含有量(水溶性食物繊維を含めない)は、45〜85質量%であることが好ましく、65〜75質量%であることがより好ましい。これらの糖は、甘味を付与する傾向があるが、その含有量を上記の範囲にすることによって、甘味が過度に付与されることを防ぎ、得られる具材入り成形食品の風味を多様化することができる。 In addition, the total content of monosaccharides, disaccharides, isomerized sugars, sugar alcohols, and oligosaccharides (not including water-soluble dietary fiber) of the sugar liquid composition is preferably 45 to 85% by mass, and 65 It is more preferable that it is -75 mass%. These sugars tend to impart sweetness, but by setting the content in the above range, excessive sweetness is prevented from being imparted, and the flavor of the obtained component-containing formed food is diversified. be able to.
また、甘味を抑えることができる糖類として、乳糖、デキストリン、麦芽糖、イソマルトース、ソルビトール、マンニトール、還元パラチノースなどの糖類が挙げられるので、これら甘味を抑えることができる糖類を所定量含有することが好ましい。乳糖、デキストリンが特に好ましい。その含有量も、所望する風味や食感等に応じて適宜その値を選択することができるが、典型的に、例えば、乳糖等であれば、糖液組成物に5〜30質量%含有することが好ましく、15〜25質量%含有することがより好ましい(複数種類含む場合はその合量として)。また、例えば、デキストリン等であれば、糖液組成物に5〜30質量%含有することが好ましく、15〜25質量%質量%含有することがより好ましい(複数種類含む場合はその合量として)。 Further, saccharides capable of suppressing sweetness include saccharides such as lactose, dextrin, maltose, isomaltose, sorbitol, mannitol, reduced palatinose, etc. Therefore, it is preferable to contain a predetermined amount of saccharides capable of suppressing such sweetness. . Lactose and dextrin are particularly preferred. The content thereof can also be appropriately selected depending on the desired flavor and texture etc. Typically, for example, if it is lactose etc., it is contained in the sugar liquid composition in an amount of 5 to 30% by mass It is preferable, and it is more preferable to contain 15-25 mass% (when multiple types are included, it is as the total amount). For example, if it is dextrin etc., it is preferable to contain 5-30 mass% in a sugar liquid composition, and it is more preferable to contain 15-25 mass% mass% (when multiple types are included, it is the total amount) .
また、上述のとおり、糖液組成物に水溶性食物繊維が含有されると、甘味が抑えられ食べやすい風味と成し易い。この場合、水溶性食物繊維の含有量としては、糖液組成物に2〜30質量%含有することが好ましく、2〜10質量%含有することがより好ましく、2〜6質量%が更に好ましい(複数種類含む場合はその合量として)。 Moreover, as described above, when the water-soluble dietary fiber is contained in the sugar liquid composition, sweetness is suppressed and it is easy to achieve a taste that is easy to eat. In this case, the content of the water-soluble dietary fiber is preferably 2 to 30% by mass, more preferably 2 to 10% by mass, and still more preferably 2 to 6% by mass in the sugar liquid composition. When multiple types are included, the total amount).
また、上記糖液組成物は、その糖液組成物の調製から具材との混合にわたる工程を考慮して、その糖液組成物の流動性が損なわれない程度の温度に調整されることが好ましく、具材と混合する際には、例えば、典型的には90〜110℃程度に調整されることがより好ましい。 In addition, the sugar solution composition is adjusted to a temperature at which the fluidity of the sugar solution composition is not impaired, in consideration of steps from preparation of the sugar solution composition to mixing with ingredients. Preferably, when mixing with ingredients, for example, it is more preferable to adjust typically to about 90 to 110 ° C., for example.
別途、具材を準備する。この際、具材には、本発明の構成を損なわない範囲であれば、他の素材として蛋白粉、水溶性食物繊維、油脂、ビタミン、ミネラル、甘味料、風味材、香料、調味料、乳化剤、粘調剤等を添加・配合してもよい。例えば、蛋白粉を添加・配合することによって、得られる具材入り成形食品の保形性を向上する効果は、更により促進され得る。この場合、具材と蛋白質粉との混合は、蛋白粉を具材にまぶすようにして行ってもよい。また、油脂を添加・配合することによって、シットリとした食感を付与することができる。 Prepare ingredients separately. Under the present circumstances, if it is a range which does not impair the composition of the present invention in ingredients, protein powder, water-soluble dietary fiber, fats and oils, vitamins, minerals, sweeteners, flavors, spice, seasoning, emulsifier as other materials And viscous preparations may be added and blended. For example, by adding and blending protein powder, the effect of improving the shape-retaining properties of the obtained shaped material-containing shaped food can be further promoted. In this case, the mixing of the ingredients and the protein powder may be carried out by coating the ingredients with the protein powder. Moreover, the texture as Sittori can be provided by adding and mix | blending fats and oils.
上記蛋白粉としては、例えば、大豆パウダー、グルテンパウダー、ホエイパウダー、脱脂粉乳、カゼインカルシウム、カゼインナトリウム、ミルクプロテインパウダー等が挙げられる。これら素材としては、蛋白含量が30〜95質量%であることが好ましく、80〜95質量%であることがより好ましい。これによれば、効果的に蛋白含量を高めることができる。また、水分含量が7質量%以下であることが好ましく、3質量%以下であることがより好ましい。更に、粒度として、粒径100μm以下のものが80質量%以上含まれていることが好ましく、60μm以下のものが90質量%以上含まれていることがより好ましい。なお、大豆パウダーとしては、例えば、不二製油株式会社製の「フジプロAL」、「フジプロSEH」、「プロリーナ800」等を用いることができる。また、グルテンパウダーとしては、例えば、熊本製粉株式会社製の「小麦グルテンFX-75」等を用いることができる。また、ホエイパウダーとしては、例えば、フォンテラ社製の「WPC392」、「WPC472」、「WPI894」等を用いることができる。また、カゼインカルシウムとしては、例えば、FrieslandCampina DMV社製の「Excellion Calcium Caseinate S」等を用いることができる。また、カゼインナトリウムとしては、例えば、FrieslandCampina DMV社製の「Excellion Sodium Caseinate S」等を用いることができる。また、ミルクプロテインパウダーとしては、例えば、FrieslandCampina Domo社製の「Refit MPC80」等を用いることができる。蛋白粉は、1種類を単独で用いてもよく2種類以上を併用してもよい。 Examples of the protein powder include soybean powder, gluten powder, whey powder, skimmed milk powder, calcium casein, sodium casein, milk protein powder and the like. As these materials, the protein content is preferably 30 to 95% by mass, and more preferably 80 to 95% by mass. According to this, the protein content can be effectively increased. The water content is preferably 7% by mass or less, more preferably 3% by mass or less. Furthermore, it is preferable that 80 mass% or more of particle sizes of 100 micrometers or less are contained as a particle size, and it is more preferable that 90 mass% or more of 60 micrometers or less is contained. In addition, as soybean powder, "Fuji pro AL", "Fuji pro SEH", "Prorina 800" etc. made by Fuji Oil Co., Ltd. can be used, for example. Further, as the gluten powder, for example, “wheat gluten FX-75” manufactured by Kumamoto Milling Co., Ltd. can be used. Moreover, as whey powder, "WPC392", "WPC 472", "WPI 894" etc. made from a fontera company can be used, for example. Further, as calcium casein, for example, "Excellion Calcium Caseinate S" manufactured by Friesland Campina DMV can be used. Moreover, as casein sodium, "Excellion Sodium Caseinate S" etc. made from FrieslandCampina DMV can be used, for example. Further, as the milk protein powder, for example, "Refit MPC80" manufactured by Friesland Campina Domo can be used. One type of protein powder may be used alone, or two or more types may be used in combination.
上記蛋白粉は、上記具材の全体量100質量部に対し、2〜45質量部配合することが好ましく、4〜35質量部配合することがより好ましい(複数種類含む場合はその合量として)。また、具材入り成形食品の全体中の含有量として1〜20質量%であることが好ましく、3〜15質量%であることがより好ましい(複数種類含む場合はその合量として)。 The protein powder is preferably blended in an amount of 2 to 45 parts by mass, more preferably 4 to 35 parts by mass with respect to 100 parts by mass of the total amount of ingredients (in the case of containing plural types, the total amount) . Moreover, it is preferable that it is 1-20 mass% as content in the whole of a component-containing molded food, and it is more preferable that it is 3-15 mass% (when multiple types are included, it is the total amount).
上記油脂としては、一般的な食用油脂であればよく、例えば粉末油脂や半固形もしくは液状油脂を用いることができる。油脂は、1種類を単独で用いてもよく2種類以上を併用してもよい。 As said fats and oils, what is necessary is just common edible fats and oils, for example, powdered fats and oils, semi-solid or liquid fats and oils can be used. The fats and oils may be used alone or in combination of two or more.
上記油脂は、上記具材の全体量100質量部に対し、1〜10質量部配合することが好ましく、1.5〜5質量部配合することがより好ましい(複数種類含む場合はその合量として)。また、具材入り成形食品の全体中の含有量として0.5質量%以上5質量%未満であることが好ましく、0.5〜3質量%であることがより好ましい(複数種類含む場合はその合量として)。上記範囲未満では、油脂を配合したことによる前述した作用効果が乏しくなる傾向がある。また、上記範囲を超えると、油脂の含有量が多くなり、消費者に好まれなくなる傾向がある。 It is preferable to mix | blend 1-10 mass parts with respect to 100 mass parts of whole ingredients of the said fats and oils, and it is more preferable to mix | blend 1.5-5 mass parts (when multiple types are included, as the total amount ). Moreover, it is preferable that they are 0.5 mass% or more and less than 5 mass% as content in the whole of a component-containing molded food, and it is more preferable that they are 0.5-3 mass% (when multiple types are contained, As a unit). If it is less than the said range, there exists a tendency for the effect mentioned above by having mix | blended fats and oils to be scarce. Moreover, when the said range is exceeded, there exists a tendency for the content of fats and oils to become large and to become unpreferable by the consumer.
次いで、糖液組成物と、具材、あるいは場合によっては、具材と蛋白粉、油脂等の他の素材との混合物とを混合する。このとき、これら具材の混合から後述の成形にわたる工程を考慮して、その糖液組成物の流動性が損なわれない程度の温度に調整して混合することが好ましく、例えば、典型的には50〜75℃程度に調整することがより好ましい。 Then, the sugar liquid composition and a mixture of ingredients, or, in some cases, ingredients and other ingredients such as protein powder, fats and oils, etc. are mixed. At this time, it is preferable to adjust and mix at such a temperature that the flowability of the sugar liquid composition is not impaired in consideration of steps from mixing of these ingredients to forming described later, for example, typically It is more preferable to adjust to about 50 to 75 ° C.
また、このときの混合においても、上記同様に、本発明の構成を損なわない範囲であれば、糖液組成物と具材以外にも、蛋白粉、水溶性食物繊維、油脂、ビタミン、ミネラル、甘味料、風味材、香料、調味料、乳化剤、粘調剤等を添加・配合してもよい。 Also in this mixing, protein powder, water-soluble dietary fiber, fat and oil, vitamin, mineral, in addition to the sugar liquid composition and ingredients, as long as the composition of the present invention is not impaired as described above. Sweeteners, flavoring agents, flavors, seasonings, emulsifiers, viscous preparations and the like may be added and blended.
最後に、具材と糖液組成物との混合物、あるいは場合によっては、更に蛋白粉、油脂等の他の素材を含む混合物を、焼成せずに非焼成で所定形状に成形する。ここで、非焼成とは、焼成工程や乾燥工程を含まないことを意味し、好ましくは60℃以上、より好ましくは40℃以上、さらに好ましくは35℃以上に加熱しないことを意味する。成形は、バー成形機、シート成型機、おにぎり成型機などの手段で行えばよいが、特にバー成形機であれば生産効率が良いので、好ましい。このような成形装置としては、例えば本出願人による特許第5379322号公報に記載された装置などが挙げられる。成形物の形状としては、棒形状、直方体形状、板形状、球形状、不定形状など、種々の形状にすることができるが、例えば棒形状(バー製品)であれば、手に持って食べやすいので、好ましい。その大きさは、厚さが10〜20mm、幅が20〜35mm、長さが50〜130mmのとなるようにすることが好ましい。大きすぎると、保形性が悪くなったり、包装から取り出しにくくなったり、手に持って食べづらくなったりするので、好ましくない。 Finally, a mixture of ingredients and a sugar liquid composition, or, in some cases, a mixture further containing other materials such as protein powder, fats and oils, etc., is formed into a predetermined shape by non-baking without baking. Here, non-baking means not including a baking step or a drying step, and preferably means not heating at 60 ° C. or more, more preferably 40 ° C. or more, still more preferably 35 ° C. or more. The molding may be performed by means of a bar molding machine, a sheet molding machine, a rice ball molding machine, etc. However, a bar molding machine is particularly preferable because production efficiency is good. As such a forming apparatus, for example, an apparatus described in Japanese Patent No. 5379322 by the present applicant can be mentioned. The shape of the molded product can be various shapes such as a bar shape, a rectangular solid shape, a plate shape, a spherical shape, an irregular shape, etc. So preferred. The size is preferably 10 to 20 mm in thickness, 20 to 35 mm in width, and 50 to 130 mm in length. If the size is too large, it is not preferable because the shape retention property is deteriorated, it is difficult to take out from the package, and it becomes difficult to eat by hand.
本発明の具材入り成形食品は、例えば保存性の観点から、その水分含量が、15質量%以下であることが好ましく、10〜13質量%であることがより好ましい。また、その水分活性が、0.70以下であることが好ましく、0.65以下であることがより好ましい。 The water content of the ingredient-containing formed food of the present invention is, for example, preferably 15% by mass or less, and more preferably 10 to 13% by mass, from the viewpoint of storage stability. The water activity is preferably 0.70 or less, more preferably 0.65 or less.
本発明の具材入り成形食品は、水分透過性の低い包装材で包装して、保管中における吸湿を抑制することが好ましい。そのような包装材としては、例えばアルミニウム等の金属箔と、合成樹脂フィルムとのラミネートフィルムや、片面にアルミニウム等の金属を蒸着した合成樹脂フィルム等が用いられる。 The component-containing formed food of the present invention is preferably packaged with a packaging material having low moisture permeability to suppress moisture absorption during storage. As such a packaging material, for example, a laminate film of a metal foil such as aluminum and a synthetic resin film, a synthetic resin film in which a metal such as aluminum is vapor-deposited on one side, and the like are used.
本発明の具材入り成形食品は、蛋白含量が15質量%以上とされていることが好ましく、15〜50質量%とされていることがより好ましく、20〜40質量%とされていることが更により好ましい。これによれば、蛋白含量が高められた具材入り成形食品を提供することができる。また、油脂の含有量が5質量%未満であることが好ましく、0.5質量%以上5質量%未満であることがより好ましく、0.5〜3質量%であることが更により好ましい。これによれば、油脂含量が高くない具材入り成形食品を提供することができる。 The ingredient-containing molded food of the present invention preferably has a protein content of 15% by mass or more, more preferably 15 to 50% by mass, and still more preferably 20 to 40% by mass. Even more preferred. According to this, it is possible to provide an ingredient-containing molded food having an increased protein content. Moreover, it is preferable that content of fats and oils is less than 5 mass%, It is more preferable that they are 0.5 mass% or more and less than 5 mass%, It is still more preferable that it is 0.5-3 mass%. According to this, it is possible to provide an ingredient-containing molded food having a low fat and oil content.
本発明の具材入り成形食品は、甘すぎない味を呈しているので、所定の風味を呈する風味材の配合により、多様な風味の付与が容易である。例えば、チキン調味料によるチキン味、野菜ブイヨンによる野菜味、ビーフ調味料によるビーフ味、ポーク調味料によるポーク味、コンソメによるコンソメ味、カレー調味料によるカレー味、ポタージュによるポタージュ味、塩による塩味、チーズによるチーズ味、魚介類によるシーフード味、中華風味、韓国風味などが挙げられる。 Since the ingredient-containing molded food of the present invention has a taste that is not too sweet, it is easy to impart various flavors by blending a flavor material that exhibits a predetermined flavor. For example, chicken flavor with chicken seasoning, vegetable flavor with vegetable broth, beef flavor with beef seasoning, pork flavor with pork seasoning, consomme flavor with consomme, curry flavor with curry seasoning, potage flavor with potage, saltiness with salt, Cheese flavor with cheese, seafood flavor with seafood, Chinese flavor, Korean flavor, etc. may be mentioned.
なお、本明細書における「蛋白含量」は、食品分析の周知の分析方法である、例えば、ケルダール法で測定した値を意味している。 In addition, "protein content" in the present specification means a value which is a well-known analysis method of food analysis, for example, measured by Kjeldahl method.
また、本明細書における「油脂の含有量」は、食品分析の周知の分析方法である、例えば、酸分解法で測定した値を意味している。 Moreover, "content of fats and oils" in the present specification means a value which is a known analysis method of food analysis, for example, measured by an acid decomposition method.
また、本明細書における「水分活性」は、食品分析の周知の分析方法で測定することができ、例えば、重量平衡法で測定した値を意味している。 Moreover, "water activity" in the present specification can be measured by a well-known analysis method of food analysis, and means, for example, a value measured by a weight balance method.
また、本明細書における「水分含量」は、食品分析の周知の分析方法で測定することができ、例えば、常圧加熱乾燥助剤法(99℃、4時間)で測定した値を意味している。 In addition, "water content" in the present specification can be measured by a well-known analysis method of food analysis, and means, for example, a value measured by an atmospheric heat drying auxiliary method (99.degree. C., 4 hours). There is.
以下実施例を挙げて本発明を具体的に説明するが、これらの実施例は本発明の範囲を限定するものではない。 EXAMPLES The present invention will be specifically described by way of the following examples, but these examples do not limit the scope of the present invention.
[具材入り成形食品の製造]
表2に示す各配合で、具材入り成形食品を製造した。
[Manufacture of shaped food containing ingredients]
With each composition shown in Table 2, a component-containing molded food was produced.
具体的には、砂糖と水あめ、更にその他の原料を含む糖液組成物を煮詰めてバインダー液(Brix値:82)を調製し、別途予め具材として大豆パフと粉末状大豆タンパクとを混合しておき、その具材とバインダー液を合わせてニーダーで混合し、得られた混合物を、幅20mm×高さ30mm×長さ110mmの型を使用して押し込み成形した。なお、配合5〜8については、粉末状大豆タンパクは使用しなかった。 Specifically, a sugar liquid composition containing sugar, starch syrup and other raw materials is boiled down to prepare a binder liquid (Brix value: 82), and separately mixed soybean puff and powdered soybean protein as ingredients separately. The ingredients and the binder solution were combined and mixed in a kneader, and the resulting mixture was press-formed using a mold of 20 mm wide × 30 mm high × 110 mm long. In addition, about the combination 5-8, powdered soybean protein was not used.
[風味]
得られた具材入り成形食品の風味について、官能評価を行ったところ、いずれもチキン様の風味であり、また、食用酸や食用酢を添加した配合では、その風味が際立っていた。
[Flavour]
When the sensory evaluation was performed about the flavor of the obtained ingredient-containing molded food, it was a chicken-like flavor in all, and the flavor was outstanding in the combination which added food acid and vinegar.
なお、配合1〜13においては、糖液組成物に乳糖及び水溶性食物繊維であるイソマルトデキストリン、イヌリン、又は難消化性デキストリンを配合したことにより、いずれも甘さが抑えられており、その甘味とチキン風味との相性は良好であった。これに対して、配合14においては、乳糖及び当該水溶性食物繊維の代わりに、砂糖が増量されたので、甘さを強く感じ、その甘味とチキン風味との相性が良好とは言い難かった。 In addition, in the formulations 1 to 13, the sweetness is suppressed by blending the lactose and the water-soluble dietary fiber isomaltodextrin, inulin, or indigestible dextrin with the sugar liquid composition, The sweetness and chicken flavor match well. On the other hand, in the formulation 14, since sugar was increased instead of lactose and the water-soluble dietary fiber, sweetness was felt strongly, and it was hard to say that the compatibility between the sweetness and the chicken flavor was good.
[保形性・食感]
得られた具材入り成形食品の保形性・食感について、官能評価を行ったところ、いずれも手でつまんで食する食品として、十分な保形性を有していた。ただし、糖液組成物中の砂糖が減量され、且つ、食用酸や食用酢を添加せずに、更に粉末状大豆タンパクを添加しない配合5では、手試作では成形可能であるが、連続成形性や耐輸送性という点でデメリットがあった。また、糖液組成物中の砂糖が減量され、且つ、食用酸や食用酢を添加せずに、粉末状大豆タンパクは添加した配合1では、手試作では成形可能であるが、耐輸送性という点でデメリットがあった。
[Shape retention and texture]
Sensory evaluation was performed on the shape retention property and texture of the obtained shaped material-containing molded food. As a result, it was found that the shape-retaining property was sufficient as a food to be pinched and eaten by hand. However, in Formulation 5 where sugar in the sugar liquid composition is reduced and addition of edible acid or vinegar is not added and powdery soy protein is not added, although it can be molded by hand trial production, continuous moldability is possible. And there is a disadvantage in terms of transport resistance. In addition, although the amount of sugar in the sugar liquid composition is reduced, and the powdered soybean protein is added without the addition of edible acid or vinegar, it can be molded by hand trial production with the combination 1 added, but it is said to be transport resistant. There was a disadvantage in point.
[水分活性]
得られた具材入り成形食品の水分活性は、いずれも0.70以下であった。
[Water activity]
The water activity of each of the obtained ingredient-containing molded food was 0.70 or less.
[最大荷重測定試験]
得られた具材入り成形食品について、最大荷重測定試験を行った。サンプルは室温(20〜25℃)のものを使用した。
[Maximum load measurement test]
The maximum load measurement test was conducted on the obtained ingredient-containing molded food. The sample used was at room temperature (20 to 25 ° C.).
具体的には、レオメーターに直径10mmの球状のプランジャーを取り付ける一方、具材入り成形食品をその長さ方向の60mmにわたって非接触の部分を設けるようにして、レオメーターのステージに載置し、毎分80mmの速度でステージを上昇させ、具材入り成形食品の長さ方向にわたる中央部に、上記球状プランジャーがサンプルに接触してから上記ステージが28mm上昇するまで成形食品に荷重をかけたときの最大荷重(単位:N)を記録した。図1には、試験の様子を模式的に示す。 Specifically, a spherical plunger with a diameter of 10 mm is attached to the rheometer, and the component-containing shaped food is placed on the rheometer stage so as to provide a non-contact portion over 60 mm in the length direction. Raise the stage at a speed of 80 mm per minute, load the formed food until the stage rises 28 mm after the spherical plunger contacts the sample in the central part of the formed food with ingredients in the longitudinal direction Maximum load (unit: N) was recorded. FIG. 1 schematically shows the state of the test.
[評価1]
表3にリンゴ酢の配合量の観点から結果をまとめた。
[Evaluation 1]
Table 3 summarizes the results in terms of the amount of cider vinegar.
その結果、糖液組成物に食用酢であるリンゴ酢を含有せしめることで、リンゴ酢を配合しない場合に比べて、得られる具材入り成形食品が折れにくく、製品の保形性が高められることが明らかとなった。これは、リンゴ酢を含有せしめたことより糖液組成物を煮詰めてなるバインダー液の結着力が向上したためと考えられた。 As a result, by containing apple cider vinegar which is an edible vinegar in the sugar liquid composition, the obtained ingredient-containing molded food is less likely to be broken and the shape retention property of the product is enhanced as compared with the case where cider vinegar is not blended. It became clear. It is considered that this is because the binding ability of the binder solution obtained by boiling the sugar solution composition is improved by containing the apple cider vinegar.
[評価2]
表4に食用酢の種類の観点から結果をまとめた。
[Evaluation 2]
Table 4 summarizes the results in terms of the types of vinegar.
その結果、糖液組成物に食用酢としてリンゴ酢のみならず米酢や白ワイン酢を含有せしめることによっても、それら食用酢を配合しない場合に比べて、得られる具材入り成形食品が折れにくく、製品の保形性が高められることが明らかとなった。これは、食用酢を含有せしめたことより糖液組成物を煮詰めてなるバインダー液の結着力が向上したためと考えられた。なお、配合1〜4に関わる評価1における最大荷重測定値よりも、配合5〜8に関わる評価2における最大荷重測定値が、全体的に結果が低いのは、粉末状大豆タンパクの配合の有無が影響しており、このような蛋白粉にも製品の保形性を向上する効果があることが明らかとなった。 As a result, by containing not only apple cider vinegar but also rice vinegar and white wine vinegar as edible vinegar in the sugar liquid composition, the material-containing molded food obtained is hard to break compared to the case where these edible vinegars are not blended. It became clear that the shape retention of the product could be enhanced. It is considered that this is because the binding ability of the binder liquid formed by boiling the sugar liquid composition is improved by containing the vinegar. In addition, it is the presence or absence of the combination of the powdery soybean protein that the result of the maximum load measurement value in Evaluation 2 concerning Formulations 5 to 8 is generally lower than the maximum load measurement value in Evaluation 1 concerning Formulations 1 It became clear that such protein powder also had the effect of improving the shape retention of the product.
[評価3]
表5に糖液組成物のpH調整の観点から結果をまとめた。
[Evaluation 3]
Table 5 summarizes the results from the viewpoint of adjusting the pH of the sugar liquid composition.
その結果、糖液組成物に食用酢であるリンゴ酢のみならず食用酸であるクエン酸やリンゴ酸やリン酸を含有せしめることによっても、それら食用酸を配合しない場合に比べて、得られる具材入り成形食品が折れにくく、製品の保形性が高められることが明らかとなった。これは、食用酸を含有せしめたことより糖液組成物を煮詰めてなるバインダー液の結着力が向上したためと考えられ、糖液組成物のpH条件が一要因であると考えられた。 As a result, by containing not only cider vinegar, which is an edible vinegar, but also citric acid, malic acid, and phosphoric acid, which are edible acids, into the sugar liquid composition, it is possible to obtain the obtained tool as compared with the case where these edible acids are not compounded. It became clear that the material-containing molded food is hard to break and the shape retention of the product is enhanced. It is considered that this is because the binding ability of the binder liquid formed by boiling the sugar liquid composition is improved by containing the food acid, and the pH condition of the sugar liquid composition is considered to be one factor.
[評価4]
表6に糖液組成物に含有せしめる水溶性食物繊維の種類の観点から結果をまとめた。
[Evaluation 4]
Table 6 summarizes the results from the viewpoint of the type of water-soluble dietary fiber contained in the sugar liquid composition.
その結果、糖液組成物に水溶性食物繊維としてイソマルトデキストリンのみならずイヌリンや難消化性デキストリンを含有せしめることによっても、上記のリンゴ酢等による製品の保形性の向上の効果が得られた。なお、甘味度が高い配合14においては、保形性は高いものの、上述のとおり、甘さを強く感じ、チキン風味と合わないものであった。 As a result, by containing not only isomaltodextrin but also inulin and indigestible dextrin as a water-soluble dietary fiber in the liquid sugar composition, the effect of improving the shape retention of the product by the above-mentioned apple vinegar and the like can be obtained. The In addition, in the combination 14 with a high degree of sweetness, although the shape-retaining property is high, as described above, the sweetness was strongly felt and it was not compatible with the chicken flavor.
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